Model 161

Soft Serve Freezer

Original Operating Instructions

055155-M

8/14/08 (Original Publication) (Updated 10/31/12

Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:

Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Phase Maximum Fuse Size: Minimum Wire Ampacity: A A Cycle

E August, 2008 Taylor All rights reserved. 055155--M

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents
Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 2 2 3 4 4 5 7 7 8 9 10 10 13 13 16 18 18 18 19 19 19 19 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Hook--Up Installation (60 Cycle, 1 Ph, Supplied With Cord and Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 Section 3 Section 4 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 161 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 5 Section 6 Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 161

Table of Contents

Table of Contents - Page 2

Section 7

Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 21 21 21 22 23 26 27 28 37

During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 8 Section 9 Section 10 Section 11 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice. Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

E August, 2008 Taylor (Original Publication) (Updated October, 2012) All rights reserved. 055155--M

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Model 161

Section 1
The following are general installation instructions. For complete installation details, please see the check out card.

To the Installer
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed. For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions. Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S S

Only authorized Taylor service personnel should perform installation and repairs on the equipment. Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs. Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service. Authorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage. Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor. This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment. Note: All repairs must be performed by an authorized Taylor Service Technician.

Air Cooled Units

DO NOT obstruct air intake and discharge openings: The Model 161 requires 6 (152 mm) on both sides, and 0 at the rear. Install the skirt provided on the right side of the unit. Minimum air clearances must be met to assure adequate air flow for optimum performance.

This unit has many sharp edges that can cause severe injuries.

081208

Model 161

To the Installer

Water Connections
(Water Cooled Units Only) An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8 I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2 inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water in and one water out connection. DO NOT install a hand shut--off valve on the water out line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain. CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.

S
A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration.

Electrical Connections
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections. In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!

Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation. Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

101012

To the Installer

Model 161

Electrical Hook-Up Installation

(60 Cycle, 1 Ph, Supplied With Cord and Plug) This freezer is supplied with a 3--wire cord and grounding type plug for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. The cord and plug provided for 208/230/60/1, is 20A; therefore the wall outlet must also be 20A. Check the data label, located on the side panel, for electrical specifications. Permanent wiring may be employed if required by local codes. Instructions for conversion to permanent wiring are as follows:

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0). However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

1. 2. 3. 4. 5.

Be sure the freezer is electrically disconnected. Remove the appropriate panel and locate the small electrical box at the base of the freezer. Remove the factory--installed cord and strain relief bushing. Route incoming permanent wiring through 7/8 (22 mm) hole in base pan. Connect two power supply leads. Attach ground (earth) wire to the grounding lug inside the electrical box. Be sure the unit is properly grounded before applying power.

Use only R134a refrigerant that conforms to the AHI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

6.

Beater Rotation
Beater rotation must be clockwise as viewed looking into the freezing cylinder. Note: The following procedures should be performed by a trained service technician. To correct rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only. To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.) Electrical connections are made directly to the terminal block provided in the splice boxes which are mounted mid--level on the frame channel on the sides of the freezer.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately. Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

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Model 161

To the Installer

Section 2
The Model 161 soft serve freezer has been carefully engineered and manufactured to give you dependable operation. This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely. This Operators Manual should be read before operating or performing any maintenance on your equipment. The Model 161 will NOT eventually compensate and correct for any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipments operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no misunderstandings exist. In the event you should require technical assistance, please contact your local authorized Taylor Distributor. Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

To the Operator
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machines refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owners responsibility to make this fact known to any technician he employs. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor. The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

To the Operator

Model 161

Section 3
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

Safety

S S

DO NOT operate the freezer unless it is properly grounded. DO NOT operate the freezer with larger fuses than specified on the freezer data label. All repairs must be performed by an authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs. Cord Connected Units: Only Taylor authorized service technicians may install a plug on this unit. Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes. Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

S
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

To Operate Safely:

DO NOT operate the freezer without reading the Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

Per IEC 60335--1 and its part 2 standards, This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417--1) on the removable panel and the frame.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

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Model 161

Safety

DO NOT allow untrained personnel to operate this machine. S DO NOT put objects or fingers in door spout. S DO NOT operate the freezer unless all service panels and access doors are restrained with screws. S DO NOT remove the freezer door or beater assembly unless the control switches are in the OFF position. Failure to follow these instructions may result in severe personal injury from hazardous moving parts.

DO NOT obstruct air intake and discharge openings: A minimum of 6 (152 mm) on both sides, and 0 in the rear is required. Install the skirt provided on the right side of the unit. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage. This freezer is designed to operate indoors, under normal ambient temperatures of 70_ --75_F (21_ --24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacity. NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

DO NOT put objects or fingers in fill or discharge openings. Failure to follow this instruction may result in contaminated product or personal injury from blade contact. USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.

Safety

Model 161

Section 4
Model 161

Operator Parts Identification

Figure 1
ITEM 1 2 3 4 4a 5 6 DESCRIPTION PAN-DRIP *161* PANEL -SIDE LEFT GASKET-HOPPER COVER COVER A.-HOPPER KNOB-MIX COVER TUBE-FEED PANEL-REAR PART NO. 055206 058491 037042 X37963-SER 025429 030797 058492 ITEM 7 8 9 10 11 12 DESCRIPTION PANEL A.-SIDE-RIGHT GASKET-BASE PAN TRAY-DRIP 16-7/8L X 4-5/16 SHIELD-SPLASH PANEL-LOWER FRONT PANEL A.-FRONT *161* PART NO. X58490 055815 020157-SP 022765 058493 X58488

Model 161

Operator Parts Identification

Beater Door Assembly

Figure 2
ITEM 1 2 3 4 5 6 7 8 DESCRIPTION DRAW VALVE O--RING 7/8 OD X .103 W SEAL--VALVE KIT A.--DOOR 3 SPT 1.5 QT PIVOT PIN A.--SHORT O--RING 5/16 OD X .070 W DRAW VALVE HANDLE NUT--STUD PART NO. 024763 014402 030930 X56906SER1 X38539 016272 030564 056802 ITEM 9 10 11 12 13 14 15 16 DESCRIPTION DESIGN CAP PIVOT PIN A.--LONG GUIDE BEARING CENTER DRAW VALVE O--RING 2--3/4 OD X .139 W FRONT BEARING BEATER ASSEMBLY SEAL--U--CUP PART NO. 014218 X38538 014496 031164 019998 023262 X24689 080534

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Operator Parts Identification

Model 161

Accessories

Figure 3
ITEM 1 2 3 4 DESCRIPTION PAIL-6QT. BRUSH-REAR BRG 1 D X 2 LG BRUSH-DOUBLEENDED BRUSH-DRAWVALVE1 OD X 2 X 17 PART NO. 023348 013071 013072 013073 6 7 * ITEM 5 DESCRIPTION BRUSH-MIXPUMPBODY-3X7 WHITE LUBRICANT-TAYLOR4OZ. KITA.-TUNEUP SANITIZER KAY-5 25 PKTS PART NO. 023316 047518 X31167 SEE NOTE

*Not Shown - Note: A sample container of sanitizer is sent with the unit. For reorders, order Kay-5 part no. 041082 (200 packs) or Stera Sheen part no. 055492 (100 2 oz. packs).

110727

Model 161

Operator Parts Identification

Section 5

Important: To the Operator

Figure 4 ITEM 1 2 3 4 5 6 7 DESCRIPTION POWER SWITCH MIX REFRIGERATION KEY STANDBY KEY WASH KEY AUTO KEY INDICATOR LIGHT MIX LOW RESET BUTTON The following chart identifies the symbol definitions used on the operator switches.

= OFF = ON = MIX = STANDBY = WASH = AUTO = MIX LOW

Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and keys have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

Important: To the Operator

10

Model 161

Power Switch
When placed in the ON position, the power switch allows Softecht control panel operation.

WASH Key
When the WASH key is pressed, the light comes on. This indicates beater motor operation. The STANDBY or AUTO modes must be cancelled first to activate the WASH mode.

MIX REF
When the MIX REF key is pressed, the light comes on indicating the mix hopper refrigeration system is operating. MIX REF is controlled by the left side of the freezer as viewed from the operator end. The MIX REF function cannot be cancelled unless the AUTO or STANDBY modes are cancelled first.

AUTO Key
When the AUTO key is pressed, the light comes on. This indicates that the main refrigeration system has been activated. In the AUTO mode, the WASH or STANDBY functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the temperature of the mix in the mix hopper. Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. To cancel any function, press the key again. The light and mode of operation will shut off.

STANDBY Key Indicator Light - MIX LOW

The Separate Hopper Refrigeration System (SHR) and the Cylinder Temperature Retention System (CTR) are standard features on Softecht machines. The SHR incorporates the use of a separate small refrigeration system. This maintains the mix in the hopper below 40_(4.4_C) to assure bacteria control. The CTR works with the SHR to maintain a good quality product. During long No Sale periods, it is necessary to warm the product in the freezing cylinder to approximately 35_F to 40_F (1.7_C to 4.4_C) to prevent over--beating and product breakdown. To activate the SHR and CTR, press the STANDBY key. Place the end of the feed tube without the hole into the mix inlet hole. When the STANDBY key is pressed, the light comes on, indicating the CTR (Cylinder Temperature Retention System) has been activated. In the STANDBY mode, the WASH and AUTO functions are automatically cancelled. The MIX REF function is automatically locked in to maintain the mix in the hopper. To resume normal operation, press the AUTO key. When the unit cycles off, the product in the freezing cylinder will be at serving viscosity. At this time, place the orifice end of the feed tube into the mix inlet hole. Install the air orifice. Located on the front of the machine is a mix level indicating light. When the light is flashing, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. Always maintain at least 3 (76 mm) of mix in the hopper. If you neglect to add mix, a freeze--up may occur. This will cause eventual damage to the beater, blades, drive shaft, and freezer door.

Reset Button
The reset button is located on the front of the unit. The reset protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the AUTO key to cancel the cycle. Turn the power switch to the OFF position. Press the reset button firmly.

Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death. Turn the power switch to the ON position. Press the WASH key and observe the freezers performance. Open the side access panel. Make sure the beater motor is turning the drive shaft in a clockwise direction (from the operator end) without binding.

Model 161

11

Important: To the Operator

If the beater motor is turning properly, press the WASH key to cancel the cycle. Press the AUTO key on both sides of the unit to resume normal operation. If the freezer shuts down again, contact a service technician.

1.

After priming the machine, place the orifice end of the feed tube into the mix inlet hole. Every time the draw handle is raised, new mix and air from the hopper will flow down into the freezing cylinder. This will keep the freezing cylinder properly loaded and will maintain overrun. During long No Sale periods, remove the feed tube. Place the end of the feed tube without the orifice into the mix inlet hole. This will prevent any mix from entering the freezing cylinder. The feed tube maintains overrun and allows enough mix to enter the freezing cylinder after a draw.

Feed Tube
The feed tube serves two purposes. One end of the tube has an orifice (hole) and the other end does not.

2.

Figure 5

Important: To the Operator

12

Model 161

Section 6
The Model 161 is a soft serve counter model with a three spout door. Two individual flavors are available from the end spouts, and an equal combination of both is dispensed through the center spout to create a twist effect. It has a 1.5 quart (1.4 liter) capacity freezing cylinder. The mix flows by gravity from the hopper to the freezing cylinder through a feed tube. Duplicate the procedures where they apply for the second freezing cylinder. We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous nights cleaning. These opening procedures will show you how to assemble these parts into the machine, sanitize them, and prime the machine with fresh mix in preparation to serve your first portion.

Operating Procedures
Assembly
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube). Step 1 Lubricate the groove on the beater drive shaft. With the opening of the cup seal facing away from the hex end, slide the seal into the groove. Apply an even coat of lubricant to the seal and the shaft. Do not lubricate the hex end of the beater drive shaft.

Figure 7 Step 2 Insert the beater assembly through the rear shell bearing at the back of the freezing cylinder and engage the hex end firmly into the female socket. When properly seated, the beater will not protrude beyond the front of the freezing cylinder.

Figure 6 If you are disassembling the machine for the first time or need information to get to the starting point in our instructions, turn to page 19, Disassembly, and start there.

Figure 8 Repeat Steps 1 through 2 for the other side of the machine.

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Model 161

13

Operating Procedures

Step 3 Place the large o--rings into the grooves on the back of the machine door and lubricate.

Step 7 Finger--tighten the handscrews, making sure they are tightened equally and that the door is snug. Do not over--tighten the handscrews.

Figure 9 Step 4 Slide the front bearings over the baffle rods so the flanged edge is against the door. Place the white plastic guide bearings on the end of the baffle rods. DO NOT lubricate the front bearings or the guide bearings. Figure 11 IMPORTANT! Handscrew and door damage can result if the handscrews are over-tightened or if one handscrew is tightened more than the other. Step 8 Install the valve seal into the grooves on the center draw valve and lubricate. This special seal will prevent the mix in one freezing cylinder from traveling into the second cylinder.

Figure 10 Step 5 Slide the slotted portion of the handscrews into the slots in the freezer door. Step 6 With both hands, hold the sides of the freezer door and insert the baffle rods into the center of the beater assemblies. The white guide bearings must fit securely in the holes of the drive shafts.

Figure 12

120501

Operating Procedures

14

Model 161

Step 9 Slide the two o--rings into the grooves on the remaining draw valves and lubricate.

Step 11 Slide the o--ring onto each pivot pin and lubricate.

Figure 13 Step 10 Lubricate the inside of the freezer door spouts from the bottom. Insert the draw valves into the freezer door from the bottom until the slot in the draw valves comes into view.

Figure 15 Step 12 Slide the tip of the draw handle into the slot of the draw valve, starting from the right. Slide the short pivot pin through the far right draw handle. Slide the long pivot pin through the far left and middle draw handles.

Figure 14

Figure 16

Model 161

15

Operating Procedures

Step 13 Snap the design caps over the bottom of the freezer door spouts.

Step 16 Install the drip pans.

Figure 19

Figure 17 Step 14 Lay the feed tubes in the bottom of the mix hoppers. Step 15 Install the front drip tray and splash shield under the freezer door.

Sanitizing
Step 1 Prepare an approved 100 PPM sanitizing solution (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURERS SPECIFICATIONS. Step 2 Pour one gallon (3.8 liters) of sanitizing solution into the hopper and allow it to flow into the freezing cylinder.

Figure 18

Figure 20

Operating Procedures

16

Model 161

Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper, the mix inlet hole, and the feed tube.

solution in the freezing cylinder to be agitated. Allow it to agitate for five minutes.

Figure 21

Figure 24 Step 6 Place an empty pail beneath the door spouts. Momentarily open the center draw valve to sanitize the center door spout. Open the remaining draw valves to remove all of the sanitizing solution. When the sanitizer stops flowing from the door spouts, close the draw valves. Press the WASH key to cancel the WASH mode. Step 7 With sanitized hands, stand the feed tube in the corner of the mix hopper.

Figure 22 Step 4 Place the power switch in the ON position.

Figure 23 Step 5 Press the WASH key. This will cause the sanitizing

Figure 25 Repeat Steps 1 through 7 for the other side of the machine.

Model 161

17

Operating Procedures

Priming
Prime the machine as close as possible to the time of first product draw. Step 1 With a pail beneath the door spouts, open the draw valves. Fill the mix hopper with FRESH mix and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spouts, close the draw valves. Note: Use only fresh mix when priming the machine. Step 2 When the mix has stopped bubbling down into the freezing cylinder, install the feed tube in the mix inlet hole.

Repeat Steps 1 through 3 for the other side of the machine. Step 4 Place the mix hopper gasket and the mix hopper cover in position.

Closing Procedure
To disassemble the Model 161, the following items will be needed:

S S S S S

Two cleaning pails Sanitized stainless steel rerun can with lid Necessary brushes (provided with machine) Cleaner Single service towels

Draining Product From the Freezing Cylinder

Step 1 Press the AUTO key to cancel operation. Press the MIX REF key to cancel hopper refrigeration. These operations should be cancelled as far ahead of cleaning time as possible. This will allow frozen product to soften for easier cleaning. Step 2 Remove the mix hopper cover, the mix hopper gasket, and the feed tube. Take them to the sink for cleaning. Figure 26 Step 3 Press the AUTO key. When the unit cycles off, the product will be ready to serve. Step 3 If local health codes permit the use of rerun, place a sanitized, NSF approved stainless steel rerun container beneath the door spouts. Press the WASH key and open the draw valves. When all the product stops flowing from the door spouts, close the draw valves and press the WASH key to cancel the WASH mode. Place the sanitized lid on the rerun container and place it in the walk--in cooler. Note: If local health codes DO NOT permit the use of rerun, the product must be discarded. Follow the instructions in the previous step, except drain the product into a mix pail and properly discard the mix.
ALWAYS FOLLOW LOCAL HEALTH CODES.

Figure 27
080925

Repeat Steps 1 through 3 for the other side of the machine.

Operating Procedures

18

Model 161

Rinsing
Step 1 Pour one gallon (3.8 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, and the mix inlet hole. Step 2 With a pail beneath the door spouts, press the WASH key and open the draw valves. Step 3 Drain all the rinse water from the freezing cylinder. When the rinse water stops flowing from the door spout, close the draw valves and press the WASH key to cancel. Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear. Repeat Steps 1 through 3 for the other side of the machine.

Disassembly

MAKE SURE THE POWER SWITCH IS IN THE OFF POSITION. Failure to follow this instruction may result in severe personal injury to fingers or hands from hazardous moving parts. Step 1 Remove the handscrews and the freezer door. Remove the beater assemblies from the freezing cylinders and take these parts to the sink for cleaning. Step 2 Remove the front drip tray, the splash shield, and the drip pans from the machine. Take them to the sink for cleaning.

Cleaning
Step 1 Prepare an approved 100 PPM cleaning solution (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURERS SPECIFICATIONS. Step 2 Pour one gallon (3.8 liters) of cleaning solution into the mix hopper and allow it to flow into the freezing cylinder. Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper and the mix inlet hole. Step 4 Press the WASH key. This will cause the cleaning solution in the freezing cylinder to agitate. Step 5 Place an empty pail beneath the door spouts and raise the draw valve. Draw off all the cleaning solution. When the solution stops flowing from the door spouts, close the draw valves. Press the WASH key to cancel. Repeat Steps 1 through 5 for the other side of the machine.

Brush Cleaning

Step 1 Prepare a sink with an approved cleaning solution (examples: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURERS SPECIFICATIONS. IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.) Make sure all brushes provided with the machine are available for brush cleaning. Step 2 Remove the cup seals from the drive shafts of the beater assemblies.

Model 161

19

Operating Procedures

Step 3 From the freezer door, remove design caps, pivot pins, draw handles, and draw valves. Remove all o--rings. Note: To remove o--rings, use a single service towel to grasp the o--ring. Apply pressure in an upward direction until the o--ring pops out of its groove. With the other hand, push the top of the o--ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o--ring to be removed, always remove the rear o--ring first. This will allow the o--ring to slide over the forward rings without falling into the open grooves. Step 4 Remove the large o--rings, front bearings, and guide bearings from the back of the freezer door. Step 5 Return to the machine with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearings at the back of the freezing cylinders.

Note: If the drip pan was filled with an excessive amount of mix, this is an indication that the drive shaft o--ring of the beater assembly should be replaced or properly lubricated. Step 6 Thoroughly brush clean all disassembled parts in the cleaning solution. Make sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve cores in the freezer door. Place all the cleaned parts on a clean, dry surface to air dry overnight. Step 7 Wipe clean all exterior surfaces of the machine.

Operating Procedures

20

Model 161

Section 7

Important: Operator Checklist

j 5. IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and is used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard. Mix the rerun with fresh mix in a ratio of 50/50 during the days operation. j 6. On a designated day of the week, run the mix as low as feasible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts. j 7. Properly prepare the cleaning and sanitizing solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing. j 8. The temperature of the mix in the mix hopper and walk--in cooler should be below 40_F. (4.4_C.).

During Cleaning and Sanitizing

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a Standby mode, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.

CLEANING AND SANITIZING MUST BE PERFORMED DAILY.

Troubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize the machine regularly, including complete disassembly and brush cleaning. j 2. Use all brushes supplied for thorough cleaning. The brushes are specially designed to reach all mix passageways. j 3. Use the smaller, white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder. j 4. Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.

Regular Maintenance Checks

j 1. Check the rear shell bearing for signs of wear (excessive mix leakage in rear drip pan) and be certain it is properly cleaned. j 2. Using a screwdriver and cloth towel, keep the rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits. j 3. Dispose of o--rings or seals if they are worn, torn, or fit too loosely, and replace with new ones. j 4. Follow all lubricating procedures as outlined in Assembly.

Model 161

21

Important: Operator Checklist

j 5. If your machine is air cooled, check the condenser for an accumulation of dirt and lint. A dirty condenser will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.

Winter Storage

If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. Disconnect the freezer from the main power source to prevent possible electrical damage. On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system. Your local Taylor distributor can perform this service for you. Wrap detachable parts of the freezer such as the beater assembly and freezer door, and place them in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture--proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.

CAUTION: Always disconnect electrical power prior to cleaning the condenser. Failure to follow this instruction may result in electrocution. j 6. If your machine is equipped with an auxiliary refrigeration system, check the auxiliary condenser for accumulation of dirt and lint. A dirty condenser will reduce the refrigeration capacity of the mix hopper. Condensers must be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Failure to comply may result in electrocution. j 7. If your machine is water cooled, check the water lines for kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.

Important: Operator Checklist

22

Model 161

Section 8
PROBLEM
1. No product being dispensed.

Troubleshooting Guide
PROBABLE CAUSE
a. The power switch is in the OFF position. b. The mix level is inadequate in the mix hopper. c. The beater motor overloaded. d. The unit is unplugged at the wall receptacle. e. The circuit breaker is tripped or the fuse is blown. f. The freezer door is incorrectly assembled. g. Product is being drawn off in excess of the freezers capacity.

REMEDY
a. Place the power switch in the AUTO position. b. Fill the mix hopper with mix. c. Reset the freezer. d. Plug in the power cord. e. Place the circuit breaker in the ON position or replace the fuse. f. See Operating Procedures for proper installation. g. Stop drawing product and allow the unit to recover. a. Plug in the power cord.

PAGE REF.
17 18

11 3 -- -- --

14

-- -- --

2. The machine will not operate in the AUTO mode.

a. The unit is unplugged.

b. The refrigeration system is not activated. c. The circuit breaker is tripped, or the fuse is blown. d. The beater motor overloaded, causing a loss of power to the power switch. 3. The product is too stiff. a. The control is set too cold.

b. Momentarily raise the draw switch to activate the refrigeration system. c. Place the circuit breaker in the ON position or replace the fuse. d. Reset the freezer.

-- -- --

-- -- --

11

a. Contact service technician.

-- -- --

Model 161

23

Troubleshooting Guide

PROBLEM
4. The product is too soft.

PROBABLE CAUSE
a. The control is set too warm. b. The air tube is not installed. c. Out--drawing the freezers capacity.

REMEDY
a. Contact service technician. b. Install the air tube in the mix inlet hole at the bottom of the mix hopper. c. Two 4 oz. (113.4 gram) servings in one minute. a. Install the front bearing on the freezer door. b. Contact service technician. a. Replace o--rings every 3 months. b. Contact service technician. c. Use food grade lubricant (example: Taylor Lube). d. Lubricate the beater drive shaft properly. a. Use food grade lubricant (example: Taylor Lube). b. Replace o--rings every 3 months. c. Lubricate the draw valve properly. a. Fill the mix hopper with mix. b. Contact service technician.

PAGE REF.
-- -- -18

-- -- -14

5. The freezing cylinder walls are scored.

a. Operating freezer without the front bearing on the freezer door. b. The gear unit or the direct drive is out of alignment.

-- -- -26

6. Excessive leakage in rear drip pan.

a. A worn or defective o--ring is on the beater drive shaft. b. The rear shell bearing is worn. c. Incorrect lubricant was used. d. Inadequate lubrication of beater drive shaft.

-- -- -13 13 14 26 14 18

7. The draw valve is leaking.

a. Incorrect lubricant was used. b. Worn or defective o--rings are on the draw valve. c. Inadequate lubrication of draw valve.

8. Product is not feeding into the freezing cylinder.

a. The mix level is inadequate in the mix hopper. b. The mix inlet hole is frozen.

-- -- --

Troubleshooting Guide

24

Model 161

PROBLEM
9. The unit goes out on overload excessively.

PROBABLE CAUSE
a. There are too many appliances plugged into the circuit. b. An extension cord has been placed between the power cord and the wall receptacle.

REMEDY
a. A separate 20A circuit is needed for the freezer to operate properly. b. If the extension cord is used, it must match the power cord in size of circuit ampacity. a. Lubricate properly and replace seal every 3 months.

PAGE REF.
-- -- --

-- -- --

10. Mix from one freezing cylinder bleeds over to the second cylinder.

a. The center draw valve seal is worn, or is improperly lubricated.

14 / 26

Model 161

25

Troubleshooting Guide

Section 9
PART DESCRIPTION

Parts Replacement Schedule

EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.

Beater Drive Shaft Cup Seal Freezer Door O--Ring Freezer Door Front Bearing Freezer Door Guide Bearing Draw Valve O--Ring Center Draw Valve Seal Pivot Pin O--Ring Black Bristle Brush, 1 x 2 Double Ended Brush White Bristle Brush, 1 x 2 White Bristle Brush, 3 x 7

X X X X X X X Inspect & Replace if Necessary Inspect & Replace if Necessary Inspect & Replace if Necessary Inspect & Replace if Necessary Minimum Minimum Minimum Minimum

2 2 2 2 4 1 2 1 1 1 1

120501

Parts Replacement Schedule

26

Model 161

Section 10
Class 103 Parts

Warranty Explanation
Class 512 Parts
The warranty for new equipment Class 512 parts is five years from the original date of unit installation, with a replacement parts warranty of twelve months.

The warranty for new equipment Class 103 parts is one year from the original date of unit installation, with a replacement parts warranty of three months.

Class 000 Parts Class 212 Parts

Class 000 parts are considered wear items -- no warranty.

Class *** Parts

The warranty for new equipment Class 212 parts is two years from the original date of unit installation, with a replacement parts warranty of twelve months. See warranty explanation on the back of the check--out card.

CAUTION: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

121009

Model 161

27

Warranty Explanation

121031

Parts List PART NUMBER

035609 X30736 010613-17 023262 014496 X24689 055201 045311 057201 X69570SER2 X69574-SER 012347 013072 013073 023316 013071 600288 010548 017008 027691 055249 069474-60 014218 059757 059998 033941-W5 048727-27E 031790 038487 047067 1 5 2 2 2 2 3 2 2 1 1 1 1 1 1 1 1 1 000 000 000 000 000 103 103 103 103 103 000 103 103 000 512 103 103 103 REPLACES 032445 CONTROL BOX CONTROL BOX 2 000 2 212 2 212 1 103 REPLACES X36641SER2 REPLACES X32326-SER 1 000 1 000 2 103 2 000 2 000 1 000 2 103 DRAW SWITCH 2 103 DRAW SWITCH

DESCRIPTION

QTY.

WARR. CLASS

REMARKS

ACTUATOR-SWITCH-PLASTIC

ARM A.-SWITCH

Section 11

+ Available Separately

BEAD-RUBBER

BEARING-FRONT

BEARING-GUIDE

BEATER A.

BELT-AX24

BELT-AX45

BLOCK-TERMINAL 3P .25 SPADE

BOARD-LOGIC-GEN 2.10-W/SEL

BOARD-POWER-GEN 1 & 2

BOLT-CARRIAGE 1/4-20X3/4

BRUSH-DBL END-PUMP & FEED

28

BRUSH-DRAW VALVE 1"OD X 2

BRUSH-MIX PUMP BODY-3"

BRUSH-REAR BRG 1"D X 2"LG

BUSHING-SNAP 1 ID X 1-1/4OD

BUSHING-SNAP 11/16 ID X 7/8

BUSHING-SNAP 1-5/16ID X 1

BUSHING-SPLIT 43/64ID X 7/8

BUTTON-RESET-RED PLASTIC

CABLE-RIBBON-PWR/RELAY

CAP-DESIGN 1.010"ID-6 POINT

CAPACITOR-START 72-88UF/330V

CAPACITOR-RUN 10UF/370V

CARD-CHECKOUT WARRANTY

COMPRESSOR L63B562BBCB

+CAPACITOR-START 161-193UF

Parts List

Model 161

+CAPACITOR-RUN 30UF/370V

+RELAY-START-COMPRESSOR

DESCRIPTION
037428 039924 001894 055187-27 047703 055358 047704 027155 055522 017254 048935 027155 055248-27 068754-27 031791 X37963-SER 055511 019029 038374 063820-27S X56906SER1 014218 019998 030564 X38538 016272 X38539 016272 024763 014402 031164 1 1 1 1 3 2 3 1 1 1 1 2 4 1 1 1 4 103 103 000 000 000 000 103 000 000 103 103 000 103 000 103 000 103 1 103 3 103 S/N M0093177 & UP 1 103 1 103 4 000 1 000 DANFOSS 1 103 DANFOSS 1 000 1 000 1 000 1 512 4 000 4 000 4 000

PART NUMBER

QTY.

WARR. CLASS

REMARKS

Model 161

+GROMMET-COMPRESSOR MT.

+SLEEVE-MOUNTING-COMP.

+SCREW-5/16-18X1-1/2 HEX

COMPRESSOR PL35G

+ Available Separately

+CAPACITOR-START 60UF-220

+RELAY-START-COMPRESSOR

+KIT-MOUNTING-COMPRESSOR

CONDENSER-AC 7X6X1.25-2 ROW

+DRYER-CAP. TUBE .021 ID X 9F

+SCREW-1/4-20X1 HEX HEAD

CONDENSER-AC 12LX16HX2.5T

CONDENSER-AC 7X6X1.25-2 ROW

CONTACTOR 230VAC 1PH 50/60HZ

CORD-POWER-250V-15A-120"L

COUPLING-3/8FS X 1/4FS

29

COVER A.-HOPPER

DECAL-DEC-TAYLOR 161 GEN

DECAL-INST-CLN HPR

DECAL-TROUBLESHOOT

DIAGRAM-WIRING *161*

DOOR A.-3SPT 1.5QT W/BAFFLE

+CAP-DESIGN 1.010"ID-6 POINT

+O-RING-2-3/4 OD X .139W

+HANDLE-DRAW VALVE

+PIN A.-PIVOT *168-LONG*

+O-RING-5/16 OD X .070W

+PIN A.-PIVOT *168-SHORT*

+O-RING-5/16 OD X .070W

+VALVE-DRAW *150-2*

+O-RING-7/8 OD X .103W

Parts List

+VALVE-DRAW-CENTER

DESCRIPTION
030930 055522 048878 066821-DVD X64357 063397 045865 042703 055815 066234 037042 025770-SER 025984 025985 055838-27 063573-27 028534-1 063975-27 063563 X62253-27 063397 X31167 023262 014496 014218 021278 019998 016272 014402 030930 048260VWHT 1 1 1 1 1 2 2 3 2 2 2 4 1 1 1 1 1 103 103 103 103 103 103 103 000 000 000 000 000 000 000 000 000 000 DANFOSS 4 000 4 000 2 212 1 000 12 000 1 000 GASKET-BASE PAN 1 000 8 103 1 103 1 103 1 000 1 000 LINE -LIQUID 1 000 DANFOSS 1 000

PART NUMBER

QTY.

WARR. CLASS

REMARKS

Parts List

+SEAL-DRAW VALVE *SMALL H-RING

DRYER-CAP. TUBE .021 ID X 9F

DRYER-FILTER 1/4 X 1/4 SOLDER

DVD-OPS TRAIN VIDEO *161

+ Available Separately

EXCHANGER A.-HEAT *161*AC

FAN-3 BLADE 12 " PULL 24D

FASTENER-CLIP 1/4-20 U-TYPE

FILTER-AIR 13.5X17.75X7/1

GASKET-BASE PAN *161*

+SCREW-10X7/16 UNSL TD HWH

GASKET-HOPPER COVER-8QT

GEAR A.*REDUCER 4 TO 1 SERVICE

+SCREW-1/4-20X3 HEX HEAD

+SCREW-1/4-20X3-1/4 HEX HEAD

HARNESS-WIRE-CONTROL *161*

30

HARNESS-WIRE-MAIN *161*

GUARD-FAN

HARNESS-WIRE-CAP/RELAY *161*

HARNESS-WIRE-DANFOSS *161*

KIT A.-MOTOR-FAN

+FAN-3 BLADE 12 " PULL 24

KIT A.-TUNE UP

BEARING-FRONT

BEARING-GUIDE

CAP-DESIGN 1.010"ID-6 POINT

O-RING-13/16 OD X .139W

O-RING-2-3/4 OD X .139W

O-RING-5/16 OD X .070W

O-RING-7/8 OD X .103W

SEAL-DRAW VALVE *SMALL H-RING

Model 161

TOOL-O-RING REMOVAL

DESCRIPTION
032164 032749 052632 059287 051433 032718 047518 055155-M 055097-27G 017326 029770-27 062253-27 017327 047597 056802 021278 055249-27G 023348 055206 X58488 020982 X58490 024298 058493 058492 058491 011694 055512 002201 002077 038061-BLK 1 2 1 4 1 2 1 1 1 8 1 2 6 1 2 2 2 000 000 103 000 103 103 000 103 000 103 103 103 000 103 000 000 103 DEC PLATE DEC PLATE PANELS PANEL-SIDE PANEL-FRONT 6 000 4 000 N/A 1 103 SEE - KIT A.-MOTOR-FAN 8 000 2 212 BEATER MOTOR 1 000 1 000 1 000 5 000 2 000 1 000 1 000 1 000

PART NUMBER

QTY.

WARR. CLASS

REMARKS

Model 161

LABEL-CAUTION-GRD-PERM

LABEL-DOOR-MOVE PART

LABEL-SW-POWER-OFF/ON

LABEL-WARN-CONDENSER

+ Available Separately

LABEL-WARN-COVER

LABEL-WARN-ELEC-TW-SMALL

LUBRICANT-TAYLOR 4 OZ.

MAN-OPER 161

MOTOR-1/2 HP REMOTE CAPS

+SCREW-5/16-18X5/8 SERR.

MOTOR-FAN 50 WATT W/GROUND

MOTOR-FAN 95.3 CFM 2700 RPM

NUT-5/16-18 WHIZ FLANGE

NUTSERT-10-32/.020-.130 G

NUT-STUD

31

O-RING-13/16 OD X .139W

OVERLOAD-THERMAL-2P-2.4/3.6A

PAIL-6 QT.

PAN-DRIP *161*

PANEL A.-FRONT *161*

+SCREW-10-32X1/2 SERRATED

PANEL A.-SIDE RIGHT *161*

+SCREW-10-32X3/8 SLTD TRUSS

PANEL-LOWER-FRONT *161*

PANEL-REAR *161*AC

PANEL-SIDE-LEFT *161*

+SCREW-1/4-20X3/8 SLTD ROUND

PLATE-DEC *161* GENII

+SCREW-6-32X3/8 SLTD BINDER

+SCREW-10-24X1/2 TORX TRUSS

Parts List

PROBE-THERMISTOR-BARREL

DESCRIPTION
X31602 041498 041162 055492 X68407-SER 013496 056802 X58457-SER 056802 013496 NPN 022765 064356 048818 023664 X55234-SER 029244 035524 029099 039735 027219 027214 035609 X30736 023664 034962 052663 037394 003949 015850-L 023959-L 1 1 2 2 1 2 2 2 2 1 1 1 13 3 2 2 2 103 103 000 103 000 000 000 103 103 103 103 000 103 103 000 103 000 LINE DISCHARGE SWITCH A.-POWER DRAW SWITCH DRAW SWITCH DRAW SWITCH 1 103 DRAW SWITCH 1 103 1 103 2 2 103 M0023521-M0023537 SEE C HARPER 2 103 1 512 2 103 S/N M1084471 AND PRIOR 2 103 1 512 S/N M1084472 AND UP 1 000 2 103 2 103 2 103

PART NUMBER

QTY.

WARR. CLASS

REMARKS

Parts List

PROBE A.-THERMISTOR

PULLEY-5.7" PITCH DIA X 5

PULLEY-AK20X5/8

SANITIZER-STERA SHEEN -GREEN

+ Available Separately

SHELL A.-INSULATED *161*

STUD-NOSE CONE-5/16-18X5/16-18

+NUT-STUD

SHELL A.-INSULATED *161*

+NUT-STUD

+STUD-NOSE CONE-5/16-18X5/16-18

+STUD-NOSE CONE

SHIELD-SPLASH *5454-8-752

SHROUD-CONDENSER *161*

SHROUD DANFOSS

SPRING-COMP.720X.063X2.00

32

SWITCH A.-DRAW *161*

BEARING-SWITCH

BRACKET-SWITCH *168*

INSULATOR-SWITCH 1/64

NUT-PUSH ON-1/2DIA. SHAFT

SCREW-4-40X5/8 SLTD ROUND

SWITCH-LEVER-SPDT-15A-125

+ACTUATOR-SWITCH-PLASTIC

+ARM A.-SWITCH

+SPRING-COMP.720X.063X2.00

+E-RING-1/4 IN

SWITCH-PRESSURE 405 PSI

SWITCH-TOGGLE-4PDT*ON-NONE-ON

TEE-1/4S-COPPER

TERMINAL-FEM.SP.22-18 .25

Model 161

TERMINAL-FEM.SP.INS.16-14

DESCRIPTION
034455 020157-SP 030797 044404 053565 047016 022665 046365 050900 062019-27 043449-27 000653 017660 000651 4 000 8 000 8 000 2 103 2 103 2 000 LINE SUCTION SOLENOID LINE LIQUID SOLENOID 2 103 1 103 1 103 LINE SUCTION DANFOSS 2 103 1 103 LINE SUCTION DANFOSS LINE ACCESS DISCCHG/LOW 2 103 1 103 2 000

PART NUMBER

QTY.

WARR. CLASS

REMARKS

Model 161
011021 X63791 058440 067113 049309 018641 R50200 017523 063837 063838 048231 046686 1 6 1 2 5' 4 1 1 1 1 1 2 103 103 103 000 103 103 000 000 103 103 103 103

TERMINAL-LOW VOLTAGE GROUND

TRAY-DRIP 16-7/8L

TUBE-FEED-.166 HOLE-SS

VALVE-ACCESS 1/4FL X 1/4

+ Available Separately

VALVE-ACCESS-1/4MFL X 3/8ODS

VALVE-ACCESS-1/4 MFLX1/4

VALVE-EPR 1/4S

VALVE-EXP-AUTO-1/4S X1/4

+BOOT-VALVE-EXPANSION

VALVE-SOL-1/4 ORFX3/8IN

VALVE-SOLENOID 7/64ORF X 1/4

WASHER-3/8 USS FLAT CR3

WASHER-5/16 SAE FLAT CR3

WASHER-5/16 USS FLAT CR3

33

WATER COOLED

ADAPTOR-3/8MP X 1/2 BARB

BRACKET A.-FITTING *161*W

BRACKET-VALVE-W/C

CLAMP-HOSE 3/4 ID CONST

CONDENSER-WC-SPIRAL 11-1/2

ELBOW-3/8MP X 1/2 BARB-BR

HOSE-RUBBER 1/2 ID X 7/8 OD

NUT-1/4-20 WHIZ FLANGE

PANEL-REAR *161*WC*

PANEL-SIDE *161*R*WC*

SWITCH-PRESSURE 350 PSI

VALVE-WATER 3/8 REG/HEAD

Parts List

DESCRIPTION

PART NUMBER
-40 024156 051656-95 066395-95 051356 063820-40S 037665-DVD 066821-DVD 048727-40E 027087 059759 048766 063573-40 063975-40 055097-40G 2 1 103 212 1 103 1 103 1 103 1 103 1 512 1 000 1 000 1 000 220-240V 50HZ 1PH 220-240V 50HZ 1PH - STANDARD 220-240V 50HZ 1PH - ROHS 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH 2 DIGITAL THERMOMETER 1 103 220-240V 50HZ 1PH - ROHS 1 103 220-240V 50HZ 1PH - STANDARD 1 103 220-240V 50HZ 1PH 220-240V 50HZ 1PH

QTY.

WARR. CLASS

REMARKS

Parts List
OPTIONAL X38523SER2 051356 X41141 X64119 X66359 036397 058493-SP2 041951 055508 030797-4 2 2 1 1 1 4 2 4 1 2 212 103 103 103 103 103 103 000 103 103 SPECIAL MIX FEED TUBES AUDIBLE MIX LOW

50HZ (STANDARD-ROHS)

BLOCK-TERMINAL 7P GREEN

CORD-1.5MM-3 HAR7 16GA 60

+ Available Separately

CORD-POWER HARMONIZED

INDICATOR-DIGITAL TEMP

DIAGRAM-WIRING *161*

DVD-OPS TRAIN VIDEO*TAYLOR

DVD-OPS TRAIN VIDEO *0161

COMPRESSOR L63B562BBKB

+CAPACITOR-RUN 15UF/370V

+CAPACITOR-START-88-108UF

+RELAY-START-COMPRESSOR

HARNESS-WIRE-MAIN

HARNESS-WIRE-CAP/RELAY

34

MOTOR-1/2 HP REMOTE CAPS

BOARD-LOGIC-GEN 2.11-W/CHIME

INDICATOR-DIGITAL TEMP

KIT A.-CONE DISPENSER-4 TUBE

KIT A.-LEG/AIR SKIRT *161

KIT A.-HOPPER LOCK TWIN *

LEG-4" 3/8-16 STUD

PANEL-LOWER-FRONT *161*

+SCREW-8-32X3/8 UNSLTD HEX

PANEL-SKIRT-AIR *161*

TUBE-FEED-.219 HOLE-SS

Model 161

DESCRIPTION

PART NUMBER

QTY.

WARR. CLASS

REMARKS

Model 161
MARINE USE 024156 063820-40S 063975-40 063573-40 X58488-SPN X58490-SPN 058493-SPN 058492-SPN 058491-SPN 055512-SPN 022765-SPN 1 103 1 103 1 103 1 103 1 103 1 103 1 103 1 105 1 105 1 000 1 105 024156 C00101 C00104 C00032 C00100 048727-40E 027087 059759 048766 014218 033941-CW5 066395-95 031791 019029-CH 038374-CH 063820-40S 048878 1 1 1 1 1 1 3 1 1 2 1 1 1 1 1 1 1

BLOCK-TERMINAL 7P GREEN

DIAGRAM-WIRING *161*

+ Available Separately

HARNESS-WIRE-CAP/RELAY

HARNESS-WIRE-MAIN *161*

PANEL A.-FRONT *161*

PANEL A.-SIDE RIGHT *161*

PANEL-LOWER-FRONT *161*

PANEL-REAR *161*AC

PANEL-SIDE-LEFT *161*

PLATE-DEC *161* GEN2

SHIELD-SPLASH

MODEL 161 CHINA

BLOCK-TERMINAL 7P GREEN

35

BRUSH-DBL END

BRUSH-DRAW VALVE 1"OD X 2

BRUSH-MIX PUMP BODY-3"X7"

BRUSH-REAR BRG 1"D X 2"LG

COMPRESSOR L63B562BBKB

+CAPACITOR-RUN 15UF/370V

+CAPACITOR-START-88-108UF

+RELAY-START-COMPRESSOR

CAP-DESIGN 1.010"ID-6 POINT

CARD-CHECKOUT WARRANTY-CH

CORD-POWER HARMONIZED

COUPLING-3/8FS X 1/4FS

DECAL-INST-CLN HPR-CHINESE

DECAL-TROUBLESHOOT-CHINESE

DIAGRAM-WIRING *161*

Parts List

DRYER-FILTER 1/4 X 1/4

DESCRIPTION
065712-SCH 025770-SER 063975-40 063573-40 056904CINS 064371-INS X31167 015068-CH 032164-CH 032749-CH 051433-CH 032718-CH 047518 055155CM 055097-40G C00186 C00185 C00001 052663 047015-M5 015850-L 030797 053565 062019-27 043449-27 1 1 2 30 1 2 2 2 2 2 2 1 1 1 5 1 1 2 1 1 1 1 1 2 1

PART NUMBER

QTY.

WARR. CLASS

REMARKS

Parts List

FORM-QUALITY REPORT BY FAX

GEAR A.*REDUCER 4 TO 1

HARNESS-WIRE-CAP/RELAY

HARNESS-WIRE-MAIN

+ Available Separately

INSTRUCTION-INSTALL-CHINESE

INSTRUCTION-WEEE END OF LIFE

KIT A.-TUNE UP

LABEL-ATTN SVC ENG-CHINESE

LABEL-CAUTION-GRD-PERM-CH

LABEL-DOOR-MOVE PART-CH

LABEL-WARN-COVER-CHINESE

LABEL-WARN-ELEC-TW-SMALL

LUBRICANT-TAYLOR 4 OZ.

MAN-OPER 161 CHINESE

MOTOR-1/2 HP REMOTE CAPS

36

PULLEY-5.7" PITCH DIA X 5

PULLEY-AK20X5/8

SANITIZER-STERA SHEEN-GREEN

SWITCH-PRESSURE 405 PSI-S

TAG-WARRANTY-REFRIGERANT

TERMINAL-FEM.SP.22-18 .25

TUBE-FEED-.166 HOLE-SS

VALVE-ACCESS-1/4MFL X 3/8

VALVE-SOL-1/4 ORFX3/8IN

VALVE-SOLENOID 7/64 ORF

Model 161

Model 161 063820-27S Rev. 2/10

Model 161 063820-40S Rev. 2/10