DU/DUB

Dry Bearings

Designers Handbook

Quality
All the products described in this handbook are manufactured under DIN EN ISO 9001, ISO/TS 16949 and ISO 14001 approved quality management systems. In addition GGB North America has been certified AS9100 revision B complying with the requirements of aerospace industrys quality management system for the manufacture of metal-backed bearings and filament wound bearings and washers. AMERICA

FRANCE

CHINA

GERMANY

BRAZIL

SLOVAKIA

I
Technical approvals: Tested and approved by MPA Stuttgart (for DUB) for structural bearings for civil engineering applications.

Formula Symbols and Designations

Formula Symbol A AM aB aC aE aE1 aE2 aE3 aL aM aT B C CD Ci Co CT DC Dfl DH Di Di,a DJ DNth Do D dch,1 dD dL dP F Fch Fi f Unit mm mm mm 1/min mm mm mm mm mm mm mm mm mm nvt mm Gy mm mm mm mm N N N Designation Surface Area of DU bearing Surface Area of mating surface in contact with DU bearing (slideway) Bearing size factor Application factor for bore burnishing or machining High load factor Specific load factor (slideways) Speed, temperature and material factor (slideways) Relative contact area factor (slideways) Life correction constant Mating surface material factor Temperature application factor Nominal bush width Dynamic load frequency Installed diametral clearance ID chamfer length OD chamfer length Total number of dynamic load cycles Diameter of burnishing tool Nominal bush flange OD Housing Diameter Nominal bush and thrust washer ID Bush ID when assembled in housing Shaft diameter Max. thermal neutron dose Nominal bush and thrust washer OD Max. Gamma radiation dose Checking block diameter Dowel hole diameter Oil hole diameter Pitch circle diameter for dowel hole Bearing load Test force Insertion force friction c N/mm W/mK ROB s3 sfl sS sT T Tamb Tmax Tmin U W WU min ZT 1 2 mm mm mm mm C C C C m/s mm mm 1/106K 1/106K L LH LS N Nosz p plim psta,max pdyn,max Q Ra mm h mm 1/min 1/min N/mm N/mm N/mm N/mm mm Formula Symbol Ha Hd Unit mm mm Designation Depth of Housing Recess (e.g. for thrust washers) Diameter of Housing Recess (for thrust washers) Strip length Bearing service life Length of stroke (slideway) Rotational speed Oscillating movement frequency Specific load Specific load limit Maximum static load Maximum dynamic load Permissible number of cycles Surface roughness (DIN 4768, ISO/DIN 4287/1) Electrical resistance Bush wall thickness Flange thickness Strip thickness Thrust washer thickness Temperature Ambient temperature Maximum temperature Minimum temperature Sliding speed Strip width Minimum usable strip width Total number of cycles Coefficient of linear thermal expansion parallel to surface Coefficient of linear thermal expansion normal to surface Compressive Yield strength Thermal conductivity Angular displacement

Ns/mm Dynamic Viscosity

II

Historical
The development of a polytetrafluoroethylene (PTFE) lined composite dry bearing material was first begun by the Glacier Metal Company Ltd in 1948 and patents were subsequently granted for the material during the 1950's. Today DU is the most successful of composite bearing materials, combining the excellent dry bearing properties of PTFE with the mechanical properties of conventional metallic bearings, and has a wider range of performance and greater number of applications than probably any other bearing material.

III

Content

Content

Quality . . . . . . . . . . . . . . . . . . . . . I Formula Symbols and Designations . . . . . . . . . . . . . . . . II Historical . . . . . . . . . . . . . . . . . . III

Data Sheet . . . . . . . . . . . 22

4.1 Data for bearing design calculations . . . . . . . . . . . . . . . 22

Introduction . . . . . . . . . . . 5

Lubrication . . . . . . . . . . . 23
23 23 24 24

1.1 Applications . . . . . . . . . . . . . . . . 5 1.2 Characteristics and Advantages . . . . . . . . . . . . . . . . 5 1.3 Basic Forms Available . . . . . . . 5 1.4 Materials . . . . . . . . . . . . . . . . . . . 6

5.1 Lubricants . . . . . . . . . . . . . . . . . 23 5.2 Tribology . . . . . . . . . . . . . . . . . . Hydrodynamic lubrication . . . . . . Mixed film lubrication . . . . . . . . . Boundary lubrication . . . . . . . . .

Material . . . . . . . . . . . . . . . 7

5.3 Characteristics of Lubricated DU bearings . . . . . . 24 5.4 Design Guidance for Lubricated Applications . . . . . 24 5.5 Clearances for lubricated operation . . . . . . . . . 26 5.6 Mating Surface Finish for lubricated operation . . . . . . . . . 26 5.7 Grooving for lubricated operation . . . . . . . . . 26 5.8 Grease Lubrication . . . . . . . . . 26

2.1 Structure . . . . . . . . . . . . . . . . . . . 7 2.2 Dry Wear Mechanism . . . . . . . . 7 2.3 Physical, Mechanical and Electrical Properties . . . . . . 9 2.4 Chemical Properties . . . . . . . . 10 Electrochemical Corrosion . . . . . 10 2.5 Frictional Properties . . . . . . . . 10

Performance . . . . . . . . . 12

3.1 Design Factors . . . . . . . . . . . . . 12 Calculation . . . . . . . . . . . . . . . . . 12 3.2 Specific Load p . . . . . . . . . . . . 12 3.3 Specific Load Limit plim . . . . . . 13 3.4 Sliding Speed U . . . . . . . . . . . . 13 Continuous Rotation . . . . . . . . . 13 Oscillating Movement . . . . . . . . 13 3.5 pU Factor . . . . . . . . . . . . . . . . . 14 3.6 Application Factors . . . . . . . . . Temperature . . . . . . . . . . . . . . . Mating Surface . . . . . . . . . . . . . . Bearing Size . . . . . . . . . . . . . . . Bore Burnishing . . . . . . . . . . . . . Type of Load . . . . . . . . . . . . . . . 3.7 Calculation of Bearing Size . . Calculation for Bushes . . . . . . . . Calculation for Thrust Washers Calculation for Slideways . . . . . 3.8 Calculation of Bearing Service Life . . . . . . . . . . . . . . . . Specific load p . . . . . . . . . . . . . . High load factor aE . . . . . . . . . . Modified pU Factor . . . . . . . . . . Estimation of bearing life LH . . . . Bore Burnishing . . . . . . . . . . . . . Slideways . . . . . . . . . . . . . . . . . . 14 14 15 15 16 16 17 17 17 17 18 18 18 18 19 19 19

Bearing Assembly . . . . . 27
Dimensions and Tolerances . . . . 27

6.1 Allowance for Thermal Expansion . . . . . . . . . 27 6.2 Tolerances for minimum clearance . . . . . . . . . 27 Sizing . . . . . . . . . . . . . . . . . . . . . 28 6.3 Counterface Design . . . . . . . . . 28 6.4 Installation . . . . . . . . . . . . . . . . Fitting of cylindrical bushes . . . . Fitting of flanged bushes . . . . . . Insertion Forces . . . . . . . . . . . . . Alignment . . . . . . . . . . . . . . . . . . Sealing . . . . . . . . . . . . . . . . . . . . 29 29 29 29 30 30

6.5 Axial Location . . . . . . . . . . . . . . 30 Fitting of Thrust Washers . . . . . . 30 Slideways . . . . . . . . . . . . . . . . . . 31

Modification . . . . . . . . . . 32

7.1 Cutting and Machining . . . . . . 32 Drilling Oil Holes . . . . . . . . . . . . . 32 Cutting Strip Material . . . . . . . . . 32 7.2 Electroplating . . . . . . . . . . . . . . 32 DU Components . . . . . . . . . . . . . 32 Mating Surfaces . . . . . . . . . . . . . 32

3.9 Worked Examples . . . . . . . . . . 20

Content

Standard Products . . . . 33
33 38 40 41 42 44 45 49

8.9 DU Strip . . . . . . . . . . . . . . . . . . 50 8.10 DUB Strip . . . . . . . . . . . . . . . . . 50 8.11 DU Strip - Inch sizes . . . . . . . . 50

8.1 DU Cylindrical Bushes . . . . . . 8.2 DU Flanged Bushes . . . . . . . . 8.3 DU Flanged Washers . . . . . . . 8.4 DU Thrust Washer . . . . . . . . . 8.5 DUB Cylindrical Bushes . . . . . 8.6 DUB Flanged Bushes . . . . . . . 8.7 DU Cylindrical Bushes Inch sizes . . . . . . . . . . . . . . . . . 8.8 DU Thrust Washers Inch sizes . . . . . . . . . . . . . . . . .

Test Methods . . . . . . . . . 51
51 51 51 51 51 51

9.1 Measurement of Wrapped Bushes . . . . . . . . . . . Test A of ISO 3547 Part 2 . . . . . Test B (alternatively to Test A) . Test C . . . . . . . . . . . . . . . . . . . . Measurement of Wall Thickness (alternatively to Test C) . . . . . . . Test D . . . . . . . . . . . . . . . . . . . .

Introduction

Introduction
GGB is continually refining and extending its experimental and theoretical knowledge and, therefore, when using this brochure it is always worth-while to contact the Company should additional information be required. As it is impossible to cover all conditions of operation which arise in practice, customers are advised to carry out prototype testing wherever possible.

The purpose of this handbook is to provide comprehensive technical information on the characteristics of DU bearings. The information given permits designers to establish the correct size of bearing required and the expected life and performance. GGB Research and Development services are available to assist with unusual design problems. Complete information on the range of DU standard stock products is given together with details of other DU products.

1.1 Applications
DU is suitable for rotating, oscillating, reciprocating and sliding movements. example when increased corrosion resistance of the bearing material is required due to atmospheric or environmental considerations food safety regulations

Also available are DU related material compositions for specific applications, for

1.2 Characteristics and Advantages

DU requires no lubrication Provides maintenance free operation DU has a high pU capability DU exhibits low wear rate Seizure resistant Suitable for temperatures from -200 to +280 C High static and dynamic load capacity Good frictional properties with negligible stick-slip Resists solvents No water absorption and therefore dimensionally stable DU is electrically conductive and shows no electrostatic effects DU has good embedability and is tolerant of dusty environments Compact and light DU bearings are prefinished and require no machining after assembly

1.3 Basic Forms Available

Standard Components available from stock.
These products are manufactured to International, National or GGB standard designs.

Metric and Imperial sizes

Cylindrical Bushes Flanged Bushes * Thrust Washers Flanged Washers * Strip Material * Metric sizes only

Introduction

Fig. 1:

Standard Components Half Bearings Flat Components Deep Drawn Parts Pressings Stampings

Non-Standard Components not available from stock.

These products are manufactured to customers' requirements with or without GGB recommendations, and include for example Modified Standard Components

Fig. 2:

Non-Standard Components

1.4 Materials
Material DU DUB Backing Steel Bronze Bearing Lining
PTFE+Lead PTFE+Lead

Operating Temperature [C] Minimum

-200 -200

Maximum Load plim [N/mm2]

250 140

Maximum
+280 +280

Table 1:

Characteristics of DU and DUB

Material

2
DU

Material

2.1 Structure
DU and DUB take advantage of the outstanding dry bearing properties of Polytetrafluoroethylene (PTFE) and combines them with strength, stability and good wear resistance, excellent heat conductivity and low thermal expansion. DU consists of three bonded layers: a steel backing strip and a porous bronze matrix, impregnated and overlaid with the PTFE/ lead bearing material. Fig. 3: DU Microsection

DUB
DUB also consists of three layers, with a bronze backing replacing the steel backing strip. The structure is otherwise the same as that of DU. The bronze backing provides a high corrosion resistance, anti magnetic properties and a good thermal conductivity.

Fig. 4:

DUB Microsection

2.2 Dry Wear Mechanism

Bronze beginning to smear near end of material life Fig. 8 0.05

0.04

Radial wear [mm]

Typical appearance after half material life Fig. 7

0.03

0.02

0.01

Running-in completed low wear rate starts when bronze is exposed Fig. 6

0 0 1000 2000 3000 4000 5000 6000 7000

Life LH [h]

Fig. 5:

Effect of wear on the DU bearing surface under dry operating conditions.

Material

Running-in
During normal operation, a DU bearing quickly beds in and the PTFE/lead overlay material removed during this period, typically 0.015 mm, is transferred to the mating surface and forms a physically bonded lubricant film. The rubbing surface of the bearing often acquires a grey-green colour and the bronze matrix can be seen exposed over about 10 % of the bearing surface. Any excess of the PTFE/lead surface layer will be shed as fine feathery particles.

Fig. 6:

Running-in

After 50 % of useful life

Following the running-in period the wear rate reduces to a minimum and the percentage of bronze exposed gradually increases.

Fig. 7:

After 50 % of useful life

End of useful life

After an extended period of operation the wear rate increases as the component approaches the end of its useful life as a self-lubricating bearing. At this stage at least 70 % of the bearing surface will be exposed bronze, and approximately 0.06 mm wear will have occurred.

Fig. 8:

End of useful life

Wear of Mating Surfaces

There is no measurable wear of mating surfaces made from recommended materials unless a DU bearing is operated beyond its useful life or becomes contaminated with abrasive dirt.

Material

2.3 Physical, Mechanical and Electrical Properties

Characteristic Physical Properties Thermal Conductivity Symbol Value DU 40 DUB 60 Unit W/mK Comments after running in. measured on strip 1.9 mm thick. 11 30 +280 200 18 36 +280 200 1/106K 1/106K C C measured on disc 25 mm diameter x 2.44 mm thick.

Coefficient of linear thermal expansion : parallel to surface normal to surface Maximum Operating Temperature Minimum Operating Temperature Mechanical Properties Compressive Yield Strength Maximum Load Static Dynamic Electrical Properties Nuclear Radiation Resistance Surface Resistance Maximum Thermal Neutron dose Maximum gamma ray dose psta,max pdyn,max
ROB

1 2
Tmax

Tmin

350

300

N/mm

250 140 1 10 2 x 1015 106

140 140 1 12 2 x 1015 106

N/mm N/mm nvt Gy = J/kg depends on applied pressure and contact area nvt = thermal neutron flux 1 Gray = 1 J/kg

DNth D

Table 2:

Properties of DU and DUB

Material

2.4 Chemical Properties

The following table provides an indication of the chemical resistance of DU and DUB to various chemical media. It is recommenChemical Strong Acids Hydrochloric Acid Nitric Acid Sulphuric Acid Weak Acids Acetic Acid Formic Acid Bases Ammonia Sodium Hydroxide Solvents Acetone Carbon Tetrachloride Lubricants and Fuels Paraffin Gasolene Kerosene Diesel Fuel Mineral Oil HFA-ISO46 High Water Fluid HFC-Water-Glycol HFD-Phosphate Ester Water Sea Water

ded that the chemical resistance is confirmed by testing if possible.

%
5 5 5 5 5 10 5

C
20 20 20 20 20 20 20 20 20 20 20 20 20 70 70 70 70 20 20

DU

DUB

o o + + + + + + o o o o -

o o o + + + + + + o o o + o

Table 3: +

Chemical Resistance of DU and DUB

Satisfactory: Corrosion damage is unlikely to occur. Acceptable:

o Some corrosion damage may occur but this will not be sufficient to impair either the structural
integrity or the tribological performance of the material. Unsatisfactory:

- Corrosion damage will occur and is likely to affect either the structural integrity and/or the tribological performance of the material.

Electrochemical Corrosion
DUB should not be used in conjunction with aluminium housings due to the risk of electrochemical corrosion in the presence of water or moisture.

2.5 Frictional Properties

DU bearings show negligible 'stick-slip' and provide smooth sliding between adjacent surfaces. The coefficient of friction of DU depends upon: The specific load p [N/mm] The sliding speed U [m/s] The roughness of the mating running surface Ra [m] The bearing temperature T [C]. A typical relationship is shown in Fig. 9, which can be used as a guide to establish the actual friction under clean, dry conditions after running in. Exact values may vary by 20 % depending on operating conditions.

10

Material

Before running in, the friction may be up to 50 % higher. With frequent starts and stops, the static coefficient of friction is approximately equal to, or even slightly less than the dynamic coefficient of friction. After progressively longer periods of dwell under load (e.g. hours or days) the static

coefficient of friction on the first movement may be between 1.5 and 3 times greater, particularly before running in. Friction increases at bearing temperatures below 0 C. Where frictional characteristics are critical to a design they should be established by prototype testing.

Example Specific load p = 2.5 N/mm Sliding speed U = 0.003 m/s Friction coefficient f = 0.14

0.30 0.25 2.5

0.25-0.30
2.0 1.5 1.0

Friction coefficient f

0.20 0.15 0.10 0.1 0.05 0.01 0 0.1 1.0 0.0001 10 100 0.00001 0.001

0.20-0.25 0.15-0.20 0.10-0.15 0.05-0.10

Sliding speed U [m/s]

0.00-0.05

Specific load p [N/mm]

Fig. 9:

Variation of friction coefficient f with specific load p and sliding speed U at temperature T = 25 C

Example Specific load p = 2.5 N/mm Temperature T= 40 C Friction coefficient f = 0.125

0.25

0.25-0.30
0.20 0.15 150 0.10 0.05 75 0 0.1 1.0 10 25 100 0 50 100 125 200 250

0.20-0.25 0.15-0.20 0.10-0.15 0.05-0.10

Friction coefficient f

Temperature T [C]

0.00-0.05

Specific load p [N/mm]

Fig. 10: Variation of friction coefficient f with specific load p and temperature T at sliding speed U = 0.01 m/s

11

Performance

Performance
Mating surface roughness Ra Mating surface material Temperature T Other environmental factors e.g. housing design, dirt, lubrication

3.1 Design Factors

The main parameters when determining the size or calculating the service life for a DU bearing are: Specific Load Limit plim pU Factor

Calculation
Two design procedures are provided as follows: A bearing service life calculation based on the permitted bearing dimensions A calculation of the necessary bearing dimensions based on the required bearing service life

3.2 Specific Load p

For the purpose of assessing bearing performance the specific load p is defined as the working load divided by the projected area of the bearing and is expressed in N/mm.

Cylindrical Bush
(3.2.1) [N/mm]

Flanged Bush (Axial Loading)

(3.2.3) [N/mm]

F p = -------------Di B Thrust Washer

(3.2.2) [N/mm]

F p = ----------------------------------------2 2 0.04 0,04 ( Dfl Di ) Slideway

(3.2.4) [N/mm]

4F p = ----------------------------2 2 ( Do Di )

F p = ------------L W

Permanent deformation of the DU bearing lining may occur at specific loads above 140 N/mm and under these conditions DU should only be used with slow intermittent movements.

The permissible maximum load on a thrust washer is higher than that on the flange of a flanged bush, and under conditions of high axial loads a thrust washer should be specified.

12

Performance

3.3 Specific Load Limit plim

The maximum load which can be applied to a DU bearing can be expressed in terms of the Specific Load Limit, which depends on the type of the loading. It is highest under steady loads. Conditions of dynamic load or oscillating movement which produce fatigue stress in the bearing result in a reduction in the permissible Specific Load Limit. In general the specific load on a DU bearing should not exceed the Specific Load Limits given in Table 4. The values of Specific Load Limit specified in Table 4 assume good alignment between the bearing and mating surface (Fig. 29).

B
Projected Area A = Di x B

Fig. 11: Projected Area

Maximum specific load plim

Type of loading steady load, rotating movement steady load, oscillating movement plim No. of movement cycles Q plim No. of load cycles Q 140 1000 140 2000 115 4000 95 6000 85 8000 80 10
4

plim [N/mm2] 140

60 10
5

44 10
6

30 10
7

20 108

dynamic load, rotating or oscillating movement 60 1000 60 2000 50 4000 46 6000 42 8000 40 10
4

30 10
5

22 10
6

15 10
7

10 108

Table 4:

Maximum specific load plim

3.4 Sliding Speed U

Speeds in excess of 2.5 m/s sometimes lead to overheating, and a running in procedure may be beneficial. This could consist of a series of short runs progressively increasing in duration from an initial run of a few seconds.

Calculation of Sliding Speed U [m/s] Continuous Rotation

Cylindrical Bush
(3.4.1)

Thrust Washer [m/s]

(3.4.2)

Di N U = ----------------------3 60 10

Do + D i --------------- N 2 U = ---------------------------------3 60 10

[m/s]

Oscillating Movement
Cylindrical Bush
(3.4.3)

Thrust Washer [m/s]

(3.4.4)

Di 4 Nosz - ---------------------U = -------------------3 360 60 10

[m/s] Do + D i --------------- 4 Nosz 2 - ---------------------U = -----------------------3 360 60 10

13

Performance

3.5 pU Factor
The useful operating life of a DU bearing is governed by the pU factor, the product of the specific load p [N/mm2] and the sliding speed U [m/s]. For thrust washers and flanged bush thrust faces the rubbing velocity at the mean diameter is used. pU factors up to 3.6 N/mm2 x m/s can be accommodated for short periods, whilst for continuous rating. pU factors up to 1.8 N/mm2 x m/s can be used, depending upon the operating life required.
DU p U pU continuous pU intermittent 140 2.5 1.8 3.6 m/s N/mm x m/s N/mm x m/s Unit N/mm

Table 5:

Typical data p, U and pU

Calculation of pU Factor [N/mm x m/s]

(3.5.1)

[N/mm x m/s] pU = p U

3.6 Application Factors

The following factors influence the bearing performance of DU and must be considered in calculating the required dimension or estimating the bearing life for a particular application.

Temperature
The useful life of a DU bearing depends upon the operating temperature. Under dry running conditions frictional heat is generated at the rubbing surface of the bearing dependent on the pU condition. For a given pU factor the operating temperature of the bearing depends upon the temperature of the surrounding environment and the heat dissipation properties of the housing. Intermittent operation affects the heat dissipation from the assembly and hence the operating temperature of the bearing. The effect of temperature on the operating life of DU bearings is indicated by the factor aT shown in Table 6.
and Temperature application factor aT 25 Dry continuous operation Dry continuous operation Dry continuous operation Average heat dissipating qualities Light pressings or isolated housing with poor heat dissipating qualities Non-metallic housings with bad heat dissipating qualities 1.0 0.5 0.3 60 0.8 0.4 0.3 100 0.6 0.3 0.2 150 0.4 0.2 0.1 200 0.2 0.1 280 0.1 -

Temperature of bearing environment Tamb [C] Mode of Operation Nature of housing

Dry intermittent operation (duration less than 2 min, followed by a Average heat dissipating qualities longer dwell period) Continuously immersed in water Alternately immersed in water & dry Continuously immersed in non lubricant liquids other than water Continuously immersed in lubricant

2.0 2.0 0.2 1.5 3.0

1.6 1.5 0.1 1.2 2.5

1.2 0.6 0.9 2.0

0.8 0.6 1.5

0.4 0.3 -

0.2 0.1 -

Table 6:

Temperature application factor aT

14

Performance

Mating Surface
The effect of the mating surface material type on the operating life of DU bearings is indicated by the mating surface factor aM and the life correction constant aL shown in Table 7.
Material Steel and Cast Iron Carbon Steel Carbon Manganese Steel Alloy Steel Case Hardened Steel Nitrided Steel Salt bath nitrocarburised Stainless Steel (7-10 % Ni, 17-20 % Cr) Sprayed Stainless Steel Cast Iron(0.3 m Ra) 1 1 1 1 1 1 2 1 1 200 200 200 200 200 200 200 200 200 aM aL Material aM aL Plated Steel with minimum thickness of plating 0.013 mm Cadmium Hard Chrome Lead Nickel Phosphated Tin Nickel Titanium Nitride Tungsten Carbide Flame Plated Zinc Non ferrous metals Aluminium Alloys Bronze and Copper Base Alloys Hard Anodised Aluminium (0.025 mm thick) 0.4 0.1-0.4 3.0 200 200 600 0.2 2.0 1.5 0.2 0.2 1.2 1.0 3.0 0.2 600 600 600 600 300 600 600 600 600

Table 7:

Mating surface factor aM and life correction constant aL

Note:
The factor values given assume a mating surface finish of 0.4 m Ra A ground surface is preferred to fine turned Surfaces should be cleaned of abrasive particles after polishing Cast iron surfaces should be ground to <0.3 m Ra The grinding cut should be in the same direction as the bearing motion relative to the shaft

Bearing Size
The running clearance of a DU bearing increases with bearing diameter resulting in a proportionally smaller contact area between the shaft and bearing. This reduction in contact area has the effect of increasing the actual unit load and hence pU factor. The bearing size factor (Fig. 13) is used in the design calculations to allow for this effect. The bearing size factor is also applicable to thrust washers, where for other reasons, bearing diameter has an effect on performance.

Fig. 12: Contact area between bearing and shaft.

15

Performance

2.0 1.5 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2

Bearing size factor aB

0.1 1 5 6 7 8 9 10 Shaft diameter DJ [mm] 50 100 500

Fig. 13: Bearing size factor aB

Bore Burnishing
Burnishing or machining the bore of a DU bearing results in a reduction in the wear performance. The application factor aC
Degree of sizing Burnishing: Excess of burnishing tool diameter over mean bore size Boring: Depth of cut 0.025 mm 0.038 mm 0.050 mm 0.025 mm 0.038 mm 0.050 mm

given in Table 8 is used in the design calculations to allow for this effect.
Application factor aC 0.8 0.6 0.3 0.6 0.3 0.1

Table 8:

Bore burnishing or machining application factor aC

Type of Load
F

F -2 F -2

F -2 F
Fig. 14: Steady load, Bush stationary, Shaft rotating

F -2
Fig. 15: Rotating load, Shaft stationary, Bush rotating

16

Performance

3.7 Calculation of Bearing Size

In designing all bearings, the shaft diameter is usually determined by considerations of physical stability or stiffness and the main variable to be determined is the length of the bush or the land width of the thrust washer. The formulae given below enable designers to calculate the length or width necessary to satisfy both the Specific Load Limit and the pU/Life relationship. If it is found that the total length exceeds twice the diameter of the shaft, this indicates that the conditions envisaged are too severe for DU material and consideration should be given to repositioning the bearings in order to reduce the load.

Calculation for Bushes

Bush Stationary, Shaft Rotating
(3.7.1)

[mm] F N ( L H + aL ) F B = --------------------------------------------------------------+ -----------------7 p lim D i 1.25 ,25 10 aT aM aB 1

Bush Rotating, Shaft Stationary

(3.7.2)

[mm] F N ( LH + aL ) F - + -----------------B = ----------------------------------------------------------7 p 2.5 lim D i 2,5 10 aT aM aB

Calculation for Thrust Washers

(3.7.3)

[mm] F N ( LH + aL ) 2 ,3 F 1.3 Do Di = --------------------------------------------------------------+ Di + 1 ------------- Di 7 p 1.25 lim 1 ,25 10 aT aM aB

Calculation for Slideways

(3.7.4)

[mm] 2.38 , F U ( L H + aL ) ( L + L S ) F 238 - ----------------- + ------A = ----------------------------------------------------3 L plim 10 aT aM

W L LS

DU/DUB Strip Mating Surface Fig. 16: Slideway

17

Performance

3.8 Calculation of Bearing Service Life

Where the size of a bearing is governed largely by the space available the following calculation can be used to determine whether its useful life will satisfy the requirements. If the calculated life is inadequate, a larger bearing should be considered.

Specific load p
Bushes
(3.8.1)

Thrust Washers [N/mm] F p = -------------Di B

(3.8.3)

[N/mm] 4F p = -----------------------------2 2 p ( Do Di )

Flanged Bushes
(3.8.2)

[N/mm] F p = ----------------------------------------2 2 0.04 0 ,04 ( Dfl Di )

High load factor aE

(3.8.4)

[] plimp aE = -------------plim
plim see Table 4, Page 13

If aE is negative then the bearing is overloaded. Increase the bearing diameter and/or length.

Modified pU Factor
Bushes
(3.8.5)
5

Thrust Washers [N/mm x m/s]

(3.8.7)

[N/mm x m/s]
5

5.25 ,25 10 F N 5 pU = -------------------------------------------------aE B aT aM aB Flanged Bushes

(3.8.6)
4

3.34 3,34 10 F N pU = -----------------------------------------------------------------a E ( D o Di ) a T aM a B

[N/mm x m/s]

6.5 6,5 10 F N pU = -----------------------------------------------------------------aE ( Dfl Di ) aT aM aB

For oscillating movement, calculate the average rotational speed. (3.8.8) [1/min]

4 Nosz N = ---------------------360

4 1

Fig. 17: Oscillating cycle

18

Performance

Estimation of bearing life LH

Bushes (Steady load)
(3.8.9)

Flanged Bushes (Axial load) [h]

(3.8.11)

[h] 410 - aL LH = --------pU

615 - aL LH = --------pU Bushes (Rotating load)

(3.8.10)

Thrust Washers [h]

(3.8.12)

[h] 410 LH = --------- aL pU

1230 LH = ------------ aL pU

Bore Burnishing
If the DU bush is bore burnished then this must be allowed for in estimating the bearing life by the application factor aC (Table 8, Page 16).

Estimated Bearing Life

(3.8.13)

[h] LH = LH aC

Slideways
Specific load factor
(3.8.14)

[] FaE1 = A ------plim

Speed temperature and material application factors (3.8.15) [] 420 aT aM aE2 = -------------------------------F U Relative contact area factor
(3.8.16)

If negative the bearing is overloaded and the bearing area should be increased.

[] A aE3 = -----AM

Estimated bearing life

(3.8.17)

[h]

LH = aE1 aE2 aE3 aL

Estimated bearing lives greater than 4000 h are subject to error due to inaccuracies in the extrapolation of test data. ZT = LH x Nosz x 60 (for Oscillating Movements) (3.8.18). ZT = LH x C x 60 (for dynamic load) (3.8.19). Check that ZT is less than total number of cycles Q for the operating specific load p (Table 4, Page 13).

For Oscillating Movements or Dynamic load: Calculate estimated number of cycles ZT. If ZT <Q, LH will be limited by wear after ZT cycles. If ZT >Q, LH will be limited by fatigue after ZT cycles.

19

Performance

3.9 Worked Examples

Cylindrical Bush
Given: Load Details Shaft Steady Load Continuous Rotation Steel Unlubricated at 25 C Inside Diameter Di Length B Bearing Load F Rotational Speed N 40 mm 30 mm 5000 N 50 1/min

Cylindrical Bush
Given: Load Details Shaft Dynamic Load Continuous Rotation Steel Unlubricated at 25 C Inside Diameter Di Length B Bearing Load F Rotational Speed N 30 mm 30 mm 25000 N 15 1/min

Calculation Constants and Application Factors Specific Load Limit plim 140 N/mm Temperature Application Factor aT 1.0 Material Application Factor aM 1.0 Bearing Size Factor aB 0.85 Life Correction Constant aL 200 Calculation Specific Load p [N/mm] Sliding Speed U [m/s] pU Factor (Calculate from Table 5, Page 14) High Load Factor aE [-] (must be >0) Modified pU Factor [N/mm x m/s] Life LH [h] Ref (3.2.1), Page 12 (3.4.1), Page 13 (3.5.1), Page 14 (3.8.4), Page 18 (3.8.5), Page 18 (3.8.9), Page 19 Value F 5000 - = 4 4.17 p = ------------- = ----------------,17 Di B 40 30

(Table 4, Page 13) (Table 6, Page 14) (Table 7, Page 15) (Fig. 13, Page 16) (Table 7, Page 15)

Calculation Constants and Application Factors Specific Load Limit plim 60 N/mm Temperature Application Factor aT 1.0 Material Application Factor aM 1.0 Bearing Size Factor aB 1 Life Correction Constant aL 200 Calculation Specific Load p [N/mm] Sliding Speed U [m/s] pU Factor (Calculate from Table 5, Page 14) High Load Factor aE [-] (must be >0) Modified pU Factor [N/mm x m/s] Life LH [h] Ref Value (3.2.1), 25000- = F - = ----------------27.78 27,78 Page 12 p = ------------Di B 30 30 (3.4.1), Page 13 (3.5.1), Page 14 (3.8.4), Page 18 (3.8.5), Page 18 (3.8.9), Page 19

(Table 4, Page 13) (Table 6, Page 14) (Table 7, Page 15) (Fig. 13, Page 16) (Table 7, Page 15)

Di N 40 3 3.14 , 14 50 - = 0.105 U = ---------------------- = -----------------------------------0,105 3 3 60 10 60 10 pU = p U = 4 , 17 0 , 105 = 0 4.17 0.105 0.438 , 438 plim p 140 4 4.17 , 17 = 0.97 aE = -------------- = -------------------------0, 97 140 plim
5 5.25 5,25 10 F N - = pU = -----------------------------------------------0.53 0,53 aE B a T aM a B

Di N 30 3.14 3,14 15 - = U = ---------------------- = -----------------------------------0.024 0,024 3 3 60 10 60 10 27.78 0.669 pU = p U = 27 ,87 0.024 0,024 = 0 ,669 plim p 6027 27.78 ,87 = 0.54 aE = -------------- = -------------------------0,54 60 plim ,25 10 F N - = 5.25 5 pU = -----------------------------------------------1.23 1 ,23 aE B aT aM aB 615- 200 = 350 LH = 615 --------- aL = -----------1.23 1,23 pU ZT = 300 60 60 = 300 10
6 5

615- LH = 615 --------- aL = -----------200 = 960 0.53 0 ,53 pU

Calculate total load Table 4, cycles Page 13

Q for 27.78 N/mm = bearing will fatigue after 105 cycles (= 28 h)

Cylindrical Bush
Given: Load Details Steady Load Load Rotating Continuous Rotation Steel Unlubricated at 100 C Inside Diameter Di Length B Bearing Load F Rotational Speed N 50 mm 50 mm 10000 N 50 1/min

Cylindrical Bush
Given: Load Details Shaft Steady Load Oscillating Movements Stainless Steel Unlubricated at 25 C Continuous operation Inside Diameter Di Length B Bearing Load F Frequency C Amplitudes 45 mm 40 mm 40000 N 150 20

Shaft

Calculation Constants and Application Factors Specific Load Limit plim 60 N/mm 0.6 Temperature Application Factor aT Material Application Factor aM 1.0 Bearing Size Factor aB 0.78 200 Life Correction Constant aL Calculation Specific Load p [N/mm] Sliding Speed U [m/s] pU Factor (Calculate from Table 5, Page 14) High Load Factor aE [-] (must be >0) Ref (3.2.1), Page 12 (3.4.1), Page 13 (3.5.1), Page 14 (3.8.4), Page 18 Value F - = ----------------10000- = 4.0 p = ------------4,0 Di B 50 50

(Table 4, Page 13) (Table 6, Page 14) (Table 7, Page 15) (Fig. 13, Page 16) (Table 7, Page 15)

Calculation Constants and Application Factors 140 N/mm Specific Load Limit plim Temperature Application Factor aT 1.0 2.0 Material Application Factor aM Bearing Size Factor aB 0.81 Life Correction Constant aL 200 Calculation Specific Load p [N/mm] Sliding Speed U [m/s] Average speed N [1/min] pU Factor (Calculate from Table 5, Page 14) High Load Factor aE [-] (must be >0) Modified pU Factor [N/mm x m/s] Life LH [h] Ref (3.2.1), Page 12 (3.4.1), Page 13 (3.8.8), Page 18 (3.5.1), Page 14 (3.8.4), Page 18 (3.8.5), Page 18 (3.8.9), Page 19 Value F - = ----------------40000- = p = ------------22.22 22 ,22 Di B 45 40

(Table 4, Page 13) (Table 6, Page 14) (Table 7, Page 15) (Fig. 13, Page 16) (Table 7, Page 15)

Di N 50 3 3.14 ,14 50- = 0.131 U = ---------------------- = -----------------------------------0,131 3 3 60 10 60 10 4.0 0.131 0.542 pU = p U = 4 ,0 0 ,131 = 0 ,524 plim p 60 4.0 4,0- = 0.93 aE = -------------- = ------------------0,93 60 plim
5 5.25 5,25 10 F N - = pU = -----------------------------------------------1.20 1 ,20 aE B aT aM aB

3.14 33.33 45 3 , 14 33 ,33 U = ----------------------------------------------= 0.078 0,078 3 60 10 4 Nosz 4 20 150 33.33 N = --------------------- = ----------------------------- = 33 ,33 360 360 pU = p U = 22.22 0.078 1.733 22,22 0 ,078 = 1 ,733 plim p 14022 22.22 ,22 - = aE = -------------- = ----------------------------0.84 0,84 140 plim 5.25 5,25 10 F N - = 1.29 pU = -----------------------------------------------1,29 aE B a T aM a B 615 615- 200 = 277 - aL = -----------LH = --------1.29 1 ,29 pU ZT = 277 150 60 = 2 2.5 ,5 10
6 5

Modified pU Factor (3.8.5), [N/mm x m/s] Page 18 Life LH [h] (3.8.9), Page 19

LH = 1230 ------------ aL = 1230 ------------ 200 = 825 1.20 1, 2 pU

Calculate total load Table 4, cycles Page 13

Q for 22.22 N/mm = 108 bearing o.k.!

20

Performance

Thrust Washer
Given: Load Details Shaft Axial Load, Continuous Rotation Steel Unlubricated at 25 C Outside Diameter Do Inside Diameter Di Bearing Load F Rotational Speed N 62 mm 38 mm 6500 N 60 1/min

Flanged Bush
Given: Load Details Axial Load Continuous Rotation Steel Unlubricated at 25 C Flange outside Diameter Dfl Inside Diameter Di Bearing Load F Rotational Speed N 23 mm 15 mm 250 N 25 1/min

Shaft

Calculation Constants and Application Factors Specific Load Limit plim 140 N/mm Temperature Application Factor aT 1.0 1.0 Material Application Factor aM Bearing Size Factor aB 0.85 Life Correction Constant aL 200 Calculation Specific Load p [N/mm] Sliding Speed U [m/s] pU Factor (Calculate from Table 5, Page 14) High Load Factor aE [-] Modified pU Factor [N/mm x m/s] Life LH [h] Ref (3.8.3), Page 18 (3.4.2), Page 13 (3.5.1), Page 14 (3.8.4), Page 18 (3.8.7), Page 18 (3.8.12), Page 19 Value 4 6500 p = ------------------------------------------- = 3.45 3,45 2 2 3.14 3 ,14 (62 38 )

(Table 4, Page 13) (Table 6, Page 14) (Table 7, Page 15) (Fig. 13, Page 16) (Table 7, Page 15)

Calculation Constants and Application Factors Specific Load Limit plim 140 N/mm Temperature Application Factor aT 1.0 Material Application Factor aM 1.0 1.0 Bearing Size Factor aB Life Correction Constant aL 200 Calculation Specific Load p [N/mm] Sliding Speed U [m/s] pU Factor (Calculate from Table 5, Page 14) High Load Factor aE [-] Modified pU Factor [N/mm x m/s] Life LH [h] Ref (3.2.2), Page 12 (3.4.2), Page 13 (3.5.1), Page 14 (3.8.4), Page 18 (3.8.6), Page 18 (3.8.11), Page 19 Value 250 - = 20 p = ------------------------------------------20.55 ,55 2 2 0.04 0 ,04 (23 15 )

(Table 4, Page 13) (Table 6, Page 14) (Table 7, Page 15) (Fig. 13, Page 16) (Table 7, Page 15)

( 62 + 38) 3.14 --------------------3,14 60 2 U = ---------------------------------------------------=0 0.157 ,157 60 1000 pU = p U = 3 ,45 0 ,157 = 0 3.45 0.157 0.541 ,541 3.45 3 ,45 = 0.98 aE = 140 -------------------------0,98 140 3.34 3,34 10 6500 60 pU = --------------------------------------------------------------------------- = 0.65 0,65 0.87 0.85 0 ,87 (62 38) 1 1 0 ,85 410- 200 = 431 LH = -----------0.65 0 ,65
5

( 23 + 15 ) 3.14 25 --------------------3,14 2 U = ---------------------------------------------------=0 0.025 ,025 60 1000 pU = p U = 20 ,55 0 ,025 = 0 0.025 0.513 20.55 ,513 20.55 20 ,55 - = 0.85 aE = 140 ----------------------------0,85 140 6.5 6,5 10 250 50 =0 pU = ----------------------------------------------------------------0.59 ,59 0.85 0 ,85 (23 15) 1 1 1 410- 200 = 495 LH = -----------0.59 0 ,59
5

21

Data Sheet

Data Sheet
B

Application:

4.1 Data for bearing design calculations

sfl sT sS

L Di (Di,a) Di (Di,a) Do Do Dfl Di Do W

Cylindrical Bush Rotational movement Existing Design Quantity Dimensions in mm Inside Diameter Outside Diameter Length Flange Diameter Flange Thickness Length of slideplate Width of slideplate Thickness of slideplate Load Radial load or specific load Axial load or specific load Movement Rotational speed Speed Length of Stroke Frequency of Stroke Oscillating cycle Oscillating frequency Service hours per day Continuous operation Intermittent operation Operating time Days per year Customer Data Company: City: Street: Post Code:

Flanged Bush Steady load New Design

Thrust Washer Rotating load

Slideplate Oscillating movement

Special
(Sketch)

Linear movement

Fits and Tolerances Shaft Bearing Housing Operating Environment Ambient temperature Tamb [] DJ DH

Di Do B Dfl sfl L W sS

Housing with good heat transfer properties Light pressing or insulated housing which poor heat transfer properties Non metal housing with poor heat transfer properties Alternate operation in water and dry Mating surface Material Hardness Surface finish Lubrication Dry Continuous lubrication Process fluid lubrication Initial lubrication only Hydrodynamic conditions Process Fluid Lubricant Dynamic viscosity Service life Required service life Project: Name: Tel.: LH [h] Date: Signature: Fax: HB/HRC Ra [m]

F [N] p [N/mm2] F [N] p [N/mm2]

N [1/min] U [m/s] LS [mm] [1/min] [] Nosz [1/min]

22

Lubrication

Lubrication
The following sections describe the basics of lubrication and provide guidance on the application of DU in such environments.

Although DU was developed as a dry self lubricating bearing material, DU also provides excellent performance in lubricated applications.

5.1 Lubricants
DU can be used with most fluids including water lubricating oils engine oil turbine oil hydraulic fluid solvent refrigerants sample of DU material in the fluid for two to three weeks at 15-20 C above the operating temperature. The following will usually indicate that the fluid is not suitable for use with DU: A significant change in the thickness of the DU material, A visible change in the bearing surface other than some discolouration or staining A visible change in the microstructure of the bronze interlayer

In general, the fluid will be acceptable if it does not chemically attack the PTFE/lead overlay or the porous bronze interlayer. Where there is doubt about the suitability of a fluid, a simple test is to submerge a

5.2 Tribology
There are three modes of lubricated bearing operation which relate to the thickness of the developed lubricant film between the bearing and the mating surface. These three modes of operation depend upon: Bearing dimensions Clearance Load Speed Lubricant Viscosity Lubricant Flow

Hydrodynamic lubrication
Characterised by:
Complete separation of the shaft from the bearing by the lubricant film Very low friction and no wear of the bearing or shaft since there is no contact. Coefficients of friction of 0.001 to 0.01 Hydrodynamic conditions occur when (5.2.1) [N/mm] Fig. 18: Hydrodynamic lubrication

U - ---B p ----------7 5 Di

23

Lubrication

Mixed film lubrication

Characterised by:
Combination of hydrodynamic and boundary lubrication. Part of the load is carried by localised areas of self pressurised lubricant and the remainder supported by boundary lubrication. Friction and wear depend upon the degree of hydrodynamic support developed. DU provides low friction and high wear resistance to support the boundary lubricated element of the load.

Fig. 19: Mixed film lubrication

Boundary lubrication
Characterised by:
Rubbing of the shaft against the bearing with virtually no lubricant separating the two surfaces. Bearing material selection is critical to performance Shaft wear is likely due to contact between bearing and shaft. The excellent self lubricating properties of DU material minimises wear under these conditions. The coefficient of friction with DU is typically 0.02 to 0.06 under boundary lubrication conditions.

Fig. 20: Boundary lubrication

5.3 Characteristics of Lubricated DU bearings

DU is particularly effective in the most demanding of lubricated applications High load conditions In highly loaded applications operating under boundary or mixed film conditions DU shows excellent wear resistance and low friction. Start up and shut down under load With insufficient speed to generate a hydrodynamic film the bearing will operate under boundary or mixed film conditions. DU minimises wear and requires less start up torque than conventional metallic bearings. where full hydrodynamic operation cannot be maintained, for example: Sparse lubrication Many applications require the bearing to operate with less than the ideal lubricant supply, typically with splash or mist lubrication only. DU provides excellent self lubricating properties. Dry operation after running in water If a DU bearing is required to run dry after running in water under non hydrodynamic conditions then the wear resistance will be substantially reduced due to an increased amount of bedding in wear.

5.4 Design Guidance for Lubricated Applications

Fig. 21 shows the three lubrication regimes discussed above. In order to use Fig. 21, using the formula on page 12 and page 13: Calculate the specific load p, Calculate the shaft surface speed U. Using the viscosity temperature relationships presented in Table 9. Determine the lubricant viscosity in centipoise, of the lubricant. If the operating temperature of the fluid is unknown, a provisional temperature of 25 C above ambient can be used.

24

Lubrication

Area 1
The bearing will operate with boundary lubrication and pU factor will be the major determinant of bearing life. The DU bearing performance can be calculated using the method given in Section 3, although the result will probably underestimate the bearing life

Area 2
The bearing will operate with mixed film lubrication and the pU factor is no longer a significant parameter in determining the bearing life. The DU bearing performance will depend upon the nature of the fluid and the actual service conditions. lubricant and the frequency of start up and shut down.

Area 3
The bearing will operate with hydrodynamic lubrication. The bearing wear will be determined only by the cleanliness of the

Area 4
These are the most demanding operating conditions. The bearing is operated under either high speed or high bearing load to viscosity ratio, or a combination of both. These conditions may cause: excessive operating temperature and/or high wear rate. The bearing performance may be improved by adding one or more grooves to the bearing and a shaft surface finish <0.05 m Ra.
Increased clearances may be necessary

10 Area 1 Effectively dry rubbing Area 4

Specific bearing load p [N/mm] Viscosity [cP]

1.0 Area 2 Mixed film lubrication 0.1 Area 3 Full hydrodynamic lubrication

Detail bearing design may be necessary - consult the company

Conditions: - Steady unidirectional loading - Continuous, non reversing shaft rotation - Sufficient clearance between shaft and bearing - Sufficient lubricant flow

0.01

0.1 Journal surface speed U [m/s]

1.0

10

Fig. 21: Design guide for lubricated application

Viscosity cP Temperature [C] Lubricant ISO VG 32 ISO VG 46 ISO VG 68 ISO VG 100 ISO VG 150 Diesel oil Petrol Kerosene Water 310 570 940 2110 3600 4.6 0.6 2.0 1.79 146 247 395 780 1290 4.0 0.56 1.7 1.30 77 121 190 335 540 3.4 0.52 1.5 1.0 44 67 102 164 255 3.0 0.48 1.3 0.84 27 40 59 89 134 2.6 0.44 1.1 0.69 18 25 37 52 77 2.3 0.40 0.95 0.55 13 17 24 33 48 2.0 0.36 0.85 0.48 9.3 12 17 22 31 1.7 0.33 0.75 0.41 7.0 9.0 12 15 21 1.4 0.31 0.65 0.34 0.60 0.32 0.55 0.28 5.5 6.9 9.3 11.3 15 1.1 4.4 5.4 7.2 8.6 11 0.95 3.6 4.4 5.8 6.7 8.8 3.0 3.6 4.7 5.3 7.0 2.5 3.0 3.9 4.3 5.6 2.2 2.6 3.3 3.6 4.6 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140

Table 9:

Viscosity data

25

Lubrication

5.5 Clearances for lubricated operation

The recommended shaft and housing diameters given for standard DU bushes will provide sufficient clearance for applications operating with boundary lubrication. For bearings operating with mixed film or hydrodynamic lubrication it may be necessary to improve the fluid flow through the bearing by reducing the recommended shaft diameter by approximately 0.1 %, particularly when the shaft surface speed exceeds 2.5 m/s.

5.6 Mating Surface Finish for lubricated operation

Ra 0.4 m Boundary lubrication Ra = 0.1-0.2 m Mixed film or hydrodynamic conditions Ra 0.05 m for the most demanding operating conditions

5.7 Grooving for lubricated operation

In demanding applications an axial oil groove will improve the performance of DU. Fig. 22 shows the recommended form and location of a single groove with
45 0 -

respect to the applied load and the bearing split. GGB can manufacture special DU bearings with embossed or milled grooves on request.

20 -60

0 45

10-15 % of inside diameter of bearing gap

0.25-0.40

F
Groove Detail Z

Fig. 22: Location of oil holes and grooves

5.8 Grease Lubrication

DU is not generally recommended for use with grease lubrication. In particular the following must be avoided: Dynamic loads - which can result in erosion of the PTFE/lead bearing surface. Greases with EP additives or fillers such as graphite or MoS2 which can cause rapid wear of DU.

26

Bearing Assembly

Bearing Assembly
amount and the running clearance will be more than the optimum. In these circumstances the housing should be bored slightly undersize or the journal diameter increased, the correct size being determined by experiment. Where free running is essential, or where light loads (less than 0.1 N/mm) prevail and the available torque is low, increased clearance is required and it is recommended that the shaft size quoted in the table be reduced by 0.025 mm.

Dimensions and Tolerances

DU bushes are prefinished in the bore, and except in very exceptional circumstances, must not be burnished, broached or otherwise modified. It is essential that the correct running clearance is used and that both the diameter of the shaft and the bore of the housing are finished to the limits given in the tables. Under dry running conditions any increase in the clearances given will result in a proportional reduction in performance. If the bearing housing is unusually flexible the bush will not close in by the calculated

6.1 Allowance for Thermal Expansion

For operation in high temperature environments the clearance should be increased by the amounts indicated by Fig. 23 to
Increase in minimum diametral clearance [mm] 0.02

compensate for the inward thermal expansion of the bearing lining.

0.01

0 0 20 40 60 80 100 120 140

Environmental temperature Tamb [C]

Fig. 23: Increase in diametral clearance If the housing is non-ferrous then the bore should be reduced by the amounts given in Table 10, in order to give an increased
Housing material Aluminium alloys Copper base alloys Steel and cast iron Zinc base alloys

interference fit to the bush, with a similar reduction in the journal diameter additional to that indicated by Fig. 23.
Reduction in shaft diameter per100 C rise 0.1 % + values from Fig. 23 0.05 % + values from Fig. 23 values from Fig. 23 0.15 % + values from Fig. 23

Reduction in housing diameter per 100 C rise

0.1 % 0.05 % 0.15 %

Table 10: Allowance for high temperature

6.2 Tolerances for minimum clearance

Where it is required to keep the variation of assembled clearance to a minimum, closer tolerances can be specified towards the upper end of the journal tolerance and the lower end of the housing tolerance. If housings to H6 tolerance are used, then the journals should be finished to the following limits. The sizes in Table 11 give the following nominal clearance range.
Di 10 mm 50 mm CD 0.005 to 0.078 0.005 to 0.130

Di <25 mm >25 mm < 50 mm

DJ -0.019 to -0.029 -0.021 to -0.035

Table 11: Shaft tolarances for use with H6 housings

Table 12: Clearance vs bearing diameter

27

Bearing Assembly
Sizing
0.5

The coining section of the burnishing tool should be case hardened (case depth 0.61.2 mm, HRC 602) and polished (RZ 1 m). Note: Ball burnishing of DU bushes is not recommended.
Assembled bush Inside- DC R 1.5 Di,a Di,a Di,a Required bush Inside- Di,a + 0.025 Di,a + 0.038 Di,a + 0.050 Required burnishing tool diameter DC Di,a + 0.06 Di,a + 0.08 Di,a + 0.1

B +10

62

Table 13: Burnishing tool tolerances

Di

Fig. 24: Burnishing tool The burnishing or fine boring of the bore of an assembled DU bush in order to achieve a smaller clearance tolerance is only permissible if a substantial reduction in performance is acceptable. Fig. 24 shows a recommended burnishing tool for the sizing of DU bushes.

The values given in Table 13 indicate the dimensions of the burnishing tool required to give specific increases in the bearing bore diameter. Exact values must be determined by test. The reduction in bearing performance as a result of burnishing is allowed for in the bearing life calculation by the application factor aC (Table 8, Page 16).

6.3 Counterface Design

The suitability of mating surface materials and recommendations of mating surface finish for use with DU are discussed in detail on page 15. DU is normally used in conjunction with ferrous journals and thrust faces, but in damp or corrosive surroundings, particularly without the protection of oil or grease, stainless steel, hard chromium plated mild steel, or hard anodised aluminium is recommended. When plated mating surfaces are specified the plating should possess adequate strength and adhesion, particularly if the bearing is to operate with high fluctuating loads. The shaft or thrust collar used in conjunction with the DU bush or thrust washer must extend beyond the bearing surface in order to avoid cutting into it. The mating surface must also be free from grooves or flats, the end of the shaft should be given a lead-in chamfer and all sharp edges or projections which may damage the soft overlay of the DU must be removed.

incorrect

correct

Fig. 25: Counterface Design

28

Bearing Assembly 6.4 Installation

Fitting of cylindrical bushes
Do <55 mm Do >55 mm Do >120 mm

-30 15

Di for DH 125 = 0.8 for DH > 125 = 2

Di for DH 125 = 0.8 for DH > 125 = 2

Mounting Ring

DH

DH

Note: Lightly oil back of bush to assist assembly.

Fig. 26: Fitting of cylindrical bushes

Fitting of flanged bushes

Z
chamfer min = r max x 45 0.5 x 15 r max see pages 38/44 30

Z
Fig. 27: Fitting of flanged bushes

Insertion Forces
1000 Maximum insertion force [N/mm unit length]

800

600

400

200

0 0 10 20 40 50 100

Bush bore diameter Di [mm]

Fig. 28: Maximum Insertion Force

29

Bearing Assembly
Alignment
Accurate alignment is an important consideration for all bearing assemblies, but is particularly so for dry bearings because there is no lubricant to spread the load. With DU bearings misalignment over the length of a bush (or pair of bushes), or over the diameter of a thrust washer should not exceed 0.020 mm as illustrated in Fig. 29.

Fig. 29: Alignment

Sealing
While DU can tolerate the ingress of some contaminant materials into the bearing without loss of performance, where there is the possibility of highly abrasive material entering the bearing, a suitable sealing arrangement, as illustrated in Fig. 30 should be provided.

Fig. 30: Recommended sealing arrangements

6.5 Axial Location

Where axial location is necessary, it is advisable to fit DU thrust washers in conjunction with DU bushes, even when the axial loads are low.

Fitting of Thrust Washers

DU thrust washers should be located in a recess as shown in Fig. 31. The recess diameter should be 0.125 mm larger then the washer diameter and the depth as given in the product tables. If a recess is not possible one of the following methods may be used: Two dowel pins Two screws Adhesive Soldering

30

Bearing Assembly
Important Note
Ensure the washer ID does not touch the shaft after assembly Ensure that the washer is mounted with the steel backing to the housing Dowels pins should be recessed 0.25 mm below the bearing surface Screws should be countersunk 0.25 mm below the bearing surface DU must not be heated above 320 C Contact adhesive manufacturers for guidance selection of suitable adhesives Protect the bearing surface to prevent contact with adhesive

Fig. 31: Installation of Thrust-Washer

Grooves for Wear Debris Removal

Tests with thrust washers have demonstrated that for optimum dry wear performance at specific loads in excess of 35 N/mm2, four wear debris removal grooves should be machined in the bearing surface as shown in Fig. 32. Grooves in bushes have not been found to be beneficial in this respect.

0.1 x Di 0.4 deep

Fig. 32: Debris removal Grooves

Slideways
DU strip material for use as slideway bearings should be installed using one of the following methods: Countersunk screws Adhesives Mechanical location as shown in Fig. 33

Fig. 33: Mechanical location of DU slideplates

31

Modification

Modification
minimum cutting pressure should be used and care taken to ensure that any steel or bronze particles protruding into the remaining bearing material, and all burrs, are removed.

7.1 Cutting and Machining

The modification of DU bearing components requires no special procedures. In general it is more satisfactory to perform machining or drilling operations from the PTFE side in order to avoid burrs. When cutting is done from the steel side, the

Drilling Oil Holes

Bushes should be adequately supported during the drilling operation to ensure that no distortion is caused by the drilling pressure.

Cutting Strip Material

DU strip material may be cut to size by any one of the following methods. Care must be taken to protect the bearing surface from damage and to ensure that no deformation of the strip occurs: Using side and face cutter, or slitting saw, with the strip held flat and securely on a horizontal milling machine. Cropping Guillotine (For widths less than 90 mm only) Water-jet cutting Laser cutting (see Health Warning)

7.2 Electroplating
DU Components
In order to provide some protection in mildly corrosive environments the steel back and end faces of standard range DU bearings are tin flashed. If exposed to corrosive liquids further protection should be provided and in very corrosive conditions DUB should be considered. DU can be electroplated with most of the conventional electroplating metals including the following: zinc ISO 2081-2 cadmium ISO 2081-2 nickel ISO 1456-8 hard chromium ISO 1456-8 For the harder materials if the specified plating thickness exceeds approximately 5 m then the housing diameter should be increased by twice the plating thickness in order to maintain the correct assembled bearing bore size. With light deposits of materials such as cadmium, no special precautions are necessary. Harder materials such as nickel however, may strike through the PTFE/ lead surface layer of DU and it is advisable to use an appropriate method of masking the bearing surface. Where electrolytic attack is possible tests should be conducted to ensure that all the materials in the bearing environment are mutually compatible.

Mating Surfaces
DU can be used against some plated materials as indicated on page 15. Care should be taken to ensure that the recommended shaft sizes and surface finish are achieved after the plating process.

32

Standard Products

Standard Products

8.1 DU Cylindrical Bushes

B

Split
s3

Ci

Di (Di,a)
20 8 Co

0.3 min.

Detail Z

Dimensions and Tolerances according to ISO 3547 and GSP-Specifications All dimensions in mm Outside Co and Inside Ci chamfers
Wall thickness s3 0.75 1 1.5 Co (a) machined 0.5 0.3 0.6 0.4 0.6 0.4 rolled 0.5 0.3 0.6 0.4 0.6 0.4 Ci (b) -0.1 to -0.4 -0.1 to -0.5 -0.1 to -0.7 Wall thickness s3 2 2.5 Co (a) machined 1.2 0.4 1.8 0.6 rolled 1.0 0.4 1.2 0.4 Ci (b) -0.1 to -0.7 -0.2 to -1.0

a = Chamfer Co machined or rolled at the opinion of the manufacturer b = Ci can be a radius or a chamfer in accordance with ISO 13715
Nominal Diameter Part No. Di 0203DU 2 0205DU 0303DU 0305DU 0306DU 0403DU 0404DU 4 0406DU 0410DU 0505DU 0508DU 0510DU 0604DU 0606DU 6 0608DU 0610DU 0705DU 7 0710DU 9 8 1.005 0.980 5 7 5.5 3 4.5 0.750 0.730 3.5 Do Wall thichness s3 max. min. Width B max. min. 3.25 2.75 5.25 4.75 3.25 2.75 5.25 4.75 6.25 5.75 3.25 2.75 4.25 3.75 6.25 5.75 10.25 9.75 5.25 4.75 8.25 7.75 10.25 9.75 4.25 3.75 6.25 5.75 8.25 7.75 10.25 9.75 5.25 4.75 10.25 9.75 Shaft- DJ [h6, f7, h8] max. min. 2.000 1.994 Housing DH [H6, H7] max. min. 3.508 3.500 Bush- Di,a Ass. in H6/H7 housing max. min. 2.048 2.000 0.054 0.000 3.000 2.994 h6 H6 4.508 4.500 3.048 3.000 Clearance CD max. min.

4.000 3.992

5.508 5.500

Do

4.048 4.000

0.056 0.000

4.990 4.978

7.015 7.000

5.055 4.990

0.077 0.000 f7 5.990 5.978 H7 8.015 8.000 6.055 5.990

6.987 6.972

9.015 9.000

7.055 6.990

0.083 0.003

33

Standard Products
Nominal Diameter Part No. Di Do Wall thichness s3 max. min. Width B max. min. 6.25 5.75 8.25 7.75 10.25 9.75 12.25 11.75 6.25 5.75 8.25 7.75 10.25 9.75 12.25 11.75 15.25 14.75 20.25 19.75 8.25 7.75 10.25 9.75 12.25 11.75 15.25 14.75 20.25 19.75 25.25 24.75 10.25 9.75 20.25 19.75 5.25 4.75 10.25 9.75 12.25 11.75 15.25 14.75 20.25 19.75 25.25 24.75 10.25 9.75 12.25 11.75 15.25 14.75 20.25 19.75 25.25 24.75 10.25 9.75 12.25 11.75 15.25 14.75 20.25 19.75 25.25 24.75 20.25 19.75 Shaft- DJ [h6, f7, h8] max. min. Housing DH [H6, H7] max. min. Bush- Di,a Ass. in H6/H7 housing max. min. Clearance CD max. min.

0806DU 0808DU 8 0810DU 0812DU 1006DU 1008DU 1010DU 10 1012DU 1015DU 1020DU 1208DU 1210DU 1212DU 12 1215DU 1220DU 1225DU 1310DU 13 1320DU 1405DU 1410DU 1412DU 14 1415DU 1420DU 1425DU 1510DU 1512DU 1515DU 1520DU 1525DU 1610DU 1612DU 1615DU 1620DU 1625DU 1720DU 17 19 16 18 15 17 16 15 1.005 0.980 14 12 10

7.987 7.972

10.015 10.000

8.055 7.990

0.083 0.003

9.987 9.972

12.018 12.000

10.058 9.990

0.086 0.003

11.984 11.966

14.018 14.000

12.058 11.990

f7

12.984 12.966

H7

15.018 15.000

13.058 12.990

13.984 13.966

16.018 16.000

14.058 13.990 0.092 0.006

14.984 14.966

17.018 17.000

15.058 14.990

15.984 15.966

18.018 18.000

16.058 15.990

16.984 16.966

19.021 19.000

17.061 16.990

0.095 0.006

34

Standard Products
Nominal Diameter Part No. Di 1810DU 1815DU 18 1820DU 1825DU 2010DU 2015DU 2020DU 2025DU 2030DU 2215DU 2220DU 22 2225DU 2230DU 2415DU 2420DU 24 2425DU 2430DU 2515DU 2520DU 2525DU 2530DU 2550DU 2815DU 2820DU 28 2825DU 2830DU 3010DU 3015DU 3020DU 30 3025DU 3030DU 3040DU 3220DU 3230DU 3240DU 32 36 34 2.005 1.970 32 25 28 27 1.505 1.475 25 20 23 20 1.005 0.980 Do Wall thichness s3 max. min. Width B max. min. 10.25 9.75 15.25 14.75 20.25 19.75 25.25 24.75 10.25 9.75 15.25 14.75 20.25 19.75 25.25 24.75 30.25 29.75 15.25 14.75 20.25 19.75 25.25 24.75 30.25 29.75 15.25 14.75 20.25 19.75 25.25 24.75 30.25 29.75 15.25 14.75 20.25 19.75 25.25 24.75 30.25 29.75 50.25 49.75 15.25 14.75 20.25 19.75 25.25 24.75 30.25 29.75 10.25 9.75 15.25 14.75 20.25 19.75 25.25 24.75 30.25 29.75 40.25 39.75 20.25 19.75 30.25 29.75 40.25 39.75 Shaft- DJ [h6, f7, h8] max. min. Housing DH [H6, H7] max. min. Bush- Di,a Ass. in H6/H7 housing max. min.

Clearance CD max. min.

17.984 17.966

20.021 20.000

18.061 17.990

0.095 0.006

19.980 19.959

23.021 23.000

20.071 19.990

21.980 21.959

25.021 25.000

22.071 21.990

0.112 0.010

23.980 23.959

27.021 27.000

24.071 23.990

f7

H7

24.980 24.959

28.021 28.000

25.071 24.990

27.980 27.959

32.025 32.000

28.085 27.990

0.126 0.010

29.980 29.959

34.025 34.000

30.085 29.990

31.975 31.950

36.025 36.000

32.085 31.990

0.135 0.015

35

Standard Products
Nominal Diameter Part No. Di Do Wall thichness s3 max. min. Width B max. min. 20.25 19.75 30.25 29.75 35.25 34.75 40.25 39.75 50.25 49.75 20.25 19.75 20.25 19.75 30.25 29.75 40.25 39.75 50.25 49.75 20.25 19.75 30.25 29.75 40.25 39.75 45.25 44.75 50.25 49.75 20.25 19.75 30.25 29.75 40.25 39.75 50.25 49.75 60.25 59.75 20.25 19.75 25.25 24.75 30.25 29.75 40.25 39.75 50.25 49.75 55.25 54.75 60.25 59.75 20.25 19.75 30.25 29.75 40.25 39.75 50.25 49.75 60.25 59.75 70.25 69.75 Shaft- DJ [h6, f7, h8] max. min. Housing DH [H6, H7] max. min. Bush- Di,a Ass. in H6/H7 housing max. min. Clearance CD max. min.

3520DU 3530DU 3535DU 3540DU 3550DU 3720DU 4020DU 4030DU 40 4040DU 4050DU 4520DU 4530DU 4540DU 4545DU 4550DU 5020DU 5030DU 5040DU 5050DU 5060DU 5520DU 5525DU 5530DU 5540DU 5550DU 5555DU 5560DU 6020DU 6030DU 6040DU 60 6050DU 6060DU 6070DU 65 2.505 2.460 55 60 50 55 2.505 2.460 45 50 44 37 41 2.005 1.970 35 39

34.975 34.950

39.025 39.000

35.085 34.990

36.975 36.950

41.025 41.000

37.085 36.990

0.135 0.015

39.975 39.950

44.025 44.000

40.085 39.990

44.975 44.950

50.025 50.000

45.105 44.990

0.155 0.015

f7 49.975 49.950

H7 55.030 55.000 50.110 49.990 0.160 0.015

54.970 54.940

60.030 60.000

55.110 54.990

0.170 0.020

59.970 59.940

65.030 65.000

60.110 59.990

0.170 0.020

36

Standard Products
Nominal Diameter Part No. Di 6530DU 6550DU 6570DU 7040DU 7050DU 7070DU 7560DU 75 7580DU 8040DU 8060DU 80 8080DU 80100DU 8530DU 8560DU 85100DU 9060DU 90 90100DU 9560DU 95 95100DU 10050DU 10060DU 100115DU 10560DU 105 105115DU 11060DU 110 110115DU 11550DU 115 11570DU 12050DU 12060DU 120100DU 125100DU 13060DU 130 130100DU 135 125 130 120 125 2.465 2.415 120 115 110 100 105 100 2.490 2.440 95 85 90 85 80 70 75 2.505 2.460 65 70 Do Wall thichness s3 max. min. Width B max. min. 30.25 29.75 50.25 49.75 70.25 69.75 40.25 39.75 50.25 49.75 70.25 69.75 60.25 59.75 80.25 79.75 40.50 39.50 60.50 59.50 80.50 79.50 100.50 99.50 30.50 29.50 60.50 59.50 100.50 99.50 60.50 59.50 100.50 99.50 60.50 59.50 100.50 99.50 50.50 49.50 60.50 59.50 115.50 114.50 60.50 59.50 115.50 114.50 60.50 59.50 115.50 114.50 50.50 49.50 70.50 69.50 50.50 49.50 60.50 59.50 100.50 99.50 100.50 99.50 60.50 59.50 100.50 99.50 Shaft- DJ [h6, f7, h8] max. min. Housing DH [H6, H7] max. min. Bush- Di,a Ass. in H6/H7 housing max. min.

Clearance CD max. min.

64.970 64.940

70.030 70.000

65.110 64.990

f7

69.970 69.940

75.030 75.000

70.110 69.990

0.170 0.020

74.970 74.940

80.030 80.000

75.110 74.990

80.000 79.946

85.035 85.000

80.155 80.020

85.000 84.946

90.035 90.000

85.155 85.020

90.000 89.946 H7 95.000 94.946

95.035 95.000

90.155 90.020

100.035 100.000

95.155 95.020

0.209 0.020

h8

100.000 99.946

105.035 105.000

100.155 100.020

105.000 104.946

110.035 110.000

105.155 105.020

110.000 109.946

115.035 115.000

110.155 110.020

115.000 114.946

120.035 120.000

115.155 115.020

120.000 119.946

125.040 125.000

120.210 120.070

0.264 0.070

125.000 124.937 130.000 129.937

130.040 130.000 135.040 135.000

125.210 125.070 130.210 130.070 0.273 0.070

37

Standard Products
Nominal Diameter Part No. Di Do 140 Wall thichness s3 max. min. Width B max. min. 60.50 59.50 80.50 79.50 60.50 59.50 100.50 99.50 60.50 59.50 80.50 79.50 100.50 99.50 80.50 79.50 100.50 99.50 Shaft- DJ [h6, f7, h8] max. min. 135.000 134.937 Housing DH [H6, H7] max. min. 140.040 140.000 Bush- Di,a Ass. in H6/H7 housing max. min. 135.210 135.070 Clearance CD max. min.

13560DU 135 13580DU 14060DU 140 140100DU 15060DU 15080DU 150100DU 16080DU 160 160100DU 180100DU 200100DU 210100DU 220100DU 250100DU 300100DU 180 200 210 220 250 300 185 205 215 225 255 305 165 2.465 2.415 150 155 145

140.000 139.937

145.040 145.000

140.210 140.070 0.273 0.070

150.000 149.937

155.040 155.000

150.210 150.070

h8

160.000 159.937 180.000 179.937 200.000 199.928 210.000 209.928 220.000 219.928 250.000 249.928 300.000 299.919

H7

165.040 165.000 185.046 185.000 205.046 205.000 215.046 215.000 225.046 225.000 255.052 255.000 305.052 305.000

160.210 160.070 180.216 180.070 200.216 200.070 210.216 210.070 220.216 220.070 250.222 250.070 300.222 300.070 0.279 0.070

100.50 99.50

0.288 0.070

0.294 0.070 0.303 0.070

8.2 DU Flanged Bushes

B rmax Do - Di 2 s3

Split

Ci Di (Di,a) Z sfl Dfl Do

20 8

Co

Detail Z

Dimensions and Tolerances according to ISO 3547 and GSP-Specifications All dimensions in mm Outside Co and Inside Ci chamfers
Wall thickness s3 0.75 1 1.5 Co (a) machined 0.5 0.3 0.6 0.4 0.6 0.4 rolled 0.5 0.3 0.6 0.4 0.6 0.4 Ci (b) -0.1 to -0.4 -0.1 to -0.5 -0.1 to -0.7 Wall thickness s3 2 2.5 Co (a) machined 1.2 0.4 1.8 0.6 rolled 1.0 0.4 1.2 0.4 Ci (b) -0.1 to -0.7 -0.2 to -1.0

a = Chamfer Co machined or rolled at the opinion of the manufacturer b = Ci can be a radius or a chamfer in accordance with ISO 13715
Nominal Diameter Di BB0304DU BB0404DU BB0505DU 3 4 5 Do 4.5 5.5 7 Wall thickness s3 max min. 0.750 0.730 1.005 0.980 Flange thickness sfl max. min. 0.80 0.70 1.05 0.80 Flange- Dfl max. min. 7.50 6.50 9.50 8.50 10.50 9.50 Width B max. min. 4.25 3.75 5.25 4.75 h6 Shaft- DJ [h6, f7] max. min. 3.000 2.994 4.000 3.992 4.990 4.978 Housing DH [H6, H7] max. min. 4.508 4.500 5.508 4.500 7.015 7.000 Bush- Di,a Ass. in H6/H7 housing max. min. 3.048 3.000 4.048 4.000 5.055 4.990 Clearance CD max. min. 0.054 0.000 0.056 0.000 0.077 0.000

Part No.

0.3 min.

H6

f7

H7

38

Standard Products
Nominal Diameter Di BB0604DU 6 BB0608DU BB0806DU BB0808DU BB0810DU BB1007DU BB1009DU 10 BB1012DU BB1017DU BB1207DU BB1209DU 12 BB1212DU BB1217DU BB1412DU 14 BB1417DU BB1509DU BB1512DU BB1517DU BB1612DU 16 BB1617DU BB1812DU BB1817DU BB1822DU BB2012DU BB2017DU BB2022DU BB2512DU BB2517DU BB2522DU BB3016DU 30 BB3026DU BB3516DU 35 BB3526DU BB4016DU 40 BB4026DU BB4516DU 45 BB4526DU 50 2.505 2.460 2.60 2.30 44 39 2.005 1.970 2.10 1.80 34 42.50 41.50 25 28 20 23 1.505 1.475 1.60 1.30 35.50 34.50 30.50 29.50 18 20 26.50 25.50 18 24.50 23.50 15 17 23.50 22.50 16 22.50 21.50 14 1.005 0.980 1.05 0.80 20.50 19.50 12 18.50 17.50 8 10 15.50 14.50 8 Do Wall thickness s3 max min. Flange thickness sfl max. min. Flange- Dfl max. min. 12.50 11.50 Width B max. min. 4.25 3.75 8.25 7.75 5.75 5.25 7.75 7.25 9.75 9.25 7.25 6.75 9.25 8.75 12.25 11.75 17.25 16.75 7.25 6.75 9.25 8.75 12.25 11.75 17.25 16.75 12.25 11.75 17.25 16.75 9.25 8.75 12.25 11.75 17.25 16.75 12.25 11.75 17.25 16.75 12.25 11.75 17.25 16.75 22.25 21.75 11.75 11.25 16.75 16.25 21.75 21.25 11.75 11.25 16.75 16.25 21.75 21.25 16.25 15.75 26.25 25.75 16.25 15.75 26.25 25.75 16.25 15.75 26.25 25.75 16.25 15.75 26.25 25.75 Shaft- DJ [h6, f7] max. min. 5.990 5.978 Housing DH [H6, H7] max. min. 8.015 8.000 Bush- Di,a Ass. in H6/H7 housing max. min. 6.055 5.990

Part No.

Clearance CD max. min. 0.077 0.000

7.987 7.972

10.015 10.000

8.055 7.990

0.083 0.003

9.987 9.972

12.018 12.000

10.058 9.990

0.086 0.003

11.984 11.966

14.018 14.000

12.058 11.990

13.984 13.966

16.018 16.000

14.058 13.990

0.092 0.006

14.984 14.966

17.018 17.000

15.058 14.990

f7

15.984 15.966

H7

18.018 18.000

16.058 15.990

17.984 17.966

20.021 20.000

18.061 17.990

0.095 0.006

19.980 19.959

23.021 23.000

20.071 19.990 0.112 0.010

24.980 24.959

28.021 28.000

25.071 24.990

29.980 29.959

34.025 34.000

30.085 29.990

0.126 0.010

47.50 46.50

34.975 34.950

39.025 39.000

35.085 34.990 0.135 0.015

53.50 52.50

39.975 39.950

44.025 44.000

40.085 39.990

58.50 57.50

44.975 44.950

50.025 50.000

45.105 44.990

0.155 0.015

39

Standard Products

8.3 DU Flanged Washers

2.00 +0/-0.05
5 .2 r1

5 0.1

81

r1

dp

30

Dfl

Di
5 1. x 45

4.8 -0.6

Do

All dimensions in mm
Inside- Di max. min. 40.7 40.2 51.5 51.0 61.5 61.0 71.5 71.0 81.5 81.0 91.5 91.0 101.5 101.0 Outside- Do max. min. 75.0 74.5 85.0 84.5 95.0 94.5 110.0 109.5 120.0 119.5 130.0 129.5 140.0 139.5 Flange- Dfl max. min. 44.000 43.900 55.000 54.880 65.000 64.880 75.000 74.880 85.000 84.860 95.000 94.860 105.000 104.860 Location- dP max. min. 65.0 64.5 75.0 74.5 85.0 84.5 100.0 99.5 110.0 109.5 120.0 119.5 130.0 129.5

Part No.

BS40DU BS50DU BS60DU BS70DU BS80DU BS90DU BS100DU

Corrosion Protection: Washers will be supplied covered with a light coating of oil. Tab (Lug) Form: Washers are supplied with this feature in an unformed state (Flat). This feature may be supplied in the formed state only when requested by the customer.

40

Standard Products 8.4 DU Thrust Washer

Ha dD

Hd [D10]

Do

DJ

dp

sT

Di dP Do

All dimensions in mm
Inside- Di min. WC08DU WC10DU WC12DU WC14DU WC16DU WC18DU WC20DU WC22DU WC24DU WC25DU WC30DU WC35DU WC40DU WC45DU WC50DU WC60DU 10.00 12.00 14.00 16.00 18.00 20.00 22.00 24.00 26.00 28.00 32.00 38.00 42.00 48.00 52.00 62.00 max. 10.25 12.25 14.25 16.25 18.25 20.25 22.25 24.25 26.25 28.25 32.25 38.25 42.25 48.25 52.25 62.25 max. 20.00 24.00 26.00 30.00 32.00 36.00 38.00 42.00 44.00 48.00 54.00 62.00 66.00 74.00 78.00 90.00 Outside- Do min. 19.75 23.75 25.75 29.75 31.75 35.75 37.75 41.75 43.75 47.75 53.75 61.75 65.75 73.75 77.75 89.75 2.00 1.95 4.375 4.125 1.50 1.45 3.375 3.125 2.375 2.125 Thickness sT max. min. Dowel Hole dD PCD- dP max. max. min. min. No Hole No Hole 1.875 1.625 18.12 17.88 20.12 19.88 22.12 21.88 25.12 24.88 28.12 27.88 30.12 29.88 33.12 32.88 35.12 34.88 38.12 37.88 43.12 42.88 50.12 49.88 54.12 53.88 61.12 60.88 65.12 64.88 76.12 75.88 Recess Depth Ha max. min.

Part No.

1.20 0.95

1.70 1.45

41

Standard Products

8.5 DUB Cylindrical Bushes

B

Split
s3

Ci

Di (Di,a)
20 8 Co

0.3 min.

Detail Z

Dimensions and Tolerances according to ISO 3547 and GSP-Specifications All dimensions in mm Outside Co and Inside Ci chamfers
Wall thickness s3 0.75 1 1.5 Co (a) machined 0.5 0.3 0.6 0.4 0.6 0.4 rolled 0.5 0.3 0.6 0.4 0.6 0.4 Ci (b) -0.1 to -0.4 -0.1 to -0.5 -0.1 to -0.7 Wall thickness s3 2 2.5 Co (a) machined 1.2 0.4 1.8 0.6 rolled 1.0 0.4 1.2 0.4 Ci (b) -0.1 to -0.7 -0.2 to -1.0

a = Chamfer Co machined or rolled at the opinion of the manufacturer b = Ci can be a radius or a chamfer in accordance with ISO 13715
Nominal Diameter Di 0203DUB 2 0205DUB 0306DUB 0404DUB 4 0406DUB 0505DUB 5 0510DUB 0606DUB 0608DUB 0610DUB 0808DUB 0810DUB 0812DUB 1010DUB 10 1015DUB 1208DUB 1210DUB 12 1212DUB 1215DUB 14 12 8 10 1.005 0.980 6 8 7 5.5 3 4.5 0.750 0.730 3.5 Do Wall thickness s3 max. min. Width B max. min. 3.25 2.75 5.25 4.75 6.25 5.75 4.25 3.75 6.25 5.75 5.25 4.75 10.25 9.75 6.25 5.75 8.25 7.75 10.25 9.75 8.25 7.75 10.25 9.75 12.25 11.75 10.25 9.75 15.25 14.75 8.25 7.75 10.25 9.75 12.25 11.75 15.25 14.75 Shaft- DJ [h6, f7, h8] max. min. 2.000 1.994 h6 3.000 2.994 4.000 3.992 H6 Housing DH [H6, H7] max. min. 3.508 3.500 4.508 4.500 5.508 5.500 Bush- Di,a ass. in H6/H7 housing max. min. 2.048 2.000 3.048 3.000 4.048 4.000 0.056 0.000 Clearance CD max. min.

Part No.

Do

0.054 0.000

4.990 4.978

7.015 7.000

5.055 4.990 0.077 0.000

5.990 5.978

8.015 8.000

6.055 5.990

f7

7.987 7.972

H7

10.015 10.000

8.055 7.990

0.083 0.003

9.987 9.972

12.018 12.000

10.058 9.990

0.086 0.003

11.984 11.966

14.018 14.000

12.058 11.990

0.092 0.006

42

Standard Products
Nominal Diameter Di 1410DUB 1415DUB 1420DUB 1515DUB 15 1525DUB 1615DUB 16 1625DUB 1820DUB 18 1825DUB 2015DUB 2020DUB 20 2025DUB 2030DUB 2215DUB 2220DUB 2225DUB 2515DUB 25 2525DUB 2830DUB 3020DUB 3030DUB 3040DUB 3520DUB 35 3530DUB 4030DUB 40 4050DUB 4530DUB 45 4550DUB 5040DUB 50 5060DUB 5540DUB 6040DUB 6050DUB 60 6060DUB 6070DUB 6570DUB 65 70 65 55 60 2.505 2.460 55 50 44 39 30 34 2.005 1.970 28 32 28 22 25 1.505 1.475 23 20 18 17 1.005 0.980 14 16 Do Wall thickness s3 max. min. Width B max. min. 10.25 9.75 15.25 14.75 20.25 19.75 15.25 14.75 25.25 24.75 15.25 14.75 25.25 24.75 20.25 19.75 25.25 24.75 15.25 14.75 20.25 19.75 25.25 24.75 30.25 29.75 15.25 14.75 20.25 19.75 25.25 24.75 15.25 14.75 25.25 24.75 30.25 29.75 20.25 19.75 30.25 29.75 40.25 39.75 20.25 19.75 30.25 29.75 30.25 29.75 50.25 49.75 30.25 29.75 50.25 49.75 40.25 39.75 60.25 59.75 40.25 39.75 40.25 39.75 50.25 49.75 60.25 59.75 70.25 69.75 70.25 69.75 Shaft- DJ [h6, f7, h8] max. min. Housing DH [H6, H7] max. min. Bush- Di,a ass. in H6/H7 housing max. min.

Part No.

Clearance CD max. min.

13.984 13.966

16.018 16.000

14.058 13.990

14.984 14.966

17.018 17.000

15.058 14.990

0.092 0.006

15.984 15.966

18.018 18.000

16.058 15.990

17.984 17.966

20.021 20.000

18.061 17.990

0.095 0.006

19.980 19.959

23.021 23.000

20.071 19.990

0.112 0.010 21.980 21.959 25.021 25.000 22.071 21.990

24.980 24.959 f7 27.980 27.959 H7

28.021 28.000 32.025 32.000

25.071 24.990 28.085 27.990 0.126 0.010

29.980 29.959

34.025 34.000

30.085 29.990

34.975 34.950

39.025 39.000

35.085 34.990 0.135 0.015

39.975 39.950

44.025 44.000

40.085 39.990

44.975 44.950

50.025 50.000

45.105 44.990

0.155 0.015

49.975 49.950 54.970 54.940

55.030 55.000 60.030 60.000

50.110 49.990 55.110 54.990

0.160 0.015

59.970 59.940

65.030 65.000

60.110 59.990

0.170 0.020

64.970 64.940

70.030 70.000

65.110 64.990

43

Standard Products
Nominal Diameter Di Do 75 Wall thickness s3 max. min. Width B max. min. 50.25 49.75 70.25 69.75 80.25 79.75 60.50 59.50 100.50 99.50 100.50 99.50 60.50 59.50 100.50 99.50 100.50 99.50 60.50 59.50 115.50 114.50 115.50 114.50 115.50 114.50 Shaft- DJ [h6, f7, h8] max. min. 69.970 69.940 74.970 74.940 80.000 79.946 85.000 84.946 90.000 89.946 h8 95.000 94.946 100.000 99.946 105.000 104.946 110.000 109.946 H7 Housing DH [H6, H7] max. min. 75.030 75.000 80.030 80.000 85.035 85.000 90.035 90.000 95.035 95.000 100.035 100.000 105.035 105.000 110.035 110.000 115.035 115.000 Bush- Di,a ass. in H6/H7 housing max. min. 70.110 69.990 75.110 74.990 80.155 80.020 85.155 85.020 90.155 90.020 95.155 95.020 100.155 100.020 105.155 105.020 115.155 115.020 0.201 0.020 Clearance CD max. min.

Part No.

7050DUB 70 7070DUB 7580DUB 8060DUB 80 80100DUB 85100DUB 9060DUB 90 90100DUB 95100DUB 10060DUB 100 100115DUB 105115DUB 110115DUB 105 110 110 115 105 95 100 95 2.490 2.440 85 90 85 75 80 2.505 2.460

f7

0.170 0.020

0.209 0.020

8.6 DUB Flanged Bushes

B rmax Do - Di 2 s3

Split

Ci Di (Di,a) Z sfl Dfl Do

20 8

Co

Detail Z

Dimensions and Tolerances according to ISO 3547 and GSP-Specifications All dimensions in mm Outside Co and Inside Ci chamfers
Wall thickness s3 0.75 1 1.5 Co (a) machined 0.5 0.3 0.6 0.4 0.6 0.4 rolled 0.5 0.3 0.6 0.4 0.6 0.4 Ci (b) -0.1 to -0.4 -0.1 to -0.5 -0.1 to -0.7 Wall thickness s3 2 2.5 Co (a) machined 1.2 0.4 1.8 0.6 rolled 1.0 0.4 1.2 0.4 Ci (b) -0.1 to -0.7 -0.2 to -1.0

a = Chamfer Co machined or rolled at the opinion of the manufacturer b = Ci can be a radius or a chamfer in accordance with ISO 13715
Nominal Diameter Di BB0304DUB BB0404DUB BB0505DUB 3 4 5 Do 4.5 5.5 7 Wall thickness s3 max min. 0.750 0.730 1.005 0.980 Flange thickness sfl max. min. 0.80 0.70 1.05 0.80 Flange- Dfl max. min. 7.50 6.50 9.50 8.50 10.50 9.50 Width B max. min. 4.25 3.75 5.25 4.75 h6 Shaft- DJ [h6, f7, h8] max. min. 3.000 2.994 4.000 3.992 4.990 4.978 Housing DH [H6, H7] max. min. 4.508 4.500 5.508 4.500 7.015 7.000 Bush- Di,a Clearance Ass. in H6/ CD H7 housing max. max. min. min. 3.048 0.054 3.000 0.000 4.048 0.056 4.000 0.000 5.055 0.077 4.990 0.000

Part No.

0.3 min.

H6

f7

H7

44

Standard Products
Nominal Diameter Di BB0604DUB 6 BB0608DUB BB0806DUB 8 BB0810DUB BB1007DUB 10 BB1012DUB BB1207DUB BB1209DUB BB1212DUB BB1417DUB BB1512DUB 15 BB1517DUB BB1612DUB 16 BB1617DUB BB1812DUB 18 BB1822DUB BB2012DUB 20 BB2017DUB BB2512DUB 25 BB2522DUB BB3016DUB 30 BB3026DUB BB3526DUB BB4026DUB BB4526DUB 35 40 45 39 44 50 2.505 2.460 2.60 2.30 34 2.005 1.970 2.10 1.80 28 23 1.505 1.475 1.60 1.30 35.50 34.50 20 18 17 14 16 12 14 1.005 0.980 1.05 0.80 20.50 19.50 12 10 8 Do Wall thickness s3 max min. Flange thickness sfl max. min. Flange- Dfl max. min. 12.50 11.50 Width B max. min. 4.25 3.75 8.25 7.75 5.75 5.25 9.75 9.25 7.25 6.75 12.25 11.75 7.25 6.75 9.25 8.75 12.25 11.75 17.25 16.75 12.25 11.75 17.25 16.75 12.25 11.75 17.25 16.75 12.25 11.75 22.25 21.75 11.75 11.25 16.75 16.25 11.75 11.25 21.75 21.25 16.25 15.75 26.25 25.75 26.25 25.75 26.25 25.75 26.25 25.75 Shaft- DJ [h6, f7, h8] max. min. 5.990 5.978 Housing DH [H6, H7] max. min. 8.015 8.000

Part No.

Bush- Di,a Clearance Ass. in H6/ CD H7 housing max. max. min. min. 6.055 5.990 0.077 0.000

15.50 14.50

7.987 7.972

10.015 10.000

8.055 7.990

0.083 0.000

18.50 17.50

9.987 9.972

12.018 12.000

10.058 9.990

0.086 0.003

11.984 11.966

14.018 14.000

12.058 11.990

22.50 21.50 23.50 22.50

13.984 13.966 14.984 14.966 f7 H7

16.018 16.000 17.018 17.000

14.05 13.990 15.058 14.990

0.092 0.006

24.50 23.50

15.984 15.966

18.018 18.000

16.058 15.990

26.50 25.50

17.984 17.966

20.021 20.000

18.061 17.990

0.095 0.006

30.50 29.50

19.980 19.959

23.021 23.000

20.071 19.990 0.112 0.010

24.980 24.959

28.021 28.000

25.071 24.990

42.50 41.50 47.50 46.50 53.50 52.50 58.50 57.50

29.980 29.959 34.975 34.950 39.975 39.950 44.975 44.950

34.025 34.000 39.025 39.000 44.025 44.000 50.025 50.000

30.085 29.990 35.085 34.990 40.085 39.990 45.105 44.990

0.126 0.010 0.135 0.015 0.135 0.015 0.155 0.015

45

Standard Products

8.7 DU Cylindrical Bushes - Inch sizes

B

Split
s3 Di (Di,a)

Ci

Co

.012 min.

Detail Z

All dimensions in inch ID and OD chamfers

Di 1/8" - 5/16" 3/8" - 11/16" 3/4" - 7" Co 0.008" - 0.024" 0.020" - 0.040" 0.020" - 0.040" 30-45 20-30 15-25 Ci 0.004" - 0.012" 0.005" - 0.025" 0.005" - 0.025" Wall thickness s3 B
1 1

30-45 40-55 40-50 Width B max. min. 0.1350 0.1150 0.1975 0.1775 0.16625 0.14265 0.2600 0.2400 0.1975 0.1775 0.2600 0.2400 0.3850 0.3650 0.2600 0.2400 0.3850 0.3650 0.3850 0.3650 0.5100 0.4900 0.3850 0.3650 0.5100 0.4900 0.7600 0.7400 0.5100 0.4900 0.7600 0.7400 0.3850 0.3650 0.5100 0.4900 0.6350 0.6150 0.8850 0.8650 0.5100 0.4900 0.7600 0.7400 Shaft- DJ max. min. 0.1243 0.1236 Housing- DH max. min. 0.1878 0.1873 Bush- Di,a Ass. in DH housing max. min. 0.1268 0.1243

Do

Nominal Diameter Part No. Di 02DU02 02DU03 025DU025 025DU04 03DU03 03DU04 03DU06 04DU04 04DU06 05DU06 05DU08 06DU06 06DU08 06DU12 07DU08 07DU12 08DU06 08DU08 08DU10 08DU14 09DU08 09DU12
9 21 1 19 7/ 17/ 3 5 1 5 3

Clearance CD max. min. 0.0032 0.0000

Do
3

max. min.

/8

/16

/8
16

3/ 5

5/

32

7/

/32 /4
16

32

0.1554 0.1547

0.2191 0.2186

0.1581 0.1556

0.0034 0.0002

3/

/16

/4

1 3

/4 /8
4

0.0315 0.0305

0.1865 0.1858

0.2503 0.2497

0.1893 0.1867

0.0035 0.0002

1/

/4

/16

3 3

/8 /8
2

0.2490 0.2481

0.3128 0.3122

0.2518 0.2492 0.0037 0.0002

/16

/8

1/ 3

0.3115 0.3106

0.3753 0.3747

0.3143 0.3117

/8 /2
4

/8

15

/32

0.3740 0.3731

0.4691 0.4684

0.3769 0.3742

0.0038 0.0002

3/ 1
16 32

/2
4

3/ 3 1

0.4365 0.4355

0.5316 0.5309

0.4394 0.4367

0.0039 0.0002

/8 /2
8

0.0471 0.0461

/2

/32

5/ 7 1

0.4990 0.4980

0.5941 0.5934

0.5019 0.4992 0.0039 0.0002

/8 /2
4

/16

/32

3/

0.5615 0.5605

0.6566 0.6559

0.5644 0.5617

46

Standard Products
Nominal Diameter Part No. Di 10DU08 10DU10 10DU12 10DU14 11DU14 12DU08 12DU12 12DU16 14DU12 14DU14 14DU16 16DU12 16DU16 16DU24 18DU12 18DU16 20DU12 20DU16 20DU20 20DU28 22DU16 22DU22 22DU28 24DU16 24DU20 24DU24 24DU32 26DU16 26DU24 28DU16 28DU24 28DU28 28DU32 13/4 115/16 15/8 125/32 11/2 121/32 13/8 117/32 11/4 113/32 11/8 19/32 1 11/8
7/
8

Wall thickness s3 B
1/ 5
2

Width B max. min. 0.5100 0.4900 0.6350 0.6150 0.7600 0.7400 0.8850 0.8650 0.8850 0.8650 0.5100 0.4900 0.7600 0.7400 1.0100 0.9900 0.7600 0.7400 0.8850 0.8650 1.0100 0.9900 0.7600 0.7400 1.0100 0.9900 1.5100 1.4900 0.7600 0.7400 1.0100 0.9900 0.7600 0.7400 1.0100 0.9900 1.2600 1.2400 1.7600 1.7400 1.0100 0.9900 1.3850 1.3650 1.7600 1.7400 1.0100 0.9900 1.2600 1.2400 1.5100 1.4900 2.0100 1.9900 1.0100 0.9900 1.5100 1.4900 1.0100 0.9900 1.5100 1.4900 1.7600 1.7400 2.0100 1.9900

Shaft- DJ max. min.

Housing- DH max. min.

Do

max. min.

Bush- Di,a Ass. in DH housing max. min.

Clearance CD max. min.

5/

23/

/8 /4 /8 /2
4

32

0.0471 0.0461

0.6240 0.6230

0.7192 0.7184

0.6270 0.6242

0.0040 0.0002

7 11

/16

25

/32
1

0.6865 0.6855

0.7817 0.7809

0.6895 0.6867

3/

7/

3/

0.7491 0.7479

0.8755 0.8747

0.7525 0.7493 0.0046 0.0002

1
3

/4
8

7/

0.0627 0.0615

0.8741 0.8729

1.0005 0.9997

0.8775 0.8743

1
3

/4

1 11/2
3/
4

0.9991 0.9979

1.1256 1.1246

1.0026 0.9992

0.0047 0.0001

1
3

1.1238 1.1226

1.2818 1.2808

1.1278 1.1240

0.0052 0.0002

/4

1 11/4 13/4 1 13/8 13/4 1 11/4 1 /2 2 1 11/2 1 11/2 13/4 2 0.0941 0.0923
1

1.2488 1.2472

1.4068 1.4058

1.2528 1.2490

0.0784 0.0770

1.3738 1.3722

1.5318 1.5308

1.3778 1.3740

0.0056 0.0002

1.4988 1.4972

1.6568 1.6558

1.5028 1.4990

1.6238 1.6222

1.7818 1.7808

1.6278 1.6240

0.0056 0.0002

1.7487 1.7471

1.9381 1.9371

1.7535 1.7489

0.0064 0.0002

47

Standard Products
Nominal Diameter Part No. Di Do B 1 17/8 21/16 17/8 21/4 1 23/16 11/2 2 21/2 2 21/4 27/16 21/4 21/ 3 2 21/2 211/16 21/2 3 31/2 2 23/4 215/16 21/2 3 31/2 21/2 3 33/16 3 33/4 21/2 31/2 311/16 3 33/4 3 4 43/16 33/4 43/4 5 53/16 3 33/ 3 33/4 33/4
4 2

Wall thickness s3 max. min.

Width B max. min. 1.0100 0.9900 1.8850 1.8650 2.2600 2.2400 1.0100 0.9900 1.5100 1.4900 2.0100 1.9900 2.5100 2.4900 2.0100 1.4900 2.2600 2.2400 2.5100 2.4900 3.0100 2.9900 2.0100 1.9900 2.5100 2.4900 3.0100 2.9900 3.5100 3.4900 2.0100 1.9900 2.5100 2.4900 3.0100 2.9900 3.5100 3.4900 2.5100 2.4900 3.0100 2.9900 3.7600 3.7400 2.5100 2.4900 3.0100 2.9900 3.7600 3.7400 3.0100 2.9900 3.7600 3.7400 4.7600 4.7400 3.0100 2.9900 3.7600 3.7400 3.0100 2.9900 3.7600 3.7400 3.7600 3.7400

Shaft- DJ max. min.

Housing- DH max. min.

Bush- Di,a Ass. in DH housing max. min.

Clearance CD max. min.

30DU16 30DU30 30DU36 32DU16 32DU24 2 32DU32 32DU40 36DU32 36DU36 36DU40 36DU48 40DU32 40DU40 40DU48 40DU56 44DU32 44DU40 44DU48 44DU56 48DU32 48DU48 48DU60 56DU40 56DU48 56DU60 64DU48 64DU60 64DU76 80DU48 80DU60 96DU48 6 96DU60 112DU60 7

1.8737 1.8721

2.0633 2.0621

1.8787 1.8739

0.0066 0.0002

0.0941 0.0923

1.9987 1.9969

2.1883 2.1871

2.0037 1.9989

0.0068 0.0002

2.2507 2.2489

2.4377 2.4365

2.2573 2.2509

2.5011 2.4993

2.6881 2.6869

2.5077 2.5013

0.0084 0.0002

2.7500 2.7482

2.9370 2.9358

2.7566 2.7502

0.0928 0.0902

3.0000 2.9982

3.1872 3.1858

3.0068 3.0002

0.0086 0.0002

3.5000 3.4978

3.6872 3.6858

3.5068 3.5002

0.0090 0.0002

4.0000 3.9978

4.1872 4.1858

4.0068 4.0002

0.0090 0.0002

4.9986 4.9961

5.1860 5.1844

5.0056 4.9988 0.0095 0.0002

63/16 73/16

6.0000 5.9975 6.9954 6.9929

6.1874 6.1858 7.1830 7.1812

6.0070 6.0002 7.0026 6.9956 0.0097 0.0002

48

Standard Products 8.8 DU Thrust Washers - Inch sizes

Ha dD

Hd [D10]

Do

DJ

dp

sT

Di dP Do

All dimensions in inch

Inside- Di max. DU06 DU07 DU08 DU09 DU10 DU11 DU12 DU14 DU16 DU18 DU20 DU22 DU24 DU26 DU28 DU30 DU32 0.510 0.572 0.635 0.697 0.760 0.822 0.885 1.010 1.135 1.260 1.385 1.510 1.635 1.760 2.010 2.135 2.260 min. 0.500 0.562 0.625 0.687 0.750 0.812 0.875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 2.000 2.125 2.250 max. 0.875 1.000 1.125 1.187 1.250 1.375 1.500 1.750 2.000 2.125 2.250 2.500 2.625 2.750 3.000 3.125 3.250 Outside- Do min. 0.865 0.990 1.115 1.177 1.240 1.365 1.490 1.740 1.990 2.115 2.240 2.490 2.615 2.740 2.990 3.115 3.240 0.093 0.091 0.063 0.061 Thickness sT max. min. Dowel Hole PCD- dP max. min. 0.692 0.682 0.077 0.067 0.786 0.776 0.880 0.870 0.942 0.932 0.109 0.099 1.005 0.995 1.099 1.089 1.192 1.182 0.140 0.130 1.380 1.370 1.567 1.557 0.171 1.692 0.161 1.682 1.817 1.807 2.005 1.995 2.130 2.120 2.255 2.245 0.202 0.192 2.505 2.495 2.630 2.620 2.755 2.745 dD max. min. Recess Depth Ha max. min.

Part No.

0.050 0.040

0.080 0.070

49

Standard Products

8.9 DU Strip

Wu min

ss

All dimensions in mm
Part No. S07190DU 200 S10190DU S15240DU S20240DU S25240DU S30240DU 503 500 254 240 190 Length L max. min. Total Width W Usable Width WU min Thickness sS max. min. 0.74 0.70 1.01 0.97 1.52 1.48 2.00 1.96 2.50 2.46 3.06 3.02

8.10DUB Strip
All dimensions in mm
Part No. S07085DUB S10180DUB S15180DUB S20180DUB S25180DUB 503 500 Length L max. min. Total Width W 95 Usable Width WU min 85 Thickness sS max. min. 0.74 0.70 1.01 0.97 1.52 1.48 2.00 1.96 2.50 2.46

193

180

8.11 DU Strip - Inch sizes

DU Strip Inch sizes are available as Non-Standard products, on request.

50

Test Methods

Test Methods
For this reason the external diameter and internal diameter of a wrapped bush can only be checked with special gauges and test equipment. The checking methods are defined in ISO 3547 Parts 1 to 7.

9.1 Measurement of Wrapped Bushes

It is not possible to accurately measure the external and internal diameters of a wrapped bush in the free condition. In its free state a wrapped bush will not be perfectly cylindrical and the butt joint may be open. When correctly installed in a housing the butt joint will be tightly closed and the bush will conform to the housing.

Test A of ISO 3547 Part 2

Checking the external diameter in a test machine with checking blocks and adjusting mandrel.
Fch
Split

Test A of ISO 3547 Part 2 on 2015DU Checking block and setting mandrel dch,1 Test force Fch Limits for z Bush Outside diameter Do 23.062 mm 4500 N 0 and -0.065 mm 23.035 to 23.075 mm

d ch,1

Table 14: Test A of ISO 3547 Part 2

Checking block

Fig. 34: Test A, Data for drawing

Test B (alternatively to Test A)

Check external diameter with GO and NOGO ring gauges.

Test C
Checking the internal diameter of a bush pressed into a ring gauge, which nominal diameter corresponds to the dimension specified in table 6 of ISO 3547 Part 2 (Example Di = 20 mm).
A

Bush inserted in ring gauge 23.011 mm

20.061 20.001

0.050 A

Fig. 35: Test C, Data for drawing

Measurement of Wall Thickness (alternatively to Test C)

The wall thickness is measured at one, two or three positions axially according to the bearing dimensions.
B X X

B [mm]
15 >15 50 >50 90 >90

X [mm]
B/2 4 6 and B/2 8 and B/2

measurement position
1 2 3 3

measurement position

Fig. 36: Measurement position

Table 15: Measurement position

Test D
Check external diameter by precision measuring tape.

51

Test Methods

Your notes:

52

Product Information GGB gives an assurance that the products described in this document have no manufacturing errors or material deficiencies. The details set out in this document are registered to assist in assessing the material's suitability for the intended use. They have been developed from our own investigations as well as from generally accessible publications. They do not represent any assurance for the properties themselves. Unless expressly declared in writing, GGB gives no warranty that the products described are suited to any particular purpose or specific operating circumstances. GGB accepts no liability for any losses, damages or costs however they may arise through direct or indirect use of these products. GGBs sales and delivery terms and conditions, included as an integral part of quotations, stock and price lists, apply absolutely to all business conducted by GGB. Copies can be made available on request. Products are subject to continual development. GGB retains the right to make specification amendments or improvements to the technical data without prior announcement. Edition 2009 (This edition replaces earlier editions which hereby lose their validity). Declaration on lead contents of GGB products/compliance with EU law Since July 1, 2006 it has been prohibited under Directive 2002/95/EC (restriction of the use of certain hazardous substances in electrical and electronic equipment; ROHS Directive) to put products on the market that contain lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated diphenyl ethers (PBDE). Certain applications listed in the annex to the ROHS Directive are exempted. A maximum concentration value of 0.01% by weight and per homogeneous material, for cadmium and of 0.1% by weight and per homogeneous material, for lead, mercury, hexavalent chromium, PBB and PBDE shall be tolerated. According to Directive 2000/53/EC on end-of life vehicles, since July 1, 2003 it has been prohibited to put on the market materials and components that contain lead, mercury, cadmium or hexavalent chromium. Due to an exceptional provision, lead-containing bearing shells and bushes could still be put on the market up until July 1, 2008. This general exception expired on July 1, 2008. A maximum concentration value of up to 0.1% by weight and per homogeneous material, for lead, hexavalent chromium and mercury shall be tolerated. All products of GGB, with the exception of DU, DUB, SY and SP satisfy these requirements of Directives 2002/95/EC (ROHS Directive) and 2000/53/EC (End-of-life Vehicle Directive). All products manufactured by GGB are also compliant with REACH Regulation (EC) No. 1 907/2006 of December 18, 2006. Health Hazard - Warning There are two separate aspects of health hazard which could arise from certain usage of DU materials. Fabrication At temperatures up to 250 C the polytetrafluroethylene (PTFE) present in the lining material is completely inert so that even on the rare occasions in which DU bushes are drilled, or sized, after assembly there is no danger in boring or burnishing. At higher temperatures however, small quantities of toxic fumes can be produced and the direct inhalation of these can cause an influenza type of illness which may not appear for some hours but which subsides without after-effects in 24-48 hours. Such fumes can arise from PTFE particles picked up on the end of a cigarette. Therefore smoking should be prohibited where DU is being machined. DU and DUB are trademarks of GGB.

e internet: Visit us on th ngs.com www.ggbeari

This handbook was designed by Profidoc Silvia Freitag

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08-09