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)}80%{background-image:url(data:image/png;base64,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KLAUKE www.klauke.

com

CATALOGUE
2017/18

Electrical connection system Crimping tools Cutting tools Holemaking tools Universal tools
Hand tools Cable pulling technology Testing and measuring instruments
KLAUKE NEWS

ELECTROMECHANICAL
BATTERY POWERED CRIMPING TOOL
CUTTING TOOL KLAUKE MICRO
ESM 50 EK 50 ML

PAGE 385 PAGE 254


CRIMPING TOOL FOR CABLE
END-SLEEVES (ONE CRIM- BATTERY POWERED
PING PROFILE FOR ALL HYDRAULIC PUNCHING
CROSS-SECTIONS) TOOL
K 30/6 K LS 50 FLEX

PAGE 217 PAGE 439


Electrical

ALWAYS
connection systems

A STEP Crimping

AHEAD.
OUR NEW Cutting

PRODUCT
INNOVATIONS. Punching

Universal tools

Pumps

Hand tools

Cable-pulling
technology

Testing and
measuring
PERSONAL
VOLTAGE DETECTOR
instruments
V-WATCH

PAGE 594
Additional
information
WORLDWIDE DISTRIBUTION MORE THAN 135 YEARS
AND SERVICE NETWORK OF EXPERIENCE

MADE IN GERMANY
SINCE 1879
Your contact to Klauke Worldwide
representatives see last pages of
this catalogue or look at:
www.klauke.com/en/contact/

OUR COMPANY CERTIFICATES

ISO 9001:2008
Quality management system

ISO 14001:2004
Environmental management
system

ISO/TS 16949:2009
Quality standard for the
automotive industry

STRONG BRANDS FOR YOUR SUCCESS:

HOLEMAKING TOOLS, CABLE PULLING ELECTRICAL CONNECTION SYSTEM, TEST INSTRUMENTS FOR MEDIUM AND
TECHNOLOGY, TESTING AND MEASURING CRIMPING AND CUTTING TOOLS, HIGH VOLTAGE
INSTRUMENTS HAND TOOLS
OUR FIELDS OF EXPERTISE
FOUR SECTORS, ONE QUALITY
We take your needs seriously. For us, “Made by Klauke” means
that all products are produced to the highest quality.

ELECTRICAL DISTRIBUTION - STRONG PARTNER WORLDWIDE

Klauke, Greenlee and HDE are your strong team -


innovative, reliable and cost-effective. Together
they form a connection that has been established
for professional service providers worldwide in the
energy supply and panel building industries.

AUTOMOTIVE CONNECTOR SOLUTIONS - KNOW-HOW FOR EXTRAORDINARY SOLUTIONS

Decades of experience go into the development


and manufacture of our products for the automobile
sector. From standard to custom and non-standard
cable lugs - our solutions are used in any onboard
systems.
ASSEMBLY SOLUTIONS - SPECIAL TYPE OF QUALITY

We are at our customers’ service. Klauke offers


highly-flexible solutions for your specific requirements
for small production runs in the industrial commodity
sector. This includes punched parts, wiring harnesses
and pre-assembled cables and connectors.
For your custom products, we rely on our in-house
development and production expertise. Customers
from sectors such as automotive, heating, air-
conditioning, white goods, renewable energies or
e-mobility rely on our quality.

CUSTOMIZED TOOLS - IMPROVING FOR THE FUTURE

We are market leaders: Our battery-powered


hydraulic tools for the plumbing, heating and
ventilation industries are at the forefront of the
crimped connections sector. But that’s not enough
for us: In the Customized Tools sector, our tool
experts together with our customers are always
developing new prototypes, no matter whether for
the cutting, crimping or punching segment.
We support you through the development process to
the finished product including the After Sales service.
We are at your service.
KLAUKE AFTER SALES SERVICE -
PERFECTLY TAILORED FOR YOUR
DAY-TO-DAY WORK
Information exchange and close cooperation are an important Klauke quality feature,
which is key to our customers’ success. We look at the initial requirements through
product development to find the best solution together. The best solution for us,
though, does not end when the product is delivered, but continues with advice and
service support.

KLAUKE HOTLINE

Your direct link to our tool


service offers:
http://www.klauke.com/en/
support/tool-service/

Link to our
HOTLINE: support video:
youtube.com/watch?v=0PMgCGz7GQk
0800 4 68 55 28

KLAUKE SERVICE OFFERS KLAUKE GUARANTEE

◾ Video support with live ◾ Worldwide repair and maintenance service


demonstration of your through over 60 authorised Service Centers
application and the (Klauke ASC).
product ◾ Full maintenance service with
◾ Your questions are answered immediately annual inspection and
after prior agreement maintenance at fixed prices
◾ Service van for on-site service
THE BEST CONNECTION.
Thanks to the Klauke system, you can be sure that your
connection will withstand any load. We find the right
connector for every conductor.
1

Electrical
connection systems
Copper tubular cable lugs and connectors 10 Aluminium/copper compression cable lugs and connectors 106
Tubular cable lugs 10 Aluminium/copper compression cable lugs 108
Tubular cable lugs for switchgear connections 16 Aluminium/copper compression joints 111
Angle tubular cable lugs 17 Bi-metallic washer 114
Connectors 21 Tool application chart 115
Insulated tubular cable lugs und connectors 25
Tubular cable lugs and connectors, blue connection® 28
Tubular cable lugs and compression joints for solid conductors 30 Clamps and screw connectors 116
Tubular cable lugs and connectors for fine stranded conductors 33 Punched cable lugs - copper 118
Tool application chart­­­ 38 Screw connectors with soldering hole - brass 119
Parallel groove clamps - copper 120
C- and H-shaped clamps - copper 122
Tubular cable lugs and connectors - nickel, stainless steel 46 Screw connector for shielded copper wires 124
Tubular cable lugs and connectors - stainless steel 48 Screw connectors for street lighting - brass 124
Tubular cable lugs and connectors - nickel 50 Screw connectors, high-resistant aluminium alloy 125
Tool application chart 53 Compact tab connectors, high resistant aluminium alloy 130
Tool application chart 133

Copper compression cable lugs and connectors acc. to DIN 54


Compression cable lugs acc. to DIN 46235 56 Cable end-sleeves 136
Angle compression cable lugs 58 Cable end-sleeves DIN 46228, part 1 and part 2 138
Compression cable lugs, special type 62 Insulated cable-end sleeves acc. to DIN 46228, part 4 and similar versions 141
Compression joints acc. to DIN 46267, part 1 and similar versions 64 Insulated cable end-sleeves for short circuit resistant conductors 146
Tool application chart 69 Insulated twin cable-end sleeves 147
Insulated cable-end sleeves, strips and tapes 148
Tool application chart 150
Copper terminals, connectors and pin terminals acc. to DIN 72
Solderless terminals acc. to DIN 46234 74
Insulated solderless terminals 76 Cable connections, insulated and non insulated 154
Solderless terminals, fork and pin type 78 Insulated terminals 156
Insulated solderless terminals for meter connections 80 Non insulated flat connectors 167
Solderless connectors acc. to DIN 46341, part 1 80 Flexible connectors 172
Tool application chart 82 Tool application chart 175

Sleeves for compacted conductors and sector-shaped Assortments 178


conductors - copper 86 Pocket boxes with cable end-sleeves 180
Pocket boxes with insulated cable end-sleeves 180
Assortment boxes with cable end-sleeves 185
Aluminium compression cable lugs and connectors acc. to DIN 92 Assortment boxes with insulated cable-end sleeves 186
Aluminium compression cable lugs acc. to DIN 46329 and similar versions 94 Assortment boxes with tubular and compression cable lugs 189
Aluminium compression joints acc. to DIN 46267 part 2 and similar versions 97 Assortment boxes with insulated terminals 190
Aluminium reduction compression joints 99 Steel carrying cases / bags 192
Aluminium compression joints, full tension 101
Aluminium compression cable lugs and connectors
for Al/St cables DIN EN 50182 102 L-BOXXes 198
Tool application chart 103

9
Electrical connection systems
Copper tubular cable lugs and connectors

THE CLASSIC -
COPPER TUBULAR CABLE LUGS
Not every product becomes a classic at Klauke. Only the best ones. Tubular cable lugs
made from high-quality electrolytic copper have been part of the Klauke standard range
since 1960. The hallmarks: We handle all phases, from development to production. We
monitor each and every step. The result: The certified classic remains - in every version.

In brief
Everything from a single source, from development to
``
production
Best electrical conductivity thanks to electrolytic copper
``
Available for all cross sections and in many special
``
versions
Tested to international standards
``

10
1
` The system - Klauke connectors

At Klauke all products are matched to one another and we


manufacture in our own factories. We think in your work
steps – and produce everything systematically. Every cable
lug, every tool for the perfect connection.

◾ Full flexibility through solutions for all conductor classes to


DIN EN 60228
◾ For cables with compacted round conductors, cables
with sector-shaped conductors and to suit individual
requirements
◾ A single source - for everything from the cable lug to the
tool for professional electrical installations

` The preparation - Traditional quality

➊ ➍ The best material is the basis for quality products.


For our classics we use - as for all Klauke products -
exclusively high-quality material from certified suppliers. You
get all our cable lugs with the optimum features. To achieve
➋ ➎ this, we manufacture using a special annealing process.

◾ Optimum conductivity, high loading capacity and increased


➌ ➏ safety thanks to high-quality materials
◾ Outstanding processing properties

➊ Source material ➍ Annealing


➋ Folding and crimping ➎ Tinned end product
➌ Punching ➏ After crimping

` The proof - independent quality tests

Klauke aspires to its own high standard. We have this verified ◾ DNV (Det Norske Veritas) and GL (Germanischer Lloyd):
by several independent inspection authorities and have put DNV and GL have now merged to form the world’s largest
ourselves through the tough IEC tests - with success. consulting company for onshore and offshore systems.

◾ IEC (International Electric Commission): The IEC is an


advisory board for standards in the electrical engineering
and electronics sector. The certifications encompass all
areas of electrical engineering that have to meet especially
high demands.
◾ UL (Underwriters Laboratories): UL is an independent
organisation that examines and certifies products for
safety. The certification is particularly important on the
American market.

11
Electrical connection systems
Copper tubular cable lugs and connectors

Tubular cable lugs, Cu, standard type

Cable lug for fine-stranded round conductors, e.g. to DIN EN 60228 Cl. 5
``
Simple processing thanks to inspection hole for monitoring full conductor
``
insertion

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
▪ Item identification on cable lug
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M3 91R3 1.3 6 6.0 3.2 2.8 3.25 4.0 12 0.060 100
0.75 M4 91R4 1.3 6 6.5 4.3 2.8 4.00 5.0 13 0.060 100
M5 91R5 1.3 6 7.5 5.3 2.8 4.75 5.5 14 0.060 100
M3 92R3 1.8 6 6.5 3.2 3.3 3.25 4.0 12 0.080 100
M4 92R4 1.8 6 6.5 4.3 3.3 4.00 5.0 13 0.080 100
1.5
M5 92R5 1.8 6 7.5 5.3 3.3 4.75 5.5 14 0.080 100
M6 92R6 1.8 6 9.0 6.5 3.3 6.50 6.5 16 0.090 100
M3 93R3 2.3 6 7.5 3.2 4.2 3.25 4.0 12 0.120 100
M4 93R4 2.3 6 7.5 4.3 4.2 4.00 5.0 13 0.120 100
2.5 M5 93R5 2.3 6 8.5 5.3 4.2 4.75 5.5 14 0.130 100
M6 93R6 2.3 6 9.5 6.5 4.2 6.50 6.5 16 0.150 100
M8 93R8 2.3 6 13.0 8.5 4.2 7.75 9.5 20 0.180 100
M4 94R4 3.0 8 8.5 4.3 5.0 4.75 5.5 18 0.210 100
M5 94R5 3.0 8 9.0 5.3 5.0 4.75 6.0 18 0.213 100
4
M6 94R6 3.0 8 10.0 6.5 5.0 6.50 6.5 19 0.220 100
M8 94R8 3.0 8 13.0 8.5 5.0 8.50 9.5 22 0.280 100
M4 95R4 4.0 9 9.5 4.3 6.0 5.00 5.5 18 0.290 100
M5 95R5 4.0 9 9.5 5.3 6.0 6.00 6.0 19 0.300 100
6
M6 95R6 4.0 9 10.0 6.5 6.0 7.00 6.5 19 0.300 100
M8 95R8 4.0 9 14.0 8.5 6.0 8.50 9.5 22 0.320 100

12
1
Tubular cable lugs, Cu, fork type

Cable lug to 6 mm² for fine-stranded round conductors, 10 mm² and 16 mm²
``
for multi-stranded round conductors to DIN EN 60228
Simple fork-type mounting
``
Simple processing thanks to inspection hole to check the inserted conductor
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
▪ Item identification on cable lug
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M3 91C3 1.3 6 6.0 3.2 2.8 3.25 4.0 12 0.06 100
0.75 M4 91C4 1.3 6 6.5 4.3 2.8 4.00 5.0 13 0.05 100
M5 91C5 1.3 6 7.5 5.3 2.8 4.75 5.5 14 0.06 100
M3 92C3 1.8 6 6.5 3.2 3.3 3.25 4.0 12 0.07 100
M4 92C4 1.8 6 6.5 4.3 3.3 4.00 5.0 13 0.07 100
1.5
M5 92C5 1.8 6 7.5 5.3 3.3 4.75 5.5 14 0.07 100
M6 92C6 1.8 6 9.0 6.5 3.3 6.50 6.5 16 0.08 100
M3 93C3 2.3 6 7.5 3.2 4.2 3.25 4.0 12 0.12 100
M4 93C4 2.3 6 7.5 4.3 4.2 4.00 5.0 13 0.11 100
2.5
M5 93C5 2.3 6 8.5 5.3 4.2 4.75 5.5 14 0.12 100
M6 93C6 2.3 6 9.5 6.5 4.2 6.50 6.5 16 0.10 100
M4 94C4 3.0 8 8.5 4.3 5.0 4.75 5.5 17 0.19 100
M5 94C5 3.0 8 9.0 5.3 5.0 4.75 6.0 17 0.19 100
4
M6 94C6 3.0 8 10.0 6.5 5.0 6.50 6.5 19 0.21 100
M8 94C8 3.0 8 13.0 8.5 5.0 8.50 9.5 22 0.24 100
M4 95C4 4.0 9 9.5 4.3 6.0 5.00 5.5 18 0.27 100
M5 95C5 4.0 9 9.5 5.3 6.0 6.00 6.0 19 0.32 100
6
M6 95C6 4.0 9 10.0 6.5 6.0 7.00 6.5 19 0.27 100
M8 95C8 4.0 9 14.0 8.5 6.0 8.50 9.0 22 0.31 100
M5 96C5 4.5 10 12.0 5.5 7.0 6.50 7.5 22 0.45 100
10 M6 96C6 4.5 10 12.0 6.5 7.0 6.50 7.5 22 0.41 100
M8 96C8 4.5 10 15.0 8.5 7.0 10.00 10.0 25 0.52 100
M5 97C5 5.5 13 12.0 5.5 8.5 5.50 6.5 26 0.81 100
16 M6 97C6 5.5 13 12.0 6.5 8.5 6.25 7.5 27 0.81 100
M8 97C8 5.5 13 15.0 8.5 8.5 8.50 9.5 29 0.90 100

13
Electrical connection systems
Copper tubular cable lugs and connectors

Tubular cable lugs, Cu, standard type

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
For pre-rounded multi-stranded sector shaped conductors
``
`Ìdeal cable lug for control cabinet construction
`Ìn combination with EKM 60 ID suitable for fine-stranded conductors

Characteristics
▪ Annealed material optimises material and crimping properties
▪ To DIN EN 61373 class 1B vibration-tested
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
▪ Item identification on cable lug
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
Additional information
▪ Also available as featured article with inspection hole, part number appendix „MS“

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M5 1R5 3.5 9 10 5.5 6.5 6.50 7.5 21 0.50 100
M6 1R6 3.5 9 12 6.5 6.5 6.50 7.5 21 0.47 100
6 M8 1R8 3.5 9 15 8.5 6.5 10.00 10.0 23 0.54 100
M10 1R10 3.5 9 17 10.5 6.5 12.00 12.0 25 0.59 100
M12 1R12 3.5 9 19 13.0 6.5 13.00 13.0 28 0.63 100
M5 2R5 4.5 10 12 5.5 7.0 6.50 7.5 22 0.50 100
M6 2R6 4.5 10 12 6.5 7.0 6.50 7.5 22 0.49 100
10 M8 2R8 4.5 10 15 8.5 7.0 10.00 10.0 25 0.58 100
M10 2R10 4.5 10 17 10.5 7.0 12.00 12.0 27 0.62 100
M12 2R12 4.5 10 19 13.0 7.0 13.00 13.0 29 0.64 100
M5 3R5 5.5 13 12 5.5 8.5 5.50 6.5 26 0.84 100
M6 3R6 5.5 13 12 6.5 8.5 6.25 7.5 27 0.86 100
16 M8 3R8 5.5 13 15 8.5 8.5 8.50 9.5 29 0.93 100
M10 3R10 5.5 13 17 10.5 8.5 10.50 11.5 31 0.99 100
M12 3R12 5.5 13 19 13.0 8.5 12.00 13.0 33 1.02 100
M5 4R5 7.0 15 14 5.5 10.0 7.50 7.5 30 1.22 25
M6 4R6 7.0 15 14 6.5 10.0 7.50 7.5 30 1.20 100
M8 4R8 7.0 15 16 8.5 10.0 10.00 10.0 32 1.31 100
25
M10 4R10 7.0 15 18 10.5 10.0 12.00 12.0 34 1.57 100
M12 4R12 7.0 15 19 13.0 10.0 13.00 13.0 35 1.39 25
M14 4R14 7.0 15 21 15.0 10.0 14.50 14.5 38 1.49 25
M6 5R6 8.5 17 17 6.5 12.0 7.50 7.5 32 1.85 100
M8 5R8 8.5 17 17 8.5 12.0 10.00 10.0 34 2.00 100
M10 5R10 8.5 17 19 10.5 12.0 12.00 12.0 37 2.13 100
35
M12 5R12 8.5 17 21 13.0 12.0 13.00 13.0 38 2.12 100
M14 5R14 8.5 17 21 15.0 12.0 14.50 14.5 40 2.18 25
M16 5R16 8.5 17 26 17.0 12.0 16.00 16.0 42 2.24 25

See next page

14
1
Tubular cable lugs, Cu, standard type

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M6 6R6 10.0 19 20 6.5 14.0 10.00 10.0 37 3.00 25
M8 6R8 10.0 19 20 8.5 14.0 10.00 10.0 37 2.93 50
M10 6R10 10.0 19 20 10.5 14.0 12.00 12.0 39 3.08 50
50 M12 6R12 10.0 19 23 13.0 14.0 13.00 13.0 43 3.23 50
M14 6R14 10.0 19 23 15.0 14.0 14.50 14.5 45 3.32 25
M16 6R16 10.0 19 28 17.0 14.0 16.00 16.0 46 3.38 25
M20 6R20 10.0 19 30 21.0 14.0 19.00 19.0 48 3.46 25
M6 7R6 12.0 21 23 6.5 16.5 10.00 10.0 43 4.49 25
M8 7R8 12.0 21 23 8.5 16.5 10.00 10.0 43 4.38 50
M10 7R10 12.0 21 23 10.5 16.5 12.00 12.0 44 4.54 50
70 M12 7R12 12.0 21 23 13.0 16.5 13.00 13.0 46 4.63 50
M14 7R14 12.0 21 23 15.0 16.5 14.50 14.5 48 4.76 25
M16 7R16 12.0 21 28 17.0 16.5 16.00 16.0 50 4.24 25
M20 7R20 12.0 21 30 21.0 16.5 19.00 19.0 53 5.09 25
M8 8R8 13.5 25 26 8.5 18.0 12.00 12.0 48 5.44 25
M10 8R10 13.5 25 26 10.5 18.0 12.00 12.0 48 5.40 50
M12 8R12 13.5 25 26 13.0 18.0 13.00 13.0 49 5.56 50
95
M14 8R14 13.5 25 26 15.0 18.0 14.50 14.5 51 5.62 25
M16 8R16 13.5 25 28 17.0 18.0 16.00 16.0 54 5.82 50
M20 8R20 13.5 25 36 21.0 18.0 22.00 22.0 60 6.71 25
M8 9R8 15.0 26 28 8.5 19.5 14.00 14.0 51 6.72 25
M10 9R10 15.0 26 28 10.5 19.5 14.00 14.0 51 6.57 50
M12 9R12 15.0 26 28 13.0 19.5 14.00 14.0 51 6.38 50
120
M14 9R14 15.0 26 28 15.0 19.5 15.00 15.0 52 6.45 25
M16 9R16 15.0 26 30 17.0 19.5 16.00 16.0 54 6.51 50
M20 9R20 15.0 26 36 21.0 19.5 22.00 22.0 63 7.74 25
M8 10R8 16.5 30 31 8.5 21.0 14.00 14.0 56 7.78 10
M10 10R10 16.5 30 31 10.5 21.0 14.00 14.0 56 7.62 10
M12 10R12 16.5 30 31 13.0 21.0 15.00 15.0 57 7.73 25
150
M14 10R14 16.5 30 31 15.0 21.0 15.00 15.0 57 7.64 10
M16 10R16 16.5 30 31 17.0 21.0 16.00 16.0 58 7.53 10
M20 10R20 16.5 30 36 21.0 21.0 22.00 22.0 66 8.80 10
M10 11R10 19.0 30 35 10.5 24.0 18.00 18.0 65 11.75 10
M12 11R12 19.0 30 35 13.0 24.0 18.00 18.0 65 11.82 10
185 M14 11R14 19.0 30 35 15.0 24.0 18.00 18.0 65 11.39 10
M16 11R16 19.0 30 35 17.0 24.0 18.00 18.0 65 11.24 25
M20 11R20 19.0 30 39 21.0 24.0 22.00 22.0 69 12.00 10
M10 12R10 21.0 35 39 10.5 26.0 21.50 19.0 72 14.72 10
M12 12R12 21.0 35 39 13.0 26.0 21.50 19.0 72 14.55 10
240 M14 12R14 21.0 35 39 15.0 26.0 21.50 19.0 72 14.24 10
M16 12R16 21.0 35 39 17.0 26.0 21.50 19.0 72 14.09 25
M20 12R20 21.0 35 39 21.0 26.0 21.50 19.0 72 13.60 10
M12 13R12 23.5 44 43 13.0 29.5 24.00 24.0 87 23.33 5
M14 13R14 23.5 44 43 15.0 29.5 24.00 24.0 87 23.14 5
300
M16 13R16 23.5 44 43 17.0 29.5 24.00 24.0 87 22.74 5
M20 13R20 23.5 44 43 21.0 29.5 24.00 24.0 87 22.19 5
M12 14R12 27.0 44 49 13.0 34.0 24.00 24.0 90 32.41 5
M14 14R14 27.0 44 49 15.0 34.0 24.00 24.0 90 32.24 5
400
M16 14R16 27.0 44 49 17.0 34.0 24.00 24.0 90 31.98 5
M20 14R20 27.0 44 49 21.0 34.0 24.00 24.0 90 31.41 5

15
Electrical connection systems
Copper tubular cable lugs and connectors

Tubular cable lugs for switchgear connections, standard type

For multi-stranded, round conductors e.g. to DIN EN 60228


``
For pre-rounded multi-stranded sector shaped conductors
``
For connecting in switch cabinets with reduced connecting space
``
Narrow palm version manufactured without material loss
``
`Ìn combination with EKM 60 ID suitable for fine-stranded conductors

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
Additional information
▪ Also available as featured article with inspection hole, part number appendix „MS“

Nominal Dimension mm Weight/


cross section Size of 100 pcs. Packing
mm² bolt dia. Part No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
35 5SG6 8.5 17 15.0 6.5 12.0 7.5 7.5 32 1.78 25
M6
6SG6 10.0 19 15.0 6.5 14.0 10.0 10.0 37 2.95 25
50 M8 6SG8 10.0 19 17.0 8.5 14.0 10.0 10.0 37 2.82 25
M10 6SG10 10.0 19 19.0 10.5 14.0 11.5 12.0 39 3.08 25
M6 7SG6 12.0 21 17.0 6.5 16.5 10.0 10.0 43 4.22 25
M8 7SG8 12.0 21 17.0 8.5 16.5 10.0 10.0 43 4.10 25
70
M10 7SG10 12.0 21 19.0 10.5 16.5 11.5 12.0 44 4.45 25
M12 7SG12 12.0 21 19.0 13.0 16.5 13.0 13.0 46 4.22 25
M6 8SG6 13.5 25 19.0 6.5 18.0 11.5 12.0 48 5.49 25
M8 8SG8 13.5 25 19.0 8.5 18.0 11.5 12.0 48 5.46 25
95
M10 8SG10 13.5 25 19.0 10.5 18.0 11.5 12.0 48 5.13 25
M12 8SG12 13.5 25 19.0 13.0 18.0 13.0 13.0 49 5.15 25
M6 9SG6 15.0 26 19.0 6.5 19.5 11.5 14.0 51 6.16 10
M8 9SG8 15.0 26 19.0 8.5 19.5 11.5 14.0 51 5.94 10
120
M10 9SG10 15.0 26 19.0 10.5 19.5 11.5 14.0 51 5.81 10
M12 9SG12 15.0 26 19.0 13.0 19.5 14.0 14.0 51 5.92 10
M6 10SG6 16.5 30 19.0 6.5 21.0 11.5 14.0 56 6.85 10
M8 10SG8 16.5 30 19.0 8.5 21.0 11.5 14.0 56 6.80 10
150
M10 10SG10 16.5 30 19.0 10.5 21.0 11.5 14.0 56 6.75 10
M12 10SG12 16.5 30 19.0 13.0 21.0 15.0 15.0 57 7.15 10
M10 11SG10 19.0 30 24.5 10.5 24.0 11.5 18.0 65 10.59 10
185 M12 11SG12 19.0 30 31.0 13.0 24.0 18.0 18.0 65 11.09 10
M16 11SG16 19.0 30 31.0 17.0 24.0 18.0 18.0 65 9.76 10
M10 12SG10 21.0 35 31.0 10.5 26.0 11.5 19.0 72 12.70 5
240 M12 12SG12 21.0 35 31.0 13.0 26.0 21.5 19.0 72 13.72 5
M16 12SG16 21.0 35 31.0 17.0 26.0 21.5 19.0 72 13.28 5
M10 13SG10 23.5 44 31.0 10.5 30.0 11.5 24.0 87 19.70 5
300 M12 13SG12 23.5 44 31.0 13.0 30.0 24.0 24.0 87 22.72 5
M16 13SG16 23.5 44 31.0 17.0 30.0 24.0 24.0 87 22.50 5

16
1
Angled tubular cable lugs, Cu, 90° angled, standard type

For multi-stranded, round conductors e.g. to DIN EN 60228


``
For pre-rounded multi-stranded sector shaped conductors
``
Flat contact surface by special angle pressing technology
``
`Ìn combination with the EKM 60 ID suitable for fine stranded conductors

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
▪ Item identification on cable lug
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
Additional information
▪ Also available as featured article with inspection hole, part number appendix „MS“

Nominal Dimension mm Weight/


cross Size of Part 100 pcs. Packing
section mm² bolt dia. No. d1 a b d2 d4 c1 l3 ~ kg unit/pcs
M5 41R5 3.5 9 10 5.5 6.5 7.5 9 0.59 50
M6 41R6 3.5 9 12 6.5 6.5 7.5 10 0.58 50
6 M8 41R8 3.5 9 14 8.5 6.5 10.0 13 0.61 50
M10 41R10 3.5 9 17 10.5 6.5 12.0 15 0.65 50
M12 41R12 3.5 9 19 13.0 6.5 13.0 17 0.62 50
M5 42R5 4.5 10 12 5.5 7.0 6.5 10 0.57 50
M6 42R6 4.5 10 12 6.5 7.0 6.5 10 0.57 50
10 M8 42R8 4.5 10 15 8.5 7.0 10.0 13 0.63 50
M10 42R10 4.5 10 17 10.5 7.0 12.0 15 0.66 50
M12 42R12 4.5 10 19 13.0 7.0 13.0 18 0.81 50
M5 43R5 5.5 13 12 5.5 8.5 7.5 10 1.01 50
M6 43R6 5.5 13 12 6.5 8.5 7.5 11 1.01 50
16 M8 43R8 5.5 13 15 8.5 8.5 10.0 13 1.08 50
M10 43R10 5.5 13 17 10.5 8.5 12.0 15 1.09 50
M12 43R12 5.5 13 19 13.0 8.5 13.0 18 1.15 50
M5 44R5 7.0 15 14 5.5 10.0 7.5 11 1.40 25
M6 44R6 7.0 15 14 6.5 10.0 7.5 11 1.32 25
M8 44R8 7.0 15 16 8.5 10.0 10.0 13 1.44 25
25
M10 44R10 7.0 15 18 10.5 10.0 12.0 15 1.49 25
M12 44R12 7.0 15 19 13.0 10.0 13.0 18 1.44 25
M14 44R14 7.0 15 21 15.0 10.0 14.5 20 1.55 25
M6 45R6 8.5 17 17 6.5 12.0 7.5 11 2.05 25
M8 45R8 8.5 17 17 8.5 12.0 10.0 13 2.20 25
M10 45R10 8.5 17 19 10.5 12.0 12.0 15 2.28 25
35
M12 45R12 8.5 17 21 13.0 12.0 13.0 18 2.38 25
M14 45R14 8.5 17 21 15.0 12.0 14.5 20 2.41 25
M16 45R16 8.5 17 26 17.0 12.0 16.0 22 2.40 25

See next page

17
Electrical connection systems
Copper tubular cable lugs and connectors

Angled tubular cable lugs, Cu, 90° angled, standard type

Nominal Dimension mm Weight/


cross Size of Part 100 pcs. Packing
section mm² bolt dia. No. d1 a b d2 d4 c1 l3 ~ kg unit/pcs
M6 46R6 10.0 19 20 6.5 14.0 10.0 13 3.34 25
M8 46R8 10.0 19 20 8.5 14.0 10.0 13 3.28 25
M10 46R10 10.0 19 20 10.5 14.0 12.0 16 3.47 25
50 M12 46R12 10.0 19 23 13.0 14.0 13.0 18 3.42 25
M14 46R14 10.0 19 23 15.0 14.0 14.5 20 3.55 25
M16 46R16 10.0 19 28 17.0 14.0 16.0 22 3.58 25
M20 46R20 10.0 19 30 21.0 14.0 19.0 24 3.15 25
M6 47R6 12.0 21 23 6.5 16.5 10.0 13 4.90 25
M8 47R8 12.0 21 23 8.5 16.5 10.0 14 4.80 25
M10 47R10 12.0 21 23 10.5 16.5 12.0 16 4.88 25
70 M12 47R12 12.0 21 23 13.0 16.5 13.0 18 4.99 25
M14 47R14 12.0 21 23 15.0 16.5 14.5 20 5.38 25
M16 47R16 12.0 21 28 17.0 16.5 16.0 22 5.35 25
M20 47R20 12.0 21 30 21.0 16.5 19.0 24 5.30 25
M8 48R8 13.5 25 26 8.5 18.0 12.0 14 5.89 25
M10 48R10 13.5 25 26 10.5 18.0 12.0 17 5.88 25
M12 48R12 13.5 25 26 13.0 18.0 13.0 18 5.93 25
95
M14 48R14 13.5 25 26 15.0 18.0 14.5 20 6.03 25
M16 48R16 13.5 25 28 17.0 18.0 16.0 22 6.17 25
M20 48R20 13.5 25 36 21.0 18.0 22.0 24 6.42 25
M8 49R8 15.0 26 28 8.5 19.5 14.0 16 7.26 10
M10 49R10 15.0 26 28 10.5 19.5 14.0 17 7.30 10
M12 49R12 15.0 26 28 13.0 19.5 14.0 18 7.19 10
120
M14 49R14 15.0 26 28 15.0 19.5 15.0 20 7.30 10
M16 49R16 15.0 26 30 17.0 19.5 16.0 22 7.35 10
M20 49R20 15.0 26 36 21.0 19.5 22.0 24 7.60 10
M8 50R8 16.5 30 31 8.5 21.0 14.0 16 8.41 10
M10 50R10 16.5 30 31 10.5 21.0 14.0 17 8.27 10
M12 50R12 16.5 30 31 13.0 21.0 15.0 18 8.34 10
150
M14 50R14 16.5 30 31 15.0 21.0 15.0 20 8.52 10
M16 50R16 16.5 30 31 17.0 21.0 16.0 22 8.62 10
M20 50R20 16.5 30 36 21.0 21.0 22.0 24 9.10 10
M10 51R10 19.0 30 35 10.5 24.0 18.0 22 12.17 10
M12 51R12 19.0 30 35 13.0 24.0 18.0 22 11.97 10
185 M14 51R14 19.0 30 35 15.0 24.0 18.0 22 11.77 10
M16 51R16 19.0 30 35 17.0 24.0 18.0 22 11.53 10
M20 51R20 19.0 30 39 21.0 24.0 22.0 24 12.00 10
M10 52R10 21.0 35 39 10.5 26.0 21.5 22 15.60 10
M12 52R12 21.0 35 39 13.0 26.0 21.5 22 15.60 10
240 M14 52R14 21.0 35 39 15.0 26.0 21.5 22 15.41 10
M16 52R16 21.0 35 39 17.0 26.0 21.5 22 15.18 10
M20 52R20 21.0 35 39 21.0 26.0 21.5 24 14.80 10
M12 53R12 23.5 44 43 13.0 29.5 24.0 24 23.60 5
M14 53R14 23.5 44 43 15.0 29.5 24.0 24 23.40 5
300
M16 53R16 23.5 44 43 17.0 29.5 24.0 24 20.99 5
M20 53R20 23.5 44 43 21.0 29.5 24.0 24 22.70 5
M12 54R12 27.0 44 49 13.0 34.0 24.0 24 32.53 5
M14 54R14 27.0 44 49 15.0 34.0 24.0 24 33.40 5
400
M16 54R16 27.0 44 49 17.0 34.0 24.0 24 32.60 5
M20 54R20 27.0 44 49 21.0 34.0 24.0 24 31.80 5

18
1
Angled tubular cable lugs, Cu, 45° angled, standard type

For multi-stranded, round conductors e.g. to DIN EN 60228


``
For pre-rounded multi-stranded sector shaped conductors
``
Flat contact surface by special angle pressing technology
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
▪ Item identification on cable lug
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
▪ In combination with EKM 60 ID suitable for fine-stranded conductors
Additional information
▪ Also available as featured article with inspection hole, part number appendix „MS“

Nominal Dimension mm Weight/


cross Size of 100 pcs. Packing
section mm² bolt dia. Part No. d1 a b d2 d4 c1 l3 ~ kg unit/pcs
M5 41R545 3.5 9 10 5.5 6.5 7.5 9 0.60 50
M6 41R645 3.5 9 12 6.5 6.5 7.5 10 0.58 50
6 M8 41R845 3.5 9 14 8.5 6.5 10.0 13 0.68 50
M10 41R1045 3.5 9 17 10.5 6.5 12.0 15 0.70 50
M12 41R1245 3.5 9 19 13.0 6.5 13.0 17 0.70 50
M5 42R545 4.5 10 12 5.5 7.0 6.5 10 0.57 50
M6 42R645 4.5 10 12 6.5 7.0 6.5 10 0.57 50
10 M8 42R845 4.5 10 15 8.5 7.0 10.0 13 0.63 50
M10 42R1045 4.5 10 17 10.5 7.0 12.0 15 0.68 50
M12 42R1245 4.5 10 19 13.0 7.0 13.0 18 0.68 50
M5 43R545 5.5 13 12 5.5 8.5 7.5 10 1.01 50
M6 43R645 5.5 13 12 6.5 8.5 7.5 11 1.06 50
16 M8 43R845 5.5 13 15 8.5 8.5 10.0 13 1.15 50
M10 43R1045 5.5 13 17 10.5 8.5 12.0 15 1.09 50
M12 43R1245 5.5 13 19 13.0 8.5 13.0 18 1.15 50
M5 44R545 7.0 15 14 5.5 10.0 7.5 11 1.40 25
M6 44R645 7.0 15 14 6.5 10.0 7.5 11 1.32 25
M8 44R845 7.0 15 16 8.5 10.0 10.0 13 1.44 25
25
M10 44R1045 7.0 15 18 10.5 10.0 12.0 15 1.49 25
M12 44R1245 7.0 15 19 13.0 10.0 13.0 18 1.44 25
M14 44R1445 7.0 15 21 15.0 10.0 14.5 20 1.55 25
M6 45R645 8.5 17 17 6.5 12.0 7.5 11 2.05 25
M8 45R845 8.5 17 17 8.5 12.0 10.0 13 2.20 25
M10 45R1045 8.5 17 19 10.5 12.0 12.0 15 2.28 25
35
M12 45R1245 8.5 17 21 13.0 12.0 13.0 18 2.38 25
M14 45R1445 8.5 17 21 15.0 12.0 14.5 20 2.41 25
M16 45R1645 8.5 17 26 17.0 12.0 16.0 22 2.40 25

See next page

19
Electrical connection systems
Copper tubular cable lugs and connectors

Angled tubular cable lugs, Cu, 45° angled, standard type

Dimension mm Weight/
Nominal cross Size of 100 pcs. Packing
section mm² bolt dia. Part No. d1 a b d2 d4 c1 l3 ~ kg unit/pcs
M6 46R645 10.0 19 20 6.5 14.0 10.0 13 3.43 25
M8 46R845 10.0 19 20 8.5 14.0 10.0 13 3.28 25
M10 46R1045 10.0 19 20 10.5 14.0 12.0 16 3.47 25
50 M12 46R1245 10.0 19 23 13.0 14.0 13.0 18 3.42 25
M14 46R1445 10.0 19 23 15.0 14.0 14.5 20 3.65 25
M16 46R1645 10.0 19 28 17.0 14.0 16.0 22 3.76 25
M20 46R2045 10.0 19 30 21.0 14.0 19.0 24 3.30 25
M6 47R645 12.0 21 23 6.5 16.5 10.0 13 5.06 25
M8 47R845 12.0 21 23 8.5 16.5 10.0 14 5.06 25
M10 47R1045 12.0 21 23 10.5 16.5 12.0 16 5.25 25
70 M12 47R1245 12.0 21 23 13.0 16.5 13.0 18 5.30 25
M14 47R1445 12.0 21 23 15.0 16.5 14.5 20 5.60 25
M16 47R1645 12.0 21 28 17.0 16.5 16.0 22 5.61 25
M20 47R2045 12.0 21 30 21.0 16.5 19.0 24 5.60 25
M8 48R845 13.5 25 26 8.5 18.0 12.0 14 6.19 25
M10 48R1045 13.5 25 26 10.5 18.0 12.0 17 5.70 25
M12 48R1245 13.5 25 26 13.0 18.0 13.0 18 6.67 25
95
M14 48R1445 13.5 25 26 15.0 18.0 14.5 20 6.60 25
M16 48R1645 13.5 25 28 17.0 18.0 16.0 22 6.78 25
M20 48R2045 13.5 25 36 21.0 18.0 22.0 24 6.80 25
M8 49R845 15.0 26 28 8.5 19.5 14.0 16 7.92 10
M10 49R1045 15.0 26 28 10.5 19.5 14.0 17 7.99 10
M12 49R1245 15.0 26 28 13.0 19.5 14.0 18 7.96 10
120
M14 49R1445 15.0 26 28 15.0 19.5 15.0 20 7.94 10
M16 49R1645 15.0 26 30 17.0 19.5 16.0 22 8.26 10
M20 49R2045 15.0 26 36 21.0 19.5 22.0 24 8.20 10
M8 50R845 16.5 30 31 8.5 21.0 14.0 16 9.00 10
M10 50R1045 16.5 30 31 10.5 21.0 14.0 17 9.15 10
150 M12 50R1245 16.5 30 31 13.0 21.0 15.0 18 8.75 10
M14 50R1445 16.5 30 31 15.0 21.0 15.0 20 9.20 10
M16 50R1645 16.5 30 31 17.0 21.0 16.0 22 9.22 10
M10 51R1045 19.0 30 35 10.5 24.0 18.0 22 13.30 10
M12 51R1245 19.0 30 35 13.0 24.0 18.0 22 13.32 10
185 M14 51R1445 19.0 30 35 15.0 24.0 18.0 22 13.40 10
M16 51R1645 19.0 30 35 17.0 24.0 18.0 22 12.80 10
M20 51R2045 19.0 30 39 21.0 24.0 22.0 24 13.10 10
M10 52R1045 21.0 35 39 10.5 26.0 21.5 22 16.28 10
M12 52R1245 21.0 35 39 13.0 26.0 21.5 22 16.80 10
240 M14 52R1445 21.0 35 39 15.0 26.0 21.5 22 16.40 10
M16 52R1645 21.0 35 39 17.0 26.0 21.5 22 16.10 10
M20 52R2045 21.0 35 39 21.0 26.0 21.5 24 16.10 10
M12 53R1245 23.5 44 43 13.0 29.5 24.0 24 24.08 5
M14 53R1445 23.5 44 43 15.0 29.5 24.0 24 24.20 5
300
M16 53R1645 23.5 44 43 17.0 29.5 24.0 24 23.23 5
M20 53R2045 23.5 44 43 21.0 29.5 24.0 24 23.50 5
M12 54R1245 27.0 44 49 13.0 34.0 24.0 24 34.00 5
M14 54R1445 27.0 44 49 15.0 34.0 24.0 24 33.40 5
400
M16 54R1645 27.0 44 49 17.0 34.0 24.0 24 34.28 5
M20 54R2045 27.0 44 49 21.0 34.0 24.0 24 31.80 5

20
1
Butt connectors, Cu, standard type

For multi-stranded, round conductors e.g. to DIN EN 60228


``
For pre-rounded multi-stranded sector shaped conductors
``
Simple cable entry for internal chamfer
``

Characteristics
▪ Simple and safe processing due to butt mark
▪ Annealed material optimises material and crimping properties
▪ Item identification on cable lug
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ In combination with EKM 60 ID suitable for fine-stranded conductors
▪ Tool: see page 38
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
Additional information
▪ Also available as featured article without buttmark, part number appendix „OM“

Dimension mm Weight/
Nominal cross section Part 100 pcs.
mm² No. d1 d4 l ~ kg Packing unit/pcs
0.75 17R 1.3 2.8 20 0.09 100
1.5 18R 1.8 3.3 25 0.12 100
2.5 19R 2.3 4.2 25 0.20 100
4 20R 3.0 5.0 25 0.26 100
6 21R 3.5 6.5 25 0.50 100
10 22R 4.5 7.0 30 0.72 100
16 23R 5.5 8.5 35 1.00 100
25 24R 7.0 10.0 40 1.41 50
35 25R 8.5 12.0 45 2.24 50
50 26R 10.0 14.0 50 3.36 50
70 27R 12.0 16.5 55 4.87 50
95 28R 13.5 18.0 60 5.91 25
120 29R 15.0 19.5 65 7.00 25
150 30R 16.5 21.0 70 8.12 10
185 31R 19.0 24.0 75 10.06 10
240 32R 21.0 26.0 85 13.82 10
300 33R 23.5 29.5 100 21.94 5
400 34R 27.0 34.0 100 29.65 5

21
Electrical connection systems
Copper tubular cable lugs and connectors

Parallel connectors, Cu, standard type

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
`Ìdeal for connecting differing cable cross-sections
Simple cable entry due to internal chamfer
``

Characteristics
▪ Annealed material optimises material and crimping properties
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38
Additional information
▪ The stated nominal cross-section corresponds to the total cross-section of the cable
▪ Additional conductor types and combinations on request

Dimension mm Weight/
Nominal cross section Part 100 pcs.
mm² No. d1 d4 l ~ kg Packing unit/pcs
1.5 148R 1.8 3.3 5 0.03 100
2.5 149R 2.3 4.2 5 0.04 100
4 150R 3.0 5.0 7 0.08 100
6 151R 4.0 6.0 7 0.09 100
10 152R 4.5 7.0 9 0.17 100
16 153R 5.5 8.5 10 0.28 100
25 154R 7.0 10.0 13 0.44 100
35 155R 8.5 12.0 16 0.78 100
50 156R 10.0 14.0 19 1.22 100
70 157R 12.0 16.5 19 1.62 50
95 158R 13.5 18.0 20 1.90 50
120 159R 15.0 19.5 22 2.28 50
150 160R 16.5 21.0 26 3.00 50
185 161R 19.0 24.0 30 4.37 50
240 162R 21.0 26.0 32 5.30 25
300 163R 23.5 29.5 36 8.05 25

22
1
T-connectors, Cu, standard type

For multi-stranded, round conductors e.g. to DIN EN 60228


``
For pre-rounded multi-stranded sector shaped conductors
``
Special version for cable tap conductors
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“

Dimension mm Weight/
Nominal cross Part 100 pcs.
section mm² No. d1 d4 l l1 ~ kg Packing unit/pcs
1.5 TV15 1.8 3.3 30 12 0.23 50
2.5 TV2.5 2.3 4.2 30 12 0.37 50
4 TV4 3.0 5.0 30 12 0.45 50
6 TV6 4.0 6.0 35 14 0.73 50
10 TV10 4.5 7.0 35 14 1.05 50
16 TV16 5.5 8.5 50 21 2.20 50
25 TV25 7.0 10.0 55 23 2.90 25
35 TV35 8.5 12.0 70 30 5.20 25
50 TV50 10.0 14.0 80 34 7.90 25
70 TV70 12.0 16.5 85 35 11.20 10
95 TV95 13.5 18.0 90 36 13.00 10
120 TV120 15.0 19.5 95 38 14.70 10
150 TV150 16.5 21.0 110 44 18.90 10
185 TV185 19.0 24.0 115 45 25.00 5
240 TV240 21.0 26.0 130 52 31.10 5

23
Electrical connection systems
Copper tubular cable lugs and connectors

Cross-connectors, Cu, standard type

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
For pre-rounded multi-stranded sector shaped conductors
``
Version for double cable tap conductors
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 38
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“

Dimension mm Weight/
Nominal cross Part 100 pcs.
section mm² No. d1 d4 l l1 ~ kg Packing unit/pcs
1.5 KV15 1.8 3.3 30 12 0.320 25
2.5 KV2.5 2.3 4.2 30 12 0.490 25
4 KV4 3.0 5.0 30 12 0.650 25
6 KV6 4.0 6.0 35 14 0.950 25
10 KV10 4.5 7.0 35 14 1.350 25
16 KV16 5.5 8.5 50 21 2.950 25
25 KV25 7.0 10.0 55 23 4.000 15
35 KV35 8.5 12.0 70 30 6.900 15
50 KV50 10.0 14.0 80 34 10.400 15
70 KV70 12.0 16.5 85 35 14.600 15
95 KV95 13.5 18.0 90 36 17.100 15
120 KV120 15.0 19.5 95 38 19.400 5
150 KV150 16.5 21.0 110 44 24.100 5
185 KV185 19.0 24.0 115 45 32.100 5
240 KV240 21.0 26.0 130 52 41.100 5

24
1
Insulated tubular cable lugs, Cu, standard type

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
For pre-rounded multi-stranded sector shaped conductors
``
No additional insulation of the crimped connection required
``
`Ìs directly crimped with the insulation

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
▪ Heat resistant to 105° C
Material
▪ Cable lug: Copper to EN 13600
▪ Insulation sleeve: PA, halogen-free
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 40
▪ Dimensions of tubular cable lugs can be found from page 14
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
Additional information
▪ Also available as featured article with inspection hole, part number appendix „MS“

Nominal Dimension mm weight weight


cross Size of 100 pcs. 100 pcs. Packing unit/
section mm² bolt dia. Part No. Colour d12 d13 d2 Gl1 l10 ~kg Cu ~kg Total pcs
M5 602R5 7.0 9.0 5.5 35.5 17.0 0.50 0.548 25
M6 602R6 7.0 9.0 6.5 35.5 17.0 0.49 0.538 25
10 M8 602R8 7.0 9.0 8.5 42.0 17.0 0.58 0.628 25
M10 602R10 7.0 9.0 10.5 46.0 17.0 0.62 0.668 25
M12 602R12 7.0 9.0 13.0 49.0 17.0 0.64 0.688 25
M5 603R5 8.5 10.5 5.5 39.5 21.0 0.84 0.907 25
M6 603R6 8.5 10.5 6.5 41.3 21.0 0.86 0.927 25
16 M8 603R8 8.5 10.5 8.5 45.5 21.0 0.93 0.997 25
M10 603R10 8.5 10.5 10.5 49.5 21.0 0.99 1.057 25
M12 603R12 8.5 10.5 13.0 54.0 21.0 1.02 1.087 25
M5 604R5 10.0 12.0 5.5 45.0 24.0 1.22 1.312 25
M6 604R6 10.0 12.0 6.5 46.5 24.0 1.20 1.292 25
M8 604R8 10.0 12.0 8.5 51.0 24.0 1.31 1.402 25
25
M10 604R10 10.0 12.0 10.5 55.0 24.0 1.57 1.662 25
M12 604R12 10.0 12.0 13.0 57.0 24.0 1.39 1.482 25
M14 604R14 10.0 12.0 15.0 61.5 24.0 1.49 1.582 25
M6 605R6 12.0 14.5 6.5 49.5 27.0 1.85 2.010 25
M8 605R8 12.0 14.5 8.5 54.0 27.0 2.00 2.160 25
M10 605R10 12.0 14.5 10.5 59.0 27.0 2.13 2.290 25
35
M12 605R12 12.0 14.5 13.0 61.0 27.0 2.12 2.280 25
M14 605R14 12.0 14.5 15.0 64.5 27.0 2.18 2.340 25
M16 605R16 12.0 14.5 17.0 68.0 27.0 2.24 2.400 25

See next page

25
Electrical connection systems
Copper tubular cable lugs and connectors

Insulated tubular cable lugs, Cu, standard type

Nominal Dimension mm Gewicht Gewicht


cross Size of 100 St. ~kg 100 St. ~kg Packing unit/
section mm² bolt dia. Part No. Colour d12 d13 d2 Gl1 l10 Cu Ges. pcs
M6 606R6 14.0 16.5 6.5 59.0 32.0 3.00 3.220 25
M8 606R8 14.0 16.5 8.5 59.0 32.0 2.93 3.150 25
M10 606R10 14.0 16.5 10.5 63.0 32.0 3.08 3.300 25
50 M12 606R12 14.0 16.5 13.0 68.0 32.0 3.23 3.450 25
M14 606R14 14.0 16.5 15.0 71.5 32.0 3.32 3.540 25
M16 606R16 14.0 16.5 17.0 77.0 32.0 3.38 3.600 25
M20 606R20 14.0 16.5 21.0 83.5 32.0 3.46 3.680 25
M6 607R6 16.4 18.9 6.5 65.5 33.5 4.49 4.760 25
M8 607R8 16.4 18.9 8.5 65.5 33.5 4.38 4.650 25
M10 607R10 16.4 18.9 10.5 66.5 33.5 4.54 4.810 25
70 M12 607R12 16.4 18.9 13.0 70.5 33.5 4.63 4.900 25
M14 607R14 16.4 18.9 15.0 73.5 33.5 4.76 5.030 25
M16 607R16 16.4 18.9 17.0 78.5 33.5 4.24 4.510 25
M20 607R20 16.4 18.9 21.0 84.5 33.5 5.09 5.360 25
M8 608R8 17.8 20.8 8.5 74.0 40.0 5.44 5.85 25
M10 608R10 17.8 20.8 10.5 74.0 40.0 5.40 5.81 25
M12 608R12 17.8 20.8 13.0 76.0 40.0 5.56 5.97 25
95
M14 608R14 17.8 20.8 15.0 79.5 40.0 5.62 6.03 25
M16 608R16 17.8 20.8 17.0 84.0 40.0 5.82 6.23 25
M20 608R20 17.8 20.8 21.0 96.0 40.0 6.71 7.12 25
M8 609R8 19.3 22.3 8.5 80.5 41.5 6.72 7.18 10
M10 609R10 19.3 22.3 10.5 80.5 41.5 6.57 7.03 10
120
M12 609R12 19.3 22.3 13.0 80.5 41.5 6.38 6.84 10
M16 609R16 19.3 22.3 17.0 85.5 41.5 6.51 6.97 10

26
1
Insulated butt connectors, Cu, standard type

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
For pre-rounded multi-stranded sector shaped conductors
``
No additional insulation of the crimped connection required
``
`Ìs directly crimped with the insulation

Characteristics
▪ With buttmarks for precise cable insertion
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
▪ Heat resistant to 105° C
Material
▪ Connector: Copper (EN 13600)
▪ Insulation sleeve: PA, halogen-free
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 40
▪ Dimensions of butt connectors can be found on page 21
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“

Dimension mm Gewicht Gewicht


Nominal cross Part 100 St. ~kg 100 St. ~kg
section mm² No. Colour d12 d13 l10 Cu Ges. Packing unit/pcs
10 622R 7.0 9.0 42 0.72 0.84 25
16 623R 8.5 10.5 50 1.00 1.16 25
25 624R 10.0 12.0 57 1.41 1.63 25
35 625R 12.0 14.4 65 2.24 2.60 25
50 626R 14.0 16.4 72 3.36 3.81 25
70 627R 16.4 19.0 80 4.87 5.46 25
95 628R 17.8 20.8 87 5.91 6.74 25

27
Electrical connection systems
Copper tubular cable lugs and connectors

Tubular cable lugs, blue connection®, Cu

For compacted multi-stranded round conductors to DIN EN 60228


``
Accurate assignment of crimping tool/crimping die through colour-coding
``
system
Fewer crimps due to max. crimping width
``
Reduced costs due to compact dimensions
``

Characteristics
▪ Rigid design thanks to special shaped radius
▪ Processing takes place without the use of additional sleeves
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 41
Additional information
▪ 10-300 mm² IEC-tested

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M5 6B5 3.20 9.0 10.50 5.30 5.00 5.00 6.50 20.50 0.24 50
M6 6B6 3.20 9.0 11.00 6.40 5.00 6.00 8.00 22.00 0.26 50
6
M8 6B8 3.20 9.0 12.50 8.40 5.00 8.00 10.00 24.00 0.29 50
M10 6B10 3.20 9.00 14.00 10.50 5.00 10.00 11.50 25.50 0.30 50
M5 10B5 4.10 9.00 11.50 5.30 6.50 5.00 6.50 21.00 0.35 50
M6 10B6 4.10 9.00 12.00 6.40 6.50 6.00 8.00 22.50 0.39 50
10
M8 10B8 4.10 9.00 14.00 8.40 6.50 8.00 10.00 24.50 0.43 50
M10 10B10 4.10 9.00 15.00 10.50 6.50 10.00 11.50 26.00 0.44 50
M6 16B6 5.50 10.0 13.50 6.40 7.70 6.00 8.00 25.00 0.61 50
M8 16B8 5.50 10.0 15.00 8.40 7.70 8.00 10.00 27.00 0.65 50
16
M10 16B10 5.50 10.00 16.50 10.50 7.70 10.00 11.50 28.00 0.69 50
M12 16B12 5.50 10.00 18.50 13.00 7.70 12.00 13.00 29.50 0.72 50
M6 25B6 6.60 10.0 15.00 6.40 9.00 6.00 8.00 25.50 0.81 25
M8 25B8 6.60 10.0 16.00 8.40 9.00 8.00 10.00 27.50 0.88 50
25
M10 25B10 6.60 10.0 18.00 10.50 9.00 10.00 11.50 29.00 0.93 50
M12 25B12 6.60 10.0 19.50 13.00 9.00 12.00 13.00 30.50 0.97 25
M8 35B8 7.70 11.0 18.00 8.40 10.60 8.00 10.00 29.50 1.34 50
35 M10 35B10 7.70 11.0 19.50 10.50 10.60 10.00 11.50 31.00 1.42 50
M12 35B12 7.70 11.0 21.00 13.00 10.60 12.00 13.00 32.50 1.48 25
M8 50B8 9.20 11.0 19.00 8.40 12.40 8.00 10.00 31.00 1.87 25
50 M10 50B10 9.20 11.0 21.00 10.50 12.40 10.00 11.50 32.50 1.95 25
M12 50B12 9.20 11.0 23.00 13.00 12.40 12.00 13.00 34.00 2.05 25
M8 70B8 11.00 21.0 22.00 8.40 14.60 8.00 10.00 41.50 3.17 25
M10 70B10 11.00 21.0 24.00 10.50 14.60 10.00 11.50 43.00 3.33 25
70
M12 70B12 11.00 21.0 25.00 13.00 14.60 12.00 13.00 44.50 3.46 25
M16 70B16 11.00 21.0 28.00 17.00 14.60 15.00 17.00 48.50 3.73 10
M10 95B10 13.00 21.0 26.00 10.50 17.00 10.00 11.50 44.50 4.55 25
95 M12 95B12 13.00 21.0 28.00 13.00 17.00 12.00 13.00 46.00 4.75 25
M16 95B16 13.00 21.0 30.00 17.00 17.00 15.00 17.00 50.00 5.01 10

See next page

28
1
Rohrkabelschuhe, blue connection®, Cu

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M10 120B10 14.50 22.0 28.00 10.50 19.00 10.00 11.50 47.00 6.02 25
120 M12 120B12 14.50 22.0 29.50 13.00 19.00 12.00 13.00 48.50 6.26 25
M16 120B16 14.50 22.0 32.00 17.00 19.00 15.00 17.00 52.50 6.73 10
M10 150B10 16.20 22.0 30.00 10.50 21.00 10.00 11.50 48.50 7.41 10
150
M12 150B12 16.20 22.0 32.00 13.00 21.00 12.00 13.00 50.00 7.71 10
M10 185B10 18.00 24.0 33.00 10.50 23.00 10.00 11.50 52.00 9.21 10
185 M12 185B12 18.00 24.0 33.00 13.00 23.00 12.00 13.00 53.50 9.43 10
M16 185B16 18.00 24.0 36.00 17.00 23.00 15.00 17.00 57.70 10.14 10
M12 240B12 20.60 24.0 38.00 13.00 26.00 12.00 13.00 56.00 12.46 10
240
M16 240B16 20.60 24.0 38.00 17.00 26.00 15.00 17.00 60.00 13.24 10
M12 300B12 23.10 33.0 41.00 13.00 28.00 12.00 13.00 67.00 14.39 5
300
M16 300B16 23.10 33.0 41.00 17.00 28.00 15.00 17.00 71.00 15.27 5

Butt connectors, blue connection®, Cu

For compacted multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
Accurate assignment of crimping tool/crimping die through colour-coding
``
system
Fewer crimps due to max. crimping width
``
Reduced costs due to compact dimensions
``

Characteristics
▪ Processing takes place without the use of additional sleeves
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 41
Additional information
▪ 10-300 mm² IEC-tested

Dimension mm Weight/
Nominal cross section Part 100 pcs.
mm² No. d1 d4 l ~ kg Packing unit/pcs
6 6B 3.20 5.00 25.00 0.255 50
10 10B 4.10 6.50 25.00 0.360 50
16 16B 5.50 7.70 27.00 0.543 50
25 25B 6.60 9.00 27.00 0.699 50
35 35B 7.70 10.60 28.00 1.026 50
50 50B 9.20 12.40 28.00 1.334 25
70 70B 11.00 14.60 48.00 3.065 25
95 95B 13.00 17.00 48.00 3.987 25
120 120B 14.50 19.00 50.00 5.157 25
150 150B 16.20 21.00 52.00 6.379 10
185 185B 18.00 23.00 56.00 7.889 10
240 240B 20.60 26.00 58.00 10.000 10
300 300B 23.10 28.00 76.00 13.079 5

29
Electrical connection systems
Copper tubular cable lugs and connectors

Tubular cable lugs, Cu, solid conductor type

For single-stranded round conductors, e.g. to DIN EN 60228 Cl. 1


``
For pre-rounded sector shaped conductors
``
Safe and secure connecting of solid conductors
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 44

Nominal Dimension mm Weight/


cross section Size of 100 pcs. Packing
mm² bolt dia. Part No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M5 SR65 3.0 8 9.0 5.3 5 4.75 6.0 17.0 0.213 25
6
SR66 3.0 8 10.0 6.5 5 6.50 6.5 19.0 0.220 25
M6
SR106 4.0 9 10.0 6.5 6 7.00 6.5 19.0 0.300 25
10
M8 SR108 4.0 9 14.0 8.5 6 8.50 9.5 22.0 0.320 25
M6 SR166 5.0 12 12.5 6.5 8 6.50 7.0 23.5 0.800 25
16
M8 SR168 5.0 12 15.0 8.5 8 9.00 9.0 26.0 0.900 25
M6 SR256 6.2 15 14.0 6.5 10 7.50 7.5 30.0 1.560 25
25
M8 SR258 6.2 15 16.0 8.5 10 10.00 10.0 32.0 1.700 25
M6 SR356 7.0 15 14.0 6.5 10 7.50 7.5 30.0 1.200 25
35 M8 SR358 7.0 15 16.0 8.5 10 10.00 10.0 32.0 1.310 25
M10 SR3510 7.0 15 18.0 10.5 10 12.00 12.0 34.0 1.570 25
M6 SR506 8.5 17 17.0 6.5 12 7.50 7.5 32.0 1.850 25
50 M8 SR508 8.5 17 17.0 8.5 12 10.00 10.0 34.0 2.000 25
M10 SR5010 8.5 17 19.0 10.5 12 12.00 12.0 37.0 2.130 25

30
1
Butt connectors, Cu, solid conductor type

For single-stranded round conductors, e.g. to DIN EN 60228 Cl. 1


``
Also pre-rounded sector shaped conductors
``
Safe and secure connecting of solid conductors
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 44

Dimension mm Weight/
Nominal cross section 100 pcs.
mm² Part No. d1 d4 l ~ kg Packing unit/pcs
1.5-2.5 SV1525 1.9 3.9 25 0.210 100
4 SV4 2.4 4.4 25 0.240 100
6 SV6 3.0 5.0 25 0.275 100
10 SV10 4.0 6.0 25 0.350 100
16 SV16 5.0 8.0 35 0.960 100
25 SV25 6.2 10.0 40 1.700 50
35 SV35 7.0 10.0 40 1.420 50
50 SV50 8.5 12.0 70 3.550 50

T-connectors, Cu, solid conductor type

For single-stranded round conductors, e.g. to DIN EN 60228 Cl. 1


``
Also pre-rounded sector shaped conductors
``
Safe and secure connecting of solid conductors
``
Special version for cable tap conductors
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 44

Dimension mm Weight/
Nominal cross 100 pcs.
section mm² Part No. d1 d4 l l1 Draht-Ø mm ~ kg Packing unit/pcs
1.5-2.5 STV1525 1.9 3.9 30 12 1.38/1.78 0.34 50
4 STV4 2.4 4.4 30 12 2.25 0.40 50
6 STV6 3.0 5.0 30 12 2.75 0.48 50
10 STV10 4.0 6.0 35 14 3.55 0.72 50
16 STV16 5.0 8.0 35 14 4.5 1.40 50
25 STV25 6.2 10.0 50 21 5.65 3.20 25
35 STV35 7.0 10.0 55 23 6.7 2.95 25
50 STV50 8.5 12.0 76 32 8 5.60 25

31
Electrical connection systems
Copper tubular cable lugs and connectors

Cross-connectors, Cu, solid conductor type

For single-stranded round conductors, e.g. to DIN EN 60228 Cl. 1


``
Also pre-rounded sector shaped conductors
``
Safe and secure connecting of solid conductors
``
Special version for double cable tap conductors
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 44

Dimension mm Weight/
Nominal cross 100 pcs.
section mm² Part No. d1 d4 l l1 Draht-Ø mm ~ kg Packing unit/pcs
1.5-2.5 SKV1525 1.9 3.9 30 12 1.38/1.78 0.47 25
4 SKV4 2.4 4.4 30 12 2.25 0.56 25
6 SKV6 3.0 5.0 30 12 2.75 0.67 25
10 SKV10 4.0 6.0 35 14 3.55 0.92 25
16 SKV16 5.0 8.0 35 14 4.5 1.86 25
25 SKV25 6.2 10.0 50 21 5.65 4.20 15
35 SKV35 7.0 10.0 55 23 6.7 3.80 15
50 SKV50 8.5 12.0 76 32 8 7.35 15

32
1
Tubular cable lugs, Cu, F-series

For fine and superfine stranded round conductors, e.g. to DIN EN 60228 Cl. 5
``
and 6
Pipe dimension adjusted for fine and superfine stranded conductors
``
Special wide opening for the easy entry of fine conductors
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ To DIN EN 61373 class 1B vibration-tested
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
▪ Reliable assignment owed to item designation on the cable lug
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 42
Additional information
▪ Also available as featured article with inspection hole, part number appendix „MS“
▪ 10 - 240 mm² UL-tested

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M5 702F5 5.5 14 12 5.3 8.0 6.25 7.5 27 0.72 100
M6 702F6 5.5 14 12 6.5 8.0 6.25 7.5 27 0.71 100
10 M8 702F8 5.5 14 16 8.5 8.0 8.50 9.5 29 0.77 100
M10 702F10 5.5 14 16 10.5 8.0 10.50 11.5 31 0.82 100
M12 702F12 5.5 14 19 13.0 8.0 12.00 13.0 32 0.82 100
M5 703F5 6.6 15 13 5.3 9.5 6.25 7.5 30 1.10 100
M6 703F6 6.6 15 13 6.5 9.5 6.25 7.5 30 1.07 100
16 M8 703F8 6.6 15 16 8.5 9.5 10.00 10.0 32 1.21 100
M10 703F10 6.6 15 17 10.5 9.5 12.00 12.0 34 1.28 100
M12 703F12 6.6 15 19 13.0 9.5 13.00 13.0 35 1.28 100
M5 704F5 7.9 17 15 5.3 11.0 7.50 7.5 32 1.52 25
M6 704F6 7.9 17 15 6.5 11.0 7.50 7.5 32 1.50 100
25 M8 704F8 7.9 17 17 8.5 11.0 10.00 10.0 34 1.61 100
M10 704F10 7.9 17 17 10.5 11.0 12.00 12.0 37 1.71 100
M12 704F12 7.9 17 19 13.0 11.0 13.00 13.0 38 1.74 25
M6 705F6 9.2 19 17 6.5 12.5 7.50 7.5 35 1.91 100
M8 705F8 9.2 19 18 8.5 12.5 10.00 10.0 37 2.08 100
35 M10 705F10 9.2 19 18 10.5 12.5 12.00 12.0 40 2.24 100
M12 705F12 9.2 19 19 13.0 12.5 13.00 13.0 41 2.22 25
M14 705F14 9.2 19 21 15.0 12.5 14.50 14.5 43 2.41 25
M6 706F6 11.0 21 21 6.5 15.0 10.00 10.0 41 3.54 25
M8 706F8 11.0 21 21 8.5 15.0 10.00 10.0 41 3.44 50
M10 706F10 11.0 21 21 10.5 15.0 12.00 12.0 43 3.64 50
50
M12 706F12 11.0 21 21 13.0 15.0 13.00 13.0 46 3.73 50
M14 706F14 11.0 21 23 15.0 15.0 14.50 14.5 48 3.89 25
M16 706F16 11.0 21 28 17.0 15.0 16.00 16.0 50 4.02 25

See next page

33
Electrical connection systems
Copper tubular cable lugs and connectors

Tubular cable lugs, Cu, F-series

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing
mm² bolt dia. No. d1 a b d2 d4 c1 c2 l ~ kg unit/pcs
M8 707F8 13.0 25 25 8.5 17.0 10.00 10.0 46 4.46 50
M10 707F10 13.0 25 25 10.5 17.0 12.00 12.0 48 4.62 50
70 M12 707F12 13.0 25 25 13.0 17.0 13.00 13.0 50 4.71 50
M14 707F14 13.0 25 25 15.0 17.0 14.50 14.5 52 4.87 25
M16 707F16 13.0 25 25 17.0 17.0 16.00 16.0 54 5.85 25
M8 708F8 14.5 26 28 8.5 19.0 12.00 12.0 52 6.35 25
M10 708F10 14.5 26 28 10.5 19.0 12.00 12.0 52 6.23 50
95 M12 708F12 14.5 26 28 13.0 19.0 13.00 13.0 53 6.31 50
M14 708F14 14.5 26 28 15.0 19.0 14.50 14.5 55 6.46 25
M16 708F16 14.5 26 28 17.0 19.0 16.00 16.0 56 6.56 50
M10 709F10 16.2 30 30 10.5 21.0 14.00 14.0 57 8.31 50
M12 709F12 16.2 30 30 13.0 21.0 15.00 15.0 58 8.39 50
120 M14 709F14 16.2 30 30 15.0 21.0 15.00 15.0 58 8.06 25
M16 709F16 16.2 30 30 17.0 21.0 16.00 16.0 59 8.17 50
M20 709F20 16.2 30 36 21.0 21.0 22.00 22.0 66 9.56 25
M10 710F10 18.0 32 34 10.5 23.0 15.00 16.0 64 10.91 10
M12 710F12 18.0 32 34 13.0 23.0 16.00 17.0 65 10.89 25
150 M14 710F14 18.0 32 34 15.0 23.0 18.00 19.0 67 11.42 10
M16 710F16 18.0 32 34 17.0 23.0 19.00 20.0 68 11.30 10
M20 710F20 18.0 32 40 21.0 23.0 21.00 22.0 70 11.36 10
M12 711F12 20.6 35 39 13.0 26.0 21.50 19.0 72 15.40 10
M14 711F14 20.6 35 39 15.0 26.0 21.50 19.0 72 15.20 10
185
M16 711F16 20.6 35 39 17.0 26.0 21.50 19.0 72 15.00 25
M20 711F20 20.6 35 39 21.0 26.0 21.50 19.0 72 14.20 10
M10 712F10 23.1 44 41 10.5 28.0 16.00 17.0 80 16.50 10
M12 712F12 23.1 44 41 13.0 28.0 16.00 17.0 80 16.30 10
240 M14 712F14 23.1 44 41 15.0 28.0 19.00 20.0 83 16.80 10
M16 712F16 23.1 44 41 17.0 28.0 19.00 20.0 83 16.71 25
M20 712F20 23.1 44 41 21.0 28.0 21.00 22.0 85 17.12 10
M12 713F12 26.1 44 47 13.0 32.0 19.00 22.0 96 25.60 5
M14 713F14 26.1 44 47 15.0 32.0 19.00 22.0 96 26.56 5
300
M16 713F16 26.1 44 47 17.0 32.0 19.00 22.0 96 25.60 5
M20 713F20 26.1 44 47 21.0 32.0 22.00 22.0 96 26.24 5

34
1
Angled tubular cable lugs, Cu, 90° angled, F-series

For fine and superfine stranded round conductors, e.g. to DIN EN 60228 Cl. 5
``
and 6
Tube dimension adjusted for fine and superfine stranded conductors
``
Special wide opening for the easy entry of fine conductors
``
Flat contact surface by special angle pressing technology
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Tube dimensions suitable for fine stranded conductors
▪ Flat contact surface and internal chamfer for simple cable insertion
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 42
Additional information
▪ Also available as featured article 45° angled, part number appendix „45“
▪ Also available as featured article with inspection hole, part number appendix „MS“
▪ 90° angled version: 10 - 240 mm² UL-tested

Nominal Dimension mm Weight/


cross Size of Part 100 pcs. Packing
section mm² bolt dia. No. d1 a b d2 d4 c1 l3 ~ kg unit/pcs
M5 742F5 5.5 14 12 5.3 8.0 6.25 7.5 0.80 50
M6 742F6 5.5 14 12 6.5 8.0 6.25 7.5 0.78 50
10 M8 742F8 5.5 14 16 8.5 8.0 9.00 9.5 0.84 50
M10 742F10 5.5 14 16 10.5 8.0 10.50 12.0 0.88 50
M12 742F12 5.5 14 19 13.0 8.0 12.00 13.0 0.90 50
M5 743F5 6.6 15 13 5.3 9.5 6.25 7.5 1.12 50
M6 743F6 6.6 15 13 6.5 9.5 6.25 7.5 1.12 50
16 M8 743F8 6.6 15 16 8.5 9.5 10.00 10.0 1.30 50
M10 743F10 6.6 15 17 10.5 9.5 12.00 12.0 1.38 50
M12 743F12 6.6 15 19 13.0 9.5 13.00 13.0 1.34 50
M5 744F5 7.9 17 15 5.3 11.0 7.50 7.5 1.52 25
M6 744F6 7.9 17 15 6.5 11.0 7.50 7.5 1.54 25
25 M8 744F8 7.9 17 17 8.5 11.0 10.00 10.0 1.80 25
M10 744F10 7.9 17 17 10.5 11.0 12.00 12.0 1.79 25
M12 744F12 7.9 17 19 13.0 11.0 13.00 13.0 1.76 25
M6 745F6 9.2 19 17 6.5 12.5 7.50 7.5 2.02 25
M8 745F8 9.2 19 18 8.5 12.5 10.00 10.0 2.18 25
35 M10 745F10 9.2 19 18 10.5 12.5 12.00 12.0 2.30 25
M12 745F12 9.2 19 19 13.0 12.5 13.00 13.0 2.26 25
M14 745F14 9.2 19 21 15.0 12.5 14.50 14.5 2.65 25
M6 746F6 11.0 21 21 6.5 15.0 10.00 10.0 3.75 25
M8 746F8 11.0 21 21 8.5 15.0 10.00 10.0 3.57 25
M10 746F10 11.0 21 21 10.5 15.0 12.00 12.0 3.83 25
50
M12 746F12 11.0 21 21 13.0 15.0 13.00 13.0 3.74 25
M14 746F14 11.0 21 23 15.0 15.0 14.50 14.5 4.20 25
M16 746F16 11.0 21 28 17.0 15.0 16.00 16.0 4.35 25

See next page

35
Electrical connection systems
Copper tubular cable lugs and connectors

Angled tubular cable lugs, Cu, 90° angled, F-series

Nominal Dimension mm Weight/


cross Size of Part 100 pcs. Packing
section mm² bolt dia. No. d1 a b d2 d4 c1 l3 ~ kg unit/pcs
M8 747F8 13.0 25 25 8.5 17.0 10.00 10.0 4.83 25
M10 747F10 13.0 25 25 11.0 17.0 12.00 12.0 5.18 25
70 M12 747F12 13.0 25 25 13.0 17.0 13.00 13.0 5.16 25
M14 747F14 13.0 25 25 15.0 17.0 14.50 14.5 5.38 25
M16 747F16 13.0 25 25 17.0 17.0 16.00 16.0 6.50 25
M8 748F8 14.5 26 28 8.5 19.0 12.00 12.0 6.66 25
M10 748F10 14.5 26 28 11.0 19.0 12.00 12.0 6.04 25
95 M12 748F12 14.5 26 28 13.0 19.0 13.00 13.0 6.58 25
M14 748F14 14.5 26 28 15.0 19.0 14.50 14.5 7.24 25
M16 748F16 14.5 26 28 17.0 19.0 16.00 16.0 7.34 25
M10 749F10 16.2 30 30 11.0 21.0 14.00 14.0 8.76 10
M12 749F12 16.2 30 30 13.0 21.0 15.00 15.0 8.76 10
120 M14 749F14 16.2 30 30 15.0 21.0 15.00 15.0 9.15 10
M16 749F16 16.2 30 30 17.0 21.0 16.00 16.0 8.54 10
M20 749F20 16.2 30 36 21.0 21.0 22.00 22.0 9.60 10
M10 750F10 18.0 32 34 11.0 23.0 15.00 16.0 11.54 10
M12 750F12 18.0 32 34 13.0 23.0 16.00 18.0 11.58 10
150 M14 750F14 18.0 32 34 15.0 23.0 18.00 19.0 11.90 10
M16 750F16 18.0 32 34 17.0 23.0 19.00 20.0 11.80 10
M20 750F20 18.0 32 40 21.0 23.0 21.00 22.0 12.00 10
M12 751F12 20.6 35 39 13.0 26.0 21.50 19.0 16.36 10
M14 751F14 20.6 35 39 15.0 26.0 21.50 19.0 16.20 10
185
M16 751F16 20.6 35 39 17.0 26.0 21.50 19.0 15.36 10
M20 751F20 20.6 35 39 21.0 26.0 21.50 19.0 15.80 10
240 M16 752F16 23.1 44 41 17.0 28.0 19.00 20.0 17.80 5

36
1
Butt connectors, Cu, F-series

For fine and superfine stranded round conductors, e.g. to DIN EN 60228 Cl. 5
``
and 6
Pipe dimension adjusted for fine and superfine stranded conductors
``
Special wide opening for the easy entry of fine conductors
``

Characteristics
▪ Simple and safe processing due to butt mark
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 42

Dimension mm Weight/
Nominal cross section Part 100 pcs.
mm² No. d1 d4 l ~ kg Packing unit/pcs
10 722F 5.5 8.0 38 0.90 100
16 723F 6.6 9.5 38 1.25 100
25 724F 7.9 11.0 38 1.56 50
35 725F 9.2 12.5 45 2.19 50
50 726F 11.0 15.0 45 3.37 50
70 727F 13.0 17.0 54 4.65 50
95 728F 14.5 19.0 56 6.05 25
120 729F 16.2 21.0 60 7.58 25
150 730F 18.0 23.0 68 9.83 10
185 731F 20.6 26.0 75 13.30 10

37
Electrical connection systems
Copper tubular cable lugs and connectors

Tool application chart


Tubular cable lugs, butt connectors, parallel connectors and T-connectors „standard type“
and tubular cable lugs for switchgear connections made from Cu
Part 1 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 0.75-16 K2 229


crimping tools
1-4 K511 239
6-50 K5 231
K05 235
6+10 K512 239
10-25 K04 234
10-120 K06 236
16-95 K95 230
TK95 231
25-150 K09 238
50-120 K6 232
120-240 K7 233
185-400 K07 232
Mechanical, electrical, 0.75-2.5 KP1 +KP232 240
pneumatic crimping tools
KP1L +KP232 240
with interchangeable
dies / heads 0.75-10 K50 244 326
EK50ML 254 326
4-10 KP1 +KP242 240
KP1L +KP242 240
6-150 K354 246 328
6-185 K18 248 337
6-300 K22 250 341
Hand hydraulic 6-185 HK6018 292 337
crimping tools
HK60UNV +UA18 473 337
6-300 HK6022 294 341
HK60UNV +UA22 473 341
10-240 HK60VP 296
16-300 HK60VPFT 297
16-400 HK12030 298 347
HK12042 300 347
HK120U 302 347
Battery powered 0.75-2.5 EKP1ML +KP232 260
crimping tools
0.75-10 EK1550ML 258 326
4-10 EKP1ML +KP242 260
6-150 EK354ML 262 328
EK354 266 328
6-185 EK5018 270 337
EK60UNV +UA18 476 337
EKM60UNV +UA18 475 337
6-240 EK505 268 333

See next page

38
1
Tool application chart
Tubular cable lugs, butt connectors, parallel connectors and T-connectors „standard type“
and tubular cable lugs for switchgear connections made from Cu
Part 2 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Battery powered 6-300 EK6022 274 341


crimping tools
EKM6022 272 341
EK60UNV +UA22 476 341
EKM60UNV +UA22 475 341
10-240 EK60VP 276
EKM60ID 278
16-300 EK60VPFT 277
16-400 EK12032 280 347
EK12042 282 347
EK120U 284 347
EK135FT +UA12T 286 347
EK120UNV +UA15T 477 347
35-500 EK120ID 279
500-630 EK135FT 286 352
Hydraulic 6-185 THK18 306 337
crimping systems
6-300 THK22 308 341
16-400 HK122EL380 322 347
HK252 320 353
HK252EL380 322 353
Hydraulic 6-185 PK18 306 337
crimping heads
PK60UNV +UA18 474 337
6-300 PK22 308 341
PK60UNV +UA22 474 341
10-240 PK60VP 310
PK60ID 311
16-300 PK60VPFT 310
16-400 PK12042 312 347
PK120U 314 347
PK252 316 353

39
Electrical connection systems
Copper tubular cable lugs and connectors

Tool application chart


Insulated tubular cable lugs and butt connectors
„standard type“

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 10-70 K354 246 328


pneumatic crimping tools
10-95 K18 248 337
with interchangeable
dies / heads 10-150 K22 250 341
Hand hydraulic 10-95 HK6018 292 337
crimping tools
HK60UNV +UA18 473 337
10-150 HK6022 294 341
HK60UNV +UA22 473 341
HK12030 298 347
HK12042 300 347
HK120U 302 347
Battery powered 10-70 EK354ML 262 328
crimping tools
EK354 266 328
10-95 EK5018 270 337
EK505 268 333
EK60UNV +UA18 476 337
EKM60UNV +UA18 475 337
10-150 EK6022 274 341
EKM6022 272 341
EK60UNV +UA22 476 341
EKM60UNV +UA22 475 341
EK12032 280 347
EK12042 282 347
EK120U 284 347
EK135FT +UA15T 286 347
EK120UNV +UA12T 477 347
Hydraulic 10-95 THK18 306 337
crimping systems
10-150 THK22 308 341
HK122EL380 322 347
HK252EL380 323 353
HK252 320 353
Hydraulic 10-95 PK18 306 337
crimping heads
PK60UNV +UA18 474 337
10-150 PK22 308 341
PK60UNV +UA22 474 341
PK12042 312 347
PK120U 314 347
PK252 316 353

40
1
Tool application chart
blue connection
Tubular cable lugs and butt connectors
blue connection©

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 6-50 K05BC 234


crimping tools
6-300 K22 250 342
10-120 K06BC 236
25-150 K09BC 237
Mechanical, electrical, 6-150 K354 246 329
pneumatic crimping tools
with interchangeable
dies / heads
Hand hydraulic 6-240 HK60UNV +UA5 473 333
crimping tools
6-300 HK6022 294 342
HK60UNV +UA22 473 342
Battery powered 6-150 EK354ML 262 329
crimping tools
EK354 266 329
6-240 EK505 268 333
EKM60UNV +UA5 475 333
EK60UNV +UA5 475 333
6-300 EK6022 274 342
EKM6022 272 342
EKM60UNV +UA22 475 342
EK60UNV +UA22 476 342
Hydraulic 6-300 THK22 308 342
crimping systems
16-400 HK122EL380 322
Hydraulic 6-300 PK22 308 342
crimping heads
PK60UNV +UA22 474 342

41
Electrical connection systems
Copper tubular cable lugs and connectors

Tool application chart


Tubular cable lugs and butt connectors for fine stranded conductors

Part 1 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 6-50 K5 231


crimping tools
16-95 K95 230
TK95 231
50-120 K6 232
120-240 K7 233
185-400 K07 232
Mechanical, electrical, 10-35 K354 246 329
pneumatic crimping tools
10-50 K18 248 337
with interchangeable
dies / heads 10-70 K22 250 342
Hand hydraulic 10-50 HK6018 292 337
crimping tools
HK60UNV +UA18 473 337
10-70 HK6022 294 342
HK60UNV +UA22 473 342
10-240 HK60VP 296
16-150 HK12030 298 348
HK12042 300 348
HK120U 302 348
16-300 HK60VPFT 297
Battery powered 10-35 EK354ML 262 329
crimping tools
EK354 266 329
10-50 EK505 268 334
EK5018 270 337
EK60UNV +UA18 476 337
EKM60UNV +UA18 475 337
10-70 EK6022 274 342
EKM6022 272 342
EK60UNV +UA22 476 342
EKM60UNV +UA22 475 342
10-240 EK60VP 276
EKM60ID 278
16-150 EK12032 280 348
EK12042 282 348
EK120U 284 348
EK135FT +UA15T 286 348
EK120UNV +UA12T 322 348
16-300 EK60VPFT 277
35-500 EK120ID 279
Hydraulic 10-50 THK18 306 337
crimping systems
10-70 THK22 308 342
16-300 HK252 320 354
HK252EL380 323 354

See next page

42
1
Tool application chart
Tubular cable lugs and butt connectors for fine stranded conductors

Part 2 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Hydraulic 10-50 PK18 306 337


crimping heads
PK60UNV +UA18 474 337
10-70 PK22 308 342
PK60UNV +UA22 474 342
10-240 PK60VP 310
PK60ID 311
16-150 PK12042 312 348
PK120U 314 348
16-300 PK60VPFT 310
PK252 316 354

43
Electrical connection systems
Copper tubular cable lugs and connectors

Tool application chart


Tubular cable lugs and butt connectors for solid conductors

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 0.75-16 K02 229


crimping tools
1.5-4 K93 228
6-10 K94 228
25-50* K05 235
Mechanical, electrical, 1.5-10 K50 244 326
pneumatic crimping tools
EK50ML 254 326
with interchangeable
dies / heads 1.5-16 K354 246 329
K18 248 338
K22 250 342
Hand hydraulic 1.5-16 HK6018 292 338
crimping tools
HK60UNV +UA18 473 338
HK6022 294 342
HK60UNV +UA22 473 342
Battery powered 1.5-10 EK1550ML 258 326
crimping tools
1.5-16 EK354ML 262 329
EK354 266 329
EK5018 270 338
EK60UNV +UA18 476 338
EKM60UNV +UA18 475 338
EK6022 274 342
EKM6022 272 342
EK60UNV +UA22 476 342
EKM60UNV +UA22 475 342
Hydraulic 1.5-16 THK18 306 338
crimping systems
THK22 308 342
Hydraulic 1.5-16 PK18 306 338
crimping heads
PK60UNV +UA18 474 338
PK22 308 342
PK60UNV +UA22 474 342

*For cross-sections 25 + 35 mm2 use the die size 25 mm2.


For cross-section 50 mm2 use the die size 35 mm².
We recommend 2 crimps on each side

44
1

45
Electrical connection systems
Tubular cable lugs and connectors, nickel or stainless steel

THE RESISTANT – TUBULAR CABLE


LUGS AND CONNECTORS, NICKEL
OR STAINLESS STEEL
We also develop for use in tough conditions. Our tubular cable lugs and connectors
made from nickel and stainless steel are a cut above: withstanding temperatures of up
to 650 °C, our Klauke products have without doubt developed to meet the requirements
of the chemical industry, the foodstuff sector and foodstuff industry. You can also rely
on our high-quality products for special applications. We know what we are doing.

In brief
Tough to 650 °C
``
Suitable for the chemical and foodstuff industry
``
sectors, for instance
Suitable even for aggressive environments,
``
such as contact with salt water

46
1
` When things get hot: Nickel cable lugs

Nickel cable lugs are especially suitable for use in applications


at high temperatures of up to 650 °C. Thanks to their high
resilience they no longer need to be frequently replaced at
connections exposed to heat.

◾ High-quality nickel
◾ Heat-resistant to 650 °C
◾ No constant replacement of the cable lug at hot locations

` Safe in aggressive environments with stainless steel

High-quality stainless steel ensures extra resilience, especially


in aggressive environments. The resistance is retained.

◾ High-quality V2A and V4A stainless steel


◾ Acid resistant
◾ Can be used at temperatures to 400 °C
◾ V2A stainless steel for the chemical and foodstuff sectors
and salt water applications
◾ V4A stainless steel in chlorinated environments
such as swimming pools, for instance

47
Electrical connection systems
Tubular cable lugs and connectors, nickel or stainless steel

Tubular cable lugs, stainless steel

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
For pre-rounded stranded sector shaped conductors
``
`Ìdeal for aggressive environmental conditions, acid and rust-resistant
Heat resistant up to 400 °C
``

Characteristics
▪ Flat contact surface by special pressing technology
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ V2A
Technical instructions
▪ Tool: see page 53
Additional information
▪ Also available as featured article in stainless steel V4A

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing unit/
mm² bolt dia. No. d1 a b d2 d4 l ~ kg pcs
M4 79V4 1.6 6 6.5 4.3 3.2 13 0.080 100
0.5-1
M5 79V5 1.6 6 7.5 5.3 3.2 14 0.080 100
M4 80V4 3.0 8 9.0 4.3 5.0 17 0.260 100
1.5-2.5 M5 80V5 3.0 8 9.0 5.5 5.0 17 0.190 100
M6 80V6 3.0 8 9.5 6.5 5.0 19 0.215 100
M4 81V4 4.0 9 9.0 4.3 6.0 18 0.260 100
4-6 M5 81V5 4.0 9 9.5 5.5 6.0 19 0.280 100
M6 81V6 4.0 9 10.0 6.5 6.0 19 0.280 100
M5 82V5 5.0 10 12.5 5.5 8.0 22 0.710 100
10 M6 82V6 5.0 10 12.5 6.5 8.0 22 0.780 100
M8 82V8 5.0 10 15.0 8.5 8.0 25 0.780 100
M5 83V5 6.0 13 12.0 5.5 8.0 28 0.500 50
16 M6 83V6 6.0 13 12.0 6.5 8.0 28 0.550 50
M8 83V8 6.0 13 15.0 8.5 8.0 29 0.600 50
M6 84V6 7.0 15 14.0 6.5 10.0 30 1.210 50
25
M8 84V8 7.0 15 16.0 8.5 10.0 32 1.850 50
M6 85V6 9.0 17 17.0 6.5 12.0 32 1.600 50
35
M8 85V8 9.0 17 17.0 8.5 12.0 35 1.850 50
M6 86V6 10.0 19 20.0 6.5 14.0 37 2.800 50
M8 86V8 10.0 19 20.0 8.5 14.0 37 2.600 50
50
M10 86V10 10.0 19 20.0 10.5 14.0 39 2.800 50
M12 86V12 10.0 19 20.0 13.0 14.0 43 2.960 50
M8 87V8 12.0 21 23.0 8.5 16.0 43 3.650 25
M10 87V10 12.0 21 23.0 10.5 16.0 44 3.930 25
70
M12 87V12 12.0 21 23.0 13.0 16.0 46 3.850 25
M16 87V16 12.0 21 26.0 17.0 16.0 46 3.960 25
M8 88V8 14.0 25 26.0 8.5 18.0 48 4.650 25
95 M10 88V10 14.0 25 26.0 10.5 18.0 48 5.610 25
M12 88V12 14.0 25 26.0 13.0 18.0 49 5.540 25

48
1
Butt connectors, stainless steel

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
`Ìdeal for aggressive environmental conditions, acid and rust-resistant
Heat resistant up to 400 °C
``

Characteristics
▪ Simple and safe processing due to butt mark
▪ Simple cable entry due to internal chamfer
Material
▪ V2A
Technical instructions
▪ Tool: see page 53
Additional information
▪ Also available as featured article in stainless steel V4A

Dimension mm Weight/
Nominal cross section Part 100 pcs.
mm² No. d1 d4 l ~ kg Packing unit/pcs
0.5-1 79R 1.6 3.2 25 0.135 50
1.5-2.5 80R 3.0 5.0 25 0.250 50
4-6 81R 4.0 6.0 25 0.325 50
10 82R 5.0 8.0 25 0.360 50
16 83R 6.0 8.0 30 0.510 50
25 84R 7.0 10.0 35 1.100 25
35 85R 9.0 12.0 40 1.560 25
50 86R 10.0 14.0 45 2.670 25
70 87R 12.0 16.0 50 3.400 25
95 88R 14.0 18.0 55 4.300 25

49
Electrical connection systems
Tubular cable lugs and connectors, nickel or stainless steel

Tubular cable lug, Ni

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
Suitable for high temperatures up to 650 °C
``

Characteristics
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ High-grade nickel
Technical instructions
▪ Tool: see page 53

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing unit/
mm² bolt dia. No. d1 a b d2 d4 l ~ kg pcs
M4 56N4 1.6 6 6.5 4.3 3.2 13 0.080 100
0.5-1
M5 56N5 1.6 6 7.5 5.3 3.2 14 0.080 100
M4 57N4 2.3 6 7.0 4.3 3.9 13 0.105 100
1.5-2.5 M5 57N5 2.3 6 7.5 5.3 3.9 14 0.105 100
M6 57N6 2.3 6 9.5 6.5 3.9 16 0.130 100
M4 58N4 3.6 9 9.5 4.3 5.6 18 0.275 100
4-6 M5 58N5 3.6 9 9.5 5.3 5.6 19 0.275 100
M6 58N6 3.6 9 9.5 6.5 5.6 19 0.260 100
M5 59N5 4.5 10 12.0 5.5 6.5 21 0.340 100
10
M6 59N6 4.5 10 12.0 6.5 6.5 22 0.360 100
M5 60N5 5.5 13 12.0 5.5 7.5 26 0.470 100
16 M6 60N6 5.5 13 12.0 6.5 7.5 27 0.480 100
M8 60N8 5.5 13 13.5 8.5 7.5 29 0.560 100
M6 61N6 7.0 15 14.0 6.5 10.0 30 1.200 50
25
M8 61N8 7.0 15 16.0 8.5 10.0 32 1.320 50
M6 62N6 8.5 17 17.0 6.5 12.0 32 1.850 50
35
62N8 8.5 17 17.0 8.5 12.0 34 2.000 50
M8
63N8 10.0 19 20.0 8.5 14.0 37 2.900 50
50
63N10 10.0 19 20.0 10.5 14.0 39 3.100 50
M10
64N10 12.0 21 23.0 10.5 16.5 44 4.600 25
70
M12 64N12 12.0 21 23.0 13.0 16.5 46 4.660 25
M10 65N10 13.5 25 26.0 10.5 18.0 48 5.550 25
95
M12 65N12 13.5 25 26.0 13.0 18.0 49 5.600 25

50
1
Tubular cable lugs, Cu, fork type

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
Suitable for high temperatures up to 650 °C
``
Simple fork-type mounting
``

Characteristics
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ High-grade nickel
Technical instructions
▪ Tool: see page 53

Nominal Dimension mm Weight/


cross section Size of Part 100 pcs. Packing unit/
mm² bolt dia. No. d1 a b d2 d4 l ~ kg pcs
M4 56C4 1.6 6 6.5 4.3 3.2 13 0.070 50
0.5-1
M5 56C5 1.6 6 7.5 5.3 3.2 14 0.075 50
M4 57C4 2.3 6 7.0 4.3 3.9 13 0.095 50
1.5-2.5 M5 57C5 2.3 6 7.5 5.3 3.9 14 0.095 50
M6 57C6 2.3 6 9.5 6.5 3.9 16 0.110 50
M4 58C4 3.6 9 9.5 4.3 5.6 18 0.250 50
4-6 M5 58C5 3.6 9 9.5 5.3 5.6 19 0.255 50
M6 58C6 3.6 9 9.5 6.5 5.6 19 0.235 50
M5 59C5 4.5 10 12.0 5.5 6.5 21 0.320 50
10
M6 59C6 4.5 10 12.0 6.5 6.5 22 0.340 50
M5 60C5 5.5 13 12.0 5.5 7.5 26 0.440 50
16 M6 60C6 5.5 13 12.0 6.5 7.5 27 0.450 50
M8 60C8 5.5 13 13.5 8.5 7.5 29 0.520 50

51
Electrical connection systems
Tubular cable lugs and connectors, nickel or stainless steel

Butt connectors, Ni

For multi-stranded round conductors, e.g. to DIN EN 60228 Cl. 2


``
Suitable for high temperatures to 650 °C
``

Characteristics
▪ Simple and safe processing due to butt mark
▪ Simple cable entry due to internal chamfer
Material
▪ High-grade nickel
Technical instructions
▪ Tool: see page 53

Dimension mm Weight/
Nominal cross section Part 100 pcs.
mm² No. d1 d4 l ~ kg Packing unit/pcs
0.5-1 62R 1.6 3.2 25 0.135 50
1.5-2.5 63R 2.3 3.9 25 0.170 50
4-6 64R 3.6 5.6 25 0.325 50
10 65R 4.5 6.5 25 0.360 50
16 66R 5.5 7.5 30 0.510 50

52
1
Tool application chart
Tubular cable lugs and butt connectors made from
stainless steel or nickel

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical crimping tools 0.5-6 K25 230


Mechanical, electrical, 0.5-16 K354 246 329
pneumatic crimping tools
10-50 K22 250 342
with interchangeable
dies / heads
Hand hydraulic 10-50 HK6022 294 342
crimping tools
HK6022 +UA22 473 342
70-95 HK12030 298 348
HK12042 300 348
HK120U 302 348
Battery powered 0.5-16 EK354ML 262 329
crimping tools
EK354 266 342
10-50 EKM6022 272 342
EK6022 274 342
EK60UNV +UA22 476 342
EKM60UNV +UA22 475 342
70-95 EK12032 280 348
EK12042 282 348
EK120U 284 348
EK120UNV +UA12T 477 348
EK135FT +UA15T 286 348
Hydraulic 10-50 THK22 308 342
crimping systems
Hydraulic 10-50 PK22 308 342
crimping heads
PK60UNV +UA22 474 342
70-95 PK12042 312 348
PK120U 314 348

53
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

CONFORMITY - COPPER
COMPRESSION CABLE LUGS
AND CONNECTORS TO DIN
Klauke products conform not only to its own standards. But also to DIN standards
with strict standardised dimensions. Our compression cable lugs and connectors range
to 1000 mm2 nominal cross-section, with standardised designations and markings.
We have the quality certified by the IEC test, including our special versions.

In brief
Standardised sizes even for special versions
``
Clear markings for standardised processing
``
For all conductor classes to DIN EN 60228
``

54
1
` Tested and certified for safety

Our DIN cable lugs and connectors are strictly manufactured


to standard. In addition, the test suggested in the standard
has been passed with ease.

◾ Simple processing with DIN system


◾ Safety through standardised tests
◾ For all conductor classes to DIN EN 60228 and
copper wires to DIN 46267-1

` Every version standardised

We offer cable lugs with tube dimension to DIN in numerous


different forms and versions. If there happens to be no suitable
connector for you, we will of course make you one to suit your
needs.

◾ Flexible thanks to numerous versions


◾ Various surfaces available
◾ Many special versions based on the DIN standard available
◾ Manufactured to suit your particular requirements

Narrow crimp
` Clear markings
Cross-section
Where simplicity and safety are key: Every cable lug to DIN
comes with the appropriate crimping instruction. Readily
Code
visible markings indicate the crimping location required to
work in compliance with the standard. Code numbers on the
dies and cable lugs show the correct crimp at a glance.

Wide crimp

hole diameter

Manufacturer’s mark

55
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Compression cable lugs to DIN, Cu

For round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6


``
For non-tension copper cables, e.g. to DIN 48201
``
For pre-rounded multi-stranded sector shaped conductors
``
With code number for clear tool assignment
``
To DIN 46235
``

Characteristics
▪ Easy to process due to crimp markings
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 69
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
Additional information
▪ Part Number appendix for bright version „BK“
▪ Item in barrier sealed design upon request
▪ 10 - 800 mm² IEC-tested
▪ * = not standardised

Nominal
cross Size of Dimension mm Weight/
section bolt 100 pcs. Packing
mm² diameter Part No. Hint Code a b d1 d2 d4 c1 c2 l ~ kg unit/pcs
M5 101R5 5 10 8.5 3.8 5.3 5.5 6.5 7.5 24 0.24 100
6 M6 101R6 5 10 8.5 3.8 6.4 5.5 7.5 8.0 24 0.30 100
M8 101R8 * 5 10 13.0 3.8 8.4 5.5 10.0 10.0 24 0.34 100
M5 102R5 6 10 9.0 4.5 5.3 6.0 7.0 8.5 27 0.37 100
10 M6 102R6 6 10 9.0 4.5 6.4 6.0 7.5 8.5 27 0.36 100
M8 102R8 * 6 10 13.0 4.5 8.4 6.0 10.0 10.0 27 0.38 100
M6 103R6 8 20 13.0 5.5 6.4 8.5 7.5 8.0 36 1.19 100
M8 103R8 8 20 13.0 5.5 8.4 8.5 10.0 10.0 36 1.22 100
16
M 10 103R10 8 20 17.0 5.5 10.5 8.5 12.0 12.0 36 1.30 100
M 12 103R12 * 8 20 18.0 5.5 13.0 8.5 13.0 13.0 36 1.27 100
M6 104R6 10 20 14.0 7.0 6.4 10.0 7.5 8.0 38 1.51 50
M8 104R8 10 20 16.0 7.0 8.4 10.0 10.0 10.0 38 1.54 50
25
M 10 104R10 10 20 17.0 7.0 10.5 10.0 12.0 12.0 38 1.62 50
M 12 104R12 10 20 19.0 7.0 13.0 10.0 13.0 13.0 38 1.66 25
M6 105R6 * 12 20 17.0 8.2 6.4 12.5 7.5 8.0 42 2.77 50
M8 105R8 12 20 17.0 8.2 8.4 12.5 10.0 10.0 42 2.85 50
35 M 10 105R10 12 20 19.0 8.2 10.5 12.5 12.0 12.0 42 2.84 50
M 12 105R12 12 20 21.0 8.2 13.0 12.5 13.0 13.0 42 2.79 50
M 14 105R14 * 12 20 21.0 8.2 15.0 12.5 14.5 14.5 42 2.70 25

see next page

56
1
Compression cable lugs to DIN, Cu

Nominal
cross Size of Dimension mm Weight/
section bolt 100 pcs. Packing
mm² diameter Part No. Hint Code a b d1 d2 d4 c1 c2 l ~ kg unit/pcs
M8 106R8 14 28 20.0 10.0 8.4 14.5 10.0 10.0 52 4.46 50
M 10 106R10 14 28 22.0 10.0 10.5 14.5 12.0 12.0 52 4.48 50
50 M 12 106R12 14 28 24.0 10.0 13.0 14.5 13.0 13.0 52 4.40 50
M 14 106R14 * 14 28 24.0 10.0 15.0 14.5 14.5 14.5 52 4.30 25
M 16 106R16 14 28 28.0 10.0 17.0 14.5 16.0 16.0 52 4.57 25
M8 107R8 16 28 24.0 11.5 8.4 16.5 10.0 10.0 55 5.92 50
M 10 107R10 16 28 24.0 11.5 10.5 16.5 12.0 12.0 55 6.02 50
70 M 12 107R12 16 28 24.0 11.5 13.0 16.5 13.0 13.0 55 5.89 50
M 14 107R14 * 16 28 24.0 11.5 15.0 16.5 14.5 14.5 55 5.80 25
M 16 107R16 16 28 30.0 11.5 17.0 16.5 16.0 16.0 55 6.13 25
M8 108R8 * 18 35 28.0 13.5 8.4 19.0 12.0 12.0 65 9.21 25
M 10 108R10 18 35 28.0 13.5 10.5 19.0 12.0 12.0 65 8.97 50
95 M 12 108R12 18 35 28.0 13.5 13.0 19.0 13.0 13.0 65 8.62 50
M 14 108R14 * 18 35 28.0 13.5 15.0 19.0 14.5 14.5 65 8.78 25
M 16 108R16 18 35 32.0 13.5 17.0 19.0 16.0 16.0 65 9.00 50
M 10 109R10 20 35 32.0 15.5 10.5 21.0 15.0 16.0 70 11.40 50
M 12 109R12 20 35 32.0 15.5 13.0 21.0 16.0 17.0 70 11.31 50
120 M 14 109R14 * 20 35 32.0 15.5 15.0 21.0 18.0 19.0 70 11.45 25
M 16 109R16 20 35 32.0 15.5 17.0 21.0 19.0 20.0 70 11.24 50
M 20 109R20 20 35 38.0 15.5 21.0 21.0 21.0 22.0 70 11.03 25
M 10 110R10 22 35 34.0 17.0 10.5 23.5 15.0 16.0 78 16.38 10
M 12 110R12 22 35 34.0 17.0 13.0 23.5 16.0 17.0 78 16.29 25
150 M 14 110R14 * 22 35 34.0 17.0 15.0 23.5 19.0 20.0 78 16.38 10
M 16 110R16 22 35 34.0 17.0 17.0 23.5 19.0 20.0 78 16.17 10
M 20 110R20 22 35 40.0 17.0 21.0 23.5 21.0 22.0 78 15.90 10
M 10 111R10 25 40 37.0 19.0 10.5 25.5 15.0 16.0 82 18.96 10
M 12 111R12 25 40 37.0 19.0 13.0 25.5 16.0 17.0 82 18.11 10
185 M 14 111R14 * 25 40 37.0 19.0 15.0 25.5 19.0 20.0 82 19.21 10
M 16 111R16 25 40 37.0 19.0 17.0 25.5 19.0 20.0 82 18.74 25
M 20 111R20 25 40 40.0 19.0 21.0 25.5 21.0 22.0 82 18.69 10
M 12 112R12 28 40 42.0 21.5 13.0 29.0 16.0 17.0 92 27.00 10
M 14 112R14 * 28 40 42.0 21.5 15.0 29.0 19.0 20.0 92 27.58 10
240
M 16 112R16 28 40 42.0 21.5 17.0 29.0 19.0 20.0 92 27.37 25
M 20 112R20 28 40 45.0 21.5 21.0 29.0 21.0 22.0 92 26.88 10
M 14 113R14 * 32 50 46.0 24.5 15.0 32.0 19.0 22.0 100 33.29 5
300 M 16 113R16 32 50 46.0 24.5 17.0 32.0 19.0 22.0 100 32.94 5
M 20 113R20 32 50 46.0 24.5 21.0 32.0 22.0 22.0 100 33.24 5
M 14 114R14 * 38 70 54.0 27.5 15.0 38.5 25.0 25.0 115 69.38 5
400 M 16 114R16 38 70 54.0 27.5 17.0 38.5 25.0 25.0 115 68.54 5
M 20 114R20 38 70 54.0 27.5 21.0 38.5 25.0 25.0 115 65.40 5
M 16 115R16 * 42 70 60.0 31.0 17.0 42.0 25.0 25.0 125 83.31 1
500
M 20 115R20 42 70 60.0 31.0 21.0 42.0 25.0 25.0 125 81.58 1
M 16 116R16 * 44 80 64.0 34.5 17.0 44.0 25.0 25.0 135 79.60 1
625
M 20 116R20 44 80 64.0 34.5 21.0 44.0 25.0 25.0 135 79.69 1
M 16 117R16 * 52 100 75.0 40.0 17.0 52.0 30.0 30.0 165 150.00 1
800
M 20 117R20 52 100 75.0 40.0 21.0 52.0 30.0 30.0 165 149.00 1
M 16 118R16 * 58 100 83.0 44.0 17.0 58.0 30.0 30.0 165 199.00 1
1000
M 20 118R20 58 100 83.0 44.0 21.0 58.0 30.0 30.0 165 195.00 1

57
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Angled compression cable lugs, Cu, 90° angled

For round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6


``
For non-tension copper cables, e.g. to DIN 48201
``
For pre-rounded multi-stranded sector shaped conductors
``
Tube dimensions according to DIN 46235
``
With code number for clear tool assignment
``

Characteristics
▪ Flat contact surface by special angle pressing process
▪ Easy to process due to crimp markings
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
▪ Tool: see page 69
Additional information
▪ Part Number appendix for bright version „BK“
▪ 10 - 240 mm² IEC-tested

Nominal Size of Dimension mm Weight/


cross section bolt 100 pcs. Packing
mm² diameter Part No. Code a b d1 d2 d4 c1 l3 ~ kg unit/pcs
M5 161R5 5 10 8.5 3.8 5.3 5.5 6.5 9 0.28 50
6
M6 161R6 5 10 8.5 3.8 6.4 5.5 7.5 10 0.32 50
M5 162R5 6 10 9.0 4.5 5.3 6.0 7.0 10 0.34 50
10 M6 162R6 6 10 9.0 4.5 6.4 6.0 7.5 10 0.35 50
M8 162R8 6 10 13.0 4.5 8.4 6.0 10.0 13 0.37 50
M6 163R6 8 20 13.0 5.5 6.4 8.5 7.5 11 1.20 50
M8 163R8 8 20 13.0 5.5 8.4 8.5 10.0 13 1.30 50
16
M 10 163R10 8 20 17.0 5.5 10.5 8.5 12.0 15 1.40 50
M 12 163R12 8 20 18.0 5.5 13.0 8.5 13.0 18 1.33 50
M6 164R6 10 20 14.0 7.0 6.4 10.0 7.5 11 1.54 25
M8 164R8 10 20 16.0 7.0 8.4 10.0 10.0 13 1.60 25
25
M 10 164R10 10 20 17.0 7.0 10.5 10.0 12.0 15 1.63 25
M 12 164R12 10 20 19.0 7.0 13.0 10.0 13.0 18 1.70 25
M8 165R8 12 20 17.0 8.2 8.4 12.5 10.0 13 2.72 25
M 10 165R10 12 20 19.0 8.2 10.5 12.5 12.0 15 2.76 25
35
M 12 165R12 12 20 21.0 8.2 13.0 12.5 13.0 18 2.85 25
M 14 165R14 12 20 21.0 8.2 15.0 12.5 14.5 20 2.92 25
M8 166R8 14 28 20.0 10.0 8.4 14.5 10.0 16 4.39 25
M 10 166R10 14 28 22.0 10.0 10.5 14.5 12.0 16 4.46 25
50 M 12 166R12 14 28 24.0 10.0 13.0 14.5 13.0 18 4.49 25
M 14 166R14 14 28 24.0 10.0 15.0 14.5 14.5 20 4.73 25
M 16 166R16 14 28 28.0 10.0 17.0 14.5 16.0 22 4.66 25

see next page

58
1
Angled compression cable lugs, Cu, 90° angled

Nominal Size of Dimension mm Weight/


cross section bolt 100 pcs. Packing
mm² diameter Part No. Code a b d1 d2 d4 c1 l3 ~ kg unit/pcs
M8 167R8 16 28 24.0 11.5 8.4 16.5 10.0 14 5.92 25
M 10 167R10 16 28 24.0 11.5 10.5 16.5 12.0 16 6.31 25
70 M 12 167R12 16 28 24.0 11.5 13.0 16.5 13.0 18 6.34 25
M 14 167R14 16 28 24.0 11.5 15.0 16.5 14.5 20 6.50 25
M 16 167R16 16 28 30.0 11.5 17.0 16.5 16.0 22 6.63 25
M 10 168R10 18 35 28.0 13.5 10.5 19.0 12.0 17 9.03 25
M 12 168R12 18 35 28.0 13.5 13.0 19.0 13.0 18 9.27 25
95
M 14 168R14 18 35 28.0 13.5 15.0 19.0 14.5 20 9.06 25
M 16 168R16 18 35 32.0 13.5 17.0 19.0 16.0 22 9.18 25
M 10 169R10 20 35 32.0 15.5 10.5 21.0 15.0 17 10.41 10
M 12 169R12 20 35 32.0 15.5 13.0 21.0 16.0 18 10.65 10
120 M 14 169R14 20 35 32.0 15.5 15.0 21.0 18.0 20 10.75 10
M 16 169R16 20 35 32.0 15.5 17.0 21.0 19.0 22 10.72 10
M 20 169R20 20 35 38.0 15.5 21.0 21.0 21.0 24 11.00 10
M 10 170R10 22 35 34.0 17.0 10.5 23.5 15.0 17 14.18 10
M 12 170R12 22 35 34.0 17.0 13.0 23.5 16.0 18 14.33 10
150 M 14 170R14 22 35 34.0 17.0 15.0 23.5 19.0 20 15.60 10
M 16 170R16 22 35 34.0 17.0 17.0 23.5 19.0 22 15.24 10
M 20 170R20 22 35 40.0 17.0 21.0 23.5 21.0 24 15.70 10
M 10 171R10 25 40 37.0 19.0 10.5 25.5 15.0 22 18.60 10
M 12 171R12 25 40 37.0 19.0 13.0 25.5 16.0 22 18.69 10
185 M 14 171R14 25 40 37.0 19.0 15.0 25.5 19.0 22 19.10 10
M 16 171R16 25 40 37.0 19.0 17.0 25.5 19.0 22 19.00 10
M 20 171R20 25 40 40.0 19.0 21.0 25.5 21.0 24 18.72 10
M 12 172R12 28 40 42.0 21.5 13.0 29.0 16.0 22 25.09 10
M 14 172R14 28 40 42.0 21.5 15.0 29.0 19.0 22 25.70 10
240
M 16 172R16 28 40 42.0 21.5 17.0 29.0 19.0 22 24.96 10
M 20 172R20 28 40 45.0 21.5 21.0 29.0 21.0 24 25.26 10

59
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Angled compression cable lugs, Cu, 45° angled

For round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6


``
For non-tension copper cables, e.g. to DIN 48201
``
For pre-rounded multi-stranded sector shaped conductors
``
Tube dimensions according to DIN 46235
``
With code number for clear tool assignment
``

Characteristics
▪ Flat contact surface by special angle pressing process
▪ Easy to process due to crimp markings
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
▪ Tool: see page 69
Additional information
▪ Part Number appendix for bright version „BK“
▪ 10 - 240 mm² IEC-tested

Nominal Size of Dimension mm Weight/


cross section bolt 100 pcs. Packing
mm² diameter Part No. Code a b d1 d2 d4 c1 l3 ~ kg unit/pcs
M5 161R545 5 10 8.5 3.8 5.5 5.5 6.5 9 0.32 50
6
M6 161R645 5 10 8.5 3.8 6.5 5.5 7.5 10 0.34 50
M5 162R545 6 10 9.0 4.5 5.5 6.0 7.0 10 0.36 50
10 M6 162R645 6 10 9.0 4.5 6.5 6.0 7.5 10 0.35 50
M8 162R845 6 10 13.0 4.5 8.5 6.0 10.0 13 0.39 50
M6 163R645 8 20 13.0 5.5 6.5 8.5 7.5 11 1.20 50
M8 163R845 8 20 13.0 5.5 8.5 8.5 10.0 13 0.28 50
16
M 10 163R1045 8 20 17.0 5.5 10.5 8.5 12.0 15 1.34 50
M 12 163R1245 8 20 18.0 5.5 13.0 8.5 13.0 18 1.35 50
M6 164R645 10 20 14.0 7.0 6.5 10.0 7.5 11 1.49 25
M8 164R845 10 20 16.0 7.0 8.5 10.0 10.0 13 1.60 25
25
M 10 164R1045 10 20 17.0 7.0 10.5 10.0 12.0 15 1.64 25
M 12 164R1245 10 20 19.0 7.0 13.0 10.0 13.0 18 1.73 25
M8 165R845 12 20 17.0 8.2 8.5 12.5 10.0 13 2.72 25
M 10 165R1045 12 20 19.0 8.2 10.5 12.5 12.0 15 2.92 25
35
M 12 165R1245 12 20 21.0 8.2 13.0 12.5 13.0 18 2.98 25
M 14 165R1445 12 20 21.0 8.2 15.0 12.5 14.5 20 3.03 25
M8 166R845 14 28 20.0 10.0 8.5 14.5 10.0 13 4.63 25
M 10 166R1045 14 28 22.0 10.0 10.5 14.5 12.0 16 4.84 25
50 M 12 166R1245 14 28 24.0 10.0 13.0 14.5 13.0 18 4.94 25
M 14 166R1445 14 28 24.0 10.0 15.0 14.5 14.5 20 4.96 25
M 16 166R1645 14 28 28.0 10.0 17.0 14.5 16.0 22 4.92 25

see next page

60
1
Angled compression cable lugs, Cu, 45° angled

Nominal Size of Dimension mm Weight/


cross section bolt 100 pcs. Packing
mm² diameter Part No. Code a b d1 d2 d4 c1 l3 ~ kg unit/pcs
M8 167R845 16 28 24.0 11.5 8.5 16.5 10.0 14 6.40 25
M 10 167R1045 16 28 24.0 11.5 10.5 16.5 12.0 16 6.76 25
70 M 12 167R1245 16 28 24.0 11.5 13.0 16.5 13.0 18 6.90 25
M 14 167R1445 16 28 24.0 11.5 15.0 16.5 14.5 20 6.72 25
M 16 167R1645 16 28 30.0 11.5 17.0 16.5 16.0 22 6.96 25
M 10 168R1045 18 35 28.0 13.5 10.5 19.0 12.0 17 9.64 25
M 12 168R1245 18 35 28.0 13.5 13.0 19.0 13.0 18 9.21 25
95
M 14 168R1445 18 35 28.0 13.5 15.0 19.0 14.5 20 9.51 25
M 16 168R1645 18 35 32.0 13.5 17.0 19.0 16.0 22 9.40 25
M 10 169R1045 20 35 32.0 15.5 10.5 21.0 15.0 17 11.09 10
M 12 169R1245 20 35 32.0 15.5 13.0 21.0 16.0 18 11.45 10
120 M 14 169R1445 20 35 32.0 15.5 15.0 21.0 18.0 20 11.55 10
M 16 169R1645 20 35 32.0 15.5 17.0 21.0 19.0 22 11.76 10
M 20 169R2045 20 35 38.0 15.5 21.0 21.0 21.0 24 11.55 10
M 10 170R1045 22 35 34.0 17.0 10.5 23.5 15.0 17 15.93 10
M 12 170R1245 22 35 34.0 17.0 13.0 23.5 16.0 18 16.08 10
150 M 14 170R1445 22 35 34.0 17.0 15.0 23.5 19.0 20 16.38 10
M 16 170R1645 22 35 34.0 17.0 17.0 23.5 19.0 22 16.90 10
M 20 170R2045 22 35 40.0 17.0 21.0 23.5 21.0 24 16.49 10
M 10 171R1045 25 40 37.0 19.0 10.5 25.5 15.0 22 20.16 10
M 12 171R1245 25 40 37.0 19.0 13.0 25.5 16.0 22 19.60 10
185 M 14 171R1445 25 40 37.0 19.0 15.0 25.5 19.0 22 20.05 10
M 16 171R1645 25 40 37.0 19.0 17.0 25.5 19.0 22 19.68 10
M 20 171R2045 25 40 40.0 19.0 21.0 25.5 21.0 24 19.95 10
M 12 172R1245 28 40 42.0 21.5 13.0 29.0 16.0 22 26.46 10
M 14 172R1445 28 40 42.0 21.5 15.0 29.0 19.0 22 26.99 10
240
M 16 172R1645 28 40 42.0 21.5 17.0 29.0 19.0 22 26.92 10
M 20 172R2045 28 40 45.0 21.5 21.0 29.0 21.0 24 26.88 10

61
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Compression cable lugs to DIN special type, Cu with 2 holes

For round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6


``
For non-tension copper cables, e.g. to DIN 48201
``
For pre-rounded sector shaped conductors
``
Tube dimensions according to DIN 46235
``
With code number for clear tool assignment
``

Characteristics
▪ Easy to process due to crimp markings
▪ Annealed material optimises material and crimping properties
▪ Flat contact surface by special pressing technique
▪ Internal chamfer for simple cable insertion
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
▪ Tool: see page 69
Additional information
▪ Part Number appendix for bright version „BK“

Nominal
cross Size of Dimension mm Weight/
section bolt 100 pcs. Packing
mm² diameter Part No. Code a b d1 d2 d4 c1 c2 l l2 ~ kg unit/pcs
70 147D212 16 28 24 11.5 13 16.5 13 13 55 50 - 62 10.82 5
95 148D212 18 35 28 13.5 13 19.0 13 13 65 50 - 62 15.24 5
120 2x 149D212 20 35 32 15.5 13 21.0 16 17 70 50 - 62 18.62 5
150 M 12 150D212 22 35 34 17.0 13 23.5 16 17 78 50 - 62 26.10 5
185 151D212 25 40 37 19.0 13 25.5 16 17 82 50 - 62 30.48 5
240 152D212 28 40 42 21.5 13 29.0 16 17 92 50 - 62 41.52 5

62
1
Compression cable lugs, special type, Cu with 1 hole, double crimping

Special design for mounting of 2 multi-stranded cables,


``
e.g. to DIN EN 60228 Cl. 2
With crimp markings for correct crimp positioning
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 70
Additional information
▪ Part Number appendix for bright version „BK“

Nominal
cross Size of Dimension mm Weight/
section bolt 100 pcs. Packing
mm² diameter Part No. Code a b d2 c1 c2 l H B ~ kg unit/pcs
2 x 50 136DP12 22 DP 35 34 13 16 17 78 10.0 20 16.30 5
2 x 70 137DP12 24 DP 40 37 13 16 17 82 11.5 23 18.90 5
M 12
2 x 95 138DP12 29 DP 40 42 13 16 17 92 13.5 27 27.12 5
2 x 120 139DP12 32 DP 50 48 13 19 22 100 15.5 31 33.50 5

Compression cable lugs, special type, Cu with 2 long holes, double crimping

Special design for mounting of 2 multi-stranded cables,


``
e.g. to DIN EN 60228 Cl. 2
With crimp markings for correct crimp positioning
``

Characteristics
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
▪ Flat contact surface by special pressing technique
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 70
Additional information
▪ Part Number appendix for bright version „BK“

Nominal
cross Size of Dimension mm Weight/
section bolt 100 pcs. Packing
mm² diameter Part No. Code a b d2 c1 c2 l l2 H B ~ kg unit/pcs
2 x 50 136DP212 22 DP 35 34 13 16 17 78 50 - 62 10.0 20 23.20 5
2 x 70 2x 137DP212 24 DP 40 37 13 16 17 82 50 - 62 11.5 23 29.64 5
2 x 95 M 12 138DP212 29 DP 40 42 13 16 17 92 50 - 62 13.5 27 38.50 5
2 x 120 139DP212 32 DP 50 48 13 19 22 100 50 - 62 15.5 31 45.80 5

63
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Compression joints to DIN, Cu

For round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6 and


``
pre-rounded sector shaped conductors
For non-tension copper cables, e.g. to DIN 48201
``
To DIN 46267, Part 1
``
With code number for clear tool assignment
``
With crimp markings for correct crimp positioning
``

Characteristics
▪ Simple and safe processing due to butt mark
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
▪ Tool: see page 69
▪ Reduction sleeves for connecting unequal cross-sections
can be found on page 68
Additional information
▪ Part Number appendix for bright version „BK“
▪ 10 - 800 mm² IEC-tested

Dimension mm Weight/
Nominal cross Part 100 pcs.
section mm² No. Code d1 d4 l ~ kg Packing unit/pcs
6 121R 5 3.8 5.5 30 0.31 100
10 122R 6 4.5 6.0 30 0.34 100
16 123R 8 5.5 8.5 50 1.45 100
25 124R 10 7.0 10.0 50 1.77 50
35 125R 12 8.2 12.5 50 2.89 50
50 126R 14 10.0 14.5 56 4.26 50
70 127R 16 11.5 16.5 56 5.41 50
95 128R 18 13.5 19.0 70 8.62 25
120 129R 20 15.5 21.0 70 9.66 25
150 130R 22 17.0 23.5 80 14.50 10
185 131R 25 19.0 25.5 85 17.00 10
240 132R 28 21.5 29.0 90 23.41 10
300 133R 32 24.5 32.0 100 29.23 5
400 134R 38 27.5 38.5 150 74.32 5
500 135R 42 31.0 42.0 160 89.09 1
625 136R 44 34.5 44.0 160 79.10 1
800 137R 52 40.0 52.0 200 151.00 1
1000 138R 58 44.0 58.0 200 198.00 1

64
1
Compression joints, Cu

For round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6 and


``
pre-rounded sector shaped conductors
For non-tension copper cables, e.g. to DIN 48201
``
Barrier design with oil stop
``
Tube dimension to DIN 46267, part 1
``
With code number for clear tool assignment
``

Characteristics
▪ Easy to process due to crimp markings
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Suitable for
▪ Non-tension connections
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
▪ Tool: see page 69
▪ Reduction sleeves for connecting unequal cross-sections
can be found on page 68
Additional information
▪ Part Number appendix for bright version „BK“

Dimension mm Weight/
Nominal cross Part 100 pcs.
section mm² No. Code d1 d4 l ~ kg Packing unit/pcs
16 523R 8 5.5 8.5 50 1.54 25
25 524R 10 7.0 10.0 50 1.84 25
35 525R 12 8.2 12.5 50 2.99 25
50 526R 14 10.0 14.5 56 4.46 25
70 527R 16 11.5 16.5 56 5.61 25
95 528R 18 13.5 19.0 70 8.88 25
120 529R 20 15.5 21.0 70 10.06 5
150 530R 22 17.0 23.5 80 14.89 5
185 531R 25 19.0 25.5 85 17.57 5
240 532R 28 21.5 29.0 90 24.23 5
300 533R 32 24.5 32.0 100 30.15 5
400 534R 38 27.5 38.5 150 75.60 5
500 535R 42 31.0 42.0 160 92.00 1
625 536R 44 34.5 44.0 160 81.50 1

65
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Compression joint for cable connections 10-30 kV, copper

For round conductors, e.g. to DIN EN 60228 Cl. 2 and pre-rounded sector
``
shaped conductors
For non-tension copper cables, e.g. to DIN 48201
``
Tube dimension to DIN 46267, part 1
``
For copper medium-voltage cable connections 10 - 30 kV
``
With chamfered edges for reduced electrical stress in the assembly
``

Characteristics
▪ Also available as barrier design with oil stop
▪ Easy to process due to crimp markings
▪ Annealed material optimises material and crimping properties
▪ Simple cable entry due to internal chamfer
Suitable for
▪ Non-tension connections
Material
▪ Copper (EN13600)
Surface
▪ Bright
Technical instructions
▪ Tool: see page 69
▪ Reduction sleeves for connecting unequal cross-sections can be found on page 68
Additional information
▪ Part Number appendix for tinned version „V“

Dimension mm Number of crimps Weight/


Nominal cross Part 100 pcs.
section mm² No. Code d1 l Cu (5 mm) Cu (wide) ~ kg Packing unit/pcs
Standard version
25 504R 12 7.5 60 2/2 1/1 4.08 10
35 505R 12 8.2 60 2/2 1/1 3.56 10
50 506R 14 10.0 65 3/3 1/1 4.90 10
70 507R 16 11.5 65 3/3 1/1 6.10 10
95 508R 18 13.5 90 4/4 2/2 10.98 10
120 509R 20 15.5 90 4/4 2/2 12.68 5
150 510R 22 17.0 105 4/4 2/2 18.09 5
185 511R 25 19.0 105 4/4 2/2 20.35 5
240 512R 28 21.5 125 2/2 31.64 5
300 513R 32 24.5 125 2/2 35.40 1
400 514R 38 27.5 160 3/3 75.42 1
Barrier version
25 504RLD 12 7.5 60 2/2 1/1 4.08 25
35 505RLD 12 8.2 60 2/2 1/1 3.56 10
50 506RLD 14 10.0 65 3/3 1/1 4.90 10
70 507RLD 16 11.5 65 3/3 1/1 6.40 10
95 508RLD 18 13.5 90 4/4 2/2 10.98 10
120 509RLD 20 15.5 90 4/4 2/2 12.68 5
150 510RLD 22 17.0 105 4/4 2/2 18.84 5
185 511RLD 25 19.0 105 4/4 2/2 20.35 5
240 512RLD 28 21.5 125 2/2 31.64 5
300 513RLD 32 24.5 125 2/2 35.40 1
400 514RLD 38 27.5 160 3/3 75.42 1

66
1
Compression joints to DIN, Cu

For connecting copper cables to DIN 48201, Part 1


``
For full tension cable connections
``
To DIN 48085, Part 1
``
With code number for clear tool assignment
``
With crimp markings for correct crimping
``

Characteristics
▪ Easy to process due to crimp markings
▪ Simple and safe processing due to butt mark
▪ Simple cable entry due to internal chamfer
Material
▪ Copper (EN13600)
Surface
▪ Bright
Technical instructions
▪ To process item 192R use crimping die HAD45240
▪ Tool: see page 69
Additional information
▪ * = not standardised
▪ 16 - 70 mm² IEC-tested

Nominal Dimension mm Number of crimps Weight/


cross Part conductor 100 pcs. Packing
section mm² No. Hint Code d1 d4 l Cu (5 mm) Cu (wide) dia. mm ~ kg unit/pcs
6 181R * 6 3.5 6.5 65 4/4 3.00 1.4 10
10 182R 8 4.5 8.5 80 5/5 4.05 3.0 10
16 183R 8 5.5 8.5 95 5/5 5.10 2.8 10
25 184R 10 7.0 10.0 95 5/5 6.30 3.4 10
35 185R 12 8.2 12.5 95 5/5 7.50 5.6 10
50 186R 14 10.0 14.5 110 5/5 9.00 8.6 10
70 187R 16 11.5 16.5 110 5/5 10.50 10.8 10
95 188R 20 13.5 21.0 145 8/8 4/4 12.50 26.2 10
120 189R 22 15.0 23.5 160 8/8 4/4 14.00 36.8 10
150 190R 25 16.5 25.5 180 8/8 4/4 15.70 47.5 5
185 191R * 32 18.5 31.5 260 5/5 17.50 118.0 5
240 192R * 34 21.0 34.5 310 6/6 20.20 163.0 5
300 193R * 38 23.5 38.5 360 7/7 22.50 235.0 1

67
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Reduction sleeves, Cu

For multi-stranded, round conductors e.g. to DIN EN 60228


``
For connecting different conductor cross-sections
``
For use in DIN compression joints and connectors, standard type
``
For non-tension copper cables acc. to DIN 48201 part 1
``

Characteristics
▪ Simple cable entry due to internal chamfer
Suitable for
▪ For non-tension compression joints
Material
▪ Copper (EN13600)
Surface
▪ Bright
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-7

Dimension mm Weight/
Nominal cross Nominal cross 100 pcs.
Part No. section mm² from section mm² to d1 d4 l ~ kg Packing unit/pcs
RH2510 25 10 4.6 6.6 25 0.358 25
RH2516 25 16 5.5 6.6 25 0.350 25
RH3510 35 10 4.5 8.0 25 0.707 25
RH3516 35 16 5.5 8.0 25 0.570 25
RH3525 35 25 7.0 8.0 25 0.253 25
RH5016 50 16 5.5 9.5 33 1.326 25
RH5025 50 25 7.0 9.5 33 0.923 25
RH5035 50 35 8.5 9.5 33 0.404 25
RH7025 70 25 7.0 11.0 33 1.580 25
RH7035 70 35 8.5 11.0 33 1.102 25
RH7050 70 50 10.0 11.0 33 0.486 25
RH9535 95 35 8.5 13.0 45 2.940 25
RH9550 95 50 10.0 13.0 45 2.136 25
RH9570 95 70 11.5 13.0 45 1.100 25
RH12050 120 50 10.0 15.0 45 3.802 25
RH12070 120 70 11.5 15.0 45 2.874 25
RH12095 120 95 13.5 15.0 45 1.340 25
RH15070 150 70 11.5 16.5 53 5.008 5
RH15095 150 95 13.5 16.5 53 3.212 5
RH150120 150 120 15.5 16.5 53 1.248 5
RH18595 185 95 13.5 18.5 53 5.824 5
RH185120 185 120 15.5 18.5 53 3.756 5
RH185150 185 150 17.0 18.5 53 1.660 5
RH240120 240 120 15.5 21.0 55 7.412 5
RH240150 240 150 17.0 21.0 55 5.740 5
RH240185 240 185 19.0 21.0 55 3.036 5
RH300150 300 150 17.0 24.0 58 11.200 5
RH300185 300 185 19.0 24.0 58 8.390 5
RH300240 300 240 21.5 24.0 58 4.526 5
RH400185 400 185 19.0 27.0 80 20.100 5
RH400240 400 240 21.5 27.0 80 14.270 5
RH400300 400 300 24.5 27.0 80 8.800 5

68
1
Tool application chart
Compression cable lugs and compression joints

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 6-50 K05D 235


crimping tools
10-120 K06D 237
25-150 K09D 238
Mechanical, electrical, 6-120 K354 246 330
pneumatic crimping tools
6-185 K18 248 338
with interchangeable
dies / heads 6-240 K22 250 343
Hand hydraulic 6-185 HK6018 292 338
crimping tools
HK60UNV +UA18 473 338
6-300 HK6022 294 343
HK60UNV +UA22 473 343
16-300 HK12030 298 348
HK12042 300 348
HK120U 302 348
120-1000 HK45 321 358
Battery powered 6-120 EK354ML 262 330
crimping tools
EK354 266 330
6-185 EK505 268 334
EK5018 270 338
EK60UNV +UA18 476 338
EKM60UNV +UA18 475 338
6-300 EK6022 247 343
EKM6022 272 343
EK60UNV +UA22 476 343
EKM60UNV +UA22 475 343
16-300 EK12032 280 348
EK12042 282 348
EK120U 284 348
EK120UNV +UA12T 477 348
EK135FT +UA15T 286 348
400-625 EK135FT 286 352
Hydraulic 6-185 THK18 306 338
crimping systems
6-240 THK22 308 343
HK122EL380 322 343
16-625 HK252 320 354
HK252EL380 323 354
Hydraulic 6-185 PK18 306 338
crimping heads
PK60UNV +UA18 474 338
6-300 PK22 308 343
PK60UNV +UA22 474 343
16-300 PK12042 312 348
PK120U 314 348
16-625 PK252 316 354
120-1000 PK45 318 358

69
Electrical connection systems
Copper compression cable lugs and connectors acc. to DIN

Tool application chart


Double compression cable lugs

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 2x50-2x70 K22 250 343


pneumatic crimping tools
with interchangeable
dies / heads
Hand hydraulic 2x50-2x70 HK6022 294 343
crimping tools
HK60UNV +UA22 473 343
2x50-2x95 HK12030 298 348
HK12042 300 348
HK120U 302 348
Battery powered 2x50-2x70 EK6022 274 343
crimping tools
EKM6022 272 343
EK60UNV +UA22 476 343
EKM60UNV +UA22 475 343
2x50-2x95 EK12032 280 348
EK12042 282 348
EK120U 284 348
EK135FT +UA15T 286 348
EK120UNV +UA12T 477 348
Hydraulic 2x50-2x70 THK22 308 343
crimping systems
2x50-2x95 HK122EL380 322 348
2x50-2x120 HK252 320 354
HK252EL380 323 354
Hydraulic 2x50-2x70 PK22 308 343
crimping heads
PK60UNV +UA22 474 343
2x50-2x95 PK12042 312 348
PK120U 314 348
2x50-2x120 PK252 316 354

70
1

71
Electrical connection systems
Terminals, connectors and pin terminals to DIN - Cu

PUNCHED - SOLDERLESS
TERMINALS MADE FROM
COPPER TO DIN 46234
Unlike the tubular cable lugs, Klauke solderless terminals are punched from a sheet,
bent and then hard soldered in the crimp area. The grooved profile on the inside
ensures higher conductor pull-out values. This product’s small dimensions make it
the ideal solution for confined areas.

In brief
Reliable crimping due to high-quality solder seam
``
Small dimensions for confined areas
``
Suitable for multi-stranded, fine-stranded and
``
superfine-stranded conductors

72
1
` Hard soldered for reliable contact

The quality of Klauke cable lugs is also evident during the


crimping operation: The solderless terminal always remains
intact due to the high-quality solder seam. Guaranteed quality.

◾ Reliable contact due to high-quality solder seam


and tinning
◾ Best possible contacting with ribbed profile
◾ Optimum solution for confined areas thanks to
highly-compact dimensions
◾ Insulated and non-insulated versions

` Well insulated

Klauke products make your day-to-day work easier.


Thanks to the widened insulation, the conductor can be very
conveniently inserted into our insulated solderless terminals.
The insulation remains intact even after crimping, eliminating
the need for retrospective insulation. Everything accomplished
in one operation.

◾ Easy to use thanks to widened sleeve


◾ No additional insulation, hence fast processing
◾ As a fork-type, ideal for connecting meters in
confined areas for example
◾ Easy conductor insertion thanks to widened sleeve

73
Electrical connection systems
Terminals, connectors and pin terminals to DIN - Cu

Solderless terminals to DIN, Cu

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
To DIN 46234
``
High-quality brazing process in the crimp area
``

Characteristics
▪ Improved contact properties due to grooved profile
Material
▪ Copper (ETP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 82
Additional information
▪ * = not standardised
▪ 0.5 - 6 mm² not UL-tested

Nominal Nominal Dimension mm Weight/


cross section size 100 pcs. Packing
mm² to DIN Part No. Hint a b d1 d2 l s ~ kg unit/pcs
2.5 - 1 162025 5 6 1.6 2.8 11 0.8 0.060 100
3-1 16203 5 6 1.6 3.2 11 0.8 0.060 100
3.5 - 1 162035 5 6 1.6 3.7 11 0.8 0.055 100
4-1 16204 5 8 1.6 4.3 12 0.8 0.070 100
0.5 - 1
5-1 16205 5 10 1.6 5.3 13 0.8 0.090 100
6-1 16206 * 5 11 1.6 6.5 15 0.8 0.080 100
8-1 16208 * 5 14 1.6 8.4 17 0.8 0.130 100
10 - 1 162010 * 5 18 1.6 10.5 19 0.8 0.130 100
3 - 2.5 16303 5 6 2.3 3.2 11 0.8 0.065 100
4 - 2.5 16304 5 8 2.3 4.3 12 0.8 0.080 100
3.5 - 2.5 163035 5 6 2.3 3.7 11 0.8 0.065 100
5 - 2.5 16305 5 10 2.3 5.3 14 0.8 0.090 100
1.5 - 2.5
6 - 2.5 16306 5 11 2.3 6.5 16 0.8 0.110 100
8 - 2.5 16308 5 14 2.3 8.4 17 0.8 0.130 100
10 - 2.5 163010 * 5 15 2.3 10.5 17 0.8 0.160 100
12 - 2.5 163012 * 5 18 2.3 13.0 19 0.8 0.160 100
4-6 16504 6 8 3.6 4.3 14 1.0 0.140 100
5-6 16505 6 10 3.6 5.3 15 1.0 0.160 100
6-6 16506 6 11 3.6 6.5 16 1.0 0.170 100
4-6
8-6 16508 6 14 3.6 8.4 19 1.0 0.220 100
10 - 6 165010 6 18 3.6 10.5 21 1.0 0.290 100
12 - 6 165012 * 6 18 3.6 13.0 21 1.0 0.280 100
5 - 10 16525 8 10 4.5 5.3 16 1.1 0.230 100
6 - 10 16526 8 11 4.5 6.5 17 1.1 0.24 100
10 8 - 10 16528 8 14 4.5 8.4 20 1.1 0.340 100
10 - 10 165210 8 18 4.5 10.5 21 1.1 0.340 100
12 - 10 165212 8 22 4.5 13.9 23 1.1 0.420 100
5 - 16 16535 10 11 5.8 5.3 20 1.2 0.390 100
6 - 16 16536 10 11 5.8 6.5 20 1.2 0.380 100
16 8 - 16 16538 10 14 5.8 8.4 22 1.2 0.43 100
10 - 16 165310 10 18 5.8 10.5 24 1.2 0.500 100
12 - 16 165312 10 18 5.8 10.5 24 1.2 0.500 100

see next page

74
1
Solderless terminals to DIN, Cu

Nominal Nominal Dimension mm Weight/


cross section size 100 pcs. Packing
mm² to DIN Part No. Hint a b d1 d2 l s ~ kg unit/pcs
5 - 25 16545 11 12 7.5 5.3 25 1.5 0.750 100
6 - 25 16546 11 12 7.5 6.5 25 1.5 0.750 100
8 - 25 16548 11 16 7.5 8.4 25 1.5 0.750 100
25
10 - 25 165410 11 18 7.5 10.5 26 1.5 0.750 100
12 - 25 165412 11 22 7.5 13.0 31 1.5 0.920 100
16 - 25 165416 11 28 7.5 17.0 35 1.5 1.320 100
6 - 35 16556 12 16 9.0 8.4 26 1.6 0.980 100
8 - 35 16558 12 16 9.0 8.4 26 1.6 0.980 100
35 10 - 35 165510 12 18 9.0 10.5 27 1.6 1.000 100
12 - 35 165512 12 22 9.0 13.0 31 1.6 1.260 100
16 - 35 165516 12 28 9.0 17.0 36 1.6 1.550 100
6 - 50 16566 16 18 11.0 6.5 34 1.8 1.650 100
8 - 50 16568 16 18 11.0 8.4 34 1.8 1.650 100
50 10 - 50 165610 16 18 11.0 10.5 34 1.8 1.600 100
12 - 50 165612 16 22 11.0 13.0 36 1.8 1.800 100
16 - 50 165616 16 28 11.0 17.0 40 1.8 2.100 100
6 - 70 16576 18 22 13.0 6.5 38 2.0 2.600 50
8 - 70 16578 18 22 13.0 8.4 38 2.0 2.500 50
70 10 - 70 165710 18 22 13.0 10.5 38 2.0 2.500 50
12 - 70 165712 18 22 13.0 13.0 38 2.0 2.400 50
16 - 70 165716 18 28 13.0 17.0 42 2.0 2.700 50
8 - 95 16588 20 24 15.0 8.4 42 2.5 4.300 50
10 - 95 165810 20 24 15.0 10.5 42 2.5 4.1 50
95
12 - 95 165812 20 24 15.0 13.0 42 2.5 3.900 50
16 - 95 165816 20 28 15.0 17.0 44 2.5 4.100 50
8 - 120 16598 22 24 17.0 8.4 44 3.0 5.601 50
10 - 120 165910 22 24 17.0 10.5 44 3.0 5.600 50
120
12 - 120 165912 22 24 17.0 13.0 44 3.0 5.400 50
16 - 120 165916 22 28 17.0 17.0 48 3.0 5.800 50
10 - 150 166010 24 30 19.0 10.5 50 3.2 7.600 50
150 12 - 150 166012 24 30 19.0 13.0 50 3.2 7.600 50
16 - 150 166016 24 30 19.0 17.0 50 3.2 7.500 50
12 - 185 166112 28 36 21.0 13.0 50 3.5 11.300 50
185
16 - 185 166116 28 36 21.0 17.0 50 3.5 11.300 50
12 - 240 166212 32 38 23.5 13.0 56 4.0 15.900 25
240
16 - 240 166216 32 38 23.5 17.0 56 4.0 15.900 25

75
Electrical connection systems
Terminals, connectors and pin terminals to DIN - Cu

Insulated solderless terminals, Cu with Easy-Entry

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
High-quality brazing process in the crimp area
``
Fast preparation as no additional insulation of the crimped connection is
``
required
Simple processing due to crimping over the insulation
``

Characteristics
▪ Insulating, halogen-free with easy-entry cable insertion
▪ Dimensions in tube according to DIN 46234
▪ Improved contact properties due to grooved profile
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 84

Dimension mm Gewicht Gewicht


Nominal cross Part 100 St. ~kg 100 St. ~kg Packing unit/
section mm² No. Colour d12 d13 d2 Gl1 l10 Cu Ges. pcs
6525 6.7 8.6 5.3 34.0 19.0 0.27 0.27 100
6526 6.7 8.6 6.5 34.0 19.0 0.24 0.28 100
10 6528 6.7 8.6 8.4 37.5 19.0 0.29 0.33 100
65210 6.7 8.6 10.5 41.5 19.0 0.34 0.38 100
65212 6.7 8.6 13.0 45.5 19.0 0.42 0.46 100
6535 7.7 9.6 5.3 39.5 20.5 0.39 0.44 100
6536 7.7 9.6 6.5 39.5 20.5 0.38 0.43 100
16 6538 7.7 9.6 8.4 41.5 20.5 0.43 0.48 100
65310 7.7 9.6 10.5 43.5 20.5 0.50 0.55 100
65312 7.7 9.6 13.0 50.5 20.5 0.58 0.63 100
6545 11.0 13.0 5.3 40.0 20.0 0.75 0.84 50
6546 11.0 13.0 6.5 42.5 20.0 0.69 0.78 50
6548 11.0 13.0 8.4 43.0 20.0 0.75 0.84 50
25
65410 11.0 13.0 10.5 45.0 20.0 0.80 0.89 50
65412 11.0 13.0 13.0 51.0 20.0 0.92 1.00 50
65416 11.0 13.0 17.0 59.0 20.0 1.32 1.40 50
6556 12.7 15.0 6.5 44.0 22.5 1.01 1.14 50
6558 12.7 15.0 8.4 44.5 22.5 0.98 1.10 50
35 65510 12.7 15.0 10.5 46.5 22.5 1.00 1.12 50
65512 12.7 15.0 13.0 52.5 22.5 1.26 1.38 50
65516 12.7 15.0 17.0 54.5 22.5 1.55 1.67 50
6566 15.4 18.0 6.5 54.5 27.5 1.65 1.90 50
6568 15.4 18.0 8.4 60.5 27.5 1.65 1.90 50
50 65610 15.4 18.0 10.5 60.5 27.5 1.60 1.85 50
65612 15.4 18.0 13.0 60.5 27.5 1.80 2.05 50
65616 15.4 18.0 17.0 67.5 27.5 2.10 2.35 50

see next page

76
1
Insulated solderless terminals, Cu with Easy-Entry

Dimension mm Weight Weight


Nominal cross Part 100 pcs. ~kg 100 pcs. ~kg Packing unit/
section mm² No. Colour d12 d13 d2 Gl1 l10 Cu Total pcs
6576 17.4 20.0 6.5 61.5 30.5 2.60 2.90 50
6578 17.4 20.0 8.4 61.5 30.5 2.50 2.80 50
70 65710 17.4 20.0 10.5 66.5 30.5 2.50 2.80 50
65712 17.4 20.0 13.0 66.5 30.5 2.40 2.70 50
65716 17.4 20.0 17.0 70.5 30.5 2.70 3.00 50
65810 20.5 23.5 10.5 70.0 34.0 4.10 4.50 25
95 65812 20.5 23.5 13.0 70.0 34.0 3.90 4.40 25
65816 20.5 23.5 17.0 76.0 34.0 4.10 4.50 25
65910 23.5 26.7 10.5 79.0 36.0 5.60 6.10 25
120 65912 23.5 26.7 13.0 82.0 36.0 5.40 5.90 25
65916 23.5 26.7 17.0 90.0 36.0 5.80 6.30 25
66010 26.0 29.2 10.5 80.0 39.0 7.60 8.40 25
150 66012 26.0 29.2 13.0 83.0 39.0 7.60 8.40 25
66016 26.0 29.2 17.0 83.0 39.0 7.50 8.30 25

Insulated pin terminals, Cu with Easy-Entry

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
High-quality brazing process in the crimp area
``
Fast preparation as no additional insulation of the crimped connection
``
is required

Characteristics
▪ Insulating, halogen-free with easy-entry cable insertion
▪ Improved contact properties due to grooved profile
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 84

Dimension mm Weight Weight


Nominal cross 100 pcs. ~kg 100 pcs. ~kg Packing unit/
section mm² Part No. Colour b d12 d13 Gl1 l10 Cu Total pcs
10 ST1716IS 4.3 7.4 9.4 33.0 19.0 0.27 0.31 100
16 ST1717IS 5.5 8.6 10.6 38.0 20.0 0.39 0.44 100
25 ST1718IS 6.8 12.5 14.5 43.5 23.5 0.63 0.73 50
35 ST1719IS 8.0 14.0 16.4 51.5 27.5 1.17 1.34 50
50 ST1720IS 9.5 15.5 18.0 59.0 33.0 1.79 2.10 50
70 ST1721IS 11.0 18.0 20.5 69.0 38.0 2.92 3.20 50
95 ST1722IS 12.5 20.7 23.5 71.0 40.0 4.30 4.70 25

77
Electrical connection systems
Terminals, connectors and pin terminals to DIN - Cu

Solderless terminals, Cu, fork type

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
Dimensions in tube to 6 mm² to DIN 46234
``
Simple fork-type mounting
``
High-quality brazing process in the crimp area
``

Characteristics
▪ Improved contact properties due to grooved profile
Material
▪ Copper (ETP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 82
Additional information
▪ 0.5 - 6 mm² not UL-certified

Nominal Dimension mm Weight


cross section Nominal size 100 pcs. Packing unit/
mm² to DIN Part No. a b d1 d2 l s ~kg pcs
3-1 1620C3 5.0 6.0 1.6 3.2 11.0 0.8 0.060 100
3.5 - 1 1620C35 5.0 6.0 1.6 3.7 11.0 0.8 0.060 100
0.5 - 1 4-1 1620C4 5.0 6.8 1.6 4.3 12.0 0.8 0.070 100
5-1 1620C5 5.0 10.0 1.6 5.3 13.0 0.8 0.090 100
6-1 1620C6 5.0 11.0 1.6 6.5 15.0 0.8 0.080 100
3 - 2.5 1630C3 5.0 5.5 2.3 3.2 13.8 0.8 0.065 100
3.5 - 2.5 1630C35 5.0 6.0 2.3 3.7 11.0 0.8 0.065 100
1.5 - 2.5 4 - 2.5 1630C4 5.0 6.8 2.3 4.3 12.0 0.8 0.080 100
5 - 2.5 1630C5 5.0 10.0 2.3 5.3 14.0 0.8 0.090 100
6 - 2.5 1630C6 5.0 11.0 2.3 6.5 16.0 0.8 0.110 100
4-6 1650C4 6.0 8.0 3.6 4.3 14.0 1.0 0.140 100
5-6 1650C5 6.0 10.0 3.6 5.3 15.0 1.0 0.160 100
4-6
6-6 1650C6 6.0 11.0 3.6 6.5 16.0 1.0 0.170 100
8-6 1650C8 6.0 14.0 3.6 8.4 19.0 1.0 0.220 100
5 - 10 1652C5 10.0 10.0 4.3 5.3 19.0 1.0 0.240 100
10
6 - 10 1652C6 10.0 11.0 4.3 6.4 21.0 1.0 0.260 100
6 - 16 1653C6 11.5 11.0 5.4 6.4 24.0 1.0 0.350 100
16
8 - 16 1653C8 11.5 15.0 5.4 8.4 27.0 1.0 0.420 100

78
1
Pin terminals to DIN, Cu

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
Nominal cross-sections 0.5 - 6 mm² to DIN 46230
``
High-quality brazing process in the crimp area
``

Characteristics
▪ Improved contact properties due to grooved profile
Material
▪ Copper (ETP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 82
Additional information
▪ * = not standardised
▪ 0.5 - 6 mm² not UL-tested

Nominal
cross Nominal Dimension mm Weight
section size 100 pcs. Packing
mm² to DIN Part No. Typ Hint a b d1 d2 l1 l2 s h ~kg unit/pcs
0.5 - 1 1 ST1705 A 5.0 -- 1.8 1.9 17.0 10 0.8 -- 0.060 100
1.5 - 2.5 2.5 ST1710 A 5.0 -- 2.3 1.9 17.0 10 0.8 -- 0.072 100
4-6 6 ST1715 A 6.0 -- 3.6 2.7 20.0 11 1.0 -- 0.160 100
10 -- ST1716 B * 10.0 4.3 4.3 -- 24.5 11 1.0 2.0 0.270 100
16 -- ST1717 B * 11.5 5.8 5.4 -- 29.5 15 1.0 2.0 0.390 100
25 -- ST1718 B * 13.5 6.8 6.7 -- 33.5 15 1.2 2.4 0.630 100
35 -- ST1719 B * 16.0 8.0 8.2 -- 40.5 20 1.5 3.2 1.170 50
50 -- ST1720 B * 19.0 9.5 9.5 -- 45.0 20 1.8 3.6 1.790 50
70 -- ST1721 B * 24.0 11.0 11.2 -- 55.0 23 2.0 4.0 2.920 50
95 -- ST1722 B * 24.0 12.5 13.5 -- 55.0 23 2.5 5.0 4.300 50

79
Electrical connection systems
Terminals, connectors and pin terminals to DIN - Cu

Insulated solderless terminals for meter connections, Cu, fork type

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
Special design for meter connection
``
High-quality brazing process in the crimp area
``
Fast preparation as no additional insulation of the crimped connection is
``
required

Characteristics
▪ Improved contact properties due to grooved profile
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 84

Dimension mm Gewicht Gewicht


Nominal cross Part 100 St. ~kg 100 St. ~kg Packing unit/
section mm² No. Colour d12 d13 d2 Gl1 l10 Cu Ges. pcs
652C5 7.0 9.6 5.3 33.5 19.0 0.24 0.28 100
10
652C6 7.0 9.6 6.4 33.5 19.0 0.26 0.30 100
16 653C6 8.6 10.6 6.4 37.5 20.5 0.35 0.40 100

Solderless connectors to DIN, Cu, short type

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
To DIN 46341, Part 1, Form A
``
`Ìdeal for connecting differing conductor cross-sections

Characteristics
▪ Simple cable entry due to internal chamfer
▪ Annealed material optimises material and crimping properties
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 82

Dimension mm
Nominal cross Nominal size Weight
section mm² to DIN Part No. d1 d4 l 100 pcs. ~kg Packing unit/pcs
0.5 - 1 1 1620K 1.6 3.2 8 0.045 100
1.5 - 2.5 2.5 1630K 2.3 3.9 8 0.055 100
4-6 6 1650K 3.6 5.6 9 0.090 100
10 10 1652K 4.5 6.7 10 0.170 100
16 16 1653K 5.8 8.2 11 0.260 100
25 25 1654K 7.5 10.5 14 0.510 100
35 35 1655K 9.0 12.2 16 0.730 100
50 50 1656K 11.0 14.6 19 1.200 100
70 70 1657K 13.0 17.0 19 1.530 50
95 95 1658K 15.0 20.0 20 2.370 50
120 120 1659K 16.5 22.5 22 3.450 50
150 150 1660K 19.0 25.4 26 5.060 50

80
1
Solderless connectors to DIN, Cu, long type

For round conductors, e.g. to DIN EN 60228 Cl. 2, 5 and 6


``
To DIN 46341, Part 1, Form B
``
Simple and safe processing due to butt mark
``

Characteristics
▪ Simple cable entry due to internal chamfer
▪ Annealed material optimises material and crimping properties
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 82

Dimension mm
Nominal cross Nominal size Weight
section mm² to DIN Part No. d1 d4 l 100 pcs. ~kg Packing unit/pcs
0.5 - 1 1 1620L 1.6 3.2 15 0.08 100
1.5 - 2.5 2.5 1630L 2.3 3.9 15 0.10 100
4-6 6 1650L 3.6 5.6 15 0.19 100
10 10 1652L 4.5 6.7 21 0.36 100
16 16 1653L 5.8 8.2 26 0.62 100
25 25 1654L 7.5 10.5 29 1.11 100
35 35 1655L 9.0 12.2 32 1.50 100
50 50 1656L 11.0 14.6 38 2.44 100
70 70 1657L 13.0 17.0 42 3.54 50
95 95 1658L 15.0 20.0 48 5.87 50
120 120 1659L 16.5 22.5 52 8.46 50
150 150 1660L 19.0 25.4 56 10.86 50

81
Electrical connection systems
Terminals, connectors and pin terminals to DIN - Cu

Tool application chart


Solderless terminals to DIN 46234, pin terminals to DIN 46230,
solderless connectors to DIN 46341
Part 1 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 0.5-16 K25 230


crimping tools
16-95 K95 230
TK95 231
Mechanical, electrical, 0.5-10 K50 244 326
pneumatic crimping tools
EK50ML 254 326
with interchangeable
dies / heads K507 243
0.75-2.5 KP1 +KP232 240
KP1L +KP232 240
4-10 KP1 +KP242 240
KP1L +KP242 240
10-35 K354 246 330
10-70 K18 248 338
K22 250 343
Hand hydraulic 10-70 HK6018 292 338
crimping tools
HK60UNV +UA18 473 338
HK6022 294 343
HK60UNV +UA22 473 343
16-150 HK12030 298 349
HK12042 300 349
HK120U 302 349
Battery powered 0.5-10 EK1550ML 258 326
crimping tools
0.75-2.5 EKP1ML +KP232 260
4-10 EKP1ML +KP242 260
10-35 EK354ML 262 330
EK354 266 330
10-50 EK505 268 334
10-70 EK5018 270 338
EK60UNV +UA18 476 338
EKM60UNV +UA18 475 338
EK6022 247 343
EKM6022 272 343
EK60UNV +UA22 476 343
EKM60UNV +UA22 475 343
10-240 EKM60ID 278
16-150 EK12032 280 349
EK12042 282 349
EK120U 284 349
EK135FT +UA15T 286 349
EK120UNV +UA12T 477 349
35-240 EK120ID 279

see next page

82
1
Tool application chart
Solderless terminals to DIN 46234, pin terminals to DIN 46230,
solderless connectors to DIN 46341
Part 2 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Hydraulic 10-70 THK18 306 338


crimping systems
THK22 308 343
16-150 HK122EL380 322 349
16-240 HK252 320 354
HK252EL380 323 354
Hydraulic 10-70 PK18 306 338
crimping heads
PK60UNV +UA18 474 338
PK22 308 343
PK60UNV +UA22 474 343
10-240 PK60ID 311
16-150 PK12042 312 349
PK120U 314 349
16-240 PK252 316 354

83
Electrical connection systems
Terminals, connectors and pin terminals to DIN - Cu

Tool application chart


Isolierte Quetschkabelschuhe
Isolierte Stiftkabelschuhe

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 10-16 K16 223


crimping tools
Mechanical, electrical, 10-16 K50 244 327
pneumatic crimping tools
EK50ML 254 327
with interchangeable
dies / heads K354 246 327
10-50 K18 248 338
10-70 K22 250 343
Hand hydraulic 10-50 HK6018 292 338
crimping tools
HK60UNV +UA18 473 338
10-70 HK6022 294 343
HK60UNV +UA22 473 343
10-95 HK12030 298 349
HK12042 300 349
HK120U 302 349
Battery powered 10-16 EK1550ML 258 327
crimping tools
EK354ML 262 330
EK354 266 330
10-50 EK5018 270 338
EK60UNV +UA18 476 338
EKM60UNV +UA18 475 338
10-70 EK6022 274 343
EKM6022 272 343
EK60UNV +UA22 476 343
EKM60UNV +UA22 475 343
10-95 EK12032 280 349
EK12042 282 349
EK120U 284 349
EK135FT +UA15T 286 349
EK120UNV +UA12T 477 349
Hydraulic 10-50 THK18 306 338
crimping systems
10-70 THK22 308 343
10-150 HK252 320 355
Hydraulic 10-50 PK18 306 338
crimping heads
PK60UNV +UA18 474 338
10-70 PK22 308 343
PK60UNV +UA22 474 343
10-95 PK12042 312 349
PK120U 314 349
10-150 PK252 316 355

84
1

85
Electrical connection systems
Sleeves for compacted conductors and sector-shaped conductors - copper

COMPENSATING - SLEEVES FOR


COPPER SECTOR-SHAPED AND
COMPACTED CONDUCTORS
With the right sleeve, copper sector-shaped conductors are easy to crimp all the way
round and can then be conveniently inserted into the cable lug. Klauke sleeves for
compacted conductors compensate the difference between the compacted conductor
and cable lug - ensuring reliable connections.

In brief
Kürze
For
zumround
`` crimpingvon
Rundpressen sector-shaped
Sektorleiternconductors
Brings
`` compacted Leiter
bringt verdichtete conductors to gewünschte
auf das the required Volumen
volume
Good
guter conductivity
`` duehochwertiges
Leitwert durch to high-quality copper
Kupfer
Available
verfügbarfor
`` fürDIN
DIN-and
undtubular cable lugs
Rohrkabelschuhe

Note: TheHülsen
Hint: Die sleevesfürforSektorleiter
sector-shaped
müssen
conductors must be crimped with
mit Rundrückeneinsätzen
pre-rounding dies.
verpresst werden.

86
1
` Filled in two steps

Making it easy for you: Use the Klauke sleeves to bring ◾ Simple filling of compacted conductors
compacted conductors to the required volume in just two work ◾ For nominal cross-sections of up to 400 mm2
steps: Simply attach the sleeve to the stripped conductor and ◾ High-quality material reduces contact resistance
insert it into the appropriate cable lug - done. ◾ No special solutions required: existing tool can be used
for reliable crimping
No additional tools and no special solutions required.

` Pre-rounded sector-shaped conductors

Pre-rounds 3 and 4-sector-shaped conductors without special


cable lugs - using Klauke sleeves.

◾ For pre-rounding of sector-shaped conductors


◾ Suitable for 3- and 4-sector-shaped conductors at angles
of 120° and 90°
◾ Nominal cross-section up to 240 mm2
◾ No splicing of conductors
◾ No special cable lugs required
◾ Lower storage costs

` The right sleeve for every cable lug

With Klauke, everything fits together. The diameter and length


of the sleeve are adapted to the required cable lug to ensure
optimum crimping.

◾ Reliable crimping in a just a few steps


◾ Sleeves accurately matched to the Klauke system

87
Electrical connection systems
Sleeves for compacted conductors and sector-shaped conductors - copper

Sleeves for compacted conductors, for tubular cable lugs and connector standard type

For multi-stranded, compacted conductors e.g. to DIN EN 60228 Cl. 2


``
Allows the use of Klauke tubular cable lugs and connectors, standard type,
``
on compacted conductors

Characteristics
▪ Annealed material optimises material and crimping properties
Material
▪ Copper (HCP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-7

Dimension mm
Nominal cross section Weight
mm² Part No. d1 d4 l 100 pcs. ~kg Packing unit/pcs
16 VHR16 5.0 5.3 11 0.024 100
25 VHR25 6.4 6.7 14 0.038 100
35 VHR35 7.7 8.2 15 0.083 100
50 VHR50 9.0 9.5 18 0.118 50
70 VHR70 10.6 11.2 19 0.173 50
95 VHR95 12.4 13.0 21 0.223 50
120 VHR120 13.9 14.5 22 0.261 50
150 VHR150 15.4 16.0 26 0.342 25
185 VHR185 17.6 18.2 26 0.396 25
240 VHR240 19.9 20.5 30 0.508 25
300 VHR300 22.4 23.0 38 0.723 10
400 VHR400 25.4 26.2 38 1.108 10

88
1
Sleeves for compacted conductors, for tubular cable lugs and connector DIN type

For multi-stranded, compacted conductors e.g. to DIN EN 60228 Cl. 2


``
Allows the use of Klauke DIN compression cable lugs and connectors for
``
compacted conductors

Characteristics
▪ Annealed material optimises material and crimping properties
Material
▪ Copper (HCP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-7

Dimension mm
Nominal cross section Weight
mm² Part No. d1 d4 l 100 pcs. ~kg Packing unit/pcs
16 VHD16 5.0 5.3 16 0.035 100
25 VHD25 6.4 6.7 16 0.043 100
35 VHD35 7.7 8.2 17 0.094 100
50 VHD50 9.0 9.5 23 0.151 50
70 VHD70 10.6 11.2 24 0.219 50
95 VHD95 12.4 13.0 28 0.298 50
120 VHD120 13.9 14.5 30 0.357 50
150 VHD150 15.4 16.0 30 0.395 25
185 VHD185 17.6 18.2 38 0.579 25
240 VHD240 19.9 20.5 38 0.645 25
300 VHD300 22.4 23.0 48 0.913 5
400 VHD400 25.4 26.2 58 1.692 5

89
Electrical connection systems
Sleeves for compacted conductors and sector-shaped conductors - copper

Sleeves for sector shaped conductors, 3-core cable

For multi-stranded, sector shaped conductors, e.g. to DIN EN 60228


``
For tubular cable lugs and connectors, standard version and DIN
``
compression cable lugs and connectors
To simplify pre-rounding of 3-core cables (120° angle)
``
Prevents sector shaped conductors from de-stranding during pre-rounding
``

Characteristics
▪ Annealed material optimises material and crimping properties
Material
▪ Copper (HCP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ For round crimping dies, see „Crimping dies“
▪ Refer to the installation instructions in the technical appendix on page i-7

Weight
Nominal cross section mm² Part No. Dimension mm für l 100 pcs. ~kg Packing unit/pcs
Standard type
35 VHR353 14 0.08 100
50 VHR503 17 0.17 50
70 VHR703 18 0.29 50
95 VHR953 22 0.45 50
120 VHR1203 23 0.49 50
150 VHR1503 25 0.58 25
185 VHR1853 25 0.80 25
240 VHR2403 30 1.04 25
DIN version
35 VHD353 17,5 0.11 100
50 VHD503 25,0 0.26 50
70 VHD703 25,0 0.39 50
95 VHD953 32,0 0.66 50
120 VHD1203 32,0 0.68 50
150 VHD1503 32,0 0.74 25
185 VHD1853 35,0 1.13 25
240 VHD2403 35,0 1.22 25

90
1
Sleeves for sector shaped conductors, 4-core cable

For multi-stranded, sector shaped conductors, e.g. to DIN EN 60228


``
For tubular cable lugs and connectors, standard version and DIN
``
compression cable lugs and connectors
To simplify pre-rounding of 4-core cables (90° angle)
``
Prevents sector shaped conductors from de-stranding during pre-rounding
``

Characteristics
▪ Annealed material optimises material and crimping properties
Material
▪ Copper (HCP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-7
▪ For round crimping dies, see „Crimping dies“

Weight
Nominal cross section mm² Part No. Dimension mm für l 100 pcs. ~kg Packing unit/pcs
Standard type
35 VHR354 14 0.13 100
50 VHR504 17 0.17 50
70 VHR704 18 0.28 50
95 VHR954 22 0.40 50
120 VHR1204 23 0.51 50
150 VHR1504 25 0.57 25
185 VHR1854 25 0.78 25
240 VHR2404 30 0.85 25
DIN version
35 VHD354 17.5 0.11 100
50 VHD504 25.0 0.25 50
70 VHD704 25.0 0.38 50
95 VHD954 32.0 0.63 50
120 VHD1204 32.0 0.71 50
150 VHD1504 32.0 0.73 25
185 VHD1854 35.0 1.09 25
240 VHD2404 35.0 1.13 25

91
Electrical connection systems
Aluminium compression cable lugs and connectors to DIN

RELIABLE - ALUMINIUM
COMPRESSION CABLE LUGS
AND CONNECTORS TO DIN
Light and extremely reliable: Klauke aluminium compression cable lugs are both.
Contact grease breaks down the oxidation layer, high-quality tinning facilitates the
contact with copper in dry environments. For the toughest demands, all cable lugs
and most cable lugs and connectors are IEC-tested for safety.
We offer a solution for practically every problem.

In brief
Aluminium cable lugs and connectors according to and
``
based on DIN standards
Tested to the stringent IEC 61238-1
``
Appropriate solutions to 30 kV
``
Also for power lines and conductor wires
``
`
Tinned and non-tinned versions available
``

92
1
` Deep drawn

Deep-drawn connectors are produced with barrier and ◾ Barrier design with oil stop
precisely to DIN 46329. Thanks to the special production ◾ Filled with contact grease as standard
method, there is absolutely no ingress or escaping of liquids ◾ In the tinned version, also suitable for connecting to
through the cable lug flange. copper in dry environments
◾ For moist environments, we recommend Klauke
connectors made from aluminium/copper

` Same excellent quality

Because we at Klauke have our own manufacturing facilities,


our products are always the same consistently high quality.
No matter which cable lug or connector you need, the Klauke
system guarantees you the best results.

◾ Constant qualities in many forms


◾ Connections according to or based on DIN standards
◾ Simple processing with DIN hexagonal crimping
or optionally EKM60ID
◾ Guaranteed safety through IEC 61238-1 tests

Narrow crimping
` Flexibility in power line construction
Cross-section
In power line construction too, Klauke products provide the
flexible and reliable solution.
Code

For special solutions, contact us directly. We can make them


for you.

Ø hole

Manufacturer’s mark

93
Electrical connection systems
Aluminium compression cable lugs and connectors to DIN

Compression cable lugs to DIN, Al

For non-tension connections of aluminium conductors to DIN EN 60228


``
and aluminium cables to DIN EN 50182
For pre-rounded sector shaped conductors
``
To DIN 46329
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Barrier design with oil stop
▪ Optional tin-plated (20 µm) version to connect copper bus bars in dry indoor areas
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
▪ Unique tool assignment due to DIN die coding
Material
▪ E-aluminium
Surface
▪ Bright
Technical instructions
▪ Tool: see page 103
Additional information
▪ Part Number appendix for tinned version „V“
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded
▪ 70 - 240 mm² UL-tested
▪ * = not standardised

Nominal cross
section mm² Dimension mm Number of crimps
Weight
Size of Al 100 pcs. Packing
bolt dia. Part No. rm/sm se Hint Code a b d1 d2 l (7 mm) Al (wide) ~kg unit/pcs
M8 263R8 16 -- * 12 30 20 5.8 8.4 50 4 2 1.20 4
M 10 263R10 16 -- * 12 30 20 5.8 10.5 50 4 2 1.20 4
M8 264R8 25 -- 12 30 25 6.8 8.4 50 4 2 1.30 4
M 10 264R10 25 -- 12 30 25 6.8 10.5 50 4 2 1.24 4
M 12 264R12 25 -- 12 30 25 6.8 13.0 50 4 2 1.22 4
M8 265R8 35 50 14 42 25 8.0 8.4 62 5 2 2.50 4
M 10 265R10 35 50 14 42 25 8.0 10.5 62 5 2 1.98 4
M 12 265R12 35 50 14 42 25 8.0 13.0 62 5 2 2.50 4
M8 266R8 50 70 16 42 25 9.8 8.4 62 5 2 2.75 4
M 10 266R10 50 70 16 42 25 9.8 10.5 62 5 2 2.70 4
M 12 266R12 50 70 16 42 25 9.8 13.0 62 5 2 2.65 4
M8 267R8 70 95 18 52 25 11.2 8.4 72 6 3 3.45 4
M 10 267R10 70 95 18 52 25 11.2 10.5 72 6 3 3.80 4
M 12 267R12 70 95 18 52 25 11.2 13.0 72 6 3 3.35 4
M 10 268R10 95 120 22 56 25 13.2 10.5 75 6 3 6.90 4
M 12 268R12 95 120 22 56 25 13.2 13.0 75 6 3 4.92 4
M 16 268R16 95 120 * 22 56 25 13.2 17.0 75 6 3 6.00 4
M 10 269R10 120 150 22 56 30 14.7 10.5 80 6 3 5.95 4
M 12 269R12 120 150 22 56 30 14.7 13.0 80 6 3 5.84 4
M 16 269R16 120 150 22 56 30 14.7 17.0 80 6 3 6.60 4
M 10 270R10 150 185 25 60 30 16.3 10.5 90 6 3 8.50 4

See next page

94
1
Compression cable lugs to DIN, Al

Nominal cross
section mm² Dimension mm Number of crimps
Weight
Size of Al 100 pcs. Packing
bolt dia. Part No. rm/sm se Hint Code a b d1 d2 l (7 mm) Al (wide) ~kg unit/pcs
M 12 270R12 150 185 25 60 30 16.3 13.0 90 6 3 7.73 4
M 16 270R16 150 185 25 60 30 16.3 17.0 90 6 3 7.60 4
M 20 270R20 150 185 * 25 60 30 16.3 21.0 90 6 3 8.20 4
M 10 271R10 185 240 28 60 30 18.3 10.5 91 6 3 11.00 4
M 12 271R12 185 240 28 60 30 18.3 13.0 91 6 3 9.88 4
M 16 271R16 185 240 28 60 30 18.3 17.0 91 6 3 10.10 4
M 20 271R20 185 240 * 28 60 30 18.3 21.0 91 6 3 10.00 4
M 10 272R10 240 300 * 32 70 38 21.0 10.5 103 8 3 15.50 4
M 12 272R12 240 300 32 70 38 21.0 13.0 103 8 3 13.80 4
M 16 272R16 240 300 32 70 38 21.0 17.0 103 8 3 13.48 4
M 20 272R20 240 300 32 70 38 21.0 21.0 103 8 3 15.00 4
M 12 273R12 300 -- 34 70 38 23.3 13.0 103 8 3 17.60 1
M 16 273R16 300 -- 34 70 38 23.3 17.0 103 8 3 17.28 1
M 20 273R20 300 -- 34 70 38 23.3 21.0 103 8 3 17.40 1
M 12 274R12 400 -- 38 73 38 26.0 13.0 116 -- 4 38.00 1
M 16 274R16 400 -- 38 73 38 26.0 17.0 116 -- 4 37.40 1
M 20 274R20 400 -- 38 73 38 26.0 21.0 116 -- 4 40.20 1
M 12 275R12 500 -- 44 79 44 29.0 13.0 122 -- 4 43.70 1
M 16 275R16 500 -- 44 79 44 29.0 17.0 122 -- 4 43.30 1
M 20 275R20 500 -- 44 79 44 29.0 21.0 122 -- 4 43.00 1

95
Electrical connection systems
Aluminium compression cable lugs and connectors to DIN

Compression cable lugs, Al

For non-tension connections of aluminium conductors to DIN EN 60228 and


``
aluminium cables to DIN EN 50182
For pre-rounded sector shaped conductors
``
Tube dimension to DIN 46329
``
With code number for clear tool assignment
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Easy to process due to crimp markings
▪ Simple and safe connection due to flat contact surfaces and internal chamfer
Material
▪ E-aluminium
Surface
▪ Bright
Technical instructions
▪ Tool: see page 103
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded
▪ 16 - 400 mm² IEC-tested

Nominal cross section mm² Dimension mm Number of crimps Weight


Size of 100 pcs. Packing
bolt dia. Part No. rm/sm se Code b d1 d2 l Al (7 mm) Al (wide) ~kg unit/pcs
M6 202R6 10 -- 10 16 5.0 6.5 52 4 2 0.86 25
202R8 10 -- 10 18 5.0 8.5 52 4 2 0.88 25
M8
203R8 16 -- 12 18 5.8 8.5 52 4 2 1.37 10
M 10 203R10 16 -- 12 18 5.8 10.5 52 4 2 1.39 10
M8 204R8 25 -- 12 18 6.8 8.5 60 4 2 1.41 10
204R10 25 -- 12 18 6.8 10.5 60 4 2 1.46 10
M 10
205R10 35 50 14 21 8.0 10.5 67 5 2 2.08 10
M 12 205R12 35 50 14 21 8.0 13.0 67 5 2 2.05 10
M 10 206R10 50 70 16 25 9.8 10.5 72 5 2 2.68 10
M 12 206R12 50 70 16 25 9.8 13.0 72 5 2 2.73 10
M 10 207R10 70 95 18 28 11.2 10.5 86 6 3 4.42 10
M 12 207R12 70 95 18 28 11.2 13.0 86 6 3 4.27 10
M 10 208R10 95 120 22 32 13.2 10.5 90 6 3 7.40 4
M 12 208R12 95 120 22 32 13.2 13.0 90 6 3 7.50 4
M 16 208R16 95 120 22 34 13.2 17.0 90 6 3 7.30 4
M 12 209R12 120 150 22 32 14.7 13.0 91 6 3 6.68 4
M 16 209R16 120 150 22 34 14.7 17.0 91 6 3 6.41 4
M 12 210R12 150 185 25 35 16.3 13.0 103 6 3 9.64 4
M 16 210R16 150 185 25 35 16.3 17.0 103 6 3 9.24 4
M 20 210R20 150 185 25 41 16.3 21.0 103 6 3 9.40 4
M 12 211R12 185 240 28 40 18.3 13.0 106 6 3 12.61 1
M 16 211R16 185 240 28 40 18.3 17.0 106 6 3 11.92 1
M 20 211R20 185 240 28 40 18.3 21.0 106 6 3 13.10 1
M 12 212R12 240 300 32 45 21.0 13.0 116 8 3 18.30 1
M 16 212R16 240 300 32 45 21.0 17.0 116 8 3 17.60 1
M 20 212R20 240 300 32 45 21.0 21.0 116 8 3 17.30 1
M 16 213R16 300 -- 34 49 23.3 17.0 124 8 3 17.50 1
M 20 213R20 300 -- 34 49 23.3 21.0 124 8 3 17.30 1
M 16 214R16 400 -- 38 58 26.0 17.0 165 -- 4 32.20 1
M 20 214R20 400 -- 38 58 26.0 21.0 165 -- 4 31.90 1

96
1
Compression joint to DIN, Al

For non-tension connections of aluminium conductors to DIN EN 60228 and


``
aluminium cables to DIN EN 50182
To DIN 46267, Part 2
``
With code number for clear tool assignment
``
Filled with contact grease for optimum crimp characteristics
``
For pre-rounded sector shaped conductors
``

Characteristics
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
▪ Simple and safe processing due to butt mark
Material
▪ E-aluminium
Surface
▪ Bright
Technical instructions
▪ Tool: see page 103
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded
▪ 16 - 500 mm² IEC-tested
▪ * = not standardised

Nominal cross section mm² Dimension mm Number of crimps Weight


Part 100 pcs. Packing unit/
No. rm/sm se Hint Code d1 l Al (7 mm) Al (wide) ~kg pcs
222R 10 -- * 10 5.0 55 3/3 -- 0.95 10
223R 16 -- * 12 5.8 55 3/3 -- 1.40 10
224R 25 -- 12 6.8 70 4/4 2/2 1.60 10
225R 35 50 14 8.0 85 5/5 2/2 2.60 10
226R 50 70 16 9.8 85 5/5 2/2 3.20 10
227R 70 95 18 11.2 105 6/6 3/3 5.30 10
228R 95 120 22 13.2 105 6/6 3/3 7.60 10
229R 120 150 22 14.7 105 6/6 3/3 7.80 10
230R 150 185 25 16.3 125 6/6 3/3 10.70 10
231R 185 240 28 18.3 125 6/6 3/3 14.30 5
232R 240 300 32 21.0 145 8/8 3/3 20.30 5
233R 300 -- 34 23.3 145 8/8 3/3 22.20 1
234R 400 -- 38 26.0 210 -- 5/5 40.80 1
235R 500 -- 44 29.0 210 -- 5/5 56.00 1

97
Electrical connection systems
Aluminium compression cable lugs and connectors to DIN

Compression joints, Al

For non-tension connections of medium-voltage aluminium cable 10-30 kV


``
For non-tension connections of aluminium conductors to DIN EN 60228
``
and aluminium cables to DIN EN 50182 and pre-rounded sector shaped
conductors
Tube dimension to DIN 46267, Part 2
``
With code number for clear tool assignment
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Also available as barrier design with oil stop
▪ With chamfered edges for reduced wrapping during assembly
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ E-aluminium
Surface
▪ Bright
Technical instructions
▪ Tool: see page 103
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded

Nominal cross section mm² Dimension mm Number of crimps


Part Weight Packing unit/
No. rm/sm se Code d1 l Al (7 mm) Al (wide) 100 pcs. ~kg pcs
Standard type
405R 35 50 14 8.20 90 4/4 2/2 2.7 10
406R 50 70 16 10.00 90 4/4 2/2 3.4 10
407R 70 95 18 11.50 95 4/4 2/2 4.6 10
408R 95 120 22 13.50 100 4/4 2/2 6.8 10
409R 120 150 22 15.00 105 4/4 2/2 7.4 10
410R 150 185 25 16.50 105 4/4 2/2 8.7 10
411R 185 240 28 18.50 125 5/5 2/2 13.4 5
412R 240 300 32 21.30 125 5/5 2/2 15.7 5
413R 300 -- 34 23.60 125 5/5 2/2 16.3 1
414R 400 -- 38 26.25 150 -- 3/3 25.8 1
Barrier version
415R 35 50 14 8.0 95 4/4 2/2 3.1 5
416R 50 70 16 9.8 95 4/4 2/2 5.6 5
417R 70 95 18 11.2 100 4/4 2/2 6.1 5
418R 95 120 22 13.2 105 4/4 2/2 9.2 5
419R 120 150 22 14.7 110 4/4 2/2 10.3 5
420R 150 185 25 16.3 110 4/4 2/2 12.0 5
421R 185 240 28 18.3 130 5/5 2/2 15.6 5
422R 240 300 32 21.0 130 5/5 2/2 19.1 5
423R 300 -- 34 23.3 135 5/5 2/2 30.7 1
424R 400 -- 38 26.0 165 -- 3/3 30.0 1

98
1
Reduction compression joints, Al, barrier type

For non-tension connections of aluminium conductors to DIN EN 60228 and


``
aluminium cables to DIN EN 50182
`Ìn nominal cross-section area tube dimension to DIN 46267, part 2
For pre-rounded sector shaped conductors
``
`Ìdeal for connecting differing conductor cross-sections
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Barrier design with oil stop
▪ Unique tool assignment due to DIN die coding
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ E-aluminium
Surface
▪ Bright
Technical instructions
▪ Tools: see chart page 103
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded

Nominal cross section mm² Dimension mm Number of crimps Weight


100 pcs. Packing
Part No. von auf Code d1 d2 l Al (7 mm) Al (wide) ~kg unit/pcs
425R25 35 25 14 8.0 6.8 95 4/4 2/2 2.800 5
426R35 50 35 16 9.8 8.0 95 4/4 2/2 3.450 5
427R35 70 35 18 11.2 8.0 100 4/4 2/2 4.790 5
427R50 70 50 18 11.2 9.8 100 4/4 2/2 4.420 5
428R50 95 50 22 13.2 9.8 105 4/4 2/2 7.600 5
428R70 95 70 22 13.2 11.2 105 4/4 2/2 7.350 5
429R70 120 70 22 14.7 11.2 110 4/4 2/2 7.100 5
429R95 120 95 22 14.7 13.2 110 4/4 2/2 6.550 5
430R70 150 70 25 16.3 11.2 110 4/4 2/2 9.800 5
430R95 150 95 25 16.3 13.2 110 4/4 2/2 9.500 5
430R120 150 120 25 16.3 14.7 110 4/4 2/2 8.650 5
431R70 185 70 28 18.3 11.2 130 -- 2/2 15.050 5
431R95 185 95 28 18.3 13.2 130 -- 2/2 14.400 5
431R120 185 120 28 18.3 14.7 130 5/5 2/2 13.700 5
431R150 185 150 28 18.3 16.3 130 5/5 2/2 13.050 5
432R120 240 120 32 21.0 14.7 130 -- 2/2 18.800 5
432R150 240 150 32 21.0 16.3 130 5/5 2/2 18.125 5
432R185 240 185 32 21.0 18.3 130 5/5 2/2 17.275 5
433R150 300 150 34 23.3 16.3 135 5/5 2/2 21.100 1
433R185 300 185 34 23.3 18.3 135 5/5 2/2 20.120 1
433R240 300 240 34 23.3 21.0 135 5/5 2/2 18.730 1
434R300 400 300 38 26.0 23.3 165 -- 3/3 31.200 1

99
Electrical connection systems
Aluminium compression cable lugs and connectors to DIN

Reduction-compression joints, Al

For non-tension connections of aluminium conductors to DIN EN 60228 and


``
aluminium cables to DIN EN 50182
For pre-rounded sector shaped conductors
``
`Ìn nominal cross-section area tube dimension to DIN 46267, part 2
With code number for clear tool assignment
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ For connecting different conductor cross-sections
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ E-aluminium
Surface
▪ Bright
Technical instructions
▪ Tool: see page 103
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded

Nominal cross section mm² Dimension mm Number of crimps Weight


100 pcs. Packing
Part No. von auf Code d1 d2 l Al (7 mm) Al (wide) ~kg unit/pcs
284R16 25 16 12 7.0 5.8 75 4/4 2/2 1.53 10
285R25 35 25 14 8.2 6.8 90 5/5 2/2 2.50 10
286R25 50 25 16 10.0 6.8 90 5/5 2/2 3.24 10
286R35 50 35 16 10.0 8.0 90 5/5 2/2 3.09 10
287R25 70 25 18 11.5 6.8 110 6/6 3/3 5.50 10
287R35 70 35 18 11.5 8.0 110 6/6 3/3 5.35 10
287R50 70 50 18 11.5 9.8 110 6/6 3/3 4.96 10
288R25 95 25 22 13.5 6.8 110 6/6 3/3 9.10 10
288R35 95 35 22 13.5 8.0 110 6/6 3/3 8.90 10
288R50 95 50 22 13.5 9.8 110 6/6 3/3 8.51 10
288R70 95 70 22 13.5 11.2 110 6/6 3/3 8.15 10
289R50 120 50 22 15.0 9.8 110 6/6 3/3 8.04 10
289R70 120 70 22 15.0 11.2 110 6/6 3/3 7.66 10
289R95 120 95 22 15.0 13.2 110 6/6 3/3 7.14 10
290R70 150 70 25 16.5 11.2 130 6/6 3/3 11.70 10
290R95 150 95 25 16.5 13.2 130 6/6 3/3 11.05 10
290R120 150 120 25 16.5 14.7 130 6/6 3/3 10.49 10
291R120 185 120 28 18.5 14.7 130 6/6 3/3 13.80 5
291R150 185 150 28 18.5 16.3 130 6/6 3/3 13.19 5
292R95 240 95 32 21.3 13.2 150 -- 3/3 22.24 5
292R120 240 120 32 21.3 14.7 150 -- 3/3 21.59 5
292R150 240 150 32 21.3 16.3 150 -- 3/3 20.87 5

100
1
Compression joint to DIN, Al, full tension

For full tension connections of aluminium cables to DIN EN 50182


``
To DIN 48085, Part 2
``
With code number for clear tool assignment
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ E-aluminium to 95 mm²
▪ AlMgSi from 120 mm²
Surface
▪ Bright
Technical instructions
▪ Tool: see page 103
Additional information
▪ * = not standardised

Nominal Dimension mm Number of crimps Weight


cross Part Conductor 100 pcs. Packing
section mm² No. Hint Code d1 d4 l Al (7 mm) Al (wide) mm dia. ~kg unit/pcs
16 243R * 12 5.8 12.0 140 8/8 4/4 5.1 3.4 10
25 244R 12 6.8 12.0 140 8/8 4/4 6.3 2.9 10
35 245R 14 8.0 14.0 140 8/8 4/4 7.5 3.9 10
50 246R 16 10.0 16.0 155 8/8 4/4 9.0 5.2 10
70 247R 18 11.5 18.5 165 8/8 4/4 10.5 7.4 10
95 248R 22 13.5 22.0 165 8/8 4/4 12.5 12.2 10
120 249R 25 15.5 25.5 250 12/12 6/6 14.0 21.8 10
150 250R 28 16.5 28.5 300 -- 7/7 15.7 34.4 10
185 251R 28 18.5 28.5 330 -- 7/7 17.5 33.0 5
240 252R 34 21.5 34.5 350 -- 7/7 20.2 54.0 5
300 253R 38 23.5 38.5 400 -- 8/8 22.5 79.0 1

101
Electrical connection systems
Aluminium compression cable lugs and connectors to DIN

Compression joints, Al, full tension

For full tension connections of Aldrey cables according to DIN EN 50182


``
With code number for clear tool assignment
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Tube diameters adjusted to Aldrey cables
▪ Easy to process due to crimp markings
Material
▪ AlMgSi F20
Surface
▪ Bright
Technical instructions
▪ Tool: see page 103

Dimension mm Number of crimps


Nominal cross Part Conductor Weight Packing unit/
section mm² No. Code d1 l Aldrey (7 mm) Aldrey (wide) mm dia. 100 pcs. ~kg pcs
35 295AD 14 8.0 140 8/8 -- 7.5 4.7 5
50 296AD 16 10.0 155 8/8 -- 9.0 5.9 5
70 297AD 18 11.5 165 8/8 -- 10.5 9.0 5

Compression joint to DIN, Al/St

For full tension connections of Al/St conductors to DIN EN 50182


``
To DIN 48085, Part 3
``
Unique tool assignment due to coding
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ Sleeve: E-aluminium
▪ Sleeve: Steel (St 52)
Surface
▪ Al sleeve: bright
▪ St sleeve: hot zinc galvanised
Technical instructions
▪ Tool: see page 105

Nominal Dimension mm Number of crimps


cross Weight
section Part Stahl Stahl Al Conductor 100 pcs. Packing
mm² No. Code d41 d42 l1 l2 Code Al (5 mm) (wide) (7 mm) Al (wide) mm dia. ~kg unit/pcs
35 - 6 455R 6 14.0 6.3 235 75 14 5/5 -- 8/8 -- 8.1 7 5
50 - 8 456R 7 16.0 7.5 270 95 16 6/6 -- 9/9 -- 9.6 11 5
70 - 12 457R 9 18.5 9.5 270 95 18 6/6 -- 9/9 -- 11.7 15 5
95 - 15 458R 9 22.5 9.6 310 95 22 6/6 -- 11/11 -- 13.6 23 5
120 - 20 459R 13 25.0 13.0 380 110 25 7/7 4/4 13/13 6/6 15.5 36 5

102
1
Tool application chart
Compression cable lugs and connectors made from E-Al

Compression cable lugs for full-tension connections from Al conductors


DIN EN 50182, 16-95 mm²

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 10-70 K354 246 331


pneumatic crimping tools
10-185 K18 248 339
with interchangeable
die / head 10-240 K22 250 344
Hand hydraulic 10-185 HK6018 292 339
crimping tools
HK60UNV +UA18 473 339
10-300 HK6022 294 344
HK60UNV +UA22 473 344
HK12030 298 350
HK12042 300 350
HK120U 302 350
150-500 HK45 321 358
Battery powered 10-70 EK354ML 262 331
crimping tools
EK354 266 331
10-150 EK505 268 335
10-185 EK5018 270 339
EK60UNV +UA18 476 339
EKM60UNV +UA18 475 339
10-300 EK6022 274 344
EKM6022 272 344
50-240 EKM60ID* 278
EK60UNV +UA22 476 344
EKM60UNV +UA22 475 344
EK120UNV 477 350
EK12032 280 350
EK12042 282 350
EK120U +UA15T 284 350
EK135FT +UA12T 286 350
Hydraulic 10-185 THK18 306 339
crimping systems
10-300 THK22 308 344
HK122EL380 322 350
10-500 HK252 320 355
HK252EL380 323 355
Hydraulic 10-185 PK18 306 339
crimping heads
PK60UNV +UA18 474 339
10-300 PK22 308 344
PK60UNV +UA22 474 344
PK12042 312 350
PK120U 314 350
10-500 PK252 316 355
50-240 PK60ID* 311
150-500 PK45 318 358

* Not suitable for full-tension connections

103
Electrical connection systems
Aluminium compression cable lugs and connectors to DIN

Tool application chart


Aldrey
Compression joints for full-tension connections from Aldrey conductors to
DIN EN 50182 and Al conductors to DIN EN 50182, 120-300 mm²

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 25-50 K354 246 331


pneumatic crimping tools
25-95 K18 248 339
with interchangeable
die / head 25-185 K22 250 344
Hand hydraulic 25-95 HK6018 292 339
crimping tools
HK60UNV +UA18 473 339
25-185 HK6022 294 344
HK60UNV +UA22 473 344
HK12030 298 350
HK12042 300 350
HK120U 302 350
150-300 HK45 321 358
Battery powered 25-50 EK354ML 262 331
crimping tools
EK354 266 331
25-95 EK505 268 335
EK5018 270 339
EK60UNV +UA18 476 339
EKM60UNV +UA18 475 339
25-185 EK6022 274 344
EKM6022 272 344
EK60UNV +UA22 476 344
EKM60UNV +UA22 475 344
EK12032 280 350
EK12042 282 350
EK120U 284 350
EK135FT +UA15T 286 350
EK120UNV +UA12T 477 350
Hydraulic 25-95 THK18 306 339
crimping systems
25-185 THK22 308 344
HK122EL380 322 350
25-300 HK252 320 355
HK252EL380 323 355
Hydraulic 25-95 PK18 306 339
crimping heads
PK60UNV +UA18 474 339
25-185 PK22 308 344
PK60UNV +UA22 474 344
PK12042 312 350
PK120U 314 350
25-300 PK252 316 355
150-300 PK45 318 358

104
1
Tool application chart
Compression joints for non-tension connections from Al/St. cables and
full-tension connections to DIN 48085, part 3 for Al/St. cables to DIN EN 50182

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 25/4-120/20 K22 250 345


pneumatic crimping tools
with interchangeable
die / head
Hand hydraulic 25/4-120/20 HK6022 294 345
crimping tools
HK60UNV +UA22 473 345
HK12030 298 350
HK12042 300 350
HK120U 302 350
Battery powered 25/4-120/20 EK6022 274 345
crimping tools
EKM6022 272 345
EK60UNV +UA22 476 345
EKM60UNV +UA22 475 345
EK12032 280 350
EK12042 282 350
EK120U 284 350
EK135FT +UA15T 286 350
EK120UNV +UA12T 477 350
Hydraulic 25/4-120/20 THK22 308 345
crimping systems
HK122EL380 322 350
HK252 320 356
HK252EL380 323 356
Hydraulic 25/4-120/20 PK22 308 345
crimping heads
PK60UNV +UA22 474 345
PK12042 312 350
PK120U 314 350
PK252 316 356

105
Electrical connection systems
Aluminium/copper compression cable lugs and connectors

CONNECTED - COMPRESSION
CABLE LUGS MADE FROM
ALUMINIUM AND COPPER
Two components reliably connected. Copper and aluminium have different material
properties. That’s not always a good thing. Our compression cable lugs and connectors
made from aluminium and copper are intricately produced by special processes and
join together what belongs together. No matter which material you use: Your contacts
are reliable with Klauke.

In brief
Simple processing based on DIN standards
``
Reliable connection of copper and aluminium, even in
``
contact with water
Special manufacturing methods ensure high quality
``
Also suitable for sector shaped conductors and wires
``

106
1
` As good as always

Cable lugs and connectors made from aluminium and copper ◾ For round and sector shaped conductors to DIN EN 60228
can be processed in exactly the same way as DIN standard and aluminium wires to DIN 50182
aluminium cable lugs. No special tools are required, you ◾ No additional costs for new crimping dies
simply use the right Klauke dies. And so the result is as good ◾ Reliable connection by preventing contact corrosion
as always.

` Numerous versions available

The great thing about the broad Klauke range is: You can
select the suitable cable lug for your project and optimally
process your choice using the Klauke tools. Everything fitting
together.

◾ Processing as usual with standard aluminium cable lugs


◾ Different versions available, for instance, as a cable lug with
a copper eye or Cupal washers or as a rotational friction
welded cable lug

` Well connected in every situation

Reduction compression joints enable aluminium conductors to


be integrated into copper-containing systems. They connect
the two different materials regardless of the physical cable
dimensions.

◾ Suitable for round or sector shaped conductors


◾ Suitable for multi-stranded and single-stranded sector
shaped conductors

107
Electrical connection systems
Aluminium/copper compression cable lugs and connectors

Compression cable lugs, Al/Cu

Tube dimension to DIN 46329


``
For non-tension connections of Al cables to DIN EN 60228 and aluminium
``
cables to DIN EN 50182 as well as pre-rounded sector shaped conductors
For connecting aluminium connections to copper rails in humid areas
``
With code number for clear tool assignment
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ Barrier design with oil stop and solid copper palm
▪ Easy to process due to crimp markings
▪ Internal chamfer for simple cable insertion
Suitable for
▪ Pre-rounded sector shaped conductors
Material
▪ E-aluminium
▪ Copper (EN13600)
Surface
▪ Bright
Technical instructions
▪ Tool: see page 115
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single solid
wire, sm = sector shaped multi-stranded, sector shaped conductors must be pre-rounded

Nominal cross section mm² Dimension mm Number of crimps Weight Weight


100 St. 100 St.
Size of Al ~kg ~kg Packing
bolt dia. Part No. rm/sm se Code b d1 d2 l (7 mm) Al (wide) Cu total unit/pcs
M8 363R8 16 12 25 6.0 8.5 67.5 4 2 4.4 5.9 10
M 10 363R10 16 12 25 6.0 10.5 67.5 4 2 4.2 5.7 10
M8 364R8 25 12 25 6.8 8.5 67.5 4 2 4.4 5.8 10
M 10 364R10 25 12 25 6.8 10.5 67.5 4 2 4.2 5.6 10
M 12 364R12 25 12 25 6.8 13.0 67.5 4 2 3.9 5.3 10
M8 365R8 35 50 14 25 8.0 8.5 76.5 5 2 4.4 6.3 10
M 10 365R10 35 50 14 25 8.0 10.5 76.5 5 2 4.2 6.1 10
M 12 365R12 35 50 14 25 8.0 13.0 76.5 5 2 3.8 5.8 10
M8 366R8 50 70 16 25 9.8 8.5 76.5 5 2 4.4 6.4 10
M 10 366R10 50 70 16 25 9.8 10.5 76.5 5 2 4.2 6.2 10
M 12 366R12 50 70 16 25 9.8 13.0 76.5 5 2 3.9 5.9 10
M 10 367R10 70 95 18 25 11.2 10.5 84.5 6 3 4.2 7.4 10
M 12 367R12 70 95 18 25 11.2 13.0 84.5 6 3 3.9 7.1 10
M 10 368R10 95 120 22 30 13.2 10.5 90.5 6 3 7.4 11.4 10
M 12 368R12 95 120 22 30 13.2 13.0 90.5 6 3 6.8 10.8 10
M 16 368R16 95 120 22 30 13.2 17.0 90.5 6 3 6.4 10.4 10
M 12 369R12 120 150 22 30 14.7 13.0 92.0 6 3 6.8 11.4 5
M 16 369R16 120 150 22 30 14.7 17.0 92.0 6 3 6.4 10.8 5
M 12 370R12 150 185 25 30 16.3 13.0 104.0 6 3 6.8 13.1 5
M 16 370R16 150 185 25 30 16.3 17.0 104.0 6 3 6.4 12.7 5
M 20 370R20 150 185 25 35 16.3 21.0 107.5 6 3 10.1 16.4 5
M 10 371R10 185 240 28 30 18.3 10.5 105.0 6 3 10.3 18.6 5
M 12 371R12 185 240 28 35 18.3 13.0 105.0 6 3 10.1 18.4 5
M 16 371R16 185 240 28 30 18.3 17.0 105.0 6 3 9.3 17.6 5

see next page

108
1
Compression cable lugs, Al/Cu

Nominal cross section mm² Dimension mm Number of crimps Weight Weight


100 St. 100 St.
Size of ~kg ~kg Packing
bolt dia. Part No. rm/sm se Code b d1 d2 l Al (7 mm) Al (wide) Cu total unit/pcs
M 20 371R20 185 240 28 35 18.3 21.0 107.5 6 3 10.1 18.4 5
M 10 372R10 240 300 32 35 21.0 10.5 118.5 8 3 12.1 22.5 5
M 12 372R12 240 300 32 35 21.0 13.0 118.5 8 3 11.8 22.2 5
M 16 372R16 240 300 32 35 21.0 17.0 118.5 8 3 11.0 21.4 5
M 20 372R20 240 300 32 35 21.0 21.0 118.5 8 3 10.1 20.5 5
M 12 373R12 300 -- 34 40 23.3 13.0 123.5 8 3 17.7 33.7 2
M 16 373R16 300 -- 34 40 23.3 17.0 123.5 8 3 16.9 32.9 2
M 20 373R20 300 -- 34 40 23.3 21.0 123.5 8 3 16.0 32.0 1
M 12 374R12 400 -- 38 40 26.0 13.0 150.5 -- 4 25.6 37.4 1

Compression cable lugs, Al/Cu with Cu eye

For non-tension connections of aluminium conductors to DIN EN 60228 and


``
aluminium cables to DIN EN 50182
Tube dimension to DIN 46329
``
For pre-rounded sector shaped conductors
``
Unique tool assignment due to coding
``
Filled with contact grease for optimum crimp characteristics
``

Characteristics
▪ For connecting non-tension aluminium connections using Cu-washers in humid
areas
▪ With Cu eyelet in screw-on area
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ E-aluminium
▪ Copper (EN13600)
Surface
▪ Bright
Technical instructions
▪ Tool: see page 115
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single solid
wire, sm = sector shaped multi-stranded, sector shaped conductors must be pre-rounded

Nominal cross section mm² Dimension mm Number of crimps Weight Weight


100 St. 100 St.
Size of Cu ~kg ~kg Packing
bolt dia. Part No. rm/sm se Code b d1 d2 l (5 mm) Cu (wide) Cu total unit/pcs
M6 302R6 10 -- 10 18 5.0 6.5 52 4 2 0.260 1.20 10
302R8 10 -- 10 22 5.0 8.5 52 4 2 0.580 1.50 10
M8
303R8 16 25 12 22 5.8 8.5 52 4 2 0.600 1.95 10
M 10 303R10 16 25 12 25 5.8 10.5 52 4 2 0.600 2.00 10
M8 304R8 25 35 12 22 6.8 8.5 60 4 2 0.625 2.00 10
304R10 25 35 12 25 6.8 10.5 60 4 2 0.900 2.10 10
M 10
305R10 35 50 14 26 8.0 10.5 67 5 2 0.800 3.00 10
M 12 305R12 35 50 14 30 8.0 13.0 67 5 2 1.120 3.10 10
M 10 306R10 50 70 16 27 9.8 10.5 72 5 2 0.900 3.60 10
M 12 306R12 50 70 16 30 9.8 13.0 72 5 2 1.120 3.80 10
M 10 307R10 70 95 18 29 11.2 10.5 86 6 3 1.075 5.60 10

see next page


109
Electrical connection systems
Aluminium/copper compression cable lugs and connectors

Compression cable lugs, Al/Cu with Cu eye

Nominal cross section mm² Dimension mm Number of crimps Weight Weight


100 St. 100 St.
Size of Cu ~kg ~kg Packing
bolt dia. Part No. rm/sm se Code b d1 d2 l (5 mm) Cu (wide) Cu total unit/pcs
M 12 307R12 70 95 18 32 11.2 13.0 86 6 3 1.300 5.70 10
M 10 308R10 95 120 22 32 13.2 10.5 90 6 3 1.435 10.00 5
M 12 308R12 95 120 22 35 13.2 13.0 90 6 3 1.735 9.50 5
M 16 308R16 95 120 22 38 13.2 17.0 90 6 3 2.655 10.00 5
M 12 309R12 120 150 22 35 14.7 13.0 91 6 3 1.810 8.70 5
M 16 309R16 120 150 22 38 14.7 17.0 91 6 3 2.230 8.80 5
M 12 310R12 150 185 25 35 16.3 13.0 103 6 3 2.025 12.20 5
M 16 310R16 150 185 25 41 16.3 17.0 103 6 3 2.655 12.30 5
M 20 310R20 150 185 25 44 16.3 21.0 103 6 3 3.620 12.80 5
M 12 311R12 185 240 28 40 18.3 13.0 106 6 3 2.320 15.00 5
M 16 311R16 185 240 28 42 18.3 17.0 106 6 3 4.975 15.50 5
M 20 311R20 185 240 28 46 18.3 21.0 106 6 3 4.610 15.50 5
M 12 312R12 240 300 32 45 21.0 13.0 116 8 3 2.750 20.00 5
M 16 312R16 240 300 32 45 21.0 17.0 116 8 3 3.400 21.00 5
M 20 312R20 240 300 32 49 21.0 21.0 116 8 3 4.600 22.00 5
M 16 313R16 300 -- 34 51 23.3 17.0 124 8 3 3.980 21.60 1
M 20 313R20 300 -- 34 51 23.3 21.0 124 8 3 5.510 22.20 1
M 16 314R16 400 -- 38 58 26.0 17.0 165 -- 4 4.200 35.00 1
M 20 314R20 400 -- 38 58 26.0 21.0 165 -- 4 5.950 35.00 1

110
1
Compression joints, Al/Cu

For non-tension connections of aluminium conductors to DIN EN 60228 and


``
aluminium cables to DIN EN 50182
For Cu round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6
``
For non-tension copper cables, to DIN 48201
``
Tube dimensions to DIN 46267, part 1 and 2 and pre-rounded sector shaped
``
conductors
Unique tool assignment due to coding
``

Characteristics
▪ For connecting non-tension aluminium and copper connections
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ E-aluminium
▪ Copper (EN13600)
Surface
▪ Bright
Technical instructions
▪ Sleeves for compacted conductors and sleeves for 3-core and 4-core cables, see
chapter „Sleeves for compacted conductors and sector shaped conductors - Cu“
▪ Reduction sleeves for connecting unequal cross-sections can be found on page 68
▪ Tool: see page 115
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded

Weight Weight
Nominal cross section mm² Dimension mm Code 100 St. 100 St.
~kg ~kg Packing
Part No. rm/sm Al se Cu rm/sm l Al Cu Al Cu Cu total unit/pcs
322R10 10 16 10 55.0 5.0 4.5 10 6 0.212 1.100 4
322R16 10 16 16 61.0 5.0 5.4 10 8 0.714 1.550 4
323R10 16 25 10 55.0 6.0 4.5 12 6 0.212 1.500 4
323R16 16 25 16 61.0 6.0 5.4 12 8 0.714 1.750 4
324R10 25 35 10 55.0 6.8 4.5 12 6 0.212 1.400 4
324R16 25 35 16 61.0 6.8 5.5 12 8 0.714 1.650 4
324R25 25 35 25 61.0 6.8 7.0 12 10 0.892 1.900 4
324R35 25 35 35 61.0 6.8 8.2 12 12 1.624 2.000 4
324R50 25 35 50 72.0 6.8 10.0 12 14 2.362 3.500 4
324R416 25/4 35 16 61.0 7.6 5.5 12 8 0.714 1.600 4
324R425 25/4 35 25 61.0 7.6 7.0 12 10 0.892 1.850 4
325R16 35 50 16 71.0 8.0 5.5 14 8 0.714 2.500 4
325R25 35 50 25 71.0 8.0 7.0 14 10 0.892 2.650 4
325R35 35 50 35 71.0 8.0 8.2 14 12 1.519 3.300 4
325R50 35 50 50 77.0 8.0 10.0 14 14 2.362 3.530 4
325R616 35/6 50 16 71.0 9.0 5.5 14 8 0.714 2.450 4
325R625 35/6 50 25 71.0 9.0 7.0 14 10 0.892 2.600 4
325R635 35/6 50 35 71.0 9.0 8.2 14 12 1.624 3.250 4
326R16 50 70 16 71.5 9.8 5.5 16 8 0.714 2.850 4
326R25 50 70 25 71.5 9.8 7.0 16 10 0.892 3.200 4
326R35 50 70 35 71.5 9.8 8.2 16 12 1.624 3.800 4
326R50 50 70 50 77.5 9.8 10.0 16 14 2.362 4.550 4
327R16 70 95 16 79.0 11.2 5.5 18 8 0.714 4.100 4

see next page


111
Electrical connection systems
Aluminium/copper compression cable lugs and connectors

Compression joints, Al/Cu

Weight Weight
Nominal cross section mm² Dimension mm Code 100 St. 100 St.
~kg ~kg Packing
Part No. rm/sm Al se Cu rm/sm l Al Cu Al Cu Cu total unit/pcs
327R25 70 95 25 79.0 11.2 7.0 18 10 0.892 3.950 4
327R35 70 95 35 79.0 11.2 8.2 18 12 1.624 4.900 4
327R50 70 95 50 85.0 11.2 10.0 18 14 2.362 5.700 4
327R70 70 95 70 86.0 11.2 11.5 18 16 2.921 7.250 4
327R95 70 95 95 95.0 11.2 13.5 18 18 4.957 9.360 4
327R120 70 95 120 99.0 11.2 15.5 18 20 5.640 10.540 4
328R16 95 120 16 79.0 13.2 5.5 22 8 0.714 6.150 4
328R25 95 120 25 79.0 13.2 7.0 22 10 0.892 6.300 4
328R35 95 120 35 79.0 13.2 8.2 22 12 1.519 6.800 4
328R50 95 120 50 85.0 13.2 10.0 22 14 2.362 8.050 4
328R70 95 120 70 87.0 13.2 11.5 22 16 3.105 8.200 4
328R95 95 120 95 95.0 13.2 13.5 22 18 4.957 10.350 4
328R120 95 120 120 95.0 13.2 15.5 22 20 5.640 11.550 4
329R35 120 150 35 81.0 14.7 8.2 22 12 1.519 7.600 4
329R50 120 150 50 87.0 14.7 10.0 22 14 2.362 7.900 4
329R70 120 150 70 89.0 14.7 11.5 22 16 3.105 8.500 4
329R95 120 150 95 97.0 14.7 13.5 22 18 4.857 11.000 4
329R120 120 150 120 97.0 14.7 15.5 22 20 5.640 10.280 4
330R16 150 185 16 91.5 16.3 5.4 25 8 0.714 7.800 4
330R25 150 185 25 91.5 16.3 6.8 25 10 0.892 8.000 4
330R35 150 185 35 91.5 16.3 8.2 25 12 1.624 8.400 4
330R50 150 185 50 98.5 16.3 10.0 25 14 2.362 10.200 4
330R70 150 185 70 99.5 16.3 11.5 25 16 3.105 10.350 4
330R95 150 185 95 107.5 16.3 13.5 25 18 4.957 12.650 4
330R120 150 185 120 107.5 16.3 15.5 25 20 5.640 13.900 4
330R150 150 185 150 124.0 16.3 17.0 25 22 8.231 16.700 4
331R50 185 240 50 99.0 18.3 10.0 28 14 2.362 12.100 1
331R70 185 240 70 100.0 18.3 11.5 28 16 3.105 13.000 1
331R95 185 240 95 108.0 18.3 13.5 28 18 4.957 14.450 1
331R120 185 240 120 108.0 18.3 15.5 28 20 5.640 13.720 1
331R150 185 240 150 113.0 18.3 17.0 28 22 8.231 19.550 1
331R185 185 240 185 116.0 18.3 19.0 28 25 9.621 21.000 1
332R50 240 300 50 110.0 21.0 10.0 32 14 2.362 16.500 1
332R70 240 300 70 111.0 21.0 11.5 32 16 3.105 18.000 1
332R95 240 300 95 119.0 21.0 13.5 32 18 4.957 19.000 1
332R120 240 300 120 119.0 21.0 15.5 32 20 5.640 20.500 1
332R150 240 300 150 124.0 21.0 17.0 32 22 8.231 23.300 1
332R185 240 300 185 127.0 21.0 19.0 32 25 9.621 25.500 1
332R240 240 300 240 128.0 21.0 21.5 32 28 12.705 30.100 1
333R120 300 -- 120 119.0 23.5 15.5 34 20 5.640 27.800 1
333R150 300 -- 150 124.0 23.5 17.0 34 22 8.234 31.100 1
333R185 300 -- 185 127.0 23.5 19.0 34 25 9.621 32.700 1
333R240 300 -- 240 128.0 23.5 21.5 34 28 12.705 37.500 1
333R300 300 -- 300 134.0 23.5 24.5 34 32 16.099 41.700 1

112
1
Compression joints with Cu bolts, Al

For non-tension connections of aluminium conductors to DIN EN 60228 and


``
aluminium cables to DIN EN 50182
For pre-rounded sector shaped conductors
``
Tube dimension to DIN 46267, part 2
``
Unique tool assignment due to coding
``

Characteristics
▪ For connecting non-tension Al connections in Cu clamps
▪ Easy to process due to crimp markings
▪ Simple cable entry due to internal chamfer
Material
▪ E-aluminium
▪ Copper (EN13600)
Surface
▪ Bright
Technical instructions
▪ Tool: see page 115
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, sector shaped conductors must be
pre-rounded

Weight Weight
Nominal cross section mm² Dimension mm 100 St. 100 St.
Part Bolt mm Conductor ~kg ~kg Packing
No. rm/sm se Code dØ d1 l l1 dia. mm dia. Cu total unit/pcs
344R 25 35 12 12.0 6.8 58 20 6 6.3 0.462 1.6 10
345R 35 50 14 14.0 8.0 71 22 7 7.5 0.695 2.5 10
346R 50 70 16 16.0 10.0 74 25 8 9.0 1.037 3.3 10
347R 70 95 18 18.5 11.5 87 30 10 10.5 1.958 5.4 10
348R 95 120 22 23.0 13.2 91 33 12 12.5 3.112 8.7 10
349R 120 150 22 23.0 15.0 97 38 12 14.0 3.598 9.0 10
350R 150 185 25 25.5 16.5 108 38 12 15.8 3.598 10.9 10
351R 185 240 28 28.5 18.5 116 44 14 17.5 3.692 15.7 5
352R 240 300 32 32.5 21.5 128 44 16 20.3 7.435 21.8 5
353R 300 -- 34 34.5 23.5 131 46 18 22.5 9.410 26.7 1

113
Electrical connection systems
Aluminium/copper compression cable lugs and connectors

Cupal washers

Flat washer for processing aluminium and copper cable lugs


``
For connecting copper conductors to aluminium rails
``

Characteristics
▪ Processing only in dry environments
Material
▪ E-Al, one side copper plated

Dimension mm
Size of Weight
bolt dia. Part No. d2 d4 s 100 pcs. ~kg Packing unit/pcs
M6 CS615 6.5 15 2 0.06 10
M8 CS818 8.5 18 2 0.09 10
M 10 CS1022 11.0 22 2 0.26 10
M 12 CS1228 13.0 28 2 0.44 10
M 14 CS1428 15.0 28 2 0.40 10
M 16 CS1635 17.0 35 2 0.66 10

114
1
Tool application chart
Compression cable lugs and connectors made from Al/Cu
The tools of the copper side of our Al/Cu compression joints you will find in the tool
application chart of copper compression cable lugs and connectors acc. to DIN

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

mechanical, electrical, 10-70 K354 246 331


pneumatic crimping tools
10-185 K18 248 339
with interchangeable
die / head 10-240 K22 250 344
Hand hydraulic 10-185 HK6018 292 339
crimping tools
HK60UNV +UA18 473 339
10-300 HK6022 294 344
HK60UNV +UA22 473 344
HK12030 298 350
HK12042 300 350
HK120U 302 350
150-500 HK45 321 358
Battery powered 10-7 EK354ML 262 331
crimping tools
EK354 266 331
10-185 EK5018 270 339
EK60UNV +UA18 476 339
EKM60UNV +UA18 475 339
10-300 EK6022 274 344
EKM6022 272 344
EK60UNV +UA22 476 344
EKM60UNV +UA22 475 344
EK12032 280 350
EK12042 282 350
EK120U 284 350
EK135FT +UA15T 286 350
EK120UNV +UA12T 477 350
50-240 EKM60ID 278
Hydraulic 10-185 THK18 306 339
crimping systems
10-300 THK22 308 344
HK122EL380 322 350
10-500 HK252 320 355
HK252EL380 323 355
Hydraulic 10-185 PK18 306 339
crimping heads
PK60UNV +UA18 474 339
10-300 PK22 308 344
PK60UNV +UA22 474 344
PK12042 312 350
PK120U 314 350
10-500 PK252 316 355
150-500 PK45 318 358

115
Electrical connection systems
Clamps and screw connectors

UNCOMPLICATED -
CLAMPS AND
SCREW CONNECTORS
Simple connecting of dissimilar materials and cross-sections. Made
possible by Klauke clamps and screw connectors: They suit all standard
sizes and materials. In compliance with the specified safety measures,
compact tab connectors, for instance, can be installed even when live.
All very straightforward.

In brief
Simple branching without having to cut the main
``
conductor with Klauke H and C clamps
H clamps to DIN EN 50164-1 short-circuit current tested
``
Also available in a barrier version for Al/Cu connections
``
`

116
1
` Continuously connected

Save yourself the trouble, the conductor does not need to be


cut. Various nominal cross-sections can be clamped with
multi-purpose clamps.

◾ Flexible due to the large cross-sectional range, C-clamps


from 2.5 mm2 to 185 mm2 nominal cross-sections,
H-clamps from 70 mm2 nominal cross-section
◾ Efficient connections, without having to cut the main
conductor.
◾ Straightforward connection of various cross-sections.

` Screwing instead of crimping

Connect the conductors using screws. Why? Because no


special tools are needed. Screws are available for every
application. To make sure they last, all our screw connectors
are produced from high-quality materials. Simply an efficient
solution!

◾ Connections from 2.5 mm2 to 185 mm2 nominal cross-


section
◾ No special tool required
◾ The right screw solution to suit a host of requirements
◾ For aluminium and copper conductors
◾ For round and sector shaped conductors
◾ For conductors and wires
◾ High-quality aluminium alloy

` Clamps for continuous supply

We don’t abandon your supply. With Klauke clamps, your


operation can continue without outage, you carry out the
installation even while live. No standstill, the operation
continues.

◾ Especially suitable for the energy supply industry


◾ Can be installed while live
◾ Main conductor remains intact
◾ Different versions available for 3 and 4 core cables

117
Electrical connection systems
Clamps and screw connectors

Punched cable lugs, Cu

For connecting of round conductors to DIN EN 60228 Cl. 1 and 2,


``
for example in lightning protection areas

Characteristics
▪ Also for outdoor assembly
▪ Available with 2 or 4 screws
Material
▪ Copper (ETP)
▪ Screws: DIN 84 / DIN 933 bronze, F 60
Surface
▪ Tin-plated to protect against corrosion
Additional information
▪ Part Number appendix for bright version „BK“

Nominal Dimension mm
cross section Number of Weight/pcs. Packing
mm² Part No. b b1 d2 k h l screws Torque Nm ~kg unit/pcs
6 - 10 572R6 15.0 18.0 6.5 M4 10 23.0 2 4 1.30 50
573R6 15.0 20.5 6.5 M5 14 27.0 2 6 1.30 50
10 - 16
573R8 15.0 20.5 8.5 M5 14 27.0 2 6 1.30 50
574R8 15.0 25.0 8.5 M5 16 30.0 2 6 2.75 50
16 - 25 584R8 18.5 22.5 8.5 M5 16 36.0 4 6 3.70 25
584R10 19.5 22.5 10.5 M5 16 37.0 4 6 3.75 25
575R8 18.5 24.0 8.5 M5 16 25.5 2 6 2.50 50
585R8 18.5 24.0 8.5 M5 16 38.5 4 6 4.30 25
25 - 35
585R10 21.5 24.0 10.5 M5 16 42.0 4 6 4.65 25
585R12 21.5 24.0 13.0 M5 16 42.0 4 6 4.50 25
586R10 19.0 28.0 10.5 M6 19 46.0 4 8 6.75 25
35 - 50
586R12 21.0 28.0 13.0 M6 19 47.0 4 8 6.70 25
587R10 23.5 31.0 10.5 M6 19 51.0 4 8 9.35 10
50 - 70
587R12 23.5 31.0 13.0 M6 19 51.0 4 8 9.30 10
588R10 24.0 34.0 10.5 M6 25 57.0 4 8 12.00 10
70 - 95
588R12 24.0 34.0 13.0 M6 25 57.0 4 8 11.85 10
589R10 30.0 42.0 10.5 M8 32 61.0 4 20 20.15 10
95 - 150 589R12 30.0 42.0 13.0 M8 32 61.0 4 20 20.20 10
589R16 30.0 42.0 17.0 M8 32 61.5 4 20 20.10 10
590R10 34.0 48.5 10.5 M8 32 68.5 4 20 24.40 5
590R12 34.0 48.5 13.0 M8 32 68.5 4 20 24.35 5
150 - 240
590R16 34.0 48.5 17.0 M8 32 68.5 4 20 24.30 5
590R20 36.0 48.5 21.0 M8 32 70.5 4 20 24.25 5
592R12 32.0 50.0 13.0 M8 37 68.5 4 20 27.95 5
185 - 300 592R16 32.0 50.0 17.0 M8 37 68.5 4 20 28.00 5
592R20 34.5 50.5 21.0 M8 37 70.0 4 20 27.95 5

118
1
Tubular soldering sleeves, CuZn

For round conductors, e.g. to DIN EN 60228 Cl. 1, 2, 5 and 6


``
Processed without using a crimping tool
``

Characteristics
▪ Simple processing due to fixed screws and solder hole
Material
▪ CuZn 40 Pb 2
▪ Screws: Steel to DIN 551
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ z = number of grub screws
▪ A connection needs to be soldered

Dimension mm
Nominal cross Part
section mm² No. d1 l Øq z Weight/pcs. ~kg Packing unit/pcs
6 551R 3.5 25 3.3 2 0.60 10
10 552R 4.5 30 3.3 2 1.20 10
16 553R 5.5 40 4.2 4 1.90 10
25 554R 7.0 45 4.2 4 2.85 10
35 555R 8.5 45 5.0 4 3.00 10
50 556R 10.0 48 5.0 4 4.00 10
70 557R 12.0 52 6.8 4 6.30 10
95 558R 13.5 55 6.8 4 8.05 10
120 559R 15.0 60 6.8 4 9.90 10
150 560R 17.0 64 6.8 4 11.80 5
185 561R 19.0 70 6.8 10 14.30 5
240 562R 21.0 70 6.8 10 15.50 5
300 563R 24.0 75 6.8 10 19.30 1

119
Electrical connection systems
Clamps and screw connectors

Parallel groove clamps, Cu, 1 screw

For non-tension copper cables acc. to DIN 48201 part 1


``
For screwing conductors acc. to DIN EN 60228 Class 1 and 2,
``
for example in lightning protection areas

Characteristics
▪ Also for outdoor assembly
▪ Version with 1 screw
▪ Optionally available with thrust plate for equal pressure distribution
Material
▪ Copper (ETP)
▪ Screws:Bronze F 60
▪ Nut: copper
Surface
▪ Bright

Dimension mm
Nominal cross Part
section mm² No. b h l M Torque Nm Weight/pcs. ~kg Packing unit/pcs
Without thrust plate
2.5 - 16 SAK10 19.5 16 16 M5 6 2.10 10
SAK12 25.0 21 18 M6 8 4.10 10
2.5 - 25
SAK14 25.0 22 20 M7 14 3.95 10
6 - 35 SAK16 28.0 23 20 M7 14 6.0 10
SAK18 32.5 26 24 M7 14 8.0 10
6 - 50
SAK20 33.5 27 22 M8 20 8.6 10
6 - 70 SAK22 37.5 29 24 M8 20 11.1 5
10 - 95 SAK24 41.0 36 28 M8 20 15.6 5
With thrust plate
2.5 - 16 SAK11 19.5 16 16 M5 6 2.6 10
SAK13 25.0 21 18 M6 8 4.30 10
2.5 - 25
SAK15 25.0 22 18 M7 14 4.6 10
6 - 35 SAK17 28.0 23 20 M7 14 6.3 10
SAK19 32.5 26 20 M7 14 7.9 10
6 - 50
SAK21 33.5 27 22 M8 20 9.1 10
6 - 70 SAK23 37 29 24 M8 20 11.6 5
10 - 95 SAK25 45.0 36 31 M10 39 19.60 5

120
1
Parallel groove clamps, Cu, 2 screws

For non-tension copper cables acc. to DIN 48201 part 1


``
For screwing conductorsacc. to DIN EN 60228 Cl. 1 and 2,
``
for example in lightning protection areas

Characteristics
▪ Also for outdoor assembly
▪ Version with 2 screws
▪ Optionally available with thrust plate for equal pressure distribution
Material
▪ Copper (ETP)
▪ Screws:Bronze F 60
▪ Nut: copper
Surface
▪ Bright
Technical instructions
▪ When connecting cross sections 95, 120 and 150 mm² two power branch clamps
are to be used due to the current carrying capacity.

Dimension mm
Nominal cross Part Weight/pcs. Packing unit/
section mm² No. b h l A M Torque Nm ~kg pcs
Without thrust plate
2.5 - 16 SAK30 20.5 16.0 24 13.0 M5 6 3.7 10
SAK32 25.5 21 27 13.5 M6 8 6.4 10
2.5 - 25
SAK34 25.0 22 30 15.0 M7 14 7.7 10
6 - 35 SAK36 30.0 23 30 15 M7 14 8.5 10
6 - 50 SAK38 33.0 26 32 16.0 M7 14 12.3 10
10 - 50 SAK40 32.5 27 36 18.0 M8 20 12.9 10
10 - 95 SAK44 45.0 36 46 25.5 M10 39 28.7 5
16 - 150 SAK46 52.5 40 52 26.0 M10 39 37.4 5
With thrust plate
2.5 - 16 SAK31 19.5 16 24 13.0 M5 6 4.1 10
SAK33 25.5 21 27 14.0 M6 8 7.0 10
2.5 - 25
SAK35 25.0 22 30 15.0 M7 14 7.9 10
6 - 35 SAK37 28.0 23 32 16.0 M7 14 10.2 10
6 - 50 SAK39 33.0 26 32 17.0 M7 14 12.8 10
10 - 50 SAK41 32.5 27 34.5 18.0 M8 20 14.7 10
6 - 70 SAK43 37.0 29 38.5 19.0 M8 20 19.1 5
10 - 95 SAK45 41.0 36 43 20.0 M8 20 25.0 5
16 - 150 SAK47 52.5 40 52 26.0 M10 39 39.0 5

121
Electrical connection systems
Clamps and screw connectors

Branch clamps in C-type, Cu

`Ìdeal for clamping identical conductor cross-sections e.g. to


VDE 60228 Cl. 1 and 2
No need to cut the main conductor
``

Material
▪ Copper (ETP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Optimum conducting characteristics in combination with compound
▪ Tool: see page 133
Additional information
▪ Part Number appendix for bright version „BK“
▪ rm = round multi-stranded; re = round single solid
▪ * = Also suitable for 25 mm² round solid

Cross section mm² rm/re Dimension mm


Part
No. Hint Main conductor Tab conductor b l Weight/pcs. ~kg Packing unit/pcs
CK16 16/25 16/25 16.0 15 0.94 25
CK25 * 25/35 25/35 20.0 16 1.68 25
CK35 35/50 35/50 25.7 22 3.42 25
CK50 50/- 50/- 28.0 23 4.88 25
CK70 70/- 70/- 34.0 28 9.69 10
CK95 95/- 95/- 35.0 28 7.30 10

Branch clamps in C-type, Cu, multi-purpose clamps

`Ìdeal for clamping non-identical conductor cross-sections e.g. to


VDE 60228 Cl. 1 and 2
No need to cut the main conductor
``

Material
▪ Copper (ETP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Optimum conducting characteristics in combination with compound
▪ Tool: see page 133
Additional information
▪ Part Number appendix for bright version „BK“
▪ rm = round multi-stranded; re = round single solid

Cross section mm² rm/re Dimension mm


Part No. Main conductor Tab conductor b l Weight/pcs. ~kg Packing unit/pcs
MCK44 2.5 - 4/2.5 - 4 2.5 - 4/2.5 - 4 9.8 8 0.185 25
MCK1010 6 - 10/10 4 - 6/4 - 10 12.0 12 0.460 25
MCK1016 10 - 16/16 4 - 10/4 - 10 19.0 17 1.900 25
MCK1025 16 - 25/25 4 - 10/4 - 10 19.0 17 1.900 25
MCK3535 16 - 25/25 - 35 16 - 25/16 - 35 20.0 17 1.750 25
MCK2550 35/50 4 - 25/4 - 25 24.8 23 4.400 25
MCK5050 35/50 16 - 35/25 - 50 26.5 23 4.200 25
MCK3570 50 - 70/- 4 - 35/4 - 35 33.8 28 10.700 10

See next page

122
1
Branch clamps in C-type, Cu, multi-purpose clamps

Cross section mm² rm/re Dimension mm


Part No. Main conductor Tab conductor b l Weight/pcs. ~kg Packing unit/pcs
MCK3595 95/- 16 - 35 41.0 30 15.000 10
MCK7095 95/- 35 - 70 41.0 30 14.000 10
MCK120120 120/- 35 - 120 45.0 30 16.550 10
MCK150150 150/- 70 - 150 53.0 35 23.000 5
MCK185185 185/- 95 - 185 60.0 40 33.000 5

Branch clamps in H-type, Cu

`Ìdeal for clamping identical conductor cross-sections e.g. to DIN EN 60228


Lightning protection tested to EN 50164-1
``
No need to cut the main conductor
``

Characteristics
▪ H-shape allows simple processing
▪ Optimum conducting characteristics when used with compound
Material
▪ Copper (ETP)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 134
Additional information
▪ Part Number appendix for bright version „BK“
▪ * = To EN 50164-1 lightning current tested

Cross section mm² rm/re Dimension mm


Part No. Main conductor Tab conductor Hint b l Weight/pcs. ~kg Packing unit/pcs
AH7070 70 70 * 17.0 28.0 6.5 25
AH9595 95 95 22.0 30.0 10.0 25
AH120120 120 120 24.0 25.0 9.8 25

Compound for branch clamps

Optimum conductivity properties for processing aluminium cable lugs and


``
connectors and branch clamps (C and H-type)

Characteristics
▪ Water-resistant, with corundum for destroying the oxidation layer
▪ Content/tin: 0.125 kg

Part No.
KF125

123
Electrical connection systems
Clamps and screw connectors

Screw connectors for shielded copper wires

Suitable
For
`` connecting
cross-section
differentrange,
conductor
for example
types and
shielded
materials,
copper
e.g.wires
to
DIN EN
`Ìdeal for60228
connecting
Class 1various
and 2 conductor types and materials, e.g. to DIN EN
60228for
`Ìdeal Cl.connecting
1 and 2 identical and different conductor cross-sections

Characteristics
▪ Special groove profile inside to destroy the oxidation layer when crimping
▪ With inspection hole for monitoring full cable insertion
Material
▪ Insulated body: brass (CuZn)
▪ Screws: stainless steel, tin-plated
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-9
Additional information
▪ rm = round multi-stranded; re = round single solid

Nominal cross section mm² Dimension mm


Part Weight/pcs. Packing unit/
No. re rm D d1 L AF Torque Nm ~kg pcs
SV100 6 - 35 6 - 25 14 7.2 40 4 10 3.9 4

Screw connectors for street lighting

`Ìdeal for connecting various conductor types and materials, e.g. to


DIN EN 60228 Cl. 1 and 2
Suitable cross-section range for street lighting
``

Characteristics
▪ Special groove profile inside to destroy the oxidation layer when crimping
▪ With inspection hole for monitoring full cable insertion
Material
▪ Insulated body: brass (CuZn)
▪ Screws: stainless steel, tin-plated
Surface
▪ Either bright or tin-plated
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-9
Additional information
▪ rm = round multi-stranded; re = round single solid

Nominal cross section mm² Dimension mm


Weight/pcs. Packing unit/
Part No. re rm D d1 L AF Torque Nm ~kg pcs
With threaded pin, tin-plated
SV200 1.5 - 16 1.5 - 16 10 5.5 30 2.5 4 1.35 4
With threaded pin, bright finished
SV200BK 1.5 - 16 1.5 - 16 10 5.5 30 2.5 4 1.35 4

124
1
Screw connector with 2 screws

For connecting various conductor types and materials, e.g. to


``
DIN EN 60228 Cl. 1 and 2
`Ìdeal for connecting identical and different conductor cross-sections
Reliable processing due to cable insertion control
``
(dissimilar materials must not come into contact)

Characteristics
▪ Special groove profile inside to destroy the oxidation layer when crimping
▪ Either with threaded pin or shear head, shear head partly fixed
▪ Version with 2 screws
Material
▪ Insulated body: high-tensile aluminium alloy
▪ Screws: copper alloy, tin-plated
Surface
▪ Either bright or tin-plated
Technical instructions
▪ Refer to the installation instructions in the technical appendix on pagei-9
Additional information
▪ * = fixed version, Part Number appendix „NL“
▪ **= version with fixed countersink shear head, Part Number appendix „VK“
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, (r) = pre-rounded, (v) = compacted

Nominal cross section mm² Dimension mm


Torque Weight/ Packing
Part No. re rm se sm Hint D L AF Nm pcs. ~kg unit/pcs
With threaded pin, bright finished
SV303 6 - 35 6 - 25, -- Cu 2.5 - 35 14 40 4 8 1.5 4
Cu 2.5 - 50 (v)
SV300 -- Al 6 - 50 (v) -- Al 6 - 35, 16.5 40 4 9 1.7 4
35 - 70
SV301 16 - 95 16 - 95 50 - 95, 50 - 35 - 95 (r) 25 55 5 20 6.6 4
120 (120°)
SV308 25 - 150 25 - 150 50 - 150 (90°), -- 28 70 6 25 11.3 4
50 - 150 (120°)
SV302 35 - 50 95 - 185 50 - 185 (90°) 35 - 150 32 80 6 25 16 4
Without threaded pin, bright finished
SV303V 6 - 35 6 - 25, -- Cu 2.5 - 35 14 40 4 8 1.5 4
Cu 2.5 - 50 (v)
SV300V -- Al 6 - 50 (v) -- Al 6 - 35 16.5 40 4 9 1.7 4
SV307V 50 - 70 10 - 70 50 - 70 35 - 70, 35 - 70 22 57 5 15 4.7 4
SV301V 16 - 95 16 - 95 50 - 95, 35 - 95 (r) 25 55 5 20 6.6 4
50 - 150 (120°)
SV302V 35 - 50 35*185 50 - 185 (90°) 35 - 150 32 80 6 25 16 4
With shear head, bright finished
SV303AK 6 - 35 6 - 25 -- -- * 14 40 4 8 1.5 1
SV303AKNL 6 - 35 6 - 25, -- Cu 2.5 - 35 * 14 40 4 8 1.5 1
Cu 2.5 - 50 (v)
SV304AKNL -- Al 6 - 50 (v) -- Al 6 - 35 16.5 40 4 9 1.7 4
SV307AKNL 10 - 70 10 - 70 50 - 70 35 - 70, 35 - 70 22 57 5 15 4.7 4
SV301AK 16 - 95 16 - 95 50 - 95, 35 - 95 (r), 25 55 5 20 6.6 4
50 - 150 (120°) 35 - 150
SV302AK 35 - 50 35 - 185 50 - 185 (90°) 35 - 185 (r) 32 80 6 25 16 4
With shear head, tin - plated
SV304AKNLV -- Cu 2.5 - 50 (v), -- Cu 2.5 - 35, 16.5 40 4 9 1.7 4
Al 6 - 50 (v) Al 6 - 35
SV301AKV 16 - 95 16 - 95 50 - 95 35 - 70, ** 25 55 5 20 6.6 4
35 - 95 (r)
SV302AKV 35 - 50 35 - 185 50 - 150 (120°), 35 - 150 32 80 6 25 16 4
50 - 185 (90°)

125
Electrical connection systems
Clamps and screw connectors

Screw connector with barrier

For connecting various conductor types and materials, e.g. to


``
DIN EN 60228 Cl. 1 and 2
`Ìdeal for connecting identical and different conductor cross-sections

Characteristics
▪ Special groove profile inside to destroy the oxidation layer when crimping
▪ Either with threaded pin or shear head, shear head partly fixed
▪ Version with 2 screws and barrier
Material
▪ Insulated body: high-tensile aluminium alloy
▪ Screws: copper alloy, tin-plated
Surface
▪ Either bright or tin-plated
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-9
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, (r) = pre-rounded, (v) = compacted

Nominal cross section mm² Dimension mm


Torque Weight/ Packing
Part No. re rm se sm Hint D l L AF Nm pcs. ~kg unit/pcs
With threaded pin, bright finished
SV315 -- Cu 2.5 - 50 (v), -- Cu 2.5 - 35, 16 17.5 40 4 9 1.7 4
Al 6 - 50 (v) Al 6 - 35
SV309 16 - 95 16 - 95 50 - 95, 35 - 70 (r) 25 22 55 5 20 6.6 4
50 - 120 (120°)
SV320 25 - 150 25 - 150 50 - 150 (90°), 35 - 150 28 31 70 6 25 11.3 4
50 - 150 (120°)
SV310 35 - 50 35 - 185 50 - 185 (90°) 35 - 185 (r) 32 32 80 6 25 16 4
With threaded pin, tin-plated
SV315V -- Cu 2.5 - 50 (v), -- Cu 2.5 - 35, 16 17.5 40 4 9 1.7 4
Al 6 - 50 (v) Al 6 - 35
SV309V 16 - 95 16 - 95 50 - 95, 35 - 95 (r) 25 22 55 5 20 6.6 4
50 - 120 (120°)
SV320V 25 - 150 25 - 150 50 - 150 (90°), -- 28 31 70 6 25 11.3 4
50 - 150 (120°)
SV310V 35 - 50 35 - 185 50 - 185 (90°) 35 - 185 (r) 32 32.5 80 6 25 16 4
With shear head, bright finished
SV311AKNL 6 - 35 6 - 25, Cu 2.5 - -- Cu 2.5 - 35 14 17.5 40 4 8 1.5 4
50 (v)
SV312AKNL -- Al 6 - 50 (v) -- Al 6 - 35, 16 17.5 40 4 9 1.7 4
35 - 70
SV309AK 16 - 95 16 - 95 50 - 95, 35 - 95 (r), 25 22 55 5 20 6.6 4
50 - 150 (120°) 35 - 150
SV310AK 35 - 50 35 - 185 50 - 185 (90°) 35 - 185 (r) 32 32.5 80 6 25 16 4
With shear head, tin-plated
SV312AKNLV -- Cu 2.5 - 50 (v), -- Cu 2.5 - 35, 16 17.5 40 4 9 1.7 4
Al 6 - 50 (v) Al 6 - 35
SV319AKNLV 10 - 70 10 - 70 50 - 70 35 - 70 22 24 57 5 15 7.6 4
SV309AKV 16 - 95 16 - 95 50 - 95, 35 - 95 (r), * 25 22 55 5 20 6.6 4
50 - 150 (120°) 35 - 150
SV310AKV 35 - 50 35 - 185 50 - 185 (90°) 35 - 185 (r) * 32 32.5 80 6 25 16 4

126
1
Screw connector with 4 screws

For connecting various conductor types and materials, e.g. to DIN EN 60228
``
Cl. 1 and 2
`Ìdeal for connecting identical and different conductor cross-sections
Reliable processing due to cable insertion control (dissimilar materials must
``
not come into contact)

Characteristics
▪ Special groove profile inside to destroy the oxidation layer when crimping
▪ Available with threaded pin or shear head
▪ Version with 4 screws
Material
▪ Insulated body: high-tensile aluminium alloy
▪ Screws: copper alloy, tin-plated
Surface
▪ Either bright or tin-plated
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-9
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded

Nominal cross section mm² Dimension mm


Weight/pcs. Packing
Part No. re rm se sm D L AF Torque Nm ~kg unit/pcs
With threaded pin, bright finished
35 - 70,
SV305 16 - 95 16 - 95 50 - 95 25 92 5 20 12 4
35 - 70 (r)

50 - 150
SV306 35 - 50 35 - 185 (120°), 35 - 185 (r) 32 108 6 25 25 4
50 - 185 (90°)

With threaded pin, tin-plated


35 - 70,
SV305V 16 - 95 16 - 95 50 - 95 25 92 5 20 12 4
35 - 70 (r)

50 - 150
35 - 150,
SV306V 35 - 50 35 - 185 (120°), 32 108 6 25 25 4
35 - 185 (r)
50 - 185 (90°)

With shear head, bright finished


35 - 70,
SV305AK 16 - 95 16 - 95 50 - 95 25 92 5 20 12 4
35 - 70 (r)

50 - 150
35 - 150,
SV306AK 35 - 50 35 - 185 (120°), 32 108 6 25 25 4
35 - 185 (r)
50 - 185 (90°)

With shear head, tin-plated


35 - 70,
SV305AKV 16 - 95 16 - 95 50 - 95 25 92 5 20 12 4
35 - 70 (r)

50 - 150
35 - 150,
SV306AKV 35 - 50 35 - 185 (120°), 32 108 6 25 25 4
35 - 185 (r)
50 - 185 (90°)

127
Electrical connection systems
Clamps and screw connectors

Insulated screw connector

For connecting various conductor types and materials, e.g. to


``
DIN EN 60228 Cl. 1 and 2
`Ìdeal for connecting identical and different conductor cross-sections
Reliable processing due to cable insertion control
``
(dissimilar materials must not come into contact)

Characteristics
▪ Special groove profile inside to destroy the oxidation layer when crimping
▪ Insulated body
▪ Version with 2 screws, without barrier
▪ Available with threaded pin or shear head
Material
▪ Insulated body: high-tensile aluminium alloy
▪ Screws: copper alloy, tin-plated
Surface
▪ Either bright or tin-plated
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-9
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded

Nominal cross section mm² Dimension mm


Weight/pcs. Packing
Part No. re rm se sm D L AF Torque Nm ~kg unit/pcs
With threaded pin, bright finished

SV400 6 - 35 6 - 25 50 - 70 (120°) 35 - 70 14 60 4 8 1.7 4

50 - 95 (90°),
35 - 95 (r),
SV410 16 - 50 16 - 95 50 - 150 28.2 58.2 5 20 6 4
35 - 150
(120°)

SV420 35 - 50 35 - 185 50 - 185 (90°) 35 - 185 (r) 36 84 6 25 14.5 4

With threaded pin, tin-plated


50 - 70,
35 - 70,
SV405V 10 - 70 10 - 70 50 - 150 25 87 5 15 5 4
35 - 150
(120°)

SV420V 35 - 50 35 - 185 50 - 185 (90°) 35 - 185 (r) 36 84 6 25 14.5 4

With shear head, bright finished

50 - 70 (120°), 35 - 70,
SV410AK 16 - 50 16 - 95 28.2 58.2 5 20 6 4
50 - 95 (90°) 35 - 95 (r)

50 - 150
35 - 150,
SV420AK 35 - 50 35 - 185 (120°), 36 84 6 25 14.5 4
35 - 185 (r)
50 - 185 (90°)

128
1
Screw connector with barrier

For connecting various conductor types and materials, e.g. to DIN EN 60228
``
Cl. 1 and 2
`Ìdeal for connecting identical and different conductor cross-sections

Characteristics
▪ Special groove profile inside to destroy the oxidation layer when crimping
▪ Either with threaded pin or shear head, shear head partly fixed
▪ Version with 2 screws and barrier
Material
▪ Insulated body: high-tensile aluminium alloy
▪ Screws: copper alloy, tin-plated
Surface
▪ Either bright or tin-plated
Technical instructions
▪ Refer to the installation instructions in the technical appendix on page i-9
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded, (r) = pre-rounded, (v) = compacted

Nominal cross section mm² Dimension mm


Torque Weight/ Packing
Part No. re rm se sm Hint D l L AF Nm pcs. ~kg unit/pcs
With threaded pin, bright

50 - 70 (120°), 35 - 70,
SV430 16-50 16-95 28.2 23.6 58.2 5 20 6.6 4
50 - 95 (90°) 35 - 95 (r)

50 - 150
35 - 150,
SV440 35-50 35-185 (120°), 36 34.5 84 6 25 16.0 4
35 - 185 (r)
50 - 185 (90°)

With shear head

50 - 70 (120°), 35 - 70,
SV430AK 16 - 50 16 - 95 28.2 23.6 58.2 5 20 6.6 4
50 - 95 (90°) 35 - 95 (r)

50 - 150
35 - 150,
SV440AK 35 - 50 35 - 185 (120°), ** 36 34.5 84 6 25 16.0 4
35 - 185 (r)
50 - 185 (90°)

129
Electrical connection systems
Clamps and screw connectors

Compact tap connectors with shear heads, three conductor cables

Suitable for main and branch conductors made from Al and Cu


``
No need to cut the main conductor
``
For use e.g. with energy suppliers
``

Characteristics
▪ VDE: can be installed under voltage with corresponding fully insulated assembly tools
▪ With shear heads for the main conductor, fixed
Technical instructions
▪ A mounting instruction is included with every clamp
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded
▪ Creepage and elongation processes are compensated for by spring washers
▪ Sequence of contacting can be freely determined

Main conductor Tap conductor Dimension mm


Weight/pcs. Packing
Part No. se sm se sm la lb Width AF Torque Nm ~kg unit/pcs
KSK1503 70 - 150 150 95 (r) 6 - 70 (r) 84 76 45 5 20 0.35 1

Compact tap connectors with shear heads, four conductor cables

Suitable for main and branch conductors made from Al and Cu


``
No need to cut the main conductor
``
For use e.g. with energy suppliers
``

Characteristics
▪ VDE: can be installed under voltage with corresponding fully insulated assembly tools
▪ With shear heads for the main conductor, fixed
Technical instructions
▪ A mounting instruction is included with every clamp
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded
▪ Creepage and elongation processes are compensated for by spring washers
▪ Sequence of contacting can be freely determined

Main conductor Tap conductor Dimension mm


Torque Weight/pcs. Packing
Part No. se sm se sm la lb Width AF Nm ~kg unit/pcs
KSK1504 70 - 150 150 95 (r) 6 - 70 (r) 107 90 46 5 20 0.63 1
KSK1854 70 - 150 150 95 (r) 6 - 70 (r) 107 90 46 5 20 0.58 1

130
1
Compact tap connectors, four conductor cables, for main conductor 25 - 50 mm²

Suitable for main and branch conductors made from Al and Cu


``
No need to cut the main conductor
``
For use e.g. with energy suppliers
``

Characteristics
▪ VDE: can be installed under voltage with corresponding fully insulated assembly tools
Technical instructions
▪ A mounting instruction is included with every clamp
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded
▪ Creepage and elongation processes are compensated for by spring washers
▪ Sequence of contacting can be freely determined

Main conductor Tap conductor Dimension mm


Weight/ Packing
Part No. se sm rm se sm la lb Width AF Torque Nm pcs. ~kg unit/pcs
Cu 25 - 50,
KSK504 Cu 25 - 50 Cu 25 - 50 50 6-35 88 75 50 5 15 0.46 1
Al 35 - 50

Compact tap connectors, four conductor cables, for main conductor 70 - 185 mm²

Suitable for main and branch conductors made from Al and Cu


``
No need to cut the main conductor
``
For use e.g. with energy suppliers
``

Characteristics
▪ VDE: can be installed under voltage with corresponding fully insulated assembly tools
▪ With threaded pins for the main conductor
Technical instructions
▪ A mounting instruction is included with every clamp
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded
▪ Creepage and elongation processes are compensated for by spring washers
▪ Sequence of contacting can be freely determined

Main conductor Tap conductor Dimension mm


Torque Weight/ Packing
Part No. se sm re se sm rm la lb Width AF Nm pcs. ~kg unit/pcs
SKR1204 120 70 - 95 50 (r) 6 - 35 (r) 90 77 50 5 20 0.46 1
SKR150504 150 70 - 150 50 50 6 - 35 93 80 50 5 20 0.46 1
SKR1504 70 - 150 150 95 (r) 6 - 70 (r) 107 90 46 5 20 0.62 1
SKR1501504 95 - 150 150 150 16 - 120 16 - 120 118 118 93 5 20 1.34 1
SKR1854 185 95 - 150 95 (r) 6 - 70 107 96 46 5 20 0.58 1

131
Electrical connection systems
Clamps and screw connectors

Compact tap connectors, three conductor cables

Suitable for main and branch conductors made from Al and Cu


``
No need to cut the main conductor
``
For use e.g. with energy suppliers
``

Characteristics
▪ VDE: can be installed under voltage with corresponding fully insulated assembly tools
▪ With threaded pins for the main conductor
Technical instructions
▪ A mounting instruction is included with every clamp
Additional information
▪ re = round single solid wire, rm = round multi-stranded, se = sector shaped single
solid wire, sm = sector shaped multi-stranded

Main conductor Tap conductor Dimension mm


Bolts Thread Weight/ Packing
Part No. se sm rm re se sm la lb Width Circle dia. AF DIN 13 pcs. ~kg unit/pcs
M10x1/
SKR1503 70 - 150 70 - 150 70 - 150 70 - 150 6 - 70 6 - 95 84 76 45 90 5 0.38 1
M10

132
1
Tool application chart
C-Clamps

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 4-35 K354 246 331 331


pneumatic crimping tools
4-50 K18 248 339 339
with interchangeable
die / head K22 250 345 345
Hand hydraulic 4-50 HK6018 292 339 339
crimping tools
HK60UNV +UA18 473 339 339
HK6022 294 345 345
HK60UNV +UA22 473 345 345
10-70 HK12030 298 351 351
HK12042 300 351 351
HK120U 302 351 351
Battery powered 4-35 EK354ML 262 331 331
crimping tools
EK354 266 331 331
4-50 EK5018 270 339 339
EK60UNV +UA18 476 339 339
EKM60UNV +UA18 475 339 339
EK6022 274 345 345
EKM6022 272 345 345
EK60UNV +UA22 476 345 345
EKM60UNV +UA22 475 345 345
10-70 EK12032 280 351 351
EK12042 282 351 351
EK120U 284 351 351
EK135FT +UA15T 286 351 351
EK120UNV +UA12T 477 351 351
Hydraulic 4-50 THK18 306 339 339
crimping systems
THK22 308 345 345
10-70 HK122EL380 322 351 351
10-185 HK252 320 356 356
HK252EL380 323 356 356
Hydraulic 4-50 PK18 306 339 339
crimping heads
PK60UNV +UA18 474 339 339
PK22 308 345 345
PK60UNV +UA22 474 345 345
10-70 PK12042 312 351 351
PK120U 314 351 351
10-185 PK252 316 356 356

133
Electrical connection systems
Clamps and screw connectors

Tool application chart


H-Clamps

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 70 K22 250 345


pneumatic crimping tools
with interchangeable
die / head
Hand hydraulic 70 HK6022 294 345
crimping tools
70-120 HK12030 298 351
HK12042 300 351
HK120U 302 351
Battery powered 70 EK6022 274 345
crimping tools
EKM6022 272 345
EK60UNV +UA22 476 345
70-120 EK12032 280 351
EK12042 282 351
EK120U 284 351
EK135FT +UA15T 286 351
EK120UNV +UA12T 477 351
Hydraulic 70 THK22 308 345
crimping systems
70-120 HK122EL380 322 351
HK252 320 356
HK252EL380 323 356
Hydraulic 70 PK22 308 345
crimping heads
70-120 PK12042 312 351
PK120U 314 351
PK252 316 356

134
1

135
Electrical connection systems
Cable end-sleeves

PROTECTION - CABLE END-


SLEEVES, INSULATED AND
NON-INSULATED
Klauke joins together what belongs together. Cable end-sleeves prevent the conductors
splicing before they are connected in clamps. All wires remain together. Easy-Entry
insulation speeds up the insertion of wires into the sleeve. Fine-stranded conductors
in particular benefit from a special trapezoidal crimp. No splicing, no time wasted.
Your conductors are protected and can be cleanly processed

In brief
Kürze
Stops
Schutzconductors
`` splicing Leitern
vor aufspleißenden
Improved
`` contact
bessere Kontaktierung
No
`` riskKurzschlussgefahr
keine of short-circuit due to bent
durch strands Adern
abgebogene
P
``
` roducedaus
gefertigt from high-quality copper
hochwertigem Kupfer
Surface
`` treatment with tin
Oberflächenbehandlung mitorZinn
in special
oder inversions
Sonderformen
with silver
mit Silber

136
1
` Simple diversity

We have to admit: Cable end-sleeves are a simple product. ◾ Marked to DIN colour code
Due to the differing crimp shapes in the range and the ◾ Twin cable end-sleeves for connecting in confined areas
high-quality materials used in production, the sleeves are ◾ High-quality material for optimum conducting properties
just incredibly good. ◾ CSA-approved

◾ Broad range: To DIN standards, for short circuit-resistant


conductors, in various lengths, with and without insulating
collars

` Always the right crimp shape

We give every cable end-sleeve its perfect crimp shape.


No matter where the conductor is to be laid later, we have
a solution for you.

◾ The correct crimp shape for every connecting terminal


◾ Crimp shapes matched to the DIN dimensions
◾ For compacted conductors
◾ Connect without risk of short-circuit

` Easy-Entry insulation

The special Easy-Entry insulation makes it easier to insert


the conductor into the sleeves. In addition, the insulation is
highly-resistant, to temperatures of up to 105 °C for example.

◾ Easy-Entry insulation for convenient insertion of the


conductor
◾ Temperature-resistant to 105 °C
◾ No toxic vapours in case of fire
◾ Ageing-resistant plastic collars

The easy-entry insulation enables fast


insertion of conductors with no splicing.

137
Electrical connection systems
Cable end-sleeves

Cable end-sleeves to DIN, Cu

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Optimal cable entry due to widened sleeve
``

Characteristics
▪ To DIN 46228, part 1 and similar
Material
▪ Copper (EN13600)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 150
Additional information
▪ Silvered version also available, without Part Number appendix “V“,
exception: Part Number 705V in silvered version = Part No. 7050
▪ * = not standardised

Dimension mm Weight/
Nominal cross 1000 pcs.
section mm² Part No. Hint d1 d2 l s ~ kg Packing unit/pcs
695V * 0.75 1.7 5 0.15 0.02 1000
0.25
697V * 0.75 1.7 7 0.15 0.03 1000
705V * 0.85 1.8 5 0.15 0.02 1000
0.34
707V * 0.85 1.8 7 0.15 0.03 1000
71S6V 1.00 2.1 6 0.15 0.03 1000
0.5 71S8V * 1.00 2.1 8 0.15 0.04 1000
71S10V 1.00 2.1 10 0.15 0.05 1000
716V 1.20 2.3 6 0.15 0.04 1000
718V * 1.20 2.3 8 0.15 0.05 1000
0.75 7110V 1.20 2.3 10 0.15 0.06 1000
7112V * 1.20 2.3 12 0.15 0.08 1000
7115V * 1.20 2.3 15 0.15 0.09 1000
72S6V 1.40 2.5 6 0.15 0.04 1000
72S8V * 1.40 2.5 8 0.15 0.06 1000
1 72S10V 1.40 2.5 10 0.15 0.07 1000
72S12V * 1.40 2.5 12 0.15 0.08 1000
72S15V * 1.40 2.5 15 0.15 0.10 1000
726V * 1.70 2.8 6 0.15 0.05 1000
727V 1.70 2.8 7 0.15 0.06 1000
728V * 1.70 2.8 8 0.15 0.07 1000
7210V 1.70 2.8 10 0.15 0.09 1000
1.5
7212V 1.70 2.8 12 0.15 0.10 1000
7215V * 1.70 2.8 15 0.15 0.13 1000
7218V 1.70 2.8 18 0.15 0.15 1000
7220V * 1.70 2.8 20 0.15 0.17 1000
737V 2.20 3.4 7 0.15 0.08 1000
738V * 2.20 3.4 8 0.15 0.09 1000
7310V 2.20 3.4 10 0.15 0.11 1000
2.5 7312V 2.20 3.4 12 0.15 0.13 1000
7315V * 2.20 3.4 15 0.15 0.17 1000
7318V 2.20 3.4 18 0.15 0.20 1000
7320V * 2.20 3.4 20 0.15 0.22 1000
See next page
138
1
Cable end-sleeves nach DIN, Cu

Dimension mm Weight/
Nominal cross 1000 pcs.
section mm² Part No. Hint d1 d2 l s ~ kg Packing unit/pcs
748V * 2.80 4.0 8 0.20 0.14 1000
749V 2.80 4.0 9 0.20 0.16 1000
7410V * 2.80 4.0 10 0.20 0.17 1000
4 7412V 2.80 4.0 12 0.20 0.20 1000
7415V 2.80 4.0 15 0.20 0.27 1000
7418V 2.80 4.0 18 0.20 0.32 1000
7420V * 2.80 4.0 20 0.20 0.35 1000
7510V 3.50 4.7 10 0.20 0.23 100
7512V 3.50 4.7 12 0.20 0.27 100
7515V 3.50 4.7 15 0.20 0.34 100
6
7518V 3.50 4.7 18 0.20 0.40 100
7520V * 3.50 4.7 20 0.20 0.45 100
7525V * 3.50 4.7 25 0.20 0.56 100
7610V * 4.5 5.8 10 0.2 0.27 100
7612V 4.5 5.8 12 0.2 0.33 100
7615V 4.5 5.8 15 0.2 0.41 100
10
7618V 4.5 5.8 18 0.2 0.49 100
7620V * 4.5 5.8 20 0.2 0.55 100
7625V * 4.5 5.8 25 0.2 0.68 100
7712V 5.8 7.5 12 0.2 0.43 100
7715V 5.8 7.5 15 0.2 0.53 100
7718V 5.8 7.5 18 0.2 0.60 100
16
7720V * 5.8 7.5 20 0.2 0.70 100
7725V 5.8 7.5 25 0.2 0.87 100
7732V 5.8 7.5 32 0.2 1.11 100
7812V * 7.3 9.5 12 0.2 0.80 50
7815V 7.3 9.5 15 0.2 0.99 50
7818V 7.3 9.5 18 0.2 1.18 50
25 7820V * 7.3 9.5 20 0.2 1.31 50
7825V 7.3 9.5 25 0.2 1.63 50
7828V * 7.3 9.5 28 0.2 1.82 50
7832V 7.3 9.5 32 0.2 2.07 50
7912V * 8.3 11.0 12 0.2 0.90 50
7915V * 8.3 11.0 15 0.2 1.12 50
7918V 8.3 11.0 18 0.2 1.34 50
7920V * 8.3 11.0 20 0.2 1.48 50
35
7922V * 8.3 11.0 22 0.2 1.63 50
7925V 8.3 11.0 25 0.2 1.80 50
7930V * 8.3 11.0 30 0.2 2.20 50
7932V 8.3 11.0 32 0.2 2.35 50
8018V 10.5 13.0 18 0.3 1.69 50
8022V * 10.5 13.0 22 0.3 2.05 50
50 8025V 10.5 13.0 25 0.3 2.32 50
8030V * 10.5 13.0 30 0.3 2.77 50
8032V 10.5 13.0 32 0.3 2.95 50

See next page

139
Electrical connection systems
Cable end-sleeves

Cable end-sleeves nach DIN, Cu

Dimension mm Weight/
Nominal cross 1000 pcs.
section mm² Part No. Hint d1 d2 l s ~ kg Packing unit/pcs
8122V * 12.7 15.0 22 0.4 3.31 25
8125V * 12.7 15.0 25 0.4 3.75 25
70
8130V * 12.7 15.0 30 0.4 4.48 25
8132V * 12.7 15.0 32 0.4 4.78 25
8225V * 14.7 17.0 25 0.4 4.32 25
8230V * 14.7 17.0 30 0.4 5.17 25
95
8232V * 14.7 17.0 32 0.4 5.17 25
8234V * 14.7 17.0 34 0.4 5.84 25
8330V * 16.7 19.0 30 0.5 7.35 25
8332V * 16.7 19.0 32 0.5 7.83 25
120 8334V * 16.7 19.0 34 0.5 8.31 25
8338V * 16.7 19.0 38 0.5 9.28 25
8340V * 16.7 19.0 40 0.5 9.76 25
8432V * 18.7 21.0 32 0.5 8.75 25
8434V * 18.7 21.0 34 0.5 9.28 25
150
8438V * 18.7 21.0 38 0.5 10.36 25
8440V * 18.7 21.0 40 0.5 10.89 25
8532V * 20.2 23.5 32 0.6 11.38 25
185
8540V * 20.2 23.5 40 0.6 14.17 25
8634V * 23.0 24.0 34 0.5 11.25 25
240
8640V * 23.0 24.0 40 0.5 13.23 25

Cable end-sleeves to DIN, CuZn

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ To DIN 46228, part 2
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 152

Dimension mm Weight/
Nominal cross Nominal size 1000 pcs. Packing unit/
section mm² to DIN Part No. a1 l1 l2 l3 s ~ kg pcs
0.5-1 B1-7 SH271 2.5 11 3.5 7 0.3 0.20 100
1.5 B 1.5 - 7 SH272 2.5 11 3.5 7 0.3 0.23 100
2.5 B 2.5 - 7 SH273 2.5 11 3.5 7 0.3 0.32 100

140
1
Insulated cable end-sleeves to DIN, with Easy-Entry

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Easy-Entry insulation for splice-free cable insertion
``

Characteristics
▪ Colour-coding and tube dimension to DIN 46228, part 4
▪ Halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 150
Additional information
▪ * = not standardised
▪ *** = quantities in one bag

Dimension mm Weight/
Nominal cross 1000 pcs. Packing unit/
section mm² Part No. Colour Hint d1 d3 l1 l2 s1 ~ kg pcs
4696 1.0 3.1 12 6 0.15 0.070 1000
4698 1.0 3.1 14 8 0.15 0.070 1000
0.5
GR4698 *** 1.0 3.1 14 8 0.15 0.070 500
46910 1.0 3.1 16 10 0.15 0.085 1000
4706 1.2 3.3 12 6 0.15 0.080 1000
4708 1.2 3.3 14 8 0.15 0.080 1000
0.75 GR4708 *** 1.2 3.3 14 8 0.15 0.080 500
47010 1.2 3.3 16 10 0.15 0.100 1000
47012 1.2 3.3 18 12 0.15 0.105 1000
4716 1.4 3.5 12 6 0.15 0.090 1000
4718 1.4 3.5 14 8 0.15 0.100 1000
1 GR4718 *** 1.4 3.5 14 8 0.15 0.100 500
47110 1.4 3.5 16 10 0.15 0.120 1000
47112 1.4 3.5 18 12 0.15 0.125 1000
4726 1.7 4.0 12 6 0.15 0.105 1000
4728 1.7 4.0 14 8 0.15 0.110 1000
GR4728 *** 1.7 4.0 14 8 0.15 0.110 500
1.5
47210 1.7 4.0 16 10 0.15 0.130 1000
47212 1.7 4.0 18 12 0.15 0.150 1000
47218 1.7 4.0 24 18 0.15 0.190 1000
4738 2.2 4.7 14 8 0.15 0.150 1000
GR4738 *** 2.2 4.7 14 8 0.15 0.150 500
2.5
47312 2.2 4.7 18 12 0.15 0.200 1000
47318 2.2 4.7 24 18 0.15 0.250 1000
47410 2.8 5.4 17 10 0.20 0.210 100
4 47412 2.8 5.4 20 12 0.20 0.250 100
47418 2.8 5.4 26 18 0.20 0.320 100
47512 3.5 6.9 20 12 0.20 0.350 100
6
47518 3.5 6.9 26 18 0.20 0.460 100
47612 4.5 8.4 22 12 0.20 0.450 100
10
47618 4.5 8.4 28 18 0.20 0.650 100

See next page


141
Electrical connection systems
Cable end-sleeves

Insulated cable end-sleeves to DIN, with Easy-Entry

Dimension mm Weight/
Nominal cross 1000 pcs. Packing unit/
section mm² Part No. Colour Hint d1 d3 l1 l2 s1 ~ kg pcs
47712 5.8 9.6 24 12 0.20 0.650 100
16
47718 5.8 9.6 28 18 0.20 0.800 100
47816 7.3 12.0 30 16 0.20 1.600 50
25 47818 7.3 12.0 30 18 0.20 1.700 50
47822 7.3 12.0 36 22 0.20 2.000 50
47916 8.3 13.5 30 16 0.20 1.900 50
35 47918 8.3 13.5 30 18 0.20 2.100 50
47925 8.3 13.5 39 25 0.20 2.500 50
48020 10.3 16.0 36 20 0.30 3.300 50
50
48025 10.3 16.0 40 25 0.30 3.600 50
70 48121 * 13.5 17.2 37 21 0.40 4.620 25
95 48225 * 14.5 19.2 44 25 0.40 6.000 25
120 48327 * 16.7 21.4 48 27 0.45 7.850 25
150 48432 * 19.5 25.0 58 32 0.50 12.330 25

Insulated cable end-sleeves to DIN with Easy-Entry, colour code 1

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Easy-Entry insulation for splice-free cable insertion
``

Characteristics
▪ To DIN 46228, part 4, (0.5 - 50 mm²)
▪ Halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 150
Additional information
▪ * = not standardised
▪ ** = quantities in one bag

Dimension mm Weight/
Nominal cross 1000 pcs. Packing unit/
section mm² Part No. Colour Hint d1 d3 l1 l2 s1 ~ kg pcs
166GR * 0.7 2.1 10.0 6 0.15 0.035 1000
0.14
166GRL * 0.7 2.1 12.0 8 0.15 0.040 1000
167H * 0.8 2.3 10.0 6 0.15 0.045 1000
0.25
167HL * 0.8 2.3 12.0 8 0.15 0.050 1000
168T * 0.8 2.5 10.0 6 0.15 0.045 1000
0.34
168TL * 0.8 2.5 12.0 8 0.15 0.050 1000
169OK 1.0 3.1 12.0 6 0.15 0.070 1000
169O 1.0 3.1 14.0 8 0.15 0.070 1000
0.5
GR169O ** 1.0 3.1 14.0 8 0.15 0.070 500
169OH 1.0 3.1 16.0 10 0.15 0.085 1000
See next page

142
1
Insulated cable end-sleeves to DIN with Easy-Entry, colour code 1

Dimension mm Weight/
Nominal cross 1000 pcs. Packing unit/
section mm² Part No. Colour Hint d1 d3 l1 l2 s1 ~ kg pcs
170WK 1.2 3.3 12.0 6 0.15 0.080 1000
170W 1.2 3.3 14.0 8 0.15 0.080 1000
0.75 GR170W ** 1.2 3.3 14.0 8 0.15 0.080 500
170WH 1.2 3.3 16.0 10 0.15 0.100 1000
170WL 1.2 3.3 18.0 12 0.15 0.105 1000
171GK 1.4 3.5 12.0 6 0.15 0.090 1000
171G 1.4 3.5 14.0 8 0.15 0.100 1000
1 GR171G ** 1.4 3.5 14.0 8 0.15 0.100 500
171GH 1.4 3.5 16.0 10 0.15 0.120 1000
171GL 1.4 3.5 18.0 12 0.15 0.125 1000
172RK 1.7 4.0 12.0 6 0.15 0.105 1000
172RO 1.7 4.0 14.0 8 0.15 0.110 1000
GR172RO ** 1.7 4.0 14.0 8 0.15 0.110 500
1.5
172RH 1.7 4.0 16.0 10 0.15 0.130 1000
172RM 1.7 4.0 18.0 12 0.15 0.140 1000
172RL 1.7 4.0 24.0 18 0.15 0.190 1000
173B 2.2 4.7 14.0 8 0.15 0.150 1000
GR173B ** 2.2 4.7 14.0 8 0.15 0.150 500
2.5
173BH 2.2 4.7 18.0 12 0.15 0.200 1000
173BL 2.2 4.7 24.0 18 0.15 0.250 1000
174GR 2.8 5.4 17.0 10 0.20 0.210 100
4 174GRH 2.8 5.4 20.0 12 0.20 0.250 100
174GRL 2.8 5.4 26.0 18 0.20 0.320 100
175S 3.5 6.9 20.0 12 0.20 0.350 100
6
175SL 3.5 6.9 26.0 18 0.20 0.460 100
176E 4.5 8.4 22.0 12 0.20 0.450 100
10
176EL 4.5 8.4 28.0 18 0.20 0.650 100
177GR 5.8 9.6 24.0 12 0.20 0.650 100
16
177GRL 5.8 9.6 28.0 18 0.20 0.800 100
178BR 7.3 12.0 30.0 16 0.20 1.600 50
25
178BRL 7.3 12.0 36.0 22 0.20 2.000 50
179B 8.3 13.5 30.0 16 0.20 1.900 50
35
179BL 8.3 13.5 39.0 25 0.20 2.500 50
180O 10.3 16.0 36.0 20 0.30 3.300 50
50
180OL 10.3 16.0 40.0 25 0.30 4.000 50

143
Electrical connection systems
Cable end-sleeves

Insulated cable end-sleeves to DIN with Easy-Entry, colour code 2

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Easy-Entry insulation for splice-free cable insertion
``

Characteristics
▪ To DIN 46228, part 4, (0.5 - 25 mm²)
▪ Halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 150
Additional information
▪ * = not standardised
▪ ** = quantities in one bag

Dimension mm Weight/
Nominal cross 1000 pcs. Packing unit/
section mm² Part No. Colour Hint d1 d3 l1 l2 s1 ~ kg pcs
1666 * 0.7 2.1 10.0 6 0.15 0.035 1000
0.14
1668 * 0.7 2.1 12.0 8 0.15 0.040 1000
1676 * 0.8 2.3 10.0 6 0.15 0.045 1000
0.25
1678 * 0.8 2.3 12.0 8 0.15 0.050 1000
1686 * 0.8 2.5 10.0 6 0.15 0.045 1000
0.34
1688 * 0.8 2.5 12.0 8 0.15 0.050 1000
1696 1.0 3.1 12.0 6 0.15 0.070 1000
0.5 1698 1.0 3.1 14.0 8 0.15 0.080 1000
GR1698 ** 1.0 3.1 14.0 8 0.15 0.080 500
1706 1.2 3.3 12.0 6 0.15 0.080 1000
0.75 1708 1.2 3.3 14.0 8 0.15 0.095 1000
GR1708 ** 1.2 3.3 14.0 8 0.15 0.095 500
1716 1.4 3.5 12.0 6 0.15 0.085 1000
1 1718 1.4 3.5 14.0 8 0.15 0.100 1000
GR1718 ** 1.4 3.5 14.0 8 0.15 0.100 500
1726 1.7 4.0 12.0 6 0.15 0.100 1000
1728 1.7 4.0 14.0 8 0.15 0.120 1000
GR1728 ** 1.7 4.0 14.0 8 0.15 0.120 500
1.5
17210 1.7 4.0 16.0 10 0.15 0.130 1000
17212 1.7 4.0 18.0 12 0.15 0.140 1000
17218 1.7 4.0 24.0 18 0.15 0.220 1000
1738 2.2 4.7 14.0 8 0.15 0.140 1000
GR1738 ** 2.2 4.7 14.0 8 0.15 0.140 500
2.5
17312 2.2 4.7 18.0 12 0.15 0.200 1000
17318 2.2 4.7 24.0 18 0.15 0.280 1000
17410 2.8 5.4 17.0 10 0.20 0.260 100
4 17412 2.8 5.4 20.0 12 0.20 0.300 100
17418 2.8 5.4 26.0 18 0.20 0.390 100
17512 3.5 6.9 20.0 12 0.20 0.410 100
6
17518 3.5 6.9 26.0 18 0.20 0.530 100

See next page

144
1
Insulated cable end-sleeves to DIN with Easy-Entry, colour code 2

Dimension mm Weight/
Nominal cross 1000 pcs. Packing unit/
section mm² Part No. Colour Hint d1 d3 l1 l2 s1 ~ kg pcs
17612 4.5 8.4 22.0 12 0.20 0.550 100
10
17618 4.5 8.4 28.0 18 0.20 0.710 100
17712 5.8 9.6 24.0 12 0.20 0.660 100
16
17718 5.8 9.6 28.0 18 0.20 0.850 100
17816 7.3 12.0 30.0 16 0.20 1.500 50
25 17818 7.3 12.0 30.0 18 0.20 1.550 50
17822 7.3 12.0 36.0 22 0.20 2.000 50

Insulated cable end-sleeves with lug

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
With identification system for max. 6 identification rings
``

Characteristics
▪ Dimensions to DIN 46228, part 4
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 150

Dimension mm Weight/
Nominal cross Part 1000 pcs.
section mm² No. Colour d1 d3 l1 l2 s1 ~ kg Packing unit/pcs
0.5 3698 1.0 3.1 13.0 8 0.15 0.16 1000
0.75 3708 1.2 3.2 13.5 8 0.15 0.16 1000
1 3718 1.4 3.4 13.5 8 0.15 0.18 1000
1.5 3728 1.7 3.9 13.5 8 0.15 0.20 1000
2.5 3738 2.2 4.7 14.5 8 0.15 0.22 1000

145
Electrical connection systems
Cable end-sleeves

Designation ring and insert fork

For identifying the insulated cable end-sleeves with lugs


``

Characteristics
▪ Differing numbers / letters in the designation rings
▪ Packaging unit in booklet format, 200 of each symbol
▪ Insert fork A300 for inserting in the designation ring on the insulated cable end-
sleeves with tabs
Additional information
▪ * = without letters “I“ and “O“

Part No. Colour Hint Packing unit/pcs


Designation rings
380/- 1 Heft
380/+ 1 Heft
380/0 bis 9 1 Heft
380/A bis Z * 1 Heft
Insert fork
A300 1

Insulated cable end-sleeves for short circuit resistant conductors

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
For short circuit resistant conductors (e.g. NSGAFÖU)
``

Characteristics
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
▪ Easy-Entry insulation for simple cable insertion
▪ Colour-coded cross-section assignment
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 150

Dimension mm Weight/
Nominal cross Part 1000 pcs.
section mm² No. Colour d1 d3 l1 l2 s1 ~ kg Packing unit/pcs
4328 1.7 8.1 17.5 8 0.15 0.22 100
1.5
43210 1.7 8.1 19.5 10 0.15 0.27 100
4338 2.2 8.6 17.5 8 0.15 0.24 100
2.5
43312 2.2 8.6 21.5 12 0.15 0.36 100
4 43410 2.9 10.5 19.5 10 0.20 0.36 100
6 43512 3.5 11.0 23.0 12 0.20 0.49 100
10 43612 4.5 12.5 24.0 12 0.20 0.65 100
16 43712 5.8 14.5 25.5 12 0.20 0.93 100

146
1
Insulated twin cable end-sleeves

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
For looping of clamps
``
Colour-coding following DIN 46228 part 4 (0.5 - 16 mm²)
``

Characteristics
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 153

Dimension mm Weight/
Nominal cross Part 1000 pcs. Packing unit/
section mm² No. Colour d1 d3 l1 l2 s1 s2 ~ kg pcs
2 x 0.25 8678 1.20 2.3/3.9 15.0 8 0.15 0.25 0.110 1000
2 x 0.34 8688 1.20 2.3/3.9 15.0 8 0.15 0.25 0.110 1000
2 x 0.5 8698 1.40 3.0/5.2 15.0 8 0.15 0.25 0.110 1000
8708 1.70 3.3/5.5 15.0 8 0.15 0.25 0.130 1000
2 x 0.75
87010 1.70 3.3/5.5 17.0 10 0.15 0.25 0.150 1000
8718 2.00 4.0/6.0 15.0 8 0.15 0.30 0.170 1000
2x1
87110 2.00 4.0/6.0 17.0 10 0.15 0.30 0.170 1000
8728 2.20 4.2/7.2 16.0 8 0.15 0.30 0.183 1000
2 x 1.5
87212 2.20 4.2/7.2 20.0 12 0.15 0.30 0.237 1000
87310 2.80 4.8/8.4 18.5 10 0.20 0.30 0.312 100
2 x 2.5
87313 2.80 4.8/8.4 21.5 13 0.20 0.30 0.340 100
2x4 87412 3.70 5.7/9.6 23.0 12 0.20 0.40 0.467 100
2x6 87514 4.80 7.7/10.8 26.0 14 0.20 0.40 0.730 100
2 x 10 87614 6.40 8.0/13.8 26.0 14 0.20 0.40 0.884 100
2 x 16 87714 8.20 10.4/19.2 30.0 14 0.20 0.40 1.273 100

147
Electrical connection systems
Cable end-sleeves

Insulated cable end-sleeves, strip form

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Crimped cable end-sleeves for simple mounting to cable clamps
``

Characteristics
▪ Colour-coding and tube dimension to DIN 46228, part 4
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion

Dimension mm Weight/
1000 pcs.
Nominal cross section mm² Part No. Colour l1 l2 ~ kg Packing unit/pcs
0.5 ST9698 14 8 0.100 500
0.75 ST9708 14 8 0.100 500
1 ST9718 14 8 0.100 500
1.5 ST9728 14 8 0.100 500
2.5 ST9738 14 8 0.100 500

Insulated cable end-sleeves, small coil

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Easy-Entry insulation for optimal cable insertion
``
Automatic processing due to coil shape
``

Characteristics
▪ Colour-coding and tube dimension to DIN 46228, part 4
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion

Dimension mm Weight/
1000 pcs.
Nominal cross section mm² Part No. Colour l1 l2 ~ kg Packing unit/pcs
0.5 BAK9698 14 8 0.136 1100
0.75 BAK9708 14 8 0.154 1100
1 BAK9718 14 8 0.187 800
1.5 BAK9728 14 8 0.200 800
2.5 BAK9738 14 8 0.300 500

148
1
Insulated cable end-sleeves, large coil

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Easy-Entry insulation for splice-free cable insertion
``
Automatic processing due to coil shape
``

Characteristics
▪ Colour-coding and tube dimension to DIN 46228, part 4
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
Material
▪ Copper (EN13600)
▪ Synthetic material: polypropylene
Surface
▪ Tin-plated to protect against corrosion

Dimension mm Weight/
Nominal cross section 1000 pcs.
mm² Part No. Colour l1 l2 ~ kg Packing unit/pcs
0.5 BAG9698 14 8 0.120 10000
0.75 BAG9708 14 8 0.130 10000
1 BAG9718 14 8 0.160 7500
1.5 BAG9728 14 8 0.173 7500
2.5 BAG9738 14 8 0.230 5000

149
Electrical connection systems
Cable end-sleeves

Tool application chart


Cable end-sleeves to DIN 46228, part 1 and DIN 46228, part 4
Insulated cable end-sleeves for short circuit resistant conductors

Part 1 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 0.08-10 K303 217


crimping tools
0.08-16 K304K 217
K306K 217
0.14-2.5 K1 212
K48 212
0.14-6 K32 213
K37 214
0.14-10 K3014K 218
0.25-6 K38ERGO 216
0.5-2.5 K4 210
0.5-6 K36 213
K382 215
0.5-16 K3 211
1.5-6 K46 210
6-16 K34 214
10-25 K39 215
10-35 K35 211
10-50 K271 218
K28 219
50-95 K272 219
K29 220
Mechanical, electrical, 0.14-10 K507 243
pneumatic crimping tools
KP1 +KP303 240
with interchangeable
die / head KP1L +KP303 240
0.14-50 K50 244 326
EK50ML 254 326
1.5-6 KP1 +KP351 240
KP1L +KP351 240
2.5-16 KP1 +KP304 240
KP1L +KP304 240
10-16 KP1 +KP352 240
KP1L +KP352 240
10-50 K354 246 332
10-95 K18 248 340
10-240 K22 250 346

150
1
Tool application chart
Cable end-sleeves to DIN 46228, part 1 and DIN 46228, part 4
Insulated cable end-sleeves for short circuit resistant conductors

Part 2 of 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Hand hydraulic 10-95 HK6018 292 340


crimping tools
HK60UNV +UA18 473 340
10-240 HK6022 294 346
HK60UNV +UA22 473 351
25-240 HK12030 298 351
HK12042 300 351
HK120U 302
Battery powered 0.14-10 EKP1ML +KP303 260
crimping tools
0.14-50 EK1550ML 258
1.5-6 EKP1ML +KP351 260
2.5-16 EKP1ML +KP304 260
10-16 EKP1ML +KP352 260
10-50 EK354ML 262 332
EK354 266 332
EK505 268 326
10-95 EK5018 270 340
EK60UNV +UA18 476 340
EKM60UNV +UA18 475 340
10-240 EK6022 274 346
EKM6022 272 346
EK60UNV +UA22 476 346
EKM60UNV +UA22 475 346
25-240 EK12032 280 351
EK12042 282 351
EK120U 284 351
EK135FT +UA15T 286 351
EK120UNV +UA12T 284 351
Hydraulic 10-95 THK18 306 340
crimping systems
10-150 THK22 308 346
25-240 HK252 320 357
Hydraulic 10-95 PK18 306 340
crimping heads
PK60UNV +UA18 474 340
10-240 PK22 308 346
PK60UNV +UA22 474 346
25-240 PK12042 312 351
PK120U 314 351
PK252 316 357

151
Electrical connection systems
Cable end-sleeves

Tool application chart


Cable end-sleeves acc. to DIN 46228, part 2

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 0.5x2.5 KP1 +KP66 240


pneumatic crimping tools
KP1L +KP66 240
with interchangeable
die / head KPM15 +KP66

Battery powered 0.5x2.5 EKP1ML +KP66 260


crimping tools

152
1
Tool application chart
Insulated twin cable end-sleeves

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 2x0.5 - 2x2.5 K32 213


crimping tools
K382 215
K38ERGO 216
2x0.5 - 2x4 K303 217
K36 213
2x0.5 - 2x6 K306K 217
K304K 217
K3014K 218
2x4 - 2x6 K34 214
2x4 - 2x16 K271 218
K28 219
Mechanical, electrical, 2x0.5 - 2x4 KP1 +KP303 240
pneumatic crimping tools
KP1L +KP303 240
with interchangeable
die / head 2x4 - 2x6 KP1 240
2x4 - 2x16 K354 246 332
K18 248 340
K22 250 346
Hand hydraulic 2x4 - 2x16 HK6018 292 340
crimping tools
HK60UNV +UA18 473 340
HK6022 294 346
HK60UNV +UA22 473 346
Battery powered 2x0.5 - 2x4 EKP1ML +KP303 260
crimping tools
2x4 - 2x6 EKP1ML +KP304 260
2x4 - 2x16 EK354ML 262 346
EK354 266 346
EK505 268 336
EK5018 270 340
EK60UNV +UA18 476 340
EKM60UNV +UA18 475 340
EK6022 274 346
EKM6022 272 346
EK60UNV +UA22 476 346
EKM60UNV +UA22 475 346
Hydraulic 2x4-2x16 THK18 306 340
crimping systems
THK22 308 346
Hydraulic 2x4-2x16 PK18 306 340
crimping heads
PK60UNV +UA18 474 340
PK22 308 346
PK60UNV + UA22 474 346

153
Electrical connection systems
Cable connections, insulated and non insulated

PRECISION -
CABLE CONNECTIONS,
INSULATED AND NON-INSULATED
Electrical power is the product of voltage and current strength. An optimum connection
guarantees to transfer this power without thermal losses. This requires materials, design
and tool to be correctly processed and matched to one another. If you want optimum
power at all times, you can rely on Klauke’s best work.

In brief
High requirements in detail
``
Solutions available for small cross-sections
``
Broad range of versions
``
Optimum connection without thermal loss
``
Grooved profile for improved conductor hold
``

154
1
` Easy insulation

All insulation is produced in the Easy-Entry version, for simple ◾ Flame retardant polyamide insulation: No toxic vapours in
cable insertion without splicing. For small ranges with big case of fire
effect. ◾ Halogen-free
◾ Insensitive to corrosion due to tinning ander the insulation
◾ Cable connections with nominal cross-sections from ◾ Simple processing thanks to Easy-Entry
0.1 mm to 6 mm
2 2
◾ Grooved profile on the inside for improved hold
◾ Resistant to temperatures of up to 105 °C

` More hold with grooved profile

The detail is key. Not only are there numerous models of


Klauke tabs and receptacles, they are also equipped with
special features. No matter whether as a standardised
connector or with grooved profile for improved hold - Klauke
will always provide the right feature for your requirements.

◾ Broad range of models


◾ All-purpose
◾ Also as standardised connectors with various tab widths
◾ Available with strain relief
◾ Fully-insulated receptacles
◾ Grooved profile and additional copper ring in the insulation
area for higher stresses

` Quality in detail

In a machine, everything has to pull together. For the machine


to run, every component has to function. Even when it comes
to small parts, better to go for high quality products with a
high capacity, for our receptacles with snap-in point for
example. The snap-in point guarantees a reliable connection
even after repeated insertions.

◾ High conductivity and reliable insulation thanks to


high-quality materials
◾ Improved spring properties by the use of bronze

155
Electrical connection systems
Cable connections, insulated and non insulated

Insulated solderless terminals

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
To DIN 46237
``
High-quality brazing process in the crimp area
``

Characteristics
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
▪ Easy-Entry insulation for simple cable insertion
▪ Cross-section-dependent colour-coding
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ * = not standardised
▪ 0.1 - 0.4 mm² not CSA-tested

Nominal
cross Nominal Dimension mm
section size to Weight/ Packing
mm² DIN Part No. Colour Hint a1 a2 d1 d2 d3 d4 l s pcs. ~kg unit/pcs
-- 6192 * -- -- 1.0 2.3 5.0 2.2 14.0 0.5 0.020 100
-- 61925 * -- -- 1.0 2.6 5.0 2.2 14.0 0.5 0.020 100
-- 6193 * -- -- 1.0 3.3 5.0 2.2 14.0 0.5 0.020 100
0.1 - 0.4
-- 61935 * -- -- 1.0 3.8 6.5 2.2 16.0 0.5 0.025 100
-- 6194 * -- -- 1.0 4.4 7.0 2.2 16.0 0.5 0.025 100
-- 6195 * -- -- 1.0 5.4 8.0 2.2 15.0 0.5 0.025 100
2.5 - 1 62025 5 10.5 1.6 2.8 6.0 4.5 16.5 0.8 0.060 100
3.0 - 1 6203 5 10.5 1.6 3.2 6.0 4.5 16.5 0.8 0.060 100
3.5 - 1 62035 5 10.5 1.6 3.7 6.0 4.5 16.5 0.8 0.550 100
4.0 - 1 6204 5 10.5 1.6 4.3 8.0 4.5 17.5 0.8 0.070 100
0.5 - 1
5.0 - 1 6205 5 10.5 1.6 5.3 10.0 4.5 18.5 0.8 0.090 100
-- 6206 * 5 10.5 1.6 6.5 11.0 4.5 20.5 0.8 0.080 100
-- 6208 * 5 10.5 1.6 8.4 14.0 4.5 22.5 0.8 0.130 100
-- 62010 * 5 10.5 1.6 10.5 18.0 4.5 24.5 0.8 0.130 100
3.0 - 2.5 6303 5 11.5 2.3 3.2 6.0 5.1 17.5 0.8 0.065 100
3.5 - 2.5 63035 5 11.5 2.3 3.7 6.0 5.1 17.5 0.8 0.065 100
4.0 - 2.5 6304 5 11.5 2.3 4.3 8.0 5.1 18.5 0.8 0.080 100
1.5 - 2.5 5.0 - 2.5 6305 5 11.5 2.3 5.3 10.0 5.1 20.5 0.8 0.090 100
6.0 - 2.5 6306 5 11.5 2.3 6.5 11.0 5.1 22.5 0.8 0.110 100
8.0 - 2.5 6308 5 11.5 2.3 8.4 14.0 5.1 23.5 0.8 0.130 100
-- 63010 * 5 11.5 2.3 10.5 18.0 5.1 25.5 0.8 0.160 100
4.0 - 6 6504 6 12.5 3.6 4.3 8.0 6.5 20.5 1.0 0.140 100
5.0 - 6 6505 6 12.5 3.6 5.3 10.0 6.5 21.5 1.0 0.160 100
4-6 6.0 - 6 6506 6 12.5 3.6 6.5 11.0 6.5 22.5 1.0 0.170 100
8.0 - 6 6508 6 12.5 3.6 8.4 14.0 6.5 25.5 1.0 0.220 100
10.0 - 6 65010 6 12.5 3.6 10.5 18.0 6.5 27.5 1.0 0.290 100

156
1
Insulated solderless terminals, fork type

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Dimensions in the crimp area to DIN 46237
``
High-quality brazing process in the crimp area
``
Simple fork-type mounting
``

Characteristics
▪ Insulated, halogen-free
▪ Heat resistant to 105° C
▪ Easy-Entry insulation for simple cable insertion
▪ Cross-section-dependent colour-coding
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 0.1 - 0.4 mm² not CSA-tested
▪ * = not standardised

Nominal
cross Nominal Dimension mm
section size to Weight/ Packing
mm² DIN Part No. Colour Hint a1 a2 d1 d2 d3 d4 l s pcs. ~kg unit/pcs
0.1 - 0.4 -- 619C3 * -- -- -- 3.2 5.0 -- 14.0 0.5 0.020 100
3.0 - 1 620C3 5 10.5 1.6 3.2 6.0 4.5 16.5 0.8 0.060 100
3.5 - 1 620C35 5 10.5 1.6 3.7 6.8 4.5 17.5 0.8 0.060 100
0.5 - 1 4.0 - 1 620C4 5 10.5 1.6 4.3 6.8 4.5 17.5 0.8 0.070 100
5.0 - 1 620C5 5 10.5 1.6 5.3 10.0 4.5 18.5 0.8 0.090 100
- - 620C6 * 5 10.5 1.6 6.5 11.0 4.5 20.5 0.8 0.080 100
3.0 - 2.5 630C3 5 11.5 2.3 3.2 6.0 5.1 17.5 0.8 0.060 100
3.5 - 2.5 630C35 5 11.5 2.3 3.7 6.8 5.1 18.5 0.8 0.065 100
1.5 - 2.5 4.0 - 2.5 630C4 5 11.5 2.3 4.3 6.8 5.1 18.5 0.8 0.080 100
5.0 - 2.5 630C5 5 11.5 2.3 5.3 10.0 5.1 20.5 0.8 0.090 100
6.0 - 2.5 630C6 5 11.5 2.3 6.5 11.0 5.1 22.5 0.8 0.110 100
4.0 - 6 650C4 6 12.5 3.6 4.3 8.0 6.5 20.5 1.0 0.140 100
5.0 - 6 650C5 6 12.5 3.6 5.3 10.0 6.5 21.5 1.0 0.160 100
4-6 6.0 - 6 650C6 6 12.5 3.6 6.5 11.0 6.5 22.5 1.0 0.170 100
8.0 - 6 650C8 6 12.5 3.6 8.4 14.0 6.5 25.5 1.0 0.220 100
10.0 - 6 650C10 6 12.5 3.6 10.5 18.0 6.5 27.5 1.0 0.280 100

157
Electrical connection systems
Cable connections, insulated and non insulated

Insulated pin terminals

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
To DIN 46231
``
High-quality brazing process in the crimp area
``

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
▪ Easy-Entry insulation for simple cable insertion
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 0.1 - 0.4 mm² not CSA-tested
▪ * = not standardised

Nominal
cross Nominal Dimension mm
section size to Weight/ Packing
mm² DIN Part No. Colour Hint a1 a2 d3 d4 l1 l2 pcs. ~kg unit/pcs
0.1 - 0.4 -- 704 * -- -- 1.4 -- 18.0 9.0 0.020 100
705 5 10.5 1.9 4.5 22.0 10.0 0.065 100
0.5 - 1 1
705K * 5 10.5 1.9 4.5 18.0 6.0 0.060 100
710 5 11.5 1.9 5.1 23.0 10.0 0.065 100
1.5 - 2.5 2.5 710K * 5 11.5 1.9 5.1 19.5 6.5 0.060 100
710L * 5 11.5 1.9 5.1 27.5 16.0 0.100 100
4-6 6 715 6 12.5 2.7 6.5 26.0 11.0 0.160 100

158
1
Insulated pin receptacles

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
High quality bronze material provides optimum spring characteristic and
``
improved contact strength

Characteristics
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 70° C
Material
▪ Bronze (CuSnZn)
▪ Insulation sleeve: PVC
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 1.5 - 2.5 mm² and 4 - 6 mm² not CSA-tested

Dimension mm
Part
Nominal cross section mm² No. Colour Pin dia. l1 Weight/pcs. ~kg Packing unit/pcs
0.5 - 1 920 4 22 0.060 100
1.5 - 2.5 930 5 22 0.120 100
4-6 950 5 22 0.125 100

Insulated pin receptacles

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 70° C
Material
▪ Brass (CuZn)
▪ Insulation sleeve: PVC
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 1.5 - 2.5 mm² and 4 - 6 mm² not CSA-tested

Dimension mm
Nominal cross section Part
mm² No. Colour Pin dia. l1 l2 Weight/pcs. ~kg Packing unit/pcs
0.5 - 1 1020 4 22 9 0.060 100
1.5 - 2.5 1030 5 22 9 0.075 100
4-6 1050 5 22 9 0.110 100

159
Electrical connection systems
Cable connections, insulated and non insulated

Insulated pin receptacles, fully insulated

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
High quality bronze material provides optimum spring characteristic and
``
improved contact strength
Fast processing as no additional insulation of the crimped connection is
``
required

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Bronze (CuSnZn)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 4 - 6 mm² not CSA-tested

Dimension mm
Nominal cross section Part
mm² No. Colour Pin dia. l1 s Weight/pcs. ~kg Packing unit/pcs
0.5 - 1 920V 4 24 0.38 0.065 100
4-6 950V 5 27 0.40 0.150 100

Insulated pin receptacles, fully insulated

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
High quality bronze material provides optimum spring characteristic and
``
improved contact strength
Fast processing as no additional insulation of the crimped connection is
``
required

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Bronze (CuSnZn)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 1.5 - 2.5 mm² and 4 - 6 mm² not CSA-tested

Dimension mm
Nominal cross section Part
mm² No. Colour Pin dia. l1 l2 Weight/pcs. ~kg Packing unit/pcs
0.5 - 1 1020V 4 25 11 0.065 100
1.5 - 2.5 1030V 5 25 11 0.080 100
4-6 1050V 5 27 13 0.120 100

160
1
Insulated receptacles, tinned brass

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ To DIN 46245, part 1 – 3 and similar versions
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Temperature resistance: PVC to 70° C, PA to 105° C
Material
▪ Brass (CuZn)
▪ Insulation sleeve: PVC/PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175

Nominal Dimension mm
cross section Nominal Insulation Weight/pcs. Packing
mm² size to DIN Part No. Colour Tab Thickn. Tab Width l1 l2 material ~kg unit/pcs
8201 0.5 2.8 17.5 8.0 PVC 0.035 100
8201A 0.8 2.8 17.5 8.0 PVC 0.045 100
8202 0.5 4.8 18.0 6.0 PVC 0.065 100
0.5 - 1
4.8 - 1 8203 0.8 4.8 18.0 6.0 PVC 0.065 100
6.3 - 1 720 0.8 6.3 22.0 7.5 PVC 0.090 100
7208 0.8 7.7 25.0 9.5 PVC 0.110 100
8301 0.5 2.8 18.0 8.0 PA 0.050 100
8301A 0.8 2.8 18.0 8.0 PA 0.060 100
8302 0.5 4.8 18.0 6.0 PVC 0.070 100
1.5 - 2.5
4.8 - 2.5 8303 0.8 4.8 18.0 6.0 PVC 0.070 100
6.3 - 2.5 730 0.8 6.3 21.0 7.4 PVC 0.090 100
7308 0.8 7.7 25.0 9.5 PVC 0.115 100
8503 0.8 4.8 23.0 7.5 PA 0.138 100
4-6 6.3 - 6 750 0.8 6.3 21.0 7.5 PVC 0.100 100
7509 1.2 9.5 26.5 12.0 PVC 0.150 100

161
Electrical connection systems
Cable connections, insulated and non insulated

Insulated receptacles, tinned bronze

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
High quality bronze material provides optimum spring characteristic and
``
improved contact strength

Characteristics
▪ To DIN 46245, part 3
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 70° C
Material
▪ Bronze (CuSnZn)
▪ Insulation sleeve: PVC
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175

Nominal Dimension mm
cross section Nominal size Insulation Weight/pcs. Packing unit/
mm² to DIN Part No. Colour Tab Thickn. Tab Width l1 l2 material ~kg pcs
0.5 - 1 6.3 - 1 720BZ 0.8 6.3 22 7.5 PVC 0.09 100
1.5 - 2.5 6.3 - 2.5 730BZ 0.8 6.3 21 7.4 PVC 0.09 100
4-6 6.3 - 6 750BZ 0.8 6.3 21 7.5 PVC 0.10 100

Insulated receptacles, multiple type

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 70° C
Material
▪ Brass (CuZn)
▪ Insulation sleeve: PVC
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175

Dimension mm
Nominal cross Part Insulation Weight/pcs. Packing unit/
section mm² No. Colour Tab Thickn. Tab Width l1 l2 l3 material ~kg pcs
0.5 - 1 720AZ 0.8 6.3 22 7.5 8 PVC 0.11 100
1.5 - 2.5 730AZ 0.8 6.3 22 7.5 8 PVC 0.11 100
4-6 750AZ 0.8 6.3 25 8.0 8 PVC 0.18 100

162
1
Insulated receptacles, fully insulated

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Fast processing as no additional insulation of the crimped connection is
``
required

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Temperature resistance: PVC to 70° C, PA to 105° C
Material
▪ Brass (CuZn)
▪ Insulation sleeve: PVC/PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175

Dimension mm
Nominal cross Part Insulation
section mm² No. Colour Tab Thickn. Tab Width l1 l2 material Weight/pcs. ~kg Packing unit/pcs
8201V 0.5 2.8 19.0 5.5 PA 0.07 100
8201AV 0.8 2.8 19.0 5.5 PA 0.07 100
0.5 - 1 8202V 0.5 4.8 20.0 7.0 PVC 0.10 100
8203V 0.8 4.8 20.0 7.0 PVC 0.10 100
720V 0.8 6.3 21.0 7.5 PVC 0.08 100
8301V 0.5 2.8 20.0 8.0 PVC 0.14 100
8301AV 0.8 2.8 20.0 8.0 PVC 0.14 100
1.5 - 2.5 8302V 0.5 4.8 20.5 7.0 PVC 0.11 100
8303V 0.8 4.8 20.5 7.0 PVC 0.11 100
730V 0.8 6.3 21.0 7.5 PVC 0.15 100
8502V 0.5 4.8 20.5 9.5 PVC 0.15 100
4-6 8503V 0.8 4.8 20.5 9.5 PVC 0.15 100
750V 0.8 6.3 25.5 11.5 PVC 0.16 100

163
Electrical connection systems
Cable connections, insulated and non insulated

Insulated tabs

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Temperature resistance: PVC to 70° C, PA to 105° C
Material
▪ Brass (CuZn)
▪ Insulation sleeve: PVC/PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175

Dimension mm
Nominal cross Part Insulation
section mm² No. Colour Tab Thickn. Tab Width l1 l2 material Weight/pcs. ~kg Packing unit/pcs
8201C 0.5 2.8 22.0 11.5 PA 0.040 100
8201B 0.8 2.8 14.6 5.5 PVC 0.060 100
0.5 - 1 8202B 0.5 4.8 22.0 11.5 PA 0.070 100
8203B 0.8 4.8 22.0 11.5 PA 0.070 100
820 0.8 6.3 22.0 8.0 PVC 0.060 100
8302B 0.5 4.8 22.0 11.5 PA 0.070 100
1.5 - 2.5 8303B 0.8 4.8 22.0 11.5 PA 0.070 100
830 0.8 6.3 22.0 8.0 PVC 0.065 100
8502B 0.5 4.8 24.5 10.5 PA 0.120 100
4-6 8503B 0.8 4.8 24.5 10.5 PA 0.120 100
850 0.8 6.3 22.0 8.0 PVC 0.110 100

Insulated end-splices

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Safe sealing of open conductors
``

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175

Dimension mm
Nominal cross Part
section mm² No. Colour d1 d2 l1 l2 Weight/pcs. ~kg Packing unit/pcs
1.5 - 2.5 1130 2.3 5.2 16 7 0.05 100
4-6 1150 3.6 7.0 18 7 0.14 100

164
1
Insulated butt connectors

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Simple and safe connecting owed to butt mark
``
Fast processing as no additional insulation of the crimped connection is
``
required

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 0.1 - 0.4 mm² not CSA-tested

Dimension mm
Nominal cross section Part
mm² No. Colour d1 l1 l2 Weight/pcs. ~kg Packing unit/pcs
0.1 - 0.4 669 1.2 20 12 0.030 100
0.5 - 1 670 1.6 25 15 0.090 100
1.5 - 2.5 680 2.3 25 15 0.115 100
4-6 700 3.6 27 15 0.250 100

Insulated butt connectors with heat shrink insulation

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Simple and safe processing due to butt mark
``
Fast processing as no additional insulation of the crimped connection is
``
required

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Special crimping tool required
▪ Heat resistant to 105° C
Material
▪ Copper (ETP)
▪ Insulation sleeve: PE
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175

Dimension mm
Nominal cross section Part
mm² No. Colour d1 l1 l2 Weight/pcs. ~kg Packing unit/pcs
0.5 - 1 670WS 1.6 36 15 0.12 100
1.5 - 2.5 680WS 2.3 36 15 0.15 100
4-6 700WS 3.4 41 15 0.25 100

165
Electrical connection systems
Cable connections, insulated and non insulated

Insulated parallel connectors

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
Fast processing as no additional insulation of the crimped connection is
``
required

Characteristics
▪ Insulated, halogen-free
▪ Cross-section-dependent colour-coding
▪ Heat resistant to 105° C
Material
▪ Copper (ETP)
▪ Insulation sleeve: PA
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 175
Additional information
▪ 0.1 - 0.4 mm² not CSA-tested

Dimension mm
Nominal cross section Part
mm² No. Colour d1 l1 l2 Weight/pcs. ~kg Packing unit/pcs
0.1 - 0.4 769 1.2 13 5 0.020 100
0.5 - 1 770 1.6 17 7 0.030 100
1.5 - 2.5 780 2.3 17 7 0.035 100
4-6 790 3.6 21 7 0.105 100

166
1
Non-insulated receptacles

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ To DIN 46247, part 1 – 3 and similar versions
▪ Improved contact properties due to grooved profile
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 176
Additional information
▪ * = nickel-plated steel version also available, Part Number appendix “ST“

Nominal Dimension mm
Nominal cross size to Tab Weight/ Packing
section mm² DIN Part No. Thickn. Tab Width a1 a2 l1 l2 l3 s pcs. ~kg unit/pcs
18251 0.5 2.8 5.0 2.8 12.5 5.0 3.3 0.30 0.025 100
--
18251A 0.8 2.8 5.5 2.5 12.5 5.0 3.3 0.30 0.025 100
B 2.8 - 1 18201A 0.8 2.8 5.5 2.5 14.0 6.3 3.3 0,35 0.025 100
0.5 - 1
-- 18202 0.5 4.8 6.0 3.4 15.6 6.0 3.8 0.35 0.050 100
4.8 - 1 18203 0.8 4.8 6.0 3.4 15.6 6.0 3.8 0.35 0.050 100
6.3 - 1 1720 0.8 6.3 8.5 4.5 19.0 7.4 4.0 0.45 0.085 100
4.8 - 2.5 18303 0.8 4.8 6.0 3.4 15.6 6.0 3.8 0.35 0.055 100
1.5 - 2.5
6.3 - 2.5 *1730 0.8 6.3 8.5 4.5 19.0 7.4 4.0 0.45 0.082 100
4-6 6.3 - 6 *1750 0.8 6.3 8.5 4.5 19.0 7.4 4.0 0.45 0.100 100

Non-insulated receptacles, multiple type

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ To DIN 46247, part 1 – 3 and similar versions
▪ Improved contact properties due to grooved profile
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 176
Additional information
▪ * = corresponds to DIN 46345

Dimension mm
Nominal cross Tab Weight/ Packing
section mm² Part No. Thickn. Tab Width Hint a1 a2 l1 l2 l3 s pcs. ~kg unit/pcs
0.5 - 1 18203AZ 0.8 4.8 6.0 3.4 15.6 7 6.0 0.38 0.09 100
18303AZ 0.8 4.8 6.0 3.4 15.6 7 6.0 0.38 0.09 100
1.5 - 2.5
1730AZ 0.8 6.3 * 8.5 4.5 19.2 8 7.5 0.38 0.13 100

167
Electrical connection systems
Cable connections, insulated and non insulated

Non-insulated receptacles with locking latch

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``

Characteristics
▪ To DIN 46340, sheet 3
▪ With latch to engage in housing
▪ Improved contact properties due to grooved profile
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 176

Nominal Dimension mm
cross Part Weight/pcs. Packing
section mm² No. Tab Thickn. Tab Width a1 a2 l1 l2 l3 s ~kg unit/pcs
0.5 - 1 2720 0.8 6.3 8.5 4.5 19.2 7.4 7 0.38 0.070 100
1.5 - 2.5 2730 0.8 6.3 8.5 4.5 19.2 7.4 7 0.38 0.075 100
4-6 2750 0.8 6.3 8.5 4.5 19.2 7.4 7 0.38 0.090 100

Non-insulated receptacles with lateral conductor connector

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
`Ìmproved contact properties due to grooved profile

Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 176

Nominal Dimension mm
cross section Part Weight/ Packing
mm² No. Tab Thickn. Tab Width Typ a1 a2 l1 l2 l3 l4 pcs. ~kg unit/pcs
0.5 - 1 3720 0.8 6.3 B 11.0 3.0 12.5 7.4 4.0 7.2 0.080 100
0.5 - 1.5 3725 0.8 6.3 C 7.5 4.0 11.00 7.4 4.0 7.2 0.085 100
1.5 - 2.5 3735 0.8 6.3 B 11.0 3.0 13.5 7.0 4.0 7.2 0.085 100

168
1
Non-insulated tabs

For fine and superfine stranded conductors, e.g. to DIN EN 60228 Cl. 5 and 6
``
`Ìmproved contact properties due to grooved profile

Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion
Technical instructions
▪ Tool: see page 176
Additional information
▪ * = dimensions in the plug sector to DIN 46244

Nominal
cross Nominal Dimension mm
section size to Tab Weight/ Packing
mm² DIN Part No. Thickn. Tab Width Typ Hint a1 a2 d2 l1 l2 pcs. ~kg unit/pcs
2235 0.8 2.8 A * 6.0 3.2 1.30 22.5 12.7 0.045 100
0.5 - 1 46343
2220 0.8 6.3 A 8.2 4.0 1.65 28.0 16.0 0.085 100
B6.3 - 1

46248
1830 0.8 6.3 B 9.0 4.5 1.65 20.0 8.0 0.065 100
A6.3 - 2.5
1.5 - 2.5
46343
2230 0.8 6.3 A 8.2 4.0 1.65 28.0 16.0 0.090 100
B6.3 - 2.5

46343
4-6 2250 0.8 6.3 A 8.2 4.0 1.65 28.0 16.0 0.100 100
B6.3 - 6

Insulation sleeves

For non-insulated tabs


``
Perfectly-matched to the different versions
``

Characteristics
▪ For post-insulation of crimped non-insulated receptacles
Material
▪ PA / PE / PVC

Nominal Dimension mm
cross section Nominal Insulation Weight/pcs. Packing
mm² size to DIN Part No. Colour Typ b1 l h1 material for item ~kg unit/pcs
18251,18251A,
0.5 - 1 2.8 2755 A 6.5 20.0 4.0 PE 18201A 0.015 100

0.5 - 1.5 2760 A 7.0 20.0 5.0 PE 18202,18203 0.015 100


4.8
1.5 - 2.5 2765 A 9.5 20.0 5.5 PE 18302,18303 0.025 100

see next page


169
Electrical connection systems
Cable connections, insulated and non insulated

Insulation sleeves

Nominal Dimension mm
cross section Nominal Insulation Weight/pcs. Packing
mm² size to DIN Part No. Colour Typ b1 l h1 material for item ~kg unit/pcs
2770 A 12.5 23.0 8.5 PE 1720,1730 0.035 100
0.5 - 2.5
2775 A 9.5 25.0 5.0 PE 1820,1830 0.030 100
1720,1730,
0.5 - 4 2780 A 9.5 25.0 6.0 PE 1820,1830 0.030 100
6.3
1720,1730,1750,
2785 B 9.2 24.5 5.6 PA 2720,2730,2750 0.055 100
0.5 - 6
3720,3725,
2790 C 13.5 15.0 3.1 PVC 3735 0.060 100

Non-insulated tabs, angled version


Characteristics
▪ To DIN 46342, part 1 and similar versions
▪ Dimensions in the plug sector to DIN 46244
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion

Dimension mm
Nominal Tab Weight/ Packing
size to DIN Part No. Thickn. Tab Width Typ b1 d2 l2 l3 l4 w pcs. ~kg unit/pcs
2040 0.8 2.8 A 5.0 3.2 5.5 6.5 -- 60° 0.040 100
2045 0.8 6.3 A 10.0 4.3 8.0 10.0 -- 45° 0.160 100
-- 2060 0.8 6.3 B 8.0 4.3 8.0 8.0 10.7 30° 0.085 100
2070 0.8 6.3 B 8.0 3.2 8.0 8.0 10.7 45° 0.085 100
2075 0.8 6.3 B 8.0 4.1 8.0 8.0 10.7 45° 0.085 100
B 6.3 - 0.8 2080 0.8 6.3 B 8.0 4.3 8.0 8.5 10.7 45° 0.085 100
2083 0.8 6.3 B 8.0 5.3 8.0 8.5 10.7 45° 0.080 100
2090 0.8 6.3 B 8.0 5.3 8.0 8.0 10.7 45° 0.080 100
--
2100 0.8 6.3 B 7.5 2.5 8.0 5.7 11.5 90° 0.075 100
2105 0.8 6.3 B 8.0 3.2 8.0 8.0 11.5 90° 0.085 100
C 6.3 - 0.8 2115 0.8 6.3 B 8.0 4.3 8.0 8.5 11.5 90° 0.090 100

170
1
Non-insulated tabs, straight version
Characteristics
▪ To DIN 46342, part 1 and similar versions
▪ Dimensions in the plug sector to DIN 46244
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion

Dimension mm
Nominal Weight/pcs. Packing
size to DIN Part No. Tab Thickn. Tab Width Typ b1 d2 l1 l2 s ~kg unit/pcs
-- 2123 0.8 2.8 A 4.5 3.1 13.0 5.5 0.8 0.028 100
A 6.3 - 0.8 2140 0.8 6.3 A 8.0 4.3 19.0 8.0 0.8 0.086 100
-- 2145 0.8 6.3 A 8.0 5.3 19.0 8.0 0.8 0.080 100

Non-insulated tabs for soldering

Material used offers very good soldering characteristics


``

Characteristics
▪ Dimensions in the plug sector to DIN 46244
▪ For soldering in printed circuits
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion

Dimension mm
Part Tab Weight/ Packing
No. Thickn. Tab Width Typ b1 b2 b3 l1 l2 l3 l4 s pcs. ~kg unit/pcs
2010 0.8 2.8 A -- -- -- 10.5 6.5 -- -- 0.8 0.015 100
2020 0.5 2.8 C 1.0 5 -- -- 7.1 8 13.4 0.5 0.025 100
2025 0.8 2.8 C 1.0 5 -- -- 7.1 8 13.4 0.8 0.040 100
2030 0.8 6.3 D 3.5 5 6.4 16.0 8.0 4 12.0 0.8 0.065 100
2035 0.8 6.3 E 3.8 5 6.2 16.0 8.0 3 12.0 0.8 0.085 100

171
Electrical connection systems
Cable connections, insulated and non insulated

Non-insulated multiple tabs


Characteristics
▪ Dimensions in the plug sector to DIN 46244
Material
▪ Brass (CuZn)
Surface
▪ Tin-plated to protect against corrosion

Dimension mm
Part Tab Tab Weight/ Packing
No. Thickn. Width Typ a1 b2 b3 l1 l2 l3 h w s pcs. ~kg unit/pcs
735 0.8 2.8 A 5 3.2 3.1 16.0 6.7 -- -- -- 0.38 0.060 100
755 0.8 4.8 C -- 4.4 -- 20.0 7.0 7.0 8.0 -- 0.38 0.155 100
725 0.8 6.3 D -- -- -- -- 8 7.5 -- 15° 0.38 0.115 100
775 0.8 6.3 C -- -- -- 20.5 12 7.5 9.6 -- 0.38 0.200 100

Flexible connector, tab width 2.8 mm, 4.8 mm and 6.3 mm

No additional insulation required


``

Characteristics
▪ With tabs 2.8, 4.8 or 6.3 x 0.8 mm
▪ 1, 2 and 12-poles
▪ Further poles on request

Dimension mm Bolt size mm


Part Insulation Weight/ Packing
No. Tab Thickn. Tab Width Poles b l h s material Distance Diameter pcs. ~kg unit/pcs
Tab Width 2.8 mm
8101 0.8 2.8 1 7.5 35 5.5 0.8 PVC -- -- 0.2 100
8102 0.8 2.8 2 15.0 35 5.5 0.8 PVC -- 2.7 0.3 50
81012 0.8 2.8 12 88.0 35 5.5 0.8 PVC 75 2.7 1.6 10
Tab Width 4.8 mm
8051 0.8 4.8 1 12.5 28 6.6 0.8 PVC -- -- 0.25 100
8052 0.8 4.8 2 25.0 28 6.6 0.8 PVC -- 3.2 0.50 50
80512 0.8 4.8 12 142.0 28 6.6 0.8 PVC 120 3.2 2.80 10
Tab Width 6.3 mm
8001 0.8 6.3 1 12.5 28 6.6 0.8 PVC -- -- 0.30 100
8002 0.8 6.3 2 25.0 28 6.6 0.8 PVC -- 3.7 0.55 50
80012 0.8 6.3 12 142.0 28 6.6 0.8 PVC 120 3.7 3.20 10

172
1
Polyamide connector, tab width 2.8 and 6.3 mm

No additional insulation required


``

Characteristics
▪ With tabs 2.8 x 0.8 mm and 6.3 x 0.8 mm
▪ 1, 2 and 12-poles
▪ Further poles on request

Dimension mm Bolt size mm


Part Insulation Weight/ Packing
No. Tab Thickn. Tab Width Poles b l h s material Distance Diameter pcs. ~kg unit/pcs
6.3 and
8011 0.8 2 x 2.8
1 10.0 50 7.5 0.8 PA -- -- 0.25 100

6.3 and
8012 0.8 2 x 2.8
2 22.5 50 7.5 0.8 PA -- 3.1 0.50 50

6.3 and
80112 0.8 2 x 2.8
12 147.5 50 7.5 0.8 PA 125 3.1 3.10 10

Flexible circuit distributor, tab width 2.8 mm

No additional insulation required


``

Characteristics
▪ With tabs 2.8 x 0.8 mm
▪ 1 and 12-poles
▪ Further poles on request

Dimension mm Bolt size mm


Part Insulation Weight/ Packing
No. Tab Thickn. Tab Width Poles b l h s material Distance Diameter pcs. ~kg unit/pcs
8151 0.8 2.8 1 12.5 28 7 0.8 PVC -- -- 0.25 100
81512 0.8 2.8 12 147.0 28 7 0.8 PVC 123 3.2 2.80 10

173
Electrical connection systems
Cable connections, insulated and non insulated

Flexible circuit distributor, tab width 6.3 mm

No additional insulation required


``

Characteristics
▪ With tabs 6.3 x 0.8 mm

Dimension mm
Part Tab Insulation Weight/ Packing
No. Thickn. Tab Width Typ b b1 b2 l l1 h s material pcs. ~kg unit/pcs
816 0.8 6.3 A 21 11.3 9 53 15 7.5 0.8 PVC 0.60 10
817 0.8 6.3 B 20 11.3 9 51 13 7.0 0.8 PVC 0.65 10

174
1
Tool application chart
Insulated cable connections

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 0.1-1 K80 221


crimping tools
0.5-2.5 K81 222
0.5-6 K82 222
Mechanical, electrical, 0.1-1 KP1 +KP80 240
pneumatic crimping tools
KP1L +KP80 240
with interchangeable
die / head 0.5-2.5 KP1 +KP81 240
KP1L +KP81 240
0.5-6 K50 244 327
EK50ML 254 327
4-6 KP1 +KP83 240
KP1L +KP83 240
Battery powered 0.1-1 EKP1ML +KP80 260
crimping tools
0.5-2.5 EKP1ML +KP81 260
0.5-6 EK1550ML 258 327
4-6 EKP1ML +KP83 260

Tool application chart


Butt connectors with
heat shrink insulation

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical, electrical, 0.5-6 K50 244 327


pneumatic crimping tools
EK50ML 254 327
with interchangeable
die / head
Battery powered 0.5-6 EK1550ML 258 327
crimping tools

175
Electrical connection systems
Cable connections, insulated and non insulated

Tool application chart


Non-insulated receptacles,
straight type

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 0.1-1 K572 224


crimping tools
K67 225
0.5-2.5 K582 224
K65 226
0.5-6 K592 225
K60 223
Mechanical, electrical, 0.25-6 K50 244 327
pneumatic crimping tools
EK50ML 254 327
with interchangeable
die / head
Battery powered 0.25-6 EK1550ML 258 327
crimping tools

Tool application chart


Non-insulated receptacles,
with lateral conductor connector

Crimping Tool Catalogue page


Crimping range
corresponds to nominal Crimping head /
Tool type cross-section mm² Part No. adapter Crimping Tool Crimping die Crimp profile

Mechanical 3720, 3735 K63 226


crimping tools
3725 K64 227
Mechanical, electrical, 3720, 3735 K50 244 327
pneumatic crimping tools
EK50ML 254 327
with interchangeable
die / head SKP6 242
3725 K50 244 327
EK50ML 254 327
SKP6 242
Battery powered 3720, 3735 EK1550ML 258 327
crimping tools
3725 EK1550ML 258 327

176
1

177
Electrical connection systems
Assortments connection technology

PRACTICAL -
POCKET BOXES AND
ASSORTMENT BOXES
A good professional is always well sorted. The most important thing is the availability of
tool and connector material. In Klauke assortment boxes from robust metal, the tools
are supplied with matching cable lugs and connectors. Everything matches. Materials
and tools have their own space - clearly arranged and immediately to hand. The boxes
equip you for every application. On request, we can also stock them to suit your
individual needs.

In brief
Brings order to the workplace due to clearly arranged
``
design
Everything to hand in one box
``
Stocked to suit your needs and numerous versions
``
available

178
1
` Practical and always to hand

With the practical pocket boxes, everything has its place and
is always to hand, on the go and in the workshop. Chute
openings for stackable pocket boxes simplify the removal of
cable end-sleeves.

◾ Cable-end sleeves with and without insulation always


to hand
◾ Practical chute opening for easy removal
◾ Stackable box
◾ Tough and impact-proof plastic

` Our range, your order

We have already compiled an assortment for you. ◾ High-quality boxes made from plastic or metal
We offer pre-filled boxes for various applications. ◾ Contains tool and connectors matched to one other
You can also fill the robust box yourself if you want. ◾ Even if exposed to severe vibrations or dropped,
everything remains in the right compartment
◾ Boxes also available empty or custom-filled

179
Electrical connection systems
Assortments

ST 23 B Pocket box with cable end-sleeves 0.25 - 1 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with cable end-sleeves 0.25 - 1 mm² to DIN 46228 part 1 ST23B
Scope of
supply Description Quantity Page
ST23L Pocket box 1
695V Cable end-sleeve, 0.25 mm², 5 mm 1000 138
705V Cable end-sleeve, 0.34 mm², 5 mm, Cu tinned 1000 138
716V Cable end-sleeve, 0.75 mm², 6 mm 1000 138
71S6V Cable end-sleeve, 0.5 mm², 6 mm, Cu tinned 500 138
72S6V Cable end-sleeve, 1.0 mm², 6 mm 500 138

ST 21 B Pocket box with cable end-sleeves 0.5 - 2.5 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with cable end-sleeves 0.5 - 2.5 mm² to DIN 46228 part 1 ST21B
Scope of
supply Description Quantity Page
ST21L Pocket box 1
71S6V Cable end-sleeve, 0.5 mm², 6 mm, Cu tinned 1000 138
716V Cable end-sleeve, 0.75 mm², 6 mm 500 138
72S6V Cable end-sleeve, 1.0 mm², 6 mm 500 138
727V Cable end-sleeve, 1.5 mm², 7 mm 500 138
737V Cable end-sleeve, 2.5 mm², 7 mm 500 138

ST 22 B Pocket box with cable end-sleeves 4 - 16 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with cable end-sleeves 4 - 16 mm² to DIN 46228 part 1 ST22B
Scope of
supply Description Quantity Page
ST22L Pocket box 1
749V Cable end-sleeve, 4 mm², 9 mm 200 139
7512V Cable end-sleeve, 6 mm², 12 mm, Cu tinned 100 139
7612V Cable end-sleeve, 10 mm², 12 mm, Cu tinned 70 139
7712V Cable end-sleeve, 16 mm², 12 mm, Cu tinned 70 139

180
1
ST 15 B Pocket box with insulated twin cable end-sleeves 2 x 0.75 - 2 x 2.5 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with twin cable end-sleeves 2 x 0.75 - 2 x 2.5 mm² ST15B
Scope of
supply Colour Description Quantity Page
ST15L Pocket box 1
8708 Insl. twin cable end-sleeve, 2 x 0.75 mm² 50 147
8718 Insl. twin cable end-sleeve, 2 x 1 mm² 50 147
8728 Insl. twin cable end-sleeve, 2 x 1.5 mm² 50 147
87310 Insl. twin cable end-sleeve, 2 x 2.5 mm² 50 147

ST 1 B pocket box with insl. cable end-sleeves 0.5 - 2.5 mm², DIN 46228 Part 4

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 0.5 - 2.5 mm², DIN 46228 Part 4, colour code 1 ST1B
Scope of
supply Colour Description Quantity Page
ST1L Pocket box 1
169O Insl. cable end-sleeve, 0.5 mm², 14 mm 50 142
170W Insl. cable end-sleeve, 0.75 mm², 14.6 mm 100 143
171G Insl. cable end-sleeve, 1 mm², 14.6 mm 100 143
172RO Insl. cable end-sleeve, 1.5 mm², 14.6 mm 100 143
173B Insl. cable end-sleeve, 2.5 mm², 15.2 mm 50 143

ST 11 B pocket box with insl. cable end-sleeves 0.5 - 2.5 mm², DIN 46228 Part 4

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 0.5 - 2.5 mm², DIN 46228 Part 4 ST11B
Scope of
supply Colour Description Quantity Page
ST11L Pocket box 1
4698 Insl. Cable end-sleeve, 0.5 mm², 14 mm 50 141
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 100 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 100 141
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 100 141
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 50 141

181
Electrical connection systems
Assortments

ST 31 B pocket box with insl. cable end-sleeves 0.5 - 2.5 mm², DIN 46228 Part 4, colour code 2

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 0.5 - 2.5 mm², DIN 46228 Part 4, ST31B
colour code 2
Scope of
supply Colour Description Quantity Page
ST31L Pocket box 1
1698 Insl. cable end-sleeve, 0.5 mm², 13 mm 50 144
1708 Insl. cable end-sleeve, 0.75 mm², 13.5 mm 100 144
1718 Insl. cable end-sleeve, 1 mm², 13.5 mm 100 144
1728 Insl. cable end-sleeve, 1.5 mm², 13.5 mm 100 144
1738 Insl. cable end-sleeve, 2.5 mm², 14.5 mm 50 144

ST 12 B pocket box with insl. cable end-sleeves 4 - 16 mm², DIN 46228 Part 4

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 4 - 16 mm², DIN 46228 Part 4 ST12B
Scope of
supply Colour Description Quantity Page
ST12L Pocket box 1
47410 Insl. cable end-sleeve, 4 mm², 17 mm 50 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 20 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 20 141
47712 Insl. cable end-sleeve, 16 mm², 24 mm 10 142

ST 2 B pocket box with insl. cable end-sleeves 4 - 16 mm², DIN 46228 Part 4, colour code 1

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 4 - 16 mm², DIN 46228 Part 4, colour code 1 ST2B
Scope of
supply Colour Description Quantity Page
ST2L Pocket box 1
174GR Insl. cable end-sleeve, 4 mm², 16.5 mm 50 143
175S Insl. cable end-sleeve, 6 mm², 20 mm 20 143
176E Insl. cable end-sleeve, 10 mm², 21.5 mm 20 143
177GR Insl. cable end-sleeve, 16 mm², 22.2 mm 10 143

182
1
ST 32 B pocket box with insl. cable end-sleeves 4 - 16 mm², DIN 46228 Part 4, colour code 2

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 4 - 16 mm², DIN 46228 Part 4, colour code 2 ST32B
Scope of
supply Colour Description Quantity Page
ST32L Pocket box 1
17410 Insl. cable end-sleeve, 4 mm², 16.5 mm 50 144
17512 Insl. cable end-sleeve, 6 mm², 20 mm 20 144
17612 Insl. cable end-sleeve, 10 mm², 21.5 mm 20 145
17712 Insl. cable end-sleeve, 16 mm², 23.5 mm 10 145

ST 3 B pocket box with insl. cable end-sleeves 0.25 - 1 mm², DIN 46228 Part 4, colour code 1

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 0.25 - 1 mm², DIN 46228 Part 4, colour code 1 ST3B
Scope of
supply Colour Description Quantity Page
ST3L Pocket box 1
167H Insl. cable end-sleeve, 0.25 mm², 10.4 mm 30 142
168T Insl. cable end-sleeve, 0.34 mm², 10.4 mm 30 142
169O Insl. cable end-sleeve, 0.5 mm², 14 mm 30 142
170W Insl. cable end-sleeve, 0.75 mm², 14.6 mm 30 143
171G Insl. cable end-sleeve, 1 mm², 14.6 mm 30 143

ST 13 B pocket box with insl. cable end-sleeves 0.25 - 1 mm²,


DIN 46228 Part 4 & similar, colour code 1

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 0.25 - 1 mm², DIN 46228 Part 4 & similar, ST13B
colour code 1
Scope of
supply Colour Description Quantity Page
ST13L Pocket box 1
167H Insl. cable end-sleeve, 0.25 mm², 10.4 mm 30 142
168T Insl. cable end-sleeve, 0.34 mm², 10.4 mm 30 142
4698 Insl. Cable end-sleeve, 0.5 mm², 14 mm 30 141
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 30 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 30 141

183
Electrical connection systems
Assortments

ST 33 B pocket box with insl. cable end-sleeves 0.25-1 mm²,


DIN 46228 Part 4 & similar, colour code 2

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insl. cable end-sleeves 0.25 - 1 mm², DIN 46228 Part 4 & similar, ST33B
colour code 2
Scope of
supply Colour Description Quantity Page
ST33L Pocket box 1
1676 Insl. cable end-sleeve, 0.25 mm², 11 mm 30 144
1686 Insl. cable end-sleeve, 0.34 mm², 11 mm 30 144
1698 Insl. cable end-sleeve, 0.5 mm², 13 mm 30 144
1708 Insl. cable end-sleeve, 0.75 mm², 13.5 mm 30 144
1718 Insl. cable end-sleeve, 1 mm², 13.5 mm 30 144

GR 4698 DO Pocket box with insulated cable end-sleeves 0.5 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insulated cable end-sleeves 0.5 mm² to DIN 46228 part 4 GR4698DO
Scope of
supply Colour Description Quantity Page
4698 Insl. Cable end-sleeve, 0.5 mm², 14 mm 1000 141

GR 4708 DO Pocket box with insulated cable end-sleeves 0.75 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insulated cable end-sleeves 0.75 mm² DIN 46228 part 4 GR4708DO
Scope of
supply Colour Description Quantity Page
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 1000 141

GR 4718 DO Pocket box with insulated cable end-sleeves 1 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insulated cable end-sleeves 1 mm² DIN 46228 part 4 GR4718DO
Scope of
supply Colour Description Quantity Page
4718 Insl. cable end-sleeve, 1 mm², 14 mm 1000 141

184
1
GR 4728 DO Pocket box with insulated cable end-sleeves 1.5 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insulated cable end-sleeves 1.5 mm² DIN 46228 part 4 GR4728DO
Scope of
supply Colour Description Quantity Page
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 1000 141

GR 4738 DO Pocket box with insulated cable end-sleeves 2.5 mm²

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Item Part No.
Pocket box with insulated cable end-sleeves 2.5 mm² DIN 46228 part 4 GR4738DO
Scope of
supply Colour Description Quantity Page
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 1000 141

ST 5 L assortment of empty pocket boxes

Pocket box made from impact-resistant plastic


``

Characteristics
▪ Stackable and resealable
Part
Item No.
Assortment of pocket boxes ST5L

SK 30 B Steel assortment box with cable end-sleeves and crimping tool

Hammer-tone finished assortment box


``
`Ìdeal for workshop equipment

Item Dimension mm Part No.


Steel assortment box with cable end-sleeves 200 x 140 x 40 SK30B
and crimping tool
Scope of
supply Description Quantity Page
SK30L Steel carrying case 1 193
K48 Crimping tool for cable end-sleeves 0.14 - 2.5 mm² 1 212
716V Cable end-sleeve, 0.75 mm², 6 mm 1000 138
72S6V Cable end-sleeve, 1.0 mm², 6 mm 1000 138
727V Cable end-sleeve, 1.5 mm², 7 mm 1000 138
737V Cable end-sleeve, 2.5 mm², 7 mm 1000 138

185
Electrical connection systems
Assortments

SK 32 B Steel assortment box with cable end-sleeves and crimping tool

Broad cable end-sleeve assortment appropriate crimping tool


``
Hammer-tone finished assortment box
``
`Ìdeal for workshop equipment

Item Dimension mm Part No.


Steel assortment box with cable end-sleeves 285 x 155 x 45 SK32B
and crimping tool
Scope of
supply Description Quantity Page
SK32L Steel carrying case 1 193
K3 Crimping tool for cable end-sleeves 0.5 - 16 mm² 1 211
716V Cable end-sleeve, 0.75 mm², 6 mm 1000 138
72S6V Cable end-sleeve, 1.0 mm², 6 mm 1000 138
727V Cable end-sleeve, 1.5 mm², 7 mm 1000 138
737V Cable end-sleeve, 2.5 mm², 7 mm 500 138
749V Cable end-sleeve, 4 mm², 9 mm 500 139
7510V Cable end-sleeve, 6 mm², 10 mm 500 139
7618V Cable end-sleeve, 10 mm², 18 mm 250 139
7718V Cable end-sleeve, 16 mm², 18 mm 150 139

SK 45 B Steel assortment box with insl. cable end-sleeves and crimping tool

Four of the most important insulated cable end-sleeve types in


``
a steel carrying case including an appropriate crimping tool
Hammer-tone finished assortment box
``
`Ìdeal for workshop equipment

Item Dimension mm Part No.


Steel assortment box with insl. cable end-sleeves 200 x 140 x 40 SK45B
and crimping tool
Scope of
supply Colour Description Quantity Page
SK30L Steel carrying case 1 193
K48 Crimping tool for cable end-sleeves 0.14 - 2.5 mm² 1 212
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 300 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 300 141
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 300 141
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 200 141

186
1
SK 47 B Steel assortment box with insl. cable end-sleeves and crimping tool

Flexible use due to large cross-sectional range


``
Hammer-tone finished assortment box
``
`Ìdeal for workshop equipment

Item Dimension mm Part No.


Steel assortment box with insl. cable end-sleeves 285 x 155 x 45 SK47B
and crimping tool
Scope of
supply Colour Description Quantity Page
SK32L Steel carrying case 1 193
K3 Crimping tool for cable end-sleeves 0.5 - 16 mm² 1 211
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 200 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 200 141
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 200 141
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 200 141
47410 Insl. cable end-sleeve, 4 mm², 17 mm 100 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 100 141
47618 Insl. cable end-sleeve, 10 mm², 28 mm 100 141
47718 Insl. cable end-sleeve, 16 mm², 28 mm 50 142

SK 30/3 P Assortment box from plastic with insl. cable end-sleeves and tools

With everything needed for conductor preparation


``
The exact-shaped foam inlays of the case prevent the contents slipping
``
even with severe impacts

Item Dimension mm Part No.


Plastic assortment box with insl. cable end-sleeves and tools 395 x 295 x 106 SK303P
Scope of
supply Colour Description Quantity Page
K432 Automatic wire stripper K43/2 0.02 - 10 mm² 1 545
K303 Crimping tool for cable end-sleeves and 1 217
twin cable end-sleeves 0.08 - 10 mm²
4698 Insl. Cable end-sleeve, 0.5 mm², 14 mm 400 141
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 400 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 400 141
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 400 141
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 200 141
47410 Insl. cable end-sleeve, 4 mm², 17 mm 200 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 100 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 100 141

187
Electrical connection systems
Assortments

SK 30/3 S Assortment box from plastic with insl. cable end-sleeves and crimping tool

With everything needed for conductor preparation


``
The exact-shaped foam inlays of the case prevent the contents slipping
``
even with severe impacts

Item Dimension mm Part No.


Plastic assortment box with insl. cable end-sleeves 275 x 230 x 83 SK303S
and crimping tool
Scope of
supply Colour Description Quantity Page
K303 Crimping tool for cable end-sleeves and 1 217
twin cable end-sleeves 0.08 - 10 mm²
4698 Insl. Cable end-sleeve, 0.5 mm², 14 mm 100 141
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 100 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 100 141
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 100 141
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 50 141
47410 Insl. cable end-sleeve, 4 mm², 17 mm 50 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 30 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 30 141

SK 43 NB Assortment box from plastic with insl. cable end-sleeves and tools

With everything needed for conductor preparation


``
`Ìdeal for workshop equipment

Item Dimension mm Part No.


Steel assortment box with insl. cable end-sleeves and tools 370 x 210 x 40 SK43NB
Scope of
supply Colour Description Quantity Page
SK43L Steel carrying case 1 193
K432 Automatic wire stripper K43/2 0.02 - 10 mm² 1 545
K303 Crimping tool for cable end-sleeves and 1 217
twin cable end-sleeves 0.08 - 10 mm²
4698 Insl. Cable end-sleeve, 0.5 mm², 14 mm 500 141
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 500 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 400 141
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 400 141
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 300 141
47410 Insl. cable end-sleeve, 4 mm², 17 mm 100 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 100 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 100 141

188
1
SK 65 B Assortment box from steel with tubular cable lugs and crimping tool

Hammer-tone finished assortment box


``
`Ìdeal for workshop equipment

Characteristics
▪ Sturdy steel carrying case with lock and handle

Item Dimension mm Part No.


Steel assortment box with tubular cable lugs "standard type" 400 x 250 x 50 SK65B
and crimping tool K05
Scope of
supply Description Quantity Page
SK65L Steel carrying case 1 195
K05 Crimping tool for tubular cable lugs and connectors, 1 235
standard type 6 - 50 mm²
1R6 Tubular cable lug without inspection hole, 6 mm², M6, 25 14
Cu tinned
1R8 Tubular cable lug without inspection hole, 6 mm², M8, 25 14
Cu tinned
2R6 Tubular cable lug without inspection hole, 10 mm², M6, 25 14
Cu tinned
2R8 Tubular cable lug without inspection hole, 10 mm², M8, 25 14
Cu tinned
3R8 Tubular cable lug without inspection hole, 16 mm², M8, 25 14
Cu tinned
3R10 Tubular cable lug without inspection hole, 16 mm², M10, 25 14
Cu tinned
4R8 Tubular cable lug without inspection hole, 25 mm², M8, 25 14
Cu tinned
4R10 Tubular cable lug without inspection hole, 25 mm², M10, 25 14
Cu tinned
5R8 Tubular cable lug without inspection hole, 35 mm², M8, 20 14
Cu tinned
5R10 Tubular cable lug without inspection hole, 35 mm², M10, 20 14
Cu tinned
6R10 Tubular cable lug without inspection hole, 50 mm², M10, 20 15
Cu tinned
6R12 Tubular cable lug without inspection hole, 50 mm², M12, 20 15
Cu tinned

189
Electrical connection systems
Assortments

SK 50 B Steel assortment box with DIN compressed cable lugs and crimping tool

Hammer-tone finished assortment box


``
`Ìdeal for workshop equipment

Characteristics
▪ Sturdy steel carrying case with lock and handle

Item Dimension mm Part No.


Steel assortment box with DIN compression cable lugs 400 x 250 x 50 SK50B
and crimping tool
Scope of
supply Description Quantity Page
SK65L Steel carrying case 1 195
K05D Crimping tool for compression cable lugs and connectors 1 235
(DIN 46235 / DIN 46267, Part 1) 6 - 50 mm²
101R5 Compression cable lug, DIN 46235, 6 mm², M5, Cu tinned 50 56
101R6 Compression cable lug, DIN 46235, 6 mm², M6, Cu tinned 50 56
102R5 Compression cable lug, DIN 46235, 10 mm², M5, Cu tinned 50 56
102R6 Compression cable lug, DIN 46235, 10 mm², M6, Cu tinned 50 56
103R8 Compression cable lug, DIN 46235, 16 mm², M8, Cu tinned 25 56
103R10 Compression cable lug, DIN 46235, 16 mm², M10, Cu tinned 25 56
104R8 Compression cable lug, DIN 46235, 25 mm², M8, Cu tinned 25 56
104R10 Compression cable lug, DIN 46235, 25 mm², M10, Cu tinned 25 56
105R8 Compression cable lug, DIN 46235, 35 mm², M8, Cu tinned 20 56
105R10 Compression cable lug, DIN 46235, 35 mm², M10, Cu tinned 20 56
106R10 Compression cable lug, DIN 46235, 50 mm², M10, Cu tinned 15 57
106R12 Compression cable lug, DIN 46235, 50 mm², M12, Cu tinned 15 57

190
1
MK 230 B 507 Steel assortment box with insl. cable connections and crimping tool

Hammer-tone finished assortment box


``
`Ìdeal for workshop equipment

Item Dimension mm Part No.


Steel assortment box with insl. cable connections 366 x 230 x 51 MK230B507
and crimping tool
Scope of
supply Colour Description Quantity Page
MK230L Steel carrying case 1 194
K507 Crimping tool with replaceable dies 1 243
6204 Insl. solderless terminal M4, 0.5 - 1 mm² 50 156
6205 Insl. solderless terminal M5, 0.5 - 1 mm² 50 156
6206 Insl. solderless terminal M6, 0.5 - 1 mm² 50 156
6304 Insl. solderless terminal M4, 1.5 - 2.5 mm² 50 156
6305 Insl. solderless terminal M5, 1.5 - 2.5 mm² 50 156
6306 Insl. solderless terminal M6, 1.5 - 2.5 mm² 50 156
670 Insl. butt connector, 0.5 - 1 mm² 50 165
680 Insl. butt connector, 1.5 - 2.5 mm² 50 165
705 Insl. pin terminal, 0.5 - 1 mm², 22 mm 50 158
710 Insl. pin terminal, 1.5 - 2.5 mm², 23 mm 50 158
730 Insl. receptacle 6.3 x 0.8 mm, 1.5 - 2.5 mm² 50 161
830 Insl. tab 6.3 x 0.8 mm, 1.5 - 2.5 mm² 50 164
620C4 Insl. solderless terminal M4, 0.5 - 1 mm² 50 157
630C4 Insl. solderless terminal M4, 1.5 - 2.5 mm² 50 157
715 Insl. pin terminal, 0.1 - 0.4 mm², 26 mm 25 158
700 Insl. butt connector, 4 - 6 mm² 25 165
6505 Insl. solderless terminal M5, 4 - 6 mm² 25 156
6506 Insl. solderless terminal M6, 4 - 6 mm² 25 156
650C6 Insl. solderless terminal M6, 4 - 6 mm² 25 157

191
Electrical connection systems
Assortments

SK 82 P Assortment box from plastic with insl. cable connections and tools

With everything needed for conductor preparation


``
The exact-shaped foam inlays of the case prevent the contents slipping
``
even with severe impacts

Item Dimension mm Part No.


Plastic assortment box with insl. cable connections and tools 395 x 295 x 106 SK82P
Scope of
supply Colour Description Quantity Page
K432 Automatic wire stripper K43/2 0.02 - 10 mm² 1 545
K82A Crimping tool for insulated cable connections 1 222
0.5 - 6 mm²
6204 Insl. solderless terminal M4, 0.5 - 1 mm² 50 156
6205 Insl. solderless terminal M5, 0.5 - 1 mm² 50 156
670 Insl. butt connector, 0.5 - 1 mm² 50 165
720 Insl. receptacle 6.3 x 0.8 mm, 0.5 - 1 mm² 50 161
6304 Insl. solderless terminal M4, 1.5 - 2.5 mm² 50 156
6305 Insl. solderless terminal M5, 1.5 - 2.5 mm² 50 156
680 Insl. butt connector, 1.5 - 2.5 mm² 50 165
730 Insl. receptacle 6.3 x 0.8 mm, 1.5 - 2.5 mm² 50 161
6505 Insl. solderless terminal M5, 4 - 6 mm² 20 156
6506 Insl. solderless terminal M6, 4 - 6 mm² 20 156
700 Insl. butt connector, 4 - 6 mm² 20 165
715 Insl. pin terminal, 0.1 - 0.4 mm², 26 mm 20 158
620C4 Insl. solderless terminal M4, 0.5 - 1 mm² 20 157
630C4 Insl. solderless terminal M4, 1.5 - 2.5 mm² 20 157
705 Insl. pin terminal, 0.5 - 1 mm², 22 mm 20 158
710 Insl. pin terminal, 1.5 - 2.5 mm², 23 mm 20 158

SK 82 S Assortment box from plastic with insl. cable connections and crimping tool

The exact-shaped foam inlays of the case prevent the contents slipping
``
even with severe impacts

Item Part No.


Plastic assortment box with insl. cable connections and crimping tool SK82S
Scope of
supply Colour Description Quantity Page
K82A Crimping tool for insulated cable connections 1 222
0.5 - 6 mm²
6204 Insl. solderless terminal M4, 0.5 - 1 mm² 20 156
6205 Insl. solderless terminal M5, 0.5 - 1 mm² 20 156
670 Insl. butt connector, 0.5 - 1 mm² 20 165
720 Insl. receptacle 6.3 x 0.8 mm, 0.5 - 1 mm² 20 161
6304 Insl. solderless terminal M4, 1.5 - 2.5 mm² 20 156
680 Insl. butt connector, 1.5 - 2.5 mm² 20 165
730 Insl. receptacle 6.3 x 0.8 mm, 1.5 - 2.5 mm² 20 161
6305 Insl. solderless terminal M5, 1.5 - 2.5 mm² 20 156

192
1
SK 30 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 4 small and 1 large additional compartments with lock
Suitable for
▪ For optional storage of crimping tools type K1, K4, K46 and K48

Dimension Part
Item mm Weight kg No.
Steel carrying case 200 x 140 1.2 SK30L
x 40

SK 32 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 8 small and 1 large additional compartments with lock
Suitable for
▪ For optional storage of crimping tools type K3 and K35

Dimension Part
Item mm Weight kg No.
Steel carrying case 285 x 155 1.3 SK32L
x 45

SK 4 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 6 small and 1 large additional compartments with lock
Suitable for
▪ For optional storage of crimping tools type K02, K2, K16, K25, K28 and K29

Dimension Part
Item mm Weight kg No.
Steel carrying case 370 x 160 1.4 SK4L
x 40

SK 43 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 8 small and 2 large additional compartments with lock
Suitable for
▪ For storage of crimping tool K 32 and wire stripper K 41

Dimension Part
Item mm Weight kg No.
Steel carrying case 370 x 210 1.9 SK43L
x 40

193
Electrical connection systems
Assortments

MK 55 Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 8 small and 1 large additional compartments with lock
Suitable for
▪ For storage of 8 pairs of dies and crimping tool K50

Dimension Part
Item mm Weight kg No.
Steel carrying case 245 x 130 0.7 MK55
x 37

MK 210 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 4 small and 1 large additional compartments with lock
Suitable for
▪ For storage of crimping tools K 10 or K 82

Dimension Part
Item mm Weight kg No.
Steel carrying case 250 x 155 1.0 MK210L
x 40

MK 220 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 8 small and 1 large additional compartments with lock
Suitable for
▪ For storage of crimping tools K 10 or K 82

Dimension Part
Item mm Weight kg No.
Steel carrying case 370 x 160 1.4 MK220L
x 40

MK 230 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 19 small and 1 large additional compartments with lock and handle
Suitable for
▪ For storage of crimping tools K 10 or K 82

Dimension Part
Item mm Weight kg No.
Steel carrying case 366 x 230 2.4 MK230L
x 51

194
1
SK 65 L Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 12 small and 1 large additional compartments with lock and handle
Suitable for
▪ For storage of crimping tools type K 05, K 05 BC, K 35/4

Dimension Part
Item mm Weight kg No.
Steel carrying case 400 x 250 2.3 SK65L
x 50

MK 18 Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 34 small and 1 large additional compartments with lock and handle
Suitable for
▪ For storage of 34 pairs of dies and crimping tool K 18

Dimension Part
Item mm Weight kg No.
Steel carrying case 605 x 300 4.6 MK18
x 50

MK 22 Steel carrying case

Hammer-tone finished assortment box


``

Characteristics
▪ 17 small and 1 large additional compartments with lock and handle
Suitable for
▪ For storage of 17 pairs of dies and crimping tool K 22

Dimension Part
Item mm Weight kg No.
Steel carrying case 600 x 220 3.5 MK22
x 65

KKPE Plastic case


Characteristics
▪ With lock and handle
Suitable for
▪ For storing complete crimping die sets

Item Part No.


Plastic case KKPE
Plastic case KKPEH25
Plastic case for crimping dies of series 13 KKPE13

195
Electrical connection systems
Assortments

MK/KP 1 Plastic case


Characteristics
▪ With lock and handle
Suitable for
▪ For storage of crimping tools KP1 and KP1L and 10 crimping heads
of the Klauke Pro Series

Dimension Part
Item mm Weight kg No.
Plastic case 395 x 295 x 106 1.0 MKKP1

MKU Steel carrying case with wheels

Hammer-tone finished assortment box


``

Characteristics
▪ With additional compartment for dies with lock and handle
Suitable for
▪ For storage of hydraulic crimping tools HK12/2, HK25/2 or HK45

Dimension Part
Item mm Weight kg No.
Steel carrying case 810 x 310 x 210 10.0 MKU

TT2 Carrying case


Suitable for
▪ For storing all crimping and cutting heads (excluding SDK 105, SDK 120 and PK1000)

Item Weight kg Part No.


Carrying bag 0.48 TT2

TT4 Carrying case


Suitable for
▪ For storage of cutting heads SDK 105 and SDK 120

Item Weight kg Part No.


Carrying bag 0.73 TT4

196
1

197
Electrical connection systems
L-BOXXes

SYSTEMATIC ORDER -
L-BOXX FROM BS SYSTEMS
We must have order, especially when on the go. L-Boxx from BS Systems is a well
thought out arrangement system for safely transporting your Klauke tool and
connectors no matter what. Klauke products are safely stowed in the L-Boxx -
matched to your individual equipment. Keep the overview!

In brief
Available in various sizes
``
Maximum protection due to shock and impact resistant
``
materials
Easy to transport with practical handle on the cover
``
and the sides
Simple stacking of several boxes thanks to click
``
system

198
1
` Large or small?

The L-Boxx provides the right tool every time. Select what you
need from the broad range of sizes. The boxes are always
shock and impact resistant and and can be stacked without
risk of slipping due to a click system.

◾ Available in various sizes


◾ Shock and impact resistant
◾ Easy to transport with practical handles on the cover
and on the sides
◾ Safe transportation and storage due to click system

` Everything practically packed

The L-Box doesn’t just stow your tools - they also assign them
exactly the right storage location. Trust in our Klauke system of
pre-stocked boxes for various applications.

◾ Pre-stocked boxes equipped to your needs


◾ Choice for differing areas of applications
◾ Everything to hand in one box

` Sorted on the go

Do you need your toolboxes on the go? With the TÜV-tested


Sortimo vehicle equipment, all Klauke tools and ranges can be
systematically and safely transported in L-Boxxes.

◾ Quickly located thanks to the Sortimo system overview


◾ Avoid injury by securing the boxes against accidents
and braking actions
◾ Short searching time for efficient operations

199
Electrical connection systems
L-BOXXes

L-BOXX 65B from plastic with standard equipment for electrical installations

Comprehensive equipment for conductor preparation, comprising cable


``
cutter, cable knife, crimping tool and connectors

Characteristics
▪ Manufactured from shock and impact resistant ABS plastic, very robust,
100 kg capacity
▪ Stackable using an Easy-Click system, which allows easy opening and closing

Item Dimension mm Part No.


L-BOXX from plastic with standard equipment 442 x 357 x 117 LBOXX65B
for electrical installations
Scope of
supply Description Quantity Page
K05 Crimping tool for tubular cable lugs and connectors, 1 235
standard type 6 - 50 mm²
K100 Hand-operated cutting tool for Cu and Al cables to 14 mm dia. 1 364
KL740416 Cable knife, without blade 4 - 16 mm dia. 1 547
1R6 Tubular cable lug without inspection hole, 25 14
6 mm², M6, Cu tinned
1R8 Tubular cable lug without inspection hole, 25 14
6 mm², M8, Cu tinned
2R6 Tubular cable lug without inspection hole, 25 14
10 mm², M6, Cu tinned
2R8 Tubular cable lug without inspection hole, 25 14
10 mm², M8, Cu tinned
3R10 Tubular cable lug without inspection hole, 25 14
16 mm², M10, Cu tinned
4R8 Tubular cable lug without inspection hole, 20 14
25 mm², M8, Cu tinned
4R10 Tubular cable lug without inspection hole, 20 14
25 mm², M10, Cu tinned
5R8 Tubular cable lug without inspection hole, 20 14
35 mm², M8, Cu tinned
5R10 Tubular cable lug without inspection hole, 20 14
35 mm², M10, Cu tinned
6R10 Tubular cable lug without inspection hole, 15 15
50 mm², M10, Cu tinned
LBOXX102LFG L-BOXX with front handle 1

200
1
L-BOXX 50B from plastic with standard equipment for electrical installations

Comprehensive equipment for conductor preparation, comprising cable


``
cutter, cable knife, crimping tool and connectors

Characteristics
▪ Manufactured from shock and impact resistant ABS plastic, very robust,
100 kg capacity
▪ Stackable using an Easy-Click system, which allows easy opening and closing

Item Dimension mm Part No.


L-BOXX from plastic with standard equipment for 442 x 357 x 117 LBOXX65B
electrical installations
Scope of
supply Description Quantity Page
K05D Crimping tool for compression cable lugs and connectors 1 235
(DIN 46235 / DIN 46267, Part 1) 6 - 50 mm²
K100 Hand-operated cutting tool for Cu and Al cables to 14 mm dia. 1 364
KL740416 Cable knife, without blade 4 - 16 mm dia. 1 547
101R6 Compression cable lug, DIN 46235, 6 mm², M6, Cu tinned 25 14
101R8 Compression cable lug, 6 mm², M8, Cu tinned 25 14
102R6 Compression cable lug, DIN 46235, 10 mm², M6, Cu tinned 25 14
102R8 Compression cable lug, 10 mm², M8, Cu tinned 25 14
103R10 Compression cable lug, DIN 46235, 16 mm², M10, Cu tinned 25 14
104R8 Compression cable lug, DIN 46235, 25 mm², M8, Cu tinned 20 14
104R10 Compression cable lug, DIN 46235, 25 mm², M10, Cu tinned 20 14
105R8 Compression cable lug, DIN 46235, 35 mm², M8, Cu tinned 15 14
106R8 Compression cable lug, DIN 46235, 50 mm², M8, Cu tinned 10 14
106R10 Compression cable lug, DIN 46235, 50 mm², M10, Cu tinned 10 15
LBOXX102LFG L-BOXX with front handle 1

201
Electrical connection systems
L-BOXXes

L-BOXX 65BCB from plastic with blue connection® - equipment

Extensive equipment based on the blue connection® product line,


``
including crimping tool, cutting tool and cable knife

Characteristics
▪ Manufactured from shock and impact resistant ABS plastic, very robust,
100 kg capacity
▪ Stackable using an Easy-Click system, which allows easy opening and closing

Item Dimension mm Part No.


L-BOXX from plastic with blue connection® equipment 442 x 357 x 117 LBOXX65BCB

Scope of
supply Description Quantity Page
K05BC Crimping tool for tubular cable lugs and connectors, 1 234
blue connection® 6 - 50 mm²
K100 Hand-operated cutting tool for Cu and Al cables to 14 mm dia. 1 364
KL740416 Cable knife, without blade 4 - 16 mm dia. 1 547
6B6 Tubular cable lugs, blue connection®, 6 mm², M6, Cu 25 28
6B8 Tubular cable lugs, blue connection , 6 mm², M8, Cu
®
25 28
10B6 Tubular cable lugs, blue connection®, 10 mm², M6, Cu 25 28
10B8 Tubular cable lugs, blue connection , 10 mm², M8, Cu
®
25 28
16B10 Tubular cable lugs, blue connection , 16 mm², M10, Cu
®
25 28
25B8 Tubular cable lugs, blue connection®, 25 mm², M8, Cu 20 28
25B10 Tubular cable lugs, blue connection , 25 mm², M10, Cu
®
20 28
35B8 Tubular cable lugs, blue connection®, 35 mm², M8, Cu 20 28
35B10 Tubular cable lugs, blue connection , 35 mm², M10, Cu
®
20 28
50B10 Tubular cable lugs, blue connection , 50 mm², M10, Cu
®
20 28
LBOXX102LFG L-BOXX with front handle 1

202
1
L-BOXX 230 B from plastic with standard equipment for electrical installations

Item Dimension mm Part No.


L-BOXX from plastic with standard equipment 442 x 357 x 117 LBOXX230B
for electrical installations
Scope of
supply Colour Description Quantity Page
K432 Automatic wire stripper K43/2 0.02 - 10 mm² 1 545
K507 Crimping tool with replaceable dies 1 243
720 Insl. receptacle 6.3 x 0.8 mm, 0.5 - 1 mm² 50 161
730 Insl. receptacle 6.3 x 0.8 mm, 1.5 - 2.5 mm² 50 161
820 Insl. tab 6.3 x 0.8 mm, 0.5 - 1 mm² 50 164
830 Insl. tab 6.3 x 0.8 mm, 1.5 - 2.5 mm² 50 164
6204 Insl. solderless terminal M4, 0.5 - 1 mm² 50 156
6305 Insl. solderless terminal M5, 1.5 - 2.5 mm² 50 156
6506 Insl. solderless terminal M6, 4 - 6 mm² 50 156
670 Insl. butt connector, 0.5 - 1 mm² 50 165
680 Insl. butt connector, 1.5 - 2.5 mm² 50 165
700 Insl. butt connector, 4 - 6 mm² 25 165
1652C5 Solderless terminals 10 mm², M5 50 78
1652C6 Solderless terminals 10 mm², M6 50 78
4708 Insl. cable end-sleeve, 0.75 mm², 14 mm 400 141
4718 Insl. cable end-sleeve, 1 mm², 14 mm 400 141
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 400 141
4738 Insl. cable end-sleeve, 2.5 mm², 14 mm 200 141
47410 Insl. cable end-sleeve, 4 mm², 17 mm 100 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 100 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 100 141
LBOXX102LFG L-BOXX with front handle 1

L-BOXX Mini from plastic with crimping tool and insl. cable end-sleeves 0.5-16 mm²

Item Part No.


L-BOXX from plastic with crimping tool and cable end-sleeves 0.5 - 16 mm² LBOXXMINIK3
Scope of
supply Colour Description Quantity Page
K3 Crimping tool for cable end-sleeves 0.5 - 16 mm² 1 211
K118 Hand-operated cutting tool for Cu and Al cables 1 364
to 12 mm dia.
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 100 141
47312 Insl. cable end-sleeve, 2.5 mm², 18 mm 100 141
47412 Insl. cable end-sleeve, 4 mm², 20 mm 50 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 50 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 30 141
LBOXXMINIL L-BOXX “Mini“ 1

203
Electrical connection systems
L-BOXXes

L-BOXX Mini from plastic with crimping tool and insl. cable end-sleeves 1.5 - 10 mm²

Item Part No.


L-BOXX from plastic with crimping tool LBOXXMINIK306K
and insl. cable end-sleeves 1.5 - 10 mm²
Scope of
supply Colour Description Quantity Page
K306K Crimping tool for cable end-sleeves and 1 217
twin cable end-sleeves 0.08 - 16 mm²
K118 Hand-operated cutting tool for Cu and Al cables 1 364
to 12 mm dia.
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 100 141
47312 Insl. cable end-sleeve, 2.5 mm², 18 mm 100 141
47412 Insl. cable end-sleeve, 4 mm², 20 mm 50 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 50 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 30 141
LBOXXMINIL L-BOXX “Mini“ 1

L-BOXX Mini from plastic with crimping tool and insl. cable end-sleeves 1.5 - 10 mm²

Item Part No.


L-BOXX from plastic with crimping tool LBOXXMINIK304K
and insl. cable end-sleeves 1.5 - 10 mm²
Scope of
supply Colour Description Quantity Page
K304K K 30/4 K crimping tool for cable end-sleeves 1 217
0.08 to 16 mm² and twin cable end-sleeves
2 x 0,5 - 2 x 6 mm²
K118 Hand-operated cutting tool for Cu and Al cables 1 364
to 12 mm dia.
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 100 141
47312 Insl. cable end-sleeve, 2.5 mm², 18 mm 100 141
47412 Insl. cable end-sleeve, 4 mm², 20 mm 50 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 50 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 30 141
LBOXXMINIL L-BOXX “Mini“ 1

L-BOXX Mini from plastic with crimping tool and insl. cable end-sleeves 1.5 - 10 mm²

Item Part No.


L-BOXX from plastic with crimping tool LBOXXMINIK3014K
and insl. cable end-sleeves 1.5 - 10 mm²
Scope of
supply Colour Description Quantity Page
K3014K Crimping tool for cable end-sleeves and 1 218
twin cable end-sleeves 0.14 - 10 mm²
K118 Hand-operated cutting tool for Cu and Al cables 1 364
to 12 mm dia.
4728 Insl. cable end-sleeve, 1.5 mm², 14 mm 100 141
47312 Insl. cable end-sleeve, 2.5 mm², 18 mm 100 141
47412 Insl. cable end-sleeve, 4 mm², 20 mm 50 141
47512 Insl. cable end-sleeve, 6 mm², 20 mm 50 141
47612 Insl. cable end-sleeve, 10 mm², 22 mm 30 141
LBOXXMINIL L-BOXX “Mini“ 1

204
1
L-BOXXes with the new battery powered tools of the NEXT GENERATION

Bosch battery

Tool Crimping Cutting Punching Part No.


EK 35/4 6 - 150 mm² LBOXXEK354CFB
EK 50/5 6 - 240 mm² LBOXXEK505CFB
EK 50/18 6 - 185 mm² LBOXXEK5018CFB
EKM 60/22 6 - 300 mm² LBOXXEKM6022CFB
EKM 60 ID 10 - 240 mm² LBOXXEKM60IDCFB
ES 20 max. 20 mm dia. LBOXXES20CFB
ES 32 F max. 32 mm dia. LBOXXES32FCFB
ES 32 max. 32 mm dia. LBOXXES32CFB
EKM 60 UNV 6 - 300 mm² max. 25 mm dia. round/shape LBOXXEKM60UNVCFB
LS 50 FLEX round/shape LBOXXLS50FLEXCFB
This is just a small extract of our
range. If you need a different Makita battery
combination, contact us.
Tool Crimping Cutting Punching Part No.
EK 35/4 6 - 150 mm² LBOXXEK354CFM
EK 50/5 6 - 240 mm² LBOXXEK505CFM
EK 50/18 6 - 185 mm² LBOXXEK5018CFM
EKM 60/22 6 - 300 mm² LBOXXEKM6022CFM
EKM 60 ID 10 - 240 mm² LBOXXEKM60IDCFM
ES 20 max. 20 mm dia. LBOXXES20CFM
ES 32 F max. 32 mm dia. LBOXXES32FCFM
ES 32 max. 32 mm dia. LBOXXES32CFM
EKM 60 UNV 6 - 300 mm² max. 25 mm dia. round/shape LBOXXEKM60UNVCFM
LS 50 FLEX round/shape LBOXXLS50FLEXCFM

Crimping & cutting


(shown is the scope of supply
with Bosch battery)

LBOXX-

Part No. Scope of supply EK354 EK505 EK5018 EKM6022 EKM60ID ES20 ES32 ES32F EKM60UNV
Bosch battery
RALB1EU 18 V / 2.0 Ah,
Li-Ion
• • • • • • • • •
Bosch charger
LGLB1EU for 18 V Li-Ion
batteries
• • • • • • • • •
Adapter for
UA22
crimping dies •
L-BOXX (W/D/H:
LBOXX136LFG 442 x 357 x
151 mm)
• • • • • • • • •

Punching
(shown is the scope of supply with Bosch battery)

LBOXXLS50LFLEX

Part No. RALB2EU LGLB1EU 50318721 50032488 52049371 51300430 50339672 LBOXX136GL
Draw stud Draw stud for Adapter 19 x
Bosch battery Bosch charger L-BOXX
Scope of for hydraulic HSS Co5 punch with 48 mm with
18 V / 5.0 Ah, for 18 V Spacer, short (W/D/H: 442 x
supply operation 19 x step bit hydraulic operation internal thread
Li-Ion Li-Ion batteries 357 x 151 mm)
105 mm 9.5 x 71 mm 9.5 mm

205
PERFECT CRIMPED
CONNECTIONS FOR SURE.
Klauke crimping tools give you peace of mind for optimum
processing. The right crimping tool achieves connections that
satisfy even the toughest requirements.
2

Crimping
Mechanical crimping tools 208
Mechanical crimping tools 210
Mechanical crimping tools with interchangeable dies 240

Electromechanical crimping tool 253

Battery powered crimping tool 257


10.8 V - base 257
18 V - base 264
Battery powered universal tools 288

Hand-operated hydraulic crimping tools 291

Hydraulic crimping heads and crimping systems 305


Hydraulic crimping heads 306
Hydraulic crimping systems 320

Crimping dies 324


Series 50 326
Series 4 328
Series 5 333
Series 18 337
Series 22 341
Series 13 347
Series 15 352
Series 25 353
Series 45 358
Series 100 359

207
Crimping
Mechanical crimping tools

FULL FORCE TRANSMISSION -


MECHANICAL CRIMPING TOOLS
Less force is more. Klauke crimping tools were developed specifically to make your
work faster, more precise and simpler. Ergonomic
handles ensure the right grip, improved lever effects
provide a manual actuation that transmits your force
exactly where it’s needed: With 33 % less effort.

In brief
Effortless operation due to a third less force
``
Exact crimping with precise actuation
``
Reliable assignment through clear marking of the
``
crimping profiles
Durable material
``
Individually selectable crimping profiles from 0.08 mm2
``
to 400 mm2

208
` Developed for a broad range of applications

To ensure efficient crimps, a good tool needs optimum force ◾ Crimping profiles with nominal cross-sections from

2
transmission and high-quality materials. So we developed our 0.08 mm2 to 400 mm2
mechanical series to make your work easier. These function ◾ High-quality steel for long service life
make the difference especially with frequent use. ◾ Best possible force transmission: Up to 33 % less effort
◾ Optimum crimp results with integrated ratchet
◾ Ergonomic design for fast and effortless operations

209
Crimping
Mechanical crimping tools

K 4 Crimping tool for cable end-sleeves 0.5 - 2.5 mm²

`Ìndent crimping for round clamp opening


Simple and quick due to spring-actuated tool opening
``

Characteristics
▪ One crimp profile per cross-section
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Optimum handling due to ergonomically-shaped handle

Technical data
Crimping range 0.5 - 2.5 mm²
Length 150 mm
Weight 0.16 kg
Item Part No.
Crimping tool for cable end-sleeves 0.5 - 2.5 mm² K4
Accessories Part No. Page
Steel carrying case SK30L 193

K 46 Crimping tool for cable end-sleeves 1.5 - 6 mm²

`Ìndent crimping for round clamp opening


Simple and quick due to spring-actuated tool opening
``

Characteristics
▪ One crimp profile per cross-section
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Optimum handling due to ergonomically-shaped handle

Technical data
Crimping range 1.5 - 6 mm²
Length 150 mm
Weight 0.16 kg
Item Part No.
Crimping tool for cable end-sleeves 1.5 - 6 mm² K46
Accessories Part No. Page
Steel carrying case SK30L 193

210
K 3 Crimping tool for cable end-sleeves 0.5 - 16 mm²

`Ìndent crimping for round clamp opening

2
With wire cutter
``

Characteristics
▪ Optimum handling due to ergonomically-shaped handle
▪ Optimised crimp range (up to 3-times wider than before)
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Integrated cable stripper

Technical data
Crimping range 0.5 - 16 mm²
Length 230 mm
Weight 0.35 kg
Item Part No.
Crimping tool for cable end-sleeves 0.5 - 16 mm² K3
Accessories Part No. Page
Steel carrying case SK32L 193
Variants Part No. Page
L-BOXX from plastic with crimping tool and cable end-sleeves LBOXXMINIK3 203
0.5 - 16 mm²

K 35 Crimping tool for cable end-sleeves 10 - 35 mm²

`Ìndent crimping for round clamp opening


For large cross-sections to 35 mm²
``

Characteristics
▪ One crimp profile per cross-section
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Optimum handling due to ergonomically-shaped handle

Technical data
Crimping range 10 - 35 mm²
Length 230 mm
Weight 0.24 kg
Item Part No.
Crimping tool for cable end-sleeves 10 - 35 mm² K35
Accessories Part No. Page
Steel carrying case SK32L 193

211
Crimping
Mechanical crimping tools

K 1 Crimping tool for cable end-sleeves 0.14 - 2.5 mm²

Trapezoid crimping suitable for box terminals


``
Quick repetition of work steps due to spring-actuated tool opening
``
With wire stripping and cutting tool
``

Characteristics
▪ One crimp profile per cross-section
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Optimum handling due to ergonomically-shaped handle
▪ Interchangeable stripping blades

Technical data
Crimping range 0.14 - 2.5 mm²
Length 175 mm
Weight 0.19 kg
Item Part No.
Crimping tool for cable end-sleeves 0.14 - 2.5 mm² K1
Accessories Part No. Page
Steel carrying case SK30L 193

K 48 Crimping tool for cable end-sleeves 0.14 - 2.5 mm²

Trapezoid crimping suitable for box terminals


``
Quick repetition of work steps due to spring-actuated tool opening
``

Characteristics
▪ One crimp profile per cross-section
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Optimum handling due to ergonomically-shaped handle

Technical data
Crimping range 0.14 - 2.5 mm²
Length 150 mm
Weight 0.16 kg
Item Part No.
Crimping tool for cable end-sleeves 0.14 - 2.5 mm² K48
Accessories Part No. Page
Steel carrying case SK30L 193

212
K 36 Crimping tool for cable end-sleeves and twin cable end-sleeves 0.5 - 6 mm²

Two crimping profiles with the cross-section areas


``

2
0.5 - 2.5 mm² and 4 - 6 mm²
Quick repetition of work steps due to spring-actuated tool opening
``

Characteristics
▪ Front sleeve insertion (front crimping)
▪ Ergonomically-designed handle with slip guard

Technical data
Crimping range 0.5 - 6 mm²
Cable end-sleeves 0.5 - 2.5 and 4 - 6 mm²
Twin cable end-sleeves 2 x 0.25 - 2 x 1.5 and 2 x 2.5 - 2x4 mm²
Length 200 mm
Weight 0.22 kg
Item Part No.
Crimping tool for cable end-sleeves 0.5 - 6 mm² and twin cable K36
end-sleeves 2 x 0.25 - 2 x 1.5 and 2 x 2.5 - 2 x 4 mm²
Accessories Part No. Page
Steel carrying case SK32L 193

K 32 Crimping tool for cable end-sleeves and twin cable end-sleeves 0.14 - 6 mm²

Trapezoid crimping suitable for box terminals


``
One crimping profile for cross-sections from 0.14 - 6 mm² due to automatic
``
cross-section adjustment
Quick repetition of work steps due to spring-actuated tool opening
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Front sleeve insertion (front crimping)
▪ Optimum handling due to ergonomically-shaped handle
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 0.14 - 6 mm²
Cable end-sleeves 0.14 - 6 mm²
Twin cable end-sleeves 2 x 0.25 - 2 x 2.5 mm²
Length 210 mm
Weight 0.35 kg
Item Part No.
Crimping tool for cable end-sleeves 0.14 - 6 mm² and twin cable K32
end-sleeves 2 x 0.5 - 2 x 2.5 mm²
Accessories Part No. Page
Steel carrying case SK43L 193

213
Crimping
Mechanical crimping tools

K 34 Crimping tool for cable end-sleeves and twin cable end-sleeves 6 - 16 mm²

Trapezoid crimping suitable for box terminals


``
Quick repetition of work steps due to spring-actuated tool opening
``
One crimping profile for cross-sections from 6 - 16 mm² due to automatic
``
cross-section adjustment

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Front sleeve insertion (front crimping)
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 6 - 16 mm²
Cable end-sleeves 6 - 16 mm²
Twin cable end-sleeves 2 x 4 - 2 x 6 mm²
Length 210 mm
Weight 0.5 kg
Item Part No.
Crimping tool for cable end-sleeves 6 - 16 mm² and twin cable K34
end-sleeves 2 x 4 - 2 x 6 mm²
Accessories Part No. Page
Steel carrying case SK43L 193

K 37 Crimping tool for cable end-sleeves 0.14 - 6 mm²

Trapezoid crimping suitable for box terminals


``
Tool pre-tensioning adjustable
``

Characteristics
▪ Adjusting disc for compensating for the natural tool wear
▪ One crimp profile per cross-section
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool

Technical data
Crimping range 0.14 - 6 mm²
Length 200 mm
Weight 0.36 kg
Item Part No.
Crimping tool for cable end-sleeves 0.14 - 6 mm² K37
Accessories Part No. Page
Steel carrying case SK43L 193

214
K 39 Crimping tool for cable end-sleeves 10 - 25 mm²

Trapezoid crimping suitable for box terminals


``

2
Sustainable crimps due to adjustable tool pre-tensioning
``

Characteristics
▪ Adjusting disc for compensating for the natural tool wear
▪ One crimp profile per cross-section
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool

Technical data
Crimping range 10 - 25 mm²
Length 200 mm
Weight 0.36 kg
Item Part No.
Crimping tool for cable end-sleeves 10 - 25 mm² K39
Accessories Part No. Page
Steel carrying case SK43L 193

K 38/2 Crimping tool for cable end-sleeves and twin cable end-sleeves 0.5 - 6 mm²

Square crimping suitable for box terminals and spring clamp technology
``
Adjusting disc to compensate for the natural tool wear
``
One crimping profile for cross-sections from 0.5 - 6 mm² due to automatic
``
cross-section adjustment

Characteristics
▪ Accurate drive
▪ With ratchet for consistently-controlled crimp results
▪ Front sleeve insertion (front crimping)

Technical data
Crimping range 0.5 - 6 mm²
Cable end-sleeves 0.5 - 6 mm²
Twin cable end-sleeves 2 x 0.25 - 2 x 2.5 mm²
Length 190 mm
Weight 0.3 kg
Item Part No.
Crimping tool for cable end-sleeves and twin cable end-sleeves K382
0.5 - 6 mm²
Accessories Part No. Page
Steel carrying case SK43L 193

215
Crimping
Mechanical crimping tools

K 38 ERGO Crimping tool for cable end-sleeves and twin cable end-sleeves 0.25 - 6 mm²

Square crimping suitable for box terminals and spring clamp technology
``
Ergonomic design
``
Low manual crimping force
``

Characteristics
▪ Precise drive with ratchet for consistently-controlled crimp results
▪ Front sleeve insertion (front crimping)
▪ Reduced space requirement for processing
▪ Automatic cross-section range adjustment from 0.25 - 6 mm²
▪ Max. length of cable end-sleeves to be crimped 18 mm, from 12 mm in two stages

Technical data
Crimping range 0.25 - 6 mm²
Cable end-sleeves 0.25 - 6 mm²
Twin cable end-sleeves 2 x 0.25 - 2 x 2.5 mm²
Length 160 mm
Weight 0.4 kg
Item Part No.
Crimping tool for cable end-sleeves and twin cable end-sleeves K38ERGO
0.25 - 6 mm²
Variants Part No. Page
Plastic case with cable end-sleeves, twin cable end-sleeves and K38ERGOSET
crimping tool

K 38 ERGO SET Plastic case with cable end-sleeves,


twin cable end-sleeves and crimping tool

Square crimping suitable for box terminals and spring clamp technology
``
Ergonomic design
``
Low manual crimping force
``
Plastic tool case
``

Characteristics
▪ Precise drive with ratchet for consistently-controlled crimp results
▪ Front sleeve insertion (front crimping)
▪ Reduced space requirement for processing
▪ Automatic cross-section range adjustment from 0.25 - 6 mm²
▪ Max. length of cable end-sleeves to be crimped 18 mm, from 12 mm in two stages

Technical data
Crimping range 0.25 - 6 mm²
Cable end-sleeves 0.25 - 6 mm²
Twin cable end-sleeves 2 x 0.25 – 2 x 2.5 mm²
Dimensions 235 x 180 x 50 mm
Length 160 mm
Weight 0.74 kg
Item Part No.
Plastic case with cable end-sleeves, twin cable end-sleeves and K38ERGOSET
crimping tool
Scope of supply Colour Part No. Quantity Page
Crimping tool for cable end-sleeves and twin K38ERGO 1 216
cable end-sleeves 0.25 - 6 mm²
Insl. cable end-sleeve, 0.5 mm² 4698 100 141
Insl. cable end-sleeve, 0.75 mm² 4708 100 141
Insl. cable end-sleeve, 1 mm² 4718 100 141
Insl. cable end-sleeve, 1.5 mm² 4728 100 141

216
K 30/3 Crimping tool for cable end-sleeves and twin cable end-sleeves 0.08 - 10 mm²

Square crimping suitable for box terminals and spring clamp technology
``

Characteristics
▪ One crimping profile for cross-sections from 0.08-16 mm² due to automatic cross-
section adjustment
2
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 0.08 - 10 mm²
Cable end-sleeves 0.08 - 10 mm²
Twin cable end-sleeves 2 x 0.25 - 2 x 4 mm²
Length 190 mm
Weight 0.3 kg
Item Part No.
Crimping tool for cable end-sleeves and twin cable end-sleeves K303
0.08 - 10 mm²
Accessories Part No. Page
Steel carrying case SK30L 193

Crimping tools for cable end-sleeves and twin cable end-sleeves 0.08 - 16 mm²

Square crimping K 30/4 K


``
Hexagonal crimping K 30/6 K
``

Characteristics
▪ One crimping profile for cross-sections from 0.08-16 mm² due to automatic cross-
section adjustment
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Positioner for small cable end-sleeves
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 0.08 - 16 mm²
Cable end-sleeves 0.08 - 16 mm²
Twin cable end-sleeves K30/4 K: 2 x 0.5 - 2 x 6 mm², K30/6 K: 2 x 0.5 - 2 x 10 mm²
Length 215 mm
Weight 0.5 kg
Item Part No.
Crimping tool for cable end-sleeves and twin cable end-sleeves K304K
0.08 - 16 mm², square crimping
Crimping tool for cable end-sleeves and twin cable end-sleeves K306K
0.08 - 16 mm², hexagonal crimping
Accessories Part No. Page
Steel carrying case SK30L 193
Variants Part No. Page
L-BOXX from plastic with crimping tool LBOXXMINIK304K 204
and insl. cable end-sleeves 1.5 - 10 mm²
L-BOXX from plastic with crimping tool LBOXXMINIK306K 204
and insl. cable end-sleeves 1.5 - 10 mm²

217
Crimping
Mechanical crimping tools

K 301/4 K Crimping tool for cable end-sleeves and twin cable end-sleeves 0.14 - 10 mm²

Square crimping
``
Very light and ergonomic
``

Characteristics
▪ One crimping profile for all cross-sections due to automatic cross-section adjustment
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Handle with slip guard and inscription panel
▪ Safety pad in handle for slip-free working

Technical data
Crimping range 0.14 - 10 mm²
Cable end-sleeves 0.14 - 10 mm²
Twin cable end-sleeves 2 x 0.25 - 2 x 4 mm²
Length 175 mm
Weight 0.35 kg
Item Part No.
Crimping tool for cable end-sleeves and twin cable end-sleeves K3014K
0.14 - 10 mm²
Variants Part No. Page
L-BOXX from plastic with crimping tool and insl. cable end-sleeves LBOXXMI-
204
1.5 - 10 mm² NIK304K

K 27/1 Crimping tool for cable end-sleeves and twin cable end-sleeves 4 - 50 mm²

Special trapezoid crimping suitable for box terminals


``
Special type, especially suitable for fine-stranded conductors
``

Characteristics
▪ One crimp profile per cross-section
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 2 x 4 - 50 mm²
Cable end-sleeves 10 - 50 mm²
Twin cable end-sleeves 2 x 4 - 2 x 16 mm²
Length 335 mm
Weight 0.8 kg
Item Part No.
Crimping tool for cable end-sleeves and twin cable end-sleeves K271
4 - 50 mm²
Accessories Part No. Page
Steel carrying case SK4L 193

218
K 27/2 Crimping tool for cable end-sleeves 50 - 95 mm²

Special trapezoid crimping suitable for box terminals


``

2
Special type, especially suitable for fine-stranded conductors
``
For large cross-sections to 95 mm²
``

Characteristics
▪ One crimp profile per cross-section
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 50 - 95 mm²
Length 335 mm
Weight 0.8 kg
Item Part No.
Crimping tool for cable end-sleeves 50 - 95 mm² K272
Accessories Part No. Page
Steel carrying case SK4L 193

K 28 Crimping tool for cable end-sleeves and twin cable end-sleeves 4 - 50 mm²

Trapezoid crimping suitable for box terminals


``

Characteristics
▪ One crimp profile per cross-section
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 4 - 50 mm²
Cable end-sleeves 10 - 50 mm²
Twin cable end-sleeves 2 x 4 - 2 x 16 mm²
Length 335 mm
Weight 0.8 kg
Item Part No.
Crimping tool for cable end-sleeves and twin cable end-sleeves K28
4 - 50 mm²
Accessories Part No. Page
Steel carrying case SK4L 193

219
Crimping
Mechanical crimping tools

K 29 Crimping tool for cable end-sleeves 50 - 95 mm²

Trapezoid crimping suitable for box terminals


``
For large cross-sections to 95 mm²
``

Characteristics
▪ One crimp profile per cross-section
▪ With ratchet for consistently-controlled crimp results
▪ Lateral insertion (side crimping)
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 50 - 95 mm²
Length 335 mm
Weight 0.8 kg
Item Part No.
Crimping tool for cable end-sleeves 50 - 95 mm² K29
Accessories Part No. Page
Steel carrying case SK4L 193

220
K 80 Crimping tool for insulated cable connections 0.1 - 1 mm²

Crimping of conductor and insulation in one step


``

2
Adjusting disc to compensate for the natural tool wear
``

Characteristics
▪ Accurate drive
▪ With ratchet for consistently-controlled crimp results
▪ Colour-coded cross-section assignment
▪ Handle with slip guard and inscription panel

Technical data
Crimping range 0.1 - 1 mm²
Red insulation sleeve 0.5 - 1.0 mm²
Yellow insulation sleeve 0.1 - 0.4 mm²
Length 195 mm
Weight 0.38 kg
Item Part No.
Crimping tool for insulated cable connections 0.1 - 1 mm² K80
Accessories Part No. Page
Steel carrying case SK43L 193

221
Crimping
Mechanical crimping tools

K 81 Crimping tool for insulated cable connections 0.5 - 2.5 mm²

Double crimping, oval shape


``
Crimping of conductor and insulation in one step
``
Adjusting disc to compensate for the natural tool wear
``

Characteristics
▪ Accurate drive
▪ With ratchet for consistently-controlled crimp results
▪ Colour-coded cross-section assignment

Technical data
Crimping range 0.5 - 2.5 mm²
Red insulation sleeve 0.5 - 1.0 mm²
Blue insulation sleeve 1.5 - 2.5 mm²
Length 195 mm
Weight 0.38 kg
Item Part No.
Crimping tool for insulated cable connections 0.5 - 2.5 mm² K81
Accessories Part No. Page
Steel carrying case SK43L 193

K 82 Crimping tool for insulated cable connections 0.5 - 6 mm²

33 % less effort
``
3-Component handle grip
``
Optimised material quality for a long service life
``
Precise pre-tension setting maintains constant crimp performance
``

Characteristics
▪ Less effort required due to new mechanical lever system
▪ 3C handle: YELLOW: hard core for force transmission, BLUE: soft ergonomic grip
area, GREY: soft slip protection
▪ Easy handling thanks to reduced tool opening width, optimum ergonomics due to the
position of the palms and fingers, which is gentle on the joints
▪ Crimping of conductor and insulation in one step

Technical data
Crimping range 0.5 - 6.0 mm²
Red insulation sleeve 0.5 - 1.0 mm²
Blue insulation sleeve 1.5 - 2.5 mm²
Yellow insulation sleeve 4.0 - 6.0 mm²
Length 225 mm
Weight 0.53 kg
Item Part No.
Crimping tool for insulated cable connections 0.5 - 6 mm² K82A
Accessories Part No. Page
Steel carrying case MK230L 194

222
K 16 Crimping tool for insulated solderless terminals 10 + 16 mm²

Oval crimping
``

2
Crimping tool also for meter connections
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Colour-coded cross-section assignment

Technical data
Crimping range 10 + 16 mm²
Red insulation sleeve 10 mm²
Blue insulation sleeve 16 mm²
Length 305 mm
Weight 0.61 kg
Item Part No.
Crimping tool for insulated solderless terminals 10 + 16 mm² K16
Accessories Part No. Page
Steel carrying case SK4L 193

K 60 crimping tool for non-insulated tabs and receptacles 0.5 - 6 mm²

Roll crimping
``
To shorten screws M2.5 - M6
``

Characteristics
▪ Crimping of conductor and insulation in two steps
▪ With wire stripping and cutting tool for cross-sections 0.75 – 6 mm²
Suitable for
▪ Tabs with 2.8 / 4.8 and 6.3 mm tab width

Technical data
Crimping range 0.5 - 6 mm²
Length 225 mm
Weight 0.2 kg
Item Part No.
Crimping tool for non-insulated tabs and receptacles 0.5 - 6 mm² K60
Accessories Part No. Page
Steel carrying case MK210L 194

223
Crimping
Mechanical crimping tools

K 57/2 Crimping tool for non-insulated tabs and receptacles 2.8 mm; 0.1 - 1 mm²

Roll crimping
``
Crimping of conductor and insulation in one step
``
Spring-actuated tool opening
``
Tool pre-tensioning adjustable
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Adjusting disc for compensating for the natural tool wear
Suitable for
▪ Tabs with 2.8 mm tab width

Technical data
Crimping range 0.1-1 mm²
Length 220 mm
Weight 0.55 kg

Item Part No.


Crimping tool for non-insulated tabs and receptacles 2.8 mm; K572
0.1-1 mm²

K 58/2 Crimping tool for non-insulated tabs and receptacles 4.8 mm; 0.5 - 2.5 mm²

Roll crimping
``
Crimping of conductor and insulation in one step
``
Tool pre-tensioning adjustable
``

Characteristics
▪ Simple and quick due to spring-actuated tool opening
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Adjusting disc for compensating for the natural tool wear
Suitable for
▪ Tabs with 4.8 mm tab width

Technical data
Crimping range 0.5 - 2.5 mm²
Length 220 mm
Weight 0.55 kg
Item Part No.
Crimping tool for non-insulated tabs and receptacles 4.8 mm; K582
0.5 - 2.5 mm²

224
K 59/2 Crimping tool for non-insulated tabs and receptacles 6.3 mm; 0.5 - 6 mm²

Roll crimping
``

2
Crimping of conductor and insulation in one step
``
Tool pre-tensioning adjustable
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Simple and quick due to spring-actuated tool opening
▪ Adjusting disc for compensating for the natural tool wear
Suitable for
▪ Tabs with 6.3 mm tab width

Technical data
Crimping range 0.5 - 6 mm²
Length 220 mm
Weight 0.51 kg
Item Part No.
Crimping tool for non-insulated tabs and receptacles 6.3 mm; K592
0.5 - 6 mm²

K 67 Crimping tool for non-insulated tabs and receptacles 2.8 mm; 0.1 - 1 mm²

Roll crimping
``
Crimping of conductor and insulation in one step
``
Spring-actuated tool opening
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Parallel guided crimping jaws
Suitable for
▪ Tabs with 2.8 mm tab width

Technical data
Crimping range 0.1 - 1 mm²
Length 210 mm
Weight 0.5 kg
Item Part No.
Crimping tool for non-insulated tabs and receptacles 2.8 mm; K67
0.1 - 1 mm²
Accessories Part No. Page
Steel carrying case MK210L 194

225
Crimping
Mechanical crimping tools

K 65 Crimping tool for non-insulated tabs and receptacles 4.8 mm; 0.5 - 2.5 mm²

Roll crimping
``
Crimping of conductor and insulation in one step
``
Spring-actuated tool opening
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Parallel guided crimping jaws
Suitable for
▪ Tabs with 4.8 mm tab width

Technical data
Crimping range 0.5 - 2.5 mm²
Length 265 mm
Weight 0.6 kg
Item Part No.
Crimping tool for non-insulated tabs and receptacles K65
4.8 mm; 0.5 - 2.5 mm²
Accessories Part No. Page
Steel carrying case MK210L 194

K 63 Crimping tool for non-insulated tabs and receptacles 6.3 mm;


0.5 - 2.5 mm² with lateral conductor connector

Roll crimping
``
Crimping of conductor and insulation in one step
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Optimised force transmission
▪ Parallel guided crimping jaws
Suitable for
▪ Tabs 6.3 mm tab width

Technical data
Crimping range 0.5 - 2.5 mm²
Length 265 mm
Weight 0.6 kg
Item Part No.
Crimping tool for non-insulated tabs and receptacles K63
6.3 mm; 0.5 - 2.5 mm² with lateral conductor connector

226
K 64 Crimping tool for non-insulated tabs and receptacles 6.3 mm;
0.5 - 1.5 mm² with lateral conductor connector

2
Roll crimping
``
Crimping of conductor and insulation in one step
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Optimised force transmission
▪ Parallel guided crimping jaws
Suitable for
▪ Tabs with 6.3 mm tab width

Technical data
Crimping range 0.5 - 1.5 mm²
Length 265 mm
Weight 0.6 kg
Item Part No.
Crimping tool for non-insulated tabs and receptacles K64
6.3 mm; 0.5 - 1.5 mm² with lateral conductor connector

227
Crimping
Mechanical crimping tools

K 93 Crimping tool for connectors for solid conductors 1.5 - 4 mm²

Hexagonal crimping
``
Tool pre-tensioning adjustable
``

Characteristics
▪ Accurate drive
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Handle with slip guard and inscription panel
▪ Adjusting disc for compensating for the natural tool wear

Technical data
Crimping range 1.5 - 4 mm²
Length 220 mm
Weight 0.56 kg
Item Part No.
Crimping tool for connectors for solid conductors 1.5 - 4 mm² K93

K 94 Crimping tool for tubular cable lugs and connectors


for solid conductors 6 - 10 mm²

Hexagonal crimping
``
Tool pre-tensioning adjustable
``

Characteristics
▪ Accurate drive
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Handle with slip guard and inscription panel
▪ Adjusting disc for compensating for the natural tool wear

Technical data
Crimping range 6 - 10 mm²
Length 220 mm
Weight 0.56 kg
Item Part No.
Crimping tool for tubular cable lugs and connectors for solid K94
conductors 6 - 10 mm²

228
K 2 Crimping tool for tubular cable lugs and connectors, standard type 0.75 - 16 mm²

`Ìndent crimping

2
`Ìdeal crimping tool with spring-actuated tool opening

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool

Technical data
Crimping range 0.75 - 16 mm²
Length 325 mm
Weight 0.6 kg
Item Part No.
Crimping tool for tubular cable lugs and connectors, standard type K2
0.75 - 16 mm²
Accessories Part No. Page
Steel carrying case SK4L 193

K 02 Crimping tool for tubular cable lugs and connectors


for solid conductors 0.75 - 16 mm²

`Ìndent crimping
`Ìdeal crimping tool with spring-actuated tool opening
For tubular cable lugs and connectors for solid conductors
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool

Technical data
Crimping range 0.75 - 16 mm²
Length 325 mm
Weight 0.6 kg
Item Part No.
Crimping tool for tubular cable lugs and connectors for solid K02
conductors 0.75 - 16 mm²
Accessories Part No. Page
Steel carrying case SK4L 193

229
Crimping
Mechanical crimping tools

K 25 Crimping tool 0.5 - 16 mm²

`Ìndent crimping
`Ìdeal crimping tool with spring-actuated tool opening
For solderless terminals to DIN 46234, pin terminals to DIN 46230
``
For nickel and stainless steel tubular cable lugs and connector to 6 mm²
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool

Technical data
Crimping range 0.5 - 16 mm²
Length 325 mm
Weight 0.6 kg
Item Part No.
Crimping tool 0.5 - 16 mm² K25
Accessories Part No. Page
Steel carrying case SK4L 193

K 95 Crimping tool 16 - 95 mm²

`Ìndent crimping

Characteristics
▪ For smaller copper conductors
▪ Optimised force transmission
Suitable for
▪ Tubular cable-lugs and connectors, standard type
▪ Tubular cable lugs and connectors for fine-stranded conductors
▪ Solderless terminals DIN 46234, pin terminals DIN 46230

Technical data
Crimping range 16 - 95 mm²
Length 630 mm
Weight 3.6 kg
Item Part No.
Crimping tool 16 - 95 mm² K95

230
TK 95 Crimping tool 16 - 95 mm² for workbench mounting

`Ìndent crimping

2
`Ìdeal tool for workbench assembly

Characteristics
▪ For smaller copper conductors
▪ Optimised force transmission
Suitable for
▪ Tubular cable-lugs and connectors, standard type
▪ Tubular cable lugs and connectors for fine-stranded conductors
▪ Solderless terminals DIN 46234, pin terminals DIN 46230

Technical data
Crimping range 16 - 95 mm²
Length 700 mm
Weight 3.9 kg
Item Part No.
Crimping tool 16 - 95 mm² for workbench mounting TK95

K 5 / K 5 SP Crimping tools 6 - 50 mm²

`Ìndent crimping
Version with ratchet for consistent checking of crimp results
``
Low-maintenance mechanical drive
``

Characteristics
▪ For smaller copper conductors
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the dies
Suitable for
▪ Tubular cable-lugs and connectors, standard type
▪ Tubular cable lugs and connectors for fine-stranded conductors

Technical data
Crimping range 6 - 50 mm²
Length 600 mm
Weight 2.4 kg
Item Part No.
Crimping tool 6 - 50 mm² K5
Crimping tool with ratchet, 6 - 50 mm² K5SP

231
Crimping
Mechanical crimping tools

K 6 / K 6 SP Crimping tools 50 - 120 mm²

`Ìndent crimping
Version with ratchet for consistent checking of crimp results
``
Low-maintenance mechanical drive
``

Characteristics
▪ For smaller copper conductors
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the dies
▪ Telescopic handles
Suitable for
▪ Tubular cable-lugs and connectors, standard type
▪ Tubular cable lugs and connectors for fine-stranded conductors

Technical data
Crimping range 50 - 120 mm²
Length 970 mm
Weight 4.4 kg
Item Part No.
Crimping tool 50 - 120 mm² K6
Crimping tool with ratchet 50 - 120 mm² K6SP

K 07 / K 07 SP Crimping tools 185 - 400 mm²

`Ìndent crimping
Extremely wide cross section range up to 400 mm²
``
Version with ratchet for consistent checking of crimp results
``
Low-maintenance mechanical drive
``

Characteristics
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the dies
▪ Telescopic handles
Suitable for
▪ Tubular cable-lugs and connectors, standard type
▪ Tubular cable lugs and connectors for fine-stranded conductors

Technical data
Crimping range 185 - 400 mm²
Length 975 mm
Weight 4.7 kg
Item Part No.
Crimping tool 185 - 400 mm² K07
Crimping tool with ratchet 185 - 400 mm² K07SP

232
K 7 / K 7 SP Crimping tools 120 - 240 mm²

`Ìndent crimping

2
Large cross section range up to 240 mm²
``
Version with ratchet for consistent checking of crimp results
``
Low-maintenance mechanical drive
``

Characteristics
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the dies
▪ Telescopic handles
Suitable for
▪ Tubular cable-lugs and connectors, standard type
▪ Tubular cable lugs and connectors for fine-stranded conductors

Technical data
Crimping range 120 - 240 mm²
Length 975 mm
Weight 4.6 kg
Item Part No.
Crimping tool 120 - 240 mm² K7
Crimping tool 120 - 240 mm² with ratchet K7SP

K 8 / K 8 SP Crimping tools 35 - 95 mm²

`Ìndent crimping
Version with ratchet for consistent checking of crimp results
``
Low-maintenance mechanical drive
``

Characteristics
▪ For smaller copper conductors
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the dies
▪ Telescopic handles
Suitable for
▪ Tubular cable-lugs and connectors, standard type
▪ Tubular cable lugs and connectors for fine-stranded conductors

Technical data
Crimping range 35 - 95 mm²
Length 970 mm
Weight 4.4 kg
Item Part No.
Crimping tool 35 - 95 mm² K8
Crimping tool with ratchet 35 - 95 mm² K8SP

233
Crimping
Mechanical crimping tools

K 04 Crimping tool for tubular cable lugs and connectors, standard type 10-25 mm²

Hexagonal crimping
``
Tool pre-tensioning adjustable
``
Large cross section range up to 25 mm²
``

Characteristics
▪ Energy-efficient ergonomic drive
▪ With ratchet for consistently-controlled crimp results
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the crimping tool
▪ Adjusting disc for compensating for the natural tool wear

Technical data
Crimping range 10 - 25 mm²
Length 260 mm
Weight 0.56 kg
Item Part No.
Crimping tools for tubular cable lugs and connectors, standard type K04
10 - 25 mm²

K 05 BC Crimping tools for tubular cable lugs and connectors blue connection® 6-50 mm²

Hexagonal crimping
``
Synchronised die selection when in the open position
``
Cross-section display on marked adjusting wheel
``
For compacted conductors to DIN EN 60228
``
Accurate assignment of crimping tool/crimping die through colour-coding
``
system

Characteristics
▪ Precisely synchronised head plate position for optimum and consistent crimp results
▪ Modern, rigid and lightweight elliptical handle tubes
▪ Service-friendly design for simple die change

Technical data
Crimping range 6 - 50 mm²
Length 390 mm
Weight 1.1 kg
Item Part No.
Crimping tool for tubular cable lugs and connectors, K05BC
blue connection® 6 - 50 mm²

234
K 05 / K 05 SP Crimping tools for tubular cable lugs and connectors, standard type 6-50 mm²

Synchronised die selection when in the open position


``

2
Cross-section display on marked adjusting wheel
``
Version with ratchet for consistent crimp results
``

Characteristics
▪ Hexagonal crimping
▪ Precisely synchronised head plate position for optimum and consistent crimp results
▪ Modern, rigid and lightweight elliptical handle tubes
▪ Ergonomic 2-component handle with two-sided slip guard
▪ Smooth-running, durable and effortless tool mechanism
▪ Service-friendly design for simple die change

Technical data
Crimping range 6 - 50 mm²
Length 390 mm
Weight 1.1 kg
Item Part No.
Crimping tool for tubular cable lugs and connectors, standard type K05
6 - 50 mm²
Crimping tool with ratchet for tubular cable lugs and connectors, K05SP
standard type 6 - 50 mm²

K 05 D / K 05 D SP Crimping tools for DIN compression cable lugs and connectors 6-50 mm²

Synchronised die selection when in the open position


``
Cross-section display on marked adjusting wheel
``
Version with ratchet for consistent crimp results
``

Characteristics
▪ Hexagonal crimping
▪ Precisely synchronised head plate position for optimum and consistent crimp results
▪ Modern, rigid and lightweight elliptical handle tubes
▪ Ergonomic 2-component handle with two-sided slip guard
▪ Smooth-running, durable and effortless tool mechanism
▪ Service-friendly design for simple die change

Technical data
Crimping range 6 - 50 mm²
Length 390 mm
Weight 1.1 kg
Item Part No.
Crimping tool for compression cable lugs and connectors K05D
(DIN 46235 / DIN 46267, Part 1) 6 - 50 mm²
Crimping tool with ratchet for compression cable lugs and K05DSP
connectors (DIN 46235 / DIN 46267 part 1) 6 - 50 mm²

235
Crimping
Mechanical crimping tools

K 06 BC Crimping tools
for tubular cable lugs and connectors blue connection® 10 - 120 mm²

Accurate assignment of crimping tool/crimping die through colour-coding


``
system
For compacted conductors to DIN EN 60228
``
Effort-saving and low maintenance mechanical drive
``

Characteristics
▪ Hexagonal crimping
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking
on the dies

Technical data
Crimping range 10 - 120 mm²
Length 650 mm
Weight 2.9 kg
Item Part No.
Crimping tool for tubular cable lugs and connectors, blue connec- K06BC
tion® 10 - 120 mm²

K 06 / K 06 SP Crimping tools
for tubular cable lugs and connectors, standard type 10 - 120 mm²
Hexagonal crimping
``
Effort-saving and low maintenance mechanical drive
``
Version with ratchet for consistent crimp results
``

Characteristics
▪ With revolving dies
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking
on the dies

Technical data
Crimping range 10 - 120 mm²
Length 650 mm
Weight 2.9 kg
Item Part No.
Crimping tools with ratchet for tubular cable lugs and connectors, K06SP
standard type 10 - 120 mm²
Crimping tools for tubular cable lugs and connectors, standard type K06
10 - 120 mm²

236
K 06 D / K 06 D SP Crimping tools for DIN compr. cable lugs and connectors 10 - 120 mm²

Hexagonal crimping
``

2
Effort-saving and low maintenance mechanical drive
``
Version with ratchet for consistent crimp results
``

Characteristics
▪ With revolving dies
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking
on the dies

Technical data
Crimping range 10 - 120 mm²
Length 650 mm
Weight 2.9 kg
Item Part No.
Crimping tool for compression cable lugs and connectors K06D
(DIN 46235 / DIN 46267, Part 1) 10 - 120 mm²
Crimping tool with ratchet for compression cable lugs and K06DSP
connectors (DIN 46235 / DIN 46267, Part 1) 10 - 120 mm²

K 09 BC Crimping tools
for tubular cable lugs and connectors blue connection® 25 - 150 mm²

Accurate assignment of crimping tool/crimping die through


``
colour-coding system
Large cross section range up to 150 mm²
``
For compacted conductors to DIN EN 60228
``
Effort-saving and low maintenance mechanical force
``

Characteristics
▪ Hexagonal crimping
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the dies

Technical data
Crimping range 25 - 150 mm²
Length 650 mm
Weight 2.9 kg
Item Part No.
Crimping tool for tubular cable lugs and connectors, K09BC
blue connection® 25 - 150 mm²

237
Crimping
Mechanical crimping tools

K 09 / K 09 SP Crimping tools
for tubular cable lugs and connectors, standard type 25 - 150 mm²

Hexagonal crimping
``
Large cross section range up to 150 mm²
``
Effort-saving and low maintenance mechanical drive
``
Version with ratchet for consistent crimp results
``

Characteristics
▪ With revolving dies
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking on
the dies

Technical data
Crimping range 25 - 150 mm²
Length 650 mm
Weight 2.9 kg
Item Part No.
Crimping tools for tubular cable lugs and connectors, standard type K09
25 - 150 mm²
Crimping tools with ratchet for tubular cable lugs and connectors, K09SP
standard type 25 - 150 mm²

K 09 D / K 09 D SP Crimping tools
for DIN compression cable lugs and connectors, 25 - 150 mm²
Hexagonal crimping
``
Large cross section range up to 150 mm
``
Effort-saving and low maintenance mechanical drive
``
Version with ratchet for consistent crimp results
``

Characteristics
▪ With revolving dies
▪ Simple and safe: Exact cross-section assignment thanks to permanent marking
on the dies

Technical data
Crimping range 25 - 150 mm²
Length 650 mm
Weight 2.9 kg
Item Part No.
Crimping tool with ratchet for compression cable lugs and connec- K09DSP
tors (DIN 46235 / DIN 46267, Part 1) 25 - 150 mm²
Crimping tool for compression cable lugs and connectors K09D
(DIN 46235 / DIN 46267, Part 1) 25 - 150 mm²

238
K 511 / K 512 Crimping tools for gas-tight connections

Parallel guided crimping jaws


``
Suitable for gas-tight crimps in environments extremely harmful to crimps

2
``
(e.g. ammonia gas)

Characteristics
▪ Optimised force transmission
▪ With ratchet for consistently-controlled crimp results
▪ Handle with slip guard and inscription panel
Suitable for
▪ Non-insulated tubular cable lugs, ring and fork type
▪ Parallel and butt connectors

Technical data
Length 270 mm
Weight 0.7 kg
Crimping range
Item mm² Part No.
Mechanical crimping tool 1-4 K511
1 - 4 mm²
Mechanical crimping tool 6+10 K512
6 + 10 mm²

DN-K 74/2 Crimping tool for BNC connectors and coax cable

Hexagonal crimping
``
Tool pre-tensioning adjustable
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Adjusting disc for compensating for the natural tool wear
Suitable for
▪ Coax cable RG 58, RG 59, RG 62 and RG 71

Technical data
Length 220 mm
Weight 0.560 kg
Item Part No.
Mechanical crimping tool for BNC connector, coax cable RG 58, RG DNK742
59, RG 62 and RG 71

239
Crimping
Mechanical crimping tools

KP 1 / KP 1 L basic tool from the Klauke Pro series

Compatible with all crimping heads of the Klauke Pro range


``
Easy change of crimping head without tools
``

Characteristics
▪ Standardised mounting of crimping heads
▪ With ratchet for consistently-controlled crimp results

Weight
Item kg Part No.
Basic tool from the Klauke Pro 0.2 KP1
range, length 151 mm
Basic tool from the Klauke Pro 0.3 KP1L
range, length 207 mm
Accessories Part No. Page
Plastic case MKKP1 196

240
Suitable for Crimping range mm² Crimp profile Part No.
Crimping heads for cable end-sleeves
Cable end-sleeves, square crimping 0,08 -10 KP303

Cable end-sleeves, square crimping 10 - 16 KP304 2


Cable end-sleeves, round crimping for narrow chamber sizes 0,14 - 2,5 KP350

Cable end-sleeves, round crimping for narrow chamber sizes 1,5 - 6 KP351

Cable end-sleeves, round crimping for narrow chamber sizes 10 - 16 KP352

Cable end-sleeves DIN 46228, part 2, roll-crimping 0,5 - 2,5 KP66

Crimping heads for insulated cable connections


Insulated cable connections (yellow and red) 0,1 - 1 KP80

Insulated cable connections (red and blue) 0,5 - 2,5 KP81

Insulated cable connections (red, yellow, blue) 0,5 - 6 KP82

Insulated cable connections (yellow) 4-6 KP83

Crimping heads for tubular cable lugs and solderless terminals


Tubular cable lugs and solderless terminals 0,5 - 6 KP232

Tubular cable lugs and solderless terminals 4 - 10 KP242

Crimping heads for photovoltaic


Connector for photovoltaics 3 mm dia. 2,5 - 4 KP90MC31

Crimping heads for receptacles


Part No. 3720, receptacles 6.3 x 0.8 mm with lateral conductor connector 0,5 - 1 KP631

Part No. 3725, receptacles 6.3 x 0.8 mm with lateral conductor connector 0,5 - 1,5 KP64

Part No. 3735, receptacles 6.3 x 0.8 mm with lateral conductor connector 1,5 - 2,5 KP632

For receptacles 2.8 mm tab width 0,1 - 1 KP67

For receptacles 4.8 mm tab width 0,5 - 2,5 KP65

For receptacles 6.3 mm tab width 0,5 - 2,5 KP68

241
Crimping
Mechanical crimping tools

SKP 1 Crimping head assortment from the Klauke Pro series

Easy change of crimping head without tools


``
Crimping of conductor and insulation in one step
``
Spring-actuated tool opening
``

Characteristics
▪ Parallel guided crimping heads
▪ With ratchet for consistently-controlled crimp results

Technical data
Dimension 250 x 115 x 40 mm
Weight 0.8 kg
Item Part No.
Crimping head set of the Klauke Pro range SKP1
Scope of supply Part No. Page
Basic tool from the Klauke Pro range, length 151 mm KP1 240
Crimping head for insulated cable connections KP81
0.5 - 2.5 mm² (red, blue)
Crimping head for cable end-sleeves, square crimping, KP303
0.08 - 10 mm²
Crimping head for non-insulated tubular cable lugs and solderless KP232
terminals 0.5 - 6 mm²

SKP 6 Crimping head assortment from the Klauke Pro series

Easy change of crimping head without tools


``
Crimping of conductor and insulation in one step
``
Parallel guided crimping heads
``
Spring-actuated tool opening
``

Characteristics
▪ Roll crimping
▪ For crimping of non-insulated receptacles with lateral conductor connector
▪ With ratchet for consistently-controlled crimp results

Technical data
Dimension 250 x 115 x 40 mm
Weight 0.8 kg
Item Part No.
Crimping head set of the Klauke Pro range SKP6
Scope of supply Part No. Page
Basic tool from the Klauke Pro range, length 151 mm KP1 240
Crimping head for receptacles 6.3 x 0.8 mm with lateral conductor KP631
connector, 0.5 - 1 mm², for Item 3720
Crimping head for receptacles 6.3 x 0.8 mm with lateral conductor KP632
connector, 1.5 - 2.5 mm², for Item 3735
Crimping head for receptacles 6.3 x 0.8 mm with lateral conductor KP64
connector, 0.5 - 1.5 mm², for Item 3725

242
K 507 Crimping tool with interchangeable dies

Fast change of crimping die, no tools required, without readjustment by


``

2
special fixing system
Additional crimping dies integrated in the handle
``

Characteristics
▪ With ratchet for consistently-controlled crimp results
▪ Adjusting disc for compensating for the natural tool wear

Technical data
Length 220 mm
Weight 0.635 kg
Item Part No.
Crimping tool with interchangeable dies K507
Scope of supply Part No. Page
Crimping die for insulated connectors, 0.5 - 6 mm² IS5071
Crimping dies AE 50, 0.14 - 10 mm² AE501 326
Crimping die for insulated connectors 0.5 - 6 mm² Q5071

243
Crimping
Mechanical crimping tools

K 50 Crimping tool for interchangeable dies

Parallel guided crimping jaws


``
Fast change of crimping die without readjustment by special fixing system
``
Exact positioning of the crimping dies due to die locating pins
``

Characteristics
▪ Optimised force transmission
▪ With ratchet for consistently-controlled crimp results
▪ Handle with slip guard and inscription panel

Technical data
Length 220 mm
Weight 0.6 kg
Item Part No.
Crimping tool for interchangeable dies 0.1 - 50 mm² K50
Accessories Part No. Page
Steel carrying case MK55 194

244
Available dies for Series 50 for K 50
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors, Cu, standard type 326
0.75 - 10

Tubular cable lugs and connectors, Cu, standard type 326


16 - 25

Tubular cable lugs and connectors for solid conductors, Cu 326


1.5 - 10

Compression cable lugs and connectors acc. to DIN - Cu


Copper compression cable lugs (DIN 46235) and connectors 326
(DIN 46267, part 1) 6 - 25

Terminals, connectors and pin terminals acc. to DIN - Cu


Terminals (DIN 46234) and pin terminals (DIN 46230) Cu, 326
solderless connectors (DIN 46341) Cu 0.5 - 10

Cable end-sleeves
Cable end-sleeves 326
0.14 - 50

Cable connections, insulated and non-insulated


Non insulated receptacles 327
0.25 - 6

for pin and shielded receptacles, BNC connectors for coax cables 327
RG 58, 59, 60 and 71

Turned pin connectors, pin receptacles 327


0.1 - 4

Insulated cable connections, double crimping 327


0.1 - 6

Insulated cable connections, single crimping 327


0.5 - 16

245
Crimping
Mechanical crimping tools

K 35/4 Crimping tool for interchangeable dies 6 - 150 mm²

Very comfortable: Tool-less crimping die change


``
Optimised for cable glands and control cabinet construction
``
Energy-efficient and low-maintenance mechanical drive
``

Characteristics
▪ Narrow crimping
▪ Less effort due to extendible telescopic handle
▪ Flexible use: Head rotates 360°
▪ Fast, change of crimping die without readjustment by special fixing system

Technical data
Length Stepless 420-590 mm
Weight 1.9 kg
Item Part No.
Crimping tool for interchangeable dies 6 - 150 mm² K354
Accessories Part No. Page
Steel carrying case SK65L 195

246
Available dies for Series 4 for K 35/4
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors blue connection for 329
compacted conductors acc. to DIN EN 60228 6 - 150

Tubular cable lugs and connectors, standard type, tubular cable 328
lugs for switchgear connections 6 - 150

Insulated cable lugs and compression joints, standard type, 328


insulated pin terminals 10 - 70

Tubular cable lugs and connectors for fine stranded conductors 329
10 - 35

Tubular cable lugs and connectors for solid conductors 329


1.5 - 16

Tubular cable lugs and connectors, Ni, VA


Stainless steel tubular cable lugs and connectors 329
0.5 - 16

Nickel tubular cable lugs and connectors 329


0.5 - 16

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors (DIN 330
46267, part 1) acc. to DIN 6 - 120

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors and pin terminals 330
(DIN 46230) acc. to DIN 10 - 35

Insulated solderless terminals and connectors 330


10 - 16

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 331
10sm - 150se / 120sm

Aluminium compression cable lugs and connectors acc. to DIN


Aluminium compression cable lugs and connectors to DIN 331
10 - 70

Compression joints for full-tension connections of Aldrey-con- 331


ductors DIN EN 50182 25 - 50

Aluminium/copper compression cable lugs and connectorsl


Aluminum side of aluminum/copper compression cable lugs and 331
connectors: crimping dies HA4, copper side of aluminum/copper 10 - 70
compression cable lugs and connectors: crimping dies HD4
Clamps
Clamps, C-type 331
4 - 35

Cable end-sleeves
Cable end-sleeves 332
10 - 50

Twin cable end-sleeves 332


2 x 4 - 2 x 16

Twin cable end-sleeves for fine stranded conductors 332


2 x 4 - 2 x 16

Cable end-sleeves for fine stranded conductors 332


10 - 50

247
Crimping
Mechanical crimping tools

K 18 Crimping tool for interchangeable dies to DIN 48083, Part 1, 6 - 185 mm²

Change of crimping dies without tools


``
Optimised for cable glands and control cabinet construction
``
Energy-efficient and low-maintenance mechanical drive
``

Characteristics
▪ Narrow crimping
▪ Less effort due to extendible telescopic handle
▪ Flexible use: Head rotates 360°
▪ Fast, change of crimping die without readjustment by special fixing system

Technical data
Length Stepless 580-830 mm
Weight 2.5 kg
Item Part No.
Crimping tool for interchangeable dies acc. to DIN 48083, sheet 1, K18
6 - 185 mm²
Accessories Part No. Page
Steel carrying case MK18 195

248
Available dies for Series 18 for K 18
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type, tubular cable
6 - 185
337
2
lugs for switchgear connections

Connectors, standard type 337


6 - 95

Insulated tubular cable lugs and connectors, standard type, 337


insulated pin terminals 10 - 95

Tubular cable lugs and connectors for fine stranded conductors 337
10 - 50

Tubular cable lugs and connectors for solid conductors 338


1.5 - 16

Copper compression cable lugs and connectors to DIN


Compression cable lugs (DIN 46235) 338
6 - 185

Connectors DIN 46267 338


6 - 70

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors and pin terminals 338
(DIN 46230) acc. to DIN 10 - 70

Insulated solderless terminals and connectors 338


10 - 50

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 339
10 sm - 240 se / 185 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 339
10 - 185

Aluminium connectors 339


10 - 70

Compression joints for full-tension connections of Aldrey-con- 339


ductors DIN EN 50182 25 - 95

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 339
connectors: crimping dies A, copper side of aluminum/copper 10 - 185
compression cable lugs and connectors: crimping dies D
Clamps
Clamps, C-type 339
4 - 50

Cable end-sleeves
Cable end-sleeves 340
10 - 95

Twin cable end-sleeves 340


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 340


10 - 95

Twin cable end-sleeves, trapezodial, for fine stranded conductors 340


2 x 4 - 2 x 16

Cutting die
for cutting area 18 mm dia. 412

249
Crimping
Mechanical crimping tools

K 22 Crimping tool for interchangeable dies 6 - 300 mm²

Change of crimping dies without tools


``
Optimised for cable glands and control cabinet construction
``
Energy-efficient and low-maintenance mechanical drive
``

Characteristics
▪ Narrow crimping
▪ Large cross section by half shell dies
▪ Less effort due to extendible telescopic handle
▪ Flip top style head rotates 360°
▪ Fast, change of crimping die without readjustment by special fixing system

Technical data
Length Stepless 560-860 mm
Weight 2.5 kg
Item Part No.
Crimping tool for interchangeable dies 6 - 300 mm² K22
Accessories Part No. Page
Steel carrying case MK22 195

250
Available dies for Series 22 for K 22
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors blue connection for
6 - 300
341
2
compacted conductors acc. to DIN EN 60228

Tubular cable lugs and connectors, standard type, tubular cable 341
lugs for switchgear connections 6 - 300

Insulated cable lugs and compression joints, standard type, 341


insulated pin terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 342
10 - 70

Tubular cable lugs and connectors for solid conductors 342


1.5 - 16

Tubular cable lugs and connectors, Ni, VA


Stainless steel tubular cable lugs and connectors 342
10 - 50

Nickel tubular cable lugs and connectors 329


10 - 50

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors (DIN 343
46267, part 1) acc. to DIN 6 - 300

Double compression cable lugs 343


2 x 50 - 2 x 70

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors and pin terminals 343
(DIN 46230) acc. to DIN 10 - 70

Insulated solderless terminals and connectors 343


10 - 70

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 344
10 sm - 300 se / 240 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 344
10 - 300

Compression joints connections for Aldrey-conductors DIN EN 344


50182, Al-conductors DIN EN 50182, 120 - 185 mm² 25 - 185

Compression joints DIN 48085, part 3 for aluminium/steel 345


conductors DIN EN 50182, aluminium crimping 25 / 4 - 120 / 20

Compression joints DIN 48085, part 3 for aluminium/steel 345


conductors DIN EN 50182, steel crimping 25/4 - 120/20

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 331
connectors: crimping dies A22, copper side of aluminum/copper 10 - 300
compression cable lugs and connectors: crimping dies D22
Clamps
Clamps, C-type 345
4 - 50

Clamps, H-type 345


70

see next page

251
Crimping
Mechanical crimping tools

Suitable for Connection material Crimping range mm² Crimp profile Page
Cable end-sleeves
Cable end-sleeves 346
10 - 240

Twin cable end-sleeves 346


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 346


10 - 240

Twin cable end-sleeves for fine stranded conductors 346


2 x 4 - 2 x 16

252
Crimping
Electromechanical crimping tool

SO FAST IN
SERIES PRODUCTION - 2
THE KLAUKE MICRO
The Klauke Micro is as convenient and quick as a
mechanical tool, and just as powerful and easy to
handle as a battery-powered hydraulic tool. Compact
and portable in one device! Thanks to the innovative
PowerSense technology. This tool simplifies your work
like never before.

PowerSense
Technology

` Manual pre-clamping - motorized crimping

◾ Flexible to use with interchangeable crimping dies ◾ Automatic retraction


◾ Broad application range of up to 50 mm² ◾ Long service life with servicing intervals of 35,000 cycles
◾ With LED illumination of the crimp position and ◾ 3 year warranty on tool registration
the work area
◾ Low weight ( < 1 kg )
◾ Intuitive operation thanks to PowerSense function Link to tool registration:
werkzeugregistrierung.klauke.com/en/
◾ Electronic control with ratchet function
login-tool-registration
and motor stall protection

253
Crimping
Electro mechanical crimping tool

EK 50 ML Electromechanical crimping tool 0.14 - 50 mm²

The Klauke micro with intuitive PowerSense function combines the benefits
``
of manual crimping tools with the convenience of battery powered hydraulic
crimping tools
Excellent crimps with minimum effort
``

Characteristics
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Electronic control with locking function monitors full closing of the dies
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract as required
▪ Motor stall protection
▪ Ergonomic 2C housing in the Klauke "In-line Design"
▪ Tool fixing point for use with balancer aid or lanyard
▪ Very low weight and high speed for maximum efficiency
▪ Powerful drive technology for effortless operations
▪ Powerful 10.8 V Li-Ion battery with charge status display
▪ LED for work area illumination
▪ Maintenance display via LED
▪ Project-based reporting with Klauke i-press software package
Suitable for
▪ 50-series interchangeable dies

Technical data
Crimping force max. 15 kN
Crimping range 0.14 - 50 mm²
Number of crimps approx. 300 at 10 mm² Cu DIN 46234 / per battery charge
Battery voltage 10.8 V
Battery capacity 1.5 Ah, Li-Ion
Charging time approx. 40 min.
Weight incl. battery 0.96 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Electromechanical crimping tool 0.14 - 50 mm² EK50ML
Scope of supply Part No. Page
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1 493
Charger for 10.8 V Li-Ion batteries, 230V LGML1 495
Crimping dies IS 50, double crimping, 0.5 - 6 mm² IS501
Plastic case 450 x 370 x 105 mm KKEKP1B
Variants Part No. Page
Battery powered hydraulic crimping tool 6 - 150 mm² EK50ML-L
L-BOXX with electro-mechanical crimping tool EK 50 ML LBOXXEK50ML
0.14 to 50 mm² and extensive additional equipment

254
Available dies of series 50 for EK 50 ML
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type 326
0.75 - 10

Tubular cable lugs and connectors, standard type 326


16 - 25

Tubular cable lugs and connectors for solid conductors 326


1.5 - 10

Copper compression cable lugs and connectors acc. to DIN


Copper compression cable lugs (DIN 46235) and connectors 326
(DIN 46267, part 1) 6 - 25

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors (DIN 46341) 326
and pin terminals (DIN 46230) 0.5 - 10

Cable end-sleeves
Cable end-sleeves 326
0.14 - 50

Cable connections, insulated and non-insulated


Insulated cable connections, double crimping 327
0.1 - 6

Insulated cable connections, single crimping 327


0.5 - 16

Non-insulated receptacles 327


0.25 - 6

BNC connectors for coax cables RG 58,59,60 and 71 327

Turned pin connectors and receptacles 327


0.1 - 4

255
256
Crimping
Battery powered hydraulic crimping tools 10,8 V

THE LITTLE CRIMPING EXPERT -


BATTERY-POWERED HYDRAULIC 2
CRIMPING TOOL (10.8 V)
We have made performance easy: The Klauke mini is
lightweight yet powerful. The Klauke mini’s practical
dimensions make it the ideal solution for confined
areas, in panel building for instance. A convenient
expert for crimp to 150 mm2 nominal cross-section.

` Pure performance without frills

The Klauke mini concentrates on its core task: reliable


crimping. Even without pressure sensor and display,
the little expert does its job well - no fuss or quibble.

` Usage time at a glance

Read the charge level at any time from the powerful 10.8 V
battery.

` All-round crimping

How can confined areas be easily reached? With crimping


heads rotating through 360°.

257
Crimping
Battery powered hydraulic crimping tools

EK 15/50 ML Battery powered hydraulic crimping tool 0.14 - 50 mm²

Long service life thanks to robust head


``
Optimum crimping due to parallel guided crimping dies
``
Effortless operations thanks to low weight
``
Powerful 10.8 V Li-Ion battery technology with battery charge indicator
``

Characteristics
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Comfortable and secure one-hand operation thanks to 2-component plastic housing
with soft lining
▪ Simple and safe: Automatic retraction when operation is complete
▪ Maintenance display via LED
Suitable for
▪ 50-series interchangeable dies

Technical data
Crimping force 13 kN
Stroke / opening width 9 mm
Crimping range 0.14 - 50 mm²
Crimping cycle approx. 2 s
Number of crimps approx. 230 at 10 mm² Cu
Battery voltage 10.8 V
Battery capacity 1.5 Ah, Li-Ion
Charging time approx. 40 min.
Weight incl. battery 1.5 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Battery powered hydraulic crimping tool 0.14 - 50 mm² EK1550ML
Scope of supply Part No. Page
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1 493
Charger for 10.8 V Li-Ion batteries, 230V LGML1 495
Plastic case KKML

258
Available dies for Series 50 for EK 15/50 ML
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Copper tubular cable lugs and connectors
Copper tubular cable lugs and connectors, standard type 326
0.75 - 10

Copper tubular cable lugs and connectors, standard type 326


16 - 25

Copper tubular cable lugs and connectors for solid conductors 326
1.5 - 10

Copper compression cable lugs and connectors acc. to DIN

Copper compression cable lugs (DIN 46235) and connectors (DIN 326
46267, part 1) 6 - 25

Terminals, connectors and pin terminals acc. to DIN - Cu


Solderless terminals (DIN 46234) and pin terminals (DIN 46230) 326
Cu, connectors (DIN 46341) 0.5 - 10

Cable end-sleeves
Cable end-sleeves 326
0.14 - 50

Cable connections, insulated and non-insulated


Insulated cable connections, single crimping 327
0.5 - 16

Insulated cable connections, double crimping 327


0.5 - 16

Non-insulated receptacles 327


0.25 - 6

For pin and shielded receptacles, BNC connectors for coax-ca- 327
bles RG 58, 59, 60 and 71

Turned pin connectors, pin receptacles 327


0.1 - 4

259
Crimping
Battery powered hydraulic crimping tools

EKP 1 ML Battery powered hydraulic crimping tool 0.14 - 16 mm²

Basic tool from the Klauke Pro series


``
Simplified handling due to tool-free replacement of crimping heads
``
Powerful 10.8 V Li-Ion battery technology with battery charge indicator
``

Characteristics
▪ Crimping heads rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Comfortable and secure one-hand operation thanks to 2-component plastic housing
with soft grips
▪ Effortless working thanks to low weight
▪ Simple and safe: Automatic retraction when operation is complete
▪ Maintenance display via LED
Suitable for
▪ Compatible with all crimping heads of the Klauke Pro series

Technical data
Crimping force 10 kN
Stroke / opening width 9 mm
Crimping range 0.14 - 16 mm²
Crimping cycle approx. 2 s
Number of crimps approx. 230 at 10 mm² Cu
Battery voltage 10.8 V
Battery capacity 1.5 Ah, Li-Ion
Charging time approx. 40 min.
Weight incl. battery 1.2 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Battery powered hydraulic crimping tool 0.14 - 16 mm² EKP1ML
Scope of supply Part No. Page
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1 493
Charger for 10.8 V Li-Ion batteries, 230V LGML1 495
Plastic case KKML

260
Suitable for Crimping range mm² Crimp profile Part No.
Crimping heads for cable-end sleeves
Cable end-sleeves, square crimping 0.14 -10 KP303

Cable end-sleeves, square crimping 10 - 16 KP304 2


Cable end-sleeves, round crimping for narrow chamber sizes 0.14 - 2.5 KP350

Cable end-sleeves, round crimping for narrow chamber sizes 1.5 - 6 KP351

Cable end-sleeves, round crimping for narrow chamber sizes 10 - 16 KP352

Cable end-sleeves DIN 46228, part 2, roll-crimping 0.5 - 2.5 KP66

Crimping heads for insulated cable connections


Insulated cable connections (yellow and red) 0.1 - 1 KP80

Insulated cable connections (red and blue) 0.5 - 2.5 KP81

Insulated cable connections (red, yellow, blue) 0.5 - 6 KP82

Insulated cable connections (yellow) 4-6 KP83

Crimping heads for cable lugs and solderless terminals


Tubular cable lugs and solderless terminals 0.5 - 6 KP232

Tubular cable lugs and solderless terminals 4 - 10 KP242

Crimping heads for photovoltaic


Connector for photovoltaics 3 mm dia. 2.5 - 4 KP90MC31

Crimping heads for receptacles


Part No. 3720, receptacles 6.3 x 0.8 mm with lateral conductor connector 0.5 - 1 KP631

Part No. 3725, receptacles 6.3 x 0.8 mm with lateral conductor connector 0.5 - 1.5 KP64

Part No. 3735, receptacles 6.3 x 0.8 mm with lateral conductor connector 1.5 - 2.5 KP632

For receptacles 2.8 mm tab width 0.1 - 1 KP67

For receptacles 4.8 mm tab width 0.5 - 2.5 KP65

For receptacles 6.3 mm tab width 0.5 - 2.5 KP68

261
Crimping
Battery powered hydraulic crimping tools

EK 35/4 ML Battery powered hydraulic crimping tool 6 - 150 mm²

Large cross section range up to 150 mm²


``
Slim crimping head - ideal when space is critical
``
Powerful 10.8 V Li-Ion battery technology with battery charge indicator
``

Characteristics
▪ Closed head, flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Comfortable and secure one-hand operation thanks to 2-component plastic housing
with soft grips
▪ Effortless working thanks to low weight
▪ Simple and safe: Automatic retraction when operation is complete
▪ Maintenance display via LED
Suitable for
▪ 4-series interchangeable dies, narrow crimping

Technical data
Crimping force 35 kN
Stroke / opening width 9 mm
Crimping range 6 - 150 mm²
Crimping cycle 3 s to 4 s (depending on crimp cross-section)
Number of crimps approx. 145 at 120 mm² Cu
Battery voltage 10.8 V
Battery capacity 1.5 Ah, Li-Ion
Charging time approx. 40 min.
Weight incl. battery 1.6 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Battery powered hydraulic crimping tool 6 - 150 mm² EK354ML
Scope of supply Part No. Page
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1 493
Charger for 10.8 V Li-Ion batteries, 230 V LGML1 495
Plastic case KKML
Variants Part No. Page
EK 35/4 ML with crimping die set HR 4 from 6 - 150 mm² EK354MLSETHR
EK 35/4 ML with crimping die set HD 4 from 6 - 120 mm² EK354MLSETHD

262
Available dies for Series 4 for EK 35/4 ML
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors blue connection for 329
compacted conductors acc. to DIN EN 60228 6 - 150

Tubular cable lugs and connectors, standard type, tubular cable 328
lugs for switchgear connections 6 - 150

Insulated cable lugs and compression joints, standard type, 328


Insulated pin terminals 10 - 70

Tubular cable lugs and connectors for fine stranded conductors 329
10 - 35

Tubular cable lugs and compression joints for solid conductors 329
1.5 - 16

Tubular cable lugs and connectors, Ni, VA


Stainless steel tubular cable lugs and connectors 329
0.5 - 16

Nickel tubular cable lugs and connectors 329


0.5 - 16

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors (DIN 330
46267, part 1) acc. to DIN 6 - 120

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors (DIN 46341) and 330
pin terminals (DIN 46230) 10 - 35

Insulated solderless terminals and connectors 330


10 - 16

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 331
10 sm - 150 se /120 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 331
10 - 70

Compression joints for full-tension connections of Aldrey-con- 331


ductors DIN EN 50182 25 - 50

Aluminium/copper compression cable lugs and connectors


Aluminium/copper compression cable lugs and connectors 331
10 - 70

Clamps
Clamps, C-type 331
4 - 35

Cable end-sleeves
Cable end-sleeves 332
10 - 50

Twin cable end-sleeves 332


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 332


10 - 50

Twin cable end-sleeves, trapezodial, for fine stranded conductors 332


2 x 4 - 2 x 16

263
Crimping
Battery powered hydraulic crimping tools 18 V

THE NEW STANDARD -


KLAUKE NEXT GENERATION
CRIMPING TOOLS
To guarantee the quality, you can check the tool data from
the display or via ipress app at any time. You can easily
make this information available to your customers as project
documentation at the touch of a button. The balanced design
ensures effortless and continuously high-quality operations up
to the end of each working day.

In brief
Freely-selectable battery platform: with Bosch or
``
Makita
Proof of quality can be created via Bluetooth
``
Ensure tool availability: Read the tool properties from
``
`
the display or via the app
Effortless operations thanks to modern, ergonomic
``
`
design

Interested in Klauke Next Generation tools? Then take a


look at our Multi universal tool on Page 472 >>

264
` Making work easier

Klauke tools guarantee effortless operations: The “mini” ◾ The ARS function (Automatic Retraction Stop) stops the

2
impresses through its low weight and the pistol shape thanks automatic retraction when a crimp is complete through a
to the balanced centre of gravity fully-automated process

◾ Our compact “mini” is just perfect for confined areas


◾ The 2-stage hydraulic system ensures fast operations with
fast feed and power stroke (pistol shape)
◾ Especially impressive and reliable: The one-button control
concept for all tools with automatic retraction

` Guarantees quality

◾ All relevant tool data immediately in view on the integrated ◾ Provide written proof of the quality of your work with
display i-press - now simply and conveniently connect the tool
◾ In case of a fault, you are warned by a visual and audible to the computer via Bluetooth.
signal from the tool

` i-press software

Show your customers how well you work. Klauke Next


Generation records your operations, and these can then be
transmitted by Bluetooth. The free i-press software uses these
data to create for you, if you want, a project report - the proof
of quality for your correct operations. You have control over
your quality.

The i-press software can be found at:


www.klauke.com/en/support/download/connectivity-
werkzeugdaten-auslesen/

` i-press app

Use the i-press app to check and control your tool data on the
go. Individual tool settings, such as the number of warning
tones for an incorrect crimp or the double-click function for
increased user safety, help make your day-to-day work simpler
and more reliable - just as you need it.

The i-press app can be found at:


www.klauke.com/en/support/download/connectivity-
werkzeugdaten-auslesen/

265
Crimping
Battery powered hydraulic crimping tools

EK 35/4 Battery powered hydraulic crimping tool 6 - 150 mm²

Large cross section range up to 150 mm²


``
Slim crimping head - ideal when space is critical
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, flip top style, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Simple and safe: Automatic retraction when operation is complete
▪ Effortless working thanks to low weight
▪ LED for work area illumination
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 4-series interchangeable dies, narrow crimping

Technical data
Crimping force 35 kN
Stroke / opening width 9 mm
Crimping range 6 - 150 mm²
Crimping cycle 3 s to 4 s (depending on crimp cross-section)
Charging time 15 min.
Weight incl. battery 2.4 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 6 - 150 mm² EK354CFB EK354CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case KK50NG KK50NG
Variants Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

266
Available dies for Series 4 for EK 35/4
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors blue connection® for 329
compacted conductors acc. to DIN EN 60228 6 - 150

Tubular cable lugs and connectors, standard type, tubular cable 328
lugs for switchgear connections 6 - 150

Insulated tubular cable lugs and compression joints, standard 328


type, insulated pin terminals 10 - 70

Tubular cable lugs and connectors for fine stranded conductors 329
10 - 35

Tubular cable lugs and compression joints for solid conductors 329
1.5 - 16

Tubular cable lugs and connectors, Ni, stainless steel


Tubular cable lugs and connectors, stainless steel 329
0.5 - 16

Tubular cable lugs and connectors, Ni 329


0.5 - 16

Copper compression cable lugs and connectors acc. to DIN


Copper compression cable lugs (DIN 46235) and connectors (DIN 330
46267, part 1) 6 - 120

Terminals, connectors and pin terminals acc. to DIN - Cu


Solderless terminals (DIN 46234) and pin terminals (DIN 46230) 330
Cu, connectors (DIN 46341) 10 - 35

Insulated solderless terminals and pin terminals 330


10 - 16

Sleeves for compacted conductors and sector shaped conductors, Cu


Pre-rounding crimping dies for Al and Cu sector 331
shaped conductors 10 sm - 150 se / 120 sm

Aluminum compression cable lugs and connectors acc. to DIN


Aluminum compression cable lugs and connectors acc. to DIN 331
10 - 70

Compression joints for full tension connections of Aldrey cables 331


acc. to DIN EN 50182 25 - 50

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 331
connectors: crimping dies HA4, copper side of aluminum/copper 10 - 70
compression cable lugs and connectors: crimping dies HD4
Clamps
Clamps, C-type 331
4 - 35

Cable end-sleeves
Cable end-sleeve 332
10 - 50

Twin cable end-sleeves 332


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 332


10 - 50

Twin cable end-sleeves, trapezodial, for fine stranded conductors 332


2 x 4 - 2 x 16

267
Crimping
Battery powered hydraulic crimping tools

EK 50/5 Battery powered hydraulic crimping tool 6 - 240 mm²

Very large crimping range to 240 mm² (tubular cable lugs only)
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, flip top style, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working thanks to low weight
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 5-series interchangeable dies, narrow crimping

Technical data
Crimping force 50 kN
Stroke / opening width 12 mm
Crimping range 6 - 240 mm²
Crimping cycle 4 s to 5 s (depending on crimp cross-section)
Charging time 15 min.
Weight incl. battery 2.4 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 6 - 240 mm² EK505CFB EK505CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

268
Available dies for Series 5 for EK 50/5
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors blue connection for 333
compacted conductors acc. to DIN EN 60228 6 - 185

Tubular cable lugs and connectors, Cu, standard type 333


6 - 240

Insulated tubular cable lugs and connectors, insulated pin 333


terminals 10 - 95

Tubular cable lugs and connectors for fine stranded conductors 334
10 - 50

Compression cable lugs and connectors acc. to DIN - Cu


Cooper compression cable lugs (DIN 46235) and connectors 334
(DIN 46267), part 1) Cu 6 - 185

Terminals, connectors and pin terminals acc. to DIN - Cu


Solderless terminals (DIN 46234) and pin terminals (DIN 46230) 334
10 - 50

Sleeves for compacted conductors and sector shaped conductors, Cu


Pre-rounding crimping dies for Al and Cu sector shaped 335
conductors 10 sm - 300 se / 240 sm

Aluminum compression cable lugs and connectors acc. to DIN


Aluminum compression cable lugs and connectors acc. to DIN 335
10 - 150

Compression joints for full tension connections of Aldrey cables 335


acc. to DIN EN 50182 25 - 95

Aluminum/copper compression cable lugs and connectors


Aluminum/copper compression cable lugs and connectors 335
10 - 150

Clamps
Clamps, C-type 335
16 - 35

Cable end-sleeves
Cable end-sleeves 336
10 - 95

Twin cable end-sleeves 336


2 x 4 - 2 x 16

Cable end-sleeves, trapezoidal, for fine stranded conductors 336


10 - 95

Twin cable end-sleeves, trapezoidal, for fine stranded conductors 336


2 x 4 - 2 x 16

269
Crimping
Battery powered hydraulic crimping tools

EK 50/18 Battery powered hydraulic crimping tool 6 - 185 mm²

For dies acc. to DIN 48083, sheet 1


``
Fast crimp cycles due to Automatic Retraction Stop (ARS)
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ All data can be easily read via Bluetooth
▪ Choose your battery system: Bosch or Makita
▪ Open head, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working thanks to low weight
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 18-series interchangeable dies, narrow crimping

Technical data
Crimping force 50 kN
Stroke / opening width 17 mm
Crimping range 6 - 185 mm²
Crimping cycle 5 s to 6 s (depending on cross-section)
Charging time 15 min.
Weight incl. battery 2.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 6 - 185 mm² EK5018CFB EK5018CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

270
Available dies for Series 18 for EK 50/18
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors, Cu, standard type,
tubular cable lugs for switchgear connections 6 - 185
337
2
Insulated tubular cable lugs and compression joints, 337
insulated pin terminals 10 - 95

Tubular cable lugs and connectors for fine stranded conductors 337
10 - 50

Tubular cable lugs and connectors for solid conductors 338


1.5 - 16

Compression cable lugs and connectors acc. to DIN - Cu


Copper compression cable lugs (DIN46235) and 338
compression joints (DIN 46267, part 1) 6 - 185

Terminals, connectors and pin terminals acc. to DIN - Cu


Solderless terminals (DIN 46234) an pin terminals (DIN 46230), 338
solderless connectors (DIN 46341) Cu 10 - 70

Insulated solderless terminals and pin terminals 338


10 - 50

Sleeves for compacted conductors and sector shaped conductors, Cu


Pre-rounding crimping dies for Al and Cu sector shaped 339
conductors 10 sm - 240 se / 185 sm

Aluminum compression cable lugs and connectors acc. to DIN - Al


Aluminum compression cable lugs and connectors 339
acc. to DIN - Al 10 - 185

Aluminum compression cable lugs and connectors acc. to DIN


Compression joints for full tension connections of Aldrey cables 339
acc. to DIN EN 50182 25 - 95

Clamps
Clamps, C-type 339
4 - 50

Cable end-sleeves
Cable end-sleeves 340
10 - 95

Twin cable end-sleeves 340


2 x 4 - 2 x 16

Cable end-sleeves, trapezoidal, for fine stranded conductors 340


10 - 95

Twin cable end-sleeves, trapezoidal, for fine stranded conductors 340


2 x 4 - 2 x 16

271
Crimping
Battery powered hydraulic crimping tools

EKM 60/22 Battery powered hydraulic crimping tool 6 - 300 mm²

Large crimping range up to 300 mm²


``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, flip top style, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 22-series interchangeable dies, narrow crimping

Technical data
Crimping force 60 kN
Hub 17.5 mm
Crimping range 6 - 300 mm²
Crimping cycle 2 s (bei ARS) und 5 s (depending on crimp cross-section)
Charging time 15 min.
Weight incl. battery 3.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 6 - 300 mm² EKM6022CFB EKM6022CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Plastic case KK50NG
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK50L
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

272
Available dies for Series 22 for EKM 60/22
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors blue connection for
compacted conductors acc. to DIN EN 60228 6 - 300
342
2
Tubular cable lugs and connectors, standard type, 341
6 - 300
tubular cable lugs for switchgear connections
Insulated cable lugs and compression joints, standard type, 341
10 - 150
Insulated pin terminals
Tubular cable lugs and connectors for fine stranded conductors 342
10 - 70

Tubular cable lugs and connectors for solid conductors 342


10 - 50

Tubular cable lugs and connectors, Ni, VA


Stainless steel tubular cable lugs and connectors 342
10 - 50

Nickel tubular cable lugs and connectors 342


10 - 50

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors 343
(DIN 46267, part 1) acc. to DIN 6 - 300

Double compression cable lugs 343


2 x 50 - 2 x 70

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors 343
and pin terminals (DIN 46230) acc. to DIN 10 - 70

Insulated solderless terminals 343


10 - 70

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 344
10 sm - 300 se / 240 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 344
10 - 300

Compression joints connections for Aldrey-conductors DIN EN 344


25 - 185
50182, Al-conductors DIN EN 50182, 120 - 185 mm²
Compression joints DIN 48085, part 3 for aluminium/steel 345
25/4 - 120/20
conductors DIN EN 50182, aluminium crimping
Compression joints DIN 48085, part 3 for aluminium/steel 345
25/4 - 120/20
conductors DIN EN 50182, steel crimping
Aluminium/copper compression cable lugs and connectors
Aluminum side of aluminum/copper compression cable lugs and 344
connectors: crimping dies A22, copper side of aluminum/copper 10 - 300
compression cable lugs and connectors: crimping dies D22
Clamps
Clamps, C-type 345
4 - 50

Clamps, H-type 345


70

Cable end-sleeves
Cable end-sleeves 346
10 - 240

Twin cable end-sleeves 346


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 346


10 - 240

Twin cable end-sleeves, trapezodial, for fine stranded conductors 346


2 x 4 - 2 x 16

273
Crimping
Battery powered hydraulic crimping tools

EK 60/22 Battery powered hydraulic crimping tool 6 - 300 mm²

Large crimping range up to 300 mm²


``
Fast crimp cycles due to Automatic Retraction Stop (ARS)
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, flip top style, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 22-series interchangeable dies, narrow crimping

Technical data
Crimping force 60 kN
Hub 17 mm
Crimping range 6 - 300 mm²
Crimping cycle 3 s to 5 s (depending on crimp cross-section)
Charging time 45 min.
Weight incl. battery 4.4 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 6 - 300 mm² EK6022CFB EK6022CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

274
Available dies for Series 22 for EK 60/22
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors blue connection for
compacted conductors acc. to DIN EN 60228 6 - 300
342
2
Tubular cable lugs and connectors, standard type, 341
6 - 300
tubular cable lugs for switchgear connections
Insulated cable lugs and compression joints, standard type, 341
10 - 150
Insulated pin terminals
Tubular cable lugs and connectors for fine stranded conductors 342
10 - 70

Tubular cable lugs and connectors for solid conductors 342


1.5 - 16

Tubular cable lugs and connectors, Ni, VA


Stainless steel tubular cable lugs and connectors 342
10 - 50

Nickel tubular cable lugs and connectors 342


10 - 50

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors 343
(DIN 46267, part 1) acc. to DIN 6 - 300

Double compression cable lugs 343


2 x 50 - 2 x 70

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors and pin terminals (DIN 343
46230) acc. to DIN 10 - 70

Insulated solderless terminals 343


10 - 70

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 344
10 sm - 300 se / 240 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 344
10 - 300

Compression joints connections for Aldrey-conductors 344


25 - 185
DIN EN 50182, Al-conductors DIN EN 50182, 120 - 185 mm²
Compression joints DIN 48085, part 3 for aluminium/steel 345
25/4 - 120/20
conductors DIN EN 50182, aluminium crimping
Compression joints DIN 48085, part 3 for aluminium/steel 345
25/4 - 120/20
conductors DIN EN 50182, steel crimping
Aluminium/copper compression cable lugs and connectors
Aluminum side of aluminum/copper compression cable lugs and 344
connectors: crimping dies A22, copper side of aluminum/copper 10 - 300
compression cable lugs and connectors: crimping dies D22
Clamps
Clamps, C-type 345
4 - 50

Clamps, H-type 345


70

Cable end-sleeves
Cable end-sleeves 346
10 - 240

Twin cable end-sleeves 346


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 346


10 - 240

Twin cable end-sleeves, trapezodial, for fine stranded conductors 346


2 x 4 - 2 x 16

275
Crimping
Battery powered hydraulic crimping tools

EK 60 VP Battery powered hydraulic crimping tool 10 - 240 mm²

Crimps optimised at all times due to the patented centring system


``
Fast crimp cycles due to Automatic Retraction Stop (ARS)
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Quad-point indent crimping feature with patented centring system, no dies required
▪ Open head, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display

Technical data
Crimping force 55 kN
Crimping range 10 - 240 mm²
Crimping cycle 3 s to 6 s (depending on crimp cross-section)
Charging time 45 min.
Weight incl. battery 5.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 10 - 240 mm² EK60VPCFB EK60VPCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK120NG KK120NG
Accessories Page
Gauge and 10 Test cylinder TS10B TS10B

Suitable for Connection Crimping Crimp


material range mm² profile
Copper tubular cable lugs and connectors
Tubular cable lugs,
standard type,
tubular cable lugs 10-240
for switchgear
connections
Connectors,
10-120
standard type
Tubular cable lugs
for fine stranded 10-240
conductors
Connectors for fine
10-95
stranded conductors

276
EK 60 VP/FT Battery powered hydraulic crimping tool 16 - 300 mm²

2
Suitable for crimping tubular cable lugs and connectors „standard type“ and
``
fine and superfine stranded conductors to 300 mm²
Fast crimp cycles due to Automatic Retraction Stop (ARS)
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Quad-point indent crimping feature with patented centring system, no dies required
▪ Closed head with bolt interlock, rotatable, flip top style
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display

Technical data
Crimping force 55 kN
Crimping range 16 - 300 mm²
Crimping cycle 3 s to 6 s (depending on crimp cross-section)
Charging time 45 min.
Weight incl. battery 5.1 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 16 - 300 mm² EK60VPFTCFB EK60VPFTCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

Suitable for Connection Crimping Crimp


material range mm² profile
Tubular cable lugs and connectors - Cu
Tubular cable lugs
and connectors,
standard type,
tubular cable lugs 16-300
for switchgear
connections
Tubular cable lugs
and connectors
16-300
for fine stranded
conductors

277
Crimping
Battery powered hydraulic crimping tools

EKM 60 ID Battery powered hydraulic crimping tool 10 - 240 mm²

Extra large crimping area due to innovative 2-stage telescopic cylinder


``
`Ìndent crimping - no changing of dies required
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ With innovative 2-stage telescopic cylinder
▪ Closed head, flip top style, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Very well suited for compacted conductors
▪ Especially for fine strand conductors to DIN VDE 60228

Technical data
Crimping force 30 - 60 kN
Stroke / opening width 35.5 mm
Crimping range Cu: 10 - 240 mm², Al: 50 - 240 mm²
Crimping cycle 2 s (for ARS) to 7 s (depending on cross-section)
Charging time 15 min.
Weight incl. battery 2.5 kg
Ambient temperature -10 °C up to +40 °C
Suitable for Connection Crimping Crimp Item Part No. Bosch Part No. Makita
material range mm² profile
Battery powered hydraulic crimping tool 10 - 240 mm² EKM60IDCFB EKM60IDCFM
Copper tubular cable lugs and connectors
Scope of supply Page
Tubular cable lugs and
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
connectors, standard
type, Tubular cable 10 - 240 Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
lugs for switch gear
connections Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Tubular cable lugs and Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
connectors for fine 10 - 240
stranded conductors Plastic case KK50NG KK50NG
Terminals, connectors and pin terminals acc. to DIN
Accessories Page
Solderless terminals (DIN Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
46234) connectors and
10 - 240
pin terminals (DIN 46230, Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
DIN 46341)
Aluminum compression cable lugs and connectors
Aluminum compression
cable lugs and connec- 50 - 240
tors acc. to DIN
Compression joints for
full tension connections
of Aldrey conductors acc.
to DIN EN 50182, Al-con-
50 - 185
ductor acc. to DIN EN
50182, 120 - 185 mm2
Compression joints acc.
to DIN 48085, part 3 for
Al/St-cable acc. to DIN 50 - 240
EN 50182
Aluminum/copper compression cable lugs and connectors
Aluminum/copper
compression cable lugs 50 - 240
and connectors

278
EK 120 ID Battery powered hydraulic crimping tool 35 - 500 mm²

2
For superfine-stranded conductors to 500 mm²
``
`Ìndent crimping, no dies required
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, flip top style, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display

Technical data
Crimping force 108 kN
Stroke / opening width 52 mm
Crimping range 35 - 500 mm²
Crimping cycle 10 s to 11 s (depending on crimp cross-section)
Charging time 45 min.
Weight incl. battery 7.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 35 - 500 mm² EK120IDCFB EK120IDCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

279
Crimping
Battery powered hydraulic crimping tools

EK 120/32 Battery powered hydraulic crimping tool 16 - 400 mm²

Very large crimping range up to 400 mm²


``
Up to 60% fewer crimps thanks to wide crimping in comparison to 6 t tools
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke / opening width 32 mm
Crimping range 16 - 400 mm²
Crimping cycle 7 s to 8 s (depending on crimp cross-section)
Charging time 45 min.
Weight incl. battery 6.8 kg
Ambient temperature -10° C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 16 - 400 mm² EK12032CFB EK12032CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

280
Available dies for Series 13 for EK 120/32
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors, Cu, standard type,
tubular cable lugs for switchgear connections 16 - 400
347
2
Butt connectors, standard type 347
16 - 185

Insulated tubular cable lugs and connectors, 347


insulated pin terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 348
16 - 150

Compression cable lugs and connectors acc. to DIN - Cu


Compression cable lugs (DIN46230) and connectors 348
(DIN 46267, part 1) Cu 16 - 300

Compression joints DIN 46267 part 1 348


16 - 150

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN - Cu


Terminals (DIN 46234) and pin terminals (DIN 46230) Cu, 349
solderless connectors (DIN 46341) Cu 16 - 150

Insulated terminals and pin terminals 349


10 - 95

Sleeves for compacted conductors and sector shaped conductors, Cu


Pre-rounding crimping dies for Al and Cu sector shaped 349
conductors 10 sm - 300 se / 300 sm

Aluminum compression cable lugs and connectors acc. to DIN


Aluminum compression cable lugs and connectors acc. to DIN 350
10 - 240

Compression joints for full tension connections of Aldrey cables 350


acc. to DIN EN 50182, Al conductors 25 - 185
DIN EN 50182, 120 - 185 mm²
Compression joints acc. to DIN 45085, part 3 for Al-steel cable 350
acc. to DIN EN 50182, aluminum crimping 24/4 - 120/20

Compression joints acc. to DIN 48085, part 3 for Al-steel cables 350
acc. to DIN EN 50182, steel crimping 25/4 - 120/20

Aluminum/copper compression cable lugs and connectors


Aluminum/copper compression cable lugs and connectors 350
10 - 240

Clamps
Clamps, C-type 351
10 - 70

Clamps, H-type 351


70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezoidal, for fine stranded conductors 351


25 - 240

281
Crimping
Battery powered hydraulic crimping tools

EK 120/42 Battery powered hydraulic crimping tool 16 - 400 mm²

C-head with very wide crimping range to 400 mm²


``
Up to 60% fewer crimps thanks to wide crimping in comparison to 6 t tools
``
Easy handling by optimum weight distribution
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke / opening width 42 mm
Crimping range 16 - 400 mm²
Crimping cycle 8 s to 9 s (depending on crimp cross-section)
Charging time 45 min.
Weight incl. battery 7.1 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 16 - 400 mm² EK12042CFB EK12042CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

282
Available dies for Series 13 for EK 120/42
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors, Cu, standard type, tubular 347
cable lugs for switchgear connections 16 - 400

Insulated tubular cable lugs and connectors, 347


insulated pin terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 348
16 - 150

Compression cable lugs and connectors acc. to DIN - Cu


Compression cable lugs (DIN 46235) and connectors 348
(DIN 46267, part 1) Cu 16 - 300

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN - Cu


Terminals (DIN 46234) and pin terminals (DIN 46230) Cu, 349
solderless connectors (DIN 46341) Cu 16 - 150

Insulated terminals and pin terminals 349


10 - 95

Sleeves for compacted conductors and sector shaped conductors, Cu


Pre-rounding crimping dies for Al and Cu sector shaped 349
conductors 10 sm - 300 se / 300 sm

Aluminum compression cable lugs and connectors acc. to DIN


Aluminum compression cable lugs and connectors acc. to DIN 350
10 - 240

Compression points for full tension connections of Aldrey cables 350


acc. to DIN EN 50182, Al conductors 25 - 185
DIN EN 50182, 120 - 185 mm²
Compression joints acc. to DIN 48085, part 3 for Al-steel cables 350
acc. to DIN EN 50182, aluminum crimping 25/4 - 120/20

Compression joints acc. to DIN 45085, part 3 for Al-steel cables 350
acc. to DIN EN 50182, steel crimping 25/4 - 120/20

Aluminum/copper compression cable lugs and connectors


Aluminum/copper compression cable lugs and connectors 350
10 - 240

Clamps
Clamps, C-type 351
10 - 70

Clamps, H-type 351


70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezoidal, for fine stranded conductors 351


25 - 240

283
Crimping
Battery powered hydraulic crimping tools

EK 120 U Battery powered hydraulic crimping tool 16 - 400 mm²

H-head for deep groove crimps


``
Up to 60% fewer crimps thanks to wide crimping in comparison to 6 t tools
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke / opening width 20 mm
Crimping range 16 - 400 mm²
Crimping cycle 7 s to 8 s (depending on crimp cross-section)
Charging time 45 min.
Weight incl. battery 6.2 kg
Ambient temperature -10° C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 16 - 400 mm² EK120UCFB EK120UCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

284
Available dies for Series 13 for EK 120 U
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors, Cu, standard type, 347
tubular cable lugs for switchgear connectors 16 - 400

Insulated tubular cable lug and compression joints 347


10 - 150

Tubular cable lugs and connection for fine stranded conductors 348
16 - 150

Compression cable lugs and connectors acc. to DIN - Cu


Copper compression cable lugs (DIN 46235) and connectors 348
(DIN 46267, part 1) Cu 16 - 300

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN - Cu


Terminals (DIN 46234) and pin terminals (DIN 46230) Cu, 349
solderless connectors (DIN 46341) Cu 16 - 150

Insulated terminals and pin terminals 349


10 - 95

Sleeves for compacted conductors and sector shaped conductors, Cu


Pre-rounding crimping dies for Al and Cu sector shaped 349
conductors, 3 and 4 core sector shaped conductors 10 sm - 300 se / 300 sm

Compression cable lugs and connectors acc. To DIN-Al


Compression cable lugs and connectors acc. To DIN-Al 350
10 - 240

Compression joints for full tension connections of Aldrey cables 350


acc. to DIN EN 50182, Al conductors 25 - 185
DIN EN 50182, 120 - 185 mm²
Compression joints acc. to DIN 48085, part 3 for Al-steel cables 350
acc. to DIN EN 50182, aluminum crimping 25/4 - 120/20

Compression joints acc. to DIN 48085, part 3 for Al-Steel cables 350
acc. to DIN EN 50182, steel crimping 25/4 - 120/20

Aluminum/copper compression cable lugs and connectors


Aluminum/copper compression cable lugs and connectors 350
10 - 240

Clamps and screw connectors


C-clamps 351
10 - 70

H-clamps 351
70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezoidal, for fine stranded conductors 351


25 - 240

285
Crimping
Battery powered hydraulic crimping tools

EK 135 FT Battery powered hydraulic crimping tool 10 - 630 mm²

Very large crimping range to 630 mm²


``
Very powerful with a crimping force of 13.5 t
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, rotatable
▪ Quality assurance via visual and audible signals in case of error
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Automatic retract stop (ARS) for positioning control in case of multiple crimps
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ 13-series interchangeable dies, wide crimping
▪ 15-series interchangeable dies, wide crimping
15
Technical data
Crimping force 135 kN
Stroke / opening width 50.8 mm
Crimping range 10 - 630 mm²
Crimping cycle ca. 10 s to 11 s (depending on cross-section)
Charging time 45 min.
Weight incl. battery 10.2 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic crimping tool 10 - 630 mm² EK135FTCFB EK135FTCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Adapter for crimping dies series 13 UA15T UA15T 478
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) LGL1 494
Plastic case KK135FTNG KK135FTNG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

286
Available dies for Series 13 and 15 for EK 135 FT
Suitable for Connection material Crimping range mm² Crimp profile Page

2
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type, 347
tubular cable lugs for switchgear connections 16 - 400

Insulated terminals and connectors, Insulated pin terminals 347


10 - 150

Tubular cable lugs and connectors for fine stranded conductors 348
16 - 150

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors 348
(DIN 46267, part 1) acc. to DIN 16 - 300

Copper compression cable lugs (DIN 46235) and connectors 352


(DIN 46267, part 1) acc. to DIN 400 - 625

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals to DIN - Cu


Copper Copper solderless bterminals (DIN 46234) and 349
pin terminals (DIN 46230)acc. to DIN, copper solderless 16 - 150
connectors (DIN 46341) acc. to DIN
Insulated solderless terminals and pin terminals 349
10 - 95

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors, 349
3- and 4-core sector-shaped conductors 10 sm - 300 se / 300 sm

Aluminum compression cable lugs and connectors to DIN


Aluminum compression cable lugs and connectors to DIN 350
10 - 240

Aluminum compression cable lugs and connectors to DIN 352


400 - 500

Compression joints for full tension connections of Aldrey 350


conductors acc. to DIN EN 50182, Al-conductor 25 - 185
acc. to DIN EN 50182, 120 - 185 mm²
Compression joints acc. to DIN 48085, part 3 for Al/St-cable 350
acc. to DIN EN 50182, Aluminum crimping 25 - 185

Compression joints acc. to DIN 48085, part 3 for Al/St-cables 350


acc. to DIN EN 50182, stell crimping 25/4 - 120/20

Aluminum/copper compression cable lugs and connectors


Aluminum/copper compression cable lugs and connectors 350
acc. to DIN 10 - 300

Aluminum/copper compression cable lugs and connectors 352


acc. to DIN 400 - 500

Clamps
Clamps, C-type 351
10 - 70

Clamps, H-type 351


70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, special trapezoid crimp for fine stranded 351


conductors 25 - 240

287
Crimping
Battery powered hydraulic crimping tools

EKM 60 UNV Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``
Small and slim, perfect for cramped conditions
``
Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle 7 s up to 9 s (depending on cross-section)
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round, up to 92 x 92 mm square
Charging time 15 min.
Weight 3.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EKM60UNVCFB EKM60UNVCFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Adapter for crimping dies of Series 22 UA22 UA22 478
Plastic case 450 x 370 x 105 mm KKMUNVNG KKMUNVNG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

288
EK 60 UNV Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
Fast working due to 2-stage hydraulics
``
2
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle 3 s to 5 s (depending on cross-section)
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round
Charging time 45 min.
Weight 4.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EK60UNVCFB EK60UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm UA22 UA22 478
Adapter for crimping dies of Series 22 KK120UNVNG KK120UNVNG

289
Crimping
Battery powered hydraulic crimping tools

EK 120 UNV Battery-powered hydraulic universal tool 10 - 400 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 108 kN
Stroke 42 mm
Crimping range 10 - 400 mm²
Crimping cycle Depending on cable type
Cutting range max. 40 mm dia.
Punching capacity up to 144 mm dia. round, up to 138 x 138 mm square
Charging time 45 min.
Weight 6.5 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 10 - 400 mm² EK120UNVCFB EK120UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Plastic case 450 x 370 x 105 mm KK120UNVNG KK120UNVNG
Adapter for crimping dies UA12TKL UA12TKL 478

290
Crimping
Hand-operated hydraulic crimping tools

EASY TO HANDLE -
HAND-OPERATED HYDRAULIC 2
CRIMPING TOOLS
Klauke tools work for you. The 2-stage hydraulic system ensures automatic retraction
after crimping. Rotating heads come into their own even in confined areas and support
you up to a cross-sectional range of 400 mm². Aluminium makes the tool lighter and
the work easier. The bolt interlock makes the device safe when not in use. You save
energy and time. All you need to do yourself is crimp.

` Convenient to use ` Adapts

Several crimps in succession are tiring. And so for our All hand-operated hydraulic crimping tools have crimping
hand-operated hydraulic tools, we produced the housing heads that rotate through 360°. You can work even in confined
and pump lever from aluminium to achieve a low weight. areas with flexible settings.
The pump lever is in exactly the correct position, and so the
pump movement requires only a small space. Work better ◾ 360° rotating crimping heads for safe operations in
with the convenience of Klauke. confined spaces
◾ Well suited for installing cable joints underground or in
◾ Large crimping range up to 400 mm2 panel building
◾ Ergonomic design for effortless operations
◾ 2-stage hydraulic system with fast feed and power stroke
` Save yourself the return stroke
◾ Simple and reliable due to automatic retraction after every
crimping operation Your effort goes only into the crimping process. When the
◾ Low weight thanks to the aluminium pump lever and crimping process is complete, the crimping jaws retract into
housing the home position via the automatic retraction function.

291
Crimping
Hand-operated hydraulic crimping tools

HK 60/18 Hand-operated hydraulic crimping tool 6 - 185 mm²

For standardised crimping dies to DIN 48083


``
Effortless operations thanks to low weight
``

Characteristics
▪ Closed head, flip top style, rotatable
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
Suitable for
▪ 18-series interchangeable dies, narrow crimping

Technical data
Crimping force 60 kN
Stroke 14 mm
Crimping range 6 -185 mm²
Length 470 mm
Weight 3.0 kg
Ambient temperature -20 up to +40 °C
Item Part No.
Hand-operated hydraulic crimping tool 6 - 185 mm² HK6018
Scope of supply Part No.
Steel carrying case MK6018

292
Available dies for Series 18 for HK 60/18
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type,
tubular cable lugs for switchgear connections 6 - 185
337
2
Insulated cable lugs and compression joints, standard type, 337
insulated pin terminals 10 - 95

Tubular cable lugs and connectors for fine stranded conductors 337
10 - 50

Tubular cable lugs and connectors for solid conductors 338


1.5 - 16

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and compression 338
joints acc. to DIN 6 - 185

Terminals, connectors and pin terminals acc. to DIN - copper


Solderless terminals (DIN 46234) and pin terminals (DIN 46230), 338
solderless connectors (DIN 46341) 10 - 70

Insulated solderless terminals 338


10 - 50

Sleeves for compacted conductors and sector shaped conductors, copper


Pre-rounding dies for sector shaped Al and Cu conductors 339
10 sm - 240 se / 185 sm

Aluminium compression cable lugs and connectors acc. to DIN


Aluminium compression cable lugs and connectors 339
10 - 185

Compression joints for full tension connections of Aldrey cables 339


acc. to DIN EN 50182 25 - 95

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 339
connectors: crimping dies A, copper side of aluminum/copper 10 - 185
compression cable lugs and connectors: crimping dies D
Clamps
Clamps, C-type 339
4 - 50

Cable end-sleeves
Cable end-sleeves 340
10 - 95

Twin cable end-sleeves 340


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 340


10 - 95

Twin cable end-sleeves, trapezodial, for fine stranded conductors 340


2 x 4 - 2 x 16

Cutting die
Cutting die 412
18 mm dia.

293
Crimping
Hand-operated hydraulic crimping tools

HK 60/22 Hand-operated hydraulic crimping tool 6 - 300 mm²

Large crimping range up to 300 mm²


``
Slim crimping head - ideal when space is critical
``

Characteristics
▪ Closed head, flip top style, rotatable
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
Suitable for
▪ 22-series interchangeable dies, narrow crimping
Additional information
▪ Part Number appendix for W crimping dies (UL-tested) “W“

Technical data
Crimping force 60 kN
Stroke 17 mm
Crimping range 6 - 300 mm²
Length 460 mm
Weight 3.3 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic crimping tool 6 - 300 mm² HK6022
Scope of supply Part No.
Steel carrying case MK6022
Variants Part No.
HK 60/22 with crimping die set R 22 from 16 - 240 mm² HK6022SETR
HK 60/22 with crimping die set D 22 from 16 - 240 mm² HK6022SETD

294
Available dies for Series 22 for HK 60/22
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors blue connection for
compacted conductors acc. to DIN EN 60228 6 - 300
342 2
Tubular cable lugs and connectors, Cu, standard type, 341
tubular cable lugs for switchgear connections 6 - 300

Insulated tubular cable lugs and connectors, insulated pin 341


terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 342
10 - 70

Tubular cable lugs and connectors for solid conductors 342


1.5 - 16

Tubular cable lugs and connectors, Ni, VA


Stainless steel tubular cable lugs and connectors 342
10 - 50

Nickel tubular cable lugs and connectors 342


10 - 50

Copper compression cable lugs and connectors acc. to DIN - Cu


Compression cable lugs (DIN 46235) and connectors 343
(DIN 46267, part 1) Cu 6 - 300

Double crimping compression cable lugs 343


2 x 50 - 2 x 70

Terminals, connectors and pin terminals acc. to DIN, copper


Terminals (DIN 46234) and pin terminals (DIN 46230) Cu, 343
solderless connectors (DIN 46341) Cu 10 - 70

Insulated terminals and pin terminals 343


10 - 70

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 344
10 sm - 300 se / 240 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 344
10 - 300

Compression joints connections for Aldrey-conductors 344


DIN EN 50182, Al-conductors DIN EN 50182, 120 - 185 mm² 25 - 185

Compression joints DIN 48085, part 3 for aluminium/steel 345


conductors DIN EN 50182, aluminium crimping 25 / 4 - 120 / 20

Compression joints DIN 48085, part 3 for aluminium/steel 345


conductors DIN EN 50182, steel crimping 25 / 4 - 120 / 20

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 334
connectors: crimping dies A22, copper side of aluminum/copper 10 - 300
compression cable lugs and connectors: crimping dies D22
Clamps
Clamps, H-type 345
70

Clamps, C-type 345


4 - 50

Cable end-sleeves
Cable end-sleeves 346
10 - 240

Twin cable end-sleeves 346


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 346


10 - 240

Twin cable end-sleeves, trapezodial, for fine stranded conductors 346


2 x 4 - 2 x 16

295
Crimping
Hand-operated hydraulic crimping tools

HK 60 VP Hand-operated hydraulic crimping head 10 - 240 mm²

Suitable for crimping tubular cable lugs and connectors “standard type“ and
``
fine and superfine stranded conductors up to 240 mm²
The patented centring system guarantees optimum crimps every time
``

Characteristics
▪ Quad-point indent crimping feature with patented centring system, no dies required
▪ Open head, rotatable
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete

Technical data
Crimping force 55 kN
Crimping range 10 - 240 mm²
Length 525 mm
Weight 4.1 kg
Ambient temperature -20 °C up to +40 °C

Item Part No.


Hand-operated hydraulic crimping tool 10 - 240 mm² HK60VP
Scope of supply Part No.
Steel carrying case MK60VP
Gauge and 10 test cylinder TS10B
Accessories Part No.
Gauge and 10 test cylinder TS10B

Suitable for Connection material Crimping range mm² Crimp profile


Copper tubular cable lugs and connectors
Tubular cable lugs, standard type, tubular cable lugs for
switchgear connections 10 - 240

Tubular cable lugs for fine stranded conductors


10 - 240

Connectors for fine stranded conductors


10 - 95

Connectors, standard type


10 - 120

296
HK 60 VP/FT Hand-operated hydraulic crimping head 16 - 300 mm²

Suitable for crimping tubular cable lugs and connectors “standard type" and
``

2
fine and superfine stranded conductors to 300 mm²
The patented centring system guarantees optimum crimps every time
``
Closed crimping head - ideal for utility lines construction
``

Characteristics
▪ Quad-point indent crimping feature with patented centring system, no dies required
▪ Closed head with bolt interlock, rotatable, flip top style
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete

Technical data
Crimping force 55 kN
Crimping range 16 - 300 mm²
Length 535 mm
Weight 4.1 kg
Ambient temperature -20 °C up to +40 °C

Item Part-No.
Hand-operated hydraulic crimping tool 16 - 300 mm² HK60VPFT
Scope of supply Part-Nr.
Steel carrying case MK60VP
Gauge and 10 test cylinder TS10B
Accessories Part.-Nr.
Gauge and 10 test cylinder TS10B

Suitable for Connection material Crimping range mm² Crimp profile


Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type,
tubular cable lugs for switchgear connections 16 - 300

Tubular cable lugs and compression joints for


fine stranded conductors 16 - 300

297
Crimping
Hand-operated hydraulic crimping tools

HK 120/30 Hand-operated hydraulic crimping tool 16 - 400 mm²

Very large crimping range to 400 mm²


``
Up to 60% fewer crimps thanks to wide crimping in comparison to 6 t tools
``

Characteristics
▪ Open head, rotatable
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke 30 mm
Crimping range 16 - 400 mm²
Length 510 mm
Weight 5.4 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic crimping tool 10 - 400 mm² HK12030
Scope of supply Part No.
Steel carrying case MK12042

298
Available dies for Series 13 for HK 120/30
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, Cu, standard type,
16 - 400
347
2
tubular cable lugs for switchgear connections

Butt connectors, standard type 347


16 - 185

Insulated cable lugs and compression joints, standard type, 347


Insulated pin terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 348
16 - 150

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs and connectors to DIN 348
16 - 300

Compression joints DIN 46267, part 1 348


16 - 150

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors and pin terminals 349
(DIN 46230) acc. to DIN 16 - 150

Insulated solderless terminals 349


10 - 95

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 349
10 sm - 300 se / 300 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium connectors 350
10 - 120

Compression joints connections for Aldrey-conductors 350


DIN EN 50182, Al-conductors DIN EN 50182, 120 - 185 mm² 25 - 185

Compression joints DIN 48085, part 3 for aluminium/steel 350


conductors DIN EN 50182, aluminium crimping 25/4 - 120/20

Compression joints DIN 48085, part 3 for aluminium/steel 350


conductors DIN EN 50182, steel crimping 25/4 - 120/20

Aluminium/copper compression cable lugs and connectors

Aluminum side of aluminum/copper compression cable lugs and 350


connectors: crimping dies A13, copper side of aluminum/copper 10 - 240
compression cable lugs and connectors: crimping dies D13
Clamps
Clamps, C-type 351
10 - 70

Clamps, H-type 351


70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezodial, for fine stranded conductors 351


25 - 240

299
Crimping
Hand-operated hydraulic crimping tools

HK 120/42 Hand-operated hydraulic crimping tool 16 - 400 mm²

Very large crimping range up to 400 mm²


``
Up to 60% fewer crimps thanks to wide crimping in comparison to 6 t tools
``
C-head with larger 42 mm jaw opening
``

Characteristics
▪ Open head, rotatable
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke 42 mm
Crimping range 16 - 400 mm²
Length 560 mm
Weight 5.9 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic crimping tool 16 - 400 mm² HK12042
Scope of supply Part No.
Steel carrying case MK12042

300
Available dies for Series 13 for HK 120/42
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors, Cu, standard type,
tubular cable lugs for switchgear connections 16 - 400
347
2
Insulated tubular cable lugs and connectors, insulated pin 347
terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 348
16 - 150

Compression cable lugs and connectors acc. to DIN - Cu


Compression cable lugs (DIN 46235) and connectors 348
(DIN 46267, part 1) Cu 16 - 300

Double crimping compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN - Cu


Terminals (DIN 46234) and pin terminals (DIN 46230) Cu, 349
solderless connectors (DIN 46341) Cu 16 - 150

Insulated terminals and pin terminals 349


10 - 95

Pre-rounding crimping dies


Pre-rounding crimping dies for Al and Cu sector shaped 349
conductors, 3 and 4 core sector shaped conductors 10 sm - 300se / 300 sm

Compression cable lugs and connectors acc. to DIN - Al


Compression joints for full tension connections of Aldrey cables 350
acc. to DIN EN 50182, Al conductors 25 - 185
DIN EN 50182, 120 - 185 mm²
Compression joints acc. to DIN 48085, part 3 for Al-steel cables 350
acc. to DIN EN 50182, aluminium crimping 25/4 - 120/20

Compression joints acc. to DIN 48085, part 3 for Al-steel cables 350
acc. to DIN EN 50182, steel crimping 25/4 - 120/20

Aluminum/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 350
connectors: crimping dies HA13, copper side of aluminum/copper 10 - 240
compression cable lugs and connectors: crimping dies HD13
Clamps and screw connectors
C-clamps 351
10 - 70

H-clamps 351
70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezodial, for fine stranded conductors 351


25 - 240

301
Crimping
Hand-operated hydraulic crimping tools

HK 120 U Hand-operated hydraulic crimping tool 16 - 400 mm²

H-head for deep groove crimps


``
Up to 60% fewer crimps thanks to wide crimping in comparison to 6 t tools
``

Characteristics
▪ Closed head, rotatable
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke 20 mm
Crimping range 16 - 400 mm²
Length 540 mm
Weight 5.2 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic crimping tool 16 - 400 mm² HK120U
Scope of supply Part No.
Steel carrying case MK120U

302
Available dies for Series 13 for HK 120 U
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type,
16 - 400
347
2
tubular cable lugs for switchgear connections

Insulated cable lugs and compression joints, standard type 347


10 - 150

Tubular cable lugs and compression joints for 348


fine stranded conductors 16 - 150

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs and connectors to DIN 348
16 - 300

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors and pin terminals 349
(DIN 46230) acc. to DIN 16 - 150

Insulated solderless terminals 349


10 - 95

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 349
10 sm - 300 se / 300 sm

Aluminium compression cable lugs and connectors to DIN


Compression joints connections for Aldrey-conductors 350
DIN EN 50182, Al-conductors DIN EN 50182, 120 - 185 mm² 25 - 185

Compression joints DIN 48085, part 3 for aluminium/steel 350


conductors DIN EN 50182, aluminium crimping 25/4 - 120/20

Compression joints DIN 48085, part 3 for aluminium/steel 350


conductors DIN EN 50182, steel crimping 25/4 - 120/20

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 350
connectors: crimping dies HA13, copper side of aluminum/copper 10 - 240
compression cable lugs and connectors: crimping dies HD13
Clamps
Clamps, C-type 351
10 - 70

Clamps, H-type 351


70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezodial, for fine stranded conductors 351


25 - 240

303
304
Crimping
Hydraulic crimping heads and crimping tool systems

FLEXIBLE HEADS - HYDRAULIC


CRIMPING HEADS AND CRIMPING 2
TOOL SYSTEMS
No matter whether continuous operation in
the workshop or portable use in the field -
Klauke crimping heads and systems provide
the right solution each and every time.

` The Klauke system

Full flexibility with the Klauke system - all hydraulic heads and
pumps are mutually compatible and your 13, 18 and 22 series
crimping dies can also be used in the hydraulic crimping heads.

◾ Crimping heads for the 13, 18 and 22 series, also for


workbench mounting
◾ Crimping heads with a crimping force of 55 kN to 1000 kN
◾ Workbench tools BG-tested

` High crimping force for greater width

The crimping heads achieve a crimping force of 55 kN to


1000 kN. Allowing you to process cable lugs of up to
1600 mm2.

◾ Compact design
◾ Easy handling
◾ Versatile
◾ Broadest range of applications

305
Crimping
Hydraulic crimping heads and crimping systems

PK 18 Hydraulic crimping head 6 - 185 mm²

For connecting to hydraulic pumps with 700 bar operating pressure for
``
optimum crimping results
Crimping dies are spring-secured
``

Characteristics
▪ Open head with quick coupling, 360° rotation when not pressurised
Suitable for
▪ 18-series interchangeable dies, narrow crimping
▪ Standardised dies to DIN 48083, sheet 1

Technical data
Crimping force 60 kN
Crimping range 6 - 185 mm²
Operating pressure max. 700 bar
Length 310 mm
Weight 3.2 kg
Item Part No.
Hydraulic crimping head 6 - 185 mm² PK18
Scope of supply Part No. Page
Carrying bag TT2 196

THK 18 Hydraulic crimping tool for workbench mounting 6 - 185 mm²

BG-compliant version
``
For connecting to hydraulic pumps with 700 bar operating pressure for
``
optimum crimping results

Characteristics
▪ Quick coupling
▪ For workbench mounting
Suitable for
▪ 18-series interchangeable dies, narrow crimping
▪ Standardised dies to DIN 48083, sheet 1

Technical data
Crimping force 60 kN
Crimping range 6 - 185 mm²
Operating pressure max. 700 bar
Weight 8.6 kg
Dimensions H x W x D: 220 x 160 x 120 mm
Item Part No.
Hydraulic crimping tool for workbench mounting 6 - 185 mm² THK18

306
Available dies for Series 18 for PK 18
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type,
tubular cable lugs for switchgear connections 6 - 185
337
2
Insulated cable lugs and compression joints, standard type, 337
Insulated pin terminals 10 - 95

Tubular cable lugs and connectors for fine stranded conductors 337
10 - 50

Tubular cable lugs and connectors for solid conductors 338


1.5 - 16

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors 338
(DIN 46267, part 1) acc. to DIN 6 - 185

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors (DIN 46341) and 338
pin terminals (DIN 46230) 10 - 70

Insulated solderless terminals and connectors 338


10 - 50

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 339
10 sm - 240 se / 185 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 339
10 - 185

Compression joints for full-tension connections of 339


Aldrey-conductors DIN EN 50182 25 - 95

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 339
connectors: crimping dies A, copper side of aluminum/copper 10 - 185
compression cable lugs and connectors: crimping dies D
Clamps
Clamps, C-type 339
4 - 50

Cable end-sleeves
Cable end-sleeves 340
10 - 95

Twin cable end-sleeves 340


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 340


10 - 95

Twin cable end-sleeves, trapezodial, for fine stranded conductors 340


2 x 4 - 2 x 16

Cutting die
Cutting die 412
18 mm dia.

307
Crimping
Hydraulic crimping heads and crimping systems

PK 22 Hydraulic crimping heads 6 - 300 mm²

Large crimping range up to 300 mm²


``
Slim crimping head - ideal when space is critical
``

Characteristics
▪ Closed head, flip top style, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure for best possible
results
Suitable for
▪ 22-series interchangeable dies, narrow crimping
Additional information
▪ Part Number appendix for W crimping dies (UL-tested) "W"

Technical data
Crimping force 60 kN
Stroke / opening width 17 mm
Crimping range 6 - 300 mm²
Operating pressure max. 700 bar
Length 305 mm
Weight 3.0 kg
Item Part No.
Hydraulic crimping head 6 - 300 mm² PK22
Scope of supply Part No. Page
Carrying bag TT2 196

THK 22 Hydraulic crimping tool for workbench mounting 6 - 300 mm²

Large crimping range up to 300 mm²


``
For connecting to hydraulic pumps with 700 bar operating pressure for
``
optimum crimping results

Characteristics
▪ Quick coupling
▪ For workbench mounting
▪ BG-conformity version
Suitable for
▪ 22-series interchangeable dies, narrow crimping

Technical data
Crimping force 60 kN
Crimping range 6 - 300 mm²
Operating pressure max. 700 bar
Weight 8.8 kg
Dimensions H x W x D: 220 x 160 x 120 mm
Item Part No.
Hydraulic crimping tool for workbench mounting 6 - 300 mm² THK22

308
Available dies for Series 22 for PK 22 and THK 22
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors blue connection for
compacted conductors acc. to Tubular cable lugs and connectors 6 - 300
342 2
blue connection for compacted conductors acc. to DIN EN 60228
Tubular cable lugs and connectors, standard type, 341
tubular cable lugs for switchgear connections 6 - 300

Insulated cable lugs and compression joints, standard type, 341


Insulated pin terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 342
10 - 70

Tubular cable lugs and connectors for solid conductors 342


1.5 - 16

Tubular cable lugs and connectors, Ni, VA


Stainless steel tubular cable lugs and connectors 342
10 - 50

Nickel tubular cable lugs and connectors 342


10 - 50

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors 343
(DIN 46267, part 1) acc. to DIN 6 - 300

Double compression cable lugs 343


2 x 50 - 2 x 70

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors (DIN 46341) and 343
pin terminals (DIN 46230) 10 - 70

Insulated solderless terminals and connectors 343


10 - 70

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 344
10 sm - 300 se/ 240 sm

Aluminium compression cable lugs and connectors to DIN


Aluminium compression cable lugs and connectors to DIN 344
10 - 300

Compression joints connections for Aldrey-conductors 344


DIN EN 50182, Al-conductors DIN EN 50182, 120 - 185 mm² 25 - 185

Compression joints DIN 48085, part 3 for aluminium/steel 345


conductors DIN EN 50182, aluminium crimping 25/4 - 120/20

Compression joints DIN 48085, part 3 for aluminium/steel 345


conductors DIN EN 50182, steel crimping 25/4 - 120/20

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs and 344
connectors: crimping dies A22, copper side of aluminum/copper 10 - 300
compression cable lugs and connectors: crimping dies D22
Clamps
Clamps, C-type 345
4 - 50

Clamps, H-type 345


70

Cable end-sleeves
Cable end-sleeves 346
10 - 240

Twin cable end-sleeves 346


2 x 4 - 2 x 16

Cable end-sleeves, trapezodial, for fine stranded conductors 346


10 - 240

Twin cable end-sleeves, trapezodial, for fine stranded conductors 346


2 x 4 - 2 x 16

309
Crimping
Hydraulic crimping heads and crimping systems

PK 60 VP Hydraulic crimping head 10 - 240 mm²

Suitable for crimping tubular cable lugs and connectors “standard type“ and
``
fine and superfine stranded conductors up to 240 mm²
The patented centring system guarantees optimum crimps every time
``
No additional dies required
``
Characteristics
▪ Quad-point indent crimping and wide crimping
▪ Open head with quick coupling, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure for best possible results
Technical data
Crimping force 55 kN
Crimping range 10 - 240 mm²
Operating pressure max. 700 bar
Length 305 mm
Weight 2.8 kg
Item Part No.
Hydraulic crimping head 10 - 240 mm² PK60VP
Scope of supply Part No. Page
Carrying bag TT2 196

Suitable for Connection material Crimping range mm² Crimp profile


Copper tubular cable lugs and connectors
Tubular cable lugs, standard type, tubular cable lugs for
switchgear connections 10 - 240

Connectors, standard type


10 - 120

Tubular cable lugs for fine stranded conductors


10 - 240

Connectors for fine stranded conductors


10 - 95

PK 60 VP/FT Hydraulic crimping head 16 - 300 mm²

Suitable for crimping tubular cable lugs and connectors “standard type“ and
``
fine and superfine stranded conductors to 300 mm²
The patented centring system guarantees optimum crimps every time
``
Closed crimping head - ideal for utility lines construction, for example
``

Characteristics
▪ Quad-point indent crimping and wide crimping
▪ Closed head, flip top style, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure for best possible results
Technical data
Crimping force 55 kN
Crimping range 16 - 300 mm²
Operating pressure max. 700 bar
Length 315 mm
Weight 2.8 kg
Item Part No.
Hydraulic crimping head 16 - 300 mm² PK60VPFT
Scope of supply Part No. Page
Carrying bag TT2 196

Suitable for Connection material Crimping range mm² Crimp profile


Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type, tubular cable
lugs for switchgear connections 16 - 300

Tubular cable lugs and connectors for fine stranded conductors


16 - 300

310
PK 60 ID Hydraulic crimping head 10 - 240 mm²

Extra large crimping area due to innovative 2-stage telescopic cylinders


``

2
(patent pending)
`Ìndent crimping - no changing of dies required

Characteristics
▪ Closed head, flip top style, rotatable
▪ For connecting to hydraulic pumps with 700 bar operating pressure for best possible
results

Technical data
Crimping force 30 - 60 kN
Stroke / opening width 35.5 mm
Crimping range Copper: 10 - 240 mm² / Aluminum: 50 - 240 mm² mm²
Operating pressure max. 700 bar
Length 249.5 mm
Weight approx. 2.5 kg
Item Part No.
Hydraulic crimping head 10 - 240 mm² PK60VP
Scope of supply Part No. Page
Carrying bag TT2 196

Suitable for Connection material Crimping range mm² Crimp profile


Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type,
Tubular cable lugs for switch gear connections 10 - 240

Tubular cable lugs and connectors for fine stranded conductors


10 - 240

Terminals, connectors and pin terminals acc. to DIN


Solderless terminals (DIN 46234) connectors and
pin terminals (DIN 46230, DIN 46341) 10 - 240

Aluminum compression cable lugs and connectors


Aluminum compression cable lugs and connectors acc. to DIN
50 - 240

Compression joints acc. to DIN 48085, part 3 for


Al/St-cable acc. to DIN EN 50182 50 - 240

Compression joints for full tension connections of Aldrey


conductors acc. to DIN EN 50182, Al-conductor acc. to 50 - 185
DIN EN 50182, 120 - 185 mm²
Aluminum/copper compression cable lugs and connectors
Aluminum/copper compression cable lugs and connectors
50 - 240

311
Crimping
Hydraulic crimping heads and crimping systems

PK 120/42 Hydraulic crimping head 10 - 400 mm²

Large crimping range up to 400 mm²


``
C-head with larger 42 mm jaw opening
``
Up to 60% fewer crimps thanks to wide crimping in comparison to
``
narrow crimping

Characteristics
▪ Head with quick coupling, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure for
best possible results
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke / opening width 42 mm
Crimping range 10 - 400 mm²
Operating pressure max. 700 bar
Length 335 mm
Weight 4.5 kg
Item Part No.
Hydraulic crimping head 10 - 400 mm² PK12042
Scope of supply Part No. Page
Carrying bag TT2 196

THK 120 Hydraulic crimping tool for workbench mounting 10 - 400 mm²

Large crimping range up to 400 mm²


``
For workbench mounting
``
BG-compliant version
``
Up to 60% fewer crimps thanks to wide crimping in comparison to
``
narrow crimping

Characteristics
▪ Quick coupling
▪ For connecting to hydraulic pumps with 700 bar operating pressure for
best possible results
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Crimping range 10 - 400 mm²
Operating pressure max. 700 bar
Weight 12 kg
Dimensions H x W x D: 285 x 160 x 110 mm
Item Part No.
Hydraulic crimping tool for workbench mounting 10 - 400 mm² THK120

312
Available dies for Series 13 for PK 120/42 and THK 120
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type,
16 - 400
347
2
tubular cable lugs for switchgear connections

Insulated cable lugs and compression joints, standard type, 347


Insulated pin terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 348
16 - 150

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs (DIN 46235) and connectors 348
(DIN 46267, part 1) acc. to DIN 16 - 300

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN, copper


Terminals, connectors andSolderless terminals (DIN 46234), 349
connectors (DIN 46341) and pin terminals (DIN 46230) 16 - 150

Insulated solderless terminals and connectorsinals 349


10 - 95

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 349
10 sm - 300 se / 300 sm

Aluminium compression cable lugs and connectors to DIN


Compression joints connections for Aldrey-conductors 350
DIN EN 50182, Al-conductors DIN EN 50182, 120 - 185 mm² 25 - 185

Compression joints DIN 48085, part 3 for aluminium/steel 350


conductors DIN EN 50182, aluminium crimping 25/4 - 120/20

Compression joints DIN 48085, part 3 for aluminium/steel 350


conductors DIN EN 50182, steel crimping 25/4 - 120/20

Aluminium/copper compression cable lugs and connectors


Aluminium/copper compression cable lugs and connectors 350
10 - 240

Clamps
Clamps, C-type 351
10 - 70

Clamps, H-type 351


70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezodial, for fine stranded conductors 351


25 - 240

313
Crimping
Hydraulic crimping heads and crimping systems

PK 120 U Hydraulic crimping head 10 - 400 mm²

H-head for deep groove crimps


``
Up to 60% fewer crimps thanks to wide crimping in comparison to
``
narrow crimping

Characteristics
▪ Head with quick coupling, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure for
best possible results
Suitable for
▪ 13-series interchangeable dies, wide crimping

Technical data
Crimping force 120 kN
Stroke / opening width 20 mm
Crimping range 10 - 400 mm²
Operating pressure max. 700 bar
Length 320 mm
Weight 3.7 kg
Item Part No.
Hydraulic crimping head 10 - 400 mm² PK120U
Scope of supply Part No. Page
Carrying bag TT2 196

314
Available dies for Series 13 for PK 120 U
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Copper tubular cable lugs and connectors
Tubular cable lugs and connectors, standard type,
tubular cable lugs for switchgear connections 16 - 400
347
2
Insulated cable lugs and compression joints, standard type, 347
Insulated pin terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 348
16 - 150

Copper compression cable lugs and connectors to DIN


Copper compression cable lugs and connectors to DIN 348
16 - 300

Double compression cable lugs 348


2 x 50 - 2 x 95

Terminals, connectors and pin terminals acc. to DIN, copper


Solderless terminals (DIN 46234), connectors (DIN 46341) and 349
pin terminals (DIN 46230) 16 - 150

Insulated solderless terminals and connectors 349


10 - 95

Sleeves for compacted conductors and sector-shaped conductors, copper


Pre-rounding dies for sector-shaped Al and Cu conductors 349
10 sm - 300 se / 300 sm

Aluminium compression cable lugs and connectors to DIN


Compression joints connections for Aldrey-conductors 350
DIN EN 50182, Al-conductors DIN EN 50182, 120 - 185 mm² 25 - 185

Compression joints DIN 48085, part 3 for aluminium/steel 350


conductors DIN EN 50182, aluminium crimping 25/4 - 120/20

Aluminium compression cable lugs and connectors to DIN DIN - Al


Compression joints DIN 48085, part 3 for aluminium/steel 350
conductors DIN EN 50182, steel crimping 25/4 - 120/20

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminum/copper compression cable lugs 350
and connectors: crimping dies HA13, copper side of aluminum/
copper compression cable lugs and connectors: 10 - 240
crimping dies HD13
Clamps
Clamps, C-type 351
10 - 70

Clamps, H-type 351


70 - 120

Cable end-sleeves
Cable end-sleeves 351
25 - 240

Cable end-sleeves, trapezodial, for fine stranded conductors 351


25 - 240

315
Crimping
Hydraulic crimping heads and crimping systems

PK 25/2 Hydraulic crimping head 16 - 625 mm²

For dies acc. to DIN 48083, sheet 3


``
Very large crimping range up to 625 mm²
``
For connecting to hydraulic pumps with 700 bar operating pressure for
``
optimum crimping results

Characteristics
▪ Head with quick coupling, 360° rotation when not pressurised
Suitable for
▪ 25-series interchangeable dies, wide crimping

Technical data
Crimping force 250 kN
Stroke / opening width 20 mm
Crimping range 16 - 625 mm²
Operating pressure max. 700 bar
Length 335 mm
Weight 5.3 kg
Item Part No.
Hydraulic crimping head 16 - 625 mm² PK252
Scope of supply Part No. Page
Carrying bag TT2 196

316
Available dies for Series 25 for PK 25/2
Refer to the limitations when crimping connectors in the technical appendix.
Suitable for Connection material Crimping range mm² Crimp profile Page
Tubular cable lugs and connectors, Cu
Tubular cable lugs and connectors, Cu, standard type,
tubular cable lugs for switchgear connections 16 - 400
353
2
Insulated tubular cable lugs and connectors, insulated pin 353
terminals 10 - 150

Tubular cable lugs and connectors for fine stranded conductors 354
16 - 300

Compression cable lugs and connectors acc. to DIN - Cu


Compression cable lugs (DIN 46235) and connectors 354
(DIN 46267, part 1) Cu 16 - 625

Double crimping compression cable lugs 354


2 x 50 - 2 x 120

Terminals, connectors and pin terminals acc. to DIN - Cu


Terminals (DIN 46234) and pin terminals (DIN 46230) Cu, 354
solderless connectors (DIN 46341) Cu 16 - 240

Insulated terminals and pin terminals 355


10 - 150

Sleeves for compacted conductors and sector shaped conductors, Cu


Pre-rounding crimping dies for Al and Cu sector shaped 355
conductors, 3 and 4 core sector shaped conductors 10 sm - 300 se / 300 sm

Compression cable lugs and connectors acc. to DIN - Al


Compression cable lugs and connectors acc. to DIN - Al 355
10 - 500

Compression joints for full tension connections of Aldrey cables 355


acc. to DIN EN 50182, Al conductors DIN EN 50182, 120 - 300 25 - 300
mm²
Compression joints acc. to DIN 48085, part 3 for Al-steel cables 356
acc. to DIN EN 50182, aluminium crimping 25/4 - 120/20

Compression joints acc. to DIN 48085, part 3 for Al-steel cables 356
acc. to DIN EN 50182, steel crimping 25/4 - 120/20

Aluminium/copper compression cable lugs and connectors


Aluminum side of aluminium/copper compression cable lugs and 355
connectors: crimping dies HA13, copper side of aluminium/copper 10 - 500
compression cable lugs and connectors: crimping dies HD13
Clamps and screw connectors
C-clamps 356
10 - 185

H-clamps 356
70 - 120

Cable end-sleeves
Cable end-sleeves 357
25 - 240

Cable end-sleeves, trapezodial, for fine stranded conductors 357


25 - 240

317
Crimping
Hydraulic crimping heads and crimping systems

PK 45 Hydraulic crimping head 120 - 1000 mm²

Very large crimping range to 1000 mm²


``
Good sturdy construction for safe operations
``
For connecting to hydraulic pumps with 700 bar operating pressure for
``
optimum crimping results

Characteristics
▪ Head with quick coupling, 360° rotation when not pressurised
Suitable for
▪ 45-series interchangeable dies, wide crimping

Technical data
Crimping force 450 kN
Crimping range 120 - 1000 mm²
Operating pressure max. 700 bar
Weight 10.3 kg
Height 265 mm
Item Part No.
Hydraulic crimping head 120 - 1000 mm² PK45
Scope of supply Part No. Page
Carrying bag TT2 196

Available dies for Series 45 for PK 45


Suitable for Connection material Crimping range mm² Crimp profile Page
Compression cable lugs and connectors acc. to DIN - Cu
Compression cable lugs (DIN 46235) and connectors 358
(DIN 46267, part 1) Cu 120 - 1000

Compression cable lugs and connectors acc. to DIN - Al


Compression cable lugs and connectors acc. to DIN - Al 358
150 - 500

Compression joints for full tension connections of Aldrey cables 358


acc. to DIN EN 50182, Al conductors 150 - 300
DIN EN 50182, 150 - 300 mm²
Aluminium/copper compression cable lugs and connectors
Aluminium side of aluminium/copper compression cable lugs and 358
connectors: crimping dies HA45, copper side of aluminium/copper 150 - 500
compression cable lugs and connectors: crimping dies HD45

318
PK 1000 Hydraulic 100 t crimping heads up to 1600 mm²

Single-acting crimping head for connecting to hydraulic pumps with 700 bar
``

2
operating pressure
Compact, simple design
``
Extremely high crimping force
``

Characteristics
▪ Nickel-plated version
▪ Quick coupling
Suitable for
▪ Interchangeable dies (outer: to IZUMI standard EP-100W, inside:
DIN standard or customer request)
Additional information
▪ Also available in country-specific variants, Part Number appendix “C“

Technical data
Crimping force 1000 kN
Stroke 25 mm
Crimping range up to 1600 mm²
Operating pressure max. 700 bar
Weight Without dies: 27 kg
Height Incl. handles: 365 mm
Dimensions External diameter: 195 mm
Item Part No.
Hydraulic 100 t crimping head with Cejn coupling PK1000

Available dies for Series 100 for PK 1000


Suitable for Connection material Crimping range mm² Crimp profile Page
Copper compression cable lugs and connectors acc. to DIN
Compression cable lugs (DIN 46235) and connectors 358
(DIN 46267, part 1) 625 - 1000

319
Crimping
Hydraulic crimping heads and crimping systems

HK 25/2 Hydraulic crimping tool with foot pump 16 - 625 mm²

Extremely wide cross section range up to 625 mm²


``
Hydraulic system with 250 kN crimping force
``
Foot pump with two-stage hydraulics
``

Characteristics
▪ Head with quick coupling, 360° rotation when not pressurised
▪ Manual retract as required
Suitable for
▪ 25-series interchangeable dies, wide crimping
Additional information
▪ The wide choice of available crimping dies can be found in chapter “Crimping dies“
under Series 25.

Technical data
Crimping force 250 kN
Crimping range 16 - 625 mm²
Operating pressure max. 700 bar
Weight 17.6 kg
Item Part No.
Hydraulic crimping tool with foot pump 16 - 625 mm² HK252
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Steel carrying case MKU 196
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497

320
HK 45 Hydraulic crimping tool with foot pump 120 - 1000 mm²

Extremely large cross section range up to 1000 mm²


``

2
Hydraulic system with 450 kN crimping force
``
Foot pump with two-stage hydraulics
``

Characteristics
▪ Head with quick coupling
▪ Manual retract as required
▪ Hydraulic hose, 2 m
Suitable for
▪ 45-series interchangeable dies, wide crimping
Additional information
▪ The wide choice of available crimping dies can be found in chapter “Crimping dies“
under Series 45.

Technical data
Crimping force 450 kN
Crimping range 120 - 1.000 mm²
Operating pressure max. 700 bar
Weight 23 kg
Item Part No.
Hydraulic crimping tool with foot pump 120 - 1000 mm² HK45
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Steel carrying case MKU 196
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497

321
Crimping
Hydraulic crimping heads and crimping systems

HK 12/2 EL/380 Hydraulic crimping tool with pump, 16 - 400 mm², 400 V

Large cross section range up to 400 mm²


``
C-head with 42 mm jaw opening
``
Suitable for portable use thanks to transport trolley and extremely long cable
``

Characteristics
▪ Head with quick coupling, 360° rotation when not pressurised
▪ Electronic control with AC motor
Suitable for
▪ 13-series interchangeable dies, wide crimping
Additional information
▪ The wide choice of available crimping dies can be found in chapter “Crimping dies“
under Series 13.

Technical data
Crimping force 120 kN
Crimping range 16 - 400 mm²
Version Three-phase motor 400 V
Rated output 0.55 kW
Motor voltage 360 V - 440 V / 50 Hz
Capacity 0.82 l / min.
Operating pressure max. 700 bar
Weight 44.5 kg
Item Part No.
Crimping tool with pump, 16 - 400 mm², 400 V HK122EL380
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Foot switch for electro-hydraulic pumps EHP 4 and HK 12/2 EL FTA1 496
Transport trolley for electro-hydraulic pump EHP 2 TW50
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497
Two-hand safety controller for pumps EHP 2 to EHP 4 ZST3 496

322
HK 25/2 EL/380 Hydraulic crimping tool with pump, 16 - 625 mm², 400 V

Extremely wide cross section range up to 625 mm²


``

2
Crimping head, H-shape
``
Suitable for portable use thanks to transport trolley and extremely long cable
``

Characteristics
▪ Head with quick coupling, 360° rotation when not pressurised
▪ Electronic control with AC motor
Suitable for
▪ 25-series interchangeable dies, wide crimping
Additional information
▪ The wide choice of available crimping dies can be found in chapter “Crimping dies“
under Series 25.

Technical data
Crimping force 250 kN
Crimping range 16 - 625 mm²
Version Three-phase motor 400 V
Rated output 0.55 kW
Motor voltage 360 V - 440 V / 50 Hz
Capacity 0.82 l / min.
Operating pressure max. 700 bar
Weight 45.9 kg
Item Part No.
Crimping tool with pump, 16 - 625 mm², 400 V HK252EL380
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Foot switch for electro-hydraulic pumps EHP 4 and HK 12/2 EL FTA1 496
Transport trolley for electro-hydraulic pump EHP 2 TW50
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497
Two-hand safety controller for pumps EHP 2 to EHP 4 ZST3 496

323
Crimping
Crimping dies

TEN SERIES IN USE -


CRIMPING DIES
The Klauke range of crimping dies is unbeatable. We have developed a total of 10 series
to suit your requirements. All are set apart by their high durability and highest precision.
For optimum crimping results, the crimping surface of the dies are polished. You can
count on that: Tools, crimping dies and connection materials from Klauke deliver the
perfect electrical connection every time.

In brief
Broad range with 10 different crimping dies series
``
Solutions for every material
``
Polished crimping surfaces for optimum crimping results
``
Quickly find the correct die through coloured coatings
``

324
Connection
material
2
– 6-150 mm² 6-185 mm² – 6-300 mm² 16-300 mm² – – – –

0.75- 500-
6-150 mm² 6-240 mm² 6-185 mm² 6-300 mm² 16-400 mm² 16-400 mm² – –
25 mm² 630 mm²

– 10-70 mm² 10-95 mm² 10-95 mm² 10-150 mm² 10-150 mm² – 10-150 mm² – –

– 10-50 mm² 10-50 mm² 10-50 mm² 10-70 mm² 16-150 mm² – 16-300 mm² – –

1.5-10 mm² 1.5-16 mm² – 1.5-16 mm² 1.5-16 mm² – – – – –

– 0.5-16 mm² – – 10-50 mm² 10-95 mm² – – – –

– 0.5-16 mm² – – 10-50 mm² 10-95 mm² – – – –

300- 120- 625-


6-25 mm² 6-120 mm² 6-185 mm² 6-185 mm² 6-300 mm² 16-300 mm² 16-625 mm²
625 mm² 1000 mm² 1000 mm²

0.5-10 mm² 10-35 mm² 10-50 mm² 10-70 mm² 10-70 mm² 16-150 mm² – 16-240 mm² – –

10-16 mm² 10-16 mm² – 10-50 mm² 10-70 mm² 10-95 mm² – 10-150 mm² – –

10 sm*- 10 sm*- 10 sm*- 10 sm*- 10 sm*- 10 sm*-


– 150 se**/ 300 se**/ 240 se**/ 300 se**/ – – –
300 sm* 300 sm*
120 sm* 240 sm* 185 sm* 240 sm*
400- 150- Upon
– 10-70 mm² 10-150 mm² 10-185 mm² 10-300 mm² 10-300 mm² 10-500 mm²
500 mm² 500 mm² request

100- Upon
– 25-50 mm² 25-95 mm² 25-95 mm² 25-185 mm² 25-185 mm² – 25-300 mm² 300 mm² request

4-20 (St) 4 (St)- 4 (St)- Upon


– – – – – –
25-120 (Al) 120 (Al) 120 (Al) request

400- 150- Upon


– 10-70 mm² – 10-185 mm² 10-300 mm² 10-300 mm² 10-500 mm²
500 mm² 500 mm² request

– 4-35 mm² 16-35 mm² 4-50 mm² 4-50 mm² 10-70 mm² – 10-185 mm² – –

– – – 70 mm² 70-120 mm² 70-120 mm² – – – –

0.14- 10-50 mm² 10-95 mm² 10-95 mm² 10-240 mm² 25-240 mm² – 25-240 mm² – –
50 mm²

2x4- 2x4- 2x4- 2x4-


– – – – – –
2x16 mm² 2x16 mm² 2x16 mm² 2x16 mm²

0.1-16 mm² – – – – – – – – –

0.25-6 mm² – – – – – – – – –

RG 58, RG
BNC plug 59, RG 62, – – – – – – – – –
RG 71
Turned pin
receptacle 0.1-4 mm² – – – – – – – – –
and pin
connectors
* Sector multi-stranded ** Sector single-stranded

325
Crimping
Crimping dies

K 50 EK 50 ML EK 15 / 50 ML

Crimping dies R 50 Crimping dies D 50

Suitable for Suitable for


▪ Tubular cable lugs and connectors - Cu, standard type ▪ Compression cable lugs to DIN 46235 and connectors to
DIN 46267, part 1 - Cu
Cross section
mm² Part No. Cross section
mm² Part No.
0.75 - 2.5 R501
6 - 16 D504
4 - 10 R502
16 - 25 D505

Crimping dies R 505 Crimping dies Q 50

Suitable for Suitable for


▪ Tubular cable lugs and connectors - Cu, standard type ▪ Solderless terminals to DIN 46234 and pin terminals to
DIN 46230 - Cu
Cross section ▪ Solderless connectors to DIN 46341 - Cu
mm² Part No.
16 - 25 R505 Cross section
mm² Part No.
0.5 - 10 Q501

Crimping dies M 50
Crimping dies AE 50

Suitable for
Suitable for
▪ Tubular cable lugs and connectors for solid conductors
▪ Cable end-sleeves

Cross section Cross section


mm² Part No. mm² Part No.
1.5 - 4 M50154 0.14 - 10 AE501
10 - 25 AE502
6 - 10 M50610
35 - 50 AE503

326
Crimping dies IS 50, single crimping Crimping dies BNC 50

2
Suitable for Suitable for
▪ Insulated cable connections, single crimping ▪ Stud and shielded sleeves
▪ BNC plugs for coax cable RG 58, 59, 62 and 71
Cross section
mm² Part No. for item Part No.
10 - 16 IS5072 ST1716IS, ST1717IS, BNC501
652C5, 652C6, 653C6
0.5 - 2.5 IS504 670 WS, 680 WS
4-6 IS505 700 WS
Crimping dies SB 50

Crimping dies IS 50, double crimping

Suitable for
▪ Turned pin receptacles
▪ Pin connectors
Suitable for
▪ Insulated cable connections, double crimping
Cross section
mm² Part No.
Cross section 0.1 - 1; 1.5 - 2.5; 4 SB501
mm² Part No. for item
0.5 - 6 IS501
0.1 - 1 IS503 8201-8201B

Crimping dies CR 50

Suitable for
▪ Non-insulated receptacles

Cross section
mm² Part No. for item Tab Width
0.25 - 6 CR501 2.8 / 6.3
0.5 - 2.5 CR502 4.8
0.5 - 1 CR503 38201, 38201A 2.8
0.5 - 2.5 CR504 3720, 3735 6.3
0.5 - 1.5 CR505 3725 6.3

327
Crimping
Crimping dies

K 35/4 EK 35/4 ML EK 35/4

Crimping dies HR 4 Crimping dies HIS 4

Suitable for Suitable for


▪ Tubular cable lugs and connectors - Cu, standard type ▪ Insulated tubular cable lugs and connectors
▪ Tubular cable lugs for switchgear connections ▪ Insulated pin terminals

Cross section Crimp width Cross section Crimp width


mm² Part No. mm mm² Part No. mm
6 HR46 5 10 HIS410 5
10 HR410 5 16 HIS416 5
16 HR416 5 25 HIS425 5
25 HR425 5 35 HIS435 5
35 HR435 5 50 HIS450 5
50 HR450 5 70 HIS470 5
70 HR470 5
95 HR495 5
120 HR4120 5
150 HR4150 5

Crimping die set, 6 - 150 mm² HR 4


in plastic case, 11-pce.

Suitable for
▪ Tubular cable lugs and connectors - Cu, standard type
▪ Tubular cable lugs for switchgear connections

Part No.
HR4SET

328
Crimping dies blue connection® HB 4 Crimping dies HF 4

2
Suitable for
Accurate assignment of crimping tool/crimping die through
`` ▪ Tubular cable lugs and connectors for fine stranded conductors
colour-coding system
Cross section
Suitable for mm² Part No.
▪ Tubular cable lugs and connectors, blue connection® for compacted 10 HF410
conductors acc. to DIN EN 60228 Class 2 16 HF416
25 HF425
Cross section Crimp width
mm² Part No. mm Number of crimps 35 HF435
6 HB46 9 1
10 hb410 9 1
16 hb416 9 1
Crimping dies HM 4
25 hb425 9 1
35 HB435 9 1
50 HB450 9 1
70 hb470 5 2
95 hb495 5 2
120 hb4120 5 2
150 hb4150 5 2 Suitable for
▪ Tubular cable lugs and connectors for solid conductors

Cross section Crimp width


mm² Part No. mm
Crimping die set 6 - 150 mm² blue 1.5 - 2.5; 4 HM4154 5
connection® HB 4 in plastic case, 11-pce. 6 - 10 HM4610 5
16 HM416 5

Crimping dies HN 4

Suitable for
▪ Tubular cable lugs and connectors, blue connection® for compacted
conductors acc. to DIN EN 60228 Class 2

Part No.
HB4SET Suitable for
▪ Tubular cable lugs and connectors - Ni
▪ Tubular cable lugs and connectors - stainless steel

Cross section
mm² Part No.
0.5 - 1.0 HN4051
1.5 - 2.5 HN41525
4-6 HN446
10 HN410
16 HN416

329
Crimping
Crimping dies

Crimping dies HD 4 Crimping dies HQ 4

Suitable for Suitable for


▪ Compression cable lugs to DIN 46235 and connectors to ▪ Solderless terminals to DIN 46234 and pin terminals to
DIN 46267, part 1 - Cu DIN 46230 - Cu
▪ Solderless connectors to DIN 46341 - Cu
Cross section Crimp width
mm² Part No. Code mm Cross section
6 HD46 5 5 mm² Part No.

10 HD410 6 5 10 HQ410

16 HD416 8 5 16 HQ416

25 HD425 10 5 25 HQ425

35 HD435 12 5 35 HQ435

50 HD450 14 5
70 HD470 16 5
95 HD495 18 5 Crimping dies HISQ 4
120 HD4120 20 5

Crimping die set, 6 - 120 mm² HD 4


in plastic case, 10-pce.
Suitable for
▪ Insulated solderless terminals and pin terminals

Cross section
mm² Part No.
10 HISQ410
16 HISQ416
Suitable for
▪ Compression cable lugs to DIN 46235 and connectors to
DIN 46267, part 1 - Cu

Part No.
HD4SET

330
Crimping dies HRU 4 Crimping dies HAD 4

2
Suitable for Suitable for
▪ Pre-rounding dies for sector-shaped Al and Cu conductors ▪ Compression joints for full tension connections of Aldrey conductors
▪ 3- and 4-core sector-shaped conductors according to DIN EN 50182

Nominal Nominal Conductor Pre-rounding Cross section Crimp width


cross section cross section dia. width mm² Part No. Code mm
mm² se mm² sm Part No. mm mm
25 HAD425 12 7
10 HRU410 4.1 9
35 HAD435 14 7
16 HRU416 5.1 9
50 HAD450 16 7
35 25 HRU43525 6.3 9
50 35 HRU45035 7.5 9
70 50 HRU47050 9.0 9
Crimping dies HC 4 / HMC 4
95 70 HRU49570 10.5 9
120 95 HRU412095 12.5 9
150 120 HRU4150120 14.0 9

Crimping dies HA 4
Suitable for
▪ C-clamps

Cross section Crimp width


mm² Part No. mm
16 HC416 5
25 HC425 5
Suitable for
4-4 HMC44 5
▪ Compression cable lugs and connectors to DIN - Al
▪ Compression cable lugs and connectors Al/Cu (aluminium side) 10 - 10 HMC410 5
10 - 16 HMC435 5
Cross section Crimp width 10 - 25
mm² Part No. Code mm 35 - 35
10 HA410 10 7
16 - 25 HA41625 12 7
35 HA435 14 7
50 HA450 16 7
70 HA470 18 7

331
Crimping
Crimping dies

Crimping dies HAE 4 Crimping dies HZAE 4

Suitable for Suitable for


▪ Cable end-sleeves ▪ Twin-cable end-sleeves

Cross section Crimp width Cross section Crimp width


mm² Part No. mm mm² Part No. mm
10 HAE410 10 2x4 HZAE44 10
16 HAE416 10 2x6 HZAE46 10
25 HAE425 10 2 x 10 HZAE410 10
35 HAE435 10 2 x 16 HZAE416 10
50 HAE450 10

Crimping dies HZAES 4


Crimping dies HAES 4

Suitable for
▪ Twin-cable end-sleeves
Suitable for ▪ Special trapezoid crimp for fine stranded conductors
▪ Cable end-sleeves
▪ Special trapezoid crimp for fine stranded conductors
Cross section Crimp width
mm² Part No. mm
Cross section Crimp width 2x4 HZAES44 10
mm² Part No. mm
2x6 HZAES46 10
10 HAES410 10
2 x 10 HZAES410 10
16 HAES416 10
2 x 16 HZAES416 10
25 HAES425 10
35 HAES435 10
50 HAES450 10

332
2
HK 60 UNV + UA5 EK 50/5 EKM 60 UNV + UA5 EK 60 UNV + UA5 PK 60 UNV + UA5

Crimping dies HR 5 Crimping dies HIS 5

Suitable for Suitable for


▪ Tubular cable lugs and connectors - Cu, standard type ▪ Insulated tubular cable lugs and connectors
▪ Insulated pin terminals
Cross section Crimp width
mm² Part No. mm Cross section Crimp width
6 + 35 HR5635 5 mm² Part No. mm

10 + 50 HR51050 5 10 HIS510 5

16 + 70 HR51670 5 16 HIS516 5

25 + 95 HR52595 5 25 HIS525 5

120 HR5120 5 35 HIS535 5

150 HR5150 5 50 HIS550 5

185 HR5185 5 70 HIS570 5

240 HR5240 5 95 HIS595 5

Crimping dies blue connection® HB 5


Crimping die set, 6 - 240 mm² HR 5
in plastic case, 9-pce.

Accurate assignment of crimping tool/crimping die through


``
colour-coding system
Suitable for
▪ Tubular cable lugs and connectors - Cu, standard type Suitable for
▪ Tubular cable lugs and connectors, blue connection® for compacted
Part No. conductors acc. to DIN EN 60228 Class 2
HR5SET
Cross section Crimp width
mm² Part No. mm Number of crimps
6 + 35 hb5635 9 1
10 + 50 HB51050 9 1
16 + 70 hb51670 9 1
25 + 95 hb52595 9 1
120 hb5120 5 2
150 hb5150 5 2
185 hb5185 5 2

333
Crimping
Crimping dies

Crimping die set, 6 - 185 mm² Crimping die set, 6 - 185 mm² HD 5
blue connection® HB 5 in plastic case, 8-pce.
in plastic case, 8-pce.

Suitable for
Suitable for ▪ Compression cable lugs to DIN 46235 and connectors to
▪ Tubular cable lugs and connectors, blue connection® for compacted DIN 46267, part 1 - Cu
conductors acc. to DIN EN 60228 Class 2
Part No.
Part No. HD5SET
HB5SET

Crimping dies HQ 5
Crimping dies HF 5

Suitable for
▪ Solderless terminals to DIN 46234 and pin terminals to
Suitable for DIN 46230 - Cu
▪ Tubular cable lugs and connectors for fine stranded conductors
Cross section
Cross section mm² Part No.
mm² Part No. 10 HQ510
10 HF510
16 HQ516
16 HF516
25 HQ525
25 HF525
35 HQ535
35 HF535
50 HQ550
50 HF550

Crimping dies HD 5

Suitable for
▪ Compression cable lugs to DIN 46235 and connectors to
DIN 46267, part 1 - Cu

Cross section Crimp width


mm² Part No. Code mm
6 + 35 HD5635 5 + 12 5
10 + 50 HD51050 6 + 14 5
16 + 70 HD51670 8 + 16 5
25 + 95 HD52595 10 + 18 5
120 HD5120 20 5
150 HD5150 22 5
185 HD5185 25 5

334
Crimping dies HRU 5 Crimping dies HAD 5

2
Suitable for Suitable for
▪ Pre-rounding dies for sector-shaped Al and Cu conductors ▪ Compression joints for full tension connections of Aldrey
▪ 3- and 4-core sector-shaped conductors conductors according to DIN EN 50182

Nominal Nominal Conductor Pre-rounding Cross section Crimp width


cross section cross section dia. width mm² Part No. Code mm
mm² se mm² sm Part No. mm mm
25 HAD525 12 7
10 HRU510 4.1 12
35 HAD535 14 7
16 HRU516 5.1 12
50 HAD550 16 7
35 25 HRU53525 6.3 12
70 HAD570 18 7
50 35 HRU55035 7.5 12
95 HAD595 20 7
70 50 HRU57050 9 12
95 70 HRU59570 10.5 12
120 95 HRU512095 12.5 12
Crimping dies HC 5
150 120 HRU5150120 14 12
185 150 HRU5185150 15.7 12
240 185 HRU5240185 17.5 12
300 240 HRU5300240 20.3 12

Suitable for
Crimping dies HA 5
▪ C-clamps

Cross section Crimp width


mm² Part No. mm
16 HC516 5
25 HC525 5
35 HC535 5
Suitable for
▪ Compression cable lugs and connectors to DIN - Al
▪ Compression cable lugs and connectors Al/Cu (aluminium side)

Cross section Crimp width


mm² Part No. Code mm
10 HA510 10 7
16 - 25 HA51625 12 7
35 HA535 14 7
50 HA550 16 7
70 HA570 18 7
95 - 120 HA595120 22 7
150 HA5150 25 7

335
Crimping
Crimping dies

Crimping dies HAE 5 Crimping dies HZAE 5

Suitable for Suitable for


▪ Cable end-sleeves ▪ Twin-cable end-sleeves

Cross section Crimp width Cross section Crimp width


mm² Part No. mm mm² Part No. mm
10 HAE510 20 2x4 HZAE54 20
16 HAE516 20 2x6 HZAE56 20
25 HAE525 20 2 x 10 HZAE510 20
35 HAE535 20 2 x 16 HZAE516 20
50 HAE550 20
70 HAE570 20
HAE595
95 20
Crimping dies HZAES 5

Crimping dies HAES 5

Suitable for
▪ Twin-cable end-sleeves
▪ Special trapezoid crimp for fine stranded conductors

Suitable for Cross section Crimp width


▪ Cable end-sleeves mm² Part No. mm
▪ Special trapezoid crimp for fine stranded conductors 2x4 HZAES54 20
2x6 HZAES56 20
Cross section Crimp width
mm² Part No. mm 2 x 10 HZAES510 20

10 HAES510 20 2 x 16 HZAES516 20

16 HAES516 20
25 HAES525 20
35 HAES535 20
50 HAES550 20
70 HAES570 20
95 HAES595 20

336
2
EKM 60 UNV
K 18 HK 60/18 HK 60 UNV + UA 18 EK 50/18
+ UA18

EK 60 UNV
THK 18 PK 18 PK 60 UNV + UA18
+ UA18

Crimping dies R Crimping dies IS

Suitable for Suitable for


▪ Tubular cable lugs and connectors - Cu, standard type ▪ Insulated tubular cable lugs and connectors
▪ Tubular cable lugs for switchgear connections ▪ Insulated pin terminals
Technical instructions
Cross section Crimp width
▪ For connectors, refer to the installation instructions in the technical mm² Part No. mm
appendix, page i-8
10 IS10 5
16 IS16 5
Cross section Crimp width
mm² Part No. mm 25 IS25 5
6 R6 5 35 IS35 5
10 R10 5 50 IS50 5
16 R16 5 70 IS70 5
25 R25 5 95 IS95 5
35 R35 5
50 R50 5
70 R70 5 Crimping dies F
95 R95 5
120 R120 5
150 R150 5
185 R185 5

Suitable for
▪ Tubular cable lugs and connectors for fine stranded conductors

Cross section
mm² Part No.
10 F10
16 F16
25 F25
35 F35
50 F50

337
Crimping
Crimping dies

Crimping dies M Crimping dies Q

Suitable for Suitable for


▪ Tubular cable lugs and connectors for solid conductors ▪ Solderless terminals to DIN 46234 and pin terminals to
DIN 46230 - Cu
Cross section Crimp width ▪ Solderless connectors to DIN 46341 - Cu
mm² Part No. mm
1.5 - 4 M154 5 Cross section
mm² Part No.
6 - 10 M610 5
10 Q10
16 M16 5
16 Q16
25 Q25
35 Q35
Crimping dies D
50 Q50
70 Q70

Crimping dies ISQ


Suitable for
▪ Compression cable lugs to DIN 46235 and connectors to
DIN 46267, part 1 - Cu
Technical instructions
▪ For connectors, refer to the installation instructions in the technical
appendix, page i-8
Suitable for
▪ Insulated solderless terminals and pin terminals
Cross section Crimp width
mm² Part No. Code mm
6 D6 5 5 Cross section
mm² Part No.
10 D10 6 5
10 ISQ10
16 D16 8 5
16 ISQ16
25 D25 10 5
25 ISQ25
35 D35 12 5
35 ISQ35
50 D50 14 5
50 ISQ50
70 D70 16 5
95 D95 18 5
120 D120 20 5
150 D150 22 5
185 D185 25 5

338
Crimping dies RU Crimping dies AD

2
Suitable for Suitable for
▪ Pre-rounding dies for sector-shaped Al and Cu conductors ▪ Compression joints for full tension connections of Aldrey
▪ 3- and 4-core sector-shaped conductors conductors according to DIN EN 50182
Technical instructions
Nominal Nominal Pre-rounding
cross section cross section Conductor width ▪ For connectors, refer to the installation instructions in the technical
mm² se mm² sm Part No. dia. mm mm appendix, page i-8
10 RU10 4.1 19.5
Cross section Crimp width
16 RU16 5.1 19.5
mm² Part No. Code mm
35 25 RU3525 6.3 19.5 25 AD25 12 7
50 35 RU5035 7.5 19.5 35 AD35 14 7
70 50 RU7050 9.0 19.5 50 AD50 16 7
95 70 RU9570 10.5 19.5 70 AD70 18 7
120 95 RU12095 12.5 19.5 95 AD95 20 7
150 120 RU150120 14.0 19.5
185 150 RU185150 15.8 19.5
240 185 RU240185 17.5 19.5 Crimping dies C / MC

Crimping dies A

Suitable for
▪ C-clamps

Cross section Crimp width


Suitable for mm² Part No. mm
▪ Compression cable lugs and connectors to DIN - Al 16 C16 5
▪ Compression cable lugs and connectors Al/Cu (aluminium side)
25 C25 5
Technical instructions 35 C35 5
▪ For connectors, refer to the installation instructions in the technical
50 C50 5
appendix, page i-8
4-4 MC4 5
Cross section Crimp width 10 - 10 MC10 5
mm² Part No. Code mm
10 - 16 MC35 5
10 A10 10 7 10 - 25
16 - 25 A1625 12 7 10 - 35

35 A35 14 7
50 A50 16 7
70 A70 18 7
95 - 120 A95120 22 7
150 A150 25 7
185 A185 28 7

339
Crimping
Crimping dies

Crimping dies AE Crimping dies ZAE

Suitable for Suitable for


▪ Cable end-sleeves ▪ Twin-cable end-sleeves

Cross section Crimp width Cross section Crimp width


mm² Part No. mm mm² Part No. mm
10 AE10 20 2x4 ZAE4 20
16 AE16 20 2x6 ZAE6 20
25 AE25 20 2 x 10 ZAE10 20
35 AE35 20 2 x 16 ZAE16 20
50 AE50 20
70 AE70 20
95 AE95 20

Crimping dies ZAES


Crimping dies AES

Suitable for
▪ Twin-cable end-sleeves
Suitable for ▪ Special trapezoid crimp for fine stranded conductors
▪ Cable end-sleeves
▪ Special trapezoid crimp for fine stranded conductors Cross section Crimp width
mm² Part No. mm
Cross section Crimp width 4 ZAES4 20
mm² Part No. mm
6 ZAES6 20
10 AES10 20
10 ZAES10 20
16 AES16 20
16 ZAES16 20
25 AES25 20
35 AES35 20
50 AES50 20
70 AES70 20
95 AES95 20

340
2
K 22 HK 60/22 HK 60 UNV + UA22 EK 60/22 EKM 60/22

EKM 60 UNV + UA22 EK 60 UNV + UA22 THK 22 PK 22 PK 60 UNV + UA22

Crimping dies R 22 Crimping die set, 6-300 mm² R 22


in plastic case, 14-pce.

Suitable for
▪ Tubular cable lugs and connectors - Cu, standard type Suitable for
▪ Tubular cable lugs for switchgear connections ▪ Tubular cable lugs and connectors - Cu, standard type
▪ Tubular cable lugs for switchgear connections
Cross section Crimp width
mm² Part No. mm
Part No.
6 R226 5
R22SET
10 R2210 5
16 R2216 5
25 R2225 5 Crimping dies IS 22
35 R2235 5
50 R2250 5
70 R2270 5
95 R2295 5
120 R22120 5
150 R22150 5
Suitable for
185 R22185 5
▪ Insulated tubular cable lugs and connectors
240 R22240 5 ▪ Insulated pin terminals
300 R22300 5
Cross section Crimp width
mm² Part No. mm
10 IS2210 5
16 IS2216 5
25 IS2225 5
35 IS2235 5
50 IS2250 5
70 IS2270 5
95 IS2295 5
120 IS22120 5
150 IS22150 5

341
Crimping
Crimping dies

Crimping dies, blue connection® B 22 Crimping dies F 22

Suitable for
▪ Tubular cable lugs and connectors for fine stranded conductors
Accurate assignment of crimping tool/crimping die through
``
colour-coding system
Cross section
mm² Part No.
Suitable for 10 F2210
▪ Tubular cable lugs and connectors, blue connection® for compacted
16 F2216
conductors acc. to DIN EN 60228 Class 2
25 F2225
Cross section Crimp width 35 F2235
mm² Part No. mm Number of crimps
50 F2250
6 b226 9 1
70 F2270
10 b2210 9 1
16 b2216 9 1
25 b2225 9 1
35 b2235 9 1 Crimping dies M 22
50 b2250 9 1
70 b2270 9 1
95 b2295 9 1
120 b22120 9 1
150 b22150 9 1
185 b22185 5 2 Suitable for
240 b22240 5 2 ▪ Tubular cable lugs and connectors for solid conductors
300 b22300 5 3
Cross section Crimp width
mm² Part No. mm
1.5 - 4 M22154 5
6 - 10 M22610 5
Presseinsatzset 6-300 mm² 16 M2216 5
blue connection® B22
im Kunststoffkoffer, 14-teilig
Presseinsätze N 22

Suitable for
▪ Tubular cable lugs and connectors, blue connection® for compacted Suitable for
conductors acc. to DIN EN 60228 Class 2
▪ Tubular cable lugs and connectors - Ni
▪ Tubular cable lugs and connectors - stainless steel
Part No.
B22SET Cross section
mm² Part No.
10 N2210
16 N2216
25 N2225
35 N2235
50 N2250

342
Crimping dies D 22 Crimping dies DP 22

2
Suitable for Suitable for
▪ Compression cable lugs to DIN 46235 and connectors to ▪ Double compression cable lugs
DIN 46267, part 1 - Cu
Cross section
Cross section Crimp width mm² Part No. Code
mm² Part No. Code mm 2 x 50 DP2250 22 DP
6 D226 5 5 2 x 70 DP2270 24 DP
10 D2210 6 5
16 D2216 8 5
25 D2225 10 5 Crimping dies Q 22
35 D2235 12 5
50 D2250 14 5
70 D2270 16 5
95 D2295 18 5
120 D22120 20 5
150 D22150 22 5 Suitable for
185 D22185 25 5 ▪ Solderless terminals to DIN 46234 and pin terminals to
240 D22240 28 5 DIN 46230 - Cu
▪ Solderless connectors to DIN 46341 - Cu
300 D22300 32 5

Cross section
mm² Part No.
10 Q2210
Crimping die set, 6-300 mm² D 22
16 Q2216
in plastic case, 14-pce.
25 Q2225
35 Q2235
50 Q2250
70 Q2270

Suitable for Crimping dies ISQ 22


▪ Compression cable lugs to DIN 46235 and connectors to
DIN 46267, part 1 - Cu

Part No.
D22SET

Suitable for
▪ Insulated solderless terminals and pin terminals

Cross section
mm² Part No.
10 ISQ2210
16 ISQ2216
25 ISQ2225
35 ISQ2235
50 ISQ2250
70 ISQ2270

343
Crimping
Crimping dies

Crimping dies RU 22 Crimping die set, 10-300 mm² A 22


in plastic case, 11-pce.

Suitable for
▪ Pre-rounding of sector-shaped Al- and Cu-conductors Suitable for
▪ 3- and 4-core sector-shaped conductors ▪ Compression cable lugs and connectors to DIN - Al
▪ Compression cable lugs and connectors Al/Cu (aluminium side)
Nominal Nominal Conductor Pre-rounding
cross section cross section dia. width
mm² se mm² sm Part No. mm mm Part No.
10 RU2210 4.1 19.5 A22SET

16 RU2216 5.1 19.5


35 25 RU223525 6.3 19.5
50 35 RU225035 7.5 19.5
70 50 RU227050 9.0 19.5 Crimping dies AD 22
95 70 RU229570 10.5 19.5
120 95 RU2212095 12.5 19.5
150 120 RU22150120 14.0 19.5
185 150 RU22185150 15.8 19.5
240 185 RU22240185 17.5 19.5
300 240 RU22300240 20.3 19.5
Suitable for
▪ Compression joints for full tension connections of Aldrey
conductors according to DIN EN 50182
▪ Al-conductor acc. to DIN EN 50182, 120 - 185 mm²
Crimping dies A 22
Cross section Crimp width
mm² Part No. Code mm
25 AD2225 12 7
35 AD2235 14 7
50 AD2250 16 7
70 AD2270 18 7
Suitable for
95 AD2295 20 7
▪ Compression cable lugs and connectors to DIN - Al
▪ Compression cable lugs and connectors Al/Cu (aluminium side) 120 AD22120 25 7
150 - 185 AD22150185 28 7
Cross section Crimp width
mm² Part No. Code mm
10 A2210 10 7
16 - 25 A221625 12 7
35 A2235 14 7
50 A2250 16 7
70 A2270 18 7
95 - 120 A2295120 22 7
150 A22150 25 7
185 A22185 28 7
240 A22240 32 5
300 A22300 34 5

344
Crimping dies AST 22 Crimping dies C 22 / MC 22

2
Suitable for Suitable for
▪ Compression joints acc. to DIN 48085, part 3 for Al-/St-cable ▪ C-clamps
acc. to DIN EN 50182
▪ Aluminium crimping Cross section Crimp width
mm² Part No. mm
Cross section Crimp width 16 C2216 5
mm² Part No. Code mm
25 C2225 5
25 - 4 AST2225 12 7
35 C2235 5
35 - 6 AST2235 14 7
50 C2250 5
50 - 8 AST2250 16 7
4-4 MC224 5
70 - 12 AST2270 18 7
10 - 10 MC2210 5
95 - 15 AST2295 22 7
10 - 1 MC2235 5
120 - 20 AST22120 25 7 10 - 25
35 - 35

Crimping dies ST 22
Crimping dies H 22

Suitable for
▪ Compression joints acc. to DIN 48085, part 3 for Al-/St-cable Suitable for
acc. to DIN EN 50182 ▪ H-clamps
▪ Steel crimping
Cross section Crimp width
Cross section Crimp width mm² Part No. mm
mm² Part No. Code mm
70 H2270 5
25 - 4 ST2246 6 5
35 - 6
50 - 8 ST228 7 5
70 - 12 ST221215 9 5
95 - 15
120 - 20 ST2220 13 5

345
Crimping
Crimping dies

Crimping dies AE 22 Crimping dies ZAE 22

Suitable for Suitable for


▪ Cable end-sleeves ▪ Twin-cable end-sleeves
Additional information
Cross section Crimp width
▪ * = Not suitable for THK 22 due to opening width mm² Part No. mm
2x4 ZAE224 21
Cross section Crimp width
mm² Part No. mm 2x6 ZAE226 21
10 AE2210 21 2 x 10 ZAE2210 21
16 AE2216 21 2 x 16 ZAE2216 21
25 AE2225 21
35 AE2235 21
50 AE2250 21
70 AE2270 21
95 AE2295 21 Crimping dies ZAES 22
120 AE22120 21
150 AE22150 21
185 * AE22185 21
240 * AE22240 21

Suitable for
Crimping dies AES 22 ▪ Twin-cable end-sleeves
▪ Special trapezoid crimp for fine stranded conductors

Cross section Crimp width


mm² Part No. mm
2x4 ZAES224 21
2x6 ZAES226 21
2 x 10 ZAES2210 21
Suitable for
2 x 16 ZAES2216 21
▪ Cable end-sleeves
▪ Special trapezoid crimp for fine stranded conductors
Technical instructions
Additional information
▪ * = Not suitable for THK 22 due to opening width

Cross section Crimp width


mm² Part No. mm
10 AES2210 21
16 AES2216 21
25 AES2225 21
35 AES2235 21
50 AES2250 21
70 AES2270 21
95 AES2295 21
120 AES22120 21
150 AES22150 21
185 * AES22185 21
240 * AES22240 21

346
2
HK 120/30 HK 120/42 HK 120 U EK 120/32 EK 120/42

EK 120 UNV EK 120 U EK 135 FT THK 120 HK 12/2 EL/380

PK 120/42 PK 120 U

Crimping dies HR 13 Crimping dies HIS 13

Suitable for Suitable for


▪ Tubular cable lugs and connectors - Cu, standard type ▪ Insulated tubular cable lugs and connectors
▪ Tubular cable lugs for switchgear connections ▪ Insulated pin terminals
Technical instructions
Cross section Crimp width
▪ For connectors, refer to the installation instructions in the technical mm² Part No. mm
appendix, page i-8
10 HIS1310 5
Additional information 16 HIS1316 5
▪ * = Narrow crimping (crimp 5 x)
25 HIS1325 5

Cross section Crimp width 35 HIS1335 5


mm² Part No. mm 50 HIS1350 5
16 HR1316 10
70 HIS1370 5
25 HR1325 10
95 HIS1395 5
35 HR1335 10
120 HIS13120 5
50 HR1350 13
150 HIS13150 5
70 HR1370 13
95 HR1395 14
120 HR13120 14
150 HR13150 14
185 HR13185 11
240 HR13240 11
300 HR13300 11
400 * HR13400 5

347
Crimping
Crimping dies

Crimping dies HF 13 Crmping dies HD 13

Suitable for Suitable for


▪ Tubular cable lugs and connectors for fine stranded conductors ▪ Compression cable lugs to DIN 46235 - Cu
▪ Compression joints to DIN 46267, part 1 - Cu
Cross section Technical instructions
mm² Part No.
▪ For connectors, refer to the installation instructions in the technical
16 HF1316
appendix, page i-8
25 HF1325
Additional information
35 HF1335
▪ * = Narrow crimping (crimp 5 x)
50 HF1350
70 HF1370 Cross section Crimp width
mm² Part No. Code mm
95 HF1395
16 HD1316 8 10
120 HF13120
25 HD1325 10 10
150 HF13150
35 HD1335 12 10
50 HD1350 14 13
70 HD1370 16 13
Crimping dies HN 13 95 HD1395 18 14
120 HD13120 20 14
150 HD13150 22 10
185 HD13185 25 10
240 HD13240 28 10
300 * HD13300 32 7

Suitable for
▪ Tubular cable lugs and connectors - Ni
▪ Tubular cable lugs and connectors - stainless steel Crimping dies HDP 13

Cross section
mm² Part No.
70 HN1370
95 HN1395

Suitable for
▪ Double compression cable lugs

Cross section Crimp width


mm² Part No. Code mm
2 x 50 HDP1350 22 DP 12
2 x 70 HDP1370 24 DP 12
2 x 95 HDP1395 29 DP 12

348
Crimping dies HQ 13 Crimping dies HRU 13

2
Suitable for Suitable for
▪ Solderless terminals to DIN 46234 and pin terminals to ▪ Pre-rounding dies for sector-shaped Al and Cu conductors
DIN 46230 - Cu ▪ 3- and 4-core sector-shaped conductors
▪ Solderless connectors to DIN 46341 - Cu
Nominal Nominal Conductor Pre-rounding
Cross section cross section cross section dia. width
mm² Part No. mm² se mm² sm Part No. mm mm
16 HQ1316 10 HRU1310 4.1 35

25 HQ1325 16 HRU1316 5.1 35

35 HQ1335 35 25 HRU133525 6.3 35

50 HQ1350 50 35 HRU135035 7.5 35

70 HQ1370 70 50 HRU137050 9.0 35

95 HQ1395 95 70 HRU139570 10.5 35

120 HQ13120 120 95 HRU1312095 12.5 35

150 HQ13150 150 120 HRU13150120 14.0 35


185 150 HRU13185150 15.8 35
240 185 HRU13240185 17.5 35
300 240 HRU13300240 20.3 35
Crimping dies HISQ 13
300 HRU13300SM 22.5 35

Suitable for
▪ Insulated solderless terminals and pin terminals

Cross section
mm² Part No.
10 HISQ1310
16 HISQ1316
25 HISQ1325
35 HISQ1335
50 HISQ1350
70 HISQ1370
95 HISQ1395

349
Crimping
Crimping dies

Crimping dies HA 13 Crimping dies HAST 13

Suitable for Suitable for


▪ Compression cable lugs and connectors to DIN - Al ▪ Compression joints acc. to DIN 48085, part 3 for Al-/St-cable
▪ Compression cable lugs and connectors Al/Cu (aluminium side) acc. to DIN EN 50182
▪ Aluminium crimping
Technical instructions
▪ For connectors, refer to the installation instructions in the technical Technical instructions
appendix, page i-8 ▪ For connectors, refer to the installation instructions in the technical
appendix, page i-8
Cross section Crimp width
mm² Part No. Code mm
Cross section Crimp width
10 HA1310 10 12 mm² Part No. Code mm
16 - 25 HA131625 12 12 25 - 4 HAST1325 12 12
35 HA1335 14 12 35 - 6 HAST1335 14 12
50 HA1350 16 12 50 - 8 HAST1350 16 12
70 HA1370 18 12 70 - 12 HAST1370 18 12
95 - 120 HA1395120 22 14 95 - 15 HAST1395 22 14
150 HA13150 25 14 120 - 20 HAST13120 25 14
185 HA13185 28 14
240 HA13240 32 17
300 HA13300 34 17 Crimping dies HST 13

Crimping dies HAD 13

Suitable for
▪ Compression joints acc. to DIN 48085, part 3 for Al-/St-cable
acc. to DIN EN 50182
▪ Steel crimping

Suitable for Technical instructions


▪ Compression joints for full tension connections of Aldrey ▪ For connectors, refer to the installation instructions in the technical
conductors according to DIN EN 50182 appendix, page i-8
▪ Al-conductor acc. to DIN EN 50182, 120 - 185 mm²
Cross section Crimp width
Technical instructions mm² Part No. Code mm
▪ For connectors, refer to the installation instructions in the technical 25 - 4 HST1346 6 12
appendix, page i-8 35 - 6
50 - 8 HST138 7 12
Cross section Crimp width
mm² Part No. Code mm 70 - 12 HST131215 9 12
95 - 15
25 HAD1325 12 12
120 - 20 HST1320 13 12
35 HAD1335 14 12
50 HAD1350 16 12
70 HAD1370 18 12
95 HAD1395 20 14
120 HAD13120 25 14
150 - 185 HAD13150185 28 14

350
Crimping dies HC 13 / HMC 13 Crimping dies HAE 13

2
Suitable for Suitable for
▪ C-clamps ▪ Cable end-sleeves

Cross section Crimp width Cross section Crimp width


mm² Part No. mm mm² Part No. mm
16 HC1316 16 25 HAE1325 20
25 HC1325 17 35 HAE1335 20
35 HC1335 20 50 HAE1350 26
50 HC1350 20 70 HAE1370 26
70 HC1370 20 95 HAE1395 26
10 - 10 HMC1310 13 120 HAE13120 26
10 - 16 HMC1335 18 150 HAE13150 26
10 - 25
185 HAE13185 26
35 - 35
240 HAE13240 26
25 - 50 HMC1350 20
50 - 50
35 - 70 HMC1370 20

Crimping dies HAES 13

Crimping dies HAH 13

Suitable for
▪ Cable end-sleeves
▪ Special trapezoid crimp for fine stranded conductors
Suitable for
▪ H-clamps
Cross section Crimp width
mm² Part No. mm
Cross section Crimp width 25 HAES1325 20
mm² Part No. mm
70 HAH1370 30 35 HAES1335 20

95 HAH1395 30 50 HAES1350 26

120 HAH13120 20 70 HAES1370 26


95 HAES1395 26
120 HAES13120 26
150 HAES13150 26
185 HAES13185 26
240 HAES13240 26

351
Crimping
Crimping dies

15
EK 135 FT

Crimping dies HR 15 Crimping dies HA 15

Suitable for
Suitable for ▪ Compression cable lugs and connectors to DIN - Al
▪ Tubular cable lugs and connectors - Cu, standard type ▪ Compression cable lugs and connectors Al/Cu (aluminium side)
▪ Tubular cable lugs for switchgear connections
Additional information Cross section Crimp width
mm² Part No. Code mm
▪ * = Narrow crimping (crimp 5 x)
** = Narrow crimping (crimp 6 x) 400 HA15400 38 15
500 HA15500 38 15
Cross section Crimp width
mm² Part No. mm
500 * HL15500 10
630 ** HL15630 8

Crimping dies HD 15

Suitable for
▪ Compression cable lugs to DIN 46235 and connectors to DIN 46267,
part 1 - Cu
Additional information
▪ * = Narrow crimping (crimp 7 x)

Cross section Crimp width


mm² Part No. Code mm
400 * HD15400 38 7
500 * HD15500 42 7
625 * HD15625 44 7

352
2
HK 25/2 HK 25/2 EL/380 PK 25/2

Crimping dies HR 25 Crimping dies HIS 25

Suitable for Suitable for


▪ Tubular cable lugs and connectors - Cu, standard type ▪ Insulated tubular cable lugs and connectors
▪ Tubular cable lugs for switchgear connections ▪ Insulated pin terminals

Cross section Crimp width Cross section Crimp width


mm² Part No. mm mm² Part No. mm
16 HR2516 10 10 HIS2510 7
25 HR2525 10 16 HIS2516 7
35 HR2535 10 25 HIS2525 8
50 HR2550 13 35 HIS2535 8
70 HR2570 13 50 HIS2550 10
95 HR2595 15 70 HIS2570 12
120 HR25120 15 95 HIS2595 14
150 HR25150 20 120 HIS25120 14
185 HR25185 20 150 HIS25150 16
240 HR25240 20
300 HR25300 20
400 HR25400 20

353
Crimping
Crimping dies

Crimping dies HF 25 Crimping dies HDP 25

Suitable for Suitable for


▪ Tubular cable lugs and connectors for fine stranded conductors ▪ Double compression cable lugs

Cross section Cross section Crimp width


mm² Part No. mm² Part No. Code mm
16 HF2516 2 x 50 HDP2550 22 DP 15
25 HF2525 2 x 70 HDP2570 24 DP 15
35 HF2535 2 x 95 HDP2595 29 DP 15
50 HF2550 2 x 120 HDP25120 32 DP 15
70 HF2570
95 HF2595
120 HF25120
150 HF25150
Crimping dies HQ 25
185 HF25185
240 HF25240
300 HF25300

Crimping dies HD 25
Suitable for
▪ Solderless terminals to DIN 46234 and pin terminals to
DIN 46230 - Cu
▪ Solderless connectors to DIN 46341 - Cu

Cross section
mm² Part No.
16 HQ2516
Suitable for
▪ Compression cable lugs to DIN 46235 - Cu 25 HQ2525
▪ Compression joints to DIN 46267, part 1 - Cu 35 HQ2535
50 HQ2550
Cross section Crimp width
mm² Part No. Code mm 70 HQ2570

16 HD2516 8 10 95 HQ2595

25 HD2525 10 10 120 HQ25120

35 HD2535 12 10 150 HQ25150

50 HD2550 14 13 185 HQ25185

70 HD2570 16 13 240 HQ25240

95 HD2595 18 14
120 HD25120 20 14
150 HD25150 22 15
185 HD25185 25 15
240 HD25240 28 15
300 HD25300 32 17
400 HD25400 38 17
500 HD25500 42 17
625 HD25625 44 15

354
Crimping dies HISQ 25 Crimping dies HA 25

2
Suitable for Suitable for
▪ Insulated solderless terminals and pin terminals ▪ Compression cable lugs and connectors to DIN - Al
▪ Compression cable lugs and connectors Al/Cu (aluminium side)
Cross section
mm² Part No. Cross section Crimp width
10 HISQ2510 mm² Part No. Code mm
10 HA2510 10 12
16 HISQ2516
16 - 25 HA251625 12 12
25 HISQ2525
35 HA2535 14 12
35 HISQ2535
50 HA2550 16 12
50 HISQ2550
70 HA2570 18 12
70 HISQ2570
95 - 120 HA2595120 22 14
95 HISQ2595
150 HA25150 25 14
120 HISQ25120
185 HA25185 28 14
150 HISQ25150
240 HA25240 32 17
300 HA25300 34 17

Crimping dies HRU 25 400 HA25400 38 17


500 HA25500 44 15

Crimping dies HAD 25

Suitable for
▪ Pre-rounding dies for sector-shaped Al and Cu conductors
▪ 3- and 4-core sector-shaped conductors

Nominal Nominal Conductor Pre-rounding


cross section cross section dia. width Suitable for
mm² se mm² sm Part No. mm mm
▪ Compression joints for full tension connections of Aldrey
10 HRU2510 4.1 40
conductors according to DIN EN 50182
16 HRU2516 5.1 40 ▪ Al-conductor acc. to DIN EN 50182, 120 - 300 mm²
35 25 HRU253525 6.3 40
50 35 HRU255035 7.5 40 Cross section Crimp width
mm² Part No. Code mm
70 50 HRU257050 9.0 40 25 HAD2525 12 12
95 70 HRU259570 10.5 40 35 HAD2535 14 12
120 95 HRU2512095 12.5 40 50 HAD2550 16 12
150 120 HRU25150120 14.0 40 70 HAD2570 18 12
185 150 HRU25185150 15.8 40 95 HAD2595 20 14
240 185 HRU25240185 17.5 40 120 HAD25120 25 14
300 240 HRU25300240 20.3 40 150 - 185 HAD25150185 28 14
300 HRU25300SM 22.5 40 240 HAD25240 34 17
300 HAD25300 38 17

355
Crimping
Crimping dies

Crimping dies HAST 25 Crimping dies HC 25 / HMC 25

Suitable for Suitable for


▪ Compression joints acc. to DIN 48085, part 3 for Al-/St-cable acc. to ▪ C-clamps
DIN EN 50182
▪ Aluminium crimping Cross section Crimp width
mm² Part No. mm
Cross section Crimp width 16 HC2516 16
mm² Part No. Code mm
25 HC2525 17
25 - 4 HAST2525 12 12
35 HC2535 20
35 - 6 HAST2535 14 12
50 HC2550 20
50 - 8 HAST2550 16 12
70 HC2570 20
70 - 12 HAST2570 18 12
95 HC2595 20
95 - 15 HAST2595 22 14
10 - 16; 10 - 25; 35 - 35 HMC2535 18
120 - 20 HAST25120 25 14
25 - 50; 50 - 50 HMC2550 20
35 - 70 HMC2570 20
35 - 95; 70 - 95 HMC2595 20
Crimping dies HST 25 120 - 120 HMC25120 20
150 - 150 HMC25150 20
185 - 185 HMC25185 20

Crimping dies HAH 25


Suitable for
▪ Compression joints acc. to DIN 48085, part 3 for Al-/St-cable
acc. to DIN EN 50182
▪ Steel crimping

Cross section Crimp width


mm² Part No. Code mm
25 - 4; 35 - 6 HST2546 6 14 Suitable for
▪ H-clamps
50 - 8 HST258 7 14
70 - 12; 95 - 15 HST251215 9 14
Cross section Crimp width
120 - 20 HST2520 13 14 mm² Part No. mm
70 HAH2570 20
95 HAH2595 20
120 HAH25120 30

356
Crimping dies HAE 25 Crimping dies HAES 25

2
Suitable for Suitable for
▪ Cable end-sleeves ▪ Cable end-sleeves
▪ Special trapezoid crimp for fine stranded conductors
Cross section Crimp width
mm² Part No. mm Cross section Crimp width
25 HAE2525 20 mm² Part No. mm

35 HAE2535 20 25 HAES2525 20

50 HAE2550 26 35 HAES2535 20

70 HAE2570 26 50 HAES2550 26

95 HAE2595 26 70 HAES2570 26

120 HAE25120 26 95 HAES2595 26

150 HAE25150 26 120 HAES25120 26

185 HAE25185 26 150 HAES25150 26

240 HAE25240 26 185 HAES25185 26


240 HAES25240 26

357
Crimping
Crimping dies

HK 45 PK 45

Crimping dies HD 45 Crimping dies HAD 45

Suitable for Suitable for


▪ Compression cable lugs to DIN 46235 - Cu ▪ Compression joints for full tension connections of Aldrey
▪ Compression joints to DIN 46267, part 1 - Cu conductors according to DIN EN 50182
▪ Al-conductor acc. to DIN EN 50182, 150 - 300 mm²
Cross section Crimp width
mm² Part No. Code mm Cross section Crimp width
120 HD45120 20 15 mm² Part No. Code mm

150 HD45150 22 15 150 - 185 HAD45150185 28 20

185 HD45185 25 15 240 HAD45240 34 20

240 HD45240 28 15 300 HAD45300 38 20

300 HD45300 32 17
400 HD45400 38 17
500 HD45500 42 17
625 HD45625 44 17
800 HD45800 52 20
1000 HD451000 58 20

Crimping dies HA 45

Suitable for
▪ Compression cable lugs and connectors to DIN - Al
▪ Compression cable lugs and connectors Al/Cu (aluminium side)

Cross section Crimp width


mm² Part No. Code mm
150 HA45150 25 15
185 HA45185 28 15
240 HA45240 32 17
300 HA45300 34 20
400 HA45400 38 20
500 HA45500 44 20

358
2
PK 1000

Crimping dies HD 100

Suitable for
▪ Compression cable lugs to DIN 46235 - Cu
▪ Compression joints to DIN 46267, part 1 - Cu

Cross section Crimp width


mm² Part No. Code mm
625 HD100625 44 60
800 HD100800 52 75
1000 HD1001000 58 40

359
CUTS ABSOLUTELY
EVERYTHING.
Klauke cutting tools offer an impressively broad range of
applications. No matter which material or cross sections
you want to cut, Klauke tools ensure you
work simply, quickly and safely.
3
Cutting
Mechanical cutting tools 362

Battery powered cutting tools 370


Platform based on 10.8 V 371
Platform based on 18 V 374
Battery powered cutting tools 393

Hand-operated hydraulic cutting tools 396

Hydraulic cutting heads and cutting systems 399


Hydraulic cutting heads 400
Hydraulic cutting systems 404

Safety cutting tools 406

Special cutting tools 410


DIN rail cutting tools 411
Wiring duct cutter 412
Cutting dies 412

361
Cutting
Mechanical cutting tools

PERFECT CUTTING -
MECHANICAL
CUTTING TOOLS
In use, every cut must sit straight away. Our mechanical cutting tools are
prepared for your work. The ergonomic handle is there to assist you,
because the first moment, the typical Klauke lever technology
optimally transfers your force. Your cuts are precise, the tools
are easy to use and durable thanks to high material quality.
Good first impression.

In brief
Cutting tools for aluminium and copper cables up to
``
100 mm diameter
Simple working due to optimised force transmission
``
Precise cuts with high-quality cutting blades
``
Effortless operations thanks to ergonomic shape
``
`

362
` For everyday use

Klauke cutting tools are made from high-quality materials: ◾ Also available as fully-insulated tool to 1000 V to
“Made in Germany”. Highly durable and are therefore best DIN EN 60900
suited for daily use in workshops or on the construction site. ◾ Re-adjustable cutters
◾ Effortless operations due to low weight
◾ Cutting tools for aluminium and copper cables up to ◾ Processing of high-quality materials
100 mm diameter

3
` Powerful in every situation

◾ Compact and convenient size


◾ Practical single-handed operation with low effort
◾ Effective cutting performance up to Cu 12 mm dia.
◾ Reduced effort required due to different cutting profiles
for large and small diameters

` Flexible in use

◾ Stepless telescopic handles permit optimum lever


adjustment
◾ Cutting head can be replaced
◾ Well suited for fine-stranded conductors

363
Cutting
Mechanical cutting tools

KK1 1 118
8 g rp Hand-operated cutting tool for Al and Cu cables to 12 mm dia.

Perfect in confined areas


``
Handy shape with high cutting performance
``
Exceptional cutting tool for solid, multi, fine and superfine stranded cables
``
e.g. to DIN EN 60228, Class 1, 2, 5 and 6
`Ìncreased user convenience thanks to two cutting profiles for small
and large cable dimensions

Characteristics
▪ One-hand operation
Suitable for
▪ For solid conductors, class 1, to 10 mm² (max. 4 mm dia.)
▪ Copper stranded conductors, class 2, to 16 mm² (max. 5 mm dia.)
▪ Aluminium stranded conductors, class 2, to 25 mm² (max. 10 mm dia.)
▪ Copper fine and superfine stranded conductors, class 5 and 6, to 50 mm²
(max. 12 mm dia.)

Technical data
Cutting range max. 12 mm dia., e.g. 1 x 50 mm² H07VK
Length 165 mm
Weight 0.17 kg
Item Part No.
Hand-operated cutting tool for to 12 mm dia. K118

KK1 0 100
0 g rp Hand-operated cutting tool for Al and Cu cables to 14 mm dia.

Optimised cutting tool for fine and multi-stranded cables


``

Characteristics
▪ Compact design permits cutting in confined areas
▪ Two-hand operation

Technical data
Cutting range max. 14 mm dia., e.g. 1 x 50 mm² H07VK
Length 280 mm
Weight 0.55 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 14 mm dia. K100

KK1 0 102
2 g rp Hand-operated cutting tool for to 25 mm dia.

Optimised cutting tool for fine and superfine stranded Cu cables


``
to DIN EN 60228, Cl. 5+6
Adjustable pivot point
``

Characteristics
▪ Handle with slip guard and inscription panel
▪ With integrated opening spring
▪ Two-handed locking

Technical data
Cutting range max. 25 mm dia., e.g. 1 x 95 mm² H07V-K
Length 210 mm
Weight 0.38 kg
Item Part No.
Hand-operated cutting tool for to 25 mm dia. K102

364
KK1 0 106/1
6 1 g rp Hand-operated cutting tool for Al and Cu cables to 34 mm dia.

Effortless operations thanks to energy-saving 2-stage ratchet system


``
Lightweight design with great cutting performance
``
For earth, plastic and rubber cables
``

Characteristics
▪ One-hand operation
▪ Not suitable for cutting steel or steel wire
▪ Handle with slip guard and inscription panel

3
Technical data
Cutting range max. 34 mm dia., e.g. 4 x 35 mm² NYY
Length 260 mm
Weight 0.6 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 34 mm dia. K1061

KK1 0 106/2
6 2 g rp Hand-operated cutting tool for Al and Cu cables to 62 mm dia.

Effortless operations thanks to energy-saving 2-stage ratchet system


``
Lightweight design with great cutting performance
``
Cutting range to 62 mm
``
For earth, plastic and rubber cables
``

Characteristics
▪ One-hand operation
▪ Not suitable for cutting steel or steel wire
▪ Handle with slip guard and inscription panel

Technical data
Cutting range e.g. 4 x 120 mm² NYY, max. 62 mm dia.
Length 260 mm
Weight 0.6 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 62 mm dia. K1062

KK1 0 103/1
3 1 g rp Hand-operated cutting tool for Al and Cu cables to 60 mm dia.

Energy-efficient 2-stage ratchet system


``
For earth, plastic and rubber cables
``

Characteristics
▪ Not suitable for cutting steel or steel wire

Technical data
Cutting range e.g. 4 x 240 mm² NAYY, max. 60 mm dia.
Length 720 mm
Weight 4.5 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 60 mm dia. K1031

365
Cutting
Mechanical cutting tools

KK1 0 104/1
4 1 g rp Hand-operated cutting tool for Al and Cu cables to 100 mm dia.

Energy-efficient 2-stage ratchet system


``
For earth, plastic and rubber cables
``
Very wide cutting range up to 100 mm diameter
``

Characteristics
▪ Not suitable for cutting steel or steel wire

Technical data
Cutting range e.g. 4 x 400 mm² NAYY, max. 100 mm dia.
Length 870 mm
Weight 5.7 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 100 mm dia. K1041

KK1 3 130
0 g rp Hand-operated cutting tool for Al and Cu cables to 30 mm dia.

Exceptional cutting performance even with fine-stranded conductors thanks


``
to specially designed, extremely sharp cutting blades
Large cutting range
``

Characteristics
▪ Safe working thanks to roughened handle
▪ Not suitable for cutting steel or steel wire

Technical data
Cutting range e.g. 4 x 35 mm² NYY, max. 30 mm dia.
Length 570 mm
Weight 1.7 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 30 mm dia. K130

KK2 3 230
0 g rp Hand-operated cutting tool for Al and Cu cables to 30 mm dia.

Exceptional cutting performance even with fine-stranded conductors thanks


``
to specially designed, extremely sharp cutting blades
Secure grip due to roughened handle
``
1000 V fully insulated to IEC 60900
``

Characteristics
▪ Not suitable for cutting steel or steel wire

Technical data
Cutting range max. 30 mm dia., e.g. 4 x 35 mm² NYY
Length 570 mm
Weight 2.1 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 30 mm dia. K230

366
KK2 5 250
0 g rp Hand-operated cutting tool for Al and Cu cables to 50 mm dia.

Exceptional cutting performance even with fine-stranded conductors thanks


``
to specially designed, extremely sharp cutting blades
1000 V fully insulated to IEC 60900
``

Characteristics
▪ Two-hand operation
▪ Large cutting range
▪ Not suitable for cutting steel or steel wire

3
Technical data
Cutting range e.g. 4 x 120 mm² NYY, max. 50 mm dia.
Length 710 mm
Weight 3.7 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 50 mm dia. K250

KK1 5 150
0 g rp Hand-operated cutting tool for Al and Cu cables to 50 mm dia.

Exceptional cutting performance even with fine-stranded conductors thanks


``
to specially designed, extremely sharp cutting blades
Secure grip due to roughened handle
``

Characteristics
▪ Large cutting range
▪ Not suitable for cutting steel or steel wire

Technical data
Cutting range max. 50 mm dia., e.g. 4 x 120 mm² NYY
Length 710 mm
Weight 3 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 50 mm dia. K150

KK1 0 101/1
1 1 g rp Hand-operated cutting tool for Al and Cu cables to 26 mm dia.

Can be maintained on-site thanks to replaceable cutting heads


``
Exceptional cutting performance even with fine-stranded conductors
``

Characteristics
▪ Two-hand operation
▪ Excellent leverage
▪ Not suitable for cutting steel or steel wire
▪ Safe working thanks to roughened handle

Technical data
Cutting range e.g. 4 x 25 mm² NYY, max. 26 mm dia.
Length 570 mm
Weight 1.8 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 26 mm dia. K1011
Accessories Part No.
Replacement cutting head K1011E

367
Cutting
Mechanical cutting tools

KK1 0 105/1
5 1 g rp Hand-operated cutting tool for Al and Cu cables to 26 mm with telescopic handles dia.

Compact dimensions with extending telescopic handles for easier carrying


``
High cutting performance
``
Also for fine-stranded conductors e.g. to DIN EN 60228 Cl. 5
``

Characteristics
▪ Two-hand operation
▪ Maintenance on-site due to replacement of cutting heads
▪ Safe working thanks to roughened handle
▪ Not suitable for cutting steel or steel wire

Technical data
Cutting range e.g. 4 x 25 mm² NYY, max. 26 mm dia.
Length Stepless 350 - 520 mm
Weight 1.4 kg
Item Part No.
Hand-operated cutting tool for Al and Cu cables to 26 mm dia., K1051
length 350 - 520 mm continuous
Accessories Part No. Page
Replacement cutting head K1011E

K 2 0 201/1
K 1 1 g rp Hand-operated cutting tool for Al and Cu cables to 26 mm dia., length 570 mm

1000 V fully insulated to IEC 60900


``
High cutting performance
``
Also for fine-stranded conductors e.g. to DIN EN 60228 Cl. 5
``

Characteristics
▪ Two-hand operation
▪ Maintenance on-site due to replacement of cutting heads
▪ Not suitable for cutting steel or steel wire

Technical data
Cutting range max. 26 mm dia., e.g. 4 x 95 mm² NYY
Length 570 mm
Weight 2 kg
Item Part No.
Hand-operated cutting tool for Al and Cu cables to 26 mm dia., K2011
length 570 mm
Accessories Part No. Page
Replacement cutting head K1011E

368
KK1 0 101/2
1 2 g rp Hand-operated cutting tool for Al and Cu cables to 38 mm dia.

Large cutting range


``
Telescopic handles
``
Also for fine-stranded conductors e.g. to DIN EN 60228 Cl. 5
``
Can be maintained on-site thanks to replaceable cutting heads
``

Characteristics
▪ Not suitable for cutting steel or steel wire
▪ Safe working thanks to roughened handle

3
Technical data
Cutting range max. 38 mm dia.
Length 930 mm
Weight 4.2 kg
Item Part No.
Hand-operated cutting tool for Cu and Al cables to 38 mm dia. K1012
Accessories Part No. Page
Replacement cutting head K1012E

369
Cutting
Battery-powered hydraulic cutting tools 10.8 V

THE LITTLE CUTTING EXPERT -


BATTERY-POWERED HYDRAULIC
CUTTING TOOL (10.8 V)
The Klauke mini is lightweight yet powerful. The
high-quality shears cut with an opening width of
32 mm, the bolt cutters with a 12 mm opening
width. Its practical dimensions make it especially
suitable for confined areas.

` Pure performance without frills

The Klauke mini concentrates on its core task: reliable cutting.


Even without pressure sensor and display, the little expert
does its job well - no fuss or quibble.

` Usage time at a glance

Read the charge level at any time directly from the powerful
10.8 V battery.

` All-round cutting

Cutting in confined areas? No problem with these cutting


heads, which rotate through 360°.

370
Plattform auf Basis 10,8 V
EEBS
B S 8 M L8_ G ML
R P 0 1/ EBS 12 ML Battery powered hydraulic bolt cutter 8 mm dia. / 12 mm dia.

For cutting cable channels, bolts and steel wire, medium-hard (e.g. ST 37)
``
Slim cutting head - ideal when space is critical
``
Powerful 10.8 V Li-Ion battery with charge status display
``

Characteristics
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Comfortable and secure one-hand operation thanks to 2-component
plastic housing with soft grips

3
▪ Effortless working thanks to low weight
▪ Simple and safe: Automatic retraction when operation is complete
▪ Maintenance display via LED

Technical data
Cutting range EBS8ML: max. 8 mm dia., EBS12ML: max. 12 mm dia.
Cutting force EBS8ML: 15 kN, EBS12ML: 45 kN
Cutting time EBS8ML: 2 s, EBS12ML: 4 s (depending on material thickness)
Number of cuts ES8ML: 80 at silver steel 6 mm,
EBS12ML: 105 at mild steel 10 mm
Battery voltage 10.8 V
Battery capacity 1.5 Ah, Li-Ion
Charging time approx. 40 min.
Weight incl. battery EBS8ML: 1.2 kg, EBS12ML: 1.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Battery powered hydraulic bolt cutting tool 8 mm dia. EBS8ML
Battery powered hydraulic bolt cutting tool 12 mm dia. EBS12ML
Scope of supply Part No. Page
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1 493
Charger for 10.8 V Li-Ion batteries, 230 V LGML1 495
Plastic case KKML

371
Cutting
Battery-powered hydraulic cutting tools 10.8 V

EES
S 2 0 20
M L G ML
R P Battery powered hydraulic cutting tool 20 mm dia.

For cutting Al/St conductors (ACSR) to DIN EN 50182, solid Al/Cu cables to
``
DIN EN 60228, Class 1 and laminated copper bus bars
Extremely robust design and lightweight
``
Powerful 10.8 V Li-Ion battery technology with battery charge indicator
``

Characteristics
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Comfortable and secure one-hand operation thanks to 2-component plastic housing
with soft grips
▪ Effortless working thanks to low weight
▪ Simple and safe: Automatic retraction when operation is complete
▪ Maintenance display via LED

Technical data
Cutting range Multi-stranded max. 20 mm dia. (depending on cable type)
Cutting force 23 kN
Cutting time 4 s to 6 s (depending on material thickness)
Number of cuts approx.160 for steel cable 8 mm
Battery voltage 10.8 V
Battery capacity 1.5 Ah, Li-Ion
Charging time approx. 40 min.
Weight incl. battery 1.6 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Battery powered hydraulic cutting tool 20 mm dia. ES20ML
Scope of supply Part No. Page
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1 493
Charger for 10.8 V Li-Ion batteries, 230 V LGML1 495
Plastic case KKML

372
EES
S 3 2 32
M L G ML
R P / ES 32 F ML Battery powered hydraulic cutting tools 32 mm dia.

Cuts multi-stranded copper and aluminium cables (ES 32 ML)


``
Cuts fine and superfine stranded copper cables (ES 32 F ML)
``
Slim cutting head - ideal when space is critical
``
Powerful 10.8 V Li-Ion battery technology with battery charge indicator
``

Characteristics
▪ Open head, rotatable
▪ Electronic control and monitoring of operation
▪ Simple and safe: One-button operating concept for controlling all tool functions

3
▪ Comfortable and secure one-hand operation thanks to 2-component
plastic housing with soft grips
▪ Effortless working thanks to low weight
▪ Simple and safe: Automatic retraction when operation is complete
▪ Maintenance display via LED

Technical data
Cutting range max. 32 mm dia.
Cutting force 15 kN
Cutting time 8 s to 10 s (depending on material thickness)
Number of cuts ES32ML: approx. 90 at 150 mm² NYY,
ES32FML: approx. 120 at H07V-K 185 mm²
Battery voltage 10.8 V
Battery capacity 1.5 Ah, Li-Ion
Charging time approx. 40 min.
Weight incl. battery 1.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Battery powered hydraulic cutting tool 32 mm dia. ES32ML
Battery powered hydraulic cutting tool 32 mm dia., ES32FML
superfine-stranded
Scope of supply Part No. Page
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1 493
Charger for 10.8 V Li-Ion batteries, 230 V LGML1 495
Plastic case KKML

373
Cutting
Battery-powered hydraulic cutting tools 18 V

THE NEW STANDARD -


KLAUKE NEXT GENERATION
CUTTING TOOLS
Aspire to the new standard: Battery-powered hydraulic cutting tools from Klauke offer
impressive power and durability. The tools effortlessly cut cross-sections up to 105mm,
with open cutting head for better accessibility or closed cutting head for improved force
transmission. Improved ergonomics with optimised centre of gravity makes work more
convenient and faster. Also through the time-saving opening mechanism.

In brief
Freely-selectable battery platform: with Bosch or
``
Makita
Proof of quality can be created via Bluetooth
``
Ensure tool availability: Read the tool properties from
``
`
the display or via the app
Effortless operations thanks to modern, ergonomic
``
`
design

Interested in Klauke Next Generation tools? Then take a


look at our Multi universal tool on Page 472 >>

374
` Making work easier

Klauke cutting tools guarantee effortless operations: The “mini”


impresses through its low weight and the pistol shape ensures
a balanced centre of gravity

◾ Our compact “mini” is just perfect for confined areas


◾ The 2-stage hydraulic system allows you to work quickly
thanks to fast feed and power stroke
◾ Save time with the innovative opening mechanism of the
cutters. They open immediately after every cut.
◾ Extremely impressive and reliable: The one-button control
3
concept for all tools

` Latest developments for your everyday work

Mini design - Pure cutting force: The ESGM45 and the ESM50
impress all along the line and for every application

◾ Cutting made simple thanks to a new, improved cutter


geometry
◾ Burr-free cutting of wire mesh cable trays without any
rework whatsoever thanks to the new wire mesh cable
tray cutter

` i-press app

Use the i-press app to check and control your tool data on the
go. Individual tool settings, such as the double-click function
for increased user safety, help make your day-to-day work
simpler and more reliable - just as you need it.

The i-press app can be found at:


www.klauke.com/en/support/download/connectivity-
werkzeugdaten-auslesen/

375
Cutting
Battery-powered hydraulic cutting tools 18 V

EEBS
B S 6 L G 6K S Lg r GKS
p Battery powered hydraulic cable tray cutter 6 mm dia.

No follow-up work required thanks to burr-free cutting


``
Fast and efficient operations: The cut is made in less than 1 second
``
Maintenance required only after 20.000 cuts
``
(renew hydraulic shock absorber system)
Always cut ready due to autonomous replaceable blades
``

Characteristics
▪ Open head, rotatable
▪ Electronic control and monitoring of operation
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Comfortable and secure one-hand operation thanks to 2-component
plastic housing with soft grips
▪ Balanced centre of gravity for easy handling and effortless operations
▪ LED for work area illumination
▪ Powerful 18 V Li-Ion battery - high capacity, short charging time
▪ High-performance motor for maximum operating speed
▪ Energy saving function with motor cut-out after successful operation
▪ Quick motor stop for high user safety
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract as required
▪ Multifunction LED for maintenance display and charge status display of the battery
▪ Environmentally-friendly hydraulic oil, quickly biodegradable

Technical data
Cutting range max. 6 mm (VA)
Cutting force 24 kN
Cutting time <1s
Number of cuts approx. 300 at 6 mm VA, 360 at grid channel 5 mm
Battery voltage 18 V
Battery capacity 1.5 Ah
Charging time 15 min.
Weight incl. battery 1.9 kg
Ambient temperature -10 °C up to +40 °C
Item Part No.
Battery powered hydraulic cable tray cutter 6 mm dia. EBS6LGKS
Scope of supply Part No. Page
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case KK50L
Accessories Part No. Page
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
18 V mains adapter for 230 V Voltage NG2230 493

376
EEBS
B S 8 G R 8P Battery powered hydraulic bolt cutter 8 mm dia.

For cutting cable trays, bolts and medium-hard steel wire (e.g. ST 37)
``
Narrow crimping head - Ideal in confined areas
``
All tool data in view thanks to display and ipress app
``
Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions

3
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ LED display for showing tool data
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Cable trays, bolts, medium-hard steel wire

Technical data
Cutting range max. 8 mm dia.
Cutting force 15 kN
Cutting time 1 s (depending on material thickness)
Charging time 15 min.
Weight incl. battery 1.65 kg
Ambient temperature -10 °C up to +40 °C
Item Part-No. Bosch Part-No. Makita
Battery powered hydraulic bolt cutting tool 8 mm dia. EBS8CFB EBS8CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

377
Cutting
Battery-powered hydraulic cutting tools 18 V

EEBS
B S 1 2 G 12
R P Battery powered hydraulic bolt cutter 12 mm dia.

For cutting cable trays, bolts and medium-hard steel wire (e.g. ST 37)
``
Slim cutting head - ideal when space is critical
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ LED display for showing tool data
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Cable trays, bolts, medium-hard steel wire

Technical data
Cutting range max. 12 mm dia.
Cutting force 45 kN
Cutting time 2 s (depending on cable size)
Charging time 15 min.
Weight incl. battery 2.1 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic bolt cutting tool 12 mm dia. EBS12CFB EBS12CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

378
EES
S 2 0 20
g rp Battery powered hydraulic cutting tool 20 mm dia.

For cutting Al/St conductors (ACSR) to DIN EN 50182, solid Al/Cu cables
``
to DIN EN 60228, Class 1 and laminated copper bus bars
Extremely robust design and lightweight
``
Slim cutting head - ideal when space is critical
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
3
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Al/St wire (ACSR)

Technical data
Cutting range max. 18 mm dia. (depending on cable type)
Cutting force 23 kN
Cutting time 2 s to 4 s (depending on cable type)
Charging time 15 min.
Weight incl. battery 2.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 20 mm dia. ES20CFB ES20CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

379
Cutting
Battery-powered hydraulic cutting tools 18 V

EESG
S G 2 5 G 25
R P Battery powered hydraulic cutting tool 25 mm dia.

For cutting Al/St cables (ACSR), round materials (Cu, Al, St) as well as
``
armoured cables, solid structural steel and fine-stranded copper cables
High-performance cutting characteristics for highly-flexible conductors
``
and wire cables
Extremely robust design and lightweight
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Al/St wire (ACSR), Cu, Al, St and armoured cables, construction steel,
fine-stranded copper cable

Technical data
Head type Guillotine closed
Cutting range max. 25 mm dia.
Cutting force 60 kN
Cutting time Depending on material
Charging time 15 min.
Weight incl. battery 2.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 25 mm dia. ESG25CFB ESG25CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

380
eES
s3 2 g 32
rp Battery powered hydraulic cutting tool 32 mm dia.

Slim cutting head - ideal when space is critical


``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
3
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Stranded Cu and Al cables

Technical data
Head type Cutter open
Cutting range max. 32 mm dia.
Cutting force 15 kN
Cutting time 8 s to 10 s (depending on cable type)
Charging time 15 min.
Weight incl. battery 2.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 32 mm dia. ES32CFB ES32CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

381
Cutting
Battery-powered hydraulic cutting tools 18 V

EES
S 3 2 32
F G R F
Battery powered hydraulic cutting tool 32 mm dia.
P

for fine and superfine stranded copper cable

Cuts fine and superfine stranded copper cables


``
Slim cutting head - ideal when space is critical
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Fine and superfine stranded copper cables

Technical data
Head type Cutter open
Cutting range max. 32 mm dia.
Cutting force 15 kN
Cutting time 8 s to 10 s (depending on material thickness)
Charging time 15 min.
Weight incl. battery 2.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool
ES32FCFB ES32FCFM
32 mm dia., superfine-stranded
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

382
EESGM
S G M 4 5 G R45
P Battery powered hydraulic cutting tool 45 mm dia.

For cutting Al/St cables (ACSR), round materials (Cu, Al, St) as well as
``
armoured cables, solid structural steel and fine-stranded copper cables
High-performance cutting characteristics for highly-flexible conductors
``
and wire cables
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head with bolt interlock, rotatable, flip top style
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
3
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
Suitable for
▪ Cu and Al cables, Al/St wires (ACSR)

Technical data
Head type Guillotine closed
Cutting range max. 45 mm dia.
Cutting force 70 kN
Cutting time 8 s to 10 s (depending on material thickness)
Charging time 15 min.
Weight incl. battery 4.6 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 45 mm dia. ESGM45CFB ESGM45CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KKESGM45NG KKESGM45NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

383
Cutting
Battery-powered hydraulic cutting tools 18 V

EESG
S G 4 5 g 45
rp Battery powered hydraulic cutting tool 45 mm dia.

High cutting force cuts armoured copper and aluminium cables


``
and Al/St cables (ACSR)
Also suitable for round material made of Al, Cu and steel
``
Extremely robust design and lightweight
``
Saves time with multiple cuts thanks to innovative opening mechanism
``
Alle Werkzeugdaten im Blick dank Display und ipress App
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head with bolt interlock, rotatable, flip top style
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Armoured Cu and Al cables, Al/St wires

Technical data
Head type Guillotine closed
Cutting range max. 45 mm dia.
Cutting force 60 kN
Cutting time 8 s to 18 s (depending on material)
Charging time 45 min.
Weight incl. battery 5.9 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 45 mm dia. ESG45CFB ESG45CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

384
EESM
S G 4 5 g 50
Battery powered hydraulic cutting tool 50 mm dia.
rp

for copper and aluminium cable

For cutting copper and aluminium cables (fine-stranded also)


``
Very high cutting capacity thanks to innovative cutting geometry
``
All tool data in view thanks to display and ipress app
``
Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable

3
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Cu and Al cables (multi and fine stranded) even armoured cable

Technical data
Head type Cutter open
Cutting range max. 50 mm dia.
Cutting force 38 kN
Cutting time 8 s up to 10 s (depending on material thickness)
Charging time 15 min.
Weight incl. battery 3.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 50 mm dia. ESM50CFB ESM50CFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

385
Cutting
Battery-powered hydraulic cutting tools 18 V

EESG
S G 5 0 g 50
rp Battery powered hydraulic cutting tool 48 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Low weight for effortless operations
``
Saves time thanks to innovative opening mechanism
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head, flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ lightly armoured Cu and Al cables

Technical data
Head type Guillotine closed
Cutting range max. 48 mm dia.
Cutting force 60 kN
Cutting time 8 s to 20 s (depending on material thickness)
Charging time 45 min.
Weight incl. battery 4.9 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 48 mm dia. ESG50CFB ESG50CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK50NG KK50NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU RALB2EU 493

386
E ESG
S G 5 5 g r 55
p Battery powered hydraulic cutting tool 55 mm dia.

High cutting force cuts armoured copper and aluminium cables


``
and Al/St cables (ACSR)
Also suitable for round material made of Al, Cu and steel
``
120 kN cutting force for maximum output
``
Saves time with multiple cuts thanks to innovative opening mechanism
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head with bolt interlock, rotatable, flip top style
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
3
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Armoured Cu and Al cables, Al/St wires

Technical data
Head type Guillotine closed
Cutting range max. 55 mm dia.
Cutting force 120 kN
Cutting time 10 s to 19 s (depending on material thickness)
Charging time 45 min.
Weight incl. battery 8.2 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 55 mm dia. ESG55CFB ESG55CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

387
Cutting
Battery-powered hydraulic cutting tools 18 V

EES
S 6 5 65
g rp Battery powered hydraulic cutting tool 65 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Also suitable for fine-stranded cables (depending on cable type)
``
Saves time with multiple cuts thanks to innovative opening mechanism
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ All data can be easily read via Bluetooth
▪ Choose your battery system: Bosch or Makita
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Cu/Al cable

Technical data
Head type Cutter open
Cutting range max. 65 mm dia.
Cutting force 40 kN
Cutting time Depending on material thickness
Charging time 45 min.
Weight incl. battery 6.3 kg
Ambient temperature -12 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 65 mm dia. ES65CFB ES65CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

388
EESG
S G 8 5 g 85
rp Battery powered hydraulic cutting tool 85 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Saves time with multiple cuts thanks to innovative opening mechanism
``
All tool data in view thanks to display and ipress app
``
Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Larger cutting area, optimum force transmission due to closed head shape
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
3
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ lightly armoured Cu and Al cables

Technical data
Head type Guillotine closed
Cutting range max. 85 mm dia.
Cutting force 60 kN
Cutting time Depending on material thickness
Charging time 45 min.
Weight incl. battery 6.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 85 mm dia. ESG85CFB ESG85CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

389
Cutting
Battery-powered hydraulic cutting tools 18 V

EES
S 8 5 85
g rp Battery powered hydraulic cutting tool 85 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Also suitable for fine-stranded cables (depending on cable type)
``
Saves time with multiple cuts thanks to innovative opening mechanism
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Cu and Al cable

Technical data
Head type Cutter open
Cutting range max. 85 mm dia.
Cutting force 30 kN
Cutting time Depending on material thickness
Charging time 45 min.
Weight incl. battery 7.2 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 85 mm dia. ES85CFB ES85CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm KK120NG KK120NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

390
EESG
S G 1 0 5 105
g rp Battery powered hydraulic cutting tool 105 mm dia.

Cuts copper and aluminium cables with armouring


``
120 kN cutting force for extremely wide cutting range up to 105 mm dia.
``
Remarkably lightweight for tools in this performance class
``
Saves time with multiple cuts thanks to innovative opening mechanism
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Closed head with bolt interlock, rotatable, flip top style
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
3
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ lightly armoured Cu and Al cables

Technical data
Head type Guillotine closed
Cutting range max. 105 mm dia.
Cutting force 120 kN
Cutting time Depending on cable type
Charging time 45 min.
Weight incl. battery 10.7 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 105 mm dia. ESG105CFB ESG105CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita quick-charger for 18 V Li-Ion battery RAL40 492
Plastic case 450 x 370 x 105 mm LGL1 494
Makita battery 18 V / 4.0 Ah, Li-Ion MK105NG MK105NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

391
Cutting
Battery-powered hydraulic cutting tools 18 V

EES
S 1 0 105
5 g rp Battery powered hydraulic cutting tool 105 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring and
``
fine-stranded conductors (depending on cable type)
Extremely large cutting area to 105 mm dia.
``
Saves time with multiple cuts thanks to innovative opening mechanism
``
All tool data in view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Open head, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Manual retract stop (MRS) for efficient operations
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ Cu and Al cable

Technical data
Head type Cutter open
Cutting range max. 105 mm dia.
Cutting force 74 kN
Cutting time Depending on cable type
Charging time 45 min.
Weight incl. battery 9.6 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery powered hydraulic cutting tool 105 mm dia. ES105CFB ES105CFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm MK105NG MK105NG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492

392
Akkuhydraulische Universalwerkzeuge
E K M 6 0 U 60
EKM N V G UNV
R P Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``
Small and slim, perfect for cramped conditions
``
Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
3
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle 7 s up to 9 s (depending on cross-section)
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round, up to 92 x 92 mm square
Charging time 15 min.
Weight 3.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EKM60UNVCFB EKM60UNVCFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Adapter for crimping dies of Series 22 UA22 UA22 478
Plastic case 450 x 370 x 105 mm KKMUNVNG KKMUNVNG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

393
Cutting
Battery powered cutting tools

EEK
K 6 0 U60
N V GUNV
R P Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
Fast working due to 2-stage hydraulics
``
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle 3 s to 5 s (depending on cross-section)
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round
Charging time 45 min.
Weight 4.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EK60UNVCFB EK60UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm UA22 UA22 478
Adapter for crimping dies of Series 22 KK120UNVNG KK120UNVNG

394
EEK
K 1 2 0120
U N V G UNV
R P Battery-powered hydraulic universal tool 10 - 400 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth

3
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 108 kN
Stroke 42 mm
Crimping range 10 - 400 mm²
Crimping cycle Depending on cable type
Cutting range max. 40 mm dia.
Punching capacity up to 144 mm dia. round, up to 138 x 138 mm square
Charging time 45 min.
Weight 6.5 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 10 - 400 mm² EK120UNVCFB EK120UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Plastic case 450 x 370 x 105 mm KK120UNVNG KK120UNVNG
Adapter for crimping dies UA12TKL UA12TKL 478

395
Cutting
Hand-operated hydraulic cutting tools

ALWAYS IN POSITION -
2 STAGES FOR MORE POWER
We promise you: Our cutting tools are powerful. The 2-stage hydraulic system uses its
power to the full, the automatic retraction returns the cutter to the original position once
the cut is made. Made from aluminium, it feels light in the hand.
As we said: a powerful tool!

` Comfortable all day long ` Save yourself the return stroke

Numerous cuts in succession are tiring. With the hand- Your force acts in just one direction: Forwards. When the
operated hydraulic cutting tools, the housing and pump lever cutting process is complete, the cutting blades retract into the
are therefore made from aluminium. The pump lever is in home position via the automatic retraction function. You save
exactly the correct position, and so the pump movement on the return path.
requires only a small space - compared to a mechanical tool.
Work better with the convenience of Klauke. ◾ Automatic retraction returns the cutting blades to the home
position after the cut is made
◾ Effortless operations due to the ergonomic design and ◾ More reliability and shorter intervals between cutting
low weight processes
◾ Work faster with the innovative 2-stage hydraulic system ◾ Can be used up to a diameter of 85 mm
for fast feed and power stroke with counter pressure ◾ Cutting force up to 120 kN
◾ Bolt locking of cutting blade

` Adapts

All hand-operated hydraulic cutting tools have press heads


that rotate through 360°. So you can work even in confined
areas with flexible settings.

◾ Rotating heads for work in confined areas


◾ Extremely robust cutting heads

396
HSG 45 Hand-operated hydraulic cutting tool 45 mm dia.

Cuts armoured copper and aluminium cables and Al/St cables (ACSR)
``
Also suitable for round material made of Al, Cu and steel
``
Extremely sturdy design
``

Characteristics
▪ Closed head with bolt interlock, 360° rotation when not pressurised
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete

Technical data
Cutting range max. 45 mm dia.
3
Cutting force 60 kN
Length 560 mm
Weight 4.9 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic cutting tool 45 mm dia. HSG45
Scope of supply Part No. Page
Steel carrying case for HSG 45 or HSG 50 MK50

HSG 50 Hand-operated hydraulic cutting tool 48 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Effortless operations thanks to low weight
``

Characteristics
▪ Closed head, flip top style, rotatable
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete

Technical data
Cutting range max. 48 mm dia.
Cutting force 60 kN
Length 540 mm
Weight 3.5 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic cutting tool 48 mm dia. HSG50
Scope of supply Part No. Page
Steel carrying case for HSG 45 or HSG 50 MK50

397
Cutting
Hand-operated hydraulic cutting tools

HSG 55 Hand-operated hydraulic cutting tool 55 mm dia.

Cuts armoured copper and aluminium cables and Al/St cables (ACSR)
``
Also suitable for round material made of Al, Cu and steel
``
Maximum performance thanks to 120 kN cutting force
``

Characteristics
▪ Closed head with bolt interlock, 360° rotation when not pressurised
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete

Technical data
Cutting range max. 55 mm dia.
Cutting force 120 kN
Length approx. 605 mm
Weight 7.3 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic cutting tool 55 mm dia. HSG55
Scope of supply Part No. Page
Steel carrying case for HSG 55 MKHSG55

HSG 85/2 Hand-operated hydraulic cutting tool 85 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Large cutting range
``
High user safety owed to cutting head with bolt interlock
``

Characteristics
▪ Closed head with bolt interlock, 360° rotation when not pressurised
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete

Technical data
Cutting range max. 85 mm dia.
Cutting force 60 kN
Length approx. 677 mm
Weight 5.9 kg
Ambient temperature -20 °C up to +40 °C
Item Part No.
Hand-operated hydraulic cutting tool 85 mm dia. HSG852
Scope of supply Part No. Page
Steel carrying case for HSG 85 MK852

398
Cutting
Hydraulic cutting heads and cutting tool system

EXPAND YOUR
APPLICATIONS
The correct cutting head creates a host of potentials.
Get your pump ready for every application. Klauke
cutting heads can be flexibly combined with Klauke
system pumps (see page 481) to offer you an
3
individual solution for every challenge.

` Improved cutting using the right cutting heads.

Design Application
Cutting Cu
Open Closed Opening force Cu / Al / St / Al, Steel,
Tool head head width kN Al* (ACSR) solid solid Feature
SDG 45 4 45 60 4 4 4 4 Especially for Al/St wires to 45 mm dia.
and St, solid.

SDG 50 4 48 60 4 For multi-stranded Al and Cu cables.

SDG 55 4 55 120 4 4 4 4 With 120 kN cutting force, for all cables


and Al/St ropes up to 55 mm diameter.

SDK 65 4 65 42 4 Ideal for cutting earth cables up to


65 mm diameter.

SDG 85/2 4 85 60 4 For cutting copper and aluminium cables


up to 85 mm diameter.

SDK 85 4 85 30 4 For cutting telecommunication and earth


cables up to 85 mm diameter.

SDG 105 4 105 120 4 4 Very wide cutting range up to 105 mm


- also for armoured cables diameter.

SDK 105 4 105 74 4 Also for fine stranded cables up to


105 mm diameter.

SDK 120 4 120 55 4 Extremely broad cutting range up to


120 mm diameter.

* This column also includes Cu / Al multi-stranded and Cu / Al with sheet metal and wire armouring.
** The exact cutting performance depends on the type of cable or wire.

399
Cutting
Hydraulic cutting heads and cutting systems

Hydraulic cutting heads


SDG 45 Hydraulic cutting head 45 mm dia.

High cutting force cuts armoured copper and aluminium cables


``
and Al/St cables (ACSR)
Also suitable for round material made of Al, Cu and steel
``

Characteristics
▪ Closed head with bolt interlock, flip open jaws
▪ Head with quick coupling, 360° rotatable
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results

Technical data
Cutting range max. 45 mm dia.
Cutting force 60 kN
Operating pressure max. 700 bar
Length 340 mm
Weight 3.8 kg
Item Part No.
Hydraulic cutting head 45 mm dia. SDG45
Scope of supply Part No. Page
Carrying bag TT2 196

SDG 50 Hydraulic cutting head 48 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)

Characteristics
▪ Closed crimping head, flip top style
▪ Head with quick coupling, 360° rotatable
▪ For connecting to hydraulic pumps with 700 bar operating pressure for best possible
results

Technical data
Cutting range max. 48 mm dia.
Cutting force 60 kN
Operating pressure max. 700 bar
Length 330 mm
Weight 2.5 kg
Item Part No.
Hydraulic cutting head 48 mm dia. SDG50
Scope of supply Part No. Page
Carrying bag TT2 196

400
SDG 55 Hydraulic cutting head 55 mm dia.

High cutting force cuts armoured copper and aluminium cables


``
and Al/St cables (ACSR)
Also suitable for round material made of Al, Cu and steel
``
120 kN cutting force for maximum output
``

Characteristics
▪ Closed head with bolt interlock, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results

3
▪ Ergonomic handling through grip

Technical data
Cutting range max. 55 mm dia.
Cutting force 120 kN
Operating pressure max. 700 bar
Length 380 mm
Weight 5.6 kg
Item Part No.
Hydraulic cutting head 55 mm dia. SDG55
Scope of supply Part No. Page
Carrying bag TT2 196

SDK 65 Hydraulic cutting head 65 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Also suitable for fine-stranded cables (depending on cable type)
``
Safe operations due to high ground stability by double handles
``
`Ìmproved cutting characteristics due to new cutting geometry

Characteristics
▪ Open head with quick coupling, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results

Technical data
Cutting range max. 65 mm dia.
Cutting force 42 kN
Operating pressure max. 700 bar
Length 425 mm
Weight 4.7 kg
Item Part No.
Hydraulic cutting head 65 mm dia. SDK65
Scope of supply Part No. Page
Carrying bag TT2 196

401
Cutting
Hydraulic cutting heads and cutting systems

SDG 85/2 Hydraulic cutting head 85 mm dia.

High user safety owed to cutting head with bolt interlock


``
Exceptionally light and compact design
``
Cuts copper and aluminium cables with lightweight steel armouring
``
(depending on cable type)

Characteristics
▪ Closed head with bolt interlock, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results
▪ Simple handling

Technical data
Cutting range max. 85 mm dia.
Cutting force 60 kN
Operating pressure max. 700 bar
Length 445 mm
Weight 4.3 kg
Item Part No.
Hydraulic cutting head 85 mm dia. SDG852
Scope of supply Part No. Page
Carrying bag TT2 196

SDK 85 Hydraulic cutting head 85 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Suitable for fine-stranded cable and telecommunication cable
``
(depending on cable type)
Safe operations due to high ground stability by double handles
``
`Ìmproved cutting characteristics due to new cutting geometry

Characteristics
▪ Open head with quick coupling, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results
▪ Uniform cut by knife guide

Technical data
Cutting range max. 85 mm dia.
Cutting force 30 kN
Operating pressure max. 700 bar
Length 450 mm
Weight 5.2 kg
Item Part No.
Hydraulic cutting head 85 mm dia. SDK85
Scope of supply Part No. Page
Carrying bag TT2 196

402
SDG 105 Hydraulic cutting head 105 mm dia.

Cuts copper and aluminium cables with armouring


``
120 kN cutting force for extremely wide cutting range up to 105 mm dia.
``

Characteristics
▪ Closed head with bolt interlock, 360° rotation when not pressurised
▪ Compact design permits cutting in confined areas
▪ Simple handling
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results

Technical data
Cutting range max. 105 mm dia.
3
Cutting force 120 kN
Operating pressure max. 700 bar
Length 432 mm
Weight 7.7 kg
Item Part No.
Hydraulic cutting head 105 mm dia. SDG105
Scope of supply Part No. Page
Carrying bag TT2 196

SDK 105 Hydraulic cutting head 105 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Extremely wide cutting range up to 105 mm dia., also for fine-stranded
``
cables (depending on cable type)
Safe operations due to high ground stability by double handles
``

Characteristics
▪ Open head with quick coupling, 360° rotation when not pressurised
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results
▪ High stability due to double grip

Technical data
Cutting range max. 105 mm dia.
Cutting force 74 kN
Operating pressure max. 700 bar
Length 510 mm
Weight 7.7 kg
Item Part No.
Hydraulic cutting head 105 mm dia. SDK105
Scope of supply Part No. Page
Carrying bag TT4 196

403
Cutting
Hydraulic cutting heads and cutting systems

SDK 120 Hydraulic cutting head 120 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Extremely wide cutting range up to 120 mm dia., also for fine-stranded
``
cables (depending on cable type)
Exceptionally light and compact design
``
Safe operations due to high ground stability by double handles
``

Characteristics
▪ Open head with quick coupling, 360° rotation when not pressurised
▪ High stability due to double grip
▪ For connecting to hydraulic pumps with 700 bar operating pressure
for best possible results

Technical data
Cutting range max. 120 mm dia.
Cutting force 55 kN
Operating pressure max. 700 bar
Length 538 mm
Weight 8.7 kg
Item Part No.
Hydraulic cutting head 120 mm dia. SDK120
Scope of supply Part No. Page
Carrying bag TT4 196

AS 65 FHP Hydraulic cutting tool with foot pump 65 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Also suitable for fine-stranded cable
``
Safe operations due to high ground stability by double handles
``
Foot pump with two-stage hydraulics
``
`Ìmproved cutting characteristics thanks to new cutting geometry

Characteristics
▪ Open head with quick coupling, 360° rotation when not pressurised
▪ Manual retract as required
▪ Hydraulic hose, 2 m

Technical data
Cutting range max. 65 mm dia.
Operating pressure max. 700 bar
Weight 16.7 kg
Item Part No.
Hydraulic cutting tool with foot pump 65 mm dia. AS65FHP
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Steel carrying case MKU 196
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497

404
AS 105 FHP / AS 120 FHP Hydraulic cutting tools for foot pump 105 and 120 mm dia.

Cuts copper and aluminium cables with lightweight steel armouring


``
(depending on cable type)
Suitable for fine-stranded cable and telecommunication cable
``
Safe operations due to high ground stability by double handles
``
Wide cutting range also for fine-stranded cables
``

Characteristics
▪ Foot pump with two-stage hydraulics
▪ Open head with quick coupling, 360° rotation when not pressurised

3
▪ Manual retract as required
▪ Hydraulic hose, 2 m

Technical data
Cutting range AS 105 FHP: max. 105 mm dia., AS120FHP: max. 120 mm dia.
Cutting force AS105FHP: 74 kN, AS120FHP: 55 kN
Operating pressure max. 700 bar
Weight AS105FHP: 19.7 kg, AS120FHP: 20.7 kg
Item Part No.
Hydraulic cutting tool with foot pump 105 mm dia. AS105FHP
Hydraulic cutting tool with foot pump 120 mm dia. AS120FHP
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Steel carrying case MKU 196
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497

405
Cutting
Safety cutters

OUR COMMITMENT
TO YOUR SAFETY -
SAFETY CUTTERS
Klauke safety cutters cut reliably with BG-tested safety. 10 m hydraulic safety hose
creates adequate distance to possible hazard sources. Non-conductive hydraulic oil
ensures the highest level of safety. Our cutters protect you up to a rated voltage of
60 kV.

` Safe in any application ` Free head selection

Choose the device - foot pump, battery-powered hydraulics Klauke safety cutters are available with various open and
or portable pump unit - that suits your work. Safety in every closed heads. Choose the right head for your application.
situation.
◾ The right head for every application
◾ BG-tested safety up to 60 kV rated voltage for CU/AL ◾ Opening width up to 120 mm
cables without steel armouring ◾ All heads rotate through 360°
◾ The right safety cutters for application
◾ 10 m hydraulic hose for adequate distance to the
hazard source

406
SSG Hydraulic safety cutter with foot pump to max. 104 mm dia.

BG-approved safety cutter for safe cutting of live Cu/Al cables without steel
``
armouring which, in case of a failure, may carry voltages of up to 60 kV
Single-core lives cables without steel armouring can be cut under voltage
``
of up to 110 kV/60 Hz

Characteristics
▪ Head with quick coupling, 360° rotatable
▪ Two-stage hydraulics
▪ Manual retract as required

3
▪ Safety/hydraulic hose, 10 m

Technical data SSG65 SSGG85 SSG105 SSGG105


Head type open (SSK65) closed (SSKG85) open (SSK105) closed (SSGG105)
Cutting range max. 65 mm dia. max. 85 mm dia. max. 105 mm dia. max.105 mm dia.
(depending on (depending on (depending on (depending on
cable type) cable type) cable type) cable type)
Operating pressure 625 bar 625 bar 625 bar 625 bar
Hydraulic oil Special oil Rivolta Special oil Rivolta Special oil Rivolta Special oil Rivolta
S.B.H.11 S.B.H.11 S.B.H.11 S.B.H.11
Weight 16 kg 16 kg 19 kg 19 kg
Ambient temperature -20 °C up to -20 °C up to -20 °C up to -20 °C up to
+40 °C +40 °C +40 °C +40 °C
Item Part No.
Hydraulic safety cutting unit with foot pump max. 65 mm dia. SSG65
Hydraulic safety cutting unit with foot pump max. 85 mm dia. SSGG85
Hydraulic safety cutting unit with foot pump max. 104 mm dia. SSG105
Hydraulic safety cutting unit with foot pump max. 104 mm dia. SSGG105
Scope of supply Part No. Page
Safety/hydraulic hose, 10 m
Earthing kit EG1
Steel carrying case MKSSG
Accessories Part No. Page
Heat protection cover 1.8 m x 1.8 m HSD1
Heat protection cover 1.2 m x 0.9 m HSD2
Heat protection cover 0.45 m x 0.6 m HSD3

407
Cutting
Safety cutting tools

ESSG Battery powered hydraulic safety cutter to max. 104 mm dia.

BG-approved safety cutter for cutting live Cu/Al cables without steel
``
armouring which, in case of a failure, may carry voltages of up to 60 kV
Single-core lives cables without steel armouring can be cut under voltage
``
of up to 110 kV/60 Hz
Powerful 3.3 Ah Li-Ion battery
``

Characteristics
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Electronic control
▪ Multifunction LED for maintenance display and charge status display of the battery
▪ LED display for service interval after 250 cuts
▪ 10 m non-conducting hydraulic hose with a coupling to connect to pump ESSG-L

Technical data ESSG65l ESSGG85L ESSG105L


Head type open (SSK65) closed (SSKG85) open (SSK105)
Cutting range max. 65 mm dia. max. 85 mm dia. max. 105 mm dia.
(depending on (depending on (depending on
cable type) cable type) cable type)
Cutting force 35 kN 60 kN 80 kN
Cutting time approx. 21 s 40 s approx. 21 - 40 s approx. 21 - 40 s
Operating pressure 625 bar 625 bar 625 bar
Battery voltage 18 V 18 V 18 V
Battery capacity 3.3 Ah, Li-Ion 3.3 Ah, Li-Ion 3.3 Ah, Li-Ion
Charging time 60 min. 60 min. 60 min.
Hydraulic oil Special oil Rivolta Special oil Rivolta Special oil Rivolta
S.B.H.11 S.B.H.11 S.B.H.11
Weight 10.12 kg 9.98 kg 13.13 kg
Ambient temperature -20 °C up to +40 °C -20 °C up to +40 °C -20 °C up to +40 °C
Item Part No.
Battery powered hydraulic safety cutter, max. 65 mm dia. ESSG65l
Battery powered hydraulic safety cutter, max. 85 mm dia. ESSGG85L
Battery powered hydraulic safety cutter, max. 104 mm dia. ESSG105L
Scope of supply Part No. Page
Battery 18 V / 3.3 Ah, Li-Ion (54 Wh) RAL3 491
Charger for 18 V Li-Ion batteries LGL3 494
Plastic case for ESSG65L and ESSG105L KKESSGL
Plastic case for ESSGG85L KKESSGG85L
Earthing kit EG1
Accessories Part No. Page
Heat protection cover 1.8 m x 1.8 m HSD1
Heat protection cover 1.2 m x 0.9 m HSD2
Heat protection cover 0.45 m x 0.6 m HSD3

408
ASSG Battery powered hydraulic safety cutter to max. 120 mm dia.

DGUV-approved safety cutter for cutting live Cu/Al cables without steel
``
armouring which, in case of a failure, may carry voltages of up to 60 kV
Single-core lives cables without steel armouring can be cut under voltage
``
of up to 110 kV/60 Hz
Very wide opening width to 120 mm
``
Safe and fast operations by using remote control and 10 m long safety
``
hydraulic hose

Characteristics

3
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Quick motor stop for high user safety
▪ Electronic control
▪ DGUV-tested
▪ 360° rotating connection as with the cutting head
▪ Battery-powered pump filled with non-conductive oil
▪ Remote control for increased comfort and safety
▪ Two powerful 5 Ah, 18 V Lithium-Ion batteries (one battery is always there as a replacement)
▪ Sturdy housing from impact-resistant, fibreglass reinforced polyamide
▪ 10 m non-conducting hydraulic hose with a coupling to connect to pump ASSG
▪ Multi-function display for pressure testing, power consumption and service interval
Additional information
▪ Complete system, different variants available depending on cutting head

Technical data ASSG65L ASSGG85L ASSG105L ASSGG105L ASSG120SL


Head type open closed open closed open
Cutting range max. 65 mm max. 85 mm max. 105 mm max. 105 mm max. 120 mm
dia. dia. dia. dia. dia.
Operating max. 630 bar max. 630 bar max. 630 bar max. 630 bar max. 630 bar
pressure
Battery voltage 18 V 18 V 18 V 18 V 18 V
Battery capacity 2 x 5 Ah Li-Ion 2 x 5 Ah Li-Ion 2 x 5 Ah Li-Ion 2 x 5 Ah Li-Ion 2 x 5 Ah Li-Ion
Charging time 45 min. 45 min. 45 min. 45 min. 45 min.
Max. oil volume approx. 750 ml approx. 750 ml approx. 750 ml approx. 750 ml approx. 750 ml
Hydraulic oil Shell Naturelle Shell Naturelle Shell Naturelle Shell Naturelle Shell Naturelle
HF-E 15 HF-E 15 HF-E 15 HF-E 15 HF-E 15
Weight incl. 2 batteries 2 batteries 2 batteries 2 batteries 2 batteries
battery approx. 6.4 kg approx. 6.4 kg approx. 6.4 kg approx. 6.4 kg approx. 6.4 kg
Ambient tempe- -20 °C up to -20 °C up to -20 °C up to -20 °C up to -20 °C up to
rature +40 °C +40 °C +40 °C +40 °C +40 °C
Dimension 330 x 160 x 330 x 160 x 330 x 160 x 330 x 160 x 330 x 160 x
280 mm 280 mm 280 mm 280 mm 280 mm
Item Part No.
Battery powered hydraulic safety cutter, max. 65 mm dia. ASSG65L
Battery powered hydraulic safety cutter, max. 85 mm dia. ASSGG85L
Battery powered hydraulic safety cutter, max. 105 mm dia. ASSG105L
Battery powered hydraulic safety cutter, max. 105 mm dia. ASSGG105L
Battery powered hydraulic safety cutter, max. 120 mm dia. ASSG120SL
Scope of supply Part No. Quantity Page
Makita battery 18 V / 5.0 Ah, Li-Ion (90 Wh) 2 492
Makita quick-charger for 18 V Li-Ion battery LGL1 1 494
Earthing kit EG1 1
Carrying strap with shoulder padding TG3 1 495
Remote control with 1.5 m cable HTA4 1 499
Plastic case 1
Plastic case for ASSG105L and ASSG120SL KKSSK120S 1

409
Cutting
Special cutters

5 PROFILES FOR
SPECIAL CUTTING TOOLS
For challenging operations in plant construction and panel
building, we use the Greenlee brand of tools. Built compact,
the high-quality devices perform all the functions you need.

` DIN profile rails ` Cutting values

So you retain the profile as you cut: Work precisely with our wiring conduit cutter.
DIN profile rail cutter from Greenlee.
◾ For halogen-free cable conduit up to 125 mm wide
◾ Burr-free cutting to length and punching of all common ◾ Maintenance-free mechanism
DIN profiles ◾ Measuring rule enables precise cutting to length
◾ Hand lever with optimum force transmission ◾ High level of operator safety while working due to fully-
◾ High-quality cutting blades with hardly any wear covered cutting blades
◾ Integrated locating holes simplifies mounting on
the workbench
◾ Easily replaceable cutting plate cassette

` Always on the right track: Wiring conduit cutter

Everything fits well, from the very first setting. The measuring materials and optimised processing ensure safety and
cutter simplifies precision cutting to length. The cutting blades reliability: The cutting blades are practically wear-free, the
are covered for safety. They cut halogen-free cable conduit up cutting mechanism is entirely maintenance-free. No worries
to 125 mm wide as accurately as you want. High-quality about these tools. You concentrate fully on the task.

410
DIN profile conductor cutting and punching tool

For burr-free cutting and punching


``
Less effort needed
``
`Ìncludes die plate holder with 5 profiles

Suitable for
▪ Punches vertical and horizontal mounting holes 6.4 x 12.0 mm
▪ With holes for workbench assembly

Item Part No.


DIN profile conductor cutting and punching tool 50115413
3

Profile conductor cutter Compact

For burr-free cutting to length


``
Less effort needed
``
`Ìncludes die plank holder with 2 profiles

Suitable for
▪ With holes for workbench assembly
▪ Manual operation

Length of rail Length of hand


Item guide mm lever mm Part No.
Profile conductor cutter 1000 850 52055684
Compact

411
Cutting
Special cutting tools

Wiring conduit cutter

Burr-free cutting even with halogen-free cable ducts


``
90° angle cutting
``
Protects from injury when not in use
``

Characteristics
▪ Simple workbench mounting
▪ Maintenance free
▪ Cutting mechanism completely protected
Suitable for
▪ Standard and halogen-free plastic profile with 2.5 mm wall thickness
and up to 125 mm width

Technical data
Cutting width 125 mm
Dimension 1460 x 250 x 990 mm
Weight 10.5 kg
Length of rail guide 1000 mm
Length of hand lever 600 mm
Wiring duct (wall thickness) 2.5 mm
Item Part No.
Wiring conduit cutter 50125700
Scope of supply Part No. Page
Hand lever
Fixing device 50115537
Measurement scale

Cutting die
For multi-stranded Al and Cu cables without armouring
``

Item Cutting range Part No.


Cutting die, 18 mm 18 mm S18

412
3

413
QUICK AND CLEAN.
Greenlee tools for punching - exactly the right
solution for accurate operations. Extreme reliability
quickly achieves a burr-free result.
Punching
4
Round and special shape punches 416
Standard punch systems 418
Slug Buster ® punch systems 420
Slug-Splitter ® punch system for stainless steel 421
Speed-Punch™ punch system 422
Special shape punches 425

Punching tools and sets 434


Speed Nut 436
Mechanical and hydraulic punching tools 436
Battery powered punching tool LS 60-L 438
Battery powered punching tool LS 50 Flex 439
Battery powered universal tools 440
Slug Buster®­­­­­ punch sets 447
Speed-Punch™ punch sets 449
Slug-Splitter ® punch sets 451
Slug Buster® punching tools and sets 452

Hole saws 456


HSS bi-metal hole saws 458

Bits and step bits 464

415
Punching
Round and special shape punches

PATENTED CLEAN SOLUTION -


ROUND AND SPECIAL SHAPE
PUNCH
Speed and innovation set our Greenlee products apart. With Speed Punch and
Slug Splitter, you can work quickly and precisely in any application.
Our commitment to your work.

In brief
Long service life
``
For aluminium and steel to 3.5 mm thick
``
Threadless profile for quick replacement
``
No jamming of the slug
``
Threads require no maintenance
``

416
` Quick punching with Speed Punch

We make you faster. Time-saving operations are really easy ◾ Quick punching system: Punching up to 3 x quicker
with the Speed Punch profile. The threadless stamp profile is ◾ For aluminium and steel up to 3.5 mm thick
quickly changed via clamp technology - no more screwing the ◾ Innovative clamp technology
counter nut off and on! Which also means: Threads are care ◾ No more screwing the counter nut off and on
and maintenance-free. Punching is up to three-times quicker ◾ Threads are now care and maintenance-free
than before.

Speed Punch video:


youtube.com/watch?v=0LJ7mHEgeow

` Slug Splitter: Automatic clean punching

We make it easy for you. The Slug Splitter separates punched


slug remnants. You can fully concentrate on punching 4
stainless steel, without delays due to time-consuming
removal of punched slug remnants.

◾ Splits the punches into two parts for direct removal of


punch slug remnants
◾ Longest service life due to high-quality stainless steel
◾ Suitable for use with all Greenlee punching hydraulics

` Square punch: Special-shaped punches

Displays and panels require appropriate square-shaped


punching. The special punching stamp from Greenlee
punches stainless steel and mild steel without leaving burrs.
High-quality tool steel meets your requirements - in proven
Greenlee quality.

◾ For mild steel (St37), plastic and aluminium to 3.0 mm thick


and V2A stainless steel up to 1.5 mm
◾ Burr-free punching of display panels
◾ High-quality tool steel

417
Punching
Round and special shape punches

Standard punch systems

Ball bearing draw stud reduces operating force


``

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual / hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm diameter 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm diameter 50344030
Scope of supply
▪ Complete system including punch, die and draw stud for manual operation
Additional information
▪ *50042181 Draw stud without ball-bearing

Punch size Max. Individual parts for manual operation Draw studs + Accessories for hydraulic units Complete
Material unit
thick-
ness
Individual parts for manual Draw studs Accessories
operation
True
dimen-
sion Standard size

Battery powered Hydr. pump Adapter


mm Draw stud with Ball bearing Hand hydraulic punch LS 50 50159062 sleeves
mm Pg ISO (St37) Punch Die ball bearing nut Spacer 7804E, 7904E FLEX LS 60 L 50250973 19,0 / 28,6 Part No.
12.7 PG 7 1.5 50069969 50042351 50042181 50024086
14.3 1.5 50042300 50042297 50042181 50024337
15.2 Pg 9 2.0 50213164 50320025 50000420 50211153
15.9 1.5 50042238 50042246 50042181 50339672 50024094
16.2 ISO 16 2.0 50351931 50351621 50000420 51300430 51300430 50339672 50351923
18.6 2.0 50177001 50320033 50000420 51300430 51300430 50339672 50188860
19.1 2.0 50039989 50039997 50000420 51300430 51300430 50339672 50206672
20.4 Pg 13 ISO 20 2.0 50176978 50320041 50000420 51300430 51300430 50339672 50188879
20.6 2.0 50042262 50042254 50000420 51300430 51300430 50339672 50206680
22.5 Pg 16 3.5 51040060 51147220 50000420 51300430 51300430 50339672 50225634
23.8 2.0 50042386 50042378 50000420 51300430 51300430 50339672 50253417
25.4 ISO 25 2.0 50039865 50351648 50000420 51300430 51300430 50339672 50206702
27.0 2.0 50042408 50042424 50000420 51300430 51300430 50339672 50253425
28.3 Pg 21 3.5 51040080 51069720 50040405 51300430 51300430 50339672 50225642
28.3 Pg 21 2.0 50368826 50320068 50000420 51300430 51300430 50339672 50369105
28.6 2.0 50039903 50039911 50000420 51300430 51300430 50339672 50206710
30.5 1.5 50362828 50362798 50000420 51300430 51300430 50339672 50365061
31.8 1.5 50040022 50040030 50000420 51300430 51300430 50206737
32.5 Pg 32 3.5 50244590 50351680 50040405 50318721 50318721 50244760
33.4 1.5 50065874 50065866 50000420 50318721 50318721 50253441
34.6 3.5 50040103 50040111 50040405 50318721 50318721 50225650
34.9 3.5 50047345 50047353 50040405 50318721 50318721 50254278
37.0 Pg 29 3.5 50183311 50320084 50040405 50318721 50318721 50188909
38.1 3.5 50047361 50070444 50040405 50318721 50381721 50254286
40.5 ISO 40 3.5 50244620 50351591 50040405 80318721 50381721 50244779

418
Punch size Max. Individual parts for manual operation Draw studs + Accessories for hydraulic units Complete
Material unit
thick- Draw studs Accessories
ness
mm

True
dimen-
sion Standard size

Battery powered Hydr. pump Adapter


mm Draw stud with Ball bearing Hand hydraulic punch LS 50 50159062 sleeves
mm Pg ISO (St37) Punch Die ball bearing nut Spacer 7804E, 7904E FLEX LS 60 L 50250973 19,0 / 28,6 Part No.
41.3 3.5 50042513 50042505 50040405 50318721 50381721 50253492
43.2 3.5 51069740 50040138 50040405 50318721 50318721 50225669
44.5 3.5 50042572 50042564 50040405 50318721 50318721 50253506
47.0 3.5 50176870 51320090 50040421 50318721 50318721 50188917
47.6 3.5 50042483 50042491 50040421 50318721 50318721 50253514
49.6 3.5 50069780 50040618 50040421 50318721 80318721 50225677

4
50.8 ISO 50 3.5 50042327 50351613 50040421 50318721 50318721 50206761
54.0 Pg 42 3.5 50042459 50361732 50040421 50318721 50318721 50206788
57.2 3.5 50040588 50040596 50040421 50318721 50318721 50253603
60.0 Pg 48 3.5 50176900 50320114 50040421 50318721 50318721 50188925
61.5 3.5 50040626 50040634 50040421 50318721 50318721 50225685
63.5 ISO 63 3.5 50042343 50042335 50041886 50318721 50318721 50206796
66.7 3.5 50042521 50069977 50041886 50041878 52045040 52045040 50212141
69.9 3.5 50042475 50042467 50041886 50041878 52045040 52045040 50253611
70.6 3.5 50024450 50024434 50040421 50041878 52045040 52045040 50253832
74.0 3.5 50041754 50041770 50041886 50041878 52045040 52045040 50199757
76.2 3.5 50042599 50042580 50041886 50041878 52045040 52045040 50253727
79.4 3.5 50063634 50063626 50041886 50041878 52045040 52045040 50254030
82.0 3.5 50189050 50189069 50041886 50041878 52045040 52045040 50186353
89.8 3.5 50041800 50041835 50041886 50041878 52045040 52045040 50199765
95.3 3.5 50052659 50052667 50041886 50041878 52045040 52045040 50212168
102.7 3.5 50046535 50046527 50046799 50046853 50046861 52045040 52045040 50031708 50199773
115.4 3.5 50046551 50046543 50046799 50046853 50046861 52045040 52045040 50031708 50199781
120.0 3.5 50214896 50214918 50046799 50046853 50046861 52045040 52045040 50031708 50215191
143.7 3.5 50054473 50054481 50046799 50046853 50046861 52045040 52045040 50031708 50199803

419
Punching
Round and special shape punches

Slug Buster® punch system

For quick, clean, effortless and burr-free holes


``
Split slugs fall free and can be removed easily
``

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual / hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm diameter 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm diameter 50344030
Scope of supply
▪ Complete system including punch, die and draw stud for manual operation
Additional information
▪ 50042181 Draw stud without ball-bearing

Punch size Max. Individual parts for manual operation Draw studs + Accessories for Complete
Material hydraulic units unit
thickness

True dimension Standard size

Hand hydraulic Battery powered punch


mm Draw stud with ball 7804E LS 50 FLEX
mm Pg ISO (St37) Punch Die bearing 7904E LS60 L Part No.
12.5 Pg 7 ISO 12 1.5 50067281 50067290 50042181 50067273
15.2 Pg 9 2.0 50319698 50320025 50000420 51300430 51300430 50319892
16.2 ISO 16 2.0 50351630 50351621 50000420 51300430 51300430 50351770
18.6 Pg 11 2.0 50319701 50320033 50000420 51300430 51300430 50319906
20.4 Pg 13 ISO 20 2.0 50319710 50320041 50000420 51300430 51300430 50319914
22.5 Pg 16 2.0 50317563 51147220 50000420 51300430 51300430 50319620
25.4 ISO 25 2.0 50351656 50351648 50000420 51300430 51300430 50351788
28.3 Pg 21 3.0 50317571 50069721 50040405 50318721 52045040 50319639
28.3 Pg 21 2.0 50319736 50320068 50000420 51300430 51300430 50319930
30.5 2.0 50362844 50362798 50000420 51300430 51300430 50365088
30.5 3.5 50602373 50362780 50040405 50318721 52045040 50602462
32.5 ISO 32 3.5 50351699 50351680 50040405 50318721 52045040 50351796
34.6 3.5 50317580 50040111 50040405 50318721 52045040 50319647
37.0 Pg 29 3.5 50319752 50320084 50040405 50318721 52045040 50319957
40.5 ISO 40 3.5 50351583 50351591 50040405 50318721 52045040 50351800
43.2 3.5 50317598 50040138 50040405 50318721 52045040 50319655
47.0 Pg 36 3.5 50319760 51320090 50040421 50318721 52045040 50319965
49.6 3.5 50317601 50040618 50040421 50318721 52045040 50319663
50.8 ISO 50 3.5 50351605 50351613 50040421 50318721 52045040 50351818
54.0 Pg 42 3.5 50361724 50361732 50040421 50318721 52045040 50361716
60.0 Pg 48 3.5 50319787 50320114 50040421 50318721 52045040 50319981
61.5 3.5 50317610 50040634 50040421 50318721 52045040 50319671
64.0 ISO 63 3.5 50351672 50351664 50040421 50318721 52045040 50351826

420
SLUG SPLITTER® punch system (stainless steel)

Special alloy for maximum service life


``
Split slugs fall free and can be disposed of easily
``

Suitable for
▪ Stainless steel (V2A), mild steel (St37), plastic and aluminium up to 3.5 mm thick
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 11.1 mm dia., pilot drill 12.7 mm diameter 50344102
draw stud 19.0 mm dia., pilot drill 20.5 mm diameter 50344030
Scope of supply
▪ Complete system including punch and die
Additional information
▪ * = Slug Splitter SC® - self-centring

Punch size Max. Material


thickness
Individual parts for manual operation Draw studs Complete
unit 4
True dimension Standard size

mm Pump, hand and


mm Pg ISO (V2A) Punch Die battery powered Part No.
15.2 Pg 9 2.5 50311174 50311263 50294512 50069519
16.2 ISO 16 2.5 50045997 50045989 50294512 50069527
18.6 Pg 11 2.5 50311190 50311280 50294512 50069535
20.4 Pg 13 ISO 20 2.5 50311204 50311298 50294512 50069543
22.5 Pg 16 3.5 50281542 50281550 50294512 50069551
25.4 ISO 25 3.5 50046020 50046012 50294512 50069560
28.3 Pg 21 3.5 50281569 50281577 50294520 50069578
30.5 3.5 50364901 50364898 50294520 50069586
32.5 ISO 32 3.5 50046055 50046039 50294520 50069594
34.6 3.5 50281585 50281593 59294520
37.0 Pg 29 3.5 50311220 50311352 50294520 50069608
40.5 ISO 40 3.5 50046080 50046071 50294520 50069616
43.2 3.5 50281607 50281615 50294520
47.0 Pg 36 3.5 50311239 50311310 50294520 50069624
49.6 3.5 50281623 50281631 50294520
50.8 ISO 50 3.5 50046110 50046098 50294520 50069632
54.0 Pg 42 3.5 50311247 50311328 50294520 50069640
60.0 Pg 48 3.5 50311255 50311336 50294520 50069659
61.5 3.5 50281658 50281666 50294520
64.0 ISO 63 3.5 50046144 50046136 50294520 50069667

421
Punching
Round and special shape punches

Speed Punch™ punch system

`Ìnnovative threadless punch profile


Easy and quick handling as the screwing and unscrewing of the
``
counter nut is not required

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 9.5 mm dia.; pilot drill 9.7 mm dia.
draw stud 19.0 mm dia.; pilot drill 20.5 mm dia.
Scope of supply
▪ Complete system including punch and die
Additional information
▪ Counter nuts and draw studs must be ordered separately,
they are not included in scope of supply

Punch size Max. Individual parts Draw studs Speed lock Complete unit
Material (Punch and die)
thickness

True dimension Standard size


mm
mm PG ISO (St37) Punch Die (not included) (not included) Part No.
16.2 ISO 16 3.5 52066021 52066022 52066001 52066002 52055431
20.4 PG 13 ISO 20 3.5 52066023 52066024 52066001 52066002 52055432

22.5 PG 16 3.5 52065998 52065999 52066001 52066002 52055433


25.4 ISO 25 3.5 52066025 52066026 52066001 52066002 52055434
32.5 ISO 32 3.5 52066027 52066028 52047818 52047817 52055435
40.5 ISO 40 3.5 52066029 52066030 52047818 52047817 52055436
50.8 ISO 50 3.5 52066031 52066032 52047818 52047817 52055437
64.0 ISO 63 3.5 52066033 52066034 52047818 52047817 52055438

Accessories Part No. Page


Speed Lock und Draw studs 9.5 mm für ISO 16/20/25 und PG 16 52055439
Speed Lock und Draw studs 19.0 mm für ISO 32/40/50/63 52055440

422
Draw studs with manual drivers

High wear resistance


``
Order info
▪ To increase the service life, we recommend greasing the draw studs
with Greenlee installation paste no. 50115472
▪ Sizes given are diameter x length
▪ Subject to tolerance deviations

Size Part No.

4
9.5 x 40 mm 50000420

Size Part No.


6.5 x 35 mm 50042181

Size Part No. Size Part No. Size Part No. Size Part No.
28.6 x 190 mm 50046799 19 x 140 mm 50041886 19 x 75 mm 50040421 19 x 55 mm 50040405

423
Punching
Round and special shape punches

Draw studs for hydraulic drivers

Order info
▪ To increase the service life, we recommend greasing the draw studs
with Greenlee installation paste no. 50115472
▪ Sizes given are diameter x length
▪ Subject to tolerance deviations

Adapter
Size Part No.
19 x 48 mm (Innen 9.5 mm) 50339672
19 x 48 mm (Innen 6.3 mm) 50601148
19 x 48 mm (Innen 12.7 mm) 50601679

Size Part No.


28.6 x 76 mm 50031708

Size Part No.


9.5 x 71 mm 51300430

Size Part No. Size Part No. Size Part No. Size Part No.
19 x 105 mm 50318721 19 x 140 mm 11.1 x 108 mm 9.5 mm to 19 mm,
50294520 50294512 52042827
for Slug Splitter ® for Slug Splitter ® 122 mm

424
Rectangular punch
Suitable for
▪ Mild steel (St37), plastic and aluminium to 3.0 mm and V2A 1.5 mm
▪ Punching of burr-free openings
Operation
▪ Manual / hydraulic
Predrilling
▪ 9.7 mm dia. pilot drill 50360183
12.7 mm dia. pilot drill 50344102
15.9 mm dia. pilot drill 50344030
30.2 mm dia. 50364146
Scope of supply
▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut
Additional information
▪ * = only for use with hydraulic punch drivers 50159062, 50250973, LS60L
and LS50FLEX
▪ ** = only for use with hydraulic punch drivers 50159062, 50250973 and LS50FLEX
4
Punch size Max. Individual parts f. manual operation Adapter for Mounting Complete
AxB Material hydr. punch hole-dia. unit
thickness driver

mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Part No. mm Part No.
11.1 x 22.2 1.5 Hand/hydr. 50600265 50600273 50601156 50601202 50052446 50601148 9.7 50600257
17.0 x 19.0 2.0 Hand/hydr. 50600303 52020113 50347330 50046381 50339672 12.7 50610281
19.1 x 29.0 2.0 Hand/hydr. 50600320 50600338 50601172 50601652 50602586 50601679 15.9 50600311
19.1 x 33.3 2.0 Hand/hydr. 50600354 50600362 50601172 50601652 50602586 50601679 15.9 50600346
21.9 x 25.9 2.0 Hand/hydr. 50600389 50600397 50601172 50601652 50602586 50601679 15.9 50600370
22.0 x 30.0 2.0 Hand/hydr. 50600419 50600427 50601172 50601652 50602586 50601679 15.9 50600400
22.0 x 42.0 2.0 Hand/hydr. 50600451 50600460 50601172 50601652 50602586 50601679 15.9 50600435
25.1 x 29.0 2.0 Hand/hydr. 50600486 50600494 50601172 50601652 50602586 50601679 15.9 50600478
31.8 x 35.1 2.0 Hand/hydr. 50600516 50600524 50601172 50601652 50602586 50601679 15.9 50600508
29.0 x 71.0 3.0 Hydr. 52045298 52045300 28.6 52045296
30.0 x 90.0 3.0 Hydr. 52045298 52045300 28.6 52045297
33.3 x 66.7 3.0 Hydr. 50600540 50600559 50601180 50602357 30.2 50600532
35.0 x 52.0 3.0 Hydr. 50600575 50600583 50601180 50602357 30.2 50600567
35.0 x 65.0 3.0 Hydr. 50600605 50600613 50601180 50602357 30.2 50600591
35.0 x 82.0 2.0 Hydr.* 50600630 50600648 50601180 50602357 30.2 50600621
35.0 x 112.0 2.0 Hydr.* 50600664 50600672 50601180 50602357 30.2 50600656
46.0 x 92.0 3.0 Hydr.* 50600699 50600702 50601180 50602357 30.2 50600680
57.2 x 88.9 3.0 Hydr.* 50600729 50600737 50601180 50602357 30.2 50600710
68.0 x138.0 2.0 Hydr.** 50600753 50600761 50601180 50602357 30.2 50600745

425
Punching
Round and special shape punches

Square punch
Suitable for
▪ Mild steel (St37), plastic and aluminium to 3.0 mm and V2A 1.5 mm
▪ Punching of burr-free openings
Operation
▪ Manual / hydraulic
Predrilling
▪ 9.7 mm dia. pilot drill 50360183
12.7 mm dia. pilot drill 50344102
15.9 mm dia. pilot drill 50344030
30.2 mm dia. 50364146
Scope of supply
▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut
Additional information
▪ * = only for use with hydraulic punch drivers 50159062, 50250973,
LS60L and LS50FLEX
▪ ** = only for use with hydraulic punch drivers 50159062 and 50250973

Punch size Max. Individual parts for manual operation Adapter for Mounting Complete
AxB Material hydr. punch hole-dia. mm unit
thickness driver

mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Part No. mm Part No.
12.7 x 12.7 1.5 Hand/hydr. 50600028 50600036 50601156 50601202 50052446 50601148 9.5 50600010
15.9 x 15.9 2.0 Hand/hydr. 52020113 50347330 50046381 50339672 12.7 50610045
19.1 x 19.1 2.0 Hand/hydr. 50600087 50600095 52020113 50347330 50046381 50339672 12.7 50610076
22.4 x 22.4 2.0 Hand/hydr. 52020113 50347330 50046381 50339672 12.7 50610106
24.0 x 24.0 2.0 Hand/hydr. 50600141 50600150 52020113 50347330 50046381 50339672 12.7 50610137
25.4 x 25.4 2.0 Hand/hydr. 50600176 50600184 50601172 50601652 50602586 50601679 15.9 50600168
45,0 x 45,0 3.0 Hydr. 50767640 50767657 52046100 52046101 30.2 50115723
46.0 x 46.0 3.0 Hydr. 50600206 50600214 50601180 50602357 30.2 50600192
50.8 x 50.8 3.0 Hydr. 50601695 50601709 50601180 50602357 30.2 50601687
68.0 x 68.0 3.0 Hydr. 52055423 50601733 50601180 50602357 30.2 50601717
92.0 x 92.0 3.0 Hydr.* 50601768 50601180 50602357 30.2 50601741
104.8 x 104.8 2.0 Hydr.* 50601784 50601792 50601180 50602357 30.2 50601776
138.0 x 138.0 2.0 Hydr.** 50600230 50600249 50601180 50602357 30.2 50602349

426
Special square punch with flattened corners
Suitable for
▪ Mild steel (St37), plastic and aluminium to 2.0 mm
▪ Punching of burr-free openings
Operation
▪ Manual / hydraulic
Predrilling
▪ 12.7 mm dia pilot drill 50344102
Scope of supply
▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut

B
Punch size
AxB
Max.
Material
Individual parts for manual operation Adapter for Mounting
hydr. punch hole-dia. mm
Complete
unit
4
thickness driver

mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Part No. mm Part No.
22.5 x 20.1 2.0 Hand/hydr. 50611264 50601271 52020113 50347330 50046381 50339672 12.7 50611257

Round punch with four anti-rotation tabs


Suitable for
▪ Mild steel (St37), plastic and aluminium to 3.0 mm
Operation
▪ Manual / hydraulic
Predrilling
▪ 15.9 mm dia. pilot drill 50344030
Scope of supply
B ▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut

A C

Punch size Max. Individual parts for manual operation Adapter for Mounting Complete
AxBxC Material hydr. punch hole-dia. mm unit
thickness driver

mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Part No. mm Part No.
22.5 x 3.2 x 25.4 2.0 Hand/hydr. 50602390 50602500 50601172 50601652 50602586 50601679 15.9 50602381
30.5 x 4.8 x 36.0 3.0 Hand/hydr. 50602438 50602497 50601172 50601652 50602586 50601679 15.9 50602420

427
Punching
Round and special shape punches

„D“ shaped punch


Suitable for
▪ Mild steel (St37), plastic and aluminium to 2.0 mm
Operation
▪ Manual / hydraulic
Predrilling
▪ 12.7 dia. mm pilot drill 50344102
Scope of supply
A ▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut
Additional information
▪ * 50610809 and 50610830 available only as punch unit
B
Punch size Max. Material Individual parts for manual operation Adapter for Mounting Complete
AxB thickness hydr. punch hole-dia. mm unit
driver

mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Part No. mm Part No.
12.7 x 11.9 2.0 Hand/hydr. 50600788 51600790 50601156 50601202 50052446 50601148 9.5 50600770
15.9 x 15.1 2.0 Hand/hydr. 50344218 50347330 50046381 50339672 12.7 50610809
19.1 x 17.9 2.0 Hand/hydr. 50344218 50347330 50046381 50339672 12.7 50610830

Double „D“ shaped punch


Suitable for
▪ Mild steel (St37), plastic and aluminium to 2.0 mm
Operation
▪ Manual / hydraulic
Predrilling
▪ 15.9 mm dia. pilot drill 50344030
Scope of supply
▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut
B Additional information
▪ All punches available only as punch unit
A
Punch size Max. Material Individual parts for manual operation Adapter for Mounting Complete
AxB thickness hydr. punch hole-dia. mm unit
driver

mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Part No. mm Part No.
19.5 x 16.3 2.0 Hand/hydr. 52020113 50347330 50046381 50339672 12.7 50610861
20.2 x 17.6 2.0 Hand/hydr. 52020113 50347330 50046381 50339672 12.7 50610892
23.2 x 19.2 2.0 Hand/hydr. 52020113 50347330 50046381 50339672 12.7 50610922
23.2 x 20.2 2.0 Hand/hydr. 52020113 50347330 50046381 50339672 12.7 50610953
34.9 x 28.6 2.0 Hand/hydr. 50601660 50601652 50602586 50601679 23.8 50600982

428
Keyway punch
Suitable for
▪ Mild steel (St37), plastic and aluminium to 2.0 mm
Operation
▪ Manual / hydraulic
Predrilling
B ▪ 23.8 mm dia. pilot drill 50300083
Scope of supply
C ▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut

Punch size Max. Individual parts for manual operation Adapter for Mounting Complete
AxBxC Material hydr. punch hole-dia. mm unit
thickness driver

4
mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Part No. mm Part No.
12.2 x 1.4 x 0.8 1.5 Hand/hydr. 51601020 51601030 50601156 50601202 50052446 50601148 9.5 50601016
29.7 x 3.1x 2.5 2.0 Hand/hydr. 51601050 51601060 50601660 50601652 50602586 50601679 23.8 50601040
32.1 x 4.0 x 2.5 2.0 Hand/hydr. 51601080 51601090 50601660 50601652 50602586 50601679 23.8 50601075
33.7 x 2.6 x 2.5 2.0 Hand/hydr. 51601110 50601121 50601660 50601652 50602586 50601679 23.8 50601105

Profile cylinder punch


Suitable for
▪ Mild steel (St37) up to 2.0 mm and aluminium up to 3.5 mm thick
Operation
▪ Manual / hydraulic
Predrilling
▪ 12.7 mm dia. pilot drill 50344102
A
Scope of supply
▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut

C
Punch size Max. Individual parts for manual operation Adapter for Mounting Complete
AxBxC Material hydr. punch hole-dia. unit
thickness driver mm

mm
mm (St37) Operating mode Punch Die Draw studs Ball bearing nut Counter nut Spacer bushing Part No. mm Part No.
17.0 x 33.3 2.0 Hand/hydr. 50053027 50053035 50053043 50347330 90500113 50053051 50339672 12.7 50053078
x 10.5

429
Punching
Round and special shape punches

Sub-Min „D“ punch


Suitable for
▪ Mild steel (St37) up to 2.0 mm and aluminium up to 3.5 mm thick
▪ Front or rear mounting
Operation
▪ Manual / hydraulic
Predrilling
▪ 12.7 mm dia. pilot drill 50344102
Scope of supply
▪ Punch unit including punch, die, draw stud, counter nut and ball-bearing nut
1,6 mm 10
A
(1/16”)
R.

Standard Number Dimension Individual parts for manual operation Adapter for hydr. Complete
Pole punch driver unit

A B C
Operating mode mm mm mm Draw studs Ball bearing nut Counter nut Part No. Part No.
229 9 Hand/hydr. 20.0 24.9 11.9 52020113 50347330 50046381 50339672 50344366
231 15 Hand/hydr. 28.6 33.3 11.9 52020113 50347330 50046381 50339672 50344374
RS232 25 Hand/hydr. 42.0 47.1 11.9 52020113 50347330 50046381 50339672 50344200
234 37 Hand/hydr. 58.3 63.4 11.9 52020113 50347330 50046381 50339672 50344293
238 50 Hand/hydr. 55.9 61.0 14.7 52020113 50347330 50046381 50339672 50344447

430
Special shape punch for heavy duty connectors with 4 centre mark points
Characteristics
▪ Rectangular punches for heavy duty connectors feature a drilling jig built into the die,
for drilling the 4 locating holes.
Suitable for
▪ Mild steel (St37) to 3.0 mm thick and aluminium to 3.5 mm
Operation
▪ Hydraulic
Predrilling
▪ 30.2 mm dia. pilot drill 50364146
Scope of supply
▪ Punch unit including punch, die, draw stud and counter nut

Punch size Max. Material Individual parts for manual Mounting Complete
4
AxB thickness operation hole-dia. unit

Item mm mm Operating mode Draw studs Counter nut mm Part No.


Special shaped punch for heavy duty 36.0 x 52.0 3.0 Hydraulic 52046100 52046101 30.2 52033816
connectors, 6-pin, 36 x 52 mm
Special shaped punch for heavy duty 36.0 x 65.0 3.0 Hydraulic 52046100 52046101 30.2 52033817
connectors, 10-pin, 36 x 65 mm
Special shaped punch for heavy duty 36.0 x 86.0 3.0 Hydraulic 52046100 52046101 30.2 52033818
connectors, 16-pin, 36 x 86 mm
Special shaped punch for heavy duty 36.0 x 91.0 3.0 Hydraulic 52046100 52046101 30.2 52033819
connectors, 24-pin, 36 x 91 mm
Special shaped punch for heavy duty 36.0 x 112.0 3.0 Hydraulic 52046100 52046101 30.2 52033820
connectors 36 x 112 mm
Special shaped punch for heavy duty 46.0 x 86.0 3.0 Hydraulic 52046100 52046101 30.2 52033831
connectors 46 x 86 mm
Special shaped punch for heavy duty 46.0 x 112.0 3.0 Hydraulic 52046100 52046101 30.2 52033832
connectors 46 x 112 mm
Special shaped punch HAN Yellock® 30 with 47.2 x 56.4 3.0 / 3.0 VA Hydraulic 52046100 52046101 30.2 52058591
4 centre mark points 47.2 x 56.4 mm
Special shaped punch HAN Yellock® 30 with 47.2 x 85.5 3.0 / 3.0 VA Hydraulic 52046100 52046101 30.2 52058592
4 centre mark points 47.2 x 85.5 mm

431
Punching
Round and special shape punches

Draw studs for shaped punch

Order info
▪ To increase the service life, we recommend greasing the draw studs
with Greenlee installation paste no. 50115472
▪ Sizes given are diameter x length
▪ Subject to tolerance deviations

Size Part No.


12.7 x 117 mm 50601660

Size Part No.


12.7 x 117 mm 50601172

Size Part No.


9.5 x 93 mm 50601130

Size Part No.


9.5 x 95 mm 51601160

Size Part No.


9.5 x 88 mm 52020113

Size Part No.


6.3 x 87 mm 50601156

Size Part No. Size Part No.


19 x 171 mm 50601180 9.5 x 135 mm 50053043

432
SAVE TIME AND MONEY
- WITH EVERY PUNCH!
From the leaders in knockout technology comes the new
SPEED PUNCH™ System. The patent pending “no-thread”
design eliminates cross-threading, while the innovative SPEED
LOCK mechanism quickly secures the punch in place. This
means longer tool life and faster punches, saving you time and
money on the job. SPEED PUNCH™ is available in ISO 16 to
ISO 63 and PG 16 metric sizes and two kit configurations.
4

` Speed Punch - saves time and money ` Simplified punching processes

◾ SPEED LOCK mechanism quickly secures the entire ◾ Standard draw stud end
system in place: Punch more holes in less time. ◾ Works with your existing hydraulic and battery-operated
◾ “No-thread” punch design quickly and easily slides on/off punch drivers.
draw stud.
◾ The fastest punch system on the market today.
◾ Matched die heights eliminate need for additional spacers.
◾ Fewer extra parts to lose on the job site.
◾ No more thread damage and costly down time.

LS50 FLEX
In combination with the hydraulic
``
punching tool LS 50 Flex it represents
the state of the art in performance
and speed.

433
Punching
Punching tools and sets

THE ADVANTAGE IN PUNCHING -


PUNCHING TOOLS AND SETS
Greenlee punching tools are quick. No matter
whether for straight punchings in steel (St37) and
stainless steel or confined areas with swivelling
head: Greenlee equips you with the right set for
every situation. Combined with the Speed
Punch, the quickest and most-efficient punching
system in our range puts you in pole position.
Take the lead in punching!

In brief
Always ready for use due to short battery-charging times
``
Heads rotatable through 360° for optimised work
``
ergonomics
No fatigue due to low weight
``
3x quicker punching with the Speed Punch system
``

434
` The fast one: LS 50 FLEX

The LS 50 FLEX is not just fast. It is integrally designed and


produced. It is fully re-charged and ready for use in just
22 minutes. Ergonomic design and a balanced centre of
gravity support you when working over long periods of time.
The head rotates through 360° and reliably punches in
confined areas. Combine the LS 50 FLEX with the Speed
Punch system for even faster operations. There’s no faster
punching than this.

◾ Can be used for steel (St37) and stainless steel


◾ Ergonomic design for effortless operations
◾ Automatic final switch-off for even longer service life of
the hole punch
◾ 22 min. to recharge the battery
◾ Integrated LED illuminates the work position
4
◾ Head rotates through 360°
Speed Punch video:
◾ Can be combined with Speed Punch punch system for youtube.com/watch?v=0LJ7mHEgeow
maximum punch speed

` Speed Punch set

Punching is up to three times quicker with the Speed Punch.


The threadless stamp profile can be quickly replaced via a
clamp technology - no more screwing the counter nut on
and off. The set contains everything you need for the Speed
Punch.

◾ Speed Punch set ISO 16 - 63, including accessories for


hydraulic activation
◾ For all standard steel sheet
◾ High-quality plastic transport case for optimum product
protection

` Slug Buster ® set ISO 16 - 40

The Slug Buster from Greenlee separates the punch remnants ◾ Slug Buster system including accessories
automatically so that they fall from the die by themselves. No ◾ Including ratchet wrench for manual activation
jamming or time-consuming removal of the punch remnants. ◾ Pilot drill included
The set comprises all components of the punching system. ◾ High-quality plastic transport case for optimum product
protection

435
Punching
Punching tools and sets

Speed Nut complete set

Up to 3-times faster than conventional punching tools


``

Characteristics
▪ Compatible with all Greenlee hand-operated and battery powered hydraulic punches
▪ Easy and quick handling as the screwing up and screwing down of the counter nut is
not required
Suitable for
▪ Square punches from 46 x 46 mm and rectangular punches from 33.3 x 66.7 mm

Item Part No.


Speed Nut complete set SLSN34
Scope of supply Part No. Page
Speed Nut draw stud SLSNDS34
Quick-action bayonet coupling SLSNN34

Keyway punch

Time-saving punching of slots for anti-twist protected parts


``
Long service life
``

Suitable for
3/16” ▪ Mild steel (St37) to 3 mm thick
(4.7mm) ▪ Manual operation

Item Part No.


Keyway punch 50265342
Accessories Part No. Page
Spare punch for keyway punch 50265369
1/8”
(3.2mm) Spare die for keyway punch 50265385

Hydraulic punch driver Quick Draw™ 7804E

`Ìdeal for fast, straight-on front panel punching


Compact design
``
Very robust
``

Characteristics
▪ Hand hydraulic punch driver with straight head
Suitable for
▪ Special shape punches up to a maximum size of 68 x 68 mm or 35 x 65 mm
▪ Round punches up to ISO 63 (64 mm dia.)
Additional information
▪ Accompanying draw studs to 64 mm ST37 are suitable

Technical data
Dimension 321 x 110 x 70 mm
Punching force 80 kN
Weight 2.5 kg
Item Part No.
Quick Draw™ 7804E 50342916

Scope of supply Part No. Page


Hand hydraulic punch 7804E 50342886
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430
Draw stud for hydraulic operation 19.0 x 105 mm 50318721
Spacer, short 50032488
Adapter 19.0 x 48 mm with internal thread 9.5 mm 50339672 426
Plastic case 50352024

436
Hydraulic punch Quick Draw 90™ 7904E

`Ìdeal for fast, straight-on front panel punching


Head rotates 180° for maximum flexibility
``
Very robust
``

Characteristics
▪ Compact design
▪ Hand hydraulic punch driver with 90° head
Suitable for
▪ Special shape punches up to a maximum size of 68 x 68 mm or 35 x 65 mm
▪ Round punches up to ISO 63 (64 mm dia.)
Additional information
▪ Accompanying draw studs to 64 mm ST37 are suitable

Technical data
Dimension 312 x 110 x 65 mm

4
Punching force 80 kN
Weight 3.4 kg
Item Part No.
Quick Draw 90™ 7904E 50342991
Scope of supply Part No. Page
Hand hydraulic punch 7904E 50337866
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 426
Spacer, short 50032488
Adapter 19.0 x 48 mm with internal thread 9.5 mm 50339672 426
Plastic case 50352024

Manual hydraulic punch

Flexible head for multi-purpose use even in confined areas


``

Characteristics
▪ Rotatable/Swivel
Suitable for
▪ Special shape punches up to a maximum size of 68 x 68 mm or 35 x 65 mm
▪ Round punches up to ISO 63 (64 mm dia.)
Additional information
▪ Hand-operated hydraulic punch incl. draw stud, pilot drill and spacer in plastic case
▪ Without hole
▪ Accompanying draw studs to 64 mm ST37 are suitable

Technical data
Dimension 340 x 150 x 85 mm
Punching force 80 kN
Weight 2.2 kg
Revolving/rotatable 360°
Item Part No.
Manual hydraulic punch 52033843
Scope of supply Part No. Page
Draw stud for hydraulic operation 9.5 mm to 19 mm, 122 mm 52042827
HSS Co5 step bit 52049371
Spacer, short 50032488
Plastic case

437
Punching
Punching tools and sets

LS 60-L Battery powered hydraulic punching tool

High flexibility using rotating head


``
Automatic stop makes the punching tools last longer
``
`L̀ithium-ion technology allows long operating times and short
recharging times

Characteristics
▪ Electronic control and monitoring of operation
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Comfortable and secure one-hand operation thanks to 2-component plastic housing
with soft grips
▪ Balanced centre of gravity for easy handling and effortless operations
▪ LED for work area illumination
▪ Powerful 18 V Li-Ion battery - high capacity, short charging time
▪ Energy saving function with motor cut-out after successful operation
▪ Manual retract as required
▪ Multifunction LED for maintenance display and charge status display of the battery
▪ Environmentally-friendly hydraulic oil, quickly biodegradable
Suitable for
▪ A punch size from 104.8 x 104.8 mm
▪ Round punch up to 95.3 mm

Technical data
Punching force 60 kN
Weight 4.0 kg
Battery capacity RAL2 / BL1830: 3 Ah
Charging time RAL2 / BL1830: 22 min.
Punching time 5 s at 22.5 mm dia., 3 mm mild steel
12 s at 61.5 mm dia., 3 mm mild steel
Ambient temperature -15 °C up to +40 °C
Head outside diameter 73 mm
Dimensions 325 x 285 x 80 mm
Punching capacity 90 punches/battery at 22.5 mm dia. and 3.5 mm mild steel
170 punches/battery at 2.,5 mm dia. and 3.5 mm mild steel
250 punches/battery at 22.5 mm dia. and 2.5 mm mild steel
Item Part No.
LS 60-L Battery powered hydraulic punching tool LS60L
Scope of supply Part No. Page
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 426
Spacer, short 50032488
Adapter 19.0 x 48 mm with internal thread 9.5 mm 50339672 426
HSS Co5 step bit 52049371
KKLS60LGL Plastic case KKLS60LGL
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491
Accessories Part No. Page
18 V mains adapter for 230 V Voltage NG2230 376

438
LS 50 FLEX battery powered hydraulic punching tool

High flexibility using 360° rotating head


``
An integrated pressure sensor increases the service life of the hole punch
``
Automatic stop makes the punching tools last longer
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Balanced centre of gravity for easy handling and effortless operations
▪ LED for work area illumination
▪ Energy saving function with motor cut-out after successful operation
▪ Manual retract as required
▪ Always ready-to-use thanks to battery charge and service display
Suitable for
▪ A punch size from 104.8 x 104.8 mm
▪ Round punch up to 143.7 mm

Technical data
Punching force
Weight
60 kN
2.1 kg
4
Charging time 15 min.
Punching time 5 s at 22.5 mm dia., 3 mm mild steel
6 s at 63.5 mm dia., 3 mm mild steel
Ambient temperature -15 °C up to +40 °C
Dimensions 340 x 115 x 80 mm
Punching capacity 120 punch operations at 22.5 mm dia., 3.4 mm mild steel
190 punch operations at 22.5 mm dia., 3 mm mild steel
280 punch operations at 22.5 mm dia., 2.5 mm mild steel
Item Part No. Bosch Part No. Makita
LS 50 FLEX battery powered hydraulic punching tool LS50FLEXCFB LS50FLEXCFM
Lieferumfang Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 50318721 426
Spacer 22 mm, short 50032488 50032488
HSS Co5 step bit 52049371 52049371
Adapter 19.0 x 48 mm with internal thread 9.5 mm 50339672 50339672 426
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430 51300430
Plastic case KK50LFLEX KK50LFLEX
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 495
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

439
Punching
Punching tools and sets

EKM 60 UNV Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``
Small and slim, perfect for cramped conditions
``
Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching
you will find on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle 7 s up to 9 s (depending on cross-section)
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round, up to 92 x 92 mm square
Charging time 15 min.
Weight 3.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EKM60UNVCFB EKM60UNVCFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Adapter for crimping dies of Series 22 UA22 UA22 478
Plastic case 450 x 370 x 105 mm KKMUNVNG KKMUNVNG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

440
EK 60 UNV Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
Fast working due to 2-stage hydraulics
``
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching
you will find on page 478 4
Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle 3 s to 5 s (depending on cross-section)
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round
Charging time 45 min.
Weight 4.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EK60UNVCFB EK60UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm UA22 UA22 478
Adapter for crimping dies of Series 22 KK120UNVNG KK120UNVNG

441
Punching
Punching tools and sets

EK 120 UNV Battery-powered hydraulic universal tool 10 - 400 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching
you will find on page 478

Technical data
Crimping force 108 kN
Stroke 42 mm
Crimping range 10 - 400 mm²
Crimping cycle Depending on cable type
Cutting range max. 40 mm dia.
Punching capacity up to 144 mm dia. round, up to 138 x 138 mm square
Charging time 45 min.
Weight 6.5 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 10 - 400 mm² EK120UNVCFB EK120UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Plastic case 450 x 370 x 105 mm KK120UNVNG KK120UNVNG
Adapter for crimping dies UA12TKL UA12TKL 478

442
Hydraulic punch with hand pump

Compact design
``

Characteristics
▪ With hand pump, hose and cylinder
Suitable for
▪ All punches up to 144.1 mm round and 138 x 138 mm square
▪ St37 up to 3.5 mm and 3.5 mm V2A (depending on punch size)
Operation
▪ Hydraulic
Additional information
▪ When used with Speed Punch use the following draw studs: 52066000 (to ISO 25),
50032488, 52058897 (from ISO 25)

Technical data
Punching force 110 kN
Weight
Item
8.3 kg
Part No.
4
Hydraulic punch with hand pump 50159062
Scope of supply Part No. Page
Hydraulic cylinder 50170910
Draw stud for hydraulic operation 9.5 mm to 19 mm, 122 mm 52042827
Spacer, short 50032488
Spacer bush, medium 51032490
Spacer bush 38 mm, long 50069047
Kwik Stepper™ step bit 12.7 mm 50344102 466
767 Hydraulic hand pump 50132849 490
Hydraulic hose 6.4 mm dia. x 0.9 m 50383167 498
Draw stud for hydraulic operation 19.0 x 137 mm 52045040

443
Punching
Punching tools and sets

Hydraulic punch with foot pump


Characteristics
▪ With foot pump, hose and cylinder
Suitable for
▪ Up to 144.1 mm round and 138 x 138 mm square
▪ St37 up to 3.5 mm and 3.5 mm V2A (depending on punch size)
Operation
▪ Hydraulic
Additional information
▪ When used with Speed Punch use the following draw studs: 52066000 (to ISO 25),
50032488, 52058897 (from ISO 25)

Technical data
Punching force 110 kN
Weight 15.2 kg
Item Part No.
Hydraulic punch with foot pump 50250973
Scope of supply Part No. Page
Hydraulic cylinder 50170910
Spacer, short 50032488
Spacer bush, medium 51032490
Spacer bush 38 mm, long 50069047
Kwik Stepper™ step bit 12.7 mm 50344102 466
1725 Hydraulic foot pump 50313533 490
Hydraulic hose 6.4 mm dia. x 3 m 50377299 498
Draw stud for hydraulic operation 9.5 mm to 19 mm, 122 mm 52042827
Draw stud for hydraulic operation 19.0 x 137 mm 52045040

Thread grease

`Ìncreases the service life


Prevents "seizing"
``
Screw and nut threads resistant to wear
``

Suitable for
▪ Statically and dynamically high stressed thread connections

Item Part No.


Draw stud thread grease, 30 g 50115472

444
Portable C-frame punch driver, 15.2 - 34.6 mm

Fast, one shot punching - no pre-drilling of pilot holes required


``

Additional information
▪ For actuation we recommend hydraulic foot pump 1725, Part No. 50313533,
hand pump 767, Part No. 50132849 or pumps EHP4 and AHP700L
▪ When using the AHP700L adapter CMGSK is required

Technical data
Throat 200 mm
Weight 6.8 kg
Punching capacity up to 3 mm St37
Punching range 15.2 - 34.6 mm
Item Part No.
Portable C-frame punch driver 1731 50159119
Scope of supply Part No. Page
Punch adapter 9.5 mm
Punch adapter 19 mm
50132768
50132776
4
Punch Pg 16 51040060
Punch Pg 21 51040080
Punch 34.6 mm 50040103
Die Pg 16 (22.5 mm) 50120875
Die Pg 21 (28.3 mm) 50120867
Die 34.6 mm 50120859
Metal case 50166344
Accessories Part No. Page
Punch Pg 9 (15.2 mm) 50213164
Die Pg 9 (15.2mm) 50185578
Punch Pg 11 (18.6 mm) 50177001
Die Pg 11 (18.6 mm) 50185586
Punch Pg 13 (20.4 mm) 50176978
Die Pg 13 (20.4 mm) 50185594
Punch 30.5 mm (oil-tight) 50362828
Die 30.5 mm (oil-tight) 50371037
Die ISO 16 50766421
Die ISO 20 50766438
Die ISO 25 50766445
Die ISO 32 50766452
Punch ISO 25 50039865
Punch ISO 32 50244590

445
Punching
Punching tools and sets

Portable C-frame punch driver, 15.2 - 115.4 mm


Suitable for
▪ For use with standard punches and dies, punching range 15.2 to 115.4 mm
Additional information
▪ For actuation we recommend hydraulic hand pump 755, Part No. 50156772
or pumps EHP4 and AHP700L
▪ When using the AHP700L adapter CMGSK is required

Technical data
Throat 200 mm
Weight 27 kg
Punching capacity up to 3 mm St37
Punching range 15.2 to 115.4 mm
Item Part No.
Portable C-frame punch driver 1732 50273612
Scope of supply Part No. Page
Die adapter 9.5 mm 50117912
Die adapter 19 mm 50117904
Die adapter 28.6 mm 50117890
Die adapter 9.5 mm 50132660
Die adapter 19 mm 50132679
Die adapter 28.6 mm 50132687
Hexagonal nut 90542657
Metal case 50273353
Accessories Part No. Page
Punch Pg 9 (15.2 mm) 50213164
Die Pg 9 (15.2mm) 50185578
Punch Pg 11 (18.6 mm) 50177001
Die Pg 11 (18.6 mm) 50185586
Punch Pg 13 (20.4 mm) 50176978
Die Pg 13 (20.4 mm) 50185594
Punch 30.5 mm (oil-tight) 50362828
Die 30.5 mm (oil-tight) 50371037
Die ISO 16 50766421
Die ISO 20 50766438
Die ISO 25 50766445
Die ISO 32 50766452
Punch ISO 25 50039865
Punch ISO 32 50244590

446
LSK 120 Hydraulic hole punching head - basic tool

Fast and precise cutting


``
Punching in just a few seconds
``
Compact design permits working in tight areas
``

Suitable for
▪ Aluminium, copper and steel with a tensile strength to 470 N/mm² to 10 mm thick
▪ Hole diameters: 6.5 - 17 mm
▪ Centric punching: 120 mm max. material width
▪ Drive with EHP 4 and AHP 700-L
Additional information
▪ Drive with EHP 4 and AHP 700-L available; adapter CMGSK required

Technical data
Max. operating pressure max. 700 bar
Max. compressive force 160 kN

4
Dimension 234 x 174 x 88 mm
Weight 9.5 kg
Item Part No.
Hydraulic hole punching head LSK 120 50052110
Accessories Part No. Page
Perforated die 6.5 mm dia. 50052276 480
Punch and die 8.5 mm dia. 50052284 480
Punch and die 11 mm dia. 50052292 480
Punch and die 13 mm dia. 50052306 480
Punch and die 15 mm dia. 50052314 480
Punch and die 17 mm dia. 50052322 480

Slug Buster® punch set for all applications from ISO 16 - 40


Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster punch set ISO 16 to 40
®
50366920
Scope of supply Part No. Page
Slug Buster punch set ISO 16/20/25/32/40
®
50356178SET 454
Draw studs for manual operation 9.5 x 40 mm 50000420 423
Draw studs for manual operation 19.0 x 55 mm 50040405 423
Ratchet 50349414
Kwik Stepper™ step bit 9.7 mm 50360183 466
Plastic case 50366858

447
Punching
Punching tools and sets

Slug Buster® punch set for all applications from PG 9 to PG 21 and 30.5 mm
Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster® punch set PG 9 to PG 21 and 30.5 mm 50366904
Scope of supply Part No. Page
Slug Buster® punch set PG 9 - 21, 30.5 mm 50323989SET 455
Draw studs for manual operation 9.5 x 40 mm 50000420 423
Ratchet 50349414
Kwik Stepper™ step bit 9.7 mm 50360183 466
Plastic case 50366858

Slug Buster® punch set for ISO 16 - 63


Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster® punch set ISO 16 to 63 50366939
Scope of supply Part No. Page
Slug Buster® punch set ISO 16 - 63 50068920SET 454
Draw studs for manual operation 9.5 x 40 mm 50000420 423
Draw studs for manual operation 19.0 mm x 75 mm 50040421 423
Ratchet 50349414
Kwik Stepper™ step bit 9.7 mm 50360183 466
Plastic case 50366858

448
Slug Buster® punch set for all applications from PG 9 - 48 and 30.5 mm
Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster® punch set PG 9 to PG 48 and 30.5 mm 50366912
Scope of supply Part No. Page
Draw studs for manual operation 9.5 x 40 mm 50000420 423
Draw studs for manual operation 19.0 x 55 mm 50040405 423
Ratchet 50349414

4
Slug Buster® punch set PG 9 - 48, 30.5 mm 50328034SET 455
Plastic case 50366858

Speed Punch™ Set ISO 16 – 40

Up to 3-times faster than conventional punching tools


``
Easy and quick handling as the screwing and unscrewing of the counter nut
``
is not required
Compatible with all Greenlee hand-operated and battery powered hydraulic
``
tools
No greasing of the draw stud required
``

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030
Scope of supply
▪ Complete system including draw stud, cramp, punch and die incl. plastic case

Item Part No.


Speed Punch™ punch set ISO 16/20/25/32/40 52055439SET
Scope of supply Part No. Page
Punch and die ISO 16 (16.2 mm) 52055431 422
Punch and die ISO 20 (20.4 mm) 52055432 422
Punch and die ISO 25 (25.4 mm) 52055434 422
Punch and die ISO 32 (32.5 mm) 52055435 422
Punch and die ISO 40 (40.5 mm) 52055436 422
Speed Lock and draw stud 9.5 mm for ISO 16/20/25 and PG 16 52055439 422
Speed Lock and draw stud 19.0 mm for ISO 32/40/50/63 52055440 422
Plastic case KKSPISO16B63
Accessories Part No. Page
Plastic case KKSPISO16B63

449
Punching
Punching tools and sets

Speed Punch™ Set ISO 16 – 63

Up to 3-times faster than conventional punching tools


``
Easy and quick handling as the screwing and unscrewing of the counter nut
``
is not required
Compatible with all Greenlee hand-operated and battery powered hydraulic
``
tools
No greasing of the draw stud required
``

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030
Scope of supply
▪ Complete system including draw stud, cramp, punch and die incl. plastic case

Item Part No.


Speed Punch™ Set ISO 16 – 63 52055440SET
Scope of supply Part No. Page
Punch and die ISO 16 (16.2 mm) 52055431 422
Punch and die ISO 20 (20.4 mm) 52055432 422
Punch and die ISO 25 (25.4 mm) 52055434 422
Punch and die ISO 32 (32.5 mm) 52055435 422
Punch and die ISO 40 (40.5 mm) 52055436 422
Punch and die ISO 50 (50.8 mm) 52055437 422
Punch and die ISO 63 (64.0 mm) 52055438 422
Speed Lock and draw stud 9.5 mm for ISO 16/20/25 and PG 16 52055439 422
Speed Lock and draw stud 19.0 mm for ISO 32/40/50/63 52055440 422
Plastic case KKSPISO16B63
Accessories Part No. Page
Plastic case KKSPISO16B63

450
Slug-Splitter® punch set (stainless steel) ISO 16 - 40

Unique punch profile


``
Split slugs fall free and can be removed easily
``

Suitable for
▪ Stainless steel (V2A), mild steel (St37), plastic and aluminium up to 3.5 mm thick
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 19 mm dia., pilot drill 20.5 mm dia. 50344030
draw stud 11.1 mm dia., pilot drill 12.7 mm dia. 50344102

Item Part No.


Slug-Splitter® punch set (stainless steel) ISO 16/20/25/32/40 50766803
Scope of supply Part No. Page
Slug-Splitter® punch (stainless steel) 16.2 mm 50069527 421
Slug-Splitter punch (stainless steel) 20.4 mm
®

Slug-Splitter® punch (stainless steel) 25.4 mm


50069543
50069560
421
421
4
Slug-Splitter® punch (stainless steel) 32.5 mm 50069594 421
Slug-Splitter punch (stainless steel) 40.5 mm
®
50069616 421
Draw stud for hydraulic operation 11.1 mm to 19 mm, 108 mm 50294512 424
Draw stud for hydraulic operation 19 x 140 mm 50294520 424
Plastic case KKSSISO16B63

Slug-Splitter® punch set (stainless steel) ISO 16 - 63

Unique punch profile


``
Split slugs fall free and can be removed easily
``

Suitable for
▪ Stainless steel (V2A), mild steel (St37), plastic and aluminium up to 3.5 mm thick
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 19 mm dia., pilot drill 20.5 mm dia. 50344030
draw stud 11.1 mm dia., pilot drill 12.7 mm dia. 50344102

Item Part No.


Slug-Splitter® punch set (stainless steel) ISO 16/20/25/32/40/50/63 50766797
Scope of supply Part No. Page
Slug-Splitter® punch (stainless steel) 16.2 mm 50069527 421
Slug-Splitter punch (stainless steel) 20.4 mm
®
50069543 421
Slug-Splitter® punch (stainless steel) 25.4 mm 50069560 421
Slug-Splitter punch (stainless steel) 32.5 mm
®
50069594 421
Slug-Splitter® punch (stainless steel) 40.5 mm 50069616 421
Slug-Splitter punch (stainless steel) 50.8 mm
®
50069632 421
Slug-Splitter punch (stainless steel) 64 mm
®
50069667 421
Draw stud for hydraulic operation 11.1 mm to 19 mm, 108 mm 50294512 424
Draw stud for hydraulic operation 19 x 140 mm 50294520 424
Plastic case KKSSISO16B63

451
Punching
Punching tools and sets

Slug Buster® hand hydraulic punch driver set PG 9 - PG 21, 30.5 mm


Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster® hand hydraulic punch driver set PG 9 to PG 21 and 50356119SET
30.5 mm
Scope of supply Part No. Page
Hand hydraulic punch 7804E 50342886
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 424
Spacer, short 50032488
Adapter 19.0 x 48 mm with internal thread 9,5 mm 50339672 426
Slug Buster punch set PG 9 - 21, 30.5 mm
®
50323989SET 455
Plastic case 50352024

Slug Buster® hand hydraulic 90° punch driver set PG 9 - PG 21, 30.5 mm
Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm thick
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster® hand hydraulic punch driver set PG 9 to PG 21 and 50356151SET
30.5 mm
Scope of supply Part No. Page
Hand hydraulic punch 7904E 50337866
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 424
Spacer, short 50032488
Adapter 19.0 x 48 mm with internal thread 9,5 mm 50339672 426
Slug Buster punch set PG 9 - 21, 30.5 mm
®
50323989SET 455
Plastic case 50352024

452
Slug Buster® hand hydraulic punch driver set ISO 16 - 40
Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm thick
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster® hand hydraulic punch driver set ISO 16 to 40 50356143SET
Scope of supply Part No. Page
Hand hydraulic punch 7804E 50342886
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 424

4
Spacer, short 50032488
Adapter 19.0 x 48 mm with internal thread 9,5 mm 50339672 426
Slug Buster® punch set ISO 16/20/25/32/40 50356178SET 454
Plastic case 50352024

Slug Buster® hand hydraulic 90° punch driver set ISO 16 - 40


Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm thick
Operation
▪ Hydraulic
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030

Item Part No.


Slug Buster® hand hydraulic punch driver set ISO 16 to 40 50356160SET
Scope of supply Part No. Page
Hand hydraulic punch 7904E 50337866
Draw stud for punch with hydraulic operation 9.5 x 71 mm 51300430
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 426
Spacer, short 50032488
Adapter 19.0 x 48 mm with internal thread 9,5 mm 50339672 426
Slug Buster punch set ISO 16/20/25/32/40
®
50356178SET 454
Plastic case 50352024

453
Punching
Punching tools and sets

Hand hydraulic punching set 90° ISO 16 - 40

Flexible head for multi-purpose use even in confined areas


``

Suitable for
▪ Special shape punches up to a maximum size of 68 x 68 mm or 35 x 65 mm
▪ Round punches up to ISO 63 (64 mm dia.)

Item Part No.


Hand hydraulic punching set ISO 16 - 40 52034233
Scope of supply Part No. Page
Slug Buster® punch set ISO 16/20/25/32/40 50356178SET 454
Draw stud for hydraulic operation 9.5 mm to 19 mm, 122 mm 52042827
Draw stud for hydraulic operation 19.0 x 105 mm 50318721 426
Spacer, short 50032488
HSS Co5 step bit 52049371
Plastic case Kunststoffkoffer

Slug Buster punch set ISO 16 – 40


®

For quick, clean, effortless and burr-free holes


``
Split slugs fall free and can be removed easily
``

Suitable for
▪ Mild steel (St37), plastic and aluminium to 3.0 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030
Scope of supply
▪ Complete system including punch and die incl. plastic case
Additional information
▪ A case is not included in scope of supply, this must be ordered separately

Item Part No.


Slug Buster® punch set ISO 16/20/25/32/40 50356178SET
Accessories Part No. Page
Plastic case KKISO16B63
Slug Buster® punch set ISO 16 – 63

Long product life


``
Very easy to use
``

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030
Scope of supply
▪ Complete system including punch and die incl. plastic case

Item Part No.


Slug Buster® punch set ISO 16/20/25/32/40/50/63 50068920SET
Accessories Part No. Page
Plastic case KKISO16B63

454
Slug Buster® punch set PG 9 - 21, 30.5 mm

Unique punch profile


``
Split slugs fall free and can be removed easily
``

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030
Scope of supply
▪ Complete system including punch and die incl. plastic case

Item Part No.


Slug Buster® punch set PG 9/11/13/16/21 and 30.5 mm 50323989SET
Accessories
Plastic case
Part No.
KKPG9B48
Page
4

Slug Buster® punch set PG 9 - PG 48, 30.5 mm

Unique punch profile


``
Split slugs fall free and can be removed easily
``

Suitable for
▪ Mild steel (St37), plastic and aluminium up to 3.5 mm
Operation
▪ Manual
Predrilling
▪ Draw stud 9.5 mm dia., pilot drill 9.7 mm dia. 50360183
draw stud 19.0 mm dia., pilot drill 20.5 mm dia. 50344030
Scope of supply
▪ Complete system including punch and die incl. plastic case

Item Part No.


Slug Buster punch set PG 9/11/13/16/21/29/36/48 and 30.5 mm
®
50328034SET
Accessories Part No. Page
Plastic case KKPG9B48

455
Punching
Hole saws

FOR DEEP INCISIONS -


HOLE SAWS
Clear the way for cables and electrical connections. Our Greenlee hole saws offer a
long-term precise solution. Reinforced back plate reduces vibrations. Saving you effort
and ensuring precise concentricity. HSS bi-metal hole saws are suitable for processing
steel sheet, cast iron, brass and other materials.

In brief
Reduced vibrations thanks to reinforced back plate
``
Long service life due to high-performance steel
``
Suitable for numerous materials
``
For multi-functional use, please note our universal tools
``

456
` HSS bi-metal hole saws

No material is safe from the HSS bi-metal hole saws. ◾ Cooling slots for low heat build-up
Very hard high-performance steel (M 42) for clean and ◾ Saws up to a cut depth of of 41.3 mm
reliable prolonged operation. ◾ Improved service life due to tooth hardness Rc65-68
◾ Suitable for steel sheet, cast iron, brass, fibreglass,
◾ Precise cut with positive pitch wood and plastic
◾ Reinforced back plate reduces vibrations
◾ High true running accuracy

` Set of hole saws: HSS bi-metal hole saw set

The hole saw set gives you all standard sizes tidily combined.
Well sorted and perfectly protected.
4
◾ All standard sizes of hole saws
◾ Manufactured from M42
high-performance steel
◾ Including accessories
◾ Securely stowed in
a robust case

457
Punching
Hole saws

HSS Bi-metal hole saws

Vibration-reduction and high true running accuracy due to thick back section
``
High-quality serration easily assured, precise cut
``
Cooling slots ensure low heat build-up
``
No canting when sawing
``

Characteristics
▪ High-quality, rake variable pitch design provides faster, easier cutting
▪ High true running accuracy
▪ Max. cutting depth 41.3 mm
▪ Tooth hardness Rc 65 - 68
Suitable for
▪ Mild steel, cast iron, brass, aluminium, fibreglass, wood and plastic
Additional information
▪ Arbors have to be ordered separately, not included in scope of supply

Recommended cutting speed r.p.m. for


Punch tool and
size Standard Standard Weight stainless non-ferrous
mm size Pg size ISO g steel sheet steel cast iron metal aluminium wood Part No.
14 46 580 300 400 790 900 800 50191314
15 46 580 300 400 790 900 800 52057722
16 Pg 9 ISO 16 46 550 275 365 730 825 760 52057723
17 46 500 250 330 665 750 720 52057724
18 46 500 250 330 665 750 720 52057725
19 Pg 11 46 460 230 300 600 690 680 52057726
20 ISO 20 46 445 220 290 580 660 640 52057727
21 Pg 13 46 425 195 280 560 635 580 52057728
22 Pg 16 46 390 195 260 520 585 560 52057729
23 46 380 190 250 510 570 540 52057730
24 46 370 185 245 494 555 520 52057731
25 ISO 25 46 350 175 235 470 525 500 52057732
26 46 325 160 215 435 480 500 52057733
27 46 300 150 200 400 450 450 52057734
28 46 300 150 200 400 450 450 52057735
29 Pg 21 91 285 145 190 380 425 430 52057736
30 91 270 140 180 360 410 410 52057737
32 ISO 32 91 270 140 180 360 410 410 52057738
33 46 250 125 165 330 375 370 52057739
35 46 240 120 160 315 360 30 52057740
36 91 240 120 160 315 360 30 52057741
37 Pg 29 91 230 115 150 300 345 330 52057742
38 91 220 110 145 290 330 310 52057743
40 ISO 40 91 210 110 140 280 315 290 52057744
41 91 205 105 135 270 305 270 52057745
42 137 205 105 135 270 305 270 52057746
43 91 195 100 130 260 295 250 52057747
44 91 190 95 125 250 285 230 52057748
45 91 190 95 125 250 285 230 52057749
46 137 180 90 120 240 270 210 52057750
48 Pg 36 91 180 90 120 240 270 210 52057751
50 ISO 50 91 170 85 115 230 255 200 52057752
51 137 165 80 110 220 245 200 52057753

458
Recommended cutting speed r.p.m. for
Punch tool and
size Standard Standard Weight stainless non-ferrous
mm size Pg size ISO g steel sheet steel cast iron metal aluminium wood Part No.
53 137 160 80 105 210 240 190 52057755
54 Pg 42 137 160 80 105 210 240 190 52057756
55 137 150 75 100 200 225 185 52057757
57 227 150 75 100 195 225 185 52057758
59 137 140 70 95 190 220 180 52057760
60 Pg 48 137 135 70 90 180 205 180 52057761
63 ISO 63 182 130 65 85 175 200 175 52057762
64 182 130 65 85 175 200 175 52057801
65 182 130 65 85 170 195 170 52057763
67 182 125 60 80 160 185 165 52057764
68 182 125 60 80 160 185 160 52057765
70 182 120 55 80 160 180 160 52057766
73
74
75
182
182
227
115
115
115
55
55
55
75
75
75
150
150
150
170
170
170
150
150
150
52057767
52057768
52057769
4
76 227 110 55 70 140 165 145 52057770
79 227 120 55 70 140 165 165 52057802
80 227 110 55 70 140 165 145 52057771
83 273 105 50 70 140 155 140 52057773
86 273 100 50 65 130 150 135 52057774
89 273 95 45 65 130 145 130 52057775
92 273 95 45 60 120 130 120 52057776
95 318 95 45 60 120 135 110 52057777
98 318 90 40 60 120 135 110 52057778
102 318 85 10 55 110 130 100 52057779
105 363 80 40 55 110 120 110 50191772
108 363 80 40 55 110 120 110 50191780
111 363 80 40 50 100 120 110 50191799
114 409 75 40 50 100 105 100 50191802
121 499 75 35 50 95 95 100 50191810
127 545 65 35 45 90 90 100 50191829
140 545 60 35 35 85 85 100 50191837
152 636 55 35 35 75 75 100 50191845
168 701 55 35 35 68 65 100 52057803
177 728 55 35 35 65 65 100 52057804
210 820 55 35 25 55 55 100 52057805

459
Punching
Hole saws

HSS Bi-metal hole saw set

Saves time thanks to low vibration and heat development


``
Variable pitch for an uniform cut
``
Requires minimal effort when drilling
``
Characteristics
▪ High true running accuracy
▪ Less effort when cutting
Suitable for
▪ Metal, brass, fibreglass, non-ferrous metal, cast iron, aluminium, wood and plastics,
stainless steel sheet
Item Part No.
HSS bi-metall hole saw set Elektro II 52059292SET
HSS bi-metal universal hole saw set 52059293SET
HSS bi-metal hole saw set ISO 16 to 63 50069497SET
HSS bi-metal plumbing hole saw set 52059294SET
HSS bi-metal hole saw set (830 PG) 50292099SET
HSS bi-metal electrical hole saw set 52059295SET
Electro set with countersink 35/68/75 mm 50125630SET

Standard size Hole set


Nominal 52059292SET 52059293SET 50069497SET 52059294SET 50292099SET 52059295SET 50125630SET
Description size mm Pg ISO Electro II Universal ISO 16-63 Plumbing 830PG Standard Electro
Bi-metal hole saw 16 Pg 9 • • •
17 ISO 16 •
19 Pg 11 • • • •
21 Pg 13 ISO 20 • •
22 Pg 16 • • • •
24 •
25 ISO 25 • •
29 Pg 21 • • • • •
30 •
33 ISO 32 •
35 • • • •
37 Pg 29 •
38 • •
41 ISO 40 •
44 • • • •
48 Pg 36 •
51 ISO 50 • • •
52 •
57 • •
60 Pg 48 •
63 ISO 63 • • •
67 • •
68 • •
75 •
76 •
Countersink for Hole Saw 68 mm •
Arbor 14 to 30 mm • • • • • •
Arbor 32 to 152 mm • • • • • • •
Case • • • • • • •

460
Electro set with countersink
Characteristics
▪ Countersink with two specially-hardened cutting teeth
Suitable for
▪ Steel, non-ferrous metal, aluminium, cast iron, stainless steel, wood, plastic and
building materials
Scope of supply
▪ Consisting of hole saws 35 mm, 68 mm, 75 mm, countersink for 68 mm hole saw,
arbor with pilot drill and counter nut for hole saws 32 - 152 mm and spare HSS pilot
drill 6.35 mm dia.

Item Part No.


Electro set with countersink 35/68/75 mm 50125630SET
Scope of supply Part No. Page
HSS bi-metal hole saw 35 mm 52057740 458
HSS bi-metal hole saw 68 mm 52057765 459
HSS bi-metal hole saw 75 mm
Countersink for hole saws
52057769
52033839
459
4
Arbor for HSS bi-metal hole saws 8.6 mm 52057781 462
Plastic case 52059258

461
Punching
Hole saws

Arbor for HSS bi-metal hole saws 14 - 30 mm


Suitable for
▪ Sizes from 14 - 30 mm

Item Part No.


Arbor 6.3 mm 50371576
Arbor for HSS bi-metal hole saws 7.9 mm 50385224
Arbor 8.6 mm 52057780
Arbor 11.1 mm 50371550

Arbor for HSS bi-metal hole saws 32 - 152 mm


Suitable for
▪ Sizes from 32 - 51 mm
▪ Sizes from 32 - 152 mm

Item Part No.


Arbor 7.9 mm for HSS bi-metal hole saws 32 - 51 mm 50371541
Arbor 8.6 mm for HSS bi-metal hole saws 32 - 152 mm 52057781
Arbor 11.1 mm for HSS bi-metal hole saws 32 - 152 mm 50371568

SDS arbor for HSS bi-metal hole saws


Suitable for
▪ Sizes from 32 - 152 mm
▪ Sizes from 14 - 30 mm

Item Part No.


SDS arbor for HSS bi-metal hole saws 14 - 30 mm 50069691
SDS arbor for HSS bi-metal hole saws 32 - 152 mm 50069292

Replaceable pilot drill for arbor HSS bi-metal hole saws

Item Part No.


Replaceable pilot drill for arbor HSS bi-metal hole saws 52057782

462
4

463
Punching
Bits and step bits

SIMPLE DRILLING –
EVERYTHING IN ONE OPERATION
Greenlee bits are produced using the latest CNC technology. The benefit to you is clear:
Clean cutting edges produce longer and better cutting operations from the very first
use. That saves you effort. The two-sided deburring of the edge breaker saves you
time. The Rotastop system on the shank prevents the bit from slipping through in the
chuck. That’s how drilling is done today.

In brief
Perfect cutting performance in the first pass
``
Rotastop prevents the bit slipping through
``
Split point requires less effort
``

464
` Kwik Stepper with Rotastop

Years of experience and development have gone into this bit. ◾ All required drilling ranges in one tool
The Kwik Stepper drills not only burr-free with optimum swarf ◾ Rotastop for maximum torque transmission
removal, the spiral groove also reduces heat build-up during ◾ Quick bit change
the drilling operation. This makes the Kwik Stepper especially ◾ No slipping through in the chuck
durable. The Rotastop system holds the bit in place - without ◾ Spiral groove for improved cutting performance
slipping through. Additionally, the split point reduces your ◾ Two-sided burr removal
effort during the drilling operation. Great performance from ◾ Can be used for sheet, pipes, non-ferrous metals,
just one bit. stainless steel and plastics

` Performance in the set: Kwik Stepper set of step bits

To keep you flexible while drilling, we have combined all


standard step bits in a practical set and accommodated
them in a robust plastic box. Everything to hand. 4
◾ All common step bits
◾ Clear assignment of the bit through laser scaling of
the step bit
◾ Robust plastic box with integrated pop-up hinge
◾ Easy to transport and store

465
Punching
Bits and step bits

Kwik Stepper™ step bit

Minimum burr
``
Long service life
``
Good torque transmission
``
Less effort when drilling
``

Suitable for
▪ Sheet, pipe, NF metal and plastic

Drilling range dia. Step sizes dia. Total length Shank dia.
Item mm mm mm Number of steps mm Part No.
Kwik Stepper™ step bit 3.2 - 12.7 3.2 / 4.0 / 4.8 / 5.6 / 80 13 634 50344013
3.2 - 12.7 mm 6.4 / 7.1 / 7.9 / 8.7
/ 9.5 / 10.3 / 11.1 /
11.9 / 12.7
Kwik Stepper™ step bit 4.8 - 12.7 4.8 / 6.4 / 7.9 / 9.5 / 80 6 6.4 50364022
4.8 - 12.7 mm 11.1 / 12.7
Kwik Stepper™ step bit 22.2 22.2 85 1 9.5 50344110
22.2 mm
Kwik Stepper™ step bit 4.8 - 22.2 4.8 / 6.4 / 7.9 / 9.5 / 85 12 9.5 50344030
4.8 - 22.2 mm 11.1 / 12.7 / 14.3 /
15.9 / 17.5 / 19.1 /
20.6 / 22.2
Kwik Stepper™ step bit 12.7 - 28.6 12.7 / 22.2 / 28.6 57 3 9.5 50300083
12.7 - 28.6 mm
Kwik Stepper™ step bit 22.2 - 34.9 22.2 / 28.6 / 31.0 / 73 5 9.5 50364146
22.2 - 34.9 mm 31.8 / 34.9
Kwik Stepper™ step bit 9.7 Predrilling for Green- 40 1 6.4 50360183
9.7 mm lee-Draw stud 9.7

Kwik Stepper™ step bit 12.7 Predrilling for Green- 40 1 6.4 50344102
12.7 mm lee-Draw stud 12.7
Kwik Stepper™ step bit Pg 7 - 21 Pg7 / Pg9 / Pg11 / 90 7 9.5 50360205
Pg 7 - 21 Pg13 / Pg16 / Pg21
Kwik Stepper™ step bit ISO 16 – 32 ISO 16 / 20 / 25 / 32 80 4 9.5 50360221
ISO 16 - 32

466
Kwik Stepper™ step bit with ROTASTOP® shaft

ROTASTOP® guarantees best-possible torque transmission


``
Minimal burr
``
No slipping in the chuck with ROTASTOP®
``
Long service life
``
Requires minimum effort when drilling
``

Suitable for
▪ Reaming of steel sheets, pipes, non-ferrous metals and plastic

Drilling range dia. Step sizes dia. Total length Shank dia.
Item mm mm mm Number of steps mm Part No.
Kwik Stepper™ step bit with
ROTASTOP® shaft 4 - 12 mm
4 – 12 4.0 / 5.0 / 6.0 / 7.0
/ 8.0 / 9.0 / 10.0 /
11.0 / 12.0
80 9 8.0 50069845
4
Kwik Stepper™ step bit with 4 – 20 4.0 / 6.0 / 8.0 / 10.0 67 9 8.0 50069853
ROTASTOP® shaft 4 - 20 mm / 12.0 / 14.0 / 16.0 /
18.0 / 20.0
Kwik Stepper™ step bit with 6 – 30 6.0 / 8.0 / 10.0 / 98 13 10.0 50069861
ROTASTOP® shaft 6 - 30 mm 12.0 / 14.0 / 16.0 /
18.0 / 20.0 / 22.0 /
24.0 / 26.0 / 28.0
/ 30.0
Kwik Stepper™ step bit with 6 – 36 6.0 / 9.0 / 12.0 / 85 11 12.0 50069870
ROTASTOP® shaft 6 - 36 mm 15.0 / 18.0 / 21.0 /
24.0 / 27.0 / 30.0 /
33.0 / 36.0
Kwik Stepper™ step bit with ISO 12 - 40 For ISO 12 / 16 / 20 / 110 6 12.0 50069888
ROTASTOP® shaft 25 / 32 / 40
ISO 12 - 40 mm

467
Punching
Bits and step bits

Kwik Stepper™ step bit set

ROTASTOP® guarantees best-possible torque transmission


``
Hardly any burr
``
No slipping in the chuck with ROTASTOP®
``
Long service life
``
Requires minimal effort when drilling
``

Suitable for
▪ Reaming of steel sheets, pipes, non-ferrous metals and plastic

Item Part No.


Kwik Stepper™ step bit set 50069900
Scope of supply Part No. Page
Kwik Stepper™ step bit with ROTASTOP® shaft 4 - 12 mm 50069845 467
Kwik Stepper™ step bit with ROTASTOP shaft 4 - 20 mm
®
50069853 467
Kwik Stepper™ step bit with ROTASTOP® shaft 6 - 30 mm 50069861 467

Combi bit set in plastic cassette M 3 - M 10

Drill, tap and deburr in one operation


``

Suitable for
▪ For use with St37, non-ferrous metals and plastics

Item Part No.


Combi bit set in plastic cassette M 3 - M 10 50116304
Scope of supply Part No. Page
Combi bit M3 50116312
Combi bit M4 50116320
Combi bit M5 50116339
Combi bit M6 50116347
Combi bit M8 50116355
Combi bit M10 50116363
Combi bit holder 50116371

468
4

469
THE ALL-ROUNDER.
Sometimes, you need to be the jack-of-all-tra-
des: Crimping, cutting, bending, punching and
offsetting. With Klauke, you have every facility
in just one tool.
Universal
tools
Hand-operated hydraulic universal tool, hydraulic universal head 472

Battery powered universal tools 475 5


Bus bar tool centre 479

471
Universal tools
Universal tools

ONE TOOL FOR


ALL SITUATIONS -
UNIVERSAL TOOLS
Crimping, cutting or punching: Replaceable adapter and dies
quickly adapt the tool to individual tasks. Low weight and
powerful: Crimping up to 400 mm², cutting up to 40 mm
diameter or punching up to 92 x 92 mm, no problem at all
for the Klauke Multi.
The Klauke Multi: The right tool in every instance.

` Systematic crimping ` All-around cutting

All crimping dies from Klauke function with every Klauke tool. Stay prepared for various materials. Cables from copper and
Crimp cable lugs with the Klauke series 5, 18 and 22 (6 t tools) aluminium are not a problem with appropriate cutting head,
and wide crimping with the series 13 (12 t tools). Differing likewise for DIN-profile rails, threaded bars or railway catenary
crimp shapes and nominal cross-sections up to 400 mm2 can wires. Klauke universal tool cuts everything up to 40 mm
be processed with just one tool. diameter.

◾ Can be used with dies series 5, 18 and 22 (6 t) ◾ Differing materials can be cut: Aluminium and copper
◾ Wide crimping with dies series 13 (12 t) possible cables, threaded rods, profile rails, railway catenary wires
◾ Cross sections up to 400 mm 2
◾ The right cutting dies for every application
◾ Simple adapter replacement ◾ Cutting range up to 40 mm

` The plus one: Hole punching ` Solid in use

Retooling of hole punches is really simple with the Klauke The Klauke universal tool can also be used for machining
multi. In conjunction with hole punch adapters from Greenlee, operations on solid bus bars and laminated bus bars up to
you can punch holes up to 64 mm round and max. 92 mm x 120 mm x 12 mm. Bending, punching, cutting and offsetting
92 mm square. with one device that can be operated with the AHP700L and
the electric pumps from Klauke.

472
HK 60 UNV Hand-operated hydraulic universal tool

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried out
using one tool

Characteristics
▪ Universal head flip top style, rotatable
▪ Adapter for crimping dies of the Klauke Series 5, 18 and 22
▪ Various cutting dies for aluminium and copper conductors with
and without armouring as well as Al/St-Cables (ACSR)
▪ Dies for cutting threaded rods and DIN rails
▪ Punching adapter for Greenlee punching tools
▪ Dies to punch DIN rails
▪ Light weight due to high quality aluminium housing
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Automatic retraction when operation is complete

Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm

5
Crimping range 6 - 300 mm²
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round, up to 92 x 92 mm square
Length 540 mm
Weight 3.5 kg
Ambient temperature -20 °C to +40 °C
Item Part No.
Hand-operated hydraulic universal tool HK60UNV
Scope of supply Part No. Page
Steel carrying case MK60UNV

473
Universal tools
Hand-operated hydraulic universal tool, hydraulic universal head

PK 60 UNV Hydraulic universal head

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried out
using one tool
For connecting to hydraulic pumps with 700 bar operating pressure for best
``
possible crimping, cutting and punching results

Characteristics
▪ Universal head with quick coupling, 360° rotation when not pressurised, flip top style
▪ Various cutting dies for aluminium and copper conductors with and without
armouring as well as Al/St-Cables (ACSR)
▪ Dies to punch DIN rails
▪ Adapter for crimping dies of the Klauke Series 5, 18 and 22

Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping cycle 3 s to 5 s (depending on crimping cross-section)
Number of crimps approx. 300 at 150 mm² Cu DIN
Cutting range max. 40 mm dia.
Number of cuts approx. 110 at 4 x 70 mm² NYY
Punching capacity up to 64 mm dia. round, up to 92 x 92 mm square
Operating pressure max. 700 bar
Length 350 mm
Weight 2.4 kg
Item Part No.
Hydraulic universal head PK60UNV
Scope of supply Part No. Page
Carrying bag TT2 192

474
Universal tools
Battery powered universal tools

EKM 60 UNV Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``
Small and slim, perfect for cramped conditions
``
Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching you will find
on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle
Cutting range
7 s up to 9 s (depending on cross-section)
max. 40 mm dia.
5
Punching capacity up to 64 mm dia. round, up to 92 x 92 mm square
Charging time 15 min.
Weight 3.0 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EKM60UNVCFB EKM60UNVCFM
Scope of supply Page
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU 492
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1 491
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Adapter for crimping dies of Series 22 UA22 UA22 478
Plastic case 450 x 370 x 105 mm KKMUNVNG KKMUNVNG
Accessories Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2 491

475
Universal tools
Battery powered universal tools

EK 60 UNV Battery-powered hydraulic universal tool 6 - 300 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
Fast working due to 2-stage hydraulics
``
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching
you will find on page 478

Technical data
Crimping force 60 kN
Stroke 42 mm
Crimping range 6 - 300 mm²
Crimping cycle 3 s to 5 s (depending on cross-section)
Cutting range max. 40 mm dia.
Punching capacity up to 64 mm dia. round
Charging time 45 min.
Weight 4.8 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 6 - 300 mm² EK60UNVCFB EK60UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 492
Makita quick-charger for 18 V Li-Ion battery LGL1 494
Plastic case 450 x 370 x 105 mm UA22 UA22 478
Adapter for crimping dies of Series 22 KK120UNVNG KK120UNVNG

476
EK 120 UNV Battery-powered hydraulic universal tool 10 - 400 mm²

One head for crimping, cutting and punching - one tool for all
``
`Ìdeal in the assembly field where all common jobs can be carried
out using one tool
All tool data on view thanks to display and ipress app
``

Characteristics
▪ Choose your battery system: Bosch or Makita
▪ All data can be easily read via Bluetooth
▪ Universal head flip top style, rotatable
▪ Simple and safe: One-button operating concept for controlling all tool functions
▪ Effortless working due to balanced centre of gravity
▪ LED for work area illumination
▪ 2-stage hydraulic system with fast feed and power stroke
▪ Simple and safe: Automatic retraction when operation is complete
▪ Always ready-to-use thanks to battery charge and service display
Technical instructions
▪ Interchangeable adapters and dies for crimping, cutting and punching
you will find on page 478

Technical data
Crimping force 108 kN

5
Stroke 42 mm
Crimping range 10 - 400 mm²
Crimping cycle Depending on cable type
Cutting range max. 40 mm dia.
Punching capacity up to 144 mm dia. round, up to 138 x 138 mm square
Charging time 45 min.
Weight 6.5 kg
Ambient temperature -10 °C up to +40 °C
Item Part No. Bosch Part No. Makita
Battery-powered hydraulic universal tool 10 - 400 mm² EK120UNVCFB EK120UNVCFM
Scope of supply Page
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU 493
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU 494
Plastic case 450 x 370 x 105 mm KK120UNVNG KK120UNVNG
Adapter for crimping dies UA12TKL UA12TKL 478

477
Universal tools
Battery powered universal tools

Interchangeable adapters and dies for crimping, cutting or punching

Part description Part no. Tools

Application: crimping 6 ton 12 ton

Adapter for crimping dies series 5 UA5 •


Adapter for crimping dies series 13 UA12TKL •
Adapter for crimping dies series 18 UA18 •
Adapter for crimping dies series 22 UA22 •
Application: cutting 6 ton 12 ton

Cutting die for Al/Cu conductors to max. 40 mm dia. UCACSR • •


Cutting die for Al/Cu conductors to max. 26 mm dia. UC26 • •
Cutting die for Al/Cu conductors to max. 40 mm dia. UC40 • •
Cutting die for threaded rods M5 metric UCM5 • •
Cutting die for threaded rods M6 metric UCM6 • •
Cutting die for threaded rods M8 metric UCM8 • •
Cutting die for threaded rods M10 metric UCM10 • •
Cutting die for threaded rods M12 metric UCM12 • •
Cutting die for threaded rods 1/4“ UCUNC14 • •
Cutting die for threaded rods 3/8“ UCUNC38 • •
Cutting die for threaded rods 1/2“ UCUNC12 • •
Cutting die for profile conductors 35 x 15 UCD3515 • •
Cutting die for profile conductors 32 x 15 x 9 UCD3215 • •
Cutting die for profile conductors 35 x 7.5 UCD3575 • •
Cutting die for profile conductors 2980 UCN2980 • •
Cutting die for laminated Cu bus bars, max. width 37.5 mm UCF •
Cutting die 107 mm² type AC for catenary wires in railway construction UCAC107 • •
Cutting die 85 mm² type BC for catenary wires in railway construction UCBC85 • •
Cutting die 110 mm² type BC for catenary wires in railway construction UCBC110 • •
Cutting die 120 mm² type BC for catenary wires in railway construction UCBC120 • •
Cutting die 150 mm² type BC for catenary wires in railway construction UCBC150 • •
Application: Punching 6 ton 12 ton
Hole punch adapter for holes to 64 mm dia., 92 x 92 mm and 46 x 92 mm UA6P •
Hole punch adapter for holes to 144 mm dia., 138 x 138 mm and 68 x 138 mm UA12P •
Die for punching DIN rails 35 x 15; 32 x 15 x 9; 35 x 7.5 UPD6 •

478
Universal tools
Bus bar tool centre

Bus bar tool centre

Basic tool for bending, punching and cutting solid and laminated bus bars
``
up to 120 x 12 mm
Compact design and low weight
``

Suitable for
▪ Drive with EHP4 or AHP700-L
Additional information
▪ For drives with EHP4 the Part Number appendix „EHP4“ is required (50052241EHP4)
For drives with AHP700-L connector Sbz4 is required.

Technical data
Crimping force 185 kN
Max. operating pressure 700 bar
Capacity 1.5 l / min.
Required oil volume 0.15 l
Dimension 480 x 500 x 360 mm
Weight 51 kg
Item Part No.
Bus bar tool centre for operation with AHP700-L 50052241

Bending tool
5
For AI/Cu materials to max. 120 x 12 mm
``
Bending radius 5.00 mm
``

Characteristics
▪ Max. bending angle 100°

Technical data
Weight 7.1 kg
Item Part No.
Bending tool, 5.0 mm bending radius 50052250

Punching tool I
Characteristics
▪ Solid conductors from Al/Cu to max. 12 mm and steel to 10 mm thick
Suitable for
▪ Hole diameters from 6.5 - 21 mm

Technical data
Weight 4.5 kg
Item Part No.
Punching tool I 50052128

479
Universal tools
Bus bar tool centre

Punching tool I
Characteristics
▪ Solid conductors from Al/Cu to max. 12 mm and steel to 10 mm thick

Item Part No.


Punch and die 6.5 mm dia. 50052276
Punch and die 8.5 mm dia. 50052284
Punch and die 11 mm dia. 50052292
Punch and die 13 mm dia. 50052306
Punch and die 15 mm dia. 50052314
Punch and die 17 mm dia. 50052322
Punch and die 21 mm dia. 50052330
Oblong punch and die 6.5 x 13 mm 50052349
Oblong punch and die 8.5 x 16 mm 50052357
Oblong punch and die 11 x 20 mm 50052365
Oblong punch and die 13 x 20 mm 50052373
Oblong punch and die 17 x 20 mm 50052381

Punching tool III

Characteristics
▪ Solid and laminated bus bars from Al/Cu to max. 12 mm and steel to 10 mm thick
Suitable for
▪ Hole diameters from 6.5 - 21 mm

Technical data
Weight 4.5 kg
Item Part No.
Punching tool III 50766919

Punch & die for punching tool III


Characteristics
▪ Solid and laminated bus bars from Al/Cu to max. 12 mm and steel to 10 mm thick

Item Part No.


Punch and die 6.5 mm dia. 50115286
Punch and die 8.5 mm dia. 50115294
Punch and die 11 mm dia. 50115308
Punch and die 13 mm dia. 50115316
Punch and die 15 mm dia. 50115324
Punch and die 17 mm dia. 50115332
Punch and die 21 mm dia. 50115340
Oblong punch and die 6.5 x 13 mm 50115359
Oblong punch and die 8.5 x 16 mm 50115367
Oblong punch and die 11 x 20 mm 50115375
Oblong punch and die 13 x 20 mm 50115383
Oblong punch and die 17 x 20 mm 50115391

480
Cutting tool
Characteristics
▪ For AI/Cu materials to max. 120 x 12 mm

Technical data
Weight 5.3 kg
Item Part No.
Cutting tool 50052144

Offset tool
Characteristics
▪ Workpiece offset 5, 6, 8, 10 and 12 mm by using insertion plates
▪ For AI/Cu materials to max. 120 x 12 mm

Technical data
Dimension 175 x 90 x 135 mm 5
Weight 10.0 kg
Item Part No.
Offset tool 50052152

Aluminium accessory box for punching tools, empty


Suitable for
▪ Storage of accessories

Technical data
Dimension 350 x 250 x 200 mm
Weight 4.3 kg
Item Part No.
Tool chest alu (empty) 50052160

481
THE RIGHT DRIVE
FOR EVERY ACTIVITY.
Even when it comes to drive units, Klauke leaves
nothing to chance. No matter where, when and
how: Klauke hydraulic pumps give you the
power you need.
Pumps
Pumps 482
Hydraulic pumps 484
Accessories for hydraulic tools 491

483
Pumps
Hydraulic pumps

THE DRIVE -
HYDRAULIC PUMPS
AND DRIVE UNITS
With Klauke, everything fits together. Klauke hydraulic pumps
provide every Klauke crimping, cutting and multi head with the
required thrust. All pumps are matched to the various heads.
They generate 700 bar pressure so that the tool
can provide full power with every operation.

` Foot pressure actuation: Hydraulic foot pumps

Keep your hands free: With the steady hydraulic foot pumps, ◾ Foot pumps with up to 700 bar pressure
you can operate all crimping and cutting tools by your foot ◾ 2-stage hydraulic system for efficient pumping effect
pressure. The 2-stage hydraulic system work especially ◾ Automatic pressure switch off
efficiently. ◾ Best possible convenience and good durability
◾ Up to 10 m hydraulic hose available

` Portable pressure: Battery-powered hydraulic pumps ` Pressure with current: Electro-hydraulic pumps

Pumps wherever you want. Simply take our battery-powered Use the full force of your tools also with EHP 2, 3 or 4
hydraulic pump AHP 700-L along with shoulder strap or electro-hydraulic drive.
rucksack.
◾ Power output up to 700 bar
◾ Pumps delivering up to 700 bar pressure ◾ High capacity with compact dimensions
◾ Compact dimensions for portable use ◾ Hydraulic hose up to 10 m long available
◾ Simple operation via hand switch with 1.5 m cable
◾ Display with reverse function
◾ Hydraulic hose up to 10 m long available

484
FHP 2 Foot pump 700 bar

Two-stage hydraulics
``
Manual retraction if required, also at high pressure
``
Sturdy design
``

Characteristics
▪ Automatic pressure switch off
Suitable for
▪ The operation of hydraulic crimping and cutting heads

Technical data
Operating pressure max. 700 bar
Weight 12 kg
Item Part No.
Foot pump 700 bar FHP2
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497

PHD 2 Pneumatic/hydraulic pressure transmitter, 700 bar

Manual retraction if required, also at high pressure


``

Suitable for
6
▪ The operation of hydraulic crimping and cutting heads

Technical data
Required air pressure max. 6 bar
Operating pressure max. 700 bar
Weight 6.3 kg
Item Part No.
Pneumatic/hydraulic pressure transmitter PHD2
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Accessories Part No. Page
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497

485
Pumps
Hydraulic pumps

EHP 2 Electro hydraulic drive unit 400 V, 700 bar

Compact dimensions and low weight combined with high conveying capacity
``

Characteristics
▪ With AC motor
▪ Hydraulic hose, 2 m
▪ Three-stage safety foot switch
▪ Electronic control
▪ 70 % power-on time
Suitable for
▪ The operation of hydraulic crimping and cutting heads

Technical data
Version Three-phase motor
Rated output 0.55 kW
Motor voltage 360 V - 440 V / 50 Hz
Capacity 0.82 l / min.
Operating pressure max. 700 bar
Weight 22.9 kg
Operating mode 70 % power-on time
Item Part No.
Electro-hydraulic pump, 400 V, 700 bar EHP2380
Scope of supply Part No. Page
Hydraulic hose, 2 m HS22 497
Foot switch for electro-hydraulic pumps EHP 4 and HK 12/2 EL FTA1 496
Accessories Part No. Page
Transport trolley for electro-hydraulic pump EHP 2 TW50
Two-hand safety controller for pumps EHP 2 to EHP 4 ZST3 496
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497
Adapter Klauke sleeve to Greenlee plug CMGSK

486
EHP 3 Electro hydraulic drive unit 400 V, 700 bar

Continuous operation
``
High conveying capacities with compact dimensions
``

Characteristics
▪ With AC motor
▪ Hydraulic hose, 2 m
▪ Three-stage safety foot switch
▪ Electronic control
Suitable for
▪ The operation of hydraulic crimping and cutting heads

Technical data
Version Three-phase motor
Rated output 1.1 kW
Motor voltage 360 V - 440 V / 50 - 60 Hz
Capacity 0.9 l / min.
Operating pressure max. 700 bar
Weight 40.9 kg
Operating mode 100 % power-on time
Item Part No.
Electro-hydraulic pump, 400 V, 700 bar EHP3
Scope of supply Part No. Page
Hydraulic hose, 2m HS22 497
Foot switch for electro-hydraulic pumps EHP 4 and HK 12/2 EL FTA1 496
Accessories Part No. Page
Transport trolley for electro-hydraulic pump EHP 3 TWEHP3 496
Two-hand safety controller for pumps EHP 2 to EHP 4 ZST3 497
Hydraulic hose, 3 m
Hydraulic hose, 4 m
HS23
HS24
497
497 6
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210
Adapter Klauke sleeve to Greenlee plug CMGSK

487
Pumps
Hydraulic pumps

EHP 4 Electro-hydraulic pumps, 700 bar

High capacity
``
Manually adjustable piston stroke speed / delivery volume of the pump
``
Closed, compact and lockable housing (IP54 or higher) to protect against
``
humidity, dust and unauthorised manipulation

Characteristics
▪ Compatibility with Klauke hydraulic crimping and cutting heads
▪ For connecting to busbar machining centre
▪ For use in conjunction with the LSK 120 with adapter CMGSK for punching bus bars
▪ Compatible with Greenlee punching tools (round and special shape punches) with
adapter CMGSK
Additional information
▪ The hydraulic pumps can be individually configured as customer-specific system.

Technical data
Version AC
Rated output 0.75 kW
Motor voltage EHP4115: 115 V/50 Hz, EHP4230: 230 V/50 Hz
Capacity 0.82 l / min.
Operating pressure max. 700 bar
Weight 28.3 kg
Operating mode 70% power-on time
Item Part No.
Electro-hydraulic pump, 115 V EHP4115
Electro-hydraulic pump, 230 V EHP4230
Scope of supply Part No. Page
Hydraulic hose, 3 m HS23 497
Foot switch for electro-hydraulic pumps EHP 4 and HK 12/2 EL FTA1 496
Accessories Part No. Page
Two-hand safety controller for pumps EHP 2 to EHP 4 ZST3 496
Hydraulic hose, 3 m HS23 497
Hydraulic hose, 4 m HS24 497
Hydraulic hose, 5 m HS25 497
Hydraulic hose, 6 m HS26 497
Hydraulic hose, 8 m HS28 497
Hydraulic hose, 10 m HS210 497
Transport trolley for electro-hydraulic pump EHP 4 TW150 495
Adapter Klauke sleeve to Greenlee plug CMGSK

488
AHP 700-L Battery powered hydraulic pump, 700 bar

Compact and lightweight design for mobile use


``
High capacity
``

Characteristics
▪ Select programme from crimping, cutting, and punching
▪ Housing from impact-resistant, fibreglass reinforced polyamide
▪ Large display for monitoring, diagnostics and setting the pump
▪ Two powerful, high-capacity Li-Ion batteries
▪ Automatic retraction when operation is complete
▪ Manual retract stop with „teach-in“ (MRS+) for positioning control
for multiple crimps
▪ Remote control with cable for easy operation of the battery-operated pump
▪ Maintenance display via LED
▪ All hydraulic hoses have coupling plug and coupling sleeve, oil filled
▪ High wearing comfort with padded shoulder strap
Suitable for
▪ Operates all single-acting Klauke crimping, cutting and punching tools with
700 bar operating pressure
▪ The connection to busbar machining centre
▪ The punching of busbars in conjunction with the LSK 120 with adapter CMGSK
Additional information
▪ Also available in country-specific variants, Part Number appendix „C“

Technical data
Battery voltage 18 V
Battery capacity 2 x 4.0 Ah, Li-Ion
Charging time 22 min.
Weight incl. battery (with two batteries) approx. 6.4 kg
Ambient temperature -12 °C to +40 °C

6
Operating pressure max. 700 bar
Max. oil volume; approx. 800 ml
Dimensions L x W x H: 330 x 160 x 280 mm
Item Part No.
Battery powered hydraulic pump, 700 bar AHP700L
Scope of supply Part No. Quantity Page
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40 2 491
Makita quick-charger for 18 V Li-Ion battery LGL1 1 494
Hydraulic hose, 2 m, oil filled HSOEL2 1 497
Carrying strap with shoulder padding TG3 1 495
Carrying bag TT2 1 196
Remote control with 1.5 m cable HTA4 1 499
Accessories Part No. Page
Hydraulic hose, 3 m, oil filled HSOEL3 497
Hydraulic hose, 4 m, oil filled HSOEL4 497
Hydraulic hose, 5 m, oil filled HSOEL5 497
Hydraulic hose, 6 m, oil filled HSOEL6 497
Hydraulic hose, 8 m, oil filled HSOEL8 497
Hydraulic hose, 10 m, oil filled HSOEL10 497
18 V mains adapter for 230 V Voltage NG2230 493
Two-hand safety control for battery powered hydraulic pump AHP 700-L ZST4 496
Foot switch for battery powered hydraulic pump FTA4
Transport rucksack TRAHP700L
Variants Part No. Page
AHP 700-L with transport rucksack TRAHP700LSET

489
Pumps
Hydraulic pumps

767 Hydraulic hand pump

Lightweight, portable hand pump


``
Robust construction
``

Characteristics
▪ All-purpose - works in every position
▪ Incl. mounting holes for work bench assembly
Additional information
▪ In combination with punch cylinder 50170910 for all hole sizes

Technical data
Dimension 330 x 100 x 100 mm
Operating pressure max. 460 bar
Weight 2.7 kg
Item Part No.
Hydraulic hand pump 767 50132849
Accessories Part No. Page
Hydraulic hose 6.4 mm dia. x 0.9 m 50383167 498

1725 Hydraulic foot pump

Foot operation facilitates two-handed operation of round and


``
special shaped punches

Characteristics
▪ Lockable pedal for storage and transport
▪ All-purpose
Additional information
▪ In combination with punch cylinder 50170910 for all hole sizes

Technical data
Dimension 400 x 200 x 150 mm
Operating pressure max. 460 bar
Weight 5.0 kg
Item Part No.
1725 Hydraulic foot pump 50313533
Accessories Part No. Page
Hydraulic hose 6.4 mm dia. x 3 m 50377299 498

490
Pumps
Accessories for hydraulic tools

RAL 1 Makita battery 18 V / 1.5 Ah Li-Ion (27 Wh)


Characteristics
▪ No memory effect
▪ Extremely low self-discharge
▪ Low weight
Suitable for
▪ Next Generation battery-powered hydraulic tools with Makita battery mounting

Technical data
Battery voltage 18 V
Battery capacity 1.5 Ah
Charging time With LGL1: 15 min.
Cell technology Li-Ion
Weight 0.4 kg
Item Part No.
Makita battery 18 V / 1.5 Ah, Li-Ion RAL1

RAL 2 Makita battery 18 V / 3.0 Ah Li-Ion (54 Wh)


Characteristics
▪ No memory effect
▪ Extremely low self-discharge
▪ Low weight
Suitable for
▪ Next Generation battery-powered hydraulic tools with Makita battery mounting

Technical data
Battery voltage 18 V
Battery capacity
Charging time
3.0 Ah
With LGL1: 22 min. 6
Cell technology Li-Ion
Weight 0.6 kg
Item Part No.
Makita battery 18 V / 3.0 Ah, Li-Ion (54 Wh) RAL2

RAL 3 Battery 18 V / 3.3 Ah Li-Ion (54 Wh)


Characteristics
▪ No memory effect
▪ Extremely low self-discharge
▪ Low weight
Suitable for
▪ Klauke safety cutter

Technical data
Battery voltage 18 V
Battery capacity 3.3 Ah
Charging time With LGL3: 60 min.
Ambient temperature -20 °C to +40 °C
Cell technology Li-Ion
Weight 0.6 kg
Item Part No.
Battery 18 V / 3.3 Ah, Li-Ion (54 Wh) RAL3

491
Pumps
Accessories for hydraulic tools

RAL 40 Makita battery 18 V / 4.0 Ah Li-Ion (72 Wh)


Characteristics
▪ No memory effect
▪ Extremely low self-discharge
▪ Light - same weight as the Makita 3.0 Ah battery
Suitable for
▪ Next Generation battery-powered hydraulic tools with Makita battery mounting

Technical data
Battery voltage 18 V
Battery capacity 4.0 Ah
Charging time With LGL1: 36 min.
Ambient temperature -20 °C to +40 °C
Cell technology Li-Ion
Weight 0.6 kg
Item Part No.
Makita battery 18 V / 4.0 Ah, Li-Ion RAL40

RAL 4 Makita battery 18 V / 5.0 Ah, Li-Ion


Characteristics
▪ No memory effect
▪ Extremely low self-discharge
▪ Light - same weight as the Makita 3.0 Ah battery
Suitable for
▪ Next Generation battery-powered hydraulic tools with Makita battery mounting

Technical data
Battery voltage 18 V
Battery capacity 5.0 Ah, Li-Ion
Charging time With LGL1: 45 min.
Ambient temperature -20 °C to +40 °C
Cell technology Li-Ion
Weight 0.6 kg
Item Part No.
Makita battery 18 V / 5.0 Ah, Li-Ion (90 Wh) RAL4

RAL B1 EU Bosch battery 18 V / 2.0 Ah, Li-Ion

Technical data
Battery capacity 2.0 Ah
Charging time With LGLB1EU: 15 min.
Cell technology Li-Ion
Voltage range 18 V
Weight 0.4 kg
Item Part No.
Bosch battery 18 V / 2.0 Ah, Li-Ion RALB1EU

492
RAL B2 EU Bosch battery 18 V / 5.0 Ah, Li-Ion

Technical data
Battery voltage 18 V
Battery capacity 5.0 Ah, Li-Ion
Charging time With LGLB1EU: 45 min.
Cell technology Li-Ion
Weight 0.69 kg
Item Part No.
Bosch battery 18 V / 5.0 Ah, Li-Ion RALB2EU

RAML1 battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh)

Technical data
Battery voltage 10.8 V
Battery capacity 1.5 Ah
Cell technology Li-Ion
Weight 0.3 kg
Item Part No.
Battery 10.8 V / 1.5 Ah, Li-Ion (16.2 Wh) RAML1

NG2 mains adapter 18 V for 120 V or 230 V mains voltage


Characteristics
▪ Temperature protection
▪ Current limiter
▪ Overload protection 250 V
▪ Cable lengths: 5 m
Suitable for
▪ For all Klauke tools with 18 V all-mains sets - Makita version

Technical data
Mains supply 120 V / 230 V
Voltage range 18 V
Weight 0.8 kg
Item Part No.
18 V mains adapter for 120 V Voltage NG2115
18 V mains adapter for 230 V Voltage NG2230

493
Pumps
Accessories for hydraulic tools

LGL 1 Makita quick-charger for 18 V Li-Ion batteries


Suitable for
▪ Klauke Li-Ion Makita battery 18 V

Technical data
Charging time With RAL1: 15 min., with RAL2: 22 min.
Mains supply 230 V
Voltage range 18 V
Weight 1 kg
Item Part No.
Makita quick-charger for 18 V Li-Ion battery LGL1

LGL 3 Makita quick-charger for 18V Li-Ion batteries


Suitable for
▪ Klauke Li-Ion Makita battery 18 V
▪ Connection to car cigarette lighter

Technical data
Charging time 60 min.
Mains supply 220 - 240 V
Voltage range 18 V
Weight 0.6 kg
Item Part No.
Charger for 18 V Li-Ion batteries LGL3

LGL B1 EU Bosch charger for 18 V Li-Ion batteries

Characteristics
▪ Charger for safety cutting unit batteries
Suitable for
▪ 18 V / 3.30 Ah Li-Ion batteries

Technical data
Charging time With RALB1EU.:15 min, RALB2EU: 45 min.
Mains supply 230 V
Voltage range 18 V
Weight 0.65 kg
Item Part No.
Bosch quick-charger for 18 V Li-Ion battery LGLB1EU

494
LGML 1 Charger for 10.8 V Li-Ion batteries, 230 V
Suitable for
▪ Klauke Li-Ion battery 10.80 V

Technical data
Cell technology Li-Ion
Mains supply 220 - 240 V
Voltage range 10.8 V
Weight 0.5 kg
Item Part No.
Charger for 10.80 V Li-Ion batteries, 230 V LGML1

TW 150 Transport trolley for electro-hydraulic pump EHP 4

Weight
Item kg Part No.
Transport trolley for electro- 8.7 TW150
hydraulic pump EHP 4

TG 3 Carrying strap with shoulder padding


Suitable for
▪ Battery powered hydraulic pump AHP 700-L

Item Part No.


Carrying strap with shoulder padding TG3

495
Pumps
Accessories for hydraulic tools

FTA 3 / FTA 4 Two-hand safety controls for pumps


Suitable for
▪ Pumps: EHP 4 and AHP 700-L

Item Part No.


Two-hand safety controller for pumps EHP 2 to EHP 4 ZST3
Two-hand safety control for battery powered hydraulic pump ZST4
AHP 700-L

FTA 1 / FTA 4 Foot switches for pumps


Suitable for
▪ Pumps: EHP 4, HK 12/2 EL, AHP 700-L

Item Part No.


Foot switch for electro-hydraulic pumps EHP 4 and HK 12/2 EL FTA1
Foot switch for battery powered hydraulic pump AHP 700-L FTA4

T 15 Special hydraulic oil


Characteristics
▪ Environmentally-friendly hydraulic oil, quickly biodegradable
▪ 5 l canister
Suitable for
▪ Hydraulic pumps, exception: Safety cutter

Item Part No.


Special hydraulic oil T15

496
Hydraulic oil
Characteristics
▪ Specially-developed for GREENLEE hydraulic tools

Item Part No.


Hydraulic oil 3.8 l 90510593
Hydraulic oil 0.95 l 90508068

HS 2 Hydraulic hoses
Suitable for
▪ Hydraulic crimping and cutting systems and pumps
▪ For connecting to hydraulic pumps FHP 2, PHD 2, EHP 2, EHP 3, EHP 4,
HK12/2 EL, HK 25/2 EL, AS 65 FHP, AS 105 FHP, HK 25/2, HK 45

Item Part No.


Hydraulic hose, 2 m HS22
Hydraulic hose, 3 m HS23
Hydraulic hose, 4 m HS24
Hydraulic hose, 5 m
Hydraulic hose, 6 m
HS25
HS26
6
Hydraulic hose, 8 m HS28
Hydraulic hose, 10 m HS210

HS OEL hydraulic hose, oil filled


Characteristics
▪ For connecting to battery-powered hydraulic pump AHP 700-L
Additional information
▪ Also available in country-specific variants, Part Number appendix „C“

Item Part No.


Hydraulic hose, 2 m, oil filled HSOEL2
Hydraulic hose, 3 m, oil filled HSOEL3
Hydraulic hose, 4 m, oil filled HSOEL4
Hydraulic hose, 5 m, oil filled HSOEL5
Hydraulic hose, 6 m, oil filled HSOEL6
Hydraulic hose, 8 m, oil filled HSOEL8
Hydraulic hose, 10 m, oil filled HSOEL10

497
Pumps
Accessories for hydraulic tools

Hydraulic hose 6.4 mm dia. x 3 m


Characteristics
▪ Filled with hydraulic oil
Suitable for
▪ Hydraulic foot pump 1725

Item Part No.


Hydraulic hose 6.4 mm dia. x 3 m 50377299
Scope of supply Part No. Page
Hydraulic hose, 3 m 90525159
Coupler plug 90541693
Dust cap 90541707

Hydraulic hose 6.4 mm dia. x 0.9 m


Characteristics
▪ Without hydraulic oil
Suitable for
▪ Hydraulic hand pump 767

Item Part No.


Hydraulic hose 6.4 mm dia. x 0.9 m 50383167
Scope of supply Part No. Page
Hydraulic hose, 0.9 m 50063022
Coupler plug 90541693
Dust cap 90541707

KST 2 Coupler
Characteristics
▪ Including adapter
Suitable for
▪ Hydraulic crimping and cutting systems and pumps

Item Part No.


Coupler plug KST2

498
KMF 1 Coupler for crimping and cutting heads
Characteristics
▪ KMF 1: For connecting to hydraulic crimping/cutting heads: PK 18, PK 22,
PK 120/42, PK 120 U, PK 25/2, PK 45, PK 60 VP, PK 60 VP/FT, PK 60 UNV,
THK 18, THK 22, THK 120, SDG 45, SDG 50, SDG 55, SDG 85/2, SDG 105,
SDK 65, SDK 85, SDK 105, SDK 120
▪ Includes barrel nipple
▪ With 1/4" connection (external thread)

Item Part No.


Coupler for crimping and cutting heads with barrel nipple KMF1

DNP 2 Barrel nipple


Suitable for
▪ To connect and to extend hydraulic hoses HS 2

Item Part No.


Barrel nipple DNP2

HTA 4 remote control for hydraulic pump


Suitable for
▪ Battery powered hydraulic pump AHP 700-L

Item Part No.


Remote control with 1.5 m cable HTA4

499
EFFORTLESS OPERATIONS.
Safety, ergonomics and reliability – these quality features are
a given in day-to-day work. Klauke hand tools are designed
for this very purpose.
Hand tools
VDE tools 502
Pliers 504
Screwdrivers 508
Assortments and sets 510
Safety tools 514
Fully insulated tools 517
Tool cases 522

Standard tools and accessory 523


Water pump pliers, fitting pliers 524
Electronic / precision mechanic`s tools 525
Bits, holders and adapters 526
Assortments and sets 528
Measuring and marking 531
Basic tools 533
Tool cases 537

Wire stripping tools 544


Wire stripping tools 545
Stripping tools 547

Stripping tools for communication technology 549


7

501
Hand tools
VDE tools

SAFETY-TESTED RANGE –
VDE TOOLS
For the safety of our customers, we also have our tools tested by
independent bodies. The "VDE Tool” marking indicates that this
special Klauke range conforms to the current directives of the
safety testing procedure to EN/IEC 60900. All tools with the VDE
name are approved to 1000 V alternating current and 1500 V
direct current. Special tool steel creates additional robustness.

In brief
Conforms to current directive EN/IEC 60900
``
Manufactured using special tools steel
``
Effortless operations due to optimal ergonomic design
``

502
` When you need to go deeper: SLIM range

SLIM range screwdrivers have a tapered blade at the front.


Deeper screws, such as those in circuit breakers, can be
reached with ease. No slipping and rolling due to special
handle shape. With its narrow tip, the SLIM range is best
suited for loosening cables in spring terminals.

◾ For use in confined areas due to tapered blade


◾ Safe operations due to rolling protection

` More than just a force: Power combi-pliers

The power combi-pliers are really multi-talented: Cutting,


gripping, counter holding, inserting conductors. Hence the
name combi-pliers. Four tools in one: You need fewer tools
and the power assist function also helps you when working.

◾ Cuts cables, conductors and wires


◾ Grips flat and round material such as safety splints
◾ Simplifies the insertion of cables into the clamp
or circuit breaker
◾ Can also be used to tighten nuts

` Everything under control: VDE cable cutters

The VDE cable cutters are hard-wearing. They withstand cold


impact tests to -25 °C, tests of the adhesion of the insulating

7
material to 500 N and individual voltage tests in a water bath
with 10,000 V AC. The reward: Certification to EN/IEC 60900.
Completely safe.

◾ Extra hand protection against flying sparks


◾ Safe operations due to slip-proof overlay
◾ Safe even under extreme conditions
◾ For fine and superfine stranded copper
and aluminium cables

503
Hand tools
VDE tools

VDE Cable cutter


Characteristics
▪ Adjustable joint
▪ Cuts fine and superfine stranded copper and aluminium cable

Part No. KL010160IS KL010210IS


Item VDE Cable cutter 160 mm VDE Cable cutter 210 mm
Dimension mm 160 210
Weight g 225 340
Cutting power up to dia. 16 25

VDE Power combination pliers


Characteristics
▪ With combination spanner from 11 - 17 mm (M8 - M10)
▪ Holds flat and round material
▪ Cuts soft wires, e.g. copper, aluminium, medium-hard wires e.g. nails, wire nails and
hard wires, e.g. wire cable, steel wire

Part No. KL020165IS KL020180IS KL020205IS


Item VDE Power combina- VDE Power combina- VDE Power combina-
tion pliers, 165 mm tion pliers, 180 mm tion pliers, 205 mm
Dimension mm 165 180 205
Weight g 200 255 280
Cutting power soft 4.0 5.2 5.9
wire dia. mm
Cutting power medium 3.1 3.4 3.8
wire dia. mm
Cutting power hard 2.0 2.2 2.5
wire dia. mm

VDE Power combination pliers, angled


Characteristics
▪ Comfortable working due to ergonomically optimised, 45° angled head
▪ With combination spanner from 11 - 17 mm (M8 - M10)
▪ Holds flat and round material
▪ Cuts soft wires, e.g. copper, aluminium, medium-hard wires e.g. nails, wire nails
and hard wires, e.g. wire cable, steel wire

Part No. KL026205IS


Item VDE Power combination pliers, offset, 205 mm
Dimension mm 205
Weight g 285
Cutting power soft wire dia. mm 5.9
Cutting power medium wire dia. mm 3.8
Cutting power hard wire dia. mm 2.5

504
VDE Side cutter
Characteristics
▪ Improved cutting of insulated cables from slip-reducing wave profiled blades
▪ Cuts soft wires, e.g. copper, aluminium, medium-hard wires e.g. nails, wire nails
and hard wires, e.g. wire cable, steel wire

Part No. KL040145IS KL040160IS KL040180IS


Item VDE Side cutter VDE Side cutter VDE Side cutter
145 mm 160 mm 180 mm
Dimension mm 145 160 180
Weight g 180 210 265
Cutting power soft 5.0 6.0 7.0
wire dia. mm
Cutting power medium 2.5 3.5 4.0
wire dia. mm
Cutting power hard 1.7 2.0 2.5
wire dia. mm
Cutting power up 8.0 11.0 13.0
to dia.

VDE Electricians side cutter


Characteristics
▪ High cutting performance for superfine wires due to hardened precision cutters
▪ Cuts soft wires, e.g. copper, aluminium, medium-hard wires e.g. nails, wire nails
and hard wires, e.g. wire cable, steel wire

Part No. KL042190IS


Item VDE Electricians side cutter, 190 mm
Dimension mm 190
Weight g 285
Cutting power soft wire dia. mm 2.0
Cutting power medium wire dia. mm 1.0
Cutting power up to dia. 4.0

VDE Power side cutter


Characteristics
7
▪ Improved cutting of insulated cables from slip-reducing wave profiled blades
▪ Optimum handling due to ergonomically-shaped handle
▪ High cutting performance on hard wires and piano wires

Part No. KL045180IS KL044200IS KL045240IS


Item VDE Power side cutter, VDE Electric power VDE Power side cutter,
180 mm side cutter, 200 mm 240 mm
Dimension mm 180 200 240
Weight g 285 280 420
Cutting power soft 3.7 4.0 4.5
wire dia. mm
Cutting power medium 2.6 2.8 3.5
wire dia. mm
Cutting power hard 2.2 3.0
wire dia. mm
Cutting power piano 2.5
wire dia. mm

505
Hand tools
VDE tools

VDE Lever power side cutter


Characteristics
▪ 40% force saving
▪ High cutting performance for superfine wires due to hardened precision cutters
▪ Special tool steel drop-forged, oil-hardened
▪ Cuts medium-hard wires, e.g. nails, wire nails and hard wires,
e.g. wire cable, steel wire as well as piano wire

Part No. KL046200IS


Item VDE Lever power side cutter, 200 mm
Dimension mm 200
Cutting power medium wire dia. mm 4.5
Cutting power hard wire dia. mm 3.5
Cutting power piano wire dia. mm 3.0

VDE Telephone pliers, straight


Characteristics
▪ Long, flat/round jaws
▪ Optimum hold due to toothed grip area
▪ Cutting edge inductive hardened
▪ With combination spanner from 11 - 17 mm (M8 - M10)
▪ With wire cutter for soft wires, e.g. copper, aluminium, medium-hard wires e.g. nails,
wire nails and hard wires, e.g. wire cable, steel wire

Part No. KL050205IS


Item VDE long-nose pliers, straight, 205 mm
Dimension mm 205
Weight g 215
Cutting power soft wire dia. mm 3.9
Cutting power medium wire dia. mm 3.2
Cutting power hard wire dia. mm 2.2

VDE Telephone pliers, curved


Characteristics
▪ Long, 45° offset, flat/round jaws
▪ Optimum hold due to toothed grip area
▪ Cutting edge inductive hardened
▪ With combination spanner from 11 - 17 mm (M8 - M10)
▪ Cuts soft wires, e.g. copper, aluminium, medium-hard wires e.g. nails, wire nails and
hard wires, e.g. wire cable, steel wire

Part No. KL055205IS


Item VDE long-nose pliers, bent, 205 mm
Dimension mm 205
Weight g 215
Cutting power soft wire dia. mm 3.9
Cutting power medium wire dia. mm 3.2
Cutting power hard wire dia. mm 2.2

506
VDE Wire stripper
Characteristics
▪ With opening spring and V-shaped cutting edges
▪ With setting screw for setting the cable diameter

Part No. KL060160IS


Item VDE Wire stripper, 160 mm
Dimension mm 160
Weight g 185

VDE Water pump pliers, jaw width 50 mm


Characteristics
▪ Jaw width 50 mm
▪ Safe working due to clamp protection and safety joint
▪ Ratchet adjustment
▪ Optimum hold due to toothed grip area

Part No. KL070250IS


Item VDE Water pump pliers, jaw width 50 mm
Dimension mm 250
Weight g 410

Automatic VDE wire stripper 0.2 - 6 mm²


Characteristics
▪ Tested acc. to VDE standards for safe working on live conductors up to 1000 V
▪ Adjustable length stop from 5 - 12 mm
▪ Locking function to protect the blades
Suitable for
▪ Flexible and solid conductors from 0.2 - 6 mm²

Part No. KL760180IS


Item
Dimension mm
Automatic VDE wire stripper 0.2 - 6 mm²
215 7
Weight g 130

507
Hand tools
VDE tools

VDE Slotted screwdriver

Dimension Weight
Item mm g Part No.
VDE Slotted screwdriver, 2.5 x 0.4 mm 75 x 2.5 x 0.4 22 KL1007525IS
VDE Slotted screwdriver, 3.0 x 0.5 mm 100 x 3.0 x 0.5 28 KL10010030IS
VDE Slotted screwdriver, 3.5 x 0.6 mm 100 x 3.5 x 0.6 30 KL10010035IS
VDE Slotted screwdriver, 4.0 x 0.8 mm 100 x 4.0 x 0.8 44 KL10010040IS
VDE Slotted screwdriver, 5.5 x 1.0 mm 125 x 5.5 x 1.0 70 KL10012555IS
VDE Slotted screwdriver, 6.5 x 1.2 mm 150 x 6.5 x 1.2 86 KL10015065IS
VDE Slotted screwdriver, 8.0 x 1.2 mm 175 x 8.0 x 1.2 135 KL10017580IS

VDE Phillips screwdriver

Dimension Weight
Item mm g Part No.
VDE Phillips screwdriver, PH1 80 x PH 1 52 KL110PH1IS
VDE Phillips screwdriver, PH2 100 x PH 2 80 KL110PH2IS
VDE Phillips screwdriver, PH3 150 x PH 3 145 KL110PH3IS

VDE Pozidriv screwdriver

Dimension Weight
Item mm g Part No.
VDE Pozidriv screwdriver, PZ1 80 x PZ 1 49 KL120PZ1IS
VDE Pozidriv screwdriver, PZ2 100 x PZ 2 76 KL120PZ2IS
VDE Pozidriv screwdriver, PZ3 150 x PZ 3 140 KL120PZ3IS

VDE Plus/Minus screwdriver

Dimension Weight
Item mm g Part No.
VDE Plus/Minus screwdriver, Z1 80 x Z1 52 KL130PM1IS
VDE Plus/Minus screwdriver, Z2 100 x Z2 80 KL130PM2IS

VDE TORX® screwdriver

Dimension Weight
Item mm g Part No.
VDE TORX® Screwdriver TX 10 100 x TX 10 45 KL150TX10IS
VDE TORX® Screwdriver TX 15 100 x TX 15 45 KL150TX15IS
VDE TORX® Screwdriver TX 20 100 x TX 20 69 KL150TX20IS
VDE TORX Screwdriver TX 25
®
100 x TX 25 69 KL150TX25IS
VDE TORX® Screwdriver TX 30 100 x TX 30 96 KL150TX30IS

508
VDE-M-TEC Screwdriver for hexagonal nuts
Characteristics
▪ With box spanner tube - immersion depth approx. 41 mm - optimal for deep-seated
screws and nuts
▪ With spring-loaded magnetic body

Dimension Für Weight


Item mm Gewinde g Part No.
VDE Screwdriver M-TEC size 5.5 110 x 5.5 M3 100 KL14555IS
VDE Screwdriver M-TEC size 6 110 x 6.0 M3.5 100 KL14560IS
VDE Screwdriver M-TEC size 7 110 x 7.0 M4 100 KL14570IS
VDE Screwdriver M-TEC size 8 110 x 8.0 M5 110 KL14580IS
VDE Screwdriver M-TEC size 10 125 x 10.0 M6 110 KL145100IS
VDE Screwdriver M-TEC size 13 110 x 13.0 M8 110 KL145130IS

Phase tester with heavy duty handle, one-pin, VDE 0680 150 V - 250 V
Characteristics
▪ Single-pole
▪ With heavy duty handle

Dimension Weight
Item mm g Part No.
Phase tester with heavy duty handle, 73 x 3.0 x 0.8 30 KL19073IS
one-pin, VDE 0680 150 V - 250 V

VDE screwdriver Slim range


Characteristics
▪ Reduced blade for optimum fit
▪ Ergonomically-shaped handle with optimum force transmission
▪ Anti-roll-guard 7
Item Part No.
VDE Slotted screwdriver 3.5 x 0.6 x 100 Slim Line KL10010035ISLIM

VDE Slotted screwdriver 4.0 x 0.8 x 100 Slim Line KL10010040ISLIM

VDE Slotted screwdriver 5.5 x 1.0 x 125 Slim Line KL10012555ISLIM

VDE Slotted screwdriver 6.5 x 1.2 x 125 Slim Line KL10012565ISLIM

VDE Phillips screwdriver PH1 Slim Line KL110PH1ISLIM

VDE Phillips screwdriver PH2 Slim Line KL110PH2ISLIM

VDE Pozidriv screwdriver PZ1 Slim Line KL120PZ1ISLIM

VDE Pozidriv screwdriver PZ2 Slim Line KL120PZ2ISLIM

VDE Plus/Minus screwdriver Z1 x 100 Slim Line KL130PM1ISLIM

VDE Plus/Minus screwdriver Z2 x 100 Slim Line KL130PM2ISLIM

VDE Slotted screwdriver TX 15 x 100 Slim Line KL150TX15ISLIM

VDE Slotted screwdriver TX 20 x 125 Slim Line KL150TX20ISLIM

VDE Slotted screwdriver TX 25 x 125 Slim Line KL150TX25ISLIM

509
Hand tools
VDE tools

VDE Pliers set, 3-pce.

Item Part No.


VDE Plier set, 3-pieces KL303IS
Scope of supply Part No. Page
VDE Power combination pliers, 180 mm KL020180IS 504
VDE Side cutter 160 mm KL040160IS 505
VDE long-nose pliers, straight, 205 mm KL050205IS 506

VDE Pliers set, 4-pce.

Item Part No.


VDE Plier set, 4-pieces KL304IS
Scope of supply Part No. Page
VDE Power combination pliers, 180 mm KL020180IS 504
VDE Electric power side cutter, 200 mm KL044200IS 505
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Wire stripper, 160 mm KL060160IS 507

VDE Pliers/screwdriver set, 4-pce.

Item Part No.


Pliers/screwdriver set, 4-pce. KL305IS
Scope of supply Part No. Page
VDE Cable cutter 160 mm KL010160IS 504
VDE Wire stripper, 160 mm KL060160IS 507
VDE Slotted screwdriver, 3.5 x 0.6 mm KL10010035IS 508
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508

VDE Pliers/screwdriver set, 6-pce.

Item Part No.


Pliers/screwdriver set, 6-pce. KL306IS
Scope of supply Part No. Page
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Side cutter 160 mm KL040160IS 505
VDE Phillips screwdriver, PH1 KL110PH1IS 508
VDE Phillips screwdriver, PH2 KL110PH2IS 508
VDE Slotted screwdriver, 2.5 x 0.4 mm KL1007525IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508

510
VDE Screwdriver set, 3-pce.

Item Part No.


VDE Screwdriver set, 3-pieces KL391IS
Scope of supply Part No. Page
VDE Phillips screwdriver, PH1 KL110PH1IS 508
VDE Phillips screwdriver, PH2 KL110PH2IS 508
VDE Slotted screwdriver, 3.5 x 0.6 mm KL10010035IS 508

VDE Screwdriver set, 3-pce.

Item Part No.


VDE Screwdriver set, 3-pieces KL392IS
Scope of supply Part No. Page
VDE Pozidriv screwdriver, PZ1 KL120PZ1IS 508
VDE Pozidriv screwdriver, PZ2 KL120PZ2IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508

VDE Screwdriver set, 3-pce.

Item Part No.


VDE Screwdriver set, 3-pieces KL393IS
Scope of supply Part No. Page
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508
VDE Plus/Minus screwdriver, Z2 KL130PM2IS 508
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V
7

VDE Screwdriver set, 6-pce.

Item Part No.


VDE Screwdriver set, 6-pce. KL390IS
Scope of supply Part No. Page
VDE Phillips screwdriver, PH1 KL110PH1IS 508
VDE Phillips screwdriver, PH2 KL110PH2IS 508
VDE Slotted screwdriver, 2.5 x 0.4 mm KL1007525IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V

511
Hand tools
VDE tools

VDE Screwdriver set Slim Line, 5-pce.


Characteristics
▪ Reduced blade for optimum fit
▪ Ergonomically-shaped handle with optimum force transmission
▪ Anti-roll-guard

Item Part No.


VDE Screwdriver set Slim Line, 5-pce. KL390ISLIM
Scope of supply Part No. Page
VDE Slotted screwdriver 3.5 x 0.6 x 100 Slim Line KL10010035ISLIM 509

VDE Slotted screwdriver 5.5 x 1.0 x 125 Slim Line KL10012555ISLIM 509

VDE Pozidriv screwdriver PZ1 Slim Line KL120PZ1ISLIM 509


VDE Pozidriv screwdriver PZ2 Slim Line KL120PZ2ISLIM 509
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V

VDE Screwdriver set Slim Line, 6-pce., case


Characteristics
▪ Reduced blade for optimum fit
▪ Ergonomically-shaped handle with optimum force transmission
▪ Anti-roll-guard

Item Part No.


VDE Screwdriver set Slim Line, 6-pce., case KL391ISLIM
Scope of supply Part No. Page
VDE Slotted screwdriver 3.5 x 0.6 x 100 Slim Line KL10010035ISLIM 509

VDE Slotted screwdriver 4.0 x 0.8 x 100 Slim Line KL10010040ISLIM 509

VDE Slotted screwdriver 5.5 x 1.0 x 125 Slim Line KL10012555ISLIM 509

VDE Phillips screwdriver PH2 Slim Line KL110PH2ISLIM 509


VDE Pozidriv screwdriver PZ1 Slim Line KL120PZ1ISLIM 509
VDE Pozidriv screwdriver PZ2 Slim Line KL120PZ2ISLIM 509

512
Klauke E-smart box 13-pce.
Characteristics
▪ 10 IEC exchangeable blades for all applications incl. contactless voltage tester
▪ Secure grip of blades in the handle by automatic locking
▪ Snap-on rotating cap and soft coating zone for use as a precision tool
▪ Safety tool acc. to EN/IEC 60900
▪ Blades can be re-ordered individually

Item Part No.


Klauke E-smart box 12-pce. KL301IS
Scope of supply Part No. Page
Blade 2.5 x 0.4 mm KLE300IS1
Blade 3.5 x 0.6 mm KLE300IS3
Blade 4.0 x 0.8 mm KLE300IS4
Blade 5.5 x 1.0 mm KLE300IS5
Blade PH 1 KLE300IS6
Blade PH 2 KLE300IS7
Blade PZ 2 KLE300IS8
Blade TX 20 KLE300IS11
Blade Plus/Minus Z1 KLE300IS13
Blade Plus/Minus Z 2 KLE300IS14
Rotating cap KLE300IS15
E-smart handle 93 x 32 mm KLE300IS12
GT-12A Contactless voltage tester 50 - 1.000 V 52063422 574

VDE replaceable blade in blister pack


Characteristics
▪ Blades from special chrome/molybdenum/vanadium alloy
▪ Standard 1/4" mounting for greatest-possible flexibility
▪ 100% safe due to VDE single part testing

Item Part No.


Tool bag, equipped with 9 VDE replaceable blades
VDE Slotted blade, 3.5 x 0.6 mm in blister pack
KL390TB9
KL400S35170ISSB 7
VDE Slotted blade, 4.0 x 0.8 mm in blister pack KL400S40170ISSB

VDE Slotted blade, 5.5 x 1.0 mm in blister pack KL400S55170ISSB

VDE Philips blade, PH1 in blister pack KL400PH1170ISSB

VDE Philips blade, PH2 in blister pack KL400PH2170ISSB

VDE Pozidriv blade, PZ1 in blister pack KL400PZ1170ISSB

VDE Pozidriv blade, PZ2 in blister pack KL400PZ2170ISSB

VDE Plus/Minus blade, PM1 in blister pack KL400PM1170ISSB

VDE Plus/Minus blade, PM2 in blister pack KL400PM2170ISSB

Accessories Part No. Page


Tool bag, empty KL390TL
Nm handle 0.6 - 1.5 Nm KLE3871513
Nm handle 1.5 - 3.0 Nm KLE3883013
Nm handle 3.0 - 5.4 Nm KLE3895413

513
Hand tools
VDE tools

NH safety handle with guard


Characteristics
▪ Designation: 1000 V
▪ Acc. to DIN VDE 0680/4
▪ Made from impregnated leather
▪ With non-slip and cuff protection
Suitable for
▪ For NH fuses sizes 00-3

Weight
Item g Part No.
NH safety handle with guard 470 KL600

Electricians safety helmet


Characteristics
▪ Designation: 1000 V
▪ To DIN EN 397
▪ 440 V AC
▪ Sizes adjustable

Weight
Item g Part No.
Electricians safety helmet 370 KL602GELB

Electricians safety visor


Characteristics
▪ Designation: 1000 V
▪ To VDE
▪ Suitable for helmet KL602GELB

Weight
Item g Part No.
Electricians safety visor 195 KL603

Insulated stand mat


Characteristics
▪ Tested acc. to DIN 0303, part 21
▪ Safety mat for safe working with live parts in high voltage areas up to 1.000 Volt
▪ Penetration-proof to 14.4 kV/mm (>50 kV/4 mm)
▪ Slip proof, thereby increased sure-footedness

Dimension Weight
Item mm g Part No.
Insulating floor mat 1000 x 1000 x 4 5300 KL620S1000

514
Rubber insulating blanket
Characteristics
▪ Tested acc. to DIN VDE 0680, part 1
▪ Test voltage: 5 kV/1 min.
▪ Insulating cover
▪ Penetration resistant
▪ Upper and lower side flat

Dimension Weight
Item mm g Part No.
Rubber cover/blanket, small 500 x 500 x 1.6 440 KL625A500
Rubber cover/blanket, large 1000 x 1000 1900 KL625A1000
x 1.6

Plastic clamp
Characteristics
▪ For securing rubber towels

Dimension Weight
Item mm g Part No.
Plastic clamp for rubber cover/blanket 150 70 KL628

Protective gloves
Characteristics
▪ To DIN EN 60903
Suitable for
▪ For working in voltage ranges up to 1000 Volt

Dimension Weight
Item mm g Part No.

7
Protective gloves, size 9 Size 09 250 KL60509
Protective gloves, size 10 Size 10 250 KL60510
Protective gloves, size 11 Size 11 250 KL60511

Cotton gloves
Characteristics
▪ Inner gloves from cotton
▪ For use with protective gloves, Part No. KL60509 / KL60510

Weight
Item g Part No.
Cotton gloves 50 KL605U

515
Hand tools
VDE tools

Cable knife, straight


Characteristics
▪ With straight blade and safety cap
▪ Blade length: 50 mm

Dimension Weight
Item mm g Part No.
Cable knife, straight 200 105 KL640GK

Cable knife with hooked blade


Characteristics
▪ With hooked blade and safety cap
▪ Blade length: 40 mm
▪ Special blade tip to protect insulation of conductor

Dimension Weight
Item mm g Part No.
Cable knife with hooked blade 190 100 KL642HK

Cable knife with blade protection, 1000 V

Item Part No.


Cable knife with blade protection, 1000 V KL645GSK

Tweezers
Characteristics
▪ Straight and pointed tips
▪ With 2-layer safety insulation
▪ Non-slip protection

Dimension Weight
Item mm g Part No.
Tweezers 130 30 KL690130

Cleaning brush
Characteristics
▪ Brush width 45 mm
▪ All-plastic version

Weight
Item g Part No.
Cleaning brush 75 KL698

VDE Expansion wedge

Item Part No.


Guide wedge K610

516
Fully insulated tool set, 1/2", 20-piece
Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ Vanadium special steel acc. to DIN 7448
Suitable for
▪ For working in voltage ranges up to 1.000 Volt

Item Part No.


Fully insulated tool set, 1/2", 20-piece KL1300IS12B20

Scope of supply Part No. Page


Case KL1300L KL1300L
Ratchet 1/2" drive KL1000IS12 518
T-wrench 1/2" drive KL1299IS12 518
Extension 1/2" drive x 250 mm long KL1290IS12250 519
Extension 1/2" drive x 125 mm long KL1290IS12125 519
Socket 1/2" drive, AF 10 mm KL1240IS1210 519
Socket 1/2" drive, AF 11 mm KL1240IS1211 519
Socket 1/2" drive, AF 12 mm KL1240IS1212 519
Socket 1/2" drive, AF 13 mm KL1240IS1213 519
Socket 1/2" drive, AF 14 mm KL1240IS1214 519
Socket 1/2" drive, AF 17 mm KL1240IS1217 519
Socket 1/2" drive, AF 19 mm KL1240IS1219 519
Socket 1/2" drive, AF 22 mm KL1240IS1222 519
Socket 1/2" drive, AF 24 mm KL1240IS1224 519
Socket 1/2" drive for slotted screws, 5.5 mm KL1200IS1255 520
Socket 1/2" drive for Phillips screws, PH2 KL1210IS12PH2 521
Socket 1/2" drive for Plus/Minus PM2 KL1230IS12PM2 520
Cable knife, straight KL640GK 516
VDE Side cutter 180 mm KL040180IS 505
VDE Slotted screwdriver, 3.5 x 0.6 mm KL10010035IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508

Fully insulated open-ended spanner


Characteristics
7
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ DIN 7448 from vanadium special steel
Suitable for
▪ Hexagonal head screws

Item Part No.


Fully insulated open-ended spanner 6 AF KL1100IS6
Fully insulated open-ended spanner 7 AF KL1100IS7
Fully insulated open-ended spanner 8 AF KL1100IS8
Fully insulated open-ended spanner 10 AF KL1100IS10
Fully insulated open-ended spanner 11 AF KL1100IS11
Fully insulated open-ended spanner 12 AF KL1100IS12
Fully insulated open-ended spanner 13 AF KL1100IS13
Fully insulated open-ended spanner 17 AF KL1100IS17
Fully insulated open-ended spanner 19 AF KL1100IS19
Fully insulated open-ended spanner 22 AF KL1100IS22

517
Hand tools
VDE tools

Torque wrench - Compact - 3/8" and 1/2" drive


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ With automatic release
▪ Positive locking system on the square end with pull-off force to 50 Nm
▪ Set the response value using the rotary grip
▪ Quickly read-off the values on the scale
▪ +/- 4% response accuracy
▪ Versatile use thanks to small dimensions

Item Part No.


Torque wrench compact, 3/8", drive 5 - 25 Nm KL1000IS38NM25

Torque wrench compact, 1/2", drive 5 - 25 Nm KL1000IS12NM25

Torque wrench - 3/8" and 1/2" drive


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ With automatic release
▪ Positive locking system on the square end with pull-off force to 50 Nm
▪ Set the response value using the rotary grip
▪ Quickly read-off the values on the scale
▪ +/- 4% response accuracy

Item Part No.


Torque wrench, 3/8", 2-27 Nm KL1000IS38NM27

Torque wrench, 3/8", 5-50 Nm KL1000IS38NM50

Torque wrench, 1/2", 2-27 Nm KL1000IS12NM27

Torque wrench, 1/2", 5-50 Nm KL1000IS12NM50

Ratchet - 3/8" and 1/2" drive


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ Chrome vanadium steel
▪ One-hand operation

Item Part No.


Ratchet 3/8" drive KL1000IS38
Ratchet 1/2" drive KL1000IS12

T-wrench 3/8" and 1/2" drive


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ Chrome vanadium steel

Item Part No.


T-wrench 3/8" drive KL1299IS38
T-wrench 1/2" drive KL1299IS12

518
Extension 3/8" and 1/2" drive
Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ Chrome vanadium steel

Dimension
Item mm Part No.
Extension 3/8" drive, 125 mm 125 KL1290IS38125

Extension 3/8" drive x 250 mm long 250 KL1290IS38250

Extension 1/2" drive x 125 mm long 125 KL1290IS12125

Extension 1/2" drive x 250 mm long 250 KL1290IS12250

Hexagonal sockets 3/8" and 1/2" drive


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ DIN 7448 from vanadium special steel
Suitable for
▪ For hex. head screws

Item Part No.


Socket 3/8" drive, AF 10 mm KL1240IS3810
Socket 3/8" drive, AF 11 mm KL1240IS3811
Socket 3/8" drive, AF 12 mm KL1240IS3812
Socket 3/8" drive, AF 13 mm KL1240IS3813
Socket 3/8" drive, AF 14 mm KL1240IS3814
Socket 3/8" drive, AF 17 mm KL1240IS3817
Socket 3/8" drive, AF 19 mm KL1240IS3819
Socket 1/2" drive, AF 10 mm KL1240IS1210
Socket 1/2" drive, AF 11 mm KL1240IS1211
Socket 1/2" drive, AF 12 mm KL1240IS1212
Socket 1/2" drive, AF 13 mm KL1240IS1213
Socket 1/2" drive, AF 14 mm
Socket 1/2" drive, AF 16 mm
KL1240IS1214
KL1240IS1216 7
Socket 1/2" drive, AF 17 mm KL1240IS1217
Socket 1/2" drive, AF 19 mm KL1240IS1219
Socket 1/2" drive, AF 22 mm KL1240IS1222
Socket 1/2" drive, AF 24 mm KL1240IS1224
Socket 1/2" drive, AF 27 mm KL1240IS1227

519
Hand tools
VDE tools

Allen key sockets 3/8" and 1/2" drive


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ DIN 7448 from vanadium special steel
Suitable for
▪ Hexagon socket

Item Part No.


Socket 3/8" drive for Allen key, AF 4 mm KL1260IS38I4
Socket 3/8" drive for Allen key, AF 5 mm KL1260IS38I5
Socket 3/8" drive for Allen key, AF 6 mm KL1260IS38I6
Socket 3/8" drive for Allen key, AF 8 mm KL1260IS38I8
Socket 1/2" drive for Allen key, AF 4 mm KL1260IS12I4
Socket 1/2" drive for Allen key, AF 5 mm KL1260IS12I5
Socket 1/2" drive for Allen key, AF 6 mm KL1260IS12I6
Socket 1/2" drive for Allen key AF 8 mm KL1260IS12I8

Screwdriver sockets 3/8" and 1/2" drive for Plus/Minus screws


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ DIN 7448 from vanadium special steel
Suitable for
▪ Plus/Minus screws

Item Part No.


Socket 3/8" drive for Plus/Minus PM1 KL1230IS38PM1

Socket 3/8" drive for Plus/Minus PM2 KL1230IS38PM2

Socket 3/8" drive for Plus/Minus PM3 KL1230IS38PM3

Socket 1/2" drive for Plus/Minus PM1 KL1230IS12PM1

Socket 1/2" drive for Plus/Minus PM2 KL1230IS12PM2

Socket 1/2" drive for Plus/Minus PM3 KL1230IS12PM3

Screwdriver sockets - 3/8" and 1/2" for slotted screws


Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ DIN 7448 from vanadium special steel
Suitable for
▪ Slotted screws 5.5

Item Part No.


Socket 3/8" drive for slotted screws, 5.5 mm KL1200IS3855
Socket 1/2" drive for slotted screws, 5.5 mm KL1200IS1255

520
Screwdriver sockets - 3/8" and 1/2" for Philips PH 2 screws
Characteristics
▪ Fully insulated acc. to EN 60900
▪ 2-colour dipped insulation - outside orange / inside yellow
▪ DIN 7448 from vanadium special steel
Suitable for
▪ Philips PH2 screws

Item Part No.


Socket 3/8" drive for Phillips screws, PH2 KL1210IS38PH2

Socket 1/2" drive for Phillips screws, PH2 KL1210IS12PH2

521
Hand tools
VDE tools

VDE Tool case, 27-piece


Characteristics
▪ Hard shell, red
▪ Equipped with 27 mainly VDE-tested tools to DIN EN 60900

Dimension Weight
Item mm g Part No.
VDE Tool case, 27-pce. 515 x 420 x 230 9800 KL880B26IS
Scope of supply Part No. Page
VDE Power combination pliers, 180 mm KL020180IS 504
VDE Water pump pliers, jaw width 50 mm KL070250IS 507
VDE Side cutter 160 mm KL040160IS 505
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Wire stripper, 160 mm KL060160IS 507
VDE Cable cutter 160 mm KL010160IS 504
VDE Slotted screwdriver, 2.5 x 0.4 mm KL1007525IS 508
VDE Slotted screwdriver, 3.5 x 0.6 mm KL10010035IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
VDE Phillips screwdriver, PH1 KL110PH1IS 508
VDE Phillips screwdriver, PH2 KL110PH2IS 508
VDE Pozidriv screwdriver, PZ1 KL120PZ1IS 508
VDE Pozidriv screwdriver, PZ2 KL120PZ2IS 508
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508
VDE Plus/Minus screwdriver, Z2 KL130PM2IS 508
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V
Cable knife, straight KL640GK 516
Rubber cover/blanket, large KL625A1000 515
Plastic clamp for rubber cover/blanket KL628 515
Protective gloves, size 10 KL60510 515
Cotton gloves KL605U 515
Tweezers KL690130 516
Cleaning brush KL698 516
Control cabinet spirit level, 200 mm KL420200 531
Automatic VDE wire stripper 0.2 - 6 mm² KL760180IS 507
Tool case red, empty KL880L 522
VDE Electric power side cutter, 200 mm KL044200IS 505

Tool case red, empty


Characteristics
▪ Hard shell, red

Dimension Weight
Item mm g Part No.
Tool case red, empty 515 x 420 x 230 4400 KL880L

522
Hand tools
Basic tools, sets and accessories

STANDARD –
KLAUKE BASIC TOOLS,
SETS AND ACCESSORIES
With Klauke sets, you always have your basic equipment
to hand. Whether you are an electronics technician or
precision engineer - the Klauke range includes all
standard versions through to pliers for water
pumps and fittings. Rely on Klauke quality
from the outset - even just for quick,
occasional use.

` Socket wrench set KL 361 ` The apprentice’s case: KL 855 B22

We have compiled the standard set of socket wrenches


for you and made everything shockproof by storing in a
The impact-resistant case made from ABS material contains
everything an apprentice electrician needs, from standard 7
high-quality plastic case. In total, the set comprises tools such as cable knives and phase testers through to
29 pieces in ¼" sizes. VDE safety tools.

◾ 29 piece: 16-piece bit set, bit holder, adapter, 7-piece Head into your apprenticeship well-prepared!
socket set, professional ratchet, various extensions,
T-Smart grip

` The technician’s basic equipment: KL 905 B15

The practical notebook bag holds everything you need on-site. ◾ Reliably transported due to splash-proof base
The 15-piece set is securely stowed in the fold-out ◾ Twin fixed carrying handle
compartments. ◾ Basic set of VDE screwdrivers
◾ Standard tools such as phase tester and cable knife
◾ Technician’s notebook bag made from highly durable nylon
◾ Tools are quickly located thanks to fold-out front pocket

523
Hand tools
Standard tools

Water pump pliers, jaw width 50 mm


Characteristics
▪ Jaw width 50 mm
▪ Safe working due to clamp protection and safety joint
▪ Ratchet adjustment
▪ Optimum hold due to toothed grip area
▪ Plastic coated handles
▪ 2-component handle

Part No. KL070250G


Item Water pump pliers, jaw width 50 mm
Dimension mm 250
Weight g 355

Water pump pliers


Characteristics
▪ Jaw width up to 65 mm
▪ Safe working due to clamp protection and safety joint
▪ Push button adjustment for setting quickly and accurately
▪ Inverted box joint with wide guide surfaces
▪ Optimum hold due to toothed grip area
▪ High retaining force and load-bearing capacity due to inductively-hardened teeth
▪ Plastic coated handles
▪ 2-component handle

Part No. KL072180G KL072250G KL072300G


Item Water pump pliers, Water pump pliers, Water pump pliers,
jaw width 35 mm jaw width 50 mm jaw width 65 mm
Dimension mm 180 250 300
Weight g 190 300 530

Fitting pliers, jaw width 53 mm


Characteristics
▪ Parallel and moveable jaws for maximum force
▪ Large jaw opening adjustable from 0 - 53 mm
▪ Safe working due to clamp protection and safety joint
▪ Push button adjustment for setting quickly and accurately
▪ Box joint
▪ Plastic coated handles

Part No. KL078250G


Item Fitting pliers, jaw width 53 mm
Dimension mm 250
Weight g 375

524
ESD Electronic side cutter
Characteristics
▪ Precision pliers for high precision work
▪ Double leaf spring with low friction
▪ High cutting force thanks to additional induction hardening
▪ Anti-static ergonomic non slip grips
▪ Surface resistance amounts to 1 to 100 MOhm
Suitable for
▪ For soft wires to 1.2 mm

Dimension Weight
Item mm g Part No.
Electronic side cutter, with facet 115 62 KL040115EL
Electronic side cutter, without facet/surface 115 60 KL040115ELW
flush cut

ESD Electronic long-nose pliers


Characteristics
▪ Smooth inside jaws, edges rounded
▪ Anti-static ergonomic non slip grips
▪ Surface resistance amounts to 1 to 100 MOhm
▪ Optimised for gripping fine strands of wires

Dimension Weight
Item mm g Part No.
Electronic long-nose pliers 115 64 KL050115EL

Electronic side cutter


Characteristics
▪ Cutter angled at 21°
▪ Backlash-free operation
▪ With opening spring
▪ 2-component handle
Suitable for
▪ For soft wires to 1.3 mm dia.

Item
Dimension
mm
Weight
g Part No.
7
Electronic side cutter, without wire trapping 128 64 KL040128EL
spring
Electronic side cutter, with wire trapping 128 66 KL040128ELH
spring

Screwdriver with interchangeable bits


Characteristics
▪ Compact, versatile, ergonomic
Dimension Weight
Item mm g Part No.
Screwdriver with interchangeable bits, 8-pce. 128 64 KL180B8
Scope of supply
Slotted screwdriver bit, 1.0 x 5.5 mm
Philips screwdriver bit, PH 1 & PH 2
Pozidriv screwdriver bit, PZ 1 & PZ 2
TORX® screwdriver bit, Torx 15, 20, 25
Magnetic bit holder

525
Hand tools
Standard tools

Electronic assortment, 7-pce.


Characteristics
▪ 2-component handle
▪ Blade replacement by replacement blade holder

Weight
Item g Part No.
Electronic assortment, 7-pce. 161 KL350
Scope of supply Part No. Page
Blade 1.5 x 0.25 - 3.0 x 0.5 mm KLE3501
Blade 2.0 x 0.4 - 3.5 x 0.6 mm KLE3502
Blade 2.5 x 0.4 - 4.0 x 0.8 mm KLE3503
Blade PH 000 - PH 00 KLE3504
Blade PH 0 - PH 1 KLE3505
Blade PH 0 - PZ 1 KLE3506
Tool holder 95 x 14 mm KLE3507

Slotted screwdriver bit 1/4", 73 mm


Characteristics
▪ Shank 1/4" (6.3), DIN 3126

Dimension Weight Number


Item mm g parts Part No.
Slotted screwdriver bit 1/4", 73 mm 73 x 0.6 x 3.5 16 2 KL2007335
Slotted screwdriver bit 1/4", 73 mm 73 x 0.8 x 4.0 18 2 KL2007340
Slotted screwdriver bit 1/4", 73 mm 73 x 1.0 x 5.5 26 2 KL2007355
Slotted screwdriver bit 1/4", 73 mm 73 x 1.2 x 6.5 34 2 KL2007365

Phillips screwdriver bit 1/4", 73 mm


Characteristics
▪ Shank 1/4" (6.3), DIN 3126

Dimen-
sion Weight Number
Item mm g parts Part No.
Phillips screwdriver bit 1/4", 73 mm PH1 73 x PH 1 22 2 KL21073PH1
Phillips screwdriver bit 1/4", 73 mm PH2 73 x PH 2 30 2 KL21073PH2

Pozidriv screwdriver bit 1/4", 73 mm


Characteristics
▪ Shank 1/4" (6.3), DIN 3126

Dimen-
sion Weight Number
Item mm g parts Part No.
Pozidriv screwdriver bit 1/4", 73 mm PZ1 73 x PZ 1 22 2 KL22073PZ1
Pozidriv screwdriver bit 1/4", 73 mm PZ2 73 x PZ 2 30 2 KL22073PZ2

526
Plus/Minus screwdriver bit, 1/4", 73 mm
Characteristics
▪ Shank 1/4" (6.3), DIN 3126

Dimen-
sion Weight Number
Item mm g parts Part No.
Plus/Minus screwdriver bit, 1/4", 73 mm 73 x Z 1 20 2 KL23073PM1
Plus/Minus screwdriver bit, 1/4", 73 mm 73 x Z 2 30 2 KL23073PM2

TORX® screwdriver bit, 1/4", 73 mm


Characteristics
▪ Shank 1/4" (6.3), DIN 3126

Dimension Weight Number


Item mm g parts Part No.
TORX® screwdriver bit, 1/4", 73 mm TX10 73 x TX 10 22 2 KL25073TX10
TORX® screwdriver bit, 1/4", 73 mm TX15 73 x TX 15 22 2 KL25073TX15
TORX screwdriver bit, 1/4", 73 mm TX20
®
73 x TX 20 25 2 KL25073TX20
TORX® screwdriver bit, 1/4", 73 mm TX25 73 x TX 25 25 2 KL25073TX25
TORX screwdriver bit, 1/4", 73 mm TX27
®
73 x TX 27 25 2 KL25073TX27
TORX® Screwdriver bit, 1/4", 73 mm TX30 73 x TX 30 30 2 KL25073TX30
TORX Screwdriver bit, 1/4", 73 mm TX40
®
73 x TX 40 40 2 KL25073TX40

Magnetic holder for screwdriver bits, 1/4", 58 mm


Characteristics
▪ Shank 1/4" (6.3), DIN 3126
▪ Strong magnet
7
Dimension Weight
Item mm g Part No.
Magnetic holder for screwdriver bits, 1/4", 58 32 KL290
58 mm

Bit holder with quick-change chuck E6.3 1/4"


Characteristics
▪ Shank 1/4" (6.3), DIN 3126
▪ With quick-change chuck

Dimension Weight
Item mm g Part No.
Bit holder with quick-change chuck 52 30 KL291
E6.3 1/4"

527
Hand tools
Standard tools

Adapter, 1/4", 50 mm

Shank E 6.3 and 1/4" socket wrench


``

Characteristics
▪ Shank 1/4" (6.3)
Suitable for
▪ Drive for 1/4" socket wrenches

Dimension Weight
Item mm g Part No.
Adapter, 1/4", 50 mm 50 15 KL295

Adapter, 3/8", 50 mm
Characteristics
▪ Shank 3/8" (10), DIN 3126

Dimension Weight
Item mm g Part No.
Adapter, 3/8", 50 mm 50 22 KL296

Pliers set, 3-piece

Weight
Item g Part No.
Pliers set, 3-piece 1000 KL315
Scope of supply Part No. Page
Fitting pliers, jaw width 53 mm KL078250G 524
Water pump pliers, jaw width 35 mm KL072180G 524
Water pump pliers, jaw width 50 mm KL072250G 524

Socket head bit set 1/4", 29-pce.

Weight
Item g Number parts Part No.
Socket head bit set 1/4", 29-pce. 1130 29 KL361
Scope of supply Part No. Page
16-pce. Bit set C6.3 1/4" KLE3601
Bit holder with quick-change chuck E6.3 1/4" KL291 527
7-pce. Socket set AF5 - AF13 1/4" KLE3602
Adapter C6.3 (25 mm) 1/4" KLE3603
Extension E6.3 (150 mm) 1/4" KLE3604
Extension (75 mm) 1/4" KLE3605
Professional ratchet 1/4"
T-Smart handle 105 x 39 mm 1/4" KLE3607

528
Allen key set, 7-pce.
Characteristics
▪ In practical holder

Dimen-
sion Weight Number
Item mm g parts Part No.
Allen key set, 7-pce. SW 2 - 8 171 7 KL370

Ball-point allen key set, 9-pce.


Characteristics
▪ In practical plastic holder

Dimension Weight Number


Item mm g parts Part No.
Ball-point allen key set, 9-pce. SW 1.5 - 10 273 9 KL375

Torque-wrench set, 0.6 - 1.5 Nm


Characteristics
▪ Easy torque adjustment using an Allen key
▪ Precise release when reaching the set torque

Weight
Item g Number parts Part No.
Torque-wrench set, 0.6 - 1.5 Nm 1048 14 KL38715
Scope of supply Part No. Page
Nm-slotted blade 3.0 x 0.5 x 170 mm KLE387158
Nm-slotted blade 3.5 x 0.6 x 170 mm
Nm-Phillips blade PH 0 x 170 mm
Nm blade PZ 0 x 170 mm
KLE387159
KLE3871510
KLE3871511
7
Nm-TORX® blade TX 6 x 170 mm KLE387151
Nm-TORX blade TX 7 x 170 mm
®
KLE387152
Nm-TORX® blade TX 8 x 170 mm KLE387153
Nm-TORX blade TX IP 7 x 170 mm
®
KLE387155
Nm-TORX blade TX IP 8 x 170 mm
®
KLE387156
Nm-TORX® blade TX IP 9 x 170 mm KLE387157
Nm blade Z1 x 170 mm KLE3883014
Nm blade magnetic 170 mm KLE3871512
Nm handle 0.6 - 1.5 Nm KLE3871513
Adjusting spanner KLE3871514

529
Hand tools
Standard tools

Torque-wrench set, 1.5 - 3.0 Nm


Characteristics
▪ Easy torque adjustment using an Allen key
▪ Precise release when reaching the set torque

Weight
Item g Number parts Part No.
Torque-wrench set, 1.5 - 3.0 Nm, 14 pieces 1066 14 KL38830
Scope of supply Part No. Page
Nm-slotted blade 4.0 x 0.8 x 170 mm KLE388301
Nm-Phillips blade PH 1 x 170 mm KLE388302
Nm-Phillips blade PH 2 x 170 mm KLE388303
Nm blade PZ 1 x 170 mm KLE388304
Nm blade PZ 2 x 170 mm KLE388305
Nm-TORX® blade TX 10 x 170 mm KLE388307
Nm-TORX blade TX 15 x 170 mm
®
KLE388308
Nm-TORX® blade TX IP 10 x 170 mm KLE3883010
Nm-TORX® blade TX IP 15 x 170 mm KLE3883011
Nm blade Z1 x 170 mm KLE3883014
Nm blade Z2 x 170 mm KLE3883015
Nm blade magnetic 170 mm KLE3883012
Nm handle 1.5 - 3.0 Nm KLE3883013
Adjusting spanner KLE3871514

Torque-wrench set, 3.0 - 5.4 Nm


Characteristics
▪ Easy torque adjustment using an Allen key
▪ Precise release when reaching the set torque

Weight
Item g Number parts Part No.
Torque-wrench set, 3.0 - 5.4 Nm 1066 14 KL38954
Scope of supply Part No. Page
Nm-slotted blade 4.0 x 0.8 x 170 mm KLE388301
Nm-Phillips blade PH 2 x 170 mm KLE388303
Nm-Phillips blade PH 1 x 170 mm KLE388302
Nm blade PZ 1 x 170 mm KLE388304
Nm blade PZ 2 x 170 mm KLE388305
Nm-TORX blade TX 15 x 170 mm
®
KLE388308
Nm-TORX® blade TX IP 10 x 170 mm KLE3883010
Nm-TORX® blade TX IP 15 x 170 mm KLE3883011
Nm blade Z2 x 170 mm KLE3883015
Nm blade magnetic 170 mm KLE3883012
Nm handle 3.0 - 5.4 Nm KLE3895413
Adjusting spanner KLE3871514

530
Bit set, 6-piece, 1/4", 73 mm
Characteristics
▪ Shank 1/4" (6.3), DIN 3126
▪ KL330: 3.0 x 0.5 mm / 3.5 x 0.6 mm / 4.0 x 0.8 mm / 5.5 x 1.0 mm / PH 1 / PH 2
▪ KL331: PH 1 / PH 2 / PH 3 / PZ1 / PZ2 / PZ3
▪ KL335: TX10 / TX15 / TX20 / TX25 / TX30 / TX40

Blade
length Weight Number
Item mm g parts Part No.
Bit assortment, 1/4", 73 mm 73 120 6 KL330
Bit assortment, 1/4", 73 mm 73 120 6 KL331
TORX bit assortment, 1/4", 73 mm
®
73 120 6 KL335

Bit box Swift, 7-piece, 1/4", 25 mm


Characteristics
▪ Shank 1/4" (6.3), DIN 3126
▪ In practical holder
▪ Incl. magnetic holder
▪ KL340: 1.0 x 5.5 mm / 1.2 x 6.5 mm / PZ 1 / PZ 2 / PH 1 / PH 2
▪ KL345: TX10 / TX15 / TX20 / TX25 / TX30 / TX40

Blade
length Weight Number
Item mm g parts Part No.
Bit box Swift, 1/4", 25 mm 25 75 7 KL340
TORX bit box swift, 1/4", 25 mm
®
25 75 7 KL345

Combination spanner set, 12-pce.


Characteristics
▪ Material: Chrome vanadium
▪ Surface: chromed

Dimension Weight
Item mm g Part No.

7
Combination spanner set, 12-pce. SW 8 - 22 1055 KL365

Control cabinet spirit level, 200 mm


Characteristics
▪ With horizontal, vertical and 45° spirit level

Dimension Weight
Item mm g Part No.
Control cabinet spirit level, 200 mm 200x42x17 65 KL420200

531
Hand tools
Standard tools

Alu spirit level


Characteristics
▪ With horizontal and vertical spirit level

Dimension Weight
Item mm g Part No.
Alu spirit level, 400 mm 400 x 40 x 15 210 KL425400
Alu spirit level, 600 mm 600 x 40 x 15 305 KL425600

Wooden folding rule, 2 m


Characteristics
▪ White/yellow
▪ No. of links 10

Weight
Item g Part No.
Wooden folding rule, 2 m 126 KL402

Measuring tape, 3 m
Characteristics
▪ With 3 functions: Length, inside dimension and circles

Weight
Item g Part No.
Measuring tape, 3 m 124 KL403

Carpenter‘s pencil
Characteristics
▪ Oval shape
▪ Pointed

Weight
Item g Part No.
Carpenter‘s pencil 10 KL449

Marking pen
Characteristics
▪ Multimark permanent marker, black
▪ Fine tip 0.6 mm

Weight
Item g Part No.
Marking pen 10 KL440F

532
Control cabinet key
Characteristics
▪ With chain, adapter and interchangeable bit 1/4"
▪ Inner square 5, 6 and 7-8 mm
▪ Triangular 9 mm
▪ Double pin keys 3 - 5 mm
▪ Bit PH2 and slot 1.2 x 0.7 mm
▪ Radiator valve key closing (5 mm square) in the centre slot

Weight
Item g Part No.
Control cabinet key 75 KL500

Universal cabinet key, subkey Electro


Characteristics
▪ 30% lighter and simpler opening mechanism
▪ Inner square 5, 6 and 7-8 mm
▪ Triangular 9 mm
▪ Double pin keys 3 - 5 mm
▪ Including 1/4" bit mounting and 2 double bits
▪ Radiator valve key closing (5 mm square) on the pin head
▪ Bit slot 1.2 x 7 mm, PH2

Dimension Weight
Item mm g Part No.
Universal cabinet key, subkey Electro 145 120 KL510

Universal cabinet key, SuBMaVo


Characteristics
▪ Incl. voltage field sensor to safely determine alternating current at
e.g. cable connections, sockets, lamps
▪ Integrated magnetic field sensor for the contactless determination
of magnetic fields or permanent magnets
▪ Twin rotating mechanism for 4 different control cabinet closures
▪ Square drive 6 and 7 - 8 mm
▪ Triangular 9 mm
▪ Double pin keys 3 - 5 mm
7
▪ Bit slot 1.2 x 7 mm, PH2

Weight
Item g Part No.
Universal cabinet key, SuBMaVo 105 KL520

533
Hand tools
Standard tools

Engineer‘s hammer
Characteristics
▪ Steel-forged head
▪ Ground finish
▪ With protective nylon shroud

Dimension Weight
Item mm g Part No.
Engineer‘s hammer, 300 g 370 300 KL580300
Engineer‘s hammer, 500 g 610 500 KL580500

Sledge hammer
Characteristics
▪ Steel-forged head
▪ Ground finish
▪ With protective nylon shroud

Dimension Weight
Item mm g Part No.
Club hammer, 1000 g 1150 1000 KL5821000
Club hammer, 1250 g 1400 1250 KL5821250

Jointing chisel
Characteristics
▪ Chrome vanadium steel
▪ Safety head, annealed

Dimension Weight
Item mm g Part No.
Jointing chisel 230 x 26 x 7 250 KL584230

Electricians chisel
Characteristics
▪ Chrome vanadium steel
▪ Safety head, annealed

Dimension Weight
Item mm g Part No.
Electrician‘s chisel, 200 mm 200 90 KL585200
Electrician‘s chisel, 250 mm 250 120 KL585250

Safety handle for jointing chisel


Suitable for
▪ Jointing chisel, part no. KL584230

Weight
Item g Part No.
Safety handle for jointing chisel 110 KL586

534
Cable knife
Characteristics
▪ Hinged, with plastic handle

Dimension Weight
Item mm g Part No.
Cable knife 80 115 KL540

Mini saw
Characteristics
▪ With fixed wooden handle

Dimension Weight
Item mm g Part No.
Mini saw 290 95 KL559
Metal saw blades, 12-piece 150 2 KL550ES

Universal saw
Characteristics
▪ With fibreglass reinforced plastic handle

Dimension Weight
Item mm g Part No.
Universal saw 250 170 KL550
Metal saw blades, 12-piece 150 2 KL550ES

Combination scissors
Characteristics
▪ Serrated cutting edges
▪ With safety lock

7
▪ Cuts e.g. round and flat material from copper, aluminium, plastic,
paper, cardboard, leather

Dimension Weight
Item mm g Part No.
Combination scissors 190 100 KL545

Universal knife
Characteristics
▪ With adjustable and replaceable blades

Dimension Weight
Item mm g Part No.
Universal knife 305 KL542
Replacement blade for universal knife 60 x 19 x 0.5 8 KL542ES

535
Hand tools
Standard tools

Cutter knife
Characteristics
▪ Knife with knock-off blades, all 9 mm

Dimension Weight
Item mm g Part No.
Cutter knife 9 45 KL544
Replacement blade for cutter knife 9 5 KL544ES

Safety glasses uvex i-vo in microfibre bag


Characteristics
▪ Duo component technology with soft components for the sensitive zones
(nose, forehead, ears) giving optimum and long-term wearing comfort
▪ Individual bar length adjustment
▪ Individual incline setting
▪ Clear lens for permanent anti-fog inside, extremely scratch-resistant outside
▪ Sun protection lens extremely scratch-resistant both sides
▪ Easy and quick replacement of the sunglasses‘ lens
▪ 100 % UV protection
▪ Elegant microfibre pouch, also suitable for cleaning the glasses

Weight
Item g Part No.
Safety glasses uvex i-vo in microfibre bag 33 KL604
Sun protection lens for safety glasses 23 KL604S
KL604

536
L-BOXX with basic equipment for electricians, 18-piece
Characteristics
▪ L-BOXX from shock and impact resistant ABS plastic, 100 kg capacity
▪ Stackable L-BOXXes due to Easy-Click system
Suitable for
▪ For integration in TÜV-approved in-vehicle equipment systems

Dimension
Item mm Part No.
L-BOXX with basic equipment 442 x 357 x 151 LBOXXKLB18
for electricians, 18-piece
Scope of supply Part No. Page
L-BOXX with front handle (W/D/H: 442 x 357 x 151 mm) LBOXX136LFG
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Power combination pliers, 180 mm KL020180IS 504
VDE Side cutter 160 mm KL040160IS 505
VDE Cable cutter 160 mm KL010160IS 504
Automatic VDE wire stripper 0.2 - 6 mm² KL760180IS 507
VDE Water pump pliers, jaw width 50 mm KL070250IS 507
Measuring tape, 3 m KL403 532
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508
VDE Plus/Minus screwdriver, Z2 KL130PM2IS 508
VDE Phillips screwdriver, PH1 KL110PH1IS 508
VDE Phillips screwdriver, PH2 KL110PH2IS 508
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V
GT-85NE Bipolar voltage tester with LCD display 52049407 575
Hexagonal angle screwdriver set, 7-pce. KL370 529
Cable knife with hooked blade KL745HK 548
DM-200A Digital multimeter 52047801V2 578

537
Hand tools
Standard tools

Apprentice case

Tool case can be personalised with own brand logo -


``
http://www.klauke.com/personalization

Characteristics
▪ Case shell from impact-resistant ABS
▪ Robust aluminium frame with abutting edges
▪ Two lockable clips

Dimension Weight
Item mm kg Part No.
Apprentice case 500 x 470 x 210 6.0 KL855B22
Scope of supply Part No. Page
VDE Power combination pliers, 180 mm KL020180IS 504
VDE Side cutter 160 mm KL040160IS 505
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Slotted screwdriver, 3.0 x 0.5 mm KL10010030IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
VDE Pozidriv screwdriver, PZ1 KL120PZ1IS 508
VDE Pozidriv screwdriver, PZ2 KL120PZ2IS 508
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508
VDE Plus/Minus screwdriver, Z2 KL130PM2IS 508
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V
Wooden folding rule, 2 m KL402 532
Control cabinet spirit level, 200 mm KL420200 531
Carpenter‘s pencil KL449 532
Universal saw KL550 535
Engineer‘s hammer, 300 g KL580300 534
Cable knife with hooked blade KL745HK 548
Automatic VDE wire stripper 0.2 - 6 mm² KL760180IS 507
Water brush
Plasterer´s bowl 125 mm
Painter‘s spatula 40 mm

538
Tool case Economy

Tool case can be personalised with own brand logo -


``
http://www.klauke.com/personalization

Characteristics
▪ Case shell from impact-resistant ABS
▪ Robust aluminium frame with abutting edges
▪ Two lockable clips

Dimension Weight
Item mm kg Part No.
Tool case Economy 500 x 400 x 210 5.7 KL855B8
Scope of supply Part No. Page
VDE Power combination pliers, 180 mm KL020180IS 504
VDE Side cutter 160 mm KL040160IS 505
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Slotted screwdriver, 3.0 x 0.5 mm KL10010030IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
VDE Pozidriv screwdriver, PZ1 KL120PZ1IS 508
VDE Pozidriv screwdriver, PZ2 KL120PZ2IS 508

Professional tool case

Tool case can be personalised with own brand logo -


``
http://www.klauke.com/personalization
Characteristics
▪ Case shell from impact-resistant ABS
▪ Robust aluminium frame with abutting edges
▪ Two lockable clips

Dimension Weight
Item mm kg Part No.
Professional tool case with 19 tools 520 x 440 x 230 9.15 KL865B19
Scope of supply Part No. Page
VDE Power combination pliers, 180 mm KL020180IS 504
VDE Side cutter 160 mm
VDE long-nose pliers, straight, 205 mm
KL040160IS
KL050205IS
505
506
7
Water pump pliers, jaw width 50 mm KL072250G 524
VDE Slotted screwdriver, 3.0 x 0.5 mm KL10010030IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
VDE Pozidriv screwdriver, PZ1 KL120PZ1IS 508
VDE Pozidriv screwdriver, PZ2 KL120PZ2IS 508
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508
VDE Plus/Minus screwdriver, Z2 KL130PM2IS 508
Wooden folding rule, 2 m KL402 532
Carpenter‘s pencil KL449 532
Control cabinet key KL500 533
Cable knife with blade protection, 1000 V KL645GSK 516
Automatic VDE wire stripper 0.2 - 6 mm² KL760180IS 507
GT-55NE Bipolar voltage tester with LED display 52049408 575
Allen key set
Open-end wrench set

539
Hand tools
Standard tools

Professional roller trolley, 88-piece


Characteristics
▪ With 4-section telescopic handle, up to 1050 mm
▪ Document compartment
▪ Double aluminium frame
▪ Smooth-running thanks to large rubber casters
▪ Case shell manufactured from non-breakable ABS
▪ Loads up to 40 kg
▪ Hinges for case lid lock

Dimension Weight
Item mm g Part No.
Professional roller trolley, 88-piece 470 x 210 x 355 15500 KL890TB88
Scope of supply Part No. Page
Professional roller trolley, empty KL890TL 541
VDE Power combination pliers, 180 mm KL020180IS 504
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Electric power side cutter, 200 mm KL044200IS 505
VDE Wire stripper, 160 mm KL060160IS 507
VDE Slotted screwdriver, 2.5 x 0.4 mm KL1007525IS 508
VDE Slotted screwdriver, 3.5 x 0.6 mm KL10010035IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
VDE Phillips screwdriver, PH1 KL110PH1IS 508
VDE Phillips screwdriver, PH2 KL110PH2IS 508
VDE Pozidriv screwdriver, PZ1 KL120PZ1IS 508
VDE Pozidriv screwdriver, PZ2 KL120PZ2IS 508
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508
VDE Plus/Minus screwdriver, Z2 KL130PM2IS 508
VDE Cable cutter 210 mm KL010210IS 504
Bit assortment, 1/4", 73 mm KL330 531
Wire stripper for flexible and solid conductors KL760180 546
Combination spanner set, 12-pce. KL365 531
Socket head bit set 1/4", 29-pce. KL361 528
Universal cabinet key, subkey Electro KL510 533
Universal saw KL550 535
Crimping tool with interchangeable dies K507 243
Wooden folding rule, 2 m KL402 532
Carpenter‘s pencil KL449 532
Cable knife with hooked blade KL745HK 548
Round cable stripper 8 - 13 mm² KL710 548
Allen key set, 7-pce. KL370 529
Engineer‘s hammer, 300 g KL580300 534
Safety glasses uvex i-vo in microfibre bag KL604 536
Marking pen KL440F 532
GT-85NE Bipolar voltage tester with LCD display 52049407 575
Kwik Stepper™ step bit with ROTASTOP® shaft ISO 12 - 40 mm 50069888 467
NETcat® Micro NC-100 + 200EP NC100EP 608
NETcat Micro NC-100
®
52024541 608
TC-20 Nylon carrying case for measuring instruments 50075357 583
with carrying strap

540
Engineers professional case, 15-piece

Engineers basic equipment, mainly with VDE tools


``

Characteristics
▪ Technicians Notebook tool bag
▪ Material: hard-wearing nylon
▪ 90° folding-out front pocket
▪ High-quality zipper
▪ Spray-water protected bottom
▪ Each side pocket has a zipper
▪ Adjustable carrying belt with quick-release fastener and shoulder pad
▪ Twin fixed carrying handle
▪ Insert for visitor cards

Item Part No.


Engineers professional case, 15-piece KL905B15
Scope of supply Part No. Page
Technicians professional case, empty KL905L 542
VDE Phillips screwdriver, PH1 KL110PH1IS 508
VDE Phillips screwdriver, PH2 KL110PH2IS 508
VDE Slotted screwdriver, 2.5 x 0.4 mm KL1007525IS 508
VDE Slotted screwdriver, 4.0 x 0.8 mm KL10010040IS 508
VDE Slotted screwdriver, 5.5 x 1.0 mm KL10012555IS 508
Phase tester with heavy duty handle, one-pin, KL19073IS 509
VDE 0680 150 V - 250 V
VDE Plus/Minus screwdriver, Z1 KL130PM1IS 508
VDE Plus/Minus screwdriver, Z2 KL130PM2IS 508
Cable knife with hooked blade KL745HK 548
VDE long-nose pliers, straight, 205 mm KL050205IS 506
VDE Electric power side cutter, 200 mm KL044200IS 505
Round cable stripper 8 - 13mm² KL710 548
VDE Power combination pliers, 165 mm KL020165IS 504
Measuring tape, 3 m KL403 532

7
Professional roller trolley, empty
Characteristics
▪ With 4-section telescopic handle, up to 1050 mm
▪ Document compartment
▪ Double aluminium frame
▪ Smooth-running thanks to large rubber casters
▪ Case shell manufactured from non-breakable ABS
▪ 2 compartments for business cards
▪ Two straps for writing instruments

Dimension Weight
Item mm g Part No.
Professional roller trolley, empty 470 x 210 x 355 6600 KL890TL

541
Hand tools
Standard tools

Professional installers case


Characteristics
▪ Robust version with plastic slide rails and upper metal rails with sponge rubber
handle
▪ Adjustable carrying belt with quick-release fastener and shoulder pad
▪ Outdoors: 1 large lockable label pocket, 9 pockets, 2 Velcro® for fastening spirit level
etc. Indoor connections: 3 compartments, 14 straps

Dimension Weight
Item mm g Part No.
Profi-installer‘s pocket 350 x 200 x 200 2600 KL920L

Technicians professional case, empty


Characteristics
▪ Material: highly durable nylon, splash-proof base
▪ 90° folding front pocket, each side pocket has a zipper
▪ Twin fixed carrying handle
▪ Adjustable carrying belt with quick-release fastener and shoulder pad
▪ Protected notebook compartment
▪ Insert for visitor cards
▪ High-quality zipper

Dimension Weight
Item mm g Part No.
Technicians professional case, empty 330 x 440 x 200 2600 KL905L

542
Tool wallet from nylon, empty
Characteristics
▪ Material: Polytex
▪ Accepts up to 11 tools

Dimension Weight
Item mm g Part No.
Tool wallet from nylon, empty 200 x 200 x 50 100 KL910L

543
Hand tools
Stripping tools

PREPARATION
WITH PRECISION -
STRIPPING TOOLS
In the world of professionals, every assignment counts.
Better if you can rely on your tool. Stripping tools from
Klauke remove insulation and cable sheathing
quickly and precisely. All strands remain
intact.

` For very precise use

◾ Fast and precise removal of insulation and cable sheathing


◾ Automatic cross-section adjustment
◾ Reduced effort due to optimum power transmission
◾ Reduced wear
◾ Including replacement blade

544
Automatic wire stripper, 0.02 - 10 mm²
Characteristics
▪ Self-setting cutting and stripping tool for commercially available flexible cables
0.02 - 10 mm² and solid conductors to 1.5 mm²
▪ Easily replaceable blade system
▪ Long service life of pliers due to precise adjustment for stripping thin insulation
without damaging the conductor
▪ Integrated side cutter

Stripping range Weight


Item mm² g Part No.
Wire-stripping tool K43/2 0.02 - 10 140 K432
Automatic wire stripper K43/2-90, 0.02 - 10 140 K43290
angled at 90°
Accessories Part No. Page
Interchangeable cassette, black, for wire-stripping tool K432 K432E
0.02 - 10 mm² flexible conductors and to 1.5 mm² solid conductors
Interchangeable cassette, blue, for wire-stripping tool K432E2
K432 for PTFE insulated conductors 0.1 - 4 mm²
Interchangeable cassette, red, for wire-stripping tool K432E3
K432 / 4 - 16 mm²

Wire stripper with stepless stripping range 0.03 - 16 mm²

First wire stripper with stepless stripping range 0.03 - 16 mm²


``
Perfect for damage-free stripping of solid and flexible conductors with PVC
``

Characteristics
▪ Effortless working thanks to ergonomic styling
▪ Safe working thanks to integrated clamp protection
▪ Durable tool with easily replaceable blades
▪ Integrated side cutter up to max. 9 mm dia.
▪ High stability due to glass fiber reinforced polyamide
▪ Accurate and consistent stripping length thanks to adjustable stop

Stripping range Weight

7
Item mm² g Part No.
Wire stripper with stepless stripping range 0.03 - 16 140 K433
0.03 - 16 mm²

545
Hand tools
Wire stripping tools

Wire stripper, 0.2 - 6 mm²


Characteristics
▪ Adjustable length stop from 5 - 12 mm
▪ Integrated easy to reach side cutter up to max. 2 mm dia.
Suitable for
▪ For all standard flexible and solid conductors from 0.2 - 6 mm²

Dimen- Stripping
sion range Weight
Item mm mm² g Part No.
Wire stripper for flexible 180 0.2 - 6 130 KL760180
and solid conductors

Wire stripper for round and flat cables


Characteristics
▪ Fine adjustment (5-way) on various cable types and cable diameters
▪ Optical length dimension 8 - 24 mm (5/16 - 1 inch)
▪ Integrated side cutter up to max. 3 mm dia.
Suitable for
▪ Flat cable: Baring and stripping of 2-core PVC-insulated flat cables from
0.75 - 1.5 mm²
▪ Round cable: Baring and stripping flexible cables in the range 0.5 - 16 mm²
(20-6 AWG), solid conductors 0.5 - 10 mm² (20-8 AWG)

Dimen- Stripping
sion range Weight
Item mm mm² g Part No.
Wire stripper for round and flat cables 180 0.5 - 16 205 KL765FR215

Automatic wire stripper for round cables in the solar technology sector
Characteristics
▪ Fine adjustment (5-way) on various cable types and cable diameters
▪ Integrated side cutter up to max. 3 mm dia.
▪ Optical length dimension 8 - 24 mm (5/16 - 1 inch)
Suitable for
▪ Baring and stripping of all standard, flexible cables from 1.5 mm² - 6.0 mm²
(15-9 AWG) in the solar technology sector.

Dimen- Stripping
sion range Weight
Item mm mm² g Part No.
Automatic wire-stripping tool for round 180 1.5 - 6 205 KL765PV
cables in the solar technology sector

546
K 400 Professional wire stripping tool 4.5 - 40 mm
Characteristics
▪ Max. cutting depth of the knife: 4.5 mm
▪ Max. baring diameter: 21 mm (small hook)
▪ Max. baring diameter: 40 mm (large hook)
▪ Stop hook is replaceable

Dimension Weight
Item mm g Part No.
K 400 Professional wire stripping tool 200 x 93 x 33 120 K400
4.5 - 40 mm
Accessories Part No. Page
K 400E Replacement blade for wire stripping tool K 400 K400E

Cable knife without blade


Characteristics
▪ Precise, fast and safe stripping of all standard round cables
▪ No damage to inner conductor due to stepless adjustment of cutting depth
▪ Round and long cut due to self-rotating knife

Dimension Weight
Item mm g Part No.
Cable knife, without blade 4 - 16 mm dia. 4 - 16 70 KL740416
Cable knife, without blade 8 - 28 mm dia. 8 - 28 70 KL740828
Accessories Part No. Page
Replacement blade for electricians knife with hooked blade KL749ES

Cable knife with straight blade


Characteristics
▪ Precise, fast and safe stripping of all standard round cables
▪ Including protective cover for the blade

7
▪ Removable reducing adapter made from extremely abrasion-resistant plastic (POM)
▪ No damage to inner conductor due to stepless adjustment of cutting depth
▪ Round and long cut due to self-rotating knife

Dimension Weight
Item mm g Part No.
Cable knife with straight blade 4 - 28 80 KL745GK
Accessories Part No. Page
Replacement blade for electricians knife with hooked blade KL749ES

547
Hand tools
Wire stripping tools

Cable knife with hooked blade


Characteristics
▪ Precise, fast and safe stripping of all standard round cables
▪ Including protective cover for the blade
▪ Removable reducing adapter made from extremely abrasion-resistant plastic (POM)
▪ No damage to inner conductor due to stepless adjustment of cutting depth
▪ Round and long cut due to self-rotating knife

Dimension Weight
Item mm g Part No.
Cable knife with hooked blade 4 - 28 80 KL745HK
Accessories Part No. Page
Replacement blade for electricians knife with hooked blade KL749ES

Round cable stripper 8 - 13mm²


Characteristics
▪ Simple stripping even in hard-to-reach areas, e.g. ceiling and walls, junction and
distribution boxes, switch cabinets etc.
▪ Strips round and damp proof installation cables from 8 - 13 mm dia.
(e.g. NYM 3 x 1.5 mm² to 5 x 2.5 mm²)
▪ No need to adjust the cutting depth

Dimension Weight
Item mm g Part No.
Round cable stripper 8 - 13mm² 8 - 13 43 KL710

Multi-stripper
Characteristics
▪ Universal stripping tool with the following functions: Baring, round cut, long cut,
stripping, cutting

Dimension Weight
Item mm g Part No.
Multi-stripper 8 - 13 77 KL730

Photovoltaic stripper
Characteristics
▪ Replaceable blade system
▪ Protected blade
▪ Simple handling
▪ Fixed stripping from 8.5 mm
▪ Compact design
Suitable for
▪ For all standard PV cables to 8.5 mm

Dimension Weight
Item mm g Part No.
Photovoltaic stripper 8.5 40 KL735PV

548
Hand tools
Stripping tools for communication technology

Coax-stripper
Characteristics
▪ No need to adjust the cutting depth
▪ Gradual stripping of all standard coaxial cables
(e.g. antenna and transmission cables) 4.8 - 7.5 mm outside diameter
Suitable for
▪ Flexible cables, e.g. 3 x 0.75 mm², 10 mm² and 16 mm²

Item Part No.


Coax-stripper KL720

Kiwi Stripper coax wire stripper - 3 stage

Pre-set for three different cable types


``

Characteristics
▪ Dresses coaxial cable types RG58, RG59, RG62 and RG6 and many more
▪ Adjustable blade to cutting depth
▪ Quick and simple interchangeable blade holder
▪ The frame takes both 2 and 3 stage holders

Item Part No.


Kiwi Stripper coax wire stripper - 3 stage 50455770
Accessories Part No. Page
Spare holder - 3 stage 50450395
Spare holder - 2 stage 50450409

549
Hand tools
Stripping tools for communication technology

DN-AW3 wire stripping tool, 2.5 - 11 mm


Characteristics
▪ For stripping signal, telephone, AV, control and data transmission cables from
copper and fibreglass
▪ 9 adjustable cutting depths
▪ Cable capacity: 2.5 - 11 mm diameter
▪ Insulation thickness: up to 1 mm
▪ Interchangeable blade holder
▪ Including one holder with replacement blade

Item Part No.


DN-AW3 wire stripping tool, 2.5 - 11 mm DNAW3
Accessories Part No. Page
Spare holder for DN-AW3 DNAW3M

Ratchet crimping tool for telephone lines


Characteristics
▪ Integrated cutting and stripping tool for ribbon cable
▪ The full radius ratchet mechanism permits consistent terminations with
each operation
▪ Straight access guarantees consistent crimp connection
▪ Optimum handling due to ergonomically-shaped handle
Suitable for
▪ Modular connectors of type RJ10 4P4C, RJ11 6P4C, RJ12 6P6C and RJ45 8P8C

Item Part No.


Ratchet crimping tool for telephone lines 50455753

550
7

551
PUTS CABLE WHERE
IT NEEDS TO BE
SIMPLY AND SAFELY.
Takes every corner flexibly and robustly – cable
pulling technology from Greenlee is set apart by
quality and the simplest operation possible for
every challenge.
Cable pulling
technology
Fish tapes/pulling rods 556
Polyester 556
Perlon 556
Nylon 556
Steel 557
Flex-O-Twist speed flex leader 557
Fibreglass cable pulling rods 557

Cable pulling systems 558


With Polyester tapes (Dura Spinner and Flexi Spinner) 558
With fibreglass tapes (Speedy Spinner) 559
Fish tapes in winder case 560
Smart Butler 562

Cable puller 564


Easy Roller (cable drum unwinder) 564
Cable puller with accessory 564

Pulling grips 566


Pulling grips, closed 566
Pulling grips, open 567

Accessory 568

553
Cable pulling technology
Cable pulling technology

THE PULLING AID -


CABLE PULLING TECHNOLOGY
Clean construction site - clean laying. Our cable pulling technology ensures that all
cables are cleanly rolled in and out. No parts not required left lying around. No awkward
handling. Greenlee pulling systems are made from high-quality ABS plastic. Making
them robust and drop-proof. You are in control: Reliable laying with safe cable pulling
technology.

In brief
Simple pulling through of cables and conductors
``
`
Cable puller made from polyester, perlon, nylon, steel
``
`
and fibreglass
Cable pulling rods for cavities and suspended ceilings
``
`
Made from high-quality ABS plastic
``
Solutions for light and heavy cable types, angled ducts
``
`
or long straights

554
` The Dura Spinner

The Dura Spinner is small, but has a great effect. High-quality


materials ensure robustness and the best functionality.
Its user-friendly design also permits unwinding on the floor.
The Dura Spinner is even able to hold in place cables that are
laid around corners. A genuine help on the construction site.

◾ ABS plastic housing


◾ Cable puller made from virtually indestructible
polyester tape
◾ Simple unwinding and rewinding
◾ Unwinding even on the floor
◾ User-friendly design ensures convenient and
smooth operations

555
Cable pulling technology
Fish tapes/pulling rods

Polyester fish tape green 4.5 mm dia.

50% less friction than nylon tapes


``
Extremely flexible and almost unbreakable
``

Characteristics
▪ High thrust due to twisted tape design
▪ Reduces the pulling force due to much lower friction
▪ Replaceable pulling eyelet and spring guide head
Additional information
▪ Further detailed information can be found in the application table on page i-12

Diameter
Length Part No. mm
10 m 52055292 4.5
15 m 52055293 4.5
20 m 52055294 4.5
25 m 52055295 4.5
30 m 52055296 4.5
Accessory Part No.
5-piece accessory set for polyester fish tapes 52055396

Perlon® fish tape 4 mm dia.


Characteristics
▪ With pressed M4 front piece
▪ With unscrewable spring guide head and pulling eyelet
Additional information
▪ Further detailed information can be found in the application table on page i-12

Diameter
Length Part No. mm
5m 52055276 4
10 m 52055277 4
15 m 52055278 4
20 m 52055279 4
25 m 52055280 4
30 m 52055281 4
Accessory Part No.
Replacement parts for Perlon fish tapes, comprising pulling eyes 52055288
WW 1/2" (1) and spring guide head M4 (1)

Nylon fish tape 4 mm dia.


Characteristics
▪ With pressed spring guide head and eyelet
Additional information
▪ Further detailed information can be found in the application table on page i-12

Diameter
Length Part No. mm
5m 52055270 4
10 m 52055271 4
15 m 52055272 4
20 m 52055273 4
25 m 52055274 4
30 m 52055275 4

556
Steel fish tape 4 mm dia.
Characteristics
▪ With pressed spring guide head and eyelet
Additional information
▪ Further detailed information can be found in the application table on page i-12

Diameter
Length Part No. mm
5m 52055282 4
10 m 52055283 4
15 m 52055284 4
20 m 52055285 4
25 m 52055286 4
30 m 52055287 4

Flex-O-Twist™ speed flex leader


Characteristics
▪ Especially suitable for sharp bends
▪ Flexible fish tape leader

Length Part No.


300 mm 50308599

Fibreglass cable pulling rods


Characteristics
▪ Almost unbreakable due to special outer jacket
▪ Time-saving cable laying
▪ Laying also under the most difficult conditions
Suitable for
▪ Cable installation and laying
▪ Pulling or pushing

Length Part No. Version


10 m 52055385 Comprising of: 4 pce. light green fibreglass rods 5.6
mm dia. with WW connecting sleeve, 1 pce. light green
fibreglass rod 5.6 mm dia. with WW connecting sleeve and
8
universal joint, 2 pce. black fibreglass rods 6 mm dia. with
WW connecting sleeve, 1 pce. white nylon rod 4 mm dia.
with WW connecting sleeve, 2 pce. green fibreglass rods
4.6 mm dia. with WW connecting sleeve
5m 52055386 Consists of: 3 pce. light green fibreglass sticks 5.6 mm dia.
with WW connecting bushing, 1 pce. black fibreglass stick
6 mm dia. with WW connecting bushing, 1 pce. white nylon
stick 4 mm dia. with WW connecting bushing
Accessories Part No.
Accessory set for cable pulling rods, 8-pcs. 52055387
Accessory set for cable pulling rods, 4-pcs. 52055388

557
Cable pulling technology
Cable pulling systems

Dura Spinner polyester fish tape system


Characteristics
▪ Thin and extremely robust fish tape
▪ Uncoiling also possible on the floor
▪ Unique, user-friendly design
▪ Goes into every corner and holds every cable
Suitable for
▪ The laying of additional cables

Item Part No.


Dura Spinner 3.8 mm dia., 20 m 52074600
Dura Spinner 3.8 mm dia., 30 m 52074650
Scope of supply Part No.
Dura Spinner accessory kit, 3 pieces 52074653
Accessories Part No.
Dura Spinner spare fish tape 3.8 mm dia., 20 m 52074651
Dura Spinner spare fish tape 3.8 mm dia., 30 m 52074652

Flexi Spinner polyester cable pulling system

Almost unbreakable
``
Approx. 50 % less frictional resistance compared with nylon and perlon
``
High thrust for long distances with narrow bending radius
``

Characteristics
▪ Highly-flexible polyester tape
▪ Modern design
▪ Robust housing
Additional information
▪ Further detailed information can be found in the application table on page i-12

Diameter
Item Length Part No. mm
Flexi Spinner polyester cable pulling system 20 m 52055389 4.5
Flexi Spinner polyester cable pulling system 25 m 52055390 4.5
Flexi Spinner polyester cable pulling system 30 m 52055391 4.5
Flexi Spinner, winder case empty 52055392
Scope of supply Part No. Quantity
5-piece accessory set for polyester fish tapes 52055396 1
Accessories Part No. Page
Polyester fish tape green 4.5 mm dia., 20 m 52055294 556
Polyester fish tape green 4.5 mm dia., 25 m 52055295 556
Polyester fish tape green 4.5 mm dia., 30 m 52055296 556

558
Speedy Spinner fibreglass cable pull-in system

Unique, user-friendly design


``
Very simple and quick pulling in and out of fibreglass tapes
``

Characteristics
▪ One-handed operation
▪ Uncoiling also possible on the floor
▪ Flexible fibreglass spring for quick pulling in and out
▪ High thrust
▪ Accessory set supplied as standard
Suitable for
▪ Tube diameter: 16 - 32 mm
Additional information
▪ Further detailed information can be found in the application table on page i-12
▪ Always order repair adhesive separately!

Diameter
Item mm Length Part No.
Speedy Spinner fibreglass 3 20 m 52055298
cable pull-in system
Speedy Spinner fibreglass 3 30 m 52055299
cable pull-in system
Speedy Spinner fibreglass 3 40 m 52055300
cable pull-in system
Scope of supply Part No. Quantity
Head with eye M5 52055304 3
Spring guide head with eye M5 52055305 1
Spring guide head with eye M5 - 10 mm 52055306 1
Start/bushing sleeves M5 52055308 3
Connecting sleeves 52055309 3
Cable grip M5, 4-15 mm dia. 52055310 1
Pulling aid for pulling system 3 - 6 mm dia. 52055311 1
Accessories Part No.
Speedy Spinner accessory, repair patch for fibreglass tape 3 mm dia. 52055312
Fibreglass replacement tape 3 mm dia., 20 m 52055289
Fibreglass replacement tape 3 mm dia., 30 m 52055290
Fibreglass replacement tape 3 mm dia., 40 m 52055291
Speedy Spinner repair set, 10-piece 52055303

559
Cable pulling technology
Cable pulling systems

MagnumPRO™ oil-hardened steel fish tape


Characteristics
▪ Winder case eases cable pulling
▪ Dirt-free tape finish
▪ High impact nylon winder case with large handle grip

Tape dimen-
Item sions mm Length Part No.
MagnumPRO™ oil-hardened 3.0 x 1.5 20 m 52041709
steel fish tape
MagnumPRO™ oil-hardened 6.3 x 1.5 30 m 52041745
steel fish tape
MagnumPRO™ oil-hardened 3.0 x 1.5 38 m 52041741
steel fish tape
MagnumPRO™ oil-hardened 3.0 x 1.5 73 m 52041743
steel fish tape
Accessories Part No.
Rotating head eye for 3 mm fish tapes 50293672
MagnumPRO™ oil-hardened steel fish tape 60 m 52044594

MagnumPRO™ stainless steel fish tape

Stainless, speed flex leader


``
Slim pulling eyelet permits trouble-free pulling in long and winding conduits
``
Characteristics
▪ Can be used in conjunction with every steel fish tape with a tape dimension
of 3.0 x 1.5 mm
▪ High impact nylon winder case with large handle grip

Tape dimen-
Item sions mm Length Part No.
MagnumPRO™ stainless steel 3.0 x 1.5 30 m 52041746
fish tape
MagnumPRO™ stainless steel 3.0 x 1.5 60 m 52041747
fish tape
Accessory Part No.
Speed Flex leader for fish tapes with tape dimension 3.0 x 1.5 mm 50143921

MagnumPRO™ nylon fish tape

Non-conductive, non-coiling nylon tape


``

Characteristics
▪ Diameter 4.8 mm
▪ High impact nylon winder case with large handle grip

Diameter
Item mm Length Part No.
MagnumPRO™ nylon fish tape 4.8 15 m 52041750
MagnumPRO™ nylon fish tape 4.8 30 m 52041751
Accessory Part No.
Replacement tip 50016644

560
MagnumPRO™ fish tape
Characteristics
▪ Fish tape from multi-strand steel tape
▪ Flexible type
▪ High impact nylon winder case with large handle grip
Suitable for
▪ For quick and simple application

Diameter
Item mm Length Part No.
MagnumPRO™ fish tape 4.8 15 m 52041748
MagnumPRO™ fish tape 4.8 30 m 52041749

MagnumPRO™ fibreglass fish tape


Characteristics
▪ Non-conductive fibreglass tape with low friction coating
▪ To fish in small and large conduits even with wire or cable in place
▪ High impact nylon winder case with large handle grip
Suitable for
▪ Data and telecommunication industry

Diameter
Item mm Length Part No.
MagnumPRO™ fibreglass fish tape 4.5 15 m 52041752
MagnumPRO™ fibreglass fish tape 4.5 30 m 52041753
MagnumPRO™ fibreglass fish tape 4.8 60 m 50357468
MagnumPRO™ fibreglass fish tape 4.8 76 m 50357476
Accessory Part No.
Fibreglass fish tape accessory set 50357506
Pulling eyelet 3.0 mm 50359193
Pulling eyelet 4.8 mm 50359304

Steel fish tape EZ Reach


Characteristics
▪ With hand crank
▪ Flat steel tape for working above suspended ceilings, under carpets
8
and through walls

Tape dimensions
Item mm Part No.
Steel fish tape EZ Reach 7.5 x 6 50016962

561
Cable pulling technology
Cable pulling systems

Smart Butler fibreglass cable pulling-in system with steel reel basket

Unique, user-friendly design, galvanised and sprayed


``
Teflon-coated adapter for low resistance when winding and unwinding
``

Characteristics
▪ High thrust
▪ Low-friction unwinding and rewinding
▪ Secure working thanks to operative holding brake
▪ Effective working with accessories mounted directly on frame
▪ From size 790 mm dia. steel reel basket, incl. rollers

Diameter steel reel basket Weight


Item mm mm Version Length kg Part No.
Smart Butler fibreglass cable pulling-in system 4.5 4.5 330 dia. 40 m 4 52055313
mm dia. with steel reel basket 330 mm dia. 40 m
Smart Butler fibreglass cable pulling-in system 4.5 330 dia. 60 m 5 52055315
330 mm dia. steel reel basket, 60 m
Smart Butler fibreglass cable pulling-in system 4.5 330 dia. 80 m 6 52055316
330 mm dia. steel reel basket, 80 m
Smart Butler fibreglass cable pulling-in system 6.0 550 dia. 40 m 10 52055325
550 mm dia. steel reel basket, 40 m
Smart Butler fibreglass cable pulling-in system 6.0 550 dia. 60 m 11 52055326
550 mm dia. steel reel basket, 60 m
Smart Butler fibreglass cable pulling-in system 6.0 550 dia. 80 m 12 52055327
550 mm dia. steel reel basket, 80 m
Smart Butler fibreglass cable pulling-in system 6.0 550 dia. 100 m 12 52055328
550 mm dia. steel reel basket, 100 m
Smart Butler fibreglass cable pulling-in system 7.5 660 dia. 40 m 13 52055337
660 mm dia. steel reel basket, 40 m
Smart Butler fibreglass cable pulling-in system 7.5 660 dia. 60 m 14 52055338
660 mm dia. steel reel basket, 60 m
Smart Butler fibreglass cable pulling-in system 7.5 660 dia. 80 m 15 52055339
660 mm dia. steel reel basket, 80 m
Smart Butler fibreglass cable pulling-in system 7.5 660 dia. 100 m 17 52055340
660 mm dia. steel reel basket, 100 m
Smart Butler fibreglass cable pulling-in system 7.5 660 dia. 120 m 18 52055341
660 mm dia. steel reel basket, 120 m
Smart Butler fibreglass cable pulling-in system 9.0 660 dia. 40 m 14 52055347
660 mm dia. steel reel basket, 40 m
Smart Butler fibreglass cable pulling-in system 9.0 660 dia. 60 m 16 52055348
660 mm dia. steel reel basket, 60 m
Smart Butler fibreglass cable pulling-in system 9.0 790 dia. incl. rollers 80 m 31 52055349
790 mm dia. steel reel basket, 80 m
Smart Butler fibreglass cable pulling-in system 9.0 790 dia. incl. rollers 100 m 33 52055350
790 mm dia. steel reel basket, 100 m
Smart Butler fibreglass cable pulling-in system 9.0 1000 dia. incl. rollers 120 m 35 52055351
1000 mm dia. steel reel basket, 120 m
Smart Butler fibreglass cable pulling-in system 9.0 1000 dia. incl. rollers 150 m 37 52055352
1000 mm dia. steel reel basket, 150 m
Smart Butler fibreglass cable pulling-in system 11.0 1000 dia. incl. rollers 150 m 53 52055359
1000 mm dia. steel reel basket, 150 m
Smart Butler fibreglass cable pulling-in system 11.0 1000 dia. incl. rollers 200 m 60 52055360
1000 mm dia. steel reel basket, 200 m
Smart Butler fibreglass cable pulling-in system 11.0 1000 dia. incl. rollers 250 m 67 52055361
1000 mm dia. steel reel basket, 250 m
Smart Butler fibreglass cable pulling-in system 11.0 1000 dia. incl. rollers 300 m 75 52055362
1000 mm dia. steel reel basket, 300 m

562
Scope of supply
4.5 / 6 mm dia.: Tension head with eyelet, pulling-in tape with pressed start/end sleeves, connecting sleeve WW 1/4"-M6, starting spinner with shackle
7.5 / 9 / 11 mm dia.: Tension head with eyelet, fish tape with pressed start/end sleeves, connecting sleeve WW 1/2"-M12, starting spinner with shackle
Accessories Part No. Accessory Part No.
Smart Butler fibreglass replacement tape 4.5 mm dia., 40 m 52055317 Starter and end bushing WW ½" for fish tape 9 mm dia. 52055370
Smart Butler fibreglass replacement tape 4.5 mm dia., 60 m 52055318 Starter and end bushing WW ½" for fish tape 11 mm dia. 52055371
Smart Butler fibreglass replacement tape 4.5 mm dia., 80 m 52055319 Connecting sleeve for fibreglass 4.5 mm dia. 52055322
Smart Butler fibreglass replacement tape 6 mm dia., 40 m 52055329 Connecting sleeve for fibreglass 6 mm dia. 52055334
Smart Butler fibreglass replacement tape 6 mm dia., 60 m 52055330 Connecting sleeves for fibreglass tape 9 mm dia. 52055372
Smart Butler fibreglass replacement tape 6 mm dia., 80 m 52055331 Connecting sleeves for fibreglass tape 11 mm dia. 52055373
Smart Butler fibreglass replacement tape 6 mm dia., 100 m 52055332 Connecting sleeve WW 1/2" with rotary swivel 52055374
Smart Butler fibreglass replacement tape 7.5 mm dia., 40 m 52055342 Bulb with shackle WW ¼" for 4.5 mm dia. 52055323
Smart Butler fibreglass replacement tape 7.5 mm dia., 60 m 52055343 Bulb with shackle WW ¼" for 6.0 mm dia. 52055335
Smart Butler fibreglass replacement tape 7.5 mm dia., 80 m 52055344 Bulb with shackle WW ½" for 7.5 mm dia. 52055367
Smart Butler fibreglass replacement tape 7.5 mm dia., 100 m 52055345 Bulb with castor WW ½" 52055368
Smart Butler fibreglass replacement tape 7.5 mm dia., 120 m 52055346 Tension head with eyelet WW 1/4" for 4.5 - 6 mm dia. 52055320
Smart Butler fibreglass replacement tape 9 mm dia., 40 m 52055353 Emergency repair set for fibreglass tape 4.5 mm dia. 52055324
Smart Butler fibreglass replacement tape 9 mm dia., 60 m 52055354 Emergency repair set for fibreglass tape 6 mm dia. 52055336
Smart Butler fibreglass replacement tape 9 mm dia., 80 m 52055355 Emergency repair set for fibreglass tape 7.5 mm dia. 52055375
Smart Butler fibreglass replacement tape 9 mm dia., 100 m 52055356 Emergency repair set for fibreglass tape 9 mm dia. 52055376
Smart Butler fibreglass replacement tape 9 mm dia., 120 m 52055357 Emergency repair set for fibreglass tape 11 mm dia. 52055377
Smart Butler fibreglass replacement tape 9 mm dia., 150 m 52055358
Smart Butler fibreglass replacement tape 11 mm dia., 150 m 52055363
Smart Butler fibreglass replacement tape 11 mm dia., 200 m 52055364
Smart Butler fibreglass replacement tape 11 mm dia., 250 m 52055365
Smart Butler fibreglass replacement tape 11 mm dia., 300 m 52055366
Starter and end bushing WW ¼" for fish tape 4.5 mm dia. 52055321
Starter and end bushing WW ¼" for fish tape 6.0 mm dia. 52055333
Starter and end bushing WW ½" for fish tape 7.5 mm dia. 52055369

563
Cable pulling technology
Cable puller

Easy Roller cable drum unwinder

Unique, user-friendly design


``
30 % less weight
``
Ramp with shallow incline
``

Characteristics
▪ Light - 30% less weight
▪ Easy loading and unloading of heavy cable drums
thanks to the shallow inclined ramp
▪ Rollers with integrated side guides
▪ Possible to fit to the cable drum diameter
Suitable for
▪ Large and small cable drums
▪ Width 530 mm, 200 kg carrying capacity
▪ Width 670 mm, 250 kg carrying capacity

Dimension Width
Item mm mm Part No.
Standard 530 x 570 x 90 530 52055383
Wide 670 x 605 x 95 670 52055384

Ultra Tugger™ cable puller 6800-22 CE

Lightweight, portable cable puller


``
Tapered capstan and patented rope guide system for better control
``
of the rope when feeding onto the capstan
Pulling force gauge for monitoring the max. pulling of 3.6 t
``

Characteristics
▪ Direct gear drive

Technical data
Maximum pulling force 3.6 t
Continuous output 3t
Pulling rate 2.7 m/min at no load,
2.4 m/min at 900 kg load,
2.3 m/min at 1.8 kg load,
2.1 m/min at 2.7 kg load,
1.8 m/min at 3.6 kg load
Dimension 300 x 660 x 220 mm
Motor 230 V, 50 Hz
Item Part No.
Ultra Tugger™ cable puller 6800-22 CE 50031961
Scope of supply Part No.
Pulling force gauge 50010697
Device for floor-mounting 50008650

564
Rope for cable puller 6800-22 CE
Characteristics
▪ Breaking strength approx. 14.2 t
▪ Rope diameter 22 mm
▪ Rope on rope stand

Item Part No.


Rope for cable puller 6800-22 CE, 91 m 50341367
Rope for cable puller 6800-22 CE, 182 m 50341375
Rope for cable puller 6800-22 CE, 365 m 50341383
Rope stand for ropes 91 m and 182 m 50343629

Tray type sheaves for cable puller 6800-22 CE


Characteristics
▪ Steel frames with forged eyelet 25 mm
▪ Sheaves from aluminium alloy with self-lubricating bearings
▪ Max. rated capacity 3.6 t
▪ Tool support/hanging ring (Carabiner)

External diameter Internal radius Width Weight


mm mm mm kg Part No.
300 100 125 12 50008722
460 180 150 20 50008730
600 250 165 30 50008749

Platform-type sheave 125 mm


Characteristics
▪ Sheaves from aluminium alloy
▪ Self-lubricating bearings
▪ Steel frames for mounting to cable ducts up to 50 mm thickness
▪ Extremely robust

Length Width Weight


mm mm kg Part No.
300 125 5 50153323
560 125 8 50190946

Platform-type sheave
Characteristics
▪ Steel ball-bearings
8
▪ Steel frames
▪ Mounting slots
▪ Universal mounting brackets

Width of cable conduit Weight


Part No. Version mm kg
50273833 Straight 300 - 450 3.6
50273841 Straight 500 - 600 4.5
50273868 Straight 600 - 760 5.9
50273884 Radius 300 - 450 5
50273892 Radius 500 - 600 5.4
50273906 Radius 600 - 760 5.9

565
Cable pulling technology
Pulling grips

Pulling grips Junior, closed


Characteristics
▪ Single weave, galvanized steel mesh with flexible pulling eyelet
Suitable for
▪ The pulling-in of small diameter cables
▪ For manual pulling of feed lines in pipes and cable ducts

For cable
Length of mesh Eye length diameter Max. pulling force
Part No. mm mm mm kN
50305964 110 83 5-6 0.3
50305840 110 83 7-9 0.4
50305867 180 96 10 - 12 0.8
50305883 220 110 13 - 15 1.1
50305905 255 130 16 - 18 1.7
50305921 255 146 19 - 25 2.4
50305948 300 165 26 - 31 3.4

T-Basket type pulling grips, closed


Characteristics
▪ Double weave galvanized steel mesh with flexible pulling eyelet
Suitable for
▪ Medium-weight pulls in pipes and cable ducts

For cable
Length of mesh Eye length diameter Max. pulling force
Part No. mm mm mm kN
50305581 535 200 13 - 15 4.0
50305603 610 200 16 - 18 4.9
50305620 610 230 19 - 25 6.0
50305646 610 230 26 - 38 8.7
50305662 610 280 39 - 50 14.5
50305689 610 300 51 - 63 16.4
50305700 610 300 64 - 76 21.7
50305727 610 360 77 - 88 21.7
50305743 660 360 89 - 100 27.5
50305760 915 230 19 - 25 6.0
50305786 915 230 26 - 38 8.7
50310100 915 280 39 - 50 14.5
50305808 915 300 51 - 63 16.4
50310127 915 300 64 - 76 21.7
50305824 915 360 77 - 88 21.7
50310143 1020 360 89 - 100 27.5

566
Pulling grip set, closed
Characteristics
▪ Set of the most important pulling grips for the most frequently required
pulling operations

Diameter
Part No. mm
50307584 7 - 31
50314823 19 - 50
50314831 51 - 76
50314840 19 - 76

Pulling grip, open


Characteristics
▪ Single weave, galvanised steel netting mesh with bar closure
▪ Offset flexible eyelet
Suitable for
▪ Easy and straight pulls when the cable end is not available

For cable
Length of mesh Eye length diameter Max. pulling force
Part No. mm mm mm kN
50306588 150 175 13 - 15 1.3
50310240 200 175 16 - 18 1.6
50306600 250 175 19 - 25 1.9
50310267 300 200 26 - 31 3.0
50306626 350 200 32 - 38 4.0
50310283 380 230 39 - 44 5.1
50306642 400 250 45 - 50 6.7
50310305 480 250 51 - 63 8.0
50306669 500 250 64 - 76 9.7
50310321 530 300 77 - 88 10.6
50306685 600 300 89 - 100 10.6

567
Cable pulling technology
Accessory

Cable Cream™ cable puller lubricant


Characteristics
▪ Adheres well without dripping
▪ Easy to remove
▪ Won‘t break after exposure to heat or freezing cold
▪ Quality cream (yellow) for quick and easy application

Item Part No.


Cable Cream™ cable puller lubricant, 0.95 l 50352075
Cable Cream™ cable puller lubricant, 3.8 l 50352083

Cable installation lubricant


Characteristics
▪ Reduces friction by up to 80 %
▪ Biodegradable
▪ Harmless to the user
Suitable for
▪ Electric/telephone cables in pipes 16 - 25 mm dia.
▪ Large cable diameters

Item Part No.


Cable lubricant gel in tube 0.25 kg 52055379
Lubricant foam bottle 1.00 kg 52055380
Cable lubricant liquid for optical fibres and power cables, 52055381
canister 5 kg
Cable lubricant liquid for optical fibres and power cables, 52055382
canister 10 kg

Lubricant spray
Characteristics
▪ Reduces friction by up to 80 %
▪ Biodegradable
▪ Silicon-free
Suitable for
▪ Electric/telephone cables in pipes 16 - 25 mm dia.

Item Part No.


Lubricant foam bottle 400 ml 52055378

568
8

569
GOOD TO KNOW
EXACT DETAILS.
Greenlee testing and measuring devices help you
solve so many questions in a short time. No matter
whether wiring diagrams, short circuits or broken
cables - you receive detailed information.
Testing and
measuring
instruments
Voltage testers 572

Digital multimeter 576

Digital clamp meters 584

Test and measuring instruments for medium and high voltage 590

Temperature measuring devices 598

Cable and conductor identifiers 602

Network measuring devices and testers 606

571
Testing and measuring devices
Voltage testers

IMMEDIATELY TO HAND –
VOLTAGE TESTERS
Greenlee voltage testers - whether contactless or two-pole - are practically immediately
to hand. Always to hand in pocket format, they measure voltages from 5 V to 1000 V
AC and 12 V to 750 V AC/DC. If voltage is present, the tester emits an acoustic or
optical signal as a warning. Ergonomically-shaped handles ensure the best grip, even
when used outdoors. Stay safe with our Greenlee brand.

In brief
Practical pocket format
``
Automatic warning signals when voltage is present
``
Also for contactless detecting
``
Suitable for outdoor use
``

572
` Contactless measuring with the GT-16

The GT-16 is the practical pen-shaped voltage tester.


Automatic signalling in case of voltage and an integrated
self-test make the GT-16 a tester with maximum user safety.

◾ Readily detects broken cables


◾ Maximum safety through CAT IV 1000 V
◾ Integrated self-test for optimum safety
◾ Optical and acoustic signal in case of voltage
◾ Select from various voltage levels via adjustable sensitivity
◾ Ergonomic handle
◾ Limited Lifetime Warranty

` Two-pole measuring with the GT-85NE

The Greenlee GT-85NE is the ideal solution for voltages from ◾ Water and dust proof
12 V to 750 V AC/DC. Able to withstand adverse operating ◾ Drop-resistant from 1 m
conditions. ◾ Suitable for outdoor use
◾ Limited Lifetime Warranty
◾ Wider AC and DC voltage measurement range
◾ Acoustic signal with voltages maximises safety
◾ Automatic phase sequence indicator 9

573
Testing and measuring instruments
Voltage testers

GT-12A Contactless voltage tester 50 - 1000 V


Characteristics
▪ Contactless voltage testing
▪ Clear LED and acoustic warning signal when the voltage has been determined
▪ ON/OFF switch provides longer battery service life
▪ Handy pen format, which fits easily into a jacket or tool pocket
▪ Fast, easy replacement of batteries
▪ Automatic self test

Technical data
Frequency range 50 - 500 Hz
Voltage range 50 - 1000 V AC
Measuring category CAT IV 1000 V
Item Part No.
GT-12A Contactless voltage tester 50 - 1000 V 52063422
Scope of supply Part No. Page
Battery 2 x 1.5 V AAA

GT-16 Adjustable, contactless voltage tester 5 - 1000 V


Characteristics
▪ Contactless voltage testing
▪ Clear LED and acoustic warning signal when the voltage has been determined
▪ ON/OFF switch provides longer battery service life
▪ Handy pen format, which fits easily into a jacket or tool pocket
▪ Optimum handling due to ergonomically-shaped handle
▪ Fast, easy replacement of batteries
▪ Automatic self test
▪ Adjustable sensibility by rotary switch

Technical data
Frequency range 50 - 500 Hz
Voltage range 5 - 1000 V AC
Measuring category CAT IV 1000 V
Item Part No.
GT-16 Adjustable, contactless voltage tester 5 - 1000 V 52033580
Scope of supply Part No. Page
Battery 1 x 1.5 V AAA

574
GT-55NE Bipolar voltage tester with LED display
Characteristics
▪ LED Display 12, 24, 50, 120, 230, 400, 750 V AC/DC
▪ Power LED for measuring point illumination
▪ Display of AC and DC voltage
▪ Bipolar rotary field testing
▪ Unipolar phase testing, optical and acoustic
▪ Continuity check, optical and acoustic
▪ Drop proof from 1 m
▪ Polarity indicator, loud beeper
▪ IP2X contact protection
▪ IP65 - splash water proof and dust tight

Technical data
Frequency range 45 - 65 Hz
Voltage range 12 - 750 V AC/DC
Measuring category CAT III 1000 V, CAT IV 600 V
Item Part No.
GT-55NE Bipolar voltage tester with LED display 52049408
Scope of supply Part No. Page
Battery 2 x 1.5 V AAA
Accessories Part No. Page
TC-30 Nylon carrying case for measuring instruments with belt loop 50075365 589
Replacement tips 52034234

GT-85NE Bipolar voltage tester with LCD display


Characteristics
▪ LC display with backlit display
▪ Resistance measurement to 2 KΩ
▪ Power LED for measuring point illumination
▪ Display of AC and DC voltage
▪ Bipolar rotary field testing
▪ Unipolar phase testing, optical and acoustic
▪ Continuity check, optical and acoustic
▪ Drop proof from 1 m
▪ Polarity indicator, loud beeper
▪ IP2X contact protection
▪ IP65 - splash water proof and dust tight

Technical data
Voltage range 12 - 750 V AC/DC
Resistance 0 - 2 KΩ
Frequencymeasurement 30 - 999 Hz
Measuring category CAT III 1000 V, CAT IV 600 V
Item Part No.
GT-85NE Bipolar voltage tester with LCD display 52049407
Scope of supply Part No. Page
Battery 2 x 1.5 V AAA

9
Accessories Part No. Page
TC-30 Nylon carrying case for measuring instruments with belt loop 50075365 589
Replacement tips 52034234

575
Testing and measuring instruments
Digital multimeter

VERSATILE IN USE –
DIGITAL MULTIMETER
Greenlee multimeters are highly versatile. The functions are geared to your tasks
in low-voltage systems. The multimeters measure on phase shift controllers, test
conductors for breaks and indicate results in measurement categories CAT II, III and IV.
To evaluate and archive the measurements, connect the devices to your PC via a
USB cable. Select one multimeter for all tasks.

In brief
Can be used in low-voltage systems in measurement
``
categories CAT II, III and IV
Automatic warning signals
``
Also for true RMS measurements
``
Contactless voltage testing
``

576
` Basic: Multimeter DM-510A

The DM-510A performs all elementary functions. This is the


basic meter for every qualified electrician.

◾ Suitable for industrial electricians and in building


installations
◾ Integrated contactless voltage tester for locating
broken cables
◾ Temperature measurement function via a thermocouple
type K (included in the scope of supply) for checking
air-conditioning systems in control cabinets or buildings
◾ Elementary functions for trouble shooting

` Industrial application: Multimeter DM-820A

Equipped with true RMS measurement (TRMS function),


the DM-820A can also measure non-sinusoidal voltages
and currents precisely and reliably. The multimeter knows
immediately if measuring lines are incorrectly connected and
sends a warning signal and error message on the display.

◾ Can be used in all low-voltage systems in measurement


category CAT IV 1000 V
◾ Measurements on frequency converters, phase shift
controls and mains units without disruptions by voltage
peaks
◾ Integrated TRMS function for measuring non-sinusoidal
voltages and currents
◾ Automatic “Beep Jack” warning signal and optical signal on
the display when measuring lines are incorrectly connected

` For dual displays: Multimeter DM-860A

Perfect for troubleshooting in electrical systems: ◾ Extra large display for easy reading
The DM-860A allows you to measure and display two ◾ Dual display: Two measurements can be displayed at
measurements at the same time. Saving time and providing the same time
an overview. All values are easily legibly on the large white ◾ Measurement category CAT IV 1000 V offers the

9
display. The DM-860A withstands voltage peaks of up to best-possible safety
12,000 V. ◾ Loop current function: Displays faults in measurement
and control equipment

577
Testing and measuring instruments
Digital multimeter

PDMM-20 Pocket digital multimeter


Characteristics
▪ AC/DC voltage measurement
▪ Resistance measurement
▪ Acoustic continuity check
▪ Contactless voltage testing

Technical data
Dimension 113 x 53 x 13 mm
Weight 0.08 kg
Display LCD, 6000
Capacitance up to 100 µF
Voltage measurement 1 mV - 450 V
Resistance 0.001 kΩ - 6 MΩ
Frequencymeasurement 10 Hz - 30 kHz
Measuring category CAT II 450 V, CAT III 300 V
Item Part No.
PDMM-20 Pocket digital multimeter 50116894v2
Scope of supply Part No. Page
Protective cover
Test leads
Battery 3V button cell

DM-200A Digital multimeter


Characteristics
▪ Contactless voltage testing
▪ Automatic and manual range selection
▪ Large, background lit LC display
▪ Auto off
▪ Analogue bar chart
▪ Optical and acoustic warning in the event of incorrect handling

Technical data
Dimension 161 x 80 x 50 mm
Weight 0.34 kg
Display LCD, 6000
Voltage measurement 0.01 mV - 1000 V AC/DC
Current measurement 0.1 µA - 8 A AC/DC
Resistance 0.1 Ω - 60 MΩ
Frequencymeasurement 10 Hz - 50 kHz sinus wave;
5 Hz - 1 MHz square wave logic level
Measuring category CAT II 1000 V, CAT III 600 V, CAT IV 300 V
Interface R>S232, USB
Item Part No.
DM-200A Digital multimeter 52047801V2
Scope of supply Part No. Page
TSG-3 test leads 50120344
Protective cover
Battery 2 x 1.5 V AAA
Accessories Part No. Page
DMSC-2U Interface kit, for downloading data 52047947 582
(DM-200A, DM-210A, DM-510A)

578
DM-210A Digital multimeter for temperature measurement -50 ˚C up to +1000 ˚C
Characteristics
▪ Includes thermoelement
▪ Automatic and manual range selection
▪ Large, background lit LC display
▪ Automatic shut-off
▪ Analogue bar chart
▪ Optical and acoustic warning in the event of incorrect handling

Technical data
Capacitance 60 nF - 3000 μF
Voltage measurement 0.01 mV - 1000 V AC/DC
Current measurement 0.1 μA - 8 A AC/DC
Resistance 0.1 Ω - 60 MΩ
Frequencymeasurement 10 Hz - 50 kHz sinus wave;
5 Hz - 1 MHz square wave logic level
Measuring category CAT II 1000 V, CAT III 600 V, CAT IV 300 V
Temperature measurement -50 °C up to +1000 °C
Item Part No.
DM-210A Digital multimeter for temperature measurement 52047802V2
-50 ˚C up to +1000 ˚C

Scope of supply Part No. Page


TSG-3 test leads 50120344
Protective cover
Battery 2 x 1.5 V AAA
Accessories Part No. Page
DMSC-2U Interface kit, for downloading data 52047947 582
(DM-200A, DM-210A, DM-510A)

579
Testing and measuring instruments
Digital multimeter

DM-510A Digital multimeter, True RMS


Characteristics
▪ Autocheck function permits the automatic selection of AC V / DC V or resistance
with low impedance for ghost-voltage removal
▪ Contactless voltage detection
▪ Frequency, temperature and capacity measurement
▪ Automatic and manual range selection
▪ Large, background lit LC display
▪ Max / Min value memory
▪ Analogue bar chart
▪ Optical and acoustic warning in the event of incorrect handling

Technical data
Frequency range 50 Hz - 400 Hz
Capacitance 60 nF - 3000 μF
Voltage measurement 0.01 mV - 1000 V AC/DC
Current measurement 0.1 μA - 8A AC/DC
Resistance 0.1 Ω - 60 MΩ
Frequencymeasurement 5 Hz - 1 MHz
Measuring category CAT III 600 V; CAT II 1000 V; CAT IV 300 V
Temperature measurement -50 °C up to +1000 °C
Item Part No.
DM-510A Digital multimeter, True RMS 52047803V2
Scope of supply Part No. Page
TSG-3 test leads 50120344
Temperature sensor, bright finish
Battery 2 x 1.5 V AAA
Accessories Part No. Page
TC-20 Nylon carrying case for measuring instruments 50075357 583
with carrying strap
DMSC-2U Interface kit, for downloading data 52047947 582
(DM-200A, DM-210A, DM-510A)

580
DM-810A Digital multimeter, True RMS
Characteristics
▪ Automatic and manual range selection
▪ Large, background lit LC display
▪ Two measured values at a glance
▪ TRMS AC + DC
▪ Optical and acoustic warning in the event of incorrect handling

Technical data
Capacitance 0.01 nF - 25 mF
Voltage measurement 0.01 mV - 1000 V AC/DC
Current measurement 0.1 μA - 10 A AC/DC
Resistance 0.1 Ω - 60 MΩ
Frequencymeasurement 5 Hz - 1 MHz
Measuring category CAT IV, 1000 V
Item Part No.
DM-810A Digital multimeter, True RMS 52047805V2
Scope of supply Part No. Page
TSG-3 test leads 50120344
TC-20 Nylon carrying case for measuring instruments 50075357 583
with carrying strap
Battery
Accessories Part No. Page
DMSC-9U Interface kit, for downloading data 52047948 583
(DM-810A / DM-820A / DM-860)

DM-820A Digital multimeter, True RMS


Characteristics
▪ Contactless voltage detection
▪ Recording of peak value (5 ms peak hold) max, min and max/min results
▪ Automatic and manual range selection
▪ Large, background lit LC display
▪ Automatic shut-off
▪ TRMS AC + DC
▪ Optical and acoustic warning in the event of incorrect handling

Technical data
Capacitance 0.01 nF - 25 mF
Voltage measurement 0.01 mV - 1000 V AC/DC
Current measurement 0.1 μA - 10 A AC/DC
Resistance 0.1 Ω - 60 MΩ
Frequencymeasurement 5 Hz - 1 MHz
Measuring category CAT IV, 1000 V
Temperature measurement -50 °C up to +1000 °C
Item Part No.
DM-820A Digital multimeter, True RMS 52047806V2
Scope of supply Part No. Page
TSG-3 test leads 50120344
TC-20 Nylon carrying case for measuring instruments
with carrying strap
Battery
50075357 583
9
Temperature sensor, bright finish
Accessories Part No. Page
DMSC-9U Interface kit, for downloading data 52047948 583
(DM-810A / DM-820A / DM-860)

581
Testing and measuring instruments
Digital multimeter

DM-860A Industrial digital multimeter, True RMS


Characteristics
▪ Capturing Max, Min and Max-Min results
▪ Recording of peak value (5 ms peak hold) max, min and max/min results
▪ 5 5/6-place display with a display range of 500 for greater precision
▪ Carrying out frequency, temperature and capacity measurements as well as diode
tests and continuity checks
▪ Display of the relative measured value offset for checking the relative measured
value changes
▪ Automatic range selection
▪ Analogue 41-segment bar chart
▪ Large, background lit LC display
▪ Temperature measurements to 1000° C

Technical data
Capacitance 50 nF - 9999 μF
Voltage measurement 500 mV - 1000 V
Current measurement 500 μA - 10 A
Resistance 500 Ω - 50 MΩ
Frequencymeasurement 5 Hz - 200 kHz sinus wave; 5 Hz - 2 MHz square wave logic level
Measuring category CAT IV 1000 V
Temperature measurement Type-K, -50 °C up to +1000 °C (-58 °F up to +1832 °F)
Item Part No.
DM-860A Industrial digital multimeter, True RMS 52056268V2
Scope of supply Part No. Page
TSG-3 test leads 50120344
TC-20 Nylon carrying case for measuring instruments with carrying strap 50075357 583
Temperature sensor, bright finish
Accessories Part No. Page
DMSC-9U Interface kit, for downloading data 52047948 583
(DM-810A / DM-820A / DM-860)

DMSC-2U Interface kit, for downloading data (DM-200A, DM-210A, DM-510A)


Characteristics
▪ For connecting to a serial PC port for saving the data recorded by digital multimeters
▪ For recording and graphically representing data in real time
▪ For exporting data for analysis with every type of table calculation program

Technical data
Connection Free series COM connector with 9-pin plug/USB.
Monitor Minimum resolution 640 x 480, 800 x 600 recommended
Fixes disc Minimum 20 megabyte free memory
Hardware requirements Processor and working memory must correspond at least to
the requirements of Windows
Software requirements Windows ME/98/95 or Windows XP/2000/NT4/Vista
Item Part No.
DMSC-2U Interface kit, for downloading data 52047947
(DM-200A, DM-210A, DM-510A)

582
DMSC-9U Interface kit, for downloading data (DM-810A / DM-820A / DM-860)
Characteristics
▪ For connecting to a serial PC port for saving the data recorded by digital multimeters
▪ For recording and graphically representing data in real time
▪ For exporting data for analysis with every type of table calculation program

Technical data
Connection Free series COM connector with 9-pin plug/USB
Monitor Minimum resolution 640 x 480, 800 x 600 recommended
Fixes disc Minimum 20 megabyte free memory
Hardware requirements Processor and working memory must correspond at least to
the requirements of Windows
Software requirements Windows ME/98/95 or Windows XP/2000/NT4/Vista
Item Part No.
DMSC-9U Interface kit, for downloading data 52047948
(DM-810A / DM-820A / DM-860)

TC-20 Nylon carrying case with carrying strap for measuring instruments
Characteristics
▪ With inner pocket for test leads
Suitable for
▪ Series 200, Series 500 and Series 800 measuring instruments

Item Part No.


TC-20 Nylon carrying case for measuring instruments 50075357
with carrying strap

583
Testing and measuring instruments
Digital clamp meters

CONTACTLESS MEASUREMENTS -
DIGITAL CLAMP METERS
Quality evident in use. In practice, not every current circuit can be disconnected.
Greenlee clamp meters measure currents and voltages without contact. AMP-TIP™
technology permits precise measurements even in confined areas. Numerous
functions - one quality.

In brief
Measure without disconnecting the cable
``
Suitable for confined areas
``
Easily legible display
``
Contactless measurements to 600 A
``

584
` For alternating currents to 600 A

The CM-660 is a real lightweight. 185 g lies firmly in the


hand thanks to a good grip. Convenient readily legible
measurements.

◾ Contactless measurement of alternating currents up to


600 A
◾ Sensor for contactless voltage tests
◾ Lightweight construction saves weight in the tool case
◾ Built-in deep-pass filter for the most accurate measurements
◾ Hand grip guarantees very good handling

` Expanded functions

The CM-960 is the model that performs several functions. ◾ Contactless measurement of alternating and direct
It measures alternating and direct current to 600 A, also
non-sinusoidal currents and voltages thanks to the TRMS
function (true root mean square).
currents up to 600 A
◾ Detect voltages without contact
◾ AMP-Tip technology for precise measurements up to
9
16 mm2 conductor cross-section
◾ The backlit display guarantees very good legibility

585
Testing and measuring instruments
Digital clamp meters

CM-450 Digital clamp meter


Characteristics
▪ Compact, ergonomic design for measuring in tight spaces
▪ Data hold function for recording important measurement results
▪ Acoustic continuity check

Technical data
Display LCD
Current measurement 0.01 A - 400 A AC
Measuring category CAT III 600 V
Jaw size 26 mm
Item Part No.
CM-450 Clamp multimeter 52033579V2
Scope of supply Part No. Page
TC-5 Nylon carrying case for measuring instruments with belt loop 50075888 589
Battery 3 V button cell
Test leads

CM-660 Digital clamp meter


Characteristics
▪ Contactless voltage testing
▪ AMP TIP™
▪ Data hold function for recording important measurement results
▪ Intelligent Automatic Power OFF (APO)
▪ Record mode for Max/Min/Average

Technical data
Display LCD
Continuity test yes
Voltage measurement 0 V - 600 V AC/DC
Current measurement 0.1 A - 600 A AC
Resistance 0.1 Ω - 60 kΩ
Measuring category CAT III 600 V, CAT IV 300 V
Jaw size 30 mm
Item Part No.
CM-660 Digital clamp meter 52066379
Scope of supply Part No. Page
TC-10 Nylon carrying case for measuring instruments with belt loop 50075349 589
TSG-3 test leads 50120344
Battery 2 x 1.5 V AAA

586
CM-860 Digital clamp meter
Characteristics
▪ Particularly suitable for measurements on frequency converters
▪ Measurement of alternating voltage and alternating current
▪ Illuminated display
▪ Longer battery life due to intelligent automatic power-off

Technical data
Display LCD
Voltage measurement 0 V - 600 V AC/DC
Current measurement 0.1 A - 600 A AC
Resistance 0.1 - 60 kΩ
Measuring category CAT III 600 V, CAT IV 300 V
Jaw size 30 mm
Item Part No.
CM-860 Digital clamp meter 52066378
Scope of supply Part No. Page
TC-10 Nylon carrying case for measuring instruments with belt loop 50075349 589
TSG-3 test leads 50120344
Battery 2 x 1.5 V AAA

CM-960 Digital clamp meter


Characteristics
▪ Jaw opening 51 mm
▪ Current measurement AC/DC
▪ Easy-to-read backlit display for poor lighting conditions
▪ Peak hold and data hold function for recording measurement results
▪ Automatic range selection
▪ Relative zero point mode
▪ Use of bright conductor

Technical data
Display LCD
Voltage measurement 0 - 600 V AC/DC
Current measurement 0 - 600 A AC/DC
Frequencymeasurement 5 Hz - 999 Hz
Measuring category CAT III 600 V, CAT IV 300 V
Jaw size 35 mm
Item Part No.
CM-960 Digital clamp meter 52066376
Scope of supply Part No. Page
TC-5 Nylon carrying case for measuring instruments with belt loop 50075888 589
TSG-3 test leads 50120344
Battery 2 x 1.5 V AAA

587
Testing and measuring instruments
Digital clamp meters

CM-1360 Digital clamp meter


Characteristics
▪ True RMS actual effective value for the most precise measurements
▪ Illumination of the measuring point
▪ Easy-to-read backlit display for poor lighting conditions
▪ Acoustic continuity check
▪ Longer battery life due to intelligent automatic power-off
▪ Data hold function for recording measurement results

Technical data
Display LCD
Voltage measurement 0 - 1,000 V AC/DC
Current measurement 0 - 1,000 A AC/DC
Resistance 0.1 - 60 kΩ
Measuring category CAT III 1,000 V, CAT IV 600 V
Jaw size 51 mm
Item Part No.
CM-1360 Digital clamp meter 52066374
Scope of supply Part No. Page
TSG-3 test leads 50120344
TC-30 Nylon carrying case for measuring instruments with belt loop 50075365 589
Battery 2 x 1.5 V AAA

CM-1560 Digital clamp meter


Characteristics
▪ Jaw opening 51 mm
▪ True RMS actual effective value for the most precise measurements
▪ Particularly suitable for measurements on frequency converters
▪ Easy-to-read backlit display for poor lighting conditions
▪ Diode test
▪ Acoustic continuity check
▪ Illumination of the measuring point

Technical data
Display LCD
Voltage measurement 0 - 1,000 V AC/DC
Current measurement 0 - 1,000 A AC/DC
Frequencymeasurement 5 Hz - 999 Hz
Measuring category CAT III 1,000 V, CAT IV 600 V
Jaw size 51 mm
Item Part No.
CM-1560 Digital clamp meter 52066372
Scope of supply Part No. Page
TC-30 Nylon carrying case for measuring instruments with belt loop 50075365
TSG-3 test leads 50120344 589
Battery 2 x 1.5 V AAA

588
TC-5 Nylon carrying case for measuring instruments with belt loop
Suitable for
▪ CM-450

Item Part No.


TC-5 Nylon carrying case for measuring instruments with belt loop 50075888

TC-10 Nylon carrying case for measuring instruments with belt loop
Suitable for
▪ CM-660 / CM-860 / CM-960

Item Part No.


TC-10 Nylon carrying case for measuring instruments with belt loop 50075349

TC-30 Nylon carrying case for measuring instruments with belt loop
Suitable for
▪ CM-1360 / CM-1560
▪ Voltage tester GT-55NE / GT-85NE

Item Part No.


TC-30 Nylon carrying case for measuring instruments with belt loop 50075365

589
Testing and measuring instruments
Test and measuring instruments for medium and high voltage

PREDICTABLE SAFETY: MEASURING


DEVICES FOR THE MEDIUM AND
HIGH VOLTAGE SECTORS
HDE stands for optimised safety. For over 75 years now, the company has tested
and developed products for safe and efficient handling of medium and high voltages.
Equipment and supply systems in the medium and high voltage sector can be tested
accurately, safely and reliably with HDE products.

In brief
V-Watch automatically warns of hazardous voltage
``
Phase and voltage tester in one device
``
Voltage display via audible and visual signal
``
Suitable for catenary lines
``
Simple operation
``

590
` Watches over you: V-Watch

The V-Watch voltage detector from HDE warns of hazardous ◾ Warning becomes more intensive the closer the device
electrical voltages. The nearer you get to the hazard through gets to the voltage source
electric flashovers, the greater the frequency of the optical and ◾ Values can be individually set
acoustic alarm. The warning signal is preset at a measurement ◾ Presetting: 4 kV at 2 m
of 4 kV at 2 m distance. The safe distances can also be set in
the factory. The V-Watch increases your personal safety when
working in environments exposed to electrical voltages.

◾ Contactless detection of electrical voltages and electrical


fields from 2.4 kV AC
◾ Active even when not switched on
◾ Warning via optical and acoustic

` Numerous functions, one device ` Measurements to 2000 A

The DVM-80 is phase tester and voltmeter in one. The measuring ranges of the HVA-2000 are adequate for
Replaceable measuring tips make it suitable for checking all medium and high voltages: 2000 A alternating current
the phase balance of catenary lines and transformers. (25-500 Hz) at a voltage of 500 kV does not present a
The measurements are easy to read on the large display problem. The measurements are easy to read on the large
and even from a few meters away. display and even from a safe distance of up to 10 m. The last
4 measurements can be saved, and so the device does not
◾ For direct and alternating voltages to 80 kV have to be removed from the conductor to obtain each result.
◾ Background-lit display when working at low light levels
◾ Large display is easy to read even from a distance ◾ Current to 2000 A AC at 25-500 Hz
◾ Replaceable measuring tips
◾ Determining the phase balance on catenary lines and
◾ Can be used to 500 kV
◾ Automatically saves the last 4 measurements
9
transformers ◾ Large, illuminated display for better legibility from a great
distance
◾ Simple operation using the one-button principle
◾ Field of vision is always towards the user

591
Testing and measuring instruments
Test and measuring instruments for medium and high voltage

DVM-80 Universal voltage/phase tester

Combination voltage and phase tester with two measuring tips


``
Suitable for open wires and earth cables
``

Characteristics
▪ Digital kilovolt display
▪ Digital with backlit display
▪ Display accuracy of 1 %
▪ Peak hold function

Technical data
Frequency range DC and AC up to 1000 Hz
Dimension Length 460 mm
Ambient temperature -25 ºC to +55 °C
Weight 1.02 kg
Power supply system 9 V battery
Voltage measurement 5 V AC - 40 kV AC (5 V AC - 80 kV AC with add-on resistors)
Measurement accuracy 1 % / 2 % with add-on resistor
Item Part No.
Universal voltage/phase tester DVM-80UVM/K65

Scope of supply Part No. Quantity


Overhead Hook Probe O25-OLPS-5 2
Contact measuring tips GCP-1 2
Two-pole functional tester PT-5000B 1
Universal Hotstick Adapter (Shotgun) HSA-2500 2
Robust carrying case B-12 1
Battery 9 V

Digital voltage display sets to 100 kV or 500 kV

Large bright LED display


``
Suitable for open wires and earth cables
``
Characteristics
▪ Acoustic signal when voltage present
▪ Voltage display enables distinction between rated and induced voltages
▪ Measuring tips for busbars and earth cable

Technical data DVI100T50K02 DVI-500K02


Frequency range 50 Hz 50 Hz
Dimension 110 x 180 x 110 mm 110 x 180 x 110 mm
Ambient temperature -40 °C to +49 °C -40 ºC to +49 °C
Weight 0.62 kg 0.62 kg
Power supply system 9 V battery 9 V battery
Voltage measurement 100 V AC to 100 kV AC 100 V AC to 500 kV AC
Measurement accuracy 10 % 10 %
Item Part No.
DVI-100 Digital voltmeter set DVI100T50K02
DVI-500 Digital voltmeter set DVI-500K02
Scope of supply Part No. Quantity
Overhead Hook Probe, 5 cm Diameter HP-DVI-2 1
Overhead Hook Probe, 15 cm Diameter (only at 500 kV) HP-DVI-6 1
Underground Bushing Probe, 15, 25 and 35 kV Class IEP-DVI-5 1
Proof Tester for Digital Voltage Indicator PT-DVI 1
Rugged Plastic Case CS-DVI-5 1

592
Contactless voltage detectors sets to 4, 69 or 500 kV

Battery with 15 min. fast charging for a useful life of more than one day
``
Voltage display via an audible and visual signal
``
Suitable for open wires
``

Characteristics
▪ Detection distance of 25 cm
▪ Two insulated probe connections - for insulated probes with universal coupling
and hook insulated probes
▪ Detects voltages on angled test points

Technical data PRX4220P PRX69D220P PRX-500220P


Frequency range 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz
Dimension 280 x 76 x 50 mm 280 x 76 x 50 mm 280 x 76 x 50 mm
Ambient temperature -29 °C to +60 °C -29 °C to +60 °C -29° C to +60 °C
Weight 0.31 kg 0.31 kg 0.31 kg
Power supply system integrated battery integrated battery integrated battery
Voltage measurement 50 V AC to 4 kV AC 120 V AC to 69 kV AC 120 V AC
to 500 kV AC
Item Part No.
PRX-4 Contactless voltage detector kit PRX4220P
PRX-69 Contactless voltage detector kit PRX69D220P
PRX-500 Contactless voltage detector kit PRX-500220P
Scope of supply Part No.
Carrying Holster with Belt Clip and Restraining Strap PRX-HS
Charge Cord with 12 V DC Automotive Jack PRX-Cord
115 V AC transformer to plug PRX-CORD into 115 V AC - 240 V AC PRX-XF
Wall outlet
Carrying case PRX-CS

LV-5 Stray voltage detector

Detects stray voltages from 5 V AC


``
Robust waterproof housing
``
Suitable for e.g. street lights, wooden power pylons, meter housings
``
and much more.

Characteristics
▪ Especially light, durable LED
▪ Integrated tester in the belt pocket

Technical data
Frequency range 50 Hz / 60 Hz
Dimension 188 x 40 x 30 mm
Weight 0.176 kg
Power supply system 9 V block battery for tester, 2 x 1.5 V AA for LV-5
Voltage measurement 5 V AC up to 600 V AC, above 600 V AC contactless

9
Item Part No.
LV-5 Stray voltage detector LV-5K01
Scope of supply Part No.
Proof Tester for LV-5 LV-PT
Holster for LV-5 and LV-PT LV-HS

593
Testing and measuring instruments
Test and measuring instruments for medium and high voltage

V-Watch personal voltage detector

Protects the user from hazardous electrical voltages


``
Contactless detection or electrical voltages and fields
``

Characteristics
▪ Alarm frequency increases the higher the voltage
▪ Audibly and optically increasing alarm frequency when approaching
voltage-carrying plant components
▪ Warning distance at 4 kV AC is 2.13 m

Technical data
Frequency range 50 Hz / 60 Hz
Dimension 94 x 73 x 31 mm
Ambient temperature -29 ºC to +49 °C
Weight 0.147 kg
Power supply system 9 V block battery for tester
Voltage measurement from 2.4 kV AC
Item Part No.
V-Watch personal voltage detector VW-20HFR
Scope of supply Part No.
Flame Resistant Carrying Case Lanyard C-10FRVW

TILT II Transformer tester

Quick testing of transformers for short circuits and wire breaks


``
Simple one-button operating concept
``

Characteristics
▪ Tests the primary and secondary sides of voltageless transformers
▪ An alarm tone is signalled when an error is detected
▪ Especially light LED
▪ 3 test results are displayed
▪ With automatic self-test
▪ Magnetic holder

Technical data
Short ≤ 10 Ohm
Open ≥ 10 Ohm
Transformator O.K. Minimum inductance 800 μH
Kondensator O.K. Minimum capacitance 0.5 μF, Maximum capacitance 300 μF
Dimension 146 mm x 88 mm x 38 mm
Weight 0.51 kg
Power supply system 9 V battery for tester
Item Part No.
TILT II Transformer tester TL-AST-M
Scope of supply Part No.
Padded Carrying Bag B-8

594
HVA-2000 Digital ammeter for high voltages

Large bright display


``
Fast measurement results
``
Suitable for free conductors and earthing cables up to 7 cm diameter
``

Characteristics
▪ Easy to handle thanks to small and light design
▪ Saves the last 4 measured values

Technical data
Frequency range 25 bis 500 Hz
Dimension 100 x 170 x 290 mm
Ambient temperature -40 ºC to +49 °C
Weight 0.8 kg
Power supply system 9 V battery
Voltage measurement 500 kV AC
Current measurement 2,000 A AC
Measurement accuracy 1%
Item Part No.
HVA-2000 Digital ammeter for high voltages HVA-2000
Scope of supply Part No.
Rugged Plastic Carrying Case CS-HVA

IT-4 Insulation tester

Detects invisible insulation defects


``
Adjustable contact probes
``
Suitable for all types of ceramic and porcelain insulators
``

Characteristics
▪ Easy to read thanks to LED display
▪ An audible signal is emitted in case of error
▪ Universal coupling for insulated probes
▪ Supplies fast, secure and reliable test results

Technical data
Weight 1.4 kg
Test voltage 10 kV DC
Power supply system Rechargeable battery
Item Part No.
IT-4 Insulation tester IT-4220P

Scope of supply Part No.


Standard Side Bent Test Probe O25-02035-SUB
Standard Side Straight Test Probe O25-02040-SUB
220 V AC Charging Adapter O50-02025-220V
Carrying Case CS-IT4

595
Testing and measuring instruments
Test and measuring instruments for medium and high voltage

RT-200 Cable tester

Continuous testing of any cable or tape lengths


``
Suitable for cables with a diameter of 0.95 cm to 3.8 cm
``

Characteristics
▪ Dielectric state is displayed via a green LED (good) or a red LED (poor)
▪ An acoustic signal is emitted when a faulty cable section is detected
▪ Compact and light design
▪ Integrated battery

Technical data
Dimension 190 mm x 235 mm x 220 mm
Weight 1.27 kg
Power supply system Rechargeable battery
Item Part No.
RT-200 Cable tester RT-200220P

Scope of supply Part No.


220 V AC Charging Adapter O50-02025-220V

Insulated probes

No rotating of the tester owed to universal toothed coupling


``
Suitable for all voltage/current testers from HDE
``

Characteristics
▪ Telescopic insulated probes with universal toothed coupling
▪ Variable length of telescopic insulated probe
▪ Including retention hooks

Item Part No.


Insulated probes, 1.2 m 567-4
Insulated probes, 1.8 m 567-6
Telescopic insulated probes, max. 6 m HV-220
Telescopic insulated probes, max. 10.6 m HV-235

596
Watchman™
Characteristics
▪ The Watchman Detector can be activated to visually alert to the presence
of an electrical field and can also alert crews that they no longer have active
power in the area
▪ Power button serves dual function, press once on/off function, hold down
for self-test to verify battery power and proper functioning of detector
▪ Once turned on, the Watchman Detector provides a „heartbeat“ pattern to indicate
it is actively checking for the presence of high voltage electric fields
▪ Powerful neodymium magnets allow the detector to be mounted to accessory
brackets or any magnetic surface
Suitable for
▪ Save the working area
▪ Protection for your carlift or manlift in the medium and high voltage area
▪ Protection for trucks and construction machines in the medium and high voltage area
Material
▪ ABS UL 94-HB
Additional information
▪ The batteries have a life of 2 years storage, 1,000 hours standby / „heartbeat“ mode
and 10 hours continuous voltage indication

Technical Data
Frequency range 50 Hz / 60 Hz
Dimension height: 36 mm
Ambient temperature -29 ºC up to +49°C
Weight with battery: 0.227 kg
Diameter 9.7 cm
Power supply system 3 x AAA
Voltage measurement > 2,400 AC
Article Part No.
Watchman™ WM01

597
Testing and measuring instruments
Temperature measuring devices

THERMAL MEASUREMENTS FROM A


DISTANCE - TEMPERATURE GAUGES
Greenlee temperature gauges are ideal for preventive maintenance. Infra-red sensors
measure without contact, even in confined areas. This allows the temperatures of
motors and electrical connections to be measured and read from a safe distance.
The measurements are used to identify fault sources in the electrical system.

In brief
Contactless measurements, even in confined areas
``
Limit values can be set
``
Automatic warning signals when values deviate
``
Single or dual laser to focus on the measuring range
``

598
` Accuracy counts

The TG-1000 can be used for temperatures from -60 °C to


550 °C. When the minimum and maximum values are entered,
the user automatically receives an acoustic and optical
warning signal if the values are overrun or underrun. Even from
a distance of 1.2 m, the TG-1000 measures to an accuracy
of 10 cm.

◾ Optimised measuring range for maintenance tasks


◾ Single laser for focussing on the measuring point
◾ Visual resolution 12:1 (measures from 1.2 m away at an
accuracy of 10 cm)
◾ Acoustic and optical warning signal when set values for
monitoring limit values are reached

` Double focus for the measuring range

The TG-2000 measures with more accuracy. It clearly marks ◾ Optimum measuring range for maintenance and fault
your measuring range with the dual laser. The visual resolution analysis in electrical systems
of 16:1 ensures exact values. Even at a distance of 3.2 m, ◾ Dual laser for focussing on the measuring range
the temperatures of objects and conductors can be accurately ◾ Acoustic and optical warning signal when defined limit

9
measured to a range of 20 cm. As a result, the TG-2000 values are reached
guarantees the optimum safe distance to the object being ◾ Connection point for thermocouple type K for temperature
measured. measurements with contact
◾ Emission ratio of all standard materials included in the
operating instructions

599
Testing and measuring instruments
Temperature measuring devices

TG-1000 Infrared thermometer


Characteristics
▪ Lower / upper limit values adjustable
▪ Display with background illumination for comfortable read-off in all work areas
▪ Temperature display selectable in Celsius (°C) or Fahrenheit (°F)
▪ Maximum/minimum temperature, difference and average measurements
▪ Twin laser for identification of the approximate diameters of the target
measuring area
▪ Bush for type K thermocouple
Suitable for
▪ Preventative maintenance of switching devices, motors and electrical connections

Technical data
Monitor LCD
Optical resolution 12:1
Temperature measurement -60 °C up to +550 °C
Item Part No.
TG-1000 Infrared thermometer 52059365

TG-2000 Dual laser infrared thermometer


Characteristics
▪ Lower / upper limit values adjustable
▪ Display with background illumination for comfortable read-off in all work areas
▪ Temperature display selectable in Celsius (°C) or Fahrenheit (°F)
▪ Maximum/minimum temperature, difference and average measurements
▪ Twin laser for identification of the approximate diameters of the target
measuring area
▪ Bush for type K thermocouple
Suitable for
▪ Preventative maintenance of switching devices, motors and electrical connections

Technical data
Monitor LCD
Optical resolution 16:1
Temperature measurement -60 °C up to +625 °C
Item Part No.
TG-2000 Dual laser infrared thermometer 52059364

TPB Temperature probe for temperatures of -40 °C to +204 °C

Technical data
Sensor length 1 m ±5 mm (39.4" ±0.2")
Temperature measurement -40 °C up to +204 °C (-40 °F up to +399 °F)
Thermoelement Thermocouple type K
Item Part No.
TPB Temperature probe for temperatures of -40 °C to +204 °C 50075926

600
9

601
Testing and measuring instruments
Cable and conductor identifiers

IDENTIFY CABLES AND


CONDUCTORS WITHIN
SECONDS
No time to loose when cables are connected incorrectly. Interruptions must be quickly
rectified and cables and conductors must be correctly assigned. Greenlee cable and
conductor identifiers provide the required data in the desired units in a matter of
seconds. No time wasted with Greenlee.

In brief
Evaluation in a matter of seconds
``
Exact length determination from 5 m to 30 km
``
Clear assignment of cables and conductors in the system
``

602
` The length gauge

No estimates, precise values for your inventory or stock taking. ◾ Suitable for copper and aluminium
The CLM-1000E allows to you measure the exact length of ◾ Suitable for AWG cross-sections and metric cross-sections
the conductor or cable in a matter of seconds. From 5 m to ◾ Reliable measurements for stock taking and inventories
30 km, the gauge uses the material, the temperature and the ◾ Cables do not need to be cut to length
cable thickness to measure the actual cable length. ◾ No more time-consuming counting of cable coils required
◾ With pre-programmed settings
◾ Measurements in a matter of seconds
◾ Measures cable and conductor lengths from 5 m to 30 km

` The identifier

Identify the correct cable or the correct conductor right away


with the Greenlee 701K-G. In systems without wiring diagrams
or documentation, the wiring is assigned without a problem.
Possible break points can de detected based on acoustic
signals (warble tones).

◾ Identification of individual conductors or cables


◾ Adjustable warble tones for clear identification
◾ Range of up to 15 km
◾ Quickly locates break points
◾ Results within seconds

603
Testing and measuring instruments
Cable and conductor identifiers

Classic Tone and Probe Kit 701K-G


Characteristics
▪ For identifying individual conductors or cables
▪ Talk battery supply
▪ Tone generator with crocodile terminals and RJ-11 plug
▪ 3-colour LED display (identifies WS call voltages)
▪ Weather-resistant design
▪ Tone generator with interchangeable tips
▪ Selectable wobble tone
▪ Polarity test
▪ Continuity test

Item Part No.


Classic Tone and Probe Kit 701K-G 52047869
Scope of supply Part No.
High-power sound generator 77HPCE 52055781
Inductive amplifier 200 EP-G 52055782
Bag 50086839
Battery 9 V

CLM-1000E cable length measuring device

Saves time – no cutting to length or counting the cable coils


``
Reliable measuring results for inventory management
``

Characteristics
▪ To determine cable lengths
▪ Measurement range between 5 m - 30 km
▪ Measurement range cross-section between 0.75 mm² - 500 mm²
and 18 Kcmill - 1000 Kcmill
▪ Backlit display
▪ Hold function
▪ 20 pre-programmable settings – 8 storage spaces for individual settings
▪ Automatic shut-off
▪ Resistance measurements from 0.10 mΩ – 1,999.999 Ω
Suitable for
▪ Copper and aluminium
▪ Metric as well as UK and US units

Item Part No.


CLM-1000E cable length measuring device 52067352

Scope of supply Part No.


Calibration rod 52067353
KELVIN Klemmen / Messleitungen 52067354
Plastic case

604
Classic Tone and Probe Kit 801K/50
Characteristics
▪ Talk battery supply
▪ Tone generator with crocodile terminals with pincushion and RJ-11 plug
▪ 3-colour LED display (identifies WS call voltages)
▪ Weather-resistant design
▪ Selectable wobble tone
▪ Continuity test
▪ Polarity test
▪ 50 Hz filter function

Item Part No.


Classic Tone and Probe Kit 801K/50 50604660
Scope of supply Part No.
77HP-G/6A Tone generator 52047489
200FP filter sensor 50604678
Bag 50086839
Battery 9 V

605
Testing and measuring instruments
Network measuring devices and testers

CONTINUOUSLY CONNECTED TO ONE


ANOTHER - MEASURING GAUGES
AND TESTERS FOR NETWORKS
Correct connections help to achieve non-interrupted communication. Greenlee
measuring gauges and testers for networks test screened and non-screened
conductors and immediately identify fault sources such as split pair faults, incorrect
wiring, broken cables and short circuits. Even in poor light conditions, the
measurements are clearly legible on the illuminated display. You rectify faults
straight away.

In brief
Measurements on screened and non-screened
``
conductors possible
Displays the fault position
``
With NVP calibration
``
Easy to operate
``

606
` NETcat Pro NC-500

The NC-500 tests not only for faults, it can also determine ◾ NVP calibration for optimum transmission speed
lengths of up to 600 m with the integrated TRD technology. ◾ Robust design suitable for industrial environment
For more accurate assignment, network devices can also be ◾ Selectable sound signals for cable identification
displayed in the environment and NVP calibrations can be
performed. The NC-500 is therefore the optimal technical aid
for correctly wiring and testing data cables.

◾ For screened and non-screened cables and conductors


◾ For split pair faults, incorrect wiring, short circuits and
broken cables
◾ Length measurement up to 600 m with integrated TDR
technology
◾ Easy to operate via touch screen
◾ Illuminated display for optimum legibility
◾ Displays active network devices (PC and hub)

` For correct network connections: NETcat Pro NC-100

Check networks for correct cable connections in a few steps. ◾ For twisted pair conductors with RJ-45 and RJ-11 plugs
Simply insert the cable into the device and the test receiver or coaxial cable with type F connection
and select the cable type. The test result is displayed ◾ Easy to operate
immediately and you can see at a glance which point has ◾ Readily legible thanks to illuminated display
to be corrected. ◾ In conjunction with the 200 E-P inductive amplifier,
cables can also be located and identified
◾ For screened and non-screened cables and conductors
◾ For split pair faults, incorrect wiring, short circuits and
broken cables

607
Testing and measuring instruments
Network measuring devices and testers

NETcat® Micro NC-100 is a wiring tester for testing data, voice and video cables
Characteristics
▪ Built-in tone generator
▪ Testing of twisted pair (UTP, STP) and coaxial cables
▪ Locating short-circuits, breaks, incorrect wiring and split pair errors
▪ Surge warning feature
▪ Digital, backlit display
▪ Telephone (RJ-12), LAN (RJ-45) and coaxial connector (F type) ports
▪ Integrated remote unit
▪ Three selectable sound signals for cable identification

Item Part No.


NETcat® Micro NC-100 52024541
Scope of supply Part No. Page
Twisted pair, coax and crocodile clips/connecting cable
Battery

NETcat® Micro NC-100 in combination with inductive receiver 200EP


for cable identification
Characteristics
▪ Telephone (RJ-12), LAN (RJ-45) and coaxial connector (F type) ports
▪ Integrated remote unit
▪ Three selectable sound signals for cable identification
▪ Testing of twisted pair (UTP, STP) and coaxial cables
▪ Locating short-circuits, breaks, incorrect wiring and split pair errors

Item Part No.


NETcat® Micro NC-100 + 200EP NC100EP
Scope of supply Part No. Page
NETcat® Micro NC-100 52024541 608
Inductive amplifier 200 EP 52055782
Test leads
Battery

NETcat® Pro NC-500, wiring and network service tester with TDR function
Characteristics
▪ Length measurement using TDR function up to 600 m
▪ Four selectable tone signals for cable identification
▪ Displays active network devices (PC or hub) in 10/100 Base-T networks
▪ NVP calibration
▪ ID detection of up to eight remote units with optional NC-510 accessory kit
▪ Testing of twisted pair (UTP, STP) and coaxial cables
▪ Locating short-circuits, breaks, incorrect wiring and split pair errors

Item Part No.


NETcat® Pro NC-500 52024556
Scope of supply Part No. Page
Twisted pair, coax and crocodile clips/connecting cable
Battery

608
Technical
Appendix

Technical notes on the various crimping types i-2


Legend of pictograms used for type of conductors i-2

Legend of pictograms used for connecting materials i-3

Special properties of connecting materials i-4

Material properties i-4


Electrical properties i-4
Mechanical properties i-4
Assignment of cables and conductors i-5

Processing instructions for connecting materials i-6

Assembly instructions for cable lugs and connectors i-6


Assembly instructions for sleeves for type VHR and VHD compacted conductors i-7
Processing instructions for reduction sleeves i-7
Assembly instructions for full tension Al/steel connectors
to DIN 48085, part 3 i-7
General notes i-8

Processing instructions for screw connectors i-9

Conversion charts i-10

Check-list for custom made cable lugs and connectors i-11

General technical information i-12

Cable pulling technology – Typical applications i-12


Measuring categories i-13
Metric cable glands EN 50262 i-14
Holemaking systems i-14
Hydraulic punches i-14
Standards and norms i-15

Alphanumeric Index i-16

i-1
i
Technical Appendix
Technical notes on crimping types and legend

Technical notes on the various crimping types

Pressung Beschreibung Anwendungsbereich

for crimping tubular copper cable lugs and connectors “standard type”, tubular cable lugs for
Hexagonal crimping switchgear connections, compression cable lugs and connectors to DIN 46235/DIN 46267, 6 – 1000 mm2
aluminum cable lugs and connectors
for crimping tubular copper cable lugs and connectors “standard type”, tubular cable lugs for
switchgear connections, solderless terminals to DIN 46234 and pin cable lugs to DIN 46230,
Indent crimping 0.75 – 400 mm2
insulated solderless terminals, tubular cable lugs and connectors for fine stranded conductors,
nickel tubular cable lugs and connectors, stainless steel tubular cable lugs and connectors
for crimping tubular double compression cable lugs, C-clamps, insulated tubular cable lugs
0.1 – 185 mm2
Oval crimping and connectors, insulated pin cable lugs and compression joints to DIN 48217, insulated cable
connectors

for crimping copper tubular cable lugs and connectors “standard type”, tubular cable lugs for 6 – 400 mm2
Indent crimping
switchgear connections, tubular cable lugs and connectors for fine stranded conductors

for crimping copper tubular cable lugs and connectors “standard type”, tubular cable lugs for
Double indent crimping switchgear connections, nickel tubular cable lugs and connectors, stainless steel tubular cable 4 – 95 mm2
lugs and connectors

0.14 – 240 mm2


Trapezoid crimping for crimping cable end-sleeves and twin cable end-sleeves

Indent crimping for crimping cable end-sleeves and twin cable end-sleeves 0.5 – 35 mm2

Square crimping for crimping cable end-sleeves and twin cable end-sleeves 0.14 – 16 mm2

Roll crimping for crimping non-insulated receptacles and cable end-sleeves DIN 46228, part 2 0.1 – 6 mm2

for crimping cable end-sleeves and twin cable end-sleeves 0.14 – 16 mm2
Round crimping 10 sm – 300 sm
of 90° and 120° sector-shaped conductors
35 se – 300 se

Quad-point indent for crimping copper tubular cable lugs and connectors “standard type”, tubular cable lugs for
10 – 300 mm2
crimping switchgear connections, tubular cable lugs and connectors for fine stranded conductors

Four point crimping for crimping turned pin receptacles and pin connectors 0.1 – 4 mm2

Special trapezoid
particularly for crimping cable end-sleeves with compacted fine stranded conductors 10 - 240 mm2
crimping

Gas-tight oval crimping Crimp quality according to automotive standards

Legend of pictograms used for type of conductors

Type of cables Type of cables


Solid conductor (class 1 according to DIN EN 60228) Solid sector shaped conductor 90 ° (class 1 according to
made of bright or coated soft-annealed copper, aluminium DIN EN 60228) made of aluminium or aluminium alloy
or aluminium alloy
Multi-stranded conductor (class 2 according to DIN EN 60228) Compacted multi-stranded sector shaped conductor 120 °
made of bright or coated soft-annealed copper, aluminium (class 2 according to DIN EN 60228) made of bright or coated
or aluminium alloy soft-annealed copper, aluminium or aluminium alloy

Compacted multi-stranded conductor (class 2 according to Compacted multi-stranded sector shaped conductor 90 °
DIN EN 60228) made of bright or coated soft-annealed copper, (class 2 according to DIN EN 60228) made of bright or coated
aluminium or aluminium alloy soft-annealed copper, aluminium or aluminium alloy

Fine stranded conductor (class 5 according to DIN EN 60228) Copper conductor for overhead lines (DIN 48201-1) and
made of bright or coated soft-annealed copper aluminium or aluminium alloy conductors (DIN EN 50182)

Superfine stranded conductor (class 6 according to Conductor for overhead lines (DIN EN 50182) made
DIN EN 60228) made of bright or coated soft-annealed copper of aluminium / steel

Solid sector shaped conductor 120 ° (class 1 according to


DIN EN 60228) made of aluminium or aluminium alloy

i-2
Legend of pictograms used for connecting materials

Designation

Copper compression cable lugs, double crimp (double cable entry)

Tubular cable lugs and connectors – Cu, standard type

Insulated cable lugs and connectors; standard type

Tubular cable lugs and connectors for fine stranded conductors

Tubular cable lugs and connectors for solid conductors

Tubular cable lugs and connectors – stainless steel

Tubular cable lugs and connectors – Ni

Compression cable lugs and connectors to DIN – Cu

Solderless terminals, connectors and pin terminals to DIN – Cu

Insulated solderless terminals

Sleeves for compacted conductors and sector-shaped conductors – Cu

Aldrey
Compression cable lugs and connectors for Aldrey cables

Compression cable lugs and connectors for Al/St cables

Compression cable lugs and connectors to DIN – Al

Compression cable lugs and connectors – Al/Cu

C-clamps

H-clamps

Cable end-sleeves

Twin cable end-sleeves

Insulated cable connections

Non-insulated receptacles

i-3
i
Technical Appendix
Special properties of connecting materials

Material properties

Information on materials used for copper and aluminum cable lugs and connectors
◾ All copper tubular cable lugs, solderless terminals, pin terminals and ◾ Cable end-sleeves to DIN 46228 part 1 and part 4 are manufactured
the corresponding connectors are manufactured from Cu to DIN 13600. from Cu to DIN EN 13600.

◾ Aluminum compression cable lugs and connectors are manufactured


from E-Al 99.5 to DIN 1712.

Electrical properties

◾ The maximum current load of our cable connections in conjunction


with insulated conductors can be found in the chart below.

Group 1 Group 2 Group 3


One or more single-core conduc- Multi-core conductors, e. g. sheathed conductors, Overhead single-core conductors with clearance
tors laid in conduits conduit wires, lead-sheathed conductors, flat of at least their diameter
webbed conductors, flexible cables

Nominal Cu Al Cu Al Cu Al
cross-section mm2 (A) (A) (A) (A) (A) (A)
0.75 – – 12 – 15 –
1 11 – 15 – 19 –
1.5 15 – 18 – 24 –
2.5 20 – 26 – 32 –
4 25 – 34 – 42 –
6 33 – 44 – 54 –
10 45 – 61 48 73 57
16 61 48 82 64 98 77
25 83 65 108 85 129 103
35 103 81 135 105 158 124
50 132 103 168 132 198 155
70 165 – 207 163 245 193
95 197 – 250 197 292 230
120 235 – 292 230 344 268
150 – – 335 263 391 310
185 – – 383 301 448 353
240 – – 453 357 528 414
300 – – 504 409 608 479
400 – – – – 726 569
500 – – – – 830 649

Values applicable only at an ambient temperature of 30 °C

Mechanical properties

◾ The connections produced according to the assembly instructions with our tools comply with the tensile strength requirements of the standards
IEC 61238-1, DIN EN 60999 and DIN EN 60352-2.

Please note, that crimping solderless cable connections using tools from other manufactures does not guarantee a proper
connection. We recommend only the use of solderless cable connections from using tools.

i-4
Assignment of cables and conductors

a) Copper b) Aluminium
◾ Our copper cable lugs and connectors are suitable for connecting ◾ Our aluminium cable lugs and connectors are suitable for connecting
copper cables according to DIN EN 60228 and copper conductors aluminium cables according to DIN EN 60228 and aluminium
DIN 48201 part 1. Please use the table below. conductors according to DIN EN 50182. Please use the table below.

Sector-shaped conductors must be rounded with pre-rounding tools before assembly.

Cross-section compatibility chart for cable lugs and connectors for copper and aluminum conductors
◾ With the help of this table you can determine the cross-section of your conductor in case of doubt. The minimum diameter of the conductor is for the
classes 1 and 2 (not compacted). For classes 5 and 6 are defined by the conductance rather than the minimum diameter. Therefore, no specification can
be made regarding the minimum diameter.

Type of conductor acc. to DIN EN 60228

Copper conductors Aluminium conductors

Round
conductor
Round fine and
Round con- conductor superfine,
ductor solid, multi-stran- Round conductor multi- class 5 and Round conductor solid, Round conductor multi-
class 1 ded, class 2 stranded compacted, class 2 class 6 class 1 stranded compacted, class 2

Nominal Max. Max. Max. Max. Max. Max. Max. Max. Max.
cross-secti- conductor conductor conductor conductor dia. conductor conductor conductor conductor conductor dia.
on mm² dia. mm dia. mm dia. mm mm dia. mm dia. mm dia. mm dia. mm mm
0.5 0.9 1.1 – – 1.1 – – – –
0.75 1 1.2 – – 1.3 – – – –
1 1.2 1.4 – – 1.5 – – – –
1.5 1.5 1.7 – – 1.8 – – – –
2.5 1.9 2.2 – – 2.4 – – – –
4 2.4 2.7 – – 3 – – – –
6 2.9 3.3 – – 3.9 – – – –
10 3.7 4.2 3.6 4 5.1 3.4 3.7 3.6 4
16 4.6 5.3 4.6 5.2 6.3 4.1 4.6 4.6 5.2
25 5.7 6.6 5.6 6.5 7.8 5.2 5.7 5.6 6.5
35 6.7 7.9 6.6 7.5 9.2 6.1 6.7 6.6 7.5
50 7.8 9.1 7.7 8.6 11 7.2 7.8 7.7 8.6
70 9.4 11 9.3 10.2 13.1 8.7 9.4 9.3 10.2
95 11 12.9 11 12 15.1 10.3 11 11 12
120 12.4 14.5 12.3 13.5 17 11.6 12.4 12.3 13.5
150 13.8 16.2 13.7 15 19 12.9 13.8 13.7 15
185 15.4 18 15.3 16.8 21 14.5 15.4 15.3 16.8
240 17.6 20.6 17.6 19.2 24 16.7 17.6 17.6 19.2
300 19.8 23.1 19.7 21.6 27 18.8 19.8 19.7 21.6
400 22.2 26.1 22.3 24.6 31 21.2 22.2 22.3 24.6
500 – 29.2 25.3 27.6 35 24 25.1 25.3 27.6
630 – 33.2 28.7 32.5 39 27.3 28.4 28.7 32.5
800 – 37.6 – – – 30.9 32.1 – –
1000 – 42.2 – – – 34.8 36 – –

i-5
i
Technical Appendix
Processing instructions for connecting materials

➍ Crimping direction Assembly instructions for cable lugs and connectors

➊ Strip conductor in line with insertion depth


(+ 10 % because of length change of crimp sleeve).

➋ The conductor ends must be cleaned mechanically prior to assembly.


1. Crimp
➌ Insert conductor fully into cable lug or connector.

➍ Observing the crimping direction, crimp the cable lug or connector using the appropriate tools.
The crimping direction for cable lug and connector is indicated in the diagram opposite.
Crimping
direction 1. Crimp
Side A Side A
➎ Remove excess compound emerging from aluminum cable lugs and connectors.

Crimping
1. Crimp direction
Side B Side B

We recommend the following number of crimps for individual cross sections:

Tubular cable lugs Cable lugs DIN 46235 Al-Cable lugs


5 mm width 5 mm width 7 mm width
Cross-section mm2 Crimping die Crimping dies EKM60ID Crimping die Crimping dies Crimping die Crimping dies EKM60ID
6 1 2
10 1 2
16 1 1 1 2 1 4 2 2
25 2 1 1 2 1 4 2 2
35 2 1 1 2 1 5 2 2
50 2 1 1 3 1 5 2 2
70 2 1 1 3 1 6 3 3
95 2 1 1 4 2 6 3 3
120 2 1 1 4 2 6 3 3
150 2 1 1 4 2 6 3 3
185 2 1* 1* 4 2 6 3 3
240 4 2 2 5 2 8 3 3
300 4 2 2 (17 mm) ** 8 3
5 (7 mm) ***
400 4 2 3 4
500 3 4
625 3
800 3
1000 3

* when using quad-point indent crimping (HK60VP, EK60VP/FT etc.) Number of crimping operations: 2
** Crimp with crimping dies of Series 25 and Series 45
*** Crimp with crimping dies of Series 13

Attention: When crimping F-series cable lugs and solderless terminals according to DIN 46234 by using indent crimping
dies, for each cross section only one crimp is necessary.

i-6
Assembly instructions for sleeves for type VHR and VHD compacted conductors

We recommend the use of additional VHR and VHD sleeves for compacted round conductors to ensure that the tubular cable lugs
and connectors fit accurately.

For sector-shaped conductors, we recommend the use of additional sector sleeves VHR 3 or VHR 4 and VHD 3 or VHD 4 with Cu cable lugs and
connectors to prevent the conductor recoil. Sleeves need to be rounded with pre-rounding tools.

Please note:
➊ Ensure that the conductor is deformed as little as possible when cutting to length.

➋ Strip the conductor insulation in line with the insertion length. ➍/➎
➌ Slip the sleeve up to the front cut edge of the conductor. 90° 120°

➍ Place the conductor and sleeve in the pre-rounding tool as per the diagram.
Sleeve
➎ Crimp the sleeve
a) Crimping operation as per the diagram (1st pre-crimp)
b) Crimp turned through 90° (2nd pre-crimp)
c) Crimp turned through 30° (finish-crimp) Pre-rounding tool
d) Crimp turned through 30° as required (finish-crimp)

Instructions for fitting reduction sleeves

Only wide hydraulic crimping dies to be used when crimping more than two cross-sections.

Assembly instructions for full tension Al/steel connectors to DIN 48085, part 3

The connectors consist of an Al sleeve (E-AI 99.5) and a soft steel sleeve (St 52).

➊ Straighten cable ends, remove dirt and any oxide layer.

➋ Slip the Al-compression joint onto one of the cable ends. ➍


➌ Tie off the cable end and strip the Al cores.

➍ Tie off Al and steel cores. ➎


➎ Slip on the steel sleeve and crimp through according to the crimping marks.

➏ Slide the Al sleeve centrally over the crimped steel sleeve and crimp ➏
according to the crimping marks

Caution: Do not crimp in the centre, in the area of the steel connector. Do not crimp in the area of the cones.

➐ Remove excess compound after crimping the connector.

Warning: The compound must not be removed, either fully or partially, prior to assembly.

The tool dies can be assigned either by colour-coding, or preferably based on the code assigned to the cross-section.
The dies for the steel sleeve have a black finish, those for the Al sleeve are zinc-coated.

General information:
The crimping process has to be continued until the dies are completely closed, otherwise a proper crimp cannot be
guaranteed.

i-7
i
Technical Appendix
Processing instructions for connecting materials

General notes

Crimping dies: Surfaces:


The crimping dies of the series 18 as well as the series 25 correspond All mentioned dies are supplied “chrome-yellow” or „blue coated“ for
in the external dimensions of DIN 48083 part 1 or part 3. For all copper and “galvanized” for aluminum and nickel.
interchangeable dies, for mechanical tools as well as hydraulic tools, the
series D (= for DIN cable lugs and connectors 46235 and 46267) and
the series A (aluminium cable lugs and connectors as well as aluminium/
copper cable lugs and connectors) the hexagonal dimensions are of
DIN 48083 part 4.

Testing of our copper and aluminium connecting material was carried out with the following maximum torque on the connecting bolt.

Size of thread Tightening torque Size of thread Torque


(Nm) (Nm)
M5 5 M 12 75
M6 9 M 14 120
M7 15 M 16 190
M8 22 M 20 380
M 10 44

i-8
Processing instructions for screw connectors

Assembly instruction for screw connectors

Because they are detachable connecting elements, screw connectors In addition to the conventional screw connectors, we offer screw
are used preferably for heat-shrunk or cast resin joints. However, they connectors with shear-off heads. The benefit of this design is the defined
also can be used in all other types of cable joints. Four-screw connectors tightening torque, which is pre-determined by the maximum transferable
are especially suitable for multi-stranded conductors, since the longer torque at the rated breaking point. This contact force defined by the
connector length increases the transverse conductance of the individual manufacturer guarantee optimum electrical and mechanical properties
wires and the contact resistance decreases accordingly. In addition, (DIN EN 61238). No torque wrenches are required for assembly of this
higher pull-out values are achieved. Barrier type four-screw connector connector type.
clamps are suitable for cables with mass-impregnated paper insulation.
With standard screw connectors, the required contact pressures are
In an electrolyte-free, e.g. dry environment, aluminum as well as copper reached at approx. 80 % of the specified torque. Over-crimping beyond
conductors can be combined. This also applies in combination with heat- the torque specified for the connector must be avoided.
shrunk hoses. If conductors of different materials (e.g. Cu and Al cables)
have to be connected, a barrier type connector is recommended. The cross-grooves on the conductor channels allow high tensile forces to
be transmitted. The tensile forces of our screw connectors correspond to
While identical types of cables (e.g. NAYY-NAVY) can be used with compression joints to DIN 46267, part 2, with identical cross section.
non-barrier types of connectors for unequal cables (e.g. NAYY-NAKBA),
plastic or earth cables, the use of connectors with barrier as an oil stop The screws are treated with a high-gliding, molybdenum sulphide-based
is recommended. lubricant. This guarantees adequate contact pressure with a relatively
low tightening torque.
Insertion depth of conductors is controlled either by the conductor stop
at the barrier, or by inspection hole on screw connectors without barrier.

i-9
i
Technical Appendix
Conversion charts

Assignment of conductor cross sections (AWG or MCM sizes to mm2)

Metric conductor Comparable conductor Metric conductor Comparable conductor


AWG cross-section mm2 cross-section mm2 MCM cross-section mm2 cross-section mm2
27 0.102 – 250 127 120
26 0.128 0.14 300 152 150
25 0.163 – 350 177 185
24 0.205 0.2 400 203 –
23 0.259 0.25 500 253 240
22 0.325 0.34 600 304 300
21 0.412 – 700 355 –
20 0.519 0.5 800 405 400
19 0.653 – 900 456 –
18 0.823 0.75 1000 507 500
17 1.04 1 1250 633 625
16 1.31 – 1500 760 800
15 1.65 1.5 1750 887 –
14 2.08 – 2000 1010 1000
13 2.63 2.5
12 3.31 –
11 4.15 4
10 5.27 6
9 6.62 –
8 8.35 –
7 10.6 10
6 13.3 –
5 16.8 16
4 21.2 –
3 26.7 25
2 33.6 35
1 42.4 –
1/0 53.4 50
2/0 67.5 70
3/0 85 95
4/0 107.2 120

British and American units of measurement

Length units Area units Volume units Fluid volume units Weight
1 mil 0.0254 mm 1 sq. in. 645.1 mm2 1 cu. In. 16.386 cm3 1 pint 0.568 l 1 grain 0.059 g
1 inch (Zoll) 25.4 mm 1 sq. ft. 0.093 m 2
1 cu. Ft. 0.028 m 3
1 quart 1.136 l 1 ounce 28.349 g
1 foot 0.3048 m 1 sq. yd. 0.836 m2 1 cu. Yd. 0.764 m3 1 engl. gallon 4.554 l 1 pound (lb) 0.454 kg
1 yard 0.9140 m 1 am gallon 3.785 l 1 engl. ton 1.016 t
1 mile 1.6090 km 1 quarter 290.790 l 1 am. ton 0.907 t
1 bushel 36.350 l

i-10
Check-list for custom made cable lugs and connectors

Customer / Company: Customer No.:

Address: E-Mail:

Contact person: Tel.:

Technical data Commercial Data


Type of conductor*: Batch size / Annual requirement*:  einmalig
Cross-section (cable)*: Partial shipments*: 1 2 3 
Application / Use*: Additional agreements:

Crimping tool*:

Similar Klauke item*:

Cable lugs und Verbinder


Material*:  Cu  Al  Ni  V4A  V2A  Connector Dimension d4
Dimension d1
Other: Dimension l
Surface*:  tin-plated  bright  nickel-plated
Other:
* Required fields

 Cable lug Dimension d4


Dimension d1
Dimension d2
Dimension a
Dimension l Number of butt marks: 0 / 1 / 2
Dimension b
Dimension c1
Dimension c2  Angle cable lug from 30° to 90° Dimension d4
Dimension e Dimension d1
Dimension d2
Inspection hole  Yes  No Dimension a
Dimension x1
Dimension b
 Cable lug with two holes Dimension d4 Dimension c1
in palm Dimension d1 Dimension l3
Dimension d2 Angle w1
Dimension a
Dimension l
Dimension b Inspection hole  Yes  No
Dimension c1
Dimension c2
Dimension e  Angle cable lug up to 30° Dimension d4
Dimension d1
Dimension d2
Inspection hole  Yes  No Dimension a
Dimension b
Dimension c1
 Cable lug with hook Dimension d4 Dimension c2
Dimension d1 Angle wh
Dimension d2 Angle w1
Dimension a
Dimension l
Dimension b
Dimension c1 Inspection hole  Yes  No
Dimension c2
Dimension e Other types acc. to your sketches/remarks
Angle wh (extra sheet):
Inspection hole  Yes  No

Drawings and dimensions: Please fill in all required dimensions (see dimension chart) and necessary data.

i
Date: Signature (customer):
VA-700/800 Index c

i-11
Technical Appendix
General technical information

Cable pulling technology – Typical applications

Tensile force
Tape Tube dia- Pressure Min. Breaking with start/ Recommended
diameter meter energy curve radius strength end sleeve length
ø mm ø mm kg mm kg kg m

Type

Speedy Spinner 3 16 - 32 +++ 160 400 110 20-30 (+ 2-3)

Dura Spinner 3.6 16 - 32 +++ 100 250 140 10 - 30

Flexi Spinner 4.5 16 - 32 +++ 100 250 140 10-25

Smart Butler 4.5 40 - 60 +++ 310 1200 >200 40-60 (+ 3-5)

Smart Butler 6 50 - 80 +++ 400 2000 >300 40-80 (2-3)

7.5 63 - 100 +++ 500 3000 >400 20-30 (+ 3-5)

Smart Butler 9 63 - 125 +++ 620 4500 >500 20-30 (+ 3-5)

11 63 - 150 +++ 770 7500 >700 150-250 (+ 3-5)

Polyester 4.5 16 - 32 +++ 100 250 140 10-25

Nylon, Perlon® 4 16 - 25 + 80 280 120 10-20

Steel 4 16 - 25 + 100 900 115 10-20

for trade for industry

Domestic connection

Electricity
meter

Domestic
connection Adjoining building
Electricity meter

Underground
supply cable

Domestic Transformer Adjoining building


connection
Electricity meter

Underground supply cable

i-12
Measuring categories Measurement Category IV

Protective values which greatly exceed the nominal capacity of a system is the main electric supply level. Greenlee is setting new standards
are stipulated in the standards of the IEC categories. Without this by offering equipment that meets the highest protective values of
additional protection, transient overvoltages which occur with increasing IEC standards and which are certified accordingly. Can be used in all
regularity may cause serious or fatal injuries. category ranges.

Greenlee equipment – checked and certified for compliance with norms


Measurement Category I by an independent party. This catalogue states the category for many
Greenlee devices, indicating that these devices comply with the various
IEC categories (II, III or IV). All these references represent the categories
is the signal level for telecommunications and electronic equipment.
confirmed in tests by independent testing organisations – giving you
additional assurance.
Measurement Category II The right type of protection for the task at hand. No matter where
you may need overvoltage protection – select a device which has at least
is the local level for permanently connected devices or devices not the nominal capacity suitable for the work you are carrying out.
operated by means of a fixed connection - including all types of
illumination from household devices to office equipment such as copy
machines. Can also be used in Category I ranges.

Measurement Category III

is the distribution level for fixed main or bypass flow circuits. These
electric circuits are usually separated by at least one level of transformer
barrier of Category IV (public utility or other high-voltage power source).
Can also be used in Category II and Category I ranges.

Elektronics
• lectronic equipment
• Equipment with low current usage and surge voltage limit protection

Domestic appliances, computers, televisions


• Wall outlets and long bypass flow circuits
• All wall outlets which are distant more than 10 m from a Category III source
• All wall outlets which are distant more than 20 m from a Category VI source

MC switch panel etc.


• Feeds and short bypass current circuits
• Distributor panels
• Wall outlets for large devices with “short” connections to the domestic connection

Outdoor transformers, electricity meters etc.


• Outdoor and domestic connection
• Supply line from the utility pole to the building
• Overhead line to the free-standing building
• Underground line to well pump

i-13
i
Technical Appendix
General technical information

Metric cable glands for electrical installation EN 50262

The new European standard EN 50262 defines conditions for all EN 50262 replaces the Pg thread (steel tank pipe thread) used for all
manufacturers of electrical appliance housings and all electrical housing designs for decades with a metric thread. Sizes Pg 7 to Pg 48 are
installation. being replaced by ISO M 6 to M75.

It’s scope includes cables and conductors for control cabinets, distributor
housings, junction boxes, domestic connections, installation boxes,
equipment housings etc.

Greenlee holemaking tools in ISO sizes acc. to EN 50262

ISO sizes mm Slug-Buster ® punch Slug-Splitter ® punch HSS hole saws Step bits
12 12.5 4
16 16.5 4 4 4
20 20.5 4 4 4 4
25 25.5 4 4 4 4
32 32.5 4 4 4
40 40.5 4 4 4
50 50.5 4 4 4
63 63.5 4 4 4

Holemaking systems
Round punch Operation Capacity Hole size
Slug-Buster ® Manual, Hydraulic punches max. 3.0 mm in St 37 12.5 to 64.0 mm
Slug-Splitter ® Hydraulic punches max. 3.5 mm in V2A 15.2 to 64.0 mm
Speed Punch TM
Hydraulic punches 3.5 mm in St 37 16.2 to 64.0 mm
Standard Manual, Hydraulic punches max. 3.0 mm in St 37 66.7 to 144.1 mm
Special shaped punches Operation Capacity Hole size
Special shaped punches Manual, Hydraulic punches max. 3.0 mm in St 37 bzw. 1.5 mm in V2A See data for the individual punches

Hydraulic punches
Description
LS 50 FLEX LS 50 FLEX
Battery powered hydraulic punching tool - with micro-processor control
- 60 kN punching force
- punches up to 3.0 mm St 37 and up to 3.5 mm V2A, depending on hole size

LS 60-L LS60L
- with micro-processor control
Battery powered hydraulic punching tool
- 60 kN punching force
- punches up to 3.0 mm St 37 and up to 3.5 mm V2A, depending on hole size

Hydraulic punch 50342916 - ideal for fast, frontal punching


Quick Draw™ 7804E - 80 kN punching force
- punches up to 3.0 mm St 37 and up to 3.5 mm V2A, depending on hole size
Hydraulic punch 50342991 - rectangular cylinder head rotatable around 180°
Quick Draw 90™ 7904E - maximum flexibility in narrow working spaces
- 80 kN punching force
- punches up to 3.0 mm St 37 and up to 3.5 mm V2A, depending on hole size
Hydraulic punch with hand pump 50159062 - compact design of punch, pump and cylinder
- 110 kN punching force
- punches up to 3.0 mm St 37 and up to 3.5 mm V2A, depending on hole size

Hydraulic punch with foot pump 50250973


- foot pump leaves both hands free for operating the punch
- 110 kN punching force
- punches up to 3.0 mm St 37 and up to 3.5 mm V2A, depending on hole size

Hand hydraulic punch Flex Draw 52033843 - rectangular cylinder head rotatable around 180°
- maximum flexibility in narrow working spaces
- 80 kN punching force
- punches up to 3.0 mm St 37 and up to 3.5 mm V2A, depending on hole size

i-14
Standards for cabling

A number of standardisation committees that define the technical Full volumes can be obtained from specialist bookshops.
features of cabling systems have been in existence since 1993. These
directives must be observed when planning and setting up networks.

International standards

International Standards are published by the ISO (International Standards


Organisation). In Europe these international directives are used for
information purposes.
IEC 1156-1 Basic specification
ISO/IEC IS 11801 Description of the performance requirements for
a general cabling system IEC 1156-2 Framework specification for service cables
IEC1156-3 Framework specification for patch and
IEC 1156 Multi-core and symmetrical conductors for digital equipment connecting cables
message transmission
IEC 1156-4 Framework specification for building connecting
and rising cables

European standards

In collaboration with national standard institutes, the European


Committee for Electrical Standardisation CENELEC (Comite Europeen de
Normalisation Electrotechnique) has published European standards that
are based on the international ISO/IEC 11801 and hence normative for
Europe.
EN 50168 Framework specification for patch and equipment
EN 50173 Description of the performance requirements for connecting cables
a general cabling system (EN 50173 also refers to
HD 608 and also EN 55022) EN 50169 Framework specification for building connection
and rising cablesl
608 General specification for symmetrical conductors
for digital message transmission EN 55022 Framework specification for electromagnetic
compatibility (EMC). This specification contains
EN 50167 Framework specification for service cables threshold values and measuring procedures for
radio interference of data processing equipment.

American standards

The American standards are published by the EINTIA (Electronic


Industries Association / Telecommunication Industries Association) an
American Joint Venture.

TSB 36 Framework specification for symmetrical data EIA/TIA 568 Framework specification for cabling systems
cables (100 Ohm, unsheathed)

TSB 40 Framework specification for passive components


(100 Ohm, unsheathed)

i-15
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
101R5 56 110R12 57 133R 64 1620C35 78
101R6 56 110R14 57 134R 64 1620C4 78
101R8 56 110R16 57 135R 64 1620C5 78
1020 159 110R20 57 136DP12 63 1620C6 78
1020V 160 111R10 57 136DP212 63 1620K 80
102R5 56 111R12 57 136R 64 1620L 81
102R6 56 111R14 57 137DP12 63 162R 22
102R8 56 111R16 57 137DP212 63 162R5 58
1030 159 111R20 57 137R 64 162R545 60
1030V 160 112R12 57 138DP12 63 162R6 58
103R10 56 112R14 57 138DP212 63 162R645 60
103R12 56 112R16 57 138R 64 162R8 58
103R6 56 112R20 57 139DP12 63 162R845 60
103R8 56 1130 164 139DP212 63 163010 74
104R10 56 113R14 57 13R12 15 163012 74
104R12 56 113R16 57 13R14 15 16303 74
104R6 56 113R20 57 13R16 15 163035 74
104R8 56 114R14 57 13R20 15 16304 74
1050 159 114R16 57 13SG10 16 16305 74
1050V 160 114R20 57 13SG12 16 16306 74
105R10 56 1150 164 13SG16 16 16308 74
105R12 56 115R16 57 147D212 62 1630C3 78
105R14 56 115R20 57 148D212 62 1630C35 78
105R6 56 116R16 57 148R 22 1630C4 78
105R8 56 116R20 57 149D212 62 1630C5 78
106R10 57 117R16 57 149R 22 1630C6 78
106R12 57 117R20 57 14R12 15 1630K 80
106R14 57 118R16 57 14R14 15 1630L 81
106R16 57 118R20 57 14R16 15 163R 22
106R8 57 11R10 15 14R20 15 163R10 58
107R10 57 11R12 15 150B 29 163R1045 60
107R12 57 11R14 15 150B10 29 163R12 58
107R14 57 11R16 15 150B12 29 163R1245 60
107R16 57 11R20 15 150D212 62 163R6 58
107R8 57 11SG10 16 150R 22 163R645 60
108R10 57 11SG12 16 151D212 62 163R8 58
108R12 57 11SG16 16 151R 22 163R845 60
108R14 57 120B 29 152D212 62 164R10 58
108R16 57 120B10 29 152R 22 164R1045 60
108R8 57 120B12 29 153R 22 164R12 58
109R10 57 120B16 29 154R 22 164R1245 60
109R12 57 121R 64 155R 22 164R6 58
109R14 57 122R 64 156R 22 164R645 60
109R16 57 123R 64 157R 22 164R8 58
109R20 57 124R 64 158R 22 164R845 60
10B 29 125R 64 159R 22 165010 74
10B10 28 126R 64 160R 22 165012 74
10B5 28 127R 64 161R 22 16504 74
10B6 28 128R 64 161R5 58 16505 74
10B8 28 129R 64 161R545 60 16506 74
10R10 15 12R10 15 161R6 58 16508 74
10R12 15 12R12 15 161R645 60 1650C4 78
10R14 15 12R14 15 162010 74 1650C5 78
10R16 15 12R16 15 162025 74 1650C6 78
10R20 15 12R20 15 16203 74 1650C8 78
10R8 15 12SG10 16 162035 74 1650K 80
10SG10 16 12SG12 16 16204 74 1650L 81
10SG12 16 12SG16 16 16205 74 165210 74
10SG6 16 130R 64 16206 74 165212 74
10SG8 16 131R 64 16208 74 16525 74
110R10 57 132R 64 1620C3 78 16526 74

i-16
Part No. Page Part No. Page Part No. Page Part No. Page
16528 74 165R8 58 169R1445 61 1730 167
1652C5 78 165R845 60 169R16 59 1730AZ 167
1652C6 78 166010 75 169R1645 61 17312 144
1652K 80 166012 75 169R20 59 17318 144
1652L 81 166016 75 169R2045 61 1738 144
165310 74 1660K 80 16B 29 173B 143
165312 74 1660L 81 16B10 28 173BH 143
16535 74 166112 75 16B12 28 173BL 143
16536 74 166116 75 16B6 28 17410 144
16538 74 166212 75 16B8 28 17412 144
1653C6 78 166216 75 1706 144 17418 144
1653C8 78 1666 144 1708 144 174GR 143
1653K 80 1668 144 170R10 59 174GRH 143
1653L 81 166GR 142 170R1045 61 174GRL 143
165410 75 166GRL 142 170R12 59 1750 167
165412 75 166R10 58 170R1245 61 17512 144
165416 75 166R1045 60 170R14 59 17518 144
16545 75 166R12 58 170R1445 61 175S 143
16546 75 166R1245 60 170R16 59 175SL 143
16548 75 166R14 58 170R1645 61 17612 145
1654K 80 166R1445 60 170R20 59 17618 145
1654L 81 166R16 58 170R2045 61 176E 143
165510 75 166R1645 60 170W 143 176EL 143
165512 75 166R8 58 170WH 143 17712 145
165516 75 166R845 60 170WK 143 17718 145
16556 75 1676 144 170WL 143 177GR 143
16558 75 1678 144 1716 144 177GRL 143
1655K 80 167H 142 1718 144 17816 145
1655L 81 167HL 142 171G 143 17818 145
165610 75 167R10 59 171GH 143 17822 145
165612 75 167R1045 61 171GK 143 178BR 143
165616 75 167R12 59 171GL 143 178BRL 143
16566 75 167R1245 61 171R10 59 179B 143
16568 75 167R14 59 171R1045 61 179BL 143
1656K 80 167R1445 61 171R12 59 17R 21
1656L 81 167R16 59 171R1245 61 180O 143
165710 75 167R1645 61 171R14 59 180OL 143
165712 75 167R8 59 171R1445 61 181R 67
165716 75 167R845 61 171R16 59 18201A 167
16576 75 1686 144 171R1645 61 18202 167
16578 75 1688 144 171R20 59 18203 167
1657K 80 168R10 59 171R2045 61 18203AZ 167
1657L 81 168R1045 61 1720 167 18251 167
165810 75 168R12 59 17210 144 18251A 167
165812 75 168R1245 61 17212 144 182R 67
165816 75 168R14 59 17218 144 1830 169
16588 75 168R1445 61 1726 144 18303 167
1658K 80 168R16 59 1728 144 18303AZ 167
1658L 81 168R1645 61 172R12 59 183R 67
165910 75 168T 142 172R1245 61 184R 67
165912 75 168TL 142 172R14 59 185B 29
165916 75 1696 144 172R1445 61 185B10 29
16598 75 1698 144 172R16 59 185B12 29
1659K 80 169O 142 172R1645 61 185B16 29
1659L 81 169OH 142 172R20 59 185R 67
165R10 58 169OK 142 172R2045 61 186R 67
165R1045 60 169R10 59 172RH 143 187R 67
165R12 58 169R1045 61 172RK 143 188R 67
165R1245 60 169R12 59 172RL 143 189R 67
165R14 58 169R1245 61 172RM 143 18R 21
165R1445 60 169R14 59 172RO 143 190R 67

i-17
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
191R 67 222R 97 270R10 94 2R12 14
192R 67 2230 169 270R12 95 2R5 14
193R 67 2235 169 270R16 95 2R6 14
19R 21 223R 97 270R20 95 2R8 14
1R10 14 224R 97 271R10 95 300B 29
1R12 14 2250 169 271R12 95 300B12 29
1R5 14 225R 97 271R16 95 300B16 29
1R6 14 226R 97 271R20 95 302R6 109
1R8 14 227R 97 2720 168 302R8 109
2010 171 228R 97 272R10 95 303R10 109
2020 171 229R 97 272R12 95 303R8 109
2025 171 22R 21 272R16 95 304R10 109
202R6 96 230R 97 272R20 95 304R8 109
202R8 96 231R 97 2730 168 305R10 109
2030 171 232R 97 273R12 95 305R12 109
2035 171 233R 97 273R16 95 306R10 109
203R10 96 234R 97 273R20 95 306R12 109
203R8 96 235R 97 274R12 95 307R10 109
2040 170 23R 21 274R16 95 307R12 110
2045 170 240B 29 274R20 95 308R10 110
204R10 96 240B12 29 2750 168 308R12 110
204R8 96 240B16 29 2755 169 308R16 110
205R10 96 243R 101 275R12 95 309R12 110
205R12 96 244R 101 275R16 95 309R16 110
2060 170 245R 101 275R20 95 30R 21
206R10 96 246R 101 2760 169 310R12 110
206R12 96 247R 101 2765 169 310R16 110
2070 170 248R 101 2770 170 310R20 110
2075 170 249R 101 2775 170 311R12 110
207R10 96 24R 21 2780 170 311R16 110
207R12 96 250R 101 2785 170 311R20 110
2080 170 251R 101 2790 170 312R12 110
2083 170 252R 101 27R 21 312R16 110
208R10 96 253R 101 284R16 100 312R20 110
208R12 96 25B 29 285R25 100 313R16 110
208R16 96 25B10 28 286R25 100 313R20 110
2090 170 25B12 28 286R35 100 314R16 110
209R12 96 25B6 28 287R25 100 314R20 110
209R16 96 25B8 28 287R35 100 31R 21
20R 21 25R 21 287R50 100 322R10 111
2100 170 263R10 94 288R25 100 322R16 111
2105 170 263R8 94 288R35 100 323R10 111
210R12 96 264R10 94 288R50 100 323R16 111
210R16 96 264R12 94 288R70 100 324R10 111
210R20 96 264R8 94 289R50 100 324R16 111
2115 170 265R10 94 289R70 100 324R25 111
211R12 96 265R12 94 289R95 100 324R35 111
211R16 96 265R8 94 28R 21 324R416 111
211R20 96 266R10 94 290R120 100 324R425 111
2123 171 266R12 94 290R70 100 324R50 111
212R12 96 266R8 94 290R95 100 325R16 111
212R16 96 267R10 94 291R120 100 325R25 111
212R20 96 267R12 94 291R150 100 325R35 111
213R16 96 267R8 94 292R120 100 325R50 111
213R20 96 268R10 94 292R150 100 325R616 111
2140 171 268R12 94 292R95 100 325R625 111
2145 171 268R16 94 295AD 102 325R635 111
214R16 96 269R10 94 296AD 102 326R16 111
214R20 96 269R12 94 297AD 102 326R25 111
21R 21 269R16 94 29R 21 326R35 111
2220 169 26R 21 2R10 14 326R50 111

i-18
Part No. Page Part No. Page Part No. Page Part No. Page
327R120 112 35B8 28 415R 98 43R1045 19
327R16 111 363R10 108 416R 98 43R12 17
327R25 112 363R8 108 417R 98 43R1245 19
327R35 112 364R10 108 418R 98 43R5 17
327R50 112 364R12 108 419R 98 43R545 19
327R70 112 364R8 108 41R10 17 43R6 17
327R95 112 365R10 108 41R1045 19 43R645 19
328R120 112 365R12 108 41R12 17 43R8 17
328R16 112 365R8 108 41R1245 19 43R845 19
328R25 112 366R10 108 41R5 17 44R10 17
328R35 112 366R12 108 41R545 19 44R1045 19
328R50 112 366R8 108 41R6 17 44R12 17
328R70 112 367R10 108 41R645 19 44R1245 19
328R95 112 367R12 108 41R8 17 44R14 17
329R120 112 368R10 108 41R845 19 44R1445 19
329R35 112 368R12 108 420R 98 44R5 17
329R50 112 368R16 108 421R 98 44R545 19
329R70 112 3698 145 422R 98 44R6 17
329R95 112 369R12 108 423R 98 44R645 19
32R 21 369R16 108 424R 98 44R8 17
330R120 112 3708 145 425R25 99 44R845 19
330R150 112 370R12 108 426R35 99 455R 102
330R16 112 370R16 108 427R35 99 456R 102
330R25 112 370R20 108 427R50 99 457R 102
330R35 112 3718 145 428R50 99 458R 102
330R50 112 371R10 108 428R70 99 459R 102
330R70 112 371R12 108 429R70 99 45R10 17
330R95 112 371R16 108 429R95 99 45R1045 19
331R120 112 371R20 109 42R10 17 45R12 17
331R150 112 3720 168 42R1045 19 45R1245 19
331R185 112 3725 168 42R12 17 45R14 17
331R50 112 3728 145 42R1245 19 45R1445 19
331R70 112 372R10 109 42R5 17 45R16 17
331R95 112 372R12 109 42R545 19 45R1645 19
332R120 112 372R16 109 42R6 17 45R6 17
332R150 112 372R20 109 42R645 19 45R645 19
332R185 112 3735 168 42R8 17 45R8 17
332R240 112 3738 145 42R845 19 45R845 19
332R50 112 373R12 109 430R120 99 46910 141
332R70 112 373R16 109 430R70 99 4696 141
332R95 112 373R20 109 430R95 99 4698 141
333R120 112 374R12 109 431R120 99 46R10 18
333R150 112 380/+ 146 431R150 99 46R1045 20
333R185 112 380/- 146 431R70 99 46R12 18
333R240 112 380/0 bis 9 146 431R95 99 46R1245 20
333R300 112 380/A bis Z 146 43210 146 46R14 18
33R 21 3R10 14 4328 146 46R1445 20
344R 113 3R12 14 432R120 99 46R16 18
345R 113 3R5 14 432R150 99 46R1645 20
346R 113 3R6 14 432R185 99 46R20 18
347R 113 3R8 14 43312 146 46R2045 20
348R 113 405R 98 4338 146 46R6 18
349R 113 406R 98 433R150 99 46R645 20
34R 21 407R 98 433R185 99 46R8 18
350R 113 408R 98 433R240 99 46R845 20
351R 113 409R 98 43410 146 47010 141
352R 113 410R 98 434R300 99 47012 141
353R 113 411R 98 43512 146 4706 141
35B 29 412R 98 43612 146 4708 141
35B10 28 413R 98 43712 146 47110 141
35B12 28 414R 98 43R10 17 47112 141

i-19
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
4716 141 49R14 18 50042386 418 50053051 429
4718 141 49R1445 20 50042408 418 50053078 429
47210 141 49R16 18 50042424 418 50054473 419
47212 141 49R1645 20 50042459 419 50054481 419
47218 141 49R20 18 50042467 419 50063626 419
4726 141 49R2045 20 50042475 419 50063634 419
4728 141 49R8 18 50042483 419 50065866 418
47312 141 49R845 20 50042491 419 50065874 418
47318 141 4R10 14 50042505 419 50067273 420
4738 141 4R12 14 50042513 419 50067281 420
47410 141 4R14 14 50042521 419 50067290 420
47412 141 4R5 14 50042564 419 50068920SET 454
47418 141 4R6 14 50042572 419 50069292 462
47512 141 4R8 14 50042580 419 50069497SET 460
47518 141 50000420 423 50042599 419 50069519 421
47612 141 50008722 565 50045989 421 50069527 421
47618 141 50008730 565 50045997 421 50069535 421
47712 142 50008749 565 50046012 421 50069543 421
47718 142 50016962 561 50046020 421 50069551 421
47816 142 50024086 418 50046039 421 50069560 421
47818 142 50024094 418 50046055 421 50069578 421
47822 142 50024337 418 50046071 421 50069586 421
47916 142 50024434 419 50046080 421 50069594 421
47918 142 50024450 419 50046098 421 50069608 421
47925 142 50031708 424 50046110 421 50069616 421
47R10 18 50031961 564 50046136 421 50069624 421
47R1045 20 50039865 418 50046144 421 50069632 421
47R12 18 50039903 418 50046381 425-428, 430 50069640 421
47R1245 20 50039911 418 50046527 419 50069659 421
47R14 18 50039989 418 50046535 419 50069667 421
47R1445 20 50039997 418 50046543 419 50069691 462
47R16 18 50040022 418 50046551 419 50069721 420
47R1645 20 50040030 418 50046799 423 50069780 419
47R20 18 50040103 418 50046853 419 50069845 467
47R2045 20 50040111 418, 420 50046861 419 50069853 467
47R6 18 50040138 419, 420 50047345 418 50069861 467
47R645 20 50040405 423 50047353 418 50069870 467
47R8 18 50040421 423 50047361 418 50069888 467
47R845 20 50040588 419 50052110 447 50069900 468
48020 142 50040596 419 50052128 479 50069969 418
48025 142 50040618 419, 420 50052144 481 50069977 419
48121 142 50040626 419 50052152 481 50070444 418
48225 142 50040634 419, 420 50052160 481 50075349 589
48327 142 50041754 419 50052241 479 50075357 583
48432 142 50041770 419 50052250 479 50075365 589
48R10 18 50041800 419 50052276 480 50075888 589
48R1045 20 50041835 419 50052284 480 50075926 600
48R12 18 50041878 419 50052292 480 50115286 480
48R1245 20 50041886 423 50052306 480 50115294 480
48R14 18 50042181 423 50052314 480 50115308 480
48R1445 20 50042238 418 50052322 480 50115316 480
48R16 18 50042246 418 50052330 480 50115324 480
48R1645 20 50042254 418 50052357 480 50115332 480
48R20 18 50042262 418 50052373 480 50115340 480
48R2045 20 50042297 418 50052381 480 50115359 480
48R8 18 50042300 418 50052446 425, 426, 428, 429 50115367 480
48R845 20 50042327 419 50052659 419 50115375 480
49R10 18 50042335 419 50052667 419 50115383 480
49R1045 20 50042343 419 50053027 429 50115391 480
49R12 18 50042351 418 50053035 429 50115413 411
49R1245 20 50042378 418 50053043 432 50115472 444

i-20
Part No. Page Part No. Page Part No. Page Part No. Page
50115723 426 50244779 418 50306626 567 50320041 418, 420
50116304 468 50250973 444 50306642 567 50320068 418, 420
50116894v2 578 50253417 418 50306669 567 50320084 418, 420
50125630SET 461 50253425 418 50306685 567 50320114 419, 420
50125700 412 50253441 418 50307584 567 50323989SET 455
50132849 490 50253492 419 50308599 557 50328034SET 455
50153323 565 50253506 419 50310100 566 50339672 424
50159062 443 50253514 419 50310127 566 50341367 565
50159119 445 50253603 419 50310143 566 50341375 565
50176870 419 50253611 419 50310240 567 50341383 565
50176900 419 50253727 419 50310267 567 50342916 436
50176978 418 50253832 419 50310283 567 50342991 437
50177001 418 50254030 419 50310305 567 50343629 565
50183311 418 50254278 418 50310321 567 50344013 466
50186353 419 50254286 418 50311174 421 50344030 466
50188860 418 50265342 436 50311190 421 50344102 466
50188879 418 50273612 446 50311204 421 50344110 466
50188909 418 50273833 565 50311220 421 50344200 430
50188917 419 50273841 565 50311239 421 50344218 428
50188925 419 50273868 565 50311247 421 50344293 430
50189050 419 50273884 565 50311255 421 50344366 430
50189069 419 50273892 565 50311263 421 50344374 430
50190946 565 50273906 565 50311280 421 50344447 430
50191314 458 50281542 421 50311298 421 50347330 425-430
50191772 459 50281550 421 50311310 421 50351583 420
50191780 459 50281569 421 50311328 421 50351591 418, 420
50191799 459 50281577 421 50311336 421 50351605 420
50191802 459 50281585 421 50311352 421 50351613 419, 420
50191810 459 50281593 421 50313533 490 50351621 418, 420
50191829 459 50281607 421 50314823 567 50351630 420
50191837 459 50281615 421 50314831 567 50351648 418, 420
50191845 459 50281623 421 50314840 567 50351656 420
50199757 419 50281631 421 50317563 420 50351664 420
50199765 419 50281658 421 50317571 420 50351672 420
50199773 419 50281666 421 50317580 420 50351680 418, 420
50199781 419 50292099SET 460 50317598 420 50351699 420
50199803 419 50294512 424 50317601 420 50351770 420
50206672 418 50294520 424 50317610 420 50351788 420
50206680 418 50300083 466 50318721 424 50351796 420
50206702 418 50305581 566 50319620 420 50351800 420
50206710 418 50305603 566 50319639 420 50351818 420
50206737 418 50305620 566 50319647 420 50351826 420
50206761 419 50305646 566 50319655 420 50351923 418
50206788 419 50305662 566 50319663 420 50351931 418
50206796 419 50305689 566 50319671 420 50352075 568
50211153 418 50305700 566 50319698 420 50352083 568
50212141 419 50305727 566 50319701 420 50356119SET 452
50212168 419 50305743 566 50319710 420 50356143SET 453
50213164 418 50305760 566 50319736 420 50356151SET 452
50214896 419 50305786 566 50319752 420 50356160SET 453
50214918 419 50305808 566 50319760 420 50356178SET 454
50215191 419 50305824 566 50319787 420 50357468 561
50225634 418 50305840 566 50319892 420 50357476 561
50225642 418 50305867 566 50319906 420 50360183 466
50225650 418 50305883 566 50319914 420 50360205 466
50225669 419 50305905 566 50319930 420 50360221 466
50225677 419 50305921 566 50319957 420 50361716 420
50225685 419 50305948 566 50319965 420 50361724 420
50244590 418 50305964 566 50319981 420 50361732 419, 420
50244620 418 50306588 567 50320025 418 50362780 420
50244760 418 50306600 567 50320033 418, 420 50362798 418, 420

i-21
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
50362828 418 50600460 425 50602373 420 512RLD 66
50362844 420 50600478 425 50602381 427 51300430 418, 420
50364022 466 50600486 425 50602390 427 51320090 419, 420
50364146 466 50600494 425 50602420 427 513R 66
50364898 421 50600508 425 50602438 427 513RLD 66
50364901 421 50600516 425 50602462 420 514R 66
50365061 418 50600524 425 50602497 427 514RLD 66
50365088 420 50600532 425 50602500 427 51600790 428
50366904 448 50600540 425 50602586 425-429 51601020 429
50366912 449 50600559 425 50604660 605 51601030 429
50366920 447 50600567 425 50610045 426 51601050 429
50366939 448 50600575 425 50610076 426 51601060 429
50368826 418 50600583 425 50610106 426 51601080 429
50369105 418 50600591 425 50610137 426 51601090 429
50371541 462 50600605 425 50610281 425 51601110 429
50371550 462 50600613 425 50610809 428 51601160 432
50371568 462 50600621 425 50610830 428 51R10 18
50371576 462 50600630 425 50610861 428 51R1045 20
50377299 498 50600648 425 50610892 428 51R12 18
50381721 418, 419 50600656 425 50610922 428 51R1245 20
50383167 498 50600664 425 50610953 428 51R14 18
50385224 462 50600672 425 50611257 427 51R1445 20
50455753 550 50600680 425 50611264 427 51R16 18
50455770 549 50600699 425 506R 66 51R1645 20
504R 66 50600702 425 506RLD 66 51R20 18
504RLD 66 50600710 425 50766797 451 51R2045 20
505R 66 50600729 425 50766803 451 52020113 432
505RLD 66 50600737 425 50766919 480 52024541 608
50600010 426 50600745 425 50767640 426 52024556 608
50600028 426 50600753 425 50767657 426 52033579V2 586
50600036 426 50600761 425 507R 66 52033580 574
50600087 426 50600770 428 507RLD 66 52033816 431
50600095 426 50600788 428 508R 66 52033817 431
50600141 426 50600982 428 508RLD 66 52033818 431
50600150 426 50601016 429 509R 66 52033819 431
50600168 426 50601040 429 509RLD 66 52033820 431
50600176 426 50601075 429 50B 29 52033831 431
50600184 426 50601105 429 50B10 28 52033832 431
50600192 426 50601121 429 50B12 28 52033843 437
50600206 426 50601130 432 50B8 28 52034233 454
50600214 426 50601148 424 50R10 18 52041709 560
50600230 426 50601156 432 50R1045 20 52041741 560
50600249 426 50601172 432 50R12 18 52041743 560
50600257 425 50601180 432 50R1245 20 52041745 560
50600265 425 50601202 425, 426, 429 50R14 18 52041746 560
50600273 425 50601271 427 50R1445 20 52041747 560
50600303 425 50601652 425-429 50R16 18 52041748 561
50600311 425 50601660 432 50R1645 20 52041749 561
50600320 425 50601679 424 50R20 18 52041750 560
50600338 425 50601687 426 50R8 18 52041751 560
50600346 425 50601695 426 50R845 20 52041752 561
50600354 425 50601709 426 51040060 418 52041753 561
50600362 425 50601717 426 51040080 418 52045040 419, 420
50600370 425 50601733 426 51069720 418 52045296 425
50600389 425 50601741 426 51069740 419 52045297 425
50600397 425 50601768 426 510R 66 52045298 425
50600400 425 50601776 426 510RLD 66 52045300 425
50600419 425 50601784 426 51147220 418, 420 52046100 426, 431
50600427 425 50601792 426 511R 66 52046101 426, 431
50600435 425 50602349 426 511RLD 66 52047801V2 578
50600451 425 50602357 425, 426 512R 66 52047802V2 579

i-22
Part No. Page Part No. Page Part No. Page Part No. Page
52047803V2 580 52055381 568 52057758 459 52074600 558
52047805V2 581 52055382 568 52057760 459 52074650 558
52047806V2 581 52055383 564 52057761 459 523R 65
52047817 422 52055384 564 52057762 459 524R 65
52047818 422 52055385 557 52057763 459 525R 65
52047869 604 52055386 557 52057764 459 526R 65
52047947 582 52055389 558 52057765 459 527R 65
52047948 583 52055390 558 52057766 459 528R 65
52049407 575 52055391 558 52057767 459 529R 65
52049408 575 52055392 558 52057768 459 52R10 18
52055270 556 52055423 426 52057769 459 52R1045 20
52055271 556 52055431 422 52057770 459 52R12 18
52055272 556 52055432 422 52057771 459 52R1245 20
52055273 556 52055433 422 52057773 459 52R14 18
52055274 556 52055434 422 52057774 459 52R1445 20
52055275 556 52055435 422 52057775 459 52R16 18
52055276 556 52055436 422 52057776 459 52R1645 20
52055277 556 52055437 422 52057777 459 52R20 18
52055278 556 52055438 422 52057778 459 52R2045 20
52055279 556 52055439 422 52057779 459 530R 65
52055280 556 52055439SET 449 52057780 462 531R 65
52055281 556 52055440 422 52057781 462 532R 65
52055282 557 52055440SET 450 52057782 462 533R 65
52055283 557 52055684 411 52057801 459 534R 65
52055284 557 52056268V2 582 52057802 459 535R 65
52055285 557 52057722 458 52057803 459 536R 65
52055286 557 52057723 458 52057804 459 53R12 18
52055287 557 52057724 458 52057805 459 53R1245 20
52055292 556 52057725 458 52058591 431 53R14 18
52055293 556 52057726 458 52058592 431 53R1445 20
52055294 556 52057727 458 52059292SET 460 53R16 18
52055295 556 52057728 458 52059293SET 460 53R1645 20
52055296 556 52057729 458 52059294SET 460 53R20 18
52055298 559 52057730 458 52059295SET 460 53R2045 20
52055299 559 52057731 458 52059364 600 54R12 18
52055300 559 52057732 458 52059365 600 54R1245 20
52055313 562 52057733 458 52063422 574 54R14 18
52055315 562 52057734 458 52065998 422 54R1445 20
52055316 562 52057735 458 52065999 422 54R16 18
52055325 562 52057736 458 52066001 422 54R1645 20
52055326 562 52057737 458 52066002 422 54R20 18
52055327 562 52057738 458 52066021 422 54R2045 20
52055328 562 52057739 458 52066022 422 551R 119
52055337 562 52057740 458 52066023 422 552R 119
52055338 562 52057741 458 52066024 422 553R 119
52055339 562 52057742 458 52066025 422 554R 119
52055340 562 52057743 458 52066026 422 555R 119
52055341 562 52057744 458 52066027 422 556R 119
52055347 562 52057745 458 52066028 422 557R 119
52055348 562 52057746 458 52066029 422 558R 119
52055349 562 52057747 458 52066030 422 559R 119
52055350 562 52057748 458 52066031 422 560R 119
52055351 562 52057749 458 52066032 422 561R 119
52055352 562 52057750 458 52066033 422 562R 119
52055359 562 52057751 458 52066034 422 563R 119
52055360 562 52057752 458 52066372 588 567-4 596
52055361 562 52057753 458 52066374 588 567-6 596
52055362 562 52057754 459 52066376 587 56C4 51
52055378 568 52057755 459 52066378 587 56C5 51
52055379 568 52057756 459 52066379 586 56N4 50
52055380 568 52057757 459 52067352 604 56N5 50

i-23
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
572R6 118 604R12 25 620C5 157 65516 76
573R6 118 604R14 25 620C6 157 6556 76
573R8 118 604R5 25 622R 27 6558 76
574R8 118 604R6 25 623R 27 65610 76
575R8 118 604R8 25 624R 27 65612 76
57C4 51 605R10 25 625R 27 65616 76
57C5 51 605R12 25 626R 27 6566 76
57C6 51 605R14 25 627R 27 6568 76
57N4 50 605R16 25 628R 27 65710 77
57N5 50 605R6 25 62N6 50 65712 77
57N6 50 605R8 25 62N8 50 65716 77
584R10 118 606R10 26 62R 52 6576 77
584R8 118 606R12 26 63010 156 6578 77
585R10 118 606R14 26 6303 156 65810 77
585R12 118 606R16 26 63035 156 65812 77
585R8 118 606R20 26 6304 156 65816 77
586R10 118 606R6 26 6305 156 65910 77
586R12 118 606R8 26 6306 156 65912 77
587R10 118 607R10 26 6308 156 65916 77
587R12 118 607R12 26 630C3 157 65N10 50
588R10 118 607R14 26 630C35 157 65N12 50
588R12 118 607R16 26 630C4 157 65R 52
589R10 118 607R20 26 630C5 157 66010 77
589R12 118 607R6 26 630C6 157 66012 77
589R16 118 607R8 26 63N10 50 66016 77
58C4 51 608R10 26 63N8 50 669 165
58C5 51 608R12 26 63R 52 66R 52
58C6 51 608R14 26 64N10 50 670 165
58N4 50 608R16 26 64N12 50 670WS 165
58N5 50 608R20 26 64R 52 680 165
58N6 50 608R8 26 65010 156 680WS 165
590R10 118 609R10 26 6504 156 695V 138
590R12 118 609R12 26 6505 156 697V 138
590R16 118 609R16 26 6506 156 6B 29
590R20 118 609R8 26 6508 156 6B10 28
59294520 421 60C5 51 650C10 157 6B5 28
592R12 118 60C6 51 650C4 157 6B6 28
592R16 118 60C8 51 650C5 157 6B8 28
592R20 118 60N5 50 650C6 157 6R10 15
59C5 51 60N6 50 650C8 157 6R12 15
59C6 51 60N8 50 65210 76 6R14 15
59N5 50 6192 156 65212 76 6R16 15
59N6 50 61925 156 6525 76 6R20 15
5R10 14 6193 156 6526 76 6R6 15
5R12 14 61935 156 6528 76 6R8 15
5R14 14 6194 156 652C5 80 6SG10 16
5R16 14 6195 156 652C6 80 6SG6 16
5R6 14 619C3 157 65310 76 6SG8 16
5R8 14 61N6 50 65312 76 700 165
5SG6 16 61N8 50 6535 76 700WS 165
602R10 25 62010 156 6536 76 702F10 33
602R12 25 62025 156 6538 76 702F12 33
602R5 25 6203 156 653C6 80 702F5 33
602R6 25 62035 156 65410 76 702F6 33
602R8 25 6204 156 65412 76 702F8 33
603R10 25 6205 156 65416 76 703F10 33
603R12 25 6206 156 6545 76 703F12 33
603R5 25 6208 156 6546 76 703F5 33
603R6 25 620C3 157 6548 76 703F6 33
603R8 25 620C35 157 65510 76 703F8 33
604R10 25 620C4 157 65512 76 704 158

i-24
Part No. Page Part No. Page Part No. Page Part No. Page
704F10 33 713F14 34 743F10 35 7612V 139
704F12 33 713F16 34 743F12 35 7615V 139
704F5 33 713F20 34 743F5 35 7618V 139
704F6 33 715 158 743F6 35 7620V 139
704F8 33 716V 138 743F8 35 7625V 139
705 158 718V 138 744F10 35 769 166
705F10 33 71S10V 138 744F12 35 770 166
705F12 33 71S6V 138 744F5 35 7712V 139
705F14 33 71S8V 138 744F6 35 7715V 139
705F6 33 720 161 744F8 35 7718V 139
705F8 33 7208 161 745F10 35 7720V 139
705K 158 720AZ 162 745F12 35 7725V 139
705V 138 720BZ 162 745F14 35 7732V 139
706F10 33 720V 163 745F6 35 775 172
706F12 33 7210V 138 745F8 35 780 166
706F14 33 7212V 138 746F10 35 7812V 139
706F16 33 7215V 138 746F12 35 7815V 139
706F6 33 7218V 138 746F14 35 7818V 139
706F8 33 7220V 138 746F16 35 7820V 139
707F10 34 722F 37 746F6 35 7825V 139
707F12 34 723F 37 746F8 35 7828V 139
707F14 34 724F 37 747F10 36 7832V 139
707F16 34 725 172 747F12 36 790 166
707F8 34 725F 37 747F14 36 7912V 139
707V 138 726F 37 747F16 36 7915V 139
708F10 34 726V 138 747F8 36 7918V 139
708F12 34 727F 37 748F10 36 7920V 139
708F14 34 727V 138 748F12 36 7922V 139
708F16 34 728F 37 748F14 36 7925V 139
708F8 34 728V 138 748F16 36 7930V 139
709F10 34 729F 37 748F8 36 7932V 139
709F12 34 72S10V 138 748V 139 79R 49
709F14 34 72S12V 138 749F10 36 79V4 48
709F16 34 72S15V 138 749F12 36 79V5 48
709F20 34 72S6V 138 749F14 36 7R10 15
70B 29 72S8V 138 749F16 36 7R12 15
70B10 28 730 161 749F20 36 7R14 15
70B12 28 7308 161 749V 139 7R16 15
70B16 28 730AZ 162 750 161 7R20 15
70B8 28 730BZ 162 7509 161 7R6 15
710 158 730F 37 750AZ 162 7R8 15
710F10 34 730V 163 750BZ 162 7SG10 16
710F12 34 7310V 138 750F10 36 7SG12 16
710F14 34 7312V 138 750F12 36 7SG6 16
710F16 34 7315V 138 750F14 36 7SG8 16
710F20 34 7318V 138 750F16 36 8001 172
710K 158 731F 37 750F20 36 80012 172
710L 158 7320V 138 750V 163 8002 172
7110V 138 735 172 7510V 139 8011 173
7112V 138 737V 138 7512V 139 80112 173
7115V 138 738V 138 7515V 139 8012 173
711F12 34 7410V 139 7518V 139 8018V 139
711F14 34 7412V 139 751F12 36 8022V 139
711F16 34 7415V 139 751F14 36 8025V 139
711F20 34 7418V 139 751F16 36 8030V 139
712F10 34 7420V 139 751F20 36 80318721 418, 419
712F12 34 742F10 35 7520V 139 8032V 139
712F14 34 742F12 35 7525V 139 8051 172
712F16 34 742F5 35 752F16 36 80512 172
712F20 34 742F6 35 755 172 8052 172
713F12 34 742F8 35 7610V 139 80R 49

i-25
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
80V4 48 8438V 140 91C4 13 9SG6 16
80V5 48 8440V 140 91C5 13 9SG8 16
80V6 48 84R 49 91R3 12 A10 339
8101 172 84V6 48 91R4 12 A150 339
81012 172 84V8 48 91R5 12 A1625 339
8102 172 850 164 920 159 A185 339
8122V 140 8502B 164 920V 160 A2210 344
8125V 140 8502V 163 92C3 13 A22150 344
8130V 140 8503 161 92C4 13 A221625 344
8132V 140 8503B 164 92C5 13 A22185 344
8151 173 8503V 163 92C6 13 A22240 344
81512 173 8532V 140 92R3 12 A22300 344
816 174 8540V 140 92R4 12 A2235 344
817 174 85R 49 92R5 12 A2250 344
81R 49 85V6 48 92R6 12 A2270 344
81V4 48 85V8 48 930 159 A2295120 344
81V5 48 8634V 140 93C3 13 A22SET 344
81V6 48 8640V 140 93C4 13 A300 146
820 164 8678 147 93C5 13 A35 339
8201 161 8688 147 93C6 13 A50 339
8201A 161 8698 147 93R3 12 A70 339
8201AV 163 86R 49 93R4 12 A95120 339
8201B 164 86V10 48 93R5 12 AD22120 344
8201C 164 86V12 48 93R6 12 AD22150185 344
8201V 163 86V6 48 93R8 12 AD2225 344
8202 161 86V8 48 94C4 13 AD2235 344
8202B 164 87010 147 94C5 13 AD2250 344
8202V 163 8708 147 94C6 13 AD2270 344
8203 161 87110 147 94C8 13 AD2295 344
8203B 164 8718 147 94R4 12 AD25 339
8203V 163 87212 147 94R5 12 AD35 339
8225V 140 8728 147 94R6 12 AD50 339
8230V 140 87310 147 94R8 12 AD70 339
8232V 140 87313 147 950 159 AD95 339
8234V 140 87412 147 950V 160 AE10 340
82R 49 87514 147 95B 29 AE16 340
82V5 48 87614 147 95B10 28 AE2210 346
82V6 48 87714 147 95B12 28 AE22120 346
82V8 48 87R 49 95B16 28 AE22150 346
830 164 87V10 48 95C4 13 AE2216 346
8301 161 87V12 48 95C5 13 AE22185 346
8301A 161 87V16 48 95C6 13 AE22240 346
8301AV 163 87V8 48 95C8 13 AE2225 346
8301V 163 88R 49 95R4 12 AE2235 346
8302 161 88V10 48 95R5 12 AE2250 346
8302B 164 88V12 48 95R6 12 AE2270 346
8302V 163 88V8 48 95R8 12 AE2295 346
8303 161 8R10 15 96C5 13 AE25 340
8303B 164 8R12 15 96C6 13 AE35 340
8303V 163 8R14 15 96C8 13 AE50 340
8330V 140 8R16 15 97C5 13 AE501 326
8332V 140 8R20 15 97C6 13 AE502 326
8334V 140 8R8 15 97C8 13 AE503 326
8338V 140 8SG10 16 9R10 15 AE70 340
8340V 140 8SG12 16 9R12 15 AE95 340
83R 49 8SG6 16 9R14 15 AES10 340
83V5 48 8SG8 16 9R16 15 AES16 340
83V6 48 90500113 429 9R20 15 AES2210 346
83V8 48 90508068 497 9R8 15 AES22120 346
8432V 140 90510593 497 9SG10 16 AES22150 346
8434V 140 91C3 13 9SG12 16 AES2216 346

i-26
Part No. Page Part No. Page Part No. Page Part No. Page
AES22185 346 C35 339 EHP3 487 ESG55CFB 387
AES22240 346 C50 339 EHP4115 488 ESG55CFM 387
AES2225 346 CK16 122 EHP4230 488 ESG85CFB 389
AES2235 346 CK25 122 EK12032CFB 280 ESG85CFM 389
AES2250 346 CK35 122 EK12032CFM 280 ESGM45CFB 383
AES2270 346 CK50 122 EK12042CFB 282 ESGM45CFM 383
AES2295 346 CK70 122 EK12042CFM 282 ESM50CFB 385
AES25 340 CK95 122 EK120IDCFB 279 ESM50CFM 385
AES35 340 CR501 327 EK120IDCFM 279 ESSG105L 408
AES50 340 CR502 327 EK120UCFB 284 ESSG65l 408
AES70 340 CR503 327 EK120UCFM 284 ESSGG85L 408
AES95 340 CR504 327 EK120UNVCFB 477 F10 337
AH120120 123 CR505 327 EK120UNVCFM 477 F16 337
AH7070 123 CS1022 114 EK135FTCFB 286 F2210 342
AH9595 123 CS1228 114 EK135FTCFM 286 F2216 342
AHP700L 489 CS1428 114 EK1550ML 258 F2225 342
AS105FHP 405 CS1635 114 EK354CFB 266 F2235 342
AS120FHP 405 CS630 114 EK354CFM 266 F2250 342
AS65FHP 404 CS818 114 EK354ML 262 F2270 342
ASSG105L 409 D10 338 EK5018CFB 270 F25 337
ASSG120SL 409 D120 338 EK5018CFM 270 F35 337
ASSG65L 409 D150 338 EK505CFB 268 F50 337
ASSGG105L 409 D16 338 EK505CFM 268 FHP2 485
ASSGG85L 409 D185 338 EK50ML 254 FTA1 496
AST22120 345 D2210 343 EK6022CFB 274 FTA4 496
AST2225 345 D22120 343 EK6022CFM 274 GR1698 144
AST2235 345 D22150 343 EK60UNVCFB 476 GR169O 142
AST2250 345 D2216 343 EK60UNVCFM 476 GR1708 144
AST2270 345 D22185 343 EK60VPCFB 276 GR170W 143
AST2295 345 D22240 343 EK60VPCFM 276 GR1718 144
B2210 342 D2225 343 EK60VPFTCFB 277 GR171G 143
B22120 342 D22300 343 EK60VPFTCFM 277 GR1728 144
B22150 342 D2235 343 EKM6022CFB 272 GR172RO 143
B2216 342 D2250 343 EKM6022CFM 272 GR1738 144
B22185 342 D226 343 EKM60IDCFB 278 GR173B 143
B22240 342 D2270 343 EKM60IDCFM 278 GR4698 141
B2225 342 D2295 343 EKM60UNVCFB 475 GR4698DO 184
B22300 342 D22SET 343 EKM60UNVCFM 475 GR4708 141
B2235 342 D25 338 EKP1ML 260 GR4708DO 184
B2250 342 D35 338 ES105CFB 392 GR4718 141
B226 342 D50 338 ES20CFB 379 GR4718DO 184
B2270 342 D505 326 ES20CFM 379 GR4728 141
B2295 342 D6 338 ES20ML 372 GR4728DO 185
B22SET 342 D70 338 ES32CFB 381 GR4738 141
BAG9698 149 D95 338 ES32CFM 381 GR4738DO 185
BAG9708 149 DNAW3 550 ES32FCFB 382 H2270 345
BAG9718 149 DNK742 239 ES32FCFM 382 HA1310 350
BAG9728 149 DNP2 499 ES32FML 373 HA13150 350
BAG9738 149 DP2250 343 ES32ML 373 HA131625 350
BAK9698 148 DP2270 343 ES65CFB 388 HA13185 350
BAK9708 148 DVI-500K02 592 ES65CFM 388 HA13240 350
BAK9718 148 DVI100T50K02 592 ES85CFB 390 HA13300 350
BAK9728 148 DVM-80UVM/K65 592 ES85CFM 390 HA1335 350
BAK9738 148 EBS12CFB 378 ESG105CFB 391 HA1350 350
BNC501 327 EBS12CFM 378 ESG105CFM 391 HA1370 350
C16 339 EBS12ML 371 ESG25CFB 380 HA1395120 350
C2216 345 EBS6LGKS 376 ESG25CFM 380 HA15400 352
C2225 345 EBS8CFB 377 ESG45CFB 384 HA15500 352
C2235 345 EBS8CFM 377 ESG45CFM 384 HA2510 355
C2250 345 EBS8ML 371 ESG50CFB 386 HA25150 355
C25 339 EHP2380 486 ESG50CFM 386 HA251625 355

i-27
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
HA25185 355 HAE1370 351 HAST1335 350 HD15625 352
HA25240 355 HAE1395 351 HAST1350 350 HD25120 354
HA25300 355 HAE25120 357 HAST1370 350 HD25150 354
HA2535 355 HAE25150 357 HAST1395 350 HD2516 354
HA25400 355 HAE25185 357 HAST25120 356 HD25185 354
HA2550 355 HAE25240 357 HAST2525 356 HD25240 354
HA25500 355 HAE2525 357 HAST2535 356 HD2525 354
HA2570 355 HAE2535 357 HAST2550 356 HD25300 354
HA2595120 355 HAE2550 357 HAST2570 356 HD2535 354
HA410 331 HAE2570 357 HAST2595 356 HD25400 354
HA41625 331 HAE2595 357 HB410 329 HD2550 354
HA435 331 HAE410 332 HB4120 329 HD25500 354
HA450 331 HAE416 332 HB4150 329 HD25625 354
HA45150 358 HAE425 332 HB416 329 HD2570 354
HA45185 358 HAE435 332 HB425 329 HD2595 354
HA45240 358 HAE450 332 HB435 329 HD410 330
HA45300 358 HAE510 336 HB450 329 HD4120 330
HA45400 358 HAE516 336 HB46 329 HD416 330
HA45500 358 HAE525 336 HB470 329 HD425 330
HA470 331 HAE535 336 HB495 329 HD435 330
HA510 335 HAE550 336 HB4SET 329 HD450 330
HA5150 335 HAE570 336 HB51050 333 HD451000 358
HA51625 335 HAE595 336 HB5120 333 HD45120 358
HA535 335 HAES13120 351 HB5150 333 HD45150 358
HA550 335 HAES13150 351 HB51670 333 HD45185 358
HA570 335 HAES13185 351 HB5185 333 HD45240 358
HA595120 335 HAES13240 351 HB52595 333 HD45300 358
HAD13120 350 HAES1325 351 HB5635 333 HD45400 358
HAD13150185 350 HAES1335 351 HB5SET 334 HD45500 358
HAD1325 350 HAES1350 351 HC1316 351 HD45625 358
HAD1335 350 HAES1370 351 HC1325 351 HD45800 358
HAD1350 350 HAES1395 351 HC1335 351 HD46 330
HAD1370 350 HAES25120 357 HC1350 351 HD470 330
HAD1395 350 HAES25150 357 HC1370 351 HD495 330
HAD25120 355 HAES25185 357 HC2516 356 HD4SET 330
HAD25150185 355 HAES25240 357 HC2525 356 HD51050 334
HAD25240 355 HAES2525 357 HC2535 356 HD5120 334
HAD2525 355 HAES2535 357 HC2550 356 HD5150 334
HAD25300 355 HAES2550 357 HC2570 356 HD51670 334
HAD2535 355 HAES2570 357 HC2595 356 HD5185 334
HAD2550 355 HAES2595 357 HC416 331 HD52595 334
HAD2570 355 HAES410 332 HC425 331 HD5635 334
HAD2595 355 HAES416 332 HC516 335 HD5SET 334
HAD425 331 HAES425 332 HC525 335 HDP1350 348
HAD435 331 HAES435 332 HC535 335 HDP1370 348
HAD450 331 HAES450 332 HD1001000 359 HDP1395 348
HAD45150185 358 HAES510 336 HD100625 359 HDP25120 354
HAD45240 358 HAES516 336 HD100800 359 HDP2550 354
HAD45300 358 HAES525 336 HD13120 348 HDP2570 354
HAD525 335 HAES535 336 HD13150 348 HDP2595 354
HAD535 335 HAES550 336 HD1316 348 HF13120 348
HAD550 335 HAES570 336 HD13185 348 HF13150 348
HAD570 335 HAES595 336 HD13240 348 HF1316 348
HAD595 335 HAH13120 351 HD1325 348 HF1325 348
HAE13120 351 HAH1370 351 HD13300 348 HF1335 348
HAE13150 351 HAH1395 351 HD1335 348 HF1350 348
HAE13185 351 HAH25120 356 HD1350 348 HF1370 348
HAE13240 351 HAH2570 356 HD1370 348 HF1395 348
HAE1325 351 HAH2595 356 HD1395 348 HF25120 354
HAE1335 351 HAST13120 350 HD15400 352 HF25150 354
HAE1350 351 HAST1325 350 HD15500 352 HF2516 354

i-28
Part No. Page Part No. Page Part No. Page Part No. Page
HF25185 354 HISQ2550 355 HQ410 330 HRU133525 349
HF25240 354 HISQ2570 355 HQ416 330 HRU135035 349
HF2525 354 HISQ2595 355 HQ425 330 HRU137050 349
HF25300 354 HISQ410 330 HQ435 330 HRU139570 349
HF2535 354 HISQ416 330 HQ510 334 HRU2510 355
HF2550 354 HK12030 298 HQ516 334 HRU2512095 355
HF2570 354 HK12042 300 HQ525 334 HRU25150120 355
HF2595 354 HK120U 302 HQ535 334 HRU2516 355
HF410 329 HK122EL380 322 HQ550 334 HRU25185150 355
HF416 329 HK252 320 HR13120 347 HRU25240185 355
HF425 329 HK252EL380 323 HR13150 347 HRU25300240 355
HF435 329 HK45 321 HR1316 347 HRU25300SM 355
HF510 334 HK6018 292 HR13185 347 HRU253525 355
HF516 334 HK6022 294 HR13240 347 HRU255035 355
HF525 334 HK60UNV 473 HR1325 347 HRU257050 355
HF535 334 HK60VP 296 HR13300 347 HRU259570 355
HF550 334 HK60VPFT 297 HR1335 347 HRU410 331
HIS1310 347 HL15500 352 HR13400 347 HRU412095 331
HIS13120 347 HL15630 352 HR1350 347 HRU4150120 331
HIS13150 347 HM4154 329 HR1370 347 HRU416 331
HIS1316 347 HM416 329 HR1395 347 HRU43525 331
HIS1325 347 HM4610 329 HR25120 353 HRU45035 331
HIS1335 347 HMC1310 351 HR25150 353 HRU47050 331
HIS1350 347 HMC1335 351 HR2516 353 HRU49570 331
HIS1370 347 HMC1350 351 HR25185 353 HRU510 335
HIS1395 347 HMC1370 351 HR25240 353 HRU512095 335
HIS2510 353 HMC25120 356 HR2525 353 HRU5150120 335
HIS25120 353 HMC25150 356 HR25300 353 HRU516 335
HIS25150 353 HMC25185 356 HR2535 353 HRU5185150 335
HIS2516 353 HMC2535 356 HR25400 353 HRU5240185 335
HIS2525 353 HMC2550 356 HR2550 353 HRU5300240 335
HIS2535 353 HMC2570 356 HR2570 353 HRU53525 335
HIS2550 353 HMC2595 356 HR2595 353 HRU55035 335
HIS2570 353 HMC410 331 HR410 328 HRU57050 335
HIS2595 353 HMC435 331 HR4120 328 HRU59570 335
HIS410 328 HMC44 331 HR4150 328 HS210 497
HIS416 328 HN1370 348 HR416 328 HS22 497
HIS425 328 HN1395 348 HR425 328 HS23 497
HIS435 328 HN4051 329 HR435 328 HS24 497
HIS450 328 HN410 329 HR450 328 HS25 497
HIS470 328 HN41525 329 HR46 328 HS26 497
HIS510 333 HN416 329 HR470 328 HS28 497
HIS516 333 HN446 329 HR495 328 HSG45 397
HIS525 333 HQ13120 349 HR4SET 328 HSG50 397
HIS535 333 HQ13150 349 HR51050 333 HSG55 398
HIS550 333 HQ1316 349 HR5120 333 HSG852 398
HIS570 333 HQ1325 349 HR5150 333 HSOEL10 497
HIS595 333 HQ1335 349 HR51670 333 HSOEL2 497
HISQ1310 349 HQ1350 349 HR5185 333 HSOEL3 497
HISQ1316 349 HQ1370 349 HR5240 333 HSOEL4 497
HISQ1325 349 HQ1395 349 HR52595 333 HSOEL5 497
HISQ1335 349 HQ25120 354 HR5635 333 HSOEL6 497
HISQ1350 349 HQ25150 354 HR5SET 333 HSOEL8 497
HISQ1370 349 HQ2516 354 HRU1310 349 HST131215 350
HISQ1395 349 HQ25185 354 HRU1312095 349 HST1320 350
HISQ2510 355 HQ25240 354 HRU13150120 349 HST1346 350
HISQ25120 355 HQ2525 354 HRU1316 349 HST138 350
HISQ25150 355 HQ2535 354 HRU13185150 349 HST251215 356
HISQ2516 355 HQ2550 354 HRU13240185 349 HST2520 356
HISQ2525 355 HQ2570 354 HRU13300240 349 HST2546 356
HISQ2535 355 HQ2595 354 HRU13300SM 349 HST258 356

i-29
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
HTA4 499 K06BC 236 K511 239 KL1000IS38NM27 518
HV-220 596 K06D 237 K512 239 KL1000IS38NM50 518
HV-235 596 K06DSP 237 K572 224 KL10010030IS 508
HVA-2000 595 K06SP 236 K582 224 KL10010035IS 508
HZAE410 332 K07 232 K592 225 KL10010035ISLIM 509
HZAE416 332 K07SP 232 K5SP 231 KL10010040IS 508
HZAE44 332 K09 238 K6 232 KL10010040ISLIM 509
HZAE46 332 K09BC 237 K60 223 KL10012555IS 508
HZAE510 336 K09D 238 K610 516 KL10012555ISLIM 509
HZAE516 336 K09DSP 238 K63 226 KL10012565ISLIM 509
HZAE54 336 K09SP 238 K64 227 KL10015065IS 508
HZAE56 336 K1 212 K65 226 KL10017580IS 508
HZAES410 332 K100 364 K67 225 KL1007525IS 508
HZAES416 332 K1011 367 K6SP 232 KL1100IS10 517
HZAES44 332 K1012 369 K7 233 KL1100IS11 517
HZAES46 332 K102 364 K7SP 233 KL1100IS12 517
HZAES510 336 K1031 365 K8 233 KL1100IS13 517
HZAES516 336 K1041 366 K80 221 KL1100IS17 517
HZAES54 336 K1051 368 K81 222 KL1100IS19 517
HZAES56 336 K1061 365 K82A 222 KL1100IS22 517
IS10 337 K1062 365 K8SP 233 KL1100IS6 517
IS16 337 K118 364 K93 228 KL1100IS7 517
IS2210 341 K130 366 K94 228 KL1100IS8 517
IS22120 341 K150 367 K95 230 KL110PH1IS 508
IS22150 341 K16 223 KF125 123 KL110PH1ISLIM 509
IS2216 341 K18 248 KKPE 195 KL110PH2IS 508
IS2225 341 K2 229 KKPEH25 195 KL110PH2ISLIM 509
IS2235 341 K2011 368 KL010160IS 504 KL110PH3IS 508
IS2250 341 K22 250 KL010210IS 504 KL1200IS1255 520
IS2270 341 K230 366 KL020165IS 504 KL1200IS3855 520
IS2295 341 K25 230 KL020180IS 504 KL120PZ1IS 508
IS25 337 K250 367 KL020205IS 504 KL120PZ1ISLIM 509
IS35 337 K271 218 KL026205IS 504 KL120PZ2IS 508
IS50 337 K272 219 KL040115EL 525 KL120PZ2ISLIM 509
IS501 327 K28 219 KL040115ELW 525 KL120PZ3IS 508
IS503 327 K29 220 KL040128EL 525 KL1210IS12PH2 521
IS504 327 K3 211 KL040128ELH 525 KL1210IS38PH2 521
IS505 327 K3014K 218 KL040145IS 505 KL1230IS12PM1 520
IS5072 327 K303 217 KL040160IS 505 KL1230IS12PM2 520
IS70 337 K304K 217 KL040180IS 505 KL1230IS12PM3 520
IS95 337 K306K 217 KL042190IS 505 KL1230IS38PM1 520
ISQ10 338 K32 213 KL044200IS 505 KL1230IS38PM2 520
ISQ16 338 K34 214 KL045180IS 505 KL1230IS38PM3 520
ISQ2210 343 K35 211 KL045240IS 505 KL1240IS1210 519
ISQ2216 343 K354 246 KL046200IS 506 KL1240IS1211 519
ISQ2225 343 K36 213 KL050115EL 525 KL1240IS1212 519
ISQ2235 343 K37 214 KL050205IS 506 KL1240IS1213 519
ISQ2250 343 K382 215 KL055205IS 506 KL1240IS1214 519
ISQ2270 343 K38ERGO 216 KL060160IS 507 KL1240IS1216 519
ISQ25 338 K38ERGOSET 216 KL070250G 524 KL1240IS1217 519
ISQ35 338 K39 215 KL070250IS 507 KL1240IS1219 519
ISQ50 338 K4 210 KL072180G 524 KL1240IS1222 519
IT-4220P 595 K400 547 KL072250G 524 KL1240IS1224 519
K02 229 K432 545 KL072300G 524 KL1240IS1227 519
K04 234 K43290 545 KL078250G 524 KL1240IS3810 519
K05 235 K433 545 KL1000IS12 518 KL1240IS3811 519
K05BC 234 K46 210 KL1000IS12NM25 518 KL1240IS3812 519
K05D 235 K48 212 KL1000IS12NM27 518 KL1240IS3813 519
K05DSP 235 K5 231 KL1000IS12NM50 518 KL1240IS3814 519
K05SP 235 K50 244 KL1000IS38 518 KL1240IS3817 519
K06 236 K507 243 KL1000IS38NM25 518 KL1240IS3819 519

i-30
Part No. Page Part No. Page Part No. Page Part No. Page
KL1260IS12I4 520 KL315 528 KL60509 515 LBOXX230B 203
KL1260IS12I5 520 KL330 531 KL60510 515 LBOXX50B 201
KL1260IS12I6 520 KL331 531 KL60511 515 LBOXX65B 200
KL1260IS12I8 520 KL335 531 KL605U 515 LBOXX65BCB 202
KL1260IS38I4 520 KL340 531 KL620S1000 514 LBOXXEK354CFB 205
KL1260IS38I5 520 KL350 526 KL625A1000 515 LBOXXEK354CFM 205
KL1260IS38I6 520 KL361 528 KL625A500 515 LBOXXEK5018CFB 205
KL1260IS38I8 520 KL365 531 KL628 515 LBOXXEK5018CFM 205
KL1290IS12125 519 KL370 529 KL640GK 516 LBOXXEK505CFB 205
KL1290IS12250 519 KL375 529 KL642HK 516 LBOXXEK505CFM 205
KL1290IS38125 519 KL38715 529 KL645GSK 516 LBOXXEKM6022CFB 205
KL1290IS38250 519 KL38830 530 KL690130 516 LBOXXEKM6022CFM 205
KL1299IS12 518 KL38954 530 KL698 516 LBOXXEKM60IDCFB 205
KL1299IS38 518 KL390IS 511 KL710 548 LBOXXEKM60IDCFM 205
KL1300IS12B20 517 KL390ISLIM 512 KL720 549 LBOXXEKM60UNVCFB 205
KL130PM1IS 508 KL390TB9 513 KL730 548 LBOXXEKM60UNVCFM 205
KL130PM1ISLIM 509 KL391IS 511 KL735PV 548 LBOXXES20CFB 205
KL130PM2IS 508 KL391ISLIM 512 KL740416 547 LBOXXES20CFM 205
KL130PM2ISLIM 509 KL392IS 511 KL740828 547 LBOXXES32CFB 205
KL145100IS 509 KL393IS 511 KL745GK 547 LBOXXES32CFM 205
KL145130IS 509 KL400PH1170ISSB 513 KL745HK 548 LBOXXES32FCFB 205
KL14555IS 509 KL400PH2170ISSB 513 KL760180 546 LBOXXES32FCFM 205
KL14560IS 509 KL400PM1170ISSB 513 KL760180IS 507 LBOXXKLB18 537
KL14570IS 509 KL400PM2170ISSB 513 KL765FR215 546 LBOXXLS50FLEXCFB 205
KL14580IS 509 KL400PZ1170ISSB 513 KL765PV 546 LBOXXLS50FLEXCFM 205
KL150TX10IS 508 KL400PZ2170ISSB 513 KL850L 542 LBOXXMINIK3 203
KL150TX15IS 508 KL400S35170ISSB 513 KL855B22 538 LBOXXMINIK3014K 204
KL150TX15ISLIM 509 KL400S40170ISSB 513 KL855B8 539 LBOXXMINIK304K 204
KL150TX20IS 508 KL400S55170ISSB 513 KL860L 542 LBOXXMINIK306K 204
KL150TX20ISLIM 509 KL402 532 KL865B19 539 LGL1 494
KL150TX25IS 508 KL403 532 KL880B26IS 522 LGL3 494
KL150TX25ISLIM 509 KL420200 531 KL880L 522 LGLB1EU 494
KL150TX30IS 508 KL425400 532 KL890TB88 540 LGML1 495
KL180B8 525 KL425600 532 KL890TL 541 LS50FLEXCFB 439
KL19073IS 509 KL440F 532 KL905B15 541 LS50FLEXCFM 439
KL2007335 526 KL449 532 KL905L 542 LS60L 438
KL2007340 526 KL500 533 KL910L 543 LV-5K01 593
KL2007355 526 KL510 533 KL920L 542 M154 338
KL2007365 526 KL520 533 KMF1 499 M16 338
KL21073PH1 526 KL540 535 KP1 240 M22154 342
KL21073PH2 526 KL542 535 KP1L 240 M2216 342
KL22073PZ1 526 KL542ES 535 KSK1503 130 M22610 342
KL22073PZ2 526 KL544 536 KSK1504 130 M50154 326
KL23073PM1 527 KL544ES 536 KSK1854 130 M50610 326
KL23073PM2 527 KL545 535 KSK504 131 M610 338
KL25073TX10 527 KL550 535 KST2 498 MC10 339
KL25073TX15 527 KL550ES 535 KV10 24 MC2210 345
KL25073TX20 527 KL559 535 KV120 24 MC2235 345
KL25073TX25 527 KL580300 534 KV15 24 MC224 345
KL25073TX27 527 KL580500 534 KV150 24 MC35 339
KL25073TX30 527 KL5821000 534 KV16 24 MC4 339
KL25073TX40 527 KL5821250 534 KV185 24 MCK1010 122
KL290 527 KL584230 534 KV2.5 24 MCK1016 122
KL291 527 KL585200 534 KV240 24 MCK1025 122
KL295 528 KL585250 534 KV25 24 MCK120120 123
KL296 528 KL586 534 KV35 24 MCK150150 123
KL301IS 513 KL600 514 KV4 24 MCK185185 123
KL303IS 510 KL602GELB 514 KV50 24 MCK2550 122
KL304IS 510 KL603 514 KV6 24 MCK3535 122
KL305IS 510 KL604 536 KV70 24 MCK3570 122
KL306IS 510 KL604S 536 KV95 24 MCK3595 123

i-31
i
Technical Appendix
Alphanumeric Index

Part No. Page Part No. Page Part No. Page Part No. Page
MCK44 122 R2235 341 RU2210 344 SH272 140
MCK5050 122 R2250 341 RU2212095 344 SH273 140
MCK7095 123 R226 341 RU22150120 344 SK303P 187
MK18 195 R2270 341 RU2216 344 SK303S 188
MK210L 194 R2295 341 RU22185150 344 SK30B 185
MK22 195 R22SET 341 RU22240185 344 SK30L 193
MK220L 194 R25 337 RU22300240 344 SK32B 186
MK230B507 191 R35 337 RU223525 344 SK32L 193
MK230L 194 R50 337 RU225035 344 SK43L 193
MK55 194 R501 326 RU227050 344 SK43NB 188
MKKP1 196 R502 326 RU229570 344 SK45B 186
MKU 196 R505 326 RU240185 339 SK47B 187
N2210 342 R6 337 RU3525 339 SK4L 193
N2216 342 R70 337 RU5035 339 SK50B 190
N2225 342 R95 337 RU7050 339 SK65B 189
N2235 342 RAL1 491 RU9570 339 SK65L 195
N2250 342 RAL2 491 S18 412 SK82P 192
NC100EP 608 RAL3 491 SAK10 120 SK82S 192
NG2115 493 RAL4 492 SAK11 120 SKP1 242
NG2230 493 RAL40 492 SAK12 120 SKP6 242
PHD2 485 RALB1EU 492 SAK13 120 SKR1204 131
PK1000 319 RALB2EU 493 SAK14 120 SKR1501504 131
PK12042 312 RAML1 493 SAK15 120 SKR1503 132
PK120U 314 RH12050 68 SAK16 120 SKR1504 131
PK18 306 RH12070 68 SAK17 120 SKR150504 131
PK22 308 RH12095 68 SAK18 120 SKR1854 131
PK252 316 RH150120 68 SAK19 120 SKV10 32
PK45 318 RH15070 68 SAK20 120 SKV1525 32
PK60ID 311 RH15095 68 SAK21 120 SKV16 32
PK60UNV 474 RH185120 68 SAK22 120 SKV25 32
PK60VP 310 RH185150 68 SAK23 120 SKV35 32
PK60VPFT 310 RH18595 68 SAK24 120 SKV4 32
PRX-500220P 593 RH240120 68 SAK25 120 SKV50 32
PRX4220P 593 RH240150 68 SAK30 121 SKV6 32
PRX69D220P 593 RH240185 68 SAK31 121 SLSN34 436
Q10 338 RH2510 68 SAK32 121 SR106 30
Q16 338 RH2516 68 SAK33 121 SR108 30
Q2210 343 RH300150 68 SAK34 121 SR166 30
Q2216 343 RH300185 68 SAK35 121 SR168 30
Q2225 343 RH300240 68 SAK36 121 SR256 30
Q2235 343 RH3510 68 SAK37 121 SR258 30
Q2250 343 RH3516 68 SAK38 121 SR3510 30
Q2270 343 RH3525 68 SAK39 121 SR356 30
Q25 338 RH400185 68 SAK40 121 SR358 30
Q35 338 RH400240 68 SAK41 121 SR5010 30
Q50 338 RH400300 68 SAK43 121 SR506 30
Q501 326 RH5016 68 SAK44 121 SR508 30
Q70 338 RH5025 68 SAK45 121 SR65 30
R10 337 RH5035 68 SAK46 121 SR66 30
R120 337 RH7025 68 SAK47 121 SSG105 407
R150 337 RH7035 68 SB501 327 SSG65 407
R16 337 RH7050 68 SDG105 403 SSGG105 407
R185 337 RH9535 68 SDG45 400 SSGG85 407
R2210 341 RH9550 68 SDG50 400 ST11B 181
R22120 341 RH9570 68 SDG55 401 ST12B 182
R22150 341 RT-200220P 596 SDG852 402 ST13B 183
R2216 341 RU10 339 SDK105 403 ST15B 181
R22185 341 RU12095 339 SDK120 404 ST1705 79
R22240 341 RU150120 339 SDK65 401 ST1710 79
R2225 341 RU16 339 SDK85 402 ST1715 79
R22300 341 RU185150 339 SH271 140 ST1716 79

i-32
Part No. Page Part No. Page Part No. Page Part No. Page
ST1716IS 77 SV304AKNL 125 TV25 23 VHD95 89
ST1717 79 SV304AKNLV 125 TV35 23 VHD953 90
ST1717IS 77 SV305 127 TV4 23 VHD954 91
ST1718 79 SV305AK 127 TV50 23 VHR120 88
ST1718IS 77 SV305AKV 127 TV6 23 VHR1203 90
ST1719 79 SV305V 127 TV70 23 VHR1204 91
ST1719IS 77 SV306 127 TV95 23 VHR150 88
ST1720 79 SV306AK 127 TW150 495 VHR1503 90
ST1720IS 77 SV306AKV 127 UA12P 478 VHR1504 91
ST1721 79 SV306V 127 UA12TKL 478 VHR16 88
ST1721IS 77 SV307AKNL 125 UA18 478 VHR185 88
ST1722 79 SV307V 125 UA22 478 VHR1853 90
ST1722IS 77 SV308 125 UA5 478 VHR1854 91
ST1B 181 SV309 126 UA6P 478 VHR240 88
ST21B 180 SV309AK 126 UC26 478 VHR2403 90
ST221215 345 SV309AKV 126 UC40 478 VHR2404 91
ST2220 345 SV309V 126 UCAC107 478 VHR25 88
ST2246 345 SV310 126 UCACSR 478 VHR300 88
ST228 345 SV310AK 126 UCBC110 478 VHR35 88
ST22B 180 SV310AKV 126 UCBC120 478 VHR353 90
ST23B 180 SV310V 126 UCBC150 478 VHR354 91
ST2B 182 SV311AKNL 126 UCBC85 478 VHR400 88
ST31B 182 SV312AKNL 126 UCD3215 478 VHR50 88
ST32B 183 SV312AKNLV 126 UCD3515 478 VHR503 90
ST33B 184 SV315 126 UCD3575 478 VHR504 91
ST3B 183 SV315V 126 UCF 478 VHR70 88
ST5L 185 SV319AKNLV 126 UCM10 478 VHR703 90
ST9698 148 SV320 126 UCM12 478 VHR704 91
ST9708 148 SV320V 126 UCM5 478 VHR95 88
ST9718 148 SV35 31 UCM6 478 VHR953 90
ST9728 148 SV4 31 UCM8 478 VHR954 91
ST9738 148 SV400 128 UCN2980 478 VW-20HFR 594
STV10 31 SV405V 128 UCUNC12 478 WM01 597
STV1525 31 SV410 128 UCUNC14 478 ZAE10 340
STV16 31 SV410AK 128 UCUNC38 478 ZAE16 340
STV25 31 SV420 128 UPD6 478 ZAE2210 346
STV35 31 SV420AK 128 VHD120 89 ZAE2216 346
STV4 31 SV420V 128 VHD1203 90 ZAE224 346
STV50 31 SV430 129 VHD1204 91 ZAE226 346
STV6 31 SV430AK 129 VHD150 89 ZAE4 340
SV10 31 SV440 129 VHD1503 90 ZAE6 340
SV100 124 SV440AK 129 VHD1504 91 ZAES10 340
SV1525 31 SV50 31 VHD16 89 ZAES16 340
SV16 31 SV6 31 VHD185 89 ZAES2210 346
SV200 124 T15 496 VHD1853 90 ZAES2216 346
SV200BK 124 TG3 495 VHD1854 91 ZAES224 346
SV25 31 THK120 312 VHD240 89 ZAES226 346
SV300 125 THK18 306 VHD2403 90 ZAES4 340
SV300V 125 THK22 308 VHD2404 91 ZAES6 340
SV301 125 TK95 231 VHD25 89 ZST3 496
SV301AK 125 TL-AST-M 594 VHD300 89 ZST4 496
SV301AKV 125 TT2 196 VHD35 89
SV301V 125 TT4 196 VHD353 90
SV302 125 TV10 23 VHD354 91
SV302AK 125 TV120 23 VHD400 89
SV302AKV 125 TV15 23 VHD50 89
SV302V 125 TV150 23 VHD503 90
SV303 125 TV16 23 VHD504 91
SV303AK 125 TV185 23 VHD70 89
SV303AKNL 125 TV2.5 23 VHD703 90
SV303V 125 TV240 23 VHD704 91

i-33
i
Technical Appendix
Notes
i
Technical Appendix
Notes
i
Technical Appendix
Notes
` Connecting material

Tubular cable lugs and connec- Tubular cable lugs and Compression cable lugs and
Cable end-sleeves
tors blue connection – Cu connectors – Ni connectors acc. to DIN – Al

Tubular cable lugs and connec- Compression cable lugs and Compression cable lugs and
Twin cable end-sleeves
tors – Cu, standard type connectors acc. to DIN – Cu connectors for Aldrey cables

Insulated cable lugs and Compression cable lugs, Compression cable lugs and
Insulated cable connections
connectors; standard type double crimp – Cu connectors for Al/St cables

Tubular cable lugs and Solderless terminals, connec-


Compression cable lugs and
connectors for fine stranded tors and pin terminals acc. to Non-insulated receptacles
connectors – Al/Cu
conductors DIN – Cu

Tubular cable lugs and connec-


Insulated solderless terminals C-clamps
tors for solid conductors

Sleeves for compacted


Tubular cable lugs and connec-
conductors and sector shaped H-clamps
tors – stainless steel
conductors – Cu

` Type of cables

Solid sector shaped conductor Conductor for overhead lines


Solid conductor (class 1 accor- Fine stranded conductor (class
90 ° (class 1 acc. to (DIN EN 50182) made
ding acc. to DIN EN 60228) 5 acc. to DIN EN 60228)
DIN EN 60228) of aluminium / steel
Compacted multi-stranded
Multi-stranded conductor (class Superfine stranded conductor Copper conductor for
sector shaped conductor 120 °
2 acc. to DIN EN 60228) (class 6 acc. to DIN EN 60228) overhead lines
(class 2 acc. to DIN EN 60228)
(DIN 48201-1) and
Compacted multi-stranded Solid sector shaped conductor Compacted multi-stranded aluminium or aluminium alloy
conductor (class 2 acc. to 120 ° (class 1 acc. to sector shaped conductor 90 ° conductors (DIN EN 50182)
DIN EN 60228) DIN EN 60228) (class 2 acc. to DIN EN 60228)

` Crimping profiles

Quad-point indent
Hexagonal crimping Roll-crimping Oval crimping
crimping

Round crimping Indent crimping Four point crimping Trapezoid crimping

Indent crimping tubular cable Special trapezoid Indent crimping cable


lugs crimping end-sleeves

Indent cimping compression


Gas-tight oval crimping Square crimping
cable lugs

` Crimping tools

Centering system Indent crimping Synchronised die selection

` Measuring instruments ` Test mark

TRUE RMS effective value


Measuring Category I VDE DET NORSKE VERITAS
measurement

Insulated acc. to
Measuring Category II Lifetime Warranty IEC
IEC 60900

Measuring Category III CSA CE

MeasuringCategory IV UL GS

German Lloyd

i
Your Klauke contact
Worldwide representation

Andorra Brunei
GAVE ELECTRO, S.L. GREENLEE / KLAUKE OFFICE
8430 La Roca del Valles (Barcelona) SOUTH EAST ASIA
Tel.: +34 93 84 22 212 508743 Singapore
Fax: +34 93 84 22 755 Tel.: +65 98 19 22 97
[email protected] Fax: +65 67 48 16 51
[email protected]
Argentina
GREENLEE / KLAUKE OFFICE Bulgaria
LATIN AMERICA V & V ISOMATIC LTD.
08900-000 Guararema-SP 1505 Sofia
Tel.: +55 12 39 11 85 32 Tel.: +359 2 95 83 111
[email protected] Fax: +359 2 95 82 270
[email protected] Egypt
Australia WARCO ENGINEERING & TRADING
GREENLEE / KLAUKE OFFICE Canada Mohandessin / Giza
AUSTRALIA / NEW ZEALAND GREENLEE TEXTRON INC. Tel.: +20 23 02 52 65
Pelican Waters 4551 QLD 61109-2988 Rockford, Il Fax: +20 23 02 52 75
Tel.: +61 75 43 97 377 Tel.: +1 81 53 97 70 70 [email protected]
Fax: +61 75 43 97 577 Fax: +1 81 53 97 92 47
[email protected] [email protected] TOMAD INTERNATIONAL INC.
Beirut
Austria Chile Tel.: +961 18 84 944
KLAUKE HANDELSGES.M.B.H. GREENLEE / KLAUKE OFFICE Fax: +961 18 84 929
2544 Leobersdorf LATIN AMERICA [email protected]
Tel.: +43 22 56 62 925 08900-000 Guararema – SP
Fax: +43 22 56 62 92 530 Tel.: +55 12 39 11 85 32 El Salvador
[email protected] [email protected] ABELLA GROUP
33126 Miami, Florida (USA)
Bahrain Tel.: +1 30 54 70 98 00
NISSAD DEVELOPMENT CO. LTD. China Fax:+1 30 54 70 22 02
1306 Nicosia TEXTRON CHINA INC. [email protected]
Tel.: +357 22 76 50 14 GREENLEE / KLAUKE OFFICE
Fax: +357 22 76 15 35 200122 Shanghai Estonia
[email protected] Tel.: +86 21 68 41 60 66 LAPP MILTRONIC EESTI FILIAAL
Fax: +86 21 68 41 60 33 44307 Lääne-Virumaa
TOMAD INTERNATIONAL INC. [email protected] Tel.: +372 65 18 970
Beirut Fax:+372 65 18 971
Tel.: +961 18 84 944 Columbia [email protected]
Fax: +961 18 84 929 LAUMAYER COLOMBIANA S.A.
[email protected] Medellín Finnland
Tel.: +57 4 361 85 85 CABLEX OY
Belgium Fax: +57 4 361 36 67 20360 Turku
NBR NUSSBAUMER NV/SA [email protected] Tel.: +358 28 80 00 20
1500 Halle Fax: +358 28 80 00 21
Tel.: +32 23 57 09 40 Croatia [email protected]
Fax:+32 23 54 96 79 KONEKT D.O.O.
[email protected] HR 10000 Zagreb France
Tel.: +385 1 23 61 890 KLAUKE FRANCE S.A.R.L.
Bolivia Fax: +385 1 23 61 882 57150 Creutzwald
GREENLEE / KLAUKE OFFICE [email protected] Tel.: +33 38 72 98 470
LATIN AMERICA Fax: +33 38 72 98 479
08900-000 Guararema-SP Czech Republic [email protected]
Tel.: +55 12 39 11 85 32 KLAUKE Z. NITSCH S.R.O.
[email protected] 140 00 Praha 4 - Pankrác Germany
Tel.: +420 26 12 13 219 - 220 GUSTAV KLAUKE GMBH
Bosnien Herzegovina Fax: +420 26 12 13 218 42855 Remscheid
KABELTECH DOO [email protected] Tel.: +49 21 91 90 70
71000 Sarajevo Fax: +49 21 91 90 72 05
Tel.: +387 33 71 30 61 Denmark [email protected]
Fax: +387 33 71 30 63 WEXOE A/S
[email protected] 3500 Vaerloese Great Britain
Tel.: +45 45 46 58 00 KLAUKE UK LTD.
Brazil Fax: +45 45 46 58 01 Bungay Suffolk NR35 1JX
GREENLEE / KLAUKE OFFICE [email protected] Tel.: +44 19 86 89 15 19
LATIN AMERICA Fax: +44 19 86 89 61 32
08900-000 Guararema – SP Ecuador [email protected]
Tel.: +55 12 39 11 85 32 AMER-ANDES
[email protected] Bogota / Kolumbien Greece
Tel.: +571 61 67 094 KALAMARAKIS SAPOUNAS S.A.
Fax: +571 61 02 402 13671 Chamomilos-Acharnes (Athens)
[email protected] Tel.: +30 21 02 40 60 006
Fax: +30 21 02 40 60 07
[email protected]
Guatemala Jordan Malaysia
ABELLA GROUP NISSAD DEVELOPMENT CO. LTD. GREENLEE / KLAUKE OFFICE
33126 Miami, Florida (USA) 1306 Nicosia SOUTH EAST ASIA
Tel.: +1 30 54 70 98 00 Tel.: +357 22 76 50 14 508743 Singapore
Fax: +1 30 54 70 22 02 Fax:+357 22 76 15 35 Tel.: +65 98 19 22 97
[email protected] [email protected] Fax: +65 67 48 16 51
[email protected]
Hongkong TOMAD INTERNATIONAL INC.
TEXTRON CHINA INC. Beirut Malta
GREENLEE / KLAUKE OFFICE Tel.: +961 18 84 944 ELEKTRA LTD
200122 Shanghai Fax: +961 18 84 929 Qormi QRM 3100 Malta
Tel.: +86 21 68 41 60 66 [email protected] Tel.: +356 25 46 30 00
Fax: +86 21 68 41 60 33 Fax: +356 21 49 96 48
[email protected] Kosovo [email protected]
NIDAS D.O.O.
Hungary 11000 Beograd Mexiko
TRENDELEKTRO KFT. Tel: +381 11 24 17 714 REMAT, S.A. DE C.V.
2049 Diósd Fax: +381 11 24 17 715 México, D.F.
Tel.: +36 23 54 51 40 [email protected] Tel.: +52 55 52 56 34 40
Fax: +36 23 54 51 41 Fax: +52 55 52 56 34 41
[email protected] Kuwait [email protected]
NISSAD DEVELOPMENT CO. LTD.
Iceland 1306 Nicosia Montenegro
REYKJAFELL LTD. Tel.: +357 22 76 50 14 NIDAS D.O.O.
105 Reykjavik Fax: +357 22 76 15 35 11000 Beograd
Tel.: +354 58 86 010 [email protected] Tel.: +381 11 24 17 714
Fax: +354 58 86 088 Fax: +381 11 24 17 715
[email protected] TOMAD INTERNATIONAL INC. [email protected]
Beirut
India Tel.: +961 18 84 944 Morocco
KLAUKE INDIA A DIVISION Fax: +961 18 84 929 ETS. LOUIS GUILLAUD
OF TEXTRON INDIA PVT. LTD. [email protected] 2000 Casablanca
560 034 Bangalore Tel.: +21 22 23 05 971
Tel: +91 80 25 53 00 07 Lativa Fax: +21 22 23 17 888
Fax: +91 97 40 93 60 06 LAPP MILTRONIC SIA [email protected]
[email protected] LV-1021 Riga
Tel.: +371 675 01 900 Netherlands
Indonesia Fax:+371 675 01 909 H.K. ELECTRIC BV
GREAT DYNAMIC INDONESIA, PT. [email protected] 5321 JZ Hedel
Batam Island Tel.: +31 73 59 97 599
Tel.: +62 77 84 55 514 Lebanon Fax: +31 73 59 97 590
Fax: +62 77 84 57 154 AL-BONIAN GROUP SARL [email protected]
[email protected] Beirut
Tel.: +961 13 85 755 New Zealand
Ireland Fax: +961 13 85 714 GREENLEE / KLAUKE OFFICE
KLAUKE UK LTD. [email protected] AUSTRALIA / NEW ZEALAND
Bungay Suffolk NR35 1JX Pelican Waters 4551 QLD
Tel.: +44 19 86 89 15 19 TOMAD INTERNATIONAL INC. Tel.: +61 75 43 97 377
Fax: +44 19 86 89 61 32 Beirut Fax: +61 75 43 97 577
[email protected] Tel.: +961 18 84 944 [email protected]
Fax: +961 18 84 929
Israel [email protected] Nicaragua
SHAY A.U., LTD. ABELLA GROUP
49222 Petach Tikva Lithuania 33126 Miami, Florida (USA)
Tel.: +972 39 23 36 01 LAPP MILTRONIC Tel.: +1 30 54 70 98 00
Fax:+972 39 23 46 01 LIETUVOS FILIALAS Fax: +1 30 54 70 22 02
[email protected] LT-11341 Vilnius [email protected]
Tel.: +370 52 78 03 90
Italy Fax: +370 52 78 03 97 Oman
COMMERCIALE TIEGER S.R.L. [email protected] NISSAD DEVELOPMENT CO. LTD.
20159 Milano 1306 Nicosia
Tel.: +39 02 68 86 330 Luxemburg Tel.: +35 72 27 65 014
Fax: +39 02 66 80 25 29 M & A PARTNERS Fax: +35 72 27 61 535
[email protected] 8055 Bertrange [email protected]
Tel./Fax: +352 22 63 62 046
Japan [email protected] TOMAD INTERNATIONAL INC.
GOODMAN INC. Beirut
236-0037 Yokohama, Kanagawa Macedonia Tel.: +961 18 84 944
Tel.: +81 45 701 56 80 SISKON SYSTEMS ENGINEERING Fax: +961 18 84 929
Fax:+81 45 701 43 02 1000 Skopje [email protected]
[email protected] Tel.: +38 92 30 62 423
Fax: +38 92 30 61 250 Paraguay
MARUTAKA DENKI CO., LTD. [email protected] GREENLEE / KLAUKE OFFICE
4910827 Aichi LATIN AMERICA
Tel.: +81 90 58 58 39 37 08900-000 Guararema-SP

i
Fax: +81 58 67 69 29 2 Tel.: +55 12 39 11 85 32
[email protected] [email protected]
Your Klauke contact
Worldwide representation

Philippines Singapore Turkey


DULHUNTY TRADING INT‘L TEXTRON FAR EAST, ŞAFAK ELEKTRIK MALZ. TIC. VE SAN. A.Ş
1115 Quezon City GREENLEE / KLAUKE OFFICE Ümraniye-Istanbul
Tel.: +632 41 68 284 797545 Singapore Tel.: +90 216 444 77 35 (ext. 4102)
Fax: +632 41 62 278 Tel.: +65 8161 89 99 Fax:+90 216 466 96 76
[email protected] Fax: +65 6748 16 51 [email protected]
[email protected]
Poland United Arab Emirates
KLAUKE POLSKA SP. Z O.O. Slovakia NISSAD DEVELOPMENT CO. LTD.
ul. Pilsudskiego 243 KLAUKE SLOVAKIA S.R.O. 1306 Nicosia
05-270 Marki 2601 Dolny Kubin Tel.: +357 22 76 50 14
Tel.: +48 51 50 21 091 Tel.: +421 43 58 32 311 Fax: +357 22 76 15 35
[email protected] Fax: +421 43 58 32 334 [email protected]
[email protected]
Portugal TOMAD INTERNATIONAL INC.
PALISSY GALVANI ELECTRICIDADE SA. Slovenia Beirut
2625-607 Vialonga ISARIA D.O.O. Tel.: +961 18 84 944
Tel.: +35 121 32 23 400 1420 Trbovlje Fax: +961 18 84 929
Fax: +35 121 32 23 410 Tel.: +38 63 56 31 800 [email protected]
[email protected] Fax: +38 63 56 31 802
[email protected] United States of America
Qatar GREENLEE TEXTRON INC.
NISSAD DEVELOPMENT CO. LTD. South Africa Rockford, II. 61109-2988
1306 Nicosia EBERHARDT-MARTIN CC. Tel: +1 815 39 77 070
Tel.: +35 72 27 65 014 2092 Newlands Fax:+1 815 39 79 247
Fax: +35 72 27 61 535 Tel.: +27 11 28 80 000 [email protected]
[email protected] Fax: +27 11 67 32 043
[email protected] Uruguay
TOMAD INTERNATIONAL INC. GREENLEE / KLAUKE OFFICE
Beirut South Korea LATIN AMERICA
Tel.: +961 18 84 944 KESCO CO., LTD. 08900-000 Guararema-SP
Fax: +961 18 84 929 150-093 Seoul Tel.: +55 12 39 11 85 32
[email protected] Tel.: +82 22 61 40 989 [email protected]
Fax: +82 22 61 40 966
Romania [email protected] Venezuela
GERKON ELECTRO S.R.L. RB TOOLS C.A.
530211 Miercurea-Ciuc Spain Caracas 1060
Tel.: +40 266 37 2108 GAVE ELECTRO S.L. Tel: +58 21 29 92 74 91
Fax:+40 266 31 2238 08430 La Roca del Vallès Fax:+58 21 22 64 44 12
[email protected] Tel.: +34 93 84 22 212 [email protected]
Fax: +34 93 84 22 727
31257 Bucuresti [email protected] Vietnam
Tel.: +40 21 30 83 480 ELESCO ASIA PTE LTD
Fax: +40 21 32 22 399 Sweden 349562 Singapore
[email protected] CABLEX OY Tel: +65 67 41 42 48
169 74 Solna Fax:+65 67 77 36 86
Russia Tel.: +46 72 58 89 818 [email protected]
UNIT MARK PRO [email protected]
119147 Moscow Yemen
Tel.: +7 09 57 48 09 07 Switzerland NISSAD DEVELOPMENT CO. LTD.
Fax: +7 09 57 48 09 09 FERRATEC AG 1306 Nicosia
[email protected] 8964 Rudolfstetten Tel.: +357 22 76 50 14
Tel.: +41 56 64 92 121 Fax: +357 22 76 15 35
Saudi-Arabia Fax: +41 56 64 92 141 [email protected]
NISSAD DEVELOPMENT CO. LTD. [email protected]
1306 Nicosia TOMAD INTERNATIONAL INC.
Tel.: +357 22 76 50 14 Taiwan Beirut
Fax: +357 22 76 15 35 PO CHARNG CO. LTD Tel.: +961 18 84 944
[email protected] Taipei 110 Fax: +961 18 84 929
Tel.: +886 22 76 31 623 [email protected]
TOMAD INTERNATIONAL INC. Fax: +886 22 76 67 492
Beirut [email protected]
Tel.: +961 18 84 944
Fax: +961 18 84 929 Thailand
[email protected] BE PROMPT TRADING &
SERVICES LTD
Serbia 10100-07 Bangkok
NIDAS D.O.O. Tel.: +662 22 54 201
11000 Beograd Fax: +662 22 54 200
Tel.: +38 11 12 41 77 14 [email protected]
Fax: +38 11 12 41 77 15
[email protected] SUMMIT ENG. AND SERVICES CO. LTD
10400 Bangkok
Tel.: +662 64 22 478
Fax: +662 64 23 085
[email protected]
Your Klauke contact
Distribution companies / Sales offices

GUSTAV KLAUKE GMBH


Auf dem Knapp 46 · D-42855 Remscheid
P.O. Box 10 05 22 · D-42805 Remscheid
Tel.: +49 2191 907 0
Fax: +49 2191 907 205
[email protected]
www.klauke.com

Distribution companies /
Sales offices
America
GREENLEE TEXTRON INC.
4455 Boeing Drive
Rockford, II. 61109 - 29 88
USA
Tel.: +1 815 39 77 070
Fax: +1 815 39 79 247 KLAUKE SLOVAKIA S.R.O.
[email protected] Nabrezie Oravy 2711
02601 Dolny Kubin
GREENLEE / KLAUKE OFFICE LATIN AMERICA Czech Republic
Av. Projetada, s/no. Lambari Tel.: +421 43 58 32 311
08900-000 Guararema-SP Fax: +421 43 58 32 334
Brazil [email protected] KLAUKE INDIA
Tel.: +55 12 39 11 85 32 A DIVISION OF TEXTRON INDIA PVT. LTD.
Mobile: +55 12 99 65 71 524 GREENLEE COMMUNICATIONS LIMITED No. # 29, 80 Feet Road, 4th Block, Kormangala,
[email protected] Brecon House, William Brown Close Adithi Enclave 2nd Floor
Llantarnam Park, Cwmbran NP 44 3 AB Bangalore 560 034
Europe Great Britain India
Tel.: +44 16 33 62 77 10 Tel.: +91 80 25 53 00 07
KLAUKE FRANCE S.A.R.L. Fax: +44 16 33 62 77 11 Mobile: +91 97 40 93 60 06
16, Rue Saint-Louis, Z.I. Actisud [email protected] [email protected]
57150 Creutzwald
France TEXTRON IBERIA S.L. TEXTRON FAR EAST PTE LTD
Tel.: +33 38 72 98 470 C/ Cabo de la Nao Nº 7 C/O GREENLEE TEXTRO.
Fax: +33 38 72 98 479 28500 Arganda del Rey (Madrid) No.6 Seletar Aerospace Heights
[email protected] Spain Singapore 797545
Tel.: +34 91 75 18 203 Singapore
KLAUKE UK LTD. Fax: +34 91 75 18 195 Tel.: +65 81 61 89 99
Hillside Road East [email protected] Fax: +65 67 48 16 51
Bungay Suffolk NR35 1JX [email protected]
Great Britain
Tel.: +44 19 86 89 15 19 Asia
Fax: +44 19 86 89 61 32 TEXTRON CHINA INC. Australia
[email protected] GREENLEE / KLAUKE OFFICE. GREENLEE / KLAUKE OFFICE
No. 455 Fushan Road, AUSTRALIA / NEW ZEALAND
KLAUKE HANDELSGES.M.B.H. Room 201, floor 2, Pudong area 25 Webb Ellis Court
Ared-Str. 7 TOP 3 Pudong area Pelican Waters 4551 QLD
2544 Leobersdorf Shanghai 200122 Australia
Austria P.R. of China Tel.: +61 75 43 97 377
Tel.: +43 22 56 62 925 Tel.: +86 21 68 41 60 66 Fax: +61 75 43 97 577
Fax: +43 22 56 62 92 530 Fax: +86 21 68 41 60 33 Mobile: +61 43 40 74 337
[email protected] [email protected] [email protected]
Strong brands for your success:

© 2017 Gustav Klauke GmbH. All rights reserved. Subject to change without notice. KATHAUPT17GB 3.000 09/17 I

Gustav Klauke GmbH


Auf dem Knapp 46
D-42855 Remscheid

Phone: +49 (0) 2191 / 907 - 0


Fax: +49 (0) 2191 / 907 - 205

E-Mail: [email protected]
Internet: www.klauke.com

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