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20 pages, 7194 KiB  
Article
Deep Learning-Driven Prediction of Mechanical Properties of 316L Stainless Steel Metallographic by Laser Powder Bed Fusion
by Zhizhou Zhang, Paul Mativenga, Wenhua Zhang and Shi-qing Huang
Micromachines 2024, 15(9), 1167; https://doi.org/10.3390/mi15091167 - 21 Sep 2024
Abstract
This study developed a new metallography–property relationship neural network (MPR-Net) to predict the relationship between the microstructure and mechanical properties of 316L stainless steel built by laser powder bed fusion (LPBF). The accuracy R2 of MPR-Net was 0.96 and 0.91 for tensile [...] Read more.
This study developed a new metallography–property relationship neural network (MPR-Net) to predict the relationship between the microstructure and mechanical properties of 316L stainless steel built by laser powder bed fusion (LPBF). The accuracy R2 of MPR-Net was 0.96 and 0.91 for tensile strength and Vickers hardness predictions, respectively, based on optical metallurgy images. Feature visualisation methods, such as gradient-weighted class activation mapping (Grad-CAM) and clustering, were employed to interpret the abstract features within the MPR-Net, providing insights into the molten pool morphology and grain formation mechanisms during the LPBF process. Experimental results showed that the optimal process parameters—190 W laser power and 700 mm/s scanning speed—yielded a maximum tensile strength of 762.83 MPa and a Vickers hardness of 253.07 HV0.2 with nearly full densification (99.97%). The study marks the first application of a convolutional neural network (MPR-Net) to predict the mechanical properties of 316L stainless steel samples manufactured through laser powder bed fusion (LPBF) based on metallography. It innovatively employs techniques such as gradient-weighted class activation mapping (Grad-CAM), spatial coherence testing, and clustering to provide deeper insights into the workings of the machine learning model, enhancing the interpretability of complex neural network decisions in material science. Full article
(This article belongs to the Special Issue Optical and Laser Material Processing)
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25 pages, 10774 KiB  
Article
Recycling of Au during Serpentinization of Ultramafic Rocks: A Case Study from Neoproterozoic Forearc Ophiolites, Egypt
by Basem Zoheir, Astrid Holzheid, Aliaa Diab, Azza Ragab, Fatma Deshesh and Amr Abdelnasser
Minerals 2024, 14(9), 916; https://doi.org/10.3390/min14090916 - 6 Sep 2024
Abstract
Gold, along with other highly siderophile elements, is hosted by Fe-Ni sulfide phases within peridotites and mantle melts. In this context, the lithospheric mantle emerges as a principal reservoir, providing materials crucial for the inception, augmentation, conveyance, and genesis of auriferous CO2 [...] Read more.
Gold, along with other highly siderophile elements, is hosted by Fe-Ni sulfide phases within peridotites and mantle melts. In this context, the lithospheric mantle emerges as a principal reservoir, providing materials crucial for the inception, augmentation, conveyance, and genesis of auriferous CO2-rich mantle fluids. EPMA and laser ablation ICP-MS data, integrated with petrographic and SEM studies, were used to assess the transfer of base and precious metals into the Earth’s crust, discerning between inputs from subduction-related processes and post-formation metasomatism. The study focuses on sulfide minerals in serpentinized peridotites of the Abu Dahr ophiolite in the Eastern Desert of Egypt. Originating in a supra-subduction setting during the Neoproterozoic era, the Abu Dahr peridotites underwent serpentinization and contain discrete sulfide minerals, including pentlandite, nickeloan pyrrhotite, millerite, chalcopyrite, and violarite. The uneven distribution of calcite ± magnesite ± serpentine veins throughout the host ophiolitic rocks reflects the intricate interplay of serpentinization and carbonation, as fO2 and fCO2 conditions fluctuated. Geochemical data of the host rocks reveal a progressive geochemical evolution marked by concurrent silicification and carbonate alteration, driven by the interaction of ultramafic rocks with hydrothermal fluids, ultimately leading to the extensive silicification and formation of birbirite. The ICP-MS data show that pentlandite contains up to 6.11 ppm of Au, pyrrhotite up to 0.41 ppm, millerite 0.34 ppm, and violarite 0.12 ppm. The gold concentration in pentlandite is significantly higher than in pyrrhotite, millerite, and violarite, which exhibit lower but detectable levels of Au. Desulfurization reactions of sulfide minerals during progressive serpentinization triggered the release and redistribution of Au as well as base metals and highly siderophile elements. Published thermodynamic modeling at temperatures below 300 °C and pressures of 50 MPa closely replicates the mineral assemblage observed in the Abu Dahr ophiolites, including sulfide assemblages and variations in major elements such as Mg and Fe. This suggests that the serpentinization process, along with associated hydrothermal fluids, played a crucial role in the mobilization and redistribution of gold, particularly affecting its incorporation into secondary sulfides. The mobilization of Au and other highly siderophile elements during serpentinization occurred in an environment marked by strong oxidation, as indicated by the presence of acicular antigorite, magnetite, millerite, and goethite intergrowths. Full article
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13 pages, 3151 KiB  
Article
SuperNANO: Enabling Nanoscale Laser Anti-Counterfeiting Marking and Precision Cutting with Super-Resolution Imaging
by Yiduo Chen, Bing Yan, Liyang Yue, Charlotte L. Jones and Zengbo Wang
Photonics 2024, 11(9), 846; https://doi.org/10.3390/photonics11090846 - 5 Sep 2024
Abstract
In this paper, we present a unique multi-functional super-resolution instrument, the SuperNANO system, which integrates real-time super-resolution imaging with direct laser nanofabrication capabilities. Central to the functionality of the SuperNANO system is its capacity for simultaneous nanoimaging and nanopatterning, enabling the creation of [...] Read more.
In this paper, we present a unique multi-functional super-resolution instrument, the SuperNANO system, which integrates real-time super-resolution imaging with direct laser nanofabrication capabilities. Central to the functionality of the SuperNANO system is its capacity for simultaneous nanoimaging and nanopatterning, enabling the creation of anti-counterfeiting markings and precision cutting with exceptional accuracy. The SuperNANO system, featuring a unibody superlens objective, achieves a resolution ranging from 50 to 320 nm. We showcase the instrument’s versatility through its application in generating high-security anti-counterfeiting features on an aluminum film. These ‘invisible’ security features, which are nanoscale in dimension, can be crafted with arbitrary shapes at designated locations. Moreover, the system’s precision is further evidenced by its ability to cut silver nanowires to a minimum width of 50 nm. The integrated imaging and fabricating functions of the SuperNANO make it a pivotal tool for a variety of applications, including nanotrapping, sensing, cutting, welding, drilling, signal enhancement, detection, and nanoscale laser treatment. Full article
(This article belongs to the Special Issue Optical and Photonic Devices: From Design to Nanofabrication)
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20 pages, 17980 KiB  
Article
Integrated Optical Waveguide Electric Field Sensors Based on Bismuth Germanate
by Jin Wang, Yilin Song, Xuefei Song, Wei Zhang, Junqi Yang and Zhi Xuan
Sensors 2024, 24(17), 5570; https://doi.org/10.3390/s24175570 - 28 Aug 2024
Viewed by 295
Abstract
Bismuth germanate (Bi4Ge3O12, BGO) is a widely used optical sensing material with a high electro-optic coefficient, ideal for optical electric field sensors. Achieving high precision in electric field sensing requires fabricating optical waveguides on BGO. Traditional waveguide [...] Read more.
Bismuth germanate (Bi4Ge3O12, BGO) is a widely used optical sensing material with a high electro-optic coefficient, ideal for optical electric field sensors. Achieving high precision in electric field sensing requires fabricating optical waveguides on BGO. Traditional waveguide writing methods face challenges with this material. This study explores using femtosecond laser writing technology for preparing waveguides on BGO, leveraging ultrafast optical fields for superior material modification. Our experimental analysis shows that a cladding-type waveguide, written with a femtosecond laser at 200 kHz repetition frequency and 10.15 mW average power (pulse energy of 50.8 nJ), exhibits excellent light-guiding characteristics. Simulations of near-field optical intensity distribution and refractive index variations using the refractive index reconstruction method demonstrate that the refractive index modulation ensures single-mode transmission and effectively confines light to the core layer. In situ refractive index characterization confirms the feasibility of fabricating a waveguide with a refractive index reduction on BGO. The resulting waveguide has a loss per unit length of approximately 1.2 dB/cm, marking a successful fabrication. Additionally, we design an antenna electrode, analyze sensor performance indicators, and integrate a preparation process plan for the antenna electrode. This achievement establishes a solid experimental foundation for future studies on BGO crystal waveguides in electric field measurement applications. Full article
(This article belongs to the Special Issue Recent Advances of Optoelectronic Devices and Semiconductor Sensors)
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13 pages, 3463 KiB  
Article
Tensile Specimen Circular Grid Pattern and AI-Based Strain Calculation Method
by Sarang Yi, Daeil Hyun and Seokmoo Hong
Appl. Sci. 2024, 14(16), 7330; https://doi.org/10.3390/app14167330 - 20 Aug 2024
Viewed by 312
Abstract
During tensile testing of materials, strain measurement is conducted using either contact or non-contact methods. Contact methods offer high accuracy and precision but are limited by the specimen’s thickness and dimensions, whereas non-contact methods minimize damage to thin specimens and allow measurements in [...] Read more.
During tensile testing of materials, strain measurement is conducted using either contact or non-contact methods. Contact methods offer high accuracy and precision but are limited by the specimen’s thickness and dimensions, whereas non-contact methods minimize damage to thin specimens and allow measurements in various environments, though they require longer preparation and calculation times. This paper proposes a circular grid marking pattern and a strain prediction algorithm using artificial intelligence (AI), which simplifies the preparation process and allows strain prediction without additional equipment. The circular grid pattern can be arranged in various configurations from 1 × 5 to 5 × 7, and a laser marker, which requires minimal time, was used to engrave the pattern on the specimen to shorten the preparation time. The AI model, trained on image-based data, enables strain calculation regardless of the specimen’s gauge length and size, and allows measurement of local strain as well as gauge-length strain. The reliability of this concept was verified by applying it to tensile testing. Full article
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15 pages, 5966 KiB  
Article
Long-Term Survival and Regeneration Following Transplantation of 3D-Printed Biodegradable PCL Tracheal Grafts in Large-Scale Porcine Models
by Sen-Ei Shai, Yi-Ling Lai, Yi-Wen Hung, Chi-Wei Hsieh, Kuo-Chih Su, Chun-Hsiang Wang, Te-Hsin Chao, Yung-Tsung Chiu, Chia-Ching Wu and Shih-Chieh Hung
Bioengineering 2024, 11(8), 832; https://doi.org/10.3390/bioengineering11080832 - 14 Aug 2024
Viewed by 562
Abstract
Polycaprolactone (PCL) implants in large animals show great promise for tracheal transplantation. However, the longest survival time achieved to date is only about three weeks. To meet clinical application standards, it is essential to extend the survival time and ensure the complete integration [...] Read more.
Polycaprolactone (PCL) implants in large animals show great promise for tracheal transplantation. However, the longest survival time achieved to date is only about three weeks. To meet clinical application standards, it is essential to extend the survival time and ensure the complete integration and functionality of the implant. Our study investigates the use of three-dimensional (3D)-printed, biodegradable, PCL-based tracheal grafts for large-scale porcine tracheal transplantation, assessing the feasibility and early structural integrity crucial for long-term survival experiments. A biodegradable PCL tracheal graft was fabricated using a BIOX bioprinter and transplanted into large-scale porcine models. The grafts, measuring 20 × 20 × 1.5 mm, were implanted following a 2 cm circumferential resection of the porcine trachea. The experiment design was traditionally implanted in eight porcines to replace four-ring tracheal segments, only two of which survived more than three months. Data were collected on the graft construction and clinical outcomes. The 3D-printed biosynthetic grafts replicated the native organ with high fidelity. The implantations were successful, without immediate complications. At two weeks, bronchoscopy revealed significant granulation tissue around the anastomosis, which was managed with laser ablation. The presence of neocartilage, neoglands, and partial epithelialization near the anastomosis was verified in the final pathology findings. Our study demonstrates in situ regenerative tissue growth with intact cartilage following transplantation, marked by neotissue formation on the graft’s exterior. The 90-day survival milestone was achieved due to innovative surgical strategies, reinforced with strap muscle attached to the distal trachea. Further improvements in graft design and granulation tissue management are essential to optimize outcomes. Full article
(This article belongs to the Special Issue Tissue Engineering and Regenerative Medicine in Bioengineering)
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14 pages, 3661 KiB  
Review
High-Power Lasers
by Vladimir Chvykov
Encyclopedia 2024, 4(3), 1236-1249; https://doi.org/10.3390/encyclopedia4030080 - 9 Aug 2024
Viewed by 846
Abstract
High-power lasers play an important role in modern science, industry, and medicine. A significant milestone was reached on 5 December 2022, when Inertial Confinement Nuclear Fusion (ICF) achieved scientific breakeven, releasing more energy than the input laser energy. Additionally, Extreme Ultraviolet Lithography (EUVL) [...] Read more.
High-power lasers play an important role in modern science, industry, and medicine. A significant milestone was reached on 5 December 2022, when Inertial Confinement Nuclear Fusion (ICF) achieved scientific breakeven, releasing more energy than the input laser energy. Additionally, Extreme Ultraviolet Lithography (EUVL) has enabled the development of microchips with 3 nm process nodes, marking a leap in semiconductor technology. These examples, together with the recent achievement of 10 PW (1015 W) laser output, herald remarkable advancements in technology and science. Laser systems are broadly classified based on their operating regimes into two main categories: Continuous Wave (CW) operation, where the laser is continuously pumped and emits a steady beam of light, and the pulsed regime, in which the laser produces single or multiple pulses at various repetition rates. This review will primarily focus on pulsed laser systems, exploring their various types and recent technological advancements. Full article
(This article belongs to the Section Physical Sciences)
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13 pages, 12717 KiB  
Article
Workflow for Maxilla/Mandible Individual [Mai®] Implant by Integra Implants—How Individual Implants Are Manufactured
by Rafał Zieliński, Agata Kołkowska, Jerzy Sowiński, Bartłomiej Konieczny, Marcin Kozakiewicz and Wojciech Simka
Biomedicines 2024, 12(8), 1773; https://doi.org/10.3390/biomedicines12081773 - 6 Aug 2024
Viewed by 479
Abstract
The newest technology allows the medical industry to manufacture innovative products such as milled titanium prosthodontic parts in an implant for a screw-retained suprastructure. In the literature, there are some articles on the clinical usage of subperiosteal implants, but none of these publications, [...] Read more.
The newest technology allows the medical industry to manufacture innovative products such as milled titanium prosthodontic parts in an implant for a screw-retained suprastructure. In the literature, there are some articles on the clinical usage of subperiosteal implants, but none of these publications, either in PubMed or Google Scholar, thoroughly describe the workflow for the design and manufacture of individual implants for maxillofacial surgery with milled threads for a screw-retained prosthodontic bridge. The aim of the article is to present a step-by-step method of producing personalized implants, from the first steps of production to the implantation of the final product. The article includes information on patient qualification for surgery, computational preparation and skull printing, planning of Mai Implants®, meshing, 3D printing and milling, cleaning, rinsing, anodizing, and laser marking, as well as the cleaning and sterilization process in a hospital or dental clinic. A detailed description of implant production allows for the analysis of each step and the development of technology. The production of implants is an expensive procedure, but considering all the advantages of the Mai Implants® treatment and the disadvantages of alternatives, the product is worth the price. Full article
(This article belongs to the Special Issue Advances in 3D Printing and Biomaterials in Tissue Engineering)
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17 pages, 3887 KiB  
Article
Investigation of Metal Powder Blending for PBF-LB/M Using Particle Tracing with Ti-6Al-4V
by Ina Ludwig, Anatol Gerassimenko and Philipp Imgrund
J. Manuf. Mater. Process. 2024, 8(4), 151; https://doi.org/10.3390/jmmp8040151 - 16 Jul 2024
Viewed by 711
Abstract
Laser-based powder bed fusion of metals (PBF-LB/M) is the most used additive manufacturing (AM) technology for metal parts. Nevertheless, challenges persist in effectively managing metal powder, particularly in blending methodologies in the choice of blenders as well as in the verification of blend [...] Read more.
Laser-based powder bed fusion of metals (PBF-LB/M) is the most used additive manufacturing (AM) technology for metal parts. Nevertheless, challenges persist in effectively managing metal powder, particularly in blending methodologies in the choice of blenders as well as in the verification of blend results. In this study, a bespoke laboratory-scale AM blender is developed, tailored to address these challenges, prioritizing low-impact blending to mitigate powder degradation. As a blending type, a V-shape tumbling geometry meeting the requirements for laboratory AM usage is chosen based on a literature assessment. The implementation of thermal oxidation as a powder marking technique enables particle tracing. Blending validation is achieved using light microscopy for area measurement based on binary image processing. The powder size and shape remain unaffected after marking and blending. Only a small narrowing of the particle size distribution is detected after 180 min of blending. The V-shape tumbling blender efficiently yields a completely random state in under 10 min for rotational speeds of 20, 40, and 60 rounds per minute. In conclusion, this research underscores the critical role of blender selection in AM and advocates for continued exploration to refine powder blending practices, with the aim of advancing the capabilities and competitiveness of AM technologies. Full article
(This article belongs to the Special Issue Industry 4.0: Manufacturing and Materials Processing)
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20 pages, 4968 KiB  
Article
Characterization of Incremental Markings in the Sagittal Otolith of the Pacific Sardine (Sardinops sagax) Using Different Imaging Modalities
by Kelsey C. James, Uwe Kierdorf, Victoria Cooley, Viktor Nikitin, Stuart R. Stock and Horst Kierdorf
Minerals 2024, 14(7), 705; https://doi.org/10.3390/min14070705 - 12 Jul 2024
Viewed by 3281
Abstract
Teleost fish possess calcium carbonate otoliths located in separate chambers (utriculus, sacculus, and lagena) of their membranous labyrinth. This study analyzed the surface topography of the sagittal otolith of the Pacific sardine (Sardinops sagax) and the daily and annual increments in [...] Read more.
Teleost fish possess calcium carbonate otoliths located in separate chambers (utriculus, sacculus, and lagena) of their membranous labyrinth. This study analyzed the surface topography of the sagittal otolith of the Pacific sardine (Sardinops sagax) and the daily and annual increments in these otoliths. The otolith surface, characterized by laser scanning confocal microscopy for the first time, consisted of a system of prominent ridges and valleys (grooves), but it is unclear whether these structures are functional or represent time-resolving markings reflecting growth periodicity. Within the first-year volume, daily increments, each consisting of an incremental (more mineralized) and a discontinuous (less mineralized) zone, were resolved by optical microscopy and backscattered electron (BSE) imaging in the scanning electron microscope (SEM). Daily growth increments could, however, not be resolved in volumes formed after the first year, presumably because otolith growth markedly slows down and spacing of incremental markings narrows in older fish. Throughout otolith growth, the crystalline network continues across the discontinuous zones. Fluorochrome labeling provides additional information on growth after the first year. Compared with optical and BSE imaging, synchrotron microComputed Tomography of intact otoliths (with 0.69 µm volume elements) was less able to resolve daily increments; X-ray phase contrast reconstructions provided more detail than reconstructions with absorption contrast. Future research directions are proposed. Full article
(This article belongs to the Special Issue Skeletal Tissues Mineralization)
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18 pages, 7016 KiB  
Article
Laser Processing of Intraocular Lenses
by Alexandra Sinani, Dimitrios Palles, Constantinos Bacharis, Dionysios Mouzakis, Maria Kandyla and Christos Riziotis
Appl. Sci. 2024, 14(14), 6071; https://doi.org/10.3390/app14146071 - 11 Jul 2024
Viewed by 628
Abstract
Polymeric Intraocular lenses (IOLs) are vital for restoring vision following cataract surgery and for correcting refractive errors. Despite technological and medical advancements, challenges persist in achieving optimal vision and preventing complications. Surface modifications aim to mitigate the risk of posterior capsule opacification (PCO), [...] Read more.
Polymeric Intraocular lenses (IOLs) are vital for restoring vision following cataract surgery and for correcting refractive errors. Despite technological and medical advancements, challenges persist in achieving optimal vision and preventing complications. Surface modifications aim to mitigate the risk of posterior capsule opacification (PCO), while pre-operative measurements aid in selecting suitable IOLs. However, individualized solutions are lacking and there is a clear demand for the development of fully customized IOL surfaces. We employ laser micromachining technology for precise modifications via ablation on PMMA and acrylic IOLs, using femtosecond (fs), nanosecond (ns), and diode continuous wave (CW) lasers, at wavelengths ranging from near-ultraviolet to infrared. Characterization reveals controlled ablation patterning, achieving feature sizes from as small as 400 nm to several micrometers. Regular and confocal micro-Raman spectroscopy revealed alterations of the IOL materials’ structural integrity for some patterning cases, thus affecting the optical properties, while these can be minimized by the proper selection of micromachining conditions. The results suggest the feasibility of accurate IOL patterning, which could offer personalized vision correction solutions, based on relevant corneal wavefront data, thus surpassing standard lenses, marking a significant advancement in cataract surgery outcomes. Full article
(This article belongs to the Section Materials Science and Engineering)
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11 pages, 2271 KiB  
Article
Investigation of Phosphatidylcholine by MALDI Imaging Mass Spectrometry in Normal and IVF Early-Stage Embryos
by Stefánia Gitta, Éva Szabó, Alexandra Sulc, Péter Czétány, Gábor Máté, András Balló, Tímea Csabai, Árpád Szántó and László Márk
Int. J. Mol. Sci. 2024, 25(13), 7423; https://doi.org/10.3390/ijms25137423 - 6 Jul 2024
Viewed by 621
Abstract
The receptive phase of the uterus is marked by structural and functional maturation of the endometrium. During this limited time span, the blastocyst competency is superimposed on the receptive endometrium. It is a well-known fact that lipid signalling in early-stage pregnancy has a [...] Read more.
The receptive phase of the uterus is marked by structural and functional maturation of the endometrium. During this limited time span, the blastocyst competency is superimposed on the receptive endometrium. It is a well-known fact that lipid signalling in early-stage pregnancy has a crucial role in successful embryogenesis. In our study, CD-1 mouse uteri after normal and in vitro fertilization (IVF) were investigated at 6.5, 8.5, and 10.5 days of pregnancy. Matrix-assisted laser desorption/ionization time-of-flight imaging mass spectrometry and liquid chromatography coupled tandem mass spectrometry were used for identification of phosphatidylcholine (PC) lipid structures. In the embryonal tissues, PC 32:0 and PC 34:0 were increased, while in the antemesometrial (AM) decidua the two 20:4-containing PCs, PC 36:4 and PC 38:4 were increased. In transferred uterus samples, higher expressions of PC 34:0, PC 34:1, PC 34:2, PC 36:1, and PC 36:2 in mesometrial decidua were seen, whereas the two 20:4-containing PCs, PC 36:4 and PC 38:4 showed increased expression in the AM and lateral decidua. This paper shows a significant spatio-temporal change in lipid metabolism during IVF procedures for the first time. Full article
(This article belongs to the Special Issue Embryonic Development and Differentiation: 2nd Edition)
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13 pages, 2436 KiB  
Article
Automated Phenotypic Trait Extraction for Rice Plant Using Terrestrial Laser Scanning Data
by Kexiao Wang, Xiaojun Pu and Bo Li
Sensors 2024, 24(13), 4322; https://doi.org/10.3390/s24134322 - 3 Jul 2024
Viewed by 606
Abstract
To quickly obtain rice plant phenotypic traits, this study put forward the computational process of six rice phenotype features (e.g., crown diameter, perimeter of stem, plant height, surface area, volume, and projected leaf area) using terrestrial laser scanning (TLS) data, and proposed the [...] Read more.
To quickly obtain rice plant phenotypic traits, this study put forward the computational process of six rice phenotype features (e.g., crown diameter, perimeter of stem, plant height, surface area, volume, and projected leaf area) using terrestrial laser scanning (TLS) data, and proposed the extraction method for the tiller number of rice plants. Specifically, for the first time, we designed and developed an automated phenotype extraction tool for rice plants with a three-layer architecture based on the PyQt5 framework and Open3D library. The results show that the linear coefficients of determination (R2) between the measured values and the extracted values marked a better reliability among the selected four verification features. The root mean square error (RMSE) of crown diameter, perimeter of stem, and plant height is stable at the centimeter level, and that of the tiller number is as low as 1.63. The relative root mean squared error (RRMSE) of crown diameter, plant height, and tiller number stays within 10%, and that of perimeter of stem is 18.29%. In addition, the user-friendly automatic extraction tool can efficiently extract the phenotypic features of rice plant, and provide a convenient tool for quickly gaining phenotypic trait features of rice plant point clouds. However, the comparison and verification of phenotype feature extraction results supported by more rice plant sample data, as well as the improvement of accuracy algorithms, remain as the focus of our future research. The study can offer a reference for crop phenotype extraction using 3D point clouds. Full article
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18 pages, 11929 KiB  
Article
Investigation of Single Grain Grinding of Titanium Alloy Using Diamond Abrasive Grain with Positive Rake Angle
by Jiu Yin, Rushui Sun, Chuanbo Ming, Chang Chen and Shuai Zeng
Machines 2024, 12(7), 451; https://doi.org/10.3390/machines12070451 - 2 Jul 2024
Viewed by 607
Abstract
Traditional grinding, which is predominantly performed with a negative rake angle (NRA), can be transformed into grinding with a positive rake angle (PRA) by employing femtosecond pulsed laser technology to modify the apex angle of the grains to be less than 90°. This [...] Read more.
Traditional grinding, which is predominantly performed with a negative rake angle (NRA), can be transformed into grinding with a positive rake angle (PRA) by employing femtosecond pulsed laser technology to modify the apex angle of the grains to be less than 90°. This innovative approach aims to reduce grinding forces and grinding temperatures while improving the surface quality of typical hard-to-machine materials. To assess the performance of PRA single grain grinding and to investigate the underlying mechanisms, the finite element simulation software ABAQUS 6.14 was employed to model the grinding of Ti6Al4V titanium alloy with a single diamond abrasive grain. The dependence of grinding force and temperature in single grain grinding with a PRA or an NRA under different grinding parameters was studied and compared. PRA and NRA single diamond grain grinding experiments on Ti6Al4V alloy were carried out, with grinding forces measured using a dynamometer and compared with the simulation results. The grinding surface morphology and surface roughness were observed and measured, and a comparison was made between PRA and NRA grinding. The results indicated that in single diamond grain grinding, transforming to a PRA significantly enhances grinding performance, as evidenced by reduced grinding forces, lower temperatures, improved surface morphology, and decreased surface roughness. These findings suggest that PRA single diamond grain grinding offers substantial benefits for the precision machining of hard-to-machine materials, marking a step forward in optimizing surface finishes. Full article
(This article belongs to the Special Issue New Advances in Precision Machining)
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14 pages, 2956 KiB  
Article
Rapid Fabrication of Tungsten Oxide-Based Electrochromic Devices through Femtosecond Laser Processing
by Liqun Wang, Zihao Zhai and Longnan Li
Micromachines 2024, 15(6), 785; https://doi.org/10.3390/mi15060785 - 14 Jun 2024
Viewed by 529
Abstract
The sol-gel method is a widely adopted technique for the preparation of tungsten trioxide (WO3) materials, favored for its cost-effectiveness and straightforward production procedures. However, this method encounters challenges such as prolonged annealing periods and limited flexibility in fabricating patterned WO [...] Read more.
The sol-gel method is a widely adopted technique for the preparation of tungsten trioxide (WO3) materials, favored for its cost-effectiveness and straightforward production procedures. However, this method encounters challenges such as prolonged annealing periods and limited flexibility in fabricating patterned WO3 films. This study introduces a novel approach that integrates femtosecond laser processing with the sol-gel method to enhance the fabrication of WO3 films. By adjusting polyvinylpyrrolidone (PVP) concentrations during sol-gel synthesis, precise control over film thickness and optimized film properties were achieved. The innovative technique significantly reduced the annealing time required to achieve an 80% transmittance rate from 90 min to 40 min, marking a 56% decrease. Laser processing increased the surface roughness of the films from Sa = 0.032 to Sa = 0.119, facilitating enhanced volatilization of organics during heat treatment. Additionally, this method improved the transmittance modulation of the films by 22% at 550 nm compared to unprocessed counterparts. This approach not only simplifies the manufacturing process but also enhances the optical efficiency of electrochromic devices, potentially leading to broader applications and more effective energy conservation strategies. Full article
(This article belongs to the Special Issue Micro/Nanostructures in Sensors and Actuators)
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