AC SERVO MOTOR

OPERATION MANUAL

MODEL : MX SERIES

ENGLISH

H. S. ELETRIC (SHANGHAI) CO ., LTD CHINA AREA

Service Hotline: +886-2-2676-5203 Service Hotline: +86-21-64908325
Fax: +886-2-2689-6600, 2689-3657 Fax: +86-21-54570064
E-Mail: [email protected] Website: http: // www.hohsing.com
Website: http: // www.hohsing.com
 Instruction Manual for MX Control Unit

Content

Description of Operation Panel ……………………………………………………1~2

Performed Setting of Sewing Pattern ……………………………………………3~4

Enter M1 and M2 Parameter Zone and Setting of Patterns ……………………5

Operation and Setting of P key ………………………………………………………6

Group Setting ………………………………………………………………………………7

Self-test and Restore Default …………………………………………………………8

Self-diagnosisⅠ ……………………………………………………………………………9

Self-diagnosisⅡ……………………………………………………………………………10

Pattern Edit Function ………………………………………………………………11~12

Pattern Edit Function for Customer (U01 ~ U10) ………………………………13

Confirmation Coordinate File Form …………………………………………………14

Layout of Pin Connector in Main Board for 3 Stepping Motor ………………15

Layout of Pin Connector in Drive Board for 3 Stepping Motor ………………16

Parameters List ……………………………………………………………………………17

Table of Standard Patterns ……………………………………………………………18

Error Code and Corrective Measure ………………………………………………19

Installation Diagram ………………………………………………………………………20

7-Segment Display Characters Compare Chart …………………………………21

Description of Operation Panel

13 6 7 8

9
4

12 11 10

1 Ready key
description： The LED goes off at the time of setting and lights up at the time of sewing
state.

2 Reset key
description： This key used for canceling error or returning the set value to initial value.

3 Memory key
description： This key makes the setting mode of the memory switch.

4 Clamp key
description： This key selects effective/ineffective of needle thread clamp. When it
effective, needle thread clamp display LED light up.

5 USB key
description： Uses USB to upload or down load data or pattern.

6 Upper window, parameters display

description： 4 digits LED display parameters code.

-1-
 7 Bottom window, parameter function & value display
description： This 4 digit LED indicates the set value of the selected item such as 12
pattern no. X/Y scale, etc

8 Parameter selected key

description： This key uses for changing parameter code and forward/backward.

9 Optional pattern key

description： P1 ~ P5 is fast key for pattern selected but effective for pattern in data
bank, P6
or above need to effect with other key.
10 Function select key
description： Enter to pattern key 12 , this key uses to select the function needed then
uses 11 to change value.

11 Value select key

description： This key uses to change value of function & parameters.

12 Standard patterns

12 X axis scale

12 Y axis scale

12 Speed of motor

12 Thread tension

12 Presser up/down

12 Bobbin winder Push select key to choice the mode

you need, LED light up as the mode selected.
12 Sewing counter

13 Caution lamp

-2-
Performed Setting of Sewing Pattern

1. Power ON bottom window display the pattern no.

This time lamp in ready key is not light up, in case for sewing press key
and lamp light up, toe down to start sewing, high heel for temporary stop at sewing
on the middle way, toe down again to start sewing again.

Press to get function you need while lamp is not light up, procedure list
below ..

Function description as below

2. Setting of the pattern no.

Press key to indicate the item “pattern no.” this time LED light up, then press
to choose pattern you need, it has 50 kind patterns (pleases refer to list of pattern), we
reserve 10 blocks for constructing your own patterns, thus the display for pattern is：0 ~
50、P1 ~ P50、U01 ~ U10, it is no display if no pattern in block P&U.
※ Caution: Pattern choice must match the work clam foot, if not the needle will be
broken.

3. Setting of X scale
Press key to indicate the item X scale , then press key to indicate the
rate of enlargement or abstract, standard rate is 100.
※Caution: The setting exceeding 100% is dangerous, since needle and the cloth
presser interferes with each other and needle breakage or the like will occur.

4. Setting of Y scale
Press key to indicate the item Y scale this time LED light up, then
press to indicate the rate of enlargement or abstract, standard rate is 100.
※Caution: The setting exceeding 100% is dangerous, since needle and the cloth
presser interferes with each other and needle breakage or the like will occur.

5. Setting of max, sewing speed limitation

Press key to indicate the item speed of servo motor this time LED light up,
then press to indicate the speed, indicate 500 is set 500rpm.
6. Setting the thread tension
Press to indicate to item this time LED light up, then press to indicate

-3-
 the tension, the range is 0 ~ 200 normally set at 60.

7. Function operation
The gone out, only display function, but you can check the track of sewing at
the LED lights up, if you want to confirm the sewing track press the
LED lights up and the pedal depress work clamp foot press, uses key to
move one stitch at same time bottom window displays the number of
stitches, after confirmed press key to lift up the work clamp foot, then press
LED gone out to perform next function setting.

8. Setting of bobbin winding

Press key to indicate bobbin winding, bottom window displays speed of winding,
to start winding press key, depress to start running of servo motor, depress
again to stop the sewing machine, finish setting press .

9. Counter
9.1 setting & performed
Press to indicate the counter , LED lights up and display stitches, press
to change stitches，press revert to " 0 ".
※counter has 2 kinds: positive (+) and minus (-), it must use with U020.
※counter can be set automatic stop, it must use with U076.
9.2 Setting of count from positive (+) and automatic stop
a. Press key the LED gone out.
b. press to select , LED lights up.
c. uses key to set times.
d. press key the LED lights up, press key to show the times been
set and sewing ready, after end of each sewing subtract one time till " 0" then
sewing stop, if you want to going on sewing press to revert to the
value been set.

10. Finish of setting

Press the key, after the work clamp foot have moved and gone up, the sewing
LED lights up, and the sewing is ready.
※After finish of setting, suggest to set at pattern for double check.
※Press key to check the value been set under sewing but can not modify
the value, if you have to modify press key the LED gone out then
modify.

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Enter M1 & M2 Parameter Zone and Setting of Pattern

1. Enter M1
Ready key light off, press and hold 3sec.
Hear one buzzer sound enter M1 zone and
light up, upper window shows parameter code,
bottom window shows the value of parameter, select
parameter code press key, select value press
.
To modify parameter value please press to
select parameter code you want to change, bottom
window shows the value of parameter, make sure
you want to change, press light up, press
to change the value of parameter, in case
there is mistake on changing period, press key
to cancel it and repeat the change, press key
light off and press key wait light off to save,
pleases process per above procedure if not the
change only save temporary. When shut off power
and re-start the parameter values revert to preset
value.

2. Enter M2 While ready key light off press and hold

6 sec. Hear two buzzer sounds enter M2 zone。

3. Enter pattern setting

While ready key light off, press and P1

key to enter pattern setting, upper window shows
pattern code, bottom window shows 0 or 1, 0 allows
to setting, 1 is not allow to pattern setting, enter
pattern setting press to select pattern, press
to get 0 or 1.

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Operation and Setting of P Key
1. How to access to P key setting mode

When key light off, press key and P2 key in the same time can access to P key

setting mode, use upper display area to set P01 ~ , lower area to choose pattern, for the
first time will display as the left window, when you want to set up “Hot Key” function,
use key to choose your favor Column as the “Hot Key” (P01 ~ P50 for selection ).

Then use key to select pattern, the procedure is as follow :

2. P key combination

pattern selection

setting of the X scale

setting of the Y scale

setting of sewing speed

movement of X scale, unit：mm

movement of Y scale, unit：mm

when all pattern detail set up, you need to press key with light off, then press

key to leave P key setting mode. If you need to use any P key pattern you already

registered (such as P1), just press P1 button.

※if you want to erase any P key setting, you have to access to P key setting mode,

press key with light up, then press key to erase.

Press P1~P5 button on the panel to access in P key setting mode, when selecting any P
key after P6, it has to be perform by combination.
P-No. Selection key P-No. Selection key P-No. Selection key P-No. Selection key
P1 P1 P7 P1+P3 P13 P3+P4 P19 P1+P3+P4
P2 P2 P8 P1+P4 P14 P3+P5 P20 P1+P3+P5
P3 P3 P9 P1+P5 P15 P4+P5 P21 P1+P4+P5
P4 P4 P10 P2+P3 P16 P1+P2+P3 P22 P2+P3+P4
P5 P5 P11 P2+P4 P17 P1+P2+P4 P23 P2+P3+P5
P6 P1+P2 P12 P2+P5 P18 P1+P2+P5 P24 P2+P4+P5

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Group Setting
1. How to access to sewing pattern group setting
When key light off, press key and
P3 key in the same time can access to group
setting, use upper display area to set C01~group,
lower area to choose pattern, for the first time will
display as the left window, when you want to set
up “Hot Key” function, use key to choose
your favor Column as the “Hot Key” (C01 ~ C25 ).
※ You have to organize P key area in advance

For example, if C01 group is selected, press

key(light up) to access into group selection as the
left picture, press key in lower display area
to choose your favor first pattern, then use
key in UPPER display are to select the second
pattern (<1.2> displayed ), again use in lower area
to select pattern, upper area for the 3rd,
4th….pattern, and end with key，after that,
upper window will display the group code, and
how many pattern you selected will be displayed
on lower window, finally press key (light off)
for finish.
※ If you want to erase the “Hot Key” setting，you
have to access to group setting mode, press
key to select group code, press key
with light up, then press key to
erase.

2. How to sewing with pattern group setting

For example :
When key light off, use key in lower
display area to select “C01” as left picture. Press
key to confirm (light up).
Meanwhile, <1.1> displayed in upper window.
It means that this is the first pattern in C01 group,
and you can see P key number displayed in lower
window, then you can press the pedal. When the
first patter is finished, you will see <1.2>
displayed in upper window., P key number
displayed in lower window., the second patter is
ready to go. If you want to use a certain pattern
for one more time, press key to select it.

-7-
Self-test and Restore Default

Self-test
1. How to access to Parameter Mode
press key(light off)
hold key for 6 seconds(light up), key is still light off.
Indicate “U100” with this key
press key, key and key will light off, then access into self-test mode

2. How to set self-test mode

key should light off, use key and key to access into each function..
：set sewing pattern

：set X-direction(crosswise) Size factor

：set Y-direction(lengthwise) Size factor

：set rotation speed

：set tension release

：constant stitch sewing

：set “time Off” timing (an interval stop timing between cycles )

：set how many cycle ( Max:9999 X 10)

3. Start sewing
When all the detail set-up, press key with light up, press pedal to star the
auto self-test mode, heel the pedal for a temporary stop, step the pedal to continue
sewing, heel the pedal twice when you want to end this model.
※ When self-test mode is set to be operated for a long time, origin retrieval model is
suggested as follow..
parameter：U029 = 2 (execution origin retrieval model every certain cycle)
parameter：U075 = 10 (execution origin retrieval model every certain 10 cycle)

Restore Default
1. How to access to Parameter Mode
press key(light off)
hold key for 6 seconds(light up)
press key to set with “U098”

2. How to restore default

press key(light off)
Indicate " 1 " with this key
press key, a beep sound mean restore to default settings, if beep for 3 times when it
is failure.
-8-
 Ⅰ
Self-diagnosisⅠ
1. Enter parameters zone

press key (light off)

press key, hole 6 sec. more (light up)

press key, set at U099

press key, clamp key blinking

2. Enter self-diagnosis

Press key, upper window shows different code,

to process self-diagnosis ..
" 01 " ： SENSOR working status，it shows by line spot，while
the function is working the line spot
blinking ..
Line spot 1, foot lifter, Y axis, X axis
Line spot 2, emergency switch, safety switch, trimming
External foot lifter switch, start, reset
" 02 " ： To identify the angle of servo motor, while turn the
hand wheel bottom window shows position of angle,
up position set at 12°, if uses this model for machine
rectification pleases turn 360° then to up position
(10° ~ 16°) and fix the coupling of motor and sewing
machine.
" 03 " ： Reserved.
" 04 " ： Identify the position of pedal voltage.
" 05 " ： Reserved.
" 06 " ： Solenoid output, press key to select
solenoid, press key to check solenoid working
properly or not.
0 ：tension release solenoid
1 ：trimmer solenoid
2 ：reserved
3 ：needle thread clamp solenoid
4 ：reserved
5 ：foot lifter solenoid
6 ：reserved
7 ：solenoid in reserve
8 ：wiper solenoid
9 ：reserved

-9-
 Self-diagnosis
function
2. Enter (二)
self-diagnosis “07”
Detect the motor speed press to adjust
speed, press key to start and stop.
" 08 " Reserved.
" 09 " Press key for one step detect mode of X axis
stepping motor at same time it identifies position of
detector in X axis, the coupler blocks or leaves the
position while " 1 " changes to "0 ".
" 10 " Multi step detect mode of X axis stepping motor, uses
key and input number then press ,
press once CCW/twice CW.
" 11 " Press key for one step detect mode of Y axis
stepping motor, at same time it identifies position of
detector in Y axis, the coupler blocks or leaves the
position while " 1 " changes to "0 ".
" 12 " Multi step detect mode of Y axis stepping motor, uses
key and input number then press , press
once CCW / twice CW.
" 13 " Press key for one step detect mode of presser
foot lifting stepping motor, at same time it identifies
position of detector in Y axis, the coupler blocks or
leaves the position while " 1 " changes to "0 ".

" 14 " Multi step detect mode for presser foot lifting stepping
motor, uses input number and press
key once CCW/twice CW.
" 15 " Press key for one step test mode of thread
clamp, it identifies 2 position of clamp detector, it is the
coupler blocks or leaves position while " 1 " changes
to " 0 ".
" 16 " Setting PPS test for thread clamp stepping motor,
uses input number and press key once is
CW direction. Escape press .
" 17 " Origin point identifies function, the point uses to adjust
coupler in X, Y axis detector. Operation mode…set
upper window at " □□17 ", bottom window " 0 ",
lamp is blinking, press key blanking
goes out, press foot down (origin point identifies &
adjust), high heel to lift the work clamp foot and
repeat. To stop press key back to setting
mode, blinking again. Escape
press key
" 18 " .Origin indentify function, this mode same as " 17 ", but
work clamp foot at down position, escape press .

" 19 " Origin indentify function，this mode same as " 17 ", but
work clamp foot at up positioneEscape press
-10-
Pattern Edit Function

1. Cancels the sewing mode

Press key LED lamp goes out to cancel sewing mode.

2. Plug in USB
Plug in USB and you hear a “Buzzer” sound, press key lamp light up enters to
pattern edits mode, this time upper window display " U01 ", it means you can save
your own pattern at U01 site, in case you plan to save to other sites pleases press
, it has 10 sites in system U01 ~ U10.

3. Operation mode
Press key lamp light up, upper window display " U01 " (suppose saves in U01),
bottom window display " 1 ". You can choose 1 ~ 4 in bottom window..
1：edited pattern down load to control box through USB.

2：edited pattern down load to USB from control box (HSW2001.csv~HSW2010.csv).

3：deletes edited pattern in control box.

4：edits pattern by press & key in operation panel.

a. " 1：edited pattern down load to control box through USB "

Press key to get bottom window at" 1 ", press key to select pattern file
HSR2000.CSV ~ HSR2099.CSV. press key again to down load pattern to control
box.

b. " 2：edited pattern down load to USB from control box (HSW2001.csv~HSW2010.csv) "

Press key to get bottom window at " 2 ", press key down load pattern
to USB from control box, press key to save.

c. " 3：deletes edited pattern in control box "

Press key to get bottom window at " 3 ", press key to delete, press
Key to identify delete completed, bottom window shows " - - - - ".
-11-
 Note! Pleases double check before delete.

d. " 4：Edits pattern by press & key in operation panel "

d.1. Press key to get bottom window at " 4 ".

d.2. Press key enters to edit mode, at this time upper window displays " 1 ",

it is first stitch, bottom displays " " and Led bright, it is X axis
pleases input the coordinate of first stitch, if press key it changes to the
coordinate of first stitch of Y axis, the symbol is " " and Led bright,
press key to input coordinate value.

d.3. While first stitch completed press to get 2nd stitch, operation same as d.2.

d.4. edits completed press key to save in selected U site.

d.5. press again key LED lamp goes out, bottom window displays total
stitches of edited pattern, for example the total stitches list below is 7
stitches.

(2，2) (6，2) (10，2)

(0，0) (4，0) (8，0) (12，0)

-12-
Pattern Edit Function for Customer (U01 ~ U10)
1. Pattern editing example (suggest uses Excel softwares)

2. Sets coordinate point

3. Gives a file name to edited pattern: HSR2000.CSV~HSR2099.CSV and save to USB

storage of .CSV format.

4. Plug in USB storage to USB port which in control box, press and key which
on upper window to choose the storage area (U01 ~ U10). Press , set function "
1 " of bottom window by , at same time press key to choose
“2000”~”2099”(HSR2000.CSV~HSR2099.CSV). Press key to down load pattern in
USB (HSR2000.CSV~HSR2099.CSV) to the area selected.
-13-
Confirmation Coordinate File Form

HSR2000.CSV File Formation:

10,20
5,15
25,15
45,15
65,15
85,15
100,15
110,30
110,0
90,30
80,0
70,30
60,0
50,30
40,0
30,30
20,0
10,30
0,0
0,30
5,25

-14-
 Layout of Pin Connector in Main Board for 3 Stepping Motor
CON1&CON2 F1&F2 15A F3 15A F4 15A
Input power Power fuse Power fuse for Fuse for
stepping motor solenoid

Solenoid output
CN10
Signal of servo
CN3
Operation panel
CN21

sensor (black)
Detector of all
CN43
-9-

Pedal
CN24

CN21
Operation panel

-15-
 Layout of Pin Connector in Drive Board for Stepping Motor

X axis stepping CN2 CN3 J3A Clamp stepping

motor (red) signal source 12V power -12V power motor (orange)

Y axis stepping CN1 Stepping Work clamp foot stepping

motor (blue) Motor power motor (black)

-16-
 Bartacking Machine Parameters List
Para Function Range value Description/Note zone

U001 Maximum sewing speed 400 - 3200 3000 Maximum speed adjustment M1

With needle thread clamp, sewing sewing speed adjustment，speed can be

U002 400 - 1500 1500 M1
speed of 1st stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U003 400 - 3200 3000 M1
nd
speed of 2 stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U004 400 - 3200 3000 M1
speed of 3rd stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U005 400 - 3200 3000 M1
speed of 4th stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U006 400 - 3200 3000 M1
speed of 5th stitch set in a unit of 100rpm

With needle thread clamp, Thread

U007 0 - 200 100 M1
tension of 1st stitch
Number of stitches that needle thread
U008 Stitches of thread clamp 1-7 2 M1
clamp releases is set
Clamping timing of needle thread
U009 - 10 ~ 0 0 Timing is delayed in “-“ direction M1
clamp can be delayed
Thread tension at the time of
U010 0~200 0 M1
thread trimming
Changeover timing of thread
U011 tension at the time of thread -6~4 0 Tension and trimming timing adjustment M1

trimming
Without needle thread clamp, sewing speed adjustment，speed can be
U012 400 - 1500 400 M1
st
sewing speed of 1 stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U013 400 - 3200 900 M1
sewing speed of 2ND stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U014 400 - 3200 3000 M1
sewing speed of 3RD stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U015 400 - 3200 3000 M1
sewing speed of 4 TH
stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U016 400 - 3200 3000 M1
sewing speed of 5TH stitch set in a unit of 100rpm

Without needle thread clamp,

U017 0 - 200 0 M1
thread tension of 1st stitch
-5-2
Changeover timing of 1st stitch
U018 -5 Active angle = 60 – 4 * U018 M1
(without needle thread clamp)

-17-1-
 Bartacking Machine Parameters List
Para Function Range value Description/Note zone
Setting whether or not indication 0：Operative; 1：Inoperative,
or change of pattern No. X/Y scale Note：in case of setting 1, use of M key is
U019 rate and max. speed limitation is 0/1 0 prohibited as well. When M1
acceptable changing memory switch. Pressing M
(Prevention of misapplication) key, turn on the power switch.
0：production counter(adding)，1：bobbin
U020 Counter operation 0/1 0 M1
thread counter(subtracting)
0：standard pedal;
1：standard pedal (2-step stroke);
U021 Selection of pedal 0-3 0 M1
2：twinning pedal I
3：twinning pedal II
Height of work clamp foot at the time Effect while parameter 021sets at 2 step
U022 pf 2 step stroke
50 - 90 70
stroke
M1

Setting sewing start at change of

U023 0/1 0 0：origin ; 1：sewing start point M2
pattern X/Y scale rate
Sewing machine operation can be 0：ineffective; 1：panel reset key;
U024 0/1/2 1 M1
stopped with panel key (Reset) 2：external switch

The Buzzer sound can be 0：without buzzer sound; 1：panel

U025 0/1/2 2 operation sound; M1
prohibited 2：panel operation sound + error sound
Needle thread clamp control can be 0：normal；
U026 prohibited 0/1 1 M1
1：prohibited
(thread clamp switch can be set)
Feed timing is selected when stitches Per unit 4 °, setting on excessive “-“side
are not well tightened, set the value may cause needle breaking. Be careful
U027 in”-_ direction (only effect at
- 8 - 16 12
when sewing heavy weight material
M1
exceed 1100rpm) (only effect at exceed 1100rpm)
0：work clamp foot goes up after moving
State of work clamp foot after at sewing start
U028 completion of sewing 0/1 0 1：work clamp foot goes up by pedal M1
can be selected operation
after moving at sewing start
Execution of origin retrieval every 0：without origin retrieval； 1：with
time after origin retrieval；
U029 0/1/2 0 M1
completion of sewing can be 2：can set times but must perform with
performed U075
0：without origin retrieval； 1：every
Setting of origin retrieval in cycle
U030 stitches can be set
0/1/2 0 time 1 pattern is completed； M1
2：every time 1 cycle is completed
State of work clamp foot when 0：work clamp foot goes up； 1：work
machine stopped clamp foot goes up with work
U031 0/1/2 2 M1
by temporary stop command can be clamp foot switch； 2：lift of work clamp
selected foot is prohibited
0：up position； 1：upper dead point
U032 Needle bar stop position is set 0/1 0 M1
(reserve at up position)
0：normal；
U033 Thread trimming can be prohibited 0/1 0 1：thread trimming prohibited ( except M2
trimming at emergency stop)
Route of origin return by means of 0：straight line return； 1：reverse
U034 clear key can be selected
0/1 0 M2
return of pattern
Max. speed limitation has priority, speed
U035 Bobbin winding speed can be set 800 - 2000 1600
can be set in a unit of 100 pm
M1

0/1 0：without wiper at the time of thread

Wiper operation method can be trimming on the way；
U036 selected
1 M1
1：with wiper at the time of thread
trimming on the way.
-17-2-
 Bartacking Machine Parameters List
Para Function Range value Description/Note zone
Timing of work clamp foot solenoid
U037 ms
5 - 500 50 Full - Time can be set M2
Timing of work clamp foot solenoid Duty cycle can be set, in case voltage
U038 Duty-Cycle %
1 - 30 18
under 200V pleases increase ime.
M2

U039 Timing of trimming solenoid ms 5 – 500 200 Full - Time can be set M1
Trimming speed can be set (2 stepping
U040 motor)
100 - 700 250 RPM M1
Angle of trimming (up position is base Angle from down position (Lo → Hi) at
U041 point)
180 – 250 180
trimming
M1
Height of work clamp foot (only effect " 0 " most height point of work clamp
U042 for stepping motor type)
0 - 30 0
foot
M2
+ X limited range of moving (right
U043 -99 - 99 20 Limited by work foot size unit:mm M2
side)
- X limited range of moving (right
U044 side)
-99 - 99 -20 Limited by work foot size unit:mm M2
+ Y limited range of moving (right
U045 side)
-99 - 99 10 Limited by work foot size unit:mm M2
- Y limited range of moving (right
U046 side)
-99 - 99 -10 Limited by work foot size unit:mm M2

U047 X/Y Orginal offset adjustment -99 - 99 0 Unit:pulse M2

1.Set value of limitation of stitches
U048 Warning of replenish lubricating oil 0 - 99 0 (unit: ten million) M2
2. Accumulated stitches at normal sewing
Location of work foot switch (speed
U049 50 - 200 100 M2
control unit) at standard pedal
Location of start switch (speed control
U050 unit) at standard pedal
50 - 200 185 M2
Location of Hi Lo stroke switch at
U051 standard pedal
50 - 200 140 M2

Speed of work foot drop down at pedal

U052 100 - 4000 4000 Unit:pps M2
performed

Speed of work foot rise up at pedal

U053 100 - 4000 4000 Unit:pps M2
performed

Speed of work foot rise up at trimming

U054 100 - 4000 2400 Unit:pps M2
after sewing ending
0：work foot rise up after sewing
Work foot rise up can be set after completed
U055 0/1 0 M2
sewing completed 1：work foot is not rise up after sewing
completed and keep sewing
Trimming speed can be set (3／4
U056 400 – 800 400 Unit:RPM M2
stepping motor)

U057 Reserved IO 1 M2

U058 emergency stop by pedal 0/1 0 0：ineffective； 1：effective M2

U059 Reserved IO 0 M2

U060 Timing of wiper 10 - 500 50 Unit:ms M2

U061 Timing of wiper return 10 - 500 100 Unit:ms M2

100 - 400 0：wiper performed at up position,

machine reverse to up start point
U062 Wiper performed at UP position 150 M2
and stop； 1：wiper performed at up start
point
-17-3-
 Bartacking Machine Parameters List
Para Function Range value Description/Note zone
0：trimming performed； 1：prohibited
(trimming is not performed at
U063 Trimming can be set 0/1 0 M2
emergency stop), it is ineffective even
033 set at trimming performed
Origin can be set after sewing
U064 0/1 0 0：sewing start point，1：origin M1
completed

U065 Reserved IO 0/1 0 M2

U066 Reserved IO 0/1 0 M2

XY feed speed (speed from origin to

U067 100 - 4000 2000 Unit:pps M2
sewing start point)
XY speed of feed forward / backward
U068 (one step execution & Reset)
100 - 4000 500 Unit:pps M2

0：power on and press READY key；

U069 Power ON，READY key selected 0/1 0 M2
1：power ON and READY key performed

Select lock current of servo motor at

U070 0/1 1 0：locked，1：unlocked M2
UP position

U071 Reserved IO 45 M2

U072 Safety switch 0/1 1 0：normally closes 1：normally open M1

U073 Thread clamp solenoid FK1 20 - 340 20 Angle of Solenoid ON M2

U074 Thread clamp solenoid FK2 10 - 700 80 Angle of clamp ON performed M2

U075 Times of origin retrieval 1 - 100 100 Effective at parameter U029 sets " 2 " M1
Counter stop automatically，must do
U076 0/1 1 0：effective； 1：ineffective M1
with U020、U100
0：constant speed； 1：speed changed,
U077 Sewing speed changes can be set 0/1 0 M2
performed with T040-T049

U078 Reserved IO 0 M2

U079 Reserved IO 0 M2

U080 Reserved IO 0 M2

U081 Speed of 1st stitch count from the end 400 – 1600 1300 RPM M2

U082 Speed of 2nd stitch count from the end 400 – 3200 1800 RPM M2

U083 Speed of 3rd stitch count from the end 400 – 3200 2300 RPM M2

U084 Speed of 4th stitch count from the end 400 – 3200 2600 RPM M2

bartacking machine and button 0:bartacking machine 1:button

U085 0/1 0 M2
machine switch machine

U086 Reserved IO 0 M2

U087 Reserved IO 0 M2

U088 Reserved IO 0 M2

U089 Reserved IO 0 M2

-17-4-
 Bartacking Machine Parameters List
Para Function Range value Description/Note zone

Accumulated times of trimming at 0-9999999 Accumulated times of trimming at

U090 0 *1
normal sewing 9 normal sewing

U091 Limitation of sewing time 0/1 1 0:effective； 1:ineffective *1

U092 Value of limitation of sewing time 0 - 9999 0 unit: per hour *1

U093 Accumulated sewing time 0 - 9999 0 unit: per hour *1

U094 Reserved IO 0 M2

0: curve a 1:curve b 2:curve c

U095 Current curve of Tension can be set 0-3 0 M2
3:curve d

U096 PUA of servo motor 0 - 180 0 Needle bar stop position adjustment M2

press 按上 key to find the version of

Software
U097 Version of software main board, operation panel, drive board, M2
Version
Pattern

U098 Back to factory pre-set value 0/1 0 0：ineffective； 1：effective M2

U099 Test automatic mode 0/1 M2

U100 Sewing automatic mode 0/1 M2

*1:M2 + USB storge

-17-5-
 Shape-tacking Machine Parameters List
Para Function Range value Description/Note zone

U001 Maximum sewing speed 400 - 3200 2200 Maximum speed adjustment M1

With needle thread clamp, sewing sewing speed adjustment，speed can be

U002 400 - 1500 1500 M1
speed of 1st stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U003 400 - 3200 3000 M1
speed of 2nd stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U004 400 - 3200 3000 M1
speed of 3rd stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U005 400 - 3200 3000 M1
speed of 4th stitch set in a unit of 100rpm

With needle thread clamp, sewing Sewing speed adjustment， speed can be
U006 400 - 3200 3000 M1
speed of 5th stitch set in a unit of 100rpm

With needle thread clamp, Thread

U007 0 - 200 100 M1
tension of 1st stitch
Number of stitches that needle thread
U008 Stitches of thread clamp 1-7 2 M1
clamp releases is set
Clamping timing of needle thread
U009 - 10 ~ 0 0 Timing is delayed in “-“ direction M1
clamp can be delayed
Thread tension at the time of
U010 0~200 0 M1
thread trimming
Changeover timing of thread
U011 tension at the time of thread -6~4 0 Tension and trimming timing adjustment M1

trimming
Without needle thread clamp, sewing speed adjustment，speed can be
U012 400 - 1500 400 M1
st
sewing speed of 1 stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U013 400 - 3200 700 M1
sewing speed of 2 ND
stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U014 400 - 3200 1400 M1
sewing speed of 3RD stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U015 400 - 3200 3000 M1
sewing speed of 4 TH
stitch set in a unit of 100rpm

Without needle thread clamp, sewing speed adjustment，speed can be

U016 400 - 3200 3000 M1
sewing speed of 5TH stitch set in a unit of 100rpm

Without needle thread clamp,

U017 0 - 200 0 M1
thread tension of 1st stitch
-5-2
Changeover timing of 1st stitch
U018 -5 Active angle = 60 – 4 * U018 M1
(without needle thread clamp)

-17-6-
 Shape-tacking Machine Parameters List
Para Function Range Value Description/Note zone
Setting whether or not indication 0：Operative; 1：Inoperative,
or change of pattern No. X/Y scale Note：in case of setting 1, use of M key is
U019 rate and max. speed limitation is 0/1 0 prohibited as well. When M1
acceptable changing memory switch. Pressing M
(Prevention of misapplication) key, turn on the power switch.
0：production counter(adding)，1：bobbin
U020 Counter operation 0/1 0 M1
thread counter(subtracting)
0：standard pedal;
1：standard pedal (2-step stroke);
U021 Selection of pedal 0-3 0 M1
2：twinning pedal I
3：twinning pedal II
Height of work clamp foot at the Effect while parameter 021sets at 2 step
U022 50 - 90 70 M1
time pf 2 step stroke stroke
Setting sewing start at change of
U023 0/1 0 0：origin ; 1：sewing start point M2
pattern X/Y scale rate
Sewing machine operation can be 0：ineffective; 1：panel reset key;
U024 0/1/2 1 M1
stopped with panel key (Reset) 2：external switch

The Buzzer sound can be 0：without buzzer sound; 1：panel

U025 0/1/2 2 operation sound; M1
prohibited 2：panel operation sound + error sound
Needle thread clamp control can be 0：normal；
U026 prohibited 0/1 1 M1
1：prohibited
(thread clamp switch can be set)
Feed timing is selected when stitches Per unit 4 °, setting on excessive “-“side
are not well tightened, set the value may cause needle breaking. Be careful
U027 in”-_ direction (only effect at
- 8 - 16 12
when sewing heavy weight material
M1
exceed 1100rpm) (only effect at exceed 1100rpm)
0：work clamp foot goes up after moving
State of work clamp foot after at sewing start
U028 completion of sewing 0/1 0 1：work clamp foot goes up by pedal M1
can be selected operation
after moving at sewing start
Execution of origin retrieval every 0：without origin retrieval； 1：with
time after origin retrieval；
U029 0/1/2 0 M1
completion of sewing can be 2：can set times but must perform with
performed U075
0：without origin retrieval； 1：every
Setting of origin retrieval in cycle
U030 stitches can be set
0/1/2 0 time 1 pattern is completed； M1
2：every time 1 cycle is completed
State of work clamp foot when 0：work clamp foot goes up； 1：work
machine stopped clamp foot goes up with work
U031 0/1/2 2 M1
by temporary stop command can be clamp foot switch； 2：lift of work clamp
selected foot is prohibited
0：up position； 1：upper dead point
U032 Needle bar stop position is set 0/1 0 M1
(reserve at up position)
0：normal；
U033 Thread trimming can be prohibited 0/1 0 1：thread trimming prohibited ( except M2
trimming at emergency stop)
Route of origin return by means of 0：straight line return； 1：reverse
U034 clear key can be selected
0/1 0 M2
return of pattern
Max. speed limitation has priority, speed
U035 Bobbin winding speed can be set 800 - 2000 1600
can be set in a unit of 100 pm
M1

0/1 0：without wiper at the time of thread

Wiper operation method can be trimming on the way；
U036 selected
1 M1
1：with wiper at the time of thread
trimming on the way.
-17-7-
 Shape-tacking Machine Parameters List
Para Function Range value Description/Note zone
Timing of work clamp foot solenoid
U037 ms
5 - 500 50 Full - Time can be set M2
Timing of work clamp foot solenoid Duty cycle can be set, in case voltage
U038 Duty-Cycle %
1 - 30 18
under 200V pleases increase ime.
M2

U039 Timing of trimming solenoid ms 5 – 500 200 Full - Time can be set M1
Trimming speed can be set (2 stepping
U040 motor)
100 - 700 250 RPM M1
Angle of trimming (up position is base Angle from down position (Lo → Hi) at
U041 point)
180 – 250 180
trimming
M1
Height of work clamp foot (only effect " 0 " most height point of work clamp
U042 0 - 30 0 M2
for stepping motor type) foot
+ X limited range of moving (right
U043 side)
-99 - 99 20 Limited by work foot size unit:mm M2
- X limited range of moving (right
U044 side)
-99 - 99 -20 Limited by work foot size unit:mm M2
+ Y limited range of moving (right
U045 side)
-99 - 99 25 Limited by work foot size unit:mm M2
- Y limited range of moving (right
U046 side)
-99 - 99 -25 Limited by work foot size unit:mm M2

U047 X/Y Orginal offset adjustment -99 - 99 0 Unit:pulse M2

Page1.Set value of limitation of stitches
Warning of replenish lubricating oil (unit: ten million)
U048 not enough
0 - 99 0 M2
Page2.Accumulated stitches at normal
sewing
Location of work foot switch (speed
U049 50 - 200 100 M2
control unit) at standard pedal
Location of start switch (speed control
U050 unit) at standard pedal
50 - 200 185 M2

Location of Hi Lo stroke switch at

U051 50 - 200 140 M2
standard pedal

Speed of work foot drop down at pedal

U052 100 - 4000 4000 Unit:pps M2
performed

Speed of work foot rise up at pedal

U053 100 - 4000 4000 Unit:pps M2
performed

Speed of work foot rise up at trimming

U054 100 - 4000 2400 Unit:pps M2
after sewing ending
0：work foot rise up after sewing
Work foot rise up can be set after completed
U055 0/1 0 M2
sewing completed 1：work foot is not rise up after sewing
completed and keep sewing
Trimming speed can be set (3／4
U056 400 – 800 800 Unit:RPM M2
stepping motor)
U057 Reserved IO 1 M2

U058 emergency stop by pedal 0/1 0 0：ineffective； 1：effective M2

U059 Reserved IO 0 M2

U060 Timing of wiper 10 - 500 100 Unit:ms M2

U061 Timing of wiper return 10 - 500 80 Unit:ms M2

100 - 400 0：wiper performed at up position,

machine reverse to up start point
U062 Wiper performed at UP position 150 M2
and stop； 1：wiper performed at up start
point
-17-8-
 Shape-tacking Machine Parameters List
Para Function Range value Description/Note zone
0：trimming performed； 1：prohibited
(trimming is not performed at
U063 Trimming can be set 0/1 0 M2
emergency stop), it is ineffective even
033 set at trimming performed
Origin can be set after sewing
U064 0/1 0 0：sewing start point，1：origin M1
completed

U065 Reserved IO 0/1 0 M2

U066 Reserved IO 0/1 0 M2

XY feed speed (speed from origin to

U067 100 - 4000 2000 Unit:pps M2
sewing start point)
XY speed of feed forward / backward
U068 (one step execution & Reset)
100 - 4000 500 Unit:pps M2

0：power on and press READY key；

U069 Power ON，READY key selected 0/1 0 M2
1：power ON and READY key performed

Select lock current of servo motor at

U070 0/1 1 0：locked，1：unlocked M2
UP position

U071 Reserved IO 45 M2

U072 Safety switch 0/1 1 0：normally closes 1：normally open M1

U073 Thread clamp solenoid FK1 20 - 340 20 Angle of Solenoid ON M2

U074 Thread clamp solenoid FK2 10 - 700 80 Angle of clamp ON performed M2

U075 Times of origin retrieval 1 - 100 100 Effective at parameter U029 sets " 2 " M1
Counter stop automatically，must do
U076 0/1 1 0：effective； 1：ineffective M1
with U020、U100
0：constant speed； 1：speed changed,
U077 Sewing speed changes can be set 0/1 0 M2
performed with T040-T049

U078 Reserved IO 0 M2

U079 Reserved IO 0 M2

U080 Reserved IO 0 M2

U081 Speed of 1st stitch count from the end 400 – 1600 1300 RPM M2

U082 Speed of 2nd stitch count from the end 400 – 3200 1800 RPM M2

U083 Speed of 3rd stitch count from the end 400 – 3200 2300 RPM M2

U084 Speed of 4th stitch count from the end 400 – 3200 2600 RPM M2

bartacking machine and button 0:bartacking machine 1:button

U085 0/1 0 M2
machine switch machine

U086 Reserved IO 0 M2

U087 Reserved IO 0 M2

U088 Reserved IO 0 M2

U089 Reserved IO 0 M2

-17-9-
 Shape-tacking Machine Parameters List
Para Function Range value Description/Note zone

Accumulated times of trimming at 0-9999999 Accumulated times of trimming at

U090 0 *1
normal sewing 9 normal sewing

U091 Limitation of sewing time 0/1 1 0:effective； 1:ineffective *1

U092 Value of limitation of sewing time 0 - 9999 0 unit: per hour *1

U093 Accumulated sewing time 0 - 9999 0 unit: per hour *1

U094 Reserved IO 0 M2

0: curve a 1:curve b 2:curve c

U095 Current curve of Tension can be set 0-3 0 M2
3:curve d

U096 PUA of servo motor 0 - 180 0 Needle bar stop position adjustment M2
press 按上 key to find the version of
Software
U097 Version of software main board, operation panel, drive board, M2
Version
Pattern

U098 Back to factory pre-set value 0/1 0 0：ineffective； 1：effective M2

U099 Test automatic mode 0/1 M2

U100 Sewing automatic mode 0/1 M2

*1:M2 + USB storge

-17-10-
 Table of the Standard PatternsⅠ
No Stitch Diagram Number of Stitches Lengthwise Crosswise Sewing Type

1 16 2

2 10 2
42
3 16 2.5

4 24 3

5 10 2
28 Large
6 16 2
Patterns

7 10 2
36
8 16 2.5

9 56 24 3

10 64 24 3

11 21 6 2.5
Small
12 28 6 2.5
Patterns
13 36 6 2.5

14 14 8 2

15 21 8 2 Knitting Patterns

16 28 8 2

17 21 10 0.1

18 10 0.1
28
19 25 0.1 Linear

20 36 25 0.1 Patterns

21 41 25 0.1

22 44 35 0.1

23 28 4 20

24 36 4 20 Lengthwise

Patterns
25 42 4 20

26 56 4 20

-18-1-
 Table of the Standard Patterns Ⅱ
Number of
No Stitch Diagram Lengthwise Crosswise Sewing Type
Stitches

27 18 0.1 20

28 0.1 10 Lengthwise
21
29 0.1 20 Patterns

30 28 0.1 20

31 52 10 7

32 63 12 7

33 24 10 6

34 31 12 6

Semi lunar
35 48 7 10
Patterns

59 49 7 10

36 48 7 10

60 49 7 10

37 90 24 3 Large Patterns

38 28 8 2 Knitting Patterns

39 28 Round
Ø12
40 48 Patterns

41 29 2.5 20

42 39 2.5 25

43 45 2.5 25
Lengthwise

44 58 2.5 30 Patterns

45 75 2.5 30
(44、45) (46)

46 42 2.5 30

47 91
48 99 Radial
Ø8
49 148 Patterns
50 164

-18-2
 Table of the Standard Patterns Ⅲ
No Stitch Diagram Number of Lengthwise Crosswise Sewing Type

51 75 40 30
52 65 40 20
53 57 30 20
54 45 20 20 Crossed Tacking
55 63 20 30
67 73 60 40

68 105 60 40

56 39 30 20
Rectangular Bar
Tacking
57 33 20 20

58 5 10 0 Level Patterns

61 30 35 8 Semi Lunar

62 Patterns
26 35 8

63 106 15 15

Crossed Stitching

64 131 15 15

65 177 8 40

Vertical Zigzag

Stitching

66 137 8 30

69 108 20 4 Transverse Zigzag

70 161 20 4 Patterns

-18-3-
Table of the Standard Button Patterns
◎ The standard sewing sizes of X and Y are when the enlargement/reduction rate is 100%。
Nunber Number
Standard Standard Standard Standard
Pattern of Pattern of
Stitch shape sewing size sewing size Stitch shape sewing size sewing size
No. threads No. threads
X(mm) Y(mm) X(mm) Y(mm)
(thread) (thread)

1, 34 6-6 18 , 44 6

2, 35 8-8 19 , 45 8

3 10-10 20 10 3.4 0

4 12-12 21 12

5, 36 6-6 22 16

6, 37 10-10 23 , 46 6

7 12-12 24 10 0 3.4

8 12-12 25 12

9, 38 6-6 3.4 3.4 26 , 47 6-6

10, 39 8-8 27 10-10

3.4 3.4
11 10-10 28 , 48 6-6

12, 40 6-6 29 10-10

13, 41 8-8 30 , 49 5-5-5

14 10-10 31 8-8-8
3 2.5
15, 42 6-6 32 , 50 5-5-5

16, 43 8-8 33 8-8-8

17 10-10

-18-4-
 Error Code and Corrective Measure
When error happens, an error code will be displayed and lightening, in while, this key will
lighten in red as below, the error code and corrective measure is as follow.

Code Code Message Status Measurement

Reserved correcting
E8 Reserved correcting table reading error. Download the table list data again.
table error
Back-up pattern No. has not been
Press the “RESET” key, confirm the
registered in the data ROM. Or it is set
E10 Pattern number error pattern No is not 0, check the data
to readout inoperative. Pattern No is
ROM.
set to “0”.
1. check all the wire connections
Needle bar is out of the needle up
E30 Needle position error 2. turn the hand pulley to return the
position.
needle bar to the UP position.
Press the “RESET” key, check the
E40 Sewing area over The sewing area is beyond the limit.
pattern and X/Y scale rate.
Press the “RESET” key, check the
E42 Enlargement error The sewing pitch is beyond10mm.
pattern and X/Y scale rate.
Press the “RESET” key, check the
E45 Pattern data error The pattern data cannot be adopted.
data ROM.
Temporary stop by operating the reset Re-start or return-to-origin after thread
E50 Temporary stop
key while the sewing machine is running. trimming by means of the reset key.
Replenishing the eccentric cam section and Call parameter U048 page2 then set it to
E220 Lubricating oil not enough
the oscillator pin section with grease. “00000” with the RESET key.
The sewing machine can not be
operated with the head tilted, return
E302 Head tilt error Head tilt detection SW is turned OFF.
the sewing machine head to its proper
position.
Thread trimmer The thread trimmer is not in the proper
E305 Turn off the power SW, check sensor.
position error position.
Needle thread clamp The needle thread clamp device is not in the
E306 Turn off the power SW, check sensor.
position error proper position.

E332 Foot lifter position error The foot lifter is not in the proper position. Turn off the power SW, check sensor.

The saving data is not save in this file or

E501 Data reading error Re-copy this file and save to USB disk.
not exist.

E502 USB disk reading error MOT file data error, cannot read. Re-copy this file and save to USB disk.

Re-copy the CHECKSUM file and

E503 SUM check error CHECKSUM data failure in MOT file.
save to USB disk.
Re-copy the END BLOCK file and save to
E504 END BLOCK ERROR There is no END BLOCK data in the MOT file.
USB disk.

-19-1-
Code Code Message Status Measurement
Turn off the power SW; insert the disk
E505 USB reading ERROR The USB disk in not found.
after the system is ready.
Turn off the power SW; insert the disk
E506 USB reading ERROR Reading U01～U10 failure.
after the system is ready.
User’s own pattern
E507 U01～U10 reading failure. Download the data again.
reading error
User’s own pattern file
E508 U01～U10 reading failure. Re-check the data type.
type error
User’s own pattern data
E509 U01～U10 reading failure. Re-check the data type.
out of limit
User’s own pattern data Re-check the data type, or download
E510 U01～U10 reading failure.
out of limit, or “0” the data again.

E511 USB disk re-writing error The same file name already exists. Erase the old file or re-name.

E512 USB reading error Cannot download the data from USD disk. Re-check the USB disk.

E513 USB disk write-in error Cannot copy the data to USD disk. Re-check the USB disk.

Turn off the power SW, re-start the

E550 Data wring error Flash memory write-in error. procedure, or you have to exchange with
a new board.
Turn off the power SW, re-start the
E551 Internal process error Error from software internal process failure. procedure, or you have to exchange with
a new board or up-date the software.
Motor stopped, or encoder A/B cannot be
E707 Motor signal error detected. Check motor or encoder.

Motor stopped, or encoder A/B cannot be

E735 Motor signal error detected. Check motor or encoder.

After some time, motor stopped or encoder

E736 Motor rotation error A/B cannot be detected. Check motor or encoder.

After some time, Z phase signal does not

E737 Z phase detected error change Check motor or encoder.

After some time, Z phase signal does not

E738 Z phase detected error detect the appointed angle, or encoder A/B Check motor or encoder.
cannot be detected.

E907 X origin retrieval error X origin sensor does not change Turn off the power SW, check sensor

E908 Y origin retrieval error Y origin sensor does not change Turn off the power SW, check sensor

Foot lifter origin retrieval

E910 Foot lifter origin sensor does not change Turn off the power SW, check sensor
error
Turn off the power SW, check driver,
E911 Foot lifter motor error Foot lifter motor stops working.
motor and wire connection.
Needle tread clamp
E913 Foot lifter origin sensor does not change Turn off the power SW, check sensor
origin retrieval error
Needle tread clamp Turn off the power SW, check driver,
E914 Needle treads clamp motor stop working.
motor error motor and wire connection.

-19-2-
Installation Diagram

-20-
7-Segment Display Characters Compare Table :

Arabic Numberals :

Actual 0 1 2 3 4 5 6 7 8 9

Display

English Alphabet :

Actual A B C D E F G H I J

Display

Actual K L M N O P Q R S T

Display

Actual U V W X Y Z

Display

-21-