Subaru WRX Sti 2013 Pkfnpo - Ru 1

13IM_STI_US.
book 2 ページ２０１２年６月１２日　火曜日　午後２時４０分
Foreword
FOREWORD
1. Foreword
A: FOREWORD
These manuals are used when performing mainte-
nance, repair or diagnosis of SUBARU IMPREZA
WRX and SUBARU IMPREZA WRX STI.
Applicable model: 2013 MY GVE*****, GVF*****,
GRE*****, GRF*****
The manuals contain the latest information at the
time of publication. Changes in the specifications,
methods, etc. may be made without notice.
Original upload by dempsey, combined by
DrHeLpErZx
FW-2
13IM_STI_US.book 1 ページ２０１２年６月１２日　火曜日　午後２時４０分
HOW TO USE THIS MANUALS
HU
Page
1. How to Use This Manuals ..........................................................................2
How to Use This Manuals

1. How to Use This Manuals

A: HOW TO USE THIS MANUALS
1. STRUCTURE
Each section consists of SCT that are broken down
into SC that are divided into sections for each com-
ponent. The specification, maintenance and other
information for the components are included, and
the diagnostic information has also been added
where necessary.
2. CONTENTS
The first page has an index with tabs.
HU-2

3. COMPONENT
Illustrations are provided for each component. The information necessary for repair work (tightening torque,
grease up points, etc.) is described on these illustrations. Information is described using symbol.
To order parts, refer to parts catalogue.
Example:
T2
(3) (6)
T3
(7)
(5) T3
(4)
(2)
(8)
T8 T1 (1) (20)
T2 (21) T3
T6 (5)
T10 T2
T5 (1) T3
(2)
(12) (22) (23) T3
(6) (9) (14) (16)
T4 (18)
(10)
(3) (11) T1
(4) (4) (11)
(13)
(10) (15)
(9) T2
(17)
(19)
T6
(4) (10) T4
(3)
(4)
(7) (15)
T2
T11 T6 (22) T5
(3) (12) (35)
T4 (34)
T5
(8) (27) T3
(10) T2
(26)
(23) (24)
T2 (14) (25)
T7
(24)
(36)
(25)
(13) (31)
(30)
T2 T5
(10) (29) (37) (33)
(17) (28) (32)
(16)
(18)
T4
T3 T1 : Selective part
T1 : Replacement part
(21)
: Sealing point
: Should be lubricated with oil.
(20) : Should be lubricated with grease.

T9 (19)
T1 , T2 .... : Tightening torque
HU-00017
HU-3

4. DEFINITIONS OF “NOTE”, “CAUTION” AND “WARNING”

• NOTE:
Describes additional information to make works easier.
• CAUTION:
Describes prohibited matters to prevent vehicle or parts damage, or matters that requires special attention
during work.
• WARNING:
Describes matters that may cause serious damage to the operator or other person, or that may cause dam-
age or accident.
5. SPECIFICATIONS
If necessary, specifications are also included.
6. INSPECTION
Inspections to be carried out before and after maintenance are included.
HU-4

7. MAINTENANCE
• Maintenance instructions for serviceable parts describe work area and detailed step with illustration. It also
describes the use of special tool, tightening torque, caution for each procedure.
• If many serviceable parts are included in one service procedure, appropriate reference is provided for each
part.
Example:
15.Main Shaft (A)
A: REMOVAL (B)
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-33, REMOVAL, Manual
Transmission Assembly.>
(C)
11) Tighten the lock nuts to the specified torque us-

ing ST1 and ST2.
NOTE: (D)
Secure the lock nuts in two places after tightening.
ST1 498937000 TRANSMISSION HOLDER
ST2 499987003 SOCKET WRENCH (35)
(E) (F)
Tightening torque:
118 N m (12.0 kgf-m, 86.8 ft-lb) (G)
(H)
ST2 ST1
HU-00020
(A) Component (D) Cautions (G) Tightening torque

(B) Process (E) Tool number of special tool (H) Illustration
(C) Reference (F) Name of special tool
HU-5

8. DIAGNOSIS
Step-by-step process is employed for easier diagnosis.
9. SI UNITS
Measurements in these manuals are according to the SI units. Metric and yard/pound measurements are
also included.
Example:
Tightening torque:
44 N·m (4.5 kgf-m, 33 ft-lb)
List of SI unit
Item SI units Conventional unit Remarks
Force N (Newton) kgf 1 kgf = 9.807 N
Mass (Weight) kg, g kg, g
Capacity L, mL or cm3 L or cc 1 cc = 1 cm3 = 1 mL
Torque N·m kgf-m, kgf-cm 1 kgf-m = 9.807 N·m
Rotating speed rpm rpm
kgf/cm2 1 kgf/cm2 = 98.07 kPa
Pressure kPa (Kilopascal)
mmHg 1 mmHg = 0.1333 kPa
Power W PS 1 PS = 0.7355 kW
Calorie W·h cal 1 kcal = 1.163 W·h
Fuel consumption rate g/kW·h g/PS·h 1 g/PS·h = 1.3596 g/kW·h
The figure used in these manuals are described in the SI units and conventional units are described in ( ).
HU-6

10.EXPLANATION OF TERMINOLOGY
List
2ndr Secondary H/L Headlight
AAI Air Assist Injection H/U Hydraulic Unit
AAR Angular Adjusted Roller HVAC Heater, Ventilator and Air Conditioner
A/B Airbag I/F Interface
ABS Anti-lock Brake System IG Ignition
A/C Air Conditioner IN Intake
AC Angular Contact INT Intermittent
ACC Accessory I/O Input / Output
A/F Air Fuel Ratio IR Infrared Ray
ALT Generator ISC Idle Speed Control
APS Accessory Power Supply Socket LAN Local Area Network
ASSY Assembly LCD Liquid Crystal Display
AT Automatic Transmission LED Light Emitting Diode
ATF Automatic Transmission Fluid LH LH (Left Hand)
AUX Auxiliary Storage Unit (External storage) LHD Left Hand Drive
AVCS Active Valve Control System LSD Limited Slip Differential
AWD All Wheel Drive M/B Main Fuse & Relay Box
BATT Battery MD Mini Disc
BCM Brake Control Module MID Multi Information Display
BJ Bell Joint MFI Multi-Point Fuel Injection
CAN Controller Area Network MP-T Multi-Plate Transfer
CD Compact Disc MT Manual Transmission
CD-R/RW CD Recordable/Rewritable NA Natural Aspiration
COMPL Complete NC Normal Close (Relay)
CPC Canister Purge Control Solenoid Valve NO Normal Open (Relay)
CPU Central Processing Unit OBD On-Board Diagnosis
DCCD Driver’s Control Center Differential OP Option Parts
DOHC Double Overhead Camshaft PC Personal Computer
DOJ Double Offset Joint PCD Pitch Circle Diameter
DTC Diagnosis Trouble Code PCV Positive Crankcase Ventilation
DVD Digital Versatile Disc or Digital Video Disc PID Parameter Identification
EBD Electronic Brake Distribution Pr Primary
EBJ High-efficiency Compact Ball Fixed Joint P/S Power Steering
ECM Engine Control Module PTJ Pillow Tripod Joint
EDJ High-efficiency Compact Double Offset Joint P/W Power Window
E/G Engine RAM Random Access Memory
EGI Electronic Gasoline Injection RH RH (Right Hand)
EGR Exhaust Gas Recirculation RHD Right Hand Drive
ELR Emergency Locking Retractor ROM Read Only Memory
ETC Electronic Throttle Control rpm Revolution Per Minute
EX Exhaust Rr Rear
F/B Fuse & Joint Box SDI Subaru Diagnostic Interface
FL Fusible Link SI Subaru Intelligent
Ft Front SOHC Single Overhead Camshaft
FWD Front Wheel Drive SRS Supplemental Restraint System
GPS Global Positioning System SSM Subaru Select Monitor
HI High ST Special Tool
HID High-Intensity Discharge STD Standard
SW Switch
HU-7

T/B Turbocharger
TCS Traction Control System
TCM Transmission Control Module
TGV Tumble Generator Valve
T/M Transmission
TPMS Tire Pressure Monitoring System
UJ Universal Joint
UV Ultraviolet
VDC Vehicle Dynamics Control
V.I.N. Vehicle Identification Number
ViS-C Viscous Coupling
VSV Vacuum Switching Valve
VTD Variable Torque Distribution
W/H Wiring Harness
HU-8
SPECIFICATIONS
SPC
Page
1. Impreza ......................................................................................................2
Impreza
SPECIFICATIONS
1. Impreza
A: DIMENSION
4 door 5 door
Model
WRX-S, WRX STI-S, SE WRX STI, SE
Overall length mm (in) 4,580 (180.3) 4,415 (173.8)
Overall width mm (in) 1,795 (70.7) 1,795 (70.7)
Overall height (at C.W.) mm (in) 1,475 (58.1) 1,470 (57.9) 1,475 (58.1) 1,470 (57.9)
Length mm (in) 1,985 (78.1) 1,985 (78.1)
Compartment Width mm (in) 1,475 (58.1) 1,475 (58.1)
Height mm (in) 1,200 (47.2), 1,170 (46.1)*1 1,200 (47.2), 1,170 (46.1)*1
Wheelbase mm (in) 2,625 (103.3) 2,625 (103.3)
Front mm (in) 1,530 (60.2) 1,530 (60.2)
Tread
Rear mm (in) 1,540 (60.6) 1540 (60.6)
Minimum road clearance mm (in) 155 (6.1) 150 (5.9) 155 (6.1) 150 (5.9)
*1: Model with sunroof
B: ENGINE
2.5 L turbo 2.5 L high power turbo
Model
(WRX-S, WRX model) (STI-S, STI, SE model)
Engine type Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine
Valve arrangement DOHC
Bore × stroke mm (in) 99.5 × 79.0 (3.92 × 3.11)
Displacement cm3 (cu in) 2,457 (149.94)
Compression ratio 8.4 8.2
Ignition order 1—3—2—4
Idle speed rpm 700±100
Maximum output kW (HP)/rpm 198 (265)/6,000 227 (305)/6,000
Maximum torque N·m (kgf-m, ft-lb)/rpm 330 (33.7, 244)/4,000 394 (40.2, 290)/4,000
C: ELECTRICAL
2.5 L turbo 2.5 L high power turbo
Model
(WRX-S, WRX model) (STI-S, STI, SE model)
Ignition timing (at idling) BTDC 12°±10° 15°±10°
Spark plug Type and manufacturer NGK: SILFR6A
Generator 12 V — 110 A
Battery Type and capacity (5HR) 12 V — 48 AH (55D23L)
SPC-2
Impreza
SPECIFICATIONS
D: TRANSMISSION
6MT 6MT
Transmission type 5MT
(except for C6 models) (C6 models)
Clutch type DSPD
1st 3.636 3.166
2nd 2.235 1.882
3rd 1.521 1.590 1.296
Gear ratio 4th 1.137 0.972
5th 0.971 0.891 0.738
6th 0.756 0.707 —
Reverse 3.545 3.333
Type of gear Hypoid
Reduction gear (Front) Final reduction
Gear ratio 3.900
Type of gear Helical
Transfer reduction
Gear ratio 1.103 1.000
Reduction gear (Rear)
Type of gear Hypoid
Final reduction
Gear ratio 3.545 3.900
6MT: 6-forward speeds and 1-reverse with synchromesh

5MT: 5-forward speeds and 1-reverse with synchromesh
DSPD: Dry Single Plate Diaphragm
E: STEERING
Type Rack and pinion
Turns, lock to lock 2.8
Curb to curb 11.0 (36.1)
Minimum turning diameter m (ft)
Wall to wall 11.8 (38.7)
F: SUSPENSION
Front Macpherson strut type suspension
Rear Double-wishbone type suspension
SPC-3
Impreza
SPECIFICATIONS
G: BRAKE
Model WRX-S, WRX STI-S, STI, SE
Service brake system Dual circuit hydraulic with vacuum suspended power unit
Front Ventilated disc brake
Rear Disc brake Ventilated disc brake
Parking brake Mechanical on rear brakes
H: TIRE
Rim size 17 × 8J 18 × 8 1/2J
Tire size 235/45R17 245/40R18
Type Tubeless, Steel belted radial
I: CAPACITY
Model WRX-S, WRX STI-S, STI, SE
Fuel tank L (US gal, Imp gal) 64 (16.9, 14.1)
Total capacity (at overhaul) L (US qt, Imp qt) 5.0 (5.3, 4.4)
When replacing engine oil and
Engine oil L (US qt, Imp qt) 4.2 (4.4, 3.7) 4.3 (4.5, 3.8)
oil filter
When replacing engine oil only L (US qt, Imp qt) 4.0 (4.2, 3.5)
Transmission gear oil L (US qt, Imp qt) 3.5 (3.7, 3.1) 4.1 (4.3, 3.6)
Rear differential gear oil L (US qt, Imp qt) 0.8 (0.8, 0.7) 1.0 (1.1, 0.9)
Power steering fluid L (US qt, Imp qt) 0.7 (0.7, 0.6)
Engine coolant L (US qt, Imp qt) 7.4 (7.8, 6.5) 7.7 (8.1, 6.8)
SPC-4
Impreza
SPECIFICATIONS
J: WEIGHT
4 door
2.5 L DOHC turbo
Model
WRX WRX-S
5MT 5MT
U4 C0 C0 C4 U4 U4 U4 U4 U4
OP code
TX TR CH 4H TX 4R 5R OH QH
1,455 1,455 1,475 1,475 1,455 1,470 1,470 1,475 1,475
Total kg (lb)
(3,208) (3,208) (3,252) (3,252) (3,208) (3,241) (3,241) (3,252) (3,252)
Vehicle
830 830 840 840 830 835 835 840 840
weight Front kg (lb)
(1,830) (1,830) (1,852) (1,852) (1,830) (1,841) (1,841) (1,852) (1,852)
(C.W.)
625 625 635 635 625 635 635 635 635
Rear kg (lb)
(1,378) (1,378) (1,400) (1,400) (1,378) (1,400) (1,400) (1,400) (1,400)
Gross vehicle 1,990 1,990 1,990 1,990 1,990 1,990 1,990 1,990 1,990
kg (lb)
weight (G.V.W.) (4,387) (4,387) (4,387) (4,387) (4,387) (4,387) (4,387) (4,387) (4,387)
1,020 1,020 1,020 1,020 1,020 1,020 1,020 1,020 1,020
Gross axle Front kg (lb) (2,249) (2,249) (2,249) (2,249) (2,249) (2,249) (2,249) (2,249) (2,249)
weight
(G.A.W.) 1,030 1,030 1,030 1,030 1,030 1,030 1,030 1,030 1,030
Rear kg (lb)
(2,271) (2,271) (2,271) (2,271) (2,271) (2,271) (2,271) (2,271) (2,271)
Aluminum
wheel 18 in — — — — — — — — —
(BBS)
Navigation — — — — — — —
Sunroof — — —
HID — — — — — — —
Front fog light — — —
Option Genuine
— — — — —
leather seat
Seat heater — —
Cold weather
— —
package
Satellite tuner — — — — — — — —
Side airbag
Curtain airbag
SPC-5
Impreza
SPECIFICATIONS
4 door
2.5 L DOHC high power turbo
Model
STI-S SE
6MT 6MT
C0 C4 C6 C6 U4 U4 U4 U4 U4 C0 U4
OP code
OR SH OH OR 3R MR SH UH VR TR TX
1,550 1,550 1,550 1,550 1,535 1,535 1,550 1,550 1,535 1,535 1,535
Total kg (lb)
(3,417) (3,417) (3,417) (3,417) (3,384) (3,384) (3,417) (3,417) (3,384) (3,384) (3,384)
Vehicle
890 890 890 890 885 885 890 890 885 885 885
(1,962) (1,962) (1,962) (1,962) (1,951) (1,951) (1,962) (1,962) (1,951) (1,951) (1,951)
(C.W.)
660 660 660 660 650 650 660 660 650 650 650
Rear kg (lb)
(1,455) (1,455) (1,455) (1,455) (1,433) (1,433) (1,455) (1,455) (1,433) (1,433) (1,433)
Gross vehicle 2,030 2,030 2,030 2,030 2,030 2,030 2,030 2,030 2,030 2,030 2,030
kg (lb)
weight (G.V.W.) (4,475) (4,475) (4,475) (4,475) (4,475) (4,475) (4,475) (4,475) (4,475) (4,475) (4,475)
1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050
Gross axle Front kg (lb) (2,315) (2,315) (2,315) (2,315) (2,315) (2,315) (2,315) (2,315) (2,315) (2,315) (2,315)
weight
(G.A.W.) 1,040 1,040 1,040 1,040 1,040 1,040 1,040 1,040 1,040 1,040 1,040
Rear kg (lb)
(2,293) (2,293) (2,293) (2,293) (2,293) (2,293) (2,293) (2,293) (2,293) (2,293) (2,293)
Aluminum
wheel 18 in — — — — — — —
(BBS)
Navigation — — — — — — — —
Sunroof — — — — —
HID — —
Front fog light — — — —
Option Genuine
— — — — — — —
leather seat
Seat heater —
Cold weather
—
package
Satellite tuner — — — — — — — — — — —
Side airbag
Curtain airbag
SPC-6
Impreza
SPECIFICATIONS
5 door
2.5 L DOHC turbo
Model
WRX
5MT
C0 C0 C4 U4 U4 U4 U4 U4
OP code
TR CH 4H TX 4R 5R OH QH
1,455 1,475 1,475 1,455 1,470 1,470 1,475 1,475
Total kg (lb)
(3,208) (3,252) (3,252) (3,208) (3,241) (3,241) (3,252) (3,252)
Vehicle
830 840 840 830 835 835 840 840
(1,830) (1,852) (1,852) (1,830) (1,841) (1,841) (1,852) (1,852)
(C.W.)
625 635 635 625 635 635 635 635
Rear kg (lb)
(1,378) (1,400) (1,400) (1,378) (1,400) (1,400) (1,400) (1,400)
Gross vehicle 1,990 1,990 1,990 1,990 1,990 1,990 1,990 1,990
kg (lb)
weight (G.V.W.) (4,387) (4,387) (4,387) (4,387) (4,387) (4,387) (4,387) (4,387)
1,020 1,020 1,020 1,020 1,020 1,020 1,020 1,020
Gross axle Front kg (lb) (2,249) (2,249) (2,249) (2,249) (2,249) (2,249) (2,249) (2,249)
weight
(G.A.W.) 1,030 1,030 1,030 1,030 1,030 1,030 1,030 1,030
Rear kg (lb)
(2,271) (2,271) (2,271) (2,271) (2,271) (2,271) (2,271) (2,271)
Aluminum
wheel 18 in — — — — — — — —
(BBS)
Navigation — — — — — —
Sunroof — —
HID — — — — — —
Front fog light — —
Option Genuine
— — — —
leather seat
Seat heater —
Cold weather
—
package
Satellite tuner — — — — — — —
Side airbag
Curtain airbag
SPC-7
Impreza
SPECIFICATIONS
5 door
2.5 L DOHC high power turbo
Model
STI SE
6MT 6MT
C0 C4 U4 U4 C0 U4
OP code
OR SH 3R RR TR TX
1,545 1,545 1,530 1,530 1,530 1,530
Total kg (lb)
(3,406) (3,406) (3,373) (3,373) (3,373) (3,373)
Vehicle
890 890 885 885 885 885
(1,962) (1,962) (1,951) (1,951) (1,951) (1,951)
(C.W.)
655 655 645 645 645 645
Rear kg (lb)
(1,444) (1,444) (1,422) (1,422) (1,422) (1,422)
Gross vehicle 2,030 2,030 2,030 2,030 2,030 2,030
kg (lb)
weight (G.V.W.) (4,475) (4,475) (4,475) (4,475) (4,475) (4,475)
1,050 1,050 1,050 1,050 1,050 1,050
Gross axle Front kg (lb)
(2,315) (2,315) (2,315) (2,315) (2,315) (2,315)
weight
(G.A.W.) 1,040 1,040 1,040 1,040 1,040 1,040
Rear kg (lb)
(2,293) (2,293) (2,293) (2,293) (2,293) (2,293)
Aluminum
wheel 18 in — — —
(BBS)
Navigation — — — — —
Sunroof — — — —
HID — —
Front fog light — —
Option Genuine
— — — — —
leather seat
Seat heater —
Cold weather
—
package
Satellite tuner — — — — — —
Side airbag
Curtain airbag
SPC-8
PRECAUTION
PC
Page
1. Precaution ..................................................................................................2
Precaution
PRECAUTION
1. Precaution 6. AIRBAG DISPOSAL

To prevent bodily injury from unexpected airbag
A: CAUTION deployment, do not dispose the airbag modules in
Please clearly understand and adhere to the follow- the same way as other waste. Follow all govern-
ing general precautions for environmental protec- ment regulations concerning disposal of refuse.
tion and to avoid minor or serious injury to the
person doing the work or people in the area. 7. AIRBAG MODULE
Adhere to the following when handing and storing
1. VEHICLE DYNAMICS CONTROL (VDC) the airbag module to prevent bodily injury from un-
Handle the VDC as a total system. Do not disas- expected deployment:
semble or attempt to repair individual parts. Follow • Do not hold the harnesses or connectors to carry
the directions in this manual when performing the module.
maintenance on the VDCCM&H/U. When parts • Do not face the bag in the direction that it opens
other than those specified are disassembled, it is towards yourself or other people.
possible that the VDC system will not operate when • Do not face the bag in the direction that it opens
needed or cause it to operate incorrectly and result towards the floor or walls.
in injury.
8. AIRBAG SPECIAL TOOL
2. BRAKE FLUID To prevent unexpected deployment, only use spe-
If brake fluid gets in your eyes or on your skin, do cial tools.
the following:
• Wash eyes and seek immediate medical atten- 9. WINDOW
tion. Always wear safety glasses when working around
• Wash your skin with soap and then rinse thor- any glass to prevent glass fragments from damag-
oughly with water. ing your eyes.
3. RADIATOR FAN 10.WINDOW ADHESIVE
The radiator fan may rotate without warning, even Always use the recommended or equivalent adhe-
when the engine is not ON. Do not place your hand, sive when attaching glass to prevent it from falling
cloth, tools or other items near the fan at any time. off, resulting in accidents and injury.
4. ROAD TEST 11.OIL
Always conduct road tests in accordance with traf- When handling oil, adhere to the following to pre-
fic rules and regulations to avoid bodily injury and vent unexpected accident.
interrupting traffic. • Prepare a container and cloth to prevent scatter-
ing of oil when performing work where oil can be
5. AIRBAG spilled. If the oil spills, wipe it off immediately to pre-
To prevent bodily injury from unexpected deploy- vent from penetrating into floor or flowing out for
ment of airbags and unnecessary maintenance, fol- environmental protection.
low the instructions in this manual when performing • Follow all government and local regulations con-
maintenance on the airbag components or nearby, cerning disposal of refuse when disposing.
around front of the vehicle (radiator panel, front
wheel apron, front side frame, bumper, hood, front 12.FUEL
fender), around side of the vehicle (front door, rear When handling and storing fuel, adhere to the fol-
door, center pillar, rear fender, side sill, rear wheel lowing to prevent from unexpected accident.
apron), around rear of the vehicle (rear seat cush- • Be careful with fire.
ion, rear floor, rear crossmember) and the airbag • Prepare a container and cloth to prevent scatter-
wiring harnesses or nearby. ing of fuels when performing work where fuels can
To prevent unexpected deployment, turn the igni- be spilled. If the oil spills, wipe it off immediately to
tion switch to OFF and disconnect the ground cable prevent from penetrating into floor or flowing out for
from battery, then wait at least 60 seconds before environmental protection.
starting work. • Follow all government and local regulations con-
cerning disposal of refuse when disposing.
PC-2
Precaution
PRECAUTION
13.ENGINE COOLANT 2. Removal and installation operation of hoses,

When handling engine coolant, adhere to the fol- etc. during the inspection
lowing to prevent from unexpected accident. • Follow the instructions below when remov-
• Never remove the radiator cap since engine ing hose.
coolant may blow out when it is hot. • Do not use a pointed hose remover (hose
• Prepare a container and cloth to prevent scatter- plucker) when using a general hose remover. It
ing of engine coolant when performing work where may damage the pipe surface or the hose.
engine coolant can be spilled. If the oil spills, wipe it
off immediately to prevent from penetrating into
floor or flowing out for environmental protection.
• Follow all government and local regulations con-
cerning disposal of refuse when disposing.
14.AIR CONDITIONER REFRIGERANT
In order to prevent from global warming, avoid re-
leasing air conditioner refrigerant into the atmo-
sphere. Using a refrigerant recovery system,
discharge and recycle it. (1)
15.REMOVAL AND INSTALLATION OPERA-

TION OF HOSES, ETC.
1. Before the removal and installation operation
of hoses, etc.
• If you keep using the damaged or deformed
hose, it results bleeds or leakage of the fat adheres
or disconnection of the hose. Be careful not to spill
fat adheres on exhaust pipes, etc. during mainte-
(1)
nance to prevent emitting smoke or causing fires.
• Perform the operation with the hose removed. If PC-00065
the operation is performed without removing the
(1) Hose remover
hose, it may damage inner surface of the hose.
• When draining hose using pliers, be sure to
cover the hose with cloth and rotate the hose
slightly to extract straight.
PC-3
Precaution
PRECAUTION
• If you keep using the hose, perform the in-

spection below and replace the hose with a new
part if faulty. (1)
• Replace the hose with a new part if it rides
over the stay or the top of spool.
(1)
PC-00070
(A)
PC-00071
(1) Hose rides over the stay
(1)
(B)
PC-00077
(1) Hose rides over the top of spool
• Check if the surface and the inner surface of

PC-00080
the hose are damaged, cracked, bend, hard-
ened, softened, swelled, peeled or deformed (1) Push against the spool. (Insert the hose and
due to the adherence or the entry of the foreign prevent it from becoming wrinkled.)
matter by bending the hose. Replace with the (2) Tighten the hose outwards and apply force thor-
new part if faulty. oughly.
• Follow the instructions below during installa- (A) OK position (bottom of spool)
tion. (B) OK position (top of spool)
• Check carefully for assembling position.
• Never use lubricants. • Check if the position, direction and hose lay-
• Insert the hose to the specified position (stop- out of the hose clamp are correct. (Check if the
per or spool) securely. (The stopper of the spool position, direction, length and the gap around
is between the top of the spool and the bottom are correct, or if it is different from the condition
section.) before the work)
• After the installation, check that the hose is in-
stalled securely and there is no leakage. (Check
(2) (1)
if it is fixed securely with the clamp)
PC-00074
PC-4
Precaution
PRECAUTION
• For hose clips and hose clamps, perform the

inspection below and replace them with a new
part if faulty.
• Check for deformation, rust, damage or for-
eign matters.
• For hose clip, check if it works and has clamp-
ing force.
• For hose clamp, check if it can tighten screw,
not ovalized or the screw is not damaged.
• For hose pipes, perform the inspection below
and replace with a new part if faulty.
Check if the pipe is not damaged, rusted, peeled
(peeled plates included), covered with foreign
matter, bent, compressed or cracked.
• For the parts below, replaces with a new part
when the hose is removed or the installation
position is changed.
Engine oil cooler hose, power steering suction
hose, power steering return hose, fuel hose (de-
livery/return)
PC-5
Precaution
PRECAUTION
16.HANDLING PRECAUTIONS FOR SILICON-CONTAINING SPRAY

When a silicone contained in the lubricant, rust inhibitor or glazing agent adheres to the electrical contact of
the relay or switch, nonconducting silica dioxide (SiO2) film will be formed, which may lead to poor continuity.
Therefore, the following precautions must be observed when using the silicon-containing spray.
• Never spray directly to the electrical equipment.
• When using the spray close to the electrical equipment, always put the cover on it. Be sure to put the cover
on the electrical equipment especially when using the spray to the locations shown in the figure below and
their surrounding areas.
(1)
(3)
(5) (5)
(4) (2)
PC-00076
(1) Audio, heater control switch (3) Combination switch, steering (5) Power window switch
switch
(2) Shift/select lever switch, parking (4) Stop light switch, brake light
switch switch, clutch switch, clutch start
switch
• If the residual silicon remains in the vicinity of the electrical equipment after the spray has been used, the
vaporized silicon stands around the electrical equipment and it may adhere to electrical contact. After using
the spray, be sure to wipe the silicon off with a cloth.
• Even when using the spray to the place away from the electrical equipment, the droplet of the spray may
be splashed to the periphery. Use as small amount of spray as possible, and take care not to splash the sil-
icon to the periphery.
NOTE:
The “silicon” used in this section refers to “silicone”, that is, silicon polymer.
PC-6
NOTE
NT
Page
1. Note ............................................................................................................2
Note
NOTE
1. Note 8. ENSURING SECURITY DURING WORK

When working in a group of two or more, perform
A: NOTE the work with calling each other to ensure mutual
This information will improve the efficiency of main- safety.
tenance and assure the sound work.
9. LIFT AND JACK
1. CLEANING When using a lift or shop jack to raise a vehicle or
• Perform the operation in a clean location and use using rigid rack to support a vehicle, always follow
extra caution in dust proofing. instructions concerning jack-up points and weight
• Clean the items (except for assembly compo- limits to prevent the vehicle from falling, which
nents) with steam, etc. before disassembly. During could result in injury. Be especially careful that the
steam cleaning, wrap the air breather, oil level vehicle is balanced before raising it. Be sure to set
gauge, connectors, etc. with vinyl tape to prevent the wheel stoppers when jacking-up only the front
steam from entering inside the parts. or rear side of the vehicle.
• For cleaning solution, use new kerosene, etc. CAUTION:
• Do not clean rubber parts such as O-ring, gasket Not to let the side sill cover interfere with the lift
and oil seal with cleaning solution. arm, use an attachment. When the side sill in-
2. FASTENERS NOTICE terferes with the lift arm, a grooveless attach-
ment can be used. In this case, perform the
Fasteners are used to prevent the parts from dam-
operation carefully because the dislocation
age, dislocation and play due to looseness. Fasten-
from the side sill flange may occur.
ers must be tightened to the specified torque. Do
not apply paint, lubricant, rust retardant or other NOTE:
substance to the surface around bolts, nuts, etc. • When using a lift, follow its operation manual.
Doing so will make it difficult to obtain the correct • When using, insert the body flange to the attach-
torque and result in looseness and other problem. ment groove.
• When the side sill spoiler contacts the lift arm,
3. STATIC ELECTRICITY DAMAGE use a lift attachment.
Do not touch the control modules, connectors, logic • Do not work or leave unattended while the vehi-
boards and other such parts when there is a risk of cle is supported with jack, support it with rigid
static electricity. Always use a static electricity pre- racks.
vention cord or touch grounded metal for the elimi- • Be sure to use the rigid racks with rubber at-
nation of static electricity before conducting work. tached to cradle to support the vehicle.
4. BATTERY • When using a plate lift, use a rubber attachment.
Place the attachment to the specified position of
When removing the battery cables, always be sure the vehicle, by adjusting front/rear and left/right
to turn the ignition switch to OFF to prevent electri- sides accordingly.
cal damage to the control module from overcurrent.
Be sure to remove the battery ground cable first.
5. IMMOBILIZER RELATED PART
Do not replace parts which have immobilizer ID (ig-
nition key, combination meter, body integrated unit
and ECM) with the parts from other vehicle.
(A)
6. SERVICE PARTS (C)
Use genuine parts for maximum performance and (B)
maintenance when conducting repairs. Subaru/FHI NT-00070
will not be responsible for poor performance result-
ing from the use of parts except for genuine parts. (A) 80 mm (3.1 in) or more
(B) 80 — 100 mm (3.15 — 3.94 in)
7. PROTECTING VEHICLE UNDER MAIN-
TENANCE (C) 120 — 170 mm (4.72 — 6.69 in)
Make sure to attach the fender cover, seat covers,

etc. before work.
NT-2
Note
NOTE
• When using an attachment, align the center of

attachment (A) with the center of vehicle rib (the
center of spoiler rib).
(A)
NT-00420
• Do not use the plate lift whose attachment does not reach the supporting locations.
Support locations
NT-00337
Pantograph jack
Set the jacks between protruding portions.
NT-00338
NT-3
Note
NOTE
Lift
(A)
NT-00266
(A) Attachment
Rigid rack
(A)
NT-00267
(A) Attachment
NT-4
Note
NOTE
Plate lift
(A) (A)
(A)
NT-00268
(A) Attachment
Garage jack
(A) (1)
(B) (2)
NT-00424
(A) Front (B) Rear
(1) Front crossmember (2) Rear differential
NT-5
Note
NOTE
10.TIE-DOWNS
The tie-down hooks are used when transporting vehicles and when using the chassis dynamo. Attach tie-
down only to the specified locations on the vehicle.
• Tie-down location
(1)
(1) (1)
NT-00218
(1) Hook for tie-down
NT-6
Note
NOTE
• Tie-down hook & eye bolt
(A) (C)
(B)
NT-00213
(A) Front tie-down hook (B) Rear tie-down hook (C) Eye bolt
NT-7
Note
NOTE
• Tie-down direction
CAUTION:
• Pull the front and rear of the vehicle in the opposite direction, and pull the left and right of the ve-
hicle in the same direction.
• Patterns except for the followings (recommended) are not allowed.
Recommended
Tie-down direction
NT-00214
NT-8
Note
NOTE
• Tie-down range
For ground transportation
CAUTION:
When the vehicle is tied down from vehicle inside, hook the hooks of tie-down chain on the rear tie-
down hooks from vehicle inside. When the vehicle is tied down from vehicle outside, hook the hooks
of tie-down chain on the rear tie-down hooks from vehicle outside.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
(B)
(A)
45 45 45
45
:(C)
NT-00341
(A) Front tie-down hook (B) Rear tie-down hook (C) Chain pulling range at tie-down
condition
NT-9
Note
NOTE
For sea transportation

CAUTION:
The eye bolts are exclusively used for towing and sea transportation tie-down, and do not use them
for ground and freight transportation.
(D)
(9
63
.8
)
70
(E)
45
70
70
(A) (B)
45
45
45
:(C)
NT-00236
(A) Front tie-down hook (C) Chain pulling range at tie-down (E) 1,320 mm (52.0 in)
condition
(B) Eye bolt (D) 400 mm (15.7 in)
NT-10
Note
NOTE
• Vehicle sinking volume at tie-down condition

CAUTION:
The vehicle sinking volume at tie-down condition should be less than 50 mm (1.97 in) and make sure
to fix the vehicle securely.
Check to see if the tensions of chains or belts at tie-down condition are appropriate in the following
procedures.
1) Before tie-down, measure the distance between the highest tire point and highest arch point at the center
of wheel.
2) After tie-down, measure the distance between the highest tire point and highest arch point at the center of
wheel.
3) If the distance (A) between the measured value of 1) and 2) above, is less than 50 mm (1.97 in), it is judged
as OK. If the distance is 50 mm (1.97 in) or more, it is judged as NG because the tension is too high.
(B) (B)
(C) (C)
(A) (A)
NT-00412
(B) Arch position before tie-down (C) Arch position after tie-down
NT-11
Note
NOTE
• Notes for the use of tie-down hook

When the vehicle is tied down from the rear side, use the holes at the rear side, and when the vehicle is tied
down from the front side, use the holes at the front side.
When the vehicle is tied down from vehicle inside, hook the hooks of tie-down chain from vehicle inside, and
when the vehicle is tied down from vehicle outside, hook the hooks of tie-down chain from vehicle outside.
(C)
(A) (B)
NT-00237
(A) When the vehicle is tied down (B) When the vehicle is tied down (C) Vehicle front
towards the rear side towards the front side
NT-12
Note
NOTE
11.TOWING
Avoid towing vehicles except when the vehicle cannot be driven. When towing other vehicles, pay attention
to the following to prevent eye bolt or vehicle damage resulting from excessive weight.
• Do not tow other vehicles with a front tie-down hook.
• Make sure the vehicle towing is heavier than the vehicle being towed.
• Front
Remove the hook cover, and install the towing hook (eye bolt).
(1)
(2)
(1)
NT-00416
(1) Towing hook (eyebolt) (2) Jack handle
NT-13
Note
NOTE
• Rear
(1)
(2)
(1)
NT-00418
(1) Towing hook (eyebolt) (2) Jack handle
CAUTION:
When tightening the eye bolt using a wheel wrench, be careful not to scratch the bumper.
(A)
(B)
NT-00224
(A) Towing hook (eyebolt)

(B) Wheel wrench
NT-14
Note
NOTE
Precautions
AWD
Towing Precautions
MT
Lifting up four wheels (On a trailer) Towing the vehicle after lifting up all four wheels is a basic rule
for AWD model.
CAUTION:
When carrying the vehicle onto a car carrier truck, refer to
“LOADING ONTO CAR CARRIER TRUCK”. <Ref. to NT-17,
LOADING ONTO CAR CARRIER TRUCK, NOTE, Note.>
NT-00023
Rope Check if both front and rear wheels are rotated normally.
NT-00024
Raising the front wheels Prohibited for full-time AWD model.
NT-00025
Lifting up the front wheels Prohibited, due to damage on bumper, front grille, etc.
NT-00026
mark: OK, mark: Prohibited
NT-15
Note
NOTE
CAUTION:
• Place the shift lever in “N” position during towing.
• Do not lift up the rear wheels to avoid unsteady rotation.
• Turn the ignition key to “ACC”, then check the steering wheel moves freely.
• Release the parking brake to avoid tire dragging.
• Since the power steering does not work, be careful for the heavy steering effort. (When engine is
stopped)
• Since the servo brake does not work, be careful that the brake is not applied effectively. (When en-
gine is stopped)
• In case of the malfunction of internal transmission or drive system, lift up four wheels (on a trailer)
for towing.
• Do not use the towing hook (eye bolt) except when towing.
• Make sure to detach the towing hook (eye bolt) after towing. If it remains attached, airbag may not
operate properly when receiving a shock. And it may also affect the crash performance of the vehicle.
NT-16
Note
NOTE
12.LOADING ONTO CAR CARRIER TRUCK

When carrying the vehicle onto a car carrier truck, observe the following precautions.
CAUTION:
• When carrying the vehicle onto a car carrier truck, perform the operation being careful with the gap
between the height of the carrier’s floor and the vehicle lower side because of little clearance under
the front bumper.
NT-00262
• Use a supporting board (rubber) where the clearance is too small.

• Perform the operation being careful with the position shown in the figure below.
(1)
(2)
NT-00263
(1) Use a supporting board (rubber) (2) Before carrying the vehicle com-
to ensure clearance from the pletely, lower the lower center floor
ramp. until it is level to make clearance.
Before lowering the vehicle from the carrier car, perform the following operations.
CAUTION:
Always perform the following operations before lowering the vehicle from the carrier car. Otherwise,
the power unit will rotate reversely, which may cause the damage to the engine, vacuum pump, and
transmission.
1) Start the engine.
2) Set the transmission shift position into driving direction of the vehicle. (When the vehicle drives forward, do
not set the transmission into R range. When the vehicle drives rearward, do not set the transmission into 1
— 6 speed.)
CAUTION:
Be sure to perform 2) mentioned above even if the engine cannot be started in some reasons.
NT-17
Note
NOTE
13.FRONT HOOD DAMPER STAY

1) Always perform works such as inspections and maintenance with both damper stays attached.
CAUTION:
• At the inspection and general maintenance, do not detach the damper stays.
(1)
(1)
NT-00332
(1) Normal attached position
NT-18
Note
NOTE
2) When wider hood opening is necessary, set the damper stay below as shown in the figure.
Tightening torque:
<Ref. to EB-8, FRONT HOOD, COMPONENT, General Description.>
CAUTION:
• Always perform works such as inspections and maintenance with both damper stays attached.
• Do not leave one side of damper stay removed.
• The hood cannot be closed with the hood damper on the full open side. When it is necessary to
close, tie the hood striker and the radiator panel with a string etc. to fix them.
• After work, set the damper stays back to the normal position and tighten the bolts to the specified
torque.
(1) (1)
(2)
(2)
NT-00345
(1) Normal attached position (2) Installation position at full open
14.TRAINING
For an information about training, contact a dealer
or agent.
15.GENERAL SCAN TOOL
Using general scan tools will greatly improve the ef-
ficiency of repairing engine electronic controls.
Subaru Select Monitor can be used to diagnose the
engine, VDC and other electronically controlled
parts.
NT-19
Note
NOTE
NT-20
IDENTIFICATION
ID
Page
1. Identification ...............................................................................................2
Identification
IDENTIFICATION
1. Identification
A: IDENTIFICATION
1. IDENTIFICATION NUMBER & LABEL LOCATIONS
The V.I.N. (Vehicle Identification Numbers) is used to classify the vehicle.
• POSITIONING OF THE LABEL FOR IDENTIFICATION
(2)
(6)
(1)
(3)
(4),(5)
ID-00345
(1) Vehicle identification number (3) Tire inflation pressure label (5) Model number label (Apply on the
(V.I.N.) right side of center pillar outer)
(2) Emission control label (4) MVSS label (Apply on the left side (6) Vehicle identification number
of center pillar outer) (V.I.N. PLATE)
ID-2
Identification
IDENTIFICATION
• ENGINE • REAR DIFFERENTIAL
(1) (1)
(2)
ID-00059 DI-00502
(1) Engine serial number (1) Identification (white paint)

(2) Engine type (casting) crankcase upper side
• MODEL NUMBER LABEL
• MANUAL TRANSMISSION
6MT
(2)
(1)
ID-00223
• MVSS LABEL
ID-00137
(1) Transmission serial No.

(2) MT type label
5MT
(1)
ID-00297
ID-00263
(1) MT type and transmission serial number label
ID-3
Identification
IDENTIFICATION
2. MEANING OF V.I.N.
The meaning of the V.I.N. is as follows:
]JF1GR8H6XDL200001[
The starting and ending brackets ( ] [ ) are stop marks.
Digits Code Meaning Details
1—3 JF1 Manufacturer body area JF1: Passenger car, FHI made
4 G Car line G: IMPREZA
5 R Body type V: 4 door wide body
R: 5 door wide body
6 8 Displacement 7: 2.5 L AWD turbo
8: 2.5 L AWD high power turbo
7 H Grade E: WRX
F: WRX-S
G: SE
H: STI
J: STI-S
8 6 Restraint 6: Manual belts, dual airbag, side airbag, curtain airbag
9 X Check digit 0 — 9& X
10 D Model year D: 2013MY
11 L Transmission type G: Full-time AWD single range 5MT
L: Full-time AWD 6MT
12 — 17 200001 Serial number 002001 — 199999: 4 door
200001 — 399999: 5 door
ID-4
Identification
IDENTIFICATION
3. MODEL NUMBER LABEL

The model number label indicates: the applied model, the option code, the trim code, the engine type, the
transmission type, and the exterior color code. This information is helpful when placing orders for parts.
GRFFYEH
1 G Series G: IMPREZA
2 R Body type V: 4 door wide body
R: 5 door wide body
3 F Total engine displace- E: 2.5 L AWD turbo
ment F: 2.5 L AWD high power turbo
Drive system
Suspension system
4 F Model year F: 2013MY
5 Y Destination Y: U.S., Canada
6 E Grade E: STI
F: WRX
G: WRX-S
T: SE
V: STI-S
7 H Transmission, fuel feed D: MFI turbo 5MT AWD
system H: MFI High power turbo 6MT AWD
The engine and transmission type are as follows.

Engine
EJ257BG6LB
1 and 2 EJ Engine type symbol EJ: 4 cylinder
3 and 4 25 Displacement 25: 2.5 L
5 7 Fuel feed device 5: MFI-Turbo
7: MFI High power turbo
6 B Exhaust regulations B: U.S. (FED, CAL)
7 G Mounted transmission E: 5MT
G: 6MT
8 — 10 6LB Detailed specifications Used when ordering parts. For details, refer to the parts cata-
log.
Transmission (MT)
TY856UW1MA
1 T Transmission T: Transmission
2 Y Transmission system Y: Full-time AWD MT center differential
3 and 4 85 Distance between gear 75: Between main shaft and drive pinion
center 85: Between main shaft and drive pinion
5 6 Classification 6: 6MT
8: 5MT
6 U Transmission specifica- U: Full-time AWD single range 6MT with driver’s control center
tions differential
V: Full-time AWD single range 5MT with viscous coupling cen-
ter differential
7 W Mounted engine G: 2.5 L DOHC high power turbo
W: 2.5 L DOHC turbo
8 — 10 1MA Detailed specifications Used when ordering parts. For details, refer to the parts cata-
log.
ID-5
Identification
IDENTIFICATION
Rear differential
Code Reduction gear ratio LSD
H3 3.545 Torsen
B2 3.900 None
Option code
MH
• 1-digit number
OP code C M O Q R S T U V 3 4 5
18 in Tire & Aluminum wheel (BBS) — — — — — — — —
Navigation — — — — — — —
Sunroof — — — — —
Side airbag
Curtain airbag
HID headlight — — — —
Front fog light — — —
Satellite tuner — — — — — — — — — — —
• 2-digit number
OP code H R
Genuine leather seat —
Seat heater
Cold weather package
ID-6
RECOMMENDED MATERIALS
RM
Page
1. Recommended Materials ...........................................................................2
Recommended Materials
1. Recommended Materials
A: RECOMMENDED MATERIALS
1. GENERAL
To insure the best performance, always use the
specified oil, gasoline, adhesive, sealant, etc. or a
substitute of equivalent quality.
2. FUEL
Always use gasoline of the same or higher octane
value than specified in the owner’s manual. Ignor-
ing the specifications will result in damage or poor
performance of engine and fuel injection system.
To gain proper performance, always use specified
gasoline.
Unleaded gasoline
In order to reduce air pollution, use unleaded gas-
oline for the vehicle equipped with catalytic con-
verter. Using leaded gasoline may damage the
catalytic converter.
3. LUBRICANT
Use the lubricants shown in the table below, or equivalent. See the table below to choose the correct SAE
viscosity.
Recommended materials
Lubricant
API standard ILSAC standard
Engine oil SN or SM grade “Resource conserving” GF-5 or GF-4
Choose oil suitable for the standard from or “Energy conserving”
the right.
TR OLEUM
PE
N
IN
FOR
AM ER I CA
ST I
GASOLINE
TUTE
ENGINES
C
ER D
T I F IE
RM-00002
RM-00076 Those with the above ILSAC certification
Those with the above API service labels mark (Starburst mark)
Manual transmission oil GL-5 —
Rear differential gear oil GL-5 —
RM-2
SAE viscosity No. and applicable temperature

Engine oil
(˚C) –30 –20 –10 0 10 20 30 40
(˚F) –22 –4 14 32 50 68 86 104
(1)
RM-00075
(1) 5W-30 (synthetic oil) Required
Manual transmission gear oil, front differential gear oil and rear differential gear oil
(˚C) –30 –20 –10 0 10 20 30 40
(˚F) –22 –4 14 32 50 68 86 104
90
85W
80W
75W-90
RM-00058
RM-3
4. FLUID
Use the fluids specified in the table below. Do not mix two different kinds or makes of fluid.
Fluid Recommended materials Alternative Remarks
Power steering fluid SUBARU ATF DEXRON III —
FMVSS No. 116 DOT3, or
Brake fluid — —
DOT4
Clutch fluid FMVSS No. 116 DOT3 FMVSS No. 116 DOT4 —
5. COOLANT
Use the coolants specified in the table below to protect the engine.
Coolant Recommended materials Item number Alternative
Coolant SUBARU SUPER COOLANT
—
(Concentrated type)
—
SUBARU SUPER COOLANT
K0670Y0001
(Diluted type)
Water for dilution Distilled water — Soft water or tap water
Cooling system protective agent Cooling system conditioner SOA345001 —
6. REFRIGERANT
Standard air conditioners on Subaru vehicles use HFC134a refrigerant. Do not mix it with other refrigerants.
Also, do not use any compressor oil except for DH-PR.
Air Conditioner Recommended materials Item number Alternative
Refrigerant HFC134a — None
Compressor oil DH-PR — None
RM-4
7. GREASE
Use grease and supplementary lubricants shown in the table below.
Grease Application point Recommended materials Item number Alternative
Supplementary lubricants Oxygen sensor Spray type lubricant 004301003 —
• MT main shaft
(spline portion)
• MT main shaft
(oil seal lip)
• Transfer driven gear
NICHIMOLY N-130 — —
(Front roller bearing, rear roller
bearing) (5MT)
• Clutch release lever
• Clutch release bearing
• Clutch operating cylinder
Clutch master cylinder push rod SILICONE GREASE G-40M — —
• Gear shift lever
• Clutch pedal
NIGTIGHT LYW No. 2 grease — —
Grease • Brake pedal
• Release bearing
Steering gearbox VALIANT GREASE M-2 003608001 One-Luber SG
Disc brake (lock pin, guide pin) NIGLUBE RX-2 K0779GA102 —
Brake pad end surface Molykote M7439 003602001 —
Between brake pad and shim Molykote AS880N K0777YA010 —
Parking brake Brake grease 003602002 —
Rear axle EBJ NKG814 — —
Front axle AAR One-Luber GKN-C — —
Front axle PTJ NKG302 — —
Rear axle EDJ NKG814 — —
• Door latch
SILICONE GREASE G-30M 004404002 —
• Door striker
8. ADHESIVE
Use the adhesives shown in the table below, or equivalent.
Adhesive Application point Recommended materials Item number Alternative
Dow Automotive’s
Windshield, rear quarter Adhesive: ESSEX U-400HV or
Adhesive glass, rear window glass, equivalent — —
rear gate glass and body Glass primer: U-401 and U-402
Painted surface primer: U-413
RM-5
9. SEAL MATERIAL
Use the seal material shown in the table below, or equivalent.
Recommended mate-
Seal material Application point Item number Alternative
rials
• Transmission case
• Transmission oil pan (6MT)
THREE BOND 1215 004403007 DOW CORNING No. 7038
• MT transfer case
• Clutch housing (6MT)
• Rear differential
• Oil pressure switch
• Oil return cover mounting bolt
• Engine oil separator cover mounting
bolt (when reusing bolts) THREE BOND 1324 004403042 —
• Engine oil pump mounting bolt (when
reusing bolts)
• Timing belt guide cam sprocket side
mounting bolt (when reusing bolts)
• Service hole plug
Seal material • PCV nipple
THREE BOND 1105 004403010 DOW CORNING No. 7038
• Intake manifold nipple (STI model)
• Rear differential
Rear differential
THREE BOND 1110B K0879Y0020 —
(side retainer bolt)
Steering adjusting screw THREE BOND 1102 004403006 THREE BOND 1215
• Front door sealing cover
3M Butyl Rubber 8626 — —
• Rear door sealing cover
• Engine oil pan
• Separator cover
• Camshaft cap
THREE BOND 1217G K0877Y0100 —
• Cylinder block
• Oil pump
• DOHC rocker cover
RM-6
PRE-DELIVERY INSPECTION
PI
Page
1. Pre-delivery Inspection ...............................................................................2
Pre-delivery Inspection
1. Pre-delivery Inspection
A: GENERAL DESCRIPTION
The purposes of the pre-delivery inspection (PDI) are as follows.
• Remove the additional parts used for ensuring the vehicle quality during transportation and restore the ve-
hicle to its normal condition.
• Check the vehicle before delivery is in normal condition.
• Check the vehicle or parts for any damage occurred during transportation or storage.
• Check the vehicle after repair is in normal condition.
• Make sure to provide a complete vehicle to customer.
For above reasons, all SOAs (dealerships) must carry out the PDIs before delivery of vehicle.
Refer to this manual unless otherwise specified.
PI-2
B: PRE-DELIVERY INSPECTION (PDI) PROCEDURE

Perform the procedures indicated in the table below.
Static Checks Just after Vehicle Receipt
Operation Check point
1. Appearance 1. If the vehicle is covered with protective coating, visually check the vehicle body
for damage and dents. If the protective coating has been removed, visually check
the painted body surfaces in detail for damage or rust.
2. Visually check the glass and light lenses for any damage, cracks or excessive
gaps between body panels.
3. Visually check the plated parts for any damage.
4. Check the instrument panel, console and trim for stains or dirt.
2. Tire 1. Check the tires for damage, defective, and dents on wheels.
2. Check the tire air pressure.
3. Fuses If the vehicle is about to be delivered to customer, attach the room light fuse.
4. Door lock/unlock & open/close 1. Using the key, check the door can be locked or unlocked normally.
2. Open and close all doors to check that there are no problems.
3. Operate the power door lock switch to check that the rear gate locks and
unlocks normally.
5. Child safety lock system Check the child safety lock system operates normally.
6. Rear gate lock/unlock & open/close 1. Check if the rear gate can be unlocked normally through the emergency hole.
2. Open and close the rear gate to check that there are no problems.
7. Fuel lid opener lock release lever Operate the fuel lid opener to check that the fuel filler lid can be unlocked normally.
8. Accessory Check that the following accessories are equipped.
• Owner’s manual
• Warranty booklet
• Maintenance note
• Spare key
• Key No. plate
• Jack
• Jack handle
• Tool set
• Spare tire
• Towing hook (eyebolt)
• Security ID plate
9. Front hood lock release system Operate the front hood lock release lever to check that the front hood opens nor-
mally.
10. Battery Check the battery for any abnormal conditions such as rust or traces of battery
fluid leaks.
11. Brake fluid Check the fluid level.
12. Engine oil Check the engine oil amount.
13. Transmission gear oil • Check that the transmission gear oil level is normal. (5MT model)
• Check for leakage of the transmission gear oil. (6MT model)
14. Differential gear oil Check for leakage of gear oil from the rear differential.
15. Engine coolant Check the engine coolant level.
16. Clutch fluid Check the clutch fluid amount.
17. Window washer fluid Check the window washer fluid amount.
18. Front hood latch Check that the front hood is closed normally and locked securely.
19. Keyless entry system Check that the keyless entry system operates normally.
20. Security system Check that the security system operates normally.
21. Seat 1. Check the seat surfaces for stains or dirt.
2. Check the seat installation conditions and functionality.
22. Seat belt Check the seat belt installation conditions and functionality.
23. TPMS (U.S. models only) 1. Turn the TPMS transmitter power supply to ON.
2. If the display of TPMS warning light does not operate normally, perform the
diagnosis by referring to TPMS (Diagnosis).
24. ECM protector For Canada model, check the ECM protector installation conditions.
PI-3
Checks with the Engine Running

25. Delivery (test) mode connector Turn the ignition switch to ON and check that the malfunction indicator light
starts blinking.
26. Immobilizer system 1. Check that the engine starts with all keys that are equipped on vehicle.
2. 60 seconds after turning ignition switch from ON to ACC or OFF, or immedi-
ately after removing the key, check that the security indicator light is blinking.
27. Starting condition Start the engine and check that the engine starts smoothly.
28. Exhaust system Check that the exhaust noise is normal and no leaks are found.
29. Indicator light and warning lights Check that all indicator lights and warning lights are operating correctly.
30. Heater & ventilation Check that the heater & ventilation system operates normally.
31. Air conditioner Check that the air conditioner operates normally.
32. Clock Check that the clock operates normally.
33. Audio Check the radio and AUX operate normally.
34. Navigation Check the navigation and AUX operate normally.
35. Front accessory power supply socket Check that the front accessory power supply socket operates normally.
36. Lighting system Check that the lighting system operates normally.
37. Window washer Check that the window washer system operates normally.
38. Wiper Check that the wiper system operates normally.
39. Power window Check that the power window operates normally.
40. Sunroof Check that the sunroof operates normally.
41. Rear defogger system Check that the rear defogger system operates normally.
42. Parking brake Check the parking brake for normal operations.
Dynamic Test with the Vehicle Running

43. Brake test Check the foot brake for normal operations.
44. Shift control Check that the shift patterns are correct.
45. Cruise control Check that the cruise control system operates normally.
Checks after Dynamic Test

46. Power steering fluid level Check that the power steering fluid level is normal.
47. Fluid leakage Check for fluid/oil leaks.
48. Water leakage Spray the vehicle with water and check for water leaks.
49. Appearance 2 1. Remove the protective coating (if equipped).
2. Check the body paints for damage and stain.
3. Check the plated parts for damage and rust.
PI-4
1. APPEARANCE 2) Close the door of driver seat completely, and

• If the vehicle is covered with protective coating, place the door lock knob (A) to the lock position.
visually check the vehicle body for damage and Then pull the inner remote (B) to ensure that doors
dents. will not open.
• When there is no protective coating, check the For other doors, place the door lock knob (A) to lock
body paints for damage or stains in detail and re- position and then pull the inner remote (B) to en-
pair as necessary. sure that doors will not open.
• Check the window glass, door glass, and lights
(A)
for any cracks or damage, and replace as neces-
sary.
• Visually check the plated parts, such as the
grilles and door knobs, for damage or loss of gloss
and replace the parts as necessary.
• Check the instrument panel, console and trim for (B)
stains or dirt.
2. TIRE
PI-00401
• Check for damage on the outside surface of the
tires. (A) Door lock knob
• Check and correct the tire size, spare tire and tire (B) Inner remote
air pressure described on the tire air pressure label
(driver’s side). 3) Close all doors, and press the lock side of power
door lock switch on the driver’s and passenger’s
3. FUSE
sides. Check that all doors (including the rear gate)
Fuses for the room light circuit on initially delivered lock.
vehicles are removed to prevent battery discharge. • Driver’s side
Attach the 20 A fuse (A) as shown in the figure.
(A)
PI-00720
PI-00399
• Passenger’s side
4. DOOR LOCK/UNLOCK AND OPEN/
CLOSE OPERATIONS
1) Using the key, lock and unlock the door several
times to check for normal operation. Open and
close the door several times for smooth movement.
PI-00722
(B)
(A)
PI-00425
(A) Unlock
(B) Lock
PI-5
4) Press the unlock side of the power door lock 6. REAR GATE LOCK/UNLOCK AND
switch on the driver and passenger sides. Check OPEN/CLOSE OPERATIONS
that all doors including rear gate are unlocked. 1) Open and close the rear gate several times for
NOTE: smooth movement.
Pressing the release button will open the rear gate. 2) Operate the rear gate emergency release lever
• Driver’s side to check that the rear gate can be locked and un-
locked properly.
(1) Remove the cover inside the rear gate.
PI-00721
PI-00405
(2) Operate the lever using a tool such as a

screwdriver to check that the rear gate is un-
locked normally.
PI-00723
5. CHILD SAFETY LOCK SYSTEM

1) Set the child safety lock lever on both rear doors
to the lock position. PI-00406
2) Close the rear doors completely.
3) Check that the lock levers of the rear doors are in 7. FUEL LID OPENER LOCK RELEASE LE-
the unlock position. Then, pull inner remote of rear VER
doors to ensure that doors will not open. Operate the fuel lid opener to check that the fuel lid
4) Pull the outer handles to ensure that doors will is unlocked normally. Check that the filler cap is se-
open. curely closed.
(C)
(A)
E
RE
F
OC
K
(B)
PI-00404
(A) Unlock
(B) Lock
(C) Child safety lock lever
PI-6
8. ACCESSORY 5 door model

Check that the following accessories are provided.
• Owner’s manual
• Warranty booklet
(A)
• Maintenance note (B) (D)
(C)
• Spare key
• Tool set
• Towing hook (eyebolt)
• Spare tire
• Key No. plate
• Security ID plate PI-00664
• Jack
• Jack handle (A) Jack
4 door model (B) Jack handle
(C) Towing hook (eyebolt)
(D) Spare tire
9. FRONT HOOD LOCK RELEASE SYSTEM

(A) Operate the front hood release knob to check that
the front hood will unlock properly.
(B)
(D)
(E)
PI-00433
Operate the lever (A) and check that the front hood
is opened normally.
(C)
PI-00436
(A) Jack handle

(B) Tool set
(C) Spare tire
(D) Jack
(E) Towing hook (eyebolt)
(A)
PI-00413
PI-7
10.BATTERY CAUTION:
Check the battery terminals to make sure that there If any engine oil is spilled on the exhaust pipe,
are no rust or corrosions due to fluid leaks. Check under cover, wipe off completely to prevent
that the battery caps are securely tightened. fires or emission of smoke.
(A)
13.TRANSMISSION GEAR OIL
5MT model
Check the transmission gear oil amount. If the
amount of oil is insufficient, check that no leaks are
found. Then add the necessary amount of the
(B) specified transmission gear oil.
CAUTION:
(C) If gear oil is spilt over the exhaust pipe, wipe it
PI-00012 off with a cloth to avoid emitting smoke or
causing a fire.
(A) Cap
(A)
(B) Upper level
(C) Lower level
11.BRAKE FLUID
F
(B)
Check the brake fluid amount. If the amount is in-
(C)
sufficient, carry out a brake line test to identify
L
brake fluid leaks and check the brake operation. Af-
ter that, refill the brake fluid tank with the specified
type of fluid. PI-00564
CAUTION:
If the brake fluid is spilt over exhaust pipe, wipe (A) Oil level gauge
it off with cloth to avoid emitting smoke or (B) Upper level
causing a fire. (C) Lower level
12.ENGINE OIL 6MT model

Check the engine oil amount. If the amount of oil is Check for leakage of the transmission gear oil.
insufficient, check that no leaks are found. Then,
add the necessary amount of the specified engine 14.REAR DIFFERENTIAL GEAR OIL
oil. Check for leakage of gear oil from the rear differen-
tial.
(B)
(F) 15.ENGINE COOLANT
(C) Check the coolant amount on the reservoir. If the
(A) amount of engine coolant is insufficient, check that
(E)
no leaks are found. Then, add the necessary
(D) amount of coolant with the specified concentration.
CAUTION:
If any engine coolant is spilled on the exhaust
PI-00460 pipe, wipe off completely to prevent fires or
emission of smoke.
(A) Oil level gauge
(B) Engine oil filler cap
(C) “F” line
(D) “L” line
(E) Approx. 1.0 L (1.1 US qt, 0.9 Imp qt)
(F) Notch mark
PI-8
16.CLUTCH FLUID 19.KEYLESS ENTRY SYSTEM

Check the clutch fluid amount. If the amount of fluid Check the keyless entry system operations as fol-
is insufficient, check that no leaks are found. Then, lows:
add the necessary amount of specified fluid. • Fully open all the door windows.
• Remove the key from the ignition switch and
close all the doors including rear gate.
(A) • Press the “LOCK/ARM” button momentarily on
the keyless transmitter. Check that all the doors be-
come locked, the buzzer sounds once, and the
(C)
hazard lights flash once.
(B)
PM-00076
(A) Reservoir tank

(B) MIN. level
(C) MAX. level
CAUTION: PI-00357
If any clutch fluid is spilled on the exhaust pipe,
• Press the “UNLOCK/DISARM” button momen-
wipe off completely to prevent fires or emission
tarily on the keyless transmitter. Check that the
of smoke.
driver’s door is unlocked, the buzzer sounds twice,
17.WINDOW WASHER FLUID and the hazard lights flash twice.
Check the window washer fluid amount. If the
amount is insufficient, check that no leaks are
found. Then, add the necessary amount of washer
fluid.
PI-00358
• Within 5 seconds, press the “UNLOCK/DISARM”

button momentarily on the keyless transmitter.
Check that all doors (including rear gate) are un-
PI-00409 locked.
• Lock all the doors including rear gate. Press the
18.FRONT HOOD LATCH rear gate unlock button to unlock the rear gate.
Close the front hood. Check that the front hood is Check that the buzzer sounds twice, and the haz-
completely latched. ard lights flash twice. Press the release button and
check that the rear gate opens. (Wagon model)
PI-9
• Check that the buzzer sounds twice, and the • Passenger’s side
hazard lights flash twice, when the trunk lid unlock
button is held down to unlock the trunk lid. (Sedan
model)
PI-00722
Alarm sound operational check

• The system uses the buzzer and sounds the
PI-00503
alarm when the door is locked or unlocked. The
• Press the “PANIC” button of the keyless trans- alarm sound can be turned OFF. To turn the alarm
mitter. Check that the panic mode (the horn keeps sound from ON to OFF, close all doors, (with the
sounding) is initiated. Also, check that this condi- key not inserted in the key cylinder), hold down the
tion continues for 30 seconds or until when any of “UNLOCK” side of the power door lock switch and
the buttons on the keyless transmitter are pressed. insert the key in the key cylinder. Within 10 sec-
onds, insert and take out the key for 5 times or
more, and within 10 seconds after that, open and
close the driver’s door. With the door closed, the
hazard light will flash 3 times, indicating that the
alarm sound has been turned OFF. To turn the
alarm sound from OFF to ON, perform this proce-
PANIC
dure again. The hazard light will flash 3 times, indi-
cating that the alarm has been turned ON.
20.SECURITY SYSTEM
PI-00502 Check that the security system operates as indicat-
• Press the “LOCK/ARM” button momentarily on ed below.
the keyless transmitter with one of the doors (in- 1) Fully open all the door windows.
cluding the rear gate) opened. Check that the buzz- 2) Remove the key from the ignition switch and
er sounds 5 times, and the hazard light flashes 5 close all the doors including rear gate.
times to notify the door not being fully closed. Next, 3) Press the “LOCK/ARM” button on the keyless
close all the doors including rear gate. Check if all transmitter once.
doors are locked and buzzer sounds once and the
hazard light flashes once.
• With one of the doors open (including the rear
gate), press the “LOCK” side of the power door lock
switch. Next, close all the doors including rear gate.
Check if all doors are locked and buzzer sounds
once and the hazard light flashes once.
• Driver’s side
PI-00357
PI-00720
PI-10
4) If all doors lock, and the security display light 6) Press the “UNLOCK/DISARM” button on the
flashes as indicated below, the alarm system is in keyless transmitter once.
the monitoring prepared condition.
PI-00358
PI-00504 7) If the driver’s door is unlocked, and the security
• Alarm system monitoring prepared condition display light flashes as indicated below, the alarm
system is in the non-monitoring condition.
(A)
(B)
(C)
PI-00315
PI-00504
(A) Light ON
• Alarm system non-monitoring condition
(B) Light OFF
(C) 2 seconds
5) Check that the system enters monitoring condi-

tion 30 seconds after the condition in 4). (A)
• Alarm system monitoring condition (all models) (B)
(C)
(A)
PI-00266
(B)
(C)
(A) Light ON
(B) Light OFF
(C) 3 seconds
PI-00265 8) Press the “LOCK/ARM” button once on the key-

(A) Light ON
less transmitter with one of the doors (including the
rear gate) opened.
(B) Light OFF
(C) 2 seconds
PI-00357
PI-11
9) Check that the buzzer sounds 5 times to give the 14) With one of all the doors open (including the
door not fully closed warning. rear gate), press the “LOCK” side of the power door
10) Close all the doors including rear gate. lock switch.
11) Check that the alarm system is in the monitor- • Driver’s side
ing prepared condition (all the doors lock).
• Alarm system monitoring prepared condition
(A)
(B)
(C)
PI-00720
PI-00315
(A) Light ON
(B) Light OFF
(C) 2 seconds
12) Check that the system enters monitoring condi-

tion 30 seconds after the condition in 11).
PI-00722
(A) 15) Close all the doors including rear gate.

(B) 16) All the doors are locked and the alarm system
is in the monitoring prepared condition.
(C) • Alarm system monitoring prepared condition
PI-00265
(A)
(A) Light ON
(B) Light OFF (B)
(C) 2 seconds
(C)
13) Press the “UNLOCK/DISARM” button on the
keyless transmitter once and turn into non-monitor-
PI-00315
ing condition.
(A) Light ON
(B) Light OFF
(C) 2 seconds
PI-00358
PI-12
17) Check that the system enters monitoring condi- (2) Check that the passenger airbag ON/OFF
tion 30 seconds after the condition in 16). indicator lights both turn on simultaneously for
approximately six seconds, and after turning off
for two seconds, only the OFF light illuminates.
(A)
(B)
(C)
(B)
PI-00265 (A)
(A) Light ON PI-00450

(B) Light OFF
(C) 2 seconds (A) Airbag ON/OFF indicator light (U.S. model)
(B) Airbag ON/OFF indicator light (Canada, Mexico
18) When the alarm system is in the monitoring model)
condition, use the inner lock knob or the key to un-
lock the door, and open the door. 3) With a person weighing approximately 70 kg
19) Check that the alarm condition occurs (horn (155 lb) or more sitting in the passenger’s seat,
sounds continuously, hazard light flashes, security check whether the ON light of the passenger’s air-
indicator illuminates). bag ON/OFF indicator illuminates or not.
20) Check that the condition in 19) continues for 30 4) Have the passenger get out of the passenger’s
seconds or more, or until the “UNLOCK/DISARM” seat, and check whether the OFF light of the pas-
button of the keyless transmitter is pressed, or until senger side airbag ON/OFF indicator illuminates.
the ignition switch is turned ON with the correct ig- 22.SEAT BELT
nition key.
21) On models equipped with an impact sensor, hit 1) Pull out the seat belt and then release it. Check
the windshield glass with your hand with the alarm that the belt retracts smoothly.
system in the monitoring condition, to check that 2) Check seat warning system
the alarm condition occurs. (1) Turn the ignition switch to ON without driv-
22) When none of above is applicable, perform er’s and passenger’s seat belts on.
troubleshooting for the security system. <Ref. to (2) Check the seat belt warning lights of the
SL-26, INSPECTION, Security System.> driver’s and the passenger’s blink for approxi-
mately six seconds and the buzzer sounds in-
21.SEAT termittently.
1) Check that each seat provides full functionality in (3) Then check that the seat belt warning lights
sliding and reclining. Check all available functions illuminate and blink in a cycle of approximately
of the rear seat such as a trunk-through center arm- 15 seconds. (If no one is seated on the passen-
rest. ger’s seat, the seat belt warning light of the pas-
2) Check the passenger’s seat occupant detection senger’s will not operate.)
system.
(1) Empty the passenger’s seat and turn the ig-
nition switch to ON.
PI-13
23.TPMS (U.S. MODELS ONLY) 6) Put the disconnected delivery (test) mode con-
1) Turn the ignition switch to ON, and check that nector behind the ECM protector.
the TPMS warning light is in a normal operation
condition. (A)
• Normal operation (IG ON (Light check)) (B)
ON
OFF PI-00441
2s
IGN ON (A) Delivery (test) mode connector

(B) ECM protector
PI-00376
2) If the TPMS warning light display does not oper- 26.IMMOBILIZER SYSTEM
ate normally, check and repair the system. <Ref. to 1) Check that the engine starts with all keys that
TPM(diag)-2, Basic Diagnostic Procedure.> are equipped on vehicle.
24.ECM PROTECTOR 2) 60 seconds after turning ignition switch from ON
For Canada model, check the ECM protector instal- to ACC or OFF, or immediately after removing the
lation conditions. Make sure that the special nut key, check that the security indicator light is blink-
and the plastic cover of ECM protector are securely ing.
installed. NOTE:
If malfunctions occur, refer to “IMMOBILIZER (DI-
(A) AGNOSIS)”. <Ref. to IM(diag)-2, Basic Diagnostic
(B) Procedure.>
27.STARTING CONDITION
Start the engine and check that the engine starts
smoothly. If the battery voltage is low, recharge or
replace the battery. If any noises are observed, im-
(C) mediately stop the engine and check and repair the
(B) abnormal components.
PI-00453
28.EXHAUST SYSTEM
(A) ECM protector Listen to the exhaust noise to see if no noises are
(B) Special nut observed.
(C) Plastic cover Check that no leaks are found.
25.DELIVERY (TEST) MODE CONNECTOR 29.INDICATOR AND WARNING LIGHTS

1) Turn the ignition switch to ON and check that the Check that all indicator lights and warning lights are
malfunction indicator light starts blinking. operating correctly.
2) If the light blinks, return the ignition key to LOCK. 30.HEATER & VENTILATION
3) Disconnect the delivery (test) mode connector
Operate the heater & ventilation system to check
under the passenger’s seat.
for normal airflow outlet control, air inlet control, air-
4) Then, turn the ignition key to ON again.
flow capacity and heating performance.
5) If the malfunction indicator light blinks even
though the delivery (test) mode connector is dis-
connected, carry out an engine diagnosis.
PI-14
31.AIR CONDITIONER 37.WINDOW WASHER

Operate the air conditioner. Check that the A/C Check that the window washer system injects
compressor operates normally and enough cooling washer fluid to the specified area of the windshield
is provided. shown in the figure.
NOTE: Front spray position:
To prevent the insufficient lubrication of the air con- A: 250 mm (9.8 in)
ditioner, operate the air conditioner for five minutes B: 315 mm (12.4 in)
at idling.
32.CLOCK
Check the clock for normal operations and enough
accuracy.
33.AUDIO B B
1) Check if the AM/FM radio broadcasting can be

heard.
2) Check that all the radio functions work properly
A A
and the noise level is normal. WW-00493
3) Check the CD and AUX for normal operation.
Rear spray position:
4) Check that the AUX is installed into the console
without looseness. A: 140 mm (5.5 in)
B: 70°
34.NAVIGATION SYSTEM
1) Check all display functions for normal operation.
(Refer to the operation manual.)
A
2) Check that the navigation system operates nor-
mally.
3) Check the radio, CD player and AUX for normal B
operation.
4) Check that the AUX is installed into the console
without looseness.
35.FRONT ACCESSORY POWER SUPPLY WW-00494
SOCKET 38.WIPER
Check the operation of the front accessory power Check the front and rear wipers for normal opera-
supply socket. tions.
36.LIGHTING SYSTEM 39.POWER WINDOW
1) Check the headlight operations. When pulling Operate the power window switches one by one to
out the key, check if the headlight illuminates by check that each of the power windows goes up and
turning the headlight switch from OFF to ON. down without noises.
2) Check the stop light operation.
3) Check other lights for normal operations. 40.SUNROOF
4) Check that the manual leveler operates normal- Check that the sunroof operates normally.
ly.
41.REAR DEFOGGER SYSTEM
Check that the rear defogger system operates nor-
mally.
PI-15
42.PARKING BRAKE • Close all the windows and doors securely. Close
Check the parking brake for normal operations. the front hood, trunk lid and rear gate before start-
When pulling the parking brake lever with a force of ing the test.
200 N (20 kgf, 45 lb), check that the lever stroke of • Connect a hose to a tap, and spray water on the
parking brake lever is 7 to 8 notches. vehicle. The rate of water spray must be approx. 20
to 25 L (5.3 — 6.6 US gal, 4.4 — 5.5 Imp gal) per
43.BRAKE TEST minute.
Check the foot brake for normal operations. When spraying water on areas adjacent to the floor
and wheel house, increase the pressure. When
44.SHIFT CONTROL spraying water on areas other than the floor and
1) Check for smooth operation to each position. wheel house, decrease the pressure. But the force
2) Check that the lever cannot be moved to the re- of water must be made strong occasionally by
verse position unless the slider is pulled up. (6MT pressing the end of the hose.
model) NOTE:
3) Check that the lever can be moved to the re- Be sure to keep the hose at least 10 cm (3.9 in)
verse position when the slider is pulled up. (6MT away from vehicle.
model) Check the following areas.
45.CRUISE CONTROL • Front window and body framework mating por-
Operate the cruise control system. Check that the tion
system is activated and deactivated correctly. • Door mating portions
• Glass mating portions
46.POWER STEERING FLUID LEVEL • Rear quarter window mating portions
Check that the power steering fluid level is normal. • Rear window and body framework mating por-
If insufficient, check for leaks. Then add the neces- tion
sary amount of the specified power steering fluid. • Around roof drips
If any dampness in the compartments is discovered
(A) after the water has been applied, carefully check all
the areas that may have possibly contributed to the
leak.
49.APPEARANCE 2
1) If protective coating (lap guard) is applied, re-
HOT MAX move it.
COLD MAX
HOT MIN NOTE:
COLD MIN
PI-00461
• When removing the lap guard, using steam will
make it easier to remove.
(A) Reservoir tank • Vehicle left for a extended periods or at low tem-
peratures, spray the vehicle with water heated 50
CAUTION: — 60°C (122 — 140°F) to raise the surface temper-
If the power steering fluid is spilt over exhaust ature before peeling off the wrap guard. Do not use
pipe, wipe it off with cloth to avoid emitting the water heated to over 60°C (140°F).
smoke or causing a fire. • If the adhesive remains exist on the coated sur-
face, soak a flannel rag, etc. with a small amount of
47.FLUID LEAKAGE coating wax or solvent such as oil benzene and
Check entire areas of the vehicle for any trace of IPA, put the soaked cloth on the remains lightly,
coolant/oil (such as engine and gear oil)/fluid (such and then wipe them off with a flannel rag etc.
as brake) leaks. • Keep solvent from touching the resin or rubber
48.WATER LEAKAGE parts. Do not use coating wax or solvents while the
component surface temperature is hot due to hot
Spray the vehicle with water using a hose and weather etc.
check that no water enters the passenger compart- • If the coated surface is swollen out due to seams
ment. or moisture, expose the vehicle to the sunlight for a
• Before performing the water leakage test, re- few hours or heat the seam and swollen portions
move anything that may obstruct the operation or using a dryer etc.
which must be kept dry. • Dispose of the peeled wrap guard as burnable
industrial garbage.
PI-16
2) Check the whole vehicle body for flaking paint,

damage by transportation, corrosion, dirt, cracks or
blisters.
NOTE:
• It is better to determine an inspection pattern in
order to avoid missing an area, since the total in-
spection area is wide.
• Do not repair the body paint unless absolutely
necessary. Also, if the vehicle is in need of repair to
remove scratches or corroded paint, the repair area
must be limited to the minimum. Re-painting and
spray painting must be avoided as much as possi-
ble.
3) Check each window glass for scratches careful-
ly. Slight damage may be removed by polishing
with cerium oxide. (Fill a cup half with cerium oxide,
and add warm water to it. Then agitate the content
until it turns to wax. Apply this wax to a soft cloth,
and polish the glass with it.)
4) Check each portion of the vehicle body and un-
derside components for the formation of rust. If rust
is discovered, remove it with sandpaper of #80 to
#180 and treat the surface with rust preventive. Af-
ter this treatment is completed, flush the portion
thoroughly, and prepare the surface for repair
painting.
5) Check each portion of body and all of the exteri-
or parts for deformation or distortion. Also, check
each light lens for cracks.
6) Peel the identification seal attached to the rear
combination light and front fog light.
PI-17
PERIODIC MAINTENANCE SERVICES
PM
Page
1. General Description ...................................................................................2
2. Schedule ....................................................................................................3
3. Engine Oil ...................................................................................................5
4. Engine Oil Filter ..........................................................................................7
5. Spark Plug ..................................................................................................8
6. V-belt ........................................................................................................10
7. Timing Belt ...............................................................................................12
8. Fuel Line ..................................................................................................14
9. Fuel Filter .................................................................................................15
10. Air Cleaner Element .................................................................................16
11. Cooling System ........................................................................................17
12. Engine Coolant .........................................................................................19
13. Clutch System ..........................................................................................21
14. Transmission Gear Oil .............................................................................22
15. Front & Rear Differential Gear Oil ............................................................24
16. Brake Line ................................................................................................27
17. Brake Fluid ...............................................................................................29
18. Disc Brake Pad and Disc .........................................................................30
19. Parking Brake ...........................................................................................31
20. Suspension ..............................................................................................32
21. Wheel Bearing ..........................................................................................34
22. Axle Boots & Joints ..................................................................................35
23. Tire Rotation .............................................................................................36
24. Steering System (Power Steering) ...........................................................37
25. A/C Filter ..................................................................................................40
General Description
1. General Description
A: GENERAL DESCRIPTION
Be sure to perform periodic maintenance in order to
maintain vehicle performance and find problems
before they occur.
PM-2
Schedule
2. Schedule
A: MAINTENANCE SCHEDULE 1
1. U.S.
Maintenance interval
[Number of months or km (miles), whichever occurs first]
Months 3 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5 120
× 1,000 km 4.8 12 24 36 48 60 72 81.4 96 108 120 132 144 156 168 180 192 Remarks
× 1,000 miles 3 7.5 15 22.5 30 37.5 45 52.5 60 67.5 75 82.5 90 97.5 105 112.5 120
1 Engine oil R R R R R R R R R R R R R R R R
2 Engine oil filter R R R R R R R R R R R R R R R R
3 Spark plug R R
4 Drive belt(s) I I I R
5 Camshaft drive
I I I R
belt
6 Fuel line (I) (I) (I) I Note (1)
7 Fuel filter R R
8 Air cleaner ele-
R R R R Note (2)
ment
9 Cooling system I I I I
10 Engine coolant Note (5)
11 Clutch system I I I I I I I I
12 Transmission
I I I I
gear oil
13 Front and rear
I I I I
differential oil
14 Brake line I I I I I I I I
15 Brake fluid R R R R
16 Disc brake pad
I I I I I I I I
and disc
17 Parking brake I I I I I I I I
18 Suspension I I I I I I I I
19 Wheel bearing (I) (I)
20 Axle boots and
I I I I I I I I
joints
21 Tire rotation P P P P P P P P P P P P P P P P Note (3)
22 Steering system
I I I I I I I I
(power steering)
23 A/C filter Check every 12 months or every 12,000 km (7,500 miles). Note (4)
Symbols used:
R: Replace
I: Inspection
P: Perform
(I): Inspections recommended for vehicle safety
NOTE:
1. This inspection is not required to maintain emission warranty eligibility and it dose not affect the manufacturer’s obligations under
EPA’s in-use compliance program.
2. When the vehicle is used in extremely dusty conditions, the air cleaner element should be replaced more often.
3. A tire should be replaced when the tread wear indicator appears as a solid band across the tread. The indicators appear when the
remaining tread has been worn to 1.6 mm (0.063 in) or less.
4. When the vehicle is used under extremely dusty conditions, the A/C filter should be replaced more often.
5. Replace the first time after 11 years or every 220,000 km (137,500 miles), and thereafter every six years or every 120,000 km
(75,000 miles).
PM-3
Schedule
B: MAINTENANCE SCHEDULE 2
Salt or other
Repeat short Repeat Extremely High humidity Repeat
Maintenance corrosive
Item distance rough/muddy cold weather or mountain towing
interval used or
drive road drive area area trailer
coastal area
Engine oil 3.75 months
6,000 km R R R
3,750 miles
Engine oil filter 3.75 months
6,000 km R R R
3,750 miles
Fuel line 7.5 months
12,000 km I
7,500 miles
Transmission gear 15 months
oil 24,000 km R
15,000 miles
Front and rear 15 months
differential oil 24,000 km R
15,000 miles
Brake line 7.5 months
12,000 km I
7,500 miles
Brake fluid 15 months
24,000 km R
15,000 miles
Disc brake pad 7.5 months
and disc 12,000 km I I I I
7,500 miles
Parking brake 7.5 months
12,000 km I I I I
7,500 miles
Suspension 7.5 months
12,000 km I I I I
7,500 miles
Axle boots and 7.5 months
joints 12,000 km I I I I I
7,500 miles
Steering system 7.5 months
(power steering) 12,000 km I I I I
7,500 miles
PM-4
Engine Oil
3. Engine Oil 7) Using engine oil of proper quality and viscosity,

fill engine oil through the oil filler duct to the “F” line
A: REPLACEMENT on oil level gauge. Place the vehicle on a level sur-
1) Set the vehicle on a lift. face when checking oil level.
2) Open the engine oil filter cap for quick draining of Recommended oil:
engine oil. Refer to “RM” section for the engine oil vis-
cosity. <Ref. to RM-2, LUBRICANT, RECOM-
(B)
MENDED MATERIALS, Recommended
Materials.>
Engine oil capacity
(A) Refer to “SPC” section for the engine oil ca-
pacity. <Ref. to SPC-4, CAPACITY, Impreza.>
NOTE:
• The proper viscosity helps vehicle get good cold
and hot starting by reducing viscous friction and
PM-00435
thus increasing cranking speed.
(A) Oil level gauge • When replenishing oil, it does not matter if the oil
(B) Oil filler cap to be added is a different brand from that in the en-
gine; however, use oil having the API standard and
CAUTION: SAE viscosity No. designated by SUBARU.
If any engine oil is spilled on the exhaust pipe, • If vehicle is used in desert areas with very high
under cover, wipe off completely to prevent temperatures or for other heavy duty applications,
fires or emission of smoke. the following viscosity oils may be used:
3) Lift up the vehicle. API standard: SN, SM, or SL
4) Drain engine oil by loosening the engine oil drain ILSAC standard: GF-4 or GF-5
plug. SAE viscosity No.: 30, 40, 20W-40, 20W-50
8) Close the engine oil filler cap.
9) Start the engine and warm it up for a time.
10) Stop the engine to inspect the oil level again.
<Ref. to PM-5, INSPECTION, Engine Oil.>
B: INSPECTION
CAUTION:
If any engine oil is spilled on the exhaust pipe,
under cover, wipe off completely to prevent
fires or emission of smoke.
LU-02395
1) Park the vehicle on a level surface.
NOTE: 2) Remove the oil level gauge and wipe it clean.
Prepare the container for draining of engine oil. 3) Reinsert the oil level gauge all the way. Be sure
5) Replace the drain plug gasket. that the oil level gauge is correctly inserted and
properly orientated.
NOTE:
4) Remove the level gauge again and record the oil
Use a new drain plug gasket.
level. If the engine oil level is below the “L” line, add
6) Tighten the engine oil drain plug after draining oil to bring the level up to but not over the “F” line.
engine oil. 5) Start the engine and warm it up for a time.
Tightening torque:
44 N·m (4.5 kgf-m, 32.5 ft-lb)
PM-5
Engine Oil
6) After turning off the engine, wait a few minutes

for the oil to return to the oil pan before checking
the level.
NOTE:
• Just after driving or while the engine is warm, en-
gine oil level shows in the range between the “F”
line and the notch mark. This is caused by thermal
expansion of engine oil.
• As the oil level gauge is used for daily mainte-
nance, the “F” and “L” lines are set assuming that
the engine is cold.
7) To prevent overfilling the engine oil, do not add
oil above the “F” line when the engine is cold.
(B)
(F)
(C)
(A)
(E)
(D)
PI-00460
(A) Oil level gauge

(B) Oil filler cap
(C) “F” line
(D) “L” line
(E) Approx. 1 L (1.1 US qt, 0.9 Imp qt)
(F) Notch mark
PM-6
Engine Oil Filter

4. Engine Oil Filter

A: REPLACEMENT
1) Lift up the vehicle.
2) Remove the under cover.
3) Remove the oil filter using ST.
• Oil filter (Black)
ST 18332AA000 OIL FILTER WRENCH (OUT-
ER DIAMETER: 68 MM (2.68
IN) FOR OIL FILTER)
• Oil filter (Blue)
General tool Oil filter wrench (65/67 mm 14
Flutes)
CAUTION:
If any engine oil is spilled on the exhaust pipe,
under cover, wipe off completely to prevent
fires or emission of smoke.
PM-00419
4) Clean the oil filter installation surface of the oil

cooler.
5) Obtain a new engine oil filter and apply a thin
coat of engine oil to the seal rubber.
6) Install the oil filter by turning it by hand, being
careful not to damage seal rubber.
• Tighten the oil filter (Black) 68 mm (2.68 in) in di-
ameter (approx. one rotation) after the seal rubber
of the oil filter comes in contact with the oil cooler.
When using a torque wrench, tighten to 14 N·m (1.4
kgf-m, 10.3 ft-lb).
• Tighten the oil filter (Blue) with an outer diameter
of 67.4 mm (2.65 in) (approx. 7/8 rotation) after the
seal rubber of the oil filter comes in contact with cyl-
inder block. When using a torque wrench, tighten to
12 N·m (1.2 kgf-m, 8.9 ft-lb).
CAUTION:
Do not tighten excessively. Excessive tighten-
ing may cause oil to leak.
7) Run the engine and make sure that no oil is leak-
ing around seal rubber.
NOTE:
The filter element and filter case are permanently
jointed; therefore, interior cleaning is not neces-
sary.
8) Check the engine oil level. <Ref. to PM-5, IN-
SPECTION, Engine Oil.>
PM-7
Spark Plug
5. Spark Plug 3) Remove the bolts that secure the air duct to the
rocker cover (LH), and lift the air duct.
A: REPLACEMENT • STI model
1. RH SIDE
1) Disconnect the ground cable from battery.
IN-00203
2) Remove the air cleaner case. <Ref. to IN(STI)-8,

REMOVAL, Air Cleaner Case.>
3) Disconnect the connector from ignition coil.
4) Remove the ignition coil.
NOTE:
Turn #3 ignition coil by 180 degrees to remove it.
IG-02072
• Except for STI model
IG-00092
5) Remove the spark plug with a spark plug socket.

6) Install in the reverse order of removal.
Tightening torque (Spark plug):
21 N·m (2.1 kgf-m, 15.5 ft-lb)
Tightening torque (Ignition coil):
16 N·m (1.6 kgf-m, 11.8 ft-lb)
2. LH SIDE
1) Remove the battery. <Ref. to SC(STI)-27, RE-
MOVAL, Battery.>
2) Remove the secondary air pump. <Ref. to
EC(STI)-27, REMOVAL, Secondary Air Pump.>
<Ref. to EC(w/o STI)-29, REMOVAL, Secondary IG-02067
Air Pump.>
PM-8
Spark Plug

NOTE:
• STI model
IG-02073
IG-02123

21 N·m (2.1 kgf-m, 15.5 ft-lb)
16 N·m (1.6 kgf-m, 11.8 ft-lb)
Tightening torque (Air duct):
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
PM-9
V-belt
6. V-belt 2. PROCEDURE (WITH BELT TENSION

GAUGE)
A: INSPECTION 1) Replace the belts if cracks, fraying or wear are
CAUTION: found.
Check and adjust the front side belt tension so 2) Remove the V-belt covers and radiator reservoir
that it is within the specified range. Using the tank.
belt with a tension out of the specified range 3) Check the belt tension, using the belt tension
may result in a fault such as the following: gauge. Adjust the tension, if necessary by chang-
• If the front side belt tension is higher, unex- ing the generator installing position or idler pulley
pected force is generated at the power steering installing position.
oil pump, generator and crankshaft bearing, Belt tension
causing abnormal noise due to abnormal wear
When installing new parts:
of the bearing.
640 — 780 N (65 — 80 kgf, 144 — 175 lbf)
• If the front side belt tension is lower, the front
At inspection:
side belt and crank pulley slip, causing abnor-
mally high temperature on the crank pulley due 490 — 640 N (50 — 65 kgf, 110 — 144 lbf)
to frictional heat. If this condition repeatedly (A)
occurs, the front side belt may abnormally
(B) A/C
wear, causing abnormal noise, front side belt P/S GEN
damage or crank pulley damage.
NOTE:
Since the rear belt is a stretch type belt, it does not
require tension check and adjustment.
1. PROCEDURE (WITHOUT BELT TEN- C/P
SION GAUGE) ME-03313
1) Replace the belts if cracks, fraying or wear are
(A) Front side belt
found.
2) Check the V-belt tension and adjust it if neces- (B) Rear side belt
sary by changing the generator installing position C/P Crank pulley
or idler pulley installing position. <Ref. to PM-10, GEN Generator pulley
REPLACEMENT, V-belt.> P/S Power steering oil pump pulley
When pressing with belt tension 98 N (10 kgf, 22 A/C A/C compressor pulley
lbf)
When replacing: 7 — 9 mm (0.276 — 0.354 in) B: REPLACEMENT
When reusing: 9 — 11 mm (0.354 — 0.433 in) 1. FRONT SIDE BELT (FOR POWER
STEERING OIL PUMP AND GENERATOR)
(A) (B) NOTE:
GEN A/C
P/S
(C)
Wipe off any oil or water on the belt and pulley.
1) Remove the V-belt covers.
C/P
ME-03314
(A) Front side belt

(B) Rear side belt
(C) 98 N (10 kgf, 22 lbf)
C/P Crank pulley PM-00378
GEN Generator pulley 2) Loosen the lock bolt (A).

P/S Power steering oil pump pulley 3) Loosen the slider bolt (B).
A/C A/C compressor pulley 4) Remove the front side belt (C).
PM-10
V-belt
5) Install a new belt, and tighten the slider bolt so as

to obtain the specified belt tension.
6) Tighten the lock bolt (A).
7) Tighten the slider bolt (B).
Tightening torque:
Lock bolt
25 N·m (2.5 kgf-m, 18.4 ft-lb)
Slider bolt
8 N·m (0.8 kgf-m, 5.9 ft-lb)
(B)
(C)
(A)
PM-00379
8) Start and run the engine for approximately five

minutes to allow the V-belt to become fitted. (When
using the gauge)
9) Stop the engine, check the belt tension and ad-
just as necessary. (When using the gauge)
10) Start and run the engine for approximately one
minute to allow the V-belt to become fitted. (When
using the gauge)
11) Stop the engine and check that the belt tension
is within the specification. (When using the gauge)
12) Adjust until the specified belt tension is ob-
tained. (When using the gauge)
2. REAR SIDE BELT (FOR A/C)
CAUTION:
Always use new rear side belt.
1) Remove the front side belts.
2) Cut the rear side belt.
3) Install a new belt using an installation jig. <Ref.
to ME(STI)-40, REAR SIDE BELT, INSTALLA-
TION, V-belt.> <Ref. to ME(w/o STI)-39, REAR
SIDE BELT, INSTALLATION, V-belt.>
4) Install the front side belt. <Ref. to ME(STI)-39,
INSTALLATION, V-belt.> <Ref. to ME(w/o STI)-38,
INSTALLATION, V-belt.>
PM-11
Timing Belt
7. Timing Belt (5) Check that the single line mark (D) on the
exhaust cam sprocket (LH side) and notch (E)
A: INSPECTION on the timing belt cover are aligned.
1. CHECK TIMING BELT POSITION (B)
1) Remove the timing belt cover (LH) and (RH).

2) Turn the crank pulley and align single line mark
(A) on the intake cam sprocket (RH) with notch (B)
on timing belt cover and check the following.
(1) Make sure double lines (C) on intake and
exhaust cam sprocket (RH side) are aligned. (A)
(2) Make sure single line (D) on exhaust cam
sprocket (RH side) is aligned to timing belt cov-
er notch (E).
(B) (C)
(E)
(A)
(D)
PM-00539
3) When cam sprocket position is offset, check for

(C) any defect, and repair or replace as required.
2. OTHER INSPECTIONS
1) Remove the timing belt cover (LH).
2) While cranking engine at least four rotations,
(E) check the timing belt back surface for cracks or
damage. Replace faulty timing belts with new parts
(D) as required.
3) When the side part of timing belt (arrow direction
PM-00538 shown in the figure) is abnormally worn (fluff or
(3) Make sure single line (A) on intake cam jumping out of core) or damaged, check the idlers,
sprocket (LH side) is aligned to timing belt cover tensioner, water pump pulley and cam sprocket to
notch (B). determine idler alignment (squareness). Replace
(4) Make sure double lines (C) on intake and the worn timing belt with new part.
exhaust cam sprocket (LH side) are aligned.
PM-00343
4) Install the timing belt cover (LH).
PM-12
Timing Belt
B: REPLACEMENT 8) Remove the belt idler.

1) Remove the radiator fan and air conditioner fan.
<Ref. to CO(STI)-23, Radiator Main Fan and Fan
Motor.> <Ref. to CO(STI)-25, Radiator Sub Fan
and Fan Motor.> <Ref. to CO(w/o STI)-23, Radiator
Main Fan and Fan Motor.> <Ref. to CO(w/o STI)-
25, Radiator Sub Fan and Fan Motor.>
2) Protect the radiator with cardboard and blanket.
PM-00521
9) Remove the timing belt.

10) Remove the automatic belt tension adjuster as-
sembly.
PM-00378
4) Remove the V-belts. <Ref. to ME(STI)-39, V-

belt.> <Ref. to ME(w/o STI)-38, V-belt.>
5) Remove the crank pulley. <Ref. to ME(STI)-46,
REMOVAL, Crank Pulley.> <Ref. to ME(w/o STI)-
45, REMOVAL, Crank Pulley.> PM-00096
6) Remove the timing belt cover. <Ref. to ME(STI)- 11) Install in the reverse order of removal. <Ref. to
48, REMOVAL, Timing Belt Cover.> <Ref. to ME(STI)-51, INSTALLATION, Timing Belt.> <Ref.
ME(w/o STI)-47, REMOVAL, Timing Belt Cover.> to ME(w/o STI)-50, INSTALLATION, Timing Belt.>
7) Using ST, turn the crankshaft and align the align-
ment marks on crankshaft and left and right cam CAUTION:
sprockets with alignment marks of belt cover and When installing the timing belt, be sure to align
oil pump. all alignment marks on the belt with corre-
ST 499987500 CRANKSHAFT SOCKET sponding marks on the sprockets. If incorrectly
installed, interference between pistons and
valves may occur.
ME-00070
PM-00555
PM-13
Fuel Line
8. Fuel Line
A: INSPECTION
For fuel line, check pipes, areas near pipes, and
engine compartment piping for rust, hose damage,
loose band, etc. If faulty parts are found, repair or
replace them. <Ref. to FU(STI)-93, Fuel Delivery,
Return and Evaporation Lines.>
PM-14
Fuel Filter
9. Fuel Filter
A: REPLACEMENT
For fuel filter replacement procedure, refer to FU
section. <Ref. to FU(STI)-85, Fuel Filter.>
PM-15
Air Cleaner Element

10.Air Cleaner Element 6) Install in the reverse order of removal.

CAUTION:
A: REPLACEMENT Be sure to use SUBARU genuine air cleaner el-
1) Disconnect the ground cable from battery. ement depending on the engine type when re-
placing the air cleaner elements. Using other air
cleaner element may affect the engine perfor-
mance.
NOTE:
• Check that there are no foreign objects in the air
cleaner case.
• When installing the air cleaner case (rear), align
the protrusion of the air cleaner case (rear) to the
hole on the air cleaner case (front) to install.
IN-00203
2) Remove the air intake duct. <Ref. to IN(STI)-10,

REMOVAL, Air Intake Duct.>
3) Disconnect the connector (A) from mass air flow
and intake air temperature sensor.
4) Remove the clip (B) from the air cleaner case.
(A)
IN-02438
(B)
(B)
IN-02335
5) Open the air cleaner case, and remove the air

cleaner element.
PM-16
Cooling System
11.Cooling System 2) Check the radiator cap valve open pressure us-
ing radiator cap tester.
A: INSPECTION NOTE:
1) To check the radiator for leakage, fill it with en- Rust or dirt on the cap may prevent valve from func-
gine coolant, and attach the radiator cap tester to tioning normally. be sure to clean the cap before
the filler neck, and apply pressure. Check the fol- testing.
lowing points: Raise the pressure until the needle of gauge stops
Pressure: and see if the pressure can be retained for five to
122 kPa (1.2 kgf/cm2, 18 psi) six seconds. The radiator cap is normal if a pres-
• Each portion of radiator for leakage sure above the limit value has been maintained for
• Hose joints and other connections for leakage this period. Replace the radiator cap if the pressure
CAUTION: is below the limit.
• If any engine coolant is spilled on the exhaust Radiator cap valve open pressure
pipe or under cover, wipe off completely to pre-
vent fires or emission of smoke. Filler tank side
• Be careful not to deform the filler neck of filler Specification:
tank when installing and removing the tester, 93 — 123 kPa (0.95 — 1.25 kgf/cm2, 14 — 18
and while operating the tester. psi)
Service limit:
NOTE: 83 kPa (0.85 kgf/cm2, 12 psi)
• Be sure to install the tester to filler tank side.
• STI model Radiator side
Specification:
122 — 152 kPa (1.24 — 1.55 kgf/cm2, 18 —
22 psi)
Service limit:
112 kPa (1.14 kgf/cm2, 16 psi)
CO-02408
PM-00023
3) Start the engine, and then inspect that it does

not overheat or it is not cooled excessively. If it
overheats or it is cooled excessively, check the
cooling system.
<Ref. to CO(STI)-15, Water Pump.> <Ref. to
CO(STI)-17, Thermostat.> <Ref. to CO(STI)-19,
CO-02244 Radiator.> <Ref. to CO(STI)-22, Radiator Cap.>
• When performing this check, be sure to keep the <Ref. to CO(w/o STI)-15, Water Pump.> <Ref. to
engine stationary and fill radiator with coolant. CO(w/o STI)-17, Thermostat.> <Ref. to CO(w/o
• Wipe off check points before applying pressure. STI)-19, Radiator.>
• Use care not to spill coolant when detaching
tester from filler tank.
• Do not remove the radiator side cap.
PM-17
Cooling System
4) Check the radiator fan operates using Subaru

Select Monitor, when the coolant temperature ex-
ceeds the specified value. If it does not operate,
check the radiator fan system. <Ref. to CO(STI)-7,
Radiator Fan System.> <Ref. to CO(w/o STI)-7,
Radiator Fan System.>
Engine coolant temperature:
Except for STI model
<Ref. to CO(w/o STI)-8, INSPECTION, Radia-
tor Fan System.>
STI model
<Ref. to CO(STI)-8, INSPECTION, Radiator
Fan System.>
PM-18
Engine Coolant
12.Engine Coolant 5) For quick draining, open the radiator cap.

CAUTION:
A: INSPECTION If any engine coolant is spilled on the exhaust
CAUTION: pipe, wipe off completely to prevent fires or
• Do not use water instead of coolant. emission of smoke.
• Refer to “RM” section for the recommended NOTE:
engine coolant. <Ref. to RM-4, COOLANT, REC- • Be sure to open the radiator cap on the filler tank
OMMENDED MATERIALS, Recommended Ma- side.
terials.> • Be careful not to spill coolant on the floor.
1) Park the vehicle on a level surface. 6) Drain the coolant from reservoir tank.
2) Make sure the engine coolant level in the reser- 7) Tighten the radiator drain cock securely after
voir tank is between “FULL” and “LOW” when the draining coolant.
engine is cold. 8) Pour cooling system conditioner through the fill-
NOTE: er neck.
If the engine coolant level drops, make sure that
Cooling system protective agent:
there are no engine coolant leakage, and add en-
Cooling system conditioner (SOA345001)
gine coolant to the “FULL” line.
9) Fill the engine coolant into coolant filler tank up
to the filler neck position.
10) Fill engine coolant into the reservoir tank up to
“FULL” level.
FULL Recommended engine coolant:
Refer to “RM” section. <Ref. to RM-4, COOL-
LOW
ANT, RECOMMENDED MATERIALS, Recom-
mended Materials.>
Coolant capacity (fill up to “FULL” level):
CO-02764 Refer to “SPC” section. <Ref. to SPC-4, CA-
3) Remove the radiator cap and make sure that the PACITY, Impreza.>
radiator is filled with engine coolant up to the filler NOTE:
neck position. The SUBARU Super Coolant contains anti-freeze
and anti-rust agents, and is especially made for
B: REPLACEMENT Subaru engines with an aluminum cylinder block.
WARNING: Always use SUBARU Super Coolant since other
The radiator is of the pressurized type. Do not engine coolant may cause corrosion.
attempt to open the radiator cap immediately 11) Close the coolant filler tank cap, and start the
after the engine has been stopped. engine. Race 5 to 6 times at 3,000 rpm or less, then
1) Lift up the vehicle. stop the engine. (Complete this operation within 40
2) Remove the under cover. seconds.)
3) Place a container under drain pipe. 12) Wait for one minute after the engine stops, then
4) Loosen and remove the drain cock to drain en- open the coolant filler tank cap. If the engine cool-
gine coolant into container. ant level drops, add engine coolant into the coolant
filler tank up to the filler neck position.
13) Perform the procedures 11) and 12) again.
14) Install the coolant filler tank cap and reservoir
tank cap properly.
15) Start the engine and operate the heater at max-
imum hot position and the blower speed setting to
“LO”.
CO-02365
PM-19
Engine Coolant
16) Run the engine at 2,000 rpm or less until radia-

tor fan starts and stops.
NOTE:
• Be careful with the engine coolant temperature
gauge to prevent overheating.
• If the radiator hose becomes hardened with the
pressure of engine coolant, air bleeding operation
seems to be almost completed.
17) Stop the engine and wait until the engine cool-
ant temperature lowers to 30°C (86°F) or less.
18) Open the coolant filler tank cap. If the engine
coolant level drops, add engine coolant into the
coolant filler tank up to the filler neck position and
the reservoir tank to “FULL” level.
tank cap properly.
20) Set the heater setting to maximum hot position
and the blower speed setting to “LO” and start the
engine. Perform racing at 3,000 rpm or less. If the
flowing sound is heard from heater core, repeat the
procedures from step 16).
PM-20
Clutch System
13.Clutch System CAUTION:

• Prevent the clutch fluid from being splashed
A: INSPECTION AND ADJUSTMENT over vehicle body. If clutch fluid is splashed
1) Push the release lever to retract the push rod of over vehicle body, flush it, and then wipe it up.
the operating cylinder and check if the fluid level in • If any clutch fluid is spilled on the exhaust
the clutch reservoir tank rises or not. pipe, wipe off completely to prevent fires or
emission of smoke.
• Avoid mixing brake fluid of different brands
(A) (B) (C)
to prevent fluid performance from degrading.
• Be careful not to allow dirt or dust to get into
the reservoir tank.
(A)
(C)
PM-00436
(B)
(A) Release lever
(B) Push rod
(C) Operating cylinder
PM-00422
2) If the fluid level rises, pedal free play is correct.
3) If the fluid level does not rise, or the push rod (A) Reservoir tank
cannot be retracted, adjust the clutch pedal. <Ref. (B) MIN. level
to CL-28, Clutch Pedal.> (C) MAX. level
4) Check the fluid level using the scale on the out-
side of the clutch reservoir tank (A). If the level is
below “MIN” (B), inspect the clutch master cylinder,
operating cylinder and hydraulic line for fluid leaks.
If fluid leaks are found, repair or replace. If fluid
leaks are not found, add clutch fluid to bring it up to
“MAX” (C) of clutch reservoir tank.
Recommended clutch fluid:
Refer to “RM” section. <Ref. to RM-4, FLUID,
RECOMMENDED MATERIALS, Recommend-
ed Materials.>
PM-21
Transmission Gear Oil

14.Transmission Gear Oil 2) Replace the gasket with new part, and then tight-
en the drain plug (A) and (B) to specified torque.
A: INSPECTION Tightening torque:
1. 6MT MODEL Oil pan side
Check the gear oil for leaks. 50 N·m (5.1 kgf-m, 36.9 ft-lb)
Clutch housing side
2. 5MT MODEL 70 N·m (7.1 kgf-m, 51.6 ft-lb)
Check the transmission gear oil amount. If the 3) Remove the filler plug and add transmission
amount of gear oil is insufficient, check for leaks. gear oil up to the lower edge of the filler plug hole.
Then, add the necessary amount of the specified CAUTION:
gear oil. • Carefully refill oil while watching the level.
(A) Excessive or insufficient oil must be avoided.
• Make sure to check the fluid level with the ve-
hicle parked at a flat horizontal position.
Recommended gear oil:
F
(B) Refer to “RM” section. <Ref. to RM-2, LUBRI-

(C) CANT, RECOMMENDED MATERIALS, Rec-
L
ommended Materials.>
NOTE:
PI-00564
Each oil manufacturer has its base oil and addi-
tives. Thus, do not mix two or more brands.
(A) Oil level gauge
Gear oil capacity:
(B) Upper level <Ref. to SPC-4, CAPACITY, Impreza.>
(C) Lower level 4) Replace the gasket with new part, and then tight-
en the filler plug to specified torque.
B: REPLACEMENT
Tightening torque:
1. 6MT MODEL 50 N·m (5.1 kgf-m, 36.9 ft-lb)
CAUTION: 2. 5MT MODEL
If transmission gear oil is spilt over the exhaust
pipe, wipe it off with a cloth to avoid emitting CAUTION:
smoke or causing a fire. If transmission gear oil is spilt over the exhaust
pipe, wipe it off with a cloth to avoid emitting
NOTE: smoke or causing a fire.
Before starting work, cool off the transmission gear
oil well. NOTE:
1) Drain the gear oil by removing drain plug (A) and Before starting work, cool off the transmission gear
(B). oil well.
1) Drain the gear oil by removing drain plug.
(C) 2) Remove the drain plug using TORX® bit T70,
and then drain gear oil.
(B)
(A)
PM-00544
(A) Drain plug (oil pan side)

(B) Drain plug (clutch housing side) MT-01548
(C) Filler plug
PM-22
Transmission Gear Oil

3) Replace the gasket with new part, and then tight-

en the drain plug to specified torque.
Tightening torque:
44 N·m (4.5 kgf-m, 32.5 ft-lb) (Aluminum gas-
ket silver)
70 N·m (7.1 kgf-m, 51.6 ft-lb) (Copper gasket
brown)
70 N·m (7.1 kgf-m, 51.6 ft-lb) (Metal gasket
black)
4) Fill the transmission gear oil through the oil level
gauge hole up to the upper point of level gauge.
Refer to “RM” section. <Ref. to RM-2, LUBRI-
CANT, RECOMMENDED MATERIALS, Rec-
ommended Materials.>
NOTE:
Each oil manufacturer has its base oil and addi-
tives. Thus, do not mix two or more brands.
Gear oil capacity:
<Ref. to SPC-4, CAPACITY, Impreza.>
(A)
F
(B)
(C)
L
PI-00564
(A) Oil level gauge

(B) Upper level
(C) Lower level
PM-23
Front & Rear Differential Gear Oil

15.Front & Rear Differential Gear 3) Check that the gear oil level is within –5 mm (–0.2
in) from the bottom of the filler plug hole. If the level
Oil is low, make sure that there is no leakage, and refill
A: INSPECTION up to the bottom of the filler plug hole.
1. FRONT DIFFERENTIAL <Ref. to RM-2, LUBRICANT, RECOMMENDED
As well as transmission oil, differential oil is used to MATERIALS, Recommended Materials.>
lubricate the differential. Refer to “Transmission
Oil”. <Ref. to PM-22, Transmission Gear Oil.> (A)
2. REAR DIFFERENTIAL
STI model
1) Disconnect the oil temperature switch connec-
tor.
(B)
DI-00531
(A) Oil temperature switch

(A) (B) Oil drain plug
(B)
4) Install the oil temperature switch.
NOTE:
DI-00530 • Install the oil temperature switch and the filler
plug as a unit.
(A) Connector • Use a new gasket.
(B) Oil drain plug
Tightening torque:
2) Remove the oil temperature switch and check 60 N·m (6.1 kgf-m, 44.3 ft-lb)
the gear oil. Replace the gear oil if it is contaminat- 5) Connect the oil temperature switch connector.
ed or deteriorated. <Ref. to PM-25, REPLACE-
MENT, Front & Rear Differential Gear Oil.>
CAUTION:
• Gear oil is extremely hot just after driving. Be
wary of receiving burns.
(A)
• If differential oil spills on exhaust pipes, wipe
it off with a cloth to avoid generating smoke or (B)
causing a fire.
NOTE:
DI-00530
Remove the oil temperature switch and adapter as
a unit. (A) Oil temperature switch
(B) Oil drain plug
PM-24

Except for STI model 2) Remove the oil drain plug and oil temperature
1) Remove the filler plug, and then check the gear switch, and drain the gear oil.
oil. Replace the gear oil if it is contaminated or de- CAUTION:
teriorated. Gear oil is extremely hot just after driving. Be
CAUTION: wary of receiving burns.
• Gear oil is extremely hot just after driving. Be NOTE:
wary of receiving burns. Remove the oil temperature switch and adapter as
• If differential oil spills on exhaust pipes, wipe a unit.
it off with a cloth to avoid generating smoke or
causing a fire.
2) Check that the gear oil level is up to the bottom
of the filler plug hole. If the level is low, refill up to
the bottom of filler plug.
(A)
(A)
(B)
DI-00530

(B) Oil drain plug
(B)
DI-00521 3) Tighten the oil drain plug.

NOTE:
(A) Filler plug
Use a new gasket.
(B) Drain plug
Tightening torque:
B: REPLACEMENT 60 N·m (6.1 kgf-m, 44.3 ft-lb)
4) Fill the differential carrier with gear oil to the bot-
1. FRONT DIFFERENTIAL tom of oil temperature switch hole.
As well as transmission oil, differential oil is used to NOTE:
lubricate the differential. Refer to “Transmission Carefully refill oil while watching the level. Exces-
Oil”. <Ref. to PM-22, Transmission Gear Oil.> sive or insufficient oil must be avoided.
2. REAR DIFFERENTIAL Recommended gear oil:
• STI model Refer to “RM” section. <Ref. to RM-2, LUBRI-
CANT, RECOMMENDED MATERIALS, Rec-
1) Disconnect the oil temperature switch connec- ommended Materials.>
tor.
Oil capacity:
<Ref. to SPC-4, CAPACITY, Impreza.>
(A)
(A)
(B)
DI-00530
(B)
(A) Connector DI-00531

(B) Oil drain plug
(B) Oil drain plug
PM-25

5) Install the oil temperature switch. Recommended gear oil:

NOTE: <Ref. to RM-2, LUBRICANT, RECOMMENDED
• Use a new gasket. MATERIALS, Recommended Materials.>
• Install the oil temperature switch and adapter as Oil capacity:
a unit. <Ref. to SPC-4, CAPACITY, Impreza.>
Tightening torque: NOTE:
60 N·m (6.1 kgf-m, 44.3 ft-lb) Each oil manufacturer has its base oil and addi-
6) Connect the oil temperature switch connector. tives. Thus, do not mix two or more brands.
5) Attach the filler plug to the rear differential case
securely.
NOTE:
Apply liquid gasket to the drain plug threads.
(A) Liquid gasket:
THREE BOND 1105 (Part No. 004403010) or
(B) equivalent
Tightening torque:
DI-00530 49 N·m (5.0 kgf-m, 36.1 ft-lb)

(B) Oil drain plug
Except for STI model

1) Drain the oil by removing oil drain plug.
2) Remove the filler plug for quick draining oil.
3) Install the drain plug after draining oil.
NOTE:
Apply liquid gasket to the drain plug threads.
Liquid gasket:
equivalent
Tightening torque:
49 N·m (5.0 kgf-m, 36.1 ft-lb)
4) After installing the drain plug onto rear differen-
tial gear case firmly, fill oil up fully to the mouth of
filler plug.
(A)
(B)
DI-00521
(A) Filler plug

(B) Oil drain plug
PM-26
Brake Line
16.Brake Line 2. SERVICE BRAKE

1) Move to the pull-up direction with the force of
A: INSPECTION less than 10 N (1 kgf, 2 lbf) and check the free play.
1. BRAKE LINE Brake pedal play
1) Check for scratches, swelling, corrosion, traces 0.5 — 2.0 mm (0.02 — 0.08 in)
of fluid leakage on the brake hoses or pipe joints.
2) Check the possibility of adjacent parts interfering
with brake pipes/hoses during driving, and loose
connections/clamps.
3) Check any trace of fluid leakage, scratches, etc.
on master cylinder and wheel cylinder.
NOTE:
• When the brake fluid level in the reservoir tank is
lower than specified limit, the brake warning light (A )
on the combination meter will illuminate. PM-00412
• Visually check the brake hose for damage. (Use
a mirror where it is difficult to see) (A) Pedal free play
(1) 2) If the free play is out of specifications above, ad-

just the brake pedal. <Ref. to BR-46, INSPEC-
TION, Brake Pedal.>
(2) 3) Check the pedal stroke.
While the engine is idling, depress the brake pedal
with a 490 N (50 kgf, 110 lbf) load and measure the
distance between the brake pedal and steering
wheel. With the brake pedal released, measure the
distance between pedal and steering wheel again.
PM-00385 The difference between the two measured values
must be the specified value or less. If the measured
(1) Front brake hose value is greater than or equal to the specification,
(2) Front brake pipe there is possibility of entering air in hydraulic unit.
Brake pedal stroke A:
(3) 110 mm (4.33 in)/ 490 N (50 kgf, 110 lbf) or
(2) (1) less
1 2 =A
(3)
(A)
1
2
PM-00386
(1) Rear brake pipe

(B)
(2) Rear brake hose PM-00045
(3) Clamp
(A) Steering wheel
(B) Toe board
4) Check to see if air is in the hydraulic brake line

by the feel of pedal operation. If air appears to exist
in the line, bleed it from the system.
5) Check for even operation of all brakes, using a
brake tester or by driving the vehicle for a short dis-
tance on a straight road.
PM-27
Brake Line
3. BRAKE SERVO SYSTEM

1) With the engine off, depress the brake pedal
several times applying the same pedal force. Make
sure the travel distance should not change.
2) With the brake pedal depressed, start the en-
gine. Make sure the pedal should move slightly to-
ward the floor.
3) With the brake pedal depressed, stop the engine
and keep the pedal depressed for 30 seconds.
Make sure the pedal height should not change.
4) A check valve is built into the vacuum hose. Dis-
connect the vacuum hose to inspect function of
check valve.
Blow compressed air into vacuum hose from the
end of brake booster side. Check that the air flows
from the air hose on engine side. Next blow air into
hose from engine side: Check that the air does not
flow from the hose.
Replace the both check valve and vacuum hose if
the check valve is faulty. Engine side of vacuum
hose is indicated by marking “ENG” as shown.
PM-00427
(B)
(A)
PM-00434
(A) Engine side

(B) Brake booster side
5) Check the vacuum hose for cracks or other dam-

age.
NOTE:
When installing the vacuum hose on the engine
and brake booster, do not use soapy water or lubri-
cating oil on their connections.
6) Check the vacuum hose to make sure it is tightly
secured.
PM-28
Brake Fluid
17.Brake Fluid 5) Install one end of a vinyl tube onto the air bleeder
and insert the other end of the tube into a container
A: INSPECTION to collect the brake fluid.
1) Check that the amount of brake fluid is between NOTE:
the lines of “MIN” and “MAX”. If out of the specified For calipers with two air bleeder screws, bleed air
range, refill or drain the fluid. If the fluid level is from the inner side first and then the outer side.
close to “MIN”, check the brake pad for wear and
refill the fluid. (1)
2) Check the fluid for discoloration. If the fluid is ex- (2)
tremely discolored, replace with the new fluid.
B: REPLACEMENT
CAUTION:
• Do not let brake fluid come into contact with
the painted surface of the vehicle body. Wash
away with water immediately and wipe off if it is
BR-00376
spilled by accident.
• Avoid mixing brake fluid of different brands (1) Inner side air bleeder screw
to prevent fluid performance from degrading.
(2) Outer side air bleeder screw
• Be careful not to allow dirt or dust to enter the
reservoir tank. 6) Instruct your co-worker to depress the brake
• If the brake fluid is spilt over exhaust pipe, pedal slowly two or three times and then hold it de-
wipe it off with cloth to avoid emitting smoke or pressed.
causing a fire. 7) Loosen the bleeder screw approximately 1/4
NOTE: turn until a small amount of brake fluid drains into
• During the operation, keep the reservoir tank the container, and then quickly tighten the screw.
filled with brake fluid to prevent entry of air. 8) Repeat steps 6) and 7) until there are no air bub-
• Operate the brake pedal slowly. bles in drained brake fluid and new fluid flows
• For convenience and safety, perform the work through vinyl tube.
with 2 people. NOTE:
• The required amount of brake fluid is approxi- Add brake fluid as necessary while performing the
mately 500 mL (16.9 US fl oz, 17.6 Imp fl oz) for the air bleed operation, in order to prevent the tank
entire brake system. from running short of brake fluid.
1) Either jack-up the vehicle and place a rigid rack 9) After completing the bleeding operation, hold the
under it, or have the vehicle lifted. brake pedal depressed and tighten the screw and
2) Remove all the wheels. install bleeder cap.
3) Drain brake fluid from the reservoir tank.
4) Refill the reservoir tank with recommended Tightening torque:
brake fluid. 20 N·m (2.0 kgf-m, 14.8 ft-lb)
10) Bleed air from each wheel cylinder by following
Recommended brake fluid: steps from 5) to 9).
Refer to “RM” section. <Ref. to RM-4, FLUID, 11) Depress the brake pedal with a force of approx.
RECOMMENDED MATERIALS, Recommend- 294 N (30 kgf, 66 lbf) and hold it there for approx.
ed Materials.> 20 seconds. At this time check the pedal to see if it
Perform the same procedure as for bleeding the makes any unusual movement. Visually inspect the
brake line, until new brake fluid comes out from vi- bleeder screws and brake pipe joints to confirm
nyl tube. <Ref. to BR-39, PROCEDURE, Air Bleed- there is no fluid leakage.
ing.>
NOTE:
Perform brake fluid replacement starting in the or-
der from the farthest wheel cylinder from the mas-
ter cylinder.
PM-29
Disc Brake Pad and Disc

18.Disc Brake Pad and Disc 3) Check the disc rotor, and correct or replace if it is
damaged or worn.
A: INSPECTION • Front
Brembo type
1. DISC BRAKE PAD AND DISC
Disc rotor thickness mm (in)
1) Jack-up the vehicle and support it with rigid
racks. Remove the wheels. Standard 30 (1.18)
2) Visually check the pad thickness through inspec- Wear limit 28 (1.10)
tion hole of disc brake assembly. Replace the pad if
necessary. Except for brembo type
NOTE: Disc rotor thickness mm (in)
When replacing a pad, always replace the pads for Standard 24 (0.94)
both the left and right wheels at the same time. Also Wear limit 22 (0.87)
replace the pad clips if they are twisted or worn.
• Rear
A Brembo type
Standard 20 (0.79)
Wear limit 18 (0.71)
Except for brembo type

Standard 10 (0.39)
BR-00296
Wear limit 8.5 (0.33)
(A) Pad thickness
4) Remove the caliper body. <Ref. to BR-18, Front
• Front (back metal not included) Disc Brake Assembly.> <Ref. to BR-28, Rear Disc
Brembo type Brake Assembly.>
5) Tighten the wheel nuts to secure disc rotor.
Pad thickness mm (in) 6) Set a dial gauge at a point of 10 mm (0.39 in) or
Standard 8.9 (0.350) less from outer periphery of the rotor, and then
Wear limit 1.2 (0.047) measure the disc rotor runout.
Except for brembo type Disc rotor runout limit:

Brembo type
Pad thickness mm (in) Front: 0.075 mm (0.0030 in)
Standard 11 (0.43) Rear: 0.070 mm (0.0028 in)
Wear limit 1.5 (0.059) Except for brembo type
Front: 0.050 mm (0.0020 in)
• Rear (back metal not included) Rear: 0.050 mm (0.0020 in)
Brembo type
Pad thickness mm (in)
Standard 9.0 (0.354)
Except for brembo type

Pad thickness mm (in)
Standard 9.0 (0.354)
PM-00051
PM-30
Parking Brake
19.Parking Brake 5) Loosen the adjusting screw by 5 notches to op-

posite direction of arrow.
A: INSPECTION CAUTION:
1) Measure the inner diameter of the brake disc ro- • Check there is no brake drag.
tor. If scoring or worn is found on the disk, replace • If the amount that the adjusting screw is
the brake disc rotor. turned back is little, securely loosen it by 5
Disc rotor inner diameter: notches to avoid dragging.
Standard 6) Install the adjusting hole cover to the disc rotor.
190 mm (7.48 in) 7) Adjust the parking brake lever stroke. <Ref. to
Service limit PB-8, LEVER STROKE, ADJUSTMENT, Parking
191 mm (7.52 in) Brake Assembly (Rear Disc Brake).>
2) Measure the lining thickness. If it exceeds the
limit, replace the brake shoe.
Lining thickness:
Standard
2.8 mm (0.11 in)
Service limit
1.5 mm (0.059 in)
NOTE:
Replace the right and left primary and secondary
brake shoes as a set.
B: ADJUSTMENT
For rear disc brake, adjust the parking brake after
bleeding air.
1) Return the parking brake pedal fully.
2) Loosen the adjusting nut, and make the cable
free.
3) Remove the adjusting hole cover from the disc
rotor.
4) Using a flat tip screwdriver, turn the adjusting
screw in the direction of the arrow (shoe extension
direction) as shown in the figure until it is locked
slightly (until the disc no longer rotates with both
hands).
(2)
(1)
(3)
PM-00537
(1) Adjusting screw

(2) Flat tip screwdriver
(3) Disc rotor
PM-31
Suspension
20.Suspension (2) If the dust cover is damaged, replace with a

new ball joint.
A: INSPECTION NOTE:
1. SUSPENSION BALL JOINT When the front arm ball joint has been removed or
replaced, check the toe of front wheel. If the front
1) Jack up the vehicle until front tires are off
wheel toe is outside the specified range, <Ref. to
ground.
FS-8, Wheel Alignment.> adjust toe-in.
2) Grasp the bottom of tire and move it in and out in
axial direction. If relative movement (B) is observed
between the brake disc cover (A) and end of front
arm (D), ball joint (C) may be excessively worn. (A)
PM-00059
(D) (A)
(A) Dust cover
(B)
(C)
PM-00258 2. FRONT, REAR SUSPENSION BUSHING
3) Grasp the end of front arm and move it up and Apply pressure with tire lever or similar tool to in-
down. Relative movement (A) between the housing spect the bushing for fatigue or other damage. If
(D) and front arm (C) boss indicates ball joint (B) defective, replace the bushing.
may be excessively worn.
(D)
(A)
(C)
PM-00405
(B)
PM-00259
3. WHEEL ARCH HEIGHT
4) If the relative movement is observed in the pre-
ceding two steps, remove and inspect the ball joint. 1) Unload the vehicle, so that it is at curb weight.
If the free play exceeds standard value, replace the 2) Check the wheel arch height of the front and rear
ball joint. <Ref. to FS-18, Front Ball Joint.> suspensions to ensure that they are within toler-
5) Damage of dust cover ance. <Ref. to FS-8, Wheel Alignment.>
Visually inspect the ball joint dust cover. If it is dam- 3) If the wheel arch height is out of the specifica-
aged, remove the front arm. <Ref. to FS-20, Front tion, visually check the following components and
Arm.> Measure the play of the ball joint. <Ref. to replace deformed parts.
FS-18, Front Ball Joint.> • Suspension components [Front strut assembly
(1) If the free play exceeds standard value, re- and rear shock absorber assembly]
place the ball joint. • Parts connecting suspension and body
4) When no components are deformed, adjust the
wheel arch height by replacing the suspension for
which the wheel arch height is not within tolerance.
<Ref. to FS-8, Wheel Alignment.>
PM-32
Suspension
4. WHEEL ALIGNMENT OF FRONT SUS- 7. TIGHTNESS OF BOLTS AND NUTS

PENSION Check the bolts and nuts for looseness. Retighten
1) Check the alignment of front suspension to the bolts and nuts to specified torque. If the self-
make sure the following items are within tolerance. locking nuts and bolts are removed, replace them
• Toe-in with new parts.
• Camber Front suspension: <Ref. to FS-2, General Descrip-
• Caster (Referential Value) tion.>
• Steering angle Rear suspension: <Ref. to RS-2, General Descrip-
<Ref. to FS-8, Wheel Alignment.> tion.>
2) When the caster angle does not conform to the 8. DAMAGE TO SUSPENSION PARTS
reference value obviously, visually inspect the fol-
lowing components and replace deformed parts. Check the following parts and the fastening portion
• Suspension components [Strut assembly, cross- of the vehicle body for deformation or excessive
member, front arm, etc.] rusting which impairs the suspension. If necessary,
• Parts connecting suspension and body replace the damaged parts with new parts. If minor
rust formation, pitting, etc. are noted, remove the
3) When the toe-in and camber are outside of the
rust and take rust prevention measure.
tolerance value, adjust each one so that they con-
• Front suspension
form to the specified value.
• Front arm
4) When the rotating angles of the right and left
tires are not within tolerance, adjust them to stan- • Crossmember
dard. <Ref. to FS-8, Wheel Alignment.> • Strut
• Rear suspension
5. WHEEL ALIGNMENT OF REAR SUS- • Sub frame
PENSION • Front lateral link
1) Inspect the alignment of the rear suspension and • Rear lateral link
check the following items are within the specified • Upper arm
range. • Trailing link
• Toe-in • Shock absorber
• Camber • In the area where salt is sprayed to melt snow on
• Thrust angle a road in winter, check suspension parts for dam-
<Ref. to RS-8, Wheel Alignment.> age caused by rust every 12 months after lapse of
2) If camber is out of the specification, visually 60 months. Take rust prevention measures as re-
check the items listed below. If the deformation is quired.
found, replace the damaged part.
• Suspension component [shock absorber, front
lateral link, rear lateral link, upper arm, trailing link,
sub frame etc.]
• Parts connecting suspension and body
3) If the toe-in or thrust angle is out of the specifica-
tion, adjust to the standard value. <Ref. to FS-8,
Wheel Alignment.>
6. OIL LEAKAGE OF STRUT AND SHOCK
ABSORBER
Visually inspect the front strut and rear shock ab-
sorber for oil leakage. Replace the front strut and
rear shock absorber if oil leaks excessively.
PM-33
Wheel Bearing
21.Wheel Bearing 6) While supporting rear drive shaft horizontally

with one hand, turn the hub with the other to check
A: INSPECTION for noise or binding.
If the hub is noisy or binds, replace the rear hub
1. FRONT HUB UNIT unit.
1) Jack-up the front side of vehicle.
2) While holding the front wheel by hand, swing it in
and out to check that there is no bearing free play.
3) Loosen the wheel nuts, and remove the front
wheel.
4) If the bearing free play exists in step 2) above,
attach a dial gauge to hub and measure the loose-
ness in the axial direction.
Service limit:
Straight-ahead position within 0.05 mm PM-00408
(0.0020 in)
5) Remove the bolts and self-locking nuts, and ex-
tract transverse link from the front crossmember.
6) Remove the AAR of front drive shaft from trans-
mission. <Ref. to DS-14, Front Axle.>
7) While supporting the front drive shaft horizontal-
ly with one hand, turn the hub with the other hand to
check for noise or binding.
If the hub is noisy or binds, replace the front hub
unit.
PM-00408
2. REAR HUB UNIT

1) Jack-up the rear side of vehicle.
2) While holding the rear wheel by hand, swing it in
and out to check bearing free play.
3) Loosen the wheel nuts, and remove the rear
wheel.
4) If the bearing free play exists in step 2) above,
attach a dial gauge to hub and measure the loose-
ness in the axial direction.
Service limit:
Straight-ahead position within 0.05 mm
(0.0020 in)
5) Remove the EDJ of the rear drive shaft from the
rear differential. <Ref. to DS-35, Rear Drive Shaft.>
PM-34
Axle Boots & Joints

22.Axle Boots & Joints

A: INSPECTION
1. FRONT AND REAR AXLE BOOTS
Inspect the front axle boots (A) and rear axle boots
(B) for deformation, damage or failure. If faulty, re-
place with new part. <Ref. to DS-27, Front Drive
Shaft.> <Ref. to DS-35, Rear Drive Shaft.>
(A)
PM-00390
(B)
PM-00391
2. PROPELLER SHAFT
Inspect the propeller shaft for damage or failure. If
faulty, replace with new part. <Ref. to DS-11, Pro-
peller Shaft.>
PM-35
Tire Rotation
23.Tire Rotation
A: INSPECTION
1) When the tread has worn down to less than 1.6
mm (0.063 in) or the wear indicator appears across
the tread, replace the tire. (Replace the right and
left tires as a set.)
(A) (B)
(C)
PM-00080
(A) New tread

(B) Damaged tread
(C) Tread wear indicator
2) If the tire appears to be worn unevenly, adjust

the wheel alignment.
3) Next, make a tire rotation between front and rear
as shown in the figure, make sure tires are worn
evenly.
• When the direction of tire rotation is not specified
WT-00113
(1) Front
• When the direction of tire rotation is specified
WT-00115
(1) Front
PM-36
Steering System (Power Steering)

24.Steering System (Power 2. STEERING SHAFT JOINT

Steering) If steering wheel play is excessive, disconnect the
universal joint of steering shaft and then check the
A: INSPECTION play where the joints cross and yawing torque. Al-
so, check the seal for damage or serrations for
1. STEERING WHEEL wear. If loose joints, tighten the mounting bolts to
1) Set the steering wheel in a straight-ahead posi- specified torque.
tion, and check the wheel spokes to make sure
Tightening torque:
they are correctly set in their specified positions.
24 N·m (2.4 kgf-m, 17.7 ft-lb)
2) Lightly turn the steering wheel to the left and
right to determine the point where front wheels start
to move.
Measure the distance of the movement of steering
wheel at the outer periphery of wheel.
Steering wheel free play:
0 — 17 mm (0 — 0.67 in)
(1)
PM-00392
3. GEARBOX
1) With the vehicle placed on a level surface, turn
the steering wheel 90° in both the left and right di-
rections.
While the wheel is being rotated, reach under the
PS-00450 vehicle and check for looseness in gearbox.
(1) Steering wheel free play

Tightening torque:
60 N·m (6.1 kgf-m, 44.3 ft-lb)
Move the steering wheel vertically toward the shaft
to ascertain if there is play in the direction.
(B)
Maximum permissible play:
0.5 mm (0.020 in)
3) Drive the vehicle and check the following items
during operation.
(1) Steering force:
(B)
The effort required for steering should be (A) (A)
smooth and even at all points, and should not
vary. PM-00393
(2) Pulled to one side:
(A) Boot
Steering wheel should not be pulled to either
(B) Gearbox mounting bolt
side while driving on a level surface.
(3) Wheel runout: 2) Check the boot for damage, cracks or deteriora-
Steering wheel should not show any sign of tion.
runout.
(4) Return factor:
Steering wheel should return to its original posi-
tion after it has been turned and then released.
PM-37

3) With the vehicle placed on a level surface, quick- 4. TIE-ROD

ly turn the steering wheel to the left and right. 1) Check the tie-rod and tie-rod end for bend,
While steering wheel is being rotated, check the cracks or other damages.
gear backlash. If any noise is noticed, adjust the
gear backlash in the following manner.
(1) Loosen the adjusting screw, and apply liquid
gasket to at least 1/3 of the entire perimeter of
adjusting screw thread.
Liquid gasket:
THREE BOND 1102 or 1215 (B)
(A)
PM-00394
(A) Tie-rod end

(B) Tie-rod
2) Make sure there is free play at the connection of

knuckle ball joint and check the dust seal for dam-
age, and the ball stud for play. If loose castle nut,
PS-00092
tighten it to the specified tightening torque, and
(1) Apply liquid gasket to 1/3 or more of the entire tighten further within 60° until the cotter pin hole is
perimeter. aligned.
Tightening torque:
(2) Tighten the adjusting screw, then loosen it.
27 N·m (2.75 kgf-m, 19.9 ft-lb)
CAUTION: 3) Check the tightening of tie-rod end lock nut. If it
Adjust the steering rack to the straight forward is loose, tighten it to the specified torque.
position.
Tightening torque:
Tightening torque: 85 N·m (8.7 kgf-m, 62.7 ft-lb)
25 N·m (2.5 kgf-m, 18 ft-lb)
(3) Tighten the adjusting screw, then loosen it. 5. POWER STEERING FLUID LEVEL
(4) Tighten the adjusting screw. NOTE:
Tightening torque: • At power steering fluid temperature 20°C (68°F);
read the fluid level on the “COLD” side.
5.9 N·m (0.6 kgf-m, 4.2 ft-lb)
• At power steering fluid temperature 80°C
(5) Then, return the adjusting screw by 20° and
(176°F); read the fluid level on the “HOT” side.
fix it.
1) Place the vehicle with engine “OFF” on a level
(6) Install the lock nut. While holding the adjust-
surface.
ing screw with wrench, tighten the lock nut us-
ing ST. 2) Check the fluid level using the scale on the out-
side of the reservoir tank (A). If the level is below
ST 926230000 SPANNER
“MIN”, fill fluid up to “MAX” level.
Tightening torque (lock nut):
25 N·m (2.5 kgf-m, 18 ft-lb) (A)
Hold the adjusting screw with wrench to prevent

it from turning while tightening the lock nut.
HOT MAX
COLD MAX
HOT MIN
COLD MIN
PI-00461
PM-38

CAUTION: 8. POWER STEERING PIPES FOR DAMAG-

If the power steering fluid is spilt over exhaust ES
pipe, wipe it off with cloth to avoid emitting Check the power steering pipes for corrosion and
smoke or causing a fire. damage.
NOTE: Replace the pipe with a new part if necessary.
If fluid level is at MAX level or above, drain fluid to
keep the level in the specified range of indicator by 9. GEARBOX BOOTS
using a syringe or the like. Inspect both sides of the gearbox boot as follows,
and correct the defects if necessary.
Recommended fluid: 1) Positions (A) and (B) of the gearbox boot are fit-
Refer to “RM” section. <Ref. to RM-4, FLUID, ted correspondingly in grooves (A) and (B) of the
RECOMMENDED MATERIALS, Recommend- gearbox and rod (C).
ed Materials.> 2) Clips are fitted outside of positions (A) and (B) of
Fluid capacity: boot.
0.7 L (0.7 US qt, 0.6 Imp qt) 3) Boot does not have crack or hole.
6. POWER STEERING FLUID FOR LEAKS NOTE:
Rotate (B) position of gearbox boot against the tor-
Inspect the underside of oil pump and gearbox of
sion produced by the adjustment of toe-in etc. Ap-
power steering system, hoses, pipes and their cou-
ply grease to the groove (C).
plings for fluid leaks.
If fluid leakage is found, tighten the mounting bolt
(or nut) again or replace with a new part. (C)
NOTE:
• Wipe the leaked fluid off after correcting fluid
leaks.
• When inspecting the fluid leakage, be careful of
the clearance between the hose (or piping) and (B)
other parts.
(A)
7. HOSES OF OIL PUMP FOR DAMAGES PM-00090
Check the pressure hose and return hose of oil 10.FITTING BOLTS AND NUTS
pump for crack, swell or damage. Replace the hose
with a new part if necessary. Inspect the fitting bolts and nuts of oil pump and
bracket for looseness, and retighten them if neces-
NOTE: sary.
Prevent hoses from turning and/or bending when Inspect and/or retighten them when engine is cold.
installing hoses.
(3)
(1)
(4)
(2)
PM-00446
(1) Reservoir tank

(2) Suction hose
(3) Return hose
(4) Pressure hose
PM-39
A/C Filter
25.A/C Filter
A: REPLACEMENT
1) Remove the glove box damper.
EI-01887
2) Disengage the stopper section and pull the glove

box lid to remove it.
EI-01831
3) Pinch the claw to unlock and remove the A/C fil-

ter.
AC-01789
PM-40
2013 IMPREZA WRX STI SERVICE MANUAL QUICK REFERENCE INDEX
ENGINE 1 SECTION
FUEL INJECTION (FUEL SYSTEMS) FU(STI)
EMISSION CONTROL
EC(STI)
(AUX. EMISSION CONTROL DEVICES)
INTAKE (INDUCTION) IN(STI)
MECHANICAL ME(STI)
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data EXHAUST EX(STI)
for the correct maintenance and repair
of SUBARU vehicles.
COOLING CO(STI)
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of LUBRICATION LU(STI)
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual SPEED CONTROL SYSTEMS SP(STI)
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition. IGNITION IG(STI)
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts. STARTING/CHARGING SYSTEMS SC(STI)
All information, illustration and specifi-

cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
FUJI HEAVY INDUSTRIES LTD. G1150BE2

FUEL INJECTION (FUEL SYSTEMS)
FU(STI)
Page
2. Throttle Body ............................................................................................15
3. Intake Manifold .........................................................................................17
4. Engine Coolant Temperature Sensor .......................................................34
5. Crankshaft Position Sensor ......................................................................35
6. Camshaft Position Sensor ........................................................................37
7. Knock Sensor ...........................................................................................40
8. Throttle Position Sensor ...........................................................................41
9. Mass Air Flow and Intake Air Temperature Sensor .................................42
10. Manifold Absolute Pressure Sensor .........................................................43
11. Fuel Injector .............................................................................................45
12. Tumble Generator Valve Assembly .........................................................48
13. Tumble Generator Valve Actuator ............................................................49
14. Oil Flow Control Solenoid Valve ...............................................................50
15. Wastegate Control Solenoid Valve ..........................................................52
16. Front Oxygen (A/F) Sensor ......................................................................54
17. Rear Oxygen Sensor ................................................................................56
18. SI-DRIVE (SUBARU Intelligent Drive) Selector .......................................58
19. Engine Control Module (ECM) .................................................................59
20. Main Relay ...............................................................................................60
21. Fuel Pump Relay ......................................................................................62
22. Electronic Throttle Control Relay .............................................................64
23. Fuel Pump Control Unit ............................................................................66
24. Fuel ..........................................................................................................67
25. Fuel Tank .................................................................................................70
26. Fuel Filler Pipe .........................................................................................77
27. Fuel Pump ................................................................................................80
28. Fuel Level Sensor ....................................................................................82
29. Fuel Sub Level Sensor .............................................................................83
30. Fuel Filter .................................................................................................85
31. Pulsation Damper Assembly ....................................................................89
32. Pressure Regulator & Damper Assembly ................................................90
33. Purge Damper ..........................................................................................92
34. Fuel Delivery, Return and Evaporation Lines ...........................................93
35. Fuel System Trouble in General ..............................................................98
General Description
A: SPECIFICATION
Capacity 64 L (16.9 US gal, 14.1 Imp gal)
Fuel tank
Location Under rear seat
Type Impeller
Shutoff discharge pressure 900 kPa (9.18 kg/cm2, 130.5 psi), or less
Fuel pump
175 L (46.2 US gal, 38.5 Imp gal)/h or more
Discharge rate
[12 V at 300 kPa (3.06 kg/cm2, 43.5 psi)]
Fuel filter In-tank type
FU(STI)-2
General Description
B: COMPONENT
1. INTAKE MANIFOLD
T6 (22)
(15)
T6
(17)
T6 T3
T6
T2
T2
(13) A
(26)
(25)
T7 (21) (19)
(11) T3
T6
(11) T5
(12) (20)
(10)
(18)
T7 T6
T7
(10) (16)
(23) T6
A (9)
T6
(24) T2
(8)
T6
(7)
(9)
(6) (8)
T4
(5) T6
(14)
(8)
T1 (3)
(4) (7)
T1 T2
(2)
(11)
(3) (1)
(12)
(3)
(3) T1
T1 (2)
T2 T1
(3)
(2)
T1
(3)
FU-05781
FU(STI)-3
General Description
(1) Fuel pipe ASSY (13) Fuel injector pipe RH (24) Vacuum hose
(2) Fuel hose (14) Fuel injector pipe LH (25) Vacuum hose
(3) Clamp (15) Fuel pipe protector RH (26) Air control hose
(4) Purge control solenoid valve 1 (16) Fuel pipe protector LH
(5) Vacuum hose A (17) Solenoid valve bracket Tightening torque: N·m (kgf-m, ft-lb)
(6) Vacuum control hose (18) Intake manifold T1: 1.25 (0.1, 0.9)
(7) Intake manifold gasket (19) Wastegate control solenoid valve T2: 6.4 (0.7, 4.7)
(8) Guide pin (20) Nipple T3: 8.25 (0.8, 6.1)
(9) Tumble generator valve ASSY (21) Nipple T4: 16 (1.6, 11.8)
(10) Tumble generator valve gasket (22) Clip T5: 17 (1.7, 12.5)
(11) Fuel injector (23) Purge control solenoid valve 2 T6: 19 (1.9, 14.0)
(12) O-ring T7: 25 (2.5, 18.4)
FU(STI)-4
General Description
2. AIR INTAKE SYSTEM
T2
T1
(3)
(4)
(1)
(2)
FU-05680
(1) Gasket (3) Manifold absolute pressure sensor Tightening torque: N·m (kgf-m, ft-lb)
(2) Throttle body (4) O-ring T1: 2 (0.2, 1.5)
T2: 8 (0.8, 5.9)
FU(STI)-5
General Description
3. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS
(4) T2
T3
T2
T2
(3)
(1) (2)
(6)
T2
(7)
T1
(5)
T2
FU-05850
(1) Crankshaft position sensor (5) Exhaust camshaft position sensor Tightening torque: N·m (kgf-m, ft-lb)
LH
(2) Knock sensor (6) Exhaust camshaft position sensor T1: 5 (0.5, 3.7)
RH
(3) Intake camshaft position sensor LH (7) Engine harness cover T2: 6.4 (0.7, 4.7)
(4) Intake camshaft position sensor RH T3: 24 (2.4, 17.7)
FU(STI)-6
General Description
4. FUEL TANK
T1
(8)
(27) (25)
T1
T1
(7)
(10) (15)
(9)
(13)
(1)
(11)
(12)
(16)
(14)
T4
(2)
(18) (3)
(17)
T4
(19)
T4
(6)
(5) (17)
T3
T3 (26)
T3
T3
(20)
(4)
(22)
(23)
(21)
T3
(24) (24)
T2 T3
T2
FU-07616
FU(STI)-7
General Description
(1) Fuel tank (12) Fuel sub level sensor (23) Clip
(2) Fuel tank band RH (13) Fuel sub level sensor upper plate (24) Self-locking nut
(3) Fuel tank band LH (14) Fuel sub level sensor gasket (25) Rubber cap
(4) Fuel delivery tube (15) Fuel sub level sensor protector (26) Tube clamp
(5) Fuel return tube (16) Fuel sub level sensor filter (27) Fuel pump upper plate cushion
(6) Jet pump tube (17) Retainer
(7) Fuel pump ASSY (18) Stopper RH Tightening torque: N·m (kgf-m, ft-lb)
(8) Fuel pump upper plate (19) Stopper LH T1: 4.4 (0.4, 3.2)
(9) Fuel pump gasket (20) Heat shield cover T2: 9 (0.9, 6.6)
(10) Fuel level sensor (21) Fuel tank protector RH T3: 18 (1.8, 13.3)
(11) Fuel sub level sensor upper plate (22) Fuel tank protector LH T4: 33 (3.4, 24.3)
cushion
FU(STI)-8
General Description
5. FUEL LINE
T8
T8
(36)
(37) T3 (65)
(36) T8
(40) (66)
T5 T6
(39)
T2
(35) I (38)
(63)
T5
(64)
(62) T5
(41)
(54)
(53)
G (42) J (61)
(57) (60)
(43)
T5
(44) (55)
H T5
(36) (45) (56)
T9 (46) (52)
(36) (59)
T1 (6)
(3) (48)
B (47)
(4) T5
(36) (58)
F T7 I
(49) J H
(2)
(5) E (44)
(2) T5
T5
(1) T1 (14) (15) (17) (36) (51)
C G
(8) (12) (50)
(9) (11) A
(16)
(34)
(7) D
(33)
(12) (29)
(10) (13) B
(2) (30) (32)
(18) T1
F A
(25) (28)
(2)
(16)
T1 (31)
(27)
(32)
T9
(4)
(19) (2) (24)
(23)
(21)
(22) C
(2) D
T4 (26)
T1
(20) E
FU-07617
FU(STI)-9
General Description
(1) Fuel delivery hose A (27) Fuel return hose B (53) Drain separator
(2) Clamp (28) Fuel pipe ASSY (54) Drain separator bracket
(3) Pulsation damper A (29) Fuel pipe front grommet (55) Hose connector
(4) Fuel pipe gasket (30) Pipe clamp (56) Hose connector
(5) Fuel by-pass pipe (31) Pipe clamp (57) Grommet
(6) Fuel delivery hose B (32) Pipe clamp (58) Drain tube A
(7) Hose clamp (33) Pipe clamp (59) Leak check valve ASSY bracket
(8) Clip (34) Fuel pipe rear grommet (60) Drain tube B
(9) Evaporation hose A (35) Bracket (61) Leak check valve ASSY
(10) Clip (36) Clip (62) Canister tube ASSY
(11) Evaporation hose B (37) Evaporation hose C (63) Canister
(12) Clip (38) Clamp (64) Canister cover LH
(13) Purge damper (39) Fuel filler hose (65) Center canister cover
(14) Collar (40) Clamp (66) Canister cover RH
(15) Purge damper bracket (41) PCV drain tube
(16) Bushing (42) Grommet Tightening torque: N·m (kgf-m, ft-lb)
(17) Damper bracket (43) Hose connector T1: 1.25 (0.1, 0.9)
(18) Fuel hose (44) Clip T2: 2 (0.2, 1.5)
(19) Fuel return hose A (45) Hose clamp T3: 2.5 (0.3, 1.8)
(20) Vacuum hose (46) Evaporation hose D T4: 6.4 (0.7, 4.7)
(21) Pressure regulator (47) Evaporation hose E T5: 7.5 (0.8, 5.5)
(22) Fuel pipe protector (48) Pressure control solenoid valve T6: 8 (0.8, 5.9)
ASSY
(23) O-ring (49) Clip T7: 13 (1.3, 9.6)
(24) Pulsation damper B (50) Evaporation hose F T8: 18 (1.8, 13.3)
(25) Fuel holder ASSY (51) Evaporation hose G T9: 21.6 (2.2, 15.9)
(26) Damper holder (52) Drain hose
* It can be reused if the quick connector side is disconnected.
FU(STI)-10
General Description
6. FUEL FILLER PIPE
(4)
T1
(3) (5) (7)
(6)
T1 (8)
(9)
(8)
(8)
(10) (9) (2)
(8)
(11)
(10)
(1)
T2
(12) T2
A
(14) A
B
(13)
T2
T2
(15)
T2
T2
(16)
B
(10)
(17)
FU-06742
(1) Fuel filler pipe (8) Clip (15) Grommet

(2) Evaporation pipe A (9) Evaporation hose A (16) Quick connector
(3) Fuel filler cap (10) Clip (17) Evaporation hose C
(4) Clip (11) Evaporation hose B
(5) Filler ring (12) Grommet Tightening torque: N·m (kgf-m, ft-lb)
(6) Filler pipe gasket (13) Evaporation pipe B T1: 4.4 (0.4, 3.2)
(7) Shut valve (14) Evaporation pipe protector T2: 7.5 (0.8, 5.5)
FU(STI)-11
General Description
7. FUEL PUMP
(1)
(2)
B (4)
A
B
(5) (2)
D C
(3) (5)
(6)
(2)
(8) C
(7)
D
(10)
(9)
(12)
(11)
FU-05444
(1) Sub tank bracket ASSY (5) Spring (9) Pump ASSY
(2) O-ring (6) Fuel filter (10) Sub tank
(3) O-ring (7) Clip (11) Cushion
(4) Fuel pump harness (8) Spacer (12) Fuel level sensor
FU(STI)-12
General Description
C: CAUTION
• Prior to starting work, pay special attention to the following:
1. Always wear work clothes, a safety cap, protective shoes. Additionally, wear a helmet, protective gog-
gles, etc. if necessary.
2. Protect the vehicle using a seat cover, fender cover, etc.
3. Prepare the service tools, clean cloth, containers to catch grease and oil, etc.
• Place “NO OPEN FLAMES” signs near the working area.
• Prepare a container and cloth to prevent scattering of fuels when performing work where fuels can be
spilled. If the oil spills, wipe it off immediately to prevent from penetrating into floor or flowing out for environ-
mental protection.
• Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated
parts.
• When performing a repair, identify the cause of trouble and avoid unnecessary removal, disassembly and
replacement.
• Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from battery.
• Always use the jack-up point when the shop jacks or rigid racks are used to support the vehicle.
• Remove contamination including dirt and corrosion before removal, installation, disassembly or assembly.
• Keep the removed parts in order and protect them from dust and dirt.
• All removed parts, if to be reused, should be reinstalled in the original positions with attention to the correct
directions, etc.
• Bolts, nuts and washers should be replaced with new parts as required.
• Follow all government and local regulations concerning disposal of refuse when disposing fuel.
• When the suspension-related components have been removed and installed, be sure to adjust the steer-
ing angle sensor. <Ref. to VDC-13, ADJUSTMENT, VDC Control Module and Hydraulic Control Unit (VDC-
CM&H/U).>
FU(STI)-13
General Description
D: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
18353AA000 CLAMP PLIERS • Used for removing and installing the PCV
hose.
• This tool is made by the French company
CAILLAU. (code) 54.0.000.205
To make it easier to obtain, it has been provided
with a tool number.
ST18353AA000
18471AA000 FUEL PIPE Used for draining fuel.

ADAPTER
ST18471AA000
42099AE000 QUICK Used for removing the quick connector.
CONNECTOR
RELEASE
ST42099AE000
1B022XU0 SUBARU SELECT Used for draining fuel and each inspection.
MONITOR III KIT
ST1B022XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance and voltage.
Oscilloscope Used for inspecting the waveform of each sensor.
FU(STI)-14
Throttle Body
2. Throttle Body 8) Remove the throttle body from the intake mani-
fold.
A: REMOVAL
FU-05691
B: INSTALLATION
IN-00203
Install in the reverse order of removal.
3) Remove the under cover. <Ref. to EI-28, RE- NOTE:
MOVAL, Front Under Cover.> Use a new gasket.
4) Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt) Tightening torque:
of coolant. <Ref. to CO(STI)-13, DRAINING OF 8 N·m (0.8 kgf-m, 5.9 ft-lb)
ENGINE COOLANT, REPLACEMENT, Engine
Coolant.> C: INSPECTION
5) Remove the intercooler. <Ref. to IN(STI)-12, 1. THROTTLE SENSOR INSPECTION
REMOVAL, Intercooler.>
(METHOD WITH CIRCUIT TESTER)
6) Disconnect the connector (A) from the throttle
position sensor, and the connector (B) from the 1) Remove the lower inner trim of passenger’s
manifold pressure sensor. side. <Ref. to EI-57, REMOVAL, Lower Inner
Trim.>
(B)
2) Turn over the floor mat of passenger’s seat.
3) Remove the protect cover.
(A)
FU-05759
7) Disconnect the engine coolant hose from throttle

body.
FU-03416
4) Remove the nuts and bolts which hold the ECM

to the bracket.
FU-05760
FU-03417
5) Turn the ignition switch to ON. (engine OFF)
FU(STI)-15
Throttle Body
6) Measure the voltage between ECM connector

terminals.
(A)
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20 19 18
34 33 32 31 30 29 28
V
FU-04049
(A) To ECM connector
Throttle Accelerator
Terminal No. Standard
sensor pedal
Not depressed
Approx. 0.6 V
(Full closed) 18 (+) and
Main
Depressed 29 (–)
Approx. 3.96 V
(Full opened)
Not depressed
Approx. 1.48 V
Sub
Depressed 29 (–)
Approx. 4.17 V
(Full opened)
7) After inspection, install the related parts in the

reverse order of removal.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
2. THROTTLE SENSOR INSPECTION
(METHOD WITH SUBARU SELECT MONI-
TOR)
2) Read the throttle opening angle signal and volt-
age of throttle sensor using Subaru Select Monitor.
<Ref. to EN(H4DOTC)(diag)-40, READ CURRENT
DATA FOR ENGINE (NORMAL MODE), OPERA-
TION, Subaru Select Monitor.>
Throttle opening
Throttle sensor Standard
angle signal
0.0% Approx. 0.6 V
Main
100.0% Approx. 3.96 V
0.0% Approx. 1.48 V
Sub
100.0% Approx. 4.17 V
1) Check that the throttle body has no deformation,
cracks or other damages.
2) Check that the engine coolant hose has no
cracks, damage or loose part.
FU(STI)-16
Intake Manifold
3. Intake Manifold 11) Remove the intercooler. <Ref. to IN(STI)-12,

A: REMOVAL 12) Remove the generator. <Ref. to SC(STI)-21,
1) Remove the V-belt covers. REMOVAL, Generator.>
13) Remove the coolant filler tank. <Ref. to
CO(STI)-28, REMOVAL, Coolant Filler Tank.>
14) Disconnect the A/C pressure hoses from A/C
compressor. <Ref. to AC-38, REMOVAL, Hose and
Pipe.>
15) Disconnect the engine coolant hose from throt-
tle body.
FU-03487
2) Collect the refrigerant from A/C system. <Ref. to

AC-19, PROCEDURE, Refrigerant Recovery Pro-
cedure.>
3) Release the fuel pressure. <Ref. to FU(STI)-67,
RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.> FU-05761
16) Disconnect the brake booster vacuum hose (A)
and pressure regulator vacuum hose (B) from the
intake manifold.
(A)
G
EN
IN-00203 (B)
5) Open the fuel filler lid and remove the fuel filler
cap. ME-05007
7) Remove the under cover. <Ref. to EI-28, RE- 17) Disconnect the connector from the PCV hose
MOVAL, Front Under Cover.> assembly A.
8) Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt)
of coolant. <Ref. to CO(STI)-13, DRAINING OF
Coolant.>
10) Remove the air intake boot.
FU-06567
LU-02413
FU(STI)-17
Intake Manifold
18) Remove the PCV hose assembly A from clip 22) Remove the engine harness from clip (A).
(A), and remove the vacuum hose from clip (B).
(B)
(A)
(A)
FU-06570
FU-06568
23) Disconnect the bulkhead harness connectors
19) Disconnect the vacuum hose (A) and the con- from the engine harness connectors.
nector (B) from the PCV hose assembly B.
(B)
(A) FU-06571
FU-06566
24) Remove the engine harness connector from
20) Disconnect the air control hose (A) from the the engine harness bracket.
waste gate actuator, and loosen the clamp which
holds the intake duct to the turbocharger.
(A)
FU-06572
25) Disconnect the connector (A) from the engine

FU-04384
coolant temperature sensor, connector (B) from the
21) Remove the engine coolant hose from the wa- oil pressure switch, and connector (C) from the
ter tank pipe. crankshaft position sensor.
(B)
(A)
(C)
FU-06569 FU-05725
FU(STI)-18
Intake Manifold
26) Disconnect the connector from power steering 29) Disconnect the connector from the intake cam-
pump switch. shaft position sensor.
FU-04598
27) Disconnect the connector from the knock sen-

sor.
FU-04385
FU-03492 30) Disconnect the connector from the intake oil

flow control solenoid valve.
28) Disconnect the connector from the secondary
air combination valve.
FU-03493
FU-03495
FU(STI)-19
Intake Manifold
32) Remove the engine harness cover. (right side 36) Remove the bolts that secure the air duct to the
only.) rocker cover LH, and remove the engine harness.
FU-03616 FU-06573
33) Disconnect connector (A) from the exhaust 37) Disconnect the fuel delivery hose, fuel return
camshaft position sensor, connector (B) from the hose and evaporation hose.
exhaust oil flow control solenoid valve, and connec- CAUTION:
tor (C) from the ignition coil. • Be careful not to spill fuel.
• Catch the fuel from hoses using a container
(C) or cloth.
(1) Set the ST to the fuel pipe.
(C)
ST 42099AE000 QUICK CONNECTOR RE-
LEASE
(2) Disconnect the quick connector of the fuel
delivery hose and fuel return hose by pushing
the ST in the direction of the arrow.
(B) (3) Remove the clip and disconnect the evapo-
(A)
ration hose from the fuel pipe.
(A)
(C) (C)
ST
(B)
(A)
(B)
(C)
ME-05008
FU-05746
(A) Fuel delivery hose
34) Lower the vehicle.
(B) Fuel return hose
35) Remove the clip (A) which hold the engine har-
ness to the rocker cover RH. (C) Evaporation hose
(A)
FU-03581
FU(STI)-20
Intake Manifold
38) Remove the intake manifold from cylinder 2) Connect the fuel delivery hose, fuel return hose,
head. and evaporation hose.
(A)
(B)
(C)
FU-05783

(C) Evaporation hose
3) Fix the engine harness to the rocker cover LH

with the air duct.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-06574
B: INSTALLATION
1) Install the intake manifold onto cylinder heads.
NOTE:
Use a new gasket.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
FU-06573
4) Fix the engine harness to the rocker cover RH

with clips (A).
(A)
FU-03581
FU-06574
FU(STI)-21
Intake Manifold
6) Connect connector (A) to the exhaust camshaft 9) Connect the connector to the intake oil flow con-
position sensor, connector (B) to the exhaust oil trol solenoid valve.
flow control solenoid valve, connector (C) to the ig-
nition coil.
(C)
(C)
(B)
(A)
(C) (C)
(A)
(B)
FU-03495
10) Connect the connector to the intake camshaft

FU-05746
position sensor.
7) Install the engine harness cover. (right side
only.)
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
FU-03616
FU-04385
FU(STI)-22
Intake Manifold
11) Connect the connector to the secondary air 15) Install the engine harness connector to engine
combination valve. harness bracket, then connect the bulkhead har-
ness connector to the engine harness connector.
FU-03493
FU-06571
12) Connect the connector to the knock sensor.
16) Install the engine harness to clip (A).
(A)
FU-03492
FU-06570
13) Connect the connector to the power steering
pump switch. 17) Install the engine coolant hose to the water
tank pipe.
FU-04598
FU-06569
14) Connect the connector (A) to the engine cool-
ant temperature sensor, connector (B) to the oil 18) Connect the air control hose (A) to the waste-
pressure switch, and the connector (C) to the gate actuator, and install the turbocharger to the in-
crankshaft position sensor. take duct.
Tightening torque:
(B) 3 N·m (0.3 kgf-m, 2.2 ft-lb)
(A)
(A)
(C)
FU-05725
FU-04384
FU(STI)-23
Intake Manifold
19) Connect the vacuum hose (A) and connector 23) Connect the engine coolant hoses to throttle
(B) to the PCV hose assembly B. body.
(B)
(A)
FU-06566 FU-05761
20) Install the vacuum hose to clip (B), and install 24) Install the A/C pressure hoses to A/C compres-
the PCV hose assembly A to clip (A). sor. <Ref. to AC-38, INSTALLATION, Hose and
Pipe.>
25) Install the coolant filler tank. <Ref. to CO(STI)-
(B) 28, INSTALLATION, Coolant Filler Tank.>
26) Install the generator. <Ref. to SC(STI)-21, IN-
(A) STALLATION, Generator.>
27) Install the intercooler. <Ref. to IN(STI)-13, IN-
STALLATION, Intercooler.>
28) Install the air intake boot.
Tightening torque:
FU-06568 2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
21) Connect the connector to the PCV hose as-
sembly A.
LU-02413
29) Install the air intake duct. <Ref. to IN(STI)-10,

FU-06567 INSTALLATION, Air Intake Duct.>
22) Connect the brake booster vacuum hose (A) 30) Connect the battery ground terminal.
and pressure regulator vacuum hose (B) to the in-
take manifold.
(A)
G
EN
(B)
IN-00203

ME-05007
FU(STI)-24
Intake Manifold
32) Install the under cover. <Ref. to EI-28, INSTAL- 3) Remove the connector from the intake duct.
LATION, Front Under Cover.>
34) Install the V-belt cover.
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
FU-05921
4) Remove the connector from the PCV hose as-

sembly.
FU-03487
35) Fill engine coolant. <Ref. to CO(STI)-13, FILL-

ING OF ENGINE COOLANT, REPLACEMENT,
Engine Coolant.>
36) Charge the A/C system with refrigerant. <Ref.
to AC-20, PROCEDURE, Refrigerant Charging
Procedure.>
FU-06576
C: DISASSEMBLY
5) Remove purge control solenoid valve 1 (A) and
1) Remove clamp (A) holding the fuel pipe protec-
purge control solenoid valve 2 (B).
tor RH to the engine harness, and remove the fuel
(B)
pipe protector RH.
(A)
(A)
FU-06577
FU-06575 6) Disconnect the connector (A) from the waste-

gate control solenoid valve, and disconnect the
2) Remove the fuel pipe protector LH.
vacuum hose (B) from the intake duct.
(B)
(A)
FU-06591
FU-06578
FU(STI)-25
Intake Manifold
7) Remove the solenoid valve bracket together with 11) Remove the throttle body from the intake man-
the wastegate control solenoid valve. ifold.
FU-06579 FU-05692
8) Remove the engine ground terminals from the 12) Remove the harness band (A) which holds the
intake manifold. engine harness to the fuel injector pipe.
• RH side
(A)
FU-03588
9) Disconnect the connector (A) from the throttle FU-05919
position sensor, and the connector (B) from the • LH side

manifold pressure sensor.
(B)
(A)
(A)
FU-05920
FU-05918
13) Disconnect the connector from fuel injector.
10) Remove clip (A) holding the engine harness
and vacuum hose, clip (B) holding the engine har-
ness to the engine harness stay, and the bolt hold-
ing the engine harness to the intake manifold.
(A)
(B)
FU-03508
FU-03565
FU(STI)-26
Intake Manifold
14) Disconnect the connector from the tumble gen- 16) Remove the fuel injector.
erator valve assembly.
FU-03513
FU-04604
17) Remove the harness brackets holding the en-
15) Remove the bolts which hold fuel injector pipe. gine harness to the intake manifold, and remove
• RH side the engine harness.
FU-03512 FU-03567
• LH side 18) Loosen the clamp holding the RH side fuel

hose to the fuel injector pipe RH, and remove the
fuel injector pipe RH.
FU-03594
FU-04605
19) Loosen the clamp holding the LH side fuel hose

to the fuel injector pipe LH, and remove the fuel in-
jector pipe LH.
FU-03595
FU-04606
FU(STI)-27
Intake Manifold
20) Remove the bolts holding the fuel pipe assem- D: ASSEMBLY
bly to the intake manifold, and remove the fuel pipe
1) Apply liquid gasket to the nipple threads, and in-
assembly.
stall the nipple to the intake manifold.
Liquid gasket:
THREE BOND 1105 (Part No. 004403010)
Tightening torque:
T1: 17 N·m (1.7 kgf-m, 12.5 ft-lb)
T2: 25 N·m (2.5 kgf-m, 18.4 ft-lb)
T2
FU-00051
21) Remove the intake duct from intake manifold.
T1
FU-05788
2) Install the tumble generator valve assembly onto

intake manifold.
NOTE:
Use a new gasket.
FU-06580
Tightening torque:
22) Remove the tumble generator valve assembly
from the intake manifold. 8.25 N·m (0.8 kgf-m, 6.1 ft-lb)
FU-03603
FU-03603
23) Remove the nipple from the intake manifold. 3) Install the air intake duct to the intake manifold.
Tightening torque:
17 N·m (1.7 kgf-m, 12.5 ft-lb)
FU-05787
FU-06580
FU(STI)-28
Intake Manifold
4) Install the fuel pipe assembly to the intake man- 7) Install the engine harness to the intake manifold
ifold. and attach the harness brackets holding the engine
harness.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
FU-00051
FU-03567
5) Install the fuel injector pipe LH and connect the
LH side fuel hose to the fuel injector pipe LH. <Ref. 8) Install the fuel injector.
to FU(STI)-96, CONNECTING FUEL DELIVERY NOTE:
HOSE, FUEL RETURN HOSE AND FUEL HOSE,
Use new O-rings.
INSTALLATION, Fuel Delivery, Return and Evapo-
ration Lines.>
FU-03513
FU-04606 9) Install the bolts which hold fuel injector pipe.

• RH side
6) Install the fuel injector pipe RH and connect the
RH side fuel hose to the fuel injector pipe RH. <Ref. Tightening torque:
to FU(STI)-96, CONNECTING FUEL DELIVERY 19 N·m (1.9 kgf-m, 14.0 ft-lb)
ration Lines.>
FU-03512
FU-04605
FU(STI)-29
Intake Manifold
• LH side 12) Secure the engine harness to the fuel injector

pipe with the harness band (A).
Tightening torque:
• RH side
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(A)
FU-05919
FU-03594
• LH side
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
(A)
FU-05920
FU-03595
13) Install the throttle body to the intake manifold.
10) Connect the connector to the tumble generator NOTE:
valve assembly. Use a new gasket.
Tightening torque:
8 N·m (0.8 kgf-m, 5.9 ft-lb)
FU-04604
11) Connect the connectors to the fuel injector.

FU-05692
FU-03508
FU(STI)-30
Intake Manifold
14) Secure the engine harness and vacuum hose 17) Install the solenoid valve bracket together with
using the clip (A), and secure the engine harness to the wastegate control solenoid valve.
the engine harness stay using the clip (B), and in-
Tightening torque:
stall the bolt which holds the engine harness to the
T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
intake manifold.
T2: 19 N·m (1.9 kgf-m, 14.0 ft-lb)
Tightening torque:
19 N·m (1.9 kgf-m,14.0 ft-lb)
T2
(A)
(B) T1
FU-06581
18) Connect the vacuum hose (B) to the intake

FU-03565
duct, then connect the connector (A) to the waste-
15) Connect connector (A) to the throttle position gate control solenoid valve.
sensor and connector (B) to the manifold pressure
sensor. (B)
(B) (A)
(A)
FU-06578
FU-05918
16) Install the engine ground terminal to intake

manifold.
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
FU-03588
FU(STI)-31
Intake Manifold
19) Install purge control solenoid valve 1 and purge 20) Attach the connector to the PCV hose assem-
control solenoid valve 2. bly.
NOTE:
Connect the vacuum hose and vacuum control
hose as shown in the figure.
(B)
FU-06576
(c)
21) Install the connector to the intake duct.
(a)
(A)
(c) FU-05921
22) Install the fuel pipe protector LH.

(b)
FU-04417 Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
(A) Purge control solenoid valve 1
(B) Purge control solenoid valve 2
(a) To intake duct
(b) To intake manifold
(c) To branching pipe → fuel pipe
Tightening torque:
T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T2: 16 N·m (1.6 kgf-m, 11.8 ft-lb)
T1 FU-06591
23) Install the fuel pipe protector RH, and secure

the engine harness to the fuel pipe protector RH
using the clip (A).
T2
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
(A)
FU-06582
FU-06575
FU(STI)-32
Intake Manifold
E: INSPECTION
1) Check that the intake manifold and fuel pipe
have no deformation, cracks and other damages.
2) Check that the hose has no cracks, damage or
loose part.
FU(STI)-33
Engine Coolant Temperature Sensor

4. Engine Coolant Temperature CAUTION:

Take care not to allow water to get into the en-
Sensor gine coolant temperature sensor connector.
A: REMOVAL Completely remove any water inside.
(A)
(B)
IN-00203
2) Remove the generator. <Ref. to SC(STI)-21, (C)

REMOVAL, Generator.>
3) Drain engine coolant. <Ref. to CO(STI)-13,
DRAINING OF ENGINE COOLANT, REPLACE-
MENT, Engine Coolant.>
coolant temperature sensor, and remove the en-
gine coolant temperature sensor.
FU-04053
(A) Thermometer
(A) (B) Engine coolant temperature sensor
(C) Hexagonal part height: To approx.1/3
3) Raise water temperature gradually, measure the

resistance between the engine coolant tempera-
ture sensor terminals when the temperature is
FU-05796
20°C (68°F) and 80°C (176°F).
NOTE:
B: INSTALLATION Agitate the water for even temperature distribution.
NOTE:
Use a new gasket.
Tightening torque: 2 1
18 N·m (1.8 kgf-m, 13.3 ft-lb)
C: INSPECTION
1) Check that the engine coolant temperature sen-
sor has no deformation, cracks or other damages.
2) Immerse the engine coolant temperature sensor EC-02428
and a thermometer in water.
Water temperature Terminal No. Standard
20°C (68°F) 2.45±0.2 kΩ
1 and 2
80°C (176°F) 0.318±0.013 kΩ
FU(STI)-34
Crankshaft Position Sensor

5. Crankshaft Position Sensor C: INSPECTION

A: REMOVAL 1. CRANKSHAFT POSITION SENSOR
1) Disconnect the ground cable from battery. (METHOD WITH CIRCUIT TESTER)
Measure the resistance between crankshaft posi-
tion sensor terminals.
2 1
IN-00203
2) Remove the bolt which secures crankshaft posi-

EC-02428
tion sensor to oil pump.
1 and 2 2.04±0.204 kΩ
2. CRANKSHAFT POSITION SENSOR

(METHOD WITH OSCILLOSCOPE)
1) Prepare an oscilloscope.
2) Remove the lower inner trim of passenger’s
side. <Ref. to EI-57, REMOVAL, Lower Inner
Trim.>
FU-05818 3) Turn over the floor mat of passenger’s seat.
3) Remove the crankshaft position sensor, and dis- 4) Remove the protect cover.
connect the connector from the crankshaft position
sensor.
FU-03416

FU-05348 to the bracket.
B: INSTALLATION
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-03417
FU(STI)-35

6) Connect the probe to ECM connector.

(A)
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24 23 22 21 20 19 18
31 30 29 28 27 26
FU-04758
Terminal No. Probe

17 +
25 –
7) Start the engine and let it idle.

8) Check the pattern is the same as the waveform
and voltage shown below.
10ms
5V
(A)
FU-04057
(A) One crankshaft rotation

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
Check that the crankshaft position sensor has no
deformation, cracks or other damages.
FU(STI)-36
Camshaft Position Sensor

6. Camshaft Position Sensor 2) Remove the intake manifold. <Ref. to FU(STI)-

17, REMOVAL, Intake Manifold.>
A: REMOVAL 3) Remove the camshaft position sensor LH.
1. INTAKE SIDE
• Camshaft position sensor RH
FU-05841
2. EXHAUST SIDE
IN-00203
2) Disconnect the connector (A) from the camshaft

position sensor RH, and remove the camshaft po-
sition sensor RH from the rear side of the cylinder
head.
IN-00203

(A)
3) Remove the under cover. <Ref. to EI-28, RE-
MOVAL, Front Under Cover.>
4) Remove the engine harness cover. (right side
only.)
FU-05840
• Camshaft position sensor LH

FU-03616
IN-00203
FU(STI)-37

5) Disconnect connector (A) from the camshaft po- • LH side

sition sensor, and remove the camshaft position
sensor from under the cylinder head.
• RH side
FU-05827
Tightening torque:
(A)
FU-05801
5 N·m (0.5 kgf-m, 3.7 ft-lb)
• LH side
(A)
FU-03616
FU-05826 C: INSPECTION
B: INSTALLATION 1. CAMSHAFT POSITION SENSOR (METH-
OD WITH OSCILLOSCOPE)
1. INTAKE SIDE
Install in the reverse order of removal. 2) Remove the lower inner trim of passenger’s
Tightening torque: side. <Ref. to EI-57, REMOVAL, Lower Inner
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) Trim.>
2. EXHAUST SIDE 4) Remove the protect cover.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
• RH side
FU-03416
FU-05793
FU(STI)-38

5) Remove the nuts and bolts which hold the ECM 8) Check the pattern is the same as the waveform
to the bracket. and voltage shown below.
(B) 0
10ms
(A) 5V
(C) 0
(D) 0
(E) 0
FU-03417 FU-04763
6) Connect the probe to ECM connector. (A) One camshaft rotation

• Intake camshaft position sensor (B) Intake camshaft position sensor RH
(A) (C) Intake camshaft position sensor LH
7 6 5 4 3 2 1 (D) Exhaust camshaft position sensor RH
17 16 15 14 13 12 11 10 9 8
(E) Exhaust camshaft position sensor LH
25 24 23 22 21 20 19 18
31 30 29 28 27 26
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
FU-04757 2. OTHER INSPECTIONS
Check that the camshaft position sensor has no de-
formation, cracks or other damages.
• Exhaust camshaft position sensor
(A)
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24 23 22 21 20 19 18
31 30 29 28 27 26
FU-04762
Camshaft position
Terminal No. Probe
sensor
RH 24 +
Intake
LH 16 +
RH 23 +
Exhaust
LH 29 +
RH and LH 30 –
FU(STI)-39
Knock Sensor
7. Knock Sensor 2) Install the secondary air combination valve RH.

<Ref. to EC(STI)-30, SECONDARY AIR COMBI-
A: REMOVAL NATION VALVE RH, INSTALLATION, Secondary
1) Disconnect the ground cable from battery. Air Combination Valve.>
3) Install the intake manifold. <Ref. to FU(STI)-21,
INSTALLATION, Intake Manifold.>
5) Connect the battery ground terminal.
IN-00203
2) Remove the intercooler. <Ref. to IN(STI)-12,

3) Remove the intake manifold. <Ref. to FU(STI)-
17, REMOVAL, Intake Manifold.> IN-00203
4) Remove the secondary air combination valve
RH. <Ref. to EC(STI)-29, REMOVAL, Secondary C: INSPECTION
Air Combination Valve.> 1) Check that the knock sensor has no deforma-
5) Remove the knock sensor from cylinder block. tion, cracks or other damages.
2) Measure the resistance between knock sensor
terminals.
2 1
FU-04494
B: INSTALLATION
EC-02428
1) Install the knock sensor to the cylinder block.
NOTE: Terminal No. Standard
The portion of the knock sensor cord that is pulled 1 and 2 560±28 kΩ
out must be positioned at a 60° angle relative to the
engine rear.
Tightening torque:
24 N·m (2.4 kgf-m, 17.7 ft-lb)
(A)
60
FU-05758
(A) Front side of vehicle
FU(STI)-40
Throttle Position Sensor

8. Throttle Position Sensor

A: SPECIFICATION
Throttle body is a non-disassembled part, so do not
remove the throttle position sensor from throttle
body.
Refer to “Throttle Body” for removal and installation
procedure. <Ref. to FU(STI)-15, REMOVAL, Throt-
tle Body.> <Ref. to FU(STI)-15, INSTALLATION,
Throttle Body.>
FU(STI)-41
Mass Air Flow and Intake Air Temperature Sensor

9. Mass Air Flow and Intake Air 2) Check the voltage changes when air is blown to
the mass air flow sensor unit in arrow direction.
Temperature Sensor
A: REMOVAL
FU-04063
2. CHECK THE INTAKE AIR TEMPERA-

TURE SENSOR UNIT
IN-00203 Measure the resistance between intake air temper-
2) Disconnect the connector (A) from the mass air ature sensor terminals.
flow and intake air temperature sensor, and re-
move the mass air flow and intake air temperature
sensor.
5 4 3 2 1
(A)
FU-04064
Temperature Terminal No. Standard

FU-05798 –20°C (–4°F) 16.0±2.4 kΩ
20°C (68°F) 1 and 2 2.45±0.24 kΩ
B: INSTALLATION 60°C (140°F) 0.580±0.087 kΩ
Tightening torque: 3. OTHER INSPECTIONS
1 N·m (0.1 kgf-m, 0.7 ft-lb) 1) Check that the mass air flow and intake air tem-
perature sensor has no deformation, cracks or oth-
C: INSPECTION er damages.
1. CHECK THE MASS AIR FLOW SENSOR 2) Check that the mass air flow and intake air tem-
perature sensor has no dirt.
UNIT
1) Connect the battery positive terminal to terminal
No. 3 and the battery ground terminal to terminal
No. 4, the circuit tester positive terminal to terminal
No. 5 and the circuit tester ground terminal to termi-
nal No. 4.
5 4 3 2 1
V
FU-04062
FU(STI)-42
Manifold Absolute Pressure Sensor

10.Manifold Absolute Pressure C: INSPECTION

Sensor 1) Check that the manifold absolute pressure sen-
A: REMOVAL 2) Connect dry-cell battery positive terminal to ter-
1) Disconnect the ground cable from battery. minal No. 3 and dry-cell battery ground terminal to
terminal No. 2, circuit tester positive terminal to ter-
minal No. 1 and the circuit tester negative terminal
to terminal No. 2.
NOTE:
• Use new dry-cell batteries.
• Using circuit tester, check the voltage of a single
dry-cell battery is 1.6 V or more. And also check the
voltage of three batteries in series is between 4.8 V
and 5.2 V.
IN-00203
2) Disconnect the connector (A) from the manifold

absolute pressure sensor, and remove the mani- 3 2 1
fold absolute pressure sensor from throttle body.
(A)
V
FU-05799
B: INSTALLATION
1.5V 1.5V 1.5V
NOTE: 4.8 5.2V
Use new O-rings.
Tightening torque: FU-04491
2 N·m (0.2 kgf-m, 1.5 ft-lb) 3) Check the voltage at a normal atmospheric pres-
sure.
NOTE:
The atmospheric pressure at higher altitude is low-
er than normal. Therefore, the voltage is lower than
the standard value.
Approx. 2.0 V
1 (+) and 2 (–)
(when 25°C (77°F))
FU(STI)-43

4) Connect the Mighty Vac to the pressure port (A)

of manifold absolute pressure sensor.
(A)
FU-04492
5) Check the voltage when generating vacuum and

positive pressure using Mighty Vac.
CAUTION:
Do not apply vacuum of less than –88 — 200
kPa (–0.9 — 2.04 kgf/cm2, –12.8 — 29.0 psi). Do-
ing so may damage the manifold absolute pres-
sure sensor.
NOTE:
When vacuum occurs at the pressure port of man-
ifold absolute pressure sensor, the voltage will drop
from the value as in step 3). When positive pres-
sure occurs, on the other hand, the voltage will rise.
Pressure Terminal No. Standard
–88 kPa (–0.9 kgf/cm2, Approx. 0.8 V
–12.8 psi) 1 (+) and (when 25°C (77°F))
181 kPa (1.85 kgf/cm2, 2 (–) Approx. 4.7 V
26.2 psi) (when 25°C (77°F))
FU(STI)-44
Fuel Injector
11.Fuel Injector 7) Disconnect the connector from fuel injector.
A: REMOVAL
1. RH SIDE
DURE, Fuel.>
FU-03568
8) Remove the bolts which hold fuel injector pipe

RH.
IN-00203
cap.
FU-03512
5) Remove clip (A) holding the engine harness to
the fuel pipe protector RH, and remove the fuel 9) Remove the fuel injector.
pipe protector RH from the intake manifold.
(A)
FU-03513
FU-06575
2. LH SIDE
6) Remove the harness band (A) which holds the
engine harness to the fuel injector pipe RH. 1) Release the fuel pressure. <Ref. to FU(STI)-67,
DURE, Fuel.>
(A)
FU-05919
IN-00203
cap.
FU(STI)-45
Fuel Injector
4) Remove the intake manifold. <Ref. to FU(STI)- 8) Remove the bolts which hold fuel injector pipe
17, REMOVAL, Intake Manifold.> LH.
5) Remove the fuel pipe protector LH from the in-
take manifold.
FU-03594
FU-06591
6) Remove the harness band (A) which holds the

engine harness to the fuel injector pipe LH.
(A)
FU-03595
9) Remove the fuel injector.
FU-05920
FU-03527
FU-03508
FU(STI)-46
Fuel Injector
B: INSTALLATION Tightening torque:

19 N·m (1.9 kgf-m, 14.0 ft-lb)
1. RH SIDE
NOTE:
Use new O-rings.
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
FU-03595
FU-03512
FU-06584
C: INSPECTION
1) Check that the fuel injector has no deformation,
2) Measure the resistance between fuel injector
terminals.
FU-06583
2. LH SIDE
2 1
NOTE:
Use new O-rings.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
EC-02428

Approx. 12.0 Ω
1 and 2
(when 20°C (68°F))
FU-03594
FU(STI)-47
Tumble Generator Valve Assembly

12.Tumble Generator Valve As- B: INSTALLATION

sembly Install in the reverse order of removal.
NOTE:
A: REMOVAL Use a new gasket.
RELEASING OF FUEL PRESSURE, PROCE- Tightening torque:
DURE, Fuel.> 8.25 N·m (0.8 kgf-m, 6.1 ft-lb)
2) Disconnect the ground cable from battery. C: INSPECTION
1) Check that the tumble generator valve assembly
has no deformation, cracks or other damages.
2) Check tumble generator valve for contamination
or clogging.
IN-00203
cap.
5) Disconnect the connector from the tumble gen-
erator valve assembly.
FU-04604
6) Remove the fuel injector. <Ref. to FU(STI)-45,

REMOVAL, Fuel Injector.>
7) Remove the tumble generator valve assembly
from the intake manifold.
FU-03603
FU(STI)-48
Tumble Generator Valve Actuator

13.Tumble Generator Valve Ac-

tuator
A: SPECIFICATION
The tumble generator valve assembly cannot be
disassembled.
Refer to “Tumble Generator Valve Assembly” for
removal and installation procedures. <Ref. to
FU(STI)-48, REMOVAL, Tumble Generator Valve
Assembly.> <Ref. to FU(STI)-48, INSTALLATION,
Tumble Generator Valve Assembly.>
FU(STI)-49
Oil Flow Control Solenoid Valve

14.Oil Flow Control Solenoid 7) Disconnect the connector (B) from the oil flow
control solenoid valve, and remove the oil flow con-
Valve trol solenoid valve from the cylinder head.
A: REMOVAL (A)
1. INTAKE SIDE
Oil flow control solenoid valve is a unit with front
camshaft cap.
Refer to “Camshaft” for removal procedures. <Ref.
to ME(STI)-60, REMOVAL, Camshaft.>
2. EXHAUST SIDE
(B)
1) Disconnect the ground cable from battery. FU-05832
B: INSTALLATION
1. INTAKE SIDE
Refer to “Camshaft” for installation procedure.
<Ref. to ME(STI)-63, INSTALLATION, Camshaft.>
2. EXHAUST SIDE
IN-00203
NOTE:
Use a new gasket.
3) Remove the under cover. <Ref. to EI-28, RE- Tightening torque:
MOVAL, Front Under Cover.> T1: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
4) Remove the front exhaust pipe. (right side only.) T2: 10 N·m (1.0 kgf-m, 7.4 ft-lb)
<Ref. to EX(STI)-6, REMOVAL, Front Exhaust
T1
Pipe.>
5) Remove the engine harness cover. (right side T2
only.)
T2
FU-03605
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
FU-03616
6) Disconnect the ground cable (A). (left side only)
FU-03616
FU(STI)-50

C: DISASSEMBLY 3) Attach the oil return cover and gasket.
1. INTAKE SIDE Tightening torque:

9 N·m (0.9 kgf-m, 6.6 ft-lb)
1) Remove the two mounting bolts securing oil re-
turn cover, and remove the oil return cover and NOTE:
gasket. Use a new gasket.
2) Remove the bolt securing oil flow control sole-
noid valve, and remove the oil flow control solenoid
valve. (D)
(C)
(B) (A)
(D)
(C)
(B) (A)
FU-05700
(A) Oil flow control solenoid valve

FU-05699 (B) Oil return cover
(C) Gasket
(A) Oil flow control solenoid valve (D) Front camshaft cap
(B) Oil return cover
(C) Gasket 2. EXHAUST SIDE
(D) Front camshaft cap The oil flow control solenoid valve on the exhaust
side cannot be disassembled.
2. EXHAUST SIDE
E: INSPECTION
The oil flow control solenoid valve on the exhaust
side cannot be disassembled. 1) Check that the oil flow control solenoid valve has
no deformation, cracks or other damages.
D: ASSEMBLY 2) Measure the resistance between the oil flow
control solenoid valve terminals.
1. INTAKE SIDE
1) Install the oil flow control solenoid valve.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) 2 1
2) Apply liquid gasket to the two bolts securing oil
return cover.
Liquid gasket:
EC-02428

7.4±0.5 Ω
1 and 2
(when 20°C (68°F))
FU(STI)-51
Wastegate Control Solenoid Valve

15.Wastegate Control Solenoid B: INSTALLATION

Valve Install in the reverse order of removal.
A: REMOVAL Tightening torque:

T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
1) Disconnect the ground cable from battery. T2: 19 N·m (1.9 kgf-m, 14.0 ft-lb)
T1
T2
T1
IN-00203
FU-06587
2) Remove the vacuum hose from clip (A), and re-
move the bolt (B) which secures the wastegate C: INSPECTION
control solenoid valve. 1. WASTEGATE CONTROL SOLENOID
3) Remove the bolts (C) which secure solenoid VALVE
valve bracket onto intake manifold.
1) Check that the wastegate control solenoid valve
(A)
2) Check the resistance between the wastegate
(B)
(C)
(C)
2 1
FU-06585
4) Disconnect the connector (A) from the waste-

gate control solenoid valve.
5) Disconnect the vacuum hose (B) and air control EC-02426
hose (C) from the wastegate control solenoid valve,
and remove the wastegate control solenoid valve. Terminal No. Standard
1 and 2 28±2 Ω (when 20°C (68°F))
3) Check that air does not come out from (B) when
air is blown into (A).
(B)
(A)
(B)
(A)
(C)
FU-06586
FU-04069
FU(STI)-52

4) Connect the battery positive terminal to the ter-

minal No. 1 and the battery ground terminal to the
terminal No. 2. Check that air is discharged from
(B), when supplying air to (A).
2 1
(A)
(B)
FU-04070
Check that the vacuum hose and air control hose
have no cracks, damage or loose part.
FU(STI)-53
Front Oxygen (A/F) Sensor

16.Front Oxygen (A/F) Sensor 7) Remove the front oxygen (A/F) sensor.
CAUTION:
A: REMOVAL When removing the front oxygen (A/F) sensor,
1) Disconnect the ground cable from battery. wait until exhaust pipe cools, otherwise it will
damage the exhaust pipe.
IN-00203
2) Disconnect the connector from the front oxygen FU-04607

(A/F) sensor, and remove the clip (A) holding the B: INSTALLATION
return hose and front oxygen (A/F) sensor harness.
CAUTION:
If lubricant is spilt onto the exhaust pipe, wipe it
off completely with cloth to avoid emission of
smoke or causing a fire.
1) Before installing front oxygen (A/F) sensor, ap-
(A) ply anti-seize compound only to the threaded por-
tion of front oxygen (A/F) sensor to make the next
removal easier.
CAUTION:
FU-03602 Never apply anti-seize compound to the protec-
tor of front oxygen (A/F) sensor.
3) Remove the clips (A) holding the front oxygen
(A/F) sensor harness to the engine harness stay. Anti-seize compound:
NEVER-SEEZ NSN, JET LUBE SS-30 or
equivalent
2) Install the front oxygen (A/F) sensor.
Tightening torque:
30 N·m (3.1 kgf-m, 22.1 ft-lb)
(A)
FU-05872

6) Apply spray-type lubricant to the threaded por-
tion of front oxygen (A/F) sensor, and leave it for FU-04607
one minute or more. 3) Install the under cover. <Ref. to EI-28, INSTAL-
FU(STI)-54

5) Secure the front oxygen (A/F) sensor harness to C: INSPECTION

the engine harness stay using the clips (A).
1) Check that the front oxygen (A/F) sensor has no
2) Measure the resistance between front oxygen
(A/F) sensor terminals.
1 2
3 4
(A)
FU-05872
6) Connect the connector to the front oxygen (A/F)

sensor, and secure the return hose and front oxy-
gen (A/F) sensor harness using the clip (A). FU-04072

2.4±0.24 Ω
1 and 2
(when 20°C (68°F))
(A)
FU-03602
IN-00203
FU(STI)-55
Rear Oxygen Sensor

17.Rear Oxygen Sensor B: INSTALLATION

A: REMOVAL CAUTION:
1) Disconnect the ground cable from battery. off completely with cloth to avoid emission of
1) Before installing rear oxygen sensor, apply the
anti-seize compound only to the threaded portion of
rear oxygen sensor to make the next removal eas-
ier.
CAUTION:
Never apply anti-seize compound to the protec-
tor of rear oxygen sensor.
IN-00203
Anti-seize compound:
2) Lift up the vehicle. equivalent
3) Remove the transmission under cover. 2) Install the rear oxygen sensor.
4) Disconnect the connector from the rear oxygen
sensor, and remove the clip (A) holding the rear ox- Tightening torque:
ygen sensor harness. 21 N·m (2.1 kgf-m, 15.5 ft-lb)
(A)
FU-04602 FU-05785
5) Apply spray-type lubricant to the threaded por- 3) Connect the connector to the rear oxygen sen-
tion of rear oxygen sensor, and leave it for one sor, and hold the rear oxygen sensor harness with
minute or more. the clip (A).
6) Remove the rear oxygen sensor.
CAUTION: (A)
When removing the rear oxygen sensor, wait
until exhaust pipe cools, otherwise it will dam-
age the exhaust pipe.
FU-04602
4) Install the transmission under cover.

Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
FU-05785
FU(STI)-56
Rear Oxygen Sensor

IN-00203
C: INSPECTION
1) Check that the rear oxygen sensor has no defor-
mation, cracks or other damages.
2) Measure the resistance between rear oxygen
sensor terminals.
2 1
4 3
FU-04073

5.6+0.8 –0.6 Ω
1 and 2
(when 20°C (68°F))
FU(STI)-57
SI-DRIVE (SUBARU Intelligent Drive) Selector

18.SI-DRIVE (SUBARU Intelli- C: INSPECTION

gent Drive) Selector 1) Check that the multi select switch does not have
deformation, cracks, or damage.
A: REMOVAL 2) Check the resistance between the terminals at
1) Disconnect the ground cable from the battery. the SI-DRIVE selector.
4 3 2 1
10 9 8 7 6 5
IN-00203 FU-05693
2) Remove the console box. <Ref. to EI-51, RE- Terminal

MOVAL, Console Box.> Switch position Standard
No.
3) Remove the multi-selector switch connector Sport (When turning the SI-
from the console box. Less than 1 Ω
DRIVE selector to the left)
4) Remove the screws and tabs holding the multi- Intelligent (When pressing
selector switch to the console box and the multi-se- 1±0.05 kΩ
the SI-DRIVE selector) 5 and 8
lector switch. Sport Sharp (When turning
the SI-DRIVE selector to 3.67±0.1835 kΩ
the right)
FU-03626
B: INSTALLATION
Tightening torque:
1.5 N·m (0.2 kgf-m, 1.1 ft-lb)
FU(STI)-58
Engine Control Module (ECM)

19.Engine Control Module (ECM) B: INSTALLATION

A: REMOVAL
1) Disconnect the ground cable from battery. CAUTION:
• When the ECM of model with immobilizer has
been replaced, be sure to perform the registra-
tion of immobilizer system. (Refer to “PC appli-
cation help for Subaru Select Monitor”.)
• When replacing the ECM or bracket, replace
both parts with new parts.
• After installing the bracket to the ECM, do not
separate the bracket.
• If the bracket has been installed to the ECM in
the wrong direction, replace both parts with
IN-00203 new parts.
2) Remove the lower inner trim of passenger’s NOTE:
side. <Ref. to EI-57, REMOVAL, Lower Inner When replacing the ECM, be careful not to use the
Trim.> wrong spec. ECM to avoid any damage on the fuel
3) Turn over the floor mat of passenger’s seat. injection system.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
C: INSPECTION
Check that the ECM has no deformation, cracks or
other damages.
FU-03416

to the bracket.
FU-03417
6) Disconnect the ECM connectors, and take out

the ECM.
FU(STI)-59
Main Relay
20.Main Relay C: INSPECTION

1) Check that the main relay has no deformation,
A: REMOVAL cracks or other damages.
1) Disconnect the ground cable from battery. 2) Measure the resistance between main relay ter-
minals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
IN-00203
2) Remove the main relay from the relay block on

the back side of the glove box.
1
2
3 4
FU-03418 IN-02836
B: INSTALLATION Terminal No. Standard

1 and 2 1 MΩ or more
130.4 — 230.8 Ω
3 and 4
(when 20°C (68°F))
FU(STI)-60
Main Relay
3) Connect battery positive terminal to terminal No.

3 and battery ground terminal to terminal No. 4, and
measure the resistance between the main relay ter-
minals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
1
2
3 4
FU-04077

1 and 2 Less than 1 Ω
FU(STI)-61
Fuel Pump Relay

21.Fuel Pump Relay C: INSPECTION

1) Check that the fuel pump relay has no deforma-
A: REMOVAL tion, cracks or other damages.
1) Disconnect the ground cable from battery. 2) Measure the resistance between fuel pump relay
terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
IN-00203
2) Remove the fuel pump relay from the relay block

on the back side of the glove box.
1
2
3 4
FU-03419 IN-02836

93.8 — 136.4 Ω
3 and 4
(when 20°C (68°F))
FU(STI)-62
Fuel Pump Relay


measure the resistance between the fuel pump re-
lay terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
1
2
3 4
FU-04077

FU(STI)-63
Electronic Throttle Control Relay

22.Electronic Throttle Control C: INSPECTION

Relay 1) Check that the electronic throttle control relay
A: REMOVAL 2) Measure the resistance between electronic
1) Disconnect the ground cable from battery. throttle control relay terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
IN-00203
2) Remove the electronic throttle control relay from

the relay block on the back side of the glove box.
1
2
3 4
IN-02836
FU-03420 Terminal No. Standard

B: INSTALLATION
93.8 — 136.4 Ω
Install in the reverse order of removal. 3 and 4
(when 20°C (68°F))
FU(STI)-64


measure the resistance between the electronic
throttle control relay terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
1
2
3 4
FU-04077

FU(STI)-65
Fuel Pump Control Unit

23.Fuel Pump Control Unit

A: REMOVAL
IN-00203
2) Remove the right side trunk side trim. (4 door

model) <Ref. to EI-63, REMOVAL, Trunk Room
Trim.>
3) Remove the right side rear quarter trim. (5 door
model) <Ref. to EI-60, REMOVAL, Rear Quarter
Trim.>
4) Disconnect the connector (A) from the fuel pump
control unit, and remove the fuel pump control unit.
• 4 door model
(A)
FU-05753
• 5 door model
(A)
FU-05754
B: INSTALLATION
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
C: INSPECTION
Check that the fuel pump control unit has no defor-
FU(STI)-66
Fuel
24.Fuel CAUTION:
• Be careful not to spill fuel.
A: PROCEDURE • Catch the fuel from hoses using a container
or cloth.
1. RELEASING OF FUEL PRESSURE
WARNING: (A)
Place “NO OPEN FLAMES” signs near the ST
(B)
working area.
CAUTION:
Be careful not to spill fuel.
1) Remove the fuse of fuel pump from main fuse
box.
(C)
ME-05008

3) Connect ST to the fuel delivery hose.

ST 18471AA000 FUEL PIPE ADAPTER
4) Connect the gasoline proof hose to ST and put
FU-01122
the end of the hose in the container.
2) Start the engine and run it until it stalls. 5) Drive the fuel pump and drain the fuel using Sub-
3) After the engine stalls, crank it for five more sec- aru Select Monitor. <Ref. to EN(H4DOTC)(diag)-
onds. 64, FUEL PUMP CONTROL (ON/OFF DRIVE),
4) Turn the ignition switch to OFF. OPERATION, System Operation Check Mode.>
5) Install the fuse of fuel pump to the main fuse box. CAUTION:
2. DRAINING FUEL (WITH SUBARU SE- Be careful not to spill fuel.
LECT MONITOR) 6) Install the related parts in the reverse order after
draining the fuel.
WARNING:
Place “NO OPEN FLAMES” signs near the 3. DRAINING FUEL (THROUGH THE FUEL
working area. FILLER HOSE)
CAUTION: • 4 door model
Be careful not to spill fuel. WARNING:
NOTE: Place “NO OPEN FLAMES” signs near the
• If the fuel pump cannot be driven, refer to the working area.
procedures for draining from the fuel filler hose. CAUTION:
<Ref. to FU(STI)-67, DRAINING FUEL • Be careful not to spill fuel.
(THROUGH THE FUEL FILLER HOSE), PROCE-
• Fuel may remain in the fuel filler pipe. Drain-
DURE, Fuel.>
ing the fuel from the fuel filler pipe through the
• Be careful not to let the battery run-out. fill opening using the gasoline proof pump and
1) Release the fuel pressure. <Ref. to FU(STI)-67, the gasoline proof hose (ø10 or less) before the
RELEASING OF FUEL PRESSURE, PROCE- operation.
DURE, Fuel.> 1) Lift up the vehicle.
2) Attach ST to the fuel delivery pipe and push ST 2) Remove the rear exhaust pipe and muffler.
in the direction of arrow mark to disconnect the fuel <Ref. to EX(STI)-13, REMOVAL, Rear Exhaust
delivery hose. Pipe.> <Ref. to EX(STI)-15, REMOVAL, Muffler.>
ST 42099AE000 QUICK CONNECTOR RE- 3) Remove the rear sub frame. <Ref. to RS-17, RE-
LEASE MOVAL, Rear Sub Frame.>
cap.
FU(STI)-67
Fuel
5) Drain the fuel from the fuel filler pipe through the • 5 door model
filler opening using the gasoline proof pump and WARNING:
the gasoline proof hose (ø10 or less).
Place “NO OPEN FLAMES” signs near the
6) Disconnect the fuel filler hose from the fuel filler working area.
pipe assembly.
CAUTION:
CAUTION:
• Catch the fuel from hoses using a container ing the fuel from the fuel filler pipe through the
or cloth. fill opening using the gasoline proof pump and
the gasoline proof hose (ø10 or less) before the
operation.
2) Remove the rear exhaust pipe and muffler.
<Ref. to EX(STI)-13, REMOVAL, Rear Exhaust
Pipe.> <Ref. to EX(STI)-15, REMOVAL, Muffler.>
cap.
4) Drain the fuel from the fuel filler pipe through the
FU-05836 filler opening using the gasoline proof pump and
7) Set the container under the vehicle and insert
the gasoline proof hose (ø10 or less) into the fuel 5) Disconnect the fuel filler hose from the fuel filler
filler hose to drain the fuel. pipe assembly.
CAUTION: CAUTION:
Be careful not to spill fuel. • Be careful not to spill fuel.
8) Install the related parts in the reverse order after • Catch the fuel from hoses using a container
draining the fuel. or cloth.
NOTE:
Correctly insert the fuel filler hose to spool, and
then install the clamp as shown in the figure.
Tightening torque:
2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(1) (2) (3) (4)
FU-04609

the gasoline proof hose (ø10 or less) into the fuel
filler hose to drain the fuel.
L/2
CAUTION:
L Be careful not to spill fuel.
FU-05815
(1) Fuel filler hose

(2) Clamp
(3) Spool
(4) Fuel filler pipe
FU(STI)-68
Fuel
7) Install the related parts in the reverse order after

draining the fuel.
NOTE:
Tightening torque:
2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(1) (2) (3) (4)
L/2
L
FU-05815

(2) Clamp
(3) Spool
FU(STI)-69
Fuel Tank
25.Fuel Tank 6) Remove the service hole cover of fuel sub level
sensor.
A: REMOVAL
WARNING:
working area.
CAUTION:
DURE, Fuel.>
FU-06553
2) Drain fuel. <Ref. to FU(STI)-67, DRAINING
FUEL (WITH SUBARU SELECT MONITOR), 7) Disconnect the quick connector of fuel delivery
PROCEDURE, Fuel.> tube (A) and fuel return tube (B). <Ref. to FU(STI)-
3) Disconnect the ground cable from battery. 93, REMOVAL, Fuel Delivery, Return and Evapo-
ration Lines.>
(B)
(A)
IN-00203
FU-05675
4) Remove the rear seat cushion. <Ref. to SE-14,
REMOVAL, Rear Seat.> 8) Remove the rear wheels.
5) Remove the service hole cover of fuel pump. 9) Lift up the vehicle.
(1) Disconnect fuel pump connector (A), and re- 10) Remove the rear ABS wheel speed sensor
move clip (B). from the rear housing.
(2) Remove the screw (C).
(3) Push the grommet (D) down and remove the
service hole cover.
(C) (B) (C)
(D)
(A)
FU-03357
11) Remove the rear brake hose bracket from rear

housing.
FU-06552
FU-04088
FU(STI)-70
Fuel Tank
12) Remove the rear disc brake assembly and tie it 18) Remove the parking brake cable clamp from
to the body side of the vehicle. the body.
FU-03278
19) Disconnect the connectors from oil tempera-

ture switch (A) and ground (B), and remove the
clips (C) which secure the harness.
(B)
(C) (A)
FU-04387
13) Remove the parking brake cable from parking

brake assembly. <Ref. to PB-6, REMOVAL, Park- FU-04571
ing Brake Assembly (Rear Disc Brake).>
20) Remove the rear suspension assembly.
<Ref. to EX(STI)-13, REMOVAL, Rear Exhaust WARNING:
Pipe.> <Ref. to EX(STI)-15, REMOVAL, Muffler.> A helper is required to perform this work.
15) Remove the propeller shaft. <Ref. to DS-11, (1) Support the rear differential with the trans-
REMOVAL, Propeller Shaft.> mission jack.
16) Remove the heat shield cover and fuel tank (2) Remove the bolt and nut which secures rear
protector. shock absorber to rear suspension arm.
17) Disconnect the connector from the rear ABS
wheel speed sensor.
FU-03359
FU-03277
FU(STI)-71
Fuel Tank
(3) Remove the bolts which secure the rear

suspension assembly to the body.
FU-04627
23) Disconnect the fuel filler hose (A) and evapora-

FU-06588 tion hose (B).
(4) Remove the rear suspension assembly.
(A)
21) Disconnect the evaporation hose (B) from hose
connector (A).
(B)
(A)
FU-05720
24) Support the fuel tank with a transmission jack,

(B) remove the fuel tank band, and remove the fuel
FU-05719 tank from the vehicle.
22) Disconnect the quick connector of the evapora- WARNING:
tion hose from the evaporation pipe. • A helper is required to perform this work.
NOTE: • Fuel may remain in the fuel tank. This will
Disconnect the quick connector as shown in the fig- cause the left and right sides to be unbalanced.
ure. Be careful not to drop the fuel tank.
(a)
FU-06555
(a)
(a)
EC-02281
(a) Retainer
FU(STI)-72
Fuel Tank
B: INSTALLATION 3) Connect the quick connector of the evaporation

hose to the evaporation pipe.
set the fuel tank and the fuel tank band in place, CAUTION:
and temporarily tighten the bolts of the fuel tank • Check that there is no damage or dust on the
band. quick connector. If necessary, clean the seal
surface of the pipe.
WARNING:
• When connecting the quick connector, se-
A helper is required to perform this work.
curely insert the pipe all the way before locking
the retainer.
• When it is difficult to lock the retainer, make
sure that the pipe is securely inserted.
• Make sure that the quick connector is secure-
ly connected.
FU-06555
(a)
2) Securely insert the fuel filler hose (A) and evap-
oration hose (B) until the hose end contacts the
spool, then attach the clamp or clip as shown in the
figure.
Tightening torque:
2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(A)
(a)
(B)
(a)
EC-02295
FU-05720
(a) Retainer
(2) (3) (4)
(1)
L/2
L
FU-05646
(1) Hose FU-04627

(2) Clamp or clip
(3) Spool
(4) Pipe
FU(STI)-73
Fuel Tank
4) Connect the evaporation hose (B) to hose con- (3) Install the rear shock absorber to the rear
nector (A). suspension arm.
NOTE:
Use a new self-locking nut.
Tightening torque:
(A) 120 N·m (12.2 kgf-m, 88.5 ft-lb)
(B)
FU-05719
5) Tighten the bolts of the fuel tank band in the or-

der shown in the figure.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb) FU-03359
1 2 7) Connect the connectors to oil temperature

switch (A) and ground (B), and secure the harness
with clips (C).
(B)
(C) (A)
3 4
FU-03596
6) Install the rear suspension assembly.

WARNING:
FU-04571
(1) Support the rear differential with the trans- 8) Install the parking brake cable clamp to the
mission jack. body.
(2) Support the rear suspension assembly and Tightening torque:
install the rear suspension assembly to the 18 N·m (1.8 kgf-m, 13.3 ft-lb)
body.
Tightening torque:
T1: 70 N·m (7.1 kgf-m, 51.6 ft-lb)
T2: 145 N·m (14.8 kgf-m, 106.9 ft-lb)
T1 T1
FU-03278
T2
FU-06589
FU(STI)-74
Fuel Tank
9) Connect the connector to the rear ABS wheel 17) Install the rear brake hose bracket to the rear
speed sensor. housing.
NOTE: Tightening torque:
Prevent the harness identification (line) from being 33 N·m (3.4 kgf-m, 24.3 ft-lb)
twisted when installing. (RH: White line, LH: Yellow
line)
FU-04088
18) Attach the rear ABS wheel speed sensor to the

FU-03277
rear housing.
10) Install the heat shield cover.
NOTE:
Tightening torque: Prevent the harness identification (line) from being
18 N·m (1.8 kgf-m, 13.3 ft-lb) twisted when installing. (RH: White line, LH: Yellow
11) Install the fuel tank protector. line)
Use a new self-locking nut. 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
Tightening torque:
Nut: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
Bolt: 18 N·m (1.8 kgf-m, 13.3 ft-lb)
12) Install the propeller shaft. <Ref. to DS-12, IN-
STALLATION, Propeller Shaft.>
13) Install the rear exhaust pipe and muffler. <Ref.
to EX(STI)-13, INSTALLATION, Rear Exhaust
Pipe.> <Ref. to EX(STI)-15, INSTALLATION, Muf-
fler.>
14) Lower the vehicle. FU-03357
15) Connect the parking brake cable to the parking 19) Install the rear wheels.
brake assembly. <Ref. to PB-7, INSTALLATION,
Parking Brake Assembly (Rear Disc Brake).> Tightening torque:
16) Install the rear disc brake assembly. 100 N·m (10.2 kgf-m, 73.8 ft-lb)
20) Connect the quick connector of fuel delivery
Tightening torque: tube (A) and fuel return tube (B). <Ref. to FU(STI)-
65 N·m (6.6 kgf-m, 47.9 ft-lb) 95, INSTALLATION, Fuel Delivery, Return and
Evaporation Lines.>
NOTE:
When connecting, be careful not to reverse the de-
livery side and return side.
(B)
FU-04388
(A)
FU-05675
FU(STI)-75
Fuel Tank
21) Install the service hole cover of fuel sub level

sensor.
FU-06553
22) Attach the service hole cover of the fuel pump,

and attach the connector and clip.
(C) (B) (C)
(D)
(A)
FU-06552
(A) Connector
(B) Clip
(C) Screw
(D) Grommet
23) Install the rear seat cushion. <Ref. to SE-15,

INSTALLATION, Rear Seat.>
IN-00203
25) Inspect the wheel alignment and adjust if nec-

essary.
C: INSPECTION
1) Check that the fuel tank and fuel pipe have no
deformation, cracks and other damages.
2) Check that the fuel hose has no cracks, damage
or loose part.
FU(STI)-76
Fuel Filler Pipe

26.Fuel Filler Pipe 10) Remove the bolts and nuts which secure fuel
filler pipe assembly onto the vehicle body.
A: REMOVAL
WARNING:
working area.
CAUTION:
DURE, Fuel.>
2) Drain fuel. <Ref. to FU(STI)-67, DRAINING
FUEL (WITH SUBARU SELECT MONITOR),
PROCEDURE, Fuel.>
FU-03426

IN-00203 tion hose (B) from the fuel filler pipe assembly.
4) Open the fuel filler lid, and remove the filler cap. (B)
5) Remove the screws which secure the fuel filler
ring, and then remove the fuel filler ring.
(A)
FU-03835
6) Remove the rear wheel RH.

8) Remove the rear mud guard RH. <Ref. to EI-30, (B)
REAR MUD GUARD, REMOVAL, Mud Guard.>
9) Remove the rear sub frame. <Ref. to RS-17, RE-
MOVAL, Rear Sub Frame.>
FU-05755
12) Remove the fuel filler pipe assembly from the

underside of the vehicle.
FU(STI)-77
Fuel Filler Pipe

B: INSTALLATION 4) Securely insert the fuel filler hose (A) and evap-
1) Open the fuel filler lid.
2) Attach the fuel filler pipe gasket to the fuel filler
figure.
pipe assembly, and insert the fuel filler pipe assem-
bly from inside of the rear fender. Tightening torque:
3) Install the fuel filler ring to the fuel filler pipe as- 2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
sembly.
(B)
NOTE:
If the edges of rubber gasket are folded toward in-
side, straighten it with a flat tip screwdriver.
(B)
(A)
(C)
(D)
(A)
FU-04419
(A) Fuel filler pipe gasket

(B) Fuel saucer (B)
(C) Fuel filler ring
(D) Rubber gasket

4.4 N·m (0.4 kgf-m, 3.2 ft-lb)
(2) (3) (4)
(1)
L/2
L
FU-05646
FU-03835
(1) Hose
(2) Clamp or clip
(3) Spool
(4) Pipe
FU(STI)-78
Fuel Filler Pipe

5) Install the fuel filler pipe assembly to vehicle C: DISASSEMBLY

body.
1) Remove the shut valve from the fuel filler pipe.
Tightening torque: <Ref. to EC(STI)-18, REMOVAL, Shut Valve.>
7.5 N·m (0.8 kgf-m, 5.5 ft-lb) 2) Remove the evaporation pipe from the fuel filler
pipe.
FU-03426
FU-03428
6) Install the rear sub frame. <Ref. to RS-18, IN-
STALLATION, Rear Sub Frame.> D: ASSEMBLY
7) Install the rear mud guard RH. <Ref. to EI-30, IN-
STALLATION, Mud Guard.> Assemble in the reverse order of disassembly.
8) Lower the vehicle. Tightening torque:
9) Install the rear wheel RH. 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
Tightening torque: E: INSPECTION
100 N·m (10.2 kgf-m, 73.8 ft-lb) 1) Check that the fuel filler pipe and evaporation
10) Connect the battery ground terminal. pipe have no deformation, cracks or other damag-
es.
loose part.
IN-00203

essary.
FU(STI)-79
Fuel Pump
27.Fuel Pump 6) Disconnect the connector from fuel pump.
A: REMOVAL
WARNING:
working area.
CAUTION:
• If the fuel gauge indicates that two thirds or
more of the fuel is remaining, be sure to drain
FU-03363
fuel before starting work to avoid the fuel to
spill. 7) Disconnect the quick connectors of fuel delivery
NOTE: tube (A), fuel return tube (B), and jet pump tube (C).
Fuel pump assembly consists of fuel pump, fuel fil- <Ref. to FU(STI)-93, REMOVAL, Fuel Delivery,
ter and fuel level sensor. Return and Evaporation Lines.>
DURE, Fuel.> (B)
2) Drain fuel. <Ref. to FU(STI)-67, DRAINING (C)
PROCEDURE, Fuel.>
3) Disconnect the ground cable from battery. (A)
FU-04246
8) Remove the nuts which hold the fuel pump up-

per plate to the fuel tank.
IN-00203

REMOVAL, Rear Seat.>
5) Remove the service hole cover.
(1) Remove the screws (A).
(2) Push the grommet (B) down and remove FU-04534
service hole cover. 9) Remove the fuel pump assembly from the fuel
tank.
(A ) (A )
(B)
FU-06557
FU(STI)-80
Fuel Pump
B: INSTALLATION
Install in the reverse order of removal while being
careful of the following.
• Make sure the sealing portion is free from fuel or
foreign matter before installation.
• Align protrusion (A) of the gasket to the position
shown in the figure.
• Insert the protrusion (B) of gasket to the fuel
pump upper plate. (3 places)
• Align the protrusion (C) of fuel pump assembly
with the cutout on the fuel pump upper plate.
• Tighten the nuts to the specified torque in the or-
der as shown in the figure.
NOTE:
Use a new gasket.
Tightening torque:
4.4 N·m (0.4 kgf-m, 3.2 ft-lb)
(C)
2
3 7
(B) (B)
5 6
(a) 8 4
1 (A)
(B) FU-04532
(a) Front side of vehicle
C: INSPECTION
1) Check that the fuel pump has no deformation,
No. 6, and inspect the fuel pump operation.
WARNING:
• Wipe off fuel completely.
• Keep the battery as far apart from fuel pump
as possible.
• Do not run the fuel pump for a long time un-
der non-load condition.
2 1
4 3
6 5
FU-04110
FU(STI)-81
Fuel Level Sensor

28.Fuel Level Sensor C: INSPECTION

1) Check that the fuel level sensor has no damage.
A: REMOVAL 2) Measure the fuel level sensor float position.
WARNING:
NOTE:
When inspecting the fuel level sensor, perform the
working area.
work with the sensor installed to the fuel pump.
CAUTION:
more of the fuel is remaining, be sure to drain (1)
spill.
(A)
NOTE:
The fuel level sensor is built in fuel pump assembly. (2)
1) Remove the fuel pump assembly. <Ref. to (B)
(3)
FU(STI)-80, REMOVAL, Fuel Pump.> FU-04229
2) Disconnect the fuel level sensor connector.
(1) FULL
(2) EMPTY
(3) Fuel tank seating surface
Float position Standard

FULL to Fuel tank seating
135±4 mm (5.315±0.157 in)
surface (A)
EMPTY to Fuel tank seating
23.7±4 mm (0.933±0.157 in)
surface (B)
FU-04223
3) Measure the resistance between fuel level sen-
3) Slide the fuel level sensor in the direction of the sor terminals.
arrow and remove the fuel level sensor by pressing
the claw (A) of the fuel level sensor.
(A)
(A)
(B)
FU-04224
B: INSTALLATION 2 1
4 3
6 5
FU-04230
Float position Terminal No. Standard

FULL (A) 2.0±1.0 Ω
1 and 4
EMPTY (B) 31.9±1.0 Ω
FU(STI)-82
Fuel Sub Level Sensor

29.Fuel Sub Level Sensor 6) Disconnect the connector from the fuel sub level
sensor.
A: REMOVAL
WARNING:
working area.
CAUTION:
FU-03364
spill.
1) Release the fuel pressure. <Ref. to FU(STI)-67, 7) Disconnect the quick connectors of fuel delivery
RELEASING OF FUEL PRESSURE, PROCE- tube (A), fuel return tube (B), and jet pump tube (C).
DURE, Fuel.> <Ref. to FU(STI)-93, REMOVAL, Fuel Delivery,
2) Drain fuel. <Ref. to FU(STI)-67, DRAINING Return and Evaporation Lines.>
FUEL (WITH SUBARU SELECT MONITOR), 8) Remove the rubber cap (D) from the nut.
PROCEDURE, Fuel.>
(B)
(C)
(D) (A)
FU-04239
9) Remove the bolts and nuts which hold fuel sub

IN-00203 level sensor protector and fuel sub level sensor up-
4) Remove the rear seat cushion. <Ref. to SE-14, per plate to the fuel tank.
FU-01146
FU-06553
FU-04569
10) Remove the fuel sub level sensor from the fuel
tank.
FU(STI)-83

B: INSTALLATION C: INSPECTION
Install in the reverse order of removal while being 1) Check that the fuel sub level sensor has no dam-
careful of the following. age.
• Make sure the sealing portion is free from fuel or 2) Measure the fuel sub level sensor float position.
• Align protrusion (A) of the gasket to the position (A)
(1) (3)
• Align protrusion (B) of the fuel sub level sensor to
the cutout in the fuel sub level sensor upper plate.
• Tighten the nuts and bolts to the specified torque (B)
in the order as shown in the figure.
• After tightening, install the rubber cap (C) at the
position shown in the figure.
(2)
NOTE: FU-04213
• Use a new gasket.
• Do not forget to install rubber cap (C). (1) FULL
(2) EMPTY
Tightening torque:
(3) Datum points
4.4 N·m (0.4 kgf-m, 3.2 ft-lb)
4 Float position Standard
2 5.31±3.5 mm
FULL to Datum point (A)
(0.209±0.138 in)
6
160.6±3.5 mm
EMPTY to Datum point (B)
(6.323±0.138 in)
5
3) Measure the resistance between fuel sub level
(a) 1 (B) sensor terminals.
3
(A)
FU-04533
(A)
(B)
(C)
FU-04242 2 1
FU-04214

FULL (A) 2.0+0.5 –1.0 Ω
1 and 2
EMPTY (B) 62.1±1.0 Ω
FU(STI)-84
Fuel Filter
30.Fuel Filter 5) Disconnect two connectors of fuel delivery pipe

from fuel filter assembly.
A: REMOVAL
WARNING:
working area.
CAUTION:
FU-05678
spill.
• Be careful not to drop or apply any impact to 6) Push to compress the fuel filter assembly in the
the fuel pump during work. This may deterio- direction of the arrow, remove clip (A), and sepa-
rate its performance. rate the sub tank bracket assembly and the fuel fil-
NOTE: ter assembly.
The fuel filter is built in fuel pump assembly. CAUTION:
1) Remove the fuel pump assembly. <Ref. to When separating the sub tank bracket assem-
FU(STI)-80, REMOVAL, Fuel Pump.> bly and the fuel filter assembly, be careful not
2) Remove the fuel level sensor. <Ref. to FU(STI)- to damage the ground wire.
82, REMOVAL, Fuel Level Sensor.>
(A)
3) Disconnect the pump assembly connector from
sub tank bracket assembly.
FU-03852
7) Disconnect the connector from the pump assem-

bly.
FU-03849
4) Cut off the tab holders connecting the sub tank

bracket assembly and the sub tank in four loca-
tions, and separate the sub tank bracket assembly
and the sub tank.
CAUTION:
Be careful not to damage the sub tank.
NOTE:
If the O-ring is remaining on the sub tank, remove.
FU-03853
FU-03850
FU(STI)-85
Fuel Filter
8) Lift the two tab holders connecting the pump as- B: INSTALLATION
sembly to the fuel filter using a flat tip screwdriver
1) Assemble O-ring (A) and spacer (B) to the pump
(with a shaft diameter of approx. 3 mm (0.12 in)),
assembly and attach the pump assembly to the fuel
etc., and separate the fuel filter and pump assem-
filter.
bly.
NOTE:
CAUTION:
• Use new O-rings (8 mm (0.31 in) inner diameter).
• To prevent damaging the tabs of the pump
• Use a new spacer.
assembly, wrap the tip of flat tip screwdriver
(A), etc. with tape (B). • Apply gasoline to the O-ring.
• Insert the pump assembly until a click is heard.
(B)
(A)
(B)
FU-03929
• Be careful not to drop or apply any impact to (A)

the pump assembly.
NOTE:
If the spacer and O-ring is remaining on the pump
assembly, remove these.
FU-03859
2) Connect the connector to the pump assembly.
FU-03927
FU-03853
FU(STI)-86
Fuel Filter
3) Attach spring (A) to the metal rod of the sub tank O-ring inner diameter:
bracket assembly, and assemble the fuel filter as- Black connector O-ring [Approx. 7 mm (0.28
sembly. in)]
NOTE: White connector O-ring [Approx. 8 mm (0.31
Use a new spring. in)]
FU-05678
6) Attach the O-ring (A) to the fuel filter assembly,

and attach the sub tank to the sub tank bracket as-
sembly.
NOTE:
(A) • Use new O-rings (8 mm (0.31 in) inner diameter).
(A)
• Apply gasoline to the O-ring.
• Insert the pump assembly until a “pop” is heard.
FU-03860
4) Push the fuel filter assembly in the direction of

the arrow to compress, and attach clip (A).
NOTE:
Use a new clip.
(A)
(A)
FU-03861
5) Connect the fuel piping connector to the fuel fil-

ter assembly. FU-03862
NOTE:
• Use new O-rings.
• The O-rings of the black and white connectors
are identified by a difference in diameter. Be careful
not to confuse the two during assembly.
FU(STI)-87
Fuel Filter
7) Replace the cushion on the rear face of the sub

tank with a new cushion.
FU-03863
8) Connect the pump assembly connector to the

FU-03849
9) Install the fuel level sensor. <Ref. to FU(STI)-82,

INSTALLATION, Fuel Level Sensor.>
10) Inspect the fuel level sensor. <Ref. to FU(STI)-
82, INSPECTION, Fuel Level Sensor.>
11) Install the fuel pump assembly. <Ref. to
FU(STI)-81, INSTALLATION, Fuel Pump.>
FU(STI)-88
Pulsation Damper Assembly

31.Pulsation Damper Assembly C: DISASSEMBLY

Remove the pulsation damper and fuel pipe gasket
A: REMOVAL from the fuel by-pass pipe.
WARNING:
(B)
working area.
CAUTION:
• Be careful not to spill fuel. (C)
• Catch the fuel from hoses using a container (A)

or cloth.
DURE, Fuel.> FU-06743
2) Disconnect the fuel delivery hose (A) and fuel
hose (B) from the pulsation damper assembly, and (A) Fuel by-pass pipe
remove the pulsation damper assembly. (B) Pulsation damper
(C) Fuel pipe gasket
(A)
(A)
D: ASSEMBLY
Install the fuel pipe gasket and pulsation damper to
the fuel by-pass pipe.
NOTE:
Use a new fuel pipe gasket.
(B) Tightening torque:
FU-05794 21.6 N·m (2.2 kgf-m, 15.9 ft-lb)
B: INSTALLATION
(B)
NOTE:
(C)
For the information about connecting the fuel deliv-
ery hose and fuel hose, refer to “Fuel Delivery, Re- (A)
turn & Evaporation Lines”. <Ref. to FU(STI)-96,
CONNECTING FUEL DELIVERY HOSE, FUEL
RETURN HOSE AND FUEL HOSE, INSTALLA-
TION, Fuel Delivery, Return and Evaporation FU-06744
Lines.>
(A) Fuel by-pass pipe
(B) Pulsation damper
E: INSPECTION
1) Check that the pulsation damper assembly has
2) Check that the fuel delivery hose and fuel hose
FU(STI)-89
Pressure Regulator & Damper Assembly

32.Pressure Regulator & Damp- C: DISASSEMBLY

er Assembly 1) Remove the fuel pipe protector from the pres-
sure regulator and damper assembly.
A: REMOVAL (A)
WARNING:
working area.
CAUTION: (B)

or cloth.
RELEASING OF FUEL PRESSURE, PROCE- FU-06745
DURE, Fuel.> (A) Pressure regulator & damper ASSY

2) Disconnect the vacuum hose (A) from the pres-
(B) Fuel pipe protector
sure regulator and damper assembly.
3) Disconnect the fuel return hose (B) and fuel 2) Remove the pulsation damper and fuel pipe gas-
hose (C) from the pressure regulator & damper as- ket from the fuel holder assembly, and remove the
sembly, and remove the fuel regulator & damper pressure regulator from the fuel holder assembly.
assembly.
(B)
(D)
(B )
(C)
(A)
(B )
(C)
FU-05795
B: INSTALLATION (E)

NOTE:
For the information about connecting the fuel return
hose and fuel hose, refer to “Fuel Delivery, Return (A)
& Evaporation Lines”. <Ref. to FU(STI)-96, CON-
NECTING FUEL DELIVERY HOSE, FUEL RE-
TURN HOSE AND FUEL HOSE, INSTALLATION,
Fuel Delivery, Return and Evaporation Lines.>
FU-06746
(A) Fuel holder ASSY

(D) Pressure regulator
(E) O-ring
FU(STI)-90
Pressure Regulator & Damper Assembly

D: ASSEMBLY E: INSPECTION
1) Install the pressure regulator to the fuel holder 1) Check that the pressure regulator and damper
assembly, and install the fuel pipe gasket and pul- assembly has no deformation, cracks or other dam-
sation damper to the fuel holder assembly. ages.
NOTE: 2) Check that the vacuum hose, fuel return hose
• Use new O-rings and fuel pipe gaskets. and fuel hose have no cracks, damage or loose
• Apply a thin coat of engine oil to the pressure part.
regulator installation hole of fuel holder assembly.
Tightening torque:
T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T2: 21.6 N·m (2.2 kgf-m, 15.9 ft-lb)
T1
(B)
(D)
T2
(C)
(E)
(A)
FU-06747
(A) Fuel holder ASSY

(D) Pressure regulator
(E) O-ring
2) Install the fuel pipe protector to the pressure reg-

ulator and damper assembly.
(A)
(B)
FU-06745
(A) Pressure regulator & damper ASSY

(B) Fuel pipe protector
FU(STI)-91
Purge Damper
33.Purge Damper
A: REMOVAL
WARNING:
working area.
1) Remove the bolts which secure the purge damp-
er to the purge damper bracket.
FU-04389
2) Disconnect the evaporation hose from the purge

damper and remove the purge damper.
FU-03546
B: INSTALLATION
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
FU-04389
C: INSPECTION
1) Check that the purge damper has no deforma-
tion, cracks or other damages.
2) Check that the evaporation hose has no cracks,
damage or loose part.
FU(STI)-92
Fuel Delivery, Return and Evaporation Lines

34.Fuel Delivery, Return and Evaporation Lines

A: REMOVAL
FU-07618
WARNING: (3) Remove the clip and disconnect the evapo-

Place “NO OPEN FLAMES” signs near the ration hose from the fuel pipe.
working area.
CAUTION: ST
Be careful not to spill fuel. (A)
RELEASING OF FUEL PRESSURE, PROCE- (C)
DURE, Fuel.>
(B)
cap.
3) Remove the floor mat. <Ref. to EI-71, REMOV-
AL, Floor Mat.> FU-05786
4) In the engine compartment, disconnect the fuel
delivery hoses, fuel return hoses and evaporation (A) Fuel delivery hose
hoses. (B) Fuel return hose
CAUTION:
5) Remove the canister. <Ref. to EC(STI)-7, RE-
• Catch the fuel from hoses using a container MOVAL, Canister.>
or cloth.
6) Remove the fuel tank. <Ref. to FU(STI)-70, RE-
(1) Set the ST to the fuel pipe. MOVAL, Fuel Tank.>
ST 42099AE000 QUICK CONNECTOR RE- 7) Remove the fuel pipe assembly from vehicle.
LEASE
8) Disconnect the quick connector, then disconnect
(2) Disconnect the quick connector of the fuel the fuel delivery tube, fuel return tube and jet pump
delivery hose and fuel return hose by pushing tube from the fuel tank.
FU(STI)-93

• When using ST • When not using ST

1. Attach ST to the pipe and push ST in the direc- 1. Push the retainer in the direction of the arrow,
tion of arrow mark to disconnect the quick connec- disconnect the quick connector from pipe.
tor. CAUTION:
ST 42099AE000 QUICK CONNECTOR RE- • Be careful not to spill fuel.
LEASE • Catch the fuel from hoses using a contain-
CAUTION: er or cloth.
• Be careful not to spill fuel. • To disconnect the connector, hold (D)
• Catch the fuel from hoses using a contain- shown in the figure and pull in axial direction.
er or cloth. • If the connector and pipe are sticking to
• To disconnect the connector, hold (C) each other, push and pull the connector with
shown in the figure and pull in axial direction. the retainer pushed in the direction of the ar-
• If the connector and pipe are sticking to row, and then pull the connector after it starts
each other, push and pull the connector with moving freely.
ST pushed, and then pull the connector after • When disconnecting the connector, do not
it starts moving freely. bend or twist the tube forcibly. If the tube is
• When disconnecting the connector, do not bent, replace with a new part.
bend or twist the tube forcibly. If the tube is NOTE:
bent, replace with a new part. Clean the pipe and quick connector, if they are cov-
NOTE: ered with dust.
Clean the pipe and quick connector, if they are cov-
ered with dust.
(D)
(B)
(C)
ST
(C)
(A)
(D)
(A)
FU-05510
(C)
(B) (A) Quick connector
FU-05506
(B) Retainer
(A) Quick connector (C) Pipe
(B) Pipe (D) Connector holding position
(C) Connector holding position
2. To prevent from damaging or entering foreign
2. To prevent from damaging or entering foreign matter, wrap the pipes and quick connectors with
matter, wrap the pipes and quick connectors with plastic bag etc.
plastic bag etc.
CAUTION:
CAUTION: When reusing the retainer, do not disconnect
When reusing the retainer, do not disconnect the retainer from the pipe.
the retainer from the connector.
FU-05507
FU-01333
FU(STI)-94

9) Remove the evaporation pipe. B: INSTALLATION

(1) Remove the rear mud guard RH. <Ref. to
EI-30, REMOVAL, Mud Guard.>
(2) Disconnect the evaporation hose.
1. EVAPORATION PIPE INSTALLATION
1) Install the evaporation pipe to the vehicle.
FU-04305
(3) Remove the right side rear quarter trim.

<Ref. to EI-60, REMOVAL, Rear Quarter Trim.> FU-04307
(4) Remove the evaporation pipe protector. 2) Install the evaporation pipe protector.
FU-04306 FU-04306
(5) Remove the evaporation pipe from vehicle. 3) Install the right side rear quarter trim. <Ref. to EI-
61, INSTALLATION, Rear Quarter Trim.>
4) Connect the evaporation hose.
FU-04307
FU-04305

STALLATION, Mud Guard.>
FU(STI)-95

2. CONNECTING THE FUEL LINE QUICK • Make sure the two retainer pawls are en-
CONNECTOR gaged in their mating positions in the quick
connector.
CAUTION: • Be sure to inspect tubes and their connec-
• Make sure there are no damage or dust on tions for any leakage of fuel.
connections. If necessary, clean seal surface of
• To connect the connector, hold (d) shown in
pipe.
the figure and push in axial direction.
(A) • When connecting the connector, do not bend
or twist the tube forcibly. If the tube is bent, re-
place with a new part.
(a)
(A) (a) (d)
(b)
(b)
(c)
(B)
(d)
(a)
(B)
(a) (d)
(b)
(b)
(c)
FU-05508
(d)
(A) When removed using the ST
(B) When removed without using the ST
FU-05509
(a) Seal surface
(b) Pipe (A) When removed using the ST
• When reusing the retainer, make sure that
(a) Quick connector
neither scratches nor deformation exist on the
(b) Retainer
retainer. If it is faulty, use a new part.
1) Connect the quick connector to pipe. (c) Pipe
(d) Connector holding position
CAUTION:
• Make sure that the quick connector is secure- 3. CONNECTING FUEL DELIVERY HOSE,
ly connected. FUEL RETURN HOSE AND FUEL HOSE
Connect the fuel delivery hose, fuel return hose,
and fuel hose as shown in the figure.
CAUTION:
• If the connection portion has a spool or stop-
per, do not allow the end of the hose to bend or
(A) ride over by inserting the hose too deep.
• Be sure to inspect hoses and their connec-
tions for any leakage of fuel.
(B)
(C)
FU-05511
(A) Quick connector

(B) Retainer
(C) Pipe
FU(STI)-96

NOTE:
Use new fuel delivery hose, fuel return hose, and
fuel hose.
Tightening torque:
1.25 N·m (0.1 kgf-m, 0.9 ft-lb)
L1: 2.5±1.5 mm (0.098±0.059 in)
L2: 22.5±2.5 mm (0.886±0.098 in)
(3) (4) (5) (6)
(1)
L1
L2
(2)
L1 FU-04503
(1) When there is a spool or bump

(2) When there is no spool or bump
(3) Pipe
(4) Spool or bump
(5) Clamp
(6) Hose
4. EVAPORATION HOSE CONNECTION

Connect the evaporation hose to the pipe with an
overlap of 15 to 20 mm (0.59 to 0.79 in).
L = 17.5±2.5 mm (0.689±0.098 in)
(2) (3)
(1)
L/2
L
FU-04501
(1) Hose
(2) Clip
(3) Pipe
C: INSPECTION
1) Check that the fuel pipe has no deformation,
2) Check that the hose and tube have no cracks,
FU(STI)-97
Fuel System Trouble in General

35.Fuel System Trouble in General

A: INSPECTION
Trouble Possible cause Corrective action
a. Fuel pump does not operate.
Inspect contact, especially ground, and tighten it
Defective terminal contact
securely.
Trouble in electromagnetic or electronic circuit parts Replace the faulty parts.
b. Decline of fuel pump function Replace the fuel pump.
Insufficient fuel
supply to fuel Replace the fuel filter. Clean or replace the fuel
c. Clogged fuel filter
injector tank if necessary.
Clean, correct or replace the fuel line pipe, hose or
d. Clogged or bent fuel line pipe, hose or tube
tube.
Check the fuel line connections, correct or replace
e. Air is mixed in fuel system.
the defective part.
f. Damaged diaphragm of pressure regulator Replace the pressure regulator.
a. Loose connections of fuel line pipe, hose or tube
the defective part.
Leakage or b. Cracked fuel line pipe, hose or tube Replace the fuel line pipe, hose or tube.
blow out of fuel c. Cracked fuel tank or defective welding part Replace the fuel tank.
Clean, correct or replace the fuel line pipe, hose or
tube.
Gasoline smell a. Loose connections of fuel line pipe, hose or tube the defective part.
inside of com-
b. Defective gasket of fuel saucer or fuel filler pipe assembly Correct or replace the gasket.
partment
c. Defective canister Replace the canister.
a. Defective operation of fuel level sensor Replace the fuel level sensor.
Defective fuel
b. Defective operation of combination meter Replace the combination meter.
gauge
c. Defective operation of integrated unit Replace the integrated unit.
Noise a. Large operation noise or vibration of fuel pump Replace the fuel pump.
NOTE:
• When the vehicle is left unattended for an extended period of time, water may accumulate in the fuel tank.
Fill fuel fully to prevent the problem.
• In snow-covered areas, mountainous areas, skiing areas, etc. where ambient temperatures drop to 0°C
(32°F) or less throughout the winter season, use a water removing agent in the fuel system to prevent freez-
ing fuel system and accumulating water.
• When water is accumulated in fuel filter, fill the water removing agent in the fuel tank.
• Before using water removing agent, follow the cautions noted on the bottle.
FU(STI)-98
EMISSION CONTROL
EC(STI)
Page
2. Front Catalytic Converter ...........................................................................5
3. Rear Catalytic Converter ............................................................................6
4. Canister ......................................................................................................7
5. Purge Control Solenoid Valve ..................................................................11
8. Pressure Control Solenoid Valve Assembly .............................................16
9. Drain Filter ................................................................................................17
10. Shut Valve ................................................................................................18
11. Leak Check Valve Assembly ....................................................................19
12. Drain Separator ........................................................................................23
13. PCV Hose Assembly ................................................................................24
14. PCV Valve ................................................................................................26
15. Secondary Air Pump ................................................................................27
16. Secondary Air Combination Valve ...........................................................29
General Description
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
A: COMPONENT
1. CANISTER, PURGE CONTROL SOLENOID VALVE, PRESSURE CONTROL SOLENOID
VALVE ASSEMBLY, SHUT VALVE, LEAK CHECK VALVE, AND DRAIN SEPARATOR
For components of canister, purge control solenoid valve, pressure control solenoid valve assembly, shut
valve, leak check valve, and drain separator, refer to FU (STI). <Ref. to FU(STI)-3, COMPONENT, General
Description.>
2. SECONDARY AIR PUMP
(5)
T1
(3)
T3 (1)
T2
(2)
T2
T2
T1
(4)
(6)
EC-02684
(1) Secondary air pump (4) Resonator Tightening torque: N·m (kgf-m, ft-lb)
(2) Clip (5) Harness stay T1: 6.4 (0.7, 4.7)
(3) Secondary air pump bracket (6) Secondary air pump harness T2: 9 (0.9, 6.6)
T3: 19 (1.9, 14.0)
EC(STI)-2
General Description
3. SECONDARY AIR COMBINATION VALVE
(5)
T2
(2)
T3
(1)
A T2
(6)
T3
(9)
(4)
(A)
(B)
T1
(11)
T3
(4)
T2
(8)
A (10)
(4)
(3) T3
(4)
(7)
EC-02717
(A) To secondary air pump (B) To resonator
(1) Gasket (7) Air duct A Tightening torque: N·m (kgf-m, ft-lb)
(2) Gasket (8) Air duct B T1: 6.4 (0.7, 4.7)
(3) Gasket (9) Secondary air combination valve T2: 9 (0.9, 6.6)
LH
(4) Clip (10) Secondary air pipe LH T3: 19 (1.9, 14.0)
(5) Secondary air pipe RH (11) Gasket
(6) Secondary air combination valve
RH
EC(STI)-3
General Description
B: CAUTION
parts.
replacement.
directions, etc.
• Be sure to tighten the fasteners including bolts and nuts to the specified torque.
C: PREPARATION TOOL
1. SPECIAL TOOL
hose.
CAILLAU. (code) 54.0.000.205
with a tool number.
ST18353AA000
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance.
Mighty Vac Used for inspecting the fuel tank pressure sensor.
EC(STI)-4
Front Catalytic Converter

2. Front Catalytic Converter

A: REMOVAL
The front catalytic converter is integrated into the
center exhaust pipe (front). Refer to “Center Ex-
haust Pipe” for removal procedures. <Ref. to
EX(STI)-8, REMOVAL, Center Exhaust Pipe.>
B: INSTALLATION
haust Pipe” for installation procedures. <Ref. to
EX(STI)-9, INSTALLATION, Center Exhaust
Pipe.>
C: INSPECTION
1) Check the connections and welds for exhaust
leaks.
2) Make sure there are no holes or rusting.
EC(STI)-5
Rear Catalytic Converter

3. Rear Catalytic Converter

A: REMOVAL
The rear catalytic converter is integrated into the
center exhaust pipe (rear). Refer to “Center Ex-
B: INSTALLATION
Pipe.>
C: INSPECTION
leaks.
EC(STI)-6
Canister
4. Canister 9) Disconnect the purge tube (A), vent tube (B),

drain tube A (C) and PCV drain tube (D).
A: REMOVAL NOTE:
1) Disconnect the ground cable from battery. Disconnect the quick connector as shown in the fig-
ure.
(a)
IN-00203
2) Open the trunk, and remove the trunk room mat.

(4 door model)
3) Open the rear gate, and remove the luggage
(a)
floor mat. (5 door model)
4) Tilt the rear seat backrest forward.
5) Remove the sub trunk box and spacers. (4 door
model)
6) Remove the luggage floor box and spacers. (5
door model)
7) Remove the center canister cover. (a)
EC-02281
(a) Retainer
(A)
(B)
EC-02972 (C)
8) Remove the canister cover RH.
(D)
EC-02974
10) Remove the canister.
EC-02973
EC-02975
EC(STI)-7
Canister
11) Remove the canister cover LH. 13) Disconnect the connector (A) from leak check
valve assembly, and remove the leak check valve
assembly.
(A)
EC-02976
12) Disconnect drain tube A (A) and drain tube B

EC-02978
(B).
NOTE: 14) Remove the clip (A), which secures the leak
check valve assembly harness, from the valve
Disconnect the quick connector as shown in the fig-
bracket, and remove the valve bracket.
ure.
(a) (A)
EC-02979
(a)
(a)
EC-02281
(a) Retainer
(A)
(B)
EC-02977
EC(STI)-8
Canister
15) Disconnect purge tube (A) and vent tube (B). B: INSTALLATION
NOTE: Install in the reverse order of removal while being
Disconnect the quick connector as shown in the fig- careful of the following.
ure. • Connect the quick connector as shown in the fig-
ure.
CAUTION:
• Check that there is no damage or dust on the
quick connector. If necessary, clean the seal
(a) • When connecting the quick connector, se-
the retainer.
ly connected.
(a)
(a)
(a)
EC-02281
(a) Retainer
(a)
(A)
(B)
(a)
EC-02295
EC-02980
16) Remove purge tube (A), vent tube (B), and (a) Retainer
drain tube A (C).
(A) (B)
(C)
EC-02981
EC(STI)-9
Canister
Tightening torque: Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb) 18 N·m (1.8 kgf-m, 13.3 ft-lb)
EC-02982 EC-02986
EC-02983 EC-02987
Tightening torque: C: INSPECTION

18 N·m (1.8 kgf-m, 13.3 ft-lb) 1) Check that the canister and leak check valve as-
sembly have no deformation, cracks or other dam-
ages.
2) Check that the tube has no cracks, damage or
loose part.
EC-02984
Tightening torque:
8 N·m (0.8 kgf-m, 5.9 ft-lb)
EC-02985
EC(STI)-10
Purge Control Solenoid Valve

5. Purge Control Solenoid Valve 3) Remove purge control solenoid valve 2 from the
solenoid valve bracket.
A: REMOVAL (A)
1. PURGE CONTROL SOLENOID VALVE 1
(C)
(B)
EC-03006
B: INSTALLATION
IN-00203
2) Remove the bolts which secure purge control
solenoid valve 1 to the intake manifold, and discon- NOTE:
nect the connector from the purge control solenoid Connect the vacuum hose and vacuum control
valve 1. hose as shown in the figure.
(b)
(a)
EC-03005 EC-02485
3) Disconnect the vacuum hose and the vacuum (a) To intake manifold
control hose from purge control solenoid valve 1. (b) To branching pipe → fuel pipe
Tightening torque:
1) Disconnect the ground cable from battery. 19 N·m (1.9 kgf-m, 14.0 ft-lb)
IN-00203
2) Disconnect connector (A), vacuum hose (B), and

vacuum control hose (C) from purge control sole-
noid valve 2.
EC(STI)-11

2. PURGE CONTROL SOLENOID VALVE 2 3) Check that air does not come out from (B) when
Install in the reverse order of removal. air is blown into (A).
• Purge control solenoid valve 1
NOTE:
Connect the vacuum hose and vacuum control
hose as shown in the figure.
(A) (B)
(b)
EC-02474

(a)
EC-02486
(a) To intake duct

(B) (A)
(b) To branching pipe → fuel pipe
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
C: INSPECTION
1. PURGE CONTROL SOLENOID VALVE EC-02431
1) Check that the purge control solenoid valve has 4) Connect the battery positive terminal to the ter-
no deformation, cracks or other damages. minal No. 1 and the battery negative terminal to the
2) Measure the resistance between the purge con- terminal No. 2. Check that air is discharged from
trol solenoid valve terminals. (B), when supplying air to (A).
2 1 2 1
EC-02426

Purge control sole- 32±2 Ω (when
noid valve 1 20°C (68°F))
1 and 2
Purge control sole- 24±3 Ω (when
noid valve 2 20°C (68°F)) (A) (B)
EC-02475
EC(STI)-12

2 1
(B) (A)
EC-02432
Make sure the vacuum hoses and vacuum control
hoses are not cracked or loose.
EC(STI)-13
Fuel Level Sensor

6. Fuel Level Sensor

A: REMOVAL
For removal procedures, refer to the “FU(STI)” sec-
tion. <Ref. to FU(STI)-82, REMOVAL, Fuel Level
Sensor.>
B: INSTALLATION
For installation procedures, refer to the “FU(STI)”
section. <Ref. to FU(STI)-82, INSTALLATION,
Fuel Level Sensor.>
C: INSPECTION
For inspection procedures, refer to the “FU(STI)”
section. <Ref. to FU(STI)-82, INSPECTION, Fuel
Level Sensor.>
EC(STI)-14

7. Fuel Sub Level Sensor

A: REMOVAL
For removal procedures, refer to the “FU(STI)” sec-
tion. <Ref. to FU(STI)-83, REMOVAL, Fuel Sub
Level Sensor.>
B: INSTALLATION
For installation procedures, refer to the “FU(STI)”
section. <Ref. to FU(STI)-84, INSTALLATION,
Fuel Sub Level Sensor.>
C: INSPECTION
For inspection procedures, refer to the “FU(STI)”
section. <Ref. to FU(STI)-84, INSPECTION, Fuel
Sub Level Sensor.>
EC(STI)-15
Pressure Control Solenoid Valve Assembly

8. Pressure Control Solenoid C: INSPECTION

Valve Assembly 1. PRESSURE CONTROL SOLENOID
A: REMOVAL VALVE ASSEMBLY
1) Check that the pressure control solenoid valve
assembly has no deformation, cracks or other dam-
ages.
2) Check the resistance between the pressure con-
trol solenoid valve assembly terminals.
2 1
IN-00203

3) Disconnect the connector (A) and evaporation
hose (B) from the pressure control solenoid valve EC-02454
assembly.
4) Remove the nut (C) securing the bracket to the Terminal No. Standard
fuel tank and remove the pressure control solenoid 1 and 2 20 — 30 Ω
valve assembly.
3) Connect the Mighty Vac to fuel tank side of the
pressure control solenoid valve assembly.
(B) (A)
(C)
(C)
(B)
EC-03067
(B) (A)
B: INSTALLATION EC-03225
(A) Fuel tank side
Tightening torque: (B) Canister side
7.35 N·m (0.7 kgf-m, 5.4 ft-lb) (C) Barometric pressure
4) Using the Mighty Vac, generate the positive

pressure. Check that the Mighty Vac gauge needle
rises at the pressure (0.55 — 1.55 kPa (0.006 —
0.016 kgf/cm2, 0.08 — 0.23 psi)) then lowers.
5) Using the Mighty Vac, generate the negative
does not rise.
Check that the evaporation hose has no cracks,
EC(STI)-16
Drain Filter
9. Drain Filter
A: SPECIFICATION
The leak check valve assembly is a non-disassem-
bled part. Do not remove the drain filter from the
leak check valve assembly. Refer to “Canister” for
EC(STI)-7, REMOVAL, Canister.> <Ref. to
EC(STI)-9, INSTALLATION, Canister.>
EC(STI)-17
Shut Valve
10.Shut Valve
A: REMOVAL
WARNING:
working area.
CAUTION:
1) Remove the fuel filler pipe. <Ref. to FU(STI)-77,
REMOVAL, Fuel Filler Pipe.>
2) Disconnect the evaporation hose from the shut
valve.
EC-02753
EC-02481
B: INSTALLATION
Tightening torque:
4.5 N·m (0.5 kgf-m, 3.3 ft-lb)
C: INSPECTION
1) Check that the shut valve has no deformation,
EC(STI)-18
Leak Check Valve Assembly

11.Leak Check Valve Assembly C: DISASSEMBLY

Disconnect the drain tube from the leak check
A: REMOVAL valve assembly.
Refer to “Canister” for removal procedures. <Ref.
to EC(STI)-7, REMOVAL, Canister.> NOTE:
B: INSTALLATION ure.
Refer to “Canister” for installation procedures.
<Ref. to EC(STI)-9, INSTALLATION, Canister.>
(a)
(a)
(a)
EC-02281
(a) Retainer
EC-02988
EC(STI)-19

Assemble the parts in the reverse order of disas- 1. CHECK SWITCHING VALVE
sembly while being careful of the following.
• Connect the quick connector as shown in the fig- 1) Check the resistance between switching valve
ure. terminals.
CAUTION:
quick connector. If necessary, clean the seal 4 3 2 1
surface of the pipe. 8 7 6 5
the retainer.
• Make sure that the quick connector is secure- EC-02989
ly connected. Terminal No. Standard

27+3 –2 Ω
1 and 5 (when 20°C (68°F))
31±4 Ω (when 60°C (140°F))
(a) 2) Disconnect the drain tube from the leak check

valve assembly.
(a)
(a)
EC-02295
(a) Retainer
EC-02990
EC(STI)-20

3) Check that air does not come out from (B) when 2. CHECK VACUUM PUMP
air is blown into (A). 1) Connect the battery positive terminal to terminal
No. 4, and inspect the vacuum pump operation.
(A)
CAUTION:
(B)
Do not operate the vacuum pump for 5 minutes
or more.
EC-02991 4 3 2 1
4) Connect the battery positive terminal to the ter- 8 7 6 5
minal No. 5 and the battery negative terminal to the
EC-02993
3. CHECK PRESSURE SENSOR

4 3 2 1
1) Connect dry-cell battery positive terminal to ter-
8 7 6 5
minal No. 6 and dry-cell battery ground terminal to
to terminal No. 8.
NOTE:
(A) and 5.2 V.
(B)
4 3 2 1
8 7 6 5
EC-02992
1.5V 1.5V 1.5V
4.8 5.2V
EC-02994
EC(STI)-21

2) Check the voltage at a normal atmospheric pres-

sure.
NOTE:
the standard value.
Approx. 3.5 V (when 25°C
7 (+) and 8 (–)
(77°F))

No. 4, and check that there is a voltage drop from
the voltage measured in step 2) when the vacuum
pump is operated.
4 3 2 1
8 7 6 5
1.5V 1.5V 1.5V
4.8 5.2V
EC-02995
Check that the drain tube has no cracks, damage
or loose part.
EC(STI)-22
Drain Separator
12.Drain Separator C: DISASSEMBLY

1) Remove the drain hose from the drain separator.
A: REMOVAL
2) Remove the rear differential. <Ref. to DI-23, RE-
MOVAL, Rear Differential (T-type).>
3) Disconnect the drain hose from the connector.
EC-03164
2) Lift up the claw (A) of the drain separator and

slide the drain separator in the direction of the ar-
row to remove the drain separator.
EC-02715
4) Remove the drain separator from the vehicle.
(A)
EC-03165
D: ASSEMBLY
EC-03163 Assemble in the reverse order of disassembly.
B: INSTALLATION E: INSPECTION
Install in the reverse order of removal. 1) Check that the drain separator and drain separa-
tor bracket have no deformation, crack, or other
Tightening torque:
damage.
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
2) Check that the drain hose has no crack, dam-
age, or looseness.
3) Check that no foreign substances are clogged in
the drain separator.
EC(STI)-23
PCV Hose Assembly

13.PCV Hose Assembly 5) Remove the intake manifold. <Ref. to FU(STI)-

A: REMOVAL 6) Remove the turbocharger. <Ref. to IN(STI)-15,
REMOVAL, Turbocharger.>
CAUTION:
Do not remove unless the hose and the diag- 7) Remove the PCV hose assembly C from the cyl-
nostics connector are broken. inder block RH.
1) Disconnect the connector (A) from the PCV hose NOTE:
assembly A. Pinch the clamp of the PCV hose assembly C by fit-
2) Remove the PCV hose assembly A from the clip ting the cut out in the ST with the protrusion on the
(B), and remove the PCV hose assembly A from clamp as shown in the figure, and unlock the
the PCV pipe. clamp.
ST 18353AA000 CLAMP PLIERS
ST
(B)
(A)
EC-03007
ME-04374
3) Remove the connector from the PCV hose as-
sembly B.
EC-03011
EC-03008
4) Remove the PCV hose assembly B from the in-

take duct.
EC-03009
EC(STI)-24
PCV Hose Assembly

B: INSTALLATION 5) Connect the connector to the PCV hose assem-

bly B.
1) Install the PCV hose assembly C onto the cylin-
der block RH.
NOTE:
Use a new clamp for the PCV hose assembly C, fit
the cut out in the ST with the protrusion on the
clamp as shown in the figure, and lock the clamp.
ST
EC-03008
6) Install the PCV hose assembly A to the PCV

pipe, and install the PCV hose assembly A to the
clip (B).
7) Connect the connector (A) to the PCV hose as-
sembly A.
ME-04374
(B)
(A)
EC-03007
EC-03011 C: INSPECTION
2) Install the turbocharger. <Ref. to IN(STI)-16, IN- 1. DIAGNOSIS CONNECTOR
STALLATION, Turbocharger.> 1) Check that the diagnosis connector has no de-
3) Install the intake manifold. <Ref. to FU(STI)-21, formation, cracks and any other damage.
INSTALLATION, Intake Manifold.> 2) Check the resistance between the diagnosis
4) Install the PCV hose assembly B onto the intake connector terminals.
duct.
2 1
EC-02428
EC-03009
1) Check that the PCV connector has no deforma-
loose part.
EC(STI)-25
PCV Valve
14.PCV Valve C: INSPECTION

A: REMOVAL 1. PCV VALVE
CAUTION: 1) Check that the PCV valve has no deformation,
Do not remove unless the PCV valve is broken. cracks or other damages.
1) Remove the intercooler. <Ref. to IN(STI)-12, 2) Check that air is discharged from (B) when air is
REMOVAL, Intercooler.> blown into (A).
2) Disconnect the vacuum hose (A) from the PCV
valve and remove the PCV valve from the PCV
connector.
(B) (A)
EC-02505
(A) air is blown into (A).
EC-02746
B: INSTALLATION
1) Install the PCV valve to the PCV connector and
connect the vacuum hose (A) to the PCV valve.
(A) (B)
NOTE:
Apply liquid gasket to the bolt threads of PCV
valve.
Liquid gasket:
EC-02506
equivalent 2. OTHER INSPECTIONS
Tightening torque: Check the vacuum hose for cracks, damage or
22.5 N·m (2.3 kgf-m, 16.6 ft-lb) looseness.
(A)
EC-02746

EC(STI)-26
Secondary Air Pump

15.Secondary Air Pump 4) Remove the secondary air pump from the vehi-
cle and the resonator from the secondary air pump.
A: REMOVAL
(A)
(B)
EC-03010
(A) Clip
IN-00203
(B) Bolt
2) Remove the clip (A) which holds the harness on
the harness stay and remove the bolt (B) which B: INSTALLATION
holds the secondary air pump on the vehicle.
Tightening torque:
(A)
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(B)
EC-02691
3) Disconnect the connector (A) and air duct (B)

from secondary air pump.
EC-02304
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
(A)
(B)
EC-02692
EC-02268
EC(STI)-27
Secondary Air Pump

C: INSPECTION
1) Check that the secondary air pump has no defor-
2) Connect battery positive terminal to the terminal
No. 2 and battery negative terminal to the terminal
No. 1, and inspect the secondary air pump opera-
tion.
CAUTION:
Do not operate the secondary air pump contin-
uously for 80 seconds or more.
2 1
EC-02427
Check that the air duct or resonator has no cracks,
EC(STI)-28
Secondary Air Combination Valve

16.Secondary Air Combination 2. SECONDARY AIR COMBINATION

VALVE RH
Valve
A: REMOVAL
1. SECONDARY AIR COMBINATION
VALVE LH
IN-00203

IN-00203
4) Disconnect the air duct A.
2) Remove the intercooler. <Ref. to IN(STI)-12, 5) Disconnect the secondary air pipe RH.
REMOVAL, Intercooler.> 6) Remove the secondary air combination valve
3) Disconnect the connector from the secondary air RH.
combination valve LH.
5) Remove the secondary air pipe LH.
6) Remove the secondary air combination valve (D)
LH.
(G) (F)
(A)
(E) (B)
(A) (B)
(C)
(D) EC-02721
(B)
(A) Secondary air combination valve RH
(E) (F)
(B) (B) Clip
(G)
(C) Air duct A
(C)
EC-02720 (D) Gasket
(E) Air duct B
(A) Secondary air combination valve LH
(F) Secondary air pipe RH
(B) Clip
(G) Gasket
(C) Air duct A
(D) Gasket
(E) Air duct B
(F) Secondary air pipe LH
(G) Gasket
EC(STI)-29

B: INSTALLATION 2. SECONDARY AIR COMBINATION

VALVE RH
VALVE LH
Install in the reverse order of removal. NOTE:
Use a new gasket.
NOTE:
Use a new gasket. Tightening torque:
T1: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
Tightening torque: T2: 19 N·m (1.9 kgf-m, 14.0 ft-lb)
T1: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
T2: 19 N·m (1.9 kgf-m, 14.0 ft-lb)
(A)
T2
(D)
T2 (G) (F)
(D) T2
(E) (B)
(B) T1
T1 (A) (B)
(F) (C)
(E)
(B)
(G) T2 EC-02723
(C)
EC-02722 (A) Secondary air combination valve RH
(B) Clip
(C) Air duct A
(B) Clip
(D) Gasket
(C) Air duct A
(E) Air duct B
(D) Gasket
(F) Secondary air pipe RH
(E) Air duct B
(G) Gasket
(G) Gasket
EC(STI)-30

C: INSPECTION 4) Connect the battery positive terminal to the ter-

1. SECONDARY AIR COMBINATION terminal No. 4. Check that air is discharged from
VALVE LH (B), when supplying air to (A).
1) Check that the secondary air combination valve
LH has no deformation, cracks or other damages.
2) Check the resistance between the terminals of 3 2 1
secondary air combination valve LH. 6 5 4
3 2 1
6 5 4
EC-02429
Terminal No. Standard (A)

5.0±0.5 Ω (when 20°C
4 and 6
(68°F))
(B)
2 and 3 15 kΩ or less
1 and 2 4.5 kΩ or less
EC-02477
air is blown into (A). 2. SECONDARY AIR COMBINATION
VALVE RH
RH has no deformation, cracks or other damages.
2) Check the resistance between the terminals of
(A) secondary air combination valve RH.
(B)
EC-02476
2 1
EC-02428

5.0±0.5 Ω
1 and 2
(when 20°C (68°F))
EC(STI)-31

(B)
(A)
EC-02478

2 1
(B)
(A)
EC-02479
1) Check that the secondary air pipe has no defor-
2) Check that the air duct has no cracks, damage
or loose part.
EC(STI)-32
INTAKE (INDUCTION)
IN(STI)
Page
2. Air Cleaner Element ...................................................................................7
3. Air Cleaner Case ........................................................................................8
4. Air Intake Duct ..........................................................................................10
5. Intake Duct ...............................................................................................11
6. Intercooler ................................................................................................12
7. Turbocharger ............................................................................................15
8. Air By-pass Valve .....................................................................................19
9. Resonator Chamber .................................................................................20
General Description
INTAKE (INDUCTION)
A: COMPONENT
1. AIR CLEANER
T1
(3)
(1)
(2) (3)
(5) T2
(6)
(4)
T4
(5)
(7) T2
(12)
(13) T3
(10)
(11)
(9)
(8)
IN-02910
(1) Mass air flow and intake air tem- (8) Air intake duct Tightening torque: N·m (kgf-m, ft-lb)
perature sensor
(2) Air cleaner case (rear) (9) Clip T1: 1 (0.1, 0.7)
(3) Clip (10) Cushion T2: 2.5 (0.3, 1.8)
(4) Air intake boot (11) Spacer T3: 6 (0.6, 4.4)
(5) Clamp (12) Cushion T4: 7.5 (0.8, 5.5)
(6) Air cleaner element (13) Resonator chamber
(7) Air cleaner case (front)
IN(STI)-2
General Description
INTAKE (INDUCTION)
2. INTAKE DUCT
(3)
(4)
(9)
(5)
T1
(6)
(3)
(1)
(2)
T2
(8)
(7) (8)
IN-03077
(1) Clamp (6) Vacuum hose A Tightening torque: N·m (kgf-m, ft-lb)
(2) PCV hose ASSY A (7) Intake duct T1: 3 (0.3, 2.2)
(3) Clip (8) Clamp T2: 17 (1.7, 12.5)
(4) PCV hose ASSY B (9) Vacuum hose B
(5) PCV hose ASSY C
IN(STI)-3
General Description
INTAKE (INDUCTION)
3. INTERCOOLER
T3 T3
T3
(12)
(13)
(2)
(3) (1)
T1
(7)
T1 (5)
(6)
T2
(5)
T3 (8) (9) (14)
T3
(14)
(15)
T1 T1
(10)
(4)
(11)
(16)
(16) T3
(17)
T3
IN-02928
(1) Intercooler (9) Gasket (16) Clamp

(2) Intercooler stay A (10) Clip (17) Intake duct
(3) Intercooler stay B (11) Air by-pass hose
(4) Intercooler stay C (12) Spacer Tightening torque: N·m (kgf-m, ft-lb)
(5) Clamp (13) Cushion T1: 3 (0.3, 2.2)
(6) Air duct hose (14) Gasket T2: 5.5 (0.6, 4.1)
(7) PCV pipe (15) Intercooler duct T3: 16 (1.6, 11.8)
(8) Air by-pass valve
IN(STI)-4
General Description
INTAKE (INDUCTION)
4. TURBOCHARGER
(14)
(1) T2
(13)
T3
(3)
(4)
(2)
(6) (2)
(7)
(2) (15)
(8)
T1
(2)
T4
(9) (5)
(11)
(10)
(9)
T5 (12)
IN-02946
(1) Oil inlet pipe (9) Clip Tightening torque: N·m (kgf-m, ft-lb)
(2) Gasket (10) Oil outlet hose T1: 4.9 (0.5, 3.6)
(3) Turbocharger (11) Turbocharger stay RH T2: 16 (1.6, 11.8)
(4) Water pipe (12) Turbocharger stay LH T3: 20 (2.0, 14.8)
(5) Clip (13) Gasket T4: 23 (2.3, 17.0)
(6) Engine coolant hose (14) Union bolt A T5: 33 (3.4, 24.3)
(7) Gasket (15) Union bolt B
(8) Oil outlet pipe
IN(STI)-5
General Description
INTAKE (INDUCTION)
B: CAUTION
parts.
replacement.
directions, etc.
C: PREPARATION TOOL
1. GENERAL TOOL
TOOL NAME REMARKS
Mighty Vac Used for checking waste gate actuator and air by-pass valve.
IN(STI)-6
Air Cleaner Element

INTAKE (INDUCTION)
2. Air Cleaner Element B: INSTALLATION

A: REMOVAL
Be sure to use SUBARU genuine air cleaner el-
ement depending on the engine type when re-
mance.
NOTE:
cleaner case.
• If the protrusion of the air cleaner case (rear) is
removed when removing the air cleaner element,
IN-00203
align the protrusion of the air cleaner case (rear) to
2) Remove the air intake duct. <Ref. to IN(STI)-10, the hole on the air cleaner case (front) to install.
3) Disconnect the connector (A) from air flow and
intake air temperature sensor.
4) Remove the clips (B) from the air cleaner case
(front).
(A)
IN-02376
(B)
(B)
C: INSPECTION
1) Check that the air cleaner element has no defor-
IN-02335 2) Check the air cleaner element for excessive dirt.
cleaner element.
IN-02336
IN(STI)-7
Air Cleaner Case

INTAKE (INDUCTION)
3. Air Cleaner Case B: INSTALLATION

1) Install the bolt (A) and nut (B) which secure the
A: REMOVAL air cleaner case (front) to the body.
Tightening torque:
Bolt (A)
6 N·m (0.6 kgf-m, 4.4 ft-lb)
Nut (B)
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
(B)
IN-00203

intake air temperature sensor. (A)
IN-02338
4) Loosen the clamp (B) which holds the air intake
boot. 2) Install the air cleaner element.
5) Remove the clip (C) from the air cleaner case 3) Install the air cleaner case (rear) and air intake
(front). boot.
NOTE:
When installing the air cleaner case (rear), align the
(B) protrusion of the air cleaner case (rear) to the hole
(A)
on the air cleaner case (front) to install.
(C) (C) (B)
IN-02337
6) Remove the air cleaner case (rear) and air in-

take boot.
7) Remove the air cleaner element.
8) Remove bolts (A) and nuts (B) which secure the IN-02376
air cleaner case (front) to the body, and remove the Tightening torque:
air cleaner case (front). 2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(B)
(A)
IN-02338
IN-02431
4) Install the clip (B) to the air cleaner case (front).
IN(STI)-8
Air Cleaner Case

INTAKE (INDUCTION)
5) Connect the connector (A) to the mass air flow

(A)
(B)
(B)
IN-02335
6) Install the air intake duct. <Ref. to IN(STI)-10, IN-

STALLATION, Air Intake Duct.>
7) Connect the ground cable to battery.
IN-00203
C: INSPECTION
1) Check that the air cleaner case has no deforma-
2) Check that the air intake boot has no cracks,
IN(STI)-9
Air Intake Duct

INTAKE (INDUCTION)
4. Air Intake Duct

A: REMOVAL
Remove the clip which secures the air intake duct,
and remove the air intake duct.
IN-02648
B: INSTALLATION
C: INSPECTION
1) Check that the air intake duct has no deforma-
2) Inspect that no foreign objects are mixed in the
air intake duct.
IN(STI)-10
Intake Duct
INTAKE (INDUCTION)
5. Intake Duct
A: REMOVAL
IN-00203

3) Remove the sensor, engine harness and fuel
pipe from the intake manifold. <Ref. to FU(STI)-25,
DISASSEMBLY, Intake Manifold.>
IN-03103
5) Remove the PCV hose assembly and air by-

pass hose from the intake duct.
B: INSTALLATION
Tightening torque:
17 N·m (1.7 kgf-m, 12.5 ft-lb)
C: INSPECTION
Check that the intake duct has no deformation,
IN(STI)-11
Intercooler
INTAKE (INDUCTION)
6. Intercooler 5) Remove the bolts which secure the intercooler to

the intercooler stay, and remove the intercooler.
A: REMOVAL
1) Remove the bolts holding the PCV pipe to the in-
tercooler.
IN-03080
IN-03078
2) Remove the clip (A) which holds the air by-pass

hose on the air by-pass valve and disconnect vac-
uum hose (B) from the air by-pass valve.
3) Loosen the clamp (C) holding the intake duct to
the turbocharger.
4) Loosen the clamp (D) holding the air duct hose
to the intercooler. IN-03081
6) Remove the air duct hose from the throttle body.

(C) (D) (A) (B)
IN-03079
IN-03104
7) Remove clip (A) holding the engine harness to

the intercooler stay RH, and remove the intercooler
stay RH.
(A)
IN-03082
IN(STI)-12
Intercooler
INTAKE (INDUCTION)
8) Remove the intercooler stay LH. Tightening torque:

16 N·m (1.6 kgf-m, 11.8 ft-lb)
IN-03083
IN-03086
B: INSTALLATION
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
IN-03087
Tightening torque:
3 N·m (0.3 kgf-m, 2.2 ft-lb)
IN-03084
IN-03088
IN-03085
Tightening torque:
5.5 N·m (0.6 kgf-m, 4.1 ft-lb)
Tightening torque:
3 N·m (0.3 kgf-m, 2.2 ft-lb)
IN-03078
IN-03105
IN(STI)-13
Intercooler
INTAKE (INDUCTION)
C: DISASSEMBLY D: ASSEMBLY
1) Remove the intercooler duct from the intercool- 1) Install the intake duct to the intercooler duct.
er.
Tightening torque:
3 N·m (0.3 kgf-m, 2.2 ft-lb)
IN-03089
2) Remove the air by-pass valve from intercooler. IN-02350
2) Install the air by-pass valve to the intercooler.

NOTE:
Use a new gasket.
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
IN-03090
3) Remove the intake duct from intercooler duct.
IN-03090
3) Install the intercooler duct to the intercooler.

NOTE:
Use a new gasket.
IN-02350 Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
IN-03089
E: INSPECTION
1) Check that the intercooler and intercooler duct
have no deformation, cracks or other damages.
2) Check that the hose and intake duct have no
IN(STI)-14
Turbocharger
INTAKE (INDUCTION)
7. Turbocharger 10) Disconnect the engine coolant hose from the

upper side of the water pipe.
A: REMOVAL
IN-02594
11) Disconnect the air control hose (A), and loosen

IN-00203 the clamp holding the intake duct to the turbocharg-
2) Lift up the vehicle. er.
Coolant.>
6) Remove the intercooler stay. (A)
IN-02930
12) Remove the oil inlet pipe from the turbocharg-

er.
CAUTION:
In order to prevent damaging the oil pipe on the
cylinder head side, fix the section (a) shown in
the figure when loosing the oil inlet pipe flare
nut, and avoid the part from rotating together
EX-00007 while loosening the nut.
7) Remove the center exhaust pipe. <Ref. to
9) Remove the joint pipe from the turbocharger.
(a)
IN-02955
IN-02390
IN-02633
IN(STI)-15
Turbocharger
INTAKE (INDUCTION)
13) Disconnect the engine coolant hose from the B: INSTALLATION

lower side of the water pipe.
1) Install the turbocharger stay.
Tightening torque:
T1: 33 N·m (3.4 kgf-m, 24.3 ft-lb)
T2: 42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
T2
T1
IN-02931
(A) (B)
14) Disconnect the oil outlet hose from the oil outlet (A)
pipe, and remove the turbocharger.
IN-02860
(A) To cylinder head RH

(B) To cylinder block RH
2) Connect the oil outlet hose to the oil outlet pipe.
IN-02310
15) Remove the turbocharger stay.
IN-02310
3) Connect the engine coolant hose to the lower

(B)
(A) side of the water pipe.
(A)
IN-02859

IN-02931
IN(STI)-16
Turbocharger
INTAKE (INDUCTION)
4) Temporarily tighten the union bolts and flare 6) Connect the air control hose (A), and install the
nuts which secure the oil inlet pipe to the turbo- intake duct to the turbocharger.
charger.
Tightening torque:
NOTE: 3 N·m (0.3 kgf-m, 2.2 ft-lb)
Use a new gasket.
(A)
IN-02930
IN-02633
7) Connect the engine coolant hoses to the upper
5) Tighten the union bolts and flare nuts which se- side of the water pipe.
cure the oil inlet pipe to the turbocharger.
CAUTION:
the figure when tightening the oil inlet pipe flare
while tightening the nut.
IN-02594
8) Install the joint pipe to turbocharger.

NOTE:
Use a new gasket.
(a)
Tightening torque:
42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
IN-02955
Tightening torque:
T1: 16 N·m (1.6 kgf-m, 11.8 ft-lb)
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
T1
IN-02390

T2
10) Install the center exhaust pipe. <Ref. to
IN-02613 Pipe.>
IN(STI)-17
Turbocharger
INTAKE (INDUCTION)
12) Install the intercooler stay. 3) Remove the boost hose (B) from the waste gate
actuator (A) of the turbocharger, and connect the
Tightening torque:
Mighty Vac to the waste gate actuator (A).
16 N·m (1.6 kgf-m, 11.8 ft-lb)
(D)
(B)
(A)
(C)
IN-02942
EX-00007
13) Install the intercooler. <Ref. to IN(STI)-13, IN- (A) Waste gate actuator
STALLATION, Intercooler.> (B) Boost hose
14) Connect the battery ground terminal. (C) Control rod
(D) Control rod stroke
4) Pressurize slowly with the Mighty Vac, and mea-

sure the pressure when the control rod stroke (D)
becomes 2 mm (0.08 in). If it is not within the stan-
dard, replace the turbocharger assembly.
CAUTION:
Do not pressurize over 89.9 kPa (0.92 kgf/cm2,
13.0 psi) to prevent damaging the waste gate
IN-00203 actuator.
15) Fill engine coolant. <Ref. to CO(STI)-13, FILL- Operating pressure (control rod stroke 2 mm
ING OF ENGINE COOLANT, REPLACEMENT, (0.08 in)):
Engine Coolant.> Standard
74.7 — 80.8 kPa (0.76 — 0.82 kgf/cm2, 10.8
C: INSPECTION — 11.7 psi)
1. WASTE GATE ACTUATOR 5) After inspection, install the related parts in the
1) Remove the intercooler. <Ref. to IN(STI)-12, reverse order of removal.
REMOVAL, Intercooler.> Tightening torque:
2) Remove the turbocharger upper cover. 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
1) Check that the turbocharger, turbocharger stay
and pipe have no deformation, cracks or other
damages.
2) Check that the hose and intake duct have no
3) Check that there are no oil leakage or water
leakage from the pipe attachment section.
EX-02662
IN(STI)-18
Air By-pass Valve

INTAKE (INDUCTION)
8. Air By-pass Valve 4) Set a dial gauge to the end of valve rod of the air
by-pass valve.
A: REMOVAL
Remove the air by-pass valve from the intercooler,
and then disconnect air by-pass hose (A) and vac-
uum hose (B) from the air by-pass valve.
(A)
IN-02607
(B)
5) Slowly generate negative pressure with the
Mighty Vac and check the pressure when the nee-
dle of the dial gauge (valve stroke) becomes 0.5
IN-02949 mm (0.02 in). If it is not within the standard, replace
the air by-pass valve.
B: INSTALLATION
Opening pressure (valve stroke 0.5 mm (0.02
in)):
NOTE: Standard
Use a new gasket. –62.7 — –70.7 kPa (–0.64 — –0.72 kgf/cm2,
Tightening torque: –9.09 — –10.3 psi)
16 N·m (1.6 kgf-m, 11.8 ft-lb) 6) Increase negative pressure more than 5) and
check the pressure when the needle of the dial
C: INSPECTION gauge (valve stroke) becomes 7.5 mm (0.3 in). If it
is not within the standard, replace the air by-pass
1. AIR BY-PASS VALVE valve.
1) Check that the air by-pass valve has no defor-
mation, cracks or other damages. Full open pressure (valve stroke 7.5 mm (0.3
2) Connect the Mighty Vac to the nipple (A) of the in)):
air by-pass valve. Standard
–102.7 — –117.3 kPa (–1.05 — –1.20 kgf/cm2,
–14.9 — –17.0 psi)
(A)
Check that the vacuum hose and air by-pass pipe
IN-02606

pressure to –93.3 kPa (–0.95 kgf/cm2, –13.5 psi).
Check that the Mighty Vac gauge needle holds 10
seconds without falling by –92.6 kPa (–0.94 kgf/cm2,
–13.4 psi).
IN(STI)-19
Resonator Chamber
INTAKE (INDUCTION)
9. Resonator Chamber
A: REMOVAL
The resonator chamber and air cleaner case are in-
tegrated into one unit; therefore, refer to “Air Clean-
er Case” for removal procedure. <Ref. to IN(STI)-8,
B: INSTALLATION
The resonator chamber and air cleaner case are in-
tegrated into one unit; therefore, refer to “Air Clean-
er Case” for installation procedure. <Ref. to
IN(STI)-8, INSTALLATION, Air Cleaner Case.>
C: INSPECTION
Check that the resonator chamber has no deforma-
IN(STI)-20
MECHANICAL
ME(STI)
Page
2. Compression ............................................................................................19
3. Idle Speed ................................................................................................20
4. Ignition Timing ..........................................................................................21
5. Intake Manifold Vacuum ...........................................................................22
6. Engine Oil Pressure .................................................................................23
7. Fuel Pressure ...........................................................................................24
8. Valve Clearance .......................................................................................25
9. Engine Assembly .....................................................................................29
10. Engine Mounting ......................................................................................37
11. Preparation for Overhaul ..........................................................................38
12. V-belt ........................................................................................................39
13. Crank Pulley .............................................................................................46
14. Timing Belt Cover .....................................................................................48
15. Timing Belt ...............................................................................................49
16. Cam Sprocket ..........................................................................................58
17. Crank Sprocket ........................................................................................59
18. Camshaft ..................................................................................................60
19. Cylinder Head ..........................................................................................69
20. Cylinder Block ..........................................................................................79
21. Intake and Exhaust Valve ......................................................................101
22. Piston .....................................................................................................102
23. Connecting Rod .....................................................................................103
24. Crankshaft ..............................................................................................104
25. Engine Trouble in General .....................................................................105
26. Engine Noise ..........................................................................................111
General Description
MECHANICAL
A: SPECIFICATION
Model 2.5 L
Horizontally opposed, liquid cooled, 4-cylinder,
Cylinder arrangement
4-stroke gasoline engine
Belt driven, double overhead camshaft,
Valve system mechanism
4-valve/cylinder
Bore × Stroke mm (in) 99.5 × 79.0 (3.92 × 3.11)
Compression ratio 8.2
Compression pressure (at
kPa (kg/cm2, psi) Standard 981 — 1,177 (10 — 12, 142 — 171)
200 — 300 rpm)
Number of piston rings Pressure ring: 2, Oil ring: 1
Max. retard ATDC 5°
Open
Min. advance BTDC 25°
Intake valve timing
Engine Max. retard ABDC 65°
Close
Min. advance ABDC 35°
Max. retard BBDC 32°
Open
Min. advance BBDC 72°
Exhaust valve timing
Close
Min. advance BTDC 12°
Inspection Intake 0.20+0.04 –0.06 (0.0079+0.0016 –0.0024)
value Exhaust 0.35±0.05 (0.0138±0.0020)
Valve clearance mm (in)
Adjustment Intake 0.20+0.01 –0.03 (0.0079+0.0004 –0.0012)
value Exhaust 0.35±0.02 (0.0138±0.0008)
Idle speed (Gear shift lever No load Standard 700±100
rpm
in neutral position) A/C ON Standard 750±100
Ignition order 1→3→2→4
Ignition timing BTDC/rpm Standard 15°±10°/700
ME(STI)-2
General Description
MECHANICAL
NOTE:
OS: Oversize US: Undersize
Belt tension
Adjuster rod protrusion amount mm (in) 5.2 — 6.2 (0.205 — 0.244)
adjuster
Bending limit mm (in) 0.020 (0.00079)
Intake Standard 46.55 — 46.65 (1.833 — 1.837)
Cam lobe height mm (in)
Exhaust Standard 46.75 — 46.85 (1.841 — 1.844)
Cam base circle diameter mm (in) Standard 37.0 (1.457)
Camshaft
Front Standard 37.946 — 37.963 (1.4939 — 1.4946)
Journal O.D. mm (in)
Center, rear Standard 29.946 — 29.963 (1.1790 — 1.1796)
Oil clearance mm (in) Standard 0.037 — 0.072 (0.0015 — 0.0028)
Thrust clearance mm (in) Standard 0.068 — 0.116 (0.0027 — 0.0047)
Warping limit
mm (in) 0.035 (0.0014)
Cylinder (Mating surface with cylinder block)
head Grinding limit mm (in) 0.3 (0.012)
Standard height mm (in) 127.5 (5.02)
Seating angle between valve and valve seat 90°
Valve seat Contacting width Intake Standard 0.6 — 1.4 (0.024 — 0.055)
between valve and mm (in)
valve seat Exhaust Standard 1.2 — 1.8 (0.047 — 0.071)
Clearance between the Intake Standard 0.030 — 0.057 (0.0012 — 0.0022)
valve guide and valve mm (in)
stem Exhaust Standard 0.040 — 0.067 (0.0016 — 0.0026)
Valve guide Inside diameter mm (in) 6.000 — 6.012 (0.2362 — 0.2367)

Intake 5.955 — 5.970 (0.2344 — 0.2350)
Valve stem outer diameters mm (in)
Exhaust 5.945 — 5.960 (0.2341 — 0.2346)
Valve guide protrusion amount mm (in) 15.8 — 16.2 (0.622 — 0.638)
Intake Standard 1.0 — 1.4 (0.039 — 0.055)
Head edge thickness mm (in)
Valve
Intake 104.4 (4.110)
Overall length mm (in)
Exhaust 104.65 (4.1201)
Free length mm (in) 53.48 (2.106)
204.6 — 235.4
Set
(20.86 — 24.00, 46.00 — 52.93)/36.0 (1.417)
Valve spring Tension/spring height N (kgf, lb)/mm (in)
363.5 — 401.7
Lift
(37.07 — 40.96, 81.73 — 90.32)/26.7 (1.051)
Squareness 2.5°, 2.3 mm (0.091 in) or less
Outer diameter mm (in) Standard 34.959 — 34.975 (1.3763 — 1.3770)
Valve lifter mating surface inner diameter mm (in) Standard 34.994 — 35.016 (1.3777 — 1.3786)
Valve lifter
Valve lifter and valve lifter mating surface
mm (in) Standard 0.019 — 0.057 (0.0007 — 0.0022)
clearance
Warping limit
mm (in) 0.025 (0.0098)
(Mating surface with cylinder head)
Grinding limit mm (in) 0.1 (0.004)
Cylinder
Cylindricality mm (in) Limit 0.015 (0.0006)
block
Out-of-roundness mm (in) Limit 0.010 (0.0004)
Clearance between cylinder and piston at
mm (in) Standard –0.010 — 0.010 (–0.00039 — 0.00039)
20°C (68°F)
Cylinder inner diameter boring limit (diameter) mm (in) To 100.005 (3.9372)
ME(STI)-3
General Description
MECHANICAL
Piston grade point mm (in) 38.2 (1.50)

A 99.505 — 99.515 (3.9175 — 3.9179)
Standard
Piston B 99.495 — 99.505 (3.9171 — 3.9175)
Outer diameter mm (in)
0.25 (0.0098) OS 99.745 — 99.765 (3.9270 — 3.9278)
0.50 (0.0197) OS 99.995 — 100.015 (3.9368 — 3.9376)
Piston pin must be fitted into position with
Degree of fit
thumb at 20°C (68°F).
Piston pin
Clearance between piston pin hole and pis-
mm (in) Standard 0.004 — 0.008 (0.0002 — 0.0003)
ton pin
Top ring Standard 0.23 — 0.28 (0.0091 — 0.0110)
Piston ring gap mm (in) Second ring Standard 0.37 — 0.52 (0.015 — 0.0203)
Piston ring Oil ring Standard 0.20 — 0.50 (0.0079 — 0.0197)
Clearance between pis- Top ring Standard 0.040 — 0.080 (0.0016 — 0.0031)
ton ring and piston ring mm (in)
groove Second ring Standard 0.030 — 0.070 (0.0012 — 0.0028)
Bend or twist per 100 mm (3.94 in) in length mm (in) Limit 0.1 (0.0039)
Connecting Oil clearance mm (in) Standard 0.017 — 0.045 (0.0007 — 0.0018)
rod and
Standard 1.490 — 1.506 (0.0587 — 0.0593)
connecting
rod bearing Bearing size 0.03 (0.0012) US 1.504 — 1.512 (0.0592 — 0.0595)
mm (in)
(Thickness at center) 0.05 (0.0020) US 1.514 — 1.522 (0.0596 — 0.0599)
0.25 (0.0098) US 1.614 — 1.622 (0.0635 — 0.0639)
Bushing of
Clearance between piston pin and bushing mm (in) Standard 0 — 0.022 (0 — 0.0009)
small end
Crank pin Out-of-roundness mm (in) Limit 0.005 (0.0002)
Grinding limit (dia.) mm (in) To 51.750 (2.0374)
Crank journal Out-of-roundness mm (in) Limit 0.005 (0.0002)
Standard 51.976 — 52.000 (2.0463 — 2.0472)
0.03 (0.0012) US 51.954 — 51.970 (2.0454 — 2.0461)
Crank pin outer diameter mm (in)
0.05 (0.0020) US 51.934 — 51.950 (2.0447 — 2.0453)
0.25 (0.0098) US 51.734 — 51.750 (2.0368 — 2.0374)
Crankshaft Standard 59.984 — 60.008 (2.3616 — 2.3625)
and
0.03 (0.0012) US 59.962 — 59.978 (2.3607 — 2.3613)
crankshaft Crank journal outer diameter mm (in)
bearing 0.05 (0.0020) US 59.942 — 59.958 (2.3599 — 2.3605)
0.25 (0.0098) US 59.742 — 59.758 (2.3520 — 2.3527)
Standard 1.998 — 2.015 (0.0787 — 0.0793)
0.03 (0.0012) US 2.017 — 2.020 (0.0794 — 0.0795)
#1, #3
0.05 (0.0020) US 2.027 — 2.030 (0.0798 — 0.0799)
Bearing size 0.25 (0.0098) US 2.127 — 2.130 (0.0837 — 0.0839)
mm (in)
(Thickness at center) Standard 2.000 — 2.017 (0.0787 — 0.0794)
#2, #4, 0.03 (0.0012) US 2.019 — 2.022 (0.0795 — 0.0796)
#5 0.05 (0.0020) US 2.029 — 2.032 (0.0799 — 0.0800)
0.25 (0.0098) US 2.129 — 2.132 (0.0838 — 0.0839)
ME(STI)-4
General Description
MECHANICAL
B: COMPONENT
1. TIMING BELT
(20) (1)
(2)
T3 T4
(3)
T2
(20)
(4)
T3
(19)
(9) T2 (5)
(21) T8 T5
(12) T1
(6)
(8)
(19) T2
(17) (7)
T6 (23)
T7
T1
T2 (22) (21) T8 T2
(10)
T7
(14) (19) (20)
T3
T7 (11)
(24)
(19)
(13)
T1 (22)
T2
(15)
(16)
T2
T2
T9
(18)
T2
T2
ME-04961
(1) Timing belt cover No. 2 RH (13) Belt idler No. 2 Tightening torque: N·m (kgf-m, ft-lb)
(2) Timing belt guide (14) Belt idler T1: 3.4 (0.3, 2.5)
(3) Crank sprocket (15) Timing belt cover LH T2: 5 (0.5, 3.7)
(4) Timing belt cover No. 2 LH (16) Front belt cover T3: 6.4 (0.7, 4.7)
(5) Tensioner bracket (17) Timing belt cover RH T4: 9.75 (1.0, 7.2)
(6) Automatic belt tension adjuster (18) Crank pulley T5: 24.5 (2.5, 18.1)
ASSY (19) O-ring T6: 25 (2.5, 18.4)
(7) Belt idler (20) Timing belt guide T7: 39 (4.0, 28.8)
(8) Exhaust cam sprocket RH (21) Intake actuator cover T8: <Ref. to ME(STI)-58, INSTALLA-
(9) Intake cam sprocket RH (22) Exhaust actuator cover TION, Cam Sprocket.>
(10) Intake cam sprocket LH (23) Belt idler T9: <Ref. to ME(STI)-46, INSTALLA-
(11) Exhaust cam sprocket LH (24) Engine harness cover TION, Crank Pulley.>
(12) Timing belt
ME(STI)-5
General Description
MECHANICAL
2. CYLINDER HEAD AND CAMSHAFT

T6 (1)
T6
T1
(2)
(6)
T2
T6 T4
T4
(27)
(8) (33)
(32)
(9)
T1
T6
(28)
T6 (4) (13)
(7)
(5) (14)
(10)
(12)
(3)
T5 (31)
(29) (23)
(30)
(11)
T2
(34) (24)
T3
(9) T1
(8)
(15) T1
(33) (16)
(6)
(14) T4
(19)
T6
(27)
(26) (25)
(21)
T4
(17)
(32)
(27) (12) (20)
(36)
(18)
(29)
(35)
T6 T6
(22) T6
(11)
T3 T5 T6
ME-04944
ME(STI)-6
General Description
MECHANICAL
(1) Rocker cover RH (16) Intake camshaft LH (31) Gasket RH

(2) Rocker cover gasket RH (17) Exhaust camshaft LH (32) Union bolt with filter (with protru-
sion)
(3) Front camshaft cap RH (18) Front camshaft cap LH (33) Union bolt without filter (without
protrusion)
(4) Intake camshaft cap RH (19) Intake camshaft cap LH (34) Gasket
(5) Intake camshaft RH (20) Exhaust camshaft cap LH (35) Exhaust oil flow control solenoid
valve LH
(6) Intake oil flow control solenoid (21) Rocker cover gasket LH (36) Gasket LH
valve
(7) Exhaust camshaft cap RH (22) Rocker cover LH
(8) Gasket (23) Oil filler cap Tightening torque: N·m (kgf-m, ft-lb)
(9) Oil return cover (24) Oil filler duct T1: 6.4 (0.7, 4.7)
(10) Exhaust camshaft RH (25) O-ring T2: 9 (0.9, 6.6)
(11) Cylinder head bolt (26) Oil pipe LH T3: 10 (1.0, 7.4)
(12) Oil seal (27) Gasket T4: 29 (3.0, 21.4)
(13) Cylinder head RH (28) Oil pipe RH T5: <Ref. to ME(STI)-69, INSTALLA-
TION, Cylinder Head.>
(14) Cylinder head gasket (29) Stud bolt T6: <Ref. to ME(STI)-63, INSTALLA-
TION, Camshaft.>
(15) Cylinder head LH (30) Exhaust oil flow control solenoid
valve RH
ME(STI)-7
General Description
MECHANICAL
3. CYLINDER HEAD AND VALVE ASSEMBLY
(1)
(11) (4) (5) (6) (7) (8) (9)

(3)
(2)
(11) (4) (5) (6) (7) (8) (9)

(12)
(4)
(10)
(6)
(7)
(8)
(12) (9)
(4)
(10)
(6)
(7)
(8)
(9)
ME-04990
(1) Exhaust valve (5) Intake valve oil seal (9) Valve lifter
(2) Intake valve (6) Valve spring (10) Exhaust valve oil seal
(3) Cylinder head (7) Valve spring retainer (11) Intake valve guide
(4) Valve spring seat (8) Valve spring retainer key (12) Exhaust valve guide
ME(STI)-8
General Description
MECHANICAL
4. CYLINDER BLOCK
T2
T5 T2
(33)
(34) (5)
T2 T11 T2
(7)
T6
(34)
(8) (10) (1)
(30) (6)
(29)
T10 T6
T2 (3)
(4) T2
(2)
(28)
(9) (10)
(14) T10
(11)
(4) (10)
(3) (10) T6
T2
(30)
T9 (4)
(27) (3)
(32)
(10) T10 (12)
(35) (29)
T2 (39)
(18) (15)
(36)
T3 T2
T6 T11
(19) (25)
(39)
T2
(17) T4 (13)
(39) (26)
(23)
T1 (37)
T8
(38)
T2 (39)
(20) (31)
(22)
(21) T7
(24) (16) (39)
ME-05987
ME(STI)-9
General Description
MECHANICAL
(1) Oil pressure switch (19) Gasket (37) Oil cooler hose B
(2) Cylinder block RH (20) Oil pan (38) Oil cooler hose C
(3) Service hole plug (21) Drain plug (39) Clip
(4) Gasket (22) Drain plug gasket
(5) Oil separator cover (23) Oil level gauge guide Tightening torque: N·m (kgf-m, ft-lb)
(6) Water by-pass pipe (24) Oil filter T1: 5 (0.5, 3.7)
(7) Oil pump (25) Gasket T2: 6.4 (0.7, 4.7)
(8) Front oil seal (26) Water pump hose T3: 10 (1.0, 7.4)
(9) Rear oil seal (27) Nipple T4: First 12 (1.2, 8.9)
(10) O-ring (28) Seal Second 12 (1.2, 8.9)
(11) Service hole cover (29) Washer T5: 16 (1.6, 11.8)
(12) Cylinder block LH (30) Seal washer T6: 25 (2.5, 18.4)
(13) Water pump (31) O-ring T7: 44 (4.5, 32.5)
(14) Baffle plate (32) Gasket T8: 54 (5.5, 39.8)
(15) Oil cooler (33) Intercooler stay (engine rear T9: 69 (7.0, 50.9)
hanger)
(16) Oil cooler pipe (34) Oil pump seal T10: 70 (7.1, 51.6)
(17) Connector (35) Water pump sealing T11: <Ref. to ME(STI)-83, INSTAL-
LATION, Cylinder Block.>
(18) Oil strainer (36) Oil cooler hose A
ME(STI)-10
General Description
MECHANICAL
5. CRANKSHAFT AND PISTON
(1)
T2
(8)
(7) (2)
(3)
(4) (10)
(5)
(8) (6)
(11)
T1 (9)
(13)
(12) (11)
(12)
(9)
(11)
T1
(11) (6)
(14) (8)
(5)
(4)
(10) (3)
(8)
(7)
(17)
(16)
(15)
(16)
(15)
ME-05051
(1) Flywheel (8) Snap ring (15) Crankshaft bearing #1, #3

(2) Ball bearing (9) Connecting rod bolt (16) Crankshaft bearing #2, #4
(3) Top ring (10) Connecting rod (17) Crankshaft bearing #5
(4) Second ring (11) Connecting rod bearing
(5) Oil ring (12) Connecting rod cap Tightening torque: N·m (kgf-m, ft-lb)
(6) Piston (13) Crankshaft T1: 52 (5.3, 38.4)
(7) Piston pin (14) Woodruff key T2: <Ref. to CL-14, INSTALLATION,
Flywheel.>
ME(STI)-11
General Description
MECHANICAL
6. ENGINE MOUNTING
T2
(3)
T2
(3)
T1
(2)
(2)
(1)
T1
T3
T3
ME-07042
(1) Heat shield cover (3) Front engine mounting bracket Tightening torque: N·m (kgf-m, ft-lb)
(2) Front cushion rubber T1: 35 (3.6, 25.8)
T2: 42 (4.3, 31.0)
T3: 45 (4.6, 33.2)
ME(STI)-12
General Description
MECHANICAL
C: CAUTION
parts.
replacement.
• Remove or install the engine in an area where chain hoists, lifting devices, etc. are available for ready use.
When lifting up the vehicle, make sure to support the vehicle at the jack-up points.
• Be careful not to let any oil or grease contact the clutch disc or flywheel.
directions, etc.
• Rotating parts and sliding parts such as piston, bearing and gear should be coated with oil when being as-
sembled.
D: PREPARATION TOOL
1. SPECIAL TOOL
498267600 CYLINDER HEAD • Used for replacing valve guides.
TABLE • Used for removing and installing valve spring.
ST-498267600
498457000 ENGINE STAND Used together with ENGINE STAND
ADAPTER RH (499817100).
ST-498457000
ME(STI)-13
General Description
MECHANICAL

ADAPTER LH (499817100).
ST-498457100
498747300 PISTON GUIDE Used for installing the piston into the cylinder.
ST-498747300
498857100 VALVE OIL SEAL Used for press-fitting of intake valve guide oil
GUIDE seals and exhaust valve guide oil seals.
ST-498857100
499017100 PISTON PIN GUIDE Used for installing piston pin, piston and con-
necting rod.
ST-499017100
499097700 PISTON PIN Used for removing piston pin.
REMOVER ASSY
ST-499097700
ME(STI)-14
General Description
MECHANICAL

499587100 OIL SEAL Used for installing oil pump oil seal.
INSTALLER
ST-499587100
499587200 CRANKSHAFT OIL • Used for installing crankshaft oil seal.
SEAL INSTALLER • Used together with CRANKSHAFT OIL SEAL
GUIDE (499597100).
ST-499587200
499587600 OIL SEAL Used for installing the camshaft oil seal.
INSTALLER
ST-499587600
SEAL GUIDE • Used together with CRANKSHAFT OIL SEAL
INSTALLER (499587200).
ST-499597100
499597200 OIL SEAL GUIDE • Used for installing the camshaft oil seal.
• Used together with OIL SEAL INSTALLER
(499587600).
ST-499597200
ME(STI)-15
General Description
MECHANICAL

499718000 VALVE SPRING Used for removing and installing valve spring.
REMOVER
ST-499718000
499767200 VALVE GUIDE Used for removing valve guides.
REMOVER
ST-499767200
499767400 VALVE GUIDE Used for reaming valve guides.
REAMER
ST-499767400
499817100 ENGINE STAND • Used for disassembling and assembling
engine.
• Used together with ENGINE STAND
ADAPTER RH (498457000) & LH (498457100).
ST-499817100
499977100 CRANK PULLEY Used for removing and installing the crank pul-
WRENCH ley.
ST-499977100
ME(STI)-16
General Description
MECHANICAL

499977500 CAM SPROCKET Used for removing and installing intake cam
WRENCH sprocket and exhaust cam sprocket.
ST-499977500
499987500 CRANKSHAFT Used for rotating crankshaft.
SOCKET
ST-499987500
18251AA020 VALVE GUIDE Used for installing intake valve guides and
ADJUSTER exhaust valve guides.
ST18251AA020
hose.
CAILLAU. (code) 54.0.000.205
with a tool number.
ST18353AA000
18471AA000 FUEL PIPE Used for inspecting the fuel pressure.

ADAPTER
ST18471AA000
ME(STI)-17
General Description
MECHANICAL

18854AA000 ANGLE GAUGE Used for installing the crank pulley.
ST18854AA000
42099AE000 QUICK CONNEC- Used for removing the quick connector.
TOR RELEASE
ST42099AE000
42075AG690 FUEL HOSE Used for inspecting the fuel pressure.
NOTE:
This is the SUBARU genuine part.
ST42075AG690
1B022XU0 SUBARU SELECT Used for various inspections.
MONITOR III KIT
ST1B022XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Compression gauge Used for measuring compression.
Timing light Used for measuring ignition timing.
Vacuum gauge Used for measuring intake manifold vacuum.
Oil pressure gauge Used for measuring engine oil pressure.
Fuel pressure gauge Used for measuring fuel pressure.
ME(STI)-18
Compression
MECHANICAL
2. Compression 11) Crank the engine by starter motor and read the
value when the needle of the compression gauge
A: INSPECTION becomes stable.
CAUTION: NOTE:
After warming-up, engine becomes very hot. Be • Perform at least two measurements per cylinder,
careful not to burn yourself during measure- and make sure that the values are correct.
ment. • If the compression pressure is out of standard,
1) After warming-up the engine, turn the ignition check or adjust the pistons, valves and cylinders.
switch to OFF. Compression (fully open throttle):
2) Make sure that the battery is fully charged. Standard
3) Remove the fuse of fuel pump from main fuse 981 — 1,177 kPa (10 — 12 kgf/cm2,
box. 142 — 171 psi)
Difference between cylinders
49 kPa (0.5 kgf/cm2, 7 psi) or less
FU-01122
4) Start the engine and run it until it stalls.

5) After the engine stalls, crank it for five more sec-
onds.
6) Turn the ignition switch to OFF.
7) Remove all spark plugs. <Ref. to IG(STI)-4, RE-
MOVAL, Spark Plug.>
8) Fully open the throttle valve.
9) Check the starter motor for satisfactory perfor-
mance and operation.
10) Install the compression gauge to the spark plug
hole.
NOTE:
When using a screw-in type compression gauge,
the screw should be less than 18 mm (0.71 in) long.
ME-03009
ME(STI)-19
Idle Speed
MECHANICAL
3. Idle Speed
A: INSPECTION
1) Before checking the idle speed, check the fol-
lowing item:
(1) Check the air cleaner element is free from
clogging, ignition timing is correct, spark plugs
are in good condition, and hoses are connected
properly.
(2) Check the malfunction indicator light does
not illuminate.
2) Warm up the engine.
3) Read the engine idle speed using Subaru Select
Monitor. <Ref. to EN(H4DOTC)(diag)-40, READ
CURRENT DATA FOR ENGINE (NORMAL
MODE), OPERATION, Subaru Select Monitor.>
NOTE:
• Idle speed cannot be adjusted manually, be-
cause the idle speed is automatically adjusted.
• If idle speed is out of standard, refer to the Gen-
eral Diagnosis Table under “Engine Control Sys-
tem”. <Ref. to EN(H4DOTC)(diag)-2, Basic
Diagnostic Procedure.>
(1) Check the idle speed when no-loaded.
(Headlight, heater fan, rear defroster, radiator
fan, A/C and etc. are OFF)
Idle speed (No load and gear shift lever in neu-
tral position):
Standard
700±100 rpm
(2) Check the idle speed when loaded. (Turn
the A/C switch to “ON” and operate the com-
pressor for at least one minute before measure-
ment.)
Idle speed (A/C ON and gear shift lever in neu-
tral position):
Standard
750±100 rpm
ME(STI)-20
Ignition Timing
MECHANICAL
4. Ignition Timing 6) Remove the air cleaner case. <Ref. to IN(STI)-8,

A: INSPECTION 7) Connect the timing light to the power wire of #1
ignition coil.
CAUTION:
After warming-up, engine becomes very hot. Be 8) Install the air cleaner case. <Ref. to IN(STI)-8,
careful not to burn yourself at measurement. INSTALLATION, Air Cleaner Case.>
1. METHOD WITH SUBARU SELECT MON-
ITOR
1) Before checking the ignition timing, check the
following item:
clogging, spark plugs are in good condition, and
hoses are connected properly.
not illuminate.
2) Warm up the engine. IN-00203
3) Read the ignition timing using Subaru Select
10) Start the engine, turn the timing light to the
crank pulley, and check the ignition timing through
the timing belt cover gauge.
NOTE:
NOTE:
If ignition timing is out of standard, check the igni-
tion control system. Refer to “Engine Control Sys-
Ignition timing [BTDC/rpm]:
Standard
Standard
15°±10°/700
15°±10°/700
2. METHOD WITH TIMING LIGHT reverse order of removal.
following item:
not illuminate.
3) Stop the engine, and turn the ignition switch to
OFF.
IN-00203

ME(STI)-21
Intake Manifold Vacuum

MECHANICAL
5. Intake Manifold Vacuum

A: INSPECTION
2) Disconnect the brake booster vacuum hose from the intake manifold, and attach the vacuum gauge.
ME-00008
3) Keep the engine at idle speed and read the vacuum gauge indication.
NOTE:
Condition of engine inside can be diagnosed by observing the behavior of the vacuum gauge needle as de-
scribed in table below.
Intake manifold vacuum (at idling, A/C OFF):
Standard
–65.3 kPa (–490 mmHg, –19.29 inHg) or more
4) After inspection, install the related parts in the reverse order of removal.
Diagnosis of engine condition by inspection of intake manifold vacuum
Vacuum gauge needle behavior Possible engine condition
1. Needle is steady but lower than standard value. This tendency Leakage around intake manifold gasket, disconnection
becomes more evident as engine temperature rises. or damage of vacuum hose
2. Needle intermittently drops to position lower than standard value. Leakage around cylinder
3. Needle drops suddenly and intermittently from standard value. Sticky valve
4. When engine speed is gradually increased, needle begins to vibrate Weak or broken valve springs
rapidly at certain speed, and then vibration increases as engine speed
increases.
5. Needle vibrates above and below standard value in narrow range. Defective ignition system
ME(STI)-22
Engine Oil Pressure

MECHANICAL
6. Engine Oil Pressure 5) Start the engine, and check the oil pressure.
NOTE:
A: INSPECTION • Standard value is based on an engine oil temper-
1) Disconnect the ground cable from battery. ature of 80°C (176°F).
• If the oil pressure is out of specification, check oil
pump, oil filter and lubrication line. <Ref. to
LU(STI)-32, INSPECTION, Engine Lubrication
System Trouble in General.>
• If the oil pressure warning light is ON and oil
pressure is within specification, check the oil pres-
sure switch. <Ref. to LU(STI)-32, INSPECTION,
Engine Lubrication System Trouble in General.>
Engine oil pressure:
IN-00203 Standard
2) Remove the oil pressure switch. <Ref. to 98 kPa (1.0 kgf/cm2, 14 psi) or more
LU(STI)-22, REMOVAL, Oil Pressure Switch.> (at 600 rpm)
3) Install the oil pressure gauge to cylinder block. 392 kPa (4.0 kgf/cm2, 57 psi) or more
(at 6,000 rpm)
ME-03698
IN-00203
ME(STI)-23
Fuel Pressure
MECHANICAL
7. Fuel Pressure 5) Check the fuel pressure while disconnecting

pressure regulator vacuum hose from intake mani-
A: INSPECTION fold.
CAUTION: NOTE:
• Before removing the fuel pressure gauge, re- • The fuel pressure gauge registers 10 to 20 kPa
lease the fuel pressure. (0.1 to 0.2 kgf/cm2, 1 to 3 psi) higher than standard
• Be careful not to spill fuel. values during high-altitude operations.
• Catch the fuel from hoses using a container • If the fuel pressure is out of specification, check
or cloth. or replace the fuel pump, fuel line, pressure regula-
1) Release the fuel pressure. <Ref. to FU(STI)-67, tor & damper assembly, and pressure regulator
RELEASING OF FUEL PRESSURE, PROCE- vacuum hose.
DURE, Fuel.> Fuel pressure:
2) Open the fuel filler lid and remove the fuel filler Standard
cap. 284 — 314 kPa (2.9 — 3.2 kgf/cm2,
3) Disconnect the fuel delivery hose from the fuel 41 — 46 psi)
delivery pipe, and connect the fuel pressure gauge. 6) After connecting the vacuum hose to the pres-
CAUTION: sure regulator, check the fuel pressure again.
• Be careful not to spill fuel. NOTE:
• Catch the fuel from hoses using a container • The fuel pressure gauge registers 10 to 20 kPa
or cloth. (0.1 to 0.2 kgf/cm2, 1 to 3 psi) higher than standard
(1) Attach ST to the fuel delivery pipe and push values during high-altitude operations.
ST in the direction of arrow mark to disconnect • If the fuel pressure is out of specification, check
the quick connector of the fuel delivery hose. or replace the fuel pump, fuel line, pressure regula-
ST 42099AE000 QUICK CONNECTOR RE- tor & damper assembly, and pressure regulator
LEASE vacuum hose.
Fuel pressure:
ST Standard
230 — 260 kPa (2.4 — 2.7 kgf/cm2,
33 — 38 psi)
ME-05988
(2) Connect the fuel pressure gauge with ST1

and ST2.
NOTE:
ST1 is a SUBARU genuine part.
ST1 42075AG690 FUEL HOSE
ST2 18471AA000 FUEL PIPE ADAPTER
ST2
ST1
ME-05989
ME(STI)-24
Valve Clearance
MECHANICAL
8. Valve Clearance (4) Disconnect PCV hose (A) and vacuum hose
(B) from the rocker cover RH.
A: INSPECTION NOTE:
1) Disconnect the ground cable from battery. Pinch the clamp of the PCV hose (A) by fitting the
cut out in the ST with the protrusion on the clamp as
shown in the figure, and unlock the clamp.
ST
IN-00203
2) Remove the engine from vehicle. <Ref. to

ME(STI)-29, REMOVAL, Engine Assembly.>
3) Remove the timing belt cover RH. <Ref. to ME-04374
ME(STI)-48, REMOVAL, Timing Belt Cover.>
(B)
4) When inspecting #1 and #3 cylinders (A)
(1) Disconnect the connector (A) from the ex-
haust camshaft position sensor RH and the
connector (B) form the exhaust oil flow control
solenoid valve RH.
(A)
(B) ME-05755
(5) Remove the rocker cover RH.

5) When inspecting #2 and #4 cylinders
(1) Remove the secondary air pump. <Ref. to
EC(STI)-27, REMOVAL, Secondary Air
Pump.>
ME-05009
(2) Disconnect the connector (A) from the ex-
(2) Remove the clip (A) which hold the engine haust camshaft position sensor LH and the con-
harness to the rocker cover RH. nector (B) form the exhaust oil flow control
solenoid valve LH.
(A)
(A)
ME-05041 (B)
(3) Remove the ignition coil. <Ref. to IG(STI)-7, ME-05010
REMOVAL, Ignition Coil.>
ME(STI)-25
Valve Clearance
MECHANICAL
(3) Remove the air duct B (B) from the rocker 6) Turn the crank pulley clockwise until the round
cover LH and the air duct A (A). mark and arrow mark on the cam sprocket are set
to position shown in the figure.
NOTE:
Turn the crank pulley using a socket wrench.
• Measurement of clearance of #1 cylinder intake
valve and #3 cylinder exhaust valve
(A)
(B)
ME-04953
(4) Remove the ignition coil. <Ref. to IG(STI)-7,

(5) Disconnect PCV hose (A) and vacuum hose
(B) from the rocker cover LH.
NOTE: ME-04091
Pinch the clamp of the PCV hose (A) by fitting the • Measurement of clearance of #2 cylinder ex-
cut out in the ST with the protrusion on the clamp as haust valve and #3 cylinder intake valve
ST
ME-03172

ME-04374 valve and #4 cylinder exhaust valve
(B)
(A)
ME-05757 ME-03173
(6) Remove the rocker cover LH. • Measurement of clearance of #1 cylinder ex-
haust valve and #4 cylinder intake valve
ME-03174
ME(STI)-26
Valve Clearance
MECHANICAL
7) Measure the clearance of intake valve and ex-

haust valve using thickness gauge (A). (A)
NOTE:
• Insert a thickness gauge in a direction as hori-
zontal as possible with respect to the valve lifter.
• Lift up the vehicle, and then measure the ex-
haust valve clearances.
• If the measured value is not within the inspection
value, take notes of the value in order to adjust the
valve clearance later on.
Valve clearance (inspection value):
Intake
0.20+0.04 –0.06 mm (0.0079+0.0016 –0.0024 in)
Exhaust (A)
0.35±0.05 mm (0.0138±0.0020 in)
(A)
ME-05976
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
ME-04958
8) If necessary, adjust the valve clearance. <Ref. to

ME(STI)-28, ADJUSTMENT, Valve Clearance.>
NOTE:
• Refer to “Camshaft” when installing the rocker
cover. <Ref. to ME(STI)-63, INSTALLATION, Cam-
shaft.> ME-04954
• Use a new clamp for the PCV hose (A), fit the cut
out in the ST with the protrusion on the clamp as
shown in the figure, and lock the clamp.
ST
ME-04374
ME(STI)-27
Valve Clearance
MECHANICAL
B: ADJUSTMENT 9) Measure all valves for valve clearance again at

this time. If the valve clearance is not within the ad-
1) Measure all the valve clearances. <Ref. to
justment value, repeat the procedure over again
ME(STI)-25, INSPECTION, Valve Clearance.>
from step 2).
NOTE:
Valve clearance (adjustment value):
Record the measured value of each valve clear-
ance. Intake
0.20+0.01 –0.03 mm (0.0079+0.0004 –0.0012 in)
Exhaust
0.35±0.02 mm (0.0138±0.0008 in)
10) After adjustment, install the related parts in the
ME-00024
2) Remove the camshaft. <Ref. to ME(STI)-60, RE-

MOVAL, Camshaft.>
3) Remove the valve lifter.
4) Measure the thickness of valve lifter using mi-
crometer.
ME-00025
5) Select a valve lifter of suitable thickness using

the measured valve clearance and valve lifter thick-
ness, and install it.
NOTE:
Use a new valve lifter.
Unit: mm (in)
Intake valve: S = (V + T) – 0.19 (0.0075)
Exhaust valve: S = (V + T) – 0.35 (0.0138)
S: Valve lifter thickness required
V: Measured valve clearance
T: Valve lifter thickness to be used
6) Install the camshaft. <Ref. to ME(STI)-63, IN-

STALLATION, Camshaft.>
7) Install the cam sprocket. <Ref. to ME(STI)-58,
INSTALLATION, Cam Sprocket.>
8) Install the timing belt. <Ref. to ME(STI)-52, TIM-
ING BELT, INSTALLATION, Timing Belt.>
ME(STI)-28
Engine Assembly
MECHANICAL
9. Engine Assembly 11) Disconnect the bulkhead harness connectors

from the engine harness connectors.
A: REMOVAL
1) Change the bolt installation position from (A) to
(B), then open the front hood completely.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
(A) (A)
FU-06571
(B) (B)
the engine harness bracket.
ME-03614
FU-06572
13) Disconnect the following connectors and termi-

nals.
(1) Generator connector and terminal
FU-03487

AC-19, Refrigerant Recovery Procedure.>
DURE, Fuel.>
MOVAL, Battery.>
cap. ME-04187
7) Remove the air intake duct and air cleaner case. (2) Secondary air pump connector
<Ref. to IN(STI)-10, REMOVAL, Air Intake Duct.>
<Ref. to IN(STI)-8, REMOVAL, Air Cleaner Case.>
9) Remove the radiator. <Ref. to CO(STI)-19, RE-
MOVAL, Radiator.>
10) Remove the coolant filler tank. <Ref. to
CO(STI)-28, REMOVAL, Coolant Filler Tank.>
ME-04655
ME(STI)-29
Engine Assembly
MECHANICAL
14) Disconnect the connector (A) from the A/C 16) Remove the power steering pump.
compressor, and remove the clip (B) securing the (1) Remove the front side belts. <Ref. to
generator cord. ME(STI)-39, FRONT SIDE BELT, REMOVAL,
(B)
V-belt.>
(2) Disconnect the connector from power steer-
ing pump switch.
(B)
(A)
ME-04681
15) Disconnect the following hoses.

(1) A/C pressure hose <Ref. to AC-38, RE-
MOVAL, Hose and Pipe.> FU-04598
(2) Brake booster vacuum hose (A) and pres- (3) Remove the power steering pump from the
sure regulator vacuum hose (B) engine.
(A)
G
EN
(B)
ME-05007 ME-03617
(3) Heater inlet hose and heater outlet hose (4) Place the power steering pump on the right
side wheel apron.
18) Remove the turbocharger. <Ref. to IN(STI)-15,
REMOVAL, Turbocharger.>
19) Remove the joint pipe and front exhaust pipe.
<Ref. to EX(STI)-12, REMOVAL, Joint Pipe.>
Pipe.>
20) Disconnect the ground cable on the engine
ME-04190
side.
ME-04976
ME(STI)-30
Engine Assembly
MECHANICAL
21) Remove the bolts and nuts which hold the low- (3) Screw-in the 6 mm dia. bolt into the release
er side of transmission to the engine. fork shaft to remove.
(A)
MT-00077 (B)
22) Remove the nuts which secure the engine
mounting to the front crossmember.
ME-00043
LU-02415 (A) Release fork shaft

23) Lower the vehicle. (B) Bolt
24) Remove the starter. <Ref. to SC(STI)-8, RE-
MOVAL, Starter.> (4) Raise the release fork, unlock the release
25) Separate the clutch release fork from the re- bearing tab, then remove the release fork.
lease bearing. NOTE:
(1) Remove the clutch operating cylinder from Step (4) is required to avoid interference with the
the transmission. engine when removing the engine from the trans-
(2) Remove the service hole plug using a hexa- mission.
gon wrench (10 mm). 26) Remove the pitching stopper.
ME-00042 EX-02520
ME(STI)-31
Engine Assembly
MECHANICAL
27) Disconnect the fuel delivery hose, fuel return 29) Support the transmission with a garage jack.
hose and evaporation hose. CAUTION:
CAUTION: Be sure to perform this procedure to prevent
• Be careful not to spill fuel. the transmission from lowering by its own
• Catch the fuel from hoses using a container weight.
or cloth.
(1) Set the ST to the fuel pipe.
LEASE
(A)
(2) Disconnect the quick connector of the fuel
delivery hose and fuel return hose by pushing (B)
(3) Remove the clip and disconnect the evapo-
ration hose from the fuel pipe.
ME-04959
(A)
ST
(B) (A) Transmission
(B) Garage jack
30) Remove the bolts which hold the upper side of

the transmission to the engine.
CAUTION:
(C) Before removing the engine away from trans-
ME-05008 mission, check to be sure no work has been
overlooked.
28) Support the engine with a lifting device and

wire ropes.
MT-01524
31) Remove the engine from the vehicle.

NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.
LU-00222 (1) Slightly raise the engine.
(2) Raise the transmission with garage jack.
(3) Move the engine horizontally until main
shaft is withdrawn from clutch cover.
(4) Slowly move the engine away from engine
compartment.
32) Remove the engine mounting from the engine.
ME(STI)-32
Engine Assembly
MECHANICAL
B: INSTALLATION (4) Apply grease to the specified areas.

1) Install the clutch release fork and bearing to the Grease:
transmission. Spline part
(1) Using a flat tip screwdriver, remove the re- NICHIMOLY N-130 or equivalent
lease bearing from the clutch cover. Shaft part
KOPR-KOTE or equivalent
ME-00051
(2) Attach the release bearing to the transmis-

sion. (A)
(3) Install the release fork into the release bear-
ing tab.
(A)
(B)
CL-00304
(B) (A) Spline

ME-02591
(B) Shaft
(A) Release fork
(5) Insert the release shaft to release fork.
(B) Release bearing
NOTE:
Allow the cutout portion of release shaft to come
into contact with the spring pin.
(B) (A)
(C)
ME-00054
(A) Release fork

(B) Release shaft
(C) Spring pin
ME(STI)-33
Engine Assembly
MECHANICAL
(6) Install the service hole plug. 8) Install the pitching stopper.
44 N·m (4.5 kgf-m, 32.5 ft-lb) T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
ME-02592 T2 T1
2) Install the engine mounting onto the engine. EX-02521
9) Install the starter. <Ref. to SC(STI)-8, INSTAL-

Tightening torque:
LATION, Starter.>
35 N·m (3.6 kgf-m, 25.8 ft-lb)
10) Install the power steering pump.
3) Apply a small amount of grease to splines of
(1) Install the power steering pump onto the en-
main shaft.
gine.
Grease:
Tightening torque:
NICHIMOLY N-130 or equivalent
Refer to “COMPONENT” of “Power Steering”
4) Position the engine in engine compartment and
for the tightening torque. <Ref. to PS-4, COM-
align it with transmission.
PONENT, General Description.>
NOTE:
5) Install the bolts which hold upper side of trans-
mission to engine.
Tightening torque:
50 N·m (5.1 kgf-m, 36.9 ft-lb)
ME-03617
(2) Connect the connector to the power steering

pump switch.
MT-01524
6) Remove the lifting device and wire ropes.
FU-04598
(3) Install the front side belt. <Ref. to ME(STI)-

39, FRONT SIDE BELT, INSTALLATION, V-
belt.>
LU-00222
7) Remove the garage jack.
ME(STI)-34
Engine Assembly
MECHANICAL
12) Install the bolts and nuts which hold lower side 18) Connect the following hoses.
of the transmission to engine. (1) Fuel delivery hose, fuel return hose and
Tightening torque: evaporation hose
50 N·m (5.1 kgf-m, 36.9 ft-lb) (2) Heater inlet hose and heater outlet hose
(3) Brake booster vacuum hose and pressure
regulator vacuum hose
(4) A/C pressure hose <Ref. to AC-38, INSTAL-
LATION, Hose and Pipe.>
19) Secure the generator cord using the clip (B)
and connect the connector (A) to A/C compressor.
(B)
MT-00077
13) Install the nuts which hold the engine mounting

to the crossmember.
(B)
Tightening torque:
45 N·m (4.6 kgf-m, 33.2 ft-lb) (A)
ME-04681
20) Connect the following connectors and termi-

nals.
Tightening torque:
15 N·m (1.5 kgf-m, 11.1 ft-lb)
(2) Secondary air pump connector
21) Install the engine harness connector to engine
harness bracket, then connect the bulkhead har-
LU-02415 ness connector to the engine harness connector.
14) Connect the ground cable.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
FU-06571

ME-04976
23) Install the radiator. <Ref. to CO(STI)-20, IN-
STALLATION, Radiator.>
15) Install the joint pipe and front exhaust pipe. 24) Install the coolant filler tank. <Ref. to CO(STI)-
<Ref. to EX(STI)-6, INSTALLATION, Front Ex- 28, INSTALLATION, Coolant Filler Tank.>
haust Pipe.> <Ref. to EX(STI)-12, INSTALLATION, 25) Install the air cleaner case and air intake duct.
Joint Pipe.> <Ref. to IN(STI)-8, INSTALLATION, Air Cleaner
16) Install the turbocharger. <Ref. to IN(STI)-16, Case.> <Ref. to IN(STI)-10, INSTALLATION, Air
INSTALLATION, Turbocharger.> Intake Duct.>
17) Install the center exhaust pipe. <Ref. to 26) Install the battery. <Ref. to SC(STI)-27, IN-
EX(STI)-9, INSTALLATION, Center Exhaust STALLATION, Battery.>
Pipe.> 27) Fill engine coolant. <Ref. to CO(STI)-13, FILL-
Engine Coolant.>
ME(STI)-35
Engine Assembly
MECHANICAL

Procedure.>
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
FU-03487
30) Change the bolt installation position from (B) to

(A), then close the front hood.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
(A) (A)
(B) (B)
ME-03614
C: INSPECTION
1) Check that pipes, hoses, connectors and clamps
are installed firmly.
2) Check the engine coolant is at specified level.
3) Start the engine and check for exhaust gas, en-
gine coolant, leaks of fuel, etc. Also check for noise
and vibrations.
ME(STI)-36
Engine Mounting
MECHANICAL
10.Engine Mounting
A: REMOVAL
1) Remove the engine from the vehicle. <Ref. to
B: INSTALLATION
Tightening torque:
35 N·m (3.6 kgf-m, 25.8 ft-lb)
C: INSPECTION
Make sure that no crack or other damages do not
exist.
ME(STI)-37
Preparation for Overhaul

MECHANICAL
11.Preparation for Overhaul

A: PROCEDURE
1) After removing the engine from vehicle body, at-
tach the ST to the engine as shown in the figure.
ST1 498457000 ENGINE STAND ADAPTER
RH
LH
ST3 499817100 ENGINE STAND
ST2
ST1
ST3
ME-00057
2) In this section the procedures described under

each index are all connected and stated in order.
The procedure for overhauling of the engine will be
completed when you go through all steps in the
process.
Therefore, in this section, to conduct the particular
procedure within the flow of a section, you need to
go back and conduct the procedure described pre-
viously in order to do that particular procedure.
ME(STI)-38
V-belt
MECHANICAL
12.V-belt B: INSTALLATION
A: REMOVAL 1. FRONT SIDE BELT
NOTE: CAUTION:
When replacing a single part, perform the work with • When reusing the front side belt, wipe off
the engine assembly installed to body. dust and water with cloth.
• Do not use the front side belt if there is any
1. FRONT SIDE BELT oil, grease or coolant on the belt.
1) Remove the V-belt covers. • Be careful not to rub the belt end surface with
bare hands; exposed core may cause injury.
1) Wipe off any dust, oil and water on the groove of
each pulley with cloth.
2) Install the front side belt (C), and adjust the slider
bolt (B) so as to obtain the specified belt tension.
<Ref. to ME(STI)-45, INSPECTION, V-belt.>
3) Tighten the bolt (A).
Tightening torque:
FU-03487 Bolt (A)
2) Remove the air intake duct. <Ref. to IN(STI)-10, 25 N·m (2.5 kgf-m, 18.4 ft-lb)
REMOVAL, Air Intake Duct.> Slider bolt (B)
3) Loosen the bolt (A). 8 N·m (0.8 kgf-m, 5.9 ft-lb)
4) Loosen the slider bolt (B).
5) Remove the front side belt (C). (B)
(A)
(B)
(A)
(A) (C)
(C) ME-04947
(A)
ME-04947 STALLATION, Air Intake Duct.>
2. REAR SIDE BELT
1) Remove the front side belts. <Ref. to ME(STI)- Tightening torque:
39, FRONT SIDE BELT, REMOVAL, V-belt.> 13 N·m (1.3 kgf-m, 9.6 ft-lb)
2) Cut the rear side belt with a wire cutter, etc., and
discard.
FU-03487
ME-03343
ME(STI)-39
V-belt
MECHANICAL
2. REAR SIDE BELT

CAUTION:
• Do not re-use the rear side belt.
• Be careful not to let oil, grease or coolant contact a new rear side belt.
• Be careful not to rub the belt end surface with bare hands; exposed core may cause injury.
• To install the rear side belt, always use the provided tools (belt stopper, belt guide, belt guide hold-
er, and bolt).
(A)
(B) (C) (D) (E)

ME-04287
(A) Rear side belt (C) Belt guide (E) Bolt

(B) Belt stopper (D) Belt guide holder
1) Wipe off any dust, oil and water on the groove of 4) Hook a new rear side belt on the A/C compres-
each pulley with cloth. sor pulley.
2) Wipe off any oil, water, dirt, and rust on the front
of the crank pulley with cloth.
3) Slowly turn the crank pulley clockwise so that the
service hole of the crank pulley comes around the
top.
CAUTION:
Do not turn the crank pulley counterclockwise.
ME-03501
5) As shown in the figure, insert the claw of the belt

stopper (A) to the lower hole (B) of the compressor
bracket, then attach with bolt (C).
ME-03500 (A)
(C)
(B)
ME-04670
ME(STI)-40
V-belt
MECHANICAL
6) Place the belt guide while aligning it with the belt 9) Place the rib surface of the rear side belt into the
line of the crank pulley on the front side belt side. crank pulley groove, so that the rear side belt
comes in between the belt guide holder.
CAUTION:
When it is difficult to place the rear side belt to
the crank pulley groove, pull out the belt guide
holder half way, then place the rear side belt
into the groove so that it comes in between the
belt guide holder.
ME-04289
7) Insert the belt guide holder into the service hole

of the crank pulley so that the belt guide comes in
between.
NOTE:
Place the belt guide holder with the longer side up.
ME-04671
10) Place the tool through the loop of the rear side
belt, and set on the crank pulley bolt.
ME-03504
8) Slowly turn the crank pulley clockwise until the

belt guide comes to approximately 45°.
45 ME-04672
ME-03505
ME(STI)-41
V-belt
MECHANICAL
11) While checking the following, slowly turn the (2) The rib of the rear side belt is securely
crank pulley approximately 90° clockwise so that placed on the groove of the crank pulley.
the belt guide comes to the position shown in the
figure.
CAUTION:
When turning the crank pulley, always make
sure that the belt guide is not off from the crank
pulley groove.
(1)
ME-04679
(3) The surface of the rear side belt is held by

(3)
the belt stopper.
90
(2)
(4)
ME-04656
(1) The rib of the rear side belt is securely

placed on the groove of the A/C compressor
pulley.
ME-04673
(4) The rear side belt is securely placed on the

belt guide.
ME-04678
ME-04139
ME(STI)-42
V-belt
MECHANICAL
figure.
(2)
(4)
ME-04679

the belt stopper.
(1)
(5)
(3)
90
ME-04657
(1) The rear side belt is not twisted.
ME-04673
ME-04674
(2) The rib of the rear side belt is securely belt guide.
pulley.
ME-03530
ME-04678
ME(STI)-43
V-belt
MECHANICAL
13) Slowly turn the crank pulley clockwise, and in- 15) Remove the belt stopper from the compressor
stall the rear side belt. bracket.
CAUTION: CAUTION:
Be careful that the total of procedures 8), 11), Always remove the belt stopper; failure to do so
12) and 13) does not exceed 330°; failure to do may cause smoke, fire, or belt cutting.
so may cause damage to the rear side belt and
fall of the belt guide holder.
ME-04675
16) Make sure that the belt rib is securely installed

on the groove of each pulley, then turn the crank
pulley slowly, twice in the clockwise direction, to
seat the rear side belt properly.
330
360 x2
ME-03510
14) Remove the belt guide and belt guide holder ME-03511
from the crank pulley.
17) Discard the provided tools (belt stopper, belt
guide, belt guide holder, and bolt) that are used.
18) Install the front side belt. <Ref. to ME(STI)-39,
FRONT SIDE BELT, INSTALLATION, V-belt.>
ME-03526
ME(STI)-44
V-belt
MECHANICAL
C: INSPECTION Front side belt tension (without belt tension

gauge):
1. FRONT SIDE BELT When installing new parts
CAUTION: 7 — 9 mm (0.276 — 0.354 in)
Check and adjust the front side belt tension so At inspection
that it is within the specified range. Using the 9 — 11 mm (0.354 — 0.433 in)
belt with a tension out of the specified range
may result in a fault such as the following: (A) (B)
• If the front side belt tension is higher, unex- P/S GEN A/C
pected force is generated at the power steering (C)
oil pump, generator and crankshaft bearing,
of the bearing.
side belt and crank pulley slip, causing abnor- C/P
mally high temperature on the crank pulley due
ME-03314
to frictional heat. If this condition repeatedly
occurs, the front side belt may abnormally (A) Front side belt
wear, causing abnormal noise, front side belt (B) Rear side belt
damage or crank pulley damage. (C) 98 N (10 kgf, 22 lbf)
1) Replace the front side belt, if crack, fraying or
C/P Crank pulley
wear is found.
GEN Generator pulley
2) Check the front side belt tension and adjust it if
necessary by changing the generator installing po- P/S Power steering oil pump pulley
sition. A/C A/C compressor pulley
Front side belt tension (with belt tension gauge): 2. REAR SIDE BELT
When installing new parts
640 — 780 N (65 — 80 kgf, 144 — 175 lbf) Replace the rear side belt, if crack, fraying or wear
is found, or noise is emitted.
At inspection
490 — 640 N (50 — 65 kgf, 110 — 144 lbf) NOTE:
(A)
For the rear side belt, a stretch type belt is used,
and therefore, it is not necessary to check deflec-
P/S GEN (B) A/C tion nor tension.
C/P
ME-03313
(A) Front side belt

(B) Rear side belt
C/P Crank pulley
P/S Power steering oil pump pulley
A/C A/C compressor pulley
ME(STI)-45
Crank Pulley
MECHANICAL
13.Crank Pulley (2) Draw reference lines (A) and (B) using a
marker to set the socket to the crank pulley bolt
A: REMOVAL as shown in the figure.
NOTE: NOTE:
When replacing a single part, perform the work with Set the socket onto the crank pulley bolt so that ref-
the engine assembly installed to body. erence lines (A) and (B) is visible.
1) Remove the V-belts. <Ref. to ME(STI)-39, RE- ST 499977100 CRANK PULLEY WRENCH
MOVAL, V-belt.>
2) Use the ST to lock the crank pulley, and remove
the crank pulley bolt.
ST 499977100 CRANK PULLEY WRENCH
(A) (B) (A) (B)

(a) (b)
ST
ME-04141
3) Remove the crank pulley.

B: INSTALLATION
ST
1. METHOD WITHOUT ANGLE GAUGE
(A)
1) Clean the crankshaft thread using compressed (B)
air.
ME-04955
2) Install the crank pulley.
3) Apply engine oil to the crank pulley bolt seat and (a) When using 6-point socket
thread. (b) When using 12-point socket
4) Tighten the crank pulley bolts.
(1) Use the ST to lock the crank pulley, and (3) Draw end line (C) on ST using a marker at
temporarily tighten the crank pulley bolt. the same position as reference line (B) drawn
ST 499977100 CRANK PULLEY WRENCH on the socket in step (2).
Tightening torque: ST 499977100 CRANK PULLEY WRENCH
47 N·m (4.8 kgf-m, 34.7 ft-lb)
(C)
ST ST
(B)
ME-04144
ME-04142
ME(STI)-46
Crank Pulley
MECHANICAL
(4) Use the ST to lock the crank pulley, and (3) Set the ST2, use the ST1 to lock the crank
tighten the crank pulley bolt to the angle where pulley, and tighten the crank pulley bolt to the
reference line (A) and end line (C) are aligned. specified angle.
NOTE: NOTE:
It should be approx. 60° when reference line (A) Attach the magnet used for securing the ST2 (AN-
and end line (C) are aligned. GLE GAUGE) to ST1.
ST 499977100 CRANK PULLEY WRENCH ST1 499977100 CRANK PULLEY WRENCH
Tightening angle: ST2 18854AA000 ANGLE GAUGE
60°±5° Tightening angle:
60°±5°
(C)
ST1
ST
(A) ST2
ME-04145
5) Install the V-belts. <Ref. to ME(STI)-39, IN- ME-04147
STALLATION, V-belt.> (4) Install the radiator main fan motor assembly
and radiator sub fan motor assembly. <Ref. to
2. METHOD WITH ANGLE GAUGE CO(STI)-23, INSTALLATION, Radiator Main
1) Clean the crankshaft thread using compressed Fan and Fan Motor.> <Ref. to CO(STI)-25, IN-
air. STALLATION, Radiator Sub Fan and Fan Mo-
2) Install the crank pulley. tor.>
3) Apply engine oil to the crank pulley bolt seat and 5) Install the V-belts. <Ref. to ME(STI)-39, IN-
thread. STALLATION, V-belt.>
(1) Remove the radiator main fan motor assem- C: INSPECTION
bly and radiator sub fan motor assembly. <Ref. 1) Check that the crank pulley has no deformation,
to CO(STI)-23, REMOVAL, Radiator Main Fan cracks or other damages.
and Fan Motor.> <Ref. to CO(STI)-25, REMOV-
AL, Radiator Sub Fan and Fan Motor.>
(2) Use the ST1 to lock the crank pulley, and
temporarily tighten the crank pulley bolt.
ST1 499977100 CRANK PULLEY WRENCH
Tightening torque:
47 N·m (4.8 kgf-m, 34.7 ft-lb)
ST1
ME-04146
ME(STI)-47
Timing Belt Cover

MECHANICAL
14.Timing Belt Cover C: INSPECTION

Check the timing belt cover for damage.
A: REMOVAL
NOTE:
When replacing a single part, perform the work with
the engine assembly installed to body.
1) Remove the secondary air pump. <Ref. to
EC(STI)-27, REMOVAL, Secondary Air Pump.>
REMOVAL, Crank Pulley.>
3) Remove the timing belt cover RH (B) together
with the engine harness cover (A).
4) Remove the timing belt cover LH (C).
5) Remove the front timing belt cover (D).
(A) (D)
(C)
(B)
ME-04762
B: INSTALLATION
1) Install the front timing belt cover (D).
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
2) Install the timing belt cover LH (C).
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
(A) (D)
(C)
(B)
ME-04762
3) Install the timing belt cover RH (B) together with

the engine harness cover (A).
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
4) Install the crank pulley. <Ref. to ME(STI)-46, IN-
STALLATION, Crank Pulley.>
5) Install the secondary air pump. <Ref. to
EC(STI)-27, INSTALLATION, Secondary Air
Pump.>
ME(STI)-48
Timing Belt
MECHANICAL
15.Timing Belt
A: REMOVAL
NOTE:
• When replacing a single part, perform the work
with the engine assembly installed to body.
• When performing the work with the engine in-
stalled to body, the following parts must also be re-
moved/installed.
• Radiator main fan motor assembly <Ref. to ME-03125
CO(STI)-23, REMOVAL, Radiator Main Fan and
Fan Motor.> <Ref. to CO(STI)-23, INSTALLA-
TION, Radiator Main Fan and Fan Motor.>
• Radiator sub fan motor assembly <Ref. to
CO(STI)-25, REMOVAL, Radiator Sub Fan and
Fan Motor.> <Ref. to CO(STI)-25, INSTALLA-
TION, Radiator Sub Fan and Fan Motor.>
stalled to body, protect the radiator with cardboards
or blankets.
ME-03126
1. TIMING BELT
4) If the alignment mark or arrow mark (which indi-
1) Remove the crank pulley. <Ref. to ME(STI)-46, cates the direction of rotation) on timing belt fade
REMOVAL, Crank Pulley.> away, put new marks before removing the timing
2) Remove the timing belt cover. <Ref. to ME(STI)- belt as shown in procedures below.
48, REMOVAL, Timing Belt Cover.> (1) Turn the crankshaft using ST, and align the
3) Remove the timing belt guide. alignment marks on crank sprocket, intake cam
sprocket LH, exhaust cam sprocket LH, intake
cam sprocket RH and exhaust cam sprocket
RH with marks on oil pump and notches of tim-
ing belt cover.
ST 499987500 CRANKSHAFT SOCKET
ME-00230
ST
ME-00231
ME-03124
ME(STI)-49
Timing Belt
MECHANICAL
(2) Using white paint, put an alignment mark or 6) Remove the timing belt.
an arrow mark on timing belts in relation to the CAUTION:
crank sprocket and cam sprockets.
After the timing belt has been removed, never
rotate the intake and exhaust sprocket. If the
cam sprocket is rotated, the intake and exhaust
valve heads strike together and valve stems are
bent.
2. AUTOMATIC BELT TENSION ADJUST-
ER ASSEMBLY AND BELT IDLER
1) Remove the belt idler (A) and (B).
ME-00070 (B)
(A)
ME-03936
2) Remove the belt idler No. 2.

ME-03127
Z1: 54.5 teeth

Z2: 51 teeth
Z3: 28 teeth
Z1 Z2
Z3 Z3
ME-04977

sembly.
ME-03128
5) Remove the belt idler (A).
ME-04978
(A) ME-03935
ME(STI)-50
Timing Belt
MECHANICAL
B: INSTALLATION 2) Install the automatic belt tension adjuster assembly.
1. AUTOMATIC BELT TENSION ADJUST- Tightening torque:

ER ASSEMBLY AND BELT IDLER 39 N·m (4.0 kgf-m, 28.8 ft-lb)
1) Prepare for installation of the automatic belt ten-
sion adjuster assembly.
CAUTION:
• Always use a vertical type pressing tool to
move the adjuster rod down.
• Do not use a lateral type vise.
• Push the adjuster rod vertically.
• Press-in the push adjuster rod gradually tak-
ing three minutes or more.
ME-04979
• Do not allow press pressure to exceed 9,807
N (1,000 kgf, 2,205 lbf). 3) Install the belt idler No. 2.
• Push in the adjuster rod to the end face of the Tightening torque:
cylinder. However, do not press the adjuster 39 N·m (4.0 kgf-m, 28.8 ft-lb)
rod below the end face of the cylinder. Doing so
may damage the cylinder.
• Do not release the press pressure until stop-
per pin is completely inserted.
(1) Attach the automatic belt tension adjuster
assembly to vertical pressing tool.
(2) Slowly push in the adjuster rod with a pres-
sure of 165 N (16.8 kgf, 37.1 lbf) or more until
the adjuster rod is aligned with the stopper pin
hole in the cylinder.
ME-04977
4) Install the belt idlers.

Tightening torque:
39 N·m (4.0 kgf-m, 28.8 ft-lb)
ME-00239
(3) With a 2 mm (0.08 in) dia. stopper pin or a 2

mm (nominal) dia. hex wrench inserted into the
stopper pin hole in cylinder, secure the adjuster
rod. ME-04980
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
ME-00350
ME-04981
ME(STI)-51
Timing Belt
MECHANICAL
2. TIMING BELT 5) Align the single line mark (B) on exhaust cam
1) Prepare for installation of the automatic belt ten- sprocket LH with notch (A) on the timing belt cover
sion adjuster assembly. <Ref. to ME(STI)-51, AU- by turning the sprocket counterclockwise (as
TOMATIC BELT TENSION ADJUSTER viewed from front of engine).
ASSEMBLY AND BELT IDLER, INSTALLATION,
Timing Belt.>
2) Align the mark (B) on crank sprocket with the
mark (A) on oil pump. (A)
(B) (A)
(B)
ME-04085
6) Align the single line mark (B) on intake cam

sprocket LH with notch (A) on the timing belt cover
by turning the sprocket clockwise (as viewed from
ME-04082 front of engine). Make sure the double line marks
3) Align the single line mark (B) on the exhaust cam (C) on the intake and exhaust cam sprockets are
sprocket RH with notch (A) on the timing belt cover. aligned.
(A) (B)
(A)
(B) (C)
ME-04086
ME-04083
4) Align the single line mark (B) on the intake cam

sprocket RH with notch (A) on the timing belt cover.
Make sure that the double line marks (C) on intake
and exhaust cam sprockets are aligned.
(A)
(B)
(C)
ME-04084
ME(STI)-52
Timing Belt
MECHANICAL
7) Make sure that the cam and crank sprockets are • Do not allow the camshafts to rotate in the di-
positioned properly. rection shown in the upper figure. Doing this
CAUTION: may cause both the intake and exhaust valves
• Intake and exhaust camshafts for this DOHC to lift simultaneously, resulting in mutual inter-
engine can be independently rotated with the ference of valve heads.
timing belts removed. As can be seen from the
figure, if the intake and exhaust valves are lifted (A)
simultaneously, heads will interfere with each

other, resulting in bent valves.
(A)
(A)
(B)
(A)
(A)
(B)
ME-04717
(A) Direction of rotation

(B) Timing belt installation position
(B)
ME-04111
(A) Intake camshaft

(B) Exhaust camshaft
• When the timing belts are not installed, four

camshafts are held at the “zero-lift” position,
where all cams on camshafts are not pushing
down on the intake and exhaust valves. (Under
this condition, all valves remain unlifted.)
• When the camshafts are rotated to install the
timing belts, #2 intake and #4 exhaust cam of
camshaft LH are held, pushing their corre-
sponding valves down. (Under this condition,
these valves are held lifted.) Camshaft RH are
held so that their cams do not push the valves
down.
• Camshafts LH must be rotated from the zero-
lift position to the position where the timing belt
is to be installed with the smallest possible an-
gle, in order to prevent mutual interference of
intake and exhaust valve heads.
ME(STI)-53
Timing Belt
MECHANICAL
8) Align the alignment mark on the timing belt with marks on the sprockets in the alphabetical order shown
in the figure. While aligning marks, position the timing belt properly, and install the timing belt.
CAUTION:
• If the timing belt slips by 1 or more teeth, the valve and piston may hit each other.
• Make sure that the direction of belt rotation is correct.
(1) (2)
(4) (5)
(3) (6)
(D) (B)
(A)
RH-IN LH-IN
RH-EX LH-EX
(E) (7) (C) ME-04718
(1) Arrow mark (4) 54.5 teeth (6) 28 teeth

(2) Timing belt (5) 51 teeth (7) Install it in the end
(3) 28 teeth
Tightening torque:
39 N·m (4.0 kgf-m, 28.8 ft-lb)
NOTE:
Make sure that the marks on the timing belt and
sprockets are aligned.
ME-04982
ME(STI)-54
Timing Belt
MECHANICAL
10) After ensuring that the marks on the timing belt

and sprockets are aligned, remove the stopper pin
from tensioner adjuster.
ME-03124
ME-00245
11) Install the timing belt guide.

(1) Temporarily tighten the bolts mounting the
timing belt guide.
NOTE:
• Before installing the timing belt guide, clean the
timing belt guide mounting bolt holes of the timing
belt cover No. 2. ME-03125
• Apply liquid gasket to the thread of the timing belt
guide mounting bolt on the cam sprocket section.
(when reusing bolts)
Liquid gasket:
equivalent
ME-03126
ME-00230
ME(STI)-55
Timing Belt
MECHANICAL
(2) Adjust the clearance between timing belt Tightening torque:

and timing belt guide using a thickness gauge 9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
and tighten.
Clearance:
1.0±0.5 mm (0.039±0.020 in)
ME-00247
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
ME-00246
ME-03124
ME-03138
ME-03125
ME-03139
ME-03126
ME-03140 12) Install the timing belt cover. <Ref. to ME(STI)-
48, INSTALLATION, Timing Belt Cover.>
13) Install the crank pulley. <Ref. to ME(STI)-46,
INSTALLATION, Crank Pulley.>
ME(STI)-56
Timing Belt
MECHANICAL
C: INSPECTION (3) If the adjuster rod is not stiff and moves

down, replace the automatic belt tension adjust-
1. TIMING BELT er assembly with a new part.
1) Check the timing belt teeth for breaks, cracks or CAUTION:
wear. If any fault is found, replace the timing belt. • Always use a vertical type pressing tool to
2) Check the condition on the back surface of the move the adjuster rod down.
timing belt. If cracks are found, replace the timing • Do not use a lateral type vise.
belt. • Push the adjuster rod vertically.
CAUTION: • Press-in the push adjuster rod gradually tak-
• Be careful not to let oil, grease or coolant ing three minutes or more.
contact the timing belt. Remove quickly and • Do not allow press pressure to exceed 9,807
thoroughly if this happens. N (1,000 kgf, 2,205 lbf).
• Do not bend the timing belt sharply. • Push in the adjuster rod to the end face of the
cylinder. However, do not press the adjuster
In radial diameter h:
60 mm (2.36 in) or more
4) Measure the amount of adjuster rod protrusion
“L” from the end surface of the cylinder. If it is not
within specifications, replace the automatic belt
tension adjuster assembly with a new part.
h
Protrusion amount of adjuster rod L:
5.2 — 6.2 mm (0.205 — 0.244 in)
L
ME-00248
2. AUTOMATIC BELT TENSION ADJUSTER

1) Visually check the oil seals for leaks, and rod
ends for abnormal wear and scratches. If neces-
sary, replace the automatic belt tension adjuster
assembly.
NOTE: ME-04106
Slight traces of oil at the rod oil seal does not indi- 3. BELT TENSION PULLEY
cate a problem.
2) Check that the adjuster rod does not move when 1) Check the mating surfaces of timing belt and
a pressure of 165 N (16.8 kgf, 37.1 lbf) is applied to contact point of adjuster rod for abnormal wear or
it. This is to check adjuster rod stiffness. scratches. Replace the automatic belt tension ad-
juster assembly with a new part if faulty.
3) If the adjuster rod is not stiff enough and moves
2) Check the belt tension pulley for smooth rota-
freely when applying 165 N (16.8 kgf, 37.1 lbf),
tion. Replace the automatic belt tension adjuster
check it using the following procedures:
assembly with a new part if abnormal noise or ex-
(1) Slowly press the adjuster rod down to the
cessive play occurs.
end surface of cylinder. Repeat this operation
3) Check the belt tension pulley for grease leakage.
two to three times.
(2) With the adjuster rod moved all the way up, 4. BELT IDLER
apply a pressure of 165 N (16.8 kgf, 37.1 lbf) to 1) Check the belt idler for smooth rotation. Replace
it, and check the adjuster rod stiffness. if noise or excessive play occurs.
2) Check the outer contacting surfaces of idler pul-
ley for abnormal wear and scratches.
3) Check the belt idler for grease leakage.
ME(STI)-57
Cam Sprocket
MECHANICAL
16.Cam Sprocket 3) Attach the actuator covers of the intake and ex-
haust cam sprockets.
A: REMOVAL NOTE:
NOTE: Use new O-rings.
When replacing a single part, perform the work with Tightening torque:
3.4 N·m (0.3 kgf-m, 2.5 ft-lb)
4) Install the timing belt. <Ref. to ME(STI)-51, IN-
STALLATION, Timing Belt.>
2) Remove the timing belt cover. <Ref. to ME(STI)-
5) Install the timing belt cover. <Ref. to ME(STI)-
48, REMOVAL, Timing Belt Cover.>
3) Remove the timing belt. <Ref. to ME(STI)-49, 6) Install the crank pulley. <Ref. to ME(STI)-46, IN-
REMOVAL, Timing Belt.> STALLATION, Crank Pulley.>
4) Remove the actuator covers of the intake and
exhaust cam sprockets. C: INSPECTION
5) Use the ST to lock the cam sprocket, and re- 1) Check the cam sprocket teeth for abnormal wear
move the cam sprocket bolt. and scratches.
ST 499977500 CAM SPROCKET WRENCH 2) Make sure there is no free play between cam
sprocket and key.
ST
ME-03332
6) Remove the cam sprocket.

B: INSTALLATION
1) Install the cam sprocket.
2) Use the ST to lock the cam sprocket, and install
the cam sprocket bolt.
NOTE:
Do not confuse cam sprockets (LH) and (RH), and
(INT) and (EXH) during installation.
ST 499977500 CAM SPROCKET WRENCH
Tightening torque:
Tighten to 30 N·m (3.1 kgf-m, 22.1 ft-lb) of
torque, and then tighten further by 45°.
ST
ME-03332
ME(STI)-58
Crank Sprocket
MECHANICAL
17.Crank Sprocket
A: REMOVAL
NOTE:
3) Remove the timing belt. <Ref. to ME(STI)-49,
REMOVAL, Timing Belt.>
4) Remove the crank sprocket.
ME-04983
B: INSTALLATION
1) Install the crank sprocket.
ME-04983

STALLATION, Crank Pulley.>
C: INSPECTION
1) Check the crank sprocket teeth for abnormal
wear and scratches.
2) Make sure there is no free play between crank
sprocket and key.
3) Check the crank sprocket protrusion used for
sensor for damage and contamination of foreign
matter.
ME(STI)-59
Camshaft
MECHANICAL
18.Camshaft 8) Disconnect the connector (A) from the exhaust

camshaft position sensor and the connector (B)
A: REMOVAL form the exhaust oil flow control solenoid valve.
2) Remove the rear side belt. <Ref. to ME(STI)-39, (A)
REAR SIDE BELT, REMOVAL, V-belt.> (B)
6) Remove the cam sprocket. <Ref. to ME(STI)-58,
REMOVAL, Cam Sprocket.>
7) Disconnect the connector from the intake oil flow
control solenoid valve.
(A)
(B)
ME-05025
9) Remove the timing belt cover No. 2 RH (A) and

timing belt cover No. 2 LH (B).
NOTE:
When removing the timing belt cover, be careful not
to damage the seal rubber.
(A)
(B)
ME-05990
ME-04836
10) Remove the tensioner bracket.
ME-04984
ME(STI)-60
Camshaft
MECHANICAL
11) Remove the clip (A) which hold the engine har- 14) Disconnect PCV hose (A) and vacuum hose
ness to the rocker cover RH. (B) from the rocker cover.
NOTE:
Pinch the clamp of the PCV hose (A) by fitting the
(A)
ST
ME-05041
12) Remove the air duct B (B) from the rocker cov-
er LH and the air duct A (A).
ME-04374
(B)
(A)
(A)
(B)
ME-04953
13) Remove the ignition coil. <Ref. to IG(STI)-7,

(B)
(A)
ME-05768
15) Remove the rocker cover.
ME(STI)-61
Camshaft
MECHANICAL
16) Remove the union bolt without filter (without 17) Loosen the upper side of the front camshaft cap
protrusion) which secures the oil pipe to the front and the intake camshaft cap bolts equally, a little at
camshaft cap. a time in alphabetical sequence shown in the figure.
(B) (A)
(A)
(C) (E)
(E )
(C) (E )
(E )
(D) (F)
(B)
(A)
(E) (C)
(B)
(E )
(D) (F) (D)

(B)
(A)
(E )
ME-05030 ME-05978
(A) Union bolt with filter (with protrusion)

18) Loosen the lower side of the front camshaft cap
and the exhaust camshaft cap bolts equally, a little
(B) Union bolt without filter (without protrusion)
at a time in alphabetical sequence shown in the fig-
(C) Oil pipe RH ure.
(D) Oil pipe LH
(E) Gasket
(A)
(C) (E)
(D) (F)
(B)
(A)
(E) (C)
(F) (D)
(B)
ME-05979
19) Remove the front camshaft cap.

20) Remove the intake camshaft caps and intake
camshaft.
ME(STI)-62
Camshaft
MECHANICAL
21) Remove the exhaust camshaft caps and ex- 2) Install the camshaft cap.
haust camshaft. (1) Apply small amount of liquid gasket to the
NOTE: mating surface of cap.
Arrange camshaft caps in order so that they can be NOTE:
installed in their original positions. • Install within 5 min. after applying liquid gasket.
22) Remove the oil seal. • Do not apply liquid gasket excessively. Applying
CAUTION: excessively may cause excess gasket to come out
Do not scratch the journal surface when remov- and flow toward oil seal, resulting in oil leak.
ing the oil seal. Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100)
B: INSTALLATION or equivalent
1) Install the camshaft.
Apply engine oil to the cylinder head at camshaft Liquid gasket applying diameter:
journal installation location before installing the cam- Mating surfaces other than ranges A and B
shaft. Install the camshaft so that each valve is close 2±0.5 mm (0.0787±0.0197 in)
to or in contact with base circle of the cam lobe. Mating surfaces of ranges A and B
3±1 mm (0.1181±0.0394 in)
NOTE:
• Set the camshaft to the position shown in the fig-
ure.
• When set at the position shown in the figure, it is
not necessary to rotate the camshaft RH when in-
stalling the timing belt, but it is necessary to rotate B
the camshaft LH slightly.
A A B A-A (C)
Intake camshaft LH: (H)
Rotate 80° clockwise. (E) (G)
Exhaust camshaft LH: (A)
Rotate 45° counterclockwise.
(A) B-B (D)

(b) (a)
77.5 (J)
11 B (I)
B
A A
(F)
(B)
ME-05769
(A) Range A
(B)
(a) (b)
(B) Range B
77.5
(C) Liquid gasket applying position of mating sur-
11 faces of ranges other than A and B
(D) Liquid gasket applying position of mating sur-
faces of ranges A and B
(E) 44.8 mm (1.7638 in)
(F) 65 mm (2.5591 in)
(G) φ2±0.5 mm (0.0787±0.0197 in)
ME-05038 (H) 0.5±0.5 mm (0.0197±0.0197 in)
(I) φ3±1 mm (0.1181±0.0394 in)
(A) Cylinder head RH (J) 1 mm (0.0394 in) or less
(B) Cylinder head LH
(a) Intake camshaft (2) Apply a thin coat of engine oil to the cap
(b) Exhaust camshaft journal surface, and install the camshaft cap to
the camshaft.
ME(STI)-63
Camshaft
MECHANICAL
(3) Gradually tighten the camshaft cap in at 4) Install the oil pipe to the front camshaft cap using
least two steps, in alphabetical order shown in the union bolt without filter (without protrusion).
the figure, and then tighten to the specified NOTE:
torque.
Use a new gasket.
Tightening torque:
Tightening torque:
T1: 9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
29 N·m (3.0 kgf-m, 21.4 ft-lb)
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
(B) (A)
(G) (E )
(L) (C)
(C) (E )
T1 (E )
T2
(K) (A)
(E)
(F)
(J) T2 (B)
T1
(I) (D)
(H)
(G) (B)
(C) (L)
T1
(E )
(A) T2 (K) (D)

(E)
(F)
(B) T2 (J)
(A)
T1
(E )
(D) (I) ME-05033
(H)
ME-05980
(4) After tightening the camshaft cap, ensure (A) Union bolt with filter (with protrusion)
the camshaft rotates only slightly while holding (B) Union bolt without filter (without protrusion)
it at base circle. (C) Oil pipe RH
3) Apply a thin coat of engine oil to the periphery of (D) Oil pipe LH
the camshaft oil seal and oil seal lip, and install the (E) Gasket
oil seal on the camshaft using ST1 and ST2.
NOTE: 5) Install the tensioner bracket.
Use a new oil seal. Tightening torque:
ST1 499587600 OIL SEAL INSTALLER 24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
ST2 499597200 OIL SEAL GUIDE
ST1 ME-04984
ST2
ME-05002
ME(STI)-64
Camshaft
MECHANICAL
6) Install the timing belt cover No. 2 RH (A) and tim- (3) Install the rocker cover onto cylinder heads.
ing belt cover No. 2 LH (B). Ensure the gasket is properly positioned during
installation.
Tightening torque:
(4) Temporarily tighten the rocker cover bolts in
5 N·m (0.5 kgf-m, 3.7 ft-lb)
alphabetical order shown in the figure, and then
(A) tighten to specified torque in alphabetical order.
Tightening torque:
(B) 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(C),(K)
(H) (E)
(B),(J)
(A),(I)
ME-04836

INSTALLATION, Cam Sprocket.>
(F) (G)
STALLATION, Timing Belt.> (D),(L)
9) Adjust the valve clearance. <Ref. to ME(STI)-28,
(C),(K) (H)
ADJUSTMENT, Valve Clearance.> (E)
10) Install the rocker cover.
(1) Install the rocker cover gasket to the rocker
cover. (outer section and ignition coil section) (B),(J)
NOTE: (A),(I)
Use a new rocker cover gasket.
(2) Apply liquid gasket to the specified point of
the cylinder head.
(G) (F)
(D),(L)
NOTE: ME-05982
Install within 5 min. after applying liquid gasket.
Liquid gasket:
or equivalent
ME-05981
ME(STI)-65
Camshaft
MECHANICAL
11) Connect the PCV hose (A) and vacuum hose 12) Connect the connector to the intake oil flow
(B) to the rocker cover. control solenoid valve.
NOTE:
Use a new clamp for the PCV hose (A), fit the cut
ST
ME-04374
(B)
(A)
ME-05990
13) Connect the connector (A) to the exhaust cam-

shaft position sensor and the connector (B) to the
exhaust oil flow control solenoid valve.
(A)
(B)
(B)
(A)
ME-05768
(A)
(B)
ME-05025
14) Install the ignition coil. <Ref. to IG(STI)-7, IN-

STALLATION, Ignition Coil.>
ME(STI)-66
Camshaft
MECHANICAL
15) Install the air duct B (B) to the rocker cover LH C: INSPECTION
and the air duct A (A).
1) Measure the bend, and repair or replace if nec-
Tightening torque: essary.
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
Camshaft bend limit:
0.020 mm (0.00079 in)
(A)
(B)
ME-04953
16) Fix the engine harness to the rocker cover RH ME-00118

with clips (A).
2) Check the journal for damage and wear. Re-
place if faulty.
3) Check the cutout portion used for camshaft sen-
sor for damage. Replace if faulty.
(A)
4) Check the cam face condition, and remove the
minor faults by grinding with oil stone. If offset wear
occurs, replace it.
5) Measure the cam lobe height “H” and cam base
circle diameter “A”. If it exceeds the standard or off-
set wear occurs, replace it.
ME-04952
Cam lobe height H:
48, INSTALLATION, Timing Belt Cover.> Standard
18) Install the crank pulley. <Ref. to ME(STI)-46, Intake
INSTALLATION, Crank Pulley.> 46.55 — 46.65 mm (1.833 — 1.837 in)
19) Install the rear side belt. <Ref. to ME(STI)-40, Exhaust
REAR SIDE BELT, INSTALLATION, V-belt.> 46.75 — 46.85 mm (1.841 — 1.844 in)
20) Install the engine to the vehicle. <Ref. to Cam base circle diameter A:
ME(STI)-33, INSTALLATION, Engine Assembly.> Standard
37.0 mm (1.457 in)
A
ME-00276
6) Measure the outside diameter of camshaft jour-

nal. If the journal diameter is not within specifica-
tion, check the oil clearance.
Camshaft journal
Front Center, rear
Standard 37.946 — 37.963 29.946 — 29.963
mm (in) (1.4939 — 1.4946) (1.1790 — 1.1796)
ME(STI)-67
Camshaft
MECHANICAL
7) Measure the oil clearance of camshaft journal. (6) Measure the widest point of the plastigauge
(1) Clean the camshaft cap and cylinder head on each journal. If oil clearance exceeds the
camshaft journal. standard, replace the camshaft. If necessary,
(2) Place the camshaft on cylinder head. (With- replace the camshaft caps and cylinder head as
out installing the valve lifter) a set.
(3) Place a plastigauge across each camshaft Camshaft oil clearance:
journals. Standard
(4) Gradually tighten the camshaft cap in at 0.037 — 0.072 mm (0.0015 — 0.0028 in)
least two steps, in alphabetical order shown in
the figure, and then tighten to the specified
torque. Do not turn the camshaft.
Tightening torque:
T1: 9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
(G)
(L) (C)
T1
ME-00119
T2
(K) (A)
(E) (7) Completely remove the plastigauge.
(J) T2 (B)
(F) 8) Measure the thrust clearance with setting the
T1
dial gauge at end surface of camshaft. If the thrust
clearance is not within the standard or there is off-
(I) (D)
set wear, replace the camshaft caps and cylinder
(H) head as a set. If necessary replace the camshaft.
Camshaft thrust clearance:
(G)
(C) (L) Standard
T1 0.068 — 0.116 mm (0.0027 — 0.0047 in)
(A) T2 (K)
(E)
(F)
(B) T2 (J)
T1
(D) (I)
(H)
ME-05980
(5) Remove the camshaft cap.

ME-00121
ME(STI)-68
Cylinder Head
MECHANICAL
19.Cylinder Head 14) While tapping the cylinder head with a plastic
hammer, separate it from cylinder block. Remove
A: REMOVAL the bolts (A) and (D) to remove cylinder head.
(A) (F) (D)
2) Remove the rear side belt. <Ref. to ME(STI)-39,
REAR SIDE BELT, REMOVAL, V-belt.>
(C) (E) (B)
7) Remove the cam sprocket. <Ref. to ME(STI)-58, (D) (F) (A)
REMOVAL, Cam Sprocket.>
8) Remove the secondary air combination valve.
<Ref. to EC(STI)-29, REMOVAL, Secondary Air
Combination Valve.>
9) Remove the bolts which secure A/C compressor
bracket to cylinder head. (B) (E) (C)
10) Remove the oil pipe. <Ref. to LU(STI)-25, RE-
MOVAL, Oil Pipe.>
ME-05983
11) Remove the camshaft. <Ref. to ME(STI)-60,
REMOVAL, Camshaft.> 15) Remove the cylinder head gasket.
12) Remove the oil level gauge guide. (LH side CAUTION:
only) Be careful not to scratch the mating surface of
13) Remove the cylinder head bolts in alphabetical cylinder head and cylinder block.
order shown in the figure.
NOTE:
B: INSTALLATION
Leave the bolts (A) and (D) engaged by three or 1) Install the cylinder head to the cylinder block.
four threads to prevent the cylinder head from fall- CAUTION:
ing. Be careful not to scratch the mating surface of
cylinder head and cylinder block.
NOTE:
(A) (F) (D)
Use a new cylinder head gasket.
(1) Clean the bolt threads and the bolt holes in
the cylinder block
CAUTION:
To avoid erroneous tightening of the bolts,
(C) (E) (B) clean out the bolt holes sufficiently by blowing
with compressed air to eliminate engine cool-
ant etc.
(2) Apply a sufficient coat of engine oil to the
washer and bolt thread.
(D) (F) (A) (3) Tighten all bolts to 40 N·m (4.1 kgf-m, 29.5
ft-lb) in alphabetical order.
(B) (E) (C)
ME-05983
ME(STI)-69
Cylinder Head
MECHANICAL
(4) Retighten all bolts to 95 N·m (9.7 kgf-m, 2) Install the oil level gauge guide. (LH side only)
70.1 ft-lb) in alphabetical order.
Tightening torque:
CAUTION: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
If the bolt makes stick-slip sound during tight- 3) Install the camshaft. <Ref. to ME(STI)-63, IN-
ening, repeat the procedure from step (1). In STALLATION, Camshaft.>
this case, the cylinder head gasket can be re- 4) Install the oil pipe. <Ref. to LU(STI)-27, INSTAL-
used. LATION, Oil Pipe.>
(5) Loosen all the bolts by 180° in the reverse 5) Install the A/C compressor bracket on cylinder
order of installing, and loosen them further by head.
180°.
(6) Tighten all bolts to 10 N·m (1.0 kgf-m, 7.4 ft- Tightening torque:
lb) in alphabetical order. 36 N·m (3.7 kgf-m, 26.6 ft-lb)
(7) Retighten all bolts to 30 N·m (3.1 kgf-m, 6) Install the secondary air combination valve.
22.1 ft-lb) in alphabetical order. <Ref. to EC(STI)-30, INSTALLATION, Secondary
(8) Retighten all bolts to 70 N·m (7.1 kgf-m, Air Combination Valve.>
51.6 ft-lb) in alphabetical order. 7) Install the cam sprocket. <Ref. to ME(STI)-58,
(9) Retighten all bolts by 80 — 90° in alphabet- INSTALLATION, Cam Sprocket.>
ical order. 8) Install the timing belt. <Ref. to ME(STI)-51, IN-
(10) Retighten all bolts by 40 — 45° in alphabet- STALLATION, Timing Belt.>
ical order. 9) Adjust the valve clearance. <Ref. to ME(STI)-28,
ADJUSTMENT, Valve Clearance.>
CAUTION: 10) Install the rocker cover.
The tightening angle of the bolt should not ex- (1) Install the rocker cover gasket to the rocker
ceed 45°. cover. (outer section and ignition coil section)
(11) Retighten bolts (A) and (B) by 40 — 45°.
NOTE:
CAUTION: Use a new rocker cover gasket.
Make sure the total “tightening angle” of steps (2) Apply liquid gasket to the specified point of
(10) and (11) does not exceed 90°. the cylinder head.
NOTE:
(F) (A) (C) Install within 5 min. after applying liquid gasket.
Liquid gasket:
or equivalent
(D) (B) (E)
(C) (A) (F)
(E) (B) (D)
ME-05984
ME-05981
ME(STI)-70
Cylinder Head
MECHANICAL
(3) Install the rocker cover onto cylinder heads.

(B)
Ensure the gasket is properly positioned during (A)
installation.
(4) Temporarily tighten the rocker cover bolts in
tighten to specified torque in alphabetical order.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(C),(K)
(H) (E)
(B)
(B),(J)
(A),(I) (A)
(F) (G)
(D),(L)
(C),(K) (H)
(E) ME-05768

(B),(J)
(A),(I)
(G)
15) Install the rear side belt. <Ref. to ME(STI)-40,
(D),(L) (F)
ME-05982 REAR SIDE BELT, INSTALLATION, V-belt.>
16) Install the engine to the vehicle. <Ref. to
11) Connect the PCV hose (A) and vacuum hose
ME(STI)-33, INSTALLATION, Engine Assembly.>
(B) to the rocker cover.
NOTE:
ST
ME-04374
ME(STI)-71
Cylinder Head
MECHANICAL
C: DISASSEMBLY
2) Place the cylinder head on ST1.
ST1 498267600 CYLINDER HEAD TABLE
3) Using ST2, compress the valve spring and re-
move the valve spring retainer key. Remove each
valve and valve spring.
ST2 499718000 VALVE SPRING REMOVER
NOTE:
• Mark each valve to prevent confusion.
• Pay careful attention not to damage the lips of in-
take valve oil seals and exhaust valve oil seals.
• Keep all the removed parts in order for re-install-
ing in their original positions.
• For removal and installation procedures of the
valve guide, intake valve oil seal and exhaust valve
oil seal, refer to “INSPECTION”. <Ref. to ME(STI)-
75, VALVE GUIDE, INSPECTION, Cylinder
Head.> <Ref. to ME(STI)-77, INTAKE AND EX-
HAUST VALVE OIL SEAL, INSPECTION, Cylinder
Head.>
ST2
ST1
ME-05003
ME(STI)-72
Cylinder Head
MECHANICAL
D: ASSEMBLY
(1)
(11) (4) (5) (6) (7) (8) (9)

(3)
(2)
(11) (4) (5) (6) (7) (8) (9)

(12)
(4)
(10)
(6)
(7)
(8)
(12) (9)
(4)
(10)
(6)
(7)
(8)
(9)
ME-04990
ME(STI)-73
Cylinder Head
MECHANICAL
1) Install the valve spring and valve. NOTE:

(1) Coat the valve stem of each valve with en- Uneven torque for the cylinder head bolts can
gine oil and insert the valve into valve guide. cause warping. When reinstalling, pay special at-
NOTE: tention to the torque so as to tighten evenly.
When inserting the valve into valve guide, use spe- (A)
cial care not to damage the oil seal lip.
(2) Set the cylinder head on ST1.
(3) Install the valve spring and valve spring re-
tainer.
NOTE:
Be sure to install the valve spring with its close- (B)
coiled end facing the cylinder head side.
ME-00126
(4) Set the ST2 on valve spring.
ST2 499718000 VALVE SPRING REMOVER 2. VALVE SEAT
Inspect the intake and exhaust valve seats, and
correct the contact surfaces with a valve seat cutter
ST2 if they are defective or when valve guides are re-
placed.
Contacting width W between valve and valve
seat:
Standard
ST1
Intake
ME-05003 0.6 — 1.4 mm (0.024 — 0.055 in)
(5) Compress the valve spring and fit the valve Exhaust
spring retainer key. 1.2 — 1.8 mm (0.047 — 0.071 in)
(6) After installing, tap the valve spring retainers
lightly with a plastic hammer for better seating.
2) Apply oil to the surface of valve lifter.
3) Install the valve lifter.
E: INSPECTION
W
1. CYLINDER HEAD
1) Check for cracks or damage. Use liquid pene-
trant tester on the important sections to check for
ME-04721
fissures. Check that there are no marks of gas leak-
ing or water leaking on gasket installing surface.
2) Measure the warping of the cylinder head sur-
face that mates with cylinder block using a straight
edge (A) and thickness gauge (B).
If the warping exceeds the limit, correct the surface
by grinding it with a surface grinder.
Warping limit:
0.035 mm (0.0014 in)
Grinding limit:
ME-00287
0.3 mm (0.012 in)
Standard height of cylinder head:
127.5 mm (5.02 in)
ME(STI)-74
Cylinder Head
MECHANICAL
3. VALVE GUIDE (3) Turn the cylinder head upside down and
1) Check the clearance between valve guide and place the ST as shown in the figure.
valve stem. The clearance can be checked by mea- ST 18251AA020 VALVE GUIDE ADJUSTER
suring respectively the outer diameter of valve
stem with a micrometer and the inner diameter of
valve guide with a caliper gauge.
Clearance between the valve guide and valve
ST
stem:
Standard
Intake
0.030 — 0.057 mm (0.0012 — 0.0022 in)
Exhaust ME-04107
0.040 — 0.067 mm (0.0016 — 0.0026 in)
2) If the clearance between valve guide and valve (4) Before installing a new valve guide, make
stem exceeds the standard, replace the valve sure that neither scratches nor damages exist
guide or valve itself, whichever shows the greater on the inner surface of valve guide holes in cyl-
amount of wear or damage. See the following pro- inder head.
cedure for valve guide replacement. (5) Put a new valve guide, coated with sufficient
oil, in the cylinder head, and insert the ST1 into
Valve guide inner diameter: valve guide. Press in until the valve guide upper
6.000 — 6.012 mm (0.2362 — 0.2367 in) end is flush with the upper surface of ST2.
Valve stem outer diameters: ST1 499767200 VALVE GUIDE REMOVER
Intake ST2 18251AA020 VALVE GUIDE ADJUSTER
5.955 — 5.970 mm (0.2344 — 0.2350 in)
Exhaust ST1
5.945 — 5.960 mm (0.2341 — 0.2346 in)
(1) Place the cylinder head on ST1 with the ST2
combustion chamber upward so that valve
guides fit the holes in ST1.
(2) Insert the ST2 into valve guide and press it
down to remove the valve guide.
ST2 499767200 VALVE GUIDE REMOVER ME-00130
(6) Check the valve guide protrusion amount

ST2 “L”.
Valve guide protrusion amount L:
15.8 — 16.2 mm (0.622 — 0.638 in)
ST1
ME-05004
L
ME-04522
ME(STI)-75
Cylinder Head
MECHANICAL
(7) Ream the inside of valve guide using ST. 4. INTAKE AND EXHAUST VALVE
Put the ST in valve guide, and rotate the ST 1) Inspect the flange of valve and valve stem, and
slowly clockwise while pushing it lightly. Bring replace the valve with a new part if damaged, worn,
the ST back while rotating it clockwise. deformed, or if dimension “H” in the figure is out-
NOTE: side of the specified limit.
• Apply engine oil to the ST when reaming. Head edge thickness H:
• If the inner surface of valve guide is damaged,
the edge of ST should be slightly ground with oil Standard
stone. Intake (A)
• If the inner surface of valve guide becomes lus- 1.0 — 1.4 mm (0.039 — 0.055 in)
trous and the ST does not chip, use a new ST or Exhaust (B)
remedy the ST. 1.3 — 1.7 mm (0.051 — 0.067 in)
ST 499767400 VALVE GUIDE REAMER
(A)
ST H
ME-04393
(8) After reaming, clean the valve guide to re-

move chips. (B)
(9) Recheck the contact condition between
valve and valve seat after replacing the valve
guide.
H
ME-04825
2) Put a small amount of grinding compound on the

valve seat surface, and lap the valve and valve seat
surface. Replace with a new valve oil seal after lap-
ping.
NOTE:
It is possible to differentiate between the intake
valve and the exhaust valve by their overall length.
Valve overall length:
Intake
104.4 mm (4.110 in)
Exhaust
104.65 mm (4.1201 in)
ME(STI)-76
Cylinder Head
MECHANICAL
5. VALVE SPRING Color of rubber part:

1) Check the valve springs for damage, free length, Intake [Gray]
and tension. Replace the valve spring if it is not Exhaust [Green]
within the standard value presented in the table.
2) To measure the squareness of the valve spring, ST2
stand the valve spring on a surface plate and mea-
sure its deflection at the top of the valve spring us-
ing a try square.
204.6 — 235.4
Set (20.86 — 24.00, 46.00 —
Tension/spring 52.93)/36.0 (1.417)
height
363.5 — 401.7 ME-00133
N (kgf, lbf)/mm (in)
Lift (37.07 — 40.96, 81.73 —
90.32)/26.7 (1.051) 7. VALVE LIFTER
2.5°, 2.3 mm (0.091 in) or 1) Check the valve lifter visually.
Squareness
less 2) Measure the outer diameter of valve lifter.
Outer diameter of valve lifter:
Standard
34.959 — 34.975 mm (1.3763 — 1.3770 in)
ME-00283
6. INTAKE AND EXHAUST VALVE OIL

SEAL ME-00134
1) For the following, replace the oil seal with a new 3) Measure the inner diameter of valve lifter mating
part. See the procedure 2) and subsequent for re- surface on cylinder head.
placement procedures.
• When the lip is damaged. Valve lifter mating surface inner diameter:
• When the spring is out of the specified position. Standard
• When readjusting the surfaces of valve and 34.994 — 35.016 mm (1.3777 — 1.3786 in)
valve seat.
• When replacing the valve guide.
2) Place the cylinder head on ST1, and use ST2 to
press-fit the oil seal.
ST2 498857100 VALVE OIL SEAL GUIDE
NOTE:
• Apply engine oil to oil seal before press-fitting.
• When press-fitting the oil seal, do not use a ham-
ME-00135
mer to strike in.
• The intake valve oil seals and exhaust valve oil
seals are distinguished by their colors.
ME(STI)-77
Cylinder Head
MECHANICAL
4) Check the clearance between valve lifter and

valve lifter mating surface. The clearance can be
checked by measuring the outer diameter of valve
lifter and the inner diameter of valve lifter. If it ex-
ceeds the standard or offset wear occurs, replace
the cylinder head.
Valve lifter and valve lifter mating surface clear-
ance:
Standard
0.019 — 0.057 mm (0.0007 — 0.0022 in)
ME(STI)-78
Cylinder Block
MECHANICAL
20.Cylinder Block 19) Remove the bolts which secure oil pump to cyl-
inder block.
A: REMOVAL NOTE:
NOTE: When disassembling and checking the oil pump,
Before conducting this procedure, drain the engine loosen the relief valve plug before removing the oil
oil completely. pump.
2) Remove the rear side belt. <Ref. to ME(STI)-39,
REAR SIDE BELT, REMOVAL, V-belt.>
48, REMOVAL, Timing Belt Cover.> LU-00015
REMOVAL, Timing Belt.> 20) Remove the oil pump from cylinder block using
7) Remove the cam sprocket. <Ref. to ME(STI)-58, a flat tip screwdriver.
REMOVAL, Cam Sprocket.> CAUTION:
8) Remove the crank sprocket. <Ref. to ME(STI)- Be careful not to scratch the mating surface of
59, REMOVAL, Crank Sprocket.> the cylinder block and oil pump.
9) Remove the generator and A/C compressor with
their brackets.
10) Remove the camshaft. <Ref. to ME(STI)-60,
REMOVAL, Camshaft.>
11) Remove the cylinder head. <Ref. to ME(STI)-
69, REMOVAL, Cylinder Head.>
12) Remove the clutch disc and cover. <Ref. to CL-
11, REMOVAL, Clutch Disc and Cover.>
13) Remove the flywheel. <Ref. to CL-14, REMOV-
AL, Flywheel.>
ME-00138
14) Remove the oil separator cover.
15) Remove the water by-pass pipe for heater. 21) Remove the front oil seal from the oil pump.
16) Remove the oil filter. <Ref. to LU(STI)-31, RE- 22) Remove the oil pan.
MOVAL, Engine Oil Filter.> (1) Set the part so that the cylinder block LH is
17) Remove the oil cooler. <Ref. to LU(STI)-24, on the upper side.
REMOVAL, Engine Oil Cooler.> (2) Remove the bolts which secure oil pan to
18) Remove the water pump. <Ref. to CO(STI)-15, cylinder block.
REMOVAL, Water Pump.> (3) Insert an oil pan cutter blade between cylin-
der block-to-oil pan clearance and remove the
oil pan.
CAUTION:
Do not use a screwdriver or similar tools in
place of oil pan cutter.
ME(STI)-79
Cylinder Block
MECHANICAL
23) Remove the oil strainer.

24) Remove the baffle plate.
25) Remove the water tank pipe assembly from the
cylinder block RH.
NOTE:
Pinch the clamp of the water tank pipe assembly by
fitting the cut out in the ST with the protrusion on
the clamp as shown in the figure, and unlock the
clamp.
ST
ME-04374
(1)
(2)
(3)
(4)
(6)
(4)
(5)
(3)
(4)
(3)
(2)
(1)
(7)
(8)
(4)
(7)
(3)
(2)
(1)
ME-04723
(1) Service hole plug (4) Piston pin (7) Seal washer
(2) Gasket (5) Service hole cover (8) Washer
(3) Snap ring (6) O-ring
ME(STI)-80
Cylinder Block
MECHANICAL
26) Remove the service hole plugs using a hexa-

gon wrench [14 mm].
ME-00140

28) Rotate the crankshaft to bring #1 and #2 pis-
tons to bottom dead center position, then remove
the piston snap ring through service hole of #1 and
#2 cylinders.
ME-00141
29) Draw out the piston pin from #1 and #2 pistons

using ST.
ST 499097700 PISTON PIN REMOVER
ASSY
NOTE:
Be careful not to confuse the original combination
of piston, piston pin and cylinder.
ST
ME-03325
30) Similarly draw out the piston pins from #3 and

#4 pistons.
31) Remove the cylinder block connecting bolt on
the RH side.
32) Loosen the cylinder block connecting bolt on
the LH side by 2 to 3 turns.
33) Set the part so that the cylinder block LH is on
the upper side, and remove the cylinder block con-
necting bolt.
ME(STI)-81
Cylinder Block
MECHANICAL
34) Separate the cylinder block LH and RH.

NOTE:
When separating the cylinder block, do not allow the connecting rod to fall or damage the cylinder block.
(5)
(7)
(1)
(4)
(2)
(6) (4)
(3)
(1)
(5)
ME-04724
(1) Cylinder block (4) Crankshaft bearing (6) Seal washer

(2) Rear oil seal (5) Piston (7) Washer
(3) Crankshaft
35) Remove the rear oil seal.
36) Remove the crankshaft together with connect-
ing rod.
37) Remove the crankshaft bearings from cylinder
block using a hammer handle.
NOTE:
• Press the crankshaft bearing at the end opposite
to locking lip to remove.
• Be careful not to confuse the crankshaft bearing
combination.
38) Remove each piston from the cylinder block us-
ing a wooden bar or hammer handle.
NOTE:
of piston and cylinder.
ME(STI)-82
Cylinder Block
MECHANICAL
B: INSTALLATION
(6)
(5)
(4)
(1) (7)
(3)
(3)
(7) (2)
(6)
(7)
(6)
ME-04725
(1) Crankshaft bearing (4) Rear oil seal (6) Seal washer
(2) Crankshaft (5) O-ring (7) Washer
(3) Cylinder block
1) Remove oil on the mating surface of cylinder Liquid gasket:
block before installation. Apply a coat of engine oil THREE BOND 1217G (Part No. K0877Y0100)
to the bearing and crankshaft journal. or equivalent
2) Position the crankshaft and O-ring on cylinder
block RH.
NOTE:
Use new O-rings.
3) Apply liquid gasket to the mating surfaces of cyl-
inder block RH, and position cylinder block LH.
NOTE:
• Install within 5 min. after applying liquid gasket.
• Do not allow liquid gasket to jut into O-ring
grooves, oil passages, bearing grooves, etc. ME-00145
ME(STI)-83
Cylinder Block
MECHANICAL
4) Apply a coat of engine oil to the washer and bolt 8) Tighten the RH side cylinder block connecting
thread. bolts (E — J) further in alphabetical order.
Use a new seal washer. 18 N·m (1.8 kgf-m, 13.3 ft-lb)
5) Tighten the 10 mm cylinder block connecting
bolts on the LH side (A — D) in alphabetical order.
Tightening torque: (E)
10 N·m (1.0 kgf-m, 7.4 ft-lb) (J)
(G)
(A)
(H)
(D) (I) (F)
ME-00780
9) Tighten the LH side cylinder block connecting

(B) bolts (A — D) further in alphabetical order.
(C) • (A), (C): Angle tightening
ME-00779
Tightening angle:
6) Tighten the 10 mm cylinder block connecting 90°
bolts on the RH side (E — J) in alphabetical order. • (B), (D): Torque tightening
10 N·m (1.0 kgf-m, 7.4 ft-lb) 40 N·m (4.1 kgf-m, 29.5 ft-lb)
(E) (A)
(J)
(G)
(D)
(B)
(H)
(I) (F) (C)
ME-00780 ME-00779
7) Tighten the LH side cylinder block connecting 10) Tighten the RH side cylinder block connecting
bolts (A — D) further in alphabetical order. bolts (E — J) further in alphabetical order.
Tightening torque: Tightening angle:
18 N·m (1.8 kgf-m, 13.3 ft-lb) 90°
(A) (E)
(J)
(D) (G)
(B)
(C) (H)
(I) (F)
ME-00779 ME-00780
ME(STI)-84
Cylinder Block
MECHANICAL
11) Tighten the 8 mm and 6 mm cylinder block con- 15) Position the upper rail gap at (C) in the figure.
necting bolts on the LH side (A — H) in alphabetical
order.
Tightening torque:
(A) — (G): 25 N·m (2.5 kgf-m, 18.4 ft-lb)
(H): 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(G)
25
(C) (A) (B)
(E)
(C)
ME-04738
16) Align the upper rail spin stopper (E) to the side
hole (D) on the piston.
(D) (E)
(D) (F)
(H) ME-00147
12) Apply a coat of engine oil to the oil seal inner

periphery and outer periphery, and install the rear
oil seal using ST1 and ST2.
NOTE:
Use a new rear oil seal.
ST1 499597100 CRANKSHAFT OIL SEAL
ME-02471
GUIDE
ST2 499587200 CRANKSHAFT OIL SEAL IN- 17) Position the expander gap at (F) in the figure on
STALLER the 180° opposite direction of (C).
(A)
(F)
ST2
(B)
ST1
ME-04998 ME-04739
(A) Rear oil seal

18) Set the lower rail gap at position (G), located
120° clockwise from (C) in the figure.
(B) Flywheel attachment bolt
13) Position the top ring gap at (A) or (B) in the fig-
ure.
14) Position the second ring gap at 180° on the re-
verse side the top ring gap.
(G) (C)
120
ME-04740
(A) (B)
NOTE:
• Make sure ring gaps do not face the same direc-
tion.
• Make sure ring gaps are not within the piston
ME-04737 skirt area.
ME(STI)-85
Cylinder Block
MECHANICAL
19) Install the snap ring.

Before positioning the piston on the cylinder block,
attach the snap ring in the service hole of the cylin-
der block, and the piston hole on the opposite side.
NOTE:
Use new snap rings.
#3
#1
#4
(A)
#2
ME-04764
(A) Front side
(5) T
(4) (5)
(1) (3) (4)

(3)
(2)
(2)
(1)
ME-04730
(1) Piston (4) Gasket Tightening torque: N·m (kgf-m, ft-lb)

(2) Piston pin (5) Service hole plug T: 70 (7.1, 51.6)
(3) Snap ring
ME(STI)-86
Cylinder Block
MECHANICAL
20) Install the piston. (3) Apply a thin coat of engine oil to piston pin,
(1) Set the parts so that the #1 and #2 cylinders and insert the piston pin into piston and con-
are on the upper side. necting rod through service hole.
(2) Using the ST1, turn the crankshaft so that (4) Install the snap ring.
#1 and #2 connecting rods are set at bottom NOTE:
dead center. Use new snap rings.
ST1 499987500 CRANKSHAFT SOCKET
(3) Apply a coat of engine oil to the pistons and
cylinders and insert pistons in their cylinders us-
ing ST2.
ST2 498747300 PISTON GUIDE
ST1
ME-00159
(5) Apply liquid gasket to the threaded portion

of the service hole plug.
ST2 Liquid gasket:
ME-00157 THREE BOND 1105 (Part No. 004403010) or
NOTE: equivalent
Face the piston front mark towards the front of the
engine.
(A)
ME-00160
ME-04830
(A) Front mark
21) Install the piston pin.

(1) Apply a coat of engine oil to ST3.
(2) Insert ST3 into the service hole to align the
piston pin hole and the connecting rod small
end.
ST3 499017100 PISTON PIN GUIDE
ST1
ST3
ME-00158
ME(STI)-87
Cylinder Block
MECHANICAL
(6) Install the service hole plug and gasket.

NOTE:
Use a new gasket.
Tightening torque:
70 N·m (7.1 kgf-m, 51.6 ft-lb)
ME-00140
(5)
T2 T1
(6)
(4)
(3)
(1) (2) (7)
(3)
(2)
(1)
ME-05040
(1) Piston (5) Service hole plug Tightening torque: N·m (kgf-m, ft-lb)
(2) Piston pin (6) Service hole cover T1: 6.4 (0.7, 4.7)
(3) Snap ring (7) O-ring T2: 70 (7.1, 51.6)
(4) Gasket
(7) Set the parts so that the #3 and #4 cylinders
are on the upper side. Following the same pro-
cedures as used for #1 and #2 cylinders, install
the pistons and piston pins.
(8) Install the service hole cover.
NOTE:
Use new O-rings.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
ME(STI)-88
Cylinder Block
MECHANICAL
22) Install the water tank pipe assembly onto the 27) Apply liquid gasket to the mating surface of oil
cylinder block RH. separator cover and the threaded portion of bolt (A)
NOTE: shown in the figure (when reusing the bolt), and
then install the oil separator cover.
Use a new clamp for the water tank pipe assembly
clamp, fit the cut out in the ST with the protrusion on NOTE:
the clamp as shown in the figure, and lock the • Install within 5 min. after applying liquid gasket.
clamp. • Use new oil separator cover.
Liquid gasket:
Mating surface
ST
THREE BOND 1217G (Part No.
K0877Y0100) or equivalent
Bolt thread (A) (when reusing the bolt)
equivalent
Tightening torque:
6.4 N·m (0.65 kgf-m, 4.7 ft-lb)
ME-04374 (A)
23) Install the baffle plate.

Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
24) Install the oil strainer.
NOTE:
Use new O-rings.
Tightening torque: ME-03333
10 N·m (1.0 kgf-m, 7.4 ft-lb)
25) Tighten the oil strainer stay together with the 28) Install the flywheel. <Ref. to CL-14, INSTALLA-
baffle plate. TION, Flywheel.>
29) Install the clutch disc and cover. <Ref. to CL-
Tightening torque: 11, INSTALLATION, Clutch Disc and Cover.>
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) 30) Install the oil pump.
26) Apply liquid gasket to the mating surfaces of oil (1) Using the ST, install the front oil seal.
pan, and install the oil pan. ST 499587100 OIL SEAL INSTALLER
NOTE: NOTE:
Install within 5 min. after applying liquid gasket. Use a new front oil seal.
Liquid gasket:
or equivalent
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
ST
LU-00021
(A)
LU-02353
(A) Gasket
ME(STI)-89
Cylinder Block
MECHANICAL
(2) Apply liquid gasket to the mating surfaces of (5) Apply liquid gasket to the three bolts thread
oil pump. shown in figure. (when reusing bolts)
NOTE: Liquid gasket:
Install within 5 min. after applying liquid gasket. THREE BOND 1324 (Part No. 004403042) or
Liquid gasket: equivalent
THREE BOND 1217G (Part No. K0877Y0100) Tightening torque:
or equivalent 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(A)
ME-00165 ME-04946
(A) O-ring 31) Install the water pump and gasket.

NOTE:
(3) Apply a thin coat of engine oil to the inside of • When installing the water pump, tighten bolts in
front oil seal. two stages in alphabetical order as shown in the
figure.
Tightening torque:
First: 12 N·m (1.2 kgf-m, 8.9 ft-lb)
Second: 12 N·m (1.2 kgf-m, 8.9 ft-lb)
(B)
(C)
(A)
ME-00312 (D)
(4) Install the oil pump to cylinder block.
(F)
CAUTION: (E)
• Be careful not to damage the front oil seal
during installation.
• Make sure the front oil seal lip is not folded. ME-04743
NOTE: 32) Install the water by-pass pipe for heater.

• Align the flat surface of oil pump’s inner rotor with Tightening torque:
that of crankshaft before installation.
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
33) Install the oil cooler. <Ref. to LU(STI)-24, IN-
• Do not forget to assemble O-rings. STALLATION, Engine Oil Cooler.>
34) Install the oil filter. <Ref. to LU(STI)-31, IN-
STALLATION, Engine Oil Filter.>
35) Install the cylinder head. <Ref. to ME(STI)-69,
INSTALLATION, Cylinder Head.>
ME(STI)-90
Cylinder Block
MECHANICAL
36) Install the camshaft. <Ref. to ME(STI)-63, IN- (3) Install the rocker cover onto cylinder heads.
STALLATION, Camshaft.> Ensure the gasket is properly positioned during
37) Install the generator and A/C compressor with installation.
their brackets. (4) Temporarily tighten the rocker cover bolts in
Tightening torque:
tighten to specified torque in alphabetical order.
36 N·m (3.7 kgf-m, 26.6 ft-lb)
38) Install the crank sprocket. <Ref. to ME(STI)-59, Tightening torque:
INSTALLATION, Crank Sprocket.> 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
INSTALLATION, Cam Sprocket.> (C),(K)
(E)
(H)
41) Adjust the valve clearance. <Ref. to ME(STI)-
(B),(J)
28, ADJUSTMENT, Valve Clearance.> (A),(I)
42) Install the rocker cover.
(1) Install the rocker cover gasket to the rocker
cover. (outer section and ignition coil section)
NOTE: (F) (G)
(D),(L)
(2) Apply liquid gasket to the specified point of (C),(K) (H)
(E)
the cylinder head.
NOTE:
Install within 5 min. after applying liquid gasket. (B),(J)
Liquid gasket: (A),(I)

or equivalent
(G) (F)
(D),(L)
ME-05982
ME-05981
ME(STI)-91
Cylinder Block
MECHANICAL
43) Connect the PCV hose (A) and vacuum hose

(B) to the rocker cover.
NOTE:
ST
ME-04374
(B)
(A)
(B)
(A)
ME-05768

47) Install the rear side belt. <Ref. to ME(STI)-40,
REAR SIDE BELT, INSTALLATION, V-belt.>
48) Install the engine to the vehicle. <Ref. to
ME(STI)-33, INSTALLATION, Engine Assembly.>
ME(STI)-92
Cylinder Block
MECHANICAL
C: DISASSEMBLY
(7)
(6)
(6)
(5)
(3)
(2)
(1)
(4)
ME-04831
(1) Top ring (4) Snap ring (6) Connecting rod bearing
(2) Second ring (5) Connecting rod (7) Connecting rod cap
(3) Oil ring
1) Remove the connecting rod cap.
2) Remove the connecting rod bearing.
NOTE:
Keep the removed connecting rods, connecting rod
caps and bearings in order so that they are kept in
their original combinations/groups, and not mixed
together.
3) Remove the piston rings using piston ring ex-
pander.
4) Remove the oil ring by hand.
NOTE:
Arrange the removed piston rings in proper order,
to prevent confusion.
5) Remove the snap ring.
ME(STI)-93
Cylinder Block
MECHANICAL
D: ASSEMBLY
(8)
(7)
T
(7)
(6)
(3)
(2)
(1)
(5)
(4)
ME-04832
(1) Top ring (5) Side mark Tightening torque: N·m (kgf-m, ft-lb)
(2) Second ring (6) Connecting rod T: 52 (5.3, 38.4)
(3) Oil ring (7) Connecting rod bearing
(4) Snap ring (8) Connecting rod cap
1) Apply engine oil to the surface of the connecting E: INSPECTION
rod bearings, and install the connecting rod bear-
ings on connecting rods and connecting rod caps. 1. CYLINDER BLOCK
2) Position each connecting rod with the side with a 1) Check for cracks or damage. Use liquid pene-
side mark facing forward, and install it. trant tester on the important sections to check for
3) Attach the connecting rod cap and tighten it with fissures. Check that there are no marks of gas leak-
connecting rod bolt. Make sure the arrow on con- ing or water leaking on gasket installing surface.
necting rod cap faces the front during installation. 2) Check the oil passages for clogging.
NOTE: 3) Inspect the cylinder block surface that mates
• Each connecting rod has its own mating cap. with cylinder head for warping by using a straight
Make sure that they are assembled correctly by edge, and correct by grinding if necessary.
checking their matching number. Warping limit:
• When tightening the connecting rod bolts, apply 0.025 mm (0.00098 in)
oil on the threads.
Grinding limit:
Tightening torque: 0.1 mm (0.004 in)
52 N·m (5.3 kgf-m, 38.4 ft-lb)
4) Install the oil ring upper rail, expander and lower Standard height of cylinder block:
rail by hand. 201.0 mm (7.91 in)
5) Install the second ring and top ring using piston
ring expander.
NOTE:
Assemble so that the piston ring mark “R” faces the
top side of the piston.
ME(STI)-94
Cylinder Block
MECHANICAL
2. CYLINDER AND PISTON 2) Measure inner diameter of each cylinder.

1) The cylinder bore size is stamped on the front Measure the inner diameter of each cylinder in both
upper face of the cylinder block. the thrust and piston pin directions at the heights as
shown in the figure, using a cylinder bore gauge.
NOTE:
• Measurement should be performed at a temper- NOTE:
ature of 20°C (68°F). Measurement should be performed at a tempera-
• Standard sized pistons are classified into two ture of 20°C (68°F).
grades, “A” and “B”. These grades should be used Cylindricality:
as guide lines in selecting a standard piston. Limit
Standard diameter: 0.015 mm (0.0006 in)
A: 99.505 — 99.515 mm (3.9175 — 3.9179 in) Out-of-roundness:
B: 99.495 — 99.505 mm (3.9171 — 3.9175 in) Limit
0.010 mm (0.0004 in)
(A) (B)
(A) (B)
#5
4
#4
5
H1
#3 H2
#2 (F) H3
B
#1 (D) H4
A
(E) (C)
ME-00170
ME-04734
(A) Main journal size mark
(B) Cylinder block (RH) – (LH) combination mark (A) Piston pin direction
(C) #1 cylinder bore size mark (B) Thrust direction
(D) #2 cylinder bore size mark H1: 10 mm (0.39 in)
(E) #3 cylinder bore size mark H2: 45 mm (1.77 in)
(F) #4 cylinder bore size mark H3: 80 mm (3.15 in)
H4: 115 mm (4.53 in)
3) When the piston is to be replaced due to general

or cylinder wear, select a suitable sized piston by
measuring the piston clearance.
ME(STI)-95
Cylinder Block
MECHANICAL
4) Measure outer diameter of each piston. (2) If the cylinder inner diameter exceeds the
Measure the outer diameter of each piston at the limit after boring and honing, replace the cylin-
height as shown in the figure. (Thrust direction) der block.
NOTE: NOTE:
Measurement should be performed at a tempera- Immediately after reboring, the cylinder diameter
ture of 20°C (68°F). may differ from its real diameter due to temperature
rise. Thus, when measuring the cylinder diameter,
Piston grade point H:
wait until it has cooled to room temperature.
38.2 mm (1.50 in)
Cylinder inner diameter boring limit (diameter):
Piston outer diameter:
To 100.005 mm (3.9372 in)
Standard
A: 99.505 — 99.515 mm (3.9175 — 3.9179 in)
3. PISTON AND PISTON PIN
B: 99.495 — 99.505 mm (3.9171 — 3.9175 in) 1) Check the piston and piston pin for damage,
0.25 mm (0.0098 in) oversize cracks or wear. Replace if faulty.
99.745 — 99.765 mm (3.9270 — 3.9278 in) 2) Check the piston ring groove for wear or dam-
0.50 mm (0.0197 in) oversize age. Replace if faulty.
99.995 — 100.015 mm (3.9368 — 3.9376 in) 3) Make sure that the piston pin can be inserted
into the piston pin hole with a thumb at 20°C (68°F).
Replace if faulty.
Clearance between piston pin hole and piston
pin:
Standard
0.004 — 0.008 mm (0.0002 — 0.0003 in)
ME-00172
5) Calculate the clearance between cylinder and

piston.
NOTE:
Measurement should be performed at a tempera-
ture of 20°C (68°F). ME-00173
Clearance between cylinder and piston at 20°C
(68°F):
Standard
–0.010 — 0.010 mm (–0.00039 — 0.00039 in)
6) Boring and honing
(1) If any of the measured value of cylindricality,
out-of-roundness or cylinder-to-piston clear-
ance is out of standard or if there is any damage
on the cylinder wall, rebore it to replace with an
oversize piston.
ME-00174
CAUTION:
When any of the cylinders needs reboring, all
other cylinders must be bored at the same time,
and replaced with oversize pistons.
ME(STI)-96
Cylinder Block
MECHANICAL
4) Check the snap ring installation groove (A) on 2) Using the piston, insert the piston ring and oil
the piston for burr. If necessary, remove burr from ring into the cylinder block so that they are perpen-
the groove so that the piston pin can lightly move. dicular to the cylinder wall, and measure the piston
ring gap using a thickness gauge.
Standard
mm (in)
(A) 0.23 — 0.28
Top ring
(0.0091 — 0.0110)
0.37 — 0.52
Piston ring gap Second ring
(0.015 — 0.020)
0.20 — 0.50
Oil ring rail
(0.0079 — 0.0197)
ME-00175
5) Check the snap ring for distortion, cracks and

wear.
4. PISTON RING
1) If the piston ring is broken, damaged or worn, or
if its tension is insufficient, or when the piston is re-
placed, replace the piston ring with a new part of
the same size as piston.
NOTE:
ME-00177
• The top ring and second ring have the mark to
determine the direction for installing. When install- 3) Fit the piston ring straight into the piston ring
ing the ring to piston, face marks to the top side. groove, then measure the clearance between pis-
• Oil ring consists of the upper rail, expander and ton ring and piston ring groove with a thickness
lower rail. When installing oil ring on piston, be gauge.
careful of the direction of each rail. NOTE:
Before measuring the clearance, clean the piston
ring groove and piston ring.
Standard
(A)
mm (in)
(B) 0.040 — 0.080
Clearance between Top ring (0.0016 — 0.0031)
piston ring and pis-
(C) 0.030 — 0.070
ton ring groove Second ring
(0.0012 — 0.0028)
(A)
(B)
(C)
ME-00178
ME-02480
(A) Upper rail

(B) Expander
(C) Lower rail
ME(STI)-97
Cylinder Block
MECHANICAL
5. CONNECTING ROD 5) Measure the oil clearance on each connecting

1) Replace the connecting rod, if the large or small rod bearing using plastigauge. If any oil clearance
end thrust surface is damaged. is not within the standard, replace the defective
2) Check for bend or twist using a connecting rod bearing with a new part of standard size or under-
aligner. Replace the connecting rod if the bend or size as necessary.
twist exceeds the limit. Connecting rod oil clearance:
Limit of bend or twist per 100 mm (3.94 in) in Standard
length: 0.017 — 0.045 mm (0.0007 — 0.0018 in)
0.10 mm (0.0039 in) Unit: mm (in)
Bearing size Outer diameter of
Bearing
(A) (Thickness at center) crank pin
1.490 — 1.506 51.976 — 52.000
Standard
(0.0587 — 0.0593) (2.0463 — 2.0472)
0.03 (0.0012) 1.504 — 1.512 51.954 — 51.970
(B)
Undersize (0.0592 — 0.0595) (2.0454 — 2.0461)
0.05 (0.0020) 1.514 — 1.522 51.934 — 51.950
Undersize (0.0596 — 0.0599) (2.0447 — 2.0453)
0.25 (0.0098) 1.614 — 1.622 51.734 — 51.750
Undersize (0.0635 — 0.0639) (2.0368 — 2.0374)
6) Inspect the bushing at connecting rod small end,

and replace the connecting rod if it is worn or dam-
aged.
7) Measure the piston pin clearance at connecting
(A)
rod small end. If the measured value is not within
the standard, replace the connecting rod and piston
pin as a set.
(B)
Clearance between piston pin and bushing:
Standard
0 — 0.022 mm (0 — 0.0009 in)
ME-05475
(A) Thickness gauge

(B) Connecting rod
3) Install the connecting rod with bearings attached

to the crankshaft, and using a thickness gauge,
measure the thrust clearance. If the thrust clear-
ance exceeds the standard or uneven wear is
found, replace the connecting rod.
Connecting rod thrust clearance: ME-00181
Standard
0.070 — 0.330 mm (0.0028 — 0.0130 in)
ME-00174
ME-00180
4) Inspect the connecting rod bearing for scar,

peeling, seizure, melting, wear, etc.
ME(STI)-98
Cylinder Block
MECHANICAL
6. CRANKSHAFT AND CRANKSHAFT 3) Inspect the crank journal and crank pin for wear.
BEARING If they are not within the standard, replace the bear-
1) Clean the crankshaft completely, and check it for ing with a suitable (undersize) one, and replace or
cracks using liquid penetrant tester. If defective, re- grind to correct the crankshaft as necessary. When
place the crankshaft. grinding the crank journal or crank pin, finish them
to the specified dimensions according to the under-
2) Measure warping of the crankshaft. If it exceeds
size bearing to be used.
the limit, correct or replace it.
NOTE: Crank pin:
If a suitable V-block is not available, using just the Cylindricality
#1 and #5 crankshaft bearings on cylinder block, Limit
position the crankshaft on cylinder block. Then, 0.006 mm (0.0002 in)
measure the crankshaft bend using a dial gauge. Out-of-roundness
Limit
Crankshaft bend limit: 0.005 mm (0.0002 in)
0.035 mm (0.0014 in) Grinding limit (dia.)
To 51.750 mm (2.0374 in)
Crank journal:
Cylindricality
Limit
0.006 mm (0.0002 in)
Out-of-roundness
Limit
0.005 mm (0.0002 in)
Grinding limit (dia.)
ME-00183
To 59.758 mm (2.3527 in)
ME-00184
ME(STI)-99
Cylinder Block
MECHANICAL
Unit: mm (in)
Crank journal diameter
Crank pin outer diameter
#1, #3 #2, #4, #5
59.984 — 60.008 59.984 — 60.008 51.976 — 52.000
Journal O.D.
(2.3616 — 2.3625) (2.3616 — 2.3625) (2.0463 — 2.0472)
Standard
Bearing size 1.998 — 2.015 2.000 — 2.017 1.490 — 1.506
(Thickness at center) (0.0787 — 0.0793) (0.0787 — 0.0794) (0.0587 — 0.0593)
59.962 — 59.978 59.962 — 59.978 51.954 — 51.970
Journal O.D.
0.03 (0.0012) (2.3607 — 2.3613) (2.3607 — 2.3613) (2.0454 — 2.0461)
Undersize Bearing size 2.017 — 2.020 2.019 — 2.022 1.504 — 1.512
59.942 — 59.958 59.942 — 59.958 51.934 — 51.950
Journal O.D.
0.05 (0.0020) (2.3599 — 2.3605) (2.3599 — 2.3605) (2.0447 — 2.0453)
59.742 — 59.758 59.742 — 59.758 51.734 — 51.750
Journal O.D.
0.25 (0.0098) (2.3520 — 2.3527) (2.3520 — 2.3527) (2.0368 — 2.0374)
4) Use a thickness gauge to measure the thrust
clearance of crankshaft at #5 crank journal bearing.
If clearance exceeds the standard, replace the
bearing.
Crankshaft thrust clearance:
Standard
0.030 — 0.115 mm (0.0012 — 0.0045 in)
ME-00322
5) Inspect individual crankshaft bearings for signs

of flaking, seizure, melting and wear.
6) Measure the oil clearance on each crankshaft
bearing using plastigauge. If the measured value is
out of standard, replace the defective bearing with
an undersize one, and replace or grind to correct
the crankshaft as necessary.
Crankshaft oil clearance:
Standard
0.010 — 0.030 mm (0.00039 — 0.0012 in)
ME(STI)-100
Intake and Exhaust Valve

MECHANICAL
21.Intake and Exhaust Valve

A: SPECIFICATION
Refer to “Cylinder Head” for removal and installa-
tion procedures of the intake and exhaust valves.
<Ref. to ME(STI)-69, REMOVAL, Cylinder Head.>
<Ref. to ME(STI)-69, INSTALLATION, Cylinder
Head.>
ME(STI)-101
Piston
MECHANICAL
22.Piston
A: SPECIFICATION
Refer to “Cylinder Block” for removal and installa-
tion procedures of pistons. <Ref. to ME(STI)-79,
REMOVAL, Cylinder Block.> <Ref. to ME(STI)-83,
INSTALLATION, Cylinder Block.>
ME(STI)-102
Connecting Rod
MECHANICAL
23.Connecting Rod
A: SPECIFICATION
tion procedures of connecting rod. <Ref. to
ME(STI)-79, REMOVAL, Cylinder Block.> <Ref. to
ME(STI)-83, INSTALLATION, Cylinder Block.>
ME(STI)-103
Crankshaft
MECHANICAL
24.Crankshaft
A: SPECIFICATION
tion procedures of the crankshaft. <Ref. to
ME(STI)-79, REMOVAL, Cylinder Block.> <Ref. to
ME(STI)-83, INSTALLATION, Cylinder Block.>
ME(STI)-104
Engine Trouble in General

MECHANICAL
25.Engine Trouble in General

A: INSPECTION
NOTE:
The “RANK” shown in the chart shows the possibilities of the cause of trouble in order from “Very often” to
“Rarely”.
A — Very often
B — Sometimes
C — Rarely
Symptoms Problem parts etc. Possible cause RANK
1. Engine does not start.
1) Starter does not turn. Starter Defective battery-to-starter harness B
Defective starter switch C
Defective starter B
Battery Improper connection of terminal A
Run-down battery A
Defective charging system B
Friction Seizure of crankshaft and connecting rod bearing C
Seized camshaft C
Seized or stuck piston and cylinder C
Immobilizer system <Ref. to IM(diag)-2, Basic Diagnostic Procedure.> A
2) Initial combustion does Starter Defective starter C
not occur. Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Fuel line Defective fuel pump and relay A
Clogged fuel line C
Lack of fuel or insufficient fuel B
Timing belt Degradation, etc. B
Defective timing B
Compression Incorrect valve clearance C
Loosened spark plug or defective gasket C
Loosened cylinder head bolt or defective cylinder head C
gasket
Improper valve sealing C
Defective valve stem C
Worn or broken valve spring B
Worn or stuck piston rings, cylinder and piston C
Incorrect valve timing B
Improper engine oil (low viscosity) B
ME(STI)-105

MECHANICAL

3) Initial combustion occurs. Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Intake system Defective intake manifold gasket B
Defective throttle body gasket B
Fuel line Defective fuel pump and relay C
Clogged fuel line C
Defective timing B
gasket
4) Engine stalls after initial Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
combustion. Intake system Loosened or cracked intake duct B
Loosened or cracked PCV hose C
Loosened or cracked vacuum hose C
Defective intake manifold gasket B
Dirty air cleaner element C
Fuel line Clogged fuel line C
Defective timing B
gasket
ME(STI)-106

MECHANICAL

2. Rough idle and engine Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
stall Intake system Loosened or cracked intake duct A
Loosened or cracked PCV hose A
Loosened or cracked vacuum hose A
Defective PCV valve C
Loosened oil filler cap B
Clogged fuel line C
Timing belt Defective timing C
Compression Incorrect valve clearance B
Loosened spark plug or defective gasket B
Loosened cylinder head bolt or defective cylinder head B
gasket
Improper valve sealing B
Worn or stuck piston rings, cylinder and piston B
Incorrect valve timing A
Lubrication system Incorrect oil pressure B
Defective rocker cover gasket C
Cooling system Over-heating C
Others Evaporative emission control system malfunction A
Stuck or damaged throttle valve B
ME(STI)-107

MECHANICAL

3. Low output, hesitation and Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
poor acceleration Intake system Loosened or cracked intake duct A
Loosened or cracked vacuum hose B
Defective PCV valve B
Dirty air cleaner element A
Fuel line Defective fuel pump and relay B
Clogged fuel line B
Lack of fuel or insufficient fuel C
Timing belt Defective timing B
gasket
Over-cooling C
ME(STI)-108

MECHANICAL

4. Surging Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Intake system Loosened or cracked intake duct A
Dirty air cleaner element B
Clogged fuel line B
gasket
Worn or broken valve spring C
Cooling system Over-heating B
Others Evaporative emission control system malfunction C
5. Engine does not return to Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
idle. Intake system Loosened or cracked vacuum hose A
Others Stuck or damaged throttle valve A
6. Dieseling (Run-on) Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Others Evaporative emission control system malfunction B
7. After burning in exhaust Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
system Intake system Loosened or cracked intake duct C
Loosened oil filler cap C
gasket
Lubrication system Incorrect oil pressure C
Cooling system Over-cooling C
ME(STI)-109

MECHANICAL

8. Knocking Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Intake system Loosened oil filler cap B
Cooling system Over-heating A
9. Excessive engine oil con- Intake system Loosened or cracked PCV hose A
sumption Defective PCV valve B
Compression Defective valve stem A
Worn or stuck piston rings, cylinder and piston A
Lubrication system Loosened oil pump attaching bolts and defective gas- B
ket
Defective oil filter gasket B
Defective crankshaft oil seal B
Defective rocker cover gasket B
Loosened oil drain plug or defective gasket B
Loosened oil pan fitting bolts or defective oil pan B
10. Excessive fuel consump- Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
tion Intake system Dirty air cleaner element A
gasket
ME(STI)-110
Engine Noise
MECHANICAL
26.Engine Noise
A: INSPECTION
Type of sound Condition Possible cause
• Valve mechanism is defective.
Sound increases as engine • Incorrect valve clearance
Regular clicking sound
speed increases. • Worn camshaft
• Broken valve spring
• Worn crankshaft main bearing
Oil pressure is low.
• Worn connecting rod bearing (large end)
Heavy and dull clank
• Loosened flywheel mounting bolt
Oil pressure is normal.
• Damaged engine mounting
• Ignition timing advanced
Sound is noticeable when accel-
• Accumulation of carbon inside combustion chamber
High-pitched clank erating with an overload condi-
• Wrong heat range of spark plug
tion.
• Improper octane value gasoline
Clank when engine speed Sound is reduced when the fuel • Worn crankshaft main bearing
is between 1,000 and injector connector of the noisy • Worn connecting rod bearing (large end)
2,000 rpms. cylinder is disconnected.*
Sound is reduced when the fuel • Worn cylinder liner and piston ring
Knocking sound when injector connector of the noisy • Broken or stuck piston ring
engine is operating under cylinder is disconnected.* • Worn piston pin and hole at piston end of connecting rod
idling speed and engine is Sound is not reduced if each fuel • Unusually worn valve lifter
warm injector connector is discon- • Worn cam sprocket
nected in turn.* • Worn camshaft journal bore in cylinder head
Squeaky sound — • Insufficient generator lubrication
Rubbing sound — • Poor contact of generator brush and rotor
Gear scream when starting • Defective ignition starter switch
—
engine • Worn gear and starter pinion
Sound like polishing glass • Loose V-belt
—
with a dry cloth • Defective water pump shaft
• Insufficient compression
Hissing sound —
• Air leakage in air intake system, hose, connection or manifold
• Loose timing belt
Timing belt noise —
• Timing belt contacting with adjacent part
Valve noise — • Incorrect valve clearance
* When disconnecting the fuel injector connector, the malfunction indicator light illuminates and DTC is stored in ECM memory.
Therefore, perform the Clear Memory Mode <Ref. to EN(H4DOTC)(diag)-62, OPERATION, Clear Memory Mode.> and Inspec-
tion Mode <Ref. to EN(H4DOTC)(diag)-48, PROCEDURE, Inspection Mode.> after connecting the fuel injector connector.
ME(STI)-111
Engine Noise
MECHANICAL
ME(STI)-112
EXHAUST
EX(STI)
Page
2. Front Exhaust Pipe .....................................................................................6
3. Center Exhaust Pipe ..................................................................................8
4. Joint Pipe .................................................................................................12
5. Rear Exhaust Pipe ...................................................................................13
6. Muffler ......................................................................................................15
General Description
EXHAUST
A: COMPONENT
1. FRONT EXHAUST PIPE
T1 (12) T3
T3 T3
B
T1
(2)
(1)
A
T3 (3) (11)
B
(13)
(10)
A
T2 (1)
(8)
T4
(4) (6) T3
(7)
(5)
(15)
(14)
(9)
T1
T2
T1
EX-02726
(1) Gasket (8) Exhaust manifold LH inner cover (15) Ground cable
(2) Exhaust manifold RH upper cover (9) Exhaust manifold LH outer cover
(3) Exhaust manifold RH (10) Gasket Tightening torque: N·m (kgf-m, ft-lb)
(4) Exhaust manifold RH lower cover (11) Joint pipe T1: 19 (1.9, 14.0)
(5) Gasket (12) Gasket T2: 40 (4.1, 29.5)
(6) Front exhaust pipe (13) Front oxygen (A/F) sensor T3: 42.5 (4.3, 31.3)
(7) Gasket (14) Exhaust manifold LH T4: <Ref. to FU(STI)-54, INSTALLA-
TION, Front Oxygen (A/F) Sen-
sor.> <Ref. to FU(w/o STI)-53,
INSTALLATION, Front Oxygen
(A/F) Sensor.>
EX(STI)-2
General Description
EXHAUST
2. CENTER AND REAR EXHAUST PIPE, AND MUFFLER

• 4 door model
(13) (19)
(13)
(16)
(17) (18) (13)
(17) (13)
T8
T8 (16)
T8 (17)
(13)
(11)
(15)
(14)
T8 (17)
(12)
(8)
(10) T9
T1
(6) T2
A
T7
(1) A
(4)
T7
T2
(9)
(5)
T7 (3)
T4 (7)
(2)
T5 (20) T3
T6
(21)
EX-02727
(1) Gasket (12) Chamber Tightening torque: N·m (kgf-m, ft-lb)

(2) Front catalytic converter (13) Cushion rubber T1: 13 (1.3, 9.6)
(3) Center exhaust pipe (front) (14) Spring T2: 18 (1.8, 13.3)
(4) Center exhaust pipe (rear) (15) Bolt T3: 23 (2.3, 17.0)
(5) Gasket (16) Gasket T4: 30 (3.1, 22.1)
(6) Center exhaust pipe upper cover (17) Self-locking nut T5: 35 (3.6, 25.8)
(7) Clamp (18) Muffler LH T6: 40 (4.1, 29.5)
(8) Rear oxygen sensor (19) Muffler RH T7: 42.5 (4.3, 31.3)
(9) Rear catalytic converter (20) Hanger bracket (5MT model) T8: 48 (4.9, 35.4)
(10) Gasket (21) Hanger bracket (6MT model) T9: <Ref. to FU(STI)-56, INSTALLA-
TION, Rear Oxygen Sensor.>
<Ref. to FU(w/o STI)-55,
INSTALLATION, Rear Oxygen
Sensor.>
(11) Rear exhaust pipe
EX(STI)-3
General Description
EXHAUST
• 5 door model
(13)
(18)
(13)
(13)
(16)
(15)
(14)
(17)
(11) T8
(12)
(10)
A (8)
T9
T1
(6) T2
T7
(1) A
(4)
T7
T2
(9)
(5)
T7 (3)
T4 (7)
(2)
T5 (19) T3
T6
(20)
EX-02728
(1) Gasket (11) Rear exhaust pipe Tightening torque: N·m (kgf-m, ft-lb)
(2) Front catalytic converter (12) Chamber T1: 13 (1.3, 9.6)
(3) Center exhaust pipe (front) (13) Cushion rubber T2: 18 (1.8, 13.3)
(4) Center exhaust pipe (rear) (14) Spring T3: 23 (2.3, 17.0)
(5) Gasket (15) Bolt T4: 30 (3.1, 22.1)
(6) Center exhaust pipe upper cover (16) Gasket T5: 35 (3.6, 25.8)
(7) Clamp (17) Self-locking nut T6: 40 (4.1, 29.5)
(8) Rear oxygen sensor (18) Muffler T7: 42.5 (4.3, 31.3)
(9) Rear catalytic converter (19) Hanger bracket (5MT model) T8: 48 (4.9, 35.4)
(10) Gasket (20) Hanger bracket (6MT model) T9: <Ref. to FU(STI)-56, INSTALLA-
TION, Rear Oxygen Sensor.>
<Ref. to FU(w/o STI)-55,
INSTALLATION, Rear Oxygen
Sensor.>
EX(STI)-4
General Description
EXHAUST
B: CAUTION
parts.
replacement.
directions, etc.
• If any fat adheres to the exhaust pipe, wipe it off. Otherwise a fire may happen.
EX(STI)-5
Front Exhaust Pipe

EXHAUST
2. Front Exhaust Pipe 7) While holding the front exhaust pipe with one
hand, remove the nuts which hold the exhaust
A: REMOVAL manifold to the cylinder head exhaust port and re-
move the front exhaust pipe.
CAUTION:
Vehicle components are extremely hot after
driving. Be wary of receiving burns from heated
parts.
EX-02254
IN-00203

4) Remove the front oxygen (A/F) sensor. <Ref. to
FU(STI)-54, REMOVAL, Front Oxygen (A/F) Sen-
sor.> <Ref. to FU(w/o STI)-53, REMOVAL, Front EX-00005
Oxygen (A/F) Sensor.>
5) Remove the exhaust manifold RH lower cover B: INSTALLATION
and exhaust manifold LH cover. 1) Install the front exhaust pipe.
NOTE:
Use a new gasket.
Tightening torque:
40 N·m (4.1 kgf-m, 29.5 ft-lb)
EX-02253
6) Remove the bolts and nuts which hold joint pipe

onto exhaust manifold RH.
EX-02254
EX-00018
EX-00005
EX(STI)-6
Front Exhaust Pipe

EXHAUST
2) Install the joint pipe to the exhaust manifold RH. C: DISASSEMBLY

NOTE: 1) Remove the exhaust manifold RH upper cover.
Use a new gasket. 2) Remove the exhaust manifold RH and the ex-
Tightening torque: haust manifold LH from the front exhaust pipe.
42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
(B)
(C)
(D) (A)
(E)
EX-02729
EX-00018 (A) Front exhaust pipe

3) Install the exhaust manifold RH lower cover and (B) Exhaust manifold RH
exhaust manifold LH cover. (C) Exhaust manifold LH
Tightening torque: (D) Gasket
19 N·m (1.9 kgf-m, 14.0 ft-lb) (E) Gasket
D: ASSEMBLY
1) Install the exhaust manifold RH and the exhaust
manifold LH to the front exhaust pipe.
NOTE:
Use a new gasket.
Tightening torque:
42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
EX-02253
4) Install the front oxygen (A/F) sensor. <Ref. to (B)

FU(STI)-54, INSTALLATION, Front Oxygen (A/F)
Sensor.> <Ref. to FU(w/o STI)-53, INSTALLA-
TION, Front Oxygen (A/F) Sensor.> (C)
(D) (A)
5) Install the under cover. <Ref. to EI-28, INSTAL-
LATION, Front Under Cover.> (E)
EX-02730
(A) Front exhaust pipe

(B) Exhaust manifold RH
(C) Exhaust manifold LH
(D) Gasket
(E) Gasket
2) Install the exhaust manifold RH upper cover.

IN-00203 Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
E: INSPECTION
leaks.
EX(STI)-7
Center Exhaust Pipe

EXHAUST
3. Center Exhaust Pipe 8) Remove the bolts which hold the upper side of
the turbocharger lower cover.
A: REMOVAL
CAUTION:
parts.
EX-02762
9) Remove the upper side bolts and nuts that hold

the center exhaust pipe on the turbocharger, and
remove the turbocharger cover stay (A).
IN-00203

REMOVAL, Intercooler.> <Ref. to IN(w/o STI)-12,
4) Remove the transmission under cover. (6MT (A)
model)
5) Remove the bolts which secure the lower side of EX-02464
the turbocharger lower cover. 10) Lift up the vehicle.
11) Remove the lower side nuts (two places) that
hold the center exhaust pipe on the turbocharger.
EX-02255

7) Remove the turbocharger upper cover. EX-02339
12) Disconnect the connector from the rear oxygen

sensor, and remove the clip (A) holding the rear ox-
ygen sensor harness.
• 5MT model
(A)
EX-02662
FU-04637
EX(STI)-8
Center Exhaust Pipe

EXHAUST
• 6MT model B: INSTALLATION

1) Set the turbocharger lower cover, and temporari-
ly tighten the bolts that hold the lower side of the
(A)
turbocharger lower cover.
2) Install the center exhaust pipe and temporarily
tighten the bolt which holds center exhaust pipe to
hanger bracket.
3) Temporarily tighten the bolt which holds the cen-
ter exhaust pipe to the transmission.
4) Install the center exhaust pipe along with the tur-
EX-02331 bocharger cover stay (A) to the turbocharger.
13) Remove the rear exhaust pipe from center ex- NOTE:
haust pipe. Use a new gasket.
Tightening torque:
42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
EX-02229
14) Remove the bolt which holds center exhaust

pipe to transmission. EX-02339
(A)
EX-02182
EX-02464
15) Remove the bolt which holds center exhaust
5) Install the rear exhaust pipe to center exhaust
pipe to hanger bracket, and remove the center ex-
pipe.
haust pipe.
NOTE:
CAUTION:
Use a new gasket.
Be careful not to drop the center exhaust pipe.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
EX-00209
16) Remove the turbocharger lower cover.

EX-02229
EX(STI)-9
Center Exhaust Pipe

EXHAUST
6) Connect the connector to the rear oxygen sen- 8) Tighten the bolts which secure the center ex-
sor, and hold the rear oxygen sensor harness with haust pipe to the hanger bracket.
the clip (A).
Tightening torque:
• 5MT model
35 N·m (3.6 kgf-m, 25.8 ft-lb)
(A)
FU-04637
EX-00209
• 6MT model
10) Attach the bolt which holds the upper side of
(A)
the turbocharger lower cover.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
EX-02331
7) Tighten the bolt which holds center exhaust pipe

to transmission.
Tightening torque:
30 N·m (3.1 kgf-m, 22.1 ft-lb) EX-02762
11) Attach the turbocharger upper cover.

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
EX-02182
EX-02662
EX(STI)-10
Center Exhaust Pipe

EXHAUST
13) Tighten the bolts that secure the lower side of 3) Remove the center exhaust pipe (rear) from the
the turbocharger lower cover. center exhaust pipe (front).
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
(B)
(A)
(C)
EX-02741
(A) Center exhaust pipe (front)

EX-02255
(B) Center exhaust pipe (rear)
14) Install the transmission under cover. (6MT (C) Gasket
model)
Tightening torque: D: ASSEMBLY
18 N·m (1.8 kgf-m, 13.3 ft-lb) 1) Assemble the center exhaust pipe (rear) to the
15) Lower the vehicle. center exhaust pipe (front).
16) Install the intercooler. <Ref. to IN(STI)-13, IN- NOTE:
STALLATION, Intercooler.> <Ref. to IN(w/o STI)- Use a new gasket.
12, INSTALLATION, Intercooler.>
17) Connect the battery ground terminal. Tightening torque:
42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
(B)
(A)
(C)
IN-00203
EX-02742
C: DISASSEMBLY
(A) Center exhaust pipe (front)
1) Remove the rear O2 sensor from the center ex-
haust pipe (rear). <Ref. to FU(STI)-56, REMOVAL, (B) Center exhaust pipe (rear)
Rear Oxygen Sensor.> <Ref. to FU(w/o STI)-55, (C) Gasket
REMOVAL, Rear Oxygen Sensor.>
2) Remove the center exhaust pipe upper cover. 2) Install the center exhaust pipe upper cover.
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
3) Install the rear O2 sensor to the center exhaust
pipe (rear). <Ref. to FU(STI)-56, INSTALLATION,
Rear Oxygen Sensor.> <Ref. to FU(w/o STI)-55,
INSTALLATION, Rear Oxygen Sensor.>
E: INSPECTION
leaks.
EX(STI)-11
Joint Pipe
EXHAUST
4. Joint Pipe 7) Remove the center exhaust pipe. <Ref. to

A: REMOVAL 8) Remove the turbocharger. <Ref. to IN(STI)-15,
REMOVAL, Turbocharger.> <Ref. to IN(w/o STI)-
CAUTION:
14, REMOVAL, Turbocharger.>
driving. Be wary of receiving burns from heated 9) Take off the joint pipe in the upward direction.
parts. B: INSTALLATION
1) Disconnect the ground cable from battery. Install in the reverse order of removal.
NOTE:
Use a new gasket.
Tightening torque:
42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
IN-00203

4) Remove the front oxygen (A/F) sensor. <Ref. to
FU(STI)-54, REMOVAL, Front Oxygen (A/F) Sen- EX-00018
sor.> <Ref. to FU(w/o STI)-53, REMOVAL, Front
Tightening torque:
Oxygen (A/F) Sensor.>
19 N·m (1.9 kgf-m, 14.0 ft-lb)
5) Remove the exhaust manifold RH lower cover.
EX-02260
EX-02260
6) Remove the bolts and nuts which hold exhaust C: INSPECTION

manifold RH onto joint pipe. 1) Check the connections and welds for exhaust
leaks.
EX-00018
EX(STI)-12
Rear Exhaust Pipe

EXHAUST
5. Rear Exhaust Pipe 5) Remove the rear exhaust pipe from the cushion
rubber.
A: REMOVAL CAUTION:
CAUTION: Be careful not to let the muffler contact the rear
Vehicle components are extremely hot after bumper.
parts.
2) Remove the center exhaust pipe from rear ex-
haust pipe.
EX-02795
B: INSTALLATION
1) Apply a coat of spray type lubricant to the mating
area of cushion rubber.
EX-02229 2) Install the rear exhaust pipe to cushion rubber.
3) Remove the muffler from rear exhaust pipe. NOTE:
After assembling, degrease the lubricant which
CAUTION:
was applied to the cushion rubber while removing/
Be careful not to drop the rear exhaust pipe.
installing.
• 4 door model
EX-02795
EX-02707
3) Install the rear exhaust pipe to the muffler.
• 5 door model
NOTE:
Use a new gasket and self-locking nut.
Tightening torque:
48 N·m (4.9 kgf-m, 35.4 ft-lb)
• 4 door model
EX-02274
4) Apply a coat of spray type lubricant to the mating

area of cushion rubber.
EX-02707
EX(STI)-13
Rear Exhaust Pipe

EXHAUST
• 5 door model
EX-02274
4) Install the center exhaust pipe to rear exhaust

pipe.
NOTE:
Use a new gasket.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
EX-02229

C: INSPECTION
leaks.
3) Check the cushion rubber for wear or crack.
EX(STI)-14
Muffler
EXHAUST
6. Muffler • 5 door model
A: REMOVAL
CAUTION:
parts.
2) Remove the rear exhaust pipe from the muffler.
• 4 door model
EX-02797
B: INSTALLATION
NOTE:
• Use a new gasket and self-locking nut.
• After assembling, degrease the lubricant which
was applied to the cushion rubber while removing/
installing.
EX-02707 Tightening torque:
• 5 door model 48 N·m (4.9 kgf-m, 35.4 ft-lb)
• 4 door model
EX-02274
3) Apply a coat of spray type lubricant to the mating EX-02707
area of cushion rubber. • 5 door model

4) Remove the muffler from the cushion rubber.
CAUTION:
Be careful not to drop the muffler during remov-
al.
• 4 door model
EX-02274
C: INSPECTION
leaks.
EX-02796
3) Check the cushion rubber for wear or crack.
EX(STI)-15
COOLING
CO(STI)
Page
2. Radiator Fan System .................................................................................7
3. Engine Coolant .........................................................................................13
4. Water Pump .............................................................................................15
5. Thermostat ...............................................................................................17
6. Radiator ....................................................................................................19
7. Radiator Cap ............................................................................................22
8. Radiator Main Fan and Fan Motor ...........................................................23
9. Radiator Sub Fan and Fan Motor .............................................................25
10. Reservoir Tank .........................................................................................27
11. Coolant Filler Tank ...................................................................................28
12. Engine Cooling System Trouble in General .............................................29
General Description
COOLING
A: SPECIFICATION
Electric fan + Forced engine coolant
Cooling system
circulation system
Total engine coolant capacity L (US qt, Imp qt) Approx. 7.7 (8.1, 6.8)
Type Centrifugal impeller type
Discharge
L (US gal, Imp gal)/min. 200 (52.8, 44.0)
Discharge rate
performance Pump speed — Discharge pressure 6,000 rpm — 225.4 kPa (23.0 mAq)
Water pump Engine coolant temperature 80°C (176°F)
Impeller diameter mm (in) 76 (2.99)
Number of impeller vanes 8
Pump pulley diameter mm (in) 60 (2.36)
Clearance between impeller and pump case mm (in) Standard 0.5 — 1.5 (0.020 — 0.059)
Type Wax pellet type
Starting temperature to open 76 — 80°C (169 — 176°F)
Thermostat Fully opens 91°C (196°F)
Valve lift mm (in) 9.0 (0.354) or more
Valve bore mm (in) 35 (1.38)
Main fan W 120
Motor input
Sub fan W 120
Radiator fan
Fan diameter / Main fan 318.5 mm (12.54 in)/9
Blade Sub fan 318.5 mm (12.54 in)/11
Type Down flow
Core 687.4 × 340 × 16
Width × Height × Thickness mm (in)
dimensions (27.06 × 13.39 × 0.63)
Positive Standard 93 — 123 (0.95 — 1.25, 14 — 18)
Coolant pressure side
2, Limit 83 (0.85, 12)
filler tank kPa (kg/cm psi)
Radiator Pressure range Negative –1.0 — –4.9
side Standard
in which cap pressure side (–0.01 — –0.05, –0.1 — –0.7)
valve is open Positive Standard 122 — 152 (1.24 — 1.55, 18 — 22)
Radiator
kPa (kg/cm2, psi) pressure side
side Limit 112 (1.14, 16)
only
Fins Corrugated fin type
Reservoir
Capacity L (US qt, Imp qt) 0.45 (0.48, 0.40)
tank
Recommended materials Item number Alternative

—
(Concentrated type)
Coolant —
K0670Y0001
(Diluted type)
Cooling system protective
Cooling system conditioner SOA345001 —
agent
CO(STI)-2
General Description
COOLING
B: COMPONENT
1. WATER PUMP
(2)
(9)
(1)
T1
(8) (7)
(8)
(3)
(4)
T2
(5)
(6)
CO-02779
(1) Water pump ASSY (6) Thermostat cover Tightening torque: N·m (kgf-m, ft-lb)
(2) Gasket (7) Coolant filler by-pass hose T1: First 12 (1.2, 8.9)
(3) Heater by-pass hose (8) Clip Second 12 (1.2, 8.9)
(4) Thermostat (9) Water pump sealing T2: 12 (1.2, 8.9)
(5) Gasket
CO(STI)-3
General Description
COOLING
2. RADIATOR AND RADIATOR FAN
(19)
(26)
(18)
(21)
(8)
(20)
(26)
T3
(5) T3
(6) (10)
(23)
T3 (25)
(5)
T4
(11) (24) (7)

T2
(4)
(3) (13)
(12)
T1 (9)
(2)
T2
(14)
(5)
T1
(15)
(17)
(16) (1)
(22) (5)
CO-03130
CO(STI)-4
General Description
COOLING
(1) Radiator lower cushion (12) Radiator main fan shroud (23) Over flow hose B
(2) Radiator (13) Radiator sub fan (24) Main fan motor
(3) Radiator upper cushion (14) Radiator main fan (25) Sub fan motor
(4) Radiator upper bracket (15) Radiator outlet hose (26) Clip
(5) Clip (16) Radiator drain plug
(6) Radiator inlet hose (17) O-ring Tightening torque: N·m (kgf-m, ft-lb)
(7) Engine coolant reservoir tank cap (18) Engine coolant filler tank T1: 3.4 (0.3, 2.5)
(8) Over flow hose A (19) Radiator cap (coolant filler tank T2: 4.41 (0.45, 3.25)
cap)
(9) Engine coolant reservoir tank (20) Engine coolant hose A T3: 7.5 (0.8, 5.5)
(10) Over flow pipe (21) Engine coolant hose B T4: 12 (1.2, 8.9)
(11) Radiator sub fan shroud (22) Radiator lower bracket
C: CAUTION
• Prepare a container and cloth to prevent scattering of engine coolant when performing work where engine
coolant can be spilled. If the oil spills, wipe it off immediately to prevent from penetrating into floor or flowing
out for environmental protection.
parts.
replacement.
directions, etc.
• Follow all government and local regulations concerning disposal of refuse when disposing engine coolant.
CO(STI)-5
General Description
COOLING
D: PREPARATION TOOL
1. SPECIAL TOOL
WRENCH ley.
ST-499977100
WRENCH sprocket and exhaust cam sprocket.
ST-499977500
1B022XU0 SUBARU SELECT Used for troubleshooting the electrical system.
MONITOR III KIT
ST1B022XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Radiator cap tester Used for checking radiator and radiator cap.
CO(STI)-6
Radiator Fan System

COOLING
2. Radiator Fan System

A: WIRING DIAGRAM
Radiator Fan System <Ref. to WI-64, WIRING DIAGRAM, Radiator Fan System.>
TO POWER SUPPLY CIRCUIT
MB-4 FB-46
M/B FUSE NO. 2 F/B FUSE NO. 26
M/B FUSE NO. 3 M/B FUSE NO. 22
(B) (IG)
(B) (IG)
B19
MAIN FUSE THROUGH JOINT

CONNECTOR
RELAY 1
BOX (M/B)
MAIN
10 1
FAN
B: B143
C: F35 F109 B360
E: F36
C10
C11
B7
E6
E5
20
21
10
13
RELAY 2
RELAY
RELAY HOLDER
1
MAIN
SUB
FAN
MAIN FAN
FAN
MOTOR
F27
M
22
19
18
11
12
F17
2
THROUGH JOINT
CONNECTOR
16 7
F16 F108 B361

2
11
12
E
M B135
ECM
SUB FAN MOTOR
F16 B361 B360 F108 F109 F27
F17 1 2 3 4 5 6 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11
7 8 9 10 11 12 13 14 8 9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16 17 18 12 13 14 15 16 17 18 19 20 21 22 23 24
1
1 2 3 4 5
6 2
B135 8 9 7
18
B: B143 C: F35 E: F36 1 2 3 4 5 6 7 12 16 19
10 11 14 15
8 9 10 11 12 13 14 15 16 17 18 19 13 17 20 21 22
1 2 3 4 5 6 7 8 9 1 2 3 4 5 1 2 3 20 21 22 23 24 25 26 27
10 11 12 13 14 15 16 17 18 19 20 6 7 8 9 10 11 12 4 5 6 7 28 29 30 31 32 33 34 35
CO-02773
CO(STI)-7
Radiator Fan System

COOLING
B: INSPECTION
OPERATING CONDITION:
Engine coolant temperature
Increase: 89°C (192°F) Increase: 90 — 95°C Increase: 96°C (205°F)
A/C
or less (194 — 203°F) or more
Vehicle speed compressor
Decrease: 87°C (189°F) Decrease: 88 — 90°C Decrease: 91°C (196°F)
load
or less (190 — 194°F) or more
Radiator fan operation Radiator fan operation Radiator fan operation
During acceleration: 19 km/h OFF OFF Low-Speed High-Speed
(12 MPH) or less Low Low-Speed Low-Speed High-Speed
During deceleration: 10 km/h
(6 MPH) or less High High-Speed High-Speed High-Speed
During acceleration: 20 — 69 km/h OFF OFF Low-Speed High-Speed
(12 — 43 MPH) Low High-Speed High-Speed High-Speed
During deceleration: 11 — 64 km/h
(7 — 40 MPH) High High-Speed High-Speed High-Speed
During acceleration: 106 km/h OFF OFF High-Speed High-Speed
(66 MPH) or more Low High-Speed High-Speed High-Speed
(63 MPH) or more High High-Speed High-Speed High-Speed
CO(STI)-8
Radiator Fan System

COOLING
DIAGNOSIS:
Radiator main fan and radiator sub fans do not rotate under the above operating conditions.
Step Check Yes No
1 CHECK OPERATION OF RADIATOR FAN. Do the radiator main fans and Go to step 2. Go to step 3.
1) Connect the delivery (test) mode connector. radiator sub fans rotate at low
2) Turn the ignition switch to ON. speed?
3) Perform the compulsory operation check for
the radiator fan relay using Subaru Select Mon-
itor.
NOTE:
• When performing a forced operation radiator
fan relay check using the Subaru Select Moni-
tor, the radiator main fan and radiator sub fan
will repeat low speed revolution → high speed
revolution → OFF in this order.
• Subaru Select Monitor
Refer to “Compulsory Valve Operation Check
Mode” for detailed procedures. <Ref. to
EN(H4DOTC)(diag)-63, Compulsory Valve Op-
eration Check Mode.>
2 CHECK OPERATION OF RADIATOR FAN. Do the radiator main fans and Radiator main fan Go to step 27.
1) Connect the delivery (test) mode connector. radiator sub fans rotate at high system is normal.
itor.
NOTE:
3 CHECK POWER SUPPLY TO SUB FAN RE- Is the voltage 10 V or more? Go to step 4. Go to step 5.
LAY.
2) Remove the sub fan relay from the relay
holder.
3) Measure the voltage between sub fan relay
connector and chassis ground.
Connector & terminal
(F27) No. 10 (+) — Chassis ground (–):
LAY.
1) Turn the ignition switch to ON.
5 CHECK FUSE. Is the fuse blown out? Replace the fuse. Repair the power
1) Turn the ignition switch to OFF. supply line.
2) Remove the fuse No. 3.
3) Check the condition of fuse.
CO(STI)-9
Radiator Fan System

COOLING
Step Check Yes No

7 CHECK SUB FAN RELAY. Is the resistance 1 MΩ or Go to step 8. Replace the sub
1) Turn the ignition switch to OFF. more? fan relay.
2) Measure the resistance between sub fan
relay terminals.
Terminals
No. 10 — No. 11:
8 CHECK SUB FAN RELAY. Is the resistance less than 1 Ω? Go to step 9. Replace the sub
1) Connect the battery to terminals No. 13 and fan relay.
No. 12 of the sub fan relay.
relay terminals.
Terminals
No. 10 — No. 11:
9 CHECK HARNESS BETWEEN SUB FAN RE- Is the resistance less than 1 Ω? Go to step 10. Repair the open
LAY CONNECTOR AND SUB FAN MOTOR circuit of harness
CONNECTOR. between sub fan
1) Disconnect the connector from the sub fan relay connector
motor. and sub fan motor
2) Measure the resistance of harness between connector.
sub fan relay connector and sub fan motor con-
nector.
(F16) No. 1 — (F27) No. 11:
10 CHECK HARNESS BETWEEN SUB FAN MO- Is the resistance less than 1 Ω? Go to step 11. Repair the open
TOR CONNECTOR AND MAIN FAN RELAY 2 circuit of the har-
CONNECTOR. ness between sub
1) Remove main fan relay 2 from the relay fan motor connec-
holder. tor and main fan
2) Measure the resistance of harness between relay 2 connector.
sub fan motor connector and main fan relay 2
connector.
(F16) No. 2 — (F27) No. 18:
11 CHECK FOR POOR CONTACT. Is there poor contact of the sub Repair the poor Go to step 12.
Check poor contact of sub fan motor connector. fan motor connector? contact of sub fan
motor connector.
12 CHECK SUB FAN MOTOR. Does the radiator sub fan Go to step 13. Replace the sub
Connect the battery positive (+) terminal to ter- rotate? fan motor.
minal No. 1 of the sub fan motor, and the ground
(–) terminal to terminal No. 2.
13 CHECK MAIN FAN RELAY 2. Is the resistance less than 1 Ω? Go to step 14. Replace the main
Measure the resistance between main fan relay fan relay 2.
2 terminals.
Terminals
No. 21 — No. 18:
14 CHECK HARNESS BETWEEN MAIN FAN Is the resistance less than 1 Ω? Go to step 15. Repair the open
RELAY 2 CONNECTOR AND MAIN FAN MO- circuit of the har-
TOR CONNECTOR. ness between
1) Disconnect the connector from the main fan main fan relay 2
motor. connector and
2) Measure the resistance of the harness main fan motor
between main fan relay 2 connector and main connector.
fan motor connector.
(F17) No. 1 — (F27) No. 21:
CO(STI)-10
Radiator Fan System

COOLING
Step Check Yes No

15 CHECK MAIN FAN MOTOR AND GROUND Is the resistance less than 5 Ω? Go to step 16. Repair the open
CIRCUIT. circuit of the har-
Measure the resistance between main fan ness between
motor connector and chassis ground. main fan motor
Connector & terminal connector and
(F17) No. 2 — Chassis ground: chassis ground.
16 CHECK FOR POOR CONTACT. Is there poor contact of the Repair the poor Go to step 17.
Check poor contact of main fan motor connec- main fan motor connector? contact of main fan
tor. motor connector.
17 CHECK MAIN FAN MOTOR. Does the radiator main fan Go to step 18. Replace the main
minal No. 1 of the main fan motor, and the
ground (–) terminal to terminal No. 2.
LAY CONNECTOR AND ECM. circuit of harness
1) Disconnect the connector from ECM. between sub fan
2) Measure the resistance between the sub relay connector
fan relay connector and ECM connector. and ECM.
(B135) No. 11 — (F27) No. 12:
19 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Check the DTC.
Check for poor contact of ECM connector. connector? contact of ECM Repair the trouble
connector. cause. <Ref. to
EN(H4DOTC)(diag)
-47, Read Diagnos-
tic Trouble Code
(DTC).>
20 CHECK MAIN FAN RELAY 1. Is the resistance 1 MΩ or Go to step 21. Replace the main
1) Turn the ignition switch to OFF. more? fan relay 1.
2) Remove main fan relay 1 from the main fuse
box.
3) Measure the resistance between terminals
of main fan relay 1 switch.
1) Connect the main fan relay 1 coil side termi- fan relay 1.
nal to the battery.
(F17) No. 1 — (F36) No. 6:
RELAY 1 CONNECTOR AND ECM. circuit of the har-
1) Disconnect the connector from ECM. ness between
2) Measure the resistance between the main main fan relay 1
fan relay 1 connector and ECM connector. connector and
Connector & terminal ECM.
(B135) No. 12 — (B143) No. 7:
CO(STI)-11
Radiator Fan System

COOLING
Step Check Yes No

Measure the resistance between the main fan ness between
relay 2 connector and ECM connector. main fan relay 2
(B135) No. 12 — (F27) No. 22: ECM.
25 CHECK FUSE. Is the fuse blown out? Replace the fuse. Go to step 26.
2) Remove the fuse No. 2 and No. 26.
26 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Repair the power
Check for poor contact of ECM connector. connector? contact of ECM supply circuit to the
connector. main fuse box.
27 CHECK OPERATION OF RADIATOR FAN. Does the radiator sub fan Go to step 20. Go to step 28.
If the both fans do not rotate at high speed in the rotate?
condition of step 2, check whether the radiator
sub fan is rotating.
28 CHECK GROUND CIRCUIT OF MAIN FAN Is the resistance less than 1 Ω? Go to step 29. Repair the open
RELAY 2. circuit of harness
1) Remove main fan relay 2 from the relay between main fan
holder. relay 2 connector
2) Measure the resistance between main fan and chassis
relay 2 connector and chassis ground. ground.
(F27) No. 19 — Chassis ground:
29 CHECK POWER SUPPLY TO MAIN FAN RE- Is the voltage 10 V or more? Go to step 30. Repair the power
LAY 2. supply line.
2) Measure the voltage between main fan relay
2 connector and chassis ground.
2) Remove the main fan relay 2.
3) Measure the resistance between main fan
relay 2 terminals.
Terminals
No. 18 — No. 19:
1) Connect the battery to terminals No. 20 and fan relay 2.
No. 22 of the main fan relay 2.
relay 2 terminals.
Terminals
No. 18 — No. 19:
CO(STI)-12
Engine Coolant
COOLING
3. Engine Coolant 2. FILLING OF ENGINE COOLANT

1) Pour cooling system conditioner through the fill-
A: INSPECTION er neck of coolant filler tank.
NOTE: Cooling system protective agent:
When adding the engine coolant, always use SUB- Refer to “SPECIFICATION” for cooling sys-
ARU Super Coolant. tem protective agent. <Ref. to CO(STI)-2,
1) Park the vehicle on a level surface. SPECIFICATION, General Description.>
2) Check the engine coolant amount, and if the 2) Fill the engine coolant into coolant filler tank up
coolant level is low, check for the coolant leakage, to the filler neck position.
and then add the engine coolant.
(1) Make sure the engine coolant level in the Recommended engine coolant:
reservoir tank is between “FULL” and “LOW” Refer to “SPECIFICATION” for recommended
with the engine in a cold condition. engine coolant. <Ref. to CO(STI)-2, SPECIFI-
(2) Open the cap of coolant filler tank, and CATION, General Description.>
check that the engine coolant is filled up to the Engine coolant level:
filler neck position. Refer to “SPECIFICATION” for engine cool-
B: REPLACEMENT ant level. <Ref. to CO(STI)-2, SPECIFICA-
TION, General Description.>
1. DRAINING OF ENGINE COOLANT
Engine coolant concentration:
1) Lift up the vehicle. Refer to “ADJUSTMENT” for the recommend-
2) Remove the under cover. <Ref. to EI-28, RE- ed engine coolant concentration. <Ref. to
MOVAL, Front Under Cover.> CO(STI)-14, ADJUSTMENT, Engine Coolant.>
3) Remove the drain plug to drain engine coolant
into container. CAUTION:
Do not confuse the cap of coolant filler tank and
NOTE: cap of radiator.
Remove the coolant filler tank cap so that engine
coolant will drain faster. NOTE:
• When pouring the engine coolant, the radiator
side cap must not be removed.
• The SUBARU Super Coolant contains anti-
freeze and anti-rust agents, and is especially made
for Subaru engines with an aluminum cylinder
block. Be sure to use SUBARU Super Coolant,
since other coolant may cause corrosion.
“FULL” level.
CO-02501
4) Install the drain plug.

LATION, Front Under Cover.> FULL
LOW
CO-02764
CO(STI)-13
Engine Coolant
COOLING
4) Close the coolant filler tank cap, and start the en-
gine. Race 5 to 6 times at 3,000 rpm or less, then
stop the engine. (Complete this operation within 40
seconds.)
5) Wait for one minute after the engine stops, then
open the coolant filler tank cap. If the engine cool-
ant level drops, add engine coolant into coolant fill-
er tank up to the filler neck position.
tank cap properly.
“LO”.
9) Run the engine at 2,000 rpm or less until radiator
fan starts and stops.
NOTE:
Be careful with the engine coolant temperature to
prevent overheating.
tank cap properly.
flowing sound is heard from the heater core, repeat
the procedures from step 9).
C: ADJUSTMENT
1. PROCEDURE TO ADJUST THE CONCENTRATION OF THE SUBARU SUPER COOLANT
CAUTION:
Use the Subaru Super Coolant with a 50 — 60% concentration in order to obtain maximum anti-freeze
and anti-rust performance.
To adjust the concentration of Subaru Super Coolant according to temperature, select the proper Subaru Su-
per Coolant concentration from the table, and add the amount of diluting water corresponding to the required
concentration to the Subaru Super Coolant (concentrated type).
Relationship of Subaru Super Coolant concentration and freezing temperature
Subaru Super Coolant concentration 50% 55% 60%
Freezing temp. –36°C (–33°F) –41°C (–42°F) –50°C (–58°F)
Engine coolant and diluting water:

Refer to “SPECIFICATION” for the recommended engine coolant and diluting water. <Ref. to
CO(STI)-2, SPECIFICATION, General Description.>
CO(STI)-14
Water Pump
COOLING
4. Water Pump 13) Remove the water pump.
A: REMOVAL
MOVAL, Radiator.>
2) Remove the V-belts. <Ref. to ME(STI)-39, RE-
MOVAL, V-belt.>
48, REMOVAL, Timing Belt Cover.> CO-00021
REMOVAL, Timing Belt.> B: INSTALLATION
6) Remove the automatic belt tension adjuster (A). 1) Install the water pump onto cylinder block LH.
7) Remove the belt idler (B).
NOTE:
8) Remove the belt idler No. 2 (C).
• When installing the water pump, tighten the bolts
in two stages in alphabetical sequence as shown in
(A) figure.
(B)
Tightening torque:
First:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
Second:
(C) 12 N·m (1.2 kgf-m, 8.9 ft-lb)
CO-02726 (B)
9) Remove the cam sprocket LH. <Ref. to ME(STI)- (C)
58, REMOVAL, Cam Sprocket.> (A)
10) Remove the belt cover No. 2 LH. (D)
(F)
(E)
ME-04743
2) Install the hose to water pump.

3) Install the tensioner bracket.
Tightening torque:
CO-02908 24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
ME-04984
ME-04984
12) Disconnect the hose from water pump.
CO(STI)-15
Water Pump
COOLING
4) Install the belt cover No. 2 LH. C: INSPECTION

Tightening torque: 1) Check the water pump bearing for smooth rota-
5 N·m (0.5 kgf-m, 3.7 ft-lb) tion.
2) Check the water pump pulley for abnormalities.
3) Make sure the impeller is not abnormally de-
formed or damaged.
4) Inspect the clearance between impeller and
pump case.
Clearance between impeller and pump case:
Standard
0.5 — 1.5 mm (0.020 — 0.059 in)
CO-02908
5) Install the cam sprocket LH. <Ref. to ME(STI)-

58, INSTALLATION, Cam Sprocket.>
6) Install the belt idler No. 2 (C).
Tightening torque:
39 N·m (4.0 kgf-m, 28.8 ft-lb)
7) Install the belt idler (B).
Tightening torque: CO-00293
25 N·m (2.5 kgf-m, 18.4 ft-lb)
5) After water pump installation, check pulley shaft
8) Install the automatic belt tension adjuster (A) for engine coolant leaks or noise. If leaks or noise
with the tension rod held by a pin. <Ref. to are noted, replace the water pump assembly.
ME(STI)-51, AUTOMATIC BELT TENSION AD-
JUSTER ASSEMBLY AND BELT IDLER, INSTAL-
LATION, Timing Belt.>
(A)
(B)
(C)
CO-02726
9) Install the timing belt. <Ref. to ME(STI)-52, TIM-

ING BELT, INSTALLATION, Timing Belt.>
12) Install the V-belts. <Ref. to ME(STI)-39, IN-
STALLATION, V-belt.>
13) Install the radiator. <Ref. to CO(STI)-20, IN-
STALLATION, Radiator.>
CO(STI)-16
Thermostat
COOLING
5. Thermostat B: INSTALLATION
1) Install a gasket to thermostat.
A: REMOVAL
1) Lift up the vehicle. NOTE:
2) Remove the under cover. <Ref. to EI-28, RE- Use a new gasket.
MOVAL, Front Under Cover.> 2) Install the thermostat and thermostat cover.
3) Drain engine coolant. <Ref. to CO(STI)-13, NOTE:
DRAINING OF ENGINE COOLANT, REPLACE- Install the parts with the jiggle pin facing upward.
Tightening torque:
4) Disconnect the radiator outlet hose from thermo-
12 N·m (1.2 kgf-m, 8.9 ft-lb)
stat cover.
(D)
CO-02771
5) Remove the thermostat cover, and then remove

the gasket and thermostat.
(C)
(B)
(A)
CO-02781
(A) Thermostat cover

(B) Gasket
(C) Thermostat
(D) Jiggle pin
(C) 3) Connect the radiator outlet hose to thermostat

(B) cover.
(A) 5) Lower the vehicle.
CO-02780
Engine Coolant.>
(B) Gasket
(C) Thermostat
CO(STI)-17
Thermostat
COOLING
C: INSPECTION
1) Check that the thermostat does not have defor-
mation, cracks or damage.
2) Check that the thermostat valve closes com-
pletely at an ambient temperature.
3) Immerse the thermostat and a thermometer in
water. Raise water temperature gradually, and
check the temperature and valve lift when the valve
begins to open and when the valve is fully opened.
Replace the thermostat if faulty.
NOTE:
• During the test, agitate the water for even tem-
perature distribution.
• Leave the thermostat in the boiling water for five
minutes or more before measuring the valve lift.
• Hold the thermostat with a wire or the like to
avoid contacting the container.
Starting temperature to open:
76 — 80°C (169 — 176°F)
Full open temperature:
91°C (196°F)
Total valve lift:
9.0 mm (0.354 in) or more
(A)
(B)
CO-02420
(A) Thermometer
(B) Thermostat
CO(STI)-18
Radiator
COOLING
6. Radiator 6) Disconnect the radiator outlet hose from thermo-

stat cover.
A: REMOVAL
CAUTION:
The radiator is pressurized when the engine
and radiator are hot. Wait until engine and radi-
ator cool down before working on the radiator.
CO-02771

9) Remove the reservoir tank. <Ref. to CO(STI)-27,
REMOVAL, Reservoir Tank.>
IN-00203 10) Disconnect the radiator inlet hose from the ra-
2) Lift up the vehicle. diator.
5) Disconnect the connector (A) from the main fan
motor and the connector (B) from the sub fan mo-
tor.
CO-02712
(A)
11) Disconnect the two engine coolant hoses from
the radiator and over flow pipe.
CO-02727
CO-02713
12) Remove the radiator upper brackets.
(B)
CO-02728
CO-02407
CO(STI)-19
Radiator
COOLING
13) Move the radiator to the left while lifting it up- 4) Connect the two engine coolant hoses to the ra-
ward. diator and over flow pipe.
14) Lift the radiator up and remove the radiator
from vehicle.
15) Remove the radiator lower cushion from the ra-
diator lower bracket.
CO-02713
5) Connect the radiator inlet hose.
CO-02729
B: INSTALLATION
1) Attach the radiator lower cushion to the radiator
lower bracket.
CO-02712
6) Install the reservoir tank. <Ref. to CO(STI)-27,

INSTALLATION, Reservoir Tank.>
STALLATION, Air Intake Duct.>
CO-02729 9) Connect the radiator outlet hose.
2) Install the radiator to vehicle.
NOTE:
Make pins on the lower side of radiator be fitted into
the radiator lower cushions.
3) Install the radiator upper brackets.
Tightening torque:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
CO-02771
CO-02407
CO(STI)-20
Radiator
COOLING
10) Connect the connector (A) to the main fan mo- C: INSPECTION
tor and the connector (B) to the sub fan motor.
1) Check that the radiator does not have deforma-
tion, cracks or damage.
(A) 2) Check that the hose has no cracks, damage or
loose part.
3) Remove the coolant filler tank cap, fill the cool-
ant filler tank with engine coolant, then install the
radiator cap tester to the filler neck of coolant filler
tank.
CO-02727
(B) CO-02408
4) Apply a pressure of 122 kPa (1.2 kg/cm2, 18 psi)

to the radiator and check the following points:
CO-02728 • Leakage from the radiator or its vicinity
11) Install the under cover. <Ref. to EI-28, INSTAL- • Leakage from the hose or its connections
LATION, Front Under Cover.> CAUTION:
12) Lower the vehicle. • Inspection must be carried out at the side of
13) Connect the battery ground terminal. coolant filler tank, not at the side of radiator.
• Engine should be turned off.
• Wipe engine coolant from check points in ad-
vance.
• Be careful not to deform the filler neck of the
coolant filler tank when installing and removing
the radiator cap tester.
• Be careful of engine coolant from spurting
out when removing the radiator cap tester.
IN-00203

Engine Coolant.>
CO(STI)-21
Radiator Cap
COOLING
7. Radiator Cap
A: INSPECTION
1) Check that the radiator cap does not have defor-
2) Attach the radiator cap tester to radiator cap.
CO-00044
3) Increase pressure until the radiator cap tester

gauge needle stops. Radiator cap is functioning
properly if it holds the service limit pressure for 5 —
6 seconds. Replace the radiator cap if its valve
opens at less than the service limit.
Coolant filler tank side:
Standard
93 — 123 kPa (0.95 — 1.25 kg/cm2,
14 — 18 psi)
Limit
83 kPa (0.85 kg/cm2, 12 psi)
Radiator side:
Standard
122 — 152 kPa (1.24 — 1.55 kg/cm2,
18 — 22 psi)
Limit
112 kPa (1.14 kg/cm2, 16 psi)
CAUTION:
• Be sure to remove foreign matter and rust
from the cap in advance. Otherwise, results of
pressure test will be incorrect.
• Do not confuse the cap of coolant filler tank
and cap of radiator.
CO(STI)-22
Radiator Main Fan and Fan Motor

COOLING
8. Radiator Main Fan and Fan B: INSTALLATION

Motor Install in the reverse order of removal.
CAUTION:
A: REMOVAL Check if the radiator hose and the over flow
1) Disconnect the ground cable from battery. hose are properly connected.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
C: DISASSEMBLY
1) Remove the clip which holds the main fan motor
connector onto the radiator main fan shroud.
2) Disconnect the radiator main fan from the main
fan motor.
IN-00203

4) Disconnect the connector from the main fan mo-
tor.
CO-02372
3) Disconnect the main fan motor from the radiator

main fan shroud.
CO-02776

7) Remove the reservoir tank. <Ref. to CO(STI)-27,
REMOVAL, Reservoir Tank.> CO-02373
8) Remove the bolts which secure the radiator
main fan motor assembly and the over flow pipe.
CO-02412
9) Remove the radiator main fan motor assembly

from the upper side of the vehicle.
CO(STI)-23

COOLING
D: ASSEMBLY
Assemble in the reverse order of disassembly.
Tightening torque:
4.41 N·m (0.45 kgf-m, 3.25 ft-lb)
CO-02373
Tightening torque:
3.4 N·m (0.3 kgf-m, 2.5 ft-lb)
CO-02372
E: INSPECTION
Check that the radiator main fan, radiator main fan
shroud and main fan motor do not have deforma-
CO(STI)-24
Radiator Sub Fan and Fan Motor

COOLING
9. Radiator Sub Fan and Fan B: INSTALLATION

CAUTION:
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
C: DISASSEMBLY
1) Remove the clip which holds the sub fan motor
connector onto the radiator sub fan shroud.
2) Disconnect the radiator sub fan from the sub fan
motor.
IN-00203

4) Disconnect the connector from the sub fan mo-
tor.
CO-02369
3) Disconnect the sub fan motor from the radiator

sub fan shroud.
CO-02775

7) Remove the bolts which secure the radiator sub
fan motor assembly and the over flow pipe. CO-02373
CO-02413
8) Raise the radiator sub fan motor assembly

slightly, remove the pin at the lower part of the ra-
diator sub fan motor assembly from the radiator
hole, and remove the radiator sub fan motor as-
sembly from the lower side of the vehicle.
CO(STI)-25

COOLING
D: ASSEMBLY
Tightening torque:
4.41 N·m (0.45 kgf-m, 3.25 ft-lb)
CO-02373
Tightening torque:
3.4 N·m (0.3 kgf-m, 2.5 ft-lb)
CO-02369
E: INSPECTION
Check that the radiator sub fan, radiator sub fan
shroud and sub fan motor do not have deformation,
cracks or damage.
CO(STI)-26
Reservoir Tank
COOLING
10.Reservoir Tank
A: REMOVAL
1) Pull out the over flow hose (A).
2) Pull out the reservoir tank to the arrow direction
while pushing the claw (B).
(B) (A)
CO-02766
B: INSTALLATION
C: INSPECTION
1) Check that the reservoir tank does not have de-
formation, cracks or damage.
2) Make sure the over flow hoses are not cracked,
damaged or loose.
3) Make sure the engine coolant level is between
“FULL” and “LOW”.
CO(STI)-27
Coolant Filler Tank

COOLING
11.Coolant Filler Tank

A: REMOVAL
CAUTION:
The coolant filler tank is pressurized when the
engine and radiator are hot. Wait until engine
and radiator cool down before working on the
coolant filler tank.
Coolant.>
2) Disconnect the engine coolant hoses from cool-
ant filler tank.
3) Remove the bolt and nut which secure the cool-
ant filler tank.
4) Remove the coolant filler tank.
CO-02923
B: INSTALLATION
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
C: INSPECTION
1) Check that the coolant filler tank does not have
deformation, cracks or damage.
CO(STI)-28
Engine Cooling System Trouble in General

COOLING
12.Engine Cooling System Trouble in General

A: INSPECTION
Replenish engine coolant, inspect for leakage, and
a. Insufficient engine coolant
repair it if necessary.
b. Loose timing belt Repair or replace timing belt tensioner.
c. Oil on timing belt Replace.
d. Malfunction of thermostat Replace.
e. Malfunction of water pump Replace.
f. Clogged engine coolant passage Clean.
Inspect and repair ignition control system. <Ref. to
g. Improper ignition timing EN(H4DOTC)(diag)-2, PROCEDURE, Basic Diag-
nostic Procedure.>
h. Clogged or leaking radiator Clean, repair or replace.
Over-heating i. Defective radiator fan Replace.
Replace the engine coolant. If ineffective, check,
j. Improper engine oil in engine coolant
repair or replace engine components.
Inspect and repair the fuel injection system. <Ref. to
k. Air/fuel mixture ratio too lean EN(H4DOTC)(diag)-2, PROCEDURE, Basic Diag-
nostic Procedure.>
l. Excessive back pressure in exhaust system Clean or replace.
m. Insufficient clearance between piston and cylinder Adjust or replace.
n. Slipping clutch Repair or replace.
o. Dragging brake Adjust.
Inspect the radiator fan relay, engine coolant temper-
p. Defective radiator fan
ature sensor or fan motor and replace them.
a. Ambient temperature extremely low Partly cover radiator front area.
Over-cooling
b. Defective thermostat Replace.
a. Loosened or damaged connecting units on hoses Repair or replace.
b. Leakage from water pump Replace.
c. Leakage from water pipe Repair or replace.
Engine coolant Retighten cylinder head bolts or replace cylinder
d. Leakage around cylinder head gasket
leaks head gasket.
e. Damaged or cracked cylinder head and cylinder block Repair or replace.
f. Damaged or cracked thermostat cover Repair or replace.
g. Leakage from radiator Repair or replace.
a. Timing belt problem Replace.
b. Defective radiator fan Replace.
Noise
c. Defective water pump bearing Replace water pump.
d. Defective water pump mechanical seal Replace water pump.
CO(STI)-29
LUBRICATION
LU(STI)
Page
2. Oil Pressure System ..................................................................................9
3. Engine Oil .................................................................................................11
4. Oil Pump ..................................................................................................13
5. Oil Pan and Strainer .................................................................................18
6. Oil Pressure Switch ..................................................................................22
7. Engine Oil Cooler .....................................................................................24
8. Oil Pipe .....................................................................................................25
9. Engine Oil Filter ........................................................................................31
10. Engine Lubrication System Trouble in General ........................................32
General Description
LUBRICATION
A: SPECIFICATION
1. STI MODEL
Lubrication method Forced lubrication
Pump type Trochoid type
Inner rotor 9
Number of teeth
Outer rotor 10
Outer rotor diameter × thickness mm (in) 78 × 11 (3.07 × 0.43)
Tip clearance between inner and outer
mm (in) Standard 0.04 — 0.14 (0.0016 — 0.0055)
rotors
Case clearance between outer rotor and
mm (in) Standard 0.10 — 0.175 (0.0039 — 0.0069)
pump case
Side clearance between inner rotor and
mm (in) Standard 0.02 — 0.07 (0.0008 — 0.0028)
pump case
Oil pump
Relief valve spring Installed length mm (in) 54.7 (2.154)
Load when installed N (kgf, lbf) 93.1 (9.49, 20.93)
Discharge
kPa (kg/cm2, psi) 98 (1.0, 14)
pressure
600 rpm
Discharge
Performance L (US qt, Imp qt)/min. 6.4 (6.8, 5.6) or more
rate
(Oil temperature 80°C
Discharge
(176°F)) kPa (kg/cm2, psi) 392 (4.0, 56.8)
pressure
6,000 rpm
Discharge
L (US qt, Imp qt)/min. 63.0 (66.6, 55.4) or more
rate
Relief valve working pressure kPa (kg/cm2, psi) 538 (5.5, 78)
Filter type Full-flow filter type
Outer diameter: 68 mm (2.68 in) (Black) 800 (124)
Filtration area cm2 (sq in)
Outer diameter: 67.4 mm (2.65 in) (Blue) 555 (86)
Oil filter By-pass valve opening pressure kPa (kg/cm2, psi) 160 (1.63, 23.2)
Outer diameter Outer diameter: 68 mm (2.68 in) (Black) 68 × 65 (2.68 × 2.56)
mm (in)
× width Outer diameter: 67.4 mm (2.65 in) (Blue) 67.4 × 65.3 (2.65 × 2.57)
Installation screw specifications M 20 × 1.5
Type Immersed contact point type
Oil pressure Operating voltage — power consumption 12 V — 3.4 W or less
switch Warning light operating pressure kPa (kg/cm2, psi) 14.7 (0.15, 2.1)
Proof pressure kPa (kg/cm2, psi) 981 (10, 142) or more
Engine oil When replacing engine oil and oil filter L (US qt, Imp qt) 4.3 (4.5, 3.8)
LU(STI)-2
General Description
LUBRICATION
2. EXCEPT FOR STI MODEL

Lubrication method Forced lubrication
Pump type Trochoid type
Inner rotor 9
Number of teeth
Outer rotor 10
Outer rotor diameter × thickness mm (in) 76 × 10 (2.99 × 0.39)
Tip clearance between inner and outer
mm (in) Standard 0.04 — 0.14 (0.0016 — 0.0055)
rotors
Case clearance between outer rotor and
mm (in) Standard 0.10 — 0.175 (0.0039 — 0.0069)
pump case
Side clearance between inner rotor and
mm (in) Standard 0.02 — 0.07 (0.0008 — 0.0028)
pump case
Oil pump
Relief valve spring Installed length mm (in) 54.7 (2.154)
Load when installed N (kgf, lbf) 93.1 (9.49, 20.93)
Discharge
kPa (kg/cm2, psi) 98 (1.0, 14)
pressure
600 rpm
Discharge
Performance L (US qt, Imp qt)/min. 4.6 (4.9, 4.0) or more
rate
(Oil temperature 80°C
Discharge
(176°F)) kPa (kg/cm2, psi) 294 (3.0, 43)
pressure
5,000 rpm
Discharge
L (US qt, Imp qt)/min. 47.0 (49.7, 41.4) or more
rate
Relief valve working pressure kPa (kg/cm2, psi) 588 (6.0, 85)
Filter type Full-flow filter type
Outer diameter: 68 mm (2.68 in) (Black) 800 (124)
Filtration area cm2 (sq in)
Outer diameter: 67.4 mm (2.65 in) (Blue) 555 (86)
Oil filter By-pass valve opening pressure kPa (kg/cm2, psi) 160 (1.63, 23.2)
Outer diameter Outer diameter: 68 mm (2.68 in) (Black) 68 × 65 (2.68 × 2.56)
mm (in)
× width Outer diameter: 67.4 mm (2.65 in) (Blue) 67.4 × 65.3 (2.65 × 2.57)
Installation screw specifications M 20 × 1.5
Type Immersed contact point type
Oil pressure Operating voltage — power consumption 12 V — 3.4 W or less
switch Warning light operating pressure kPa (kg/cm2, psi) 14.7 (0.15, 2.1)
Proof pressure kPa (kg/cm2, psi) 981 (10, 142) or more
Engine oil When replacing engine oil and oil filter L (US qt, Imp qt) 4.2 (4.4, 3.7)
LU(STI)-3
General Description
LUBRICATION
Specified oil:
CAUTION:
• Use 5W-30 (synthetic oil).
• It is acceptable to fill an engine with oil of another brand when replacing the oil, but make sure to
use the following engine oil specified by Subaru.
Engine oil standard SAE viscosity No.
5W-30 (synthetic oil)
TR OLEUM
PE
IN
FOR
AM ER I CA
ST I
GASOLINE
TUTE
or ENGINES
C
ER D
T I F IE
RM-00076 RM-00002
Those with the API standard SM Those with the ILSAC standard GF-4
“Energy Conserving” or SN or GF-5 “starburst mark” displayed on
“Resource Conserving” logo. top of the container.
NOTE:
The proper viscosity oil helps the engine maintain its ideal temperature, and cranking speed increased by re-
ducing viscosity friction in hot condition.
LU(STI)-4
General Description
LUBRICATION
B: COMPONENT
1. OIL PUMP AND OIL PAN
T5 (16)
(30) (17)
(33)
T3
(15) (18)
(14) (31)
T3 (19)
(39) (20)
T3
T10
(29)
T9 T3
T2 (35)
(9) (37) (26)
(13)
(36)
(21)
(8)
T3
(22)
(7) (37)
(6) (38) (23)
(37) T4 T3
(34)
(40)
T7
(11)
(5) (41)
(37)
(4) (2) T8 (24)
(32)
(12)
(37)
T3 T1
(3) T6
(1)
(10) (25)
(27) (28)
T6
LU-02855
LU(STI)-5
General Description
LUBRICATION
(1) Plug (19) Rocker cover (37) Clip (model with oil cooler)
(2) Gasket (20) Baffle plate (38) Oil filter connector (model without
oil cooler)
(3) Relief valve spring (21) O-ring (39) Plug (model without oil cooler)
(4) Relief valve (22) Oil strainer (40) Oil cooler hose B (model with oil
cooler)
(5) Front oil seal (23) Gasket (41) Oil cooler hose C (model with oil
cooler)
(6) Oil pump case (24) Oil level gauge guide
(7) Inner rotor (25) Oil pan Tightening torque: N·m (kgf-m, ft-lb)
(8) Outer rotor (26) Oil level gauge T1: 5 (0.5, 3.7)
(9) Oil pump cover (27) Drain plug gasket T2: 5.4 (0.6, 4.0)
(10) Oil filter (28) Drain plug T3: 6.4 (0.7, 4.7)
(11) Oil cooler connector (model with (29) Gasket (model with oil cooler) T4: 10 (1.0, 7.0)
oil cooler)
(12) Oil cooler pipe (model with oil (30) Oil filler cap T5: 25 (2.5, 18.4)
cooler)
(13) Oil cooler (model with oil cooler) (31) Seal T6: 44 (4.5, 32.5)
(14) O-ring (32) O-ring T7: 45 (4.6, 33.2)
(15) Oil pump ASSY (33) Gasket T8: 54 (5.5, 39.8)
(16) Oil pressure switch (34) O-ring T9: 69 (7.0, 50.9)
(17) Oil filler duct (35) Nipple (model with oil cooler) T10: 70 (7.1, 51.6)
(18) O-ring (36) Oil cooler hose A (model with oil
cooler)
LU(STI)-6
General Description
LUBRICATION
2. OIL PIPE
T2
(1) (13)
(6)
T3
(12)
(2)
(9)
T1
T4
(6) T4 T4
(5)
(4)
(5)
(6)
T1
T4
(5)
(6)
(3) (6) (6)
(7)
(8)
(4)
(6)
T4
(11)
(10)
LU-02727
(1) Oil inlet pipe (8) Cylinder head RH Tightening torque: N·m (kgf-m, ft-lb)
(2) Turbocharger oil pipe (9) Cylinder head LH T1: 6.4 (0.7, 4.7)
(3) Oil pipe RH (10) Front camshaft cap RH T2: 16 (1.6, 11.8)
(4) Union bolt with filter (with protru- (11) Front camshaft cap LH T3: 20 (2.0, 14.8)
sion)
(5) Union bolt without filter (without (12) Turbocharger T4: 29 (3.0, 21.4)
protrusion)
(6) Gasket (13) Union bolt without filter (with pro-
trusion)
(7) Oil pipe LH
LU(STI)-7
General Description
LUBRICATION
C: CAUTION
• Prepare a container and cloth when performing work which oil possibly spills. If oil spills, wipe it off imme-
diately to prevent from penetrating into floor or flowing out for environmental protection.
• Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
replacement.
directions, etc.
• If the engine oil is spilt over exhaust pipe or the under cover, wipe it off with cloth to avoid emitting smoke
or causing a fire.
• Follow all government and local regulations concerning disposal of refuse when disposing of oil.
D: PREPARATION TOOL
1. SPECIAL TOOL
18332AA000 OIL FILTER Used for removing and installing oil filter (Black).
WRENCH (Outer diameter: 68 mm (2.68 in))
ST18332AA000
499587100 OIL SEAL Used for installing oil seal into oil pump.
INSTALLER
ST-499587100
2. GENERAL TOOL
TOOL NAME REMARKS
Oil filter wrench (65/67 mm 14 Flutes) Used for removing and installing oil filter (Blue).
(Outer diameter: 67.4 mm (2.65 in))
LU(STI)-8
Oil Pressure System

LUBRICATION
2. Oil Pressure System

A: WIRING DIAGRAM
Oil pressure warning system <Ref. to WI-152, WIRING DIAGRAM, Oil Pressure Warning Light System.>
FB-36
F/B FUSE NO. 5
(IG)
2
WARNING LIGHT
OIL PRESSURE
i10 COMBINATION
METER
19
i1
12
B36
B21
37
E2
E11
OIL PRESSURE
SWITCH
i1 i10 B21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11
1 2 3 4
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 12 13 14 15 16 17 18 19 20 21 22
5 6 7 8 9 10
11 12 13 14 15 16 23 24 25 26 27 28 29 30 31 32 33
17 18 19 20 21 22
34 35 36 37 38 39 40 41
23 24 25 26 27 28
42 43 44 45 46 47
48 49 50 51 52 53 54
LU-02703
LU(STI)-9
Oil Pressure System

LUBRICATION
B: INSPECTION
Step Check Yes No
1 CHECK COMBINATION METER. Does the warning light illumi- Go to step 2. Repair or replace
1) Turn the ignition switch to ON (engine OFF). nate? the combination
2) Check other warning lights. meter. <Ref. to IDI-
5, INSPECTION,
Combination Meter
System.>
2 CHECK POWER SUPPLY TO OIL PRES- Is the voltage 10 V or more? Replace the oil Go to step 3.
SURE SWITCH. pressure switch.
1) Turn the ignition switch to OFF. <Ref. to LU(STI)-
2) Disconnect the connector from oil pressure 22, Oil Pressure
switch. Switch.>
4) Measure the voltage between oil pressure
switch harness connector and chassis ground.
(E11) No. 1 (+) — Chassis ground (–):
3 CHECK COMBINATION METER. Is the resistance less than 10 Repair the harness Repair or replace
1) Turn the ignition switch to OFF. Ω? and connector. the combination
2) Remove the combination meter. NOTE: meter. <Ref. to IDI-
3) Measure the resistance of combination In this case, repair 5, INSPECTION,
meter. the following item: Combination Meter
Terminals • Open circuit of System.>
No. 2 — No. 19: harness between
combination meter
and oil pressure
switch
• Poor contact of
combination meter
connector
• Poor contact of
oil pressure switch
connector
• Poor contact of
coupling connector
LU(STI)-10
Engine Oil
LUBRICATION
3. Engine Oil B: REPLACEMENT

A: INSPECTION CAUTION:
If the engine oil is spilt over exhaust pipe or the
CAUTION: under cover, wipe it off with cloth to avoid emit-
If the engine oil is spilt over exhaust pipe or the ting smoke or causing a fire.
under cover, wipe it off with cloth to avoid emit- 1) Open the engine oil filler cap for quick draining of
ting smoke or causing a fire. engine oil.
1) Park the vehicle on a level surface. 2) Lift up the vehicle.
2) Remove the oil level gauge and wipe away the 3) Drain engine oil by loosening the engine oil drain
oil. plug.
3) Reinsert the oil level gauge all the way. Be sure
that the oil level gauge is correctly inserted and NOTE:
properly orientated. Prepare the container for draining of engine oil.
4) Pull out the oil level gauge again, and check the
oil level. If the engine oil level is below “L” line,
make sure that there is no oil leakage from the en-
gine, then add oil to raise the level up to the “F” line.
5) Start the engine, and spread the oil in engine
room.
6) After turning off the engine, wait a few minutes
for the oil to return to the oil pan before checking
the level.
NOTE: LU-02395
• Just after driving or while the engine is warm, en- 4) Tighten the engine oil drain plug after draining
gine oil level shows in the range between the “F” engine oil.
line and the notch mark. This is caused by thermal
NOTE:
expansion of engine oil.
Use a new drain plug gasket.
• To prevent overfilling of engine oil, do not add oil
above “F” line when the engine is cold. Tightening torque:
• As the oil level gauge is used for daily mainte- 44 N·m (4.5 kgf-m, 32.5 ft-lb)
nance, “F” line and “L” line is set assuming that the
engine is cold.
(B)
(A) (F)
(C)
(E)
(D)
LU-02395

PM-00362
6) Using engine oil of proper quality and viscosity,
(A) Oil level gauge fill engine oil through the filler duct to the “F” line on
the oil level gauge. Make sure that the vehicle is
parked on a level surface when checking oil level.
(C) “F” line
(D) “L” line Recommended oil:
(E) Approx. 1.0 L (1.1 US qt, 0.9 Imp qt) Refer to “SPECIFICATION” for recommended
(F) Notch mark
oil. <Ref. to LU(STI)-2, SPECIFICATION, Gen-
eral Description.>
Engine oil capacity:
Refer to “SPECIFICATION” for engine oil ca-
pacity. <Ref. to LU(STI)-2, SPECIFICATION,
General Description.>
LU(STI)-11
Engine Oil
LUBRICATION
7) Close the engine oil filler cap.

8) Start the engine to circulate the oil in engine.
9) After stopping the engine, recheck the oil level. If
necessary, add engine oil up to the “F” line on oil
level gauge.
(B)
(A) (F)
(C)
(E)
(D)
PM-00362
(A) Oil level gauge

(C) “F” line
(D) “L” line
(E) Approx. 1.0 L (1.1 US qt, 0.9 Imp qt)
(F) Notch mark
LU(STI)-12
Oil Pump
LUBRICATION
4. Oil Pump 10) Remove the bolts which install oil pump onto
cylinder block.
A: REMOVAL NOTE:
1) Disconnect the ground cable from battery. When disassembling and checking the oil pump,
loosen the relief valve plug before removing the oil
pump.
IN-00203

MOVAL, Radiator.> <Ref. to CO(w/o STI)-19, RE- LU-00015
MOVAL, Radiator.> 11) Remove the oil pump by using flat tip screw-
3) Lift up the vehicle. driver.
4) Remove the bolt (B) which secures oil cooler
CAUTION:
pipe (A) to oil pump. (Model with oil cooler)
Be careful not to scratch mating surfaces of
5) Remove the oil cooler pipe (A) and hose (C).
cylinder block and oil pump.
(Model with oil cooler)
(B)
(C)
(A) (C) LU-00016

LU-02396
12) Remove the front oil seal from the oil pump.
7) Remove the crankshaft position sensor.
<Ref. to FU(STI)-35, REMOVAL, Crankshaft Posi-
tion Sensor.> <Ref. to FU(w/o STI)-35, REMOVAL,
Crankshaft Position Sensor.>
8) Remove the water pump. <Ref. to CO(STI)-15,
REMOVAL, Water Pump.> <Ref. to CO(w/o STI)-
15, REMOVAL, Water Pump.>
9) Remove the crank sprocket. <Ref. to ME(STI)-
59, REMOVAL, Crank Sprocket.> <Ref. to ME(w/o
STI)-58, REMOVAL, Crank Sprocket.>
LU(STI)-13
Oil Pump
LUBRICATION
B: INSTALLATION NOTE:
1) Using the ST, install the front oil seal. • Align the flat surface of oil pump’s inner rotor with
that of crankshaft before installation.
ST 499587100 OIL SEAL INSTALLER
NOTE: • Do not forget to install O-rings.
Use a new front oil seal. 5) Apply liquid gasket to the three bolts thread
shown in figure. (when reusing bolts)
Liquid gasket:
equivalent
Tightening torque:
ST
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
LU-00021
2) Apply liquid gasket to the mating surfaces of oil

pump.
NOTE:
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100) ME-04946
or equivalent 6) Install the crank sprocket. <Ref. to ME(STI)-59,
INSTALLATION, Crank Sprocket.> <Ref. to ME(w/o
STI)-58, INSTALLATION, Crank Sprocket.>
7) Install the water pump. <Ref. to CO(STI)-15, IN-
STALLATION, Water Pump.> <Ref. to CO(w/o
STI)-15, INSTALLATION, Water Pump.>
8) Install the crankshaft position sensor. <Ref. to
FU(STI)-35, INSTALLATION, Crankshaft Position
(A)
Sensor.> <Ref. to FU(w/o STI)-35, INSTALLA-
TION, Crankshaft Position Sensor.>
ME-00165
10) Install oil cooler pipe (A) and hose (C). (Model
(A) O-ring with oil cooler)
11) Install the oil cooler pipe (A) to oil pump using
3) Apply a coat of engine oil to the inside of front oil the bolts (B). (Model with oil cooler)
seal.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(B)
(C)
ME-00312
(A) (C)
4) Install the oil pump to cylinder block. LU-02396
CAUTION: 12) Lower the vehicle.
• Be careful not to damage the front oil seal 13) Install the radiator. <Ref. to CO(STI)-20, IN-
during installation. STALLATION, Radiator.> <Ref. to CO(w/o STI)-
• Make sure the front oil seal lip is not folded. 20, INSTALLATION, Radiator.>
LU(STI)-14
Oil Pump
LUBRICATION
14) Connect the battery ground terminal. D: ASSEMBLY

1) Using the ST, install the front oil seal.
ST 499587100 OIL SEAL INSTALLER
NOTE:
Use a new front oil seal.
IN-00203
ST
C: DISASSEMBLY
Remove the screw which secures oil pump cover
and then disassemble oil pump. Inscribe alignment
marks on the inner rotor and outer rotor so that they LU-00021
can be replaced in their original positions during re- 2) Apply a coat of engine oil to the inner rotor and
assembly. outer rotor.
NOTE: 3) Install the inner rotor and outer rotor.
Before disassembling the oil pump, remove the re- 4) Assemble the oil relief valve and install relief
lief valve. valve spring and plug.
NOTE:
Use a new gasket.
(E)
(D)
(C)
(B)
(A)
(F) (I)
(G)
(H)
LU-00020
(A) Front oil seal

(B) Oil pump case
(C) Inner rotor
(D) Outer rotor
(E) Oil pump cover
(F) Relief valve
(G) Relief valve spring
(H) Plug
(I) Gasket
LU(STI)-15
Oil Pump
LUBRICATION
5) Install the oil pump cover. E: INSPECTION

Tightening torque: 1. TIP CLEARANCE
T1: 5.4 N·m (0.6 kgf-m, 4.0 ft-lb)
Measure the tip clearance of rotors. If the clearance
T2: 44 N·m (4.5 kgf-m, 32.5 ft-lb)
is out of standard, replace the rotors as a set.
Tip clearance between inner and outer rotors:
T1 Standard
(E) 0.04 — 0.14 mm (0.0016 — 0.0055 in)
(D)
(C)
(B)
(A)
(F) (G) (I)

(H)
LU-00023
2. CASE CLEARANCE
Measure the clearance between outer rotor and oil
T2
pump case. If clearance exceeds the standard, re-
place the oil pump case.
Case clearance between outer rotor and pump
LU-02134 case:
Standard
(A) Front oil seal 0.10 — 0.175 mm (0.0039 — 0.0069 in)
(B) Oil pump case
(C) Inner rotor
(D) Outer rotor
(E) Oil pump cover
(F) Relief valve
(G) Relief valve spring
(H) Plug
(I) Gasket
LU-00024
LU(STI)-16
Oil Pump
LUBRICATION
3. SIDE CLEARANCE
Measure the gap between the inner rotor and the
oil pump case to measure the clearance between
the inner rotor and the oil pump cover as shown in
the figure. If clearance is out of standard, replace
the rotor or the oil pump case.
Side clearance between inner rotor and pump
case:
Standard
0.02 — 0.07 mm (0.0008 — 0.0028 in)
LU-00025
4. OIL RELIEF VALVE

Check the valve for assembly condition and dam-
age, and the relief valve spring for damage and de-
terioration.
Replace the parts if defective.
Relief valve spring:
Free length
73.7 mm (2.902 in)
Installed length
54.7 mm (2.154 in)
Load when installed
93.1 N (9.49 kgf, 20.93 lbf)
5. OIL PUMP CASE
Check for worn shaft hole, clogged oil passage,
worn rotor chamber, cracks and other faults.
6. FRONT OIL SEAL
Check the front oil seal lips for deformation, hard-
ening, wear, etc. and replace if defective.
LU(STI)-17
Oil Pan and Strainer

LUBRICATION
5. Oil Pan and Strainer 7) Support the engine with a lifting device and wire
ropes.
A: REMOVAL
LU-00222

IN-00203
CAUTION:
2) Remove the air intake duct. <Ref. to IN(STI)-10, When lifting up the vehicle, raise up wire ropes
REMOVAL, Air Intake Duct.> <Ref. to IN(w/o STI)- at the same time.
10, REMOVAL, Air Intake Duct.> 9) Remove the under cover. <Ref. to EI-28, RE-
3) Remove the air intake boot. MOVAL, Front Under Cover.>
10) Drain the engine oil. <Ref. to LU(STI)-11, RE-
PLACEMENT, Engine Oil.>
11) Remove the front exhaust pipe. <Ref. to
EX(STI)-6, REMOVAL, Front Exhaust Pipe.>
LU-02413

5) Remove the pitching stopper.
LU-02415
13) Remove the bolts which secure oil pan on cyl-

inder block with the engine raised up.
14) Insert an oil pan cutter blade between cylinder
block-to-oil pan clearance and remove the oil pan.
CAUTION:
Do not use a screwdriver or similar tool in place
of oil pan cutter.
EX-02520 15) Remove the oil strainer.
CO-02407
LU(STI)-18

LUBRICATION
16) Remove the baffle plate. 3) Install the oil strainer to cylinder block.
NOTE:
(D) Use new O-rings.
Tightening torque:
10 N·m (1.0 kgf-m, 7.4 ft-lb)
4) Tighten the oil strainer stay together with the baf-
fle plate.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(C) 5) Apply liquid gasket to the mating surfaces of oil
pan, and install the oil pan.
NOTE:
(B)
(A)
Liquid gasket:
or equivalent
LU-02334
(A) Oil pan

(B) Oil strainer
(C) Baffle plate
(D) Cylinder block
(A)
B: INSTALLATION LU-02353
NOTE: (A) Gasket

Before installing the oil pan, clean the mating sur-
face of oil pan and engine block.
1) Make sure that the seals (A) are installed se-
curely on the baffle plate in a direction as shown in
the figure below.
NOTE:
Use a new seal.
(A)
LU-00052
2) Install the baffle plate.

Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
LU(STI)-19

LUBRICATION
6) Tighten the bolts which install oil pan to cylinder 9) Install the front exhaust pipe. <Ref. to EX(STI)-6,
block. INSTALLATION, Front Exhaust Pipe.>
Tightening torque:
T1: 5 N·m (0.5 kgf-m, 3.7 ft-lb)
T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T3: 10 N·m (1.0 kgf-m, 7.4 ft-lb) CAUTION:
When lowering the vehicle, lower the lift up de-
vice and wire ropes at the same time.
(D)
(C)
T2 LU-00222
(B)
T2 13) Install the pitching stopper.
T3
T1 Tightening torque:
(A)
T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
T1
LU-02335
(A) Oil pan

(B) Oil strainer
(C) Baffle plate
(D) Cylinder block
T2 T1
7) Lower the engine onto front crossmember. MT-01301
8) Install the nuts which hold the engine mounting 14) Install the radiator upper brackets.
to the front crossmember.
Tightening torque:
Tightening torque: 12 N·m (1.2 kgf-m, 8.9 ft-lb)
45 N·m (4.6 kgf-m, 33.2 ft-lb)
CO-02407
LU-02415
LU(STI)-20

LUBRICATION

STALLATION, Intercooler.> <Ref. to IN(w/o STI)-
12, INSTALLATION, Intercooler.>
16) Install the air intake boot.
Tightening torque:
2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
LU-02413
17) Install the air intake duct. <Ref. to IN(STI)-10,

INSTALLATION, Air Intake Duct.> <Ref. to IN(w/o
STI)-10, INSTALLATION, Air Intake Duct.>
IN-00203
19) Refill the engine oil. <Ref. to LU(STI)-11, IN-

C: INSPECTION
Check that the oil pan, oil strainer and baffle plate
do not have deformation, cracks or damage.
LU(STI)-21
Oil Pressure Switch

LUBRICATION
6. Oil Pressure Switch B: INSTALLATION

1) Apply liquid gasket to the oil pressure switch
A: REMOVAL threads.
Liquid gasket:
equivalent
IN-00203
2) Remove the generator from the bracket. <Ref. to

SC(STI)-21, REMOVAL, Generator.> LU-00038
3) Disconnect the terminal from oil pressure switch.
2) Install the oil pressure switch to cylinder block.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
LU-00036
4) Remove the oil pressure switch.
LU-00037
3) Connect the terminal to the oil pressure switch.
LU-00037
LU-00036
4) Install the generator to the bracket. <Ref. to

SC(STI)-21, INSTALLATION, Generator.>
LU(STI)-22
Oil Pressure Switch

LUBRICATION
5) Connect the ground cable to battery.
IN-00203
C: INSPECTION
1) Check that the oil pressure switch does not have
2) Check that there are no oil leaks or oil oozing
from the oil pressure switch installation portion.
LU(STI)-23
Engine Oil Cooler

LUBRICATION
7. Engine Oil Cooler B: INSTALLATION

A: REMOVAL
NOTE:
CAUTION:
If engine oil is spilt onto the exhaust pipe, wipe
• After installing, check the engine oil level and re-
it off with cloth to avoid emission of smoke or
plenish it if necessary. <Ref. to LU(STI)-11, IN-
causing a fire. SPECTION, Engine Oil.>
NOTE:
Tightening torque:
STI model is equipped with engine oil cooler.
T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T2: 54 N·m (5.5 kgf-m, 39.8 ft-lb)
4) Remove the engine oil filter. <Ref. to LU(STI)-
31, REMOVAL, Engine Oil Filter.>
5) Remove the bolt (B) holding the oil cooler pipe
(A) to the oil pump. (F) (G)
6) Remove the oil cooler pipe (A), oil cooler hose A
(C), oil cooler hose B (H), and oil cooler hose C (I). (C)
(E)
7) Remove the oil cooler connector (D) and oil cool-
er (E). (G)
(H)
(G)
T2
(D) (G) (I)

(G)
(F) (B) T1 (A)

(G)
LU-02838
(C)
(E) (A) Oil cooler pipe
(G)
(B) Bolt
(C) Oil cooler hose A
(D) Oil cooler connector
(G) (E) Oil cooler
(H) (F) Gasket
(D) (I)
(G) Clip
(H) Oil cooler hose B
(I) Oil cooler hose C
(G)
(B) (A) (G)
LU-02837 C: INSPECTION
(A) Oil cooler pipe 1) Check that the engine oil cooler, oil cooler pipe
(B) Bolt
and oil cooler connector do not have deformation,
cracks or damage.
(C) Oil cooler hose A
2) Make sure the oil cooler hoses are not cracked,
(D) Oil cooler connector damaged or loose.
(E) Oil cooler 3) Blow with compressed air to make sure the cool-
(F) Gasket ant passages are not clogged.
(G) Clip 4) Make sure the mating surfaces of the cylinder
(H) Oil cooler hose B block do not have damage.
(I) Oil cooler hose C
LU(STI)-24
Oil Pipe
LUBRICATION
8. Oil Pipe 4) Remove the oil inlet pipe from the turbocharger.
CAUTION:
A: REMOVAL In order to prevent damaging the oil pipe on the
1) Disconnect the ground cable from battery. cylinder head side, fix the section (a) shown in
the figure when loosing the oil inlet pipe flare
while loosening the nut.
IN-00203
(a)
REMOVAL, Intercooler.> LU-02719
3) Remove the turbocharger upper cover.
LU-02692
LU-02694
5) Remove the turbocharger stay.
LU-02691
6) Remove the turbocharger oil pipe.
(B)
(A)
(B) (C)
LU-02696
(A) Union bolt without filter (without protrusion)

(B) Gasket
(C) Turbocharger oil pipe
LU(STI)-25
Oil Pipe
LUBRICATION
7) Drain engine coolant. <Ref. to CO(STI)-13, • Except for STI model

MENT, Engine Coolant.> <Ref. to CO(w/o STI)-13,
(A)
17, REMOVAL, Intake Manifold.> <Ref. to FU(w/o (B)
STI)-18, REMOVAL, Intake Manifold.>
9) Remove the secondary air pump. (Oil pipe LH
only) <Ref. to EC(STI)-27, REMOVAL, Secondary
Air Pump.> <Ref. to EC(w/o STI)-29, REMOVAL,
Secondary Air Pump.>
10) Remove the blow-by pipe and water pipe as-
sembly. (Oil pipe RH only)
NOTE: (C)
Do not remove the vacuum hose, radiator inlet (C)
hose, and heater outlet hose.
• STI model
ME-05055
(A) Water tank pipe ASSY

(A)
(B) (B) Water pipe ASSY
(C) O-ring
11) Remove the radiator main fan and radiator sub

fan. <Ref. to CO(STI)-23, REMOVAL, Radiator
Main Fan and Fan Motor.> <Ref. to CO(STI)-25,
REMOVAL, Radiator Sub Fan and Fan Motor.>
(C) <Ref. to CO(w/o STI)-23, REMOVAL, Radiator
(C) Main Fan and Fan Motor.> <Ref. to CO(w/o STI)-
25, REMOVAL, Radiator Sub Fan and Fan Motor.>
12) Remove the V-belts. <Ref. to ME(STI)-39, RE-
MOVAL, V-belt.> <Ref. to ME(w/o STI)-38, RE-
MOVAL, V-belt.>
REMOVAL, Crank Pulley.> <Ref. to ME(w/o STI)-
LU-02722
45, REMOVAL, Crank Pulley.>
(A) Water tank pipe ASSY 14) Remove the timing belt cover. <Ref. to
ME(STI)-48, REMOVAL, Timing Belt Cover.>
(B) Water pipe ASSY
<Ref. to ME(w/o STI)-47, REMOVAL, Timing Belt
(C) O-ring
Cover.>
REMOVAL, Timing Belt.> <Ref. to ME(w/o STI)-48,
16) Remove the cam sprocket LH. <Ref. to
ME(STI)-58, REMOVAL, Cam Sprocket.> <Ref. to
ME(w/o STI)-57, REMOVAL, Cam Sprocket.>
LU(STI)-26
Oil Pipe
LUBRICATION
17) Remove the timing belt cover No. 2 LH. Tightening torque:
T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T2: 29 N·m (3.0 kgf-m, 21.4 ft-lb)
(B) (A)
T1 T2
T2
(E )
(C) (E )
(E )
CO-02908
18) Remove the oil pipe.

(B) (A)
(E )
(C) (E )
(E ) (B)
T2
(E )
(D)
(A)
(E )
T2
LU-02710
(B) (A) Union bolt with filter (with protrusion)

(E )
(C) Oil pipe RH
(D)
(D) Oil pipe LH
(E) Gasket
(A)
3) Install the timing belt cover No. 2 LH.
(E )
ME-05030
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
(C) Oil pipe RH
(D) Oil pipe LH
(E) Gasket
B: INSTALLATION
1) Inspect the union bolt with filter. <Ref. to
LU(STI)-30, INSPECTING UNION BOLT WITH
FILTER, INSPECTION, Oil Pipe.> CO-02908
2) Install the oil pipe. 4) Install the cam sprocket LH. <Ref. to ME(STI)-
NOTE: 58, INSTALLATION, Cam Sprocket.> <Ref. to
• Be careful of the install location of the union bolt; ME(w/o STI)-57, INSTALLATION, Cam Sprocket.>
the location will differ depending on the presence of 5) Install the timing belt. <Ref. to ME(STI)-52, TIM-
filter. ING BELT, INSTALLATION, Timing Belt.> <Ref. to
• Use a new gasket. ME(w/o STI)-51, TIMING BELT, INSTALLATION,
Timing Belt.>
LU(STI)-27
Oil Pipe
LUBRICATION
6) Install the timing belt cover. <Ref. to ME(STI)- • Except for STI model
48, INSTALLATION, Timing Belt Cover.> <Ref. to
Tightening torque:
ME(w/o STI)-47, INSTALLATION, Timing Belt Cov-
6.5 N·m (0.7 kgf-m, 4.8 ft-lb)
er.>
STALLATION, Crank Pulley.> <Ref. to ME(w/o
STI)-45, INSTALLATION, Crank Pulley.>
8) Install the V-belts. <Ref. to ME(STI)-39, IN- (A)
STALLATION, V-belt.> <Ref. to ME(w/o STI)-38,
(B)
INSTALLATION, V-belt.>
9) Install the radiator main fan and the radiator sub
fan. <Ref. to CO(STI)-23, INSTALLATION, Radia-
tor Main Fan and Fan Motor.> <Ref. to CO(STI)-25,
INSTALLATION, Radiator Sub Fan and Fan Mo-
tor.> <Ref. to CO(w/o STI)-23, INSTALLATION, Ra-
diator Main Fan and Fan Motor.> <Ref. to CO(w/o
STI)-25, INSTALLATION, Radiator Sub Fan and
Fan Motor.> (C)
10) Install the blow-by pipe and water pipe assem- (C)
bly. (Oil pipe RH only)
• STI model
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
LU-02720

(B) Water pipe ASSY
(C) O-ring
(A)
(B)
11) Install the secondary air pump. (Oil pipe LH
only) <Ref. to EC(STI)-27, INSTALLATION, Sec-
ondary Air Pump.> <Ref. to EC(w/o STI)-29, IN-
STALLATION, Secondary Air Pump.>
INSTALLATION, Intake Manifold.> <Ref. to FU(w/o
STI)-22, INSTALLATION, Intake Manifold.>
(C)
(C)
13) Install the turbocharger oil pipe.
Tightening torque:
T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T2: 29 N·m (3.0 kgf-m, 21.4 ft-lb)
LU-02721

(B) Water pipe ASSY T1
(C) O-ring
T2
(B)
(A)
(B) (C)
LU-02698
(A) Union bolt without filter (without protrusion)

(B) Gasket
(C) Turbocharger oil pipe
LU(STI)-28
Oil Pipe
LUBRICATION
14) Install the turbocharger stay. 16) Tighten the union bolts and flare nuts which se-
cure the oil inlet pipe to the turbocharger.
Tightening torque:
T1: 33 N·m (3.4 kgf-m, 24.3 ft-lb) CAUTION:
T2: 42.5 N·m (4.3 kgf-m, 31.3 ft-lb) In order to prevent damaging the oil pipe on the
Tightening torque:
T1: 16 N·m (1.6 kgf-m, 11.8 ft-lb)
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
T2 T1
LU-02713
15) Temporarily tighten the bolts and flare nuts

which secure the oil inlet pipe to the turbocharger.
NOTE:
Use a new gasket. (a)
LU-02719
T1
LU-02692
T2
LU-02700
17) Attach the turbocharger upper cover.

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
LU-02694
LU(STI)-29
Oil Pipe
LUBRICATION
18) Install the intercooler. <Ref. to IN(STI)-13, IN- 2. OTHER INSPECTIONS

STALLATION, Intercooler.> <Ref. to IN(w/o STI)- 1) Check that the oil pipe and union bolt have no
12, INSTALLATION, Intercooler.> deformation, cracks and other damages.
19) Connect the battery ground terminal. 2) Check that there are no oil leaks or oil oozing
from the oil pipe attachment section.
IN-00203

Engine Coolant.> <Ref. to CO(w/o STI)-13, FILL-
Engine Coolant.>
C: INSPECTION
1. INSPECTING UNION BOLT WITH FILTER
Check the filter part of union bolt for clogging or
damage, and if defective, replace the union bolt
with filter with the new part.
(B) (A)
(E )
(C) (E )
(E )
(B)
(E )
(D)
(A)
(E )
ME-05030

(C) Oil pipe RH
(D) Oil pipe LH
(E) Gasket
LU(STI)-30
Engine Oil Filter

LUBRICATION
9. Engine Oil Filter C: INSPECTION

1) After installing the oil filter, run the engine and
A: REMOVAL check for oil leakage around seal rubber.
CAUTION: NOTE:
If the engine oil is spilt over exhaust pipe or the The filter element and filter case are permanently
under cover, wipe it off with cloth to avoid emit- jointed; therefore, interior cleaning is not neces-
ting smoke or causing a fire. sary.
1) Lift up the vehicle. 2) Check the engine oil level. <Ref. to LU(STI)-11,
2) Remove the under cover. <Ref. to EI-28, RE- INSPECTION, Engine Oil.>
3) Remove the oil filter.
• Oil filter (Black)
Remove using the ST.
ST 18332AA000 OIL FILTER WRENCH (OUT-
ER DIAMETER: 68 MM (2.68
IN) FOR OIL FILTER)
• Oil filter (Blue)
Remove using a general tool (65/67 mm 14 Flutes).
LU-02707
B: INSTALLATION
CAUTION:
Do not tighten excessively, or oil may leak.
1) Clean the oil filter installation surface on cylinder
block or oil cooler.
2) Obtain a new oil filter and apply a thin coat of en-
gine oil to the seal rubber.
3) Install the oil filter turning it by hand, being care-
ful not to damage the seal rubber of the oil filter.
• Tighten the oil filter (Black) with an outer diame-
ter of 68 mm (2.68 in) (approx. 1 rotation) after the
seal rubber of the oil filter comes in contact with the
cylinder block or oil cooler. When using a torque
wrench, tighten to 14 N·m (1.4 kgf-m, 10.3 ft-lb).
• Tighten the oil filter (Blue) with an outer diameter
of 67.4 mm (2.65 in) (approx. 7/8 rotation) after the
seal rubber of the oil filter comes in contact with cyl-
inder block or oil cooler. When using a torque
wrench, tighten to 12 N·m (1.2 kgf-m, 8.9 ft-lb).
6) After installing, check the engine oil level and re-
plenish it if necessary. <Ref. to LU(STI)-11, IN-
LU(STI)-31
Engine Lubrication System Trouble in General

LUBRICATION
10.Engine Lubrication System Trouble in General

A: INSPECTION
Before performing diagnostics, make sure that the engine oil level is correct and no oil leakage exists.
a. Oil pressure switch failure
Cracked diaphragm or oil leakage within switch Replace.
Broken spring or seized contacts Replace.
b. Low oil pressure
Clogging of oil filter Replace.
Malfunction of oil by-pass valve in oil filter Replace.
Warning light Malfunction of oil relief valve in oil pump Clean or replace.
remains ON. Clogged oil passage Clean.
Excessive tip clearance and side clearance of oil pump rotor Replace.
Clogged oil strainer or broken pipe Clean or replace.
c. No oil pressure
Insufficient engine oil (degradation, etc.) Replace.
Broken pipe of oil strainer Replace.
Stuck oil pump rotor Replace.
a. Malfunction of combination meter Replace.
Warning light does
b. Poor contact of switch contact points Replace.
not illuminate.
c. Disconnection of wiring Repair.
a. Defective terminal contact Repair.
b. Defective wiring harness Repair.
c. Oil pressure switch failure
Cracked diaphragm or oil leakage within switch Replace.
Broken spring or seized contacts Replace.
Warning light flickers d. Low oil pressure
momentarily. Clogging of oil filter Replace.
Malfunction of oil by-pass valve in oil filter Replace.
Malfunction of oil relief valve in oil pump Clean or replace.
Clogged oil passage Clean.
Excessive tip clearance and side clearance of oil pump rotor Replace.
Clogged oil strainer or broken pipe Clean or replace.
LU(STI)-32
SPEED CONTROL SYSTEMS
SP(STI)
Page
2. Accelerator Pedal .......................................................................................4
General Description
A: SPECIFICATION
Accelerator pedal Stroke At pedal pad 50 — 59 mm (1.97 — 2.32 in)
B: COMPONENT
(2)
(1)
T
(5)
T
T
(4)
(3)
SP-02066
(1) Accelerator pedal ASSY (4) Accelerator stopper Tightening torque: N·m (kgf-m, ft-lb)
(2) Clip (5) Accelerator pedal bracket T: 18 (1.8, 13.3)
(3) Accelerator plate
SP(STI)-2
General Description
C: CAUTION
parts.
replacement.
directions, etc.
D: PREPARATION TOOL
1. SPECIAL TOOL
1B022XU0 SUBARU SELECT Used for inspecting the accelerator pedal.
MONITOR III KIT
ST1B022XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring voltage.
SP(STI)-3
Accelerator Pedal
2. Accelerator Pedal D: INSPECTION

A: REMOVAL 1. CHECK ACCELERATOR PEDAL SENSOR
1) Disconnect the ground cable from battery. AREA (METHOD WITH CIRCUIT TESTER)
Trim.>
IN-00203
2) Disconnect the connector (A).

3) Remove the nut (B) securing accelerator pedal
assembly, and remove the accelerator pedal as-
sembly.
FU-03416

(A) to the bracket.
(B)
FU-03417

terminals.
(B)
• Main sensor side
(A)
7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8
SP-02067
27 26 25 24 23 22 21 20
35 34 33 32 31 30 29 28
B: INSTALLATION
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb) V
SP-02078
C: DISASSEMBLY
NOTE:
The accelerator pedal cannot be disassembled.
SP(STI)-4
Accelerator Pedal
• Sub sensor side
(A)
7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20
35 34 33 32 31 30 29 28
V
SP-02079
Accelerator Accelerator
pedal sensor pedal
Not depressed
0.4 — 1.0 V
Main
Depressed 29 (–)
2.4 — 3.7 V
(Full opened)
Not depressed
0.3 — 1.1 V
Sub
Depressed 30 (–)
2.3 — 3.8 V
(Full opened)

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
2. CHECK ACCELERATOR PEDAL SEN-
SOR AREA (METHOD WITH SUBARU SE-
LECT MONITOR)
2) Read the accelerator pedal opening angle signal
and voltage of accelerator pedal sensor using Sub-
aru Select Monitor. <Ref. to EN(H4DOTC)(diag)-
40, READ CURRENT DATA FOR ENGINE (NOR-
MAL MODE), OPERATION, Subaru Select Moni-
tor.>
Accelerator pedal Accelerator pedal
Standard
sensor opening angle signal
0.0% 0.4 — 1.0 V
Main
100.0% 2.4 — 3.7 V
0.0% 0.3 — 1.1 V
Sub
100.0% 2.3 — 3.8 V
1) Check that the accelerator pedal does not have
2) Check for smooth operation when the accelera-
tor pedal is depressed.
3) Check if the accelerator pedal returns to its orig-
inal position smoothly when the pedal is released.
SP(STI)-5
IGNITION
IG(STI)
Page
2. Spark Plug ..................................................................................................4
3. Ignition Coil ................................................................................................7
General Description
IGNITION
A: SPECIFICATION
Item Specifications
Type FK0368
Ignition coil Ignition system Independent ignition coil
Manufacturer Diamond Electric
Manufacturer and type NGK: SILFR6A
Thread size (diameter, pitch, length) mm 14, 1.25, 26.5
Spark plug
Spark plug gap mm (in) Standard 0.7 — 0.8 (0.028 — 0.031)
Electrode Iridium
B: COMPONENT
(3)
T1
T2
(2)
(1)
T2
(1)
(2)
T1
IG-02126
(1) Spark plug (3) Engine harness stay (#3 ignition Tightening torque: N·m (kgf-m, ft-lb)
coil side only)
(2) Ignition coil T1: 16 (1.6, 11.8)
T2: 21 (2.1, 15.5)
IG(STI)-2
General Description
IGNITION
C: CAUTION
parts.
replacement.
directions, etc.
IG(STI)-3
Spark Plug
IGNITION
2. Spark Plug 2. LH SIDE

A: REMOVAL MOVAL, Battery.>
Spark plug: 2) Remove the secondary air pump. <Ref. to
Refer to “SPECIFICATION” for the spark EC(STI)-27, REMOVAL, Secondary Air Pump.>
plug. <Ref. to IG(STI)-2, SPECIFICATION, 3) Remove the bolts that secure the air duct to the
General Description.> rocker cover LH, and lift the air duct.
1. RH SIDE
IN-00203
2) Remove the air cleaner case. <Ref. to IN(STI)-8,

NOTE:
IG-02072

NOTE:
Turn #4 ignition coil by 180° to remove it.
IG-02127
IG-02149
IG(STI)-4
Spark Plug
IGNITION
B: INSTALLATION (2) Carbon fouled:

Dry fluffy carbon deposits on insulator and elec-
1. RH SIDE trode are mostly caused by slow speed driving
Install in the reverse order of removal. in the city, weak ignition, too rich fuel mixture,
etc.
21 N·m (2.1 kgf-m, 15.5 ft-lb)
16 N·m (1.6 kgf-m, 11.8 ft-lb)
2. LH SIDE
21 N·m (2.1 kgf-m, 15.5 ft-lb)
IG-00012
16 N·m (1.6 kgf-m, 11.8 ft-lb) (3) Oil fouled:
Wet black deposits show oil entrance into com-
bustion chamber through worn piston rings or
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) increased clearance between valve guides and
C: INSPECTION valve stems.
1) Check the spark plug for abnormalities. If defec-
tive, replace the spark plug.
(C)
(A) IG-00013
(4) Overheating:
(B) IG-02094 A white or light gray insulator with black or
brown spots and bluish burnt electrodes indi-
(A) Terminal damage cate engine overheating, wrong selection of fu-
(B) Crack or damage in insulator el, or loose spark plugs.
(C) Damaged gasket
2) Check the spark plug electrode and condition of

the insulator. If abnormal, check and repair the
cause and replace the spark plug.
(1) Normal:
Brown to grayish-tan deposits and slight elec-
trode wear indicate correct spark plug heat
range.
IG-00014
IG-00011
IG(STI)-5
Spark Plug
IGNITION
3) Using a nylon brush, etc., clean and remove the

carbon or oxide deposits from the spark plug. If de-
posits are too stubborn, replace the spark plugs.
After cleaning the spark plugs, check the spark
plug gap “L” using a gap gauge. If it is not within the
standard, replace the spark plug.
NOTE:
• Never use a plug cleaner.
• Do not use a metal brush as it may damage the
electrode area.
Spark plug gap L:
Standard
0.7 — 0.8 mm (0.028 — 0.031 in)
IG-02095
IG(STI)-6
Ignition Coil
IGNITION
3. Ignition Coil
A: REMOVAL
Direct ignition type is adopted. Refer to “Spark
Plug” for removal procedure. <Ref. to IG(STI)-4,
REMOVAL, Spark Plug.>
B: INSTALLATION
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
C: INSPECTION
For inspection procedure, refer to “Diagnostics for
Engine Starting Failure”. <Ref. to EN(H4DOTC)(di-
ag)-79, IGNITION CONTROL SYSTEM, Diagnos-
tics for Engine Starting Failure.>
IG(STI)-7
STARTING/CHARGING SYSTEMS
SC(STI)
Page
2. Starter ........................................................................................................8
3. Generator .................................................................................................21
4. Battery ......................................................................................................27
General Description
A: SPECIFICATION
Item Specifications
Vehicle model 6MT 5MT
Type Reduction type
Model 428000-5760 M000T30475
Manufacturer DENSO Mitsubishi Electric
Voltage and output 12 V — 1.0 kW
Direction of rotation Counterclockwise (when observed from pinion)
Number of pinion teeth 9 8
Armature commu- Standard 0.05 mm (0.0020 in) 0.05 mm (0.0020 in)
tator runout Limit 0.10 mm (0.0039 in) 0.10 mm (0.0039 in)
Armature depth of
Standard 0.5 mm (0.020 in) 0.5 mm (0.020 in)
segment mold
Standard 12.3 mm (0.484 in) 12.3 mm (0.484 in)
Brush length
Limit 7.0 mm (0.276 in) 7.0 mm (0.276 in)
Starter 15.9 — 19.5 N (1.62 — 1.99 kgf, 15.9 — 19.5 N (1.62 — 1.99 kgf,
Standard
Brush spring force 3.57 — 4.38 lbf) 3.57 — 4.38 lbf)
Limit 2.5 N (0.25 kgf, 0.56 lbf) 2.5 N (0.25 kgf, 0.56 lbf)
Voltage 11 V 11 V
No-load
Current 90 A or less 95 A or less
characteristics
Rotating speed 2,860 rpm or more 2,500 rpm or more
Voltage 8V 7.5 V
Load Current 280 A 300 A
characteristics Torque 9.3 N·m (0.9 kgf-m, 6.9 ft-lb) or more 8.84 N·m (0.9 kgf-m, 6.5 ft-lb) or more
Rotating speed 860 rpm or more 870 rpm or more
Voltage 4V 4V
Lock
Current 515 A or less 680 A or less
characteristics
Torque 16 N·m (1.6 kgf-m, 11.8 ft-lb) or more 17 N·m (1.7 kgf-m, 12.5 ft-lb) or more
Rotating-field three-phase type, voltage regulator built-in type,
Type
with load response control system
Model A003TG6591
Manufacturer Mitsubishi Electric
Voltage and output 12 V — 110 A
Polarity on ground side Negative
Direction of rotation Clockwise (when observed from pulley side)
Stator connection 3-phase type
Generator
1,500 rpm — 50 A or more
Output current 2,500 rpm — 91 A or more
5,000 rpm — 105 A or more
Regulated voltage 14.1 — 14.8 V [20°C (68°F)]
Rotor slip ring Standard 22.7 mm (0.894 in)
outer diameter Limit 22.1 mm (0.870 in)
Standard 18.5 mm (0.728 in)
Brush length
Limit 5.0 mm (0.197 in)
Battery Type and capacity 12 V — 48 AH (55D23L) 12 V — 48 AH (55D23L)
SC(STI)-2
General Description
B: COMPONENT
1. STARTER
• STI model
T4
(17)
(16)
(8)
T2
(7)
(6)
T3 (5)
(4)
(3)
(2) T1
(14)
(15)
(13)
(1)
(10)
(12)
(9)
(11)
SC-02448
(1) Starter housing ASSY (9) Pinion gear (17) Magnet switch ASSY
(2) Snap ring (10) Starter plate
(3) Stopper (11) Armature Tightening torque: N·m (kgf-m, ft-lb)
(4) Overrunning clutch (12) Yoke ASSY T1: 1.4 (0.1, 1.0)
(5) Snap ring (13) Brush holder ASSY T2: 6 (0.6, 4.4)
(6) Washer (14) Starter cover ASSY T3: 7.5 (0.8, 5.5)
(7) Internal gear ASSY (15) Drain duct T4: 10 (1.0, 7.4)
(8) Shaft (16) Shift lever
SC(STI)-3
General Description
T4
(13)
(1)
T3 (6) (12)
(5)
(4)
(3)
T2
(2)
(11)
(10)
(9)
(8) (15)
(7) T1
(14)
(17)
(18)
(16)
SC-02222
(1) Starter housing ASSY (9) Overrunning clutch (17) Sleeve bearing
(2) Sleeve bearing (10) Internal gear ASSY (18) Starter cover ASSY
(3) Shift lever (11) Shaft
(4) Plate (12) Pinion gear Tightening torque: N·m (kgf-m, ft-lb)
(5) Seal rubber (13) Seal rubber T1: 1.4 (0.1, 1.0)
(6) Magnet switch ASSY (14) Yoke ASSY T2: 6 (0.6, 4.4)
(7) Snap ring (15) Armature ASSY T3: 7.5 (0.8, 5.5)
(8) Stopper (16) Brush holder ASSY T4: 10 (1.0, 7.4)
SC(STI)-4
General Description
2. GENERATOR
(7)
(6)
(5)
(4)
(3)
T1
(2)
(1)
T1
T2
(13)
(12)
(11)
(10)
(9)
(8)
SC-00163
(1) Pulley nut (7) Bearing (13) Terminals

(2) Pulley (8) Stator coil
(3) Front cover (9) IC regulator with brush Tightening torque: N·m (kgf-m, ft-lb)
(4) Ball bearing (10) Brush T1: 4.7 (0.5, 3.5)
(5) Bearing retainer (11) Rectifier T2: 108 (11.0, 79.8)
(6) Rotor (12) Rear cover
SC(STI)-5
General Description
3. GENERATOR BRACKET
T3 (1)
T2
T1
(2)
(3)
T4
T3
T4
SC-02440
(1) Generator (3) V-belt cover Tightening torque: N·m (kgf-m, ft-lb)
(2) Power steering pump bracket T1: 13 (1.3, 9.6)
T2: 16 (1.6, 11.8)
T3: 22 (2.2, 16.2)
T4: 25 (2.5, 18.4)
SC(STI)-6
General Description
C: CAUTION
parts.
replacement.
directions, etc.
D: PREPARATION TOOL
1. GENERAL TOOL
TOOL NAME REMARKS
Circuit tester Used for measuring resistance, voltage and current.
SC(STI)-7
Starter
2. Starter B: INSTALLATION
A: REMOVAL
1) Disconnect the ground cable from battery. Tightening torque:
50 N·m (5.1 kgf-m, 36.9 ft-lb)
IN-00203
SC-02151
REMOVAL, Intercooler.> <Ref. to IN(w/o STI)-12, Tightening torque:
REMOVAL, Intercooler.> 10 N·m (1.0 kgf-m, 7.4 ft-lb)
3) Disconnect the connector (B) and terminal (A)
from starter.
SC-02474
SC-00006
4) Remove the starter from transmission.
SC-02151
SC(STI)-8
Starter
C: DISASSEMBLY 5) Remove the two brushes wired to the yoke as-

sembly, and separate the yoke assembly and the
1. STI MODEL brush holder assembly.
1) Disconnect cable from terminal M (A) of the NOTE:
magnet switch assembly. As shown in the figure, use a flat tip screwdriver,
etc. to hold the brush spring and remove the brush.
(A)
SC-02208
2) Remove the magnet switch assembly from the SC-02220

starter housing assembly.
SC-02212
SC-02209
6) Remove the armature from the internal gear as-
3) Remove through bolts (A) on both sides and the sembly.
brush holder screws (B), and remove the starter
cover assembly.
(B)
(A)
SC-02213
(A) (B)
SC-02210
7) Remove the starter housing assembly (A) then
remove the shift lever (B).
4) Remove the yoke assembly and brush holder
assembly as a unit.
(A)
(B)
SC-02214
SC-02211
SC(STI)-9
Starter
8) Use the following procedures to remove the (3) Remove the overrunning clutch from the
overrunning clutch from the shaft. shaft.
(1) Use an appropriate tool (such as a fit socket
wrench), and remove the stopper from snap
ring by lightly tapping the stopper with a plastic
hammer.
(A)
(B)
(D) SC-02217
(C)
9) Use the following procedures to remove the
shaft.
(1) Remove the starter plate, and remove the
pinion gear.
SC-02215
SC-02216
(2) Remove the snap ring from the shaft.
(A) Appropriate tool
(B) Snap ring
(C) Shaft
(D) Stopper
(2) Remove snap ring (A) from the shaft, and

remove stopper (B).
(A) SC-02218
(3) Remove the shaft from the internal gear as-

(B) sembly.
SC-02134
SC-02219
SC(STI)-10
Starter
2. EXCEPT FOR STI MODEL 4) Remove the brush holder assembly from the ar-
1) Disconnect the cable from the terminal M of the mature assembly.
magnet switch assembly. NOTE:
Hold the brush with your fingers so that the brush
spring does not come flying out.
SC-02223
2) Remove the magnet switch assembly from the

starter housing assembly. SC-02226
5) Remove the armature assembly and yoke as-

sembly from the starter housing assembly together
as a single unit.
SC-02224
3) Remove screws (A) of the brush holder assem-

bly, and through bolts (B) on both sides, and re-
move the starter cover assembly. SC-02227
6) Separate the armature assembly and yoke as-

sembly.
(A)
(B) SC-02225
SC-02228
7) Remove the pinion gear from the internal gear

assembly.
SC-02229
SC(STI)-11
Starter
8) Remove seal rubber (A), plate (B), and seal rub- 10) Use the following procedures to remove the
ber (C). overrunning clutch from the shaft.
(1) Use an appropriate tool (such as a fit socket
(A) wrench), and remove the stopper from snap
(B)
ring by lightly tapping the stopper with a plastic
(C)
hammer.
(A)
SC-02230
(B)
9) Lightly tap the starter housing assembly with a (D)
plastic hammer as shown in the figure, and remove (C)
the overrunning clutch, internal gear assembly,

shaft and shift lever together as one unit.
SC-02232
(A) Appropriate tool

(B) Snap ring
(C) Shaft
(D) Stopper
(2) Remove snap ring (A) from the shaft, and

remove stopper (B).
SC-02231
(A)
(B)
SC-02134
SC-02235
SC(STI)-12
Starter
(3) Remove the overrunning clutch from the (2) Assemble the shaft to the internal gear as-
shaft. sembly.
SC-02233 SC-02219
11) Separate the internal gear assembly and shaft. (3) Install the snap ring to shaft.
NOTE:
Use new snap rings.
SC-02218
(4) Apply grease to the pinion gear attachment

area.
Grease:
DENSO HL50
(5) Attach the pinion gear to the pin.
(6) Apply grease to the pinion gear, internal
gear assembly, and on top of the shaft pin.
SC-02234 NOTE:
D: ASSEMBLY • Apply grease so that it contacts each gear.
• Be careful not to allow dirt to get in.
1. STI MODEL
Grease:
1) Use the following procedures to install the shaft. DENSO HL50
(1) Apply grease to the shaft sliding surfaces of
the internal gear assembly.
Grease:
DENSO HL50
SC-02215
(7) Install the starter plate.
SC(STI)-13
Starter
2) Assemble the overrunning clutch and shift lever (4) Using a press, pressure fit stopper (B) into
(B) to the starter housing (A) as a unit. snap ring (A).
NOTE:
Apply grease to the contact portion of the shift le- (A)
ver. (B)
Grease:
DENSO HL50
(A)
(B)
SC-00068
4) Install the armature to the internal gear assem-

bly.
SC-02214
3) Assemble the overrunning clutch as follows:

(1) Apply grease to the spline portion of the
shaft.
Grease:
DENSO HL50
(2) Install the overrunning clutch to shaft. SC-02213
5) Attach the two brushes wired to the yoke assem-

bly to the brush holder assembly.
NOTE:
As shown in the figure, use a flat tip screwdriver,
etc. to hold the brush spring and insert the brush
while being careful not to damage the brush.
SC-02217
(3) Pass stopper (B) through the shaft, and at-

tach snap ring (A).
NOTE:
Use new snap rings.
SC-02220
(A)
(B)
SC-02134
SC-02212
SC(STI)-14
Starter
6) Install the yoke assembly and brush holder as- 10) Connect terminal M (A) to magnet switch as-
sembly as a single unit to the armature. sembly.
Spread the brush with your fingers, being careful 10 N·m (1.0 kgf-m, 7.4 ft-lb)
not to damage the brush.
(A)
SC-02208
SC-02211
2. EXCEPT FOR STI MODEL
7) Install starter cover assembly to the brush holder
assembly with screws (B). 1) Apply grease to the shaft sliding surfaces of the
internal gear assembly.
Tightening torque:
1.4 N·m (0.1 kgf-m, 1.0 ft-lb) Grease:
8) Tighten the through bolts (A) on both sides. Multemp #6129 or equivalent
2) Assemble the shaft to the internal gear assem-
Tightening torque: bly.
6 N·m (0.6 kgf-m, 4.4 ft-lb)
(B)
(A)
(A) (B)
SC-02210
9) Attach the magnet switch assembly to the starter

housing assembly.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
SC-02234
SC-02209
SC(STI)-15
Starter
3) Assemble the overrunning clutch as follows: 4) Assemble the overrunning clutch, internal gear
(1) Apply grease to the spline portion of the assembly, shaft and shift lever as a single unit into
shaft. the starter housing assembly.
Grease: NOTE:
Multemp #6129 or equivalent Apply grease to the moving parts of the shift lever.
(2) Install the overrunning clutch to shaft. Grease:
Multemp #6129 or equivalent
SC-02233
(3) Pass stopper (B) through the shaft assem- SC-02235

bly, and attach snap ring (A). 5) Apply grease to the inside of the internal gear
NOTE: assembly and pinion gear, and attach the pinion
Use new stoppers and snap rings. gear to the internal gear assembly.
NOTE:
• Apply grease evenly to the contact surfaces of
(A) each gear.
• Be careful that no debris becomes attached.
(B) Grease:
Molykote® AG650 or equivalent
SC-02134
(4) Using a press, pressure fit stopper (B) into

snap ring (A).
(A)
(B)
SC-02229
6) Install seal rubber (A), plate (B), and seal rubber

(C).
(A)
(B)
SC-00068
(C)
SC-02230
SC(STI)-16
Starter
7) Assemble the armature assembly to the yoke 9) Use an appropriate tool (such as correctly sized
assembly. socket wrenches) and attach the brush holder as-
sembly to the armature assembly.
NOTE:
Be careful not to damage the brushes.
SC-02228
8) Attach the armature assembly and yoke assem-

bly to the starter housing assembly together as a
single unit. SC-02237
NOTE: 10) Secure starter cover assembly to the brush

As shown in the figure, match the protrusion of the holder assembly with screws (A).
yoke assembly to the cut out of the starter housing
Tightening torque:
assembly.
1.4 N·m (0.1 kgf-m, 1.0 ft-lb)
11) Install through bolts (B) on both sides.
Tightening torque:
6 N·m (0.6 kgf-m, 4.4 ft-lb)
(A)
SC-02236
(B) SC-02225
12) Attach the magnet switch assembly to the start-

er housing assembly.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
SC-02227
SC-02224
SC(STI)-17
Starter
13) Attach the cable to the terminal M of the mag- 3) Check the depth of the segment mold. If it is not
net switch assembly, and secure with nuts. within the standard, replace the armature.
Tightening torque: Depth of segment mold:
10 N·m (1.0 kgf-m, 7.4 ft-lb) Standard
0.5 mm (0.020 in)
(B)
(C)
(A)
SC-02223
SC-00022
E: INSPECTION
(A) Depth of mold
1. ARMATURE
(B) Segment
1) Check the commutator for signs of seizure or (C) Mold
stepped wear caused by roughness of the surface.
If there is light wear, use sandpaper to repair. 4) Place the armature on the growler tester to
2) Check for runout on the commutator. If exces- check for short circuits. While slowly turning the ar-
sive, replace the armature. mature, support the steel sheet for the armature
Commutator runout: core. If the circuit of the armature is shorted, the
Standard steel sheet will vibrate, causing it to move towards
0.05 mm (0.0020 in) the core. When the steel sheet has moved or vi-
Limit brated, replace the armature.
0.10 mm (0.0039 in) (A)
(A)
(B)
SC-00023
(B)
SC-00021
(A) Steel sheet
(A) Dial gauge (B) Growler tester
(B) V-block
5) Use a circuit tester to touch the probe of one side
to the commutator segment, and the other probe to
the shaft. If there is continuity, replace the arma-
ture.
SC-00024
SC(STI)-18
Starter
2. YOKE Also check to be sure there is no continuity be-

Make sure that the pole is set at the predetermined tween M terminal and B.
position. Resistance between switch assembly termi-
3. OVERRUNNING CLUTCH nals:
Check that there is no wear or damage to the piston Terminals Standard
teeth. Replace the overrunning clutch if it is dam- S—M 1 Ω or less
aged. S — Ground 1 Ω or less
Check that it rotates smoothly when rotated in the M—B 1 MΩ or more
correct direction (counterclockwise) and does not
return to the other direction. Replace the overrun-
ning clutch if any fault is found.
(C)
CAUTION:
To prevent spilling of grease, do not clean the
overrunning clutch with oil.
4. BRUSH AND BRUSH HOLDER
(A)
1) Measure the length of the brush. Replace if it ex-
ceeds service limits or there is abnormal wear or (B)
cracks. SC-00181
Brush length:
(A) S terminal
Standard
(B) M terminal
12.3 mm (0.484 in)
(C) B terminal
Limit
7.0 mm (0.276 in)
6. SWITCH ASSEMBLY OPERATION
1) Using a lead wire, connect the terminal S of
switch assembly to positive terminal of battery, and
starter body to ground terminal of battery. The pin-
ion should be forced endwise on shaft.
NOTE:
(A)
With the pinion forced endwise on shaft, starter mo-
tor can sometimes rotate because current flows,
through pull-in coil, to motor. This is not a problem.
(B)
SC-00102
2) Disconnect the connector from terminal M. Then
using a lead wire, connect the positive terminal of
(A) Service limit line battery and terminal M, and ground terminal to
(B) Brush starter body.
In this test set up, the pinion should return to its
2) Check that the brush moves smoothly in the original position even when it is pulled out with a
brush holder. screwdriver.
3) Measure the brush spring force with a spring
scale. Replace the brush holder if below the service
limit. (B)
(A)
Brush spring force:
Standard
15.9 — 19.5 N (1.62 — 1.99 kgf, 3.57 — 4.38
lbf) (When new)
Limit
2.5 N (0.25 kgf, 0.56 lbf)
SC-00175
5. SWITCH ASSEMBLY
Using a circuit tester (set to “ohm”), check that (A) Terminal S
there is continuity between terminals S and M, and (B) Terminal M
between terminal S and ground.
SC(STI)-19
Starter
7. PERFORMANCE TEST 2) Apply the specified braking torque to starter. The

The starter should be submitted to performance condition is normal if the current draw and starter
tests whenever it has been overhauled, to assure speed are within standard.
its satisfactory performance when installed on the Load test (standard):
engine.
Three performance tests, no-load test, load test, Voltage/Load
and lock test, are presented here; however, if the 6MT
load test and lock test cannot be performed, carry 8 V/9.3 N·m (0.9 kgf-m, 6.9 ft-lb) or more
out at least the no-load test. 5MT
For these performance tests, use the circuit shown 7.5 V/8.84 N·m (0.9 kgf-m, 6.5 ft-lb) or more
in figure. Current/Speed
6MT
280 A/860 rpm or more
5MT
B
S (B) (A) 300 A/870 rpm or more
M 3) With the starter stalled, or not rotating, measure
the torque developed and current draw when the
+
(C)
12V
voltage is adjusted to standard voltage.
V A Lock test (standard):
SC-00077 Voltage/Current
6MT
(A) Variable resistance 4 V/515 A or less
(B) Magnet switch 5MT
(C) Starter body 4 V/680 A or less
Torque
1) Adjust the variable resistance with the switch on
until the voltage is 11 V, and read the value dis- 6MT
played by the ammeter to measure starter speed. 16 N·m (1.6 kgf-m, 11.8 ft-lb) or more
Compare these values with the standard. 5MT
17 N·m (1.7 kgf-m, 12.5 ft-lb) or more
No-load test (standard):
Voltage/Current
Check that the starter does not have deformation,
6MT
cracks and any other damage.
Max. 11 V/90 A or less
5MT
Max. 11 V/95 A or less
Rotating speed
6MT
2,860 rpm or more
5MT
2,500 rpm or more
SC(STI)-20
Generator
3. Generator B: INSTALLATION
A: REMOVAL
Check and adjust the front side belt tension.
<Ref. to ME(STI)-45, FRONT SIDE BELT, IN-
SPECTION, V-belt.> <Ref. to ME(w/o STI)-44,
FRONT SIDE BELT, INSPECTION, V-belt.>
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
IN-00203
SC-00179
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
FU-03487
3) Disconnect the connector and terminal from

generator.
FU-03487
SC-02154
4) Remove the front side belts. <Ref. to ME(STI)-

39, FRONT SIDE BELT, REMOVAL, V-belt.> <Ref.
to ME(w/o STI)-38, FRONT SIDE BELT, REMOV-
AL, V-belt.>
5) Remove the bolts which install the generator
onto bracket.
SC-00179
SC(STI)-21
Generator
C: DISASSEMBLY 4) Using a vise, support the rotor and remove the

pulley nut, and remove the rotor from the front cov-
1) Remove the four through-bolts.
er.
CAUTION:
When holding the rotor with a vise, place alumi-
num plates or wooden pieces on the vise jaws
to prevent rotor from damage.
SC-00078
2) Use a drier to heat the rear cover (A) portion to

50°C (122°F).
(A)
SC-00035
(A)
(B)
SC-00079
3) Insert the end of a flat tip screwdriver into the (C)

gap between stator core and front cover. Pry them (D)
SC-00036
apart to disassemble.
(A) Front cover
(B) Pulley
(C) Pulley nut
(D) Rotor
(A)
5) Use the following procedures to remove the ball
bearings.
(A) (1) Remove the bolt, and then detach the bear-
ing retainer.
SC-00080
(A) Screwdriver
SC-00081
SC(STI)-22
Generator
(2) Firmly attach an appropriate tool (such as a 8) Use the following procedures to remove the IC
correct size socket wrench) to the bearing inner regulator.
race. (1) Remove the screws which secure the IC
regulator to the rear cover.
SC-00082
SC-00084
(3) Use the press to push the ball bearings out
from the front cover. (2) Disconnect the connection between the IC
6) Using the bearing puller, remove the bearings regulator and rectifier, then remove the IC reg-
from the rotor. ulator.
SC-00046 SC-00085
7) Disconnect the connection between the rectifier 9) Use the following procedures to remove the
and stator coil, then remove the stator coil. brush.
CAUTION: (1) Remove the cover A.
The rectifier is easily damaged by heat. Do not
allow a 180 — 270 W soldering iron to contact
(A)
the terminals for 5 seconds or more at a time.
SC-00086
(A) Cover A
SC-00083
SC(STI)-23
Generator
(2) Remove the cover B. (3) Remove the nuts of terminal B, then remove
the rectifier.
(A)
SC-00087
SC-00091
(A) Cover B
D: ASSEMBLY
(3) Disconnect the connection and remove the Assemble in the reverse order of disassembly.
brush.
NOTE:
• Refer to component for tightening torque of each
part. <Ref. to SC(STI)-5, GENERATOR, COMPO-
NENT, General Description.>
• After assembling, manually turn the pulley to
check that the rotor rotates smoothly.
1) Push of the brush
Before assembling the front and rear parts, press
the brush down into the brush holder, then fix the
brush in that position by inserting a [1 mm (0.08 in)
SC-00088 dia., 40 — 50 mm (1.6 — 2.0 in) long] wire through
10) Remove the rectifier as follows. the hole as shown in the figure.
(1) Remove the bolts which secure the rectifier. CAUTION:
After assembling, remove the wire.
(A)
SC-00089
(2) Remove the cover on terminal B. SC-00092
(A) Wire
2) Install the ball bearings.

(1) Set the ball bearings in the front cover, then
securely install an appropriate tool (such as a
socket wrench of proper size) to the bearing
outer race.
(2) Using a press to press the ball bearings into
the specified location.
SC-00090 (3) Install the bearing retainer.
SC(STI)-24
Generator
3) Install the bearings. 2. ROTOR

CAUTION: 1) Inspect the slip rings for contamination or any
Do not apply grease to the bearings. If there is roughness on the sliding surface. Repair the slip
any oil on the bearing box, remove it complete- ring surface using a lathe or sand paper.
ly. 2) Measure the slip ring outer diameter. Replace
(1) Use a press to install the bearings to the ro- the rotor if the slip ring is worn.
tor shaft. Slip ring outer diameter:
(2) Heat the bearing box in rear cover at 50 to Standard
60°C (122 to 140°F), and then press the bear- 22.7 mm (0.894 in)
ing into rear cover. Limit
E: INSPECTION 22.1 mm (0.870 in)
3) Using a circuit tester, check the resistance be-
1. DIODE tween slip rings. If resistance exceeds the stan-
CAUTION: dard, replace the rotor.
There is the possibility of damaging the diodes Standard:
if a mega-tester (used to measure high voltag- Approx. 1.8 — 2.2 Ω
es) or a similar measuring instrument is used.
Never use a mega tester or equivalent for this
test.
1) Check for continuity between the diode lead and
positive side heat sink. If resistance is 1 Ω or more
only in the direction from the diode lead to the heat
sink, replace the rectifier.
(A) (B)
SC-00044
4) Check the continuity between slip ring and rotor

core or shaft. If there is continuity, replace the rotor
because the rotor coil is grounded.
SC-00042
(A) Diode lead

(B) Heat sink (positive side)
2) Check for continuity between the negative side

heat sink and diode lead. If resistance is 1 Ω or
more only in the direction from the heat sink to the
SC-00045
diode lead, replace the rectifier.
5) Check the bearings. If there is any noise, or the
(A) rotor does not rotate smoothly, replace the bear-
ings.
(B)
SC-00043
(A) Diode lead

(B) Heat sink (negative side)
SC(STI)-25
Generator
3. STATOR COIL 2) Using a spring pressure indicator, push the

1) Inspect continuity between the stator coil lead brush into the brush holder until its tip protrudes 2
wire terminals. If the resistance is 1 MΩ or more, re- mm (0.08 in). Then measure the pressure of brush
place the stator coil. spring. If the pressure is 2.648 N (270 g, 9.52 oz) or
less, replace the brush spring with a new part.
(A) 4.609 — 5.786 N (470 — 590 g, 16.58 — 20.810
oz) pressure is required on the new spring.
SC-00047
(A) Stator coil

SC-00093
2) Inspect the continuity between the stator coil sta-
tor core and lead wire terminals. If the resistance is 5. BALL BEARING
1 Ω or less, replace the stator coil. Check the ball bearings. Replace the ball bearings
if there is resistance in the rotation, or if there is any
abnormal noise.
Check that the generator does not have deforma-
tion, cracks and any other damage.
SC-00048
4. BRUSH
1) Measure the length of each brush. Replace the
brush if wear exceeds service limits. There is a ser-
vice limit mark (A) on each brush.
Brush length:
Standard (1)
18.5 mm (0.728 in)
Limit (2)
5.0 mm (0.197 in)
(2)
(A)
(1)
SC-02313
SC(STI)-26
Battery
4. Battery C: INSPECTION
A: REMOVAL WARNING:
• Electrolyte is corrosive acid, and has toxici-
1) Disconnect the positive (+) terminal after discon- ty; be careful of handling the fluid.
necting the negative (–) terminal of battery. • Make sure the electrode does not come into
2) Remove the harness clip of the negative termi- contact with skin, eyes or clothing. Especially
nal from the battery rod. at contact with eyes, flush with water for 15
3) Remove the flange nut from battery rod and re- minutes and get prompt medical attention.
move battery holder. • In addition, be careful not to let the electrode
contact with the coated parts.
• Be careful when handling the batteries be-
cause they produce explosive gases.
• Be sure to keep battery away from any fire.
• For safety, in case an explosion does occur,
wear eye protection or shield your eyes when
working near any battery. In addition, never
lean over the battery.
• Ventilate sufficiently when using or charging
SC-02238 battery in enclosed space.
• Before starting work, remove rings, metal
4) Remove the battery.
watch-bands, and other metal jewelry.
B: INSTALLATION • Never allow metal tools to contact the posi-
Install in the reverse order of removal. tive battery terminal and anything connected to
it while you are at the same time in contact with
Tightening torque: any other metallic portion of the vehicle.
3.5 N·m (0.4 kgf-m, 2.6 ft-lb)
1. EXTERNAL PARTS
NOTE:
Check the battery case, top cover, vent plugs, and
• Clean the battery cable terminals and apply
terminal posts for dirt or cracks. If necessary, clean
grease to retard the formation of corrosion.
with water and wipe with a dry cloth.
• Connect the positive (+) terminal, and then con-
Apply a thin coat of grease on the terminal posts to
nect the negative (–) terminal of the battery.
prevent corrosion.
• After the battery is installed, initial diagnosis of
the electronic throttle control is performed. Wait for 2. ELECTROLYTE LEVEL
10 seconds or more after turning the ignition switch Check the electrolyte level in each cell. If the level
to ON, and then start the engine. is below MIN level, bring the level to MAX level by
pouring distilled water into the battery cell. Do not
fill beyond MAX level.
3. SPECIFIC GRAVITY OF ELECTROLYTE
1) Measure specific gravity of electrolyte using a
hydrometer and a thermometer.
Specific gravity varies with temperature of electro-
lyte so that it must be corrected at 20°C (68°F) us-
ing the following calculation:
S20 = St + 0.0007 × (t – 20)
S20: Specific gravity corrected at electrolyte
temperature of 20°C (68°F)
St: Measured specific gravity
t: Measured temperature (°C)
Judge whether or not the battery requires
charging according to corrected specific
gravity.
Standard specific gravity: 1.220 — 1.290 [at
20°C (68°F)]
SC(STI)-27
Battery
2) Measuring the specific gravity of the electrolyte 4. QUICK CHARGING

in the battery will disclose the state of charge of the
CAUTION:
battery. The relation between specific gravity and
• Observe the items in “3. NORMAL CHARG-
state of charge is as shown in the figure.
ING”.
1.28
• Never use 10 A or more when charging the
Specific gravity [20˚C (68˚F)]
1.26
battery because it will shorten the battery life.
1.24
1.22
Quick charging is a method that the battery is
1.20
charged in a short period of time with a relatively
1.18 large current by using a quick charger.
1.16 Since a large current flow raises electrolyte temper-
1.14 ature, the battery is subject to damage if the large
1.12 current is used for prolonged time. For this reason,
100% 75% 50% 22% 0%
Complete charge Charging condition (%) quick charging must be carried out within a current
Specific gravity and state of charge SC-00094 range that will not raise the electrolyte temperature
to 40°C (104°F) or more.
D: MEASUREMENT Also the quick charging is a temporary mean to
WARNING: bring battery voltage up to some level, and battery
Do not bring an open flame close to the battery should be charged slowly with low current as a rule.
when working.
CAUTION:
• Prior to charging, corroded terminals should
be cleaned with a brush and common caustic
soda solution.
• Be careful since battery electrolyte overflows
while charging the battery.
• Observe instructions when handling the bat-
tery charger.
• Before charging the battery on the vehicle,
disconnect the battery ground terminal to pre-
vent damage of generator diodes or other elec-
trical units.
1. JUDGMENT OF BATTERY IN CHARGED
CONDITION
1) Specific gravity of electrolyte should be held
within the specific range of 1.250 — 1.290 for one
hour or more.
2) Voltage per battery cell should be held at a spe-
cific value in a range of 2.5 — 2.8 V for one hour or
more.
2. CHECK CONDITION OF CHARGE WITH
HYDROMETER
Hydrometer
State of charge Corrective action
indicator
Green dot Load test 65% or more
Dark dot 65% or less
Charge battery
Replace the battery.*
Clear dot Low electrolyte
(If cranking is difficult)
* Check electrical system before replacement.
3. NORMAL CHARGING
Charge the battery at the current value specified by
manufacturer or at approximately 1/10 of battery’s
ampere-hour rating.
SC(STI)-28
ENGINE 2 SECTION
FUEL INJECTION (FUEL SYSTEMS) FU(w/o STI)
EMISSION CONTROL
EC(w/o STI)
INTAKE (INDUCTION) IN(w/o STI)
MECHANICAL ME(w/o STI)

with the necessary information and data EXHAUST EX(w/o STI)
of SUBARU vehicles.
COOLING CO(w/o STI)
sembling, inspection and adjustment of LUBRICATION LU(w/o STI)
Please peruse and utilize this manual SPEED CONTROL SYSTEMS SP(w/o STI)
their vehicle in optimum condition. IGNITION IG(w/o STI)
SUBARU genuine parts. STARTING/CHARGING SYSTEMS SC(w/o STI)

approval.

FU(w/o STI)
Page
2. Throttle Body ............................................................................................15
3. Intake Manifold .........................................................................................18
4. Engine Coolant Temperature Sensor .......................................................34
5. Crankshaft Position Sensor ......................................................................35
6. Camshaft Position Sensor ........................................................................37
7. Knock Sensor ...........................................................................................39
8. Throttle Position Sensor ...........................................................................41
9. Mass Air Flow and Intake Air Temperature Sensor .................................42
10. Manifold Absolute Pressure Sensor .........................................................43
11. Fuel Injector .............................................................................................45
12. Tumble Generator Valve Assembly .........................................................48
13. Tumble Generator Valve Actuator ............................................................49
14. Oil Flow Control Solenoid Valve ...............................................................50
15. Wastegate Control Solenoid Valve ..........................................................51
16. Front Oxygen (A/F) Sensor ......................................................................53
17. Rear Oxygen Sensor ................................................................................55
18. Engine Control Module (ECM) .................................................................57
19. Main Relay ...............................................................................................58
20. Fuel Pump Relay ......................................................................................60
21. Electronic Throttle Control Relay .............................................................62
22. Fuel Pump Control Unit ............................................................................64
23. Fuel ..........................................................................................................65
24. Fuel Tank .................................................................................................68
25. Fuel Filler Pipe .........................................................................................75
26. Fuel Pump ................................................................................................78
29. Fuel Filter .................................................................................................83
30. Fuel Damper ............................................................................................87
31. Purge Damper ..........................................................................................88
32. Fuel Delivery, Return and Evaporation Lines ...........................................89
33. Fuel System Trouble in General ..............................................................94
General Description
A: SPECIFICATION
Capacity 64 L (16.9 US gal, 14.1 Imp gal)
Fuel tank
Location Under rear seat
Type Impeller
Shutoff discharge pressure 550 — 850 kPa (5.61 — 8.67 kgf/cm2, 79.8 — 123.3 psi)
Fuel pump
155 L (40.9 US gal, 34.1 Imp gal)/h or more
Discharge rate
[12 V at 300 kPa (3.06 kgf/cm2, 43.5 psi)]
Fuel filter In-tank type
FU(w/o STI)-2
General Description
B: COMPONENT
1. INTAKE MANIFOLD
T4
T6
(28)
(18) T4
T3 (15)
(23)
T3 T3
(24)
(16) (4)
(19)
(17) T3
(23)
T3
(27) B
(20) (5)
(12)
(26) (6)
(25) D
T5 T1
(32)
(3) (1)
(14) (34) A (29)
A
(35) T3 T1
(10) B T2
(3) (3)
T5 T1 (33)
(3) (30) C
T3
(2) T3
(22) T5
T5 (11) (3) T5
(3)
C
(11) T1
D
T7
(13)
T7 (31)
T1 (34)
(9) (35)
(9)
(8) (10)
(11)
T5
(7)
(8)
(21)
(7) (8)
T5
T5 FU-05702
FU(w/o STI)-3
General Description
(1) Pressure regulator (16) Manifold absolute pressure sensor (31) Vacuum hose
(2) Fuel hose A (17) Filter (32) O-ring
(3) Clamp (18) Intake manifold (33) Fuel pipe
(4) Purge control solenoid valve 1 (19) Wastegate control solenoid valve (34) O-ring
ASSY
(5) Vacuum hose D (20) Vacuum hose (35) Rubber
(6) Vacuum hose C (21) Fuel pipe protector LH
(7) Intake manifold gasket (22) Fuel pipe protector RH Tightening torque: N·m (kgf-m, ft-lb)
(8) Guide pin (23) O-ring T1: 1.25 (0.1, 0.9)
(9) Tumble generator valve ASSY (24) Solenoid valve bracket T2: 3.5 (0.4, 2.6)
(10) Fuel injector (25) Vacuum hose B T3: 6.4 (0.7, 4.7)
(11) Seal ring (26) Vacuum hose A T4: 8.3 (0.8, 6.1)
(12) Purge control solenoid valve 2 (27) Air control hose T5: 19 (1.9, 14.0)
(13) Fuel injector pipe LH (28) Nipple T6: 23 (2.3, 17.0)
(14) Fuel injector pipe RH (29) Fuel hose B T7: 25 (2.5, 18.4)
(15) Solenoid valve bracket (30) Fuel hose C
FU(w/o STI)-4
General Description
2. AIR INTAKE SYSTEM
(2)
(1)
FU-05844
(1) O-ring (2) Throttle body Tightening torque: N·m (kgf-m, ft-lb)
T: 8 (0.8, 5.9)
FU(w/o STI)-5
General Description
3. CRANKSHAFT POSITION, CAMSHAFT POSITION AND KNOCK SENSORS
T1
(4)
T2
T1
T1
(1)
(3)
(2)
FU-05851
(1) Crankshaft position sensor (3) Camshaft position sensor LH Tightening torque: N·m (kgf-m, ft-lb)
(2) Knock sensor (4) Camshaft position sensor RH T1: 6.4 (0.7, 4.7)
T2: 24 (2.4, 17.7)
FU(w/o STI)-6
General Description
4. FUEL TANK
T1
(8)
(27) (25)
T1
T1
(7)
(10) (15)
(9)
(13)
(1)
(11)
(12)
(16)
(14)
T4
(2)
(18) (3)
(17)
T4
(19)
T4
(6)
(5) (17)
T3
T3 (26)
T3
T3
(20)
(4)
(22)
(23)
(21)
T3
(24) (24)
T2 T3
T2
FU-07616
FU(w/o STI)-7
General Description
(1) Fuel tank (12) Fuel sub level sensor (23) Clip
(2) Fuel tank band RH (13) Fuel sub level sensor upper plate (24) Self-locking nut
(3) Fuel tank band LH (14) Fuel sub level sensor gasket (25) Rubber cap
(4) Fuel delivery tube (15) Fuel sub level sensor protector (26) Tube clamp
(5) Fuel return tube (16) Fuel sub level sensor filter (27) Fuel pump upper plate cushion
(6) Jet pump tube (17) Retainer
(7) Fuel pump ASSY (18) Stopper RH Tightening torque: N·m (kgf-m, ft-lb)
(8) Fuel pump upper plate (19) Stopper LH T1: 4.4 (0.4, 3.2)
(9) Fuel pump gasket (20) Heat shield cover T2: 9 (0.9, 6.6)
(10) Fuel level sensor (21) Fuel tank protector RH T3: 18 (1.8, 13.3)
(11) Fuel sub level sensor upper plate (22) Fuel tank protector LH T4: 33 (3.4, 24.3)
cushion
FU(w/o STI)-8
General Description
5. FUEL LINE
T7
T7
(57)
(28) T7
(29) T3 (58)
(28)
(32)
T4 T5
(31)
T2
(27) H (30)
(55)
T4
(56)
(54) T4
(33)
(46)
(45)
F (34) I (53)
(49) (52)
(35)
T4
(36) (47)
G T4
(28) (37) (48)
T1 (44)
T1 (3) (38)
(4) (28) (51)
B (40)
T4 (39)
T6 (28) (50)
(2) H I
C (41) G
(2) (36)
T4 T4
(1) (12) (13)
D (28) (43)
(6) (10) (15)
A F
(7) (9) (42)
(14)
(5) E (26)
(25)
(10) (11) (21)
(8)
B (22) (24)
A
(20)
(19) (14)
(23)
(2) (24)
(16) (17) T1
(2) D
T1
E
(18)
C FU-07619
FU(w/o STI)-9
General Description
(1) Fuel delivery hose A (24) Pipe clamp (47) Hose connector
(2) Clamp (25) Pipe clamp (48) Hose connector
(3) Fuel damper A (26) Fuel pipe rear grommet (49) Grommet
(4) Fuel delivery hose B (27) Bracket (50) Drain tube A
(5) Hose clamp (28) Clip (51) Leak check valve ASSY bracket
(6) Clip (29) Evaporation hose C (52) Drain tube B
(7) Evaporation hose A (30) Clamp (53) Leak check valve ASSY
(8) Clip (31) Fuel filler hose (54) Canister tube ASSY
(9) Evaporation hose B (32) Clamp (55) Canister
(10) Clip (33) PCV drain tube (56) Canister cover LH
(11) Purge damper (34) Grommet (57) Center canister cover
(12) Collar (35) Hose connector (58) Canister cover RH
(13) Purge damper bracket (36) Clip
(14) Bushing (37) Hose clamp Tightening torque: N·m (kgf-m, ft-lb)
(15) Damper bracket (38) Evaporation hose D T1: 1.25 (0.1, 0.9)
(16) Fuel return hose A (39) Evaporation hose E T2: 2 (0.2, 1.5)
(17) Fuel damper B (40) Pressure control solenoid valve T3: 2.5 (0.3, 1.8)
ASSY
(18) Fuel damper holder (41) Clip T4: 7.5 (0.8, 5.5)
(19) Fuel return hose B (42) Evaporation hose F T5: 8 (0.8, 5.9)
(20) Fuel pipe ASSY (43) Evaporation hose G T6: 13 (1.3, 9.6)
(21) Fuel pipe front grommet (44) Drain hose T7: 18 (1.8, 13.3)
(22) Pipe clamp (45) Drain separator
(23) Pipe clamp (46) Drain separator bracket
* It can be reused if the quick connector side is disconnected.
FU(w/o STI)-10
General Description
6. FUEL FILLER PIPE
(4)
T1
(3) (5) (7)
(6)
T1 (8)
(9)
(8)
(8)
(10) (9) (2)
(8)
(11)
(10)
(1)
T2
(12) T2
A
(14) A
B
(13)
T2
T2
(15)
T2
T2
(16)
B
(10)
(17)
FU-06742
(1) Fuel filler pipe (8) Clip (15) Grommet

(2) Evaporation pipe A (9) Evaporation hose A (16) Quick connector
(3) Fuel filler cap (10) Clip (17) Evaporation hose C
(4) Clip (11) Evaporation hose B
(5) Filler ring (12) Grommet Tightening torque: N·m (kgf-m, ft-lb)
(6) Filler pipe gasket (13) Evaporation pipe B T1: 4.4 (0.4, 3.2)
(7) Shut valve (14) Evaporation pipe protector T2: 7.5 (0.8, 5.5)
FU(w/o STI)-11
General Description
7. FUEL PUMP
(1)
(2)
B (4)
A
B
(5) (2)
D C
(3) (5)
(6)
(2)
(8) C
(7)
D
(10)
(9)
(12)
(11)
FU-05444
(1) Sub tank bracket ASSY (5) Spring (9) Pump ASSY
(2) O-ring (6) Fuel filter (10) Sub tank
(3) O-ring (7) Clip (11) Cushion
(4) Fuel pump harness (8) Spacer (12) Fuel level sensor
FU(w/o STI)-12
General Description
C: CAUTION
• Place “NO OPEN FLAMES” signs near the working area.
• Prepare a container and cloth to prevent scattering of fuels when performing work where fuels can be
spilled. If the oil spills, wipe it off immediately to prevent from penetrating into floor or flowing out for environ-
mental protection.
parts.
replacement.
directions, etc.
• Follow all government and local regulations concerning disposal of refuse when disposing fuel.
• When the suspension-related components have been removed and installed, be sure to adjust the steer-
ing angle sensor. <Ref. to VDC-13, ADJUSTMENT, VDC Control Module and Hydraulic Control Unit (VDC-
CM&H/U).>
D: PREPARATION TOOL
1. SPECIAL TOOL
hose.
CAILLAU. (code) 54.0.000.205
with a tool number.
ST18353AA000
18371AA000 CONNECTOR Used for disconnecting the quick connector on

REMOVER the fuel return hose side of the engine compart-
ment (intake manifold).
ST18371AA000
FU(w/o STI)-13
General Description

18471AA000 FUEL PIPE Used for draining fuel.
ADAPTER
ST18471AA000
42099AE000 QUICK Used for removing the quick connector.
CONNECTOR
RELEASE
ST42099AE000
1B022XU0 SUBARU SELECT Used for draining fuel and each inspection.
MONITOR III KIT
ST1B022XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Oscilloscope Used for inspecting the waveform of each sensor.
FU(w/o STI)-14
Throttle Body
2. Throttle Body 8) Remove the bolts securing the PCV pipe assem-
bly to the intake manifold, and remove the intake
A: REMOVAL duct from the throttle body.
FU-06528
IN-00203 9) Disconnect the engine coolant hose from throttle

2) Lift up the vehicle. body.
of coolant. <Ref. to CO(w/o STI)-13, DRAINING
OF ENGINE COOLANT, REPLACEMENT, Engine
Coolant.>
5) Remove the intercooler. <Ref. to IN(w/o STI)-12,
6) Disconnect the connectors from the throttle posi-
tion sensor. FU-05669
10) Remove the throttle body from the intake man-

ifold.
FU-05668
7) Remove the brake booster vacuum hose from

the clip (A), and remove the bolts securing the air FU-06529
bypass pipe to the intake manifold.
(A)
FU-06527
FU(w/o STI)-15
Throttle Body
Install in the reverse order of removal. 1. THROTTLE SENSOR INSPECTION
NOTE: (METHOD WITH CIRCUIT TESTER)
Use new O-rings. 1) Remove the lower inner trim of passenger’s
Tightening torque: side. <Ref. to EI-57, REMOVAL, Lower Inner
8 N·m (0.8 kgf-m, 5.9 ft-lb) Trim.>
FU-06530

T1: 3 N·m (0.3 kgf-m, 2.2 ft-lb)
T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
to the bracket.
T2
T1
FU-06531
FU-03417
Tightening torque: 5) Turn the ignition switch to ON. (engine OFF)
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-06532
FU(w/o STI)-16
Throttle Body

terminals.
(A)
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20 19 18
34 33 32 31 30 29 28
V
FU-04049
Throttle Accelerator
sensor pedal
Not depressed
Approx. 0.6 V
Main
Depressed 29 (–)
Approx. 3.96 V
(Full opened)
Not depressed
Approx. 1.48 V
Sub
Depressed 29 (–)
Approx. 4.17 V
(Full opened)

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
2. THROTTLE SENSOR INSPECTION
(METHOD WITH SUBARU SELECT MONI-
TOR)
2) Read the throttle opening angle signal and volt-
age of throttle sensor using Subaru Select Monitor.
<Ref. to EN(H4DOTC)(diag)-40, READ CURRENT
DATA FOR ENGINE (NORMAL MODE), OPERA-
TION, Subaru Select Monitor.>
Throttle opening
Throttle sensor Standard
angle signal
0.0% Approx. 0.6 V
Main
100.0% Approx. 3.96 V
0.0% Approx. 1.48 V
Sub
100.0% Approx. 4.17 V
1) Check that the throttle body has no deformation,
FU(w/o STI)-17
Intake Manifold
3. Intake Manifold 14) Disconnect the brake booster vacuum hose.
A: REMOVAL
FU-06533

the clip (A), and remove the bolts securing the air
ME-03386 bypass pipe to the intake manifold.
2) Collect the refrigerant from A/C system. <Ref. to (A)
AC-19, PROCEDURE, Refrigerant Recovery Pro-
cedure.>
3) Release the fuel pressure. <Ref. to FU(w/o STI)-
65, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
FU-06527
16) Remove the bolts securing the PCV pipe as-

sembly to the intake manifold, and remove the in-
take duct from the throttle body.
IN-00203
cap.
8) Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt) FU-06528
OF ENGINE COOLANT, REPLACEMENT, Engine 17) Disconnect the engine coolant hose from throt-
Coolant.> tle body.
9) Remove the air intake duct and air cleaner case.
<Ref. to IN(w/o STI)-10, REMOVAL, Air Intake
Duct.> <Ref. to IN(w/o STI)-8, REMOVAL, Air
Cleaner Case.>
10) Remove the intercooler. <Ref. to IN(w/o STI)-
12, REMOVAL, Intercooler.>
11) Remove the generator. <Ref. to SC(STI)-21,
12) Remove the coolant filler tank. <Ref. to CO(w/o
STI)-28, REMOVAL, Coolant Filler Tank.> FU-05669
13) Disconnect the A/C pressure hoses from A/C
compressor. <Ref. to AC-38, REMOVAL, Hose and
Pipe.>
FU(w/o STI)-18
Intake Manifold
18) Disconnect the vacuum hose from nipple. 21) Disconnect the connector from the PCV hose
assembly B and PCV hose assembly C.
FU-05709
19) Disconnect the air control hose (A) from the

waste gate actuator, and loosen the clamp which
holds the intake duct to the turbocharger.
(A)
FU-06534
FU-05866 22) Disconnect the bulkhead harness connectors

20) Disconnect the connector (A) from the PCV
hose assembly A and the connector (B) from the
knock sensor.
(B)
(A)
FU-06604

FU-05708 the engine harness bracket.
FU-06605
FU(w/o STI)-19
Intake Manifold
24) Disconnect the connector (A) from the engine 27) Disconnect the connector from camshaft posi-
coolant temperature sensor, connector (B) from the tion sensor.
oil pressure switch, and connector (C) from the
crankshaft position sensor.
(A)
(B)
(C)
FU-05711
25) Disconnect the connector from power steering

pump switch.
FU-04616
28) Disconnect the connector from the oil flow con-

trol solenoid valve.
FU-04598
26) Disconnect the connector from the secondary

air combination valve.
FU-06535
FU-05712
FU(w/o STI)-20
Intake Manifold
30) Disconnect the connector from ignition coil. 33) Attach ST to the fuel delivery pipe and push ST
in the direction of arrow mark to disconnect the fuel
delivery hose.
LEASE
CAUTION:
or cloth.
ST (A)
(B) (C)
FU-06537

FU-06536 (B) Fuel return hose
31) Lower the vehicle. (C) Evaporation hose
32) Disconnect the connector from the front oxygen
(A/F) sensor, and remove the clip (A) and stay (B) 34) Disconnect the fuel return hose using the ST.
which hold the engine harness to the rocker cover ST 18371AA000 CONNECTOR REMOVER
RH. CAUTION:
(B) or cloth.
(A)
(1) Attach ST to the fuel return pipe as shown in
the figure.
FU-05714
ST
ME-04969
FU(w/o STI)-21
Intake Manifold
(2) Insert the front side of ST into the quick con- 36) Remove the intake manifold from cylinder
nector. head.
ST
ME-04970
(3) Insert the back side of ST into the quick con-

nector and push ST in the direction of arrow
mark to disconnect the fuel return hose.
FU-06538
ST
B: INSTALLATION
ME-04971
1) Install the intake manifold onto cylinder heads.
35) Remove the clip and disconnect the evapora- NOTE:
tion hose from the fuel pipe. Use a new gasket.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
FU-04611
FU-06538
FU(w/o STI)-22
Intake Manifold
2) Connect the fuel delivery hose, fuel return hose, 5) Connect the connector to the ignition coil.
and evaporation hose.
(A)
(B) (C)
FU-06721

3) Connect the front oxygen (A/F) sensor connec-

tor, and secure the engine harness to the rocker
cover RH with clip (A) and stay (B).
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) FU-06536

7) Connect the connector to oil flow control sole-
(A)
(B) noid valve.
FU-05714
FU-06535
FU(w/o STI)-23
Intake Manifold
8) Connect the connectors to camshaft position 10) Connect the connector to the power steering
sensor. pump switch.
FU-04598
11) Connect the connector (A) to the engine cool-

ant temperature sensor, connector (B) to the oil
pressure switch, and the connector (C) to the
crankshaft position sensor.
(A)
(B)
FU-04616
9) Connect the connector to the secondary air com-

bination valve.
(C)
FU-05711

FU-06604
FU-05712
FU(w/o STI)-24
Intake Manifold
13) Connect the connector to the PCV hose as- 16) Connect the vacuum hose to the nipple.
sembly B and PCV hose assembly C.
FU-05709
17) Connect the engine coolant hoses to throttle

body.
FU-06534
FU-05669
14) Connect the connector (A) to the PCV hose as-
sembly A and the connector (B) to the knock sen- 18) Install the intake duct to the throttle body, and
sor. install the bolts which secure the PCV pipe assem-
bly to the intake manifold.
Tightening torque:
(B) T1: 3 N·m (0.3 kgf-m, 2.2 ft-lb)
(A) T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T2
FU-05708
T1
15) Connect the air control hose (A) to the waste-
gate actuator, and install the turbocharger to the in-
take duct.
FU-06539
Tightening torque:
3 N·m (0.3 kgf-m, 2.2 ft-lb)
(A)
FU-05866
FU(w/o STI)-25
Intake Manifold
19) Install the bolts which secure the air bypass 27) Lift up the vehicle.
pipe to the intake manifold, and install the brake 28) Install the under cover. <Ref. to EI-28, INSTAL-
booster vacuum hose to the clip (A). LATION, Front Under Cover.>
Tightening torque: 29) Lower the vehicle.
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) 30) Fill engine coolant. <Ref. to CO(w/o STI)-13,
FILLING OF ENGINE COOLANT, REPLACE-
(A) MENT, Engine Coolant.>
Procedure.>
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
FU-06527
20) Connect the brake booster vacuum hose.
ME-03386
C: DISASSEMBLY
1) Remove the fuel pipe protector RH from the in-
FU-06533 take manifold.
21) Install the A/C pressure hoses to A/C compres-
sor. <Ref. to AC-38, INSTALLATION, Hose and
Pipe.>
22) Install the coolant filler tank. <Ref. to CO(w/o
STI)-28, INSTALLATION, Coolant Filler Tank.>
23) Install the generator. <Ref. to SC(STI)-21, IN-
STALLATION, Generator.>
24) Install the intercooler. <Ref. to IN(w/o STI)-12,
INSTALLATION, Intercooler.>
25) Install the air intake duct and air cleaner case. FU-06561
<Ref. to IN(w/o STI)-8, INSTALLATION, Air Clean-
er Case.> <Ref. to IN(w/o STI)-10, INSTALLA- 2) Remove the engine ground terminal from the
TION, Air Intake Duct.> fuel pipe protector LH and remove the fuel pipe pro-
26) Connect the battery ground terminal. tector LH from the intake manifold.
IN-00203 FU-06540
3) Disconnect the vacuum hose (A) from intake

manifold.
FU(w/o STI)-26
Intake Manifold
4) Disconnect the vacuum hose (B) and the con- 9) Remove the throttle body from the intake mani-
nector (C) from the fuel pipe, and remove the purge fold.
control solenoid valve 1 from the intake manifold.
(A)
(B)
(C)
FU-05674
FU-05440
10) Disconnect the connector from the fuel injector
5) Disconnect the filter assembly. and tumble generator valve assembly.
• RH side
FU-05342
FU-06541
6) Disconnect the connector from the wastegate
control solenoid valve and the manifold absolute • LH side
pressure sensor, and remove the solenoid valve
bracket assembly from the intake manifold.
FU-06542
11) Remove the PCV pipe (A), harness assembly

FU-05365
(B), intake duct (C), brake booster vacuum hose
7) Disconnect the connector from the purge control (D) and vacuum hose (E) from the intake manifold.
solenoid valve 2, and disconnect the vacuum hose (D) (B)
from the intake duct and the fuel pipe.
8) Disconnect the connectors from the throttle posi-
tion sensor.
(E)
(A)
(C)
FU-06543
FU-05673
FU(w/o STI)-27
Intake Manifold
12) Remove the bolt which secures the fuel injector • LH side
pipe LH onto the intake manifold, and disconnect
the pressure regulator vacuum hose from the in-
take manifold.
FU-06547
15) Remove the bolts which hold fuel pipe onto in-
take manifold.
FU-06544
13) Remove the bolts which hold fuel injector pipe

onto intake manifold.
• RH side
FU-05236
16) Remove the bolt which holds fuel injector pipe

RH onto intake manifold.
FU-06545
• LH side
FU-05715
17) Loosen the clamp which holds the fuel hose to

the fuel injector pipe RH and the fuel pipe, and then
FU-06560
disconnect the pipe from the fuel hose.
• RH side
FU-05237
18) Remove the fuel injector pipe and the fuel pipe.
FU-06546
FU(w/o STI)-28
Intake Manifold
19) Remove the tumble generator valve assembly D: ASSEMBLY

1) Apply liquid gasket to the nipple threads, and in-
stall the nipple to the intake manifold.
Liquid gasket:
equivalent
Tightening torque:
23 N·m (2.3 kgf-m, 17.0 ft-lb)
FU-05689
2) Install the tumble generator valve assembly onto

intake manifold.
FU-04751 NOTE:
20) Remove the nipple from the intake manifold. Use new O-rings.
Tightening torque:
8.3 N·m (0.8 kgf-m, 6.1 ft-lb)
FU-05688
FU-04751
3) Install the fuel injector pipe.
FU(w/o STI)-29
Intake Manifold
4) Connect fuel hoses to the fuel injector pipe and 7) Install the fuel injector.
the fuel pipe. <Ref. to FU(w/o STI)-93, CONNECT- NOTE:
ING FUEL DELIVERY HOSE, FUEL RETURN
Use new O-rings, rubbers and seal rings.
HOSE AND FUEL HOSE, INSTALLATION, Fuel
• RH side
Delivery, Return and Evaporation Lines.>
FU-06546
FU-05237
• LH side
5) Secure the fuel injector pipe RH to intake mani-
fold with bolt.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-06547
8) Secure the fuel injector pipe to intake manifold

with bolts.
FU-05715 Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
6) Secure the fuel pipe to intake manifold with
bolts. • RH side
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-06545
• LH side
FU-05236
FU-06560
FU(w/o STI)-30
Intake Manifold
9) Secure the fuel injector pipe LH to intake mani- • LH side

fold with bolt, and connect the pressure regulator
vacuum hose to the intake manifold.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-06542
12) Install the throttle body to the intake manifold.

NOTE:
Use new O-rings.
FU-06544
Tightening torque:
10) Install the PCV pipe (A), harness assembly (B),
8 N·m (0.8 kgf-m, 5.9 ft-lb)
intake duct (C), brake booster vacuum hose (D)
and vacuum hose (E) to the intake manifold.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(D) (B)
(E)
(A) FU-05674
13) Connect the connector to the throttle position

(C) sensor.
FU-06543
11) Connect the connector to the fuel injector and

the tumble generator valve assembly.
• RH side
FU-05673
FU-06541
FU(w/o STI)-31
Intake Manifold
14) Connect the vacuum hose to the intake duct 16) Connect the filter assembly.
and the fuel pipe, then connect the connector to the
purge control solenoid valve 2.
NOTE:
Connect the vacuum hose as shown in the figure.
(A)
FU-05342
17) Connect the vacuum hose and the connector

the fuel pipe, and install the purge control solenoid
valve 1 to the intake manifold.
NOTE:
(A)
(c) (a)
(B)
(b)
(c) EC-02517

(a) To intake manifold (c) (a)
(b) To intake duct (B)
(c) To fuel pipe
(b)
15) Install the solenoid valve bracket assembly to
the intake manifold, and connect the connector to
the wastegate control solenoid valve and the man-
ifold absolute pressure sensor.
(c) EC-02517
Tightening torque:
T1: 17 N·m (1.7 kgf-m, 12.5 ft-lb) (A) Purge control solenoid valve 1
T2: 19 N·m (1.9 kgf-m, 14.0 ft-lb) (B) Purge control solenoid valve 2
(a) To intake manifold
(b) To intake duct
T2
T1 (c) To fuel pipe
FU-05439
FU(w/o STI)-32
Intake Manifold
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-05367
19) Install the fuel pipe protector LH to the intake

FU-05441
manifold, and install the engine ground terminal to
18) Connect the vacuum hose to the intake mani- the fuel pipe protector LH.
fold. Tightening torque:
NOTE: 19 N·m (1.9 kgf-m, 14.0 ft-lb)
(A)
FU-06540
20) Install the fuel pipe protector RH to the intake

manifold.
Tightening torque:
(c) (a) 19 N·m (1.9 kgf-m, 14.0 ft-lb)
(B)
(b)
(c) EC-02517

(B) Purge control solenoid valve 2 FU-06561
(b) To intake duct E: INSPECTION
(c) To fuel pipe 1) Check that the intake manifold and fuel pipe
have no deformation, cracks and other damages.
loose part.
FU(w/o STI)-33
Engine Coolant Temperature Sensor

4. Engine Coolant Temperature CAUTION:

Take care not to allow water to get into the en-
Sensor gine coolant temperature sensor connector.
A: REMOVAL Completely remove any water inside.
(A)
(B)
IN-00203
2) Remove the generator. <Ref. to SC(STI)-21, (C)

3) Drain engine coolant. <Ref. to CO(w/o STI)-13,
coolant temperature sensor, and remove the en-
gine coolant temperature sensor.
FU-04053
(A) (A) Thermometer

(B) Engine coolant temperature sensor
(C) Hexagonal part height: to approx.1/3
3) Raise water temperature gradually, measure the

resistance between the engine coolant tempera-
ture sensor terminals when the temperature is
FU-05830
20°C (68°F) and 80°C (176°F).
NOTE:
B: INSTALLATION Agitate the water for even temperature distribution.
NOTE:
Use a new gasket.
Tightening torque: 2 1
18 N·m (1.8 kgf-m, 13.3 ft-lb)
C: INSPECTION
1) Check that the engine coolant temperature sen-
2) Immerse the engine coolant temperature sensor EC-02428
and a thermometer in water.

Water temperature Terminal No. Standard
20°C (68°F) 2.45±0.2 kΩ
1 and 2
80°C (176°F) 0.318±0.013 kΩ
FU(w/o STI)-34

5. Crankshaft Position Sensor C: INSPECTION

A: REMOVAL 1. CRANKSHAFT POSITION SENSOR
1) Remove the collector cover. (METHOD WITH CIRCUIT TESTER)
2) Disconnect the ground cable from battery. Measure the resistance between crankshaft posi-
tion sensor terminals.
2 1
IN-00203
EC-02428
3) Remove the bolt which secures crankshaft posi-
tion sensor to oil pump. Terminal No. Standard
1 and 2 2.04±0.204 kΩ
2. CRANKSHAFT POSITION SENSOR

(METHOD WITH OSCILLOSCOPE)
Trim.>
FU-05818 4) Remove the protect cover.
4) Remove the crankshaft position sensor, and dis-
connect the connector from the crankshaft position
sensor.
FU-03416

to the bracket.
FU-05348
B: INSTALLATION
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU-03417
FU(w/o STI)-35


(A)
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24 23 22 21 20 19 18
31 30 29 28 27 26
FU-04758
Terminal No. Probe

17 +
25 –

10ms
5V
(A)
FU-04057
(A) One crankshaft rotation

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
Check that the crankshaft position sensor has no
FU(w/o STI)-36

6. Camshaft Position Sensor 4) Remove the camshaft position sensor LH.
A: REMOVAL
1. CAMSHAFT POSITION SENSOR RH
FU-05841
B: INSTALLATION
Tightening torque:
IN-00203
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
2) Disconnect the connector (A) from the camshaft
position sensor RH, and remove the camshaft po- C: INSPECTION
sition sensor RH from the rear side of the cylinder
1. CAMSHAFT POSITION SENSOR (METH-
head.
OD WITH OSCILLOSCOPE)
Trim.>
(A) 4) Remove the protect cover.
FU-05835
2. CAMSHAFT POSITION SENSOR LH

1) Remove the collector cover.
FU-03416

to the bracket.
IN-00203
3) Remove the intake manifold. <Ref. to FU(w/o

FU-03417
FU(w/o STI)-37


(A)
7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8
25 24 23 22 21 20 19 18
31 30 29 28 27 26
FU-04757
Camshaft posi-
Terminal No. Probe
tion sensor
RH 24 +
LH 16 +
RH and LH 30 –

RH
0
(A)
LH
0
(A) 5V
50ms
FU-04060
(A) One camshaft rotation

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
Check that the camshaft position sensor has no de-
formation, cracks or other damages.
FU(w/o STI)-38
Knock Sensor
7. Knock Sensor B: INSTALLATION

1) Install the knock sensor to the cylinder block.
A: REMOVAL
1) Disconnect the ground cable from battery. NOTE:
The portion of the knock sensor cord that is pulled
out must be positioned at a 60° angle relative to the
engine rear.
Tightening torque:
24 N·m (2.4 kgf-m, 17.7 ft-lb)
(A)
IN-00203

3) Disconnect the connector from the knock sen- 60
sor.
FU-05751
(A) Front side of vehicle
2) Connect the connector to the knock sensor.
FU-05716
4) Remove the knock sensor from cylinder block.
FU-05716

FU-05750
IN-00203
FU(w/o STI)-39
Knock Sensor
C: INSPECTION
1) Check that the knock sensor has no deforma-
2) Measure the resistance between knock sensor
terminals.
2 1
EC-02426

1 and 2 560±28 kΩ
FU(w/o STI)-40
Throttle Position Sensor

8. Throttle Position Sensor

A: SPECIFICATION
Throttle body is a non-disassembled part, so do not
remove the throttle position sensor from throttle
body.
Refer to “Throttle Body” for removal and installation
procedure. <Ref. to FU(w/o STI)-15, REMOVAL,
Throttle Body.> <Ref. to FU(w/o STI)-16, INSTAL-
LATION, Throttle Body.>
FU(w/o STI)-41
Mass Air Flow and Intake Air Temperature Sensor

9. Mass Air Flow and Intake Air 2) Check the voltage changes when air is blown to
the mass air flow sensor unit in arrow direction.
Temperature Sensor
A: REMOVAL
FU-04063
2. CHECK THE INTAKE AIR TEMPERA-

TURE SENSOR UNIT
IN-00203 Measure the resistance between intake air temper-
2) Disconnect the connector (A) from the mass air ature sensor terminals.
flow and intake air temperature sensor, and re-
move the mass air flow and intake air temperature
sensor.
5 4 3 2 1
(A)
FU-04064
Temperature Terminal No. Standard

FU-05798 –20°C (–4°F) 16.0±2.4 kΩ
20°C (68°F) 1 and 2 2.45±0.24 kΩ
B: INSTALLATION 60°C (140°F) 0.580±0.087 kΩ
Tightening torque:
1 N·m (0.1 kgf-m, 0.7 ft-lb) 1) Check that the mass air flow and intake air tem-
perature sensor has no deformation, cracks or oth-
C: INSPECTION er damages.
2) Check that the mass air flow and intake air tem-
1. CHECK THE MASS AIR FLOW SENSOR perature sensor has no dirt.
UNIT
No. 4, the circuit tester positive terminal to terminal
No. 5 and the circuit tester ground terminal to termi-
nal No. 4.
5 4 3 2 1
V
FU-04062
FU(w/o STI)-42

10.Manifold Absolute Pressure NOTE:

Sensor • Using circuit tester, check the voltage of a single
A: REMOVAL dry-cell battery is 1.6 V or more. And also check the
1) Remove the collector cover. and 5.2 V.
3 2 1
V
IN-00203
3) Disconnect the connector (A) from manifold ab-

solute pressure sensor, and remove the filter as-
sembly (B) from intake manifold.
4) Remove the manifold absolute pressure sensor
from the solenoid valve bracket.
1.5V 1.5V 1.5V
(A)
4.8 5.2V
(B)
FU-04486

sure.
NOTE:
FU-05757
B: INSTALLATION the standard value.
Install in the reverse order of removal. Terminal No. Standard
Approx. 2.2 V
Tightening torque: 2 (+) and 1 (–)
(when 25°C (77°F))
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
C: INSPECTION 4) Connect the Mighty Vac to the pressure port (A)
of manifold absolute pressure sensor.
1) Check that the manifold absolute pressure sen-
to terminal No. 1.
(A)
FU-04487
FU(w/o STI)-43

5) Check the voltage when generating vacuum and

positive pressure using Mighty Vac.
CAUTION:
Do not apply vacuum of less than –88 — 200
kPa (–0.9 — 2.04 kgf/cm2, –12.8 — 29.0 psi). Do-
ing so may damage the manifold absolute pres-
sure sensor.
NOTE:
When vacuum occurs at the pressure port of man-
ifold absolute pressure sensor, the voltage will drop
from the value as in step 3). When positive pres-
sure occurs, on the other hand, the voltage will rise.
Pressure Terminal No. Standard
–88 kPa (–0.9 kgf/cm2, Approx. 1.0 V
–12.8 psi) 2 (+) and (when 25°C (77°F))
152 kPa (1.55 kgf/cm2, 1 (–) Approx. 4.5 V
22.0 psi) (when 25°C (77°F))
FU(w/o STI)-44
Fuel Injector
11.Fuel Injector 7) Remove the bolt which holds fuel injector pipe
RH onto intake manifold.
A: REMOVAL
1. RH SIDE
DURE, Fuel.>
FU-03089
IN-00203
cap.
5) Remove the fuel pipe protector RH from the in- FU-03094
take manifold.
2. LH SIDE
DURE, Fuel.>
FU-06561
IN-00203
cap.
FU-06548
FU(w/o STI)-45
Fuel Injector
5) Remove the engine ground terminal from the 8) Remove the fuel injector.
fuel pipe protector LH and remove the fuel pipe pro-
tector LH from the intake manifold.
FU-03091
FU-06540 B: INSTALLATION
6) Disconnect the connector from fuel injector. 1. RH SIDE
NOTE:
Use new O-rings, rubbers and seal rings.
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
FU-06549
7) Remove the bolt which holds fuel injector pipe

LH onto intake manifold.
FU-03089
FU-05752
FU-06550
FU-04299
FU(w/o STI)-46
Fuel Injector
2. LH SIDE C: INSPECTION
Install in the reverse order of removal. 1) Check that the fuel injector has no deformation,
NOTE: cracks or other damages.
Use new O-rings, rubbers and seal rings. 2) Measure the resistance between fuel injector
terminals.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
2 1
EC-02428

Approx. 12.0 Ω
Tightening torque: 1 and 2
(when 20°C (68°F))
19 N·m (1.9 kgf-m, 14.0 ft-lb)
FU-04299
FU-06551
FU(w/o STI)-47
Tumble Generator Valve Assembly

12.Tumble Generator Valve As- 7) Remove the tumble generator valve assembly
sembly
A: REMOVAL
DURE, Fuel.>
IN-00203
cap.
STI)-18, REMOVAL, Intake Manifold.> FU-04751
5) Disconnect the connector from the tumble gen-
erator valve assembly. B: INSTALLATION
NOTE:
Use a new gasket.
Tightening torque:
8.3 N·m (0.8 kgf-m, 6.1 ft-lb)
C: INSPECTION
1) Check that the tumble generator valve assembly
FU-05811
2) Check tumble generator valve for contamination
6) Remove the fuel injector. <Ref. to FU(w/o STI)- or clogging.
45, REMOVAL, Fuel Injector.>
FU(w/o STI)-48
Tumble Generator Valve Actuator

13.Tumble Generator Valve Ac-

tuator
A: SPECIFICATION
The tumble generator valve assembly cannot be
disassembled.
Refer to “Tumble Generator Valve Assembly” for
FU(w/o STI)-48, REMOVAL, Tumble Generator
Valve Assembly.> <Ref. to FU(w/o STI)-48, IN-
STALLATION, Tumble Generator Valve Assem-
bly.>
FU(w/o STI)-49

14.Oil Flow Control Solenoid 3) Attach the oil return cover and gasket.
Valve NOTE:
Use a new gasket.
A: REMOVAL Tightening torque:
Oil flow control solenoid valve is a unit with front 9 N·m (0.9 kgf-m, 6.6 ft-lb)
camshaft cap.
Refer to “Camshaft” for removal procedures. <Ref.
to ME(w/o STI)-59, REMOVAL, Camshaft.> (D)
B: INSTALLATION (C)
(B) (A)
Refer to “Camshaft” for installation procedure.
<Ref. to ME(w/o STI)-61, INSTALLATION, Cam-
shaft.>
C: DISASSEMBLY
1) Remove the two mounting bolts securing oil re- FU-05700
turn cover, and remove the oil return cover and
gasket. (A) Oil flow control solenoid valve
2) Remove the bolt securing oil flow control sole- (B) Oil return cover
noid valve, and remove the oil flow control solenoid (C) Gasket
valve. (D) Front camshaft cap
E: INSPECTION
(D)
1) Check that the oil flow control solenoid valve has
(C) no deformation, cracks or other damages.
(B) (A)
2) Measure the resistance between the oil flow
FU-05699
2 1
(A) Oil flow control solenoid valve
(B) Oil return cover
(C) Gasket
(D) Front camshaft cap
EC-02428
D: ASSEMBLY
1) Install the oil flow control solenoid valve. Terminal No. Standard
7.4±0.5 Ω
Tightening torque: 1 and 2
(when 20°C (68°F))
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
2) Apply liquid gasket to the two bolts securing oil
return cover.
Liquid gasket:
equivalent
FU(w/o STI)-50

15.Wastegate Control Solenoid C: INSPECTION

Valve 1. WASTEGATE CONTROL SOLENOID
A: REMOVAL VALVE
1) Check that the wastegate control solenoid valve
1) Remove the collector cover.
2) Disconnect the ground cable from battery. 2) Check the resistance between the wastegate
2 1
IN-00203
3) Disconnect the connector (A) from the waste- EC-02426

gate control solenoid valve.
4) Disconnect the vacuum hose (B) and air control Terminal No. Standard
hose (C) from the wastegate control solenoid valve. 1 and 2 28±2 Ω (when 20°C (68°F))
5) Remove the wastegate control solenoid valve
from the bracket. 3) Check that air does not come out from (B) when
(B) (C)
(A)
(B)
(A)
FU-05739
FU-04069
B: INSTALLATION
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
FU(w/o STI)-51


2 1
(A)
(B)
FU-04070
Check that the vacuum hose and air control hose
FU(w/o STI)-52

16.Front Oxygen (A/F) Sensor B: INSTALLATION

A: REMOVAL CAUTION:
1) Before installing front oxygen (A/F) sensor, ap-
ply anti-seize compound only to the threaded por-
tion of front oxygen (A/F) sensor to make the next
removal easier.
CAUTION:
tor of front oxygen (A/F) sensor.
IN-00203
2) Remove the air intake duct (rear) and air cleaner equivalent
case. <Ref. to IN(w/o STI)-10, REMOVAL, Air In- 2) Install the front oxygen (A/F) sensor.
take Duct.> <Ref. to IN(w/o STI)-8, REMOVAL, Air
Cleaner Case.> Tightening torque:
3) Disconnect the connectors from front oxygen (A/F) 30 N·m (3.1 kgf-m, 22.1 ft-lb)
sensor.
FU-04624
FU-05717 3) Install the under cover. <Ref. to EI-28, INSTAL-
4) Lift up the vehicle. LATION, Front Under Cover.>
5) Remove the under cover. <Ref. to EI-28, RE- 4) Lower the vehicle.
MOVAL, Front Under Cover.> 5) Connect the connector of front oxygen (A/F)
6) Apply spray-type lubricant to the threaded por- sensor.
tion of front oxygen (A/F) sensor, and leave it for
one minute or more.
7) Remove the front oxygen (A/F) sensor.
CAUTION:
When removing the front oxygen (A/F) sensor,
wait until exhaust pipe cools, otherwise it will
damage the exhaust pipe.
FU-05717
6) Install the air intake duct (rear) and air cleaner

case. <Ref. to IN(w/o STI)-8, INSTALLATION, Air
Cleaner Case.> <Ref. to IN(w/o STI)-10, INSTAL-
LATION, Air Intake Duct.>
FU-04624
FU(w/o STI)-53

IN-00203
C: INSPECTION
1) Check that the front oxygen (A/F) sensor has no
2) Measure the resistance between front oxygen
(A/F) sensor terminals.
2 1
4 3
FU-05147

2.4±0.24 Ω
2 and 4
(when 20°C (68°F))
FU(w/o STI)-54
Rear Oxygen Sensor

17.Rear Oxygen Sensor B: INSTALLATION

A: REMOVAL CAUTION:
1) Before installing rear oxygen sensor, apply the
anti-seize compound only to the threaded portion of
rear oxygen sensor to make the next removal eas-
ier.
CAUTION:
tor of rear oxygen sensor.
IN-00203
2) Lift up the vehicle. equivalent
3) Disconnect the connector from the rear oxygen 2) Install the rear oxygen sensor.
sensor, and remove the clip (A) holding the rear ox-
ygen sensor harness. Tightening torque:
21 N·m (2.1 kgf-m, 15.5 ft-lb)
(A)
FU-04637
FU-04626
4) Apply spray-type lubricant to the threaded por-
tion of rear oxygen sensor, and leave it for one 3) Connect the connector to the rear oxygen sen-
minute or more. sor, and hold the rear oxygen sensor harness with
5) Remove the rear oxygen sensor. the clip (A).
CAUTION:
When removing the rear oxygen sensor, wait
(A)
until exhaust pipe cools, otherwise it will dam-
age the exhaust pipe.
FU-04637
FU-04626
FU(w/o STI)-55
Rear Oxygen Sensor

IN-00203
C: INSPECTION
1) Check that the rear oxygen sensor has no defor-
2) Measure the resistance between rear oxygen
sensor terminals.
2 1
4 3
FU-04073

5.6+0.8 –0.6 Ω
1 and 2
(when 20°C (68°F))
FU(w/o STI)-56
Engine Control Module (ECM)

18.Engine Control Module (ECM) B: INSTALLATION

A: REMOVAL
• When the ECM of model with immobilizer has
been replaced, be sure to perform the registra-
tion of immobilizer system. (Refer to “PC appli-
cation help for Subaru Select Monitor”.)
• If replacing ECM or the bracket, replace both
parts with new parts at a time.
• After installing the bracket to ECM, do not
separate the bracket.
• If the bracket has been installed to ECM in the
wrong direction, replace both parts to new
IN-00203 parts.
2) Remove the lower inner trim of passenger’s NOTE:
side. <Ref. to EI-57, REMOVAL, Lower Inner When replacing the ECM, be careful not to use the
Trim.> wrong spec. ECM to avoid any damage on the fuel
3) Turn over the floor mat of passenger’s seat. injection system.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
C: INSPECTION
Check that the ECM has no deformation, cracks or
other damages.
FU-03416

to the bracket.
FU-03417
6) Disconnect the ECM connectors, and take out

the ECM.
FU(w/o STI)-57
Main Relay
19.Main Relay C: INSPECTION

1) Check that the main relay has no deformation,
A: REMOVAL cracks or other damages.
1) Disconnect the ground cable from battery. 2) Measure the resistance between main relay ter-
minals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
IN-00203
2) Remove the main relay from the relay block on

the back side of the glove box.
1
2
3 4
FU-03418 IN-02836

130.4 — 230.8 Ω
3 and 4
(when 20°C (68°F))
FU(w/o STI)-58
Main Relay

measure the resistance between the main relay ter-
minals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
1
2
3 4
FU-04077

FU(w/o STI)-59
Fuel Pump Relay

20.Fuel Pump Relay C: INSPECTION

1) Check that the fuel pump relay has no deforma-
A: REMOVAL tion, cracks or other damages.
1) Disconnect the ground cable from battery. 2) Measure the resistance between fuel pump relay
terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
IN-00203
2) Remove the fuel pump relay from the relay block

on the back side of the glove box.
1
2
3 4
FU-03419 IN-02836

93.8 — 136.4 Ω
3 and 4
(when 20°C (68°F))
FU(w/o STI)-60
Fuel Pump Relay


measure the resistance between the fuel pump re-
lay terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
1
2
3 4
FU-04077

FU(w/o STI)-61

21.Electronic Throttle Control C: INSPECTION

Relay 1) Check that the electronic throttle control relay
A: REMOVAL 2) Measure the resistance between electronic
1) Disconnect the ground cable from battery. throttle control relay terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
IN-00203
2) Remove the electronic throttle control relay from

the relay block on the back side of the glove box.
1
2
3 4
IN-02836

B: INSTALLATION 93.8 — 136.4 Ω
Install in the reverse order of removal. 3 and 4
(when 20°C (68°F))
FU(w/o STI)-62


measure the resistance between the electronic
throttle control relay terminals.
(1)
(2) (1)
(2)
(3) (4)
(3) (4)
1
2
3 4
FU-04077

FU(w/o STI)-63
Fuel Pump Control Unit

22.Fuel Pump Control Unit

A: REMOVAL
IN-00203
2) Remove the right side trunk side trim. (4 door

model) <Ref. to EI-63, REMOVAL, Trunk Room
Trim.>
3) Remove the right side rear quarter trim. (5 door
model) <Ref. to EI-60, REMOVAL, Rear Quarter
Trim.>
4) Disconnect the connector (A) from the fuel pump
control unit, and remove the fuel pump control unit.
• 4 door model
(A)
FU-05753
• 5 door model
(A)
FU-05754
B: INSTALLATION
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
C: INSPECTION
Check that the fuel pump control unit has no defor-
FU(w/o STI)-64
Fuel
23.Fuel CAUTION:
A: PROCEDURE • Catch the fuel from hoses using a container
or cloth.
1. RELEASING OF FUEL PRESSURE
WARNING:
working area. (A)
CAUTION:
Be careful not to spill fuel. ST
1) Remove the fuse of fuel pump from main fuse
box.
(B) (C) ME-04968

3) Connect ST to the fuel delivery hose.

ST 18471AA000 FUEL PIPE ADAPTER
4) Connect the gasoline proof hose to ST and put
FU-01122
the end of the hose in the container.
2) Start the engine and run it until it stalls. 5) Drive the fuel pump and drain the fuel using Sub-
3) After the engine stalls, crank it for five more sec- aru Select Monitor. <Ref. to EN(H4DOTC)(diag)-
onds. 64, FUEL PUMP CONTROL (ON/OFF DRIVE),
4) Turn the ignition switch to OFF. OPERATION, System Operation Check Mode.>
5) Install the fuse of fuel pump to the main fuse box. CAUTION:
2. DRAINING FUEL (WITH SUBARU SE- Be careful not to spill fuel.
LECT MONITOR) 6) Install the related parts in the reverse order after
draining the fuel.
WARNING:
Place “NO OPEN FLAMES” signs near the 3. DRAINING FUEL (THROUGH THE FUEL
working area. FILLER HOSE)
CAUTION: • 4 door model
Be careful not to spill fuel. WARNING:
NOTE: Place “NO OPEN FLAMES” signs near the
• If the fuel pump cannot be driven, refer to the working area.
procedures for draining from the fuel filler hose. CAUTION:
<Ref. to FU(w/o STI)-65, DRAINING FUEL • Be careful not to spill fuel.
(THROUGH THE FUEL FILLER HOSE), PROCE- • Fuel may remain in the fuel filler pipe. Drain-
DURE, Fuel.> ing the fuel from the fuel filler pipe through the
• Be careful not to let the battery run-out. fill opening using the gasoline proof pump and
1) Release the fuel pressure. <Ref. to FU(w/o STI)- the gasoline proof hose (ø10 or less) before the
65, RELEASING OF FUEL PRESSURE, PROCE- operation.
DURE, Fuel.> 1) Lift up the vehicle.
2) Attach ST to the fuel delivery pipe and push ST 2) Remove the rear exhaust pipe and muffler.
in the direction of arrow mark to disconnect the fuel <Ref. to EX(STI)-13, REMOVAL, Rear Exhaust
delivery hose. Pipe.> <Ref. to EX(STI)-15, REMOVAL, Muffler.>
ST 42099AE000 QUICK CONNECTOR RE- 3) Remove the rear sub frame. <Ref. to RS-17, RE-
LEASE MOVAL, Rear Sub Frame.>
cap.
FU(w/o STI)-65
Fuel
5) Drain the fuel from the fuel filler pipe through the • 5 door model
filler opening using the gasoline proof pump and WARNING:
6) Disconnect the fuel filler hose from the fuel filler working area.
pipe assembly.
CAUTION:
CAUTION:
• Catch the fuel from hoses using a container ing the fuel from the fuel filler pipe through the
or cloth. fill opening using the gasoline proof pump and
the gasoline proof hose (ø10 or less) before the
operation.
cap.
4) Drain the fuel from the fuel filler pipe through the
FU-05836 filler opening using the gasoline proof pump and
the gasoline proof hose (ø10 or less) into the fuel 5) Disconnect the fuel filler hose from the fuel filler
filler hose to drain the fuel. pipe assembly.
CAUTION: CAUTION:
Be careful not to spill fuel. • Be careful not to spill fuel.
8) Install the related parts in the reverse order after • Catch the fuel from hoses using a container
draining the fuel. or cloth.
NOTE:
Tightening torque:
2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(1) (2) (3) (4)
FU-04609

the gasoline proof hose (ø10 or less) into the fuel
filler hose to drain the fuel.
L/2
CAUTION:
L Be careful not to spill fuel.
FU-05815

(2) Clamp
(3) Spool
FU(w/o STI)-66
Fuel
7) Install the related parts in the reverse order after

draining the fuel.
NOTE:
Tightening torque:
2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(1) (2) (3) (4)
L/2
L
FU-05815

(2) Clamp
(3) Spool
FU(w/o STI)-67
Fuel Tank
24.Fuel Tank 6) Remove the service hole cover of fuel sub level
sensor.
A: REMOVAL
WARNING:
working area.
CAUTION:
DURE, Fuel.>
FU-06553
2) Drain fuel. <Ref. to FU(w/o STI)-65, DRAINING
FUEL (WITH SUBARU SELECT MONITOR), 7) Disconnect the quick connector of fuel delivery
PROCEDURE, Fuel.> tube (A) and fuel return tube (B). <Ref. to FU(w/o
3) Disconnect the ground cable from battery. STI)-89, REMOVAL, Fuel Delivery, Return and
Evaporation Lines.>
(B)
(A)
IN-00203
FU-05675
REMOVAL, Rear Seat.> 8) Remove the rear wheels.
5) Remove the service hole cover of fuel pump. 9) Lift up the vehicle.
(1) Disconnect fuel pump connector (A), and re- 10) Remove the rear ABS wheel speed sensor
move clip (B). from the rear housing.
(2) Remove the screw (C).
(3) Push the grommet (D) down and remove the
service hole cover.
(C) (B) (C)
(D)
(A)
FU-03357
11) Remove the rear brake hose bracket from rear

housing.
FU-06552
FU-04088
FU(w/o STI)-68
Fuel Tank
12) Remove the rear disc brake assembly and tie it 18) Remove the parking brake cable clamp from
to the body side of the vehicle. the body.
FU-03278
19) Remove the rear suspension assembly.

WARNING:
(1) Support the rear differential with the trans-
mission jack.
(2) Remove the bolt and nut which secures rear
shock absorber to rear suspension arm.
FU-04513
13) Remove the parking brake cable from parking

brake assembly. <Ref. to PB-6, REMOVAL, Park-
ing Brake Assembly (Rear Disc Brake).>
FU-03359
15) Remove the propeller shaft. <Ref. to DS-11,
REMOVAL, Propeller Shaft.> (3) Remove the bolts which secure the rear
16) Remove the heat shield cover and fuel tank suspension assembly to the body.
protector.
17) Disconnect the connector from the rear ABS
wheel speed sensor.
FU-06554
(4) Remove the rear suspension assembly.

FU-03277
FU(w/o STI)-69
Fuel Tank
20) Disconnect the evaporation hose (B) from hose 22) Disconnect the fuel filler hose (A) and evapora-
connector (A). tion hose (B).
(A)
(A)
(B)
(B)
FU-05719 FU-05720
21) Disconnect the quick connector of the evapora- 23) Support the fuel tank with a transmission jack,
tion hose from the evaporation pipe. remove the fuel tank band, and remove the fuel
NOTE: tank from the vehicle.
Disconnect the quick connector as shown in the fig- WARNING:
ure. • A helper is required to perform this work.
• Fuel may remain in the fuel tank. This will
cause the left and right sides to be unbalanced.
Be careful not to drop the fuel tank.
(a)
(a) FU-06555
B: INSTALLATION
set the fuel tank and the fuel tank band in place,
and temporarily tighten the bolts of the fuel tank
band.
(a)
WARNING:
EC-02281 A helper is required to perform this work.
(a) Retainer
FU-06555
FU-04627
FU(w/o STI)-70
Fuel Tank
2) Securely insert the fuel filler hose (A) and evap- 3) Connect the quick connector of the evaporation
oration hose (B) until the hose end contacts the hose to the evaporation pipe.
spool, then attach the clamp or clip as shown in the CAUTION:
figure.
Tightening torque: quick connector. If necessary, clean the seal
2.5 N·m (0.3 kgf-m, 1.8 ft-lb) surface of the pipe.
(A) curely insert the pipe all the way before locking
the retainer.
(B) ly connected.
FU-05720
(2) (3) (4) (a)

(1)
L/2
L
FU-05646 (a)
(1) Hose
(2) Clamp or clip
(3) Spool
(4) Pipe
(a)
EC-02295
(a) Retainer
FU-04627
FU(w/o STI)-71
Fuel Tank
4) Connect the evaporation hose (B) to hose con- (3) Install the rear shock absorber to the rear
nector (A). suspension arm.
NOTE:
Use a new self-locking nut.
Tightening torque:
(A) 120 N·m (12.2 kgf-m, 88.5 ft-lb)
(B)
FU-05719
5) Tighten the bolts of the fuel tank band in the or-

der shown in the figure.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb) FU-03359
1 2 7) Install the parking brake cable clamp to the

body.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
3 4
FU-03596
6) Install the rear suspension assembly.

WARNING:
(1) Support the rear differential with the trans- FU-03278
mission jack.
8) Connect the connector to the rear ABS wheel
(2) Support the rear suspension assembly and speed sensor.
install the rear suspension assembly to the
body. NOTE:
Prevent the harness identification (line) from being
Tightening torque: twisted when installing. (RH: White line, LH: Yellow
T1: 70 N·m (7.1 kgf-m, 51.6 ft-lb) line)
T2: 145 N·m (14.8 kgf-m, 106.9 ft-lb)
T1 T1
T2
FU-03277
FU-06556
9) Install the heat shield cover.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
FU(w/o STI)-72
Fuel Tank
10) Install the fuel tank protector. 17) Attach the rear ABS wheel speed sensor to the
NOTE: rear housing.
Use a new self-locking nut. NOTE:
Prevent the harness identification (line) from being
Tightening torque:
twisted when installing. (RH: White line, LH: Yellow
Nut: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
line)
Bolt: 18 N·m (1.8 kgf-m, 13.3 ft-lb)
11) Install the propeller shaft. <Ref. to DS-12, IN- Tightening torque:
STALLATION, Propeller Shaft.> 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
12) Install the rear exhaust pipe and muffler. <Ref.
to EX(STI)-13, INSTALLATION, Rear Exhaust
Pipe.> <Ref. to EX(STI)-15, INSTALLATION, Muf-
fler.>
14) Connect the parking brake cable to the parking
brake assembly. <Ref. to PB-7, INSTALLATION,
Parking Brake Assembly (Rear Disc Brake).>
15) Install the rear disc brake assembly.
66 N·m (6.7 kgf-m, 48.7 ft-lb) 18) Install the rear wheels.
Tightening torque:
100 N·m (10.2 kgf-m, 73.8 ft-lb)
19) Connect the quick connector of fuel delivery
tube (A) and fuel return tube (B). <Ref. to FU(w/o
STI)-92, INSTALLATION, Fuel Delivery, Return
and Evaporation Lines.>
NOTE:
When connecting, be careful not to reverse the de-
FU-04153
livery side and return side.
16) Install the rear brake hose bracket to the rear
housing.
(B)
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
(A)
FU-05675
20) Install the service hole cover of fuel sub level

sensor.
FU-04088
FU-06553
FU(w/o STI)-73
Fuel Tank
21) Attach the service hole cover of the fuel pump,

and attach the connector and clip.
(C) (B) (C)
(D)
(A)
FU-06552
(A) Connector
(B) Clip
(C) Screw
(D) Grommet
22) Install the rear seat cushion. <Ref. to SE-15,

INSTALLATION, Rear Seat.>
IN-00203

essary.
C: INSPECTION
1) Check that the fuel tank and fuel pipe have no
deformation, cracks and other damages.
2) Check that the fuel hose has no cracks, damage
or loose part.
FU(w/o STI)-74
Fuel Filler Pipe

25.Fuel Filler Pipe 10) Remove the bolts and nuts which secure fuel
filler pipe assembly onto the vehicle body.
A: REMOVAL
WARNING:
working area.
CAUTION:
DURE, Fuel.>
2) Drain fuel. <Ref. to FU(w/o STI)-65, DRAINING
PROCEDURE, Fuel.>
FU-03426

IN-00203 tion hose (B) from the fuel filler pipe assembly.
4) Open the fuel filler lid, and remove the filler cap. (B)
5) Remove the screws which secure the fuel filler
ring, and then remove the fuel filler ring.
(A)
FU-03835
6) Remove the rear wheel RH.

8) Remove the rear mud guard RH. <Ref. to EI-30, (B)
REAR MUD GUARD, REMOVAL, Mud Guard.>
9) Remove the rear sub frame. <Ref. to RS-17, RE-
MOVAL, Rear Sub Frame.>
FU-05755
12) Remove the fuel filler pipe assembly from the

underside of the vehicle.
FU(w/o STI)-75
Fuel Filler Pipe

B: INSTALLATION 4) Securely insert the fuel filler hose (A) and evap-
1) Open the fuel filler lid.
2) Attach the fuel filler pipe gasket to the fuel filler
figure.
pipe assembly, and insert the fuel filler pipe assem-
bly from inside of the rear fender. Tightening torque:
3) Install the fuel filler ring to the fuel filler pipe as- 2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
sembly.
(B)
NOTE:
If the edges of rubber gasket are folded toward in-
side, straighten it with a flat tip screwdriver.
(B)
(A)
(C)
(D)
(A)
FU-04419
(A) Fuel filler pipe gasket

(B) Fuel saucer (B)
(C) Fuel filler ring
(D) Rubber gasket

4.4 N·m (0.4 kgf-m, 3.2 ft-lb)
(2) (3) (4)
(1)
L/2
L
FU-05646
FU-03835
(1) Hose
(2) Clamp or clip
(3) Spool
(4) Pipe
FU(w/o STI)-76
Fuel Filler Pipe

5) Install the fuel filler pipe assembly to vehicle C: DISASSEMBLY

body.
Tightening torque: <Ref. to EC(w/o STI)-19, REMOVAL, Shut Valve.>
7.5 N·m (0.8 kgf-m, 5.5 ft-lb) 2) Remove the evaporation pipe from the fuel filler
pipe.
FU-03426
FU-03428
6) Install the rear sub frame. <Ref. to RS-18, IN-
STALLATION, Rear Sub Frame.> D: ASSEMBLY
STALLATION, Mud Guard.> Assemble in the reverse order of disassembly.
8) Lower the vehicle. Tightening torque:
9) Install the rear wheel RH. 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
Tightening torque: E: INSPECTION
100 N·m (10.2 kgf-m, 73.8 ft-lb) 1) Check that the fuel filler pipe and evaporation
10) Connect the battery ground terminal. pipe have no deformation, cracks or other damag-
es.
loose part.
IN-00203

essary.
FU(w/o STI)-77
Fuel Pump
26.Fuel Pump 6) Disconnect the connector from fuel pump.
A: REMOVAL
WARNING:
working area.
CAUTION:
FU-03363
spill. 7) Disconnect the quick connectors of fuel delivery
NOTE: tube (A), fuel return tube (B), and jet pump tube (C).
Fuel pump assembly consists of fuel pump, fuel fil- <Ref. to FU(w/o STI)-89, REMOVAL, Fuel Deliv-
ter and fuel level sensor. ery, Return and Evaporation Lines.>
DURE, Fuel.> (B)
2) Drain fuel. <Ref. to FU(w/o STI)-65, DRAINING (C)
PROCEDURE, Fuel.>
3) Disconnect the ground cable from battery. (A)
FU-04246
8) Remove the nuts which hold the fuel pump up-

per plate to the fuel tank.
IN-00203

(1) Remove the screws (A).
(2) Push the grommet (B) down and remove FU-04534
service hole cover. 9) Remove the fuel pump assembly from the fuel
tank.
(A ) (A )
(B)
FU-06557
FU(w/o STI)-78
Fuel Pump
B: INSTALLATION
• Make sure the sealing portion is free from fuel or
• Align protrusion (A) of the gasket to the position
• Insert the protrusion (B) of gasket to the fuel
pump upper plate. (3 places)
• Align the protrusion (C) of fuel pump assembly
with the cutout on the fuel pump upper plate.
• Tighten the nuts to the specified torque in the or-
der as shown in the figure.
NOTE:
Use a new gasket.
Tightening torque:
4.4 N·m (0.4 kgf-m, 3.2 ft-lb)
(C)
2
3 7
(B) (B)
5 6
(a) 8 4
1 (A)
(B) FU-04532
C: INSPECTION
1) Check that the fuel pump has no deformation,
No. 6, and inspect the fuel pump operation.
WARNING:
• Wipe off fuel completely.
• Keep the battery as far apart from fuel pump
as possible.
• Do not run the fuel pump for a long time un-
der non-load condition.
2 1
4 3
6 5
FU-04110
FU(w/o STI)-79
Fuel Level Sensor

27.Fuel Level Sensor C: INSPECTION

1) Check that the fuel level sensor has no damage.
A: REMOVAL 2) Measure the fuel level sensor float position.
WARNING:
NOTE:
When inspecting the fuel level sensor, perform the
working area.
work with the sensor installed to the fuel pump.
CAUTION:
more of the fuel is remaining, be sure to drain (1)
spill.
(A)
NOTE:
The fuel level sensor is built in fuel pump assembly. (2)
1) Remove the fuel pump assembly. <Ref. to FU(w/o (B)
(3)
STI)-78, REMOVAL, Fuel Pump.> FU-04229
2) Disconnect the fuel level sensor connector.
(1) FULL
(2) EMPTY
(3) Fuel tank seating surface
Float position Standard

FULL to Fuel tank seating
135±4 mm (5.315±0.157 in)
surface (A)
EMPTY to Fuel tank seating
23.7±4 mm (0.933±0.157 in)
surface (B)
FU-04223
3) Measure the resistance between fuel level sen-
3) Slide the fuel level sensor in the direction of the sor terminals.
arrow and remove the fuel level sensor by pressing
the claw (A) of the fuel level sensor.
(A)
(A)
(B)
FU-04224
B: INSTALLATION 2 1
4 3
6 5
FU-04230

FULL (A) 2.0±1.0 Ω
1 and 4
EMPTY (B) 31.9±1.0 Ω
FU(w/o STI)-80

28.Fuel Sub Level Sensor 6) Disconnect the connector from the fuel sub level
sensor.
A: REMOVAL
WARNING:
working area.
CAUTION:
FU-03364
spill.
1) Release the fuel pressure. <Ref. to FU(w/o STI)- 7) Disconnect the quick connectors of fuel delivery
65, RELEASING OF FUEL PRESSURE, PROCE- tube (A), fuel return tube (B), and jet pump tube (C).
DURE, Fuel.> <Ref. to FU(w/o STI)-89, REMOVAL, Fuel Deliv-
2) Drain fuel. <Ref. to FU(w/o STI)-65, DRAINING ery, Return and Evaporation Lines.>
FUEL (WITH SUBARU SELECT MONITOR), 8) Remove the rubber cap (D) from the nut.
PROCEDURE, Fuel.>
(B)
(C)
(D) (A)
FU-04239
9) Remove the bolts and nuts which hold fuel sub

IN-00203 level sensor protector and fuel sub level sensor up-
4) Remove the rear seat cushion. <Ref. to SE-14, per plate to the fuel tank.
FU-01146
FU-06553
FU-04569
10) Remove the fuel sub level sensor from the fuel
tank.
FU(w/o STI)-81

Install in the reverse order of removal while being 1) Check that the fuel sub level sensor has no dam-
careful of the following. age.
• Make sure the sealing portion is free from fuel or 2) Measure the fuel sub level sensor float position.
• Align protrusion (A) of the gasket to the position (A)
(1) (3)
• Align protrusion (B) of the fuel sub level sensor to
the cutout in the fuel sub level sensor upper plate.
• Tighten the nuts and bolts to the specified torque (B)
in the order as shown in the figure.
• After tightening, install the rubber cap (C) at the
position shown in the figure.
(2)
NOTE: FU-04213
• Do not forget to install rubber cap (C). (1) FULL
(2) EMPTY
Tightening torque:
(3) Datum points
4.4 N·m (0.4 kgf-m, 3.2 ft-lb)
4 Float position Standard
2 5.31±3.5 mm
FULL to Datum point (A)
(0.209±0.138 in)
6
160.6±3.5 mm
EMPTY to Datum point (B)
(6.323±0.138 in)
5
3) Measure the resistance between fuel sub level
(a) 1 (B) sensor terminals.
3
(A)
FU-04533
(A)
(B)
(C)
FU-04242 2 1
FU-04214

FULL (A) 2.0+0.5 –1.0 Ω
1 and 2
EMPTY (B) 62.1±1.0 Ω
FU(w/o STI)-82
Fuel Filter
29.Fuel Filter 5) Disconnect two connectors of fuel delivery pipe

from fuel filter assembly.
A: REMOVAL
WARNING:
working area.
CAUTION:
FU-05678
spill.
• Be careful not to drop or apply any impact to 6) Push to compress the fuel filter assembly in the
the fuel pump during work. This may deterio- direction of the arrow, remove clip (A), and sepa-
rate its performance. rate the sub tank bracket assembly and the fuel fil-
NOTE: ter assembly.
The fuel filter is built in fuel pump assembly. CAUTION:
1) Remove the fuel pump assembly. <Ref. to FU(w/o When separating the sub tank bracket assem-
STI)-78, REMOVAL, Fuel Pump.> bly and the fuel filter assembly, be careful not
2) Remove the fuel level sensor. <Ref. to FU(w/o to damage the ground wire.
STI)-80, REMOVAL, Fuel Level Sensor.>
(A)
3) Disconnect the pump assembly connector from
FU-03852
7) Disconnect the connector from the pump assem-

bly.
FU-03849
4) Cut off the tab holders connecting the sub tank

bracket assembly and the sub tank in four loca-
tions, and separate the sub tank bracket assembly
and the sub tank.
CAUTION:
Be careful not to damage the sub tank.
NOTE:
If the O-ring is remaining on the sub tank, remove.
FU-03853
FU-03850
FU(w/o STI)-83
Fuel Filter
8) Lift the two tab holders connecting the pump as- B: INSTALLATION
sembly to the fuel filter using a flat tip screwdriver
1) Assemble O-ring (A) and spacer (B) to the pump
(with a shaft diameter of approx. 3 mm (0.12 in)),
assembly and attach the pump assembly to the fuel
etc., and separate the fuel filter and pump assem-
filter.
bly.
NOTE:
CAUTION:
• Use new O-rings (8 mm (0.31 in) inner diameter).
• To prevent damaging the tabs of the pump
• Use a new spacer.
assembly, wrap the tip of flat tip screwdriver
(A), etc. with tape (B). • Apply gasoline to the O-ring.
• Insert the pump assembly until a click is heard.
(B)
(A)
(B)
FU-03929
• Be careful not to drop or apply any impact to (A)

the pump assembly.
NOTE:
If the spacer and O-ring is remaining on the pump
assembly, remove these.
FU-03859
2) Connect the connector to the pump assembly.
FU-03927
FU-03853
FU(w/o STI)-84
Fuel Filter
3) Attach spring (A) to the metal rod of the sub tank O-ring inner diameter:
bracket assembly, and assemble the fuel filter as- Black connector O-ring [Approx. 7 mm (0.28
sembly. in)]
NOTE: White connector O-ring [Approx. 8 mm (0.31
Use a new spring. in)]
FU-05678
6) Attach the O-ring (A) to the fuel filter assembly,

and attach the sub tank to the sub tank bracket as-
sembly.
NOTE:
(A) • Use new O-rings (8 mm (0.31 in) inner diameter).
(A)
• Insert the pump assembly until a “pop” is heard.
FU-03860
4) Push the fuel filter assembly in the direction of

the arrow to compress, and attach clip (A).
NOTE:
Use a new clip.
(A)
(A)
FU-03861
5) Connect the fuel piping connector to the fuel fil-

ter assembly. FU-03862
NOTE:
• The O-rings of the black and white connectors
are identified by a difference in diameter. Be careful
not to confuse the two during assembly.
FU(w/o STI)-85
Fuel Filter
7) Replace the cushion on the rear face of the sub

tank with a new cushion.
FU-03863
8) Connect the pump assembly connector to the

FU-03849
9) Install the fuel level sensor. <Ref. to FU(w/o

STI)-80, INSTALLATION, Fuel Level Sensor.>
10) Inspect the fuel level sensor. <Ref. to FU(w/o
STI)-80, INSPECTION, Fuel Level Sensor.>
11) Install the fuel pump assembly. <Ref. to FU(w/o
STI)-79, INSTALLATION, Fuel Pump.>
FU(w/o STI)-86
Fuel Damper
30.Fuel Damper
A: REMOVAL
WARNING:
working area.
CAUTION:
or cloth.
DURE, Fuel.>
2) Disconnect the fuel delivery hose (A) and fuel re-
turn hose (B) from the fuel damper, and remove the
fuel damper.
NOTE:
Fuel dampers on delivery side and return side are
different. Be careful not to confuse them.
(A)
(B)
(A)
(B)
FU-05837
B: INSTALLATION
NOTE:
• Fuel dampers on delivery side and return side
are different. Be careful not to confuse them.
• For the information about connecting the fuel de-
livery hose and fuel return hose, refer to “Fuel De-
livery, Return and Evaporation Lines”. <Ref. to
FU(w/o STI)-93, CONNECTING FUEL DELIVERY
ration Lines.>
FU(w/o STI)-87
Purge Damper
31.Purge Damper
A: REMOVAL
WARNING:
working area.
1) Remove the bolts which secure the purge damp-
er to the purge damper bracket.
FU-03365
2) Disconnect the evaporation hose from the purge

damper and remove the purge damper.
FU-05839
B: INSTALLATION
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
FU-03365
C: INSPECTION
1) Check that the purge damper has no deforma-
FU(w/o STI)-88

32.Fuel Delivery, Return and Evaporation Lines

A: REMOVAL
FU-07620
WARNING:
working area.
CAUTION:
DURE, Fuel.>
cap.
3) Remove the floor mat. <Ref. to EI-71, REMOV-
AL, Floor Mat.>
FU(w/o STI)-89

4) In the engine compartment, disconnect the fuel • When using ST

delivery hoses, fuel return hoses and evaporation 1. Attach ST to the pipe and push ST in the direc-
hoses. tion of arrow mark to disconnect the quick connec-
CAUTION: tor.
• Be careful not to spill fuel. ST 42099AE000 QUICK CONNECTOR RE-
• Catch the fuel from hoses using a container LEASE
or cloth. CAUTION:
(1) Set the ST to the fuel pipe. • Be careful not to spill fuel.
ST 42099AE000 QUICK CONNECTOR RE- • Catch the fuel from hoses using a contain-
LEASE er or cloth.
(2) Disconnect the quick connector of the fuel • To disconnect the connector, hold (C)
delivery hose and fuel return hose by pushing shown in the figure and pull in axial direction.
the ST in the direction of the arrow. • If the connector and pipe are sticking to
(3) Remove the clip and disconnect the evapo- each other, push and pull the connector with
ration hose from the fuel pipe. ST pushed, and then pull the connector after
it starts moving freely.
• When disconnecting the connector, do not
bend or twist the tube forcibly. If the tube is
ST
(A)
bent, replace with a new part.
NOTE:
(C)
ered with dust.
(B)
FU-05722
(C)
ST
(A)
5) Remove the canister. <Ref. to EC(w/o STI)-7, (C)

REMOVAL, Canister.> (B)
FU-05506
6) Remove the fuel tank. <Ref. to FU(w/o STI)-68,
REMOVAL, Fuel Tank.> (A) Quick connector
7) Remove the fuel pipe assembly from vehicle. (B) Pipe
8) Disconnect the quick connector, then disconnect
(C) Connector holding position
the fuel delivery tube, fuel return tube and jet pump
tube from the fuel tank. 2. To prevent from damaging or entering foreign
matter, wrap the pipes and quick connectors with
plastic bag etc.
CAUTION:
When reusing the retainer, do not disconnect
the retainer from the connector.
FU-01333
FU(w/o STI)-90

• When not using ST 9) Remove the evaporation pipe.

1. Push the retainer in the direction of the arrow, (1) Remove the rear mud guard RH. <Ref. to
disconnect the quick connector from pipe. EI-30, REMOVAL, Mud Guard.>
CAUTION: (2) Disconnect the evaporation hose.
• Catch the fuel from hoses using a contain-
er or cloth.
• To disconnect the connector, hold (D)
shown in the figure and pull in axial direction.
• If the connector and pipe are sticking to
each other, push and pull the connector with
the retainer pushed in the direction of the ar-
row, and then pull the connector after it starts
moving freely. FU-04305
• When disconnecting the connector, do not
(3) Remove the right side rear quarter trim.
bend or twist the tube forcibly. If the tube is
<Ref. to EI-60, REMOVAL, Rear Quarter Trim.>
bent, replace with a new part.
(4) Remove the evaporation pipe protector.
NOTE:
ered with dust.
(D)
(B)
(C)
(A) FU-04306
(D) (5) Remove the evaporation pipe from vehicle.
FU-05510
(A) Quick connector

(B) Retainer
(C) Pipe
(D) Connector holding position
2. To prevent from damaging or entering foreign

matter, wrap the pipes and quick connectors with
plastic bag etc. FU-04307
CAUTION:
When reusing the retainer, do not disconnect
the retainer from the pipe.
FU-05507
FU(w/o STI)-91

B: INSTALLATION 2. CONNECTING THE FUEL LINE QUICK

Install in the reverse order of removal while being CONNECTOR
careful of the following. CAUTION:
• Make sure there are no damage or dust on
1. EVAPORATION PIPE INSTALLATION
connections. If necessary, clean seal surface of
1) Install the evaporation pipe to the vehicle. pipe.
(A)
(a)
(b)
FU-04307
2) Install the evaporation pipe protector. (B)
(a)
(b)
FU-04306 FU-05508
3) Install the right side rear quarter trim. <Ref. to EI- (A) When removed using the ST
61, INSTALLATION, Rear Quarter Trim.> (B) When removed without using the ST
4) Connect the evaporation hose. (a) Seal surface
(b) Pipe
• When reusing the retainer, make sure that

neither scratches nor deformation exist on the
retainer. If it is faulty, use a new part.
1) Connect the quick connector to pipe.
CAUTION:
ly connected.
FU-04305

STALLATION, Mud Guard.>
(A)
(B)
(C)
FU-05511
(A) Quick connector

(B) Retainer
(C) Pipe
FU(w/o STI)-92

• Make sure the two retainer pawls are en- NOTE:

gaged in their mating positions in the quick Use new fuel delivery hose, fuel return hose, and
connector. fuel hose.
• Be sure to inspect tubes and their connec-
Tightening torque:
tions for any leakage of fuel.
1.25 N·m (0.1 kgf-m, 0.9 ft-lb)
• To connect the connector, hold (d) shown in
the figure and push in axial direction. L1: 2.5±1.5 mm (0.098±0.059 in)
• When connecting the connector, do not bend
L2: 22.5±2.5 mm (0.886±0.098 in)
or twist the tube forcibly. If the tube is bent, re-
place with a new part. (3) (4) (5) (6)
(A) (1)
(a) (d)
(b)
L1
L2
(c) (2)
(d) L1 FU-04503
(1) When there is a spool or bump

(B) (2) When there is no spool or bump
(a) (d)
(3) Pipe
(4) Spool or bump
(b) (5) Clamp
(6) Hose
(c)
4. EVAPORATION HOSE CONNECTION
(d) Connect the evaporation hose to the pipe with an
overlap of 15 to 20 mm (0.59 to 0.79 in).
FU-05509 L = 17.5±2.5 mm (0.689±0.098 in)
(A) When removed using the ST (2) (3)
(1)
(a) Quick connector
(b) Retainer
(c) Pipe
(d) Connector holding position
L/2
3. CONNECTING FUEL DELIVERY HOSE,
L
FUEL RETURN HOSE AND FUEL HOSE FU-04501
Connect the fuel delivery hose, fuel return hose,
and fuel hose as shown in the figure. (1) Hose
(2) Clip
CAUTION:
(3) Pipe
• If the connection portion has a spool or stop-
per, do not allow the end of the hose to bend or
ride over by inserting the hose too deep. C: INSPECTION
• Be sure to inspect hoses and their connec- 1) Check that the fuel pipe has no deformation,
tions for any leakage of fuel. cracks or other damages.
2) Check that the hose and tube have no cracks,
FU(w/o STI)-93
Fuel System Trouble in General

33.Fuel System Trouble in General

A: INSPECTION
a. Fuel pump does not operate.
Inspect contact, especially ground, and tighten it
Defective terminal contact
securely.
Trouble in electromagnetic or electronic circuit parts Replace the faulty parts.
b. Decline of fuel pump function Replace the fuel pump.
Insufficient fuel
supply to fuel Replace the fuel filter. Clean or replace the fuel
c. Clogged fuel filter
injector tank if necessary.
Clean, correct or replace the fuel line pipe, hose
or tube.
Check the fuel line connections, correct or
e. Air is mixed in fuel system.
replace the defective part.
f. Damaged diaphragm of pressure regulator Replace the pressure regulator.
a. Loose connections of fuel line pipe, hose or tube
Leakage or blow b. Cracked fuel line pipe, hose or tube Replace the fuel line pipe, hose or tube.
out of fuel c. Cracked fuel tank or defective welding part Replace the fuel tank.
Clean, correct or replace the fuel line pipe, hose
or tube.
Gasoline smell a. Loose connections of fuel line pipe, hose or tube
inside of com-
b. Defective gasket of fuel saucer or fuel filler pipe assembly Correct or replace the gasket.
partment
c. Defective canister Replace the canister.
a. Defective operation of fuel level sensor Replace the fuel level sensor.
Defective fuel
b. Defective operation of combination meter Replace the combination meter.
gauge
c. Defective operation of integrated unit Replace the integrated unit.
Noise a. Large operation noise or vibration of fuel pump Replace the fuel pump.
NOTE:
• When the vehicle is left unattended for an extended period of time, water may accumulate in the fuel tank.
Fill fuel fully to prevent the problem.
• In snow-covered areas, mountainous areas, skiing areas, etc. where ambient temperatures drop to 0°C
(32°F) or less throughout the winter season, use a water removing agent in the fuel system to prevent freez-
ing fuel system and accumulating water.
• When water is accumulated in fuel filter, fill the water removing agent in the fuel tank.
• Before using water removing agent, follow the cautions noted on the bottle.
FU(w/o STI)-94
EMISSION CONTROL
EC(w/o STI)
Page
2. Front Catalytic Converter ...........................................................................5
3. Rear Catalytic Converter ............................................................................6
4. Canister ......................................................................................................7
5. Purge Control Solenoid Valve ..................................................................11
8. Pressure Control Solenoid Valve Assembly .............................................17
9. Drain Filter ................................................................................................18
10. Shut Valve ................................................................................................19
11. Leak Check Valve Assembly ....................................................................20
12. Drain Separator ........................................................................................24
13. PCV Hose Assembly ................................................................................25
14. PCV Valve ................................................................................................27
15. Secondary Air Pump ................................................................................29
16. Secondary Air Combination Valve ...........................................................30
General Description
A: COMPONENT
1. CANISTER, PURGE CONTROL SOLENOID VALVE, PRESSURE CONTROL SOLENOID
VALVE ASSEMBLY, SHUT VALVE, LEAK CHECK VALVE, AND DRAIN SEPARATOR
For components of canister, purge control solenoid valve, pressure control solenoid valve assembly, shut
valve, leak check valve, and drain separator, refer to FU (w/o STI). <Ref. to FU(w/o STI)-3, COMPONENT,
(5)
T1
(3)
T3 (1)
T2
(2)
T2
(4)
T2
(6)
EC-02727
(1) Secondary air pump (4) Secondary air pump cover Tightening torque: N·m (kgf-m, ft-lb)
(2) Clip (5) Harness stay T1: 6.4 (0.7, 4.7)
(3) Secondary air pump bracket (6) Secondary air pump harness T2: 9 (0.9, 6.6)
T3: 19 (1.9, 14.0)
EC(w/o STI)-2
General Description
3. SECONDARY AIR COMBINATION VALVE
T2
(4) T2
(6)
T2
(7)
(2)
A
(4)
(5)
(4) (1)
(10)
T1 (9) (3)
(8)
(11)
T2
T3
(4)
A
EC-02728
(1) Gasket (7) Air duct A Tightening torque: N·m (kgf-m, ft-lb)
(2) Gasket (8) Air duct B T1: 6.4 (0.7, 4.7)
(3) Gasket (9) Secondary air combination valve T2: 9 (0.9, 6.6)
LH
(4) Clip (10) Secondary air pipe LH T3: 19 (1.9, 14.0)
(5) Secondary air pipe RH (11) Gasket
(6) Secondary air combination valve
RH
EC(w/o STI)-3
General Description
B: CAUTION
parts.
replacement.
directions, etc.
C: PREPARATION TOOL
1. SPECIAL TOOL
hose.
CAILLAU. (code) 54.0.000.205
with a tool number.
ST18353AA000
2. GENERAL TOOL
TOOL NAME REMARKS
Mighty Vac Used for inspecting the fuel tank pressure sensor.
EC(w/o STI)-4
Front Catalytic Converter

2. Front Catalytic Converter

A: REMOVAL
B: INSTALLATION
Pipe.>
C: INSPECTION
1) Check the connections and welded parts for ex-
haust leaks.
EC(w/o STI)-5
Rear Catalytic Converter

3. Rear Catalytic Converter

A: REMOVAL
B: INSTALLATION
Pipe.>
C: INSPECTION
1) Check the connections and welded parts for ex-
haust leaks.
EC(w/o STI)-6
Canister
4. Canister 9) Disconnect the purge tube (A), vent tube (B),

drain tube A (C) and PCV drain tube (D).
A: REMOVAL NOTE:
1) Disconnect the ground cable from battery. Disconnect the quick connector as shown in the fig-
ure.
(a)
IN-00203
2) Open the trunk, and remove the trunk room mat.

(4 door model)
3) Open the rear gate, and remove the luggage
(a)
floor mat. (5 door model)
4) Tilt the rear seat backrest forward.
5) Remove the sub trunk box and spacers. (4 door
model)
6) Remove the luggage floor box and spacers. (5
door model)
7) Remove the center canister cover. (a)
EC-02281
(a) Retainer
(A)
(B)
EC-02972 (C)
8) Remove the canister cover RH.
(D)
EC-02974
10) Remove the canister.
EC-02973
EC-02975
EC(w/o STI)-7
Canister
11) Remove the canister cover LH. 13) Disconnect the connector (A) from leak check
valve assembly, and remove the leak check valve
assembly.
(A)
EC-02976
12) Disconnect drain tube A (A) and drain tube B

EC-02978
(B).
NOTE: 14) Remove the clip (A), which secures the leak
check valve assembly harness, from the valve
bracket, and remove the valve bracket.
ure.
(a) (A)
EC-02979
(a)
(a)
EC-02281
(a) Retainer
(A)
(B)
EC-02977
EC(w/o STI)-8
Canister
15) Disconnect purge tube (A) and vent tube (B). B: INSTALLATION
NOTE: Install in the reverse order of removal while being
Disconnect the quick connector as shown in the fig- careful of the following.
ure. • Connect the quick connector as shown in the fig-
ure.
CAUTION:
quick connector. If necessary, clean the seal
(a) • When connecting the quick connector, se-
the retainer.
ly connected.
(a)
(a)
(a)
EC-02281
(a) Retainer
(a)
(A)
(B)
(a)
EC-02295
EC-02980
16) Remove purge tube (A), vent tube (B), and (a) Retainer
drain tube A (C).
(A) (B)
(C)
EC-02981
EC(w/o STI)-9
Canister

7.5 N·m (0.8 kgf-m, 5.5 ft-lb) 18 N·m (1.8 kgf-m, 13.3 ft-lb)
EC-02982 EC-02986
EC-02983 EC-02987

18 N·m (1.8 kgf-m, 13.3 ft-lb) 1) Check that the canister and leak check valve as-
sembly have no deformation, cracks or other dam-
ages.
2) Check that the tube has no cracks, damage or
loose part.
EC-02984
Tightening torque:
8 N·m (0.8 kgf-m, 5.9 ft-lb)
EC-02985
EC(w/o STI)-10

5. Purge Control Solenoid Valve 2) Remove the solenoid valve bracket assembly
A: REMOVAL
EC-00219
3) Disconnect the connector and the vacuum hose

from purge control solenoid valve 2.
4) Remove the purge control solenoid valve 2 from
IN-00203
the solenoid valve bracket assembly.
2) Remove the bolts which secure purge control
solenoid valve 1 to the intake manifold, and discon-
nect the connector from the purge control solenoid
valve 1.
EC-02266
EC-02265
3) Disconnect the vacuum hose from purge control

solenoid valve 1.
IN-00203
EC(w/o STI)-11

B: INSTALLATION 2. PURGE CONTROL SOLENOID VALVE 2

NOTE:
Connect the vacuum hose as shown in the figure. (A)
(A)
(c) (a)
(B)
(c) (a)
(B)
(b)
(b)
(c) EC-02517
(c) EC-02517 (A) Purge control solenoid valve 1

(b) To intake duct
(c) To fuel pipe
(b) To intake duct
(c) To fuel pipe Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
EC-02266
EC(w/o STI)-12

Tightening torque: • Purge control solenoid valve 2

T1: 17 N·m (1.7 kgf-m, 12.5 ft-lb)
T2: 19 N·m (1.9 kgf-m, 14.0 ft-lb)
(B) (A)
T1 T2
EC-02431

EC-02252 minal No. 1 and the battery negative terminal to the
C: INSPECTION terminal No. 2. Check that air is discharged from
1. PURGE CONTROL SOLENOID VALVE • Purge control solenoid valve 1
1) Check that the purge control solenoid valve has
2) Measure the resistance between the purge con-
2 1
trol solenoid valve terminals.
2 1
(B) (A)
EC-02426

Purge control 32±2 Ω (when
solenoid valve 1 20°C (68°F))
1 and 2
Purge control 24±3 Ω (when
solenoid valve 2 20°C (68°F))
EC-02433
(B) (A)
EC-02430
EC(w/o STI)-13

2 1
(B) (A)
EC-02432
Check the vacuum hose for cracks, damage or
looseness.
EC(w/o STI)-14
Fuel Level Sensor

6. Fuel Level Sensor

A: REMOVAL
For removal procedures, refer to the “FU(w/o STI)”
section. <Ref. to FU(w/o STI)-80, REMOVAL, Fuel
Level Sensor.>
B: INSTALLATION
For installation procedures, refer to the “FU(w/o
STI)” section. <Ref. to FU(w/o STI)-80, INSTALLA-
TION, Fuel Level Sensor.>
C: INSPECTION
For inspection procedures, refer to the “FU(w/o
STI)” section. <Ref. to FU(w/o STI)-80, INSPEC-
TION, Fuel Level Sensor.>
EC(w/o STI)-15

7. Fuel Sub Level Sensor

A: REMOVAL
For removal procedures, refer to the “FU(w/o STI)”
section. <Ref. to FU(w/o STI)-81, REMOVAL, Fuel
Sub Level Sensor.>
B: INSTALLATION
For installation procedures, refer to the “FU(w/o
STI)” section. <Ref. to FU(w/o STI)-82, INSTALLA-
TION, Fuel Sub Level Sensor.>
C: INSPECTION
For inspection procedures, refer to the “FU(w/o
STI)” section. <Ref. to FU(w/o STI)-82, INSPEC-
TION, Fuel Sub Level Sensor.>
EC(w/o STI)-16
Pressure Control Solenoid Valve Assembly

8. Pressure Control Solenoid C: INSPECTION

Valve Assembly 1. PRESSURE CONTROL SOLENOID
A: REMOVAL VALVE ASSEMBLY
1) Check that the pressure control solenoid valve
assembly has no deformation, cracks or other dam-
ages.
2) Check the resistance between the pressure con-
trol solenoid valve assembly terminals.
2 1
IN-00203

3) Disconnect the connector (A) and evaporation
hose (B) from the pressure control solenoid valve EC-02454
assembly.
4) Remove the nut (C) securing the bracket to the Terminal No. Standard
fuel tank and remove the pressure control solenoid 1 and 2 20 — 30 Ω
valve assembly.
3) Connect the Mighty Vac to fuel tank side of the
pressure control solenoid valve assembly.
(B) (A)
(C)
(C)
(B)
EC-03067
(B) (A)
B: INSTALLATION EC-03225
(A) Fuel tank side
Tightening torque: (B) Canister side
7.35 N·m (0.7 kgf-m, 5.4 ft-lb) (C) Barometric pressure
4) Using the Mighty Vac, generate the positive

rises at the pressure (0.55 — 1.55 kPa (0.006 —
0.016 kgf/cm2, 0.08 — 0.23 psi)) then lowers.
does not rise.
Check that the evaporation hose has no cracks,
EC(w/o STI)-17
Drain Filter
9. Drain Filter
A: SPECIFICATION
The leak check valve assembly is a non-disassem-
bled part. Do not remove the drain filter from the
leak check valve assembly. Refer to “Canister” for
EC(w/o STI)-7, REMOVAL, Canister.> <Ref. to
EC(w/o STI)-9, INSTALLATION, Canister.>
EC(w/o STI)-18
Shut Valve
10.Shut Valve
A: REMOVAL
WARNING:
working area.
CAUTION:
1) Remove the fuel filler pipe. <Ref. to FU(w/o STI)-
75, REMOVAL, Fuel Filler Pipe.>
2) Disconnect the evaporation hose from the shut
valve.
EC-02753
EC-02481
B: INSTALLATION
Tightening torque:
4.5 N·m (0.5 kgf-m, 3.3 ft-lb)
C: INSPECTION
1) Check that the shut valve has no deformation,
EC(w/o STI)-19

11.Leak Check Valve Assembly C: DISASSEMBLY

Disconnect the drain tube from the leak check
A: REMOVAL valve assembly.
Refer to “Canister” for removal procedures. <Ref.
to EC(w/o STI)-7, REMOVAL, Canister.> NOTE:
B: INSTALLATION ure.
Refer to “Canister” for installation procedures.
<Ref. to EC(w/o STI)-9, INSTALLATION, Canis-
ter.>
(a)
(a)
(a)
EC-02281
(a) Retainer
EC-02988
EC(w/o STI)-20

Assemble the parts in the reverse order of disas- 1. CHECK SWITCHING VALVE
sembly while being careful of the following.
• Connect the quick connector as shown in the fig- 1) Check the resistance between switching valve
ure. terminals.
CAUTION:
quick connector. If necessary, clean the seal 4 3 2 1
surface of the pipe. 8 7 6 5
the retainer.
• Make sure that the quick connector is secure- EC-02989
ly connected. Terminal No. Standard

27+3 –2 Ω
1 and 5 (when 20°C (68°F))
31±4 Ω (when 60°C (140°F))
(a) 2) Disconnect the drain tube from the leak check

valve assembly.
(a)
(a)
EC-02295
(a) Retainer
EC-02990
EC(w/o STI)-21

3) Check that air does not come out from (B) when 2. CHECK VACUUM PUMP
air is blown into (A). 1) Connect the battery positive terminal to terminal
No. 4, and inspect the vacuum pump operation.
(A)
CAUTION:
(B)
Do not operate the vacuum pump for 5 minutes
or more.
EC-02991 4 3 2 1
4) Connect the battery positive terminal to the ter- 8 7 6 5
EC-02993
3. CHECK PRESSURE SENSOR

4 3 2 1
8 7 6 5
to terminal No. 8.
NOTE:
(A) and 5.2 V.
(B)
4 3 2 1
8 7 6 5
EC-02992
1.5V 1.5V 1.5V
4.8 5.2V
EC-02994
EC(w/o STI)-22


sure.
NOTE:
the standard value.
Approx. 3.5 V
7 (+) and 8 (–)
(when 25°C (77°F))

No. 4, and check that there is a voltage drop from
the voltage measured in step 2) when the vacuum
pump is operated.
4 3 2 1
8 7 6 5
1.5V 1.5V 1.5V
4.8 5.2V
EC-02995
Check that the drain tube has no cracks, damage
or loose part.
EC(w/o STI)-23
Drain Separator
12.Drain Separator C: DISASSEMBLY

1) Remove the drain hose from the drain separator.
A: REMOVAL
2) Remove the rear differential. <Ref. to DI-23, RE-
MOVAL, Rear Differential (T-type).>
3) Disconnect the drain hose from the connector.
EC-03164
2) Lift up the claw (A) of the drain separator and

slide the drain separator in the direction of the ar-
row to remove the drain separator.
EC-02715
4) Remove the drain separator from the vehicle.
(A)
EC-03165
D: ASSEMBLY
EC-03163 Assemble in the reverse order of disassembly.
B: INSTALLATION E: INSPECTION
Install in the reverse order of removal. 1) Check that the drain separator and drain separa-
tor bracket have no deformation, crack, or other
Tightening torque:
damage.
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
2) Check that the drain hose has no crack, dam-
age, or looseness.
3) Check that no foreign substances are clogged in
the drain separator.
EC(w/o STI)-24
PCV Hose Assembly

13.PCV Hose Assembly 6) Remove the PCV hose assembly C from the in-
take duct and the cylinder block RH.
A: REMOVAL NOTE:
CAUTION: Pinch the clamp of the PCV hose assembly C by fit-
Do not remove unless the hose and the diag- ting the cut out in the ST with the protrusion on the
nostics connector are broken. clamp as shown in the figure, and unlock the
1) Disconnect the connector (A) from the PCV hose clamp.
assembly A, and remove the PCV hose assembly ST 18353AA000 CLAMP PLIERS
A from the rocker cover RH.
ST
(A)
ME-04374
EC-02996
2) Disconnect the connector (A) from the PCV hose

assembly B, and remove the PCV hose assembly
B from the rocker cover LH.
(A)
EC-02997

4) Remove the turbocharger. <Ref. to IN(w/o STI)-
14, REMOVAL, Turbocharger.>
5) Remove the intake duct. <Ref. to IN(w/o STI)-
11, REMOVAL, Intake Duct.>
EC-02735
EC(w/o STI)-25
PCV Hose Assembly

B: INSTALLATION 5) Install the PCV hose assembly B to the rocker

cover LH, and connect the connector (A) to the
1) Install the PCV hose assembly C to the intake
PCV hose assembly B.
duct and the cylinder block RH.
NOTE:
Use a new clamp for the PCV hose assembly C, fit
the cut out in the ST with the protrusion on the
clamp as shown in the figure, and lock the clamp.
ST (A)
EC-02997
6) Install the PCV hose assembly A to the rocker

cover RH, and connect the connector (A) to the
PCV hose assembly A.
ME-04374
(A)
EC-02996
C: INSPECTION
1. DIAGNOSIS CONNECTOR
1) Check that the diagnosis connector has no de-
formation, cracks and any other damage.
2) Check the resistance between the diagnosis
connector terminals.
2 1
EC-02735
2) Install the intake duct. <Ref. to IN(w/o STI)-11,

INSTALLATION, Intake Duct.>
3) Install the turbocharger. <Ref. to IN(w/o STI)-15,
EC-02428
INSTALLATION, Turbocharger.>
4) Install the intake manifold. <Ref. to FU(w/o STI)- Terminal No. Standard
22, INSTALLATION, Intake Manifold.> 1 and 2 Less than 1 Ω
1) Check that the PCV connector has no deforma-
loose part.
EC(w/o STI)-26
PCV Valve
14.PCV Valve B: INSTALLATION

1) Install the PCV valve to the PCV connector and
A: REMOVAL connect the vacuum hose (A) to the PCV valve.
CAUTION: NOTE:
Do not remove unless the PCV valve is broken. Use a new clamp for the PCV connector clamp, fit
1) Remove the intake manifold. <Ref. to FU(w/o the cut out in the ST with the protrusion on the
STI)-18, REMOVAL, Intake Manifold.> clamp as shown in the figure, and lock the clamp.
2) Remove the secondary air combination valve ST 18353AA000 CLAMP PLIERS
RH. <Ref. to EC(w/o STI)-30, REMOVAL, Second-
ary Air Combination Valve.>
3) Disconnect the vacuum hose (A) from the PCV ST
valve and remove the PCV valve from the PCV
connector.
NOTE:
Pinch the clamp of the PCV connector by fitting the
ME-04374
ST
(A)
ME-04374
EC-02736
2) Install the secondary air combination valve RH.

<Ref. to EC(w/o STI)-31, INSTALLATION, Second-
ary Air Combination Valve.>
3) Install the intake manifold. <Ref. to FU(w/o STI)-
22, INSTALLATION, Intake Manifold.>
(A) 4) Install the collector cover.
C: INSPECTION
EC-02736
1. PCV VALVE
1) Check that the PCV valve has no deformation,
2) Check that air is discharged from (B) when air is
blown into (A).
(B) (A)
EC-02507
EC(w/o STI)-27
PCV Valve
(A) (B)
EC-02508
Check the vacuum hose for cracks, damage or
looseness.
EC(w/o STI)-28
Secondary Air Pump

15.Secondary Air Pump C: INSPECTION

A: REMOVAL 1. SECONDARY AIR PUMP
1) Disconnect the ground cable from battery. 1) Check that the secondary air pump has no defor-
2) Connect battery positive terminal to the terminal
No. 2 and battery negative terminal to the terminal
No. 1, and inspect the secondary air pump opera-
tion.
CAUTION:
Do not operate the secondary air pump contin-
uously for 80 seconds or more.
IN-00203 2 1
2) Remove the clip (A) which holds the harness on
the harness stay and remove the bolt (B) which
holds the secondary air pump on the vehicle.
(A)
EC-02427
(B)
Check that the air duct has no cracks, damage or
loose part.
EC-02691
3) Disconnect the connector (A) and air duct (B)

from secondary air pump and remove the second-
ary air pump.
(A)
(B)
EC-02743
B: INSTALLATION
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
EC(w/o STI)-29

16.Secondary Air Combination 2. SECONDARY AIR COMBINATION

VALVE RH
Valve
A: REMOVAL
VALVE LH
IN-00203

IN-00203
2) Remove the intercooler. <Ref. to IN(w/o STI)-12, 5) Disconnect the secondary air pipe RH.
REMOVAL, Intercooler.> 6) Remove the secondary air combination valve
3) Disconnect the connector from the secondary air RH.
combination valve LH.
4) Disconnect the air duct A. (B)
(A)
5) Remove the secondary air pipe LH.
(C)
6) Remove the secondary air combination valve
LH. (D)
(E)
(C)
(B) A
B (F) EC-02685
(D)
(F) (A) Secondary air combination valve RH
B
(E) (G) (B) Clip
(B)
(A) (C) Air duct A
A EC-02737 (D) Gasket
(E) Secondary air pipe RH
(F) Gasket
(B) Clip
(C) Air duct A
(D) Gasket
(E) Air duct B
(G) Gasket
EC(w/o STI)-30

B: INSTALLATION 2. SECONDARY AIR COMBINATION

VALVE RH
VALVE LH
Use a new gasket.
NOTE:
Use a new gasket. Tightening torque:
9 N·m (0.9 kgf-m, 6.6 ft-lb)
Tightening torque:
T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb) (B)
(A)
T2: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
(C)
T3: 19 N·m (1.9 kgf-m, 14.0 ft-lb)
(D)
(E)
(C)
(B) A
(F) EC-02686
(D)
(F)
B
T1 (G) (A) Secondary air combination valve RH
(E)
(A) T3 (B) Clip
T2 (B)
A EC-02738 (C) Air duct A
(D) Gasket
(E) Secondary air pipe RH
(B) Clip
(F) Gasket
(C) Air duct A
(D) Gasket
(E) Air duct B
(G) Gasket
EC(w/o STI)-31

C: INSPECTION 4) Connect the battery positive terminal to the ter-

1. SECONDARY AIR COMBINATION terminal No. 1. Check that air is discharged from
VALVE LH (B), when supplying air to (A).
LH has no deformation, cracks or other damages.
2) Check the resistance between the terminals of 2 1
secondary air combination valve LH.
2 1
(A)
EC-02428

5.0±0.5 Ω (B)
1 and 2
(when 20°C (68°F))
EC-02435

(A) VALVE RH
RH has no deformation, cracks or other damages.
(B) 2) Check the resistance between the terminals of
secondary air combination valve RH.
EC-02434 3 2 1
6 5 4
EC-02429

5.0±0.5 Ω
4 and 6
(when 20°C (68°F))
2 and 3 15 kΩ or less
1 and 2 4.5 kΩ or less
EC(w/o STI)-32

(A)
(B)
EC-02436

3 2 1
6 5 4
(A)
(B)
EC-02437
1) Check that the secondary air pipe has no defor-
2) Check that the air duct has no cracks, damage
or loose part.
EC(w/o STI)-33
INTAKE (INDUCTION)
IN(w/o STI)
Page
2. Air Cleaner Element ...................................................................................7
3. Air Cleaner Case ........................................................................................8
4. Air Intake Duct ..........................................................................................10
5. Intake Duct ...............................................................................................11
6. Intercooler ................................................................................................12
7. Turbocharger ............................................................................................14
8. Air By-pass Valve .....................................................................................18
General Description
INTAKE (INDUCTION)
A: COMPONENT
1. AIR CLEANER
T1
(3)
(1)
(3)
(2)
(5) T2
(6)
(4)
T4
(5)
(7) T2
(12)
T3
(9)
(10)
(11)
(8)
IN-02932
(1) Mass air flow and intake air tem- (7) Air cleaner case (front) Tightening torque: N·m (kgf-m, ft-lb)
perature sensor
(2) Air cleaner case (rear) (8) Air intake duct T1: 1 (0.1, 0.7)
(3) Clip (9) Clip T2: 2.5 (0.3, 1.8)
(4) Air intake boot (10) Cushion T3: 6 (0.6, 4.4)
(5) Clamp (11) Spacer T4: 7.5 (0.8, 5.5)
(6) Air cleaner element (12) Cushion
IN(w/o STI)-2
General Description
INTAKE (INDUCTION)
2. INTAKE DUCT
(14)
(1)
(14)
(15) (14)
(2) (14)
(3)
T2
(16)
T3
T1
(2)
(4)
(5)
T3
(9)
(8)
(17) T1 (6)
(12)
(18)
T1
(17)
(7)
(13) (10)
(11 )
(17)
IN-03310
(1) PCV hose ASSY A (9) PCV hose ASSY C (17) Clip
(2) Intake manifold (10) Air by-pass pipe (18) Clip
(3) Solenoid valve bracket ASSY (11) Clip
(4) Intake duct (12) Vacuum hose Tightening torque: N·m (kgf-m, ft-lb)
(5) Engine harness ASSY (13) Brake booster vacuum hose T1: 6.4 (0.7, 4.7)
(6) Vacuum hose (14) Clamp T2: 17 (1.7, 12.5)
(7) PCV hose ASSY B (15) PCV hose ASSY D T3: 19 (1.9, 14.0)
(8) PCV pipe ASSY (16) Solenoid valve bracket
IN(w/o STI)-3
General Description
INTAKE (INDUCTION)
3. INTERCOOLER
T2
(5)
(6)
T2
(3)
T1
(4)
(1)
(2)
T2
(8)
(7)
IN-02933
(1) Intercooler (5) Spacer Tightening torque: N·m (kgf-m, ft-lb)

(2) O-ring (6) Cushion T1: 6.5 (0.7, 4.8)
(3) Air by-pass valve (7) Intercooler stay T2: 16 (1.6, 11.8)
(4) O-ring (8) Clip
IN(w/o STI)-4
General Description
INTAKE (INDUCTION)
4. TURBOCHARGER
(14)
T3
(1)
(13)
T4 (3)
T2
(7)
(2)
(2)
(8)
(6) (15)
(2)
T1
T5
(9)
(10) (2)
(11) (5) (4)
(9)
T6 (12)
IN-02934
(1) Oil inlet pipe (9) Clip Tightening torque: N·m (kgf-m, ft-lb)
(2) Gasket (10) Oil outlet hose T1: 4.9 (0.5, 3.6)
(3) Turbocharger (11) Turbocharger stay RH T2: 7.8 (0.8, 5.8)
(4) Water pipe (12) Turbocharger stay LH T3: 16 (1.6, 11.8)
(5) Clip (13) Gasket T4: 20 (2.0, 14.8)
(6) Engine coolant hose (14) Union bolt A T5: 23 (2.3, 17.0)
(7) Gasket (15) Union bolt B T6: 33 (3.4, 24.3)
(8) Oil outlet pipe
IN(w/o STI)-5
General Description
INTAKE (INDUCTION)
B: CAUTION
parts.
replacement.
directions, etc.
C: PREPARATION TOOL
1. GENERAL TOOL
TOOL NAME REMARKS
Mighty Vac Used for checking waste gate actuator and air by-pass valve.
IN(w/o STI)-6
Air Cleaner Element

INTAKE (INDUCTION)
2. Air Cleaner Element B: INSTALLATION

A: REMOVAL
Be sure to use SUBARU genuine air cleaner el-
ement depending on the engine type when re-
mance.
NOTE:
cleaner case.
• If the protrusion of the air cleaner case (rear) is
removed when removing the air cleaner element,
IN-00203
align the protrusion of the air cleaner case (rear) to
2) Remove the air intake duct. <Ref. to IN(w/o STI)- the hole on the air cleaner case (front) to install.
10, REMOVAL, Air Intake Duct.>
intake air temperature sensor.
4) Remove the clips (B) from the air cleaner case
(front).
(A)
IN-02376
(B) (B) C: INSPECTION

1) Check that the air cleaner element has no defor-
IN-02444 2) Check the air cleaner element for excessive dirt.
cleaner element.
IN-02255
IN(w/o STI)-7
Air Cleaner Case

INTAKE (INDUCTION)
3. Air Cleaner Case B: INSTALLATION

1) Install the bolt (A) and nut (B) which secure the
A: REMOVAL air cleaner case (front) to the body.
Tightening torque:
Bolt (A)
6 N·m (0.6 kgf-m, 4.4 ft-lb)
Nut (B)
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
(B)
IN-00203
2) Remove the air intake duct. <Ref. to IN(w/o STI)-

3) Disconnect the connector (A) from air flow and (A)
intake air temperature sensor. IN-02445
4) Loosen the clamp (B) which holds the air intake
boot. 2) Install the air cleaner element.
5) Remove the clip (C) from the air cleaner case 3) Install the air cleaner case (rear) and air intake
(front). boot.
NOTE:
When installing the air cleaner case (rear), align the
protrusion of the air cleaner case (rear) to the hole
(A) (B) on the air cleaner case (front) to install.
(B)
(C) (C)
IN-02273
6) Remove the air cleaner case (rear) and air in-

take boot.
7) Remove the air cleaner element.
8) Remove bolts (A) and nuts (B) which secure the IN-02376
air cleaner case (front) to the body, and remove the Tightening torque:
air cleaner case (front). 2.5 N·m (0.3 kgf-m, 1.8 ft-lb)
(B)
(A)
IN-02445
IN-02475
4) Install the clip (B) to the air cleaner case (front).
IN(w/o STI)-8
Air Cleaner Case

INTAKE (INDUCTION)
5) Connect the connector (A) to the mass air flow

(A)
(B) (B)
IN-02272
6) Install the air intake duct. <Ref. to IN(w/o STI)-

10, INSTALLATION, Air Intake Duct.>
IN-00203
C: INSPECTION
1) Check that the air cleaner case has no deforma-
2) Check that the air intake boot has no cracks,
IN(w/o STI)-9
Air Intake Duct

INTAKE (INDUCTION)
4. Air Intake Duct

A: REMOVAL
Remove the clip which secures the air intake duct,
and remove the air intake duct.
IN-02867
B: INSTALLATION
C: INSPECTION
1) Check that the air intake duct has no deforma-
2) Inspect that no foreign objects are mixed in the
air intake duct.
IN(w/o STI)-10
Intake Duct
INTAKE (INDUCTION)
5. Intake Duct
A: REMOVAL
IN-00203

3) Remove the sensor, engine harness and fuel
pipe from the intake manifold. <Ref. to FU(w/o
STI)-26, DISASSEMBLY, Intake Manifold.>
IN-02505
B: INSTALLATION
Tightening torque:
17 N·m (1.7 kgf-m, 12.5 ft-lb)
C: INSPECTION
Check that the intake duct has no deformation,
IN(w/o STI)-11
Intercooler
INTAKE (INDUCTION)
6. Intercooler B: INSTALLATION
A: REMOVAL
1) Disconnect the air by-pass pipe (A) and vacuum NOTE:
hose (B) from the air by-pass valve. • Use new O-rings.
2) Loosen the clamp (C) which holds the intake • Be careful not to pinch the O-ring.
duct to intercooler. Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
(A) (B)
(C)
IN-03069
3) Remove the bolts which secure the intercooler to IN-03073

the turbocharger.
IN-03074
IN-03070
4) Remove the bolts which secure the intercooler to

the intercooler stay, and remove the intercooler.
IN-03070
Tightening torque:
IN-03071
3 N·m (0.3 kgf-m, 2.2 ft-lb)
the clip (A), and remove the intercooler stay.
(A)
IN-03075
IN-03072
IN(w/o STI)-12
Intercooler
INTAKE (INDUCTION)
C: DISASSEMBLY
1) Remove the air by-pass valve from intercooler.
IN-02094
D: ASSEMBLY
NOTE:
• Be careful not to pinch the O-ring.
Tightening torque:
6.5 N·m (0.7 kgf-m, 4.8 ft-lb)
E: INSPECTION
1) Check that the intercooler has no deformation,
2) Check that the vacuum hose, air by-pass pipe
and intake duct have no cracks, damage or loose
part.
IN(w/o STI)-13
Turbocharger
INTAKE (INDUCTION)
7. Turbocharger 10) Disconnect the air control hose (A), and loosen
the clamp holding the intake duct to the turbocharg-
A: REMOVAL er.
(A)
IN-02940
IN-00203 11) Remove the oil inlet pipe from the turbocharg-
2) Lift up the vehicle. er.
3) Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt) CAUTION:
of coolant. <Ref. to CO(w/o STI)-13, DRAINING In order to prevent damaging the oil pipe on the
OF ENGINE COOLANT, REPLACEMENT, Engine cylinder head side, fix the section (a) shown in
Coolant.> the figure when loosing the oil inlet pipe flare
4) Lower the vehicle. nut, and avoid the part from rotating together
5) Remove the intercooler. <Ref. to IN(w/o STI)-12, while loosening the nut.
8) Remove the joint pipe from the turbocharger.
(a)
IN-02955
IN-02935

ant filler tank.
IN-02937
12) Disconnect the engine coolant hose from the

water pipe.
IN-02936
IN-02938
IN(w/o STI)-14
Turbocharger
INTAKE (INDUCTION)
13) Disconnect the oil outlet hose from the oil outlet 2) Connect the oil outlet hose to the oil outlet pipe.
pipe, and remove the turbocharger.
IN-02310
IN-02310
3) Connect the engine coolant hoses to the water
14) Remove the turbocharger stay. pipe.
(A) (B)
(A)
IN-02859 IN-02938

4) Temporarily tighten the union bolts and flare
nuts which secure the oil inlet pipe to the turbo-
charger.
B: INSTALLATION NOTE:
Use a new gasket.
1) Install the turbocharger stay.
Tightening torque:
T1: 33 N·m (3.4 kgf-m, 24.3 ft-lb)
T2: 42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
T2
T1
IN-02937
(A) (B)
(A)
IN-02860

IN(w/o STI)-15
Turbocharger
INTAKE (INDUCTION)
5) Tighten the union bolts and flare nuts which se- 7) Connect the engine coolant hoses to the coolant
cure the oil inlet pipe to the turbocharger. filler tank.
CAUTION:
IN-02936
8) Install the joint pipe to turbocharger.

NOTE:
(a) Replace the gasket with a new part.
Tightening torque:
IN-02955 42.5 N·m (4.3 kgf-m, 31.3 ft-lb)
Tightening torque:
T1: 16 N·m (1.6 kgf-m, 11.8 ft-lb)
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
T1
IN-02935

10) Install the center exhaust pipe. <Ref. to
T2
IN-02939
Pipe.>
6) Connect the air control hose (A), and install the 11) Lower the vehicle.
intake duct to the turbocharger. 12) Install the intercooler. <Ref. to IN(w/o STI)-12,
Tightening torque: INSTALLATION, Intercooler.>
3 N·m (0.3 kgf-m, 2.2 ft-lb) 13) Connect the battery ground terminal.
(A)
IN-02940 IN-00203
14) Fill engine coolant. <Ref. to CO(w/o STI)-13,

IN(w/o STI)-16
Turbocharger
INTAKE (INDUCTION)
C: INSPECTION 2. OTHER INSPECTIONS

1) Check that the turbocharger and pipe have no
1. WASTE GATE ACTUATOR deformation, cracks or other damages.
1) Remove the intercooler. <Ref. to IN(w/o STI)-12, 2) Check that the hose and intake duct have no
REMOVAL, Intercooler.> cracks, damage or loose part.
2) Remove the turbocharger upper cover. 3) Check that there are no oil leakage or water
leakage from the pipe attachment section.
EX-02662
3) Remove the boost hose (B) from the waste gate

actuator (A) of the turbocharger, and connect the
Mighty Vac to the waste gate actuator (A).
(D)
(B)
(A)
(C)
IN-02941
(A) Waste gate actuator

(B) Boost hose
(C) Control rod
(D) Control rod stroke
4) Pressurize slowly with the Mighty Vac, and mea-

sure the pressure when the control rod stroke (D)
becomes 2 mm (0.08 in). If it is not within the stan-
dard, replace the turbocharger assembly.
CAUTION:
Do not pressurize over 89.9 kPa (0.92 kgf/cm2,
13.0 psi) to prevent damaging the waste gate
actuator.
Operating pressure (control rod stroke 2 mm
(0.08 in)):
Standard
74.7 — 80.8 kPa (0.76 — 0.82 kgf/cm2, 10.8
— 11.7 psi)
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
IN(w/o STI)-17
Air By-pass Valve

INTAKE (INDUCTION)
8. Air By-pass Valve 4) Set a dial gauge to the end of valve rod of the air
by-pass valve.
A: REMOVAL
Disconnect the air by-pass pipe (A) and vacuum
hose (B) from the air by-pass valve, and remove
the air by-pass valve from the intercooler.
(A) (B)
IN-02605

pressure, and check the pressure when dial gauge
needle (valve stroke) shows 0.5 mm (0.02 in). If it is
IN-03076 not within the standard, replace the air by-pass
valve.
B: INSTALLATION
Opening pressure (valve stroke 0.5 mm (0.02
in)):
NOTE: Standard
• Use new O-rings. –53.3 — –61.3 kPa (–0.54 — –0.63 kgf/cm2,
• Be careful not to pinch the O-ring. –7.73 — –8.89 psi)
Tightening torque: 6) Generate the additional negative pressure from
6.5 N·m (0.7 kgf-m, 4.8 ft-lb) 5), and check the pressure when dial gauge needle
(valve stroke) shows 7.5 mm (0.3 in). If it is not with-
C: INSPECTION in the standard, replace the air by-pass valve.
1. AIR BY-PASS VALVE Full open pressure (valve stroke 7.5 mm (0.3 in)):
1) Check that the air by-pass valve has no defor- Standard
mation, cracks or other damages. –93.4 — –108 kPa (–0.95 — –1.10 kgf/cm2,
2) Connect the Mighty Vac to the nipple (A) of the –13.5 — –15.7 psi)
air by-pass valve. 2. OTHER INSPECTIONS
Check that the vacuum hose and air by-pass pipe
(A)
IN-02604

pressure to –93.3 kPa (–0.95 kgf/cm2, –13.5 psi).
Check that the Mighty Vac gauge needle holds 10
seconds without falling by –92.6 kPa (–0.94 kgf/cm2,
–13.4 psi).
IN(w/o STI)-18
MECHANICAL
ME(w/o STI)
Page
2. Compression ............................................................................................19
3. Idle Speed ................................................................................................20
4. Ignition Timing ..........................................................................................21
5. Intake Manifold Vacuum ...........................................................................22
6. Engine Oil Pressure .................................................................................23
7. Fuel Pressure ...........................................................................................24
8. Valve Clearance .......................................................................................25
9. Engine Assembly .....................................................................................29
10. Engine Mounting ......................................................................................36
11. Preparation for Overhaul ..........................................................................37
12. V-belt ........................................................................................................38
13. Crank Pulley .............................................................................................45
14. Timing Belt Cover .....................................................................................47
15. Timing Belt ...............................................................................................48
16. Cam Sprocket ..........................................................................................57
17. Crank Sprocket ........................................................................................58
18. Camshaft ..................................................................................................59
19. Cylinder Head ..........................................................................................68
20. Cylinder Block ..........................................................................................77
21. Intake and Exhaust Valve ........................................................................99
22. Piston .....................................................................................................100
23. Connecting Rod .....................................................................................101
24. Crankshaft ..............................................................................................102
25. Engine Trouble in General .....................................................................103
26. Engine Noise ..........................................................................................109
General Description
MECHANICAL
A: SPECIFICATION
Model 2.5 L
Horizontally opposed, liquid cooled, 4-cylinder,
Cylinder arrangement
4-stroke gasoline engine
Belt driven, double overhead camshaft,
Valve system mechanism
4-valve/cylinder
Bore × Stroke mm (in) 99.5 × 79.0 (3.92 × 3.11)
Compression ratio 8.4
Compression pressure
kPa (kg/cm2, psi) Standard 981 — 1,177 (10 — 12, 142 — 171)
(at 200 — 300 rpm)
Number of piston rings Pressure ring: 2, Oil ring: 1
Open
Engine Min. advance BTDC 35°
Intake valve timing
Max. retard ABDC 65°
Close
Min. advance ABDC 25°
Open BBDC 55°
Exhaust valve timing
Close ATDC 5°
Inspection Intake 0.20+0.04 –0.06 (0.0079+0.0016 –0.0024)
value Exhaust 0.35±0.05 (0.0138±0.0020)
Valve clearance mm (in)
Adjustment Intake 0.20+0.01–0.03 (0.0079
+0.0004
–0.0012)
value Exhaust 0.35±0.02 (0.0138±0.0008)
Idle speed (Gear shift No load Standard 700±100
rpm
lever is in neutral) A/C ON Standard 750±100
Ignition order 1→3→2→4
Ignition timing BTDC/rpm Standard 12°±10°/700
ME(w/o STI)-2
General Description
MECHANICAL
NOTE:
OS: Oversize US: Undersize
Belt tension
Adjuster rod protrusion amount mm (in) 5.2 — 6.2 (0.205 — 0.244)
adjuster
Intake Standard 46.55 — 46.65 (1.833 — 1.837)
Cam lobe height mm (in)
Cam base circle diameter mm (in) Standard 37.0 (1.457)
Camshaft
Front Standard 37.946 — 37.963 (1.4939 — 1.4946)
Journal O.D. mm (in)
Center, rear Standard 29.946 — 29.963 (1.1790 — 1.1796)
Warping limit (mating surface with cylinder block) mm (in) 0.035 (0.0014)
Cylinder
head
Seating angle between valve and valve seat 90°
Valve seat Contacting width Intake Standard 0.6 — 1.4 (0.024 — 0.055)
between valve and mm (in)
valve seat Exhaust Standard 1.2 — 1.8 (0.047 — 0.071)
Clearance between the Intake Standard 0.030 — 0.057 (0.0012 — 0.0022)
valve guide and valve mm (in)
stem Exhaust Standard 0.040 — 0.067 (0.0016 — 0.0026)
Valve guide Inside diameter mm (in) 6.000 — 6.012 (0.2362 — 0.2367)

Valve stem outer diam- Intake 5.955 — 5.970 (0.2344 — 0.2350)
mm (in)
eters Exhaust 5.945 — 5.960 (0.2341 — 0.2346)
Valve guide protrusion amount mm (in) 15.8 — 16.2 (0.622 — 0.638)
Intake Standard 1.0 — 1.4 (0.039 — 0.055)
Head edge thickness mm (in)
Valve
Intake 104.4 (4.110)
Overall length mm (in)
Exhaust 104.65 (4.1201)
205 — 235
Set
(20.9 — 24.0, 46.1 — 52.8)/36.0 (1.417)
Valve spring Tension/spring height N (kgf, lb)/mm (in)
426 — 490
Lift
(43.4 — 50.0, 95.8 — 110)/26.50 (1.043)
Squareness 2.5°, 2.1 mm (0.083 in) or less
Outer diameter mm (in) Standard 34.959 — 34.975 (1.3763 — 1.3770)
Valve lifter mating surface inner diameter mm (in) Standard 34.994 — 35.016 (1.3777 — 1.3786)
Valve lifter
Valve lifter and valve lifter mating surface
mm (in) Standard 0.019 — 0.057 (0.0007 — 0.0022)
clearance
Warping limit (mating surface with cylinder head) mm (in) 0.025 (0.0098)
Cylinder Cylindricality mm (in) Limit 0.015 (0.0006)
block Out-of-roundness mm (in) Limit 0.010 (0.0004)
Clearance between cylinder and piston at
mm (in) Standard –0.010 — 0.010 (–0.00039 — 0.00039)
20°C (68°F)
Cylinder inner diameter boring limit (diameter) mm (in) To 100.005 (3.9372)
ME(w/o STI)-3
General Description
MECHANICAL
Piston grade point mm (in) 38.2 (1.50)

A 99.505 — 99.515 (3.9175 — 3.9179)
Standard
Piston B 99.495 — 99.505 (3.9171 — 3.9175)
Outer diameter mm (in)
0.25 (0.0098) OS 99.745 — 99.765 (3.9270 — 3.9278)
0.50 (0.0197) OS 99.995 — 100.015 (3.9368 — 3.9376)
Piston pin must be fitted into position with
Degree of fit
thumb at 20°C (68°F).
Piston pin
Clearance between piston pin hole and
mm (in) Standard 0.004 — 0.008 (0.0002 — 0.0003)
piston pin
Top ring Standard 0.20 — 0.25 (0.0079 — 0.0098)
Piston ring gap mm (in) Second ring Standard 0.37 — 0.52 (0.015 — 0.0203)
Piston ring Oil ring Standard 0.20 — 0.50 (0.0079 — 0.0197)
Clearance between Top ring Standard 0.040 — 0.080 (0.0016 — 0.0031)
piston ring and piston mm (in)
ring groove Second ring Standard 0.030 — 0.070 (0.0012 — 0.0028)
Bend or twist per 100 mm (3.94 in) in length mm (in) Limit 0.10 (0.0039)
Connecting Oil clearance mm (in) Standard 0.017 — 0.045 (0.0007 — 0.0018)
rod and
Standard 1.490 — 1.506 (0.0587 — 0.0593)
connecting
rod bearing Bearing size 0.03 (0.0012) US 1.504 — 1.512 (0.0592 — 0.0595)
mm (in)
(Thickness at center) 0.05 (0.0020) US 1.514 — 1.522 (0.0596 — 0.0599)
0.25 (0.0098) US 1.614 — 1.622 (0.0635 — 0.0639)
Bushing of Clearance between piston pin
mm (in) Standard 0 — 0.022 (0 — 0.0009)
small end and bushing
Crank pin Out-of-roundness mm (in) Limit 0.005 (0.0002)
Crank journal Out-of-roundness mm (in) Limit 0.005 (0.0002)
Standard 51.976 — 52.000 (2.0463 — 2.0472)
0.03 (0.0012) US 51.954 — 51.970 (2.0454 — 2.0461)
Crank pin outer diameter mm (in)
0.05 (0.0020) US 51.934 — 51.950 (2.0447 — 2.0453)
0.25 (0.0098) US 51.734 — 51.750 (2.0368 — 2.0374)
Crankshaft Standard 59.984 — 60.008 (2.3616 — 2.3625)
and
0.03 (0.0012) US 59.962 — 59.978 (2.3607 — 2.3613)
crankshaft Crank journal outer diameter mm (in)
bearing 0.05 (0.0020) US 59.942 — 59.958 (2.3599 — 2.3605)
0.25 (0.0098) US 59.742 — 59.758 (2.3520 — 2.3527)
Standard 1.998 — 2.015 (0.0787 — 0.0793)
0.03 (0.0012) US 2.017 — 2.020 (0.0794 — 0.0795)
#1, #3
0.05 (0.0020) US 2.027 — 2.030 (0.0798 — 0.0799)
Bearing size 0.25 (0.0098) US 2.127 — 2.130 (0.0837 — 0.0839)
mm (in)
(Thickness at center) Standard 2.000 — 2.017 (0.0787 — 0.0794)
#2, #4, 0.03 (0.0012) US 2.019 — 2.022 (0.0795 — 0.0796)
#5 0.05 (0.0020) US 2.029 — 2.032 (0.0799 — 0.0800)
0.25 (0.0098) US 2.129 — 2.132 (0.0838 — 0.0839)
ME(w/o STI)-4
General Description
MECHANICAL
B: COMPONENT
1. TIMING BELT
(20) (1)
(2)
T3 T4
(3)
T2
(20)
(4)
T3
(19)
T2 (5)
T5
T8
T1 (9) (6)
(12)
(21)
(7) T2
(8) T6
T7 (22)
T2 T1
T8 T2
T8
T7
(10) (20)
(14)
(19) T3
(21)
T7
(17)
(11)
(13)
T8
T2
(16) (15)
T2
T9
(18)
T2
T2
ME-04999
(1) Timing belt cover No. 2 RH (12) Timing belt Tightening torque: N·m (kgf-m, ft-lb)
(2) Timing belt guide (13) Belt idler No. 2 T1: 3.4 (0.3, 2.5)
(3) Crank sprocket (14) Belt idler T2: 5 (0.5, 3.7)
(4) Timing belt cover No. 2 LH (15) Timing belt cover LH T3: 6.4 (0.7, 4.7)
(5) Tensioner bracket (16) Front belt cover T4: 9.75 (1.0, 7.2)
(6) Automatic belt tension adjuster (17) Timing belt cover RH T5: 24.5 (2.5, 18.1)
ASSY
(7) Belt idler (18) Crank pulley T6: 25 (2.5, 18.4)
(8) Exhaust cam sprocket RH (19) O-ring T7: 39 (4.0, 28.8)
(9) Intake cam sprocket RH (20) Timing belt guide T8: <Ref. to ME(w/o STI)-57,
INSTALLATION, Cam
Sprocket.>
(10) Intake cam sprocket LH (21) Actuator cover T9: <Ref. to ME(w/o STI)-45,
(11) Exhaust cam sprocket LH (22) Belt idler
ME(w/o STI)-5
General Description
MECHANICAL
2. CYLINDER HEAD AND CAMSHAFT

T5 (1)
T5
T1
(2)
(6)
T2
T5 T3
T3
(27)
(8) (31)
(30)
(9)
T1
T5
(28)
T5 (4) (13)
(7)
(5) (14)
(10)
(12)
(3)
T4
(29) (23)
(11)
T2
(32) (24)
(9) T1
(8)
(15) T1
(31) (16)
(6)
(14) T3
(19)
T5
(27)
(26) (25)
(21)
T3
(17)
(30)
(27) (12) (20)
(29) (18)
T5 T5
(22) T5
(11)
T4 T5
ME-04964
ME(w/o STI)-6
General Description
MECHANICAL
(1) Rocker cover RH (14) Cylinder head gasket (27) Gasket

(2) Rocker cover gasket RH (15) Cylinder head LH (28) Oil pipe RH
(3) Front camshaft cap RH (16) Intake camshaft LH (29) Stud bolt
(4) Intake camshaft cap RH (17) Exhaust camshaft LH (30) Union bolt with filter (with protru-
sion)
(5) Intake camshaft RH (18) Front camshaft cap LH (31) Union bolt without filter (without
protrusion)
(6) Oil flow control solenoid valve (19) Intake camshaft cap LH (32) Gasket
(7) Exhaust camshaft cap RH (20) Exhaust camshaft cap LH
(8) Gasket (21) Rocker cover gasket LH Tightening torque: N·m (kgf-m, ft-lb)
(9) Oil return cover (22) Rocker cover LH T1: 6.4 (0.7, 4.7)
(10) Exhaust camshaft RH (23) Oil filler cap T2: 9 (0.9, 6.6)
(11) Cylinder head bolt (24) Oil filler duct T3: 29 (3.0, 21.4)
(12) Oil seal (25) O-ring T4: <Ref. to ME(w/o STI)-68,
INSTALLATION, Cylinder
Head.>
(13) Cylinder head RH (26) Oil pipe LH T5: <Ref. to ME(w/o STI)-61,
INSTALLATION, Camshaft.>
ME(w/o STI)-7
General Description
MECHANICAL
3. CYLINDER HEAD AND VALVE ASSEMBLY
(1)
(11) (4) (5) (6) (7) (8) (9)

(3)
(2)
(11) (4) (5) (6) (7) (8) (9)

(12)
(4)
(10)
(6)
(7)
(8)
(12) (9)
(4)
(10)
(6)
(7)
(8)
(9)
ME-04990
ME(w/o STI)-8
General Description
MECHANICAL
4. CYLINDER BLOCK
T5 T2
T2
(15) (5)
(32) T2
T2 T10
(7)
T6
(15)
(8) (10) (1)
(30) (6)
(29)
T9 T6
T2 (3)
(4) T2
(2)
(28)
(9) (10)
(14) T9
(11)
(4) (10)
(3) (10) T6
T2
(30)
(4)
T9 (3)
(27)
(10) T9 (12)
(29)
T2 T8 (16)
(18)
(17)
T3 T2
T6 T10
(19) (25)
T2
T4 (13)
(23) (26)
T1
(20) (31)
(22) (24)
(21) T7
ME-05000
ME(w/o STI)-9
General Description
MECHANICAL
(1) Oil pressure switch (16) Water pump sealing (31) O-ring
(2) Cylinder block RH (17) Oil filter connector (32) Engine rear hanger
(3) Service hole plug (18) Oil strainer
(4) Gasket (19) Gasket Tightening torque: N·m (kgf-m, ft-lb)
(5) Oil separator cover (20) Oil pan T1: 5 (0.5, 3.7)
(6) Water by-pass pipe (21) Drain plug T2: 6.4 (0.7, 4.7)
(7) Oil pump (22) Drain plug gasket T3: 10 (1.0, 7.2)
(8) Front oil seal (23) Oil level gauge guide T4: First 12 (1.2, 8.9)
Second 12 (1.2, 8.9)
(9) Rear oil seal (24) Oil filter T5: 16 (1.6, 11.8)
(10) O-ring (25) Gasket T6: 25 (2.5, 18.4)
(11) Service hole cover (26) Water pump hose T7: 44 (4.5, 32.5)
(12) Cylinder block LH (27) Plug T8: 45 (4.6, 33.2)
(13) Water pump (28) Seal T9: 70 (7.1, 51.6)
(14) Baffle plate (29) Washer T10: <Ref. to ME(w/o STI)-81,
INSTALLATION, Cylinder
Block.>
(15) Oil pump seal (30) Seal washer
ME(w/o STI)-10
General Description
MECHANICAL
5. CRANKSHAFT AND PISTON
(1)
T2
(8)
(7) (2)
(3)
(4) (10)
(5)
(8) (6)
(11)
T1 (9)
(13)
(12) (11)
(12)
(9)
(11)
T1
(11) (6)
(14) (8)
(5)
(4)
(10) (3)
(8)
(7)
(17)
(16)
(15)
(16)
(15)
ME-05051
(1) Flywheel (8) Snap ring (15) Crankshaft bearing #1, #3

(2) Ball bearing (9) Connecting rod bolt (16) Crankshaft bearing #2, #4
(3) Top ring (10) Connecting rod (17) Crankshaft bearing #5
(4) Second ring (11) Connecting rod bearing
(5) Oil ring (12) Connecting rod cap Tightening torque: N·m (kgf-m, ft-lb)
(6) Piston (13) Crankshaft T1: 52 (5.3, 38.4)
(7) Piston pin (14) Woodruff key T2: <Ref. to CL-14, INSTALLATION,
Flywheel.>
ME(w/o STI)-11
General Description
MECHANICAL
6. ENGINE MOUNTING
(1)
T1
T2
T1
T2
ME-07037
(1) Front cushion rubber Tightening torque: N·m (kgf-m, ft-lb)

T1: 35 (3.6, 25.8)
T2: 45 (4.6, 33.2)
C: CAUTION
parts.
replacement.
• Remove or install the engine in an area where chain hoists, lifting devices, etc. are available for ready use.
When lifting up the vehicle, make sure to support the vehicle at the jack-up points.
• Be careful not to let any oil or grease contact the clutch disc or flywheel.
directions, etc.
• Rotating parts and sliding parts such as piston, bearing and gear should be coated with oil when being as-
sembled.
ME(w/o STI)-12
General Description
MECHANICAL
D: PREPARATION TOOL
1. SPECIAL TOOL
498267600 CYLINDER HEAD • Used for replacing valve guides.
TABLE • Used for removing and installing valve spring.
ST-498267600
ADAPTER RH (499817100).
ST-498457000
ADAPTER LH (499817100).
ST-498457100
498747300 PISTON GUIDE Used for installing the piston into the cylinder.
ST-498747300
ME(w/o STI)-13
General Description
MECHANICAL

498857100 VALVE OIL SEAL Used for press-fitting of intake valve guide oil
GUIDE seals and exhaust valve guide oil seals.
ST-498857100
499017100 PISTON PIN GUIDE Used for installing piston pin, piston and connect-
ing rod.
ST-499017100
499097700 PISTON PIN Used for removing piston pin.
REMOVER ASSY
ST-499097700
499207400 CAM SPROCKET Used for removing and installing exhaust cam
WRENCH sprocket.
ST-499207400
499587100 OIL SEAL Used for installing oil pump oil seal.
INSTALLER
ST-499587100
ME(w/o STI)-14
General Description
MECHANICAL

SEAL INSTALLER • Used together with CRANKSHAFT OIL SEAL
GUIDE (499597100).
ST-499587200
499587600 OIL SEAL Used for installing the camshaft oil seal.
INSTALLER
ST-499587600
SEAL GUIDE • Used together with CRANKSHAFT OIL SEAL
INSTALLER (499587200).
ST-499597100
499597200 OIL SEAL GUIDE • Used for installing the camshaft oil seal.
• Used together with OIL SEAL INSTALLER
(499587600).
ST-499597200
499718000 VALVE SPRING Used for removing and installing valve spring.
REMOVER
ST-499718000
ME(w/o STI)-15
General Description
MECHANICAL

499767200 VALVE GUIDE Used for removing valve guides.
REMOVER
ST-499767200
499767400 VALVE GUIDE Used for reaming valve guides.
REAMER
ST-499767400
499817100 ENGINE STAND • Used for disassembling and assembling
engine.
• Used together with ENGINE STAND ADAPTER
RH (498457000) & LH (498457100).
ST-499817100
499977100 CRANK PULLEY Used for removing and installing the crank pulley.
WRENCH
ST-499977100
WRENCH sprocket.
ST-499977500
ME(w/o STI)-16
General Description
MECHANICAL

SOCKET
ST-499987500
18251AA020 VALVE GUIDE Used for installing intake valve guides and
ADJUSTER exhaust valve guides.
ST18251AA020
18353AA000 CLAMP PLIERS • Used for removing and installing the PCV hose.
• This tool is made by the French company CAIL-
LAU. (code) 54.0.000.205
with a tool number.
ST18353AA000
18371AA000 CONNECTOR Used for disconnecting the quick connector on

REMOVER the fuel return hose side of the engine compart-
ment (intake manifold).
ST18371AA000
18471AA000 FUEL PIPE Used for inspecting the fuel pressure.
ADAPTER
ST18471AA000
ME(w/o STI)-17
General Description
MECHANICAL

18854AA000 ANGLE GAUGE Used for installing the crank pulley.
ST18854AA000
42099AE000 QUICK CONNEC- Used for removing the quick connector.
TOR RELEASE
ST42099AE000
42075AG690 FUEL HOSE Used for inspecting the fuel pressure.
NOTE:
This is the SUBARU genuine part.
ST42075AG690
1B022XU0 SUBARU SELECT Used for various inspections.
MONITOR III KIT
ST1B022XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Compression gauge Used for measuring compression.
Timing light Used for measuring ignition timing.
Vacuum gauge Used for measuring intake manifold vacuum.
Oil pressure gauge Used for measuring engine oil pressure.
Fuel pressure gauge Used for measuring fuel pressure.
ME(w/o STI)-18
Compression
MECHANICAL
2. Compression 11) Crank the engine by starter motor and read the
value when the needle of the compression gauge
A: INSPECTION becomes stable.
CAUTION: NOTE:
After warming-up, engine becomes very hot. Be • Perform at least two measurements per cylinder,
careful not to burn yourself during measure- and make sure that the values are correct.
ment. • If the compression pressure is out of standard,
1) After warming-up the engine, turn the ignition check or adjust the pistons, valves and cylinders.
switch to OFF. Compression (fully open throttle):
2) Make sure that the battery is fully charged. Standard
3) Remove the fuse of fuel pump from main fuse 981 — 1,177 kPa (10 — 12 kgf/cm2,
box. 142 — 171 psi)
Difference between cylinders
49 kPa (0.5 kgf/cm2, 7 psi) or less
FU-01122
4) Start the engine and run it until it stalls.

5) After the engine stalls, crank it for five more sec-
onds.
7) Remove all spark plugs. <Ref. to IG(w/o STI)-5,
REMOVAL, Spark Plug.>
8) Fully open the throttle valve.
9) Check the starter motor for satisfactory perfor-
mance and operation.
10) Install the compression gauge to the spark plug
hole.
NOTE:
When using a screw-in type compression gauge,
the screw should be less than 18 mm (0.71 in) long.
ME-03009
ME(w/o STI)-19
Idle Speed
MECHANICAL
3. Idle Speed
A: INSPECTION
1) Before checking the idle speed, check the fol-
lowing item:
clogging, ignition timing is correct, spark plugs
are in good condition, and hoses are connected
properly.
not illuminate.
3) Read the engine idle speed using Subaru Select
NOTE:
• Idle speed cannot be adjusted manually, be-
cause the idle speed is automatically adjusted.
• If idle speed is out of standard, refer to the Gen-
eral Diagnosis Table under “Engine Control Sys-
(1) Check the idle speed when no-loaded.
(Headlight, heater fan, rear defroster, radiator
fan, A/C and etc. are OFF)
Idle speed (No load and gear shift lever in neu-
tral position):
Standard
700±100 rpm
(2) Check the idle speed when loaded. (Turn
the A/C switch to “ON” and operate the com-
pressor for at least one minute before measure-
ment.)
Idle speed (A/C ON and gear shift lever in neu-
tral position):
Standard
750±100 rpm
ME(w/o STI)-20
Ignition Timing
MECHANICAL
4. Ignition Timing 5) Remove the air intake duct. <Ref. to IN(w/o STI)-
A: INSPECTION 6) Remove the air cleaner case. <Ref. to IN(w/o
STI)-8, REMOVAL, Air Cleaner Case.>
CAUTION:
After warming-up, engine becomes very hot. Be 7) Connect the timing light to the power wire of #1
careful not to burn yourself at measurement. ignition coil.
8) Install the air cleaner case. <Ref. to IN(w/o STI)-
1. METHOD WITH SUBARU SELECT MON- 8, INSTALLATION, Air Cleaner Case.>
ITOR 9) Connect the battery ground terminal.
following item:
not illuminate.
3) Read the ignition timing using Subaru Select
Monitor. <Ref. to EN(H4DOTC)(diag)-40, READ IN-00203
MODE), OPERATION, Subaru Select Monitor.> 10) Start the engine, turn the timing light to the
crank pulley, and check the ignition timing through
NOTE: the timing belt cover gauge.
NOTE:
tem”. <Ref. to EN(H4DOTC)(diag)-2, Basic If ignition timing is out of standard, check the igni-
Diagnostic Procedure.> tion control system. Refer to “Engine Control Sys-
Ignition timing [BTDC/rpm]: Diagnostic Procedure.>
Standard
12°±10°/700
Standard
2. METHOD WITH TIMING LIGHT 12°±10°/700
1) Before checking the ignition timing, check the 11) After inspection, install the related parts in the
following item: reverse order of removal.
not illuminate.
3) Stop the engine, and turn the ignition switch to
OFF.
IN-00203
ME(w/o STI)-21
Intake Manifold Vacuum

MECHANICAL
5. Intake Manifold Vacuum

A: INSPECTION
3) Disconnect the brake booster vacuum hose from
the intake manifold, and attach the vacuum gauge.
ME-03897

5) Keep the engine at idle speed and read the vac-
uum gauge indication.
NOTE:
Condition of engine inside can be diagnosed by ob-
serving the behavior of the vacuum gauge needle
as described in table below.
Intake manifold vacuum (at idling, A/C OFF):
Standard
–70.6 kPa (–530 mmHg, –20.85 inHg) or
more
Diagnosis of engine condition by inspection of intake manifold vacuum
Vacuum gauge needle behavior Possible engine condition
1. Needle is steady but lower than standard value. This tendency Leakage around intake manifold gasket, disconnection
becomes more evident as engine temperature rises. or damage of vacuum hose
2. Needle intermittently drops to position lower than standard value. Leakage around cylinder
3. Needle drops suddenly and intermittently from standard value. Sticky valve
4. When engine speed is gradually increased, needle begins to vibrate Weak or broken valve springs
rapidly at certain speed, and then vibration increases as engine speed
increases.
5. Needle vibrates above and below standard value in narrow range. Defective ignition system
ME(w/o STI)-22
Engine Oil Pressure

MECHANICAL
6. Engine Oil Pressure 5) Start the engine, and check the oil pressure.
NOTE:
A: INSPECTION • Standard value is based on an engine oil temper-
1) Disconnect the ground cable from battery. ature of 80°C (176°F).
• If the oil pressure is out of specification, check oil
pump, oil filter and lubrication line. <Ref. to
LU(STI)-32, INSPECTION, Engine Lubrication
System Trouble in General.>
• If the oil pressure warning light is ON and oil
pressure is within specification, check the oil pres-
sure switch. <Ref. to LU(STI)-32, INSPECTION,
Engine Lubrication System Trouble in General.>
Engine oil pressure:
IN-00203 Standard
2) Remove the oil pressure switch. <Ref. to 98 kPa (1.0 kgf/cm2, 14 psi) or more
LU(STI)-22, REMOVAL, Oil Pressure Switch.> (at 600 rpm)
3) Install the oil pressure gauge to cylinder block. 294 kPa (3.0 kgf/cm2, 43 psi) or more
(at 5,000 rpm)
ME-03698
IN-00203
ME(w/o STI)-23
Fuel Pressure
MECHANICAL
7. Fuel Pressure 5) Check the fuel pressure while disconnecting

pressure regulator vacuum hose from intake mani-
A: INSPECTION fold.
CAUTION: NOTE:
• Before removing the fuel pressure gauge, re- • The fuel pressure gauge registers 10 to 20 kPa
lease the fuel pressure. (0.1 to 0.2 kgf/cm2, 1 to 3 psi) higher than standard
• Be careful not to spill fuel. values during high-altitude operations.
• Catch the fuel from hoses using a container • If the fuel pressure is out of specification, check
or cloth. or replace the fuel pump, fuel line, pressure regula-
1) Release the fuel pressure. <Ref. to FU(w/o STI)- tor and pressure regulator vacuum hose.
65, RELEASING OF FUEL PRESSURE, PROCE- Fuel pressure:
DURE, Fuel.> Standard
2) Open the fuel filler lid and remove the fuel filler 284 — 314 kPa (2.9 — 3.2 kgf/cm2,
cap. 41 — 46 psi)
3) Disconnect the fuel delivery hose from the fuel 6) After connecting the vacuum hose to the pres-
delivery pipe, and connect the fuel pressure gauge. sure regulator, check the fuel pressure again.
CAUTION: NOTE:
• Be careful not to spill fuel. • The fuel pressure gauge registers 10 to 20 kPa
• Catch the fuel from hoses using a container (0.1 to 0.2 kgf/cm2, 1 to 3 psi) higher than standard
or cloth. values during high-altitude operations.
(1) Attach ST to the fuel delivery pipe and push • If the fuel pressure is out of specification, check
ST in the direction of arrow mark to disconnect or replace the fuel pump, fuel line, pressure regula-
the quick connector of the fuel delivery hose. tor and pressure regulator vacuum hose.
LEASE Fuel pressure:
Standard
230 — 260 kPa (2.4 — 2.7 kgf/cm2,
33 — 38 psi)
ST
ME-05974
(2) Connect the fuel pressure gauge with ST1

and ST2.
NOTE:
ST1 is a SUBARU genuine part.
ST1 42075AG690 FUEL HOSE
ST2 18471AA000 FUEL PIPE ADAPTER
ST2
ST1
ME-05975
ME(w/o STI)-24
Valve Clearance
MECHANICAL
8. Valve Clearance (3) Disconnect the PCV hose (A) and PCV hose
assembly (B) from the rocker cover RH.
A: INSPECTION NOTE:
1) Disconnect the ground cable from battery. Pinch the clamp of the PCV hose (A) by fitting the
ST
IN-00203
2) Remove the engine from vehicle. <Ref. to ME(w/o

STI)-29, REMOVAL, Engine Assembly.>
3) Remove the timing belt cover RH. <Ref. to ME-04374
ME(w/o STI)-47, REMOVAL, Timing Belt Cover.>
(B)
4) When inspecting #1 and #3 cylinders (A)
(1) Remove the clip (A) and the stay (B) which
hold the engine harness to the rocker cover RH.
(A) (B)
ME-05755
(4) Remove the rocker cover RH.

5) When inspecting #2 and #4 cylinders
(1) Remove the secondary air pump. <Ref. to
ME-04652
EC(w/o STI)-29, REMOVAL, Secondary Air
(2) Remove the ignition coil. <Ref. to IG(w/o Pump.>
STI)-8, REMOVAL, Ignition Coil.> (2) Remove the air duct B (B) from the rocker
cover LH and the air duct A (A).
(A)
(B)
ME-04965
(3) Remove the ignition coil. <Ref. to IG(w/o

STI)-8, REMOVAL, Ignition Coil.>
ME(w/o STI)-25
Valve Clearance
MECHANICAL
(4) Disconnect the PCV hose (A) and PCV hose • Measurement of clearance of #2 cylinder ex-
assembly (B) from the rocker cover LH. haust valve and #3 cylinder intake valve
NOTE:
Pinch the clamp of the PCV hose (A) by fitting the
ST
ME-03172

ME-04374
(B)
(A)
ME-03173
• Measurement of clearance of #1 cylinder ex-

haust valve and #4 cylinder intake valve
ME-05757
(5) Remove the rocker cover LH.

6) Turn the crank pulley clockwise until the round
mark and arrow mark on the cam sprocket are set
to position shown in the figure.
NOTE:
Turn the crank pulley using a socket wrench.
ME-03174
ME-04091
ME(w/o STI)-26
Valve Clearance
MECHANICAL
7) Measure the clearance of intake valve and ex- 9) After inspection, install the related parts in the
haust valve using thickness gauge (A). reverse order of removal.
NOTE: NOTE:
• Insert a thickness gauge in a direction as hori- • Refer to “Camshaft” when installing the rocker
zontal as possible with respect to the valve lifter. cover. <Ref. to ME(w/o STI)-61, INSTALLATION,
• Lift up the vehicle, and then measure the ex- Camshaft.>
haust valve clearances. • Use a new clamp for the PCV hose (A), fit the cut
• If the measured value is not within the inspection out in the ST with the protrusion on the clamp as
value, take notes of the value in order to adjust the shown in the figure, and lock the clamp.
valve clearance later on. ST 18353AA000 CLAMP PLIERS
Valve clearance (inspection value):
Intake ST
0.20+0.04 –0.06 mm (0.0079+0.0016 –0.0024 in)
Exhaust
0.35±0.05 mm (0.0138±0.0020 in)
(A) ME-04374
(A)
ME-04958
8) If necessary, adjust the valve clearance. <Ref. to

ME(w/o STI)-28, ADJUSTMENT, Valve Clear-
ance.>
(A)
ME-05976
ME(w/o STI)-27
Valve Clearance
MECHANICAL
Tightening torque: 4) Measure the thickness of valve lifter using mi-

6.4 N·m (0.7 kgf-m, 4.7 ft-lb) crometer.
ME-04966 ME-00025
5) Select a valve lifter of suitable thickness using

the measured valve clearance and valve lifter thick-
ness, and install it.
NOTE:
Use a new valve lifter.
Unit: mm (in)
Intake valve: S = (V + T) – 0.19 (0.0075)
Exhaust valve: S = (V + T) – 0.35 (0.0138)
S: Valve lifter thickness required
ME-04653 V: Measured valve clearance
T: Valve lifter thickness to be used
B: ADJUSTMENT
1) Measure all the valve clearances. <Ref. to 6) Install the camshaft. <Ref. to ME(w/o STI)-61,
ME(w/o STI)-25, INSPECTION, Valve Clearance.> INSTALLATION, Camshaft.>
NOTE: 7) Install the cam sprocket. <Ref. to ME(w/o STI)-
Record the measured value of each valve clear- 57, INSTALLATION, Cam Sprocket.>
ance. 8) Install the timing belt. <Ref. to ME(w/o STI)-51,
TIMING BELT, INSTALLATION, Timing Belt.>
9) Measure all valves for valve clearance again at
this time. If the valve clearance is not within the ad-
justment value, repeat the procedure over again
from step 2).
Valve clearance (adjustment value):
Intake
0.20+0.01 –0.03 mm (0.0079+0.0004 –0.0012 in)
Exhaust
ME-00024 0.35±0.02 mm (0.0138±0.0008 in)
10) After adjustment, install the related parts in the
2) Remove the camshaft. <Ref. to ME(w/o STI)-59,
REMOVAL, Camshaft.>
ME(w/o STI)-28
Engine Assembly
MECHANICAL
9. Engine Assembly 11) Disconnect the bulkhead harness connectors

A: REMOVAL
1) Change the bolt installation position from (A) to
(B), then open the front hood completely.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
(A) (A)
FU-06604
(B) (B)
the engine harness bracket.
ME-03387
FU-06605
13) Disconnect the following connectors and termi-

nals.
ME-03386

AC-19, Refrigerant Recovery Procedure.>
DURE, Fuel.>
MOVAL, Battery.>
cap. ME-04654
7) Remove the air intake duct and air cleaner case. (2) Secondary air pump connector
<Ref. to IN(w/o STI)-10, REMOVAL, Air Intake
Duct.> <Ref. to IN(w/o STI)-8, REMOVAL, Air
Cleaner Case.>
9) Remove the radiator. <Ref. to CO(w/o STI)-19,
REMOVAL, Radiator.>
10) Remove the coolant filler tank. <Ref. to CO(w/o
STI)-28, REMOVAL, Coolant Filler Tank.>
ME-04195
ME(w/o STI)-29
Engine Assembly
MECHANICAL
14) Disconnect the connector (A) from the A/C 16) Remove the power steering pump.
compressor, and remove the clip (B) securing the (1) Remove the front side belts. <Ref. to ME(w/o
generator cord. STI)-38, FRONT SIDE BELT, REMOVAL, V-
belt.>
(B) (2) Disconnect the connector from power steer-
ing pump switch.
(A)
(B)
ME-04967
15) Disconnect the following hoses.

(1) A/C pressure hose <Ref. to AC-38, RE-
MOVAL, Hose and Pipe.> FU-04598
(2) Brake booster vacuum hose (3) Remove the power steering pump from the
engine.
ME-04196
ME-03617
(3) Heater inlet hose and heater outlet hose
(4) Place the power steering pump on the right
side wheel apron.
18) Remove the turbocharger. <Ref. to IN(w/o
STI)-14, REMOVAL, Turbocharger.>
19) Remove the joint pipe and front exhaust pipe.
<Ref. to EX(STI)-12, REMOVAL, Joint Pipe.>
Pipe.>
ME-04197
20) Disconnect the ground cable on the engine
side.
ME-03702
ME(w/o STI)-30
Engine Assembly
MECHANICAL
21) Remove the bolts and nuts which hold the low- 25) Attach ST to the fuel delivery pipe and push ST
er side of transmission to the engine. in the direction of arrow mark to disconnect the fuel
delivery hose.
LEASE
CAUTION:
or cloth.
MT-00077
(A)
ST
(B) (C) ME-04968

ME-03703
26) Disconnect the fuel return hose using the ST.
23) Lower the vehicle. ST 18371AA000 CONNECTOR REMOVER
24) Remove the pitching stopper.
CAUTION:
or cloth.
(1) Attach ST to the fuel return pipe as shown in
the figure.
LU-02462
ST
ME-04969
ME(w/o STI)-31
Engine Assembly
MECHANICAL
(2) Insert the front side of ST into the quick con- 29) Support the transmission with a garage jack.
nector. CAUTION:
Be sure to perform this procedure to prevent
the transmission from lowering by its own
weight.
(A)
ST
(B)
ME-04970
(3) Insert the back side of ST into the quick con-

nector and push ST in the direction of arrow
mark to disconnect the fuel return hose. ME-04959
(A) Transmission
(B) Garage jack
30) Separation of engine and transmission

CAUTION:
Before removing the engine away from trans-
mission, check to be sure no work has been
ST overlooked.
ME-04971
(1) Remove the starter. <Ref. to SC(STI)-8, RE-
MOVAL, Starter.>
27) Remove the clip and disconnect the evapora- (2) Remove the bolts which hold the upper side
tion hose from the fuel pipe. of the transmission to the engine.
FU-04611 MT-01524
28) Support the engine with a lifting device and 31) Remove the engine from the vehicle.
wire ropes. NOTE:
(1) Slightly raise the engine.
(2) Raise the transmission with garage jack.
(3) Move the engine horizontally until main
shaft is withdrawn from clutch cover.
(4) Slowly move the engine away from engine
compartment.
LU-00222
ME(w/o STI)-32
Engine Assembly
MECHANICAL
B: INSTALLATION 7) Install the pitching stopper.

1) Install the engine mounting onto the engine. Tightening torque:
T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
Tightening torque:
35 N·m (3.6 kgf-m, 25.8 ft-lb) T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
2) Apply a small amount of grease to splines of
main shaft.
Grease:
NICHIMOLY N-130 or equivalent
3) Position the engine in engine compartment and T2
align it with transmission.
NOTE:
panels with crank pulley, oil level gauge, etc. T1
ME-04972
4) Install the bolts which hold upper side of trans-
8) Install the starter. <Ref. to SC(STI)-8, INSTAL-
mission to engine.
LATION, Starter.>
Tightening torque: 9) Install the power steering pump.
50 N·m (5.1 kgf-m, 36.9 ft-lb) (1) Install the power steering pump onto the en-
gine.
Tightening torque:
Refer to “COMPONENT” of “Power Steering”
for the tightening torque. <Ref. to PS-4, COM-
PONENT, General Description.>
MT-01524
ME-03617
(2) Connect the connector to the power steering

pump switch.
LU-00222
6) Remove the garage jack.
FU-04598
(3) Install the front side belt. <Ref. to ME(w/o

STI)-38, FRONT SIDE BELT, INSTALLATION,
V-belt.>
ME(w/o STI)-33
Engine Assembly
MECHANICAL
10) Lift up the vehicle. 16) Install the center exhaust pipe. <Ref. to
11) Install the bolts and nuts which hold lower side EX(STI)-9, INSTALLATION, Center Exhaust
of the transmission to engine. Pipe.>
17) Connect the following hoses.
Tightening torque:
(1) Fuel delivery hose, fuel return hose and
50 N·m (5.1 kgf-m, 36.9 ft-lb)
evaporation hose
(2) Heater inlet hose and heater outlet hose
(3) Brake booster vacuum hose
(4) A/C pressure hose <Ref. to AC-38, INSTAL-
LATION, Hose and Pipe.>
18) Secure the generator cord using the clip (B)
and connect the connector (A) to A/C compressor.
(B)
MT-00077
12) Install the nuts which hold the engine mounting

to the crossmember.
(A)
NOTE:
Make sure that the engine mounting nuts (A) and
(B)
locator (B) are securely installed.
ME-04967
Tightening torque:
45 N·m (4.6 kgf-m, 33.2 ft-lb) 19) Connect the following connectors and termi-
nals.
Tightening torque:
15 N·m (1.5 kgf-m, 11.1 ft-lb)
(2) Secondary air pump connector
(B) (A) (A) (B)
ME-03704
13) Connect the ground cable.

Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
FU-06604

22) Install the radiator. <Ref. to CO(w/o STI)-20,
INSTALLATION, Radiator.>
23) Install the coolant filler tank. <Ref. to CO(w/o
ME-03702 STI)-28, INSTALLATION, Coolant Filler Tank.>
14) Install the joint pipe and front exhaust pipe. 24) Install the air cleaner case and air intake duct.
<Ref. to EX(STI)-6, INSTALLATION, Front Ex- <Ref. to IN(w/o STI)-8, INSTALLATION, Air Clean-
haust Pipe.> <Ref. to EX(STI)-12, INSTALLATION, er Case.> <Ref. to IN(w/o STI)-10, INSTALLA-
Joint Pipe.> TION, Air Intake Duct.>
15) Install the turbocharger. <Ref. to IN(w/o STI)- 25) Install the battery. <Ref. to SC(STI)-27, IN-
15, INSTALLATION, Turbocharger.> STALLATION, Battery.>
ME(w/o STI)-34
Engine Assembly
MECHANICAL

Procedure.>
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
ME-03386
29) Change the bolt installation position from (B) to

(A), then close the front hood.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
(A) (A)
(B) (B)
ME-03387
C: INSPECTION
1) Check that pipes, hoses, connectors and clamps
are installed firmly.
2) Check the engine coolant is at specified level.
3) Start the engine and check for exhaust gas, en-
gine coolant, leaks of fuel, etc. Also check for noise
and vibrations.
ME(w/o STI)-35
Engine Mounting
MECHANICAL
10.Engine Mounting
A: REMOVAL
ME(w/o STI)-29, REMOVAL, Engine Assembly.>
B: INSTALLATION
Tightening torque:
35 N·m (3.6 kgf-m, 25.8 ft-lb)
C: INSPECTION
Make sure that there are no cracks or other damag-
es.
ME(w/o STI)-36
Preparation for Overhaul

MECHANICAL
11.Preparation for Overhaul

A: PROCEDURE
1) After removing the engine from vehicle body, at-
tach the ST to the engine as shown in the figure.
RH
LH
ST3 499817100 ENGINE STAND
ST2
ST1
ST3
ME-00057
2) In this section the procedures described under

each index are all connected and stated in order.
The procedure for overhauling of the engine will be
completed when you go through all steps in the
process.
Therefore, in this section, to conduct the particular
procedure within the flow of a section, you need to
go back and conduct the procedure described pre-
viously in order to do that particular procedure.
ME(w/o STI)-37
V-belt
MECHANICAL
12.V-belt B: INSTALLATION
A: REMOVAL 1. FRONT SIDE BELT
NOTE: CAUTION:
When replacing a single part, perform the work with • When reusing the front side belt, wipe off
the engine assembly installed to body. dust and water with cloth.
• Do not use the front side belt if there is any
1. FRONT SIDE BELT oil, grease or coolant on the belt.
1) Remove the V-belt covers. • Be careful not to rub the belt end surface with
bare hands; exposed core may cause injury.
1) Wipe off any dust, oil and water on the groove of
each pulley with cloth.
2) Install the front side belt (C), and adjust the slider
bolt (B) so as to obtain the specified belt tension.
<Ref. to ME(w/o STI)-44, INSPECTION, V-belt.>
3) Tighten the bolt (A).
Tightening torque:
ME-03386 Bolt (A)
2) Remove the air intake duct. <Ref. to IN(w/o STI)- 25 N·m (2.5 kgf-m, 18.4 ft-lb)
10, REMOVAL, Air Intake Duct.> Slider bolt (B)
3) Loosen the bolt (A). 8 N·m (0.8 kgf-m, 5.9 ft-lb)
4) Loosen the slider bolt (B).
5) Remove the front side belt (C). (B)
(A)
(B)
(A)
(A) (C)
(C) ME-04947
(A)
ME-04947 10, INSTALLATION, Air Intake Duct.>
2. REAR SIDE BELT
1) Remove the front side belts. <Ref. to ME(w/o Tightening torque:
STI)-38, FRONT SIDE BELT, REMOVAL, V-belt.> 13 N·m (1.3 kgf-m, 9.6 ft-lb)
2) Cut the rear side belt with a wire cutter, etc., and
discard.
ME-03386
ME-03343
ME(w/o STI)-38
V-belt
MECHANICAL
2. REAR SIDE BELT

CAUTION:
• Do not re-use the rear side belt.
• Be careful not to let oil, grease or coolant contact a new rear side belt.
• Be careful not to rub the belt end surface with bare hands; exposed core may cause injury.
• To install the rear side belt, always use the provided tools (belt stopper, belt guide, belt guide hold-
er, and bolt).
(A)
(B) (C) (D) (E)

ME-04287
(A) Rear side belt (C) Belt guide (E) Bolt

(B) Belt stopper (D) Belt guide holder
1) Wipe off any dust, oil and water on the groove of 4) Hook a new rear side belt on the A/C compres-
each pulley with cloth. sor pulley.
2) Wipe off any oil, water, dirt, and rust on the front
of the crank pulley with cloth.
3) Slowly turn the crank pulley clockwise so that the
service hole of the crank pulley comes around the
top.
CAUTION:
Do not turn the crank pulley counterclockwise.
ME-03501
5) As shown in the figure, insert the claw of the belt

stopper (A) to the lower hole (B) of the compressor
bracket, then attach with bolt (C).
ME-03500 (A)
(C)
(B)
ME-04670
ME(w/o STI)-39
V-belt
MECHANICAL
6) Place the belt guide while aligning it with the belt 9) Place the rib surface of the rear side belt into the
line of the crank pulley on the front side belt side. crank pulley groove, so that the rear side belt
comes in between the belt guide holder.
CAUTION:
When it is difficult to place the rear side belt to
the crank pulley groove, pull out the belt guide
holder half way, then place the rear side belt
into the groove so that it comes in between the
belt guide holder.
ME-04289
7) Insert the belt guide holder into the service hole

of the crank pulley so that the belt guide comes in
between.
NOTE:
Place the belt guide holder with the longer side up.
ME-04671
10) Place the tool through the loop of the rear side
belt, and set on the crank pulley bolt.
ME-03504
8) Slowly turn the crank pulley clockwise until the

belt guide comes to approximately 45°.
45 ME-04672
ME-03505
ME(w/o STI)-40
V-belt
MECHANICAL
figure.
CAUTION:
When turning the crank pulley, always make
sure that the belt guide is not off from the crank
pulley groove.
(1)
ME-04679

(3)
the belt stopper.
90
(2)
(4)
ME-04656
(1) The rib of the rear side belt is securely

pulley.
ME-04673

belt guide.
ME-04678
ME-04139
ME(w/o STI)-41
V-belt
MECHANICAL
figure.
(2)
(4)
ME-04679

the belt stopper.
(1)
(5)
(3)
90
ME-04657
(1) The rear side belt is not twisted.
ME-04673
ME-04674
(2) The rib of the rear side belt is securely belt guide.
pulley.
ME-03530
ME-04678
ME(w/o STI)-42
V-belt
MECHANICAL
13) Slowly turn the crank pulley clockwise, and in- 15) Remove the belt stopper from the compressor
stall the rear side belt. bracket.
CAUTION: CAUTION:
Be careful that the total of procedures 8), 11), Always remove the belt stopper; failure to do so
12) and 13) does not exceed 330°; failure to do may cause smoke, fire, or belt cutting.
so may cause damage to the rear side belt and
fall of the belt guide holder.
ME-04675
16) Make sure that the belt rib is securely installed

on the groove of each pulley, then turn the crank
pulley slowly, twice in the clockwise direction, to
seat the rear side belt properly.
330
360 x2
ME-03510
14) Remove the belt guide and belt guide holder ME-03511
from the crank pulley.
17) Discard the provided tools (belt stopper, belt
guide, belt guide holder, and bolt) that are used.
18) Install the front side belt. <Ref. to ME(w/o STI)-
38, FRONT SIDE BELT, INSTALLATION, V-belt.>
ME-03526
ME(w/o STI)-43
V-belt
MECHANICAL
C: INSPECTION Front side belt tension (without belt tension

gauge):
1. FRONT SIDE BELT When installing new parts
CAUTION: 7 — 9 mm (0.276 — 0.354 in)
Check and adjust the front side belt tension so At inspection
that it is within the specified range. Using the 9 — 11 mm (0.354 — 0.433 in)
belt with a tension out of the specified range
may result in a fault such as the following: (A) (B)
• If the front side belt tension is higher, unex- P/S GEN A/C
pected force is generated at the power steering (C)
oil pump, generator and crankshaft bearing,
of the bearing.
side belt and crank pulley slip, causing abnor- C/P
mally high temperature on the crank pulley due
ME-03314
to frictional heat. If this condition repeatedly
occurs, the front side belt may abnormally (A) Front side belt
wear, causing abnormal noise, front side belt (B) Rear side belt
damage or crank pulley damage. (C) 98 N (10 kgf, 22 lbf)
1) Replace the front side belt, if crack, fraying or
C/P Crank pulley
wear is found.
2) Check the front side belt tension and adjust it if
necessary by changing the generator installing po- P/S Power steering oil pump pulley
sition. A/C A/C compressor pulley
Front side belt tension (with belt tension gauge): 2. REAR SIDE BELT
When installing new parts
640 — 780 N (65 — 80 kgf, 144 — 175 lbf) Replace the rear side belt, if crack, fraying or wear
is found, or noise is emitted.
At inspection
490 — 640 N (50 — 65 kgf, 110 — 144 lbf) NOTE:
(A)
For the rear side belt, a stretch type belt is used,
and therefore, it is not necessary to check deflec-
P/S GEN (B) A/C tion nor tension.
C/P
ME-03313
(A) Front side belt

(B) Rear side belt
C/P Crank pulley
P/S Power steering oil pump pulley
A/C A/C compressor pulley
ME(w/o STI)-44
Crank Pulley
MECHANICAL
13.Crank Pulley (2) Draw reference lines (A) and (B) using a
marker to set the socket to the crank pulley bolt
A: REMOVAL as shown in the figure.
NOTE: NOTE:
When replacing a single part, perform the work with Set the socket onto the crank pulley bolt so that ref-
the engine assembly installed to body. erence lines (A) and (B) is visible.
1) Remove the V-belts. <Ref. to ME(w/o STI)-38, ST 499977100 CRANK PULLEY WRENCH
REMOVAL, V-belt.>
2) Use the ST to lock the crank pulley, and remove
the crank pulley bolt.
ST 499977100 CRANK PULLEY WRENCH
(A) (B) (A) (B)

(a) (b)
ST
ME-04141
3) Remove the crank pulley.

B: INSTALLATION
ST
1. METHOD WITHOUT ANGLE GAUGE
(A)
1) Clean the crankshaft thread using compressed (B)
air.
ME-04955
2) Install the crank pulley.
3) Apply engine oil to the crank pulley bolt seat and (a) When using 6-point socket
thread. (b) When using 12-point socket
(1) Use the ST to lock the crank pulley, and (3) Draw end line (C) on ST using a marker at
temporarily tighten the crank pulley bolt. the same position as reference line (B) drawn
ST 499977100 CRANK PULLEY WRENCH on the socket in step (2).
Tightening torque: ST 499977100 CRANK PULLEY WRENCH
47 N·m (4.8 kgf-m, 34.7 ft-lb)
(C)
ST ST
(B)
ME-04144
ME-04142
ME(w/o STI)-45
Crank Pulley
MECHANICAL
(4) Use the ST to lock the crank pulley, and (3) Set the ST2, use the ST1 to lock the crank
tighten the crank pulley bolt to the angle where pulley, and tighten the crank pulley bolt to the
reference line (A) and end line (C) are aligned. specified angle.
NOTE: NOTE:
It should be approx. 60° when reference line (A) Attach the magnet used for securing the ST2 (AN-
and end line (C) are aligned. GLE GAUGE) to ST1.
ST 499977100 CRANK PULLEY WRENCH ST1 499977100 CRANK PULLEY WRENCH
Tightening angle: ST2 18854AA000 ANGLE GAUGE
60°±5° Tightening angle:
60°±5°
(C)
ST1
ST
(A) ST2
ME-04145
5) Install the V-belts. <Ref. to ME(w/o STI)-38, IN- ME-04147
STALLATION, V-belt.> (4) Install the radiator main fan motor assembly
and radiator sub fan motor assembly. <Ref. to
2. METHOD WITH ANGLE GAUGE CO(w/o STI)-23, INSTALLATION, Radiator
1) Clean the crankshaft thread using compressed Main Fan and Fan Motor.> <Ref. to CO(w/o
air. STI)-25, INSTALLATION, Radiator Sub Fan
2) Install the crank pulley. and Fan Motor.>
3) Apply engine oil to the crank pulley bolt seat and 5) Install the V-belts. <Ref. to ME(w/o STI)-38, IN-
thread. STALLATION, V-belt.>
(1) Remove the radiator main fan motor assem- C: INSPECTION
bly and radiator sub fan motor assembly. <Ref. 1) Check that the crank pulley has no deformation,
to CO(w/o STI)-23, REMOVAL, Radiator Main cracks or other damages.
Fan and Fan Motor.> <Ref. to CO(w/o STI)-25,
REMOVAL, Radiator Sub Fan and Fan Motor.>
(2) Use the ST1 to lock the crank pulley, and
temporarily tighten the crank pulley bolt.
ST1 499977100 CRANK PULLEY WRENCH
Tightening torque:
47 N·m (4.8 kgf-m, 34.7 ft-lb)
ST1
ME-04146
ME(w/o STI)-46
Timing Belt Cover

MECHANICAL
14.Timing Belt Cover

A: REMOVAL
NOTE:
1) Remove the secondary air pump. <Ref. to EC(w/o
STI)-29, REMOVAL, Secondary Air Pump.>
2) Remove the crank pulley. <Ref. to ME(w/o STI)-
3) Remove the timing belt cover RH (A).
4) Remove the timing belt cover LH (B).
5) Remove the front timing belt cover (C).
(C)
(B)
(A)
ME-04754
B: INSTALLATION
1) Install the front timing belt cover (C).
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
2) Install the timing belt cover LH (B).
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
3) Install the timing belt cover RH (A).
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
(C)
(B)
(A)
ME-04754
4) Install the crank pulley. <Ref. to ME(w/o STI)-45,

5) Install the secondary air pump. <Ref. to EC(w/o
STI)-29, INSTALLATION, Secondary Air Pump.>
C: INSPECTION
Check the timing belt cover for damage.
ME(w/o STI)-47
Timing Belt
MECHANICAL
15.Timing Belt
A: REMOVAL
NOTE:
• When replacing a single part, perform the work
with the engine assembly installed to body.
stalled to body, the following parts must also be re-
moved/installed.
• Radiator main fan motor assembly <Ref. to ME-00728
CO(w/o STI)-23, REMOVAL, Radiator Main Fan
and Fan Motor.> <Ref. to CO(w/o STI)-23, IN-
STALLATION, Radiator Main Fan and Fan Mo-
tor.>
• Radiator sub fan motor assembly <Ref. to
CO(w/o STI)-25, REMOVAL, Radiator Sub Fan
and Fan Motor.> <Ref. to CO(w/o STI)-25, IN-
STALLATION, Radiator Sub Fan and Fan Mo-
tor.>
stalled to body, protect the radiator with cardboards ME-00729
or blankets. 4) If the alignment mark or arrow mark (which indi-
1. TIMING BELT cates the direction of rotation) on timing belt fade
away, put new marks before removing the timing
1) Remove the crank pulley. <Ref. to ME(w/o STI)- belt as shown in procedures below.
45, REMOVAL, Crank Pulley.> (1) Turn the crankshaft using ST, and align the
2) Remove the timing belt cover. <Ref. to ME(w/o alignment marks on crank sprocket, intake cam
STI)-47, REMOVAL, Timing Belt Cover.> sprocket LH, exhaust cam sprocket LH, intake
3) Remove the timing belt guide. cam sprocket RH and exhaust cam sprocket
RH with marks on oil pump and notches of tim-
ing belt cover.
ST 499987500 CRANKSHAFT SOCKET
ME-00230
ST
ME-00231
ME-03124
ME(w/o STI)-48
Timing Belt
MECHANICAL
(2) Using white paint, put an alignment mark or 6) Remove the timing belt.
an arrow mark on timing belts in relation to the CAUTION:
crank sprocket and cam sprockets.
After the timing belt has been removed, never
rotate the intake and exhaust sprocket. If the
cam sprocket is rotated, the intake and exhaust
valve heads strike together and valve stems are
bent.
ER ASSEMBLY AND BELT IDLER
1) Remove the belt idler (A) and (B).
ME-00070 (B)
(A)
ME-03936
2) Remove the belt idler No. 2.

ME-03175
Z1: 54.5 teeth

Z2: 51 teeth
Z3: 28 teeth
Z1 Z2
Z3 Z3
ME-04977

sembly.
ME-03176
5) Remove the belt idler (A).
ME-04978
(A) ME-03935
ME(w/o STI)-49
Timing Belt
MECHANICAL
B: INSTALLATION 2) Install the automatic belt tension adjuster as-

sembly.
ER ASSEMBLY AND BELT IDLER Tightening torque:
39 N·m (4.0 kgf-m, 28.8 ft-lb)
1) Prepare for installation of the automatic belt ten-
sion adjuster assembly.
CAUTION:
• Do not allow press pressure to exceed 9,807 ME-04979
N (1,000 kgf, 2,205 lb).
• Push in the adjuster rod to the end face of the 3) Install the belt idler No. 2.
cylinder. However, do not press the adjuster Tightening torque:
rod below the end face of the cylinder. Doing so 39 N·m (4.0 kgf-m, 28.8 ft-lb)
• Do not release the press pressure until stop-
per pin is completely inserted.
(1) Attach the automatic belt tension adjuster
assembly to vertical pressing tool.
(2) Slowly push in the adjuster rod with a pres-
sure of 165 N (16.8 kgf, 37.1 lbf) or more until
the adjuster rod is aligned with the stopper pin
hole in the cylinder.
ME-04977

Tightening torque:
39 N·m (4.0 kgf-m, 28.8 ft-lb)
ME-00239
(3) With a 2 mm (0.08 in) dia. stopper pin or a 2

mm (nominal) dia. hex wrench inserted into the
stopper pin hole in cylinder, secure the adjuster
rod.
ME-04980
ME-00350
ME(w/o STI)-50
Timing Belt
MECHANICAL
Tightening torque: 4) Align the single line mark (B) on the intake cam
25 N·m (2.5 kgf-m, 18.4 ft-lb) sprocket RH with notch (A) on the timing belt cover.
Make sure that the double line marks (C) on intake
cam sprocket and exhaust cam sprocket are
aligned.
(A)
(B)
ME-04981
(C)
2. TIMING BELT
1) Prepare for installation of the automatic belt ten- ME-04084
sion adjuster assembly. <Ref. to ME(w/o STI)-50, 5) Align the single line mark (B) on exhaust cam
AUTOMATIC BELT TENSION ADJUSTER AS- sprocket LH with notch (A) on the timing belt cover
SEMBLY AND BELT IDLER, INSTALLATION, by turning the sprocket counterclockwise (as
Timing Belt.> viewed from front of engine).
2) Align the mark (B) on crank sprocket with the
mark (A) on oil pump.
(B) (A)
(A)
(B)
ME-04089
ME-04082 6) Align the single line mark (B) on intake cam

sprocket LH with notch (A) on the timing belt cover
3) Align the single line mark (B) on the exhaust cam by turning the sprocket clockwise (as viewed from
sprocket RH with notch (A) on the timing belt cover. front of engine). Make sure that the double line
marks (C) on intake cam sprocket and exhaust cam
(B) sprocket are aligned.
(A) (B)
(A)
ME-04088 (C)
ME-04086
ME(w/o STI)-51
Timing Belt
MECHANICAL
7) Make sure that the cam and crank sprockets are • Do not allow the camshafts to rotate in the di-
positioned properly. rection shown in the upper figure. Doing this
CAUTION: may cause both the intake and exhaust valves
• Intake and exhaust camshafts for this DOHC to lift simultaneously, resulting in mutual inter-
engine can be independently rotated with the ference of valve heads.
timing belts removed. As can be seen from the
figure, if the intake and exhaust valves are lifted (A)
simultaneously, heads will interfere with each

other, resulting in bent valves.
(A)
(A)
(B)
(A)
(A)
(B)
ME-04680
(A) Direction of rotation

(B) Timing belt installation position
(B)
ME-04111
(A) Intake camshaft

(B) Exhaust camshaft
• When the timing belts are not installed, four

camshafts are held at the “zero-lift” position,
where all cams on camshafts are not pushing
down on the intake and exhaust valves. (Under
this condition, all valves remain unlifted.)
• When the camshafts are rotated to install the
timing belts, #2 intake and #4 exhaust cam of
camshaft LH are held, pushing their corre-
sponding valves down. (Under this condition,
these valves are held lifted.) Camshaft RH are
held so that their cams do not push the valves
down.
• Camshafts LH must be rotated from the zero-
lift position to the position where the timing belt
is to be installed with the smallest possible an-
gle, in order to prevent mutual interference of
intake and exhaust valve heads.
ME(w/o STI)-52
Timing Belt
MECHANICAL
8) Align the alignment mark on the timing belt with marks on the sprockets in the alphabetical order shown
in the figure. While aligning marks, position the timing belt properly, and install the timing belt.
CAUTION:
• If the timing belt slips by 1 or more teeth, the valve and piston may hit each other.
• Make sure that the direction of belt rotation is correct.
(1) (2)
(4) (5)
(3) (6)
(D) (B)
(A)
RH-IN LH-IN
RH-EX LH-EX
(E) (7) (C) ME-04718
(1) Arrow mark (4) 54.5 teeth (6) 28 teeth

(2) Timing belt (5) 51 teeth (7) Install it in the end
(3) 28 teeth
9) Install the belt idlers. 10) After ensuring that the marks on the timing belt
and sprockets are aligned, remove the stopper pin
Tightening torque:
from tensioner adjuster.
39 N·m (4.0 kgf-m, 28.8 ft-lb)
NOTE:
Make sure that the marks on the timing belt and
sprockets are aligned.
ME-00245
ME-04982
ME(w/o STI)-53
Timing Belt
MECHANICAL
11) Install the timing belt guide. (2) Adjust the clearance between timing belt
(1) Temporarily tighten the bolts securing the and timing belt guide using a thickness gauge
timing belt guide. and tighten.
NOTE: Clearance:
• Before installing the timing belt guide, clean the 1.0±0.5 mm (0.039±0.020 in)
timing belt guide mounting bolt holes of the timing
belt cover No. 2.
• Apply liquid gasket to the thread of the timing belt
guide mounting bolt on the cam sprocket section.
(when reusing bolts)
Liquid gasket:
ME-00246
ME-00230
ME-03138
ME-03124
ME-00731
ME-00728
ME-00732
ME-00729
ME(w/o STI)-54
Timing Belt
MECHANICAL

9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
1. TIMING BELT
1) Check the timing belt teeth for breaks, cracks or
wear. If any fault is found, replace the timing belt.
2) Check the condition on the back surface of the
timing belt. If cracks are found, replace the timing
belt.
CAUTION:
• Be careful not to let oil, grease or coolant
contact the timing belt. Remove quickly and
ME-00247 thoroughly if this happens.
• Do not bend the timing belt sharply.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) In radial diameter h:
60 mm (2.36 in) or more
ME-03124
ME-00248
2. AUTOMATIC BELT TENSION ADJUSTER

1) Visually check the oil seals for leaks, and rod
ends for abnormal wear and scratches. If neces-
sary, replace the automatic belt tension adjuster
assembly.
NOTE:
Slight traces of oil at the rod oil seal does not indi-
cate a problem.
ME-00728 2) Check that the adjuster rod does not move when
a pressure of 165 N (16.8 kgf, 37.1 lb) is applied to
it. This is to check adjuster rod stiffness.
3) If the adjuster rod is not stiff and moves freely
when applying 165 N (16.8 kgf, 37.1 lb), check it us-
ing the following procedures:
(1) Slowly press the adjuster rod down to the
end surface of cylinder. Repeat this operation
two to three times.
(2) With the adjuster rod moved all the way up,
apply a pressure of 165 N (16.8 kgf, 37.1 lb) to
ME-00729
it, and check the adjuster rod stiffness.
12) Install the timing belt cover. <Ref. to ME(w/o
STI)-47, INSTALLATION, Timing Belt Cover.>
13) Install the crank pulley. <Ref. to ME(w/o STI)-
45, INSTALLATION, Crank Pulley.>
ME(w/o STI)-55
Timing Belt
MECHANICAL
(3) If the adjuster rod is not stiff and moves

down, replace the automatic belt tension adjust-
er assembly with a new part.
CAUTION:
• Do not allow press pressure to exceed 9,807
N (1,000 kgf, 2,205 lb).
• Push in the adjuster rod to the end face of the
cylinder. However, do not press the adjuster
4) Measure the amount of adjuster rod protrusion
“L” from the end surface of the cylinder. If it is not
within specifications, replace the automatic belt
tension adjuster assembly with a new part.
Protrusion amount of adjuster rod L:
5.2 — 6.2 mm (0.205 — 0.244 in)
ME-04106
3. BELT TENSION PULLEY

1) Check the mating surfaces of timing belt and
contact point of adjuster rod for abnormal wear or
scratches. Replace the automatic belt tension ad-
juster assembly with a new part if faulty.
2) Check the belt tension pulley for smooth rota-
tion. Replace the automatic belt tension adjuster
assembly with a new part if abnormal noise or ex-
cessive play occurs.
3) Check the belt tension pulley for grease leakage.
4. BELT IDLER
1) Check the belt idler for smooth rotation. Replace
if noise or excessive play occurs.
2) Check the outer contacting surfaces of idler pul-
ley for abnormal wear and scratches.
3) Check the belt idler for grease leakage.
ME(w/o STI)-56
Cam Sprocket
MECHANICAL
16.Cam Sprocket B: INSTALLATION

1) Install the cam sprocket.
A: REMOVAL 2) Use the ST to lock the cam sprocket, and install
NOTE: the cam sprocket bolt.
When replacing a single part, perform the work with NOTE:
Do not confuse cam sprockets (LH) and (RH) dur-
1) Remove the crank pulley. <Ref. to ME(w/o STI)- ing installation.
2) Remove the timing belt cover. <Ref. to ME(w/o
STI)-47, REMOVAL, Timing Belt Cover.> Tightening torque:
3) Remove the timing belt. <Ref. to ME(w/o STI)- Tighten to 30 N·m (3.1 kgf-m, 22.1 ft-lb) of
48, REMOVAL, Timing Belt.> torque, and then tighten further by 45°.
4) Remove the actuator cover from intake cam
sprocket.
5) Use the ST to lock the cam sprocket, and re-
move the cam sprocket bolt.
ST
ME-03282

Tightening torque:
Tighten to 30 N·m (3.1 kgf-m, 22.1 ft-lb) of
ST
ME-03282 torque, and then tighten further by 45°.
ST
ME-03283
ST
ME-03283 3) Install the actuator cover to intake cam sprocket.
6) Remove the cam sprocket. NOTE:
Use new O-rings.
Tightening torque:
3.4 N·m (0.3 kgf-m, 2.5 ft-lb)
4) Install the timing belt. <Ref. to ME(w/o STI)-50,
INSTALLATION, Timing Belt.>
C: INSPECTION
1) Check the cam sprocket teeth for abnormal wear
and scratches.
2) Make sure there is no free play between cam
sprocket and key.
ME(w/o STI)-57
Crank Sprocket
MECHANICAL
17.Crank Sprocket
A: REMOVAL
NOTE:
STI)-47, REMOVAL, Timing Belt Cover.>
3) Remove the timing belt. <Ref. to ME(w/o STI)-
48, REMOVAL, Timing Belt.>
4) Remove the crank sprocket.
ME-04983
B: INSTALLATION
1) Install the crank sprocket.
ME-04983

C: INSPECTION
1) Check the crank sprocket teeth for abnormal
wear and scratches.
2) Make sure there is no free play between crank
sprocket and key.
3) Check the crank sprocket protrusion used for
sensor for damage and contamination of foreign
matter.
ME(w/o STI)-58
Camshaft
MECHANICAL
18.Camshaft 9) Remove the tensioner bracket.
A: REMOVAL
2) Remove the rear side belt. <Ref. to ME(w/o STI)-
38, REAR SIDE BELT, REMOVAL, V-belt.>
STI)-47, REMOVAL, Timing Belt Cover.> ME-04984
48, REMOVAL, Timing Belt.> 10) Remove the clip (A) and the stay (B) which hold
the engine harness to the rocker cover RH.
6) Remove the cam sprocket. <Ref. to ME(w/o
STI)-57, REMOVAL, Cam Sprocket.>
7) Disconnect the connector from the oil flow con-
trol solenoid valve. (A) (B)
ME-04652
11) Remove the air duct B (B) from the rocker cov-
er LH and the air duct A (A).
(A)
(B)
ME-04965
12) Remove the ignition coil. <Ref. to IG(w/o STI)-

ME-05977
8, REMOVAL, Ignition Coil.>
8) Remove the timing belt cover No. 2 RH (A) and
timing belt cover No. 2 LH (B).
NOTE:
When removing the timing belt cover, be careful not
to damage the seal rubber.
(A)
(B)
ME-04836
ME(w/o STI)-59
Camshaft
MECHANICAL
13) Disconnect the PCV hose (A) and PCV hose 15) Remove the union bolt without filter (without
assembly (B) from the rocker cover. protrusion) which secures the oil pipe to the front
NOTE: camshaft cap.
Pinch the clamp of the PCV hose (A) by fitting the (B) (A)
(E )
shown in the figure, and unlock the clamp. (C) (E )
(E )
ST
(B)
ME-04374
(E )
(D)
(B)
(A)
(A)
(E )
ME-05030

(C) Oil pipe RH
(D) Oil pipe LH
(E) Gasket
(B)
(A) 16) Loosen the upper side of the front camshaft cap
and the intake camshaft cap bolts equally, a little at
a time in alphabetical sequence shown in the figure.
(A)
(C) (E)
ME-05768 (D) (F)

(B)
14) Remove the rocker cover.
(A)
(E) (C)
(F) (D)
(B)
ME-05978
ME(w/o STI)-60
Camshaft
MECHANICAL
17) Loosen the lower side of the front camshaft cap B: INSTALLATION
and the exhaust camshaft cap bolts equally, a little
1) Install the camshaft.
at a time in alphabetical sequence shown in the fig-
Apply engine oil to the cylinder head at camshaft
ure.
bearing installation location before installing the
camshaft. Install the camshaft so that each valve is
close to or in contact with base circle of the cam
lobe.
NOTE:
• Set the camshaft to the position shown in the fig-
(A) ure.
(C) (E)
• When set at the position shown in the figure, it is
not necessary to rotate the camshaft RH when in-
(D) (F) stalling the timing belt, but it is necessary to rotate
(B)
the camshaft LH slightly.
Intake camshaft LH:
Rotate 80° clockwise.
Exhaust camshaft LH:
Rotate 45° counterclockwise.
(A)
(E) (C) (A)
(b) (a)
77.5
11
(F) (D)
(B)
ME-05979
18) Remove the front camshaft cap.

19) Remove the intake camshaft caps and intake
camshaft.
20) Remove the exhaust camshaft caps and ex-
haust camshaft.
NOTE: (B)
Arrange camshaft caps in order so that they can be (a) (b)
77.5
installed in their original positions. 11
21) Remove the oil seal.
CAUTION:
Do not scratch the journal surface when remov-
ing the oil seal.
ME-05038
(A) Cylinder head RH

(B) Cylinder head LH
(a) Intake camshaft
(b) Exhaust camshaft
ME(w/o STI)-61
Camshaft
MECHANICAL
2) Install the camshaft cap. (2) Apply a thin coat of engine oil to the cap
(1) Apply small amount of liquid gasket to the journal surface, and install the camshaft cap to
mating surface of cap. the camshaft.
NOTE: (3) Gradually tighten the camshaft cap in at
• Do not apply liquid gasket excessively. Applying
torque.
excessively may cause excess gasket to come out
and flow toward oil seal, resulting in oil leak. Tightening torque:
T1: 9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
Liquid gasket:
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
or equivalent
(G)
(L) (C)
Liquid gasket applying diameter:
T1
Mating surfaces other than ranges A and B
2±0.5 mm (0.0787±0.0197 in) T2
(K) (A)
Mating surfaces of ranges A and B (E)
3±1 mm (0.1181±0.0394 in) (J) T2 (B)
(F)
T1
(I) (D)
(H)
B (G)
(C) (L)
A A B A-A (C) T1
(H)
(A) T2 (K)
(E) (G) (E)
(A) (F)
(B) T2 (J)
T1
B-B (D)
(D) (I)
(H)
(J) ME-05980
B (I) (4) After tightening the camshaft cap, ensure

B the camshaft rotates only slightly while holding
A A it at base circle.
(F)
(B)
ME-05769
(A) Range A
(B) Range B
(C) Liquid gasket applying position of mating sur-
faces of ranges other than A and B
(D) Liquid gasket applying position of mating sur-
faces of ranges A and B
(E) 44.8 mm (1.7638 in)
(F) 65 mm (2.5591 in)
(G) φ2±0.5 mm (0.0787±0.0197 in)
(H) 0.5±0.5 mm (0.0197±0.0197 in)
(I) φ3±1 mm (0.1181±0.0394 in)
(J) 1 mm (0.0394 in) or less
ME(w/o STI)-62
Camshaft
MECHANICAL
3) Apply a thin coat of engine oil to the periphery of 5) Install the tensioner bracket.
the camshaft oil seal and oil seal lip, and install the
Tightening torque:
oil seal on the camshaft using ST1 and ST2.
24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
NOTE:
Use a new oil seal.
ST1 499587600 OIL SEAL INSTALLER
ST2 499597200 OIL SEAL GUIDE
ME-04984
6) Install the timing belt cover No. 2 RH (A) and tim-

ing belt cover No. 2 LH (B).
ST1
ST2 Tightening torque:
ME-05002
5 N·m (0.5 kgf-m, 3.7 ft-lb)
4) Install the oil pipe to the front camshaft cap using
the union bolt without filter (without protrusion). (A)
NOTE:
Use a new gasket. (B)
Tightening torque:
29 N·m (3.0 kgf-m, 21.4 ft-lb)
(B) (A)
(E )
(C) (E )
(E ) ME-04836
7) Install the cam sprocket. <Ref. to ME(w/o STI)-

57, INSTALLATION, Cam Sprocket.>
9) Adjust the valve clearance. <Ref. to ME(w/o
STI)-28, ADJUSTMENT, Valve Clearance.>
(B)
(E )
(D)
(A)
(E )
ME-05033

(C) Oil pipe RH
(D) Oil pipe LH
(E) Gasket
ME(w/o STI)-63
Camshaft
MECHANICAL
10) Install the rocker cover. (4) Temporarily tighten the rocker cover bolts in
(1) Install the rocker cover gasket to the rocker alphabetical order shown in the figure, and then
cover. (outer section and ignition coil section) tighten to specified torque in alphabetical order.
Use a new rocker cover gasket. 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
the cylinder head. (C),(K)
(E)
(H)
NOTE:
Liquid gasket: (B),(J)
(A),(I)
or equivalent
(F) (G)
(D),(L)
(C),(K) (H)
(E)
(B),(J)
(A),(I)
(G) (F)
(D),(L)
ME-05982
ME-05981
(3) Install the rocker cover onto cylinder heads.

Ensure the gasket is properly positioned during
installation.
ME(w/o STI)-64
Camshaft
MECHANICAL
11) Connect the PCV hose (A) and PCV hose as- 12) Connect the connector to oil flow control sole-
sembly (B) to the rocker cover. noid valve.
NOTE:
ST
ME-04374
(B)
(A)
ME-05977
13) Install the ignition coil. <Ref. to IG(w/o STI)-8,

INSTALLATION, Ignition Coil.>
14) Install the air duct B (B) to the rocker cover LH
and the air duct A (A).
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(B)
(A)
(A)
ME-05768
(B)
ME-04965
15) Securely install the engine harness with clip (A)

and stay (B) to the rocker cover RH.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(A) (B)
ME-04652
ME(w/o STI)-65
Camshaft
MECHANICAL
16) Install the timing belt cover. <Ref. to ME(w/o 6) Measure the outside diameter of camshaft jour-
STI)-47, INSTALLATION, Timing Belt Cover.> nal. If the journal diameter is not within specifica-
17) Install the crank pulley. <Ref. to ME(w/o STI)- tion, check the oil clearance.
45, INSTALLATION, Crank Pulley.> Camshaft journal
18) Install the rear side belt. <Ref. to ME(w/o STI)-
Front Center, rear
39, REAR SIDE BELT, INSTALLATION, V-belt.>
Standard 37.946 — 37.963 29.946 — 29.963
19) Install the engine to the vehicle. <Ref. to ME(w/o
mm (in) (1.4939 — 1.4946) (1.1790 — 1.1796)
STI)-33, INSTALLATION, Engine Assembly.>
C: INSPECTION 7) Measure the oil clearance of camshaft journal.
(1) Clean the camshaft cap and cylinder head
1) Measure the bend, and repair or replace if nec-
camshaft journal.
essary.
(2) Place the camshaft on cylinder head. (With-
Camshaft bend limit: out installing the valve lifter)
0.020 mm (0.00079 in) (3) Place a plastigauge across each camshaft
journals.
(4) Gradually tighten the camshaft cap in at
torque. Do not turn the camshaft.
Tightening torque:
T1: 9.75 N·m (1.0 kgf-m, 7.2 ft-lb)
T2: 20 N·m (2.0 kgf-m, 14.8 ft-lb)
ME-00118 (G)
(L) (C)
2) Check the journal for damage and wear. Re- T1
place if faulty.
3) Check the cutout portion used for camshaft sen- (K)
T2
(A)
(E)
sor for damage. Replace if faulty. (F)
(J) (B)
4) Check the cam face condition, and remove the T2
minor faults by grinding with oil stone. If offset wear T1
occurs, replace it.
5) Measure the cam lobe height “H” and cam base (I) (D)
(H)
circle diameter “A”. If it exceeds the standard or off-
set wear occurs, replace it.
(G)
(C) (L)
Cam lobe height H:
T1
Standard
Intake (A) T2 (K)
(E)
46.55 — 46.65 mm (1.833 — 1.837 in) (F)
(B) (J)
Exhaust T2
T1
46.75 — 46.85 mm (1.841 — 1.844 in)
Cam base circle diameter A: (D) (I)
(H)
Standard ME-05980
37.0 mm (1.457 in) (5) Remove the camshaft cap.
A
ME-00276
ME(w/o STI)-66
Camshaft
MECHANICAL
(6) Measure the widest point of the plastigauge

on each journal. If oil clearance exceeds the
standard, replace the camshaft. If necessary,
replace the camshaft caps and cylinder head as
a set.
Camshaft oil clearance:
Standard
0.037 — 0.072 mm (0.0015 — 0.0028 in)
ME-00119
(7) Completely remove the plastigauge.

8) Measure the thrust clearance with setting the
dial gauge at end surface of camshaft. If the thrust
clearance is not within the standard or there is off-
set wear, replace the camshaft caps and cylinder
head as a set. If necessary replace the camshaft.
Camshaft thrust clearance:
Standard
0.068 — 0.116 mm (0.0027 — 0.0047 in)
ME-00121
ME(w/o STI)-67
Cylinder Head
MECHANICAL
19.Cylinder Head 14) While tapping the cylinder head with a plastic
hammer, separate it from cylinder block. Remove
A: REMOVAL the bolts (A) and (D) to remove cylinder head.
(A) (F) (D)
(C) (E) (B)
48, REMOVAL, Timing Belt.>
7) Remove the cam sprocket. <Ref. to ME(w/o (D) (F) (A)
STI)-57, REMOVAL, Cam Sprocket.>
8) Remove the secondary air combination valve.
<Ref. to EC(w/o STI)-30, REMOVAL, Secondary
Air Combination Valve.>
9) Remove the bolts which secure A/C compressor
bracket to cylinder head. (B) (E) (C)
10) Remove the oil pipe. <Ref. to LU(STI)-25, RE-
MOVAL, Oil Pipe.>
ME-05983
11) Remove the camshaft. <Ref. to ME(w/o STI)-
59, REMOVAL, Camshaft.> 15) Remove the cylinder head gasket.
12) Remove the oil level gauge guide. (LH side CAUTION:
only) Be careful not to scratch the mating surface of
13) Remove the cylinder head bolts in alphabetical cylinder head and cylinder block.
order shown in the figure.
NOTE:
B: INSTALLATION
Leave the bolts (A) and (D) engaged by three or 1) Install the cylinder head to the cylinder block.
four threads to prevent the cylinder head from fall- CAUTION:
ing. Be careful not to scratch the mating surface of
cylinder head and cylinder block.
NOTE:
(A) (F) (D)
Use a new cylinder head gasket.
(1) Clean the bolt threads and the bolt holes in
the cylinder block
CAUTION:
To avoid erroneous tightening of the bolts,
(C) (E) (B) clean out the bolt holes sufficiently by blowing
with compressed air to eliminate engine cool-
ant etc.
(2) Apply a sufficient coat of engine oil to the
washer and bolt thread.
(D) (F) (A) (3) Tighten all bolts to 40 N·m (4.1 kgf-m, 29.5
ft-lb) in alphabetical order.
(B) (E) (C)
ME-05983
ME(w/o STI)-68
Cylinder Head
MECHANICAL
(4) Retighten all bolts to 95 N·m (9.7 kgf-m, 3) Install the camshaft. <Ref. to ME(w/o STI)-61,
70.1 ft-lb) in alphabetical order. INSTALLATION, Camshaft.>
CAUTION: 4) Install the oil pipe. <Ref. to LU(STI)-27, INSTAL-
If the bolt makes stick-slip sound during tight- LATION, Oil Pipe.>
ening, repeat the procedure from step (1). In 5) Install the A/C compressor bracket on cylinder
this case, the cylinder head gasket can be re- head.
used. Tightening torque:
(5) Loosen all the bolts by 180° in the reverse 36 N·m (3.7 kgf-m, 26.6 ft-lb)
order of installing, and loosen them further by 6) Install the secondary air combination valve.
180°. <Ref. to EC(w/o STI)-31, INSTALLATION, Second-
(6) Tighten all bolts to 10 N·m (1.0 kgf-m, 7.4 ft- ary Air Combination Valve.>
lb) in alphabetical order. 7) Install the cam sprocket. <Ref. to ME(w/o STI)-
(7) Retighten all bolts to 30 N·m (3.1 kgf-m, 57, INSTALLATION, Cam Sprocket.>
22.1 ft-lb) in alphabetical order. 8) Install the timing belt. <Ref. to ME(w/o STI)-50,
(8) Retighten all bolts to 70 N·m (7.1 kgf-m, INSTALLATION, Timing Belt.>
51.6 ft-lb) in alphabetical order. 9) Adjust the valve clearance. <Ref. to ME(w/o
(9) Retighten all bolts by 80 — 90° in alphabet- STI)-28, ADJUSTMENT, Valve Clearance.>
ical order. 10) Install the rocker cover.
(10) Retighten all bolts by 40 — 45° in alphabet- (1) Install the rocker cover gasket to the rocker
ical order. cover. (outer section and ignition coil section)
CAUTION: NOTE:
The tightening angle of the bolt should not ex- Use a new rocker cover gasket.
ceed 45°. (2) Apply liquid gasket to the specified point of
(11) Retighten bolts (A) and (B) by 40 — 45°. the cylinder head.
CAUTION: NOTE:
Make sure the total “tightening angle” of steps Install within 5 min. after applying liquid gasket.
(10) and (11) does not exceed 90°.
Liquid gasket:
(F) (A) (C)
or equivalent
(D) (B) (E)
(C) (A) (F)
(E) (B) (D)
ME-05984
2) Install the oil level gauge guide. (LH side only)

Tightening torque: ME-05981
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
ME(w/o STI)-69
Cylinder Head
MECHANICAL
(3) Install the rocker cover onto cylinder heads. 11) Connect the PCV hose (A) and PCV hose as-
Ensure the gasket is properly positioned during sembly (B) to the rocker cover.
installation. NOTE:
(4) Temporarily tighten the rocker cover bolts in Use a new clamp for the PCV hose (A), fit the cut
alphabetical order shown in the figure, and then out in the ST with the protrusion on the clamp as
tighten to specified torque in alphabetical order. shown in the figure, and lock the clamp.
Tightening torque: ST 18353AA000 CLAMP PLIERS
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(C),(K) ST
(H) (E)
(B),(J)
(A),(I)
ME-04374
(F) (G)
(D),(L) (B)
(C),(K) (A)
(H)
(E)
(B),(J)
(A),(I)
(G) (F)
(D),(L)
ME-05982
(B)
(A)
ME-05768

14) Install the intake manifold. <Ref. to FU(w/o
ME(w/o STI)-70
Cylinder Head
MECHANICAL
C: DISASSEMBLY
2) Place the cylinder head on ST1.
3) Using ST2, compress the valve spring and re-
move the valve spring retainer key. Remove each
valve and valve spring.
ST2 499718000 VALVE SPRING REMOVER
NOTE:
• Mark each valve to prevent confusion.
• Pay careful attention not to damage the lips of in-
take valve oil seals and exhaust valve oil seals.
• Keep all the removed parts in order for re-install-
ing in their original positions.
• For removal and installation procedures of the
valve guide, intake valve oil seal and exhaust valve
oil seal, refer to “INSPECTION”. <Ref. to ME(w/o
STI)-73, VALVE GUIDE, INSPECTION, Cylinder
Head.> <Ref. to ME(w/o STI)-75, INTAKE AND
EXHAUST VALVE OIL SEAL, INSPECTION, Cyl-
inder Head.>
ST2
ST1
ME-05003
ME(w/o STI)-71
Cylinder Head
MECHANICAL
D: ASSEMBLY
(1)
(11) (4) (5) (6) (7) (8) (9)

(3)
(2)
(11) (4) (5) (6) (7) (8) (9)

(12)
(4)
(10)
(6)
(7)
(8)
(12) (9)
(4)
(10)
(6)
(7)
(8)
(9)
ME-04990
1) Install the valve spring and valve. (2) Set the cylinder head on ST1.
(1) Coat the valve stem of each valve with en- ST1 498267600 CYLINDER HEAD TABLE
gine oil and insert the valve into valve guide. (3) Install the valve spring and valve spring re-
NOTE: tainer.
When inserting the valve into valve guide, use spe- NOTE:
cial care not to damage the oil seal lip. Be sure to install the valve spring with its close-
coiled end facing the cylinder head side.
ME(w/o STI)-72
Cylinder Head
MECHANICAL
(4) Set the ST2 on valve spring. 2. VALVE SEAT

ST2 499718000 VALVE SPRING REMOVER Inspect the intake and exhaust valve seats, and
correct the contact surfaces with a valve seat cutter
if they are defective or when valve guides are re-
ST2 placed.
Contacting width W between valve and valve
seat:
Standard
Intake
ST1 0.6 — 1.4 mm (0.024 — 0.055 in)
ME-05003 Exhaust
1.2 — 1.8 mm (0.047 — 0.071 in)
(5) Compress the valve spring and fit the valve
spring retainer key.
(6) After installing, tap the valve spring retainers
lightly with a plastic hammer for better seating.
2) Apply oil to the surface of valve lifter.
3) Install the valve lifter.
W
E: INSPECTION
1. CYLINDER HEAD
1) Check for cracks or damage. Use liquid pene- ME-04721
trant tester on the important sections to check for
fissures. Check that there are no marks of gas leak-
ing or water leaking on gasket installing surface.
2) Measure the warping of the cylinder head sur-
face that mates with cylinder block using a straight
edge (A) and thickness gauge (B).
If the warping exceeds the limit, correct the surface
by grinding it with a surface grinder.
Warping limit:
0.035 mm (0.0014 in)
ME-00287
Grinding limit:
0.3 mm (0.012 in) 3. VALVE GUIDE
Standard height of cylinder head: 1) Check the clearance between valve guide and
127.5 mm (5.02 in) valve stem. The clearance can be checked by mea-
suring respectively the outer diameter of valve
NOTE: stem with a micrometer and the inner diameter of
Uneven torque for the cylinder head bolts can valve guide with a caliper gauge.
cause warpage. When reinstalling, pay special at-
tention to the torque so as to tighten evenly. Clearance between the valve guide and valve
stem:
(A)
Standard
Intake
0.030 — 0.057 mm (0.0012 — 0.0022 in)
Exhaust
0.040 — 0.067 mm (0.0016 — 0.0026 in)
(B)
ME-00126
ME(w/o STI)-73
Cylinder Head
MECHANICAL
2) If the clearance between valve guide and valve (5) Put a new valve guide, coated with sufficient
stem exceeds the standard, replace the valve oil, in the cylinder head, and insert the ST1 into
guide or valve itself, whichever shows the greater valve guide. Press in until the valve guide upper
amount of wear or damage. See the following pro- end is flush with the upper surface of ST2.
cedure for valve guide replacement. ST1 499767200 VALVE GUIDE REMOVER
Valve guide inner diameter: ST2 18251AA020 VALVE GUIDE ADJUSTER
6.000 — 6.012 mm (0.2362 — 0.2367 in)
ST1
Valve stem outer diameters:
Intake
ST2
5.955 — 5.970 mm (0.2344 — 0.2350 in)
Exhaust
5.945 — 5.960 mm (0.2341 — 0.2346 in)
(1) Place the cylinder head on ST1 with the
combustion chamber upward so that valve
guides fit the holes in ST1.
ME-00130
(2) Insert the ST2 into valve guide and press it
down to remove the valve guide. (6) Check the valve guide protrusion amount
ST1 498267600 CYLINDER HEAD TABLE “L”.
ST2 499767200 VALVE GUIDE REMOVER Valve guide protrusion amount L:
15.8 — 16.2 mm (0.622 — 0.638 in)
ST2
L
ST1
ME-05004
(3) Turn the cylinder head upside down and ME-04522

place the ST as shown in the figure. (7) Ream the inside of valve guide using ST.
ST 18251AA020 VALVE GUIDE ADJUSTER Put the ST in valve guide, and rotate the ST
slowly clockwise while pushing it lightly. Bring
the ST back while rotating it clockwise.
NOTE:
• Apply engine oil to the ST when reaming.
ST
• If the inner surface of valve guide is damaged,
the edge of ST should be slightly ground with oil
stone.
• If the inner surface of valve guide becomes lus-
trous and the ST does not chip, use a new ST or
ME-04107 remedy the ST.
(4) Before installing a new valve guide, make ST 499767400 VALVE GUIDE REAMER
sure that neither scratches nor damages exist
on the inner surface of valve guide holes in cyl-
inder head.
ST
ME-04393
ME(w/o STI)-74
Cylinder Head
MECHANICAL
(8) After reaming, clean the valve guide to re- 5. VALVE SPRING
move chips. 1) Check the valve springs for damage, free length,
(9) Recheck the contact condition between and tension. Replace the valve spring if it is not
valve and valve seat after replacing the valve within the standard value presented in the table.
guide. 2) To measure the squareness of the valve spring,
4. INTAKE AND EXHAUST VALVE stand the valve spring on a surface plate and mea-
sure its deflection at the top of the valve spring us-
1) Inspect the flange of valve and valve stem, and ing a try square.
replace the valve with a new part if damaged, worn,
deformed, or if dimension “H” in the figure is out- Free length mm (in) 47.32 (1.863)
side of the specified limit. 205 — 235 (20.9 — 24.0,
Tension/spring Set
46.1 — 52.8)/36.0 (1.417)
Head edge thickness H: height
N (kgf, lb)/mm (in) Lift 426 — 490 (43.4 — 50.0,
Standard 95.8 — 110)/26.50 (1.041)
Intake (A) Squareness 2.5°, 2.1 mm (0.083 in) or less
1.0 — 1.4 mm (0.039 — 0.055 in)
Exhaust (B)
1.3 — 1.7 mm (0.051 — 0.067 in)
(A)
ME-00283
6. INTAKE AND EXHAUST VALVE OIL

SEAL
1) For the following, replace the oil seal with a new
part. See the procedure 2) and subsequent for re-
(B) placement procedures.
• When the lip is damaged.
• When the spring is out of the specified position.
• When readjusting the surfaces of valve and
H valve seat.
• When replacing the valve guide.
2) Place the cylinder head on ST1, and use ST2 to
press-fit the oil seal.
ME-04825
2) Put a small amount of grinding compound on the ST2 498857100 VALVE OIL SEAL GUIDE
valve seat surface, and lap the valve and valve seat
surface. Replace with a new valve oil seal after lap- NOTE:
ping. • Apply engine oil to oil seal before press-fitting.
• When press-fitting the oil seal, do not use a ham-
NOTE: mer to strike in.
It is possible to differentiate between the intake • The intake valve oil seals and exhaust valve oil
valve and the exhaust valve by their overall length. seals are distinguished by their colors.
Valve overall length:
Intake
104.4 mm (4.110 in)
Exhaust
104.65 mm (4.1201 in)
ME(w/o STI)-75
Cylinder Head
MECHANICAL
Color of rubber part: 4) Check the clearance between valve lifter and
Intake [Gray] valve lifter mating surface. The clearance can be
Exhaust [Green] checked by measuring the outer diameter of valve
lifter and the inner diameter of valve lifter. If it ex-
ceeds the standard or offset wear occurs, replace
ST2
the cylinder head.
Valve lifter and valve lifter mating surface clear-
ance:
Standard
0.019 — 0.057 mm (0.0007 — 0.0022 in)
ME-00133
7. VALVE LIFTER
1) Check the valve lifter visually.
2) Measure the outer diameter of valve lifter.
Outer diameter of valve lifter:
Standard
34.959 — 34.975 mm (1.3763 — 1.3770 in)
ME-00134
3) Measure the inner diameter of valve lifter mating

surface on cylinder head.
Valve lifter mating surface inner diameter:
Standard
34.994 — 35.016 mm (1.3777 — 1.3786 in)
ME-00135
ME(w/o STI)-76
Cylinder Block
MECHANICAL
20.Cylinder Block 19) Remove the oil pump from cylinder block using
a flat tip screwdriver.
A: REMOVAL CAUTION:
NOTE: Be careful not to scratch the mating surface of
Before conducting this procedure, drain the engine the cylinder block and oil pump.
oil completely.
5) Remove the timing belt cover. <Ref. to ME(w/o ME-00138
6) Remove the timing belt. <Ref. to ME(w/o STI)- 20) Remove the front oil seal from the oil pump.
48, REMOVAL, Timing Belt.> 21) Remove the oil pan.
7) Remove the cam sprocket. <Ref. to ME(w/o (1) Set the part so that the cylinder block LH is
STI)-57, REMOVAL, Cam Sprocket.> on the upper side.
8) Remove the crank sprocket. <Ref. to ME(w/o (2) Remove the bolts which secure oil pan to
STI)-58, REMOVAL, Crank Sprocket.> cylinder block.
9) Remove the generator and A/C compressor with (3) Insert an oil pan cutter blade between cylin-
their brackets. der block-to-oil pan clearance and remove the
10) Remove the camshaft. <Ref. to ME(w/o STI)- oil pan.
59, REMOVAL, Camshaft.> CAUTION:
11) Remove the cylinder head. <Ref. to ME(w/o Do not use a screwdriver or similar tools in
STI)-68, REMOVAL, Cylinder Head.> place of oil pan cutter.
12) Remove the clutch disc and cover. <Ref. to CL- 22) Remove the oil strainer.
11, REMOVAL, Clutch Disc and Cover.> 23) Remove the baffle plate.
13) Remove the flywheel. <Ref. to CL-14, REMOV-
AL, Flywheel.>
14) Remove the oil separator cover.
15) Remove the water by-pass pipe for heater.
16) Remove the oil filter. <Ref. to LU(STI)-31, RE-
MOVAL, Engine Oil Filter.>
17) Remove the water pump. <Ref. to CO(w/o
STI)-15, REMOVAL, Water Pump.>
18) Remove the bolts which secure oil pump to cyl-
inder block.
NOTE:
When disassembling and checking the oil pump,
loosen the relief valve plug before removing the oil
pump.
LU-00015
ME(w/o STI)-77
Cylinder Block
MECHANICAL
24) Remove the water tank pipe assembly from the

cylinder block RH.
NOTE:
Pinch the clamp of the water tank pipe assembly by
fitting the cut out in the ST with the protrusion on
the clamp as shown in the figure, and unlock the
clamp.
ST
ME-04374
(1)
(2)
(3)
(4)
(6)
(4)
(5)
(3)
(4)
(3)
(2)
(1)
(7)
(8)
(4)
(7)
(3)
(2)
(1)
ME-04723
(1) Service hole plug (4) Piston pin (7) Seal washer
(2) Gasket (5) Service hole cover (8) Washer
(3) Snap ring (6) O-ring
ME(w/o STI)-78
Cylinder Block
MECHANICAL
25) Remove the service hole plugs using a hexa-

gon wrench [14 mm].
ME-00140

27) Rotate the crankshaft to bring #1 and #2 pis-
tons to bottom dead center position, then remove
the piston snap ring through service hole of #1 and
#2 cylinders.
ME-00141
28) Draw out the piston pin from #1 and #2 pistons

using ST.
ST 499097700 PISTON PIN REMOVER
ASSY
NOTE:
of piston, piston pin and cylinder.
ST
ME-03325
29) Similarly draw out the piston pins from #3 and

#4 pistons.
30) Remove the cylinder block connecting bolt on
the RH side.
31) Loosen the cylinder block connecting bolt on
the LH side by 2 to 3 turns.
32) Set the part so that the cylinder block LH is on
the upper side, and remove the cylinder block con-
necting bolt.
ME(w/o STI)-79
Cylinder Block
MECHANICAL
33) Separate the cylinder block LH and RH.

NOTE:
When separating the cylinder block, do not allow the connecting rod to fall or damage the cylinder block.
(5)
(7)
(1)
(4)
(2)
(6) (4)
(3)
(1)
(5)
ME-04724
(1) Cylinder block (4) Crankshaft bearing (6) Seal washer

(2) Rear oil seal (5) Piston (7) Washer
(3) Crankshaft
34) Remove the rear oil seal.
35) Remove the crankshaft together with connect-
ing rod.
36) Remove the crankshaft bearings from cylinder
block using a hammer handle.
NOTE:
• Press the crankshaft bearing at the end opposite
to locking lip to remove.
• Be careful not to confuse the crankshaft bearing
combination.
37) Remove each piston from the cylinder block us-
ing a wooden bar or hammer handle.
NOTE:
of piston and cylinder.
ME(w/o STI)-80
Cylinder Block
MECHANICAL
B: INSTALLATION
(6)
(5)
(4)
(1) (7)
(3)
(3)
(7) (2)
(6)
(7)
(6)
ME-04725
(1) Crankshaft bearing (4) Rear oil seal (6) Seal washer
(2) Crankshaft (5) O-ring (7) Washer
(3) Cylinder block
1) Remove oil on the mating surface of cylinder 3) Apply liquid gasket to the mating surfaces of cyl-
block before installation. Apply a coat of engine oil inder block RH, and position cylinder block LH.
to the bearing and crankshaft journal. NOTE:
2) Position the crankshaft and O-ring on cylinder • Install within 5 min. after applying liquid gasket.
block RH. • Do not allow liquid gasket to jut into O-ring
NOTE: grooves, oil passages, bearing grooves, etc.
Use new O-rings.
Liquid gasket:
or equivalent
ME-00145
ME(w/o STI)-81
Cylinder Block
MECHANICAL
4) Apply a coat of engine oil to the washer and bolt 8) Tighten the RH side cylinder block connecting
thread. bolts (E — J) further in alphabetical order.
Use a new seal washer. 18 N·m (1.8 kgf-m, 13.3 ft-lb)
5) Tighten the 10 mm cylinder block connecting
bolts on the LH side (A — D) in alphabetical order.
Tightening torque: (E)
10 N·m (1.0 kgf-m, 7.4 ft-lb) (J)
(G)
(A)
(H)
(D) (I) (F)
ME-00780
9) Tighten the LH side cylinder block connecting

(B) bolts (A — D) further in alphabetical order.
(C) • (A), (C): Angle tightening
ME-00779
Tightening angle:
6) Tighten the 10 mm cylinder block connecting 90°
bolts on the RH side (E — J) in alphabetical order. • (B), (D): Torque tightening
10 N·m (1.0 kgf-m, 7.4 ft-lb) 40 N·m (4.1 kgf-m, 29.5 ft-lb)
(E) (A)
(J)
(G)
(D)
(B)
(H)
(I) (F) (C)
ME-00780 ME-00779
7) Tighten the LH side cylinder block connecting 10) Tighten the RH side cylinder block connecting
bolts (A — D) further in alphabetical order. bolts (E — J) further in alphabetical order.
Tightening torque: Tightening angle:
18 N·m (1.8 kgf-m, 13.3 ft-lb) 90°
(A) (E)
(J)
(D) (G)
(B)
(C) (H)
(I) (F)
ME-00779 ME-00780
ME(w/o STI)-82
Cylinder Block
MECHANICAL
11) Tighten the 8 mm and 6 mm cylinder block con- 15) Position the upper rail gap at (C) in the figure.
necting bolts on the LH side (A — H) in alphabetical
order.
Tightening torque:
(A) — (G): 25 N·m (2.5 kgf-m, 18.4 ft-lb)
(H): 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(G)
25
(C) (A) (B)
(E)
(C)
ME-04727
16) Align the upper rail spin stopper (E) to the side
hole (D) on the piston.
(D) (E)
(D) (F)
(H) ME-00147
12) Apply a coat of engine oil to the oil seal inner

periphery and outer periphery, and install the rear
oil seal using ST1 and ST2.
NOTE:
Use a new rear oil seal.
ST1 499597100 CRANKSHAFT OIL SEAL
ME-02471
GUIDE
ST2 499587200 CRANKSHAFT OIL SEAL IN- 17) Position the expander gap at (F) in the figure on
STALLER the 180° opposite direction of (C).
(A)
(F)
ST2
(B)
ST1
ME-04998 ME-04728
(A) Rear oil seal

18) Set the lower rail gap at position (G), located
120° clockwise from (C) in the figure.
(B) Flywheel attachment bolt
13) Position the top ring gap at (A) or (B) in the fig-
ure.
14) Position the second ring gap at 180° on the re-
verse side the top ring gap.
(G) (C)
120
ME-04729
(A) (B)
NOTE:
• Make sure ring gaps do not face the same direc-
tion.
• Make sure ring gaps are not within the piston
ME-04726 skirt area.
ME(w/o STI)-83
Cylinder Block
MECHANICAL
19) Install the snap ring.

Before positioning the piston on the cylinder block,
attach the snap ring in the service hole of the cylin-
der block, and the piston hole on the opposite side.
NOTE:
Use new snap rings.
#3
#1
#4
(A)
#2
ME-04764
(A) Front side
(5) T
(4) (5)
(1) (3) (4)

(3)
(2)
(2)
(1)
ME-04730
(1) Piston (4) Gasket Tightening torque: N·m (kgf-m, ft-lb)

(2) Piston pin (5) Service hole plug T: 70 (7.1, 51.6)
(3) Snap ring
20) Install the piston.
are on the upper side.
(2) Using the ST1, turn the crankshaft so that
#1 and #2 connecting rods are set at bottom
dead center.
ST1 499987500 CRANKSHAFT SOCKET
ME(w/o STI)-84
Cylinder Block
MECHANICAL
(3) Apply a coat of engine oil to the pistons and (4) Install the snap ring.
cylinders and insert pistons in their cylinders us- NOTE:
ing ST2.
Use new snap rings.
ST2 498747300 PISTON GUIDE
ST1
ST2
ME-00159
ME-00157
(5) Apply liquid gasket to the threaded portion
NOTE: of the service hole plug.
Face the piston front mark towards the front of the
engine. Liquid gasket:
equivalent
(A)
ME-00742
(A) Front mark ME-00160
21) Install the piston pin.

(1) Apply a coat of engine oil to ST3.
(2) Insert ST3 into the service hole to align the
piston pin hole and the connecting rod small
end.
ST3 499017100 PISTON PIN GUIDE
ST1
ST3
ME-00158
(3) Apply a thin coat of engine oil to piston pin,

and insert the piston pin into piston and con-
necting rod through service hole.
ME(w/o STI)-85
Cylinder Block
MECHANICAL
(6) Install the service hole plug and gasket.

NOTE:
Use a new gasket.
Tightening torque:
70 N·m (7.1 kgf-m, 51.6 ft-lb)
ME-00140
(5)
T2 T1
(6)
(4)
(3)
(1) (2) (7)
(3)
(2)
(1)
ME-05040
(1) Piston (5) Service hole plug Tightening torque: N·m (kgf-m, ft-lb)
(2) Piston pin (6) Service hole cover T1: 6.4 (0.7, 4.7)
(3) Snap ring (7) O-ring T2: 70 (7.1, 51.6)
(4) Gasket
are on the upper side. Following the same pro-
cedures as used for #1 and #2 cylinders, install
the pistons and piston pins.
ME(w/o STI)-86
Cylinder Block
MECHANICAL
(8) Install the service hole cover. 26) Apply liquid gasket to the mating surfaces of oil
NOTE: pan, and install the oil pan.
Use new O-rings. NOTE:
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) Liquid gasket:
22) Install the water tank pipe assembly onto the THREE BOND 1217G (Part No. K0877Y0100)
cylinder block RH. or equivalent
Use a new clamp for the water tank pipe assembly 5 N·m (0.5 kgf-m, 3.7 ft-lb)
clamp, fit the cut out in the ST with the protrusion on
the clamp as shown in the figure, and lock the
clamp.
ST
(A)
LU-02353
(A) Gasket
ME-04374
27) Apply liquid gasket to the mating surface of oil
separator cover and the threaded portion of bolt (A)
23) Install the baffle plate. shown in the figure (when reusing the bolt), and
Tightening torque: then install the oil separator cover.
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) NOTE:
24) Install the oil strainer. • Install within 5 min. after applying liquid gasket.
NOTE: • Use new oil separator cover.
Use new O-rings. Liquid gasket:
Tightening torque: Mating surface
10 N·m (1.0 kgf-m, 7.2 ft-lb) THREE BOND 1217G (Part No.
25) Tighten the oil strainer stay together with the K0877Y0100) or equivalent
baffle plate. Bolt thread (A) (when reusing the bolt)
Tightening torque: equivalent
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(A)
ME-03333
ME(w/o STI)-87
Cylinder Block
MECHANICAL
28) Install the flywheel. <Ref. to CL-14, INSTALLA- (4) Install the oil pump to cylinder block.
TION, Flywheel.> CAUTION:
29) Install the clutch disc and cover. <Ref. to CL- • Be careful not to damage the front oil seal
11, INSTALLATION, Clutch Disc and Cover.> during installation.
30) Install the oil pump. • Make sure the front oil seal lip is not folded.
(1) Using the ST, install the front oil seal.
ST 499587100 OIL SEAL INSTALLER NOTE:
• Align the flat surface of oil pump’s inner rotor with
NOTE: that of crankshaft before installation.
Use a new front oil seal. • Use new O-rings.
• Do not forget to assemble O-rings.
(5) Apply liquid gasket to the three bolts thread
shown in figure. (when reusing bolts)
Liquid gasket:
ST equivalent
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
LU-00021
(2) Apply liquid gasket to the mating surfaces of

oil pump.
NOTE:
Liquid gasket:
or equivalent
ME-04946
31) Install the water pump and gasket.

NOTE:
• When installing the water pump, tighten bolts in
two stages in alphabetical order as shown in the
figure.
(A) • Use a new gasket.
Tightening torque:
ME-00165 First:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
(A) O-ring Second:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
(3) Apply a thin coat of engine oil to the inside of
front oil seal. (B)
(C)
(A)
(D)
(F)
(E)
ME-04743
ME-00312 32) Install the water by-pass pipe for heater.

Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
ME(w/o STI)-88
Cylinder Block
MECHANICAL
33) Install the oil filter. <Ref. to LU(STI)-31, IN- (3) Install the rocker cover onto cylinder heads.
STALLATION, Engine Oil Filter.> Ensure the gasket is properly positioned during
34) Install the cylinder head. <Ref. to ME(w/o STI)- installation.
68, INSTALLATION, Cylinder Head.> (4) Temporarily tighten the rocker cover bolts in
35) Install the camshaft. <Ref. to ME(w/o STI)-61, alphabetical order shown in the figure, and then
INSTALLATION, Camshaft.> tighten to specified torque in alphabetical order.
36) Install the generator and A/C compressor with Tightening torque:
their brackets.
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
Tightening torque:
36 N·m (3.7 kgf-m, 26.6 ft-lb) (C),(K)
(E)
(H)
37) Install the crank sprocket. <Ref. to ME(w/o
STI)-58, INSTALLATION, Crank Sprocket.>
38) Install the cam sprocket. <Ref. to ME(w/o STI)-
(B),(J)
57, INSTALLATION, Cam Sprocket.> (A),(I)
40) Adjust the valve clearance. <Ref. to ME(w/o
STI)-28, ADJUSTMENT, Valve Clearance.> (F) (G)
41) Install the rocker cover. (D),(L)
(1) Install the rocker cover gasket to the rocker (C),(K) (H)
cover. (outer section and ignition coil section) (E)
NOTE:
(B),(J)
the cylinder head. (A),(I)
NOTE:
(G)
Liquid gasket: (D),(L) (F)
ME-05982
or equivalent
ME-05981
ME(w/o STI)-89
Cylinder Block
MECHANICAL
42) Connect the PCV hose (A) and PCV hose as-
sembly (B) to the rocker cover.
NOTE:
ST
ME-04374
(B)
(A)
(B)
(A)
ME-05768

45) Install the intake manifold. <Ref. to FU(w/o
ME(w/o STI)-90
Cylinder Block
MECHANICAL
C: DISASSEMBLY
(7)
(6)
(6)
(5)
(3)
(2)
(1)
(4)
ME-04831
(1) Top ring (4) Snap ring (6) Connecting rod bearing
(2) Second ring (5) Connecting rod (7) Connecting rod cap
(3) Oil ring
1) Remove the connecting rod cap.
2) Remove the connecting rod bearing.
NOTE:
Keep the removed connecting rods, connecting rod
caps and bearings in order so that they are kept in
their original combinations/groups, and not mixed
together.
3) Remove the piston rings using piston ring ex-
pander.
4) Remove the oil ring by hand.
NOTE:
Arrange the removed piston rings in proper order,
to prevent confusion.
5) Remove the snap ring.
ME(w/o STI)-91
Cylinder Block
MECHANICAL
D: ASSEMBLY
(8)
(7)
T
(7)
(6)
(3)
(2)
(1)
(5)
(4)
ME-04832
(1) Top ring (5) Side mark Tightening torque: N·m (kgf-m, ft-lb)
(2) Second ring (6) Connecting rod T: 52 (5.3, 38.4)
(3) Oil ring (7) Connecting rod bearing
(4) Snap ring (8) Connecting rod cap
1) Apply engine oil to the surface of the connecting E: INSPECTION
rod bearings, and install the connecting rod bear-
ings on connecting rods and connecting rod caps. 1. CYLINDER BLOCK
2) Position each connecting rod with the side with a 1) Check for cracks or damage. Use liquid pene-
side mark facing forward, and install it. trant tester on the important sections to check for
3) Attach the connecting rod cap and tighten it with fissures. Check that there are no marks of gas leak-
connecting rod bolt. Make sure the arrow on con- ing or water leaking on gasket installing surface.
necting rod cap faces the front during installation. 2) Check the oil passages for clogging.
NOTE: 3) Inspect the cylinder head surface that mates
• Each connecting rod has its own mating cap. with cylinder block for warping by using a straight
Make sure that they are assembled correctly by edge, and correct by grinding if necessary.
checking their matching number. Warping limit:
• When tightening the connecting rod bolts, apply 0.025 mm (0.00098 in)
oil on the threads.
Grinding limit:
Tightening torque: 0.1 mm (0.004 in)
52 N·m (5.3 kgf-m, 38.4 ft-lb)
4) Install the oil ring upper rail, expander and lower Standard height of cylinder block:
rail by hand. 201.0 mm (7.91 in)
5) Install the second ring and top ring using piston
ring expander.
NOTE:
Assemble so that the piston ring mark “R” faces the
top side of the piston.
ME(w/o STI)-92
Cylinder Block
MECHANICAL
2. CYLINDER AND PISTON 2) Measure inner diameter of each cylinder.

1) The cylinder bore size is stamped on the front Measure the inner diameter of each cylinder in both
upper face of the cylinder block. the thrust and piston pin directions at the heights as
shown in the figure, using a cylinder bore gauge.
NOTE:
• Measurement should be performed at a temper- NOTE:
ature of 20°C (68°F). Measurement should be performed at a tempera-
• Standard sized pistons are classified into two ture of 20°C (68°F).
grades, “A” and “B”. These grades should be used Cylindricality:
as guide lines in selecting a standard piston. Limit
Standard diameter: 0.015 mm (0.0006 in)
A: 99.505 — 99.515 mm (3.9175 — 3.9179 in) Out-of-roundness:
B: 99.495 — 99.505 mm (3.9171 — 3.9175 in) Limit
0.010 mm (0.0004 in)
(A) (B)
(A) (B)
#5
4
#4
5
H1
#3 H2
#2 (F) H3
B
#1 (D) H4
A
(E) (C)
ME-00170
ME-04734
(A) Main journal size mark
(B) Cylinder block (RH) – (LH) combination mark (A) Piston pin direction
(C) #1 cylinder bore size mark (B) Thrust direction
(D) #2 cylinder bore size mark H1: 10 mm (0.39 in)
(E) #3 cylinder bore size mark H2: 45 mm (1.77 in)
(F) #4 cylinder bore size mark H3: 80 mm (3.15 in)
H4: 115 mm (4.53 in)
ME(w/o STI)-93
Cylinder Block
MECHANICAL
3) When the piston is to be replaced due to general (2) If the cylinder inner diameter exceeds the
or cylinder wear, select a suitable sized piston by limit after boring and honing, replace the cylin-
measuring the piston clearance. der block.
4) Measure outer diameter of each piston. NOTE:
Measure the outer diameter of each piston at the Immediately after reboring, the cylinder diameter
height as shown in the figure. (Thrust direction) may differ from its real diameter due to temperature
NOTE: rise. Thus, when measuring the cylinder diameter,
Measurement should be performed at a tempera- wait until it has cooled to room temperature.
ture of 20°C (68°F). Cylinder inner diameter boring limit (diameter):
Piston grade point H: To 100.005 mm (3.9372 in)
38.2 mm (1.50 in)
3. PISTON AND PISTON PIN
Piston outer diameter: 1) Check the piston and piston pin for damage,
Standard cracks or wear. Replace if faulty.
A: 99.505 — 99.515 mm (3.9175 — 3.9179 in) 2) Check the piston ring groove for wear or dam-
B: 99.495 — 99.505 mm (3.9171 — 3.9175 in) age. Replace if faulty.
0.25 mm (0.0098 in) oversize 3) Make sure that the piston pin can be inserted
99.745 — 99.765 mm (3.9270 — 3.9278 in) into the piston pin hole with a thumb at 20°C (68°F).
0.50 mm (0.0197 in) oversize Replace if faulty.
99.995 — 100.015 mm (3.9368 — 3.9376 in) Clearance between piston pin hole and piston
pin:
Standard
0.004 — 0.008 mm (0.0002 — 0.0003 in)
ME-00172
5) Calculate the clearance between cylinder and

piston.
ME-00173
NOTE:
Measurement should be performed at a tempera-
ture of 20°C (68°F).
Clearance between cylinder and piston at 20°C
(68°F):
Standard
–0.010 — 0.010 mm (–0.00039 — 0.00039 in)
6) Boring and honing
(1) If any of the measured value of cylindricality,
out-of-roundness or cylinder-to-piston clear-
ance is out of standard or if there is any damage ME-00174
on the cylinder wall, rebore it to replace with an

oversize piston.
CAUTION:
When any of the cylinders needs reboring, all
other cylinders must be bored at the same time,
and replaced with oversize pistons.
ME(w/o STI)-94
Cylinder Block
MECHANICAL
4) Check the snap ring installation groove (A) on 2) Using the piston, insert the piston ring and oil
the piston for burr. If necessary, remove burr from ring into the cylinder block so that they are perpen-
the groove so that the piston pin can lightly move. dicular to the cylinder wall, and measure the piston
ring gap using a thickness gauge.
Standard
mm (in)
(A) 0.20 — 0.25
Top ring
(0.0079 — 0.0098)
0.37 — 0.52
Piston ring gap Second ring
(0.015 — 0.020)
0.20 — 0.50
Oil ring rail
(0.0079 — 0.0197)
ME-00175
5) Check the snap ring for distortion, cracks and

wear.
4. PISTON RING
1) If the piston ring is broken, damaged or worn, or
if its tension is insufficient, or when the piston is re-
placed, replace the piston ring with a new part of
the same size as piston.
NOTE:
ME-00177
• The top ring and second ring have the mark to
determine the direction for installing. When install- 3) Fit the piston ring straight into the piston ring
ing the ring to piston, face marks to the top side. groove, then measure the clearance between pis-
• Oil ring consists of the upper rail, expander and ton ring and piston ring groove with a thickness
lower rail. When installing oil ring on piston, be gauge.
careful of the direction of each rail. NOTE:
Before measuring the clearance, clean the piston
ring groove and piston ring.
Standard
(A)
mm (in)
(B) 0.040 — 0.080
Clearance between Top ring (0.0016 — 0.0031)
piston ring and pis-
(C) 0.030 — 0.070
ton ring groove Second ring
(0.0012 — 0.0028)
(A)
(B)
(C)
ME-00178
ME-02480
(A) Upper rail

(B) Expander
(C) Lower rail
ME(w/o STI)-95
Cylinder Block
MECHANICAL
5. CONNECTING ROD 5) Measure the oil clearance on each connecting

1) Replace the connecting rod, if the large or small rod bearing using plastigauge. If any oil clearance
end thrust surface is damaged. is not within the standard, replace the defective
2) Check for bend or twist using a connecting rod bearing with a new part of standard size or under-
aligner. Replace the connecting rod if the bend or size as necessary.
twist exceeds the limit. Connecting rod oil clearance:
Limit of bend or twist per 100 mm (3.94 in) in Standard
length: 0.017 — 0.045 mm (0.0007 — 0.0018 in)
0.10 mm (0.0039 in) Unit: mm (in)
Bearing size Outer diameter of
Bearing
(A) (Thickness at center) crank pin
1.490 — 1.506 51.976 — 52.000
Standard
(0.0587 — 0.0593) (2.0463 — 2.0472)
0.03 (0.0012) 1.504 — 1.512 51.954 — 51.970
(B)
Undersize (0.0592 — 0.0595) (2.0454 — 2.0461)
0.05 (0.0020) 1.514 — 1.522 51.934 — 51.950
Undersize (0.0596 — 0.0599) (2.0447 — 2.0453)
0.25 (0.0098) 1.614 — 1.622 51.734 — 51.750
Undersize (0.0635 — 0.0639) (2.0368 — 2.0374)
6) Inspect the bushing at connecting rod small end,

and replace the connecting rod if it is worn or dam-
aged.
7) Measure the piston pin clearance at connecting
(A)
rod small end. If the measured value is not within
the standard, replace the connecting rod and piston
pin as a set.
(B)
Clearance between piston pin and bushing:
Standard
0 — 0.022 mm (0 — 0.0009 in)
ME-05475
(A) Thickness gauge

(B) Connecting rod
3) Install the connecting rod with bearings attached

to the crankshaft, and using a thickness gauge,
measure the thrust clearance. If the thrust clear-
ance exceeds the standard or uneven wear is
found, replace the connecting rod.
Connecting rod thrust clearance: ME-00181
Standard
0.070 — 0.330 mm (0.0028 — 0.0130 in)
ME-00174
ME-00180
4) Inspect the connecting rod bearing for scar,

peeling, seizure, melting, wear, etc.
ME(w/o STI)-96
Cylinder Block
MECHANICAL
6. CRANKSHAFT AND CRANKSHAFT Crank journal:

BEARING Cylindricality
1) Clean the crankshaft completely, and check it for Limit
cracks using liquid penetrant tester. If defective, re- 0.006 mm (0.0002 in)
place the crankshaft. Out-of-roundness
2) Measure warping of the crankshaft. If it exceeds Limit
the limit, correct or replace it. 0.005 mm (0.0002 in)
NOTE: To 59.758 mm (2.3527 in)
If a suitable V-block is not available, using just the
#1 and #5 crankshaft bearings on cylinder block,
position the crankshaft on cylinder block. Then,
measure the crankshaft bend using a dial gauge.
Crankshaft bend limit:
0.035 mm (0.0014 in)
ME-00184
ME-00183
3) Inspect the crank journal and crank pin for wear.

If they are not within the standard, replace the bear-
ing with a suitable (undersize) one, and replace or
grind to correct the crankshaft as necessary. When
grinding the crank journal or crank pin, finish them
to the specified dimensions according to the under-
size bearing to be used.
Crank pin:
Cylindricality
Limit
0.006 mm (0.0002 in)
Out-of-roundness
Limit
0.005 mm (0.0002 in)
To 51.750 mm (2.0374 in)
ME(w/o STI)-97
Cylinder Block
MECHANICAL
Unit: mm (in)
Crank journal diameter
Crank pin outer diameter
#1, #3 #2, #4, #5
59.984 — 60.008 59.984 — 60.008 51.976 — 52.000
Journal O.D.
(2.3616 — 2.3625) (2.3616 — 2.3625) (2.0463 — 2.0472)
Standard
Bearing size 1.998 — 2.015 2.000 — 2.017 1.490 — 1.506
59.962 — 59.978 59.962 — 59.978 51.954 — 51.970
Journal O.D.
0.03 (0.0012) (2.3607 — 2.3613) (2.3607 — 2.3613) (2.0454 — 2.0461)
59.942 — 59.958 59.942 — 59.958 51.934 — 51.950
Journal O.D.
0.05 (0.0020) (2.3599 — 2.3605) (2.3599 — 2.3605) (2.0447 — 2.0453)
59.742 — 59.758 59.742 — 59.758 51.734 — 51.750
Journal O.D.
0.25 (0.0098) (2.3520 — 2.3527) (2.3520 — 2.3527) (2.0368 — 2.0374)
4) Use a thickness gauge to measure the thrust
clearance of crankshaft at #5 crank journal bearing.
If clearance exceeds the standard, replace the
bearing.
Crankshaft thrust clearance:
Standard
0.030 — 0.115 mm (0.0012 — 0.0045 in)
ME-00322
5) Inspect individual crankshaft bearings for signs

of flaking, seizure, melting and wear.
6) Measure the oil clearance on each crankshaft
bearing using plastigauge. If the measured value is
out of standard, replace the defective bearing with
an undersize one, and replace or grind to correct
the crankshaft as necessary.
Crankshaft oil clearance:
Standard
0.010 — 0.030 mm (0.0004 — 0.0012 in)
ME(w/o STI)-98
Intake and Exhaust Valve

MECHANICAL
21.Intake and Exhaust Valve

A: SPECIFICATION
Refer to “Cylinder Head” for removal and installa-
tion procedures of the intake and exhaust valves.
<Ref. to ME(w/o STI)-68, REMOVAL, Cylinder
Head.> <Ref. to ME(w/o STI)-68, INSTALLATION,
Cylinder Head.>
ME(w/o STI)-99
Piston
MECHANICAL
22.Piston
A: SPECIFICATION
tion procedures of pistons. <Ref. to ME(w/o STI)-
77, REMOVAL, Cylinder Block.> <Ref. to ME(w/o
STI)-81, INSTALLATION, Cylinder Block.>
ME(w/o STI)-100
Connecting Rod
MECHANICAL
23.Connecting Rod
A: SPECIFICATION
tion procedures of connecting rod.
<Ref. to ME(w/o STI)-77, REMOVAL, Cylinder
Block.> <Ref. to ME(w/o STI)-81, INSTALLATION,
Cylinder Block.>
ME(w/o STI)-101
Crankshaft
MECHANICAL
24.Crankshaft
A: SPECIFICATION
tion procedures of the crankshaft. <Ref. to ME(w/o
STI)-77, REMOVAL, Cylinder Block.> <Ref. to
ME(w/o STI)-81, INSTALLATION, Cylinder Block.>
ME(w/o STI)-102

MECHANICAL
25.Engine Trouble in General

A: INSPECTION
NOTE:
The “RANK” shown in the chart shows the possibilities of the cause of trouble in order from “Very often” to
“Rarely”.
A — Very often
B — Sometimes
C — Rarely
1. Engine does not start.
1) Starter does not turn. Starter Defective battery-to-starter harness B
Defective starter switch C
Defective starter B
Battery Improper connection of terminal A
Run-down battery A
Defective charging system B
Friction Seizure of crankshaft and connecting rod bearing C
Seized camshaft C
Seized or stuck piston and cylinder C
Immobilizer system <Ref. to IM(diag)-2, Basic Diagnostic Procedure.> A
2) Initial combustion does Starter Defective starter C
not occur. Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Fuel line Defective fuel pump and relay A
Clogged fuel line C
Defective timing B
gasket
ME(w/o STI)-103

MECHANICAL

3) Initial combustion occurs. Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Intake system Defective intake manifold gasket B
Clogged fuel line C
Defective timing B
gasket
4) Engine stalls after initial Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
combustion. Intake system Loosened or cracked intake duct B
Loosened or cracked vacuum hose C
Fuel line Clogged fuel line C
Defective timing B
gasket
ME(w/o STI)-104

MECHANICAL

2. Rough idle and engine Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
stall Intake system Loosened or cracked intake duct A
Defective PCV valve C
Clogged fuel line C
Timing belt Defective timing C
gasket
Defective rocker cover gasket C
Stuck or damaged throttle valve B
ME(w/o STI)-105

MECHANICAL

3. Low output, hesitation and Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
poor acceleration Intake system Loosened or cracked intake duct A
Dirty air cleaner element A
Clogged fuel line B
gasket
Over-cooling C
ME(w/o STI)-106

MECHANICAL

4. Surging Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Intake system Loosened or cracked intake duct A
Dirty air cleaner element B
Clogged fuel line B
gasket
5. Engine does not return to Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
idle. Intake system Loosened or cracked vacuum hose A
Others Stuck or damaged throttle valve A
6. Dieseling (Run-on) Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Others Evaporative emission control system malfunction B
7. After burning in exhaust Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
system Intake system Loosened or cracked intake duct C
gasket
ME(w/o STI)-107

MECHANICAL

8. Knocking Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
Intake system Loosened oil filler cap B
Cooling system Over-heating A
9. Excessive engine oil con- Intake system Loosened or cracked PCV hose A
sumption Defective PCV valve B
Compression Defective valve stem A
Worn or stuck piston rings, cylinder and piston A
Lubrication system Loosened oil pump attaching bolts and defective gas- B
ket
Defective oil filter gasket B
Defective crankshaft oil seal B
Defective rocker cover gasket B
Loosened oil drain plug or defective gasket B
Loosened oil pan fitting bolts or defective oil pan B
10. Excessive fuel consump- Engine control system <Ref. to EN(H4DOTC)(diag)-2, Basic Diagnostic Procedure.> A
tion Intake system Dirty air cleaner element A
gasket
ME(w/o STI)-108
Engine Noise
MECHANICAL
26.Engine Noise
A: INSPECTION
Type of sound Condition Possible cause
• Valve mechanism is defective.
Sound increases as engine • Incorrect valve clearance
Regular clicking sound
speed increases. • Worn camshaft
• Broken valve spring
• Worn crankshaft main bearing
Oil pressure is low.
• Worn connecting rod bearing (large end)
Heavy and dull clank
• Loosened flywheel mounting bolt
Oil pressure is normal.
• Damaged engine mounting
• Ignition timing advanced
Sound is noticeable when
• Accumulation of carbon inside combustion chamber
High-pitched clank accelerating with an overload
• Wrong heat range of spark plug
condition.
• Improper octane value gasoline
Clank when engine speed is Sound is reduced when the fuel • Worn crankshaft main bearing
between 1,000 and 2,000 injector connector of the noisy • Worn connecting rod bearing (large end)
rpms. cylinder is disconnected.*
Sound is reduced when the fuel • Worn cylinder liner and piston ring
injector connector of the noisy • Broken or stuck piston ring
Knocking sound when engine cylinder is disconnected.* • Worn piston pin and hole at piston end of connecting rod
is operating under idling
speed and engine is warm Sound is not reduced if each • Unusually worn valve lifter
fuel injector connector is dis- • Worn cam sprocket
connected in turn.* • Worn camshaft journal bore in cylinder head
Squeaky sound — • Insufficient generator lubrication
Rubbing sound — • Poor contact of generator brush and rotor
Gear scream when starting • Defective ignition starter switch
—
engine • Worn gear and starter pinion
Sound like polishing glass • Loose V-belt
—
with a dry cloth • Defective water pump shaft
• Insufficient compression
Hissing sound —
• Air leakage in air intake system, hose, connection or manifold
• Loose timing belt
Timing belt noise —
• Timing belt contacting with adjacent part
Valve noise — • Incorrect valve clearance
* When disconnecting the fuel injector connector, the malfunction indicator light illuminates and DTC is stored in ECM memory.
Therefore, perform the Clear Memory Mode <Ref. to EN(H4DOTC)(diag)-62, OPERATION, Clear Memory Mode.> and Inspec-
tion Mode <Ref. to EN(H4DOTC)(diag)-48, PROCEDURE, Inspection Mode.> after connecting the fuel injector connector.
ME(w/o STI)-109
EXHAUST
EX(w/o STI)
Page
General Description
EXHAUST
A: SPECIFICATION
Specifications for models other than STI model are
included in the EX (STI) section. <Ref. to EX(STI)-
2, General Description.>
EX(w/o STI)-2
COOLING
CO(w/o STI)
Page
2. Radiator Fan System .................................................................................7
3. Engine Coolant .........................................................................................13
4. Water Pump .............................................................................................15
5. Thermostat ...............................................................................................17
6. Radiator ....................................................................................................19
7. Radiator Cap ............................................................................................22
8. Radiator Main Fan and Fan Motor ...........................................................23
9. Radiator Sub Fan and Fan Motor .............................................................25
10. Reservoir Tank .........................................................................................27
11. Coolant Filler Tank ...................................................................................28
12. Engine Cooling System Trouble in General .............................................29
General Description
COOLING
A: SPECIFICATION
Electric fan + Forced engine coolant
Cooling system
circulation system
Total engine coolant capacity L (US qt, Imp qt) Approx. 7.4 (7.8, 6.5)
Type Centrifugal impeller type
Discharge
L (US gal, Imp gal)/min. 200 (52.8, 44.0)
Discharge rate
performance Pump speed — Discharge pressure 6,000 rpm — 225.4 kPa (23.0 mAq)
Water Engine coolant temperature 80°C (176°F)
pump
Impeller diameter mm (in) 76 (2.99)
Number of impeller vanes 8
Pump pulley diameter mm (in) 60 (2.36)
Clearance between impeller and pump case mm (in) Standard 0.5 — 1.5 (0.020 — 0.059)
Type Wax pellet type
Starting temperature to open 76 — 80°C (169 — 176°F)
Thermostat Fully opens 91°C (196°F)
Valve lift mm (in) 9.0 (0.354) or more
Valve bore mm (in) 35 (1.38)
Main fan W 120
Motor input
Radiator Sub fan W 120
fan Fan diameter / Main fan 318.5 mm (12.54 in)/9
Blade Sub fan 318.5 mm (12.54 in)/11
Type Down flow
Core dimen- 687.4 × 340 × 16
Width × Height × Thickness mm (in)
sions (27.06 × 13.39 × 0.63)
Positive pressure Standard 93 — 123 (0.95 — 1.25, 14 — 18)
Coolant side
Pressure 2, Limit 83 (0.85, 12)
Radiator filler tank kPa (kg/cm psi)
range in side Negative –1.0 — –4.9
Standard
which cap pressure side (–0.01 — –0.05, –0.1 — –0.7)
valve is open Radiator Positive pressure Standard 122 — 152 (1.24 — 1.55, 18 — 22)
kPa (kg/cm2, psi)
side side only Limit 112 (1.14, 16)
Fins Corrugated fin type
Reservoir
Capacity L (US qt, Imp qt) 0.45 (0.48, 0.40)
tank
Recommended materials Item number Alternative

—
(Concentrated type)
Coolant —
K0670Y0001
(Diluted type)
Cooling system protective agent Cooling system conditioner SOA345001 —
CO(w/o STI)-2
General Description
COOLING
B: COMPONENT
1. WATER PUMP
(2)
(9)
(1)
T1
(8) (7)
(8)
(3)
(4)
T2
(5)
(6)
CO-02779
(1) Water pump ASSY (6) Thermostat cover Tightening torque: N·m (kgf-m, ft-lb)
(2) Gasket (7) Coolant filler by-pass hose T1: First 12 (1.2, 8.9)
(3) Heater by-pass hose (8) Clip Second 12 (1.2, 8.9)
(4) Thermostat (9) Water pump sealing T2: 12 (1.2, 8.9)
(5) Gasket
CO(w/o STI)-3
General Description
COOLING
2. RADIATOR & RADIATOR FAN

(19)
(26)
(18)
(21)
(20)
(8)
(26)
T3
(5) T3
(6) (10)
(23)
T3 (25)
(5)
T4
(11) (24) (7)

T2
(4)
(3) (13)
(12)
T1 (9)
(2)
T2
(14)
(5)
T1
(15)
(17)
(16) (1)
(22) (5)
CO-03131
CO(w/o STI)-4
General Description
COOLING
(1) Radiator lower cushion (12) Radiator main fan shroud (23) Over flow hose B
(2) Radiator (13) Radiator sub fan (24) Main fan motor
(3) Radiator upper cushion (14) Radiator main fan (25) Sub fan motor
(4) Radiator upper bracket (15) Radiator outlet hose (26) Clip
(5) Clip (16) Radiator drain plug
(6) Radiator inlet hose (17) O-ring Tightening torque: N·m (kgf-m, ft-lb)
(7) Engine coolant reservoir tank cap (18) Coolant filler tank T1: 3.4 (0.3, 2.5)
(8) Over flow hose A (19) Radiator cap (Coolant filler tank T2: 4.41 (0.45, 3.25)
cap)
(9) Engine coolant reservoir tank (20) Engine coolant hose A T3: 7.5 (0.8, 5.5)
(10) Over flow pipe (21) Engine coolant hose B T4: 12 (1.2, 8.9)
(11) Radiator sub fan shroud (22) Radiator lower bracket
C: CAUTION
• Prepare a container and cloth to prevent scattering of engine coolant when performing work where engine
coolant can be spilled. If the oil spills, wipe it off immediately to prevent from penetrating into floor or flowing
out for environmental protection.
parts.
replacement.
directions, etc.
• Follow all government and local regulations concerning disposal of refuse when disposing engine coolant.
CO(w/o STI)-5
General Description
COOLING
D: PREPARATION TOOL
1. SPECIAL TOOL
499207400 CAM SPROCKET Used for removing and installing exhaust cam
WRENCH sprocket.
ST-499207400
WRENCH ley.
ST-499977100
WRENCH sprocket.
ST-499977500
MONITOR III KIT
ST1B022XU0
2. GENERAL TOOL
TOOL NAME REMARKS
Radiator cap tester Used for checking radiator and radiator cap.
CO(w/o STI)-6
Radiator Fan System

COOLING
2. Radiator Fan System

A: WIRING DIAGRAM
Radiator Fan System <Ref. to WI-64, WIRING DIAGRAM, Radiator Fan System.>
MB-4 FB-46
M/B FUSE NO. 2 F/B FUSE NO. 26
M/B FUSE NO. 3 M/B FUSE NO. 22
(B) (IG)
(B) (IG)
B19
MAIN FUSE THROUGH JOINT

CONNECTOR
RELAY 1
BOX (M/B)
MAIN
10 1
FAN
B: B143
C: F35 F109 B360
E: F36
C10
C11
B7
E6
E5
20
21
10
13
RELAY 2
RELAY
RELAY HOLDER
1
MAIN
SUB
FAN
MAIN FAN
FAN
MOTOR
F27
M
22
19
18
11
12
F17
2
THROUGH JOINT
CONNECTOR
16 7
F16 F108 B361

2
11
12
E
M B135
ECM
SUB FAN MOTOR
F16 B361 B360 F108 F109 F27
F17 1 2 3 4 5 6 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11
7 8 9 10 11 12 13 14 8 9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16 17 18 12 13 14 15 16 17 18 19 20 21 22 23 24
1
1 2 3 4 5
6 2
B135 8 9 7
18
B: B143 C: F35 E: F36 1 2 3 4 5 6 7 12 16 19
10 11 14 15
8 9 10 11 12 13 14 15 16 17 18 19 13 17 20 21 22
1 2 3 4 5 6 7 8 9 1 2 3 4 5 1 2 3 20 21 22 23 24 25 26 27
10 11 12 13 14 15 16 17 18 19 20 6 7 8 9 10 11 12 4 5 6 7 28 29 30 31 32 33 34 35
CO-02773
CO(w/o STI)-7
Radiator Fan System

COOLING
B: INSPECTION
OPERATING CONDITION:
Engine coolant temperature
Increase: 94°C (201°F) Increase: 95 — 96°C Increase: 97°C (207°F)
A/C or less (203 — 205°F) or more
Vehicle speed compressor Decrease: 91°C Decrease: 92 — Decrease: 95°C
load (196°F) or less 94°C (198 — 201°F) (203°F) or more
Radiator fan opera-
Radiator fan operation Radiator fan operation
tion
During acceleration: 19 km/h OFF OFF Low-Speed High-Speed
(12 MPH) or less Low Low-Speed Low-Speed High-Speed
(6 MPH) or less High High-Speed High-Speed High-Speed
During acceleration: 106 km/h OFF OFF High-Speed High-Speed
(66 MPH) or more Low High-Speed High-Speed High-Speed
(65 MPH) or more High High-Speed High-Speed High-Speed
CO(w/o STI)-8
Radiator Fan System

COOLING
DIAGNOSIS:
Radiator main fan and radiator sub fans do not rotate under the above operating conditions.
Step Check Yes No
1 CHECK OPERATION OF RADIATOR FAN. Do the radiator main fans and Go to step 2. Go to step 3.
1) Connect the delivery (test) mode connector. radiator sub fans rotate at low
itor.
NOTE:
2 CHECK OPERATION OF RADIATOR FAN. Do the radiator main fans and Radiator main fan Go to step 27.
1) Connect the delivery (test) mode connector. radiator sub fans rotate at high system is normal.
itor.
NOTE:
LAY.
2) Remove the sub fan relay from the relay
holder.
LAY.
CO(w/o STI)-9
Radiator Fan System

COOLING
Step Check Yes No

7 CHECK SUB FAN RELAY. Is the resistance 1 MΩ or Go to step 8. Replace the sub
1) Turn the ignition switch to OFF. more? fan relay.
relay terminals.
Terminals
No. 10 — No. 11:
8 CHECK SUB FAN RELAY. Is the resistance less than 1 Ω? Go to step 9. Replace the sub
1) Connect the battery to terminals No. 12 and fan relay.
No. 13 of the sub fan relay.
relay terminals.
Terminals
No. 10 — No. 11:
LAY CONNECTOR AND SUB FAN MOTOR circuit of harness
CONNECTOR. between sub fan
1) Disconnect the connector from the sub fan relay connector
motor. and sub fan motor
2) Measure the resistance of harness between connector.
sub fan relay connector and sub fan motor con-
nector.
(F16) No. 1 — (F27) No. 11:
10 CHECK HARNESS BETWEEN SUB FAN MO- Is the resistance less than 1 Ω? Go to step 11. Repair the open
TOR CONNECTOR AND MAIN FAN RELAY 2 circuit of the har-
CONNECTOR. ness between sub
1) Remove main fan relay 2 from the relay fan motor connec-
holder. tor and main fan
2) Measure the resistance of harness between relay 2 connector.
sub fan motor connector and main fan relay 2
connector.
(F16) No. 2 — (F27) No. 18:
11 CHECK FOR POOR CONTACT. Is there poor contact of the sub Repair the poor Go to step 12.
Check poor contact of sub fan motor connector. fan motor connector? contact of sub fan
motor connector.
12 CHECK SUB FAN MOTOR. Does the radiator sub fan Go to step 13. Replace the sub
minal No. 1 of the sub fan motor, and the ground
(–) terminal to terminal No. 2.
Measure the resistance between main fan relay fan relay 2.
2 terminals.
Terminals
No. 21 — No. 18:
(F17) No. 1 — (F27) No. 21:
CO(w/o STI)-10
Radiator Fan System

COOLING
Step Check Yes No

15 CHECK MAIN FAN MOTOR AND GROUND Is the resistance less than 5 Ω? Go to step 16. Repair the open
CIRCUIT. circuit of the har-
Measure the resistance between main fan ness between
motor connector and chassis ground. main fan motor
(F17) No. 2 — Chassis ground: chassis ground.
16 CHECK FOR POOR CONTACT. Is there poor contact of the Repair the poor Go to step 17.
Check poor contact of main fan motor connec- main fan motor connector? contact of main fan
tor. motor connector.
17 CHECK MAIN FAN MOTOR. Does the radiator main fan Go to step 18. Replace the main
minal No. 1 of the main fan motor, and the
ground (–) terminal to terminal No. 2.
LAY CONNECTOR AND ECM. circuit of harness
1) Disconnect the connector from ECM. between sub fan
2) Measure the resistance between the sub relay connector
fan relay connector and ECM connector. and ECM.
(B135) No. 11 — (F27) No. 12:
19 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Check the DTC.
Check for poor contact of ECM connector. connector? contact of ECM Repair the trouble
connector. cause. <Ref. to
EN(H4DOTC)(diag)
-47, Read Diagnos-
tic Trouble Code
(DTC).>
2) Remove main fan relay 1 from the main fuse
box.
1) Connect the main fan relay 1 coil side termi- fan relay 1.
nal to the battery.
(F17) No. 1 — (F36) No. 6:
2) Measure the resistance between the main main fan relay 1
fan relay 1 connector and ECM connector. connector and
Connector & terminal ECM.
(B135) No. 12 — (B143) No. 7:
CO(w/o STI)-11
Radiator Fan System

COOLING
Step Check Yes No

Measure the resistance between the main fan ness between
relay 2 connector and ECM connector. main fan relay 2
(B135) No. 12 — (F27) No. 22: ECM.
25 CHECK FUSE. Is the fuse blown out? Replace the fuse. Go to step 26.
2) Remove the fuse No. 2 and No. 26.
26 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Repair the power
Check for poor contact of ECM connector. connector? contact of ECM supply circuit to the
connector. main fuse box.
27 CHECK OPERATION OF RADIATOR FAN. Does the radiator sub fan Go to step 20. Go to step 28.
If the both fans do not rotate at high speed in the rotate?
condition of step 2, check whether the radiator
sub fan is rotating.
28 CHECK GROUND CIRCUIT OF MAIN FAN Is the resistance less than 1 Ω? Go to step 29. Repair the open
RELAY 2. circuit of harness
1) Remove main fan relay 2 from the relay between main fan
holder. relay 2 connector
2) Measure the resistance between main fan and chassis
relay 2 connector and chassis ground. ground.
29 CHECK POWER SUPPLY TO MAIN FAN RE- Is the voltage 10 V or more? Go to step 30. Repair the power
LAY 2. supply line.
2) Measure the voltage between main fan relay
2 connector and chassis ground.
2) Remove the main fan relay 2.
relay 2 terminals.
Terminals
No. 18 — No. 19:
1) Connect the battery to terminals No. 20 and fan relay 2.
No. 22 of the main fan relay 2.
relay 2 terminals.
Terminals
No. 18 — No. 19:
CO(w/o STI)-12
Engine Coolant
COOLING
3. Engine Coolant 2) Fill the engine coolant into coolant filler tank up
to the filler neck position.
A: INSPECTION Recommended engine coolant:
NOTE: Refer to “SPECIFICATION” for recommended
When adding the engine coolant, always use SUB- engine coolant. <Ref. to CO(w/o STI)-2,
ARU Super Coolant. SPECIFICATION, General Description.>
1) Park the vehicle on a level surface.
Engine coolant level:
2) Check the engine coolant amount, and if the
Refer to “SPECIFICATION” for engine cool-
coolant level is low, check for the coolant leakage,
ant level. <Ref. to CO(w/o STI)-2, SPECIFICA-
and then add the engine coolant.
TION, General Description.>
(1) Make sure the engine coolant level in the
reservoir tank is between “FULL” and “LOW” Engine coolant concentration:
with the engine in a cold condition. Refer to “ADJUSTMENT” for the recommend-
(2) Open the cap of coolant filler tank, and ed engine coolant concentration. <Ref. to
check that the engine coolant is filled up to the CO(w/o STI)-14, ADJUSTMENT, Engine Cool-
filler neck position. ant.>
B: REPLACEMENT CAUTION:
Do not confuse the cap of coolant filler tank and
1. DRAINING OF ENGINE COOLANT cap of radiator.
2) Remove the under cover. <Ref. to EI-28, RE- • When pouring the engine coolant, the radiator
MOVAL, Front Under Cover.> side cap must not be removed.
3) Remove the drain plug to drain engine coolant • The SUBARU Super Coolant contains anti-
into container. freeze and anti-rust agents, and is especially made
NOTE: for Subaru engines with an aluminum cylinder
Remove the coolant filler tank cap so that engine block. Be sure to use SUBARU Super Coolant,
coolant will drain faster. since other coolant may cause corrosion.
“FULL” level.
FULL
LOW
CO-02501
4) Install the drain plug.

CO-02764
LATION, Front Under Cover.> 4) Close the coolant filler tank cap, and start the en-
gine. Race 5 to 6 times at 3,000 rpm or less, then
2. FILLING OF ENGINE COOLANT stop the engine. (Complete this operation within 40
1) Pour cooling system conditioner through the fill- seconds.)
er neck of coolant filler tank. 5) Wait for one minute after the engine stops, then
open the coolant filler tank cap. If the engine cool-
Cooling system protective agent:
ant level drops, add engine coolant into coolant fill-
Refer to “SPECIFICATION” for cooling sys- er tank up to the filler neck position.
tem protective agent. <Ref. to CO(w/o STI)-2,
SPECIFICATION, General Description.>
tank cap properly.
“LO”.
CO(w/o STI)-13
Engine Coolant
COOLING
9) Run the engine at 2,000 rpm or less until radiator

fan starts and stops.
NOTE:
Be careful with the engine coolant temperature to
prevent overheating.
tank cap properly.
flowing sound is heard from the heater core, repeat
the procedures from step 9).
C: ADJUSTMENT
1. PROCEDURE TO ADJUST THE SUBARU SUPER COOLANT CONCENTRATION
CAUTION:
Use the SUBARU Super Coolant with a 50 — 60% concentration in order to obtain maximum anti-
freeze and anti-rust performance.
To adjust the concentration of SUBARU Super Coolant according to temperature, find the proper SUBARU
Super Coolant concentration in the table, and add dilution water to the SUBARU Super Coolant (concentrat-
ed type) until it reaches the proper dilution.
Relationship of SUBARU Super Coolant concentration and freezing temperature
SUBARU Super Coolant concentration 50% 55% 60%
Freezing temperature –36°C (–33°F) –41°C (–42°F) –50°C (–58°F)
Engine coolant and diluting water:

Refer to “SPECIFICATION” for recommended engine coolant and diluting water. <Ref. to CO(w/o
STI)-2, SPECIFICATION, General Description.>
CO(w/o STI)-14
Water Pump
COOLING
4. Water Pump 13) Remove the water pump.
A: REMOVAL
1) Remove the radiator. <Ref. to CO(w/o STI)-19,
REMOVAL, Radiator.>
2) Remove the V-belts. <Ref. to ME(w/o STI)-38,
REMOVAL, V-belt.>
STI)-47, REMOVAL, Timing Belt Cover.> CO-00021
48, REMOVAL, Timing Belt.> B: INSTALLATION
6) Remove the automatic belt tension adjuster (A). 1) Install the water pump onto cylinder block LH.
7) Remove the belt idler (B).
NOTE:
8) Remove the belt idler No. 2 (C).
• When installing the water pump, tighten the bolts
in two stages in alphabetical sequence as shown in
(A) figure.
(B)
Tightening torque:
First:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
Second:
(C) 12 N·m (1.2 kgf-m, 8.9 ft-lb)
CO-02726 (B)
9) Remove the cam sprocket LH. <Ref. to ME(w/o (C)
STI)-57, REMOVAL, Cam Sprocket.> (A)
10) Remove the belt cover No. 2 LH. (D)
(F)
(E)
ME-04743
2) Install the hose to water pump.

3) Install the tensioner bracket.
Tightening torque:
CO-02908 24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
ME-04984
ME-04984
12) Disconnect the hose from water pump.
CO(w/o STI)-15
Water Pump
COOLING
4) Install the belt cover No. 2 LH. C: INSPECTION

Tightening torque: 1) Check the water pump bearing for smooth rota-
5 N·m (0.5 kgf-m, 3.7 ft-lb) tion.
2) Check the water pump pulley for abnormalities.
3) Make sure the impeller is not abnormally de-
formed or damaged.
4) Inspect the clearance between impeller and
pump case.
Clearance between impeller and pump case:
Standard
0.5 — 1.5 mm (0.020 — 0.059 in)
CO-02908
5) Install the cam sprocket LH. <Ref. to ME(w/o

STI)-57, INSTALLATION, Cam Sprocket.>
6) Install the belt idler No. 2 (C).
Tightening torque:
39 N·m (4.0 kgf-m, 28.8 ft-lb)
7) Install the belt idler (B).
Tightening torque: CO-00293
25 N·m (2.5 kgf-m, 18.4 ft-lb)
5) After water pump installation, check pulley shaft
8) Install the automatic belt tension adjuster (A)
for engine coolant leaks or noise. If leaks or noise
with the tension rod held by a pin. <Ref. to ME(w/o
are noted, replace the water pump assembly.
STI)-50, AUTOMATIC BELT TENSION ADJUST-
ER ASSEMBLY AND BELT IDLER, INSTALLA-
TION, Timing Belt.>
(A)
(B)
(C)
CO-02726

TIMING BELT, INSTALLATION, Timing Belt.>
12) Install the V-belts. <Ref. to ME(w/o STI)-38, IN-
STALLATION, V-belt.>
13) Install the radiator. <Ref. to CO(w/o STI)-20,
INSTALLATION, Radiator.>
CO(w/o STI)-16
Thermostat
COOLING
5. Thermostat B: INSTALLATION
1) Install a gasket to thermostat.
A: REMOVAL
2) Remove the under cover. <Ref. to EI-28, RE- Use a new gasket.
MOVAL, Front Under Cover.> 2) Install the thermostat and thermostat cover.
3) Drain engine coolant. <Ref. to CO(w/o STI)-13, NOTE:
DRAINING OF ENGINE COOLANT, REPLACE- Install the parts with the jiggle pin facing upward.
Tightening torque:
4) Disconnect the radiator outlet hose from thermo-
12 N·m (1.2 kgf-m, 8.9 ft-lb)
stat cover.
(D)
CO-02771
5) Remove the thermostat cover, and then remove

the gasket and thermostat.
(C)
(B)
(A)
CO-02781

(B) Gasket
(C) Thermostat
(D) Jiggle pin
(C) 3) Connect the radiator outlet hose to thermostat

(B) cover.
(A) 5) Lower the vehicle.
CO-02780
(B) Gasket
(C) Thermostat
CO(w/o STI)-17
Thermostat
COOLING
C: INSPECTION
1) Check that the thermostat does not have defor-
2) Check that the thermostat valve closes com-
pletely at an ambient temperature.
3) Immerse the thermostat and a thermometer in
water. Raise water temperature gradually, and
check the temperature and valve lift when the valve
begins to open and when the valve is fully opened.
Replace the thermostat if faulty.
NOTE:
• During the test, agitate the water for even tem-
perature distribution.
• Leave the thermostat in the boiling water for five
minutes or more before measuring the valve lift.
• Hold the thermostat with a wire or the like to
avoid contacting the container.
Starting temperature to open:
76 — 80°C (169 — 176°F)
Full open temperature:
91°C (196°F)
Total valve lift:
9.0 mm (0.354 in) or more
(A)
(B)
CO-02420
(A) Thermometer
(B) Thermostat
CO(w/o STI)-18
Radiator
COOLING
6. Radiator 6) Disconnect the radiator outlet hose from thermo-

stat cover.
A: REMOVAL
CAUTION:
The radiator is pressurized when the engine
and radiator are hot. Wait until engine and radi-
ator cool down before working on the radiator.
CO-02771

9) Remove the reservoir tank. <Ref. to CO(w/o
STI)-27, REMOVAL, Reservoir Tank.>
IN-00203 10) Disconnect the radiator inlet hose from the ra-
diator.
4) Drain engine coolant. <Ref. to CO(w/o STI)-13,
5) Disconnect the connector (A) from the main fan
motor and the connector (B) from the sub fan mo-
tor.
CO-02712
(A)
11) Disconnect the two engine coolant hoses from
the radiator and over flow pipe.
CO-02727
CO-02713
(B)
CO-02728
CO-02370
CO(w/o STI)-19
Radiator
COOLING
13) Move the radiator to the left while lifting it up- 4) Connect the two engine coolant hoses to the ra-
ward. diator and over flow pipe.
14) Lift the radiator up and remove the radiator
from vehicle.
15) Remove the radiator lower cushion from the ra-
diator lower bracket.
CO-02713
5) Connect the radiator inlet hose.
CO-02729
B: INSTALLATION
1) Attach the radiator lower cushion to the radiator
lower bracket.
CO-02712
6) Install the reservoir tank. <Ref. to CO(w/o STI)-

27, INSTALLATION, Reservoir Tank.>
10, INSTALLATION, Air Intake Duct.>
CO-02729 9) Connect the radiator outlet hose.
2) Install the radiator to vehicle.
NOTE:
Make pins on the lower side of radiator be fitted into
the radiator lower cushions.
3) Install the radiator upper brackets.
Tightening torque:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
CO-02771
CO-02370
CO(w/o STI)-20
Radiator
COOLING
10) Connect the connector (A) to the main fan mo- C: INSPECTION
tor and the connector (B) to the sub fan motor.
1) Check that the radiator does not have deforma-
(A) 2) Check that the hose has no cracks, damage or
loose part.
3) Remove the coolant filler tank cap, fill the cool-
ant filler tank with engine coolant, then install the
radiator cap tester to the filler neck of coolant filler
tank.
CO-02727
(B) CO-02244
4) Apply a pressure of 122 kPa (1.2 kg/cm2, 18 psi)

to the radiator and check the following points:
CO-02728 • Leakage from the radiator or its vicinity
11) Install the under cover. <Ref. to EI-28, INSTAL- • Leakage from the hose or its connections
LATION, Front Under Cover.> CAUTION:
12) Lower the vehicle. • Inspection must be carried out at the side of
13) Connect the battery ground terminal. coolant filler tank, not at the side of radiator.
• Engine should be turned off.
• Wipe engine coolant from check points in ad-
vance.
• Be careful not to deform the filler neck of the
coolant filler tank when installing and removing
the radiator cap tester.
• Be careful of engine coolant from spurting
out when removing the radiator cap tester.
IN-00203

CO(w/o STI)-21
Radiator Cap
COOLING
7. Radiator Cap
A: INSPECTION
1) Check that the radiator cap does not have defor-
2) Attach the radiator cap tester to radiator cap.
CO-00044
3) Increase pressure until the radiator cap tester

gauge needle stops. Radiator cap is functioning
properly if it holds the service limit pressure for 5 —
6 seconds. Replace the radiator cap if its valve
opens at less than the service limit.
Coolant filler tank side:
Standard
93 — 123 kPa (0.95 — 1.25 kg/cm2,
14 — 18 psi)
Limit
83 kPa (0.85 kg/cm2, 12 psi)
Radiator side:
Standard
122 — 152 kPa (1.24 — 1.55 kg/cm2,
18 — 22 psi)
Limit
112 kPa (1.14 kg/cm2, 16 psi)
CAUTION:
• Be sure to remove foreign matter and rust
from the cap in advance. Otherwise, results of
pressure test will be incorrect.
• Do not confuse the cap of coolant filler tank
and cap of radiator.
CO(w/o STI)-22

COOLING
8. Radiator Main Fan and Fan B: INSTALLATION

CAUTION:
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
C: DISASSEMBLY
1) Remove the clip which holds the main fan motor
connector onto the radiator main fan shroud.
2) Disconnect the radiator main fan from the main
fan motor.
IN-00203

4) Disconnect the connector from the main fan mo-
tor.
CO-02372
3) Disconnect the main fan motor from the radiator

main fan shroud.
CO-02776

7) Remove the reservoir tank. <Ref. to CO(w/o
STI)-27, REMOVAL, Reservoir Tank.> CO-02373
8) Remove the bolts which secure the radiator
main fan motor assembly and the over flow pipe.
CO-02511
9) Remove the radiator main fan motor assembly

from the upper side of the vehicle.
CO(w/o STI)-23

COOLING
D: ASSEMBLY
Tightening torque:
4.41 N·m (0.45 kgf-m, 3.25 ft-lb)
CO-02373
Tightening torque:
3.4 N·m (0.3 kgf-m, 2.5 ft-lb)
CO-02372
E: INSPECTION
Check that the radiator main fan, radiator main fan
shroud and main fan motor do not have deforma-
CO(w/o STI)-24

COOLING
9. Radiator Sub Fan and Fan B: INSTALLATION

CAUTION:
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
C: DISASSEMBLY
1) Remove the clip which holds the sub fan motor
connector onto the radiator sub fan shroud.
2) Disconnect the radiator sub fan from the sub fan
motor.
IN-00203

4) Disconnect the connector from the sub fan mo-
tor.
CO-02369
3) Disconnect the sub fan motor from the radiator

sub fan shroud.
CO-02775

7) Remove the bolts which secure the radiator sub
fan motor assembly and the over flow pipe. CO-02373
CO-02512
8) Raise the radiator sub fan motor assembly

slightly, remove the pin at the lower part of the ra-
diator sub fan motor assembly from the radiator
hole, and remove the radiator sub fan motor as-
sembly from the lower side of the vehicle.
CO(w/o STI)-25

COOLING
D: ASSEMBLY
Tightening torque:
4.41 N·m (0.45 kgf-m, 3.25 ft-lb)
CO-02373
Tightening torque:
3.4 N·m (0.3 kgf-m, 2.5 ft-lb)
CO-02369
E: INSPECTION
Check that the radiator sub fan, radiator sub fan
shroud and sub fan motor do not have deformation,
cracks or damage.
CO(w/o STI)-26
Reservoir Tank
COOLING
10.Reservoir Tank
A: REMOVAL
1) Pull out the over flow hose (A).
2) Pull out the reservoir tank to the arrow direction
while pushing the claw (B).
(B) (A)
CO-02766
B: INSTALLATION
C: INSPECTION
1) Check that the reservoir tank does not have de-
formation, cracks or damage.
2) Check the over flow hose for cracks or damage.
3) Make sure the engine coolant level is between
“FULL” and “LOW”.
CO(w/o STI)-27
Coolant Filler Tank

COOLING
11.Coolant Filler Tank

A: REMOVAL
CAUTION:
The coolant filler tank is pressurized when the
engine and radiator are hot. Wait until engine
and radiator cool down before working on the
coolant filler tank.
OF ENGINE COOLANT, REPLACEMENT, Engine
Coolant.>
ant filler tank.
3) Remove the bolts which secure the coolant filler
tank.
CO-02911
4) Disconnect the engine coolant hose which con-

nects the under side of coolant filler tank, and re-
move the coolant filler tank.
CO-02912
B: INSTALLATION
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
C: INSPECTION
1) Check that the coolant filler tank does not have
CO(w/o STI)-28
Engine Cooling System Trouble in General

COOLING
12.Engine Cooling System Trouble in General

A: INSPECTION
Replenish engine coolant, inspect for leakage,
a. Insufficient engine coolant
and repair it if necessary.
b. Loose timing belt Repair or replace timing belt tensioner.
c. Oil on timing belt Replace.
d. Malfunction of thermostat Replace.
e. Malfunction of water pump Replace.
f. Clogged engine coolant passage Clean.
Inspect and repair ignition control system. <Ref.
g. Improper ignition timing to EN(H4DOTC)(diag)-2, PROCEDURE, Basic
h. Clogged or leaking radiator Clean, repair or replace.
Over-heating i. Defective radiator fan Replace.
Replace the engine coolant. If ineffective, check,
j. Improper engine oil in engine coolant
repair or replace engine components.
Inspect and repair the fuel injection system.
k. Air/fuel mixture ratio too lean <Ref. to EN(H4DOTC)(diag)-2, PROCEDURE,
Basic Diagnostic Procedure.>
l. Excessive back pressure in exhaust system Clean or replace.
m. Insufficient clearance between piston and cylinder Adjust or replace.
n. Slipping clutch Repair or replace.
o. Dragging brake Adjust.
Inspect the radiator fan relay, engine coolant
p. Defective radiator fan temperature sensor or fan motor and replace
them.
a. Ambient temperature extremely low Partly cover radiator front area.
Over-cooling
b. Defective thermostat Replace.
a. Loosened or damaged connecting units on hoses Repair or replace.
b. Leakage from water pump Replace.
c. Leakage from water pipe Repair or replace.
Engine coolant Retighten cylinder head bolts or replace cylinder
d. Leakage around cylinder head gasket
leaks head gasket.
e. Damaged or cracked cylinder head and cylinder block Repair or replace.
f. Damaged or cracked thermostat cover Repair or replace.
g. Leakage from radiator Repair or replace.
a. Timing belt problem Replace.
b. Defective radiator fan Replace.
Noise
c. Defective water pump bearing Replace water pump.
d. Defective water pump mechanical seal Replace water pump.
CO(w/o STI)-29
LUBRICATION
LU(w/o STI)
Page
General Description
LUBRICATION
A: SPECIFICATION
Specifications for models other than STI are includ-
ed in the LU (STI) section. <Ref. to LU(STI)-2, Gen-
eral Description.>
LU(w/o STI)-2
SP(w/o STI)
Page
General Description
A: SPECIFICATION
Specifications for models other than STI are the
same as those for STI model. <Ref. to SP(STI)-2,
SP(w/o STI)-2
IGNITION
IG(w/o STI)
Page
2. Spark Plug ..................................................................................................5
3. Ignition Coil ................................................................................................8
General Description
IGNITION
A: SPECIFICATION
Item Specifications
Type FK0368
Ignition coil Ignition system Independent ignition coil
Manufacturer Diamond Electric
Manufacturer and type NGK: SILFR6A
Thread size (diameter, pitch, length) mm 14, 1.25, 26.5
Spark plug
Spark plug gap mm (in) Standard 0.7 — 0.8 (0.028 — 0.031)
Electrode Iridium
IG(w/o STI)-2
General Description
IGNITION
B: COMPONENT
T1
T2
(2)
(1)
T2
(1)
(2)
T1
IG-02119
(1) Spark plug (2) Ignition coil Tightening torque: N·m (kgf-m, ft-lb)
T1: 16 (1.6, 11.8)
T2: 21 (2.1, 15.5)
IG(w/o STI)-3
General Description
IGNITION
C: CAUTION
parts.
replacement.
directions, etc.
IG(w/o STI)-4
Spark Plug
IGNITION
2. Spark Plug 2. LH SIDE

A: REMOVAL MOVAL, Battery.>
Spark plug: 2) Disconnect the air duct from the secondary air
Refer to “SPECIFICATION” for spark plug. pump.
<Ref. to IG(w/o STI)-2, SPECIFICATION, Gen- 3) Remove the bolts that secure the air duct to the
eral Description.> rocker cover LH, and lift the air duct.
1. RH SIDE
IN-00203
2) Remove the air cleaner case. <Ref. to IN(w/o

STI)-8, REMOVAL, Air Cleaner Case.>
NOTE:
IG-02151

NOTE:
IG-02150
IG-02123
IG(w/o STI)-5
Spark Plug
IGNITION
B: INSTALLATION (2) Carbon fouled:

Dry fluffy carbon deposits on insulator and elec-
1. RH SIDE trode are mostly caused by slow speed driving
Install in the reverse order of removal. in the city, weak ignition, too rich fuel mixture,
etc.
21 N·m (2.1 kgf-m, 15.5 ft-lb)
16 N·m (1.6 kgf-m, 11.8 ft-lb)
2. LH SIDE
21 N·m (2.1 kgf-m, 15.5 ft-lb)
IG-00012
16 N·m (1.6 kgf-m, 11.8 ft-lb) (3) Oil fouled:
Wet black deposits show oil entrance into com-
bustion chamber through worn piston rings or
6.4 N·m (0.7 kgf-m, 4.7 ft-lb) increased clearance between valve guides and
C: INSPECTION valve stems.
1) Check the spark plug for abnormalities. If defec-
tive, replace the spark plug.
(C)
(A) IG-00013
(4) Overheating:
(B) IG-02094 A white or light gray insulator with black or
brown spots and bluish burnt electrodes indi-
(A) Terminal damage cate engine overheating, wrong selection of fu-
(B) Crack or damage in insulator el, or loose spark plugs.
(C) Damaged gasket
2) Check the spark plug electrode and condition of

the insulator. If abnormal, check and repair the
cause and replace the spark plug.
(1) Normal:
Brown to grayish-tan deposits and slight elec-
trode wear indicate correct spark plug heat
range.
IG-00014
IG-00011
IG(w/o STI)-6
Spark Plug
IGNITION
3) Using a nylon brush, etc., clean and remove the

carbon or oxide deposits from the spark plug. If de-
posits are too stubborn, replace the spark plugs.
After cleaning the spark plugs, check the spark
plug gap “L” using a gap gauge. If it is not within the
standard, replace the spark plug.
NOTE:
• Never use a plug cleaner.
• Do not use a metal brush as it may damage the
electrode area.
Spark plug gap L:
Standard
0.7 — 0.8 mm (0.028 — 0.031 in)
IG-02095
IG(w/o STI)-7
Ignition Coil
IGNITION
3. Ignition Coil
A: REMOVAL
Direct ignition type is adopted. Refer to “Spark
Plug” for removal procedure. <Ref. to IG(w/o STI)-
5, REMOVAL, Spark Plug.>
B: INSTALLATION
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
C: INSPECTION
For inspection procedure, refer to “Diagnostics for
Engine Starting Failure”. <Ref. to EN(H4DOTC)(di-
ag)-79, IGNITION CONTROL SYSTEM, Diagnos-
tics for Engine Starting Failure.>
IG(w/o STI)-8
SC(w/o STI)
Page
General Description
A: SPECIFICATION
Specifications for models other than STI are includ-
ed in the SC (STI) section. <Ref. to SC(STI)-2,
SC(w/o STI)-2
ENGINE 3 SECTION
EN(H4DOTC)
ENGINE (DIAGNOSTICS)
(diag)
GENERAL DESCRIPTION GD(H4DOTC)

with the necessary information and data
of SUBARU vehicles.
sembling, inspection and adjustment of
Please peruse and utilize this manual
their vehicle in optimum condition.
SUBARU genuine parts.

approval.

EN(H4DOTC)(diag)
Page
1. Basic Diagnostic Procedure .......................................................................2
2. Check List for Interview ..............................................................................3
4. Electrical Component Location ..................................................................8
5. Engine Control Module (ECM) I/O Signal ................................................22
6. Engine Condition Data .............................................................................32
7. Data Link Connector ................................................................................33
8. General Scan Tool ...................................................................................34
9. Subaru Select Monitor ..............................................................................39
10. Read Diagnostic Trouble Code (DTC) .....................................................47
11. Inspection Mode .......................................................................................48
12. Drive Cycle ...............................................................................................54
13. Clear Memory Mode .................................................................................62
14. Compulsory Valve Operation Check Mode ..............................................63
15. System Operation Check Mode ...............................................................64
16. Malfunction Indicator Light .......................................................................66
17. Diagnostics for Engine Starting Failure ....................................................73
18. Diagnostic Procedure for Subaru Select Monitor Communication ...........85
19. List of Diagnostic Trouble Code (DTC) ....................................................87
20. Diagnostic Procedure with Diagnostic Trouble Code (DTC) ....................97
21. Diagnostic Procedure without Diagnostic Trouble Code (DTC) .............463
22. General Diagnostic Table .......................................................................468
Basic Diagnostic Procedure

1. Basic Diagnostic Procedure

A: PROCEDURE
1. ENGINE
Step Check Yes No
1 CHECK ENGINE START FAILURE. Does the engine start? Go to step 2. Inspection using
1) Ask the customer when and how the trouble “Diagnostics for
occurred using the interview check list. <Ref. to Engine Starting
EN(H4DOTC)(diag)-3, CHECK, Check List for Failure”. <Ref. to
Interview.> EN(H4DOTC)(diag)
2) Start the engine. -73, Diagnostics for
Engine Starting
Failure.>
2 CHECK ILLUMINATION OF MALFUNCTION Does the malfunction indicator Go to step 3. Inspection using
INDICATOR LIGHT. light illuminate? “General Diagnos-
tic Table”. <Ref. to
EN(H4DOTC)(diag)
-468, General Diag-
nostic Table.>
3 CHECK COMMUNICATION STATUS. Does Subaru Select Monitor or Go to step 4. Inspection using
1) Turn the ignition switch to OFF. general scan tool communicate “Diagnostic Proce-
2) Connect the Subaru Select Monitor or gen- with vehicle normally? dure for Subaru
eral scan tool to the data link connector. Select Monitor
3) Turn the ignition switch to ON, and run the Communication”.
Subaru Select Monitor or general scan tool. <Ref. to
NOTE: EN(H4DOTC)(diag)
• Subaru Select Monitor -85, Diagnostic Pro-
For detailed procedures, refer to “Subaru Select cedure for Subaru
Monitor”. <Ref. to EN(H4DOTC)(diag)-39, Sub- Select Monitor
aru Select Monitor.> Communication.>
• General scan tool
For detailed operation procedures, refer to the
general scan tool operation manual.
4 CHECK DTC. Is DTC displayed on Subaru Record DTC and
Repair the related
Read DTC using Subaru Select Monitor or gen- Select Monitor or general scan freeze frame data,
parts.
eral scan tool. tool? then repair the trou-
NOTE:
NOTE: ble cause. <Ref. to
If DTC is not shown
• Subaru Select Monitor EN(H4DOTC)(diag)
on display although
Refer to “Read Diagnostic Trouble Code (DTC)” -87, List of Diagnos-
the malfunction in-
for detailed operation procedure. <Ref. to tic Trouble Code
dicator light illumi-
EN(H4DOTC)(diag)-47, Read Diagnostic Trou- (DTC).> Afternates, perform the
ble Code (DTC).> repair, go to the next
diagnosis of mal-
• General scan tool step. Go to step 5.
function indicator
For detailed operation procedures, refer to the light circuit or com-
general scan tool operation manual. bination meter.
<Ref. to
EN(H4DOTC)(di-
ag)-66, Malfunction
Indicator Light.>
5 PERFORM DIAGNOSIS. Is DTC displayed on Subaru Inspect using “Diag- Finish the diagno-
1) Perform the Clear Memory Mode. <Ref. to Select Monitor or general scan nostic Procedure sis.
EN(H4DOTC)(diag)-62, Clear Memory Mode.> tool? with Diagnostic
2) Perform the Inspection Mode or Drive Cycle. Trouble Code
<Ref. to EN(H4DOTC)(diag)-48, Inspection (DTC)”. <Ref. to
Mode.> <Ref. to EN(H4DOTC)(diag)-54, Drive EN(H4DOTC)(diag)
Cycle.> -97, Diagnostic Pro-
cedure with Diag-
nostic Trouble Code
(DTC).>
EN(H4DOTC)(diag)-2
Check List for Interview

2. Check List for Interview

A: CHECK
1. CHECK LIST NO. 1
Check the following item when problem has occurred.
NOTE:
Use copies of this page for interviewing customers.
Customer’s name Engine No.
Date of purchase Fuel type
Date of repair Odometer reading km
V.I.N. miles
Weather Fine
Cloudy
Rainy
Snowy
Various/Others:
Ambient air temperature °C (°F)
Hot
Warm
Cool
Cold
Place Highway
Suburbs
Inner city
Uphill
Downhill
Rough road
Others:
Engine temperature Cold
Warming-up
After warming-up
Any temperature
Others:
Engine speed rpm
Vehicle speed km/h (MPH)
Driving conditions Not affected
At starting
While idling
At racing
While accelerating
While cruising
While decelerating
While turning (RH/LH)
Headlight ON/ OFF Rear defogger ON/ OFF
Blower ON/ OFF Audio ON/ OFF
A/C compressor ON/ OFF Rear entertainment system ON/ OFF
Radiator fan ON/ OFF Car phone ON/ OFF
Front wiper ON/ OFF Wireless device ON/ OFF
Rear wiper ON/ OFF
EN(H4DOTC)(diag)-3
Check List for Interview

2. CHECK LIST NO. 2

Check the following item about the vehicle’s state when the malfunction indicator light turns on.
NOTE:
Use copies of this page for interviewing customers.
a) Other warning lights or indicators illuminate: Yes / No
Fuel level warning light
Charge warning light
Engine coolant temperature warning light
Oil pressure warning light
ATF temperature warning light or SPORT indicator light
Driver’s control center differential indicator light
ABS warning light
VDC warning light
Cruise indicator light
SI-CRUISE warning light
Immobilizer indicator light
STEERING warning light
Electronic parking brake warning light
Glow indicator light
Sedimenter warning light
Others:
b) Fuel level
• Lack of fuel: Yes / No
• Indicator position of fuel gauge:
• Experienced running out of fuel: Yes / No
c) Intentional connecting or disconnecting of connectors or spark plug cords: Yes / No
• What:
d) Intentional connecting or disconnecting of hoses: Yes / No
• What:
e) Installing of other parts except genuine parts: Yes / No
• What:
• Where:
f) Occurrence of noise: Yes / No
• From where:
• What kind:
g) Occurrence of smell: Yes / No
• From where:
• What kind:
h) Intrusion of water into engine compartment or passenger compartment: Yes / No
i) Troubles occurred
Engine does not start.
Engine stalls during idling.
Engine stalls while driving.
Engine speed decreases.
Engine speed does not decrease.
Rough idling
Poor acceleration
Back fire
After fire
Does not shift.
Excessive shift shock
EN(H4DOTC)(diag)-4
General Description
3. General Description 7) Use ECM mounting stud bolts for the grounding
point when measuring voltage and resistance in-
A: CAUTION side the passenger compartment.
1) Airbag system wiring harness is routed near the
ECM, main relay and fuel pump relay.
(A)
CAUTION:
• Do not use electrical test equipment on the
airbag system circuits.
• Be careful not to damage the airbag system
wiring harness when servicing the ECM, TCM,
main relay and fuel pump relay.
2) Never connect the battery in reverse polarity.
Doing so will damage the ECM instantly, and other EN-00069
parts will also be damaged.
(A) Stud bolt
3) Do not disconnect the battery terminals while the
engine is running. A large counter electromotive 8) Use the engine ground terminal or engine as-
force will be generated in the generator, and this sembly for the grounding point when measuring the
voltage may damage electronic parts such as ECM voltage and resistance in engine compartment.
etc.
4) When disconnecting the connectors of the elec-
trical components, always be sure to turn the igni-
tion switch to OFF. Perform the Clear Memory
Mode after connecting the connectors. <Ref. to
EN(H4DOTC)(diag)-62, Clear Memory Mode.>
5) When measuring the voltage or resistance of in-
dividual sensor or all electrical control modules,
use a tapered pin with a diameter of less than 0.6
mm (0.024 in). Do not insert the pin 4 mm (0.16 in)
or more into the part. FU-01170
CAUTION: 9) All parts related to the engine control system are

When replacing the ECM, be careful not to use precision parts. Do not drop or otherwise apply im-
the ECM of wrong specification to avoid any pact. Do not reuse the parts that are dropped acci-
damage on the fuel injection system. dentally.
NOTE: 10) Observe the following cautions when installing
a radio in vehicle.
When replacing the ECM of the models with immo-
bilizer, immobilizer system must be registered. For CAUTION:
detailed procedures, refer to “REGISTRATION • The antenna must be kept as far apart as pos-
MANUAL FOR IMMOBILIZER”. sible from the ECM. <Ref. to EN(H4DOTC)(di-
6) Take care not to allow water to get into the con- ag)-8, CONTROL MODULE, LOCATION,
nectors when servicing or washing the vehicle in Electrical Component Location.>
rainy weather. Avoid exposure to water even if the • The antenna feeder must be placed as far
connectors are waterproof. apart as possible from the ECM and engine
control system harness.
• Carefully adjust the antenna for correct
matching.
• When mounting a large power type radio, pay
special attention to the three items mentioned
above.
• Incorrect installation of the radio may affect
the operation of ECM.
EN(H4DOTC)(diag)-5
General Description
11) When disconnecting the fuel hose, be sure to C: NOTE

release the fuel pressure beforehand. <Ref. to
• The on-board diagnostic (OBD) system detects
FU(STI)-67, RELEASING OF FUEL PRESSURE,
and indicates a fault in various inputs and outputs
PROCEDURE, Fuel.> <Ref. to FU(w/o STI)-65,
of the complex electronic control. Malfunction indi-
cator light in the combination meter indicates oc-
DURE, Fuel.>
currence of a fault or trouble.
12) Warning lights may illuminate when performing
• Further, against such a failure of sensors as may
driving test with jacked-up or lifted-up condition, but
disable the drive, the fail-safe function is provided
this is not a system malfunction. The reason for this
to ensure the minimal drivability.
is the rotating speed difference between the front
• The OBD system incorporated with the vehicles
and rear wheels. After diagnosis of engine control
within this type of engine complies with OBD-II reg-
system, perform the VDC memory clear procedure
ulations. The OBD system monitors the compo-
of self-diagnosis function. <Ref. to VDC(diag)-27,
nents and the system malfunction listed in “Engine
Clear Memory Mode.>
Section” which affects on emissions.
B: INSPECTION • When the system decides that a malfunction oc-
Before performing diagnostics, check the following curs, malfunction indicator light illuminates. At the
item which might affect engine problems. same time of the malfunction indicator light illumi-
nation or blinking, a DTC and a freeze frame en-
1. BATTERY gine conditions are stored into on-board computer.
1) Measure the battery voltage and specific gravity • The OBD system stores freeze frame engine
of the electrolyte. condition data (engine load, engine coolant tem-
perature, fuel trim, engine speed and vehicle
Standard voltage: 12 V speed, etc.) into on-board computer when it detects
Specific gravity: 1.260 or more a malfunction.
2) Check the condition of the main and other fuses, • Freeze frame engine condition data are stored
and harnesses and connectors. Also check for until the DTCs are cleared. However when such
proper grounding. malfunctions as fuel trim fault and misfire are de-
tected with the freeze frame engine condition data
2. ENGINE GROUND stored, they are rewritten into those related to the
Make sure that the engine ground terminal is prop- fuel trim fault and misfire.
erly connected to the engine. • When the malfunction does not occur again for
three consecutive driving cycles*, malfunction indi-
cator light is turned off, but DTC remains at on-
board computer.
*: One driving cycle means the period between the
ignition switch ON and the ignition switch OFF after
driving.
• When performing diagnosis, connect the Subaru
Select Monitor or general scan tool to the vehicle.
FU-01170
EN(H4DOTC)(diag)-6
General Description
D: PREPARATION TOOL
MONITOR III KIT
ST1B022XU0

SOCKET
ST-499987500
EN(H4DOTC)(diag)-7
Electrical Component Location

4. Electrical Component Location

A: LOCATION
1. CONTROL MODULE
(3) (1)
(2) (4)
EN-09237
(1) Engine control module (ECM) (3) Delivery (test) mode connector (4) Data link connector
(2) Malfunction indicator light
(1)
(2)
EN-06142 EN-06143
(4)
(3)
EN-06145 EN-06147
EN(H4DOTC)(diag)-8

2. SENSOR
• Models without SI-DRIVE
(7) (5) (1) (2) (3) (8) (5)
(8) (6) (4)
EN-06151
(1) Manifold absolute pressure sen- (4) Knock sensor (7) Mass air flow and intake air tem-
sor perature sensor
(2) Engine coolant temperature sen- (5) Intake camshaft position sensor (8) Tumble generator valve ASSY
sor
(3) Electronic throttle control (6) Crankshaft position sensor
EN(H4DOTC)(diag)-9

(1)
(2)
EN-01927 EN-00295
(4)
(3)
EN-01928 EN-02169
(6)
(5)
EN-01798 EN-02919
(8)
(7)
EN-06149 EN-05373
EN(H4DOTC)(diag)-10

• Models with SI-DRIVE
(8) (5) (3) (1) (10) (9) (5)
(6) (9) (2) (7) (4) (6)
EN-06457
(1) Manifold absolute pressure sen- (5) Intake camshaft position sensor (8) Mass air flow and intake air tem-
sor perature sensor
(2) Engine coolant temperature sen- (6) Exhaust camshaft position sensor (9) Tumble generator valve ASSY
sor
(3) Electronic throttle control (7) Crankshaft position sensor (10) Secondary air pipe pressure sen-
sor
(4) Knock sensor
EN(H4DOTC)(diag)-11

(1)
(2)
EN-06418 EN-00295
(3)
(4)
EN-06419 EN-02169
(5)
(6)
EN-01798 EN-01929
(7)
(8)
EN-01930 EN-05883
(9) (10)
EN-04992 EN-06421
EN(H4DOTC)(diag)-12

(1)
(2)
(3) (4)
EN-01799
(1) Front oxygen (A/F) sensor (3) Rear oxygen sensor (4) Rear catalytic converter
(2) Front catalytic converter
(1)
(2)
EN-00303 EN-01800
(3)
(4)
EN-01801 EN-01802
EN(H4DOTC)(diag)-13

(2)
(3) (1)
EN-09238
(1) Leak check valve ASSY (with (2) Fuel level sensor (3) Fuel sub level sensor
built-in pressure sensor)
(1)
(2)
EN-08788 EN-09239
(3)
EN-09240
EN(H4DOTC)(diag)-14

3. SOLENOID VALVE, ACTUATOR, EMISSION CONTROL SYSTEM PARTS AND IGNITION

SYSTEM PARTS
• Models without SI-DRIVE
(4) (5) (1) (2) (3) (9) (8) (5) (4)
(9) (6)
(7)
EN-06152
(1) Wastegate control solenoid valve (4) Ignition coil (7) Secondary air combination valve
RH
(2) Purge control solenoid valve 2 (5) Intake oil flow control solenoid (8) Secondary air combination valve
valve LH
(3) Purge control solenoid valve 1 (6) Secondary air pump (9) Tumble generator valve ASSY
EN(H4DOTC)(diag)-15

(3)
(1) (2)
EN-01935 EN-05069
(4)
(5)
EN-05070 EN-05071
(6)
(7)
EN-04936 EN-04990
(8) (9)
EN-04991 EN-04992
EN(H4DOTC)(diag)-16

• Models with SI-DRIVE
(3) (4) (1) (10) (7) (8) (9) (4) (3)
(5) (9) (2) (6) (5)
EN-06458
(1) Wastegate control solenoid valve (5) Exhaust oil flow control solenoid (8) Secondary air combination valve
valve LH
(2) Purge control solenoid valve 1 (6) Secondary air pump (9) Tumble generator valve ASSY
(3) Ignition coil (7) Secondary air combination valve (10) Purge control solenoid valve 2
RH
(4) Intake oil flow control solenoid
valve
EN(H4DOTC)(diag)-17

(1)
(10)
(2)
EN-06426 EN-06459
(3)
(4)
EN-01936 EN-01937
(6)
(5)
EN-06460 EN-05586
(8) (7)
(9)
EN-06428 EN-04992
EN(H4DOTC)(diag)-18

(2)
(1) (3)
EN-09241
(1) Leak check valve ASSY (2) Canister (3) Pressure control solenoid valve
ASSY
(1)
(2)
EN-08788 EN-09242
(3)
EN-09404
EN(H4DOTC)(diag)-19

(3) (4) (5) (12) (2)
(6) (7) (8) (9) (10) (11) (1)

EN-09243
(1) Starter (5) Electronic throttle control relay (9) Secondary air combination valve
relay 1
(2) Fuel pump (6) Radiator main fan relay 1 (10) Secondary air combination valve
relay 2
(3) Main relay (7) Radiator sub fan relay (11) Secondary air pump relay
(4) Fuel pump relay (8) Radiator main fan relay 2 (12) A/F, oxygen sensor relay
(2)
(1)
EN-05614 EN-02093
(5)
(3)
(4)
(12) (8)
(7)
(6) (9) (10) (11)

EN-06150 EN-05073
EN(H4DOTC)(diag)-20

4. TRANSMISSION
• 5MT model • 6MT model
(1)
(1)
EN-06611 EN-08695
(1) Neutral position switch
EN(H4DOTC)(diag)-21
Engine Control Module (ECM) I/O Signal

5. Engine Control Module (ECM) I/O Signal

A: ELECTRICAL SPECIFICATION
TO A: B134 TO B: B135 TO C: B136 TO D: B137
7 6 5 4 3 2 1 7 6 5 4 3 2 1 6 5 4 3 2 1 7 6 5 4 3 2 1
17 16 15 14 13 12 11 10 9 8 19 18 17 16 15 14 13 12 11 10 9 8 16 15 14 13 12 11 10 9 8 7 17 16 15 14 13 12 11 10 9 8
27 26 25 24 23 22 21 20 19 18 27 26 25 24 23 22 21 20 27 26 25 24 23 22 21 20 19 18 17 25 24 23 22 21 20 19 18
34 33 32 31 30 29 28 35 34 33 32 31 30 29 28 35 34 33 32 31 30 29 28 31 30 29 28 27 26
EN-05288
Signal (V)
Connector Terminal
Contents Ignition SW ON Engine ON Note
No. No.
(engine OFF) (idling)
Signal (+) B137 17 0 –7 — +7 Waveform
Crankshaft
Signal (–) B137 25 0 0 —
position sensor
Shield B137 31 0 0 —
Signal (+) B136 19 2.8 — 3.2 2.8 — 3.2 —
Front oxygen
Signal (–) B136 18 2.4 — 2.7 2.4 — 2.7 —
(A/F) sensor
Shield B136 9 0 0 —
Signal B136 20 0 0 — 0.9 —
Rear oxygen Shield B136 9 0 0 —
sensor Ground
B135 30 0 0 —
(sensor)
Front oxygen Signal 1 B136 6 — — Waveform
(A/F) sensor
heater Signal 2 B136 5 — — Waveform
Rear oxygen sensor heater
B135 6 0 — 13 12 — 14 Waveform
signal
After engine is
Engine cool- Signal B137 22 1.0 — 1.4 1.0 — 1.4
warmed up.
ant tempera-
ture sensor Ground After engine is
B134 29 0 0
(sensor) warmed up.
Signal B136 22 — 0.3 — 4.5 —
Air flow sensor Shield B136 10 0 0 —
Ground B136 11 0 0 —
Intake air temperature sensor
B136 31 0.3 — 4.6 0.3 — 4.6 —
signal
Wastegate control solenoid
B134 33 0 or 10 — 13 0 or 12 — 14 Waveform
valve
Starter switch B136 16 0 0 Cranking: 8 — 14
ON: 10 — 13 ON: 12 — 14
A/C switch B136 29 —
OFF: 0 OFF: 0
EN(H4DOTC)(diag)-22

Signal (V)
Connector Terminal
No. No.
Ignition switch B136 30 10 — 13 12 — 14 —
ON: 0 ON: 0
Neutral position switch B136 35 —
OFF: 10 — 13 OFF: 12 — 14
Delivery (test) mode connec-
B136 34 10 — 13 13 — 14 When connected: 0
tor
Signal B137 2 2.45 — 2.55 2.45 — 2.55 —
Knock sensor
Shield B137 8 0 0 —
Ignition switch “OFF”:
Back-up power supply B136 2 10 — 13 12 — 14
10 — 13
B136 1 10 — 13 12 — 14 —
Control module power supply
B137 7 10 — 13 12 — 14 —
Sensor power supply B134 19 5 5 —
#1 B134 21 0 0 or 5 Waveform
#2 B134 22 0 0 or 5 Waveform
Ignition control
#3 B134 31 0 0 or 5 Waveform
#4 B134 32 0 0 or 5 Waveform
#1 B134 10 10 — 13 1 — 14 Waveform
#2 B134 11 10 — 13 1 — 14 Waveform
Fuel injector
#3 B134 12 10 — 13 1 — 14 Waveform
#4 B134 13 10 — 13 1 — 14 Waveform
Control B136 33 0 or 5 0 or 5 Waveform
Fuel pump
control unit Diagnostic
B135 10 10 — 13 12 — 14 —
signal
ON: 0.5 or less ON: 0.5 or less
A/C relay control B135 35 —
OFF: 10 — 13 OFF: 12 — 14
Main fan relay control B135 12 —
OFF: 10 — 13 OFF: 12 — 14
Sub fan relay control B135 11 —
OFF: 10 — 13 OFF: 12 — 14
Engine speed output B135 15 — 0 — 13 or more Waveform
ON: 1 or less ON: 1 or less
Purge control solenoid valve 1 B137 6 Waveform
OFF: 10 — 13 OFF: 12 — 14
ON: 1 or less ON: 1 or less
Purge control solenoid valve 2 B137 15 Waveform
OFF: 10 — 13 OFF: 12 — 14
Signal B137 20 1.7 — 2.4 1.1 — 1.6
Manifold abso- Power
B134 19 5 5
lute pressure supply —
sensor Ground
B134 29 0 0
(sensor)
Power steering oil pressure ON: 0
B137 28 10 — 13 —
switch OFF: 12 — 14
1 or less ←→ 4 or 1 or less ←→ 4 or
SSM/GST communication line B135 14 —
more more
Intake camshaft position sen-
B137 16 0 or 5 0 or 5 Waveform
sor (LH)
Intake camshaft position sen-
B137 24 0 or 5 0 or 5 Waveform
sor (RH)
Exhaust camshaft position Models with SI-DRIVE
B137 29 0 –7 — +7
sensor (LH) Waveform
Exhaust camshaft position Models with SI-DRIVE
B137 23 0 –7 — +7
sensor (RH) Waveform
EN(H4DOTC)(diag)-23

Signal (V)
Connector Terminal
No. No.
Camshaft position sensor
B137 30 0 0 —
ground
Fully closed: Approx.
Approx. 0.9 Approx. 0.6 — 0.7
0.6
Main B134 18 (After engine is (After engine is
Fully open: Approx.
warmed up.) warmed up.)
4.0
Fully closed: Approx.
Approx. 1.7 Approx. 1.5 — 1.6
Electronic 1.5
Sub B134 28 (After engine is (After engine is
Throttle Fully open: Approx.
warmed up.) warmed up.)
4.2
Power
B134 19 5 5 —
supply
Ground
B134 29 0 0 —
(sensor)
Electronic throttle control Drive frequency:
B134 2 Duty waveform Duty waveform
motor (+) 500 Hz
Electronic throttle control Drive frequency:
B134 1 Duty waveform Duty waveform
motor (–) 500 Hz
Electronic throttle control
B135 7 10 — 13 12 — 14 —
motor power supply
Electronic throttle control ON: 0 ON: 0 When ignition switch
B135 17
motor relay OFF: 10 — 13 OFF: 12 — 14 is turned to ON: ON
Intake oil flow ON: 10 — 13 ON: 12 — 14
Signal (+) B134 17 —
control sole- OFF: 0 OFF: 0
noid valve (LH) Signal (–) B134 16 0 0 —
Intake oil flow ON: 10 — 13 ON: 12 — 14
Signal (+) B134 34 —
control sole- OFF: 0 OFF: 0
noid valve (RH) Signal (–) B134 27 0 0 —
Exhaust oil ON: 10 — 13 ON: 12 — 14
Signal (+) B134 5 Models with SI-DRIVE
flow control OFF: 0 OFF: 0
solenoid valve
(LH) Signal (–) B134 14 0 0 Models with SI-DRIVE
Exhaust oil ON: 10 — 13 ON: 12 — 14
Signal (+) B134 7 Models with SI-DRIVE
flow control OFF: 0 OFF: 0
solenoid valve
(RH) Signal (–) B134 15 0 0 Models with SI-DRIVE
Main sensor Fully closed: 0.4 — 1.0 Fully closed: 0.4 — 1.0
B135 23 —
signal Fully opened: 2.4 — 3.7 Fully opened: 2.4 — 3.7
Main power
B135 21 5 5 —
supply
Ground
(main B135 29 0 0 —
Accelerator sensor)
pedal position
Shield B136 4 0 0 —
sensor
Sub sensor Fully closed: 0.3 — 1.1 Fully closed: 0.3 — 1.1
B135 31 —
signal Fully opened: 2.3 — 3.8 Fully opened: 2.3 — 3.8
Sub power
B135 22 5 5 —
supply
Ground
B135 30 0 0 —
(sub sensor)
ON: 0 ON: 0
Starter relay B135 26 ON: cranking
OFF: 10 — 13 OFF: 12 — 14
EN(H4DOTC)(diag)-24

Signal (V)
Connector Terminal
No. No.
ON: 0 ON: 0
A/C middle pressure switch B136 7 —
OFF: 10 — 13 OFF: 12 — 14
ON: 0 ON: 0
Blower fan switch B135 19 Manual A/C model
OFF: 10 — 13 OFF: 12 — 14
When clutch pedal is When clutch pedal is
depressed: 0 depressed: 0
Clutch switch B135 9 —
When clutch pedal is When clutch pedal is
released: 10 — 13 released: 12 — 14
When brake pedal is When brake pedal is
Brake switch 1 depressed: 0 depressed: 0
B136 15 —
(brake switch) When brake pedal is When brake pedal is
released: 10 — 13 released: 12 — 14
When brake pedal is When brake pedal is
Brake switch 2 depressed: 10 — 13 depressed: 12 — 14
B136 3 —
(stop light switch) When brake pedal is When brake pedal is
released: 0 released: 0
When operating noth- When operating noth-
ing: 3.5 — 4.5 ing: 3.5 — 4.5
When operating RES/ When operating RES/
Cruise control command ACC: 2.5 — 3.5 ACC: 2.5 — 3.5
B136 12 —
switch When operating SET/ When operating SET/
COAST: 0.5 — 1.5 COAST: 0.5 — 1.5
When operating CAN- When operating CAN-
CEL: 0 — 0.5 CEL: 0 — 0.5
ON: 0 ON: 0
Cruise control main switch B136 13 —
OFF: 5 OFF: 5
Fuel tank pressure sensor B136 21 2.3 — 2.7 2.3 — 2.7 —
Pressure control solenoid ON: 1 or less ON: 1 or less
B135 3 —
valve assembly OFF: 10 — 13 OFF: 12 — 14
Signal 1 B135 25 — — —
Immobilizer
Signal 2 B135 24 — — —
CAN communication (Hi) B136 17 — — —
CAN communication (Lo) B136 28 — — —
At the time of open cir-
Blow-by leak diagnosis B137 12 0 0
cuit (fault): 5
Tumble generator valve Fully closed: 0.4 — 1.2 Fully closed: 0.4 — 1.2
B137 11 —
position sensor signal (RH) Fully opened: 2.8 — 4.6 Fully opened: 2.8 — 4.6
Tumble generator valve Fully closed: 0.4 — 1.2 Fully closed: 0.4 — 1.2
B137 10 —
position sensor signal (LH) Fully opened: 2.8 — 4.6 Fully opened: 2.8 — 4.6
Tumble generator valve
B134 26 0 or 10 — 13 0 or 12 — 14 —
(RH closed)
B134 24 0 or 10 — 13 0 or 12 — 14 —
(LH closed)
B134 25 0 or 10 — 13 0 or 12 — 14 —
(RH open)
B134 23 0 or 10 — 13 0 or 12 — 14 —
(LH open)
When secondary air is
Signal B137 9 2.2 — 2.8 2.2 — 2.8
inducted: 3.2 — 4.9
Secondary air
Power
pipe pressure B134 19 5.12 5.12 —
supply
sensor
Ground
B134 29 0 0 —
(sensor)
EN(H4DOTC)(diag)-25

Signal (V)
Connector Terminal
No. No.
Secondary air combination ON: 0 ON: 0
B135 8 —
valve relay 1 OFF: 10 — 13 OFF: 12 — 14
Secondary air combination ON: 0 ON: 0
B135 20 —
valve relay 2 OFF: 10 — 13 OFF: 12 — 14
ON: 0 ON: 0
Secondary air pump relay B135 27 —
OFF: 10 — 13 OFF: 12 — 14
Self-shutoff control B135 13 10 — 13 12 — 14 —
Switching
B135 4 10 — 13 12 — 14 Operating: 0
valve
When ignition switch
Pressure
ELCM B136 21 1—4 1—4 is turned to ON: atmo-
sensor
spheric pressure
Vacuum
B137 27 10 — 13 12 — 14 Operating: 0
pump
Ground (engine 1) B134 6 0 0 —
Ground (body) B136 4 0 0 —
EN(H4DOTC)(diag)-26

Input/output name:
• Crankshaft position sensor
• Intake camshaft position sensor RH
• Intake camshaft position sensor LH
• Exhaust camshaft position sensor RH (models with SI-DRIVE)
• Exhaust camshaft position sensor LH (models with SI-DRIVE)
Measuring condition:
• After warming-up
• At idling
CRANKSHAFT
POSITION SENSOR 0
ONE CRANKSHAFT ROTATION
INTAKE CAMSHAFT
POSITION SENSOR RH 0
ONE CAMSHAFT ROTATION
INTAKE CAMSHAFT
POSITION SENSOR LH 0
EXHAUST CAMSHAFT
POSITION SENSOR RH 0
EXHAUST CAMSHAFT
POSITION SENSOR LH 0
10 ms
5V
EN-07431
EN(H4DOTC)(diag)-27

A: B134 SI : WITH SI-DRIVE
A1
ELECTRONIC THROTTLE CONTROL
A19
POWER LINES
A2
A21
IGNITION COIL No. 1
A3
ENGINE GROUND
A22
IGNITION COIL No. 2
A4
ENGINE GROUND
EXHAUST OIL FLOW CONTROL A5 A23

SI TUMBLE GENERATOR VALVE ASSY LH
SOLENOID VALVE LH
A6
ENGINE GROUND A24
TUMBLE GENERATOR VALVE ASSY LH
EXHAUST OIL FLOW CONTROL A7

SI
SOLENOID VALVE RH A25
TUMBLE GENERATOR VALVE ASSY RH
A10
FUEL INJECTOR No. 1
A26
A11
FUEL INJECTOR No. 2
A27 INTAKE OIL FLOW CONTROL
SOLENOID VALVE RH
A12
FUEL INJECTOR No. 3 A28
A13
FUEL INJECTOR No. 4 A29
GROUNDS

SI A31
SOLENOID VALVE LH IGNITION COIL No. 3

SI
SOLENOID VALVE RH A32
IGNITION COIL No. 4
INTAKE OIL FLOW CONTROL A16

SOLENOID VALVE LH
A33
A17 WASTEGATE CONTROL SOLENOID VALVE
INTAKE OIL FLOW CONTROL
SOLENOID VALVE LH
A18 A34 INTAKE OIL FLOW CONTROL

ELECTRONIC THROTTLE CONTROL SOLENOID VALVE RH
EN-09942
EN(H4DOTC)(diag)-28

B: B135 MA : MANUAL A/C MODEL
B3
PRESSURE CONTROL SOLENOID VALVE
B19
MA A/C CONTROL PANEL
B4
ELCM B20
SECONDARY AIR COMBINATION VALVE RELAY 2
B6
REAR OXYGEN SENSOR
B21
ACCELERATOR PEDAL POSITION SENSOR
B7
ELECTRONIC THROTTLE CONTROL RELAY
B22
POWER LINES
SECONDARY AIR B8
COMBINATION VALVE RELAY 1
B23
B9
CLUTCH SWITCH
B24
BODY INTEGRATED UNIT
B10
FUEL PUMP CU B25
BODY INTEGRATED UNIT
B11
SUB FAN RELAY
B26
STARTER RELAY
B12
MAIN FAN RELAY
B27
SECONDARY AIR PUMP RELAY
B13
RELAY CONTROLS
B29
B14
DATA LINK CONNECTOR
B30
GROUNDS
B15
COMBINATION METER B31
B17 B35
ELECTRONIC THROTTLE CONTROL RELAY A/C RELAY
EN-09943
EN(H4DOTC)(diag)-29

C: B136 AA : AUTO A/C MODEL
MA : MANUAL A/C MODEL
C1
MAIN RELAY
C17 BODY INTEGRATED UNIT
(CAN COMMUNICATION)
C2
M/B FUSE No. 13
C18
FRONT OXYGEN (A/F) SENSOR
C3
STOP LIGHT SWITCH
C19
C4
GROUNDS C20
REAR OXYGEN SENSOR
C5
C21
ELCM
C6
FRONT OXYGEN (A/F) SENSOR C22 MASS AIR FLOW & INTAKE AIR
TEMPERATURE SENSOR
C28 BODY INTEGRATED UNIT

(CAN COMMUNICATION)
C7
PRESSURE SWITCH
C29
AA A/C CONTROL PANEL
C9
SHIELDS
MA EVAPORATOR SENSOR
MASS AIR FLOW & INTAKE AIR C10
TEMPERATURE SENSOR (SHIELD)
C30
F/B FUSE No. 12
MASS AIR FLOW & INTAKE AIR C11
TEMPERATURE SENSOR
C31 MASS AIR FLOW & INTAKE AIR

C12 TEMPERATURE SENSOR
CRUISE CONTROL SWITCH
C33
C13 FUEL PUMP CU
CRUISE CONTROL SWITCH
C15
BRAKE SWITCH
C34
DELIVERY (TEST) MODE CONNECTOR
C16
STARTER RELAY
C35
NEUTRAL POSITION SWITCH
EN-09944
EN(H4DOTC)(diag)-30

D: B137 SI : WITH SI-DRIVE
D1
ENGINE GROUND D16
INTAKE CAMSHAFT POSITION SENSOR LH
D2 D17
KNOCK SENSOR CRANKSHAFT POSITION SENSOR
D20
D3 MANIFOLD ABSOLUTE PRESSURE SENSOR
ENGINE GROUND
D22
ENGINE COOLANT TEMPERATURE SENSOR
D6
PURGE CONTROL SOLENOID VALVE 1
D23
SI EXHAUST CAMSHAFT POSITION SENSOR RH
D7
MAIN RELAY D24
INTAKE CAMSHAFT POSITION SENSOR RH
D8
KNOCK SENSOR (SHIELD) D25
CRANKSHAFT POSITION SENSOR
SECONDARY AIR COMBINATION VALVE D9 D27

ELCM
(WITH BUILT-IN PRESSURE SENSOR)
D10
TUMBLE GENERATOR VALVE ASSY LH
D28
POWER STEERING OIL PRESSURE SWITCH
D11
D29
SI EXHAUST CAMSHAFT POSITION SENSOR LH
D12
PCV HOSE ASSY
D30 EACH CAMSHAFT POSITION SENSOR
(GROUND)
D15
PURGE CONTROL SOLENOID VALVE 2
D31 CRANKSHAFT POSITION SENSOR
(SHIELD)
EN-09945
EN(H4DOTC)(diag)-31
Engine Condition Data

6. Engine Condition Data

A: ELECTRICAL SPECIFICATION
Content Specifications
17.6 — 35.64 (%): Idling
Engine load
13.2 — 26.73 (%): 2,500 rpm racing
Measuring condition:
• After engine is warmed up.
• Place the shift lever in neutral position.
• Turn the A/C to OFF.
• Turn all the accessory switches to OFF.
EN(H4DOTC)(diag)-32
Data Link Connector

7. Data Link Connector

A: NOTE
This connector is used for Subaru Select Monitor.
CAUTION:
Do not connect any scan tools other than Subaru Select Monitor or general scan tool because the cir-
cuit for Subaru Select Monitor may be damaged.
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
EN-04893
Terminal No. Content Terminal No. Content

1 Blank 9 Blank
2 Blank 10 Blank
3 Blank 11 Blank
4 Ground 12 Blank
5 Ground 13 Blank
6 CAN communication (Hi) 14 CAN communication (Lo)
7 Subaru Select Monitor signal 15 Blank
8 Blank 16 Power supply
EN(H4DOTC)(diag)-33
General Scan Tool

8. General Scan Tool

A: OPERATION
1. HOW TO USE GENERAL SCAN TOOL
1) Prepare a scan tool (general scan tool) required
by SAE J1978.
2) Connect the general scan tool to data link con-
nector located in the lower portion of the instrument
panel (on the driver’s side).
EN-06148
3) Using the general scan tool, call up each data.

General scan tool functions consist of:
(1) MODE $01: Current powertrain diagnostic
data
(2) MODE $02: Powertrain freeze frame data
(3) MODE $03: Emission-related powertrain
DTC
(4) MODE $04: Clear/Reset emission-related
diagnostic information
(5) MODE $06: Request on-board monitoring
test results for intermittently monitored systems
(6) MODE $07: Request on-board monitoring
test results for continuously monitored systems
(7) MODE $08: Request control for on-board
system, test, and component
(8) MODE $09: Request vehicle information
4) Read out the data according to repair proce-
dures. (For detailed operation procedure, refer to
the general scan tool operation manual.)
NOTE:
For details concerning DTC, refer to “List of Diag-
nostic Trouble Code (DTC)”. <Ref. to
EN(H4DOTC)(diag)-87, List of Diagnostic Trouble
Code (DTC).>
EN(H4DOTC)(diag)-34
General Scan Tool

2. MODE $01 (CURRENT POWERTRAIN DIAGNOSTIC DATA)

Refer to data denoting the current operating condition of analog input/output, digital input/output or the pow-
ertrain system.
A list of the support data and PID (Parameter Identification) codes are shown in the following table.
PID Data Unit of measure
Number of emission-related powertrain DTC, and malfunction indicator light status and diag-
$01 —
nosis support information
$03 Fuel system control status —
$04 Calculated engine load value %
$05 Engine coolant temperature °C
$06 Short term fuel trim %
$07 Long term fuel trim %
$0B Intake manifold absolute pressure kPa
$0C Engine speed rpm
$0D Vehicle speed MPH
$0E Ignition timing advance °
$0F Intake air temperature °C
$10 Intake air amount g/s
$11 Throttle valve absolute opening angle %
$12 Secondary air control status —
$13 Check whether oxygen sensor is installed. —
$15 Oxygen sensor output voltage and short term fuel trim associated with oxygen sensor V and %
$1C Supporting OBD system —
$1F Elapsed time after starting the engine sec
$21 Running distance after MIL turns on miles
$24 A/F value and A/F sensor output voltage — and V
$2E Evaporative purge %
$2F Fuel level %
$30 Number of warm ups after DTC clear —
$31 Travel distance after DTC clear miles
$33 Barometric pressure kPa
$34 A/F sensor λ value, current — and mA
$3C Catalyst temperature °C
$41 Diagnostic monitor of each drive cycle —
$42 ECM power voltage V
$43 Absolute load %
$44 A/F target lambda —
$45 Relative throttle opening angle %
$46 Ambient temperature °C
$47 Absolute throttle opening angle 2 %
$49 Absolute accelerator opening angle 1 %
$4A Absolute accelerator opening angle 2 %
$4C Target throttle opening angle %
$4D Engine operation time during MIL on min
$4E Elapsed time after DTC clear min
$51 Fuel used —
$5A Relative accelerator opening angle %
$65 Neutral status —
NOTE:
Refer to general scan tool manufacturer’s operation manual to access current powertrain diagnostic data
(MODE $01).
EN(H4DOTC)(diag)-35
General Scan Tool

3. MODE $02 (POWERTRAIN FREEZE FRAME DATA)

Refer to data denoting the operating condition when trouble is detected by on-board diagnosis system.
A list of the support data and PID (Parameter Identification) codes are shown in the following table.
PID Data Unit of measure
$02 DTC that caused freeze frame data to be stored —
$03 Fuel system control status —
$04 Calculated engine load value %
$05 Engine coolant temperature °C
$06 Short term fuel trim %
$07 Long term fuel trim %
$0B Intake manifold absolute pressure kPa
$0C Engine speed rpm
$0D Vehicle speed MPH
$0E Ignition timing advance °
$0F Intake air temperature °C
$10 Intake air amount g/s
$11 Throttle valve absolute opening angle %
$12 Secondary air control status —
$13 Air fuel ratio sensor —
$15 Rear oxygen sensor voltage, compensation value V and %
$1C Supporting OBD system —
$1F Elapsed time after starting the engine sec
$2E Evaporative purge %
$2F Fuel level %
$33 Barometric pressure kPa
$42 ECM power voltage V
$43 Absolute load %
$44 A/F target lambda —
$45 Relative throttle opening angle %
$46 Ambient temperature °C
$47 Absolute throttle opening angle 2 %
$49 Absolute accelerator opening angle 1 %
$4A Absolute accelerator opening angle 2 %
$4C Target throttle opening angle %
$65 Neutral status —
NOTE:
Refer to general scan tool manufacturer’s operation manual to access freeze frame data (MODE $02).
4. MODE $03 (EMISSION-RELATED POWERTRAIN DTC)
Refer to “List of Diagnostic Trouble Code (DTC)” for information about data denoting emission-related pow-
ertrain DTC. <Ref. to EN(H4DOTC)(diag)-87, List of Diagnostic Trouble Code (DTC).>
5. MODE $04 (CLEAR/RESET EMISSION-RELATED DIAGNOSTIC INFORMATION)
Refer to the mode used to clear or reset emission-related diagnostic information.
NOTE:
Refer to the manufacturer’s operation manual for the general scan tool to clear the emission-related diag-
nostic information (MODE $04).
EN(H4DOTC)(diag)-36
General Scan Tool

6. MODE $06
Refer to diagnostic value of troubleshooting and data of test limit indicated on the support data bit sequence
table. A list of the support data is shown in the following table.
NOTE:
Some items are not displayed according to the specifications.
OBDMID TID SID Diagnostic item
$84 $1E
A/F sensor range failure (Bank 1 Sensor 1)
$85 $1E
$86 $20
$91 $20
$92 $10
$A3 $20
$A4 $10
$01
$AC $10
A/F sensor response failure (Bank 1 Sensor 1)
$AD $10
$AE $10
$AF $10
$CD $20
$CF $20
$DF $10
$07 $0B
$08 $0B Oxygen sensor drop failure (Bank 1 Sensor 2)
$A5 $0B
$05 $10
$02
$06 $10 Oxygen sensor response failure (Bank 1 Sensor 2)
$BD $10
$D1 $10
Oxygen sensor delay failure (Bank 1 Sensor 2)
$D2 $01
$21 $89 $20 Catalyst deterioration diagnosis (Bank 1)
$8B $9D
$8C $9D
$8D $9D
$8E $9D
$35 VVT monitor (Bank 1)
$D3 $9D
$D4 $9D
$D5 $9D
$D6 $9D
$8B $9D
$8C $9D
$8D $9D
$8E $9D
$36 VVT monitor (Bank 2)
$D3 $9D
$D4 $9D
$D5 $9D
$D6 $9D
EN(H4DOTC)(diag)-37
General Scan Tool

OBDMID TID SID Diagnostic item

$96 $FE
$C1 $FE
$C2 $FE
$C3 $FE
$C4 $FE
$3C $C5 $FE Evaporative emission control system (0.02 inch leak)
$C6 $35
$C7 $FE
$C8 $FE
$C9 $FE
$CA $FE
$98 $FE Evaporative emission control system (Purge flow)
$3D $CB $35
ELCM purge flow
$CC $FE
$41 $9B $14 A/F sensor heater characteristics failure (Bank 1 Sensor 1)
$42 $A2 $24 Oxygen sensor heater characteristics failure (Bank 1 Sensor 2)
$9E $17
$9F $0B Secondary air system (all systems)
$A1 $0B
$B0 $17
$B3 $0B
$71 $B5 $0B
$B4 $0B
Secondary air system (relay 2 — combination valve 2)
$B6 $0B
$B8 $0B
$B9 $31
$BA $31
$0B $24
$A1 Misfire monitoring (All cylinders)
$0C $24
$0B $24
$A2 Misfire monitoring (#1 cylinder)
$0C $24
$0B $24
$0C $24
$0B $24
$0C $24
$0B $24
$0C $24
7. MODE $07
Refer to the data of DTC (pending code) for troubleshooting result about emission in the first time.
8. MODE $08 (REQUEST CONTROL FOR ON-BOARD SYSTEM, TEST, AND COMPONENT)
Perform “Active Test” of the on-board system.
9. MODE $09
Refer to the data of the vehicle specification.
EN(H4DOTC)(diag)-38
Subaru Select Monitor

9. Subaru Select Monitor

A: OPERATION
1. HOW TO USE SUBARU SELECT MONI-
TOR
1) Prepare the Subaru Select Monitor kit. <Ref. to
EN(H4DOTC)(diag)-7, PREPARATION TOOL,
EN-05692
2) Prepare PC with Subaru Select Monitor in-

stalled.
3) Connect the USB cable to SDI (Subaru Diagno-
sis Interface) and USB port on the personal com-
puter (dedicated port for the Subaru Select
Monitor).
NOTE:
The dedicated port for the Subaru Select Monitor
means the USB port which was used to install the
Subaru Select Monitor.
4) Connect the diagnosis cable to SDI.
5) Connect SDI to data link connector located in the
lower portion of the instrument panel (on the driv-
er’s side).
CAUTION:
Do not connect the scan tools except for Suba-
ru Select Monitor and general scan tool.
EN-06148
6) Start the PC.

7) Turn the ignition switch to ON (engine OFF) and
run the “PC application for Subaru Select Monitor”.
8) Call up DTC and data, then record them.
NOTE:
For detailed operation procedures, refer to “PC ap-
plication help for Subaru Select Monitor”.
EN(H4DOTC)(diag)-39

2. READ CURRENT DATA FOR ENGINE (NORMAL MODE)

1) On «Main Menu» display, select {Each System Check}.
2) On «System Selection Menu» display, select {Engine Control System}.
3) Click the [OK] button after the information of engine type has been displayed.
4) On «Engine Diagnosis» display, select {Current Data Display & Save}.
5) On «Current Data Display & Save» display, select {Normal sampling}.
6) Using the scroll key, scroll the display screen up or down until the desired data is shown.
• A list of the support data is shown in the following table.
Unit of
Content Display Note (at idling)
measure
Engine load Engine Load % 21.0%
Engine coolant temperature signal Coolant Temp. °C or °F 80 — 100°C or 176 — 212°F
A/F correction #1 A/F Correction #1 % –10 — +10%
A/F learning #1 A/F Learning #1 % –15 — +15%
220 — 275 mmHg, 29.5 — 37
mmHg, kPa,
Intake manifold absolute pressure Mani. Absolute Pressure kPa, 8.7 — 10 inHg or 4.2 — 5.3
inHg or psig
psig
630 — 770 rpm (Agree with the
Engine speed signal Engine Speed rpm
tachometer indication)
km/h or
Meter vehicle speed signal Vehicle Speed 0 km/h or 0 MPH (at parking)
MPH
Ignition timing signal Ignition Timing deg 10 — 15 deg
Intake air temperature signal Intake Air Temp. °C or °F 20 — 50°C or 68 — 122°F
2.1 — 3.1 g/s or
Intake air amount Mass Air Flow g/s or lb/m
0.35 — 0.40 lb/m
Throttle opening angle signal Throttle Opening Angle % 2.0 — 2.4%
Rear oxygen sensor voltage Rear O2 Sensor V 0 — 1.0 V
Battery voltage Battery Voltage V 12 — 15 V
Mass air flow voltage Air Flow Sensor Voltage V 1.0 — 1.7 V
Injection 1 pulse width Fuel Injection #1 Pulse ms 1.2 — 2.2 ms
mmHg, kPa,
Atmospheric pressure Atmosphere Pressure —
inHg or psig
mmHg, kPa, Air intake absolute pressure —
Intake manifold relative pressure Mani. Relative Pressure
inHg or psig Atmospheric pressure
Learned ignition timing Learned Ignition Timing deg 0 deg
Acceleration opening angle signal Accel. Opening Angle % 0.0%
Primary supercharged pressure control signal Primary Control % 0.0%
Purge control solenoid duty ratio CPC Valve Duty Ratio % 0 — 25%
Tumble generator valve RH opening signal TGV Position Sensor R V 0.81 V
Tumble generator valve LH opening signal TGV Position Sensor L V 0.81 V
Fuel pump duty ratio Fuel Pump Duty % 30 — 40%
AVCS advance angle amount RH VVT Adv. Ang. Amount R deg ±5 deg
AVCS advance angle amount LH VVT Adv. Ang. Amount L deg ±5 deg
Oil flow control solenoid valve duty ratio RH OCV Duty R % 0 — 20%
Oil flow control solenoid valve duty ratio LH OCV Duty L % 0 — 20%
Oil flow control solenoid valve current RH OCV Current R mA 40 — 100 mA
Oil flow control solenoid valve current LH OCV Current L mA 40 — 100 mA
A/F sensor current value 1 A/F Sensor #1 Current mA –20 — 20 mA
A/F sensor resistance value 1 A/F Sensor #1 Resistance Ω 27 — 35 mA
A/F sensor output lambda 1 A/F Sensor #1 — 1.0
A/F correction #3 A/F Correction #3 % 0.00%
A/F learning #3 A/F Learning #3 % 0.00%
EN(H4DOTC)(diag)-40

Unit of
measure
SI drive mode (model with SI-DRIVE) SI Drive mode — I, S or S#
Throttle motor duty Throttle Motor Duty % –5%
Throttle motor voltage Throttle Motor Voltage V 12 — 15 V
Sub throttle sensor voltage Sub-Throttle Sensor V 1.5 V
Main throttle sensor voltage Main-Throttle Sensor V 0.6 V
Sub accelerator sensor voltage Sub-Accelerator Sensor V 1.1 V
Main acceleration sensor voltage Main-Accelerator Sensor V 1.0 V
mmHg, kPa, 765 mmHg, 102 kPa, 30.1 inHg
Secondary air supply piping pressure signal Sec. Air Piping Pressure
inHg or psig or 14.8 psig
Secondary airflow signal Sec. Air Flow g/s or lb/m 0.00 g/s or 0.00 lb/m
km/h or
Memory vehicle speed Memorized Cruise Speed —
MPH
Fuel level sensor resistance Fuel level resistance Ω 4 — 96 Ω
Odometer Odometer km —
Exhaust AVCS retard angle amount RH (model
Exh. VVT Retard Ang. R deg ±5 deg
with SI-DRIVE)
Exhaust AVCS retard angle amount LH (model
Exh. VVT Retard Ang. L deg ±5 deg
with SI-DRIVE)
Exhaust oil flow control solenoid valve duty ratio
Exh. OCV Duty R % 0 — 20%
RH (model with SI-DRIVE)
Exhaust oil flow control solenoid valve duty ratio
Exh. OCV Duty L % 0 — 20%
LH (model with SI-DRIVE)
Exhaust oil flow control solenoid valve current
Exh. OCV Current R mA 40 — 100 mA
value RH (model with SI-DRIVE)
Exhaust oil flow control solenoid valve current
Exh. OCV Current L mA 40 — 100 mA
value LH (model with SI-DRIVE)
#1 cylinder roughness monitor Roughness Monitor #1 — 0
Knock sensor correction Knocking Correction deg 0.0 deg
AT vehicle ID signal AT Vehicle ID Signal — OFF
D-check require Flag D-check Require Flag — OFF
Delivery Mode Connector
Delivery (test) mode terminal — OFF
(Test Mode Connector)
Neutral position switch signal Neutral Position Switch — ON
Soft idle switch signal Idle Switch Signal — ON
Ignition switch signal Ignition Switch — ON
Power steering switch signal P/S Switch — OFF (when OFF)
Air conditioning switch signal A/C Switch — OFF (when OFF)
Starter switch signal Starter Switch — OFF
Rear oxygen monitor Rear O2 Rich Signal — ON/OFF
Knocking signal Knocking Signal — OFF
Crankshaft position sensor signal Crankshaft Position Sig. — ON
Camshaft position sensor signal Camshaft Position Sig. — ON
Rear defogger switch signal Rear Defogger SW — OFF (when OFF)
Blower fan switch signal Blower Fan SW — OFF (when OFF)
Light switch signal Light Switch — OFF (when OFF)
A/C middle pressure switch signal A/C Mid Pressure Switch — OFF (when OFF)
Air conditioner compressor relay output signal A/C Compressor Signal — OFF (when OFF)
Radiator fan relay 1 signal Radiator Fan Relay #1 — OFF (when OFF)
EN(H4DOTC)(diag)-41

Unit of
measure
Radiator fan relay 2 signal Radiator Fan Relay #2 — OFF (when OFF)
PCV hose assembly diagnosis signal Blow-by leak Connector — ON
Pressure control solenoid valve assembly signal PCV Solenoid Valve — OFF (when OFF)
Tumble generator valve output signal TGV Output — OFF
Tumble generator valve driving signal TGV Drive — Close
Purge control solenoid valve 2 signal CPC Solenoid 2 — OFF (when OFF)
Vehicle dynamics control (VDC) torque down
Ban of Torque Down — ON
prohibition output
Vehicle dynamics control (VDC) torque down
Request Torque Down VDC — OFF
demand
ETC motor relay signal ETC Motor Relay — ON
Clutch switch signal Clutch Switch — OFF (when OFF)
Stop light switch signal Stop Light Switch — OFF (when OFF)
SET/COAST switch signal SET/COAST Switch — OFF (when OFF)
RES/ACC switch signal RESUME/ACCEL Switch — OFF (when OFF)
Brake switch signal* Brake Switch — OFF (when OFF)
Main switch signal Main Switch — OFF (when OFF)
Secondary air combination valve relay 2 signal Sec. Air Combi V Relay 2 — OFF (when OFF)
Secondary air pump relay signal Sec. Air Pump Relay — OFF (when OFF)
Secondary air combination valve relay 1 signal Sec. Air Combi V Relay 1 — OFF (when OFF)
Cruise control cancel switch signal CC Cancel SW — OFF (when OFF)
Malfunction indicator light signal MIL On Flag — OFF (when unlit)
ELCM switching valve drive signal ELCM switching valve — Open
ELCM vacuum pump drive signal ELCM pump — OFF
NOTE:
• For detailed operation procedures, refer to “PC application help for Subaru Select Monitor”.
• *: For models without cruise control, the brake switch signal does not change.
EN(H4DOTC)(diag)-42

3. READ CURRENT DATA FOR ENGINE (OBD MODE)

4) On «Engine Diagnosis» display, select {OBD System}.
5) On «OBD Menu» display, select {Current Data Display & Save}.
6) On «Current Data Display & Save» display, select {All data display}.
7) Using the scroll key, scroll the display screen up or down until the desired data is shown.
Unit of
measure
Number of diagnosis code Number of DTCs 0 —
Condition of malfunction indicator light MI(MIL) OFF —
Monitoring test of misfire Misfire monitoring(Supp) YES —
Monitoring test of misfire Misfire monitoring(Rdy) YES —
Monitoring test of fuel system Fuel system monitoring(Supp) YES —
Monitoring test of fuel system Fuel system monitoring(Rdy) YES —
Monitoring test of comprehensive component Component monitoring(Supp) YES —
Monitoring test of comprehensive component Component monitoring(Rdy) YES —
Test of catalyst Catalyst Diagnosis(Supp) YES —
Test of catalyst Catalyst Diagnosis(Rdy) NO —
Test of heating-type catalyst Heated catalyst(Supp) NO —
Test of heating-type catalyst Heated catalyst(Rdy) N/A —
Test of evaporative emission purge control system Evaporative purge system(Supp) YES —
Test of evaporative emission purge control system Evaporative purge system(Rdy) NO —
Secondary air system test Secondary air system(Supp) YES —
Secondary air system test Secondary air system(Rdy) NO —
Test of air conditioning system refrigerant A/C system refrigerant(Supp) NO —
Test of air conditioning system refrigerant A/C system refrigerant(Rdy) N/A —
Test of oxygen sensor Oxygen sensor(Supp) YES —
Test of oxygen sensor Oxygen sensor(Rdy) NO —
Test of oxygen sensor heater O2 Heater Diagnosis(Supp) YES —
Test of oxygen sensor heater O2 Heater Diagnosis(Rdy) YES —
Test of EGR system EGR system(Supp) NO —
Test of EGR system EGR system(Rdy) N/A —
Air fuel ratio control system for bank 1 Fuel system for Bank 1 Cl_normal —
Engine load data Calculated load value 19.2 %
Engine coolant temperature signal Coolant Temp. 96 °C
Short term fuel trim by front oxygen (A/F) sensor
Short term fuel trim B1 17.2 %
(Bank 1)
Long term fuel trim by front oxygen (A/F) sensor
Long term fuel trim B1 5.5 %
(Bank 1)
Intake manifold absolute pressure signal Mani. Absolute Pressure 248 mmHg
Engine speed signal Engine Speed 846 rpm
Vehicle speed signal Vehicle Speed 0 km/h
#1 Cylinder ignition timing Ignition timing adv. #1 13.5 °
Intake air temperature signal Intake Air Temp. 44 °C
Intake air amount Mass Air Flow 3.6 g/s
Throttle position signal Throttle Opening Angle 13 %
Secondary air control status Secondary air system Stop —
Oxygen sensor (Bank 1 Sensor 2) Oxygen sensor #12 0.1 — 0.7 V
A/F correction (Bank 1 Sensor 2) Short term fuel trim #12 0.0 %
EN(H4DOTC)(diag)-43

Unit of
measure
On-board diagnostic system OBD System OBD/OBD2 —
Front oxygen (A/F) sensor (Bank 1 Sensor 1) Oxygen sensor #11 Supported —
Oxygen sensor (Bank 1 Sensor 2) Oxygen sensor #12 Supported —
Elapsed time after engine start Time Since Engine Start — sec
Travel distance after the malfunction indicator light
Lighted MI lamp history — km
illuminates
A/F lambda signal (Bank 1 Sensor 1) A/F Sensor #11 0.951 —
A/F sensor output signal (Bank 1 Sensor 1) A/F Sensor #11 2.468 V
Evaporative purge Evap Purge 0 %
Fuel level signal Fuel Level — %
Number of warm ups after DTC clear Number of warm-ups — —
Travel distance after DTC clear Meter since DTC cleared — km
Atmospheric pressure signal Atmosphere Pressure Atmospheric pressure mmHg
A/F lambda signal (Bank 1 Sensor 1) A/F Sensor #11 0.957 —
A/F sensor output signal (Bank 1 Sensor 1) A/F Sensor #11 –0.18 mA
Catalyst temperature #1 Catalyst Temperature #11 — °C
Monitoring test of misfire Misfire monitoring(Enable) YES —
Monitoring test of misfire Misfire monitoring(Comp) YES —
Monitoring test of fuel system Fuel system monitoring(Enable) YES —
Monitoring test of fuel system Fuel system monitoring(Comp) NO —
Monitoring test of comprehensive component Component monitoring(Enable) NO —
Monitoring test of comprehensive component Component monitoring(Comp) NO —
Test of catalyst Catalyst Diagnosis(Enable) YES —
Test of catalyst Catalyst Diagnosis(Comp) NO —
Test of heating-type catalyst Heated catalyst(Enable) N/A —
Test of heating-type catalyst Heated catalyst(Comp) N/A —
Test of evaporative emission purge control system Evaporative purge system(Enable) YES —
Test of evaporative emission purge control system Evaporative purge system(Comp) NO —
Secondary air system test Secondary air system(Enable) YES —
Secondary air system test Secondary air system(Comp) NO —
Test of air conditioning system refrigerant A/C system refrigerant(Enable) N/A —
Test of air conditioning system refrigerant A/C system refrigerant(Comp) N/A —
Test of oxygen sensor Oxygen sensor(Enable) YES —
Test of oxygen sensor Oxygen sensor(Comp) NO —
Test of oxygen sensor heater O2 Heater Diagnosis(Enable) YES —
Test of oxygen sensor heater O2 Heater Diagnosis(Comp) YES —
Test of EGR system EGR system(Enable) N/A —
Test of EGR system EGR system(Comp) N/A —
ECM power supply voltage Control module voltage 13.848 V
Absolute load Absolute Load Value 21 %
A/F target lambda Target Equivalence Ratio 0.993 —
Relative throttle opening angle Relative Throttle Pos. 2 %
Ambient temperature Ambient Temperature Ambient temperature °C
Absolute throttle opening angle 2 Absolute Throttle Pos.#2 31 %
Absolute accelerator opening angle 1 Accelerator Pedal Pos.#1 13 %
Absolute accelerator opening angle 2 Accelerator Pedal Pos.#2 13 %
Target throttle opening angle Target Throttle Opening Angle 0 %
Engine operating time while malfunction indicator
Time while MIL lighted — min
light lit
Elapsed time after DTC clear Time since DTC cleared — min
EN(H4DOTC)(diag)-44

Unit of
measure
Type of fuel Type of fuel GAS —
Relative acceleration opening angle Relative Accelera. Pos. 0 %
Neutral condition MT gear status NEUT —
NOTE:
For detailed operation procedures, refer to “PC application help for Subaru Select Monitor”.
4. READ FREEZE FRAME DATA FOR ENGINE (OBD MODE)
5) On «OBD Menu» display, select {Freeze Frame Data Display}.
Content Display Unit of measure

DTC of freeze frame data Freeze frame data —
Air fuel ratio control system for bank 1 Fuel system for Bank 1 —
Engine load data Calculated load value %
Engine coolant temperature signal Coolant Temp. °C or °F
Short term fuel trim by front oxygen (A/F) sensor (Bank 1) Short term fuel trim B1 %
Long term fuel trim by front oxygen (A/F) sensor (Bank 1) Long term fuel trim B1 %
Intake manifold absolute pressure signal Mani. Absolute Pressure mmHg, kPa, inHg or psi
Engine speed signal Engine Speed rpm
Vehicle speed signal Vehicle Speed km/h or MPH
Ignition timing adv. #1 Ignition timing adv. #1 °
Intake air temperature Intake Air Temp. °C
Amount of intake air Mass Air Flow g/s
Throttle valve angle Throttle Opening Angle %
Secondary air control status Secondary air system —
Oxygen sensor #12 Oxygen sensor #12 V
A/F correction #12 Short term fuel trim #12 %
OBD system OBD System —
Oxygen sensor #11 Oxygen sensor #11 —
Oxygen sensor #12 Oxygen sensor #12 —
Elapsed time after starting engine Time Since Engine Start sec
Evaporative purge Evap Purge %
Fuel level Fuel Level %
Atmospheric pressure Atmosphere Pressure mmHg, kPa, inHg or psig
ECM power supply voltage Control module voltage V
Absolute load Absolute Load Value %
A/F target lambda Target Equivalence Ratio —
Relative throttle opening angle Relative Throttle Pos. %
Ambient temperature Ambient Temperature °C or °F
Absolute throttle opening angle 2 Absolute Throttle Pos.#2 %
Absolute accelerator opening angle 1 Accelerator Pedal Pos.#1 %
Absolute accelerator opening angle 2 Accelerator Pedal Pos.#2 %
Target throttle opening angle Target Throttle Opening Angle %
Neutral condition MT gear status —
NOTE:
For detailed operation procedures, refer to “PC application help for Subaru Select Monitor”.
EN(H4DOTC)(diag)-45

5. V.I.N REGISTRATION
4) On the «Engine Diagnosis» display, select {Entry VIN}.
5) Perform the procedures shown on the display screen.
EN(H4DOTC)(diag)-46
Read Diagnostic Trouble Code (DTC)

10.Read Diagnostic Trouble 3. GENERAL SCAN TOOL

Code (DTC) Refer to data denoting emission-related powertrain
DTC.
A: OPERATION For details concerning DTC, refer to “List of Diag-
1. SUBARU SELECT MONITOR (NORMAL EN(H4DOTC)(diag)-87, List of Diagnostic Trouble
MODE) Code (DTC).>
1) On «Main Menu» display, select {Each System NOTE:
Check}. Refer to general scan tool manufacturer’s instruc-
2) On «System Selection Menu» display, select tion manual to access powertrain DTC (MODE
{Engine Control System}. $03).
3) Click the [OK] button after the information of en-
gine type has been displayed.
4) On «Engine Diagnosis» display, select {Diag-
nostic Code(s) Display}.
5) On «Diagnostic Code(s) Display» display, select
{Temporary Diagnostic Code(s)} or {Memorized Di-
agnostic Code(s)}.
NOTE:
• For detailed operation procedures, refer to “PC
application help for Subaru Select Monitor”.
• For details concerning DTC, refer to “List of Diag-
Code (DTC).>
2. SUBARU SELECT MONITOR (OBD
MODE)
1) On «Main Menu» display, select {Each System
Check}.
2) On «System Selection Menu» display, select
{Engine Control System}.
4) On «Engine Diagnosis» display, select {OBD
System}.
5) On «OBD Menu» display, select {Diagnostic
Code(s) Display}.
6) Make sure DTC is shown on the screen.
NOTE:
Code (DTC).>
EN(H4DOTC)(diag)-47
Inspection Mode
11.Inspection Mode
A: PROCEDURE
Perform the diagnosis shown in the following DTC table.
When performing the diagnosis not listed in “List of Diagnostic Trouble Code (DTC)”, refer to the item on the
drive cycle. <Ref. to EN(H4DOTC)(diag)-54, Drive Cycle.>
DTC Item Condition
P0011 Intake Camshaft Position - Timing Over-Advanced or System Performance (Bank 1) —
P0014 Exhaust AVCS System 1 (Range/Performance) —
P0016 Crankshaft Position - Camshaft Position Correlation (Bank1) —
P0017 Crank and Cam Timing B System Failure (Bank 1) —
P0018 Crankshaft Position - Camshaft Position Correlation (Bank2) —
P0019 Crank and Cam Timing B System Failure (Bank 2) —
P0021 Intake Camshaft Position - Timing Over-Advanced or System Performance (Bank 2) —
P0024 Exhaust AVCS System 2 (Range/Performance) —
P0031 HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —
P0032 HO2S Heater Control Circuit High (Bank 1 Sensor 1) —
P0037 HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —
P0038 HO2S Heater Control Circuit High (Bank 1 Sensor 2) —
P0102 Mass or Volume Air Flow Circuit Low Input —
P0103 Mass or Volume Air Flow Circuit High Input —
P0107 Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —
P0108 Manifold Absolute Pressure/Barometric Pressure Circuit High Input —
P0112 Intake Air Temperature Sensor 1 Circuit Low —
P0113 Intake Air Temperature Sensor 1 Circuit High —
P0117 Engine Coolant Temperature Circuit Low —
P0118 Engine Coolant Temperature Circuit High —
P0122 Throttle/Pedal Position Sensor/Switch “A” Circuit Low —
P0123 Throttle/Pedal Position Sensor/Switch “A” Circuit High —
P0131 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1) —
P0132 O2 Sensor Circuit High Voltage (Bank 1 Sensor 1) —
P0137 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 2) —
P0138 O2 Sensor Circuit High Voltage (Bank 1 Sensor 2) —
P0140 O2 Sensor Circuit No Activity Detected (Bank1 Sensor2) —
P0201 Injector #1 —
P0222 Throttle/Pedal Position Sensor/Switch “B” Circuit Low —
P0223 Throttle/Pedal Position Sensor/Switch “B” Circuit High —
P0230 Fuel Pump Primary Circuit —
P0245 Turbo/Super Charger Wastegate Solenoid “A” Low —
P0327 Knock Sensor 1 Circuit Low (Bank 1 or Single Sensor) —
P0328 Knock Sensor 1 Circuit High (Bank 1 or Single Sensor) —
P0335 Crankshaft Position Sensor “A” Circuit —
P0336 Crankshaft Position Sensor “A” Circuit Range/Performance —
P0340 Camshaft Position Sensor “A” Circuit (Bank 1 or Single Sensor) —
P0341 Camshaft Position Sensor "A" Circuit Range/Performance (Bank 1 or Single Sensor) —
P0345 Camshaft Position Sensor “A” Circuit (Bank 2) —
P0346 Camshaft Position Sensor "A" Circuit Range/Performance (Bank 2) —
P0351 Ignition Coil A Primary/Secondary Circuit —
EN(H4DOTC)(diag)-48
Inspection Mode
DTC Item Condition

P0352 Ignition Coil B Primary/Secondary Circuit —
P0353 Ignition Coil C Primary/Secondary Circuit —
P0354 Ignition Coil D Primary/Secondary Circuit —
P0365 Camshaft Position Sensor “B” Circuit (Bank 1) —
P0366 Camshaft Position Sensor B Circuit Range/Performance (Bank 1) —
P0390 Camshaft Position Sensor “B” Circuit (Bank 2) —
P0391 Camshaft Position Sensor B Circuit Range/Performance (Bank 2) —
P0413 Secondary Air Injection System Switching Valve “A” Circuit Open —
P0416 Secondary Air Injection System Switching Valve “B” Circuit Open —
P0451 Evaporative Emission System Pressure Sensor/Switch Range/Performance —
P0452 Evaporative Emission System Pressure Sensor/Switch Low —
P0453 Evaporative Emission System Pressure Sensor/Switch High —
P0458 Evaporative Emission System Purge Control Valve Circuit Low —
P0462 Fuel Level Sensor “A” Circuit Low —
P0463 Fuel Level Sensor “A” Circuit High —
P04AC Evap System Purge Control Valve "B" Circuit Low —
P04AD Evap System Purge Control Valve "B" Circuit High —
P04DB Crankcase Ventilation System Disconnected —
P0500 Vehicle Speed Sensor “A” —
P0513 Incorrect Immobilizer Key —
P0560 System Voltage —
P0604 Internal Control Module Random Access Memory (RAM) Error —
P0605 Internal Control Module Read Only Memory (ROM) Error —
P0606 Control Module Processor —
P060A Internal Control Module Monitoring Processor Performance —
P060B Internal Control Module A/D Processing Performance —
P0616 Starter Relay Circuit Low —
P0617 Starter Relay Circuit High —
P062F Internal Control Module EEPROM Error —
P0851 Park/Neutral Switch Input Circuit Low —
P0852 Park/Neutral Switch Input Circuit High —
P1160 Return Spring Failure —
P1400 Fuel Tank Pressure Control Solenoid Valve Circuit Low —
P1410 Secondary Air Injection System Switching Valve Stuck Open —
P1420 Fuel Tank Pressure Control Sol. Valve Circuit High —
P1570 Antenna —
P1571 Reference Code Incompatibility —
P1572 IMM Circuit Failure (Except Antenna Circuit) —
P1574 Key Communication Failure —
P1576 EGI Control Module EEPROM —
P1577 IMM Control Module EEPROM —
P1578 Meter Failure —
P2006 Intake Manifold Runner Control Stuck Closed (Bank 1) —
P2007 Intake Manifold Runner Control Stuck Closed (Bank 2) —
P2008 Intake Manifold Runner Control Circuit / Open (Bank 1) —
P2009 Intake Manifold Runner Control Circuit Low (Bank 1) —
P2011 Intake Manifold Runner Control Circuit / Open (Bank 2) —
P2012 Intake Manifold Runner Control Circuit Low (Bank 2) —
P2016 Tumble Generated Valve Position Sensor 1 Circuit Low —
P2017 Intake Manifold Runner Position Sensor / Switch Circuit High (Bank 1) —
EN(H4DOTC)(diag)-49
Inspection Mode
DTC Item Condition

P2021 Tumble Generated Valve Position Sensor 2 Circuit Low —
P2022 Intake Manifold Runner Position Sensor / Switch Circuit High (Bank 2) —
P2088 Intake Camshaft Position Actuator Control Circuit Low (Bank 1) —
P2089 Intake Camshaft Position Actuator Control Circuit High (Bank 1) —
P2090 Exhaust Camshaft Position Actuator Control Circuit Low (Bank 1) —
P2091 Exhaust Camshaft Position Actuator Control Circuit High (Bank 1) —
P2092 Intake Camshaft Position Actuator Control Circuit Low (Bank 2) —
P2093 Intake Camshaft Position Actuator Control Circuit High (Bank 2) —
P2094 Exhaust Camshaft Position Actuator Control Circuit Low (Bank 2) —
P2095 Exhaust Camshaft Position Actuator Control Circuit High (Bank 2) —
P2101 Throttle Actuator Control Motor Circuit Range/Performance —
P2102 Throttle Actuator Control Motor Circuit Low —
P2103 Throttle Actuator Control Motor Circuit High —
P2109 Throttle/Pedal Position Sensor “A” Minimum Stop Performance —
P2119 Throttle Actuator Control Throttle Body Range/Performance —
P2122 Throttle/Pedal Position Sensor/Switch “D” Circuit Low Input —
P2123 Throttle/Pedal Position Sensor/Switch “D” Circuit High Input —
P2127 Throttle/Pedal Position Sensor/Switch “E” Circuit Low Input —
P2128 Throttle/Pedal Position Sensor/Switch “E” Circuit High Input —
P2135 Throttle/Pedal Position Sensor/Switch “A”/“B” Voltage Correlation —
P2138 Throttle/Pedal Position Sensor/Switch “D”/“E” Voltage Correlation —
P2195 O2 Sensor Signal Biased/Stuck Lean (Bank 1 Sensor 1) —
P2196 O2 Sensor Signal Biased/Stuck Rich (Bank 1 Sensor 1) —
P2257 Air System Control "A" Circuit Low —
P2401 Evaporative Emission System Leak Detection Pump Control Circuit Low —
P2419 Evaporative Emission System Switching Valve Control Circuit Low —
P2431 Secondary Air Injection System Air Flow /Pressure Sensor Circuit Range/Performance —
P2432 Secondary Air Injection System Air Flow /Pressure Sensor Circuit Low —
P2433 Secondary Air Injection System Air Flow /Pressure Sensor Circuit High —
P2444 Secondary Air Injection System Pump Stuck On —
U0073 CAN Failure, Bus ‘Off’ Detection —
U0122 CAN (VDC) Data Not Loaded —
U0140 CAN (BCU) Data Not Loaded —
U0416 CAN (VDC) Data Abnormal —
U0422 CAN (BCU) Data Abnormal —
EN(H4DOTC)(diag)-50
Inspection Mode
1. PREPARATION FOR THE INSPECTION 2. SUBARU SELECT MONITOR

MODE 1) Check that no DTC remains after clearing mem-
1) Check that the battery voltage is 12 V or more ory. <Ref. to EN(H4DOTC)(diag)-62, Clear Memo-
and fuel remains approx. half [20 — 40 L (5.3 — ry Mode.>
10.6 US gal, 4.4 — 8.8 Imp gal)]. 2) Warm up the engine.
2) Lift up the vehicle using a garage jack and place 3) Prepare the Subaru Select Monitor kit. <Ref. to
it on rigid racks, or drive the vehicle onto free roll- EN(H4DOTC)(diag)-7, PREPARATION TOOL,
ers. General Description.>
WARNING:
• Before lifting up the vehicle, ensure parking
brake is applied.
• Do not use a pantograph jack in place of a rig-
id rack.
• Secure a rope or wire to the front or rear tow-
ing hooks to prevent the lateral runout of front
wheels.
• Before rotating the wheels, make sure that
there is no one in front of the vehicle. Besides EN-05692
while the wheels are rotating, make sure that no 4) Prepare PC with Subaru Select Monitor in-
one approaches the vehicle front side. stalled.
• Make sure that there is nothing around the 5) Connect the USB cable to SDI (Subaru Diagno-
wheels. For AWD model, pay attention to all sis Interface) and USB port on the personal com-
four wheels. puter (dedicated port for the Subaru Select
• While servicing, do not depress or release Monitor).
the clutch pedal or accelerator pedal quickly re-
gardless of the engine speed. Quick operation NOTE:
may cause the vehicle to drop off the free roller. The dedicated port for the Subaru Select Monitor
• To prevent the vehicle from slipping due to means the USB port which was used to install the
vibration, do not place anything between rigid Subaru Select Monitor.
rack and the vehicle. 6) Connect the diagnosis cable to SDI.
7) Connect the delivery (test) mode connector (A)
located under the glove box.
(A)
(A)
EN-06146
(B)
EN-00041
(A) Rigid rack

(B) Free roller
EN(H4DOTC)(diag)-51
Inspection Mode
8) Connect SDI to data link connector located in the 3. GENERAL SCAN TOOL
lower portion of the instrument panel (on the driv- 1) Check that no DTC remains after clearing mem-
er’s side). ory. <Ref. to EN(H4DOTC)(diag)-62, Clear Memo-
CAUTION: ry Mode.>
Do not connect the scan tools except for Suba- 2) Warm up the engine.
ru Select Monitor and general scan tool. 3) Connect the delivery (test) mode connector (A)
located under the glove box.
EN-06148
(A)
EN-06146
9) Start the PC.
10) Turn the ignition switch to ON (engine OFF) 4) Connect the general scan tool to data link con-
and run the “PC application for Subaru Select Mon- nector located in the lower portion of the instrument
itor”. panel (on the driver’s side).
11) On «Main Menu» display, select {Each System CAUTION:
Check}. Do not connect the scan tools except for Suba-
12) On «System Selection Menu» display, select ru Select Monitor and general scan tool.
13) Click the [OK] button after the information of
engine type has been displayed.
14) On «Engine Diagnosis» display, select {Dealer
Check Mode Procedure}.
15) When the “Perform Inspection (Dealer Check)
Mode ?” is shown on the screen, click the [Next]
button.
16) Perform subsequent procedures as instructed
on the display screen.
• If trouble still remains in the memory, the corre- EN-06148
sponding DTC appears on the display screen. 5) Start the engine.
NOTE: NOTE:
• For detailed operation procedures, refer to Depress the clutch pedal when starting engine.
“PC application help for Subaru Select Monitor”. 6) Turn the neutral position switch to ON by operat-
• For details concerning DTC, refer to “List of Di- ing shift lever.
agnostic Trouble Code (DTC)”. 7) Keep the engine speed in 2,500 — 3,000 rpm
<Ref. to EN(H4DOTC)(diag)-87, List of Diagnos- range for 40 seconds.
tic Trouble Code (DTC).> 8) Place the shift lever in 1st gear and drive the ve-
• Release the parking brake. hicle at 5 to 10 km/h (3 to 6 MPH).
• The rotating speed difference between front
NOTE:
and rear wheels may illuminate the ABS warning
light, but this does not indicate a malfunction. • For AWD model, release the parking brake.
When engine control system diagnosis is fin- • The rotating speed difference between front and
ished, perform the VDC memory clearance pro- rear wheels may illuminate the ABS warning light,
cedure of self-diagnosis function. <Ref. to but this does not indicate a malfunction. When en-
VDC(diag)-27, Clear Memory Mode.> gine control system diagnosis is finished, perform
the VDC memory clearance procedure of self-diag-
nosis function. <Ref. to VDC(diag)-27, Clear Mem-
ory Mode.>
EN(H4DOTC)(diag)-52
Inspection Mode
9) Using the general scan tool, check for DTC and

record the result(s).
NOTE:
• For detailed operation procedures, refer to the
nostic Trouble Code (DTC)”.
<Ref. to EN(H4DOTC)(diag)-87, List of Diagnostic
Trouble Code (DTC).>
EN(H4DOTC)(diag)-53
Drive Cycle
12.Drive Cycle
A: PROCEDURE
It is necessary to perform the drive cycle listed below if DTC is not found in the Inspection Mode. It is possible
to complete diagnosis of the DTC by performing the indicated drive cycle. After the repair for the DTC, per-
form a necessary drive cycle and make sure the function recovers and the DTC is recorded.
1. PREPARATION FOR DRIVE CYCLE
1) Check that the battery voltage is 12 V or more and fuel remains approx. half [20 — 40 L (5.3 — 10.6 US
gal, 4.4 — 8.8 Imp gal)].
2) After performing the diagnostics and Clear Memory Mode, check that no DTC remains. <Ref. to
3) Check the delivery (test) mode connector is disconnected.
NOTE:
• Perform the drive cycle after warming up the engine except when the engine coolant temperature at en-
gine start is specified.
• Perform the drive cycle twice if the DTC in the list is marked with *. After completing the first drive cycle,
stop the engine and perform second diagnosis in same condition.
2. DRIVE CYCLE A
DTC Item Condition
*P0116 Engine Coolant Temperature Sensor 1 Circuit Range/Performance —
«Coolant Temp.» at engine start: Less than 20°C
*P0125 Insufficient Coolant Temperature for Closed Loop Fuel Control
(68°F)
Coolant Thermostat (Engine Coolant Temperature Below Ther-
*P0128 —
mostat Regulating Temperature)
*P014C O2 Sensor Slow Response - Rich to Lean (Bank 1 Sensor 1) —
*P014D O2 Sensor Slow Response - Lean to Rich (Bank 1 Sensor 1) —
*P015A O2 Sensor Delayed Response - Rich to Lean (Bank 1 Sensor 1) —
*P015B O2 Sensor Delayed Response - Lean to Rich (Bank 1 Sensor 1) —
*P0141 O2 Sensor Heater Circuit (Bank1 Sensor2) —
*P0171 System Too Lean (Bank 1) Complete diagnosis with drive cycle B or C as well.
*P0172 System Too Rich (Bank 1) Complete diagnosis with drive cycle B or C as well.
*P0300 Random/Multiple Cylinder Misfire Detected Complete diagnosis with drive cycle B or C as well.
*P0301 Cylinder 1 Misfire Detected Complete diagnosis with drive cycle B or C as well.
*P0420 Catalyst System Efficiency Below Threshold (Bank 1) —
*P0459 Evaporative Emission System Purge Control Valve Circuit High —
*P2096 Post Catalyst Fuel Trim System Too Lean (Bank 1) Complete diagnosis with drive cycle B or C as well.
*P2097 Post Catalyst Fuel Trim System Too Rich (Bank 1) Complete diagnosis with drive cycle B or C as well.
Diagnostic procedure:
1) Drive for 20 minutes or more at a constant speed of 80 km/h (50 MPH) or more.
2) Stop the vehicle and idle for one minute.
EN(H4DOTC)(diag)-54
Drive Cycle
3. DRIVE CYCLE B
DTC Item Condition
*P0171 System Too Lean (Bank 1) Complete diagnosis with drive cycle A or C as well.
*P0172 System Too Rich (Bank 1) Complete diagnosis with drive cycle A or C as well.
*P0300 Random/Multiple Cylinder Misfire Detected Complete diagnosis with drive cycle A or C as well.
*P0301 Cylinder 1 Misfire Detected Complete diagnosis with drive cycle A or C as well.
*P0506 Idle Air Control System RPM Lower Than Expected —
*P0507 Idle Air Control System RPM Higher Than Expected —
*P2096 Post Catalyst Fuel Trim System Too Lean (Bank 1) Complete diagnosis with drive cycle A or C as well.
*P2097 Post Catalyst Fuel Trim System Too Rich (Bank 1) Complete diagnosis with drive cycle A or C as well.
*P219A Bank 1 Air-Fuel Ratio Imbalance Complete diagnosis with drive cycle C as well.
1) Drive at 10 km/h (6 MPH) or more.
2) Stop the vehicle and idle for ten minutes.
4. DRIVE CYCLE C
DTC Item Condition
*P0030 HO2S Heater Control Circuit (Bank 1 Sensor 1) —
*P0068 MAP/MAF - Throttle Position Correlation —
*P0101 Mass or Volume Air Flow Circuit Range/Performance —
P0134 O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1) —
*P013A O2 Sensor Slow Response - Rich to Lean (Bank 1 Sensor 2) —
*P013B O2 Sensor Slow Response - Lean to Rich (Bank 1 Sensor 2) —
*P013E O2 Sensor Delayed Response - Rich to Lean (Bank 1 Sensor 2) —
*P013F O2 Sensor Delayed Response - Lean to Rich (Bank 1 Sensor 2) —
*P0171 System Too Lean (Bank 1) Complete diagnosis with drive cycle A or B as well.
*P0172 System Too Rich (Bank 1) Complete diagnosis with drive cycle A or B as well.
P0244 Turbo/Super Charger Wastegate Solenoid “A” Range/Performance —
P0246 Turbo/Super Charger Wastegate Solenoid “A” High —
*P0300 Random/Multiple Cylinder Misfire Detected Complete diagnosis with drive cycle A or B as well.
*P0301 Cylinder 1 Misfire Detected Complete diagnosis with drive cycle A or B as well.
*P0441 Evaporative Emission Cont. Sys. Incorrect Purge Flow —
*P1449 Evaporative Emission Cont. Sys. Air Filter Clog —
P2004 Intake Manifold Runner Control Stuck Open (Bank 1) —
P2005 Intake Manifold Runner Control Stuck Open (Bank 2) —
*P2096 Post Catalyst Fuel Trim System Too Lean (Bank 1) Complete diagnosis with drive cycle A or B as well.
*P2097 Post Catalyst Fuel Trim System Too Rich (Bank 1) Complete diagnosis with drive cycle A or B as well.
*P219A Bank 1 Air-Fuel Ratio Imbalance Complete diagnosis with drive cycle B as well.
EN(H4DOTC)(diag)-55
Drive Cycle
Drive according to the drive pattern described below.
(H)
(C)
97 (60)
(D) (F) (G)
64 (40)
(B) (E)
(A)
0
50 100 150 (I)
EN-00842
(A) Idle the engine for 10 seconds or (D) Decelerate with fully closed throt- (G) Stop the vehicle with throttle fully
more. tle to 64 km/h (40 MPH) or less. closed.
(B) Accelerate to 97 km/h (60 MPH) (E) Drive for 20 seconds or more at 64 (H) Vehicle speed km/h (MPH)
or more within 20 seconds. km/h (40 MPH) or less.
(C) Drive for 20 seconds or more at 97 (F) Accelerate to 97 km/h (60 MPH) (I) Sec.
km/h (60 MPH) or more. or more within 10 seconds.
5. DRIVE CYCLE E
DTC Item Condition
*P0461 Fuel Level Sensor “A” Circuit Range/Performance —
1) Make sure that the battery voltage is 10.9 V or more.
2) Perform the Clear Memory Mode. <Ref. to EN(H4DOTC)(diag)-62, Clear Memory Mode.>
3) Drive for approximately 30 L (7.9 US gal, 6.6 Imp gal) of fuel.
NOTE:
• It is acceptable to drive the vehicle intermittently.
• Do not disconnect the battery terminals while diagnosing. (Data will be cleared by disconnecting the bat-
tery terminals.)
EN(H4DOTC)(diag)-56
Drive Cycle
6. DRIVE CYCLE F
DTC Item Condition
*P0111 Intake Air Temperature Sensor 1 Circuit Range/Performance —
1) Make sure that the engine coolant temperature is less than 30°C (86°F).
2) Drive according to the drive pattern described below.
(A)
(2) (4) (6)

80 km/h
(50 MPH)
0
(3) (5) (7) (B)
(1)
EN-07588
(A) Vehicle speed (B) Elapsed time
(1) Idle the engine for 10 seconds or (4) Drive for 30 seconds or more at a (6) Drive for 30 seconds or more at a
more after engine start. constant speed of 80 km/h (50 constant speed of 80 km/h (50
MPH) or more. MPH) or more.
(2) Drive for 8 minutes or more at a (5) Stop the vehicle and idle for 30 (7) Stop the vehicle and idle for 30 sec-
constant speed of 80 km/h (50 seconds or more. onds.
MPH) or more.
(3) Stop the vehicle and idle for 30
seconds or more.
NOTE:
• There is no given transition time between idling and cruising.
• Driving at constant speed only on a downhill causes smaller engine load and may result in failure to obtain
a right diagnostic result.
• When the engine stops while performing drive cycle F, perform it again from the state of procedure 1).
EN(H4DOTC)(diag)-57
Drive Cycle
7. DRIVE CYCLE G
DTC Item Condition
*
P0410 Secondary Air Injection System —
*
P0411 Secondary Air Injection System Incorrect Flow Detected —
P0414 Secondary Air Injection System Switching Valve “A” Circuit Shorted —
P0417 Secondary Air Injection System Switching Valve “B” Circuit Shorted —
P2258 Air System Control "A" Circuit High —
*P2440
Secondary Air Injection System Switching Valve Stuck Open (Bank1) —
*P2441
Secondary Air Injection System Switching Valve Stuck Closed (Bank1) —
*P2442
Secondary Air Injection System Switching Valve Stuck Open (Bank2) —
*P2443
Secondary Air Injection System Switching Valve Stuck Closed (Bank2) —
1) Disconnect the battery negative terminal, and reconnect after at least 10 seconds have passed.
2) Idle the engine until engine coolant temperature is 80°C (176°F) more.
3) Stop the engine to decrease the engine coolant temperature down to 40°C (104°F) or less.
NOTE:
Do not let engine coolant temperature drop to 5°C (41°F) or less.
4) Idle the engine until engine coolant temperature is 80°C (176°F) more.
5) Stop the engine to decrease the engine coolant temperature down to 40°C (104°F) or less.
NOTE:
Do not let engine coolant temperature drop to 5°C (41°F) or less.
6) Idle the engine.
8. DRIVE CYCLE H
DTC Item Condition
*P050A
Cold Start Idle Air Control System Performance —
*P050B
Cold Start Ignition Timing Performance —
1) Perform the Clear Memory Mode. <Ref. to EN(H4DOTC)(diag)-62, Clear Memory Mode.>
2) With the ignition switch ON (engine stopped), read the value in «Coolant Temp.» and «Mass Air Flow».
<Ref. to EN(H4DOTC)(diag)-40, READ CURRENT DATA FOR ENGINE (NORMAL MODE), OPERATION,
Subaru Select Monitor.>
3) If the values from step 2) satisfy the following conditions, idle the engine for one minute.
Condition:
|Engine coolant temperature — Intake air temperature| ≤ 5°C (9°F)
NOTE:
• If the conditions are not satisfied, turn the ignition switch to OFF and wait until the parameters are satisfied.
• Do not move the shift lever from neutral position during idling.
EN(H4DOTC)(diag)-58
Drive Cycle
9. DRIVE CYCLE I
DTC Item Condition
*
P0455 Evaporative Emission System Leak Detected (Large Leak)
*
P0456 Evaporative Emission Control System Leak Detected (Very Small Leak)
*
P1451 Evaporative Emission Cont. Sys. «Coolant Temp.»: 5 — 45°C
*P2402 (41 — 113°F)
Evaporative Emission System Leak Detection Pump Control Circuit High «Intake Air Temp.»: 5 — 50°C
*P2404 Evaporative Emission System Leak Detection Pump Sense Circuit Range/ (41 — 122°F)
Performance
*P2420
Evaporative Emission System Switching Valve Control Circuit High
CAUTION:
Be careful of the state of the battery when performing the DRIVE CYCLE I consecutively. Performing
the DRIVE CYCLE I consecutively without the engine running may cause a low battery voltage and
battery discharge.
NOTE:
• If it is necessary to perform DRIVE CYCLE I consecutively, drive the vehicle under the following conditions
to release accumulated evaporating gas. Performing the DRIVE CYCLE I consecutively without starting the
engine causes a large amount of evaporating gas to accumulate in the canister, which hinders an accurate
diagnosis.
• After engine is warmed up
• Drive for 10 minutes or more at a speed of 48 km/h (30 MPH) or more (duration of drive can be an ac-
cumulation)
• To obtain an accurate diagnostic result, perform the procedures according to the following points.
• Do not refuel gas immediately before performing DRIVE CYCLE I. There will be a large amount of evap-
orating gas immediately after refuel, which may cause a less accurate diagnostic performance.
• Do not shake the vehicle while performing DRIVE CYCLE I. Shaking the vehicle causes evaporating gas
to increase inside the fuel tank, which may cause a less accurate diagnostic performance.
• Do not perform any service operation including installation or removal of parts or connectors while per-
forming DRIVE CYCLE I. Performing service operation could affect on the functions of related parts, which
may cause a less accurate diagnostic performance.
1) Prepare the Subaru Select Monitor kit. <Ref. to EN(H4DOTC)(diag)-7, PREPARATION TOOL, General
Description.>
EN-05692
2) Prepare PC with Subaru Select Monitor installed.

3) Connect the USB cable to SDI (Subaru Diagnosis Interface) and USB port on the personal computer (ded-
icated port for the Subaru Select Monitor).
NOTE:
The dedicated port for the Subaru Select Monitor means the USB port which was used to install the Subaru
Select Monitor.
4) Connect the diagnosis cable to SDI.
EN(H4DOTC)(diag)-59
Drive Cycle
5) Connect SDI to data link connector located in the lower portion of the instrument panel (on the driver’s
side).
CAUTION:
Do not connect the scan tools except for Subaru Select Monitor and general scan tool.
EN-06148
6) Start the PC.

7) Turn the ignition switch to ON (engine OFF) and run the “PC application for Subaru Select Monitor”.
12) On «OBD Menu» display, select {Evaporative System Leak Test}.
13) On «Evaporative System Leak Test» display, select {Evaporative System Leak Test}.
14) On «Evaporative System Leak Test is running. Press Cancel to exit this function.» display, click the [OK]
button to perform evaporative system leak test.
15) When «Conditions have been enabled to control this function. Turn the ignition switch off to terminate the
test.» display appears, wait for 30 minutes without clicking the [OK] button.
CAUTION:
Do not leave the vehicle for an extended period of time after the test is complete. This may cause ear-
ly deterioration of the battery or discharged battery.
NOTE:
• Clicking the [OK] button bring the «Evaporative System Leak Test» display back, although the test is con-
tinuing.
• The Subaru Select Monitor screen does not change after the evaporative system leak test is complete or
when the test is aborted by turning off the ignition switch.
• If «Test conditions are not correct» display appears, check that the values in «Coolant Temp.» and «Intake
Air Temp.» are within the specified range using Subaru Select Monitor. If the conditions are satisfied, make
the necessary preparation for the drive cycle again. <Ref. to EN(H4DOTC)(diag)-54, PREPARATION FOR
DRIVE CYCLE, PROCEDURE, Drive Cycle.>
16) After 30 minutes passed from the start of step 14), click the [OK] button to return to the «Evaporative Sys-
tem Leak Test» display.
17) Click buttons until the «OBD Menu» display appears, then select {Result of on-board monitor test}.
18) In the {Result of on-board monitor test}, check TID $C1 — $CA of MID $3C.
Result of on-board monitor test
Display Details Remarks
During the evaporative system leak test, the test Once the test conditions are met,
$0000 is stored in all Val.
conditions were not met and the test was canceled. perform the test again.
While the ignition switch is ON, read
All Val. are stored with values and
Evaporative system leak test is completed correctly. temporary codes using the Subaru
OK is set to all the results.
Select Monitor.
While the ignition switch is ON, read
The evaporative system leak test completed suc-
Some results were no good. temporary codes using the Subaru
cessfully but the results were faulty.
Select Monitor.
EN(H4DOTC)(diag)-60
Drive Cycle
19) When the evaporative system leak test is completed correctly, read the temporary codes with the ignition
switch turned to ON position. If the DTC is recorded, check the appropriate DTC. <Ref. to EN(H4DOTC)(di-
ag)-47, OPERATION, Read Diagnostic Trouble Code (DTC).>
NOTE:
The temporary code will be cleared by turning ignition switch to OFF.
10.DRIVE CYCLE J
DTC Item Condition
P2610 ECM/PCM Internal Engine Off Timer Performance —
1) Idle the engine for 15 minutes or more.

3) After 10 hours passed from the start of step 2), read the temporary code using the Subaru Select Monitor.
<Ref. to EN(H4DOTC)(diag)-47, OPERATION, Read Diagnostic Trouble Code (DTC).>
EN(H4DOTC)(diag)-61
Clear Memory Mode

13.Clear Memory Mode 3. GENERAL SCAN TOOL

For procedures clearing memory using the general
A: OPERATION scan tool, refer to the general scan tool operation
1. SUBARU SELECT MONITOR (NORMAL manual.
MODE) NOTE:
1) On «Main Menu» display, select {Each System Initial diagnosis of electronic throttle control is per-
Check}. formed after memory clearance. Wait for 10 sec-
2) On «System Selection Menu» display, select onds or more after turning the ignition switch to ON,
{Engine Control System}. and then start the engine.
4) On «Engine Diagnosis» display, select {Clear
Memory}.
5) When the “Clear Memory?” is shown on the
screen, click the [YES] button.
6) When “Done” and “Turn off the ignition switch.”
are shown on the display screen, turn the ignition
switch to OFF.
NOTE:
• Initial diagnosis of electronic throttle control is
performed after memory clearance. Wait for 10
seconds or more after turning the ignition switch to
ON, and then start the engine.
2. SUBARU SELECT MONITOR (OBD
MODE)
1) On «Main Menu» display, select {Each System
Check}.
2) On «System Selection Menu» display, select
4) On «Engine Diagnosis» display, select {OBD
System}.
5) On «OBD Menu» display, select {Clear Diagnos-
tic Code(s)}.
6) When the “Clear Diagnostic Code?” is shown on
the screen, click the [Yes] button.
7) When “Done” and “Turn off the ignition switch.”
are shown on the display screen, turn the ignition
switch to OFF.
NOTE:
• Initial diagnosis of electronic throttle control is
performed after memory clearance. Wait for 10
seconds or more after turning the ignition switch to
ON, and then start the engine.
EN(H4DOTC)(diag)-62
Compulsory Valve Operation Check Mode

14.Compulsory Valve Operation 6) Connect SDI to data link connector located in the
lower portion of the instrument panel (on the driv-
Check Mode er’s side).
A: OPERATION CAUTION:
1) Prepare the Subaru Select Monitor kit. <Ref. to Do not connect the scan tools except for Suba-
EN(H4DOTC)(diag)-7, PREPARATION TOOL, ru Select Monitor and general scan tool.
EN-06148
EN-05692 7) Start the PC.

2) Prepare PC with Subaru Select Monitor in- 8) Turn the ignition switch to ON (engine OFF) and
stalled. run the “PC application for Subaru Select Monitor”.
3) Connect the USB cable to SDI (Subaru Diagno- 9) On «Main Menu» display, select {Each System
sis Interface) and USB port on the personal com- Check}.
puter (dedicated port for the Subaru Select 10) On «System Selection Menu» display, select
Monitor). {Engine Control System}.
11) Click the [OK] button after the information of
NOTE: engine type has been displayed.
The dedicated port for the Subaru Select Monitor 12) On «Engine Diagnosis» display, select {Sys-
means the USB port which was used to install the tem Operation Check Mode}.
Subaru Select Monitor.
13) On «System Operation Check Mode» display,
4) Connect the diagnosis cable to SDI. select {Actuator ON/OFF Operation}.
5) Connect the delivery (test) mode connector (A) 14) Select the actuator to be forcibly driven on the
located under the glove box. «Actuator ON/OFF Operation» display screen and
click the [Next] button.
15) Clicking the [Finished] button completes the
compulsory drive mode of actuator. The display will
then return to the «Actuator ON/OFF Operation»
screen.
NOTE:
For detailed operation procedures, refer to “PC ap-
(A)
EN-06146
EN(H4DOTC)(diag)-63
System Operation Check Mode

15.System Operation Check 10) Click the [OK] button after the information of
engine type has been displayed.
Mode 11) On «Engine Diagnosis» display, select {Sys-
A: OPERATION tem Operation Check Mode}.
12) The following items are displayed on the moni-
1) Prepare the Subaru Select Monitor kit. <Ref. to tor.
EN(H4DOTC)(diag)-7, PREPARATION TOOL,
General Description.> Display
Actuator ON/OFF Operation
Immobilizer System
Fuel Pump Control
Fixed Idle Ignition Timing
Idle Speed Control
Injector Control
1. FUEL PUMP CONTROL (OFF DRIVE)

CAUTION:
EN-05692 After executing the system operation check
2) Prepare PC with Subaru Select Monitor in- mode, execute the Clear Memory Mode. <Ref. to
stalled. EN(H4DOTC)(diag)-62, OPERATION, Clear
3) Connect the USB cable to SDI (Subaru Diagno- Memory Mode.>
sis Interface) and USB port on the personal com- 1) On «System Operation Check Mode» display,
puter (dedicated port for the Subaru Select select {Fuel Pump Control}.
Monitor). 2) On «Fuel Pump Control» display, select {OFF
NOTE: Drive}.
The dedicated port for the Subaru Select Monitor 3) On «Start the Engine» display, start the engine
means the USB port which was used to install the and click the [OK] button.
Subaru Select Monitor. 4) On «OFF Drive» display, click the [Execution]
4) Connect the diagnosis cable to SDI. button and execute the OFF drive.
5) Connect SDI to data link connector located in the 5) Click the [Cancel] button to stop the OFF drive.
lower portion of the instrument panel (on the driv- 6) Click the [ Exit] button to end the OFF drive.
er’s side). The screen will return to the «Fuel Pump Control»
screen.
CAUTION:
Do not connect the scan tools except for Suba- NOTE:
ru Select Monitor and general scan tool. For detailed operation procedures, refer to “PC ap-
2. FUEL PUMP CONTROL (ON/OFF DRIVE)
CAUTION:
After executing the system operation check
mode, execute the Clear Memory Mode. <Ref. to
EN(H4DOTC)(diag)-62, OPERATION, Clear
Memory Mode.>
select {Fuel Pump Control}.
EN-06148 2) On «Fuel Pump Control» display, select {ON/
6) Start the PC. OFF Dr.}.
7) Turn the ignition switch to ON (engine OFF) and 3) On «Turn Ignition Switch ON with Engine OFF»
run the “PC application for Subaru Select Monitor”. display, turn the ignition switch to ON and click the
8) On «Main Menu» display, select {Each System [OK] button.
Check}. 4) On «ON/OFF Dr.» display, click the [Execution]
9) On «System Selection Menu» display, select button and execute the ON/OFF drive.
{Engine Control System}. 5) Click the [Cancel] button to stop the ON/OFF
drive.
EN(H4DOTC)(diag)-64
System Operation Check Mode

6) Click the [ Exit] button to end the ON/OFF 5. INJECTOR CONTROL (INJECTION STOP
drive. The screen will return to the «Fuel Pump MODE)
Control» screen.
CAUTION:
NOTE: After executing the system operation check
For detailed operation procedures, refer to “PC ap- mode, execute the Clear Memory Mode. <Ref. to
plication help for Subaru Select Monitor”. EN(H4DOTC)(diag)-62, OPERATION, Clear
3. IDLING IGNITION TIMING FIXED Memory Mode.>
CAUTION: select {Injector Control}.
After executing the system operation check 2) On «Injector Control» display, select {Injection
mode, execute the Clear Memory Mode. <Ref. to Stop Mode}.
EN(H4DOTC)(diag)-62, OPERATION, Clear 3) On «Injection Stop Mode» display, select the
Memory Mode.> fuel injector to be stopped.
1) On «System Operation Check Mode» display, 4) On «Start the Engine» display, start the engine
select {Fixed Idle Ignition Timing}. and click the [OK] button.
2) On «Start the Engine» display, start the engine 5) On «Fuel Injector #» display, click the [Execu-
and click the [OK] button. tion] button and execute the injection stop mode.
3) On «Fixed Idle Ignition Timing» display, click the 6) Click the [Cancel] button to stop the injection
[Execution] button and execute the idling ignition stop mode.
timing fixed. 7) Click the [ Exit] button to return the «Injection
4) Click the [Cancel] button to stop the idling igni- Stop Mode» display screen.
tion timing fixed. 8) On the «Injection Stop Mode» display, click the
5) Click the [ Exit] button to end the idle ignition [Return] button to end the «Injection Stop Mode».
timing fixed. The screen will return to the «System The screen will return to the «Injector Control»
Operation Check Mode» screen. screen.
NOTE: NOTE:
For detailed operation procedures, refer to “PC ap- For detailed operation procedures, refer to “PC ap-
plication help for Subaru Select Monitor”. plication help for Subaru Select Monitor”.
4. IDLE SPEED CONTROL 6. INJECTOR CONTROL (INJECTION
CAUTION: QUANTITY CONTROL)
After executing the system operation check CAUTION:
mode, execute the Clear Memory Mode. <Ref. to After executing the system operation check
EN(H4DOTC)(diag)-62, OPERATION, Clear mode, execute the Clear Memory Mode. <Ref. to
Memory Mode.> EN(H4DOTC)(diag)-62, OPERATION, Clear
1) On «System Operation Check Mode» display, Memory Mode.>
select {Idle Speed Control}. 1) On «System Operation Check Mode» display,
2) On «Start the Engine» display, start the engine select {Injector Control}.
and click the [OK] button. 2) On «Injector Control» display, select {Injection
3) In the «Idle Speed Control» display, click the [ ] Quantity Control}.
button or the [ ] button to change the setting val- 3) On «Start the Engine» display, start the engine
ues, then click the [OK] button. and click the [OK] button.
Setting is possible in a range between 500 rpm — 4) In the «Injection Quantity Control» display, click
2,000 rpm, in increments of 50 rpm. However, the the [ ] button or the [ ] button to change the set-
engine speed that can actually be controlled will ting values, then click the [OK] button.
vary depending on the vehicle. Setting is possible in a range between 0 — 20%, in
4) Click the [Cancel] button to stop the idle speed increments of 1%.
control. 5) Click the [Cancel] button to stop the injection
5) Click the [ Exit] button to end the idle speed quantity control.
control. The screen will return to the «System Op- 6) Click the [ Exit] button to end the injection
eration Check Mode» screen. quantity control. The screen will return to the «In-
NOTE: jector Control» screen.
For detailed operation procedures, refer to “PC ap- NOTE:
plication help for Subaru Select Monitor”. For detailed operation procedures, refer to “PC ap-
EN(H4DOTC)(diag)-65
Malfunction Indicator Light

16.Malfunction Indicator Light

A: PROCEDURE
1. Activation of malfunction indicator light. <Ref. to EN(H4DOTC)(diag)-66, ACTIVATION OF MALFUNCTION INDICATOR LIGHT,
Malfunction Indicator Light.>
↓
2. Malfunction indicator light does not come on. <Ref. to EN(H4DOTC)(diag)-68, MALFUNCTION INDICATOR LIGHT DOES NOT
COME ON, Malfunction Indicator Light.>
↓
3. Malfunction indicator light does not go off <Ref. to EN(H4DOTC)(diag)-68, MALFUNCTION INDICATOR LIGHT DOES NOT
GO OFF, Malfunction Indicator Light.>
↓
4. Malfunction indicator light does not blink <Ref. to EN(H4DOTC)(diag)-69, MALFUNCTION INDICATOR LIGHT DOES NOT
BLINK, Malfunction Indicator Light.>
↓
5. Malfunction indicator light remains blinking <Ref. to EN(H4DOTC)(diag)-71, MALFUNCTION INDICATOR LIGHT REMAINS
BLINKING, Malfunction Indicator Light.>
B: ACTIVATION OF MALFUNCTION 2) After starting the engine, the malfunction indica-

INDICATOR LIGHT tor light goes out. If it does not go off, any of the en-
gine and emission control system has malfunction.
1) When the ignition switch is turned to ON (engine
OFF), the malfunction indicator light (A) in the com- (1)
(3)
bination meter illuminates.
NOTE: (4)
If the malfunction indicator light does not illuminate, (2)

(3)
perform diagnostics of the malfunction indicator
light circuit or the combination meter circuit. <Ref. (4)
to EN(H4DOTC)(diag)-68, MALFUNCTION INDI-
(5)
CATOR LIGHT DOES NOT COME ON, Malfunc-
tion Indicator Light.> (6)
EN-01679
(A) (1) No DTC

(2) Trouble occurs
(3) ON
(4) OFF
(5) Ignition switch ON
(6) Engine start
EN-06144
EN(H4DOTC)(diag)-66

3) If the diagnostic system detects a misfire which (3) Malfunction indicator light blinks at a cycle of
could damage the catalyst, the malfunction indica- 3 Hz after diagnosis if there is no trouble. Mal-
tor light will blink at a cycle of 1 Hz. function indicator light illuminates if faulty.
(1)
(1)
(2)
(2)
(3)
(4) (4)
(6)
(3)
(5)
EN-01680 EN-01681
(1) ON (1) ON
(2) OFF (2) OFF
(3) Ignition switch ON (3) Ignition switch ON
(4) Engine start (4) 1 second
(5) Misfire start
(6) 1 second
4) Turn the ignition switch to OFF and connect the

delivery (test) mode connector (A) located under
the glove box.
(A)
EN-06146
(1) When the ignition switch is turned to ON

(engine OFF), the malfunction indicator light il-
luminates.
(2) After the engine starts, malfunction indicator
light blinks in a cycle of 0.5 Hz. (During diagno-
sis)
EN(H4DOTC)(diag)-67

C: MALFUNCTION INDICATOR LIGHT DOES NOT COME ON

TROUBLE SYMPTOM:
When the ignition switch is turned to ON (engine OFF), malfunction indicator light does not illuminate.
Step Check Yes No
1 CHECK DTC. Is DTC of LAN system dis- Check the appro- Replace the meter
played? <Ref. to LAN(diag)-28, priate DTC using case assembly of
OPERATION, Read Diagnostic the “List of Diag- combination meter.
Trouble Code (DTC).> nostic Trouble <Ref. to IDI-18,
Code (DTC)”. Combination
<Ref. to Meter.>
LAN(diag)-32, List
of Diagnostic Trou-
ble Code (DTC).>
D: MALFUNCTION INDICATOR LIGHT DOES NOT GO OFF

TROUBLE SYMPTOM:
Although malfunction indicator light comes on when the engine runs, DTC is not shown on the Subaru Select
Monitor or general scan tool display.
Step Check Yes No
1 CHECK DTC. Is DTC of engine or LAN sys- Check the appropri- Go to step 2.
tem displayed? <Ref. to ate DTC using the
EN(H4DOTC)(diag)-47, “List of Diagnostic
OPERATION, Read Diagnostic Trouble Code
Trouble Code (DTC).> (DTC)”. <Ref. to
EN(H4DOTC)(diag)
-87, List of Diagnos-
tic Trouble Code
(DTC).> <Ref. to
LAN(diag)-32, List
of Diagnostic Trou-
ble Code (DTC).>
2 CHECK COMBINATION METER. Does the malfunction indicator Replace the ECM. Replace the meter
Perform the self-diagnosis for combination light illuminate and go off nor- <Ref. to FU(STI)- case assembly of
meter system. <Ref. to IDI-5, SELF-DIAGNO- mally? 59, Engine Control combination meter.
SIS, INSPECTION, Combination Meter Sys- Module (ECM).> <Ref. to IDI-18,
tem.> <Ref. to FU(w/o Combination
STI)-57, Engine Meter.>
Control Module
(ECM).>
EN(H4DOTC)(diag)-68

E: MALFUNCTION INDICATOR LIGHT DOES NOT BLINK

DIAGNOSIS:
• The malfunction indicator light circuit is open or shorted.
• The delivery (test) mode connector circuit is open.
TROUBLE SYMPTOM:
Malfunction indicator light does not blink during Inspection Mode.
WIRING DIAGRAM:
• Engine electrical system, without SI-DRIVE <Ref. to WI-32, WITHOUT SI-DRIVE, WIRING DIAGRAM,
Engine Electrical System.>
• Engine electrical system, with SI-DRIVE <Ref. to WI-48, WITH SI-DRIVE, WIRING DIAGRAM, Engine
Electrical System.>
IGNITION
B72 SWITCH BATTERY
No. 5 SBF-6 MAIN SBF
1 3
2
COMBINATION
METER
i10 DELIVERY
DRIVE CIRCUIT TEST MODE (TEST)
SUB MODE
CONNECTOR CONNECTOR B122
1 1 1
*
*
21
22
B363 B364 B75 B76

34
B136
*
*
i97
ECM
*
: TERMINAL No. OPTIONAL ARRANGEMENT

E *
B75 B76 B122

B136
B72 i10
B363 B364 1 2 3 4
5 6 7 8 1 2 3 4 5 6
1 2 3 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 4 5 6 17 18 19 20 21 22 23 24 25 26 27 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
2 2 i97 28 29 30 31 32 33 34 35
1 2 3 4 5 6 7 8
EN-09248
EN(H4DOTC)(diag)-69

Step Check Yes No

1 CHECK STATUS OF MALFUNCTION INDI- Does the malfunction indicator Go to step 2. Repair the malfunc-
CATOR LIGHT. light illuminate? tion indicator light
1) Turn the ignition switch to OFF. circuit. <Ref. to
2) Check the delivery (test) mode connector is EN(H4DOTC)(diag)
disconnected. -68, MALFUNC-
3) Turn the ignition switch to ON. (engine OFF) TION INDICATOR
LIGHT DOES NOT
COME ON, Mal-
function Indicator
Light.>
2 CHECK HARNESS BETWEEN ECM AND DE- Is the resistance less than 1 Ω? Go to step 3. Repair the harness
LIVERY (TEST) MODE CONNECTOR. and connector.
1) Turn the ignition switch to OFF. NOTE:
2) Disconnect the connector from ECM. In this case, repair
3) Connect the delivery (test) mode connector. the following item:
4) Measure the resistance of harness between • Open circuit in
ECM connectors. harness between
Connector & terminal ECM connector
(B136) No. 34 — (B136) No. 4: • Poor contact of
each connector
between ECM con-
nector
3 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Replace the ECM.
Check for poor contact of ECM connector. connector? contact of ECM <Ref. to FU(STI)-
connector. 59, Engine Control
Module (ECM).>
<Ref. to FU(w/o
STI)-57, Engine
Control Module
(ECM).>
EN(H4DOTC)(diag)-70

F: MALFUNCTION INDICATOR LIGHT REMAINS BLINKING

DIAGNOSIS:
The delivery (test) mode connector circuit is short-circuited to ground.
TROUBLE SYMPTOM:
Malfunction indicator light blinks when delivery (test) mode connector is not connected.
WIRING DIAGRAM:
Electrical System.>
IGNITION
B72 SWITCH BATTERY
No. 5 SBF-6 MAIN SBF
1 3
2
COMBINATION
METER
i10 DELIVERY
DRIVE CIRCUIT TEST MODE (TEST)
SUB MODE
CONNECTOR CONNECTOR B122
1 1 1
*
*
21
22
B363 B364 B75 B76

34
B136
*
*
i97
ECM
*

E *
B75 B76 B122

B136
B72 i10
B363 B364 1 2 3 4
5 6 7 8 1 2 3 4 5 6
1 2 3 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 1 4 5 6 17 18 19 20 21 22 23 24 25 26 27 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
2 2 i97 28 29 30 31 32 33 34 35
1 2 3 4 5 6 7 8
EN-09248
EN(H4DOTC)(diag)-71

Step Check Yes No

1 CHECK DELIVERY (TEST) MODE CONNEC- Does the malfunction indicator Go to step 2. System is normal.
TOR. light blink? NOTE:
1) Check the delivery (test) mode connector is Malfunction indica-
disconnected. tor light blinks at a
2) Turn the ignition switch to ON. cycle of 3 Hz when
delivery (test)
mode connector is
connected.
2 CHECK HARNESS BETWEEN ECM AND DE- Is the resistance 1 MΩ or Replace the ECM. Repair the short
LIVERY (TEST) MODE CONNECTOR. more? <Ref. to FU(STI)- circuit to ground in
1) Turn the ignition switch to OFF. 59, Engine Control harness between
2) Disconnect the connector from ECM. Module (ECM).> ECM and delivery
3) Measure the resistance between ECM and <Ref. to FU(w/o (test) mode con-
chassis ground. STI)-57, Engine nector.
Connector & terminal Control Module
(B136) No. 34 — Chassis ground: (ECM).>
EN(H4DOTC)(diag)-72
Diagnostics for Engine Starting Failure

17.Diagnostics for Engine Starting Failure

A: PROCEDURE
1. Check of the fuel amount
↓
2. Inspection of starter motor circuit <Ref. to EN(H4DOTC)(diag)-74, STARTER MOTOR CIRCUIT, Diagnostics for Engine Start-
ing Failure.>
↓
3. Inspection of ECM power supply and ground line <Ref. to EN(H4DOTC)(diag)-77, CHECK POWER SUPPLY AND GROUND
LINE OF ENGINE CONTROL MODULE (ECM), Diagnostics for Engine Starting Failure.>
↓
4. Inspection of ignition control system <Ref. to EN(H4DOTC)(diag)-79, IGNITION CONTROL SYSTEM, Diagnostics for Engine
Starting Failure.>
↓
5. Inspection of fuel pump circuit <Ref. to EN(H4DOTC)(diag)-82, FUEL PUMP CIRCUIT, Diagnostics for Engine Starting Fail-
ure.>
↓
6. Inspection of fuel injector circuit <Ref. to EN(H4DOTC)(diag)-83, FUEL INJECTOR CIRCUIT, Diagnostics for Engine Starting
Failure.>
EN(H4DOTC)(diag)-73

B: STARTER MOTOR CIRCUIT

CAUTION:
After servicing or replacing faulty parts, perform Clear Memory Mode <Ref. to EN(H4DOTC)(diag)-62,
OPERATION, Clear Memory Mode.>, and Inspection Mode <Ref. to EN(H4DOTC)(diag)-48, PROCE-
DURE, Inspection Mode.>.
WIRING DIAGRAM:
Electrical System.>
IGNITION B72
SWITCH
F/B No. 21
6
BATTERY
SBF-6 MAIN SBF
2 3
1
CLUTCH
E
START
SWITCH
B106
2
11
STARTER MOTOR
STARTER
RELAY
B225
12
10
M
B14
C16
B26
ECM
B: B135 C: B136
B225
B: B135 C: B136
1 2 9 13 17 21
B106 B72
1 2 3 4 5 6 7 1 2 3 4 5 6 3 4 10 14 18 22
8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 11 12 15 16 19 20 23 24
1 5 6
1 2 3 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27
2 4 5 6 7 8 25 29 33 37
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35
26 30 34 38
27 28 31 32 35 36 39 40
EN-09249
Step Check Yes No

1 CHECK BATTERY. Is the battery OK? Go to step 2. Charge or replace
Check the battery. <Ref. to SC(STI)-27, Bat- the battery. <Ref.
tery.> to SC(STI)-27,
Battery.>
2 CHECK OPERATION OF STARTER MOTOR. Does the starter motor oper- Go to step 3. Go to step 4.
ate?
EN(H4DOTC)(diag)-74

Step Check Yes No

3 CHECK DTC. Is DTC displayed? <Ref. to Check the appropri- Check ignition con-
EN(H4DOTC)(diag)-47, ate DTC using the trol system. <Ref. to
OPERATION, Read Diagnostic “List of Diagnostic EN(H4DOTC)(diag)
Trouble Code (DTC).> Trouble Code -79, IGNITION
(DTC)”. <Ref. to CONTROL SYS-
EN(H4DOTC)(diag) TEM, Diagnostics
-87, List of Diagnos- for Engine Starting
tic Trouble Code Failure.>
(DTC).>
4 CHECK INPUT SIGNAL FOR STARTER MO- Is the voltage 10 V or more? Check the starter Go to step 5.
TOR. motor. <Ref. to
1) Turn the ignition switch to OFF. SC(STI)-8,
2) Disconnect the connector from starter Starter.>
motor.
3) Depress the clutch pedal.
4) Turn the ignition switch to START.
5) Measure the voltage between the starter
motor connector and the engine ground.
(B14) No. 1 (+) — Engine ground (–):
5 CHECK INPUT SIGNAL FOR STARTER MO- Is the voltage 10 V or more? Repair the open Go to step 6.
TOR. circuit of the har-
1) Depress the clutch pedal. ness between
2) Turn the ignition switch to START. starter relay con-
3) Measure the voltage between starter relay nector and starter
connector and chassis ground. motor.
(B225) No. 10 (+) — Chassis ground (–):
6 CHECK HARNESS BETWEEN BATTERY Is the voltage 10 V or more? Go to step 7. Repair the power
AND IGNITION SWITCH CONNECTOR. supply circuit.
2) Disconnect the connector from ignition
switch.
3) Measure the voltage between ignition
switch connector and chassis ground.
7 CHECK IGNITION SWITCH. Is the resistance less than 1 Ω? Go to step 8. Replace the igni-
Measure the resistance between ignition switch tion switch. <Ref.
terminals after turning the ignition switch to to SL-42,
START position. REPLACEMENT,
Terminals Ignition Key Lock.>
No. 2 — No. 3:
No. 6 — No. 3:
8 CHECK INPUT VOLTAGE OF CLUTCH Is the voltage 10 V or more? Go to step 9. Check the follow-
START SWITCH. ing item and repair
1) Turn the ignition switch to OFF. if necessary.
2) Disconnect the clutch start switch connec- • Blown out of fuse
tor. (F/B No. 21)
3) Connect the connector to ignition switch. • Open or short
4) Turn the ignition switch to START. circuit to ground in
5) Measure the voltage between the clutch harness between
start switch connector and chassis ground. ignition switch con-
Connector & terminal nector and clutch
(B106) No. 1 (+) — Chassis ground (–): start switch con-
nector
EN(H4DOTC)(diag)-75

Step Check Yes No

9 CHECK HARNESS BETWEEN STARTER RE- Is the resistance less than 1 Ω? Go to step 10. Repair the open
LAY CONNECTOR AND CLUTCH START circuit in harness
SWITCH CONNECTOR. between starter
1) Turn the ignition switch to OFF. relay connector
2) Remove the starter relay. and clutch start
3) Measure the resistance of harness between switch connector.
starter relay connector and clutch start switch
connector.
(B225) No. 11 — (B106) No. 2:
10 CHECK INPUT VOLTAGE OF STARTER RE- Is the voltage 10 V or more? Go to step 11. Replace the clutch
LAY. start switch. <Ref.
1) Connect the connector to the clutch start to CL-33, Clutch
switch. Switch.>
2) Depress the clutch pedal.
3) Turn the ignition switch to START.
4) Measure the voltage between starter relay
11 CHECK INPUT VOLTAGE OF STARTER RE- Is the voltage 10 V or more? Go to step 12. Repair the open
LAY. circuit of harness
1) Turn the ignition switch to START. between starter
2) Measure the voltage between starter relay relay connector
connector and chassis ground. and ignition switch
Connector & terminal connector.
12 CHECK STARTER RELAY. Is the resistance less than 1 Ω? Go to step 13. Replace the starter
1) Connect the battery to starter relay termi- relay.
nals No. 11 and No. 12.
2) Measure the resistance between starter
relay terminals.
Terminals
No. 9 — No. 10:
13 CHECK HARNESS BETWEEN ECM AND Is the resistance less than 1 Ω? Go to step 14. Repair the open
STARTER RELAY CONNECTOR. circuit of harness
1) Turn the ignition switch to OFF. between ECM and
2) Disconnect the connector from ECM. starter relay con-
3) Measure the resistance of harness between nector.
ECM and starter relay connector.
(B136) No. 16 — (B225) No. 10:
14 CHECK ECM INPUT VOLTAGE. Is the voltage 10 V or more? Check the ECM Repair the open
1) Install the starter relay. power supply and circuit of harness
2) Depress the clutch pedal. ground line. <Ref. to between ECM and
3) Turn the ignition switch to START. EN(H4DOTC)(diag) starter relay con-
4) Measure the voltage between ECM connec- -77, CHECK nector.
tor and chassis ground. POWER SUPPLY
Connector & terminal AND GROUND
(B135) No. 26 (+) — Chassis ground (–): LINE OF ENGINE
CONTROL MOD-
ULE (ECM), Diag-
nostics for Engine
Starting Failure.>
EN(H4DOTC)(diag)-76

C: CHECK POWER SUPPLY AND GROUND LINE OF ENGINE CONTROL MOD-

ULE (ECM)
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220
MAIN RELAY (RELAY BLOCK)
15A SBF-7
21 4 3
22
No. 13
23
24 IGNITION
B72 SWITCH BATTERY
B220 No. 12 SBF-6 MAIN SBF

1 3
B13
C30
C2
D7
C1
A: B134
B: B135
ECM E
C: B136
D: B137
D1
A3
A6
D3
A4
B21
34
35
36
40
E2
B72 B21 B220 A: B134 B: B135
1 2 3 1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21
4 5 6 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
12 13 14 15 16 17 18 19 20 21 22 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33 18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
11 12 15 16 19 20 23 24
5 6 28 29 30 31 32 33 34 28 29 30 31 32 33 34 35
34 35 36 37 38 39 40 41 7 8 25 29 33 37
42 43 44 45 46 47 26 30 34 38
48 49 50 51 52 53 54 27 28 31 32 35 36 39 40 C: B136 D: B137
1 2 3 4 5 6 1 2 3 4 5 6 7
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08715
EN(H4DOTC)(diag)-77

Step Check Yes No

1 CHECK MAIN RELAY. Is the resistance less than 1 Ω? Go to step 2. Replace the main
1) Turn the ignition switch to OFF. relay. <Ref. to
2) Remove the main relay. FU(STI)-60, Main
3) Connect the battery to main relay terminals Relay.> <Ref. to
No. 23 and No. 24. FU(w/o STI)-58,
4) Measure the resistance between main relay Main Relay.>
terminals.
Terminals
No. 21 — No. 22:
2 CHECK GROUND CIRCUIT FOR ECM. Is the resistance less than 5 Ω? Go to step 3. Repair the harness
1) Disconnect the connector from ECM. and connector.
2) Measure the resistance of harness between NOTE:
ECM and chassis ground. In this case, repair
Connector & terminal the following item:
(B134) No. 3 — Chassis ground: • Open circuit of
(B134) No. 4 — Chassis ground: harness between
(B134) No. 6 — Chassis ground: ECM connector
(B137) No. 1 — Chassis ground: and engine ground
(B137) No. 3 — Chassis ground: • Poor contact of
coupling connector
3 CHECK INPUT VOLTAGE OF ECM. Is the voltage 10 V or more? Go to step 4. Repair the open or
1) Turn the ignition switch to ON. ground short circuit
2) Measure the voltage between ECM and of harness of
chassis ground. power supply cir-
Connector & terminal cuit.
4 CHECK INPUT VOLTAGE OF MAIN RELAY. Is the voltage 10 V or more? Go to step 5. Repair the open or
Measure the voltage between main relay con- ground short circuit
nector and chassis ground. of harness of
Connector & terminal power supply cir-
(B220) No. 21 (+) — Chassis ground (–): cuit.
5 CHECK INPUT VOLTAGE OF ECM. Is the voltage 10 V or more? Go to step 6. Repair the open or
1) Turn the ignition switch to OFF. ground short circuit
2) Install the main relay. of harness
3) Turn the ignition switch to ON. between ECM and
4) Measure the voltage between ECM and main relay connec-
chassis ground. tor.
6 CHECK INPUT VOLTAGE OF ECM. Is the voltage 10 V or more? Check ignition con- Repair the harness
1) Turn the ignition switch to OFF. trol system. <Ref. to and connector.
2) Connect the connector to ECM. EN(H4DOTC)(diag) NOTE:
3) Turn the ignition switch to ON. -79, IGNITION In this case, repair
4) Measure the voltage between ECM and CONTROL SYS- the following item:
chassis ground. TEM, Diagnostics • Open circuit in
Connector & terminal for Engine Starting harness between
(B136) No. 1 (+) — Chassis ground (–): Failure.> ECM and main re-
(B137) No. 7 (+) — Chassis ground (–): lay connector
• Poor contact of
main relay connec-
tor
• Poor contact of
ECM connector
EN(H4DOTC)(diag)-78

D: IGNITION CONTROL SYSTEM

CAUTION:
WIRING DIAGRAM:
Electrical System.>
B134 ECM
21
31
22
32
IGNITION
BATTERY SWITCH
MAIN
SBF SBF-6 No. 12
3 1
B72
E B21
49
20
31
10
9
E2
3
IGNITION COIL IGNITION COIL IGNITION COIL IGNITION COIL

No. 1 No. 2 No. 3 No. 4
E31 E32 E33 E34
E31 B21 B72 B134

E32
1 2 3 1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
E33 4 5 6 8 9 10 11 12 13 14 15 16 17
12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27
E34 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34
34 35 36 37 38 39 40 41
1 42 43 44 45 46 47
2 48 49 50 51 52 53 54
3
EN-08716
EN(H4DOTC)(diag)-79

Step Check Yes No

1 CHECK SPARK PLUG CONDITION. Is the spark plug condition nor- Go to step 2. Replace the spark
1) Remove the spark plug. <Ref. to IG(STI)-4, mal? plug. <Ref. to
REMOVAL, Spark Plug.> <Ref. to IG(w/o STI)- IG(STI)-4, Spark
5, REMOVAL, Spark Plug.> Plug.> <Ref. to
2) Check the spark plug condition. <Ref. to IG(w/o STI)-5,
IG(STI)-5, INSPECTION, Spark Plug.> <Ref. to Spark Plug.>
IG(w/o STI)-6, INSPECTION, Spark Plug.>
2 CHECK IGNITION SYSTEM FOR SPARKS. Does spark occur at each cylin- Check fuel pump Go to step 3.
1) Connect the spark plug to ignition coil. der? system. <Ref. to
2) Release the fuel pressure. <Ref. to FU(STI)- EN(H4DOTC)(diag)
67, RELEASING OF FUEL PRESSURE, PRO- -82, FUEL PUMP
CEDURE, Fuel.> <Ref. to FU(w/o STI)-65, CIRCUIT, Diagnos-
RELEASING OF FUEL PRESSURE, PROCE- tics for Engine
DURE, Fuel.> Starting Failure.>
3) Contact the spark plug thread portion to
engine.
4) While opening the throttle valve fully, crank
the engine to check that spark occurs at each
cylinder.
3 CHECK IGNITION COIL POWER SUPPLY Is the voltage 10 V or more? Go to step 4. Repair the harness
CIRCUIT. and connector.
2) Disconnect the connector from ignition coil. In this case, repair
3) Turn the ignition switch to ON. the following item:
4) Measure the power supply voltage between • Open circuit or
ignition coil connector and engine ground. short circuit to
Connector & terminal ground in power
(E31) No. 3 (+) — Engine ground (–): supply circuit
(E32) No. 3 (+) — Engine ground (–): • Poor contact of
(E33) No. 3 (+) — Engine ground (–): coupling connector
(E34) No. 3 (+) — Engine ground (–): • Blown out of fuse
4 CHECK HARNESS OF IGNITION COIL Is the resistance less than 1 Ω? Go to step 5. Repair the open
GROUND CIRCUIT. circuit in harness
1) Turn the ignition switch to OFF. between ignition
2) Measure the resistance between ignition coil connector and
coil connector and engine ground. engine ground.
(E31) No. 2 — Engine ground:
5 CHECK HARNESS BETWEEN ECM AND IG- Is the resistance less than 1 Ω? Go to step 6. Repair the harness
NITION COIL CONNECTOR. and connector.
2) Disconnect the connector from ECM and In this case, repair
ignition coil. the following item:
3) Measure the resistance of harness between • Open circuit of
ECM and ignition coil connector. harness between
Connector & terminal ECM and ignition
(B134) No. 21 — (E31) No. 1: coil connector
(B134) No. 22 — (E32) No. 1: • Poor contact of
(B134) No. 31 — (E33) No. 1: coupling connector
(B134) No. 32 — (E34) No. 1:
EN(H4DOTC)(diag)-80

Step Check Yes No

6 CHECK HARNESS BETWEEN ECM AND IG- Is the resistance 1 MΩ or Go to step 7. Repair the ground
NITION COIL CONNECTOR. more? short circuit of har-
Measure the resistance of harness between ness between
ECM and engine ground. ECM and ignition
Connector & terminal coil connector.
(B134) No. 21 — Engine ground:
7 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Replace the igni-
Check for poor contact of ECM connector. connector? contact of ECM tion coil. <Ref. to
connector. IG(STI)-7, Ignition
Coil.> <Ref. to
IG(w/o STI)-8, Igni-
tion Coil.>
EN(H4DOTC)(diag)-81

E: FUEL PUMP CIRCUIT

CAUTION:
Step Check Yes No
1 CHECK OPERATING SOUND OF FUEL Does the fuel pump emit oper- Check the fuel Display the DTC.
PUMP. ating sound? injector circuit. <Ref. to
Make sure that the fuel pump operates for two <Ref. to EN(H4DOTC)(diag)
seconds when turning the ignition switch to ON. EN(H4DOTC)(diag) -47, OPERATION,
NOTE: -83, FUEL INJEC- Read Diagnostic
Fuel pump operation can be executed using the TOR CIRCUIT, Trouble Code
Subaru Select Monitor. Diagnostics for (DTC).>
For the procedures, refer to “Compulsory Valve Engine Starting
Operation Check Mode”. <Ref. to Failure.>
EN(H4DOTC)(diag)-82

F: FUEL INJECTOR CIRCUIT

CAUTION:
• Check or repair only faulty parts.
• After servicing or replacing faulty parts, perform Clear Memory Mode <Ref. to EN(H4DOTC)(diag)-
62, OPERATION, Clear Memory Mode.>, and Inspection Mode <Ref. to EN(H4DOTC)(diag)-48, PRO-
CEDURE, Inspection Mode.>.
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
B220 B134 ECM
E
10
11
12
13
B21
51
52
48
54
53
E2
E5 E16 E6 E17
1
1
2
1
#1 #2 #3 #4
FUEL INJECTOR
E5 E6 B21 B220 B134
E16 E17
1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21 1 2 3 4 5 6 7
12 13 14 15 16 17 18 19 20 21 22 10 14 18 22 8 9 10 11 12 13 14 15 16 17
1 2 3 4
23 24 25 26 27 28 29 30 31 32 33 11 12 15 16 19 20 23 24 18 19 20 21 22 23 24 25 26 27
5 6 28 29 30 31 32 33 34
34 35 36 37 38 39 40 41 7 8 25 29 33 37
42 43 44 45 46 47 26 30 34 38
48 49 50 51 52 53 54 27 28 31 32 35 36 39 40
EN-08718
EN(H4DOTC)(diag)-83

Step Check Yes No

1 CHECK OPERATION OF EACH FUEL INJEC- Does the fuel injector emit Check the fuel Go to step 2.
TOR. operating sound? pressure. <Ref. to
While cranking the engine, check each fuel ME(STI)-24,
injector emits operating sound. Use a sound INSPECTION,
scope or attach a screwdriver to the injector for Fuel Pressure.>
this check. <Ref. to ME(w/o
STI)-24, INSPEC-
TION, Fuel Pres-
sure.>
2 CHECK POWER SUPPLY TO EACH FUEL IN- Is the voltage 10 V or more? Go to step 3. Repair the harness
JECTOR. and connector.
2) Disconnect the connector from fuel injector. In this case, repair
4) Measure the power supply voltage between • Open circuit in
fuel injector connector and the engine ground. harness between
Connector & terminal main relay connec-
#1 (E5) No. 1 (+) — Engine ground (–): tor and fuel injector
#2 (E16) No. 1 (+) — Engine ground (–): connector
#3 (E6) No. 1 (+) — Engine ground (–): • Poor contact of
#4 (E17) No. 1 (+) — Engine ground (–): main relay connec-
tor
• Poor contact of
coupling connector
3 CHECK HARNESS BETWEEN ECM AND Is the resistance less than 1 Ω? Go to step 4. Repair the harness
FUEL INJECTOR CONNECTOR. and connector.
3) Measure the resistance of harness between the following item:
ECM and fuel injector connector. • Open circuit in
Connector & terminal harness between
#1 (B134) No. 10 — (E5) No. 2: ECM and fuel in-
#2 (B134) No. 11 — (E16) No. 2: jector connector
#3 (B134) No. 12 — (E6) No. 2: • Poor contact of
#4 (B134) No. 13 — (E17) No. 2: coupling connector
4 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Go to step 5. Repair the short
FUEL INJECTOR CONNECTOR. more? circuit to ground in
Measure the resistance of harness between harness between
ECM and chassis ground. ECM and fuel
Connector & terminal injector connector.
#1 (B134) No. 10 — Chassis ground:
5 CHECK EACH FUEL INJECTOR. Is the resistance 5 — 20 Ω? Go to step 6. Replace the faulty
Measure the resistance between each fuel fuel injector. <Ref.
injector terminals. to FU(STI)-45,
Terminals Fuel Injector.>
No. 1 — No. 2: <Ref. to FU(w/o
STI)-45, Fuel
Injector.>
6 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Inspection using
Check for poor contact of ECM connector. connector? contact of ECM “General Diagnos-
connector. tic Table”. <Ref. to
EN(H4DOTC)(diag)
-468, INSPEC-
TION, General
Diagnostic Table.>
EN(H4DOTC)(diag)-84
Diagnostic Procedure for Subaru Select Monitor Communication

18.Diagnostic Procedure for Subaru Select Monitor Communication

A: COMMUNICATION FOR INITIALIZING IMPOSSIBLE
DIAGNOSIS:
Open or short circuit in data link connector
TROUBLE SYMPTOM:
Subaru Select Monitor communication failure
WIRING DIAGRAM:
Electrical System.>
BATTERY
No. 13
A: B134 B: B135 E
ECM
C: B136 D: B137
B14
D1
A3
A6
D3
A4
C4
B440 B442
2 2
* B122
* B21
34
35
36
40
* E2
DATA LINK
CONNECTOR
16
B40
7
4
5
E * : TERMINAL No. OPTIONAL ARRANGEMENT
B122 B440 B40 A: B134

B21
1 2 3 4 B442 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7
5 6 7 8 8 9 10 11 12 13 14 15 16 17
9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 18 19 20 21 22 23 24 25 26 27
12 13 14 15 16 17 18 19 20 21 22
28 29 30 31 32 33 34
23 24 25 26 27 28 29 30 31 32 33
B: B135 C: B136 D: B137 34 35 36 37 38 39 40 41

42 43 44 45 46 47
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7 48 49 50 51 52 53 54
8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08719
EN(H4DOTC)(diag)-85
Diagnostic Procedure for Subaru Select Monitor Communication

Step Check Yes No

1 CHECK POWER SUPPLY CIRCUIT. Does SDI or general scan tool Go to step 4. Go to step 2.
Connect the SDI (Subaru Diagnosis Interface) turn ON?
or general scan tool to data link connector.
2 CHECK POWER SUPPLY CIRCUIT. Is the voltage 10 V or more? Go to step 3. Repair the power
Measure the voltage between data link connec- supply circuit.
tor and chassis ground. NOTE:
Connector & terminal In this case, repair
(B40) No. 16 (+) — Chassis ground (–): the following item:
• Open or ground
short circuit of har-
ness between bat-
tery and data link
connector
• Blown out of fuse
(M/B No. 13)
3 CHECK HARNESS BETWEEN DATA LINK Is the resistance less than 5 Ω? Repair the poor Repair the harness
CONNECTOR AND CHASSIS GROUND. contact of data link and connector.
1) Turn the ignition switch to OFF. connector. NOTE:
2) Measure the resistance of harness between In this case, repair
data link connector and chassis ground. the following item:
Connector & terminal • Open circuit of
(B40) No. 5 — Chassis ground: ECM and data link
connector
• Open circuit of
harness between
ECM and engine
ground
• Poor contact of
ECM connector
• Poor contact of
coupling connector
DATA LINK CONNECTOR. and connector.
1) Disconnect the connectors from ECM, NOTE:
DCCD CM (6MT model only), VDC CM, airbag In this case, repair
CM, impact sensor, TPMS & keyless entry CM, the following item:
and body integrated unit. • Open circuit of
CAUTION: harness between
When disconnecting the connector from air- ECM and data link
bag CM, always follow the precautions on connector
AB section. <Ref. to AB-5, CAUTION, Gener- • Poor contact of
al Description.> coupling connector
2) Measure the resistance of harness between
ECM and data link connector.
(B135) No. 14 — (B40) No. 7:
5 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Repair the poor Repair the ground
DATA LINK CONNECTOR. more? contact of the ECM short circuit of har-
Measure the resistance between data link con- or data link con- ness between
nector and chassis ground. nector. ECM and data link
(B40) No. 7 — Chassis ground:
EN(H4DOTC)(diag)-86
List of Diagnostic Trouble Code (DTC)

19.List of Diagnostic Trouble Code (DTC)

A: LIST
DTC Item Note
P0011 Intake Camshaft Position - Timing <Ref. to EN(H4DOTC)(diag)-97, DTC P0011 INTAKE CAMSHAFT POSI-
Over-Advanced or System Perfor- TION - TIMING OVER-ADVANCED OR SYSTEM PERFORMANCE (BANK
mance (Bank 1) 1), Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0014 Exhaust AVCS System 1 (Range/ <Ref. to EN(H4DOTC)(diag)-98, DTC P0014 EXHAUST AVCS SYSTEM 1
Performance) (RANGE/PERFORMANCE), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0016 Crankshaft Position - Camshaft <Ref. to EN(H4DOTC)(diag)-99, DTC P0016 CRANKSHAFT POSITION -
Position Correlation (Bank1) CAMSHAFT POSITION CORRELATION (BANK1), Diagnostic Procedure
with Diagnostic Trouble Code (DTC).>
P0017 Crank and Cam Timing B System <Ref. to EN(H4DOTC)(diag)-100, DTC P0017 CRANK AND CAM TIMING B
Failure (Bank 1) SYSTEM FAILURE (BANK 1), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0018 Crankshaft Position - Camshaft <Ref. to EN(H4DOTC)(diag)-101, DTC P0018 CRANKSHAFT POSITION -
Position Correlation (Bank2) CAMSHAFT POSITION CORRELATION (BANK2), Diagnostic Procedure
P0019 Crank and Cam Timing B System <Ref. to EN(H4DOTC)(diag)-102, DTC P0019 CRANK AND CAM TIMING B
Failure (Bank 2) SYSTEM FAILURE (BANK 2), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0021 Intake Camshaft Position - Timing <Ref. to EN(H4DOTC)(diag)-103, DTC P0021 INTAKE CAMSHAFT POSI-
Over-Advanced or System Perfor- TION - TIMING OVER-ADVANCED OR SYSTEM PERFORMANCE (BANK
mance (Bank 2) 2), Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0024 Exhaust AVCS System 2 (Range/ <Ref. to EN(H4DOTC)(diag)-104, DTC P0024 EXHAUST AVCS SYSTEM 2
Performance) (RANGE/PERFORMANCE), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0030 HO2S Heater Control Circuit (Bank <Ref. to EN(H4DOTC)(diag)-105, DTC P0030 HO2S HEATER CONTROL
1 Sensor 1) CIRCUIT (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic Trou-
ble Code (DTC).>
P0031 HO2S Heater Control Circuit Low <Ref. to EN(H4DOTC)(diag)-108, DTC P0031 HO2S HEATER CONTROL
(Bank 1 Sensor 1) CIRCUIT LOW (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic
P0032 HO2S Heater Control Circuit High <Ref. to EN(H4DOTC)(diag)-111, DTC P0032 HO2S HEATER CONTROL
(Bank 1 Sensor 1) CIRCUIT HIGH (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic
P0037 HO2S Heater Control Circuit Low <Ref. to EN(H4DOTC)(diag)-114, DTC P0037 HO2S HEATER CONTROL
(Bank 1 Sensor 2) CIRCUIT LOW (BANK 1 SENSOR 2), Diagnostic Procedure with Diagnostic
P0038 HO2S Heater Control Circuit High <Ref. to EN(H4DOTC)(diag)-117, DTC P0038 HO2S HEATER CONTROL
(Bank 1 Sensor 2) CIRCUIT HIGH (BANK 1 SENSOR 2), Diagnostic Procedure with Diagnostic
P0068 MAP/MAF - Throttle Position Cor- <Ref. to EN(H4DOTC)(diag)-120, DTC P0068 MAP/MAF - THROTTLE
relation POSITION CORRELATION, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0101 Mass or Volume Air Flow Circuit <Ref. to EN(H4DOTC)(diag)-121, DTC P0101 MASS OR VOLUME AIR
Range/Performance FLOW CIRCUIT RANGE/PERFORMANCE, Diagnostic Procedure with
Diagnostic Trouble Code (DTC).>
Low Input FLOW CIRCUIT LOW INPUT, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
High Input FLOW CIRCUIT HIGH INPUT, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
EN(H4DOTC)(diag)-87

DTC Item Note

P0107 Manifold Absolute Pressure/Baro- <Ref. to EN(H4DOTC)(diag)-127, DTC P0107 MANIFOLD ABSOLUTE
metric Pressure Circuit Low Input PRESSURE/BAROMETRIC PRESSURE CIRCUIT LOW INPUT, Diagnostic
Procedure with Diagnostic Trouble Code (DTC).>
P0108 Manifold Absolute Pressure/Baro- <Ref. to EN(H4DOTC)(diag)-130, DTC P0108 MANIFOLD ABSOLUTE
metric Pressure Circuit High Input PRESSURE/BAROMETRIC PRESSURE CIRCUIT HIGH INPUT, Diagnostic
P0111 Intake Air Temperature Sensor <Ref. to EN(H4DOTC)(diag)-132, DTC P0111 INTAKE AIR TEMPERATURE
Range/Performance Problem SENSOR RANGE/PERFORMANCE PROBLEM, Diagnostic Procedure with
P0112 Intake Air Temperature Sensor 1 <Ref. to EN(H4DOTC)(diag)-133, DTC P0112 INTAKE AIR TEMPERATURE
Circuit Low SENSOR 1 CIRCUIT LOW, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0113 Intake Air Temperature Sensor 1 <Ref. to EN(H4DOTC)(diag)-135, DTC P0113 INTAKE AIR TEMPERATURE
Circuit High SENSOR 1 CIRCUIT HIGH, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0116 Engine Coolant Temperature Sen- <Ref. to EN(H4DOTC)(diag)-137, DTC P0116 ENGINE COOLANT TEM-
sor 1 Circuit Range/Performance PERATURE SENSOR 1 CIRCUIT RANGE/PERFORMANCE, Diagnostic
P0117 Engine Coolant Temperature Cir- <Ref. to EN(H4DOTC)(diag)-138, DTC P0117 ENGINE COOLANT TEM-
cuit Low PERATURE CIRCUIT LOW, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0118 Engine Coolant Temperature Cir- <Ref. to EN(H4DOTC)(diag)-140, DTC P0118 ENGINE COOLANT TEM-
cuit High PERATURE CIRCUIT HIGH, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0122 Throttle/Pedal Position Sensor/ <Ref. to EN(H4DOTC)(diag)-142, DTC P0122 THROTTLE/PEDAL POSI-
Switch “A” Circuit Low TION SENSOR/SWITCH “A” CIRCUIT LOW, Diagnostic Procedure with
Switch “A” Circuit High TION SENSOR/SWITCH “A” CIRCUIT HIGH, Diagnostic Procedure with
P0125 Insufficient Coolant Temperature <Ref. to EN(H4DOTC)(diag)-148, DTC P0125 INSUFFICIENT COOLANT
for Closed Loop Fuel Control TEMPERATURE FOR CLOSED LOOP FUEL CONTROL, Diagnostic Proce-
dure with Diagnostic Trouble Code (DTC).>
P0128 Coolant Thermostat (Engine Cool- <Ref. to EN(H4DOTC)(diag)-149, DTC P0128 COOLANT THERMOSTAT
ant Temperature Below Thermo- (ENGINE COOLANT TEMPERATURE BELOW THERMOSTAT REGULAT-
stat Regulating Temperature) ING TEMPERATURE), Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P0131 O2 Sensor Circuit Low Voltage <Ref. to EN(H4DOTC)(diag)-150, DTC P0131 O2 SENSOR CIRCUIT LOW
(Bank 1 Sensor 1) VOLTAGE (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic Trou-
ble Code (DTC).>
P0132 O2 Sensor Circuit High Voltage <Ref. to EN(H4DOTC)(diag)-153, DTC P0132 O2 SENSOR CIRCUIT HIGH
ble Code (DTC).>
P0134 O2 Sensor Circuit No Activity <Ref. to EN(H4DOTC)(diag)-155, DTC P0134 O2 SENSOR CIRCUIT NO
Detected (Bank 1 Sensor 1) ACTIVITY DETECTED (BANK 1 SENSOR 1), Diagnostic Procedure with
P0137 O2 Sensor Circuit Low Voltage <Ref. to EN(H4DOTC)(diag)-158, DTC P0137 O2 SENSOR CIRCUIT LOW
ble Code (DTC).>
P0138 O2 Sensor Circuit High Voltage <Ref. to EN(H4DOTC)(diag)-161, DTC P0138 O2 SENSOR CIRCUIT HIGH
ble Code (DTC).>
P013A O2 Sensor Slow Response - Rich <Ref. to EN(H4DOTC)(diag)-164, DTC P013A O2 SENSOR SLOW
to Lean (Bank 1 Sensor 2) RESPONSE - RICH TO LEAN (BANK 1 SENSOR 2), Diagnostic Procedure
EN(H4DOTC)(diag)-88

DTC Item Note

P013B O2 Sensor Slow Response - Lean <Ref. to EN(H4DOTC)(diag)-166, DTC P013B O2 SENSOR SLOW
to Rich (Bank 1 Sensor 2) RESPONSE - LEAN TO RICH (BANK 1 SENSOR 2), Diagnostic Procedure
P013E O2 Sensor Delayed Response - <Ref. to EN(H4DOTC)(diag)-166, DTC P013E O2 SENSOR DELAYED
Rich to Lean (Bank 1 Sensor 2) RESPONSE - RICH TO LEAN (BANK 1 SENSOR 2), Diagnostic Procedure
P013F O2 Sensor Delayed Response - <Ref. to EN(H4DOTC)(diag)-166, DTC P013F O2 SENSOR DELAYED
Lean to Rich (Bank 1 Sensor 2) RESPONSE - LEAN TO RICH (BANK 1 SENSOR 2), Diagnostic Procedure
P0140 O2 Sensor Circuit No Activity <Ref. to EN(H4DOTC)(diag)-167, DTC P0140 O2 SENSOR CIRCUIT NO
Detected (Bank1 Sensor2) ACTIVITY DETECTED (BANK1 SENSOR2), Diagnostic Procedure with
P0141 O2 Sensor Heater Circuit (Bank1 <Ref. to EN(H4DOTC)(diag)-169, DTC P0141 O2 SENSOR HEATER CIR-
Sensor2) CUIT (BANK1 SENSOR2), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P014C O2 Sensor Slow Response - Rich <Ref. to EN(H4DOTC)(diag)-170, DTC P014C O2 SENSOR SLOW
to Lean (Bank 1 Sensor 1) RESPONSE - RICH TO LEAN (BANK 1 SENSOR 1), Diagnostic Procedure
P014D O2 Sensor Slow Response - Lean <Ref. to EN(H4DOTC)(diag)-170, DTC P014D O2 SENSOR SLOW
to Rich (Bank 1 Sensor 1) RESPONSE - LEAN TO RICH (BANK 1 SENSOR 1), Diagnostic Procedure
P015A O2 Sensor Delayed Response - <Ref. to EN(H4DOTC)(diag)-170, DTC P015A O2 SENSOR DELAYED
Rich to Lean (Bank 1 Sensor 1) RESPONSE - RICH TO LEAN (BANK 1 SENSOR 1), Diagnostic Procedure
P015B O2 Sensor Delayed Response - <Ref. to EN(H4DOTC)(diag)-170, DTC P015B O2 SENSOR DELAYED
Lean to Rich (Bank 1 Sensor 1) RESPONSE - LEAN TO RICH (BANK 1 SENSOR 1), Diagnostic Procedure
P0171 System Too Lean (Bank 1) <Ref. to EN(H4DOTC)(diag)-170, DTC P0171 SYSTEM TOO LEAN (BANK
1), Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0172 System Too Rich (Bank 1) <Ref. to EN(H4DOTC)(diag)-171, DTC P0172 SYSTEM TOO RICH (BANK
1), Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0201 Injector #1 <Ref. to EN(H4DOTC)(diag)-173, DTC P0201 INJECTOR #1, Diagnostic
Switch “B” Circuit Low TION SENSOR/SWITCH “B” CIRCUIT LOW, Diagnostic Procedure with
Switch “B” Circuit High TION SENSOR/SWITCH “B” CIRCUIT HIGH, Diagnostic Procedure with
P0230 Fuel Pump Primary Circuit <Ref. to EN(H4DOTC)(diag)-182, DTC P0230 FUEL PUMP PRIMARY CIR-
CUIT, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0244 Turbo/Super Charger Wastegate <Ref. to EN(H4DOTC)(diag)-185, DTC P0244 TURBO/SUPER CHARGER
Solenoid “A” Range/Performance WASTEGATE SOLENOID “A” RANGE/PERFORMANCE, Diagnostic Proce-
Solenoid “A” Low WASTEGATE SOLENOID “A” LOW, Diagnostic Procedure with Diagnostic
Solenoid “A” High WASTEGATE SOLENOID “A” HIGH, Diagnostic Procedure with Diagnostic
EN(H4DOTC)(diag)-89

DTC Item Note

P0300 Random/Multiple Cylinder Misfire <Ref. to EN(H4DOTC)(diag)-191, DTC P0300 RANDOM/MULTIPLE CYLIN-
Detected DER MISFIRE DETECTED, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0301 Cylinder 1 Misfire Detected <Ref. to EN(H4DOTC)(diag)-195, DTC P0301 CYLINDER 1 MISFIRE
DETECTED, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0327 Knock Sensor 1 Circuit Low (Bank <Ref. to EN(H4DOTC)(diag)-202, DTC P0327 KNOCK SENSOR 1 CIRCUIT
1 or Single Sensor) LOW (BANK 1 OR SINGLE SENSOR), Diagnostic Procedure with Diagnos-
tic Trouble Code (DTC).>
P0328 Knock Sensor 1 Circuit High (Bank <Ref. to EN(H4DOTC)(diag)-204, DTC P0328 KNOCK SENSOR 1 CIRCUIT
1 or Single Sensor) HIGH (BANK 1 OR SINGLE SENSOR), Diagnostic Procedure with Diagnos-
P0335 Crankshaft Position Sensor “A” Cir- <Ref. to EN(H4DOTC)(diag)-206, DTC P0335 CRANKSHAFT POSITION
cuit SENSOR “A” CIRCUIT, Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P0336 Crankshaft Position Sensor “A” Cir- <Ref. to EN(H4DOTC)(diag)-208, DTC P0336 CRANKSHAFT POSITION
cuit Range/Performance SENSOR “A” CIRCUIT RANGE/PERFORMANCE, Diagnostic Procedure
P0340 Camshaft Position Sensor “A” Cir- <Ref. to EN(H4DOTC)(diag)-209, DTC P0340 CAMSHAFT POSITION SEN-
cuit (Bank 1 or Single Sensor) SOR “A” CIRCUIT (BANK 1 OR SINGLE SENSOR), Diagnostic Procedure
P0341 Camshaft Position Sensor "A" Cir- <Ref. to EN(H4DOTC)(diag)-211, DTC P0341 CAMSHAFT POSITION SEN-
cuit Range/Performance (Bank 1 or SOR "A" CIRCUIT RANGE/PERFORMANCE (BANK 1 OR SINGLE SEN-
Single Sensor) SOR), Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0345 Camshaft Position Sensor “A” Cir- <Ref. to EN(H4DOTC)(diag)-212, DTC P0345 CAMSHAFT POSITION SEN-
cuit (Bank 2) SOR “A” CIRCUIT (BANK 2), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0346 Camshaft Position Sensor "A" Cir- <Ref. to EN(H4DOTC)(diag)-214, DTC P0346 CAMSHAFT POSITION SEN-
cuit Range/Performance (Bank 2) SOR "A" CIRCUIT RANGE/PERFORMANCE (BANK 2), Diagnostic Proce-
P0351 Ignition Coil A Primary/Secondary <Ref. to EN(H4DOTC)(diag)-215, DTC P0351 IGNITION COIL A PRIMARY/
Circuit SECONDARY CIRCUIT, Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P0352 Ignition Coil B Primary/Secondary <Ref. to EN(H4DOTC)(diag)-217, DTC P0352 IGNITION COIL B PRIMARY/
(DTC).>
P0353 Ignition Coil C Primary/Secondary <Ref. to EN(H4DOTC)(diag)-217, DTC P0353 IGNITION COIL C PRIMARY/
(DTC).>
P0354 Ignition Coil D Primary/Secondary <Ref. to EN(H4DOTC)(diag)-217, DTC P0354 IGNITION COIL D PRIMARY/
(DTC).>
P0365 Camshaft Position Sensor “B” Cir- <Ref. to EN(H4DOTC)(diag)-218, DTC P0365 CAMSHAFT POSITION SEN-
cuit (Bank 1) SOR “B” CIRCUIT (BANK 1), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0366 Camshaft Position Sensor B Circuit <Ref. to EN(H4DOTC)(diag)-220, DTC P0366 CAMSHAFT POSITION SEN-
Range/Performance (Bank 1) SOR B CIRCUIT RANGE/PERFORMANCE (BANK 1), Diagnostic Proce-
P0390 Camshaft Position Sensor “B” Cir- <Ref. to EN(H4DOTC)(diag)-221, DTC P0390 CAMSHAFT POSITION SEN-
cuit (Bank 2) SOR “B” CIRCUIT (BANK 2), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
EN(H4DOTC)(diag)-90

DTC Item Note

P0391 Camshaft Position Sensor B Circuit <Ref. to EN(H4DOTC)(diag)-223, DTC P0391 CAMSHAFT POSITION SEN-
Range/Performance (Bank 2) SOR B CIRCUIT RANGE/PERFORMANCE (BANK 2), Diagnostic Proce-
P0410 Secondary Air Injection System <Ref. to EN(H4DOTC)(diag)-224, DTC P0410 SECONDARY AIR INJEC-
TION SYSTEM, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
Incorrect Flow Detected TION SYSTEM INCORRECT FLOW DETECTED, Diagnostic Procedure with
Switching Valve “A” Circuit Open TION SYSTEM SWITCHING VALVE “A” CIRCUIT OPEN, Diagnostic Proce-
Switching Valve “A” Circuit Shorted TION SYSTEM SWITCHING VALVE “A” CIRCUIT SHORTED, Diagnostic
Switching Valve “B” Circuit Open TION SYSTEM SWITCHING VALVE “B” CIRCUIT OPEN, Diagnostic Proce-
Switching Valve “B” Circuit Shorted TION SYSTEM SWITCHING VALVE “B” CIRCUIT SHORTED, Diagnostic
P0420 Catalyst System Efficiency Below <Ref. to EN(H4DOTC)(diag)-247, DTC P0420 CATALYST SYSTEM EFFI-
Threshold (Bank 1) CIENCY BELOW THRESHOLD (BANK 1), Diagnostic Procedure with Diag-
nostic Trouble Code (DTC).>
P0441 Evaporative Emission Cont. Sys. <Ref. to EN(H4DOTC)(diag)-253, DTC P0441 EVAPORATIVE EMISSION
Incorrect Purge Flow CONT. SYS. INCORRECT PURGE FLOW, Diagnostic Procedure with Diag-
P0451 Evaporative Emission System <Ref. to EN(H4DOTC)(diag)-254, DTC P0451 EVAPORATIVE EMISSION
Pressure Sensor/Switch Range/ SYSTEM PRESSURE SENSOR/SWITCH RANGE/PERFORMANCE, Diag-
Performance nostic Procedure with Diagnostic Trouble Code (DTC).>
Pressure Sensor/Switch Low SYSTEM PRESSURE SENSOR/SWITCH LOW, Diagnostic Procedure with
Pressure Sensor/Switch High SYSTEM PRESSURE SENSOR/SWITCH HIGH, Diagnostic Procedure with
Leak Detected (Large Leak) SYSTEM LEAK DETECTED (LARGE LEAK), Diagnostic Procedure with
P0456 Evaporative Emission Control Sys- <Ref. to EN(H4DOTC)(diag)-260, DTC P0456 EVAPORATIVE EMISSION
tem Leak Detected (Very Small CONTROL SYSTEM LEAK DETECTED (VERY SMALL LEAK), Diagnostic
Leak) Procedure with Diagnostic Trouble Code (DTC).>
Purge Control Valve Circuit Low SYSTEM PURGE CONTROL VALVE CIRCUIT LOW, Diagnostic Procedure
Purge Control Valve Circuit High SYSTEM PURGE CONTROL VALVE CIRCUIT HIGH, Diagnostic Procedure
P0461 Fuel Level Sensor “A” Circuit <Ref. to EN(H4DOTC)(diag)-266, DTC P0461 FUEL LEVEL SENSOR “A”
Range/Performance CIRCUIT RANGE/PERFORMANCE, Diagnostic Procedure with Diagnostic
P0462 Fuel Level Sensor “A” Circuit Low <Ref. to EN(H4DOTC)(diag)-266, DTC P0462 FUEL LEVEL SENSOR “A”
CIRCUIT LOW, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0463 Fuel Level Sensor “A” Circuit High <Ref. to EN(H4DOTC)(diag)-267, DTC P0463 FUEL LEVEL SENSOR “A”
CIRCUIT HIGH, Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
EN(H4DOTC)(diag)-91

DTC Item Note

P04AC Evap System Purge Control Valve <Ref. to EN(H4DOTC)(diag)-268, DTC P04AC EVAP SYSTEM PURGE
"B" Circuit Low CONTROL VALVE "B" CIRCUIT LOW, Diagnostic Procedure with Diagnostic
P04AD Evap System Purge Control Valve <Ref. to EN(H4DOTC)(diag)-271, DTC P04AD EVAP SYSTEM PURGE
"B" Circuit High CONTROL VALVE "B" CIRCUIT HIGH, Diagnostic Procedure with Diagnos-
P04DB Crankcase Ventilation System Dis- <Ref. to EN(H4DOTC)(diag)-273, DTC P04DB CRANKCASE VENTILATION
connected SYSTEM DISCONNECTED, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0500 Vehicle Speed Sensor “A” <Ref. to EN(H4DOTC)(diag)-275, DTC P0500 VEHICLE SPEED SENSOR
“A”, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0506 Idle Air Control System RPM <Ref. to EN(H4DOTC)(diag)-276, DTC P0506 IDLE AIR CONTROL SYS-
Lower Than Expected TEM RPM LOWER THAN EXPECTED, Diagnostic Procedure with Diagnos-
P0507 Idle Air Control System RPM <Ref. to EN(H4DOTC)(diag)-277, DTC P0507 IDLE AIR CONTROL SYS-
Higher Than Expected TEM RPM HIGHER THAN EXPECTED, Diagnostic Procedure with Diagnos-
P050A Cold Start Idle Air Control System <Ref. to EN(H4DOTC)(diag)-278, DTC P050A COLD START IDLE AIR
Performance CONTROL SYSTEM PERFORMANCE, Diagnostic Procedure with Diagnos-
P050B Cold Start Ignition Timing Perfor- <Ref. to EN(H4DOTC)(diag)-287, DTC P050B COLD START IGNITION TIM-
mance ING PERFORMANCE, Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P0513 Incorrect Immobilizer Key <Ref. to IM(diag)-15, DTC P0513 INCORRECT IMMOBILIZER KEY, Diag-
nostic Procedure with Diagnostic Trouble Code (DTC).>
P0560 System Voltage <Ref. to EN(H4DOTC)(diag)-288, DTC P0560 SYSTEM VOLTAGE, Diagnos-
tic Procedure with Diagnostic Trouble Code (DTC).>
P0604 Internal Control Module Random <Ref. to EN(H4DOTC)(diag)-290, DTC P0604 INTERNAL CONTROL MOD-
Access Memory (RAM) Error ULE RANDOM ACCESS MEMORY (RAM) ERROR, Diagnostic Procedure
P0605 Internal Control Module Read Only <Ref. to EN(H4DOTC)(diag)-290, DTC P0605 INTERNAL CONTROL MOD-
Memory (ROM) Error ULE READ ONLY MEMORY (ROM) ERROR, Diagnostic Procedure with
P0606 Control Module Processor <Ref. to EN(H4DOTC)(diag)-291, DTC P0606 CONTROL MODULE PRO-
CESSOR, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P060A Internal Control Module Monitor- <Ref. to EN(H4DOTC)(diag)-292, DTC P060A INTERNAL CONTROL MOD-
ing Processor Performance ULE MONITORING PROCESSOR PERFORMANCE, Diagnostic Procedure
P060B Internal Control Module A/D Pro- <Ref. to EN(H4DOTC)(diag)-292, DTC P060B INTERNAL CONTROL MOD-
cessing Performance ULE A/D PROCESSING PERFORMANCE, Diagnostic Procedure with Diag-
P0616 Starter Relay Circuit Low <Ref. to EN(H4DOTC)(diag)-293, DTC P0616 STARTER RELAY CIRCUIT
LOW, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P0617 Starter Relay Circuit High <Ref. to EN(H4DOTC)(diag)-295, DTC P0617 STARTER RELAY CIRCUIT
HIGH, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P062F Internal Control Module EEPROM <Ref. to EN(H4DOTC)(diag)-296, DTC P062F INTERNAL CONTROL MOD-
Error ULE EEPROM ERROR , Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0851 Neutral Switch Input Circuit Low <Ref. to EN(H4DOTC)(diag)-297, DTC P0851 NEUTRAL SWITCH INPUT
(MT Model) CIRCUIT LOW (MT MODEL), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P0852 Neutral Switch Input Circuit High <Ref. to EN(H4DOTC)(diag)-299, DTC P0852 NEUTRAL SWITCH INPUT
(MT Model) CIRCUIT HIGH (MT MODEL), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>
P1160 Return Spring Failure <Ref. to EN(H4DOTC)(diag)-300, DTC P1160 RETURN SPRING FAILURE,
Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
EN(H4DOTC)(diag)-92

DTC Item Note

P1400 Fuel Tank Pressure Control Sole- <Ref. to EN(H4DOTC)(diag)-301, DTC P1400 FUEL TANK PRESSURE
noid Valve Circuit Low CONTROL SOLENOID VALVE CIRCUIT LOW, Diagnostic Procedure with
Switching Valve Stuck Open TION SYSTEM SWITCHING VALVE STUCK OPEN, Diagnostic Procedure
P1420 Fuel Tank Pressure Control Sol. <Ref. to EN(H4DOTC)(diag)-305, DTC P1420 FUEL TANK PRESSURE
Valve Circuit High CONTROL SOL. VALVE CIRCUIT HIGH, Diagnostic Procedure with Diag-
Air Filter Clog CONT. SYS. AIR FILTER CLOG, Diagnostic Procedure with Diagnostic Trou-
ble Code (DTC).>
CONT. SYS., Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P1570 Antenna <Ref. to IM(diag)-16, DTC P1570 ANTENNA, Diagnostic Procedure with
P1571 Reference Code Incompatibility <Ref. to IM(diag)-18, DTC P1571 REFERENCE CODE INCOMPATIBILITY,
P1572 IMM Circuit Failure (Except <Ref. to IM(diag)-19, DTC P1572 IMM CIRCUIT FAILURE (EXCEPT
Antenna Circuit) ANTENNA CIRCUIT), Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P1574 Key Communication Failure <Ref. to IM(diag)-22, DTC P1574 KEY COMMUNICATION FAILURE, Diag-
P1576 EGI Control Module EEPROM <Ref. to IM(diag)-23, DTC P1576 EGI CONTROL MODULE EEPROM, Diag-
P1577 IMM Control Module EEPROM <Ref. to IM(diag)-24, DTC P1577 IMM CONTROL MODULE EEPROM,
P1578 Meter Failure <Ref. to IM(diag)-25, DTC P1578 METER FAILURE, Diagnostic Procedure
P2004 Intake Manifold Runner Control <Ref. to EN(H4DOTC)(diag)-309, DTC P2004 INTAKE MANIFOLD RUN-
Stuck Open (Bank 1) NER CONTROL STUCK OPEN (BANK 1), Diagnostic Procedure with Diag-
Stuck Open (Bank 2) NER CONTROL STUCK OPEN (BANK 2), Diagnostic Procedure with Diag-
Stuck Closed (Bank 1) NER CONTROL STUCK CLOSED (BANK 1), Diagnostic Procedure with
Stuck Closed (Bank 2) NER CONTROL STUCK CLOSED (BANK 2), Diagnostic Procedure with
Circuit / Open (Bank 1) NER CONTROL CIRCUIT / OPEN (BANK 1), Diagnostic Procedure with
Circuit Low (Bank 1) NER CONTROL CIRCUIT LOW (BANK 1), Diagnostic Procedure with Diag-
Circuit / Open (Bank 2) NER CONTROL CIRCUIT / OPEN (BANK 2), Diagnostic Procedure with
Circuit Low (Bank 2) NER CONTROL CIRCUIT LOW (BANK 2), Diagnostic Procedure with Diag-
P2016 Tumble Generated Valve Position <Ref. to EN(H4DOTC)(diag)-321, DTC P2016 TUMBLE GENERATED
Sensor 1 Circuit Low VALVE POSITION SENSOR 1 CIRCUIT LOW, Diagnostic Procedure with
EN(H4DOTC)(diag)-93

DTC Item Note

P2017 Intake Manifold Runner Position <Ref. to EN(H4DOTC)(diag)-325, DTC P2017 TUMBLE GENERATED
Sensor / Switch Circuit High (Bank VALVE POSITION SENSOR 1 CIRCUIT HIGH, Diagnostic Procedure with
1) Diagnostic Trouble Code (DTC).>
P2021 Tumble Generated Valve Position <Ref. to EN(H4DOTC)(diag)-328, DTC P2021 TUMBLE GENERATED
Sensor 2 Circuit Low VALVE POSITION SENSOR 2 CIRCUIT LOW, Diagnostic Procedure with
P2022 Intake Manifold Runner Position <Ref. to EN(H4DOTC)(diag)-332, DTC P2022 TUMBLE GENERATED
Sensor / Switch Circuit High (Bank VALVE POSITION SENSOR 2 CIRCUIT HIGH, Diagnostic Procedure with
2) Diagnostic Trouble Code (DTC).>
P2088 Intake Camshaft Position Actuator <Ref. to EN(H4DOTC)(diag)-335, DTC P2088 INTAKE CAMSHAFT POSI-
Control Circuit Low (Bank 1) TION ACTUATOR CONTROL CIRCUIT LOW (BANK 1), Diagnostic Proce-
Control Circuit High (Bank 1) TION ACTUATOR CONTROL CIRCUIT HIGH (BANK 1), Diagnostic Proce-
P2090 Exhaust Camshaft Position Actua- <Ref. to EN(H4DOTC)(diag)-339, DTC P2090 EXHAUST CAMSHAFT
tor Control Circuit Low (Bank 1) POSITION ACTUATOR CONTROL CIRCUIT LOW (BANK 1), Diagnostic
tor Control Circuit High (Bank 1) POSITION ACTUATOR CONTROL CIRCUIT HIGH (BANK 1), Diagnostic
Control Circuit Low (Bank 2) TION ACTUATOR CONTROL CIRCUIT LOW (BANK 2), Diagnostic Proce-
Control Circuit High (Bank 2) TION ACTUATOR CONTROL CIRCUIT HIGH (BANK 2), Diagnostic Proce-
tor Control Circuit Low (Bank 2) POSITION ACTUATOR CONTROL CIRCUIT LOW (BANK 2), Diagnostic
tor Control Circuit High (Bank 2) POSITION ACTUATOR CONTROL CIRCUIT HIGH (BANK 2), Diagnostic
P2096 Post Catalyst Fuel Trim System <Ref. to EN(H4DOTC)(diag)-351, DTC P2096 POST CATALYST FUEL TRIM
Too Lean (Bank 1) SYSTEM TOO LEAN (BANK 1), Diagnostic Procedure with Diagnostic Trou-
ble Code (DTC).>
P2097 Post Catalyst Fuel Trim System <Ref. to EN(H4DOTC)(diag)-360, DTC P2097 POST CATALYST FUEL TRIM
Too Rich (Bank 1) SYSTEM TOO RICH (BANK 1), Diagnostic Procedure with Diagnostic Trou-
ble Code (DTC).>
P2101 Throttle Actuator Control Motor Cir- <Ref. to EN(H4DOTC)(diag)-369, DTC P2101 THROTTLE ACTUATOR
cuit Range/Performance CONTROL MOTOR CIRCUIT RANGE/PERFORMANCE, Diagnostic Proce-
cuit Low CONTROL MOTOR CIRCUIT LOW, Diagnostic Procedure with Diagnostic
cuit High CONTROL MOTOR CIRCUIT HIGH, Diagnostic Procedure with Diagnostic
P2109 Throttle/Pedal Position Sensor “A” <Ref. to EN(H4DOTC)(diag)-378, DTC P2109 THROTTLE/PEDAL POSI-
Minimum Stop Performance TION SENSOR “A” MINIMUM STOP PERFORMANCE, Diagnostic Proce-
P2119 Throttle Actuator Control Throttle <Ref. to EN(H4DOTC)(diag)-378, DTC P2119 THROTTLE ACTUATOR
Body Range/Performance CONTROL THROTTLE BODY RANGE/PERFORMANCE, Diagnostic Proce-
Switch “D” Circuit Low Input TION SENSOR/SWITCH “D” CIRCUIT LOW INPUT, Diagnostic Procedure
EN(H4DOTC)(diag)-94

DTC Item Note

Switch “D” Circuit High Input TION SENSOR/SWITCH “D” CIRCUIT HIGH INPUT, Diagnostic Procedure
Switch “E” Circuit Low Input TION SENSOR/SWITCH “E” CIRCUIT LOW INPUT, Diagnostic Procedure
Switch “E” Circuit High Input TION SENSOR/SWITCH “E” CIRCUIT HIGH INPUT, Diagnostic Procedure
Switch “A”/“B” Voltage Correlation TION SENSOR/SWITCH “A”/“B” VOLTAGE CORRELATION, Diagnostic Pro-
cedure with Diagnostic Trouble Code (DTC).>
Switch “D”/“E” Voltage Correlation TION SENSOR/SWITCH “D”/“E” VOLTAGE CORRELATION, Diagnostic Pro-
cedure with Diagnostic Trouble Code (DTC).>
P2195 O2 Sensor Signal Biased/Stuck <Ref. to EN(H4DOTC)(diag)-392, DTC P2195 O2 SENSOR SIGNAL
Lean (Bank 1 Sensor 1) BIASED/STUCK LEAN (BANK 1 SENSOR 1), Diagnostic Procedure with
P2196 O2 Sensor Signal Biased/Stuck <Ref. to EN(H4DOTC)(diag)-395, DTC P2196 O2 SENSOR SIGNAL
Rich (Bank 1 Sensor 1) BIASED/STUCK RICH (BANK 1 SENSOR 1), Diagnostic Procedure with
P219A Bank 1 Air-Fuel Ratio Imbalance <Ref. to EN(H4DOTC)(diag)-398, DTC P219A BANK 1 AIR-FUEL RATIO
IMBALANCE, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P2257 Air System Control "A" Circuit Low <Ref. to EN(H4DOTC)(diag)-412, DTC P2257 AIR SYSTEM CONTROL "A"
CIRCUIT LOW, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
P2258 Air System Control "A" Circuit High <Ref. to EN(H4DOTC)(diag)-416, DTC P2258 AIR SYSTEM CONTROL "A"
CIRCUIT HIGH, Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
Leak Detection Pump Control Cir- SYSTEM LEAK DETECTION PUMP CONTROL CIRCUIT LOW, Diagnostic
cuit Low Procedure with Diagnostic Trouble Code (DTC).>
Leak Detection Pump Control Cir- SYSTEM LEAK DETECTION PUMP CONTROL CIRCUIT HIGH, Diagnostic
cuit High Procedure with Diagnostic Trouble Code (DTC).>
Leak Detection Pump Sense Cir- SYSTEM LEAK DETECTION PUMP SENSE CIRCUIT RANGE/PERFOR-
cuit Range/Performance MANCE, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
Switching Valve Control Circuit SYSTEM SWITCHING VALVE CONTROL CIRCUIT LOW, Diagnostic Proce-
Low dure with Diagnostic Trouble Code (DTC).>
Switching Valve Control Circuit SYSTEM SWITCHING VALVE CONTROL CIRCUIT HIGH, Diagnostic Pro-
High cedure with Diagnostic Trouble Code (DTC).>
P2431 Secondary Air Injection System Air <Ref. to EN(H4DOTC)(diag)-434, DTC P2431 SECONDARY AIR INJEC-
Flow /Pressure Sensor Circuit TION SYSTEM AIR FLOW /PRESSURE SENSOR CIRCUIT RANGE/PER-
Range/Performance FORMANCE, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
Flow /Pressure Sensor Circuit Low TION SYSTEM AIR FLOW /PRESSURE SENSOR CIRCUIT LOW, Diagnos-
tic Procedure with Diagnostic Trouble Code (DTC).>
Flow /Pressure Sensor Circuit High TION SYSTEM AIR FLOW /PRESSURE SENSOR CIRCUIT HIGH, Diag-
Switching Valve Stuck Open TION SYSTEM SWITCHING VALVE STUCK OPEN (BANK1), Diagnostic
(Bank1) Procedure with Diagnostic Trouble Code (DTC).>
EN(H4DOTC)(diag)-95

DTC Item Note

Switching Valve Stuck Closed TION SYSTEM SWITCHING VALVE STUCK CLOSED (BANK1), Diagnostic
Switching Valve Stuck Open TION SYSTEM SWITCHING VALVE STUCK OPEN (BANK2), Diagnostic
Switching Valve Stuck Closed TION SYSTEM SWITCHING VALVE STUCK CLOSED (BANK2), Diagnostic
Pump Stuck On TION SYSTEM PUMP STUCK ON, Diagnostic Procedure with Diagnostic
P2610 ECM/PCM Internal Engine Off <Ref. to EN(H4DOTC)(diag)-462, DTC P2610 ECM/PCM INTERNAL
Timer Performance ENGINE OFF TIMER PERFORMANCE, Diagnostic Procedure with Diag-
U0073 CAN Failure, Bus ‘Off’ Detection <Ref. to EN(H4DOTC)(diag)-462, DTC U0073 CAN FAILURE, BUS ‘OFF’
DETECTION, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
U0122 CAN (VDC) Data Not Loaded <Ref. to EN(H4DOTC)(diag)-462, DTC U0122 CAN (VDC) DATA NOT
LOADED, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
U0140 CAN (BCU) Data Not Loaded <Ref. to EN(H4DOTC)(diag)-462, DTC U0140 CAN (BCU) DATA NOT
LOADED, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
U0416 CAN (VDC) Data Abnormal <Ref. to EN(H4DOTC)(diag)-462, DTC U0416 CAN (VDC) DATA ABNOR-
MAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
U0422 CAN (BCU) Data Abnormal <Ref. to EN(H4DOTC)(diag)-462, DTC U0422 CAN (BCU) DATA ABNOR-
MAL, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
EN(H4DOTC)(diag)-96
Diagnostic Procedure with Diagnostic Trouble Code (DTC)

20.Diagnostic Procedure with Diagnostic Trouble Code (DTC)

A: DTC P0011 INTAKE CAMSHAFT POSITION - TIMING OVER-ADVANCED OR
SYSTEM PERFORMANCE (BANK 1)
DTC DETECTING CONDITION:
• Detected when two consecutive driving cycles with fault occur.
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-11, DTC P0011 INTAKE CAMSHAFT POSITION -
TIMING OVER-ADVANCED OR SYSTEM PERFORMANCE (BANK 1), Diagnostic Trouble Code (DTC) De-
tecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «VVT Adv. Ang. Go to step 2. Check the follow-
1) Start the engine and let it idle. Amount R» approx. 0 deg? ing item and repair
2) Read the value of «VVT Adv. Ang. Amount or replace if neces-
R» using the Subaru Select Monitor. sary.
NOTE: • Oil pipe (clog)
For detailed operation procedures, refer to • Oil flow control
“READ CURRENT DATA FOR ENGINE”. <Ref. solenoid valve
to EN(H4DOTC)(diag)-39, Subaru Select Moni- (clog or dirt of oil
tor.> routing, setting of
spring)
• Intake camshaft
(dirt, damage of
camshaft)
2 CHECK CURRENT DATA. When the value of «OCV Duty Check the follow- Perform the follow-
1) Drive with acceleration and deceleration at R» increases more than 10%, ing item and repair ing procedures,
80 km/h (50 MPH) or less. is the value of «VVT Adv. Ang. or replace if neces- and clean the oil
NOTE: Amount R» approx. 0 deg? sary. routing.
Drive to an extent that the duty output of oil flow • Oil pipe (clog) Replace the
control solenoid valve increases. • Oil flow control engine oil and idle
2) Read the values of «OCV Duty R» and solenoid valve the engine for 5
«VVT Adv. Ang. Amount R» using the Subaru (clog or dirt of oil minutes, and then
Select Monitor. routing, setting of replace the oil filter
NOTE: spring) and engine oil.
For detailed operation procedures, refer to • Intake camshaft <Ref. to LU(STI)-
“READ CURRENT DATA FOR ENGINE”. <Ref. (dirt, damage of 11, REPLACE-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- camshaft) MENT, Engine
tor.> Oil.> <Ref. to
LU(STI)-31,
Engine Oil Filter.>
EN(H4DOTC)(diag)-97

B: DTC P0014 EXHAUST AVCS SYSTEM 1 (RANGE/PERFORMANCE)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-13, DTC P0014 EXHAUST AVCS SYSTEM 1
(RANGE/PERFORMANCE), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «Exh. VVT Go to step 2. Check the follow-
1) Start the engine and let it idle. Retard Ang. R» approx. 0 deg? ing item and repair
2) Read the value of «Exh. VVT Retard Ang. or replace if neces-
R» using the Subaru Select Monitor. sary.
spring)
• Exhaust cam-
shaft (dirt, dam-
age of camshaft)
2 CHECK CURRENT DATA. When the value of «Exh. OCV Check the follow- Perform the follow-
1) Drive with acceleration and deceleration at Duty R» increases more than ing item and repair ing procedures,
80 km/h (50 MPH) or less. 10%, is the value of «Exh. VVT or replace if neces- and clean the oil
NOTE: Retard Ang. R» approx. 0 deg? sary. routing.
2) Read the values of «Exh. OCV Duty R» and solenoid valve the engine for 5
«Exh. VVT Retard Ang. R» using the Subaru (clog or dirt of oil minutes, and then
For detailed operation procedures, refer to • Exhaust cam- <Ref. to LU(STI)-
“READ CURRENT DATA FOR ENGINE”. <Ref. shaft (dirt, dam- 11, REPLACE-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- age of camshaft) MENT, Engine
LU(STI)-31,
Engine Oil Filter.>
EN(H4DOTC)(diag)-98

C: DTC P0016 CRANKSHAFT POSITION - CAMSHAFT POSITION CORRELA-

TION (BANK1)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-15, DTC P0016 CRANKSHAFT POSITION - CAM-
SHAFT POSITION CORRELATION (BANK1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «VVT Adv. Ang. Perform the follow- Check the follow-
1) Start the engine and let it idle. Amount R» approx. 0 deg, and ing procedures, ing item and repair
2) Read the values of «VVT Adv. Ang. Amount the value of «OCV Duty R» and clean the oil or replace if neces-
R» and «OCV Duty R» using the Subaru Select approx. 10%? routing. sary.
Monitor. Replace the • Oil pipe (clog)
NOTE: engine oil and idle • Oil flow control
For detailed operation procedures, refer to the engine for 5 solenoid valve
“READ CURRENT DATA FOR ENGINE”. <Ref. minutes, and then (clog or dirt of oil
to EN(H4DOTC)(diag)-39, Subaru Select Moni- replace the oil filter routing, setting of
tor.> and engine oil. spring)
<Ref. to LU(STI)- • Intake camshaft
11, REPLACE- (dirt, damage of
MENT, Engine camshaft)
Oil.> <Ref. to • Timing belt
LU(STI)-31, (matching of timing
Engine Oil Filter.> mark)
EN(H4DOTC)(diag)-99

D: DTC P0017 CRANK AND CAM TIMING B SYSTEM FAILURE (BANK 1)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-17, DTC P0017 CRANK AND CAM TIMING B SYS-
TEM FAILURE (BANK 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «Exh. VVT Perform the follow- Check the follow-
1) Start the engine and let it idle. Retard Ang. R» approx. 0 deg, ing procedures, ing item and repair
2) Read the values of «Exh. VVT Retard Ang. and the value of «Exh. OCV and clean the oil or replace if neces-
R» and «Exh. OCV Duty R» using the Subaru Duty R» approx. 10%? routing. sary.
Select Monitor. Replace the • Oil pipe (clog)
<Ref. to LU(STI)- • Exhaust cam-
11, REPLACE- shaft (dirt, dam-
MENT, Engine age of camshaft)
EN(H4DOTC)(diag)-100

E: DTC P0018 CRANKSHAFT POSITION - CAMSHAFT POSITION CORRELA-

TION (BANK2)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-18, DTC P0018 CRANKSHAFT POSITION - CAM-
SHAFT POSITION CORRELATION (BANK2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «VVT Adv. Ang. Perform the follow- Check the follow-
1) Start the engine and let it idle. Amount L» approx. 0 deg, and ing procedures, ing item and repair
2) Read the values of «VVT Adv. Ang. Amount the value of «OCV Duty L» and clean the oil or replace if neces-
L» and «OCV Duty L» using the Subaru Select approx. 10%? routing. sary.
Monitor. Replace the • Oil pipe (clog)
<Ref. to LU(STI)- • Intake camshaft
11, REPLACE- (dirt, damage of
MENT, Engine camshaft)

F: DTC P0019 CRANK AND CAM TIMING B SYSTEM FAILURE (BANK 2)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-18, DTC P0019 CRANK AND CAM TIMING B SYS-
TEM FAILURE (BANK 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «Exh. VVT Perform the follow- Check the follow-
1) Start the engine and let it idle. Retard Ang. L» approx. 0 deg, ing procedures, ing item and repair
2) Read the values of «Exh. VVT Retard Ang. and the value of «Exh. OCV and clean the oil or replace if neces-
L» and «Exh. OCV Duty L» using the Subaru Duty L» approx. 10%? routing. sary.
Select Monitor. Replace the • Oil pipe (clog)
<Ref. to LU(STI)- • Exhaust cam-
11, REPLACE- shaft (dirt, dam-
MENT, Engine age of camshaft)

G: DTC P0021 INTAKE CAMSHAFT POSITION - TIMING OVER-ADVANCED OR

SYSTEM PERFORMANCE (BANK 2)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-18, DTC P0021 INTAKE CAMSHAFT POSITION -
TIMING OVER-ADVANCED OR SYSTEM PERFORMANCE (BANK 2), Diagnostic Trouble Code (DTC) De-
tecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «VVT Adv. Ang. Go to step 2. Check the follow-
1) Start the engine and let it idle. Amount L» approx. 0 deg? ing item and repair
2) Read the value of «VVT Adv. Ang. Amount or replace if neces-
L» using the Subaru Select Monitor. sary.
spring)
• Intake camshaft
(dirt, damage of
camshaft)
2 CHECK CURRENT DATA. When the value of «OCV Duty Check the follow- Perform the follow-
1) Drive with acceleration and deceleration at L» increases more than 10%, is ing item and repair ing procedures,
80 km/h (50 MPH) or less. the value of «VVT Adv. Ang. or replace if neces- and clean the oil
NOTE: Amount L» approx. 0 deg? sary. routing.
2) Read the values of «OCV Duty L» and «VVT solenoid valve the engine for 5
Adv. Ang. Amount L» using the Subaru Select (clog or dirt of oil minutes, and then
Monitor. routing, setting of replace the oil filter
For detailed operation procedures, refer to • Intake camshaft <Ref. to LU(STI)-
“READ CURRENT DATA FOR ENGINE”. <Ref. (dirt, damage of 11, REPLACE-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- camshaft) MENT, Engine
LU(STI)-31,
Engine Oil Filter.>

H: DTC P0024 EXHAUST AVCS SYSTEM 2 (RANGE/PERFORMANCE)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-19, DTC P0024 EXHAUST AVCS SYSTEM 2
(RANGE/PERFORMANCE), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK CURRENT DATA. Is the value of «Exh. VVT Go to step 2. Check the follow-
1) Start the engine and let it idle. Retard Ang. L» approx. 0 deg? ing item and repair
2) Read the value of «Exh. VVT Retard Ang. or replace if neces-
L» using the Subaru Select Monitor. sary.
spring)
• Exhaust cam-
shaft (dirt, dam-
age of camshaft)
2 CHECK CURRENT DATA. When the value of «Exh. OCV Check the follow- Perform the follow-
1) Drive with acceleration and deceleration at Duty L» increases more than ing item and repair ing procedures,
80 km/h (50 MPH) or less. 10%, is the value of «Exh. VVT or replace if neces- and clean the oil
NOTE: Retard Ang. L» approx. 0 deg? sary. routing.
2) Read the values of «Exh. OCV Duty L» and solenoid valve the engine for 5
«Exh. VVT Retard Ang. L» using the Subaru (clog or dirt of oil minutes, and then
For detailed operation procedures, refer to • Exhaust cam- <Ref. to LU(STI)-
“READ CURRENT DATA FOR ENGINE”. <Ref. shaft (dirt, dam- 11, REPLACE-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- age of camshaft) MENT, Engine
LU(STI)-31,
Engine Oil Filter.>

I: DTC P0030 HO2S HEATER CONTROL CIRCUIT (BANK 1 SENSOR 1)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-19, DTC P0030 HO2S HEATER CONTROL CIRCUIT
(BANK 1 SENSOR 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
• Models without SI-DRIVE <Ref. to WI-32, WITHOUT SI-DRIVE, WIRING DIAGRAM, Engine Electrical
System.>
A/F, OXYGEN SENSOR FUSE E22 B138
B220 BATTERY
RELAY (RELAY BLOCK)
15A SBF-5 1 2 1 2 3
9 2 1 3 4 4 5 6
10
B21 B220
11
42
12
E2 1 2 9 13 17 21
B220 3 4 10 14 18 22
4
11 12 15 16 19 20 23 24
5 6
E
FRONT OXYGEN (A/F) 7 8 25 29 33 37
SENSOR 26 30 34 38
27 28 31 32 35 36 39 40
E22
B21
2
3
1
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
E2 34 35 36 37 38 39 40 41
42 43 44 45 46 47
43
26
15
B21 48 49 50 51 52 53 54
E *
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C18
C19
C9
C5
C6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
C: B136
C: B136 ECM
1 2 3 4 5 6
D: B137 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
D: B137
1 2 3 4 5 6 7
B21 8 9 10 11 12 13 14 15 16 17
34
35
36
40
18 19 20 21 22 23 24 25
E2 26 27 28 29 30 31

*
E
EN-08720

• Models with SI-DRIVE <Ref. to WI-48, WITH SI-DRIVE, WIRING DIAGRAM, Engine Electrical System.>
B379 B138
2 1 1 2 3
A/F, OXYGEN SENSOR FUSE 4 5 6
B220 (RELAY BLOCK) 4 3
RELAY BATTERY
15A SBF-5 B220
9 2 1
10
1 2 9 13 17 21
3 4 10 14 18 22
11
12 11 12 15 16 19 20 23 24
5 6
1
7 8 25 29 33 37
B220
26 30 34 38
FRONT OXYGEN (A/F) E 27 28 31 32 35 36 39 40
SENSOR
B379 B21
4
2
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
*
* 34 35 36 37 38 39 40 41
42 43 44 45 46 47
B138 48 49 50 51 52 53 54
C18
C19
C9
C5
C6
A: B134
A: B134 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C: B136 ECM 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
B21
34
35
36
40
E2 D: B137
: TERMINAL No. OPTIONAL ARRANGEMENT 1 2 3 4 5 6 7

* 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
EN-08721

Step Check Yes No

FRONT OXYGEN (A/F) SENSOR CONNEC- circuit of harness
TOR. between ECM and
1) Start and warm up the engine. front oxygen (A/F)
2) Turn the ignition switch to OFF. sensor connector.
3) Disconnect the connectors from ECM and
front oxygen (A/F) sensor.
ECM and front oxygen (A/F) sensor connector.
Models without SI-DRIVE
(B136) No. 6 — (E22) No. 2:
(B136) No. 5 — (E22) No. 2:
(B136) No. 19 — (E22) No. 1:
(B136) No. 18 — (E22) No. 3:
Models with SI-DRIVE
(B136) No. 6 — (B379) No. 2:
(B136) No. 5 — (B379) No. 2:
(B136) No. 19 — (B379) No. 4:
(B136) No. 18 — (B379) No. 3:
2 CHECK FRONT OXYGEN (A/F) SENSOR. Is the resistance less than 2 — Go to step 3. Replace the front
Measure the resistance between front oxygen 3 Ω? oxygen (A/F) sen-
(A/F) sensor terminals. sor. <Ref. to
Terminals FU(STI)-54, Front
Models without SI-DRIVE Oxygen (A/F) Sen-
No. 4 — No. 2: sor.> <Ref. to
Models with SI-DRIVE FU(w/o STI)-53,
No. 2 — No. 1: Front Oxygen (A/F)
Sensor.>
3 CHECK FOR POOR CONTACT. Is there poor contact of ECM or Repair the poor Replace the front
Check for poor contact of ECM and front oxygen front oxygen (A/F) sensor con- contact of ECM or oxygen (A/F) sen-
(A/F) sensor connector. nector? front oxygen (A/F) sor. <Ref. to
sensor connector. FU(STI)-54, Front
Oxygen (A/F) Sen-
sor.> <Ref. to
FU(w/o STI)-53,
Front Oxygen (A/F)
Sensor.>

J: DTC P0031 HO2S HEATER CONTROL CIRCUIT LOW (BANK 1 SENSOR 1)

• Immediately at fault recognition
LOW (BANK 1 SENSOR 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
B220 BATTERY
RELAY (RELAY BLOCK)
15A SBF-5 1 2 1 2 3
9 2 1 3 4 4 5 6
10
B21 B220
11
42
12
E2 1 2 9 13 17 21
B220 3 4 10 14 18 22
4
11 12 15 16 19 20 23 24
5 6
E
FRONT OXYGEN (A/F) 7 8 25 29 33 37
SENSOR 26 30 34 38
27 28 31 32 35 36 39 40
E22
B21
2
3
1
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
E2 34 35 36 37 38 39 40 41
42 43 44 45 46 47
43
26
15
B21 48 49 50 51 52 53 54
E *
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C18
C19
C9
C5
C6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
C: B136
C: B136 ECM
1 2 3 4 5 6
D: B137 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
D: B137
1 2 3 4 5 6 7
B21 8 9 10 11 12 13 14 15 16 17
34
35
36
40
18 19 20 21 22 23 24 25
E2 26 27 28 29 30 31

*
E
EN-08720

B379 B138
2 1 1 2 3
RELAY BATTERY
15A SBF-5 B220
9 2 1
10
1 2 9 13 17 21
3 4 10 14 18 22
11
12 11 12 15 16 19 20 23 24
5 6
1
7 8 25 29 33 37
B220
26 30 34 38
FRONT OXYGEN (A/F) E 27 28 31 32 35 36 39 40
SENSOR
B379 B21
4
2
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
*
* 34 35 36 37 38 39 40 41
42 43 44 45 46 47
B138 48 49 50 51 52 53 54
C18
C19
C9
C5
C6
A: B134
A: B134 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C: B136 ECM 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
B21
34
35
36
40
E2 D: B137

* 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
EN-08721

Step Check Yes No

1 CHECK POWER SUPPLY TO FRONT OXY- Is the voltage 10 V or more? Go to step 2. Repair the power
GEN (A/F) SENSOR. supply line.
2) Disconnect the connectors from front oxy- In this case, repair
gen (A/F) sensor. the following item:
3) Turn the ignition switch to ON. • Open circuit in
4) Measure the voltage between front oxygen harness between
(A/F) sensor connector and engine ground. A/F, oxygen sen-
Connector & terminal sor relay and front
Models without SI-DRIVE oxygen (A/F) sen-
(E22) No. 4 (+) — Engine ground (–): sor connector
Models with SI-DRIVE • Poor contact of
(B379) No. 1 (+) — Engine ground (–): A/F, oxygen sen-
sor relay connector
• Malfunction of
A/F, oxygen sen-
sor relay
1) Turn the ignition switch to OFF. front oxygen (A/F)
2) Disconnect the connector from ECM. sensor connector.
3) Measure the resistance between ECM and
front oxygen (A/F) sensor connector.
(B136) No. 6 — (E22) No. 2:
(B136) No. 5 — (E22) No. 2:
(B136) No. 6 — (B379) No. 2:
(B136) No. 5 — (B379) No. 2:
Measure the resistance of harness between and connector.
ECM and chassis ground. NOTE:
(B134) No. 3 — Chassis ground: the following item:
(B137) No. 1 — Chassis ground: ECM and engine
(B137) No. 3 — Chassis ground: ground
• Poor contact of
coupling connector
4 CHECK FRONT OXYGEN (A/F) SENSOR. Is the resistance 2 — 3 Ω? Repair the poor Replace the front
Measure the resistance between front oxygen contact of ECM oxygen (A/F) sen-
(A/F) sensor terminals. connector. sor. <Ref. to
Terminals FU(STI)-54, Front
Models without SI-DRIVE Oxygen (A/F) Sen-
No. 4 — No. 2: sor.> <Ref. to
Models with SI-DRIVE FU(w/o STI)-53,
No. 2 — No. 1: Front Oxygen (A/F)
Sensor.>

K: DTC P0032 HO2S HEATER CONTROL CIRCUIT HIGH (BANK 1 SENSOR 1)

HIGH (BANK 1 SENSOR 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
B220 BATTERY
RELAY (RELAY BLOCK)
15A SBF-5 1 2 1 2 3
9 2 1 3 4 4 5 6
10
B21 B220
11
42
12
E2 1 2 9 13 17 21
B220 3 4 10 14 18 22
4
11 12 15 16 19 20 23 24
5 6
E
FRONT OXYGEN (A/F) 7 8 25 29 33 37
SENSOR 26 30 34 38
27 28 31 32 35 36 39 40
E22
B21
2
3
1
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
E2 34 35 36 37 38 39 40 41
42 43 44 45 46 47
43
26
15
B21 48 49 50 51 52 53 54
E *
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C18
C19
C9
C5
C6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
C: B136
C: B136 ECM
1 2 3 4 5 6
D: B137 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
D: B137
1 2 3 4 5 6 7
B21 8 9 10 11 12 13 14 15 16 17
34
35
36
40
18 19 20 21 22 23 24 25
E2 26 27 28 29 30 31

*
E
EN-08720

B379 B138
2 1 1 2 3
RELAY BATTERY
15A SBF-5 B220
9 2 1
10
1 2 9 13 17 21
3 4 10 14 18 22
11
12 11 12 15 16 19 20 23 24
5 6
1
7 8 25 29 33 37
B220
26 30 34 38
FRONT OXYGEN (A/F) E 27 28 31 32 35 36 39 40
SENSOR
B379 B21
4
2
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
*
* 34 35 36 37 38 39 40 41
42 43 44 45 46 47
B138 48 49 50 51 52 53 54
C18
C19
C9
C5
C6
A: B134
A: B134 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C: B136 ECM 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
B21
34
35
36
40
E2 D: B137

* 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
EN-08721

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 10 V or more? Repair the short Go to step 2.
FRONT OXYGEN (A/F) SENSOR CONNEC- circuit to power in
TOR. the harness
2) Measure the voltage between ECM and front oxygen (A/F)
chassis ground. sensor connector.
2 CHECK GROUND CIRCUIT FOR ECM. Is the resistance less than 5 Ω? Repair the poor Repair the harness
1) Disconnect the connector from ECM. contact of ECM and connector.
2) Measure the resistance between ECM and connector. NOTE:
chassis ground. In this case, repair
coupling connector

L: DTC P0037 HO2S HEATER CONTROL CIRCUIT LOW (BANK 1 SENSOR 2)

LOW (BANK 1 SENSOR 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
A/F, OXYGEN SENSOR B220 FUSE B19 B83
RELAY (RELAY BLOCK) BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
B19 3 4 4 5 6
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
REAR 5 6
OXYGEN SENSOR
E
7 8 25 29 33 37
T6 26 30 34 38
27 28 31 32 35 36 39 40
1
3
4
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
T5 23 24 25 26 27 28 29 30 31 32 33
1
3
4
B83 34 35 36 37 38 39 40 41
B19
42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
*
* 1 2 3 4 5 6 7
B138 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
B30
C20
C9
28 29 30 31 32 33 34
B6
A: B134 B: B135
B: B135 1 2 3 4 5 6 7
ECM 8 9 10 11 12 13 14 15 16 17 18 19
C: B136 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
B21 17 18 19 20 21 22 23 24 25 26 27
34
35
36
40
: TERMINAL No. OPTIONAL ARRANGEMENT 28 29 30 31 32 33 34 35

E2 *
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08722

A/F, OXYGEN SENSOR FUSE
B220 (RELAY BLOCK) B19 B83
RELAY BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
3 4 4 5 6
B19
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
REAR
E
7 8 25 29 33 37
OXYGEN SENSOR
26 30 34 38
T6 27 28 31 32 35 36 39 40
B21
1
3
4
T5 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1
3
4
B19 B83 23 24 25 26 27 28 29 30 31 32 33
* 34 35 36 37 38 39 40 41
* 42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B30
C20
C9
B6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
B: B135
B: B135
ECM
1 2 3 4 5 6 7
C: B136
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
D: B137
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
C: B136
1 2 3 4 5 6
B21 7 8 9 10 11 12 13 14 15 16
34
35
36
40
17 18 19 20 21 22 23 24 25 26 27
E2 28 29 30 31 32 33 34 35
*
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08723

Step Check Yes No

1 CHECK POWER SUPPLY TO REAR OXY- Is the voltage 10 V or more? Go to step 2. Repair the power
GEN SENSOR. supply line.
2) Disconnect the connector from rear oxygen In this case, repair
sensor. the following item:
4) Measure the voltage between rear oxygen harness between
sensor connector and engine ground. A/F, oxygen sen-
Connector & terminal sor relay and rear
(T6) No. 2 (+) — Engine ground (–): oxygen sensor
connector
• Poor contact of
A/F, oxygen sen-
sor relay connector
• Poor contact of
coupling connector
• Malfunction of
A/F, oxygen sen-
sor relay
REAR OXYGEN SENSOR CONNECTOR. and connector.
3) Measure the resistance between the ECM the following item:
and rear oxygen sensor connector. • Open circuit in
(B135) No. 6 — (T6) No. 1: ECM and rear oxy-
gen sensor con-
nector
• Poor contact of
coupling connector
Measure the resistance of harness between and connector.
ECM and chassis ground. NOTE:
(B134) No. 3 — Chassis ground: the following item:
• Poor contact of
ECM connector
• Poor contact of
coupling connector
4 CHECK REAR OXYGEN SENSOR. Is the resistance 5 — 7 Ω? Repair the poor Replace the rear
Measure the resistance between rear oxygen contact of ECM oxygen sensor.
sensor terminals. connector. <Ref. to FU(STI)-
Terminals 56, Rear Oxygen
No. 1 — No. 2: Sensor.> <Ref. to
FU(w/o STI)-55,
Rear Oxygen Sen-
sor.>

M: DTC P0038 HO2S HEATER CONTROL CIRCUIT HIGH (BANK 1 SENSOR 2)

HIGH (BANK 1 SENSOR 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
B19 3 4 4 5 6
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
REAR 5 6
OXYGEN SENSOR
E
7 8 25 29 33 37
T6 26 30 34 38
27 28 31 32 35 36 39 40
1
3
4
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
T5 23 24 25 26 27 28 29 30 31 32 33
1
3
4
B83 34 35 36 37 38 39 40 41
B19
42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
*
* 1 2 3 4 5 6 7
B138 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
B30
C20
C9
28 29 30 31 32 33 34
B6
A: B134 B: B135
B: B135 1 2 3 4 5 6 7
ECM 8 9 10 11 12 13 14 15 16 17 18 19
C: B136 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
B21 17 18 19 20 21 22 23 24 25 26 27
34
35
36
40

E2 *
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08722

RELAY BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
3 4 4 5 6
B19
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
REAR
E
7 8 25 29 33 37
OXYGEN SENSOR
26 30 34 38
T6 27 28 31 32 35 36 39 40
B21
1
3
4
T5 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1
3
4
B19 B83 23 24 25 26 27 28 29 30 31 32 33
* 34 35 36 37 38 39 40 41
* 42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B30
C20
C9
B6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
B: B135
B: B135
ECM
1 2 3 4 5 6 7
C: B136
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
D: B137
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
C: B136
1 2 3 4 5 6
B21 7 8 9 10 11 12 13 14 15 16
34
35
36
40
17 18 19 20 21 22 23 24 25 26 27
E2 28 29 30 31 32 33 34 35
*
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08723

Step Check Yes No

REAR OXYGEN SENSOR CONNECTOR. circuit to power in
1) Turn the ignition switch to OFF. the harness
2) Measure the voltage between ECM and between ECM and
chassis ground. rear oxygen sensor
2 CHECK GROUND CIRCUIT FOR ECM. Is the resistance less than 5 Ω? Repair the poor Repair the harness
1) Disconnect the connector from ECM. contact of ECM and connector.
2) Measure the resistance between ECM and connector. NOTE:
coupling connector

N: DTC P0068 MAP/MAF - THROTTLE POSITION CORRELATION

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-29, DTC P0068 MAP/MAF - THROTTLE POSITION
CORRELATION, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK AIR INTAKE SYSTEM. Are there holes, loose bolts or Repair the air Go to step 2.
disconnection of hose on air intake system.
intake system?
2 CHECK MANIFOLD ABSOLUTE PRESSURE Is the value in «Mani. Absolute Go to step 3. Replace the mani-
SENSOR. Pressure» 73.3 — 106.6 kPa fold absolute pres-
1) Start the engine and warm up engine until (550 — 800 mmHg, 21.65 — sure sensor. <Ref.
coolant temperature is higher than 75°C 31.50 inHg) when the ignition is to FU(STI)-43,
(167°F). turned ON, and 20.0 — 46.7 Manifold Absolute
2) Place the shift lever in neutral position. kPa (150 — 350 mmHg, 5.91 — Pressure Sensor.>
3) Turn the A/C switch to OFF. 13.78 inHg) during idling? <Ref. to FU(w/o
4) Turn all the accessory switches to OFF. STI)-43, Manifold
5) Read the value of «Mani. Absolute Pres- Absolute Pressure
sure» using the Subaru Select Monitor or a gen- Sensor.>
eral scan tool.
NOTE:
For detailed operation procedures, refer to
“READ CURRENT DATA FOR ENGINE”. <Ref.
to EN(H4DOTC)(diag)-39, Subaru Select Moni-
tor.>
“General Scan Tool Instruction Manual”.
3 CHECK THROTTLE OPENING ANGLE. Is the value in «Throttle Open- Go to step 4. Replace the elec-
Using the Subaru Select Monitor or a general ing Angle» with the throttle fully tronic throttle con-
scan tool, read the value in «Throttle Opening closed less than 5%? trol. <Ref. to
Angle». FU(STI)-15, Throt-
NOTE: tle Body.> <Ref. to
• Subaru Select Monitor FU(w/o STI)-15,
For detailed operation procedures, refer to Throttle Body.>
tor.>
“General Scan Tool Instruction Manual”.
4 CHECK THROTTLE OPENING ANGLE. Is the value in «Throttle Open- Replace the mani- Replace the elec-
ing Angle» with the throttle fully fold absolute pres- tronic throttle con-
open 85% or more? sure sensor. <Ref. trol. <Ref. to
to FU(STI)-43, FU(STI)-15, Throt-
Manifold Absolute tle Body.> <Ref. to
Pressure Sensor.> FU(w/o STI)-15,
<Ref. to FU(w/o Throttle Body.>
STI)-43, Manifold
Absolute Pressure
Sensor.>

O: DTC P0101 MASS OR VOLUME AIR FLOW CIRCUIT RANGE/PERFOR-

MANCE
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-31, DTC P0101 MASS OR VOLUME AIR FLOW CIR-
CUIT RANGE/PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
• Poor driving performance
CAUTION:
Step Check Yes No
1 CHECK FOR ANY OTHER DTC ON DISPLAY. Is any other DTC displayed? Check the appropri- Replace the mass
ate DTC using the air flow and intake
“List of Diagnostic air temperature
Trouble Code sensor. <Ref. to
(DTC)”. <Ref. to FU(STI)-42, Mass
EN(H4DOTC)(diag) Air Flow and Intake
-87, List of Diagnos- Air Temperature
tic Trouble Code Sensor.> <Ref. to
(DTC).> FU(w/o STI)-42,
Mass Air Flow and
Intake Air Temper-
ature Sensor.>

P: DTC P0102 MASS OR VOLUME AIR FLOW CIRCUIT LOW INPUT

CUIT LOW INPUT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
3
B220
MASS AIR FLOW &
INTAKE AIR
TEMPERATURE SENSOR
E
B3
2
*
*
B83
B30
C10
C22
C31
C11
: TERMINAL No. OPTIONAL

* ARRANGEMENT
B: B135
ECM
C: B136
B3 B: B135 C: B136 B83 B220
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3
1 2 9 13 17 21
1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 4 5 6
3 4 10 14 18 22
20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37
26 30 34 38
27 28 31 32 35 36 39 40
EN-08725

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Air Flow Sensor Go to step 2. Even if DTC is
1) Start the engine. Voltage» less than 0.2 V? detected, the cir-
2) Read the value of «Air Flow Sensor Volt- cuit has returned to
age» using Subaru Select Monitor. a normal condition
NOTE: at this time. Repro-
For detailed operation procedures, refer to duce the failure,
“READ CURRENT DATA FOR ENGINE”. <Ref. and then perform
to EN(H4DOTC)(diag)-39, Subaru Select Moni- the diagnosis
tor.> again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.
2 CHECK POWER SUPPLY OF MASS AIR Is the voltage 10 V or more? Go to step 3. Repair the harness
FLOW AND INTAKE AIR TEMPERATURE and connector.
SENSOR. NOTE:
1) Turn the ignition switch to OFF. In this case, repair
2) Disconnect the connectors from the mass the following item:
air flow and intake air temperature sensor. • Open circuit in
3) Turn the ignition switch to ON. harness between
4) Measure the voltage between mass air flow main relay connec-
and intake air temperature sensor connector tor and mass air
and engine ground. flow and intake air
Connector & terminal temperature sen-
(B3) No. 3 (+) — Engine ground (–): sor connector
• Poor contact of
main relay connec-
tor
MASS AIR FLOW AND INTAKE AIR TEM- circuit in harness
PERATURE SENSOR CONNECTOR. between ECM and
1) Turn the ignition switch to OFF. the mass air flow
2) Disconnect the connector from ECM. and intake air tem-
3) Measure the resistance of harness between perature sensor
ECM and the mass air flow and intake air tem- connector.
perature sensor connector.
(B136) No. 22 — (B3) No. 5:
MASS AIR FLOW AND INTAKE AIR TEM- more? circuit to ground in
PERATURE SENSOR CONNECTOR. harness between
Measure the resistance between ECM and ECM and mass air
chassis ground. flow and intake air
Connector & terminal temperature sen-
(B136) No. 22 — Chassis ground: sor connector.

Step Check Yes No

5 CHECK FOR POOR CONTACT. Is there poor contact of ECM or Repair the poor Replace the mass
Check for poor contact of ECM and mass air mass air flow and intake air contact of ECM or air flow and intake
flow and intake air temperature sensor connec- temperature sensor connector? mass air flow and air temperature
tor. intake air tempera- sensor. <Ref. to
ture sensor con- FU(STI)-42, Mass
nector. Air Flow and Intake
Air Temperature
Sensor.> <Ref. to
FU(w/o STI)-42,
Mass Air Flow and
Intake Air Temper-
ature Sensor.>

Q: DTC P0103 MASS OR VOLUME AIR FLOW CIRCUIT HIGH INPUT

CUIT HIGH INPUT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
3
B220
MASS AIR FLOW &
INTAKE AIR
TEMPERATURE SENSOR
E
B3
2
*
*
B83
B30
C10
C22
C31
C11

* ARRANGEMENT
B: B135
ECM
C: B136
B3 B: B135 C: B136 B83 B220
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3
1 2 9 13 17 21
1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 4 5 6
3 4 10 14 18 22
20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37
26 30 34 38
27 28 31 32 35 36 39 40
EN-08725

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Air Flow Sensor Go to step 2. Even if DTC is
1) Start the engine. Voltage» 5 V or more? detected, the cir-
2) Read the value of «Air Flow Sensor Volt- cuit has returned to
age» using Subaru Select Monitor. a normal condition
tor.> again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.
2 CHECK HARNESS BETWEEN ECM AND Is the value of «Air Flow Sensor Repair the short Go to step 3.
MASS AIR FLOW AND INTAKE AIR TEM- Voltage» 5 V or more? circuit of harness
PERATURE SENSOR CONNECTOR. to power supply
2) Disconnect the connectors from the mass mass air flow and
air flow and intake air temperature sensor. intake air tempera-
3) Start the engine. ture sensor con-
4) Read the value of «Air Flow Sensor Volt- nector.
age» using Subaru Select Monitor.
NOTE:
tor.>
MASS AIR FLOW AND INTAKE AIR TEM- and connector.
PERATURE SENSOR CONNECTOR. NOTE:
mass air flow and intake air temperature sensor • Open circuit in
connector and engine ground. harness between
Connector & terminal ECM and mass air
(B3) No. 4 — Engine ground: flow and intake air
temperature sen-
sor connector
• Poor contact of
ECM connector
4 CHECK FOR POOR CONTACT. Is there poor contact of mass Repair the poor Replace the mass
Check for poor contact of mass air flow and air flow and intake air tempera- contact of mass air air flow and intake
intake air temperature sensor connector. ture sensor connector? flow and intake air air temperature
temperature sen- sensor. <Ref. to
sor connector. FU(STI)-42, Mass
Air Flow and Intake
Air Temperature
Sensor.> <Ref. to
FU(w/o STI)-42,
Mass Air Flow and
Intake Air Temper-
ature Sensor.>

R: DTC P0107 MANIFOLD ABSOLUTE PRESSURE/BAROMETRIC PRESSURE

CIRCUIT LOW INPUT
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-37, DTC P0107 MANIFOLD ABSOLUTE PRESSURE/
BAROMETRIC PRESSURE CIRCUIT LOW INPUT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MANIFOLD E21
ABSOLUTE
PRESSURE 1 2 3
SENSOR
ES
1
2
3
B21
SI
2
1
3
E21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
A: B134
E2 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
23
28
6
B21 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
1 2 3 4 5 6 7
ES : WITHOUT SI-DRIVE 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
SI : WITH SI-DRIVE 26 27 28 29 30 31
A29
D20
A19
A: B134
ECM
D: B137
EN-08724

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Mani. Absolute Go to step 2. Even if DTC is
1) Start the engine. Pressure» less than 13.3 kPa detected, the cir-
2) Read the value of «Mani. Absolute Pres- (100 mmHg, 3.94 inHg)? cuit has returned to
sure» using the Subaru Select Monitor or a gen- a normal condition
eral scan tool. at this time. Repro-
NOTE: duce the failure,
• Subaru Select Monitor and then perform
For detailed operation procedures, refer to the diagnosis
“READ CURRENT DATA FOR ENGINE”. <Ref. again.
to EN(H4DOTC)(diag)-39, Subaru Select Moni- NOTE:
tor.> In this case, tem-
• General scan tool porary poor con-
For detailed operation procedures, refer to the tact of connector,
general scan tool operation manual. temporary open or
ness may be the
cause.
2 CHECK POWER SUPPLY OF MANIFOLD Is the voltage 4.5 V or more? Go to step 3. Repair the harness
ABSOLUTE PRESSURE SENSOR. and connector.
2) Disconnect the connector from manifold In this case, repair
absolute pressure sensor. the following item:
3) Turn the ignition switch to ON. • Open circuit of
4) Measure the voltage between manifold harness between
absolute pressure sensor connector and ECM and manifold
engine ground. absolute pressure
Connector & terminal sensor connector.
(E21) No. 3 (+) — Engine ground (–): • Poor contact of
ECM connector
• Poor contact of
coupling connector
MANIFOLD ABSOLUTE PRESSURE SEN- and connector.
SOR CONNECTOR. NOTE:
2) Disconnect the connector from ECM. the following item:
3) Measure the resistance of harness between • Open circuit of
ECM and manifold absolute pressure sensor harness between
connector. ECM and manifold
Connector & terminal absolute pressure
Models without SI-DRIVE sensor connector.
Models with SI-DRIVE coupling connector
(B137) No. 20 — (E21) No. 1:
4 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Go to step 5. Repair ground
MANIFOLD ABSOLUTE PRESSURE SEN- more? short circuit of har-
SOR CONNECTOR. ness between
Measure the resistance between ECM and ECM and manifold
chassis ground. absolute pressure

Step Check Yes No

5 CHECK FOR POOR CONTACT. Is there poor contact of ECM or Repair the poor Replace the mani-
Check for poor contact of ECM and manifold manifold absolute pressure contact of ECM or fold absolute pres-
absolute pressure sensor connector. sensor connector? manifold absolute sure sensor. <Ref.
pressure sensor to FU(STI)-43,
connector. Manifold Absolute
Pressure Sensor.>
<Ref. to FU(w/o
STI)-43, Manifold
Absolute Pressure
Sensor.>

S: DTC P0108 MANIFOLD ABSOLUTE PRESSURE/BAROMETRIC PRESSURE

CIRCUIT HIGH INPUT
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-39, DTC P0108 MANIFOLD ABSOLUTE PRESSURE/
BAROMETRIC PRESSURE CIRCUIT HIGH INPUT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MANIFOLD E21
ABSOLUTE
PRESSURE 1 2 3
SENSOR
ES
1
2
3
B21
SI
2
1
3
E21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
A: B134
E2 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
23
28
6
B21 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
1 2 3 4 5 6 7
ES : WITHOUT SI-DRIVE 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
SI : WITH SI-DRIVE 26 27 28 29 30 31
A29
D20
A19
A: B134
ECM
D: B137
EN-08724

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Mani. Absolute Go to step 2. Even if DTC is
1) Start the engine. Pressure» 119.5 kPa (896.5 detected, the cir-
2) Read the value of «Mani. Absolute Pres- mmHg, 35.29 inHg) or more? cuit has returned to
sure» using the Subaru Select Monitor or a gen- a normal condition
eral scan tool. at this time. Repro-
ness may be the
cause.
2 CHECK HARNESS BETWEEN ECM AND Is the value of «Mani. Absolute Repair the short Go to step 3.
MANIFOLD ABSOLUTE PRESSURE SEN- Pressure» 119.5 kPa (896.5 circuit to power in
SOR CONNECTOR. mmHg, 35.29 inHg) or more? harness between
1) Turn the ignition switch to OFF. ECM and manifold
2) Disconnect the connector from manifold absolute pressure
absolute pressure sensor. sensor connector.
4) Read the value of «Mani. Absolute Pres-
sure» using the Subaru Select Monitor or a gen-
eral scan tool.
NOTE:
tor.>
MANIFOLD ABSOLUTE PRESSURE SEN- and connector.
SOR CONNECTOR. NOTE:
manifold absolute pressure sensor connector • Open circuit of
and engine ground. harness between
Connector & terminal ECM and manifold
Models without SI-DRIVE absolute pressure
(E21) No. 1 — Engine ground: sensor connector.
Models with SI-DRIVE • Poor contact of
(E21) No. 2 — Engine ground: ECM connector
• Poor contact of
coupling connector
4 CHECK FOR POOR CONTACT. Is there poor contact of mani- Repair the poor Replace the mani-
Check for poor contact of manifold absolute fold absolute pressure sensor contact of manifold absolute pres-
pressure sensor connector. connector? fold absolute pressure sensor. <Ref.
sure sensor to FU(STI)-43,
connector. Manifold Absolute
Pressure Sensor.>
<Ref. to FU(w/o
STI)-43, Manifold
Absolute Pressure
Sensor.>

T: DTC P0111 INTAKE AIR TEMPERATURE SENSOR RANGE/PERFORMANCE

PROBLEM
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-41, DTC P0111 INTAKE AIR TEMPERATURE SEN-
SOR RANGE/PERFORMANCE PROBLEM, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK ENGINE COOLANT TEMPERA- Is the value of «Coolant Temp.» Replace the mass Check for DTC
TURE. 75°C (167°F) or more? air flow and intake P0125. <Ref. to
1) Start the engine and warm up completely. air temperature EN(H4DOTC)(diag)
2) Read the value of «Coolant Temp.» using sensor. <Ref. to -148, DTC P0125
the Subaru Select Monitor or a general scan FU(STI)-42, Mass INSUFFICIENT
tool. Air Flow and Intake COOLANT TEM-
NOTE: Air Temperature PERATURE FOR
• Subaru Select Monitor Sensor.> <Ref. to CLOSED LOOP
For detailed operation procedures, refer to FU(w/o STI)-42, FUEL CONTROL,
“READ CURRENT DATA FOR ENGINE”. <Ref. Mass Air Flow and Diagnostic Proce-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- Intake Air Temper- dure with Diagnos-
tor.> ature Sensor.> tic Trouble Code
• General scan tool (DTC).>

U: DTC P0112 INTAKE AIR TEMPERATURE SENSOR 1 CIRCUIT LOW

SOR 1 CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
3
B220
MASS AIR FLOW &
INTAKE AIR
TEMPERATURE SENSOR
E
B3
2
*
*
B83
B30
C10
C22
C31
C11

* ARRANGEMENT
B: B135
ECM
C: B136
B3 B: B135 C: B136 B83 B220
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3
1 2 9 13 17 21
1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 4 5 6
3 4 10 14 18 22
20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37
26 30 34 38
27 28 31 32 35 36 39 40
EN-08725

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Intake Air Go to step 2. Even if DTC is
1) Start the engine. Temp.» 120°C (248°F) or detected, the cir-
2) Read the value of «Intake Air Temp.» using more? cuit has returned to
the Subaru Select Monitor or a general scan a normal condition
tool. at this time. Repro-
ness may be the
cause.
2 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Replace the mass Repair the short
MASS AIR FLOW AND INTAKE AIR TEM- more? air flow and intake circuit to ground in
PERATURE SENSOR CONNECTOR. air temperature harness between
1) Turn the ignition switch to OFF. sensor. <Ref. to ECM and mass air
2) Disconnect the connector from ECM and FU(STI)-42, Mass flow and intake air
the mass air flow and intake air temperature Air Flow and Intake temperature sen-
sensor. Air Temperature sor connector.
3) Measure the resistance between ECM and Sensor.> <Ref. to
chassis ground. FU(w/o STI)-42,
Connector & terminal Mass Air Flow and
(B136) No. 31 — Chassis ground: Intake Air Temper-
ature Sensor.>

V: DTC P0113 INTAKE AIR TEMPERATURE SENSOR 1 CIRCUIT HIGH

SOR 1 CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
3
B220
MASS AIR FLOW &
INTAKE AIR
TEMPERATURE SENSOR
E
B3
2
*
*
B83
B30
C10
C22
C31
C11

* ARRANGEMENT
B: B135
ECM
C: B136
B3 B: B135 C: B136 B83 B220
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3
1 2 9 13 17 21
1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 4 5 6
3 4 10 14 18 22
20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37
26 30 34 38
27 28 31 32 35 36 39 40
EN-08725

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Intake Air Temp.» Go to step 2. Even if DTC is
1) Start the engine. less than –40°C (–40°F)? detected, the cir-
2) Read the value of «Intake Air Temp.» using cuit has returned to
ness may be the
cause.
2 CHECK FOR POOR CONTACT. Is there poor contact of ECM or Repair the poor Go to step 3.
Check for poor contact of ECM and mass air mass air flow and intake air contact of ECM or
flow and intake air temperature sensor connec- temperature sensor connector? mass air flow and
tor. intake air tempera-
ture sensor con-
nector.
MASS AIR FLOW AND INTAKE AIR TEM- and connector.
PERATURE SENSOR CONNECTOR. NOTE:
2) Disconnect the connector from ECM and the following item:
the mass air flow and intake air temperature • Open circuit in
sensor. harness between
3) Measure the resistance of harness between ECM and mass air
ECM and the mass air flow and intake air tem- flow and intake air
perature sensor connector. temperature sen-
Connector & terminal sor connector
(B136) No. 31 — (B3) No. 1: • Poor contact of
(B135) No. 30 — (B3) No. 2: joint connector
4 CHECK HARNESS BETWEEN ECM AND Is the voltage 5 V or more? Repair the short Replace the mass
MASS AIR FLOW AND INTAKE AIR TEM- circuit of harness air flow and intake
PERATURE SENSOR CONNECTOR. to power supply air temperature
1) Connect all connectors. between ECM and sensor. <Ref. to
2) Turn the ignition switch to ON. mass air flow and FU(STI)-42, Mass
3) Measure the voltage between ECM and intake air tempera- Air Flow and Intake
chassis ground. ture sensor con- Air Temperature
Connector & terminal nector. Sensor.> <Ref. to
(B136) No. 31 (+) — Chassis ground (–): FU(w/o STI)-42,
Mass Air Flow and
Intake Air Temper-
ature Sensor.>

W: DTC P0116 ENGINE COOLANT TEMPERATURE SENSOR 1 CIRCUIT

RANGE/PERFORMANCE
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-48, DTC P0116 ENGINE COOLANT TEMPERATURE
SENSOR 1 CIRCUIT RANGE/PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Hard to start
• Improper idling
CAUTION:
Step Check Yes No
1 CHECK FOR ANY OTHER DTC ON DISPLAY. Is any other DTC displayed? Check the appropri- Go to step 2.
ate DTC using the
“List of Diagnostic
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK ENGINE COOLANT TEMPERATURE Is the resistance of engine cool- Repair the poor Replace the
SENSOR. ant temperature sensor differ- contact of ECM engine coolant
1) Disconnect the connectors from the engine ent between when engine connector. temperature sen-
coolant temperature sensor. coolant is cold and after sor. <Ref. to
2) Measure the resistance between engine warmed up? FU(STI)-34,
coolant temperature sensor terminals when the Engine Coolant
engine coolant is cold and after warmed up. Temperature Sen-
Terminals sor.> <Ref. to
No. 1 — No. 2: FU(w/o STI)-34,
Engine Coolant
Temperature Sen-
sor.>

X: DTC P0117 ENGINE COOLANT TEMPERATURE CIRCUIT LOW

CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Hard to start
• Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
E8
ENGINE
COOLANT
TEMPERATURE 1 2
SENSOR
E8
2
1
A: B134
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
E2
26 27 28 29 30 31
12
6
B21
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
D22
A29
A: B134
ECM
D: B137
EN-08726

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Coolant Temp.» Go to step 2. Even if DTC is
1) Start the engine. 150°C (302°F) or more? detected, the cir-
2) Read the value of «Coolant Temp.» using cuit has returned to
ness may be the
cause.
2 CHECK HARNESS BETWEEN ECM AND EN- Is the resistance 1 MΩ or Replace the Repair short cir-
GINE COOLANT TEMPERATURE SENSOR more? engine coolant cuit in harness to
CONNECTOR. temperature sen- ground between
1) Turn the ignition switch to OFF. sor. <Ref. to ECM and engine
2) Disconnect the connectors from ECM and FU(STI)-34, coolant tempera-
engine coolant temperature sensor. Engine Coolant ture sensor con-
3) Measure the resistance between ECM and Temperature Sen- nector.
chassis ground. sor.> <Ref. to
Connector & terminal FU(w/o STI)-34,
(B137) No. 22 — Chassis ground: Engine Coolant
Temperature Sen-
sor.>

Y: DTC P0118 ENGINE COOLANT TEMPERATURE CIRCUIT HIGH

CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Hard to start
• Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
E8
ENGINE
COOLANT
TEMPERATURE 1 2
SENSOR
E8
2
1
A: B134
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
E2
26 27 28 29 30 31
12
6
B21
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
D22
A29
A: B134
ECM
D: B137
EN-08726

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «Coolant Temp.» Go to step 2. Even if DTC is
1) Start the engine. less than –40°C (–40°F)? detected, the cir-
2) Read the value of «Coolant Temp.» using cuit has returned to
ness may be the
cause.
Check for poor contact of ECM and engine cool- engine coolant temperature contact of ECM or
ant temperature sensor connector. sensor connector? engine coolant
temperature sen-
sor connector.
3 CHECK HARNESS BETWEEN ECM AND EN- Is the resistance less than 1 Ω? Go to step 4. Repair the harness
GINE COOLANT TEMPERATURE SENSOR and connector.
CONNECTOR. NOTE:
2) Disconnect the connectors from ECM and the following item:
engine coolant temperature sensor. • Open circuit in
3) Measure the resistance of harness between harness between
ECM and engine coolant temperature sensor ECM and engine
connector. coolant tempera-
Connector & terminal ture sensor con-
(B137) No. 22 — (E8) No. 2: nector
coupling connector
4 CHECK HARNESS BETWEEN ECM AND EN- Is the voltage 5 V or more? Repair the short Replace the
GINE COOLANT TEMPERATURE SENSOR circuit to power in engine coolant
CONNECTOR. harness between temperature sen-
1) Connect all connectors. ECM and engine sor. <Ref. to
2) Turn the ignition switch to ON. coolant tempera- FU(STI)-34,
3) Measure the voltage between ECM and ture sensor con- Engine Coolant
chassis ground. nector. Temperature Sen-
Connector & terminal sor.> <Ref. to
(B137) No. 22 (+) — Chassis ground (–): FU(w/o STI)-34,
Engine Coolant
Temperature Sen-
sor.>

Z: DTC P0122 THROTTLE/PEDAL POSITION SENSOR/SWITCH “A” CIRCUIT

LOW
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-54, DTC P0122 THROTTLE/PEDAL POSITION SEN-
SOR/SWITCH “A” CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:

WIRING DIAGRAM:
Electrical System.>
BATTERY
SBF-7
ELECTRONIC THROTTLE FUSE

B220 B220 (RELAY BLOCK)
CONTROL RELAY
29 15A
31 22 21 4 3
32
30 MAIN RELAY
B220
B17
B7
ECM
E
A: B134 B: B135 C: B136 D: B137
A19
A29
A28
A18
D3
A4
D1
A3
A6
A1
A2
C4
B122
*
B21
*
40
34
35
36
28
39
38
24
25
6
E2
*
5
1
2
3
E
ELECTRONIC THROTTLE
CONTROL
E
E57
E57 B122 B: B135 B21 B220
1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 7 1 2 9 13 17 21
8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11
5 6 7 8 3 4 10 14 18 22
20 21 22 23 24 25 26 27 12 13 14 15 16 17 18 19 20 21 22
11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 23 24 25 26 27 28 29 30 31 32 33 5 6
7 8 25 29 33 37
34 35 36 37 38 39 40 41 26 30 34 38
42 43 44 45 46 47 27 28 31 32 35 36 39 40
A: B134 48 49 50 51 52 53 54
C: B136 D: B137
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08727

Step Check Yes No

ELECTRONIC THROTTLE CONTROL CON- more? circuit to ground in
NECTOR. harness between
1) Turn the ignition switch to OFF. ECM and elec-
2) Disconnect the connectors from ECM and tronic throttle con-
electronic throttle control. trol connector.
chassis ground.
(B134) No. 18 — (B136) No. 4:
2 CHECK SHORT CIRCUIT INSIDE THE ECM. Is the resistance 1 MΩ or Replace the elec- Repair the short
1) Connect the connector to ECM. more? tronic throttle con- circuit to ground in
2) Measure the resistance between electronic trol. <Ref. to harness between
throttle control connector and engine ground. FU(STI)-15, Throt- ECM and elec-
Connector & terminal tle Body.> <Ref. to tronic throttle con-
(E57) No. 6 — Engine ground: FU(w/o STI)-15, trol connector.
Throttle Body.> Replace the ECM if
defective. <Ref. to
FU(STI)-59,
Engine Control
Module (ECM).>
<Ref. to FU(w/o
STI)-57, Engine
Control Module
(ECM).>

AA:DTC P0123 THROTTLE/PEDAL POSITION SENSOR/SWITCH “A” CIRCUIT

HIGH
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-56, DTC P0123 THROTTLE/PEDAL POSITION SEN-
SOR/SWITCH “A” CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:

WIRING DIAGRAM:
Electrical System.>
BATTERY
SBF-7

CONTROL RELAY
29 15A
31 22 21 4 3
32
30 MAIN RELAY
B220
B17
B7
ECM
E
A: B134 B: B135 C: B136 D: B137
A19
A29
A28
A18
D3
A4
D1
A3
A6
A1
A2
C4
B122
*
B21
*
40
34
35
36
28
39
38
24
25
6
E2
*
5
1
2
3
E
ELECTRONIC THROTTLE
CONTROL
E
E57
E57 B122 B: B135 B21 B220
1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 7 1 2 9 13 17 21
8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11
5 6 7 8 3 4 10 14 18 22
20 21 22 23 24 25 26 27 12 13 14 15 16 17 18 19 20 21 22
11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 23 24 25 26 27 28 29 30 31 32 33 5 6
7 8 25 29 33 37
34 35 36 37 38 39 40 41 26 30 34 38
42 43 44 45 46 47 27 28 31 32 35 36 39 40
A: B134 48 49 50 51 52 53 54
C: B136 D: B137
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08727

Step Check Yes No

ELECTRONIC THROTTLE CONTROL CON- and connector.
NECTOR. NOTE:
electronic throttle control. • Open circuit in
ECM and electronic throttle control connector. ECM and electron-
Connector & terminal ic throttle control
(B134) No. 18 — (E57) No. 6: connector
coupling connector
NECTOR. NOTE:
1) Connect the connector to ECM. In this case, repair
2) Measure the resistance between electronic the following item:
throttle control connector and engine ground. • Open circuit of
(E57) No. 3 — Engine ground: ECM and engine
ground
• Poor contact of
ECM connector
• Poor contact of
coupling connector
ELECTRONIC THROTTLE CONTROL CON- circuit to power in
1) Turn the ignition switch to ON. ECM and elec-
2) Measure the voltage between electronic tronic throttle con-
throttle control connector and engine ground. trol connector.
(E57) No. 6 (+) — Engine ground (–):
4 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Repair the poor Repair the short
ELECTRONIC THROTTLE CONTROL CON- more? contact of elec- circuit to power in
NECTOR. tronic throttle con- harness between
1) Turn the ignition switch to OFF. trol connector. ECM and elec-
2) Disconnect the connector from ECM. Replace the electronic throttle con-
3) Measure the resistance between ECM con- tronic throttle control connector.
nectors. trol if defective.
Connector & terminal <Ref. to FU(STI)-
(B134) No. 19 — (B134) No. 18: 15, Throttle Body.>
<Ref. to FU(w/o
STI)-15, Throttle
Body.>

AB:DTC P0125 INSUFFICIENT COOLANT TEMPERATURE FOR CLOSED LOOP

FUEL CONTROL
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-58, DTC P0125 INSUFFICIENT COOLANT TEMPER-
ATURE FOR CLOSED LOOP FUEL CONTROL, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Engine does not return to idle.
CAUTION:
Step Check Yes No
1 CHECK TIRE SIZE. Is the tire size as specified and Go to step 2. Replace the tire.
the same size as three other
wheels?
2 CHECK ENGINE COOLANT. Is the engine coolant normal? Go to step 3. Fill or replace the
Check the following items: engine coolant.
• Amount of engine coolant <Ref. to CO(STI)-
• Engine coolant freeze 13, Engine Cool-
• Contamination of engine coolant ant.> <Ref. to
CO(w/o STI)-13,
Engine Coolant.>
3 CHECK THERMOSTAT. Does the thermostat remain Replace the ther- Replace the
opened? mostat. <Ref. to engine coolant
CO(STI)-17, Ther- temperature sen-
mostat.> <Ref. to sor. <Ref. to
CO(w/o STI)-17, FU(STI)-34,
Thermostat.> Engine Coolant
Temperature Sen-
sor.> <Ref. to
FU(w/o STI)-34,
Engine Coolant
Temperature Sen-
sor.>

AC:DTC P0128 COOLANT THERMOSTAT (ENGINE COOLANT TEMPERATURE

BELOW THERMOSTAT REGULATING TEMPERATURE)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-60, DTC P0128 COOLANT THERMOSTAT (ENGINE
COOLANT TEMPERATURE BELOW THERMOSTAT REGULATING TEMPERATURE), Diagnostic Trouble
Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Thermostat remains open.
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK ENGINE COOLANT. Is the engine coolant amount Go to step 3. Refill the engine
normal? coolant. <Ref. to
CO(STI)-13,
Engine Coolant.>
<Ref. to CO(w/o
STI)-13, Engine
Coolant.>
3 CHECK RADIATOR FAN. Does the radiator fan continu- Repair radiator fan Replace the ther-
1) Start the engine. ously rotate for 3 minutes or circuit. <Ref. to mostat. <Ref. to
2) Check the radiator fan operation. more during idling? CO(STI)-23, Radi- CO(STI)-17, Ther-
ator Main Fan and mostat.> <Ref. to
Fan Motor.> <Ref. CO(w/o STI)-17,
to CO(w/o STI)-23, Thermostat.>
Radiator Main Fan
and Fan Motor.>
<Ref. to CO(STI)-
25, Radiator Sub
Fan and Fan
Motor.> <Ref. to
CO(w/o STI)-25,
Radiator Sub Fan
and Fan Motor.>

AD:DTC P0131 O2 SENSOR CIRCUIT LOW VOLTAGE (BANK 1 SENSOR 1)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-64, DTC P0131 O2 SENSOR CIRCUIT LOW VOLT-
AGE (BANK 1 SENSOR 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
B220 BATTERY
RELAY (RELAY BLOCK)
15A SBF-5 1 2 1 2 3
9 2 1 3 4 4 5 6
10
B21 B220
11
42
12
E2 1 2 9 13 17 21
B220 3 4 10 14 18 22
4
11 12 15 16 19 20 23 24
5 6
E
FRONT OXYGEN (A/F) 7 8 25 29 33 37
SENSOR 26 30 34 38
27 28 31 32 35 36 39 40
E22
B21
2
3
1
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
E2 34 35 36 37 38 39 40 41
42 43 44 45 46 47
43
26
15
B21 48 49 50 51 52 53 54
E *
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C18
C19
C9
C5
C6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
C: B136
C: B136 ECM
1 2 3 4 5 6
D: B137 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
D: B137
1 2 3 4 5 6 7
B21 8 9 10 11 12 13 14 15 16 17
34
35
36
40
18 19 20 21 22 23 24 25
E2 26 27 28 29 30 31

*
E
EN-08720

B379 B138
2 1 1 2 3
RELAY BATTERY
15A SBF-5 B220
9 2 1
10
1 2 9 13 17 21
3 4 10 14 18 22
11
12 11 12 15 16 19 20 23 24
5 6
1
7 8 25 29 33 37
B220
26 30 34 38
FRONT OXYGEN (A/F) E 27 28 31 32 35 36 39 40
SENSOR
B379 B21
4
2
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
*
* 34 35 36 37 38 39 40 41
42 43 44 45 46 47
B138 48 49 50 51 52 53 54
C18
C19
C9
C5
C6
A: B134
A: B134 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C: B136 ECM 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
B21
34
35
36
40
E2 D: B137

* 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
EN-08721
Step Check Yes No

1 CHECK FRONT OXYGEN (A/F) SENSOR Has water entered the connec- Completely Go to step 2.
CONNECTOR AND COUPLING CONNEC- tor? remove any water
TOR. inside.
2 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Go to step 3. Repair the ground
FRONT OXYGEN (A/F) SENSOR CONNEC- more? short circuit of har-
TOR. ness between
1) Turn the ignition switch to OFF. ECM and front oxy-
2) Disconnect the connectors from ECM and gen (A/F) sensor
front oxygen (A/F) sensor connector. connector.
chassis ground.

Step Check Yes No

3 CHECK FOR POOR CONTACT. Is there poor contact of front Repair the poor Replace the front
Check for poor contact of the front oxygen (A/F) oxygen (A/F) sensor connec- contact of front oxygen (A/F) sen-
sensor connector. tor? oxygen (A/F) sensor. <Ref. to
sor connector. FU(STI)-54, Front
Oxygen (A/F) Sen-
sor.> <Ref. to
FU(w/o STI)-53,
Front Oxygen (A/F)
Sensor.>

AE:DTC P0132 O2 SENSOR CIRCUIT HIGH VOLTAGE (BANK 1 SENSOR 1)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-66, DTC P0132 O2 SENSOR CIRCUIT HIGH VOLT-
CAUTION:
WIRING DIAGRAM:
System.>
B220 BATTERY
RELAY (RELAY BLOCK)
15A SBF-5 1 2 1 2 3
9 2 1 3 4 4 5 6
10
B21 B220
11
42
12
E2 1 2 9 13 17 21
B220 3 4 10 14 18 22
4
11 12 15 16 19 20 23 24
5 6
E
FRONT OXYGEN (A/F) 7 8 25 29 33 37
SENSOR 26 30 34 38
27 28 31 32 35 36 39 40
E22
B21
2
3
1
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
E2 34 35 36 37 38 39 40 41
42 43 44 45 46 47
43
26
15
B21 48 49 50 51 52 53 54
E *
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C18
C19
C9
C5
C6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
C: B136
C: B136 ECM
1 2 3 4 5 6
D: B137 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
D: B137
1 2 3 4 5 6 7
B21 8 9 10 11 12 13 14 15 16 17
34
35
36
40
18 19 20 21 22 23 24 25
E2 26 27 28 29 30 31

*
E
EN-08720

B379 B138
2 1 1 2 3
RELAY BATTERY
15A SBF-5 B220
9 2 1
10
1 2 9 13 17 21
3 4 10 14 18 22
11
12 11 12 15 16 19 20 23 24
5 6
1
7 8 25 29 33 37
B220
26 30 34 38
FRONT OXYGEN (A/F) E 27 28 31 32 35 36 39 40
SENSOR
B379 B21
4
2
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
*
* 34 35 36 37 38 39 40 41
42 43 44 45 46 47
B138 48 49 50 51 52 53 54
C18
C19
C9
C5
C6
A: B134
A: B134 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C: B136 ECM 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
B21
34
35
36
40
E2 D: B137

* 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
EN-08721
Step Check Yes No

1 CHECK FRONT OXYGEN (A/F) SENSOR Has water entered the connec- Completely Go to step 2.
CONNECTOR AND COUPLING CONNEC- tor? remove any water
TOR. inside.
2 CHECK HARNESS BETWEEN ECM AND Is the voltage 8 V or more? Repair the short Replace the front
FRONT OXYGEN (A/F) SENSOR CONNEC- circuit to power in oxygen (A/F) sen-
TOR. the harness sor. <Ref. to
1) Turn the ignition switch to OFF. between ECM and FU(STI)-54, Front
2) Disconnect the connectors from front oxy- front oxygen (A/F) Oxygen (A/F) Sen-
gen (A/F) sensor. sensor connector. sor.> <Ref. to
3) Turn the ignition switch to ON. FU(w/o STI)-53,
4) Measure the voltage between ECM and Front Oxygen (A/F)
chassis ground. Sensor.>

AF:DTC P0134 O2 SENSOR CIRCUIT NO ACTIVITY DETECTED (BANK 1 SEN-

SOR 1)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-68, DTC P0134 O2 SENSOR CIRCUIT NO ACTIVITY
DETECTED (BANK 1 SENSOR 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
B220 BATTERY
RELAY (RELAY BLOCK)
15A SBF-5 1 2 1 2 3
9 2 1 3 4 4 5 6
10
B21 B220
11
42
12
E2 1 2 9 13 17 21
B220 3 4 10 14 18 22
4
11 12 15 16 19 20 23 24
5 6
E
FRONT OXYGEN (A/F) 7 8 25 29 33 37
SENSOR 26 30 34 38
27 28 31 32 35 36 39 40
E22
B21
2
3
1
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
E2 34 35 36 37 38 39 40 41
42 43 44 45 46 47
43
26
15
B21 48 49 50 51 52 53 54
E *
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C18
C19
C9
C5
C6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
C: B136
C: B136 ECM
1 2 3 4 5 6
D: B137 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
D: B137
1 2 3 4 5 6 7
B21 8 9 10 11 12 13 14 15 16 17
34
35
36
40
18 19 20 21 22 23 24 25
E2 26 27 28 29 30 31

*
E
EN-08720

B379 B138
2 1 1 2 3
RELAY BATTERY
15A SBF-5 B220
9 2 1
10
1 2 9 13 17 21
3 4 10 14 18 22
11
12 11 12 15 16 19 20 23 24
5 6
1
7 8 25 29 33 37
B220
26 30 34 38
FRONT OXYGEN (A/F) E 27 28 31 32 35 36 39 40
SENSOR
B379 B21
4
2
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
*
* 34 35 36 37 38 39 40 41
42 43 44 45 46 47
B138 48 49 50 51 52 53 54
C18
C19
C9
C5
C6
A: B134
A: B134 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
C: B136 ECM 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
B21
34
35
36
40
E2 D: B137

* 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
EN-08721

Step Check Yes No

1) Turn the ignition switch to OFF. front oxygen (A/F)
2) Disconnect the connectors from ECM and sensor connector.
front oxygen (A/F) sensor connector.
ECM and front oxygen (A/F) sensor connector.
(B136) No. 19 — (E22) No. 1:
(B136) No. 18 — (E22) No. 3:
(B136) No. 19 — (B379) No. 4:
(B136) No. 18 — (B379) No. 3:
2 CHECK FOR POOR CONTACT. Is there poor contact of ECM or Repair the poor Replace the front
Check for poor contact of ECM and front oxygen front oxygen (A/F) sensor con- contact of ECM or oxygen (A/F) sen-
(A/F) sensor connector. nector? front oxygen (A/F) sor. <Ref. to
sensor connector. FU(STI)-54, Front
Oxygen (A/F) Sen-
sor.> <Ref. to
FU(w/o STI)-53,
Front Oxygen (A/F)
Sensor.>

AG:DTC P0137 O2 SENSOR CIRCUIT LOW VOLTAGE (BANK 1 SENSOR 2)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-70, DTC P0137 O2 SENSOR CIRCUIT LOW VOLT-
CAUTION:
WIRING DIAGRAM:
System.>
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
B19 3 4 4 5 6
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
REAR 5 6
OXYGEN SENSOR
E
7 8 25 29 33 37
T6 26 30 34 38
27 28 31 32 35 36 39 40
1
3
4
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
T5 23 24 25 26 27 28 29 30 31 32 33
1
3
4
B83 34 35 36 37 38 39 40 41
B19
42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
*
* 1 2 3 4 5 6 7
B138 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
B30
C20
C9
28 29 30 31 32 33 34
B6
A: B134 B: B135
B: B135 1 2 3 4 5 6 7
ECM 8 9 10 11 12 13 14 15 16 17 18 19
C: B136 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
B21 17 18 19 20 21 22 23 24 25 26 27
34
35
36
40

E2 *
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08722

RELAY BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
3 4 4 5 6
B19
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
REAR
E
7 8 25 29 33 37
OXYGEN SENSOR
26 30 34 38
T6 27 28 31 32 35 36 39 40
B21
1
3
4
T5 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1
3
4
B19 B83 23 24 25 26 27 28 29 30 31 32 33
* 34 35 36 37 38 39 40 41
* 42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B30
C20
C9
B6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
B: B135
B: B135
ECM
1 2 3 4 5 6 7
C: B136
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
D: B137
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
C: B136
1 2 3 4 5 6
B21 7 8 9 10 11 12 13 14 15 16
34
35
36
40
17 18 19 20 21 22 23 24 25 26 27
E2 28 29 30 31 32 33 34 35
*
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08723

Step Check Yes No

1 CHECK REAR OXYGEN SENSOR DATA. Is the value of «Rear O2 Sen- Go to step 5. Go to step 2.
1) Warm up the engine until engine coolant sor» 0.490 V or more?
temperature is higher than 75°C (167°F), and
keep the engine speed at 3,000 rpm. (2 minutes
maximum)
2) Read the value of «Rear O2 Sensor» using
the Subaru Select Monitor or a general scan
tool.
NOTE:
tor.>
2 CHECK REAR OXYGEN SENSOR CONNEC- Has water entered the connec- Completely Go to step 3.
TOR AND COUPLING CONNECTOR. tor? remove any water
inside.
rear oxygen sensor. the following item:
ECM and rear oxygen sensor connector. harness between
Connector & terminal ECM and rear oxy-
(B136) No. 20 — (T6) No. 3: gen sensor con-
(B135) No. 30 — (T6) No. 4: nector
• Poor contact of
coupling connector
4 CHECK HARNESS BETWEEN ECM AND Is the voltage 0.2 — 0.5 V? Replace the rear Repair the harness
REAR OXYGEN SENSOR CONNECTOR. oxygen sensor. and connector.
1) Connect the connector to ECM. <Ref. to FU(STI)- NOTE:
2) Turn the ignition switch to ON. 56, Rear Oxygen In this case, repair
3) Measure the voltage between rear oxygen Sensor.> <Ref. to the following item:
sensor connector and chassis ground. FU(w/o STI)-55, • Open circuit in
Connector & terminal Rear Oxygen Sen- harness between
(T6) No. 3 (+) — Chassis ground (–): sor.> ECM and rear oxy-
gen sensor con-
nector
• Poor contact of
ECM connector
• Poor contact of
coupling connector
5 CHECK EXHAUST SYSTEM. Is there any fault in exhaust Repair or replace Replace the rear
Check exhaust system parts. system? faulty parts. oxygen sensor.
NOTE: <Ref. to FU(STI)-
Check the following items. 56, Rear Oxygen
• Looseness and improper fitting of exhaust Sensor.> <Ref. to
system parts FU(w/o STI)-55,
• Damage (crack, hole etc.) of parts Rear Oxygen Sen-
• Loose part and improper installation between sor.>
front oxygen (A/F) sensor and rear oxygen sen-
sor

AH:DTC P0138 O2 SENSOR CIRCUIT HIGH VOLTAGE (BANK 1 SENSOR 2)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-72, DTC P0138 O2 SENSOR CIRCUIT HIGH VOLT-
CAUTION:
WIRING DIAGRAM:
System.>
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
B19 3 4 4 5 6
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
REAR 5 6
OXYGEN SENSOR
E
7 8 25 29 33 37
T6 26 30 34 38
27 28 31 32 35 36 39 40
1
3
4
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
T5 23 24 25 26 27 28 29 30 31 32 33
1
3
4
B83 34 35 36 37 38 39 40 41
B19
42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
*
* 1 2 3 4 5 6 7
B138 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
B30
C20
C9
28 29 30 31 32 33 34
B6
A: B134 B: B135
B: B135 1 2 3 4 5 6 7
ECM 8 9 10 11 12 13 14 15 16 17 18 19
C: B136 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
B21 17 18 19 20 21 22 23 24 25 26 27
34
35
36
40

E2 *
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08722

RELAY BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
3 4 4 5 6
B19
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
REAR
E
7 8 25 29 33 37
OXYGEN SENSOR
26 30 34 38
T6 27 28 31 32 35 36 39 40
B21
1
3
4
T5 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1
3
4
B19 B83 23 24 25 26 27 28 29 30 31 32 33
* 34 35 36 37 38 39 40 41
* 42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B30
C20
C9
B6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
B: B135
B: B135
ECM
1 2 3 4 5 6 7
C: B136
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
D: B137
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
C: B136
1 2 3 4 5 6
B21 7 8 9 10 11 12 13 14 15 16
34
35
36
40
17 18 19 20 21 22 23 24 25 26 27
E2 28 29 30 31 32 33 34 35
*
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08723

Step Check Yes No

1) Warm up the engine until engine coolant sor» 0.250 V or less?
rapidly reduce the engine speed from 3,000
rpm.
tool.
NOTE:
tor.>
inside.
(B135) No. 30 — (T6) No. 4: nector
• Poor contact of
coupling connector
gen sensor con-
nector
• Poor contact of
ECM connector
• Poor contact of
coupling connector
sor

AI: DTC P013A O2 SENSOR SLOW RESPONSE - RICH TO LEAN (BANK 1 SEN-
SOR 2)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-73, DTC P013A O2 SENSOR SLOW RESPONSE -
RICH TO LEAN (BANK 1 SENSOR 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
B19 3 4 4 5 6
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
REAR 5 6
OXYGEN SENSOR
E
7 8 25 29 33 37
T6 26 30 34 38
27 28 31 32 35 36 39 40
1
3
4
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
T5 23 24 25 26 27 28 29 30 31 32 33
1
3
4
B83 34 35 36 37 38 39 40 41
B19
42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
*
* 1 2 3 4 5 6 7
B138 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
B30
C20
C9
28 29 30 31 32 33 34
B6
A: B134 B: B135
B: B135 1 2 3 4 5 6 7
ECM 8 9 10 11 12 13 14 15 16 17 18 19
C: B136 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
B21 17 18 19 20 21 22 23 24 25 26 27
34
35
36
40

E2 *
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08722

RELAY BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
3 4 4 5 6
B19
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
REAR
E
7 8 25 29 33 37
OXYGEN SENSOR
26 30 34 38
T6 27 28 31 32 35 36 39 40
B21
1
3
4
T5 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1
3
4
B19 B83 23 24 25 26 27 28 29 30 31 32 33
* 34 35 36 37 38 39 40 41
* 42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B30
C20
C9
B6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
B: B135
B: B135
ECM
1 2 3 4 5 6 7
C: B136
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
D: B137
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
C: B136
1 2 3 4 5 6
B21 7 8 9 10 11 12 13 14 15 16
34
35
36
40
17 18 19 20 21 22 23 24 25 26 27
E2 28 29 30 31 32 33 34 35
*
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08723

Step Check Yes No

nector
• Poor contact of
coupling connector
REAR OXYGEN SENSOR CONNECTOR. more? short circuit of har-
Measure the resistance between rear oxygen ness between
sensor connector and chassis ground. ECM and rear oxy-
Connector & terminal gen sensor con-
(T6) No. 3 — Chassis ground: nector.
3 CHECK REAR OXYGEN SENSOR. Is the resistance less than 1 Ω? Replace the rear Even if DTC is
Measure the resistance between rear oxygen oxygen sensor. detected, the cir-
sensor terminals. <Ref. to FU(STI)- cuit has returned to
Terminals 56, Rear Oxygen a normal condition
No. 3 — No. 4 Sensor.> <Ref. to at this time. Repro-
FU(w/o STI)-55, duce the failure,
Rear Oxygen Sen- and then perform
sor.> the diagnosis
again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.
AJ:DTC P013B O2 SENSOR SLOW RESPONSE - LEAN TO RICH (BANK 1 SEN-

SOR 2)
NOTE:
For the diagnostic procedure, refer to DTC P013A. <Ref. to EN(H4DOTC)(diag)-164, DTC P013A O2 SEN-
SOR SLOW RESPONSE - RICH TO LEAN (BANK 1 SENSOR 2), Diagnostic Procedure with Diagnostic
AK:DTC P013E O2 SENSOR DELAYED RESPONSE - RICH TO LEAN (BANK 1
SENSOR 2)
NOTE:
AL:DTC P013F O2 SENSOR DELAYED RESPONSE - LEAN TO RICH (BANK 1
SENSOR 2)
NOTE:

AM:DTC P0140 O2 SENSOR CIRCUIT NO ACTIVITY DETECTED (BANK1

SENSOR2)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-81, DTC P0140 O2 SENSOR CIRCUIT NO ACTIVITY
DETECTED (BANK1 SENSOR2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
System.>
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
B19 3 4 4 5 6
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
REAR 5 6
OXYGEN SENSOR
E
7 8 25 29 33 37
T6 26 30 34 38
27 28 31 32 35 36 39 40
1
3
4
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
T5 23 24 25 26 27 28 29 30 31 32 33
1
3
4
B83 34 35 36 37 38 39 40 41
B19
42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
*
* 1 2 3 4 5 6 7
B138 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
B30
C20
C9
28 29 30 31 32 33 34
B6
A: B134 B: B135
B: B135 1 2 3 4 5 6 7
ECM 8 9 10 11 12 13 14 15 16 17 18 19
C: B136 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
B21 17 18 19 20 21 22 23 24 25 26 27
34
35
36
40

E2 *
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08722

RELAY BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
3 4 4 5 6
B19
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
REAR
E
7 8 25 29 33 37
OXYGEN SENSOR
26 30 34 38
T6 27 28 31 32 35 36 39 40
B21
1
3
4
T5 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1
3
4
B19 B83 23 24 25 26 27 28 29 30 31 32 33
* 34 35 36 37 38 39 40 41
* 42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B30
C20
C9
B6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
B: B135
B: B135
ECM
1 2 3 4 5 6 7
C: B136
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
D: B137
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
C: B136
1 2 3 4 5 6
B21 7 8 9 10 11 12 13 14 15 16
34
35
36
40
17 18 19 20 21 22 23 24 25 26 27
E2 28 29 30 31 32 33 34 35
*
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08723
Step Check Yes No

1) Warm up the engine until engine coolant sor» 0.490 V or more?
keep the engine speed at 3,000 rpm. (2 minutes
maximum)
tool.
NOTE:
tor.>

Step Check Yes No

1) Warm up the engine until engine coolant sor» 0.250 V or less?
rapidly reduce the engine speed from 3,000 rpm.
the Subaru Select Monitor or a general scan tool.
NOTE:
tor.>
inside.
(B135) No. 30 — (T6) No. 4: nector
• Poor contact of
coupling connector
gen sensor con-
nector
• Poor contact of
ECM connector
• Poor contact of
coupling connector
sor
AN:DTC P0141 O2 SENSOR HEATER CIRCUIT (BANK1 SENSOR2)

For the diagnostic procedure, refer to DTC P0037. <Ref. to EN(H4DOTC)(diag)-114, DTC P0037 HO2S
HEATER CONTROL CIRCUIT LOW (BANK 1 SENSOR 2), Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>

AO:DTC P014C O2 SENSOR SLOW RESPONSE - RICH TO LEAN (BANK 1 SEN-

SOR 1)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-85, DTC P014C O2 SENSOR SLOW RESPONSE -
RICH TO LEAN (BANK 1 SENSOR 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK EXHAUST SYSTEM. Is there any fault in exhaust Repair the exhaust Replace the front
NOTE: system? system. oxygen (A/F) sen-
Check the following items. sor. <Ref. to
• Loose installation of front portion of exhaust FU(STI)-54, Front
pipe onto cylinder heads Oxygen (A/F) Sen-
• Loose connection between front exhaust pipe sor.> <Ref. to
and front catalytic converter FU(w/o STI)-53,
• Damage of exhaust pipe resulting in a hole Front Oxygen (A/F)
Sensor.>
AP:DTC P014D O2 SENSOR SLOW RESPONSE - LEAN TO RICH (BANK 1 SEN-

SOR 1)
NOTE:
For the diagnostic procedure, refer to DTC P014C. <Ref. to EN(H4DOTC)(diag)-170, DTC P014C O2 SEN-
AQ:DTC P015A O2 SENSOR DELAYED RESPONSE - RICH TO LEAN (BANK 1
SENSOR 1)
NOTE:
AR:DTC P015B O2 SENSOR DELAYED RESPONSE - LEAN TO RICH (BANK 1
SENSOR 1)
NOTE:
AS:DTC P0171 SYSTEM TOO LEAN (BANK 1)
For the diagnostic procedure, refer to DTC P0172. <Ref. to EN(H4DOTC)(diag)-171, DTC P0172 SYSTEM
TOO RICH (BANK 1), Diagnostic Procedure with Diagnostic Trouble Code (DTC).>

AT:DTC P0172 SYSTEM TOO RICH (BANK 1)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-97, DTC P0172 SYSTEM TOO RICH (BANK 1), Diag-
nostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:
Step Check Yes No
1 CHECK EXHAUST SYSTEM. Are there holes or loose bolts Repair the exhaust Go to step 2.
on exhaust system? system.
intake system?
3 CHECK FUEL PRESSURE. Is the measured value 284 — Go to step 4. Repair the follow-
WARNING: 314 kPa (2.9 — 3.2 kg/cm2, 41 ing item.
Place “NO OPEN FLAMES” signs near the — 46 psi)? Fuel pressure is
working area. too high:
CAUTION: • Clogged fuel
Be careful not to spill fuel. return line or bent
Measure the fuel pressure while disconnecting hose
pressure regulator vacuum hose from intake Fuel pressure is
manifold. <Ref. to ME(STI)-24, INSPECTION, too low:
Fuel Pressure.> <Ref. to ME(w/o STI)-24, • Improper fuel
INSPECTION, Fuel Pressure.> pump discharge
Release fuel pressure before removing the supply line
fuel pressure gauge.
NOTE:
If fuel pressure does not increase, squeeze the
fuel return hose 2 to 3 times, then measure fuel
pressure again.
After connecting the pressure regulator vacuum 260 kPa (2.35 — 2.65 kg/cm2, ing item.
hose, measure fuel pressure. <Ref. to ME(STI)- 33 — 38 psi)? Fuel pressure is
24, INSPECTION, Fuel Pressure.> <Ref. to too high:
ME(w/o STI)-24, INSPECTION, Fuel Pres- • Faulty pressure
sure.> regulator
Release fuel pressure before removing the return line or bent
fuel pressure gauge. hose
NOTE: Fuel pressure is
• If fuel pressure does not increase, squeeze too low:
fuel return hose 2 to 3 times, then measure fuel • Faulty pressure
pressure again. regulator
• If the measured value at this step is out of • Improper fuel
specification, check or replace pressure regula- pump discharge
tor and pressure regulator vacuum hose. • Clogged fuel
supply line

Step Check Yes No

5 CHECK ENGINE COOLANT TEMPERATURE Is the value of «Coolant Temp.» Go to step 6. Replace the
SENSOR. 75°C (167°F) or more? engine coolant
1) Start the engine and warm up completely. temperature sen-
2) Read the value of «Coolant Temp.» using sor. <Ref. to
the Subaru Select Monitor or a general scan FU(STI)-34,
tool. Engine Coolant
NOTE: Temperature Sen-
• Subaru Select Monitor sor.> <Ref. to
For detailed operation procedures, refer to FU(w/o STI)-34,
“READ CURRENT DATA FOR ENGINE”. <Ref. Engine Coolant
to EN(H4DOTC)(diag)-39, Subaru Select Moni- Temperature Sen-
tor.> sor.>
6 CHECK MASS AIR FLOW AND INTAKE AIR Is the value of «Mass Air Flow» Go to step 7. Replace the mass
TEMPERATURE SENSOR. 2.0 — 5.0 g/s (0.26 — 0.66 lb/m)? air flow and intake
1) Start the engine and warm up engine until air temperature
coolant temperature is higher than 75°C sensor. <Ref. to
(167°F). FU(STI)-42, Mass
2) Place the shift lever in neutral position. Air Flow and Intake
3) Turn the A/C switch to OFF. Air Temperature
4) Turn all the accessory switches to OFF. Sensor.> <Ref. to
5) Read the value of «Mass Air Flow» using FU(w/o STI)-42,
the Subaru Select Monitor or a general scan Mass Air Flow and
tool. Intake Air Temper-
NOTE: ature Sensor.>
tor.>
7 CHECK MASS AIR FLOW AND INTAKE AIR Subtract ambient temperature Repair the poor Check the mass air
TEMPERATURE SENSOR. from «Intake Air Temp.». Is the contact of ECM flow and intake air
1) Start the engine and warm up engine until obtained value –10 — 50°C (–18 connector. temperature sen-
coolant temperature is higher than 75°C — 90°F)? sor. <Ref. to
5) Open the front hood. FU(w/o STI)-42,
6) Measure the ambient temperature. Mass Air Flow and
7) Read the value of «Intake Air Temp.» using Intake Air Temper-
the Subaru Select Monitor or a general scan ature Sensor.>
tool.
NOTE:
tor.>

AU:DTC P0201 INJECTOR #1

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-99, DTC P0201 INJECTOR #1, Diagnostic Trouble
Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
B220 B134 ECM
E
10
11
12
13
B21
51
52
48
54
53
E2
E5 E16 E6 E17
1
1
2
1
#1 #2 #3 #4
FUEL INJECTOR
E5 E6 B21 B220 B134
E16 E17
1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21 1 2 3 4 5 6 7
12 13 14 15 16 17 18 19 20 21 22 10 14 18 22 8 9 10 11 12 13 14 15 16 17
1 2 3 4
23 24 25 26 27 28 29 30 31 32 33 11 12 15 16 19 20 23 24 18 19 20 21 22 23 24 25 26 27
5 6 28 29 30 31 32 33 34
34 35 36 37 38 39 40 41 7 8 25 29 33 37
42 43 44 45 46 47 26 30 34 38
48 49 50 51 52 53 54 27 28 31 32 35 36 39 40
EN-08718

Step Check Yes No

1 CHECK POWER SUPPLY TO FUEL INJEC- Is the voltage 10 V or more? Go to step 2. Repair the harness
TOR. and connector.
2) Disconnect the connector from fuel injector. In this case, repair
4) Measure the voltage between fuel injector • Open circuit in
connector and the engine ground. harness between
Connector & terminal main relay and fuel
DTC P0201; (E5) No. 1 (+) — Engine injector connector
ground (–): • Poor contact of
DTC P0202; (E16) No. 1 (+) — Engine main relay connec-
ground (–): tor
DTC P0203; (E6) No. 1 (+) — Engine • Poor contact of
ground (–): coupling connector
DTC P0204; (E17) No. 1 (+) — Engine
ground (–):
1) Turn the ignition switch to OFF. harness between
2) Disconnect the connector from ECM. ECM connector
3) Measure the resistance between fuel injec- and fuel injector
tor connector and engine ground. connector.
DTC P0201; (E5) No. 2 — Engine ground:
Measure the resistance of harness between NOTE:
ECM connector and fuel injector connector. In this case, repair
DTC P0201; (B134) No. 10 — (E5) No. 2: • Open circuit in
DTC P0202; (B134) No. 11 — (E16) No. 2: harness between
DTC P0203; (B134) No. 12 — (E6) No. 2: ECM connector
DTC P0204; (B134) No. 13 — (E17) No. 2: and fuel injector
connector
• Poor contact of
coupling connector
4 CHECK FUEL INJECTOR. Is the resistance 5 — 20 Ω? Go to step 5. Replace the fuel
Measure the resistance between fuel injector injector. <Ref. to
terminals on the corresponding cylinder. FU(STI)-45, Fuel
Terminals Injector.> <Ref. to
No. 1 — No. 2: FU(w/o STI)-45,
Fuel Injector.>
5 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Go to step 6.
Check for poor contact of ECM connector. connector? contact of ECM
connector.

Step Check Yes No

6 CHECK FUEL INJECTOR OPERATION. Does the fuel injector emit Even if DTC is Repair the poor
1) Connect all connectors. operating sound? detected, the cir- contact of fuel
2) Start the engine. cuit has returned to injector connector.
3) Check if the corresponding fuel injector a normal condition
emits operating sound. at this time. Repro-
Use a sound scope to check the operating and then perform
sound. the diagnosis
again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.
AV:DTC P0202 INJECTOR #2

NOTE:
For the diagnostic procedure, refer to DTC P0201. <Ref. to EN(H4DOTC)(diag)-173, DTC P0201 INJECTOR
#1, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
AW:DTC P0203 INJECTOR #3
NOTE:
AX:DTC P0204 INJECTOR #4
NOTE:

AY:DTC P0222 THROTTLE/PEDAL POSITION SENSOR/SWITCH “B” CIRCUIT

LOW
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-101, DTC P0222 THROTTLE/PEDAL POSITION
SENSOR/SWITCH “B” CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:

WIRING DIAGRAM:
Electrical System.>
BATTERY
SBF-7

CONTROL RELAY
29 15A
31 22 21 4 3
32
30 MAIN RELAY
B220
B17
B7
ECM
E
A: B134 B: B135 C: B136 D: B137
A19
A29
A28
A18
D3
A4
D1
A3
A6
A1
A2
C4
B122
*
B21
*
40
34
35
36
28
39
38
24
25
6
E2
*
5
1
2
3
E
ELECTRONIC THROTTLE
CONTROL
E
E57
E57 B122 B: B135 B21 B220
1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 7 1 2 9 13 17 21
8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11
5 6 7 8 3 4 10 14 18 22
20 21 22 23 24 25 26 27 12 13 14 15 16 17 18 19 20 21 22
11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 23 24 25 26 27 28 29 30 31 32 33 5 6
7 8 25 29 33 37
34 35 36 37 38 39 40 41 26 30 34 38
42 43 44 45 46 47 27 28 31 32 35 36 39 40
A: B134 48 49 50 51 52 53 54
C: B136 D: B137
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08727

Step Check Yes No

chassis ground.
2 CHECK SHORT CIRCUIT INSIDE THE ECM. Is the resistance 1 MΩ or Replace the elec- Repair the short
1) Connect the connector to ECM. more? tronic throttle con- circuit to ground in
2) Measure the resistance between electronic trol. <Ref. to harness between
throttle control connector and engine ground. FU(STI)-15, Throt- ECM and elec-
Connector & terminal tle Body.> <Ref. to tronic throttle con-
(E57) No. 4 — Engine ground: FU(w/o STI)-15, trol connector.
Throttle Body.> Replace the ECM if
defective. <Ref. to
FU(STI)-59,
Engine Control
Module (ECM).>
<Ref. to FU(w/o
STI)-57, Engine
Control Module
(ECM).>

AZ:DTC P0223 THROTTLE/PEDAL POSITION SENSOR/SWITCH “B” CIRCUIT

HIGH
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-103, DTC P0223 THROTTLE/PEDAL POSITION
SENSOR/SWITCH “B” CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:

WIRING DIAGRAM:
Electrical System.>
BATTERY
SBF-7

CONTROL RELAY
29 15A
31 22 21 4 3
32
30 MAIN RELAY
B220
B17
B7
ECM
E
A: B134 B: B135 C: B136 D: B137
A19
A29
A28
A18
D3
A4
D1
A3
A6
A1
A2
C4
B122
*
B21
*
40
34
35
36
28
39
38
24
25
6
E2
*
5
1
2
3
E
ELECTRONIC THROTTLE
CONTROL
E
E57
E57 B122 B: B135 B21 B220
1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 7 1 2 9 13 17 21
8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11
5 6 7 8 3 4 10 14 18 22
20 21 22 23 24 25 26 27 12 13 14 15 16 17 18 19 20 21 22
11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 23 24 25 26 27 28 29 30 31 32 33 5 6
7 8 25 29 33 37
34 35 36 37 38 39 40 41 26 30 34 38
42 43 44 45 46 47 27 28 31 32 35 36 39 40
A: B134 48 49 50 51 52 53 54
C: B136 D: B137
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08727

Step Check Yes No

NECTOR. NOTE:
coupling connector
NECTOR. NOTE:
ground
• Poor contact of
ECM connector
• Poor contact of
coupling connector
ELECTRONIC THROTTLE CONTROL CON- more? contact of elec- circuit to power in
NECTOR. tronic throttle con- harness between
1) Turn the ignition switch to OFF. trol connector. ECM and elec-
2) Disconnect the connector from ECM. Replace the electronic throttle con-
3) Measure the resistance between ECM con- tronic throttle control connector.
nectors. trol if defective.
Connector & terminal <Ref. to FU(STI)-
(B134) No. 19 — (B134) No. 28: 15, Throttle Body.>
<Ref. to FU(w/o
STI)-15, Throttle
Body.>

BA:DTC P0230 FUEL PUMP PRIMARY CIRCUIT

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-105, DTC P0230 FUEL PUMP PRIMARY CIRCUIT,
Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
BATTERY
No. 11
14 13
FUEL PUMP
RELAY B220
B97
4
R1
10
FUEL PUMP
CONTROL UNIT
R122
5
9
8
7
R15 R1
1
5
5
R57 B97
B10
C33
5
FUEL ECM
PUMP E
R58 M B: B135
C: B136
B220 R58 R122 B: B135 C: B136
1 2 9 13 17 21 1 2 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6
10 14 18 22 3 4 5 6 7 8 9 10 8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16
3 4
11 12 15 16 19 20 23 24 5 6 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27
5 6 B97
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35
7 8 25 29 33 37 R57
26 30 34 38
27 28 31 32 35 36 39 40 1 2 3 4 5
6 7 8 9 10 11 12
EN-08717

Step Check Yes No

1 CHECK POWER SUPPLY CIRCUIT TO FUEL Is the voltage 10 V or more? Go to step 2. Repair the power
PUMP CONTROL UNIT. supply circuit.
2) Disconnect the connector from fuel pump In this case, repair
control unit. the following item:
3) Turn the ignition switch to ON. • Open circuit or
4) Measure the voltage between fuel pump short circuit to
control unit connector and chassis ground. ground in harness
Connector & terminal between fuel pump
(R122) No. 10 (+) — Chassis ground (–): relay connector
and fuel pump con-
trol unit connector
• Poor contact of
fuel pump relay
connector
• Poor contact of
coupling connector
2 CHECK GROUND CIRCUIT OF FUEL PUMP Is the resistance less than 5 Ω? Go to step 3. Repair the open
CONTROL UNIT. circuit in harness
1) Turn the ignition switch to OFF. between fuel pump
2) Measure the resistance of harness between control unit con-
fuel pump control unit connector and chassis nector and chassis
ground. ground.
(R122) No. 5 — Chassis ground:
3 CHECK HARNESS BETWEEN FUEL PUMP Is the resistance less than 1 Ω? Go to step 4. Repair the harness
CONTROL UNIT AND FUEL PUMP CONNEC- and connector.
TOR. NOTE:
1) Disconnect the connector from fuel pump. In this case, repair
fuel pump control unit and fuel pump connector. • Open circuit in
(R122) No. 7 — (R58) No. 5: fuel pump control
(R122) No. 6 — (R58) No. 6: unit connector and
fuel pump connec-
tor
• Poor contact of
coupling connector
4 CHECK HARNESS BETWEEN FUEL PUMP Is the resistance 1 MΩ or Go to step 5. Repair the short
CONTROL UNIT AND FUEL PUMP CONNEC- more? circuit to ground in
TOR. harness between
Measure the resistance between fuel pump fuel pump control
control unit connector and chassis ground. unit connector and
Connector & terminal fuel pump connec-
(R122) No. 7 — Chassis ground: tor.
FUEL PUMP CONTROL UNIT CONNECTOR. and connector.
1) Disconnect the connector from ECM. NOTE:
2) Measure the resistance of harness between In this case, repair
ECM and fuel pump control unit connector. the following item:
Connector & terminal • Open circuit in
(B135) No. 10 — (R122) No. 9: harness between
(B136) No. 33 — (R122) No. 8: ECM and fuel
pump control unit
connector
• Poor contact of
coupling connector

Step Check Yes No

FUEL PUMP CONTROL UNIT CONNECTOR. more? circuit to ground in
Measure the resistance between fuel pump harness between
control unit connector and chassis ground. ECM and fuel
Connector & terminal pump control unit
(R122) No. 9 — Chassis ground: connector.
Check for poor contact of ECM and fuel pump
fuel pump control unit connec- contact of ECM or
control unit connector. tor? fuel pump control
unit connector.
8 CHECK EXPERIENCE OF RUNNING OUT OF Has the vehicle experienced Finish the diagno- Replace the fuel
FUEL. running out of fuel? sis. pump control unit.
DTC may be re- 66, Fuel Pump
corded as a result Control Unit.>
of fuel pump idling <Ref. to FU(w/o
while running out STI)-64, Fuel
of fuel. Pump Control
Unit.>

BB:DTC P0244 TURBO/SUPER CHARGER WASTEGATE SOLENOID “A”

RANGE/PERFORMANCE
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-107, DTC P0244 TURBO/SUPER CHARGER
WASTEGATE SOLENOID “A” RANGE/PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting Crite-
ria.>
TROUBLE SYMPTOM:
Poor driving performance
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK WASTEGATE ACTUATOR PIPING Are there any damage or dis- Connect the Replace the waste-
AND WASTEGATE CONTROL SOLENOID connection of hose in waste- wastegate actuator gate control sole-
VALVE PIPING. gate actuator piping or pipe or wastegate noid valve. <Ref. to
wastegate control solenoid control solenoid FU(STI)-52,
valve piping? valve pipe properly. Wastegate Control
If defective, Solenoid Valve.>
replace the hose. <Ref. to FU(w/o
STI)-51, Waste-
gate Control Sole-
noid Valve.>

BC:DTC P0245 TURBO/SUPER CHARGER WASTEGATE SOLENOID “A” LOW

WASTEGATE SOLENOID “A” LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220
MAIN RELAY (RELAY BLOCK) BATTERY
15A SBF-7 B220
21 4 3
22 1 2 9 13 17 21
3 4 10 14 18 22
23 11 12 15 16 19 20 23 24
24 5 6
7 8 25 29 33 37
B220 26 30 34 38
27 28 31 32 35 36 39 40
E
B134
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B134 18 19 20 21 22 23 24 25 26 27
ECM
28 29 30 31 32 33 34
33
E64
B21
1 2 3 4 5 6 7 8 9 10 11
B21
12 13 14 15 16 17 18 19 20 21 22
48
50
23 24 25 26 27 28 29 30 31 32 33
E2
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
E64
1
2
WASTEGATE CONTROL
SOLENOID VALVE
EN-08729

Step Check Yes No

1 CHECK OUTPUT SIGNAL OF ECM. Is the voltage 10 V or more? Go to step 2. Go to step 3.
2) Measure the voltage between ECM and
chassis ground.
2 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Even if DTC is
Check for poor contact of ECM connector. connector? contact of ECM detected, the cir-
connector. cuit has returned to
a normal condition
at this time. Repro-
duce the failure,
and then perform
the diagnosis
again.
NOTE:
In this case, tem-
porary open or
ness or temporary
poor contact of
connector may be
the cause.
3 CHECK POWER SUPPLY TO WASTEGATE Is the voltage 10 V or more? Go to step 4. Repair the power
CONTROL SOLENOID VALVE. supply circuit.
Measure the voltage between wastegate con-
trol solenoid valve connector and engine
ground.
4 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Go to step 5. Repair ground
WASTEGATE CONTROL SOLENOID VALVE more? short circuit of har-
CONNECTOR. ness between
1) Turn the ignition switch to OFF. ECM and waste-
2) Disconnect the connectors from ECM and gate control sole-
wastegate control solenoid valve. noid valve
3) Measure the resistance between wastegate connector.
control solenoid valve connector and engine
ground.
WASTEGATE CONTROL SOLENOID VALVE and connector.
CONNECTOR. NOTE:
Measure the resistance of harness between In this case, repair
ECM and wastegate control solenoid valve con- the following item:
nector. • Open circuit of
(B134) No. 33 — (E64) No. 2: ECM and waste-
gate control sole-
noid valve
connector
• Poor contact of
coupling connector

Step Check Yes No

6 CHECK WASTEGATE CONTROL SOLE- Is the resistance 10 — 100 Ω? Repair poor con- Replace the waste-
NOID VALVE. tact of wastegate gate control sole-
1) Remove the wastegate control solenoid control solenoid noid valve. <Ref. to
valve. valve connector. FU(STI)-52,
2) Measure the resistance between wastegate Wastegate Control
control solenoid valve terminals. Solenoid Valve.>
Terminals <Ref. to FU(w/o
No. 1 — No. 2: STI)-51, Waste-
gate Control Sole-
noid Valve.>

BD:DTC P0246 TURBO/SUPER CHARGER WASTEGATE SOLENOID “A” HIGH

WASTEGATE SOLENOID “A” HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220
15A SBF-7 B220
21 4 3
22 1 2 9 13 17 21
3 4 10 14 18 22
23 11 12 15 16 19 20 23 24
24 5 6
7 8 25 29 33 37
B220 26 30 34 38
27 28 31 32 35 36 39 40
E
B134
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B134 18 19 20 21 22 23 24 25 26 27
ECM
28 29 30 31 32 33 34
33
E64
B21
1 2 3 4 5 6 7 8 9 10 11
B21
12 13 14 15 16 17 18 19 20 21 22
48
50
23 24 25 26 27 28 29 30 31 32 33
E2
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
E64
1
2
WASTEGATE CONTROL
SOLENOID VALVE
EN-08729

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 10 V or more? Repair short cir- Go to step 2.
WASTEGATE CONTROL SOLENOID VALVE cuit to power in the
CONNECTOR. harness between
1) Turn the ignition switch to OFF. ECM and waste-
2) Disconnect the connectors from ECM and gate control sole-
wastegate control solenoid valve. noid valve
3) Turn the ignition switch to ON. connector.
chassis ground.
2 CHECK WASTEGATE CONTROL SOLE- Is the resistance less than 1 Ω? Replace the waste- Repair the poor
NOID VALVE. gate control sole- contact of ECM
1) Turn the ignition switch to OFF. noid valve. <Ref. to connector.
2) Measure the resistance between wastegate FU(STI)-52,
control solenoid valve terminals. Wastegate Control
Terminals Solenoid Valve.>
STI)-51, Waste-
gate Control Sole-
noid Valve.>

BE:DTC P0300 RANDOM/MULTIPLE CYLINDER MISFIRE DETECTED

• Immediately at fault recognition (A misfire which could damage catalyst occurs.)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-112, DTC P0300 RANDOM/MULTIPLE CYLINDER
MISFIRE DETECTED, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
• Rough driving
CAUTION:

WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
B220 B134 ECM
E
10
11
12
13
51 B21
52
48
54
53
E2
E5 E16 E6 E17
1
1
2
1
#1 #2 #3 #4
FUEL INJECTOR
E5 E6 B21 B220 B134
E16 E17
1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21 1 2 3 4 5 6 7
12 13 14 15 16 17 18 19 20 21 22 10 14 18 22 8 9 10 11 12 13 14 15 16 17
1 2 3 4
23 24 25 26 27 28 29 30 31 32 33 11 12 15 16 19 20 23 24 18 19 20 21 22 23 24 25 26 27
5 6 28 29 30 31 32 33 34
34 35 36 37 38 39 40 41 7 8 25 29 33 37
42 43 44 45 46 47 26 30 34 38
48 49 50 51 52 53 54 27 28 31 32 35 36 39 40
EN-08718
Step Check Yes No

chassis ground on all cylinders.
#1 (B137) No. 8 (+) — Chassis ground (–):

Step Check Yes No

2) Disconnect the connector from all fuel injec- ECM and fuel
tors. injector connector.
3) Measure the resistance between all fuel
injector connectors and engine ground.
#1 (E5) No. 1 — Engine ground:
ECM and fuel injector connector on all cylin- In this case, repair
ders. the following item:
#1 (B137) No. 8 — (E5) No. 1: harness between
coupling connector
4 CHECK FUEL INJECTOR. Is the resistance 5 — 20 Ω? Go to step 5. Replace the faulty
Measure the resistance between all fuel injector fuel injector. <Ref.
terminals. to FU(STI)-45,
STI)-45, Fuel
Injector.>
5 CHECK POWER SUPPLY LINE. Is the voltage 10 V or more? Repair the poor Repair the harness
1) Turn the ignition switch to ON. contact of all con- and connector.
2) Measure the voltage between all fuel injec- nectors in fuel NOTE:
tor connectors and the engine ground. injector circuit. In this case, repair
#1 (E5) No. 2 (+) — Engine ground (–): • Open circuit in
#2 (E16) No. 2 (+) — Engine ground (–): harness between
#3 (E6) No. 2 (+) — Engine ground (–): the main relay con-
#4 (E17) No. 2 (+) — Engine ground (–): nector and fuel in-
jector connector on
faulty cylinders
• Poor contact of
coupling connector
• Poor contact of
main relay connec-
tor
FUEL INJECTOR CONNECTOR. circuit to power in
2) Disconnect the connector from all fuel injec- ECM and fuel
tors. injector connector.
chassis ground on all cylinders.

Step Check Yes No

1) Turn the ignition switch to OFF. fuel injector. <Ref.
2) Measure the resistance between all fuel to FU(STI)-45,
injector terminals. Fuel Injector.>
No. 1 — No. 2: STI)-45, Fuel
Injector.>
8 CHECK INSTALLATION OF CAMSHAFT PO- Is the camshaft position sensor Tighten the cam- Go to step 9.
SITION SENSOR/CRANKSHAFT POSITION or crankshaft position sensor shaft position sen-
SENSOR. loosely installed? sor or crankshaft
position sensor.
<Ref. to FU(STI)-
37, Camshaft Posi-
tion Sensor.> <Ref.
to FU(STI)-35,
Crankshaft Posi-
tion Sensor.> <Ref.
to FU(w/o STI)-37,
Camshaft Position
Sensor.> <Ref. to
FU(w/o STI)-35,
Crankshaft Posi-
tion Sensor.>
9 CHECK CRANK SPROCKET. Is the crank sprocket rusted or Replace the crank Go to step 10.
Remove the timing belt cover. does it have broken teeth? sprocket. <Ref. to
ME(STI)-59, Crank
Sprocket.> <Ref. to
ME(w/o STI)-58,
Crank Sprocket.>
10 CHECK INSTALLATION CONDITION OF Is the timing belt dislocated Repair the installa- Go to step 11.
TIMING BELT. from its proper position? tion condition of
Turn the crankshaft, and align alignment mark timing belt. <Ref. to
on crank sprocket with alignment mark on cylin- ME(STI)-49, Tim-
der block. ing Belt.> <Ref. to
ST 499987500 CRANKSHAFT ME(w/o STI)-48,
SOCKET Timing Belt.>
11 CHECK FUEL LEVEL. Is the fuel meter indication Go to step 12. Refill the fuel so
higher than the “Lower” level? that the fuel meter
indication is higher
than the “Lower”
level, and proceed
to the next step. Go
to step 12.
12 CHECK STATUS OF MALFUNCTION INDI- Does the malfunction indicator Go to step 14. Go to step 13.
CATOR LIGHT. light illuminate or blink?
1) Clear the memory using the Subaru Select
Monitor or general scan tool. <Ref. to
2) Start the engine, and drive the vehicle 10
minutes or more.

Step Check Yes No

13 CHECK CAUSE OF MISFIRE. Was the cause of misfire identi- Finish diagnostics Repair the poor
fied when the engine is run- operation, if the contact of connec-
ning? engine has no tor.
abnormality. NOTE:
In this case, repair
the following item:
• Poor contact of
ignition coil con-
nector
• Poor contact of
fuel injector con-
nector on faulty
cylinders
• Poor contact of
ECM connector
• Poor contact of
coupling connector
14 CHECK AIR INTAKE SYSTEM. Is there any fault in air intake Repair the air Go to step 15.
system? intake system.
NOTE:
Check the follow-
ing items.
• Are there air
leaks or air suction
caused by loose or
dislocated nuts
and bolts?
• Are there cracks
or any disconnec-
tion of hoses?
15 CHECK ALL CYLINDERS. Is there a fault in any cylinder? Repair or replace Go to DTC P0171.
the faulty part of <Ref. to
the faulty cylinder. EN(H4DOTC)(diag)
NOTE: -170, DTC P0171
Check the follow- SYSTEM TOO
ing items. LEAN (BANK 1),
• Spark plug Diagnostic Proce-
• Fuel injector dure with Diagnos-
• Ignition coil tic Trouble Code
• Compression ra- (DTC).>
tio
• Skipping timing
belt teeth
BF:DTC P0301 CYLINDER 1 MISFIRE DETECTED

NOTE:
For the diagnostic procedure, refer to DTC P0304. <Ref. to EN(H4DOTC)(diag)-196, DTC P0304 CYLIN-
DER 4 MISFIRE DETECTED, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
BG:DTC P0302 CYLINDER 2 MISFIRE DETECTED
NOTE:
BH:DTC P0303 CYLINDER 3 MISFIRE DETECTED
NOTE:

BI: DTC P0304 CYLINDER 4 MISFIRE DETECTED

• Immediately at fault recognition (A misfire which could damage catalyst occurs.)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-122, DTC P0304 CYLINDER 4 MISFIRE DETECTED,
TROUBLE SYMPTOM:
• Engine stalls.
• Improper idling
• Rough driving
CAUTION:

WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
B220 B134 ECM
E
10
11
12
13
51 B21
52
48
54
53
E2
E5 E16 E6 E17
1
1
2
1
#1 #2 #3 #4
FUEL INJECTOR
E5 E6 B21 B220 B134
E16 E17
1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21 1 2 3 4 5 6 7
12 13 14 15 16 17 18 19 20 21 22 10 14 18 22 8 9 10 11 12 13 14 15 16 17
1 2 3 4
23 24 25 26 27 28 29 30 31 32 33 11 12 15 16 19 20 23 24 18 19 20 21 22 23 24 25 26 27
5 6 28 29 30 31 32 33 34
34 35 36 37 38 39 40 41 7 8 25 29 33 37
42 43 44 45 46 47 26 30 34 38
48 49 50 51 52 53 54 27 28 31 32 35 36 39 40
EN-08718

Step Check Yes No

chassis ground on faulty cylinders.
2) Disconnect the connector from fuel injector ECM and fuel
on faulty cylinders. injector connector.
3) Measure the resistance between fuel injec-
tor connector and engine ground on faulty cylin-
ders.
ECM and fuel injector connector on faulty cylin- In this case, repair
coupling connector
Measure the resistance between fuel injector fuel injector. <Ref.
terminals on faulty cylinder. to FU(STI)-45,
STI)-45, Fuel
Injector.>
2) Measure the voltage between fuel injector nectors in fuel NOTE:
connector of faulty cylinders and engine injector circuit. In this case, repair
ground. the following item:
#4 (E17) No. 1 (+) — Engine ground (–): jector connector on
faulty cylinders
• Poor contact of
coupling connector
• Poor contact of
main relay connec-
tor

Step Check Yes No

2) Measure the resistance between fuel injec- to FU(STI)-45,
tor terminals on faulty cylinder. Fuel Injector.>
No. 1 — No. 2: STI)-45, Fuel
Injector.>
position sensor.
<Ref. to FU(STI)-
37, Camshaft Posi-
tion Sensor.> <Ref.
to FU(STI)-35,
Crankshaft Posi-
tion Sensor.> <Ref.
to FU(w/o STI)-37,
Camshaft Position
Sensor.> <Ref. to
FU(w/o STI)-35,
Crankshaft Posi-
tion Sensor.>
Remove the timing belt cover. does it have broken teeth? sprocket. <Ref. to
ME(STI)-59, Crank
Sprocket.> <Ref. to
ME(w/o STI)-58,
Crank Sprocket.>
11 CHECK FUEL LEVEL. Is the fuel meter indication Go to step 12. Refill the fuel so
higher than the “Lower” level? that the fuel meter
indication is higher
than the “Lower”
level, and proceed
to the next step. Go
to step 12.

Step Check Yes No

12 CHECK STATUS OF MALFUNCTION INDI- Does the malfunction indicator Go to step 14. Go to step 13.
CATOR LIGHT. light illuminate or blink?
1) Clear the memory using the Subaru Select
Monitor or general scan tool. <Ref. to
2) Start the engine, and drive the vehicle 10
minutes or more.
13 CHECK CAUSE OF MISFIRE. Was the cause of misfire identi- Finish diagnostics Repair the poor
fied when the engine is run- operation, if the contact of connec-
ning? engine has no tor.
abnormality. NOTE:
the following item:
• Poor contact of
ignition coil con-
nector
• Poor contact of
fuel injector con-
nector on faulty
cylinders
• Poor contact of
ECM connector
• Poor contact of
coupling connector
14 CHECK AIR INTAKE SYSTEM. Is there any fault in air intake Repair the air Go to step 15.
system? intake system.
NOTE:
Check the follow-
ing items.
• Are there air
leaks or air suction
caused by loose or
dislocated nuts
and bolts?
• Are there cracks
or any disconnec-
tion of hoses?
15 CHECK MISFIRE SYMPTOM. Does the Subaru Select Moni- Go to step 18. Go to step 16.
1) Turn the ignition switch to ON. tor or general scan tool indicate
2) Check for DTC. <Ref. to only one DTC?
EN(H4DOTC)(diag)-47, Read Diagnostic Trou-
ble Code (DTC).>
16 CHECK DTC. Is DTC P0301 and P0303 dis- Go to step 19. Go to step 17.
played on the Subaru Select
Monitor or general scan tool?
17 CHECK DTC. Is DTC P0302 and P0304 dis- Go to step 20. Go to step 21.
played on the Subaru Select
Monitor or general scan tool?
18 ONLY ONE CYLINDER. Is there any fault in the cylin- Repair or replace Go to DTC P0171.
der? faulty parts. <Ref. to
Check the follow- -170, DTC P0171
ing items. SYSTEM TOO
• Spark plug LEAN (BANK 1),
• Ignition coil Diagnostic Proce-
• Compression ra- tic Trouble Code
tio (DTC).>

Step Check Yes No

19 GROUP OF #1 AND #3 CYLINDERS. Are there any faults in #1 and Repair or replace Go to DTC P0171.
#3 cylinders? faulty parts. <Ref. to
tio (DTC).>
• Skipping timing
belt teeth
20 GROUP OF #2 AND #4 CYLINDERS. Are there any faults in #2 and Repair or replace Go to DTC P0171.
#4 cylinders? faulty parts. <Ref. to
tio (DTC).>
• Skipping timing
belt teeth
21 CYLINDER AT RANDOM. Is the engine idle rough? Go to DTC P0171. Repair or replace
<Ref. to faulty parts.
EN(H4DOTC)(diag) NOTE:
-170, DTC P0171 Check the follow-
SYSTEM TOO ing items.
LEAN (BANK 1), • Spark plug
Diagnostic Proce- • Ignition coil
dure with Diagnos- • Fuel injector
tic Trouble Code • Compression ra-
(DTC).> tio

BJ:DTC P0327 KNOCK SENSOR 1 CIRCUIT LOW (BANK 1 OR SINGLE SENSOR)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-123, DTC P0327 KNOCK SENSOR 1 CIRCUIT LOW
(BANK 1 OR SINGLE SENSOR), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Knocking occurs.
CAUTION:
WIRING DIAGRAM:
Electrical System.>
KNOCK SENSOR
E14
1 2
2
E14
A: B134
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
E2 1 2 3 4 5 6 7
6
8 9 10 11 12 13 14 15 16 17
4
B21 18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
A29
D2
D8
A: B134
ECM
D: B137
EN-08730

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the resistance 600 kΩ or Go to step 2. Repair the poor
KNOCK SENSOR CONNECTOR. more? contact of ECM
1) Turn the ignition switch to OFF. connector.
2) Disconnect the connector from ECM.
3) Measure the resistance between ECM con-
nectors.
(B137) No. 2 — (B134) No. 29:
2 CHECK KNOCK SENSOR. Is the resistance 600 kΩ or Replace the knock Repair the harness
1) Disconnect the connector from the knock more? sensor. <Ref. to and connector.
sensor. FU(STI)-40, Knock NOTE:
2) Measure the resistance between knock Sensor.> <Ref. to In this case, repair
sensor terminals. FU(w/o STI)-39, the following item:
Terminals Knock Sensor.> • Open circuit in
No. 1 — No. 2: harness between
ECM and knock
sensor connector
• Poor contact of
knock sensor con-
nector
• Poor contact of
coupling connector

BK:DTC P0328 KNOCK SENSOR 1 CIRCUIT HIGH (BANK 1 OR SINGLE SENSOR)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-125, DTC P0328 KNOCK SENSOR 1 CIRCUIT HIGH
(BANK 1 OR SINGLE SENSOR), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Knocking occurs.
CAUTION:
WIRING DIAGRAM:
Electrical System.>
KNOCK SENSOR
E14
1 2
2
E14
A: B134
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
D: B137
E2 1 2 3 4 5 6 7
6
8 9 10 11 12 13 14 15 16 17
4
B21 18 19 20 21 22 23 24 25
26 27 28 29 30 31
E
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
A29
D2
D8
A: B134
ECM
D: B137
EN-08730

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the resistance less than 500 Go to step 2. Go to step 3.
KNOCK SENSOR CONNECTOR. kΩ?
2) Disconnect the connector from ECM.
3) Measure the resistance between ECM con-
nectors.
(B137) No. 2 — (B134) No. 29:
2 CHECK KNOCK SENSOR. Is the resistance less than 500 Replace the knock Repair the short
1) Disconnect the connector from the knock kΩ? sensor. <Ref. to circuit to ground in
sensor. FU(STI)-40, Knock harness between
2) Measure the resistance between knock Sensor.> <Ref. to ECM and knock
sensor connectors. FU(w/o STI)-39, sensor connector.
Terminals Knock Sensor.> NOTE:
No. 1 — No. 2: The harness be-
tween both con-
nectors are
shielded. Remove
the shield and re-
pair the short cir-
cuit of harness.
3 CHECK INPUT SIGNAL OF ECM. Is the voltage 2 V or more? Even if DTC is Repair the poor
1) Connect the connector to ECM. detected, the cir- contact of ECM
2) Turn the ignition switch to ON. cuit has returned to connector.
3) Measure the voltage between ECM and a normal condition
chassis ground. at this time. Repro-
Connector & terminal duce the failure,
(B137) No. 2 (+) — Chassis ground (–): and then perform
the diagnosis
again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.

BL:DTC P0335 CRANKSHAFT POSITION SENSOR “A” CIRCUIT

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-127, DTC P0335 CRANKSHAFT POSITION SENSOR
“A” CIRCUIT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Failure of engine to start
CAUTION:
WIRING DIAGRAM:
Electrical System.>
CRANKSHAFT
POSITION
SENSOR
E10
1 2
2
E10
B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
E2
14
B21
B21
E
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
25
17
31
B137 ECM
EN-08731

Step Check Yes No

1 CHECK CONDITION OF CRANKSHAFT PO- Is the crankshaft position sen- Go to step 2. Tighten the crank-
SITION SENSOR. sor installation bolt tightened shaft position sen-
securely? sor installation bolt
securely. <Ref. to
FU(STI)-35,
Crankshaft Posi-
tion Sensor.> <Ref.
to FU(w/o STI)-35,
Crankshaft Posi-
tion Sensor.>
2 CHECK CRANKSHAFT POSITION SENSOR. Is the resistance between 1 and Go to step 3. Replace the crank-
1) Turn the ignition switch to OFF. 4 kΩ? shaft position sen-
2) Remove the crankshaft position sensor. sor. <Ref. to
3) Measure the resistance between terminals FU(STI)-35,
of crankshaft position sensor. Crankshaft Posi-
Terminals tion Sensor.> <Ref.
No. 1 — No. 2: to FU(w/o STI)-35,
Crankshaft Posi-
tion Sensor.>
3 CHECK HARNESS BETWEEN ECM AND Is the resistance less than 1 Ω? Repair the poor Repair the harness
CRANKSHAFT POSITION SENSOR CON- contact of ECM and connector.
NECTOR. and crankshaft NOTE:
1) Disconnect the connector from ECM. position sensor In this case, repair
2) Measure the resistance of harness between connector. the following item:
ECM and crankshaft position sensor connector. • Open circuit in
(B137) No. 17 — (E10) No. 1: ECM and crank-
(B137) No. 25 — (E10) No. 2: shaft position sen-
sor connector
• Poor contact of
coupling connector

BM:DTC P0336 CRANKSHAFT POSITION SENSOR “A” CIRCUIT RANGE/PER-

FORMANCE
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-129, DTC P0336 CRANKSHAFT POSITION SENSOR
“A” CIRCUIT RANGE/PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
CAUTION:
Step Check Yes No
1 CHECK CONDITION OF CRANKSHAFT PO- Is the crankshaft position sen- Go to step 2. Tighten the crank-
SITION SENSOR. sor installation bolt tightened shaft position sen-
Turn the ignition switch to OFF. securely? sor installation bolt
securely. <Ref. to
FU(STI)-35,
Crankshaft Posi-
tion Sensor.> <Ref.
to FU(w/o STI)-35,
Crankshaft Posi-
tion Sensor.>
2 CHECK CRANK SPROCKET. Are crank sprocket teeth Replace the crank Go to step 3.
Remove the timing belt cover. cracked or damaged? sprocket. <Ref. to
ME(STI)-59, Crank
Sprocket.> <Ref. to
ME(w/o STI)-58,
Crank Sprocket.>
3 CHECK INSTALLATION CONDITION OF Is the timing belt dislocated Repair the installa- Replace the crank-
TIMING BELT. from its proper position? tion condition of shaft position sen-
Turn the crankshaft, and align alignment mark timing belt. <Ref. to sor. <Ref. to
on crank sprocket with alignment mark on cylin- ME(STI)-49, Tim- FU(STI)-35,
der block. ing Belt.> <Ref. to Crankshaft Posi-
ST 499987500 CRANKSHAFT ME(w/o STI)-48, tion Sensor.> <Ref.
SOCKET Timing Belt.> to FU(w/o STI)-35,
Crankshaft Posi-
tion Sensor.>

BN:DTC P0340 CAMSHAFT POSITION SENSOR “A” CIRCUIT (BANK 1 OR SIN-

GLE SENSOR)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-131, DTC P0340 CAMSHAFT POSITION SENSOR
“A” CIRCUIT (BANK 1 OR SINGLE SENSOR), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
INTAKE INTAKE
CAMSHAFT CAMSHAFT
B220 POSITION POSITION
SENSOR LH SENSOR RH
E
2
3
1
2
3
E35 E36
E2
48
13
2
5
B21
16
24
30
B137 ECM
E35 B220 B137 B21
E36 1 2 9 13 17 21 1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25
1 2 3 11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
5 6 26 27 28 29 30 31
7 8 25 29 33 37 34 35 36 37 38 39 40 41
26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
EN-08732

Step Check Yes No

1 CHECK POWER SUPPLY OF CAMSHAFT Is the voltage 10 V or more? Go to step 2. Repair the harness
POSITION SENSOR. and connector.
2) Disconnect the connector from camshaft In this case, repair
position sensor. the following item:
4) Measure the voltage between camshaft short circuit to
position sensor connector and engine ground. ground in harness
Connector & terminal between main re-
(E36) No. 1 (+) — Engine ground (–): lay connector and
camshaft position
sensor connector
• Poor contact of
coupling connector
CAMSHAFT POSITION SENSOR CONNEC- and connector.
TOR. NOTE:
3) Measure the resistance between ECM and • Open circuit in
camshaft position sensor connector. harness between
Connector & terminal ECM and camshaft
(B137) No. 24 — (E36) No. 2: position sensor
• Poor contact of
coupling connector
3 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Go to step 4. Repair short cir-
CAMSHAFT POSITION SENSOR CONNEC- more? cuit to ground in
Measure the resistance between camshaft ECM and camshaft
position sensor connector and engine ground. position sensor
CAMSHAFT POSITION SENSOR CONNEC- circuit to power in
TOR. the harness
Measure the voltage between camshaft posi- between ECM and
tion sensor connector and engine ground. camshaft position
5 CHECK CONDITION OF CAMSHAFT POSI- Is the camshaft position sensor Go to step 6. Tighten the cam-
TION SENSOR. installation bolt tightened shaft position sen-
securely. <Ref. to
FU(STI)-37, Cam-
shaft Position Sen-
sor.> <Ref. to
FU(w/o STI)-37,
Camshaft Position
Sensor.>
6 CHECK CAMSHAFT POSITION SENSOR. Is there any abnormality in Replace the cam- Repair the follow-
Check the waveform of the camshaft position waveform? shaft position sen- ing item.
sensor. <Ref. to EN(H4DOTC)(diag)-22, sor. <Ref. to • Poor contact of
Engine Control Module (ECM) I/O Signal.> FU(STI)-37, Cam- ECM connector
shaft Position Sen- • Poor contact of
sor.> <Ref. to camshaft position
FU(w/o STI)-37, sensor connector
Camshaft Position • Poor contact of
Sensor.> coupling connector

BO:DTC P0341 CAMSHAFT POSITION SENSOR "A" CIRCUIT RANGE/PERFOR-

MANCE (BANK 1 OR SINGLE SENSOR)
NOTE:
For the diagnostic procedure, refer to DTC P0340. <Ref. to EN(H4DOTC)(diag)-209, DTC P0340 CAM-
SHAFT POSITION SENSOR “A” CIRCUIT (BANK 1 OR SINGLE SENSOR), Diagnostic Procedure with Di-
agnostic Trouble Code (DTC).>

BP:DTC P0345 CAMSHAFT POSITION SENSOR “A” CIRCUIT (BANK 2)

“A” CIRCUIT (BANK 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
INTAKE INTAKE
CAMSHAFT CAMSHAFT
SENSOR LH SENSOR RH
E
2
3
1
2
3
E35 E36
E2
48
13
2
5
B21
16
24
30
B137 ECM
E35 B220 B137 B21
E36 1 2 9 13 17 21 1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25
1 2 3 11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
5 6 26 27 28 29 30 31
7 8 25 29 33 37 34 35 36 37 38 39 40 41
26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
EN-08732

Step Check Yes No

camshaft position
sensor connector
• Poor contact of
coupling connector
TOR. NOTE:
Connector & terminal ECM connector and
(B137) No. 16 — (E35) No. 2: camshaft position
(B137) No. 22 — (E35) No. 3: sensor connector
• Poor contact of
coupling connector
TOR. the harness
securely. <Ref. to
FU(STI)-37, Cam-
shaft Position Sen-
sor.> <Ref. to
FU(w/o STI)-37,
Camshaft Position
Sensor.>
sor.> <Ref. to camshaft position
FU(w/o STI)-37, sensor connector
Camshaft Position • Poor contact of
Sensor.> coupling connector

BQ:DTC P0346 CAMSHAFT POSITION SENSOR "A" CIRCUIT RANGE/PERFOR-

MANCE (BANK 2)
NOTE:
SHAFT POSITION SENSOR “A” CIRCUIT (BANK 2), Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>

BR:DTC P0351 IGNITION COIL A PRIMARY/SECONDARY CIRCUIT

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-135, DTC P0351 IGNITION COIL A PRIMARY/SEC-
ONDARY CIRCUIT, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
B134 ECM
21
31
22
32
IGNITION
BATTERY SWITCH
MAIN
SBF SBF-6 No. 12
3 1
B72
E B21
49
20
31
10
9
E2
3
IGNITION COIL IGNITION COIL IGNITION COIL IGNITION COIL

No. 1 No. 2 No. 3 No. 4
E31 E32 E33 E34
E31 B21 B72 B134

E32
1 2 3 1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
E33 4 5 6 8 9 10 11 12 13 14 15 16 17
12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27
E34 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34
34 35 36 37 38 39 40 41
1 42 43 44 45 46 47
2 48 49 50 51 52 53 54
3
EN-08716

Step Check Yes No

1 CHECK IGNITION COIL POWER SUPPLY Is the voltage 10 V or more? Go to step 2. Repair the harness
CIRCUIT. and connector.
2) Disconnect the connector from ignition coil. In this case, repair
4) Measure the voltage between ignition coil • Open circuit or
connector and engine ground. short circuit to
Connector & terminal ground in harness
DTC P0351; (E31) No. 3 (+) — Engine of power supply
ground (–): circuit
DTC P0352; (E32) No. 3 (+) — Engine • Blown out of fuse
ground (–): • Poor contact of
DTC P0353; (E33) No. 3 (+) — Engine coupling connector
ground (–):
DTC P0354; (E34) No. 3 (+) — Engine
ground (–):
2 CHECK HARNESS OF IGNITION COIL Is the resistance less than 5 Ω? Go to step 3. Repair the open
GROUND CIRCUIT. circuit in harness
1) Turn the ignition switch to OFF. between ignition
2) Measure the resistance of harness between coil connector and
ignition coil connector and engine ground. engine grounding
Connector & terminal terminal.
3 CHECK HARNESS BETWEEN ECM AND IG- Is the resistance 1 MΩ or Go to step 4. Repair the ground
NITION COIL CONNECTOR. more? short circuit of har-
2) Measure the resistance between ignition ECM connector
coil connector and engine ground. and ignition coil
4 CHECK HARNESS BETWEEN ECM AND IG- Is the resistance less than 1 Ω? Go to step 5. Repair the harness
NITION COIL CONNECTOR. and connector.
ECM connector and ignition coil connector. In this case, repair
DTC P0351; (B134) No. 21 — (E31) No. 1: • Open circuit of
DTC P0352; (B134) No. 22 — (E32) No. 1: harness between
DTC P0353; (B134) No. 31 — (E33) No. 1: ECM connector
DTC P0354; (B134) No. 32 — (E34) No. 1: and the ignition coil
connector
• Poor contact of
coupling connector
5 CHECK FOR POOR CONTACT. Is there poor contact of ECM Repair the poor Go to step 6.
Check for poor contact of ECM connector. connector? contact of ECM
connector.
6 CHECK SPARK PLUG CONDITION. Is the spark plug condition nor- Replace the igni- Replace the spark
1) Remove the spark plug of the correspond- mal? tion coil. <Ref. to plug. <Ref. to
ing cylinder. <Ref. to IG(STI)-4, REMOVAL, IG(STI)-7, Ignition IG(STI)-4, Spark
Spark Plug.> <Ref. to IG(w/o STI)-5, Coil.> <Ref. to Plug.> <Ref. to
REMOVAL, Spark Plug.> IG(w/o STI)-8, Igni- IG(w/o STI)-5,
2) Check the spark plug condition. <Ref. to tion Coil.> Spark Plug.>
IG(STI)-5, INSPECTION, Spark Plug.> <Ref. to
IG(w/o STI)-6, INSPECTION, Spark Plug.>

BS:DTC P0352 IGNITION COIL B PRIMARY/SECONDARY CIRCUIT

NOTE:
For the diagnostic procedure, refer to DTC P0351. <Ref. to EN(H4DOTC)(diag)-215, DTC P0351 IGNITION
COIL A PRIMARY/SECONDARY CIRCUIT, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>
BT:DTC P0353 IGNITION COIL C PRIMARY/SECONDARY CIRCUIT
NOTE:
BU:DTC P0354 IGNITION COIL D PRIMARY/SECONDARY CIRCUIT
NOTE:

BV:DTC P0365 CAMSHAFT POSITION SENSOR “B” CIRCUIT (BANK 1)

“B” CIRCUIT (BANK 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
CAUTION:
WIRING DIAGRAM:
Engine electrical system, with SI-DRIVE <Ref. to WI-48, WITH SI-DRIVE, WIRING DIAGRAM, Engine Elec-
trical System.>
FUSE
B220
15A SBF-7
21 4 3
22
23
24
EXHAUST EXHAUST
CAMSHAFT CAMSHAFT
SENSOR LH SENSOR RH
E
2
3
1
2
3
E65 E62
E2
26
48
15
5
B21
29
23
30
B137 ECM
E62 B220 B137 B21
E65 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25
1 2 3 11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
5 6 26 27 28 29 30 31
7 8 25 29 33 37 34 35 36 37 38 39 40 41
26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
EN-08733

Step Check Yes No

camshaft position
sensor connector
• Poor contact of
coupling connector
TOR. NOTE:
• Poor contact of
coupling connector
TOR. the harness
securely. <Ref. to
FU(STI)-37, Cam-
shaft Position Sen-
sor.>
sor.> camshaft position
sensor connector
• Poor contact of
coupling connector

BW:DTC P0366 CAMSHAFT POSITION SENSOR B CIRCUIT RANGE/PERFOR-

MANCE (BANK 1)
NOTE:
SHAFT POSITION SENSOR “B” CIRCUIT (BANK 1), Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>

BX:DTC P0390 CAMSHAFT POSITION SENSOR “B” CIRCUIT (BANK 2)

“B” CIRCUIT (BANK 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
CAUTION:
WIRING DIAGRAM:
Engine electrical system, with SI-DRIVE <Ref. to WI-48, WITH SI-DRIVE, WIRING DIAGRAM, Engine Elec-
trical System.>
FUSE
B220
15A SBF-7
21 4 3
22
23
24
EXHAUST EXHAUST
CAMSHAFT CAMSHAFT
SENSOR LH SENSOR RH
E
2
3
1
2
3
E65 E62
E2
26
48
15
5
B21
29
23
30
B137 ECM
E62 B220 B137 B21
E65 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25
1 2 3 11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
5 6 26 27 28 29 30 31
7 8 25 29 33 37 34 35 36 37 38 39 40 41
26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
EN-08733

Step Check Yes No

camshaft position
sensor connector
• Poor contact of
coupling connector
TOR. NOTE:
• Poor contact of
coupling connector
TOR. the harness
securely. <Ref. to
FU(STI)-37, Cam-
shaft Position Sen-
sor.>
sor.> camshaft position
sensor connector
• Poor contact of
coupling connector

BY:DTC P0391 CAMSHAFT POSITION SENSOR B CIRCUIT RANGE/PERFOR-

MANCE (BANK 2)
NOTE:
SHAFT POSITION SENSOR “B” CIRCUIT (BANK 2), Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>

BZ:DTC P0410 SECONDARY AIR INJECTION SYSTEM

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-138, DTC P0410 SECONDARY AIR INJECTION SYS-
TEM, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:

WIRING DIAGRAM:
System.>
FUSE
B220
B220
15A SBF-7
21 4 3
22
23
24
MAIN SBF
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
9 11 1 VALVE RELAY 1
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D9 4 8 AIR COMBINATION
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B144 F37 11 SECONDARY
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E41 E40 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE RH
(WITH BUILT-IN E
PRESSURE SENSOR) SECONDARY E
AIR COMBINATION
VALVE LH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 10 14 18 22
20 21 22 23 24 25 26 27 3 4 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 5 6 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9
11 F37 B143 F11 E40 E41 B144

5
12 13
1 9 14 1 2 3 4 5 6 7 8 9
3 4 6 7 8 1 2 3 4 5 6 7 8 9 1 2 1 2 3 1 2 3 4
2 10 10 11 12 13 14 15 16 17 18 19 20 1 2
10 11 12 13 14 15 16 17 18 19 20 4 5 6 5 6 7 8 9
15 16
EN-08734

FUSE
B220
B220
15A SBF-7
21 4 3
22
MAIN SBF
23
24
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E40 E41 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE LH
(WITH BUILT-IN
E
AIR COMBINATION
VALVE RH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9 F37 B143 F11 E41 E40 B144
1 2 3 4 5 6 7 8 9 1 2 3 4
11 1 2 3 4 5 6 7 8 9 1 2 1 2 3
5 10 11 12 13 14 15 16 17 18 19 20 1 2 5 6 7 8 9
12 13 10 11 12 13 14 15 16 17 18 19 20 4 5 6
1 9 14
3 4 6 7 8
2 10
15 16
EN-08735

Step Check Yes No

1 CHECK SECONDARY AIR PUMP FUSE. Is the fuse blown out? Go to step 2. Go to step 3.
Check if the secondary air pump fuse (60 A) is
blown out.
2 CHECK HARNESS BETWEEN FUSE BOX Is the resistance 1 MΩ or Replace the fuse Repair ground
AND SECONDARY AIR PUMP CONNECTOR. more? with a new part, short of the har-
1) Remove the secondary air pump fuse from and connect the ness between the
the fuse box. secondary air fuse box and the
2) Disconnect the secondary air pump con- pump connector. secondary air
nector. Go to step 3. pump connector.
3) Measure the resistance between the sec-
ondary air pump fuse and secondary air pump
connector, and chassis ground.
3 CHECK SECONDARY AIR PUMP OPERA- Does the secondary air pump Go to step 4. Go to step 5.
TION. operate?
1) Connect the delivery (test) mode connector.
3) Perform the Clear Memory Mode.
4) Perform operation check for the secondary
air pump using the Subaru Select Monitor.
NOTE:
For detailed operation procedure, refer to
“Clear Memory Mode” <Ref. to
and “Compulsory Valve Operation Check
Mode” <Ref. to EN(H4DOTC)(diag)-63, Com-
pulsory Valve Operation Check Mode.>.
• The compulsory operation using the Subaru
Select Monitor is performed only for 5 seconds
in order to protect the secondary air pump.
When operating again, perform the Clear Mem-
ory Mode.
4 CHECK DUCT BETWEEN SECONDARY AIR Is there damage, clog or dis- Replace, clean or Replace the sec-
PUMP AND COMBINATION VALVE. connection of the duct? connect the duct. ondary air combi-
Check the duct between secondary air pump nation valve LH
and combination valve. (models with SI-
DRIVE) or RH
(models without
SI-DRIVE). <Ref.
to EC(STI)-29,
Secondary Air
Combination
Valve.> <Ref. to
EC(w/o STI)-30,
Secondary Air
Combination
Valve.>

Step Check Yes No

5 CHECK POWER SUPPLY TO SECONDARY Is the voltage 10 V or more? Replace the sec- Go to step 6.
AIR PUMP. ondary air pump.
1) Perform the Clear Memory Mode. <Ref. to EC(STI)-
2) Turn the ignition switch to OFF. 27, Secondary Air
3) Disconnect the secondary air pump con- Pump.> <Ref. to
nector. EC(w/o STI)-29,
4) In the condition of step 3, measure the volt- Secondary Air
age between the secondary air pump connector Pump.>
and the chassis ground.
NOTE:
For detailed procedures, refer to “Clear Memory
Mode”. <Ref. to EN(H4DOTC)(diag)-62, Clear
Memory Mode.>
6 CHECK HARNESS BETWEEN SECONDARY Is the resistance less than 1 Ω? Go to step 7. Repair the open
AIR PUMP RELAY AND SECONDARY AIR circuit in harness
PUMP CONNECTOR. between second-
1) Turn the ignition switch to OFF. ary air pump relay
2) Remove the secondary air pump relay. connector and sec-
3) Measure the resistance of harness between ondary air pump
secondary air pump relay connector and sec- connector.
ondary air pump connector.
(F9) No. 11 — (F11) No. 2:
7 CHECK HARNESS BETWEEN SECONDARY Is the resistance less than 5 Ω? Go to step 8. Repair the open
AIR PUMP CONNECTOR AND CHASSIS circuit of the har-
GROUND. ness between sec-
Measure the resistance of the harness between ondary air pump
secondary air pump connector and chassis connector and
ground. chassis ground.
8 CHECK SECONDARY AIR PUMP RELAY. Is the resistance less than 1 Ω? Go to step 9. Replace the sec-
1) Connect the battery to terminals No. 12 and ondary air pump
No. 13 of the secondary air pump relay. relay. <Ref. to
2) Measure the resistance between secondary EN(H4DOTC)(diag)
air pump relay terminals. -8, Electrical Com-
Terminals ponent Location.>
No. 14 — No. 11:
9 CHECK SECONDARY AIR PUMP RELAY Is the voltage 10 V or more? Go to step 10. Repair the open or
POWER SUPPLY. ground short circuit
1) Turn the ignition switch to ON. of power supply
2) Measure the voltage between the second- circuit.
ary air pump relay connector and chassis
ground.

Step Check Yes No

10 CHECK HARNESS BETWEEN ECM AND Is the resistance less than 1 Ω? Repair the poor Repair the harness
SECONDARY AIR PUMP RELAY CONNEC- contact of ECM and connector.
TOR. connector. NOTE:
2) Disconnect the ECM connector. the following item:
ECM and secondary air pump relay connector. harness between
Connector & terminal ECM connector
(B135) No. 27 — (F9) No. 13: and secondary air
pump relay con-
nector
• Poor contact of
coupling connector

CA:DTC P0411 SECONDARY AIR INJECTION SYSTEM INCORRECT FLOW DE-

TECTED
TEM INCORRECT FLOW DETECTED, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK SECONDARY AIR COMBINATION Is there damage or disconnec- Replace the pipe Go to step 2.
VALVE. tion of the pipe? between second-
Check the pipe between the secondary air com- ary air combination
bination valve and cylinder head. valve and cylinder
head. <Ref. to
EC(STI)-29, Sec-
ondary Air Combi-
nation Valve.>
<Ref. to EC(w/o
STI)-30, Second-
ary Air Combina-
tion Valve.>
2 CHECK SECONDARY AIR COMBINATION Is there any exhaust leak? Replace the pipe Repair the poor
VALVE. between second- contact of ECM
Race the engine at 2,000 rpm to check whether ary air combination connector.
or not the exhaust leak is heard. valve and cylinder
head. <Ref. to
EC(STI)-29, Sec-
ondary Air Combi-
nation Valve.>
<Ref. to EC(w/o
STI)-30, Second-
ary Air Combina-
tion Valve.>

CB:DTC P0413 SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE “A”

CIRCUIT OPEN
TEM SWITCHING VALVE “A” CIRCUIT OPEN, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:

WIRING DIAGRAM:
System.>
FUSE
B220
B220
15A SBF-7
21 4 3
22
23
24
MAIN SBF
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E41 E40 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE RH
(WITH BUILT-IN E
AIR COMBINATION
VALVE LH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 10 14 18 22
20 21 22 23 24 25 26 27 3 4 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 5 6 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9
11 F37 B143 F11 E40 E41 B144

5
12 13
1 9 14 1 2 3 4 5 6 7 8 9
3 4 6 7 8 1 2 3 4 5 6 7 8 9 1 2 1 2 3 1 2 3 4
2 10 10 11 12 13 14 15 16 17 18 19 20 1 2
10 11 12 13 14 15 16 17 18 19 20 4 5 6 5 6 7 8 9
15 16
EN-08734

FUSE
B220
B220
15A SBF-7
21 4 3
22
MAIN SBF
23
24
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E40 E41 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE LH
(WITH BUILT-IN
E
AIR COMBINATION
VALVE RH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9 F37 B143 F11 E41 E40 B144
1 2 3 4 5 6 7 8 9 1 2 3 4
11 1 2 3 4 5 6 7 8 9 1 2 1 2 3
5 10 11 12 13 14 15 16 17 18 19 20 1 2 5 6 7 8 9
12 13 10 11 12 13 14 15 16 17 18 19 20 4 5 6
1 9 14
3 4 6 7 8
2 10
15 16
EN-08735

Step Check Yes No

SECONDARY AIR COMBINATION VALVE and connector.
RELAY 1 CONNECTOR. NOTE:
3) Remove the secondary air combination • Open circuit in
valve relay 1. harness between
4) Measure the resistance of harness between ECM and second-
ECM and secondary air combination valve relay ary air combination
1 connector. valve relay 1 con-
Connector & terminal nector
(B135) No. 8 — (F9) No. 2: • Poor contact of
coupling connector
2 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Even if DTC is Repair the short
SECONDARY AIR COMBINATION VALVE more? detected, the cir- circuit to ground in
RELAY 1 CONNECTOR. cuit has returned to harness between
Measure the resistance between ECM and a normal condition ECM and second-
chassis ground. at this time. Repro- ary air combination
Connector & terminal duce the failure, valve relay 1 con-
(B135) No. 8 — Chassis ground: and then perform nector.
the diagnosis
again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.

CC:DTC P0414 SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE “A”

CIRCUIT SHORTED
TEM SWITCHING VALVE “A” CIRCUIT SHORTED, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:

WIRING DIAGRAM:
System.>
FUSE
B220
B220
15A SBF-7
21 4 3
22
23
24
MAIN SBF
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E41 E40 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE RH
(WITH BUILT-IN E
AIR COMBINATION
VALVE LH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 10 14 18 22
20 21 22 23 24 25 26 27 3 4 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 5 6 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9
11 F37 B143 F11 E40 E41 B144

5
12 13
1 9 14 1 2 3 4 5 6 7 8 9
3 4 6 7 8 1 2 3 4 5 6 7 8 9 1 2 1 2 3 1 2 3 4
2 10 10 11 12 13 14 15 16 17 18 19 20 1 2
10 11 12 13 14 15 16 17 18 19 20 4 5 6 5 6 7 8 9
15 16
EN-08734

FUSE
B220
B220
15A SBF-7
21 4 3
22
MAIN SBF
23
24
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E40 E41 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE LH
(WITH BUILT-IN
E
AIR COMBINATION
VALVE RH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9 F37 B143 F11 E41 E40 B144
1 2 3 4 5 6 7 8 9 1 2 3 4
11 1 2 3 4 5 6 7 8 9 1 2 1 2 3
5 10 11 12 13 14 15 16 17 18 19 20 1 2 5 6 7 8 9
12 13 10 11 12 13 14 15 16 17 18 19 20 4 5 6
1 9 14
3 4 6 7 8
2 10
15 16
EN-08735

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 10 V or more? Repair the short Repair the poor
SECONDARY AIR COMBINATION VALVE circuit to power in contact of ECM
RELAY 1 CONNECTOR. harness between connector.
1) Turn the ignition switch to OFF. ECM and second-
2) Disconnect the connector from ECM. ary air combination
3) Remove the secondary air combination valve relay 1 con-
valve relay 1. nector.
chassis ground.

CD:DTC P0416 SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE “B”

CIRCUIT OPEN
TEM SWITCHING VALVE “B” CIRCUIT OPEN, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:

WIRING DIAGRAM:
System.>
FUSE
B220
B220
15A SBF-7
21 4 3
22
23
24
MAIN SBF
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E41 E40 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE RH
(WITH BUILT-IN E
AIR COMBINATION
VALVE LH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 10 14 18 22
20 21 22 23 24 25 26 27 3 4 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 5 6 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9
11 F37 B143 F11 E40 E41 B144

5
12 13
1 9 14 1 2 3 4 5 6 7 8 9
3 4 6 7 8 1 2 3 4 5 6 7 8 9 1 2 1 2 3 1 2 3 4
2 10 10 11 12 13 14 15 16 17 18 19 20 1 2
10 11 12 13 14 15 16 17 18 19 20 4 5 6 5 6 7 8 9
15 16
EN-08734

FUSE
B220
B220
15A SBF-7
21 4 3
22
MAIN SBF
23
24
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E40 E41 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE LH
(WITH BUILT-IN
E
AIR COMBINATION
VALVE RH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9 F37 B143 F11 E41 E40 B144
1 2 3 4 5 6 7 8 9 1 2 3 4
11 1 2 3 4 5 6 7 8 9 1 2 1 2 3
5 10 11 12 13 14 15 16 17 18 19 20 1 2 5 6 7 8 9
12 13 10 11 12 13 14 15 16 17 18 19 20 4 5 6
1 9 14
3 4 6 7 8
2 10
15 16
EN-08735

Step Check Yes No

SECONDARY AIR COMBINATION VALVE and connector.
RELAY 2 CONNECTOR. NOTE:
3) Remove the secondary air combination • Open circuit in
valve relay 2. harness between
4) Measure the resistance of harness between ECM and second-
ECM and secondary air combination valve relay ary air combination
2 connector. valve relay 2 con-
Connector & terminal nector
(B135) No. 20 — (F9) No. 9: • Poor contact of
coupling connector
2 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Even if DTC is Repair the short
SECONDARY AIR COMBINATION VALVE more? detected, the cir- circuit to ground in
RELAY 2 CONNECTOR. cuit has returned to harness between
Measure the resistance between ECM and a normal condition ECM and second-
chassis ground. at this time. Repro- ary air combination
Connector & terminal duce the failure, valve relay 2 con-
(B135) No. 20 — Chassis ground: and then perform nector.
the diagnosis
again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.

CE:DTC P0417 SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE “B”

CIRCUIT SHORTED
TEM SWITCHING VALVE “B” CIRCUIT SHORTED, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:

WIRING DIAGRAM:
System.>
FUSE
B220
B220
15A SBF-7
21 4 3
22
23
24
MAIN SBF
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E41 E40 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE RH
(WITH BUILT-IN E
AIR COMBINATION
VALVE LH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 10 14 18 22
20 21 22 23 24 25 26 27 3 4 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 5 6 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9
11 F37 B143 F11 E40 E41 B144

5
12 13
1 9 14 1 2 3 4 5 6 7 8 9
3 4 6 7 8 1 2 3 4 5 6 7 8 9 1 2 1 2 3 1 2 3 4
2 10 10 11 12 13 14 15 16 17 18 19 20 1 2
10 11 12 13 14 15 16 17 18 19 20 4 5 6 5 6 7 8 9
15 16
EN-08734

FUSE
B220
B220
15A SBF-7
21 4 3
22
MAIN SBF
23
24
E
F9
RELAY HOLDER
6
10A
5
15
60A
16
MAIN FUSE BOX
(M/B)
B143 F37 4
3 SECONDARY
AIR COMBINATION
B8 2 5 2
A: B134
B20 14 16
B27 12 18
B: B135 7
A19 10 20 SECONDARY
8
D: B137 10
A29 VALVE RELAY 2
9
ECM 4 14
14
B21 AIR PUMP
28
47
46
6
1
12 RELAY
E2 13
F11
3
2
1
6
4
1
2
E40 E41 2
SECONDARY
1
SECONDARY AIR PUMP
AIR COMBINATION
VALVE LH
(WITH BUILT-IN
E
AIR COMBINATION
VALVE RH
A: B134 B: B135 B220 B21
1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
3 4 10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 5 6
7 8 25 29 33 37 34 35 36 37 38 39 40 41
D: B137 26 30 34 38 42 43 44 45 46 47
27 28 31 32 35 36 39 40 48 49 50 51 52 53 54
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25
26 27 28 29 30 31
F9 F37 B143 F11 E41 E40 B144
1 2 3 4 5 6 7 8 9 1 2 3 4
11 1 2 3 4 5 6 7 8 9 1 2 1 2 3
5 10 11 12 13 14 15 16 17 18 19 20 1 2 5 6 7 8 9
12 13 10 11 12 13 14 15 16 17 18 19 20 4 5 6
1 9 14
3 4 6 7 8
2 10
15 16
EN-08735

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 10 V or more? Repair the short Repair the poor
SECONDARY AIR COMBINATION VALVE circuit to power in contact of ECM
RELAY 2 CONNECTOR. harness between connector.
1) Turn the ignition switch to OFF. ECM and second-
2) Disconnect the connector from ECM. ary air combination
3) Remove the secondary air combination valve relay 2 con-
valve relay 2. nector.
chassis ground.

CF:DTC P0420 CATALYST SYSTEM EFFICIENCY BELOW THRESHOLD (BANK 1)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-148, DTC P0420 CATALYST SYSTEM EFFICIENCY
BELOW THRESHOLD (BANK 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine stalls.
• Idle mixture is out of specifications.
CAUTION:
WIRING DIAGRAM:
System.>
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
B19 3 4 4 5 6
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
REAR 5 6
OXYGEN SENSOR
E
7 8 25 29 33 37
T6 26 30 34 38
27 28 31 32 35 36 39 40
1
3
4
B21
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
T5 23 24 25 26 27 28 29 30 31 32 33
1
3
4
B83 34 35 36 37 38 39 40 41
B19
42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
*
* 1 2 3 4 5 6 7
B138 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27
B30
C20
C9
28 29 30 31 32 33 34
B6
A: B134 B: B135
B: B135 1 2 3 4 5 6 7
ECM 8 9 10 11 12 13 14 15 16 17 18 19
C: B136 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
D: B137
C: B136
D1
A3
A6
D3
A4
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16
B21 17 18 19 20 21 22 23 24 25 26 27
34
35
36
40

E2 *
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08722

RELAY BATTERY
15A SBF-5 T6 B138
9 2 1
10 1 2 1 2 3
3 4 4 5 6
B19
11
2
12 B220
T5
B220 1 2 9 13 17 21
2
3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
REAR
E
7 8 25 29 33 37
OXYGEN SENSOR
26 30 34 38
T6 27 28 31 32 35 36 39 40
B21
1
3
4
T5 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
1
3
4
B19 B83 23 24 25 26 27 28 29 30 31 32 33
* 34 35 36 37 38 39 40 41
* 42 43 44 45 46 47
48 49 50 51 52 53 54
*
*
A: B134
B138
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
B30
C20
C9
B6
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
A: B134
B: B135
B: B135
ECM
1 2 3 4 5 6 7
C: B136
8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27
D: B137
28 29 30 31 32 33 34 35
D1
A3
A6
D3
A4
C: B136
1 2 3 4 5 6
B21 7 8 9 10 11 12 13 14 15 16
34
35
36
40
17 18 19 20 21 22 23 24 25 26 27
E2 28 29 30 31 32 33 34 35
*
D: B137
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17
E 18 19 20 21 22 23 24 25
26 27 28 29 30 31
EN-08723

Step Check Yes No

1 CHECK EXHAUST SYSTEM. Is there any fault in exhaust Repair or replace Go to step 2.
Check for gas leaks or air suction caused by system? the exhaust sys-
loose or dislocated nuts and bolts, and open tem. <Ref. to
hole at exhaust pipes. EX(STI)-2, Gen-
NOTE: eral Description.>
Check the following positions.
• Between cylinder head and front exhaust
pipe
• Between front exhaust pipe and front catalytic
converter
• Between front catalytic converter and rear
catalytic converter
• Loose or improperly attached front oxygen
(A/F) sensor or rear oxygen sensor
2 CHECK WAVEFORM DATA ON THE SUBA- Is a normal waveform dis- Even if DTC is Go to step 3.
RU SELECT MONITOR (WHILE DRIVING). played? detected, the cir-
1) Drive at a constant speed between 80 — cuit has returned to
112 km/h (50 — 70 MPH). a normal condition
2) After 5 minutes have elapsed in the condi- at this time. Repro-
tion of step 1), use the Subaru Select Monitor duce the failure,
while still driving to read the waveform data. and then perform
• At normal condition the diagnosis
again.
1
NOTE:
REAR OXYGEN In this case, tem-
SENSOR VOLTAGE porary poor con-
(V)
tact of connector,
0 temporary open or
1.5
A/F SENSOR
ness may be the
OUTPUT LAMBDA 1 cause.
0.5
10 sec/div
EN-06666
• At abnormal condition (numerous inversion)
REAR OXYGEN
SENSOR VOLTAGE
(V)
0
1.5
A/F SENSOR
OUTPUT LAMBDA 1
0.5
10 sec/div
EN-06667

Step Check Yes No

3 CHECK WAVEFORM DATA ON THE SUBA- Is a normal waveform dis- Go to step 4. • The waveform is
RU SELECT MONITOR (WHILE IDLING). played? displayed at abnor-
1) Run the engine at idle. mal condition 1: Go
2) In the condition of step 1), use the Subaru to step 4.
Select Monitor to read the waveform data. • The waveform is
• At normal condition displayed at abnor-
mal condition 2: Go
1
to step 5.
REAR OXYGEN
SENSOR VOLTAGE
(V)
0
10 sec/div
EN-06668
• At abnormal condition 1 (numerous inversion)
REAR OXYGEN
SENSOR VOLTAGE
(V)
0
10 sec/div
EN-06669
• At abnormal condition 2 (noise input)
REAR OXYGEN
SENSOR VOLTAGE
(V)
0
10 sec/div
EN-06670
4 CHECK CATALYTIC CONVERTER. Is the catalytic converter dam- Replace the cata- Go to step 5.
aged? lytic converter.
<Ref. to EC(STI)-
5, Front Catalytic
Converter.> <Ref.
to EC(w/o STI)-5,
Front Catalytic
Converter.>
inside.

Step Check Yes No

2) Disconnect the connector from ECM and Repair the follow-
rear oxygen sensor. ing locations.
(B135) No. 30 — (T6) No. 4: nector
• Poor contact of
coupling connector
7 CHECK REAR OXYGEN SENSOR SHIELD. Is the resistance less than 1 Ω? Go to step 8. Repair the open
1) Turn the ignition switch to OFF. circuit of rear oxy-
2) Expose the rear oxygen sensor connector gen sensor har-
body side harness sensor shield. ness.
3) Measure the resistance between sensor
shield and chassis ground.
8 CHECK ENGINE OIL AMOUNT AND EX- Does the engine oil amount Check the engine, Go to step 9.
HAUST GAS. drop or white smoke emit from and repair the
1) Check the engine oil amount. <Ref. to the muffler? defective part.
LU(STI)-11, INSPECTION, Engine Oil.> <Ref. to ME(STI)-
2) Check exhaust gas during idling. 105, INSPEC-
TION, Engine
Trouble in Gen-
eral.> <Ref. to
ME(w/o STI)-103,
INSPECTION,
Engine Trouble in
General.>
After repairing the
engine, replace the
catalytic con-
verter. <Ref. to
EX(STI)-8, Center
Exhaust Pipe.>
After the catalytic
converter is
replaced, perform
step 2 to check the
normal waveform
is displayed, and
then exit the proce-
dure.
9 CHECK IGNITION SYSTEM. Is there any fault in the ignition After repairing the Go to step 10.
1) Check the spark plug. <Ref. to IG(STI)-5, system? ignition system,
INSPECTION, Spark Plug.> <Ref. to IG(w/o replace the cata-
STI)-6, INSPECTION, Spark Plug.> lytic converter.
2) Check the status of the ignition coil connec- <Ref. to EX(STI)-8,
tor and the spark plug terminal. Center Exhaust
Pipe.>
After the catalytic
converter is
replaced, perform
step 2 to check the
normal waveform
is displayed, and
dure.

Step Check Yes No

10 CHECK FUEL SYSTEM. Is there any fault in the fuel sys- After repairing the Go to step 11.
1) Refer to and check the items in “Insufficient tem? fuel system,
fuel supply to fuel injector (except for “a. Fuel replace the cata-
pump does not operate.”)” and “Leakage or lytic converter.
blow out of fuel”. <Ref. to FU(STI)-98, INSPEC- <Ref. to EX(STI)-8,
TION, Fuel System Trouble in General.> <Ref. Center Exhaust
to FU(w/o STI)-94, INSPECTION, Fuel System Pipe.>
Trouble in General.> After the catalytic
2) Check throttle body. <Ref. to FU(STI)-15, converter is
INSPECTION, Throttle Body.> <Ref. to FU(w/o replaced, perform
STI)-16, INSPECTION, Throttle Body.> step 2 to check the
3) Check intake manifold. <Ref. to FU(STI)-33, normal waveform
INSPECTION, Intake Manifold.> <Ref. to FU(w/o is displayed, and
STI)-33, INSPECTION, Intake Manifold.> then exit the proce-
dure.
11 CHECK DTC. Is any other DTC displayed? Check the appropri- Replace the rear
ate DTC using the oxygen sensor.
“List of Diagnostic <Ref. to FU(STI)-
Trouble Code 56, Rear Oxygen
(DTC)”. <Ref. to Sensor.> <Ref. to
EN(H4DOTC)(diag) FU(w/o STI)-55,
-87, List of Diagnos- Rear Oxygen Sen-
tic Trouble Code sor.>
(DTC).>
After checking the
DTC, replace the
catalytic con-
verter. <Ref. to
EX(STI)-8, Center
Exhaust Pipe.>
After the catalytic
converter is
replaced, perform
step 2 to check the
normal waveform
is displayed, and
dure.

CG:DTC P0441 EVAPORATIVE EMISSION CONT. SYS. INCORRECT PURGE

FLOW
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-151, DTC P0441 EVAPORATIVE EMISSION CONT.
SYS. INCORRECT PURGE FLOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK PURGE CONTROL SOLENOID Does the purge control sole- Go to step 3. Replace the purge
VALVE. noid valve operate? control solenoid
Operate the purge control solenoid valve using valve. <Ref. to
the Subaru Select Monitor. EC(STI)-11, Purge
NOTE: Control Solenoid
Refer to “Compulsory Valve Operation Check Valve.> <Ref. to
Mode” for more operation procedures. <Ref. to EC(w/o STI)-11,
EN(H4DOTC)(diag)-63, Compulsory Valve Op- Purge Control
eration Check Mode.> Solenoid Valve.>
3 CHECK EVAPORATIVE EMISSION CON- Are there holes, cracks, clog- Repair or replace Repair the poor
TROL SYSTEM LINE. ging, or disconnection, miscon- the hoses or pipes. contact of ECM
1) Turn the ignition switch to OFF. nection of hoses or pipes in connector.
2) Check the delivery (test) mode connector is evaporative emission control
disconnected. system?

CH:DTC P0451 EVAPORATIVE EMISSION SYSTEM PRESSURE SENSOR/

SWITCH RANGE/PERFORMANCE
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-154, DTC P0451 EVAPORATIVE EMISSION SYS-
TEM PRESSURE SENSOR/SWITCH RANGE/PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting
Criteria.>
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK CURRENT DATA. Is the difference with the actual Replace the parts Even if DTC is
1) Turn the ignition switch to ON (engine OFF). atmospheric pressure 27 kPa that showed devia- detected, the cir-
2) Using the Subaru Select Monitor or general (200 mmHg, 7.9 inHg) or more? tions from the cuit has returned to
scan tool, read the value in «Atmosphere Pres- actual atmospheric a normal condition
sure» and «Mani. Absolute Pressure», and pressure. at this time. Repro-
compare them with the actual atmospheric • If deviations are duce the failure,
pressure. found in value for and then perform
NOTE: «Atmosphere the diagnosis
• Subaru Select Monitor Pressure»: again.
For detailed operation procedures, refer to Replace the leak NOTE:
“READ CURRENT DATA FOR ENGINE”. <Ref. check valve In this case, tem-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- assembly. <Ref. to porary poor con-
tor.> EC(STI)-19, Leak tact of connector,
• General scan tool Check Valve temporary open or
For detailed operation procedures, refer to the Assembly.> <Ref. short circuit of har-
general scan tool operation manual. to EC(w/o STI)-20, ness may be the
• To read the actual atmospheric pressure, Leak Check Valve cause.
connect the Subaru Select Monitor or general Assembly.>
scan tool to the other known good vehicle. • If deviations are
found in value for
«Mani. Absolute
Pressure»:
Replace the mani-
fold pressure sen-
sor. <Ref. to
FU(STI)-43, Mani-
fold Absolute Pres-
sure Sensor.>
<Ref. to FU(w/o
STI)-43, Manifold
Absolute Pressure
Sensor.>

CI: DTC P0452 EVAPORATIVE EMISSION SYSTEM PRESSURE SENSOR/

SWITCH LOW
TEM PRESSURE SENSOR/SWITCH LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
MAIN RELAY B220 (RELAY BLOCK) BATTERY
SBF-7
21 4 3
22
23
24
ECM
B220
B: B135 C: B136 D: B137
B97
D27
B22
C21
B30
B4
10
R1 B83
*
*
R82 B92
13
14
16
15
17
8
R81 R5
R400
3
VACUUM E
PUMP SWITCHING PRESSURE
VALVE SENSOR

LEAK CHECK VALVE ASSY
*
B83
B: B135
B92 B220
1 2 3
1 2 3 4 5 6 7
4 5 6
1 2 3 4 5 6 7 8 9 8 9 10 11 12 13 14 15 16 17 18 19
10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 1 2 9 13 17 21
B97 R82 28 29 30 31 32 33 34 35 3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
1 2 3 4 5
6 7 8 9 10 11 12 C: B136 D: B137 7 8 25 29 33 37
26 30 34 38
1 2 3 4 5 6 1 2 3 4 5 6 7 27 28 31 32 35 36 39 40
R400
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
1 2 3 4
28 29 30 31 32 33 34 35 26 27 28 29 30 31
5 6 7 8
EN-09250

Step Check Yes No

1 CHECK CURRENT DATA. Is the value in «Atmosphere Go to step 2. Even if DTC is
1) Turn the ignition switch to ON. Pressure» 34 kPa (255 mmHg, detected, the cir-
2) Read the value of «Atmosphere Pressure» 10 inHg) or less? cuit has returned to
using the Subaru Select Monitor or a general a normal condition
scan tool. at this time. Repro-
ness may be the
cause.
2 CHECK POWER SUPPLY OF LEAK CHECK Is the voltage 4.5 V or more? Go to step 3. Repair the harness
VALVE ASSEMBLY. and connector.
2) Disconnect the connector from the leak In this case, repair
check valve assembly. the following item:
4) Measure the voltage between the leak harness between
check valve assembly connector and chassis ECM and the leak
ground. check valve as-
Connector & terminal sembly connector
(R400) No. 6 (+) — Chassis ground (–): • Poor contact of
ECM connector
• Poor contact of
coupling connector
LEAK CHECK VALVE ASSEMBLY CONNEC- more? circuit to ground in
1) Turn the ignition switch to OFF. ECM and leak
2) Disconnect the connector from ECM. check valve
3) Measure the resistance between ECM and assembly connec-
chassis ground. tor.
4 CHECK FOR POOR CONTACT. Is there poor contact in the leak Repair the poor Replace the leak
Check for poor contact of leak check valve check valve assembly connec- contact in the leak check valve
assembly connector. tor? check valve assembly. <Ref. to
assembly connec- EC(STI)-19, Leak
tor. Check Valve
Assembly.> <Ref.
to EC(w/o STI)-20,
Leak Check Valve
Assembly.>

CJ:DTC P0453 EVAPORATIVE EMISSION SYSTEM PRESSURE SENSOR/

SWITCH HIGH
TEM PRESSURE SENSOR/SWITCH HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
MAIN RELAY B220 (RELAY BLOCK) BATTERY
SBF-7
21 4 3
22
23
24
ECM
B220
B: B135 C: B136 D: B137
B97
D27
B22
C21
B30
B4
10
R1 B83
*
*
R82 B92
13
14
16
15
17
8
R81 R5
R400
3
VACUUM E
PUMP SWITCHING PRESSURE
VALVE SENSOR

LEAK CHECK VALVE ASSY
*
B83
B: B135
B92 B220
1 2 3
1 2 3 4 5 6 7
4 5 6
1 2 3 4 5 6 7 8 9 8 9 10 11 12 13 14 15 16 17 18 19
10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 1 2 9 13 17 21
B97 R82 28 29 30 31 32 33 34 35 3 4 10 14 18 22
11 12 15 16 19 20 23 24
5 6
1 2 3 4 5
6 7 8 9 10 11 12 C: B136 D: B137 7 8 25 29 33 37
26 30 34 38
1 2 3 4 5 6 1 2 3 4 5 6 7 27 28 31 32 35 36 39 40
R400
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
1 2 3 4
28 29 30 31 32 33 34 35 26 27 28 29 30 31
5 6 7 8
EN-09250

Step Check Yes No

1 CHECK CURRENT DATA. Is the value in «Atmosphere Go to step 2. Even if DTC is
1) Turn the ignition switch to ON. Pressure» 125 kPa (938 detected, the cir-
2) Read the value of «Atmosphere Pressure» mmHg, 36.9 inHg) or more? cuit has returned to
using the Subaru Select Monitor or a general a normal condition
scan tool. at this time. Repro-
ness may be the
cause.
LEAK CHECK VALVE ASSEMBLY CONNEC- and connector.
TOR. NOTE:
2) Disconnect the connector from ECM and the following item:
the leak check valve assembly. • Open circuit in
ECM and the leak check valve assembly con- ECM and the leak
nector. check valve as-
Connector & terminal sembly connector
(B136) No. 21 — (R400) No. 7: • Poor contact of
(B135) No. 30 — (R400) No. 8: coupling connector
• Poor contact of
joint connector
3 CHECK FOR POOR CONTACT. Is there poor contact in ECMRepair the poor Go to step 4.
Check for poor contact of ECM and the leak and the leak check valve contact of ECM
check valve assembly connector. assembly connector? and the leak check
valve assembly
connector.
4 CHECK LEAK CHECK VALVE ASSEMBLY. Is the pressure sensor of the Repair the short Replace the leak
Check the pressure sensor of the leak check leak check valve assembly OK? circuit to power in check valve
valve assembly. <Ref. to EC(STI)-21, CHECK harness between assembly. <Ref. to
PRESSURE SENSOR, INSPECTION, Leak ECM and leak EC(STI)-19, Leak
Check Valve Assembly.> <Ref. to EC(w/o STI)- check valve Check Valve
22, CHECK PRESSURE SENSOR, INSPEC- assembly connec- Assembly.> <Ref.
TION, Leak Check Valve Assembly.> tor. to EC(w/o STI)-20,
Leak Check Valve
Assembly.>

CK:DTC P0455 EVAPORATIVE EMISSION SYSTEM LEAK DETECTED (LARGE

LEAK)
TEM LEAK DETECTED (LARGE LEAK), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Fuel odor
• There is a hole of more than 1.0 mm (0.04 in) dia. in evaporation system or fuel tank.
• Fuel filler cap loose or lost
CAUTION:
Step Check Yes No
1 CHECK FUEL FILLER CAP. Is the fuel filler cap tightened Go to step 2. Tighten fuel filler
1) Turn the ignition switch to OFF. securely? cap securely.
2) Check the fuel filler cap.
NOTE:
The DTC is stored in memory if fuel filler cap is
or was loose or if the cap chain has caught while
tightening.
2 CHECK FUEL FILLER CAP. Is the fuel filler cap genuine? Go to step 3. Replace with a
genuine fuel filler
cap.
3 CHECK FUEL FILLER PIPE GASKET. Is there any damage to the seal Repair or replace Go to step 4.
between fuel filler cap and fuel the fuel filler cap
filler pipe? and fuel filler pipe.
<Ref. to FU(STI)-
77, Fuel Filler
Pipe.> <Ref. to
FU(w/o STI)-75,
Fuel Filler Pipe.>
4 CHECK PURGE CONTROL SOLENOID Is the purge control solenoid Go to step 5. Replace the purge
VALVE. valve OK? control solenoid
Check air-tightness of the purge control sole- valve. <Ref. to
noid valve. <Ref. to EC(STI)-12, INSPECTION, EC(STI)-11, Purge
Purge Control Solenoid Valve.> <Ref. to EC(w/o Control Solenoid
STI)-13, INSPECTION, Purge Control Solenoid Valve.> <Ref. to
Valve.> EC(w/o STI)-11,
Purge Control
Solenoid Valve.>
5 CHECK EVAPORATIVE EMISSION CON- Are there holes on the evapora- Repair or replace Go to step 6.
TROL SYSTEM LINE. tion line? the evaporation
line. <Ref. to
FU(STI)-93, Fuel
Delivery, Return
and Evaporation
Lines.> <Ref. to
FU(w/o STI)-89,
Fuel Delivery,
Return and Evapo-
ration Lines.>

Step Check Yes No

6 CHECK CANISTER. Are there holes on the canis- Replace the canis- Go to step 7.
ter? ter. <Ref. to
EC(STI)-7, Canis-
ter.> <Ref. to
EC(w/o STI)-7,
Canister.>
7 CHECK LEAK CHECK VALVE ASSEMBLY. Are there damage or holes on Replace the leak Go to step 8.
the leak check valve assembly? check valve
assembly. <Ref. to
EC(STI)-19, Leak
Check Valve
Assembly.> <Ref.
to EC(w/o STI)-20,
Leak Check Valve
Assembly.>
8 CHECK FUEL TANK. Are there damage or holes on Repair or replace Go to step 9.
Remove the fuel tank. <Ref. to FU(STI)-70, Fuel the fuel tank? the fuel tank. <Ref.
Tank.> <Ref. to FU(w/o STI)-68, Fuel Tank.> to FU(STI)-70,
Fuel Tank.> <Ref.
to FU(w/o STI)-68,
Fuel Tank.>
9 CHECK ANY OTHER MECHANICAL TROU- Are there holes, cracks, clog- Repair or replace Repair the poor
BLE IN EVAPORATIVE EMISSION CON- ging, or disconnection, miscon- the hoses or pipes. contact of ECM
TROL SYSTEM. nection of hoses or pipes in connector.
evaporative emission control
system?
CL:DTC P0456 EVAPORATIVE EMISSION CONTROL SYSTEM LEAK DETECT-

ED (VERY SMALL LEAK)
NOTE:
For the diagnostic procedure, refer to DTC P0455. <Ref. to EN(H4DOTC)(diag)-259, DTC P0455 EVAPO-
RATIVE EMISSION SYSTEM LEAK DETECTED (LARGE LEAK), Diagnostic Procedure with Diagnostic

CM:DTC P0458 EVAPORATIVE EMISSION SYSTEM PURGE CONTROL VALVE

CIRCUIT LOW
TEM PURGE CONTROL VALVE CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MAIN RELAY FUSE

B220 (RELAY BLOCK) BATTERY
SBF-7
21 4 3
22
23
24
E
B220 ECM
B: B135 D: B137
D15
B3
D6
B97 B98
10
R1 R2
B21
48
11
44
E2
R15
11
10
R57
R68 E4 E52
1
PRESSURE CONTROL PURGE CONTROL PURGE CONTROL

SOLENOID VALVE ASSY SOLENOID VALVE 1 SOLENOID VALVE 2
E4 R68 B97 R57 B98 B220 B21
E52 1 2 3 4 5 6 7 8 9
1 2 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11
10 11 12 13 14 15 16 17 18 19 20 1 2 9 13 17 21
6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33
11 12 15 16 19 20 23 24
5 6
B: B135 D: B137 34 35 36 37 38 39 40 41
7 8 25 29 33 37
42 43 44 45 46 47
26 30 34 38
1 2 3 4 5 6 7 1 2 3 4 5 6 7 48 49 50 51 52 53 54
27 28 31 32 35 36 39 40
8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-09251

Step Check Yes No

chassis ground.
a normal condition
duce the failure,
and then perform
the diagnosis
again.
NOTE:
In this case, tem-
porary open or
ness or temporary
poor contact of
connector may be
the cause.
3 CHECK POWER SUPPLY TO PURGE CON- Is the voltage 10 V or more? Go to step 4. Repair the power
TROL SOLENOID VALVE CONNECTOR. supply circuit.
Measure the voltage between purge control
solenoid valve connector and engine ground.
PURGE CONTROL SOLENOID VALVE CON- more? short circuit of har-
NECTOR. ness between
1) Turn the ignition switch to OFF. ECM and purge
2) Disconnect the connectors from ECM and control solenoid
purge control solenoid valve. valve connector.
3) Measure the resistance between the purge
control solenoid valve connector and engine
ground.
PURGE CONTROL SOLENOID VALVE CON- and connector.
NECTOR. NOTE:
ECM and purge control solenoid valve connec- the following item:
tor. • Open circuit in
(B137) No. 6 — (E4) No. 2: ECM and purge
control solenoid
valve connector
• Poor contact of
coupling connector

Step Check Yes No

6 CHECK PURGE CONTROL SOLENOID Is the resistance 10 — 100 Ω? Repair the poor Replace the purge
VALVE. contact of purge control solenoid
1) Remove the purge control solenoid valve. control solenoid valve. <Ref. to
2) Measure the resistance between purge con- valve connector. EC(STI)-11, Purge
trol solenoid valve terminals. Control Solenoid
Terminals Valve.> <Ref. to
No. 1 — No. 2: EC(w/o STI)-11,
Purge Control
Solenoid Valve.>

CN:DTC P0459 EVAPORATIVE EMISSION SYSTEM PURGE CONTROL VALVE

CIRCUIT HIGH
TEM PURGE CONTROL VALVE CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MAIN RELAY FUSE

SBF-7
21 4 3
22
23
24
E
B220 ECM
B: B135 D: B137
D15
B3
D6
B97 B98
10
R1 R2
B21
48
11
44
E2
R15
11
10
R57
R68 E4 E52
1

E4 R68 B97 R57 B98 B220 B21
E52 1 2 3 4 5 6 7 8 9
1 2 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11
10 11 12 13 14 15 16 17 18 19 20 1 2 9 13 17 21
6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33
11 12 15 16 19 20 23 24
5 6
B: B135 D: B137 34 35 36 37 38 39 40 41
7 8 25 29 33 37
42 43 44 45 46 47
26 30 34 38
1 2 3 4 5 6 7 1 2 3 4 5 6 7 48 49 50 51 52 53 54
27 28 31 32 35 36 39 40
8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-09251

Step Check Yes No

PURGE CONTROL SOLENOID VALVE CON- circuit to power in
NECTOR. the harness
2) Disconnect the connectors from ECM and purge control sole-
purge control solenoid valve. noid valve connec-
3) Turn the ignition switch to ON. tor.
chassis ground.
2 CHECK PURGE CONTROL SOLENOID Is the resistance less than 1 Ω? Replace the purge Repair the poor
VALVE. control solenoid contact of ECM
1) Turn the ignition switch to OFF. valve. <Ref. to connector.
2) Measure the resistance between purge con- EC(STI)-11, Purge
trol solenoid valve terminals. Control Solenoid
No. 1 — No. 2: EC(w/o STI)-11,
Purge Control
Solenoid Valve.>

CO:DTC P0461 FUEL LEVEL SENSOR “A” CIRCUIT RANGE/PERFORMANCE

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-170, DTC P0461 FUEL LEVEL SENSOR “A” CIRCUIT
RANGE/PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK FOR ANY OTHER DTC ON DISPLAY. Is any other DTC displayed? Check the appropri- Replace the fuel
ate DTC using the level sensor and
“List of Diagnostic fuel sub level sen-
Trouble Code sor. <Ref. to
(DTC)”. <Ref. to FU(STI)-82, Fuel
EN(H4DOTC)(diag) Level Sensor.>
-87, List of Diagnos- <Ref. to FU(STI)-
tic Trouble Code 83, Fuel Sub Level
(DTC).> Sensor.> <Ref. to
FU(w/o STI)-80,
Fuel Level Sen-
sor.> <Ref. to
FU(w/o STI)-81,
Fuel Sub Level
Sensor.>
CP:DTC P0462 FUEL LEVEL SENSOR “A” CIRCUIT LOW

NOTE:
For the diagnostic procedure, refer to DTC P0463. <Ref. to EN(H4DOTC)(diag)-267, DTC P0463 FUEL LEV-
EL SENSOR “A” CIRCUIT HIGH, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>

CQ:DTC P0463 FUEL LEVEL SENSOR “A” CIRCUIT HIGH

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-174, DTC P0463 FUEL LEVEL SENSOR “A” CIRCUIT
HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK FOR ANY OTHER DTC ON DISPLAY. Is DTC P0462 or P0463 dis- Check the combi- Even if DTC is
played on the Subaru Select nation meter. <Ref. detected, the cir-
Monitor? to IDI-9, CHECK cuit has returned to
FUEL LEVEL a normal condition
SENSOR, at this time. Repro-
INSPECTION, duce the failure,
Combination Meter and then perform
System.> the diagnosis
again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.

CR:DTC P04AC EVAP SYSTEM PURGE CONTROL VALVE "B" CIRCUIT LOW
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-176, DTC P04AC EVAP SYSTEM PURGE CONTROL
VALVE "B" CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MAIN RELAY FUSE

SBF-7
21 4 3
22
23
24
E
B220 ECM
B: B135 D: B137
D15
B3
D6
B97 B98
10
R1 R2
B21
48
11
44
E2
R15
11
10
R57
R68 E4 E52
1

E4 R68 B97 R57 B98 B220 B21
E52 1 2 3 4 5 6 7 8 9
1 2 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11
10 11 12 13 14 15 16 17 18 19 20 1 2 9 13 17 21
6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33
11 12 15 16 19 20 23 24
5 6
B: B135 D: B137 34 35 36 37 38 39 40 41
7 8 25 29 33 37
42 43 44 45 46 47
26 30 34 38
1 2 3 4 5 6 7 1 2 3 4 5 6 7 48 49 50 51 52 53 54
27 28 31 32 35 36 39 40
8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-09251

Step Check Yes No

chassis ground.
a normal condition
duce the failure,
and then perform
the diagnosis
again.
NOTE:
In this case, tem-
porary open or
ness or temporary
poor contact of
connector may be
the cause.
3 CHECK POWER SUPPLY TO PURGE CON- Is the voltage 10 V or more? Go to step 4. Repair the power
TROL SOLENOID VALVE 2 CONNECTOR. supply circuit.
Measure the voltage between purge control
solenoid valve 2 connector and engine ground.
PURGE CONTROL SOLENOID VALVE 2 more? short circuit of har-
purge control solenoid valve 2. valve 2 connector.
3) Measure the resistance between the purge
control solenoid valve 2 connector and engine
ground.
PURGE CONTROL SOLENOID VALVE 2 and connector.
CONNECTOR. NOTE:
ECM and purge control solenoid valve 2 con- the following item:
nector. • Open circuit of
(B137) No. 15 — (E52) No. 2: ECM and purge
control solenoid
valve 2 connector
• Poor contact of
coupling connector

Step Check Yes No

6 CHECK PURGE CONTROL SOLENOID Is the resistance 10 — 100 Ω? Repair the poor Replace the purge
VALVE 2. contact of the control solenoid
1) Remove the purge control solenoid valve 2. purge control sole- valve 2. <Ref. to
2) Measure the resistance between purge con- noid valve 2 con- EC(STI)-11, Purge
trol solenoid valve 2 terminals. nector. Control Solenoid
No. 1 — No. 2: EC(w/o STI)-11,
Purge Control
Solenoid Valve.>

CS:DTC P04AD EVAP SYSTEM PURGE CONTROL VALVE "B" CIRCUIT HIGH
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-177, DTC P04AD EVAP SYSTEM PURGE CONTROL
VALVE "B" CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MAIN RELAY FUSE

SBF-7
21 4 3
22
23
24
E
B220 ECM
B: B135 D: B137
D15
B3
D6
B97 B98
10
R1 R2
B21
48
11
44
E2
R15
11
10
R57
R68 E4 E52
1

E4 R68 B97 R57 B98 B220 B21
E52 1 2 3 4 5 6 7 8 9
1 2 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11
10 11 12 13 14 15 16 17 18 19 20 1 2 9 13 17 21
6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33
11 12 15 16 19 20 23 24
5 6
B: B135 D: B137 34 35 36 37 38 39 40 41
7 8 25 29 33 37
42 43 44 45 46 47
26 30 34 38
1 2 3 4 5 6 7 1 2 3 4 5 6 7 48 49 50 51 52 53 54
27 28 31 32 35 36 39 40
8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-09251

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 10 V or more? Repair the short to Go to step 2.
PURGE CONTROL SOLENOID VALVE 2 power in the har-
purge control solenoid valve 2. valve 2 connector.
chassis ground.
2 CHECK PURGE CONTROL SOLENOID Is the resistance less than 1 Ω? Replace the purge Repair the poor
VALVE 2. control solenoid contact of ECM
1) Turn the ignition switch to OFF. valve 2. <Ref. to connector.
2) Measure the resistance between purge con- EC(STI)-11, Purge
trol solenoid valve 2 terminals. Control Solenoid
No. 1 — No. 2: EC(w/o STI)-11,
Purge Control
Solenoid Valve.>

CT:DTC P04DB CRANKCASE VENTILATION SYSTEM DISCONNECTED

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-178, DTC P04DB CRANKCASE VENTILATION SYS-
TEM DISCONNECTED, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
LEAK LEAK LEAK

DIAGNOSIS DIAGNOSIS DIAGNOSIS
CONNECTOR 1 CONNECTOR 2 CONNECTOR 3
E80 E87 E88

2
ES
SI
E2
45
B21
E E
12
B137
ECM
ES : WITHOUT SI-DRIVE
SI : WITH SI-DRIVE
B21
E80
B137 1 2 3 4 5 6 7 8 9 10 11
E87 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 23 24 25 26 27 28 29 30 31 32 33
E88 : ES 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 34 35 36 37 38 39 40 41
26 27 28 29 30 31 42 43 44 45 46 47
1 2
48 49 50 51 52 53 54
EN-09252

Step Check Yes No

1 CHECK BLOW-BY HOSE. Is there any disconnection or Install or replace Go to step 2.
Check the blow-by hose condition. crack in blow-by hose? the blow-by hose.
PCV HOSE ASSEMBLY CONNECTOR. and connector.
2) Disconnect the connectors from the ECM In this case, repair
and PCV hose assembly. the following item:
ECM and PCV hose assembly connector. harness between
Connector & terminal ECM and PCV
(B137) No. 12 — (E80) No. 2: hose assembly
connector
• Poor contact of
coupling connector
PCV HOSE ASSEMBLY CONNECTOR. more? circuit to ground in
Measure the resistance between PCV hose harness between
assembly connector and chassis ground. ECM and PCV
Connector & terminal hose assembly
(B137) No. 12 — Chassis ground: connector.
4 CHECK HARNESS BETWEEN LEAK DIAG- Is the resistance less than 1 Ω? Go to step 5. Repair the open
NOSIS CONNECTORS. circuit in the wiring
Measure the resistance of harness between harness between
leak diagnosis connectors. leak diagnosis
Connector & terminal connectors.
(B80) No. 1 — (B87) No. 1:
(B87) No. 2 — (B88) No. 1:
(B80) No. 1 — (B87) No. 1:
5 CHECK GROUND CIRCUIT OF PCV HOSE Is the resistance less than 5 Ω? Go to step 6. Repair the open
ASSEMBLY. circuit in harness
Measure the resistance of harness between between PCV hose
PCV hose assembly connector and engine assembly connec-
ground. tor and engine
Connector & terminal ground.
6 CHECK PCV HOSE ASSEMBLY. Is the resistance less than 1 Ω Repair the poor Replace the PCV
Measure the resistance between terminals of at all measurement? contact of ECM hose assembly.
each leak diagnosis connector. and PCV hose <Ref. to EC(STI)-
Terminals assembly connec- 24, PCV Hose
No. 1 — No. 2: tor. Assembly.> <Ref.
to EC(w/o STI)-25,
PCV Hose Assem-
bly.>

CU:DTC P0500 VEHICLE SPEED SENSOR “A”

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-180, DTC P0500 VEHICLE SPEED SENSOR “A”, Di-
agnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK DTC OF VDC. Is DTC of VDC displayed? Perform the diag- Repair the poor
Check DTC of VDC. nosis according to contact of ECM
DTC. <Ref. to connector.
VDC(diag)-48, List
of Diagnostic Trou-
ble Code (DTC).>

CV:DTC P0506 IDLE AIR CONTROL SYSTEM RPM LOWER THAN EXPECTED
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-181, DTC P0506 IDLE AIR CONTROL SYSTEM RPM
LOWER THAN EXPECTED, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Hard to start the engine.
• Engine does not start.
• Improper idling
• Engine stalls.
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK AIR CLEANER ELEMENT. Is there excessive clogging on Replace the air Go to step 3.
1) Turn the ignition switch to OFF. air cleaner element? cleaner element.
2) Check the air cleaner element. <Ref. to IN(STI)-7,
Air Cleaner Ele-
ment.> <Ref. to
IN(w/o STI)-7, Air
Cleaner Element.>
3 CHECK ELECTRONIC THROTTLE CON- Are foreign matter found inside Remove foreign Perform the diagno-
TROL. electronic throttle control? matter from elec- sis of DTC P2101.
1) Remove the electronic throttle control. <Ref. tronic throttle con- <Ref. to
to FU(STI)-15, REMOVAL, Throttle Body.> trol. EN(H4DOTC)(diag)
<Ref. to FU(w/o STI)-15, REMOVAL, Throttle -369, DTC P2101
Body.> THROTTLE ACTU-
2) Check the electronic throttle control. ATOR CONTROL
MOTOR CIRCUIT
RANGE/PERFOR-
MANCE, Diagnos-
tic Procedure with
Diagnostic Trouble
Code (DTC).>

CW:DTC P0507 IDLE AIR CONTROL SYSTEM RPM HIGHER THAN EXPECTED
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-182, DTC P0507 IDLE AIR CONTROL SYSTEM RPM
HIGHER THAN EXPECTED, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Engine keeps running at higher speed than specified idle speed.
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK AIR INTAKE SYSTEM. Is there any fault in air intake Repair air suction Go to step 3.
1) Start and idle the engine. system? and leaks.
2) Check the following items.
• Loose installation of intake manifold and
throttle body
• Cracks of intake manifold gasket and throttle
body gasket
• Disconnection of vacuum hoses
3 CHECK ELECTRONIC THROTTLE CON- Are foreign matter found inside Remove foreign Perform the diagno-
TROL. electronic throttle control? matter from elec- sis of DTC P2101.
1) Turn the ignition switch to OFF. tronic throttle con- <Ref. to
2) Remove the electronic throttle control. <Ref. trol. EN(H4DOTC)(diag)
to FU(STI)-15, REMOVAL, Throttle Body.> -369, DTC P2101
<Ref. to FU(w/o STI)-15, REMOVAL, Throttle THROTTLE ACTU-
Body.> ATOR CONTROL
3) Check the electronic throttle control. MOTOR CIRCUIT
RANGE/PERFOR-
MANCE, Diagnos-
tic Procedure with
Diagnostic Trouble
Code (DTC).>

CX:DTC P050A COLD START IDLE AIR CONTROL SYSTEM PERFORMANCE

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-183, DTC P050A COLD START IDLE AIR CONTROL
SYSTEM PERFORMANCE, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine keeps running at higher speed than specified idle speed.
• Engine keeps running at a lower speed than the specified idle speed.
• Engine stalls.
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220 (RELAY BLOCK)
MAIN RELAY BATTERY
15A SBF-7
21 4 3
22
23
24
B220 B134 ECM
E
10
11
12
13
B21
51
52
48
54
53
E2
E5 E16 E6 E17
1
1
2
1
#1 #2 #3 #4
FUEL INJECTOR
E5 E6 B21 B220 B134
E16 E17
1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21 1 2 3 4 5 6 7
12 13 14 15 16 17 18 19 20 21 22 10 14 18 22 8 9 10 11 12 13 14 15 16 17
1 2 3 4
23 24 25 26 27 28 29 30 31 32 33 11 12 15 16 19 20 23 24 18 19 20 21 22 23 24 25 26 27
5 6 28 29 30 31 32 33 34
34 35 36 37 38 39 40 41 7 8 25 29 33 37
42 43 44 45 46 47 26 30 34 38
48 49 50 51 52 53 54 27 28 31 32 35 36 39 40
EN-08718

BATTERY
SBF-7

CONTROL RELAY
29 15A
31 22 21 4 3
32
30 MAIN RELAY
B220
B17
B7
ECM
E
A: B134 B: B135 C: B136 D: B137
A19
A29
A28
A18
D3
A4
D1
A3
A6
A1
A2
C4
B122
*
B21
*
40
34
35
36
28
39
38
24
25
6
E2
*
5
1
2
3
E
ELECTRONIC THROTTLE
CONTROL
E
E57
E57 B122 B: B135 B21 B220
1 2 3 4 5 6 1 2 3 4 1 2 3 4 5 6 7 1 2 9 13 17 21
8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11
5 6 7 8 3 4 10 14 18 22
20 21 22 23 24 25 26 27 12 13 14 15 16 17 18 19 20 21 22
11 12 15 16 19 20 23 24
28 29 30 31 32 33 34 35 23 24 25 26 27 28 29 30 31 32 33 5 6
7 8 25 29 33 37
34 35 36 37 38 39 40 41 26 30 34 38
42 43 44 45 46 47 27 28 31 32 35 36 39 40
A: B134 48 49 50 51 52 53 54
C: B136 D: B137
1 2 3 4 5 6 7 1 2 3 4 5 6 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08727
Step Check Yes No

ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK ENGINE OIL. Is there a proper amount of Go to step 3. Replace engine oil.
engine oil? <Ref. to LU(STI)-
11, REPLACE-
MENT, Engine
Oil.>
3 CHECK EXHAUST SYSTEM. Are there holes or loose bolts Repair the exhaust Go to step 4.
on exhaust system? system.

Step Check Yes No

intake system?
WARNING: 314 kPa (2.9 — 3.2 kg/cm2, 41 ing item.
Place “NO OPEN FLAMES” signs near the — 46 psi)? Fuel pressure is
working area. too high:
Be careful not to spill fuel. return line or bent
Measure the fuel pressure while disconnecting hose
pressure regulator vacuum hose from intake Fuel pressure is
manifold. <Ref. to ME(STI)-24, INSPECTION, too low:
Fuel Pressure.> <Ref. to ME(w/o STI)-24, • Improper fuel
INSPECTION, Fuel Pressure.> pump discharge
Release fuel pressure before removing the supply line
fuel pressure gauge.
NOTE:
If fuel pressure does not increase, squeeze the
fuel return hose 2 to 3 times, then measure fuel
pressure again.
After connecting the pressure regulator vacuum 260 kPa (2.35 — 2.65 kg/cm2, ing item.
hose, measure fuel pressure. <Ref. to ME(STI)- 33 — 38 psi)? Fuel pressure is
24, INSPECTION, Fuel Pressure.> <Ref. to too high:
ME(w/o STI)-24, INSPECTION, Fuel Pres- • Faulty pressure
sure.> regulator
Release fuel pressure before removing the return line or bent
fuel pressure gauge. hose
NOTE: Fuel pressure is
• If fuel pressure does not increase, squeeze too low:
fuel return hose 2 to 3 times, then measure fuel • Faulty pressure
pressure again. regulator
• If the measured value at this step is out of • Improper fuel
specification, check or replace pressure regula- pump discharge
tor and pressure regulator vacuum hose. • Clogged fuel
supply line
7 CHECK ENGINE COOLANT TEMPERATURE Is the value of «Coolant Temp.» Go to step 8. Replace the
SENSOR. 75°C (167°F) or more? engine coolant
1) Start the engine and warm up completely. temperature sen-
2) Read the value of «Coolant Temp.» using sor. <Ref. to
the Subaru Select Monitor or a general scan FU(STI)-34,
tool. Engine Coolant
NOTE: Temperature Sen-
• Subaru Select Monitor sor.> <Ref. to
For detailed operation procedures, refer to FU(w/o STI)-34,
“READ CURRENT DATA FOR ENGINE”. <Ref. Engine Coolant
to EN(H4DOTC)(diag)-39, Subaru Select Moni- Temperature Sen-
tor.> sor.>

Step Check Yes No

8 CHECK MASS AIR FLOW AND INTAKE AIR Is the value of «Mass Air Flow» Go to step 9. Replace the mass
TEMPERATURE SENSOR. 2.0 — 5.0 g/s (0.26 — 0.66 lb/m)? air flow and intake
1) Start the engine and warm up engine until air temperature
coolant temperature is higher than 75°C sensor. <Ref. to
5) Read the value of «Mass Air Flow» using FU(w/o STI)-42,
the Subaru Select Monitor or a general scan Mass Air Flow and
tool. Intake Air Temper-
NOTE: ature Sensor.>
tor.>
9 CHECK MASS AIR FLOW AND INTAKE AIR Subtract ambient temperature Go to step 10. Check the mass air
TEMPERATURE SENSOR. from «Intake Air Temp.». Is the flow and intake air
1) Start the engine and warm up engine until obtained value –10 — 50°C (–18 temperature sen-
coolant temperature is higher than 75°C — 90°F)? sor. <Ref. to
5) Open the front hood. FU(w/o STI)-42,
6) Measure the ambient temperature. Mass Air Flow and
7) Read the value of «Intake Air Temp.» using Intake Air Temper-
the Subaru Select Monitor or a general scan ature Sensor.>
tool.
NOTE:
tor.>

Step Check Yes No

3) Measure the resistance between fuel injec-
tor connector and engine ground on faulty cylin-
ders.
ECM and fuel injector connector on faulty cylin- In this case, repair
coupling connector
Measure the resistance between fuel injector fuel injector. <Ref.
terminals on faulty cylinder. to FU(STI)-45,
STI)-45, Fuel
Injector.>
2) Measure the voltage between fuel injector nectors in fuel NOTE:
and engine ground on faulty cylinders. injector circuit. In this case, repair
#1 (E5) No. 1 (+) — Engine ground (–): • Open circuit in
jector connector on
faulty cylinders
• Poor contact of
coupling connector
• Poor contact of
main relay connec-
tor

Step Check Yes No

2) Measure the resistance between fuel injec- to FU(STI)-45,
tor terminals on faulty cylinder. Fuel Injector.>
No. 1 — No. 2: STI)-45, Fuel
Injector.>
position sensor.
<Ref. to FU(STI)-
37, Camshaft Posi-
tion Sensor.> <Ref.
to FU(STI)-35,
Crankshaft Posi-
tion Sensor.> <Ref.
to FU(w/o STI)-37,
Camshaft Position
Sensor.> <Ref. to
FU(w/o STI)-35,
Crankshaft Posi-
tion Sensor.>
Remove the timing belt cover. <Ref. to ME(STI)- does it have broken teeth? sprocket. <Ref. to
48, REMOVAL, Timing Belt Cover.> <Ref. to ME(STI)-59, Crank
ME(w/o STI)-47, REMOVAL, Timing Belt Sprocket.> <Ref. to
Cover.> ME(w/o STI)-58,
Crank Sprocket.>
20 CHECK ELECTRONIC THROTTLE CON- Is the resistance less than 1 Ω? Go to step 21. Replace the elec-
TROL RELAY. tronic throttle con-
1) Turn the ignition switch to OFF. trol relay. <Ref. to
2) Remove the electronic throttle control relay. FU(STI)-64, Elec-
3) Connect the battery to terminals No. 31 and tronic Throttle
No. 32 of electronic throttle control relay. Control Relay.>
4) Measure the resistance between electronic <Ref. to FU(w/o
throttle control relay terminals. STI)-62, Elec-
Terminals tronic Throttle
No. 29 — No. 30: Control Relay.>
21 CHECK POWER SUPPLY OF ELECTRONIC Is the voltage 10 V or more? Go to step 22. Repair the open or
THROTTLE CONTROL RELAY. ground short circuit
Measure the voltage between electronic throttle of power supply
control relay connector and chassis ground. circuit.

Step Check Yes No

ELECTRONIC THROTTLE CONTROL RE- circuit to power in
LAY CONNECTOR. the harness
1) Disconnect the connector from ECM. between ECM and
2) Turn the ignition switch to ON. electronic throttle
3) Measure the voltage between electronic control relay con-
throttle control relay connector and chassis nector.
ground.
ELECTRONIC THROTTLE CONTROL RE- more? circuit in harness
LAY CONNECTOR. to ground between
2) Measure the resistance between electronic tronic throttle con-
throttle control relay connector and chassis trol relay
ground. connector.
ELECTRONIC THROTTLE CONTROL RE- circuit in harness
LAY CONNECTOR. between ECM and
Measure the resistance between ECM and electronic throttle
electronic throttle control relay connector. control relay con-
Connector & terminal nector.
(B135) No. 17 — (B220) No. 32:
(B135) No. 7 — (B220) No. 30:
chassis ground.
(B134) No. 18 — (B136) No. 4:
26 CHECK SHORT CIRCUIT INSIDE THE ECM. Is the resistance 1 MΩ or Go to step 27. Repair the short
1) Connect the connector to ECM. more? circuit to ground in
2) Measure the resistance between electronic harness between
throttle control connector and engine ground. ECM and elec-
Connector & terminal tronic throttle con-
(B57) No. 6 — Engine ground: trol connector.
(B57) No. 4 — Engine ground: Replace the ECM if
defective. <Ref. to
FU(STI)-59,
Engine Control
Module (ECM).>
<Ref. to FU(w/o
STI)-57, Engine
Control Module
(ECM).>

Step Check Yes No

NECTOR. NOTE:
ECM and electronic throttle control connector. • Open circuit in
(B134) No. 18 — (E57) No. 6: ECM and electron-
(B134) No. 28 — (E57) No. 4: ic throttle control
• Poor contact of
coupling connector
NECTOR. NOTE:
ground
• Poor contact of
ECM connector
• Poor contact of
coupling connector
ELECTRONIC THROTTLE CONTROL CON- more? circuit to power in
2) Disconnect the connector from ECM. tronic throttle con-
3) Measure the resistance between ECM control connector.
nectors.
(B134) No. 19 — (B134) No. 18:
(B134) No. 19 — (B134) No. 28:
31 CHECK SENSOR OUTPUT. Is the value of «Main-Throttle Go to step 32. Repair the poor
1) Connect all connectors. Sensor» 0.81 — 0.87 V? contact of elec-
2) Turn the ignition switch to ON. tronic throttle con-
3) Read the value of «Main-Throttle Sensor» trol connector.
using Subaru Select Monitor. Replace the elec-
NOTE: tronic throttle con-
For detailed operation procedures, refer to trol if defective.
“READ CURRENT DATA FOR ENGINE”. <Ref. <Ref. to FU(STI)-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- 15, Throttle Body.>
tor.> <Ref. to FU(w/o
STI)-15, Throttle
Body.>

Step Check Yes No

32 CHECK SENSOR OUTPUT. Is the value of «Sub-Throttle Go to step 33. Repair the poor
Read the value of «Sub-Throttle Sensor» using Sensor» 1.64 — 1.70 V? contact of elec-
Subaru Select Monitor. tronic throttle con-
NOTE: trol connector.
For detailed operation procedures, refer to Replace the elec-
“READ CURRENT DATA FOR ENGINE”. <Ref. tronic throttle con-
to EN(H4DOTC)(diag)-39, Subaru Select Moni- trol if defective.
tor.> <Ref. to FU(STI)-
15, Throttle Body.>
<Ref. to FU(w/o
STI)-15, Throttle
Body.>
ELECTRONIC THROTTLE CONTROL MO- and connector.
TOR. NOTE:
3) Measure the resistance between ECM and harness between
electronic throttle control connector. ECM and electron-
coupling connector
ELECTRONIC THROTTLE CONTROL MO- circuit to power in
1) Connect the connector to ECM. ECM and elec-
2) Turn the ignition switch to ON. tronic throttle con-
3) Measure the voltage between electronic trol connector.
throttle control connector and engine ground.
ELECTRONIC THROTTLE CONTROL MO- more? circuit to ground in
2) Disconnect the connector from ECM. tronic throttle con-
3) Measure the resistance between electronic trol connector.
throttle control connector and engine ground.
36 CHECK ELECTRONIC THROTTLE CON- Is the resistance 1 MΩ or Go to step 37. Repair the short
TROL MOTOR HARNESS. more? circuit of harness
Measure the resistance between electronic between ECM and
throttle control connectors. electronic throttle
Connector & terminal control connector.
(E57) No. 2 — (E57) No. 1:

Step Check Yes No

37 CHECK ELECTRONIC THROTTLE CON- Is the resistance less than 5 Ω? Go to step 38. Repair the harness
TROL GROUND CIRCUIT. and connector.
Measure the resistance between ECM and NOTE:
coupling connector
38 CHECK ELECTRONIC THROTTLE CON- Is the resistance 50 Ω or less? Go to step 39. Replace the elec-
TROL. tronic throttle con-
Measure the resistance between electronic trol. <Ref. to
throttle control terminals. FU(STI)-15, Throt-
Terminals tle Body.> <Ref. to
No. 1 — No. 2: FU(w/o STI)-15,
Throttle Body.>
39 CHECK ELECTRONIC THROTTLE CON- Does the valve return to the Repair the poor Replace the elec-
TROL. specified position? Standard contact of ECM tronic throttle con-
Move the throttle valve to the fully open and fully value: 3 mm (0.12 in) from fully connector. trol. <Ref. to
closed positions with fingers. closed position FU(STI)-15, Throt-
Check that the valve returns to the specified tle Body.> <Ref. to
position when releasing fingers. FU(w/o STI)-15,
Throttle Body.>
CY:DTC P050B COLD START IGNITION TIMING PERFORMANCE

NOTE:
For the diagnostic procedure, refer to DTC P050A. <Ref. to EN(H4DOTC)(diag)-278, DTC P050A COLD
START IDLE AIR CONTROL SYSTEM PERFORMANCE, Diagnostic Procedure with Diagnostic Trouble
Code (DTC).>

CZ:DTC P0560 SYSTEM VOLTAGE

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-188, DTC P0560 SYSTEM VOLTAGE, Diagnostic
Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220
15A SBF-7
21 4 3
22
No. 13
23
24 IGNITION
B72 SWITCH BATTERY

1 3
B13
C30
C2
D7
C1
A: B134
B: B135
ECM E
C: B136
D: B137
D1
A3
A6
D3
A4
B21
34
35
36
40
E2
B72 B21 B220 A: B134 B: B135
1 2 3 1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21
4 5 6 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
12 13 14 15 16 17 18 19 20 21 22 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33 18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
11 12 15 16 19 20 23 24
5 6 28 29 30 31 32 33 34 28 29 30 31 32 33 34 35
34 35 36 37 38 39 40 41 7 8 25 29 33 37
42 43 44 45 46 47 26 30 34 38
48 49 50 51 52 53 54 27 28 31 32 35 36 39 40 C: B136 D: B137
1 2 3 4 5 6 1 2 3 4 5 6 7
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-08715

Step Check Yes No

1 CHECK INPUT SIGNAL OF ECM. Is the voltage 10 V or more? Repair the poor Go to step 2.
1) Turn the ignition switch to OFF. contact of ECM
2) Measure the voltage between ECM and connector.
chassis ground.
MAIN FUSE BOX CONNECTOR. more? short circuit of har-
2) Measure the resistance between ECM and ECM and battery
chassis ground. terminal.
3 CHECK FUSE NO. 13. Is the fuse blown out? Replace the fuse. Repair the harness
and connector.
NOTE:
the following item:
• Open circuit in
harness between
ECM and battery
• Poor contact of
ECM connector
• Poor contact of
battery terminal

DA:DTC P0604 INTERNAL CONTROL MODULE RANDOM ACCESS MEMORY

(RAM) ERROR
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-189, DTC P0604 INTERNAL CONTROL MODULE
RANDOM ACCESS MEMORY (RAM) ERROR, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Engine does not start.
• Engine stalls.
CAUTION:
Step Check Yes No
1 CHECK FOR ANY OTHER DTC ON DISPLAY. Is any other DTC displayed? Check the appropri- Even if DTC is
ate DTC using the detected, the cir-
“List of Diagnostic cuit has returned to
Trouble Code a normal condition
(DTC)”. <Ref. to at this time. Repro-
EN(H4DOTC)(diag) duce the failure,
-87, List of Diagnos- and then perform
tic Trouble Code the diagnosis
(DTC).> again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.
DB:DTC P0605 INTERNAL CONTROL MODULE READ ONLY MEMORY (ROM)

ERROR
NOTE:
For the diagnostic procedure, refer to DTC P0606. <Ref. to EN(H4DOTC)(diag)-291, DTC P0606 CONTROL
MODULE PROCESSOR, Diagnostic Procedure with Diagnostic Trouble Code (DTC).>

DC:DTC P0606 CONTROL MODULE PROCESSOR

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-191, DTC P0606 CONTROL MODULE PROCESSOR,
TROUBLE SYMPTOM:
• Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
FUSE
B220
15A SBF-7
21 4 3
22
No. 13
23
IGNITION
24 B72 BATTERY
SWITCH

1 3
B13
C30
C2
D7
C1
ECM
A: B134 B: B135 C: B136 D: B137

A29
A19
A18
A28
D3
A4
A3
A1
A2
D1
A6
E
C4
B122
*
*
B21
24
40
35
34
36
25
39
38
28
E2
*
5
1
2
3
E E57
ELECTRONIC
E
THROTTLE
CONTROL
A: B134 B: B135 B21 E57 B220
1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 1 2 9 13 17 21
18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27 12 13 14 15 16 17 18 19 20 21 22 3 4 10 14 18 22
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 23 24 25 26 27 28 29 30 31 32 33 11 12 15 16 19 20 23 24
5 6
7 8 25 29 33 37
34 35 36 37 38 39 40 41
26 30 34 38
42 43 44 45 46 47
27 28 31 32 35 36 39 40
48 49 50 51 52 53 54
C: B136 D: B137
1 2 3 4 5 6 1 2 3 4 5 6 7 B72 B122
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 1 2 3 1 2 3 4
28 29 30 31 32 33 34 35 26 27 28 29 30 31 4 5 6 5 6 7 8
EN-08738

Step Check Yes No

1 CHECK INPUT VOLTAGE OF ECM. Is the voltage 10 — 13 V? Go to step 2. Repair the open or
1) Turn the ignition switch to ON. ground short circuit
2) Measure the voltage between ECM and of power supply
chassis ground. circuit.
2 CHECK INPUT VOLTAGE OF ECM. Is the voltage 13 — 15 V? Go to step 3. Repair the open or
1) Start the engine. ground short circuit
2) Measure the voltage between ECM and of power supply
chassis ground. circuit.
NECTOR. NOTE:
coupling connector
4 CHECK ECM GROUND HARNESS. Is the voltage less than 1 V? Repair the poor Repair the harness
1) Connect all connectors. contact of ECM and connector.
2) Turn the ignition switch to ON. connector. NOTE:
3) Measure the voltage between ECM and In this case, repair
chassis ground. the following item:
(B134) No. 3 — Chassis ground: ground circuit
(B134) No. 4 — Chassis ground: • Further tighten-
(B134) No. 6 — Chassis ground: ing of the engine
(B137) No. 1 — Chassis ground: ground terminal
ECM connector
• Poor contact of
coupling connector
DD:DTC P060A INTERNAL CONTROL MODULE MONITORING PROCESSOR

PERFORMANCE
NOTE:
DE:DTC P060B INTERNAL CONTROL MODULE A/D PROCESSING PERFOR-
MANCE
NOTE:

DF:DTC P0616 STARTER RELAY CIRCUIT LOW

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-197, DTC P0616 STARTER RELAY CIRCUIT LOW,
TROUBLE SYMPTOM:
Failure of engine to start
CAUTION:
WIRING DIAGRAM:
Electrical System.>
IGNITION B72
SWITCH
F/B No. 21
6
BATTERY
SBF-6 MAIN SBF
2 3
1
CLUTCH
E
START
SWITCH
B106
2
11
STARTER MOTOR
STARTER
RELAY
B225
12
10
M
B14
C16
B26
ECM
B: B135 C: B136
B225
B: B135 C: B136
1 2 9 13 17 21
B106 B72
1 2 3 4 5 6 7 1 2 3 4 5 6 3 4 10 14 18 22
8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 11 12 15 16 19 20 23 24
1 5 6
1 2 3 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27
2 4 5 6 7 8 25 29 33 37
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35
26 30 34 38
27 28 31 32 35 36 39 40
EN-09249

Step Check Yes No

1 CHECK FOR ANY OTHER DTC ON DISPLAY. Is any other DTC displayed? Check DTC using Go to step 2.
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
STARTER RELAY CONNECTOR. circuit of harness
2) Disconnect the connectors from ECM and starter relay con-
starter motor. nector.
3) Remove the starter relay.
ECM and starter relay connector.
(B136) No. 16 — (B225) No. 10:
STARTER RELAY CONNECTOR. more? contact of ECM circuit to ground in
Measure the resistance between ECM and connector. harness between
chassis ground. ECM and starter
Connector & terminal relay connector.

DG:DTC P0617 STARTER RELAY CIRCUIT HIGH

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-198, DTC P0617 STARTER RELAY CIRCUIT HIGH,
TROUBLE SYMPTOM:
Failure of engine to start
CAUTION:
WIRING DIAGRAM:
Electrical System.>
IGNITION B72
SWITCH
F/B No. 21
6
BATTERY
SBF-6 MAIN SBF
2 3
1
CLUTCH
E
START
SWITCH
B106
2
11
STARTER MOTOR
STARTER
RELAY
B225
12
10
M
B14
C16
B26
ECM
B: B135 C: B136
B225
B: B135 C: B136
1 2 9 13 17 21
B106 B72
1 2 3 4 5 6 7 1 2 3 4 5 6 3 4 10 14 18 22
8 9 10 11 12 13 14 15 16 17 18 19 7 8 9 10 11 12 13 14 15 16 11 12 15 16 19 20 23 24
1 5 6
1 2 3 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27
2 4 5 6 7 8 25 29 33 37
28 29 30 31 32 33 34 35 28 29 30 31 32 33 34 35
26 30 34 38
27 28 31 32 35 36 39 40
EN-09249

Step Check Yes No

ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK HARNESS BETWEEN ECM AND IG- Is the voltage 10 V or more? Repair the short Repair the poor
NITION SWITCH CONNECTOR. circuit to power in contact of ECM
1) Turn the ignition switch to OFF. harness between connector.
2) Disconnect the connector from ECM. ECM and ignition
3) Turn the ignition switch to ON. switch connector.
chassis ground.
DH:DTC P062F INTERNAL CONTROL MODULE EEPROM ERROR

NOTE:

DI: DTC P0851 NEUTRAL SWITCH INPUT CIRCUIT LOW (MT MODEL)
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-200, DTC P0851 NEUTRAL SWITCH INPUT CIRCUIT
LOW (MT MODEL), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
B136
1 2 3 4 5 6
B136 ECM 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
35
4
5M : B128
1 2
3 4
*1
6M : B128
B122 1 2 3
4 5 6
*1
B122
B128
*2
*3
T9 1 2 3 4
5 6 7 8
5M : 5MT MODEL
T12
6M : 6MT MODEL
: TERMINAL No.
*1 OPTIONAL ARRANGEMENT
1 2
: 5MT MODEL : 3
*2 6MT MODEL : 5
: 5MT MODEL : 1
*3
2
T12 6MT MODEL : 2
NEUTRAL
POSITION
SWITCH
EN-08739

Step Check Yes No

1 CHECK INPUT SIGNAL OF ECM. Is the voltage 10 V or more? Repair the poor Go to step 2.
1) Turn the ignition switch to ON. contact of ECM
2) Place the shift lever in a position other than connector.
neutral.
chassis ground.
2 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Replace the neu- Repair the short
NEUTRAL POSITION SWITCH CONNEC- more? tral position switch. circuit to ground
TOR. <Ref. to 5MT-32, harness between
1) Turn the ignition switch to OFF. Switches and Har- ECM and neutral
2) Disconnect the connectors from ECM and ness.> <Ref. to position switch
neutral position switch. 6MT-41, Neutral connector.
3) Measure the resistance between ECM and Position Switch.>
chassis ground.

DJ:DTC P0852 NEUTRAL SWITCH INPUT CIRCUIT HIGH (MT MODEL)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-201, DTC P0852 NEUTRAL SWITCH INPUT CIRCUIT
HIGH (MT MODEL), Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
Improper idling
CAUTION:
WIRING DIAGRAM:
Electrical System.>
B136
1 2 3 4 5 6
B136 ECM 7 8 9 10 11 12 13 14 15 16
17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
35
4
5M : B128
1 2
3 4
*1
6M : B128
B122 1 2 3
4 5 6
*1
B122
B128
*2
*3
T9 1 2 3 4
5 6 7 8
5M : 5MT MODEL
T12
6M : 6MT MODEL
: TERMINAL No.
*1 OPTIONAL ARRANGEMENT
1 2
: 5MT MODEL : 3
*2 6MT MODEL : 5
: 5MT MODEL : 1
*3
2
T12 6MT MODEL : 2
NEUTRAL
POSITION
SWITCH
EN-08739

Step Check Yes No

1 CHECK INPUT SIGNAL OF ECM. Is the voltage less than 1 V? Repair the poor Go to step 2.
1) Turn the ignition switch to ON. contact of ECM
2) Place the shift lever in neutral. connector.
3) Measure the voltage between ECM and Replace the ECM if
chassis ground. defective. <Ref. to
Connector & terminal FU(STI)-59,
(B136) No. 35 (+) — Chassis ground (–): Engine Control
Module (ECM).>
<Ref. to FU(w/o
STI)-57, Engine
Control Module
(ECM).>
NEUTRAL POSITION SWITCH CONNEC- circuit in harness
1) Turn the ignition switch to OFF. transmission har-
2) Disconnect the connectors from ECM and ness connector.
transmission harness connector (T9).
ECM and transmission harness connector.
5MT model
(B136) No. 35 — (B128) No. 1:
6MT model
(B136) No. 35 — (B128) No. 2:
NEUTRAL POSITION SWITCH CONNEC- and connector.
TOR. NOTE:
ECM and transmission harness connector. the following item:
5MT model harness between
(B128) No. 3 — (B136) No. 4: ECM and trans-
6MT model mission harness
(B128) No. 5 — (B136) No. 4: connector
• Poor contact of
coupling connector
4 CHECK NEUTRAL POSITION SWITCH. Is the resistance less than 1 Ω? Repair the poor Repair the open
1) Place the shift lever in neutral. contact of trans- circuit of transmis-
2) Measure the resistance between transmis- mission harness sion harness, or
sion harness connector terminals. connector. replace the neutral
Connector & terminal position switch.
5MT model <Ref. to 5MT-32,
(T9) No. 1 — No. 3: Switches and Har-
6MT model ness.> <Ref. to
(T9) No. 2 — No. 5: 6MT-41, Neutral
Position Switch.>
DK:DTC P1160 RETURN SPRING FAILURE

NOTE:
For the diagnostic procedure, refer to DTC P2101. <Ref. to EN(H4DOTC)(diag)-369, DTC P2101 THROT-
TLE ACTUATOR CONTROL MOTOR CIRCUIT RANGE/PERFORMANCE, Diagnostic Procedure with Di-
agnostic Trouble Code (DTC).>

DL:DTC P1400 FUEL TANK PRESSURE CONTROL SOLENOID VALVE CIRCUIT

LOW
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-204, DTC P1400 FUEL TANK PRESSURE CONTROL
SOLENOID VALVE CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MAIN RELAY FUSE

SBF-7
21 4 3
22
23
24
E
B220 ECM
B: B135 D: B137
D15
B3
D6
B97 B98
10
R1 R2
B21
48
11
44
E2
R15
11
10
R57
R68 E4 E52
1

E4 R68 B97 R57 B98 B220 B21
E52 1 2 3 4 5 6 7 8 9
1 2 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11
10 11 12 13 14 15 16 17 18 19 20 1 2 9 13 17 21
6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33
11 12 15 16 19 20 23 24
5 6
B: B135 D: B137 34 35 36 37 38 39 40 41
7 8 25 29 33 37
42 43 44 45 46 47
26 30 34 38
1 2 3 4 5 6 7 1 2 3 4 5 6 7 48 49 50 51 52 53 54
27 28 31 32 35 36 39 40
8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-09251

Step Check Yes No

chassis ground.
a normal condition
duce the failure,
and then perform
the diagnosis
again.
NOTE:
In this case, tem-
porary open or
ness or temporary
poor contact of
connector may be
the cause.
3 CHECK POWER SUPPLY TO PRESSURE Is the voltage 10 V or more? Go to step 4. Repair the power
CONTROL SOLENOID VALVE ASSEMBLY. supply circuit.
Measure the voltage between the pressure con-
trol solenoid valve assembly and chassis
ground.
(R68) No. 1 (+) — Chassis ground (–):
4 CHECK HARNESS BETWEEN ECM AND Is the resistance 1 MΩ or Go to step 5. Repair the harness
PRESSURE CONTROL SOLENOID VALVE more? between ECM and
ASSEMBLY CONNECTOR. pressure control
1) Turn the ignition switch to OFF. solenoid valve
2) Disconnect the connectors from the ECM assembly connec-
and pressure control solenoid valve assembly. tor for short-circuit
3) Measure the resistance between the pres- to ground.
sure control solenoid valve assembly connector
and chassis ground.
PRESSURE CONTROL SOLENOID VALVE and connector.
ASSEMBLY CONNECTOR. NOTE:
ECM and pressure control solenoid valve the following item:
assembly connector. • Open circuit in
Connector & terminal the wiring harness
(B135) No. 3 — (R68) No. 2: between ECM and
pressure control
solenoid valve as-
sembly connector
• Poor contact of
coupling connector

Step Check Yes No

6 CHECK PRESSURE CONTROL SOLENOID Is the resistance 10 — 100 Ω? Repair the pres- Replace the pres-
VALVE ASSEMBLY. sure control sole- sure control sole-
Measure the resistance between terminals of noid valve noid valve
pressure control solenoid valve assembly. assembly connec- assembly. <Ref. to
Terminals tor for poor con- EC(STI)-16, Pres-
No. 1 — No. 2: tact. sure Control Sole-
noid Valve
Assembly.> <Ref.
to EC(w/o STI)-17,
Pressure Control
Solenoid Valve
Assembly.>

DM:DTC P1410 SECONDARY AIR INJECTION SYSTEM SWITCHING VALVE

STUCK OPEN
TEM SWITCHING VALVE STUCK OPEN, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK SECONDARY AIR COMBINATION Are there air leaks from the pipe Replace the sec- Perform the diag-
VALVE. connections? ondary air combi- nostic procedure of
1) Remove the secondary air combination nation valve on the DTC P2440. <Ref.
valve. <Ref. to EC(STI)-29, Secondary Air side with the air to
Combination Valve.> <Ref. to EC(w/o STI)-30, leak. <Ref. to EN(H4DOTC)(diag)
Secondary Air Combination Valve.> EC(STI)-29, Sec- -444, DTC P2440
2) Blow in air from the secondary air combina- ondary Air Combi- SECONDARY AIR
tion valve air inlet, and check whether there are nation Valve.> INJECTION SYS-
leaks at the pipe connections. <Ref. to EC(w/o TEM SWITCHING
STI)-30, Second- VALVE STUCK
ary Air Combina- OPEN (BANK1),
tion Valve.> Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC).>

DN:DTC P1420 FUEL TANK PRESSURE CONTROL SOL. VALVE CIRCUIT HIGH
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-208, DTC P1420 FUEL TANK PRESSURE CONTROL
SOL. VALVE CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
MAIN RELAY FUSE

SBF-7
21 4 3
22
23
24
E
B220 ECM
B: B135 D: B137
D15
B3
D6
B97 B98
10
R1 R2
B21
48
11
44
E2
R15
11
10
R57
R68 E4 E52
1

E4 R68 B97 R57 B98 B220 B21
E52 1 2 3 4 5 6 7 8 9
1 2 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11
10 11 12 13 14 15 16 17 18 19 20 1 2 9 13 17 21
6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 10 14 18 22
23 24 25 26 27 28 29 30 31 32 33
11 12 15 16 19 20 23 24
5 6
B: B135 D: B137 34 35 36 37 38 39 40 41
7 8 25 29 33 37
42 43 44 45 46 47
26 30 34 38
1 2 3 4 5 6 7 1 2 3 4 5 6 7 48 49 50 51 52 53 54
27 28 31 32 35 36 39 40
8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-09251

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 10 V or more? Repair the harness Go to step 2.
PRESSURE CONTROL SOLENOID VALVE between ECM and
ASSEMBLY CONNECTOR. pressure control
1) Turn the ignition switch to OFF. solenoid valve
2) Disconnect the connectors from the ECM assembly connec-
and pressure control solenoid valve assembly. tor for short-circuit
3) Turn the ignition switch to ON. to power supply.
chassis ground.
2 CHECK PRESSURE CONTROL SOLENOID Is the resistance less than 1 Ω? Replace the pres- Repair the poor
VALVE ASSEMBLY. sure control sole- contact of ECM
1) Turn the ignition switch to OFF. noid valve connector.
2) Measure the resistance between terminals assembly. <Ref. to
of pressure control solenoid valve assembly. EC(STI)-16, Pres-
Terminals sure Control Sole-
No. 1 — No. 2: noid Valve
Assembly.> <Ref.
to EC(w/o STI)-17,
Pressure Control
Solenoid Valve
Assembly.>

DO:DTC P1449 EVAPORATIVE EMISSION CONT. SYS. AIR FILTER CLOG

SYS. AIR FILTER CLOG, Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK DRAIN TUBE OF LEAK CHECK Is the drain tube of leak check Replace the drain Go to step 3.
VALVE ASSEMBLY. valve assembly clogged? tube of leak check
valve assembly.
<Ref. to EC(STI)-
19, Leak Check
Valve Assembly.>
<Ref. to EC(w/o
STI)-20, Leak
Check Valve
Assembly.>
3 CHECK HOSES BETWEEN LEAK CHECK Are the hoses between the leak Replace the leak Go to step 4.
VALVE ASSEMBLY AND DRAIN SEPARA- check valve assembly and drain check valve
TOR. separator clogged? assembly and
drain separator.
<Ref. to EC(STI)-
7, Canister.> <Ref.
to EC(w/o STI)-7,
Canister.> <Ref. to
EC(STI)-23, Drain
Separator.> <Ref.
to EC(w/o STI)-24,
Drain Separator.>
4 CHECK DRAIN SEPARATOR. Is the drain separator clogged? Replace the drain Replace the leak
separator. <Ref. to check valve
EC(STI)-23, Drain assembly. <Ref. to
Separator.> <Ref. EC(STI)-19, Leak
to EC(w/o STI)-24, Check Valve
Drain Separator.> Assembly.> <Ref.
to EC(w/o STI)-20,
Leak Check Valve
Assembly.>

DP:DTC P1451 EVAPORATIVE EMISSION CONT. SYS.

SYS., Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
1 CHECK DRAIN TUBE BETWEEN CANISTER Is the drain tube between canis- Replace the drain Go to step 2.
AND LEAK CHECK VALVE ASSEMBLY. ter and leak check valve tube between the
assembly clogged? canister and leak
check valve
assembly. <Ref. to
EC(STI)-7, Canis-
ter.> <Ref. to
EC(w/o STI)-7,
Canister.>
2 CHECK HOSES BETWEEN CANISTER AND Are the hoses between the can- Replace the hoses Replace the canis-
FUEL TANK. ister and fuel tank clogged? between the canister. <Ref. to
ter and fuel tank. EC(STI)-7, Canis-
<Ref. to EC(STI)- ter.> <Ref. to
7, Canister.> <Ref. EC(w/o STI)-7,
to EC(w/o STI)-7, Canister.>
Canister.> <Ref. to After the operation
FU(STI)-70, Fuel is complete, go to
Tank.> <Ref. to the next step. Go to
FU(w/o STI)-68, step 3.
Fuel Tank.>
3 CHECK EVAPORATIVE EMISSION CON- Is DTC P1451 displayed on the Replace the leak End.
TROL SYSTEM. display? check valve
Perform drive cycle I. <Ref. to assembly. <Ref. to
EN(H4DOTC)(diag)-58, DRIVE CYCLE H, EC(STI)-19, Leak
PROCEDURE, Drive Cycle.> Check Valve
Assembly.> <Ref.
to EC(w/o STI)-20,
Leak Check Valve
Assembly.>

DQ:DTC P2004 INTAKE MANIFOLD RUNNER CONTROL STUCK OPEN (BANK 1)

• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-214, DTC P2004 INTAKE MANIFOLD RUNNER CON-
TROL STUCK OPEN (BANK 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK TUMBLE GENERATOR VALVE RH. Is there any dirt or clogging with Clean the tumble Replace the tum-
1) Remove the tumble generator valve assem- foreign objects in the tumble generator valve. ble generator valve
bly RH. generator valve? assembly RH.
2) Check the tumble generator valve body. <Ref. to FU(STI)-
48, Tumble Gener-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

DR:DTC P2005 INTAKE MANIFOLD RUNNER CONTROL STUCK OPEN (BANK 2)

TROL STUCK OPEN (BANK 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK TUMBLE GENERATOR VALVE LH. Is there any dirt or clogging with Clean the tumble Replace the tum-
bly LH. generator valve? assembly LH.
48, Tumble Gener-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

DS:DTC P2006 INTAKE MANIFOLD RUNNER CONTROL STUCK CLOSED

(BANK 1)
TROL STUCK CLOSED (BANK 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK TUMBLE GENERATOR VALVE RH. Is there any dirt or clogging with Clean the tumble Replace the tum-
bly RH. generator valve? assembly RH.
48, Tumble Gener-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

DT:DTC P2007 INTAKE MANIFOLD RUNNER CONTROL STUCK CLOSED

(BANK 2)
TROL STUCK CLOSED (BANK 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
Step Check Yes No
ate DTC using the
Trouble Code
(DTC)”. <Ref. to
EN(H4DOTC)(diag)
tic Trouble Code
(DTC).>
2 CHECK TUMBLE GENERATOR VALVE LH. Is there any dirt or clogging with Clean the tumble Replace the tum-
bly LH. generator valve? assembly LH.
48, Tumble Gener-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

DU:DTC P2008 INTAKE MANIFOLD RUNNER CONTROL CIRCUIT / OPEN

(BANK 1)
TROL CIRCUIT / OPEN (BANK 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
ECM
A: B134 D: B137
D10
A29
A19
A24
A23
D11
A26
A25
B21
27
28
30
29
16
19
6
E2
E51 E55
1
TUMBLE GENERATOR TUMBLE GENERATOR

VALVE ACTUATOR LH VALVE ACTUATOR RH
B21
A: B134 D: B137
1 2 3 4 5 6 7 8 9 10 11
E51 E55
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 1 2 3 4 5 6 7
23 24 25 26 27 28 29 30 31 32 33
1 2 3 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17
4 5 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 34 35 36 37 38 39 40 41
28 29 30 31 32 33 34 26 27 28 29 30 31 42 43 44 45 46 47
48 49 50 51 52 53 54
EN-09253

Step Check Yes No

TUMBLE GENERATOR VALVE ASSEMBLY and connector.
RH CONNECTOR. NOTE:
2) Disconnect the connectors from the ECM the following item:
and tumble generator valve assembly RH. • Open circuit in
ECM and tumble generator valve assembly RH. ECM and tumble
Connector & terminal generator valve
(B134) No. 25 — (E55) No. 5: assembly RH con-
(B134) No. 26 — (E55) No. 4: nector
• Poor contact of
coupling connector
TUMBLE GENERATOR VALVE ASSEMBLY more? circuit to ground in
RH CONNECTOR. harness between
Measure the resistance between ECM and ECM and tumble
chassis ground. generator valve
Connector & terminal assembly RH con-
(B134) No. 25 — Chassis ground: nector.
3 CHECK FOR POOR CONTACT. Is there poor contact of the tum- Repair the poor Replace the tum-
Check for poor contact of tumble generator ble generator valve assembly contact of tumble ble generator valve
valve assembly RH connector. RH connector? generator valve assembly RH.
assembly RH con- <Ref. to FU(STI)-
nector. 48, Tumble Gener-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

DV:DTC P2009 INTAKE MANIFOLD RUNNER CONTROL CIRCUIT LOW (BANK 1)

TROL CIRCUIT LOW (BANK 1), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
ECM
A: B134 D: B137
D10
A29
A19
A24
A23
D11
A26
A25
B21
27
28
30
29
16
19
6
E2
E51 E55
1

B21
A: B134 D: B137
1 2 3 4 5 6 7 8 9 10 11
E51 E55
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 1 2 3 4 5 6 7
23 24 25 26 27 28 29 30 31 32 33
1 2 3 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17
4 5 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 34 35 36 37 38 39 40 41
28 29 30 31 32 33 34 26 27 28 29 30 31 42 43 44 45 46 47
48 49 50 51 52 53 54
EN-09253

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 5 V or more? Repair the short Replace the tum-
TUMBLE GENERATOR VALVE ASSEMBLY circuit to power in ble generator valve
RH CONNECTOR. harness between assembly RH.
1) Turn the ignition switch to OFF. ECM and tumble <Ref. to FU(STI)-
2) Disconnect the connector from ECM. generator valve 48, Tumble Gener-
3) Measure the voltage between ECM and assembly RH con- ator Valve Assem-
chassis ground. nector. bly.> <Ref. to
(B134) No. 25 (+) — Chassis ground (–): Tumble Generator
(B134) No. 26 (+) — Chassis ground (–): Valve Assembly.>

DW:DTC P2011 INTAKE MANIFOLD RUNNER CONTROL CIRCUIT / OPEN

(BANK 2)
TROL CIRCUIT / OPEN (BANK 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
ECM
A: B134 D: B137
D10
A29
A19
A24
A23
D11
A26
A25
B21
27
28
30
29
16
19
6
E2
E51 E55
1

B21
A: B134 D: B137
1 2 3 4 5 6 7 8 9 10 11
E51 E55
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 1 2 3 4 5 6 7
23 24 25 26 27 28 29 30 31 32 33
1 2 3 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17
4 5 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 34 35 36 37 38 39 40 41
28 29 30 31 32 33 34 26 27 28 29 30 31 42 43 44 45 46 47
48 49 50 51 52 53 54
EN-09253

Step Check Yes No

LH CONNECTOR. NOTE:
tumble generator valve assembly LH. • Open circuit in
ECM and tumble generator valve assembly LH. ECM and tumble
Connector & terminal generator valve
(B134) No. 23 — (E51) No. 5: assembly LH con-
(B134) No. 24 — (E51) No. 4: nector
• Poor contact of
coupling connector
LH CONNECTOR. harness between
Connector & terminal assembly LH con-
valve assembly LH connector. LH connector? generator valve assembly LH.
assembly LH con- <Ref. to FU(STI)-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

DX:DTC P2012 INTAKE MANIFOLD RUNNER CONTROL CIRCUIT LOW (BANK 2)

TROL CIRCUIT LOW (BANK 2), Diagnostic Trouble Code (DTC) Detecting Criteria.>
CAUTION:
WIRING DIAGRAM:
Electrical System.>
ECM
A: B134 D: B137
D10
A29
A19
A24
A23
D11
A26
A25
B21
27
28
30
29
16
19
6
E2
E51 E55
1

B21
A: B134 D: B137
1 2 3 4 5 6 7 8 9 10 11
E51 E55
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 1 2 3 4 5 6 7
23 24 25 26 27 28 29 30 31 32 33
1 2 3 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17
4 5 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 34 35 36 37 38 39 40 41
28 29 30 31 32 33 34 26 27 28 29 30 31 42 43 44 45 46 47
48 49 50 51 52 53 54
EN-09253

Step Check Yes No

1 CHECK HARNESS BETWEEN ECM AND Is the voltage 5 V or more? Repair the short Replace the tum-
TUMBLE GENERATOR VALVE ASSEMBLY circuit to power in ble generator valve
LH CONNECTOR. harness between assembly LH.
1) Turn the ignition switch to OFF. ECM and tumble <Ref. to FU(STI)-
2) Disconnect the connector from ECM. generator valve 48, Tumble Gener-
3) Measure the voltage between ECM and assembly LH con- ator Valve Assem-
chassis ground. nector. bly.> <Ref. to
(B134) No. 23 (+) — Chassis ground (–): Tumble Generator
(B134) No. 24 (+) — Chassis ground (–): Valve Assembly.>

DY:DTC P2016 TUMBLE GENERATED VALVE POSITION SENSOR 1 CIRCUIT

LOW
• GENERAL DESCRIPTION <Ref. to GD(H4DOTC)-224, DTC P2016 TUMBLE GENERATED VALVE PO-
SITION SENSOR 1 CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:

WIRING DIAGRAM:
Electrical System.>
ECM
A: B134 D: B137
D10
A29
A19
A24
A23
D11
A26
A25
B21
27
28
30
29
16
19
6
8
E2
E51 E55
1

B21
A: B134 D: B137
1 2 3 4 5 6 7 8 9 10 11
E51 E55
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 1 2 3 4 5 6 7
23 24 25 26 27 28 29 30 31 32 33
1 2 3 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17
4 5 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 34 35 36 37 38 39 40 41
28 29 30 31 32 33 34 26 27 28 29 30 31 42 43 44 45 46 47
48 49 50 51 52 53 54
EN-09253

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «TGV Position Go to step 2. Even if DTC is
1) Start the engine. Sensor R» less than 0.2 V? detected, the cir-
2) Read the value of «TGV Position Sensor R» cuit has returned to
using the Subaru Select Monitor. a normal condition
tor.> again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.
2 CHECK POWER SUPPLY OF TUMBLE GEN- Is the voltage 4.5 V or more? Go to step 3. Repair the harness
ERATOR VALVE ASSEMBLY RH. and connector.
2) Disconnect the connector from tumble gen- In this case, repair
erator valve assembly RH. the following item:
4) Measure the voltage between tumble gener- harness between
ator valve assembly RH connector and engine ECM and tumble
ground. generator valve
(E55) No. 3 (+) — Engine ground (–): nector
• Poor contact of
ECM connector
• Poor contact of
coupling connector
RH CONNECTOR. NOTE:
ECM and tumble generator valve assembly RH. harness between
Connector & terminal ECM and tumble
(B137) No. 11 — (E55) No. 1: generator valve
assembly RH con-
nector
• Poor contact of
coupling connector

Step Check Yes No

5 CHECK FOR POOR CONTACT. Is there poor contact of ECM or Repair the poor Replace the tum-
Check for poor contact of ECM and tumble gen- the tumble generator valve contact of ECM or ble generator valve
erator valve assembly RH connector. assembly RH connector? tumble generator assembly RH.
valve assembly RH <Ref. to FU(STI)-
connector. 48, Tumble Gener-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

DZ:DTC P2017 TUMBLE GENERATED VALVE POSITION SENSOR 1 CIRCUIT

HIGH
SITION SENSOR 1 CIRCUIT HIGH, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:

WIRING DIAGRAM:
Electrical System.>
ECM
A: B134 D: B137
D10
A29
A19
A24
A23
D11
A26
A25
B21
27
28
30
29
16
19
6
8
E2
E51 E55
1

B21
A: B134 D: B137
1 2 3 4 5 6 7 8 9 10 11
E51 E55
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 1 2 3 4 5 6 7
23 24 25 26 27 28 29 30 31 32 33
1 2 3 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17
4 5 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25 34 35 36 37 38 39 40 41
28 29 30 31 32 33 34 26 27 28 29 30 31 42 43 44 45 46 47
48 49 50 51 52 53 54
EN-09253

Step Check Yes No

1 CHECK CURRENT DATA. Is the value of «TGV Position Go to step 2. Even if DTC is
1) Start the engine. Sensor R» 5 V or more? detected, the cir-
2) Read the value of «TGV Position Sensor R» cuit has returned to
using the Subaru Select Monitor. a normal condition
tor.> again.
NOTE:
In this case, tem-
porary poor con-
tact of connector,
temporary open or
ness may be the
cause.
2 CHECK HARNESS BETWEEN ECM AND Is the value of «TGV Position Repair the short Go to step 3.
TUMBLE GENERATOR VALVE ASSEMBLY Sensor R» 5 V or more? circuit to power in
1) Turn the ignition switch to OFF. ECM and tumble
2) Disconnect the connector from tumble gen- generator valve
erator valve assembly RH. assembly RH con-
3) Start the engine. nector.
4) Read the value of «TGV Position Sensor R»
using the Subaru Select Monitor.
NOTE:
tor.>
RH CONNECTOR. NOTE:
tumble generator valve assembly RH connector • Open circuit in
and engine ground. harness between
Connector & terminal ECM and tumble
(E55) No. 2 — Engine ground: generator valve
assembly RH con-
nector
• Poor contact of
ECM connector
• Poor contact of
coupling connector
valve assembly RH connector. RH connector? generator valve assembly RH.
assembly RH con- <Ref. to FU(STI)-
ator Valve Assem-
bly.> <Ref. to
FU(w/o STI)-48,
Tumble Generator
Valve Assembly.>

EA:DTC P2021 TUMBLE GENERATED VALVE POSITION SENSOR 2 CIRCUIT

LOW
SITION SENSOR 2 CIRCUIT LOW, Diagnostic Trouble Code (DTC) Detecting Criteria.>
TROUBLE SYMPTOM:
• Improper idling
• Engine stalls.
CAUTION:

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book 2 ページ ２０１２年６月１２日 火曜日 午後２時４０分

HOW TO USE THIS MANUALS

How to Use This Manuals

1. How to Use This Manuals

How to Use This Manuals

: Should be lubricated with oil.

(20) : Should be lubricated with grease.

How to Use This Manuals

4. DEFINITIONS OF “NOTE”, “CAUTION” AND “WARNING”

How to Use This Manuals

15.Main Shaft (A)

11) Tighten the lock nuts to the specified torque us-

(A) Component (D) Cautions (G) Tightening torque

How to Use This Manuals

How to Use This Manuals

How to Use This Manuals

6MT: 6-forward speeds and 1-reverse with synchromesh

1. Precaution 6. AIRBAG DISPOSAL

13.ENGINE COOLANT 2. Removal and installation operation of hoses,

15.REMOVAL AND INSTALLATION OPERA-

• If you keep using the hose, perform the in-

(1) Hose rides over the stay

(1) Hose rides over the top of spool

• Check if the surface and the inner surface of

• For hose clips and hose clamps, perform the

16.HANDLING PRECAUTIONS FOR SILICON-CONTAINING SPRAY

1. Note 8. ENSURING SECURITY DURING WORK

Make sure to attach the fender cover, seat covers,

• When using an attachment, align the center of

(A) Front (B) Rear

(1) Front crossmember (2) Rear differential

(1) Hook for tie-down

• Tie-down hook & eye bolt

For sea transportation

• Vehicle sinking volume at tie-down condition

• Notes for the use of tie-down hook

(1) Towing hook (eyebolt) (2) Jack handle

(1) Towing hook (eyebolt) (2) Jack handle

(A) Towing hook (eyebolt)

Raising the front wheels Prohibited for full-time AWD model.

mark: OK, mark: Prohibited

12.LOADING ONTO CAR CARRIER TRUCK

• Use a supporting board (rubber) where the clearance is too small.

13.FRONT HOOD DAMPER STAY

(1) Normal attached position

(1) Normal attached position (2) Installation position at full open

• ENGINE • REAR DIFFERENTIAL

(1) Engine serial number (1) Identification (white paint)

(1) Transmission serial No.

(1) MT type and transmission serial number label

3. MODEL NUMBER LABEL

The engine and transmission type are as follows.

SAE viscosity No. and applicable temperature

(˚C) –30 –20 –10 0 10 20 30 40

(˚F) –22 –4 14 32 50 68 86 104

(˚C) –30 –20 –10 0 10 20 30 40

(˚F) –22 –4 14 32 50 68 86 104

B: PRE-DELIVERY INSPECTION (PDI) PROCEDURE

Checks with the Engine Running

Dynamic Test with the Vehicle Running

Checks after Dynamic Test

1. APPEARANCE 2) Close the door of driver seat completely, and

(2) Operate the lever using a tool such as a

5. CHILD SAFETY LOCK SYSTEM

8. ACCESSORY 5 door model

book 2 ページ２０１２年６月１２日　火曜日　午後２時４０分