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A padded envelope, also known as a padded or cushioned mailer, or jiffy bag in the United Kingdom, is an envelope incorporating protective padding to protect items during shipping. The padding is usually thick paper, bubble wrap, or foam.

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Uses

Mailing envelopes and small packages may receive as many as 27 handlings during shipment with the maximum drop height of 1.2 metres (3.9 ft).^[1] The contents of the mailing envelopes often need protection from shock and vibration damage. Cushioning or padding can be built into the mailing envelope to help protect the contents.

Construction

Several constructions are available.^[2]^[3]^[4]^[5]

Exterior

The exterior envelope can be made of a heavy paper, paperboard, corrugated fiberboard or plastic film.

Padding

The padding material can be recycled newsprint, foam, bubble wrap, or other cushioning materials.

Closure

Many mailers have an integral flap that has a pressure-sensitive adhesive, a gummed (water-activated) adhesive, or tape to allow easy and secure closure.

Environmental impact

A Life Cycle Analysis was conducted to compare a Kraft paper mailer with newsprint padding to a LDPE plastic mailer with air bubble padding. Both had advantages and disadvantages; overall, the Kraft padded mailer had a higher overall environmental impact compared to the LDPE bubble mailer. The study recommended use of future products with lower mass and which use renewable resources.^[6]

References

Citations

^ Singh, S. P.; Singh, J.; Chiang, K. C.; Saha, K. (2010). "Measurement and Analysis of 'Small' Packages in Next-day Air Shipments". Packaging Technology and Science. 23: 1–9. doi:10.1002/pts.873. S2CID 17025552. Retrieved 18 September 2018.
^ US 3867874, O'Neil, Joseph H., "Method for making padded envelope", published 1975-02-25, assigned to United States Envelope Co.
^ US 8468779, Kannankeril, Charles & Donegan, Ian M., "Method and apparatus for positioning, inflating, and sealing a mailer comprising an inner inflatable liner", published 2013-06-25, assigned to Sealed Air Corp.
^ US 3948436, Bambara, John D., "Multilayer bag", published 1976-04-06, assigned to Packaging Industries Inc.
^ US 5273361, Jillson, Ken, "Zip wrap mailers", published 1993-12-28, assigned to Jillson & Roberts
^ Pilfold, K (2013). A Comparative Life Cycle Assessment of Protective Mailers in the Postal Industry (PDF) (MSc). University of Calgary.

Bibliography

Soroka, W, "Fundamentals of Packaging Technology", IoPP, 2002, ISBN 1-930268-25-4
Yam, K. L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009, ISBN 978-0-470-08704-6

v t e Packaging
General topics	Active packaging Child-resistant packaging Contract packager Edible packaging Modified atmosphere/modified humidity packaging Overpackaging Package delivery Package pilferage Package testing Package theft Packaging engineering Resealable packaging Reusable packaging Reuse of bottles Shelf life Shelf-ready packaging Shelf-stable Sustainable packaging Tamper-evident Tamper resistance Wrap rage
Product packages	Alternative wine closure Ammunition box Banana box Beer bottle Box wine Case-ready meat Meat diaper Coffee bag Cosmetic packaging Currency packaging Disposable food packaging Drink can Egg carton Evidence packaging Field ration Flour sack Foam food container Food packaging Fuel container Gas cylinder Glass milk bottle Growler Juicebox Low plastic water bottle Luxury packaging Milk bag Optical disc packaging Oyster pail Popcorn bag Pharmaceutical packaging Plastic milk container Purdue Improved Crop Storage bags Sand bag Seasonal packaging Self-heating food packaging Screw cap (wine) Single-serve coffee container Toothpaste pump dispenser Water bottle Wine bottle
Containers	Aerosol spray Aluminium bottle Aluminum can Ampoule Antistatic bag Bag-in-box Bag Barrel Biodegradable bag Blister pack Boil-in-bag Bottle Box Bulk box Cage Case Carboy Carton Chub Clamshell Corrugated box design Crate Disposable cup Drum Endcap Envelope Euro container Flexible intermediate bulk container Flexi-bag Folding carton Glass bottle Gunny sack Inhaler Insulated shipping container Intermediate bulk container Jar Jerrycan Jug Keg Mesh bag Multilayered packaging Multi-pack Packet (container) Padded envelope Pail Paper bag Paper sack Plastic bag Plastic bottle Retort pouch Salvage drum Sachet Water sachet Security bag Shipping container Shipping tube Skin pack Spray bottle Squround Stand-up pouch Steel and tin cans Tetra Brik Thermal bag Tub (container) Tube Unit load Vial Wooden box
Materials and components	Adhesive Aluminium foil Bail handle Bioplastic Biodegradable plastic BoPET Bubble wrap Bung Cellophane Closure Coated paper Coating Coextrusion Corrugated fiberboard Corrugated plastic Cushioning Desiccant Double seam Flip-top Foam peanut Gel pack Glass Hot-melt adhesive Humidity indicator card Kraft paper Label Lid Linear low-density polyethylene Liquid packaging board Living hinge Low-density polyethylene Meat diaper Metallised film Modified atmosphere Molded pulp Nonwoven fabric Overwrap Oxygen scavenger Package handle Packaging gas Pallet Paper Paper pallet Paperboard Plastic-coated paper Plastic film Plastic pallet Plastic wrap Polyester Polyethylene Polypropylene Pressure-sensitive tape Pump dispenser Screw cap Screw cap (wine) Security printing Security tape Shock detector Shock and vibration data logger Shrink wrap Slip sheet Staple (fastener) Strapping Stretch wrap Susceptor Tamper-evident band Tear tape Temperature data logger Time temperature indicator Tinplate Velostat
Processes	Aseptic processing Authentication Automatic identification and data capture Blow fill seal Blow molding Calendering Canning Coating Containerization Converting Corona treatment Curtain coating Die cutting Die forming (plastics) Electronic article surveillance Extrusion Extrusion coating Flame treatment Glass production Graphic design Hazard analysis and critical control points Hermetic seal Induction sealing Injection moulding Lamination Laser cutting Molding Package tracking Papermaking Plastic extrusion Plastic welding Printing Product development Production control Quality assurance Radio-frequency identification Roll slitting Shearing (manufacturing) Thermoforming Track and trace Ultrasonic welding Vacuum forming Vacuum packaging Verification and validation
Machinery	Barcode printer Barcode reader Bottling line Calender Can seamer Cap torque tester Cartoning machine Case sealer Check weigher Conveyor system Drum pump Extended core stretch wrapper Filler Heat gun Heat sealer Industrial robot Injection molding machine Label printer applicator Lineshaft roller conveyor Logistics automation Material-handling equipment Mechanical brake stretch wrapper Multihead weigher Orbital stretch wrapper Packaging machinery Pallet inverter Palletizer Rotary wheel blow molding systems Seed-counting machine Shrink tunnel Staple gun Tape dispenser Turntable stretch wrapper Vertical form fill sealing machine
Environment, post-use	Biodegradation Closed-loop box reuse Environmental engineering Glass recycling Industrial ecology Life-cycle assessment Litter Packaging waste Paper recycling PET bottle recycling Plastic recycling Recycling Reusable packaging Reverse logistics Source reduction Sustainable packaging Waste management
Category: Packaging

v t e Bags and flexible containers
Carried	Bayong Bindle Briefcase Bugout bag Dillybag Dromedary bag Flight bag Gaji bag Grocery bag Hambiliya Handbag Haversack Laundry bag Medical bag Money bag Nuclear briefcase Plastic shopping bag Red box (government) Reticule Reusable shopping bag Shell purse Shopping bag String bag Survival bag Swag Tote bag Tucker bag
Worn	Backpack (Canoe pack, Duluth pack) Bandolier bag Bivouac sack Book bag Fanny pack Golf bag Lightweight Rucksack Medicine bag Messenger bag Pack basket Pasiking Randoseru Sabretache Satchel Sporran Takiding
Luggage	Bug-out bag Carpet bag Diaper bag Diplomatic bag / pouch Duffel bag Garment bag Gig bag Gladstone bag Hobo bag Holdall Nomadic bag Norfolk case Portmanteau Saddlebag Suitcase Toiletry bag Train case Travel pack Trunk
Postal	Catcher pouch Mail bag Mail pouch Mail sack Mail satchel Mochila Padded envelope Portmanteau
Containers	Antistatic bag Bag-in-box Bin bag Biodegradable bag Bota bag Coffee bag Flexible intermediate bulk container Boil-in-bag Fuel bladder Mashk Milk bag Packet (container) Paper bag Paper sack Parfleche Pastry bag Pipe bag Plastic bag Purdue Improved Crop Storage bags Reusable shopping bag Sachet Security bag Shopping bag Stand-up pouch Thermal bag Tobacco pouch Trash bag Wineskin Zipper storage bag
Purses/handbags	Bayong Birkin bag Coin purse Evening bag Gaji bag Gucci Diana Handbag It bag Kelly bag Kinchaku Lady Dior Messenger bag Minaudière Money bag Reticule Tote bag Wallet Wristlet
Other	Body bag Burn bag Cowboy bedroll Doggy bag Dry bag Electronic flight bag Feedbag Flour sack Gamow bag Gunny sack Poop bag Sandbag Schultüte Showbag Sickness bag Sleeping bag Stuff sack Throw bag

This page was last edited on 23 July 2023, at 10:58

Padded envelope

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