SPEC. No.

6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
Page 1 of 37

SPECIFICATION

FOR

BUILDING MODULE

OIL AND NATURAL GAS CORPORATION LTD.

INDIA

ISSUED FOR BID

SKJ/BM AKS VNM 37 14.03.2013 2
BCPA3, BLQ3, BH
JSM/MRS VNM VKK ISSUED FOR BID 10. 01.05 1
TOTAL
PREP. REV. APPD.
REMARK NO OF DATE REV.
BY BY BY
PAGES

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004A ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 2 of 3

CONTENTS

SECTION

1.0 SCOPE

2.0 GENERAL

3.0 STRUCTURAL SPECIFICATIONS

4.0 ARCHITECTURAL SPECIFICATIONS

5.0 SYSTEMS SPECIFICATIONS

6.0 SAFETY EQUIPMENT

7.0 OUTFITTING AND FURNISHING

8.0 TESTING

9.0 PREPARATION FOR SHIPMENT

10.0 WARRANTY

11.0 VENDOR DATA

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 3 of 3

1.0 SCOPE

The intent of this specification is to establish the minimum

requirements for an operationally complete modules of Process Gas
Compressor, Turbo generator, Living Quarter and other building
modules. The Building Module fabricator hereinafter referred to, as
the Contractor shall adhere to this specification in performance of the
tasks outlined in the Bid Document. Building module shall be
installed on the Platforms as shown in the layout.

2.0 GENERAL

2.1 General Requirements

2.1.1 The Contractor shall be responsible for the design and fabrication of
all structural framing based on the layouts approved by the Company.

2.1.2 Cranes are to be located as per equipment layout. Crane Boom Rest
and Crane Access Walkways shall be provided as per requirement.

2.1.3 Contractor shall furnish all other facilities and equipment both inside
and outside the building, as required in these specifications.

2.1.4 Contractor shall provide all materials, labour, equipment, testing,

supervision, plant facilities, consumable supplies and tools as
required for design, fabrication and installation of the Building
Module.

2.1.5 Antenna mounting location shall be specified during Detail

Engineering.

2.1.6 All material equipment tools or supplies to be incorporated

permanently into the building shall be new and unused, sound, free
from all defects and conform to the size and/or capacity and quality
specified. Contractor shall when required, furnish satisfactory
evidences as to the type and quality of materials, equipment, tools
and supplies.

2.1.7 All materials, equipment, tools used for construction on the project
shall be maintained in good working condition to ensure safe and
good quality workmanship.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 4 of 3

2.1.8 This specification does not relieve the Contractor of the responsibility
to provide a safe design and the Contractor shall notify Company
Representative of any aspect of the specification which, in the
judgment of the Contractor should be changed to improve the
design. Any such changes shall, however, require Company
approval.

2.2 Building Requirements

The items listed below outline the basic requirements for the various
building modules.

2.2.1 Each building module shall be fabricated as a complete, single unit,

skid mounted structure, and installed as per installation philosophy.

2.2.2 Each building module, complete with all floor decks, interior walls,
equipment, furniture, and appliances shall be constructed to sustain
lifting, preferably as a single unit. Offshore Lifting shall be carried out
using a revolving crane of a Derrick Barge.

2.2.3 Attachment points (pad eyes) for crane slings shall be located on the
roof of the building.

2.2.4 Members and attachment points provided to facilitate lifting shall be

permanently attached to the building to allow for possible future
handling.

2.2.5 Each building package shall be structurally adequate to withstand the

severe loads encountered during handling, transportation to offshore
site and installation on an offshore platform located offshore India.

2.2.6 Each building shall be suitable for occupancy and general usage in a
marine environment.

2.2.7 Each building module shall conform to the general arrangement

indicated in approved layout drawing. The building shall have interior
partitions, interior and exterior doors with frames and windows.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 5 of 3

2.2.8 Each building module shall have framed openings in walls and roof
for entry/exit of piping, exhausts, ducts, cables etc. as required by
relevant specifications.

2.2.9 Each building shall be furnished with flashing, caulking, and all
material necessary for the fabrication of a complete, sealed building
to prevent air leakage when air conditioned and pressurized and
weatherproofed to prevent entry of rain water or moisture.

2.2.10 Each building roof and floors shall be made leak proof so as to
prevent any leakage of water to the floor below. Roof shall have
minimum slope of 1:50.

2.2.11 Each building shall be insulated and soundproofed. For sound and
vibration limitation, the Contractor shall follow "Offshore Installation
Guidelines on Design and Construction" Department of Energy, U.K.
(latest edition) in general and specifically following:

- Recommended noise limits for specific work areas.

- Recommended noise limits for sleeping/recreation areas of
living.
- Accommodation on offshore installation.
- Vibration limits for human exposure.
- Guidelines to minimize noise and vibration problems.

2.1.12 Each building shall be furnished with mechanical/electrical

equipment for HVAC and pressurization as detailed in subsequent
sections.

2.2.13 Each building shall be completely wired/cabled for power supply,

lighting, receptacles, switches, radio system, telephone system,
paging and intercom system, fire and gas detection system,
emergency lighting, trunk telephone facility and electric appliances. A
grounding arrangement shall be provided as per Design Criteria and
other relevant Electrical Specifications.

2.2.14 Each building shall be provided with potable water, seawater and
sewer piping system sufficient to service the equipment and facilities
specified herein and on the referenced drawings, potable water,
seawater supply and sewage drains shall be furnished by Contractor

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 6 of 3

with separate seawater and potable water piping for the toilet and
urinal.

2.2.15 Piping, electrical and instrumentation connection shall be arranged

through service shaft/chase and field connections are minimized for
each building.

2.2.16 The Building Modules shall be completely furnished, operational and

made ready for occupancy after fabrication and prior to load out.

2.2.17 A disposal chute shall be provided connecting Building Module. The

chute should extend till L.A.T. and shall be amenable to periodic
cleaning by a water hose. The disposal chute should be located near
the galley.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 7 of 3

2.3 Applicable Codes

2.3.1 Design Codes

Sr.no. Spec. No. Particulars

1 API-RP-2A ‘Recommended Practice for Planning, Designing and
Constructing Fixed Offshore Platforms’, latest edition.

2 AISC "Specification for the design, fabrication and Erection

of Structural Steel Building", latest edition
3 OSHA "Occupational safety and health Administration", latest
edition.
4 NFPA "National Fire Protection Association Codes", latest
edition.
5 NEC "National Electrical Code", latest edition.
6 NSPC "National Standard Plumbing Code", latest edition
7 IES Illumination Engineering Society: “Lighting Handbook"
latest edition.
8 ASHRAE American Society of Heating, Refrigeration and Air-
conditioning Engineers Hand Book and Manuals".
9 ASTM "American Society for Testing Materials".
10 SOLAS Specification of the International Convention on safety
of Life at Sea.
11 DOE,UK Offshore Installation Guidance on Design and
Construction: Department of Energy, U.K., Section
5.8, Fire Protection for Accommodation Spaces and
Control Stations, latest edition
12 DOE,UK Offshore Installation Guidance on Fire Fighting
Equipment: Department of Energy, U.K. (1980). Fire
Protection for Accommodation Spaces and Control
Stations, latest edition
13 DnV Fixed Offshore Installations: Safety and Utility System
Equipment, Part 4, Chapter 2, General Safety, Section
3 Fire Protections, latest edition
14 UL 263 Fire Test of Building and construction materials,
Underwriters Laboratory.
15 UL 1709 Rapid Rise Fire Tests of Protecting Materials for
Structural Steel, Underwriters Laboratory.
16 IS 1172 Code for basic requirement for Water supply,
Drainage and Sanitation

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 8 of 3

17 IS 1742 Code of Practice for Building Drainage

18 IS 5509 Fire Retardant Plywood.
19 IS11871 Method of Determination of Flammability and Flame
Resistance of Textile Fabrics.
20 NORSOK C-002 Architectural Component & Equipment

21 NORSOK C-001 Living Quarter Area

22 HVAC Norsok Standards

23 AWS D1.1 Structural welding code

24 AWS D1.3 Sheet metal welding code

25 ASTM A653 Specification for Galvanized sheet steel.

26 ANSI Z535.1 Safety Colour Code

27 ANSI Z535.2 Criteria for Safety Symbol (Letter Size)

2.3.2 Design Criteria of respective Discipline

Sr.no. Design Criteria References

1 Piping Section 3.3 Vol - II
2 Electrical Section 3.5 Vol - II
3 Instrumentation Section 3.6 Vol - II
4 Mechanical Section 3.7 Vol - II

2.3.3 General Specifications & Other Specifications

Sr.no. Spec. No. Particulars
1 1050 General Specification Definitions
2 1060 Vendor Data Requirements
3 FS 2004 Piping Design
4 FS 2004B Piping Fabrications
5 FS 2004D Piping Specification
6 FS 2006 Insulation of Piping & Equipment Package
7 FS 2008 PMS Piping Material
8 2005 Protective Coating
9 2009 Welding and Weld Inspection
10 3500 Fire & Gas Detection System

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 9 of 3

11 3503 Instrumentation for Equipment Package

12 FS 4004 lighting & power distribution panels
13 FS 4005 Cable trays
14 FS 4006 lighting fixtures & JB for classified area
15 FS 4011 Electrical, Instrument & Commun. Cables
16 FS 4017 Electrical equipment for packaged plant
16 5002 Specification for Noise Level
17 5004 Equipment vibration
18 5901F Heating, Ventilating, Air-conditioning and
Pressurization (HVAC)
19 6001F Material Specifications

2.3.3 Conflict

In the event of conflict between this specification and other

documents listed herein, the following order of preferences shall
govern:
i) Discipline Design Criteria & Data Sheets
ii) The Specification
iii) Drawings
iv) General Specifications
v) Codes & Standards

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 10 of 3

3.0 STRUCTURAL DESIGN & FABRICATION

For design & fabrication of all Modules structure and its component
the following Specifications of the Bid Package shall be followed:

DESCRIPTION SPECIFICATIONS/STANDARD

1. Structural Design Criteria Section 3.4, Part-IV

2. Fabrication, Assembly, Load-out,
Transportation & Installation Spec.6001F, Part-IV

3.1 Protective Coating

All exposed structural steel shall be coated in accordance with

General Specification 2005, "Protective Coatings".

4.0 ARCHITECTURAL SPECIFICATIONS

4.1 General Scope

These specifications establish and define the material, workmanship

and constructional aspects of Architectural works.

4.1.2 All materials shall be of standard quality, manufactured by approved

manufacturer, conforming to relevant standards and shall be
approved by Company.

In case any material other than that of approved quality as stated

above, the Contractor shall get all such materials approved by the
Company prior to procurement and use. The Contractor shall furnish
manufacturers certificate for the materials intended to be used.
Further to that. Contractor shall get the materials tested from
approved test house, if asked by the Company, at Contractor’s own
cost. The Company shall have the right to reject all or any of the
materials intended to be used. All wall system, door, windows, false
ceiling, penetrations etc. which are fire rated as per SOLAS or other
design criteria shall have approvals from approved test houses like
Lloyds Register of Shipping or Det Norske Veritas.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 11 of 3

4.1.3 The building materials and construction shall conform to the

requirements of the NFPA: "National Fire Codes".

4.2 Wall System and Roofing

4.2.1 General

The building shall have a proper enclosure using corrosion resistant

material for walls and roof. All joints and opening shall be sealed
against moisture penetration, to minimize thermal conductivity and
transmission loss of air conditioning and pressurization.

The ratings of various walls, floors, ceilings etc. shall be as given in

Section 3.10 of Architectural Design Criteria. Ratings of walls and
decks not listed in Design Criteria shall follow relevant SOLAS code.
The fire ratings of walls/ decks/ penetrations etc. shall be duly
certified by Certification Agencies like LRS, DNV, BV, etc.

The overall heat transfer coefficient of all exterior walls and roof shall
be maximum 0.98 Kilocalorie/h. per sq. m /deg C (0.20 BTU per hour
per sq .ft./deg F) using the combined values of the exterior & interior
finish materials including insulation and also meet the requirement of
HVAC Heat Load Calculation. Contractor to provide the actual U-
value calculations showing the material proposed and thickness of
the insulation thus selected for different sections of the external walls
for company approval.

Walls, bulkheads and roof shall be incombustible with respective fire

rating. Openings for service lines, HVAC duct, electrical cables etc.,
shall have water and airtight seal all around. Sealing shall have same
fire rating as that of Walls, bulkheads and roof.
4.2.2 External Wall System

4.2.2.1 Material and Assembly

External wall shall be made up of an assembly consisting of steel

plate with mineral wool based insulation strip consisting of resin
bonded aluminum foil-faced, air gap between insulation and inside
wall panel conforming fire rating specified. Corner trim and flashing
for exterior closures shall be of matching metal and thickness.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 12 of 3

The inside wall panel shall be metal liner panel with PVC film finish
over 0.6 mm galvanized steel liner panel of approved shade.

The contractor shall submit the fixing details of wall assembly for
review by company. The finish shall be smooth and without any
damage/repair mark.

4.2.2.2 Restriction

Equipment mounting on the wall panels is not permitted except for

lighting receptacles and panels, small distribution boards, lighting
switches, electrical outlets, vinyl pockets, etc.

Equipment such as wall-mounted panels, cabinets, shelves etc. shall

be secured to structural steel angles or channels welded to the
building framing or base floor plate.

4.2.2.3 Insulation

Insulation for roof, walls and floors including structural framing shall
be resin bonded, aluminum foil faced mineral wool insulation of
sufficient thickness to obtain 'U-value' as specified. The insulation
shall be classified as 'non-combustible'. Insulation shall be tightly
secured with welded stud clips/ welded steel pins with spring
washers at regular intervals of 300 mm centre to centre (max.).

4.2.2.4 Colour Coding & Painting

Colour coding and painting shall be in accordance with FS- 2005

“Protective Coating".

4.2.2.5 Finish

The external wall shall be as per the colour coding specified in FS-
2005. All surface marks and scratches in field shall be finished
/coated with matching paint.

4.2.3 Internal Wall Panel System

4.2.3.1 Materials

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 13 of 3

Internal partition walls in service spaces, circulation areas, office

areas, control room ,living rooms and all other areas unless
otherwise mentioned, shall be with pre-finished class B-15 Fire rated
insulated metal liner panels with PVC film finish over 0.6 mm
galvanized steel liner panel of approved shade.

Boundaries around machinery spaces shall have steel bulkhead

extending from floor to ceiling and lined with insulated pre-finished
metal liner panels, to achieve an overall fire rating class A-60. The
same criteria shall also be applied for boundaries around electrical
equipment rooms and other rooms containing appliances,
equipments, which are potential sources of fire hazard.

The internal walls of Galley, Air Lock and Room containing Battery
shall be of Stainless Steel (SS316) liner panels of approved
thickness and finish suitable to usage.

Shatter proof toughened glass panels at one metre above false

flooring up to the ceiling shall be provided with extruded, anodized
Aluminum frames for common walls of control room, Instrument
Room, RTU, communication and computer room as per operational
requirement.

Noise attenuating perforated panels shall be provided in Emergency

Generator Room. Noise attenuating perforated panels shall be of 18
gauge perforated galvanized sheet model '115' as manufactured by
Accurate Perforating Co. or approved equivalent, having galvanized
thickness as per ASTM A123 surface treatment with 23% open area.

For internal wall panels, restrictions, insulation and colour coding and
painting, refer to corresponding specification.

4.2.3.2 Finish

The finished internal wall panels shall be perfectly aligned, without

any joints or scratch mark on the panels, thus rendering a level,
aesthetically good and continuous finish. The colour scheme shall
be approved by Company.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 14 of 3

4.2.4 Toilet Partition and Toilet System-

4.2.4.1 Material & Workmanship

All toilet modules shall be built as a waterproof sealed compartment
comprising of the following:
1. Inside wall panel assembly (of min. thickness 30 mm ) having
PVC film finished over 0.6 mm stainless steel 316L liner panel
with 30 mm mineral wool (110 kg/cum) insulation, wherever
B15 rated panel is not required.
2. Ceiling assembly (of min. thickness 50 mm ) having PVC film
finished over 0.6 mm stainless steel 316L sheet /panel with
mineral wool(110kg/cum) insulation .
3. The toilet partition shall be of stainless steel 316L having 25mm
thick insulation.
4. Floor finish over stainless steel 316L base plate shall be of non-
slip vitrified ceramic tiles min. thickness 5.5 mm laid over
solvent based epoxy resin mortar (average 35mm thick) to
maintain slope 1:50 and adequate number of floor trap with
drains shall be provided.
5. Sanitary Fixtures shall include:
Coloured, wall mounted vitreous china European and / or Indian
water closet (stainless steel squat) complete with soap dish,
hand type tap with spray gun (Stainless Steel SS-316 with
acrylic handle), paper holder, stainless steel mug etc. All the
W.C. Cubicles shall be provided with lockable door.

6. Granite countertop type, coloured vitreous china wash basin

with Stainless Steel SS-316 spouts, SS ‘U’ bend with minimum
50 mm seal, pail hook, hose end, backflow preventer, indexed
lever handles and 12.7 mm female union inlets and 76 mm P-
trap standards with spring loaded single, cold mixing nozzle,
having 300mm vertical drop in front. Stainless Steel SS-316
continuous mirror (unbreakable type), two nos.450mm long
Stainless Steel SS-316 towel rail and coat hook shall be
provided near the wash basin.

7. Half stall type wall mounted urinal shall be of size

610mmx400mmx380mm. The flushing inlet pipe shall be of
Stainless Steel SS-316 15mm dia. and waste pipe 32mm dia.
PVC (heavy duty) shall be provided. Necessary unions and ‘U’

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 15 of 3

bend shall be provided in the waste/drainage line. Rawl plug

with Stainless Steel SS-316 screws shall be used for fixing the
urinal. Unless otherwise indicated height above finished floor
shall be 600mm. Urinal partitions shall be of 25 mm thick made
of two sheets of 20 gauge stainless steel. The urinal partitions
shall be wall hung type of size 600 mm depth by 1050 mm
height, fitted with zinc chrome plated wall-hung brackets.

8. Electrical fittings and fixtures including light above the mirrors in

front of wash basins, adequate nos. of recessed mounted
ceiling light, receptacle (all 240V, 50Hz,1PH), switches ,junction
boxes, electrical cables etc. to provide illumination level of min.
200 Lux shall be as per Electrical Design Criteria/ FS.

8. Removable lever type access hatch shall be provided for pipe

shaft inspection.

9. B15 class toilet Door (or A 60 class door as per location) with PVC
film finished over 0.6 mm stainless steel 316L liner panel
complete with hardware like wrap around door hinges, latch,
stopper and hook, lock ,door closer ,louver, kick plate push plate
etc. shall be provided.

Toilet compartments including doors shall be of steel construction

with stainless steel liners/panels. The face plates shall not be less
than 22 gauge stainless steel and shall have a molding
interlocking at all edges. The Toilet partition panels and door shall
have a 25 mm thick insulation .The toilet partitions including door
shall be floor mounted with handrail braced and fitted with
stainless steel 316L hardware like wrap around or hinges, latch,
stopper and hook. Door edges shall be welded around perimeter
to insure a rigid unit. Corners shall be welded and grounded
smooth.

For restrictions, insulation and finish refer corresponding

specifications of external wall systems.

4.2.5 Roof

4.2.5.1 Materials

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 16 of 3

The roof top plating shall serve as the steel sub-flooring over the
entire, uncovered roof area. Roof shall have minimum slope of 1:50.
This shall have nonskid, water-repellent, coat of approved shade,
quality and make.
Non accessible roof may have Corrugated Roof steel plating welded
to the top of beams.

4.2.5.2 Finish
Coating in yard shall be as per spec.2005 of the bid.

All surface marks and scratches in field shall be finished /coated with
matching paint.

4.3 Suspended Ceiling

4.3.1 General

Contractor shall furnish and install the suspended ceiling complete

with grid suspension system, false ceiling acoustical panels, related
accessories, complete with recessed lighting fixtures, supply and
return air vents and other fixtures as required.

4.3.2 False Ceiling Grid Systems (B15/30 Class)

4.3.2.1 Material

Main runners shall be of Galvanized iron Tee Section of 25 mm X 35

mm size and of thickness 1.5mm.

Cross runners shall be of Galvanized iron Tee Section of 25 mm X

35 mm size and of thickness 1.5mm.

Ceiling having Stainless Steel liner panel false ceiling, frame work
shall be provided with Stainless Steel 316.

4.3.2.2 Erection

The grid system shall be assembled by interlocking the main and

cross runners @ 600 mm maximum on both ways by means of
aluminum angle cleats. The main runners shall be suspended from
the ceiling by means of 25mmX 3 mm thick galvanized steel flat

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 17 of 3

clamp fixed to the main runners @ 1200 mm maximum and shall be

fixed to the structural steel plate. The galvanized steel hooks shall
be suspended from the ceiling by means of slotting in 25mm x3mm
thick galvanized steel flat, 'L' shaped, welded to the ceiling/ vendor
specified suspension arrangement duly approved by company.

The overall grid system shall be rigid in accordance with false ceiling
pattern, perfectly leveled and aligned at desirable height.

4.3.3 Suspended Ceiling Panels/Tiles

4.3.3.1 Materials

The suspended ceiling shall consist of lay-in type acoustical panels

(600x600 mm (max.)) finished with polyester overlay having fire rated
class B- 15/30 of specified 'U' value. Insulation of 50/75 mm thick
mineral wool (80 kg/cum) shall be covered with 0.6 mm thick
galvanized steel plate on exposed face. The ceiling panels are joined
one to other on the exposed face by main and cross galvanized T
section suspended below the structural deck by means of hangers.

Ceiling of Galley, Toilet & Air lock shall be provided with Stainless
Steel 316.

4.3.3.2 Finish

Clear height of the installed system shall be a minimum of 2.80 m

from finished floor level unless otherwise mentioned. It shall be
perfectly leveled and aligned.

Suspended ceiling panels and exposed T section shall have a

factory- applied, washable, white baked enamel paint finish, having a
light reflectance of 0.80 or more.

4.4 Flooring

4.4.1 General
The type of flooring at different locations /areas has been indicated in
Architectural Design Criteria- 3.10.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 18 of 3

4.4.1.1 Vendor shall furnish and install vinyl flooring over 12mm thick
vinyl/phenolic base over the floor area as mentioned in the Design
Criteria 3.10 of the bid.

4.4.1.2 Ceramic tiles over epoxy mortar having a sub base of waterproof
cement mortar bed shall be provided at places indicated in the
Design Criteria. Flooring on the toilets and shower areas having slope
of 1:50 and pantry as well as wet areas etc. shall be having slope
1:100 towards drain spout. A dado of similar material up to 1500mm
above finished floor shall be provided on the walls and a skirting of
similar material up to 100mm above finished floor shall be provided
as mentioned in the Design Criteria 3.10.

Boundaries of Toilet areas and wet zones of pantry shall be provided

with a stainless steel (SS316) barrier plate, 6mm thick and 100mm
high to prevent seepage of water to adjoining areas.

4.4.1.3 The battery room and battery charger room shall be covered with
acid/alkali resistant flooring and shall be sloped so that any spillage
may flow to a predetermined dead end pit. A dado of similar material
up to 450 mm above finished floor shall be provided on the walls of
all such areas.

4.4.1.4 Switchgear, Control rooms of TG, PGC and other areas (if any
required/come up during detailed engineering) shall be provided with
false (cavity) flooring.

4.4.1.5 HVAC, HVAC equipment area and all loading & unloading area floor
plates shall be painted with nonskid paint.

4.4.1.6 All other areas, unless specifically mentioned in design criteria shall
have floor plate painted with medium gray non-skid paint.

4.4.1.7 Conference room and office areas shall be provided with wall to wall
synthetic, fire retardant type carpet of matching colour laid loose with
foam underlay on the vinyl tile flooring.

4.4.1.8 Edges of all flooring shall be sealed with a caulking compound to

prevent leakages.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 19 of 3

4.4.1.9 The overall heat transfer coefficient ('U" value) of the flooring system
at all floor levels shall be a maximum of 0.98 Kilocalorie/ hour
sq.m./Deg C, using the combined values of finished flooring, floor
plate and insulation.

4.4.2 Vinyl Sheet / Tile Flooring

4.4.2.1 Material

Vinyl sheet / tile shall be of homogeneous, un-backed, antistatic,

flexible type of approved colour and pattern of minimum 2.0 mm
thickness in the form of sheet rolls. The cove base shall be 100 mm
high and minimum 2 mm thick.

The Vinyl sheet / tile flooring shall be installed on vinyl / phenolic

based layer of 12 mm (average) thick. The sub-floor shall be
minimum 6mm steel plate, seal-welded to frame and insulated with
50mm thick mineral wool on the under side of the non-exposed
decks and 100 mm thick mineral wool under exposed decks except
where fireproofing is provided.

4.4.2.2 Workmanship

The preparation of sub-base and base course shall be of specified

thickness as per specifications. The base course shall be thoroughly
cleaned and dried. The layout of vinyl sheet / tiles shall first be
marked with on the base course to required pattern without adhesive.
Neoprene based runner adhesive of approved make shall then be
applied on the base floor and back of the vinyl sheet / tiles. Vinyl
sheet / tiles shall be placed in position from center of the floor space
towards the edges, slowly without creating any air pockets between
the tiles and base course. The vinyl tiles shall be placed only when
the adhesive is set sufficiently for laying. The edge pieces of vinyl
tiles, if required shall be uniform on all edges of the floor. The joint
between tiles shall be thin hairline type.

After placing, the flooring shall be pressed suitably with a wooden

roller of about 5 kg., to have uniform, leveled floor.

After a minimum period of 24 hours, after laying the tiles, the finished
floor shall be cleaned with a wet cloth soaked in warm soap solution.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 20 of 3

4.4.3 Ceramic Tile Flooring

4.4.3.1 Materials

Glazed, ceramic, matt-finished, non-slip, decorative type tiles of

approved make, of size varying from 75X75 mm to 300X300mm of
thickness minimum 5.5 mm shall be installed over 5 mm thick solvent
free epoxy mortar which in turn will have a 20 mm thick waterproof
cement mortar bed in stores and other area as specified in
Architectural Design Criteria. Ceramic tiles in the toilet and kitchen
areas will be installed over 5mm thick solvent free epoxy mortar,
which in turn will have waterproof cement mortar bed (average 35
mm thick) to maintain slope.

4.4.3.2 Workmanship
The floor tiles shall be laid with alkali and acid resistant, waterproof
epoxy adhesive. Any ingress of water to underlying materials and
constructions is unacceptable. Tiles and joints in the kitchen (galley)
shall resist thermal shock from hot grease and boiling water.
The tiles shall be laid in slope 1:50 over a coating of specified
adhesive (as per approved manufacturer's specification) laid on the
base course. The joints of the tiles shall be flush pointed with
cement slurry (white cement and pigment) matching the shade of
colours of the tile. The joints of the tiles in Toilets , Acid & alkali
resistant floor shall be flush pointed with epoxy mortar of matching
colours .

4.4.4 False Flooring (Cavity Flooring)

4.4.4.1 Vendor shall furnish and install, on steel base floor, a raised free
access floor suitable for heavy equipments, consisting of an
assembly of panels mounted on adjustable pedestals to provide an
under floor space for the accommodation of electrical and
instrumentation cable ways and mechanical service lines.

Finished Floor surface shall be smooth, leveled and uniform.

Complete floor system shall be free of vibration and rocking panels.

4.4.4.2 Materials

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 21 of 3

4.4.4.2.1 Pedestal Base Plate

Pedestal base plate shall be made of galvanized mild steel, of size

100mm x 100mm x 2.5 mm thickness.

4.4.4.2.2 Pedestal Stud

Pedestal stud shall be made of galvanized mild steel threaded rod

and shall be of 30mm dia. It shall have threading at top portion for
attaching the top-head attachments. Pedestal assembly shall be
capable of supporting a minimum Load of 2.25 MT with a safety
factor of 2 times minimum Load.

4.4.4.2.3 Top Head Attachments

Top head attachment shall be made of pressure die-cast zinc.

aluminium alloy . The top head attachments shall be provided with
check nuts at bottom portion for attaching the top head with
threading in the stud allowing for adjustment up to 25mm up and
down.

4.4.4.2.4 Channel Stringers

Channel stringers shall be channel shaped and of galvanized,

machine cut, cold rolled mild steel having size of 45mm x 35mm x
45mm and thickness of 2 mm.

4.4.4.2.5 Floor Panels

Floor panels shall be of aluminum faced with resin bonded core

(38mm thick), with bottom tray of 0.5mm thick galvanized steel
returning unto sides of the panel and penetrating into the tray,
finished with high pressure PVC or Vinyl lamination of size 610mm
square. The panels when placed in position and functioning as part
of the complete floor system shall be capable of supporting a
minimum concentrated load of 0.07 MT per sq. cm. with defection of
2mm. Load safety factor shall be 2 times minimum load. The floor
panels shall be finished on top with high-pressure laminate/antistatic
type vinyl tiles of thickness 3mm, and along four sides at top with
suitable lapping.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 22 of 3

The access floor under structure shall be edge support rigid grid
type, mechanically fasten with lateral stability. The entire panel
support structure shall be treated for corrosion. The access floor
shall have a finished floor height of 900mm.The specified access
floor shall be rated for the following loads:

Concentrated load : 5.60 KN

Rolling Load : 2.25 KN
Impact Load : 66 kg
Ultimate Load : 16.8 KN
Max. Deflection : 1mm

4.4.4.3 Workmanship

False Flooring pattern shall be as per approved drawing. A grid work

consisting of stringer channels placed on top-head attachments of
pedestal studs shall be erected in line with the flooring pattern.
Pedestal base plates shall be fixed to the base floor by welding to the
base plate flooring. Pedestal studs shall be welded on the base
plates true to the plumb. The pedestal stud location @ 610mm both
ways shall ensure the grid work as per the flooring pattern. The
length of the pedestal studs shall be such that cavity between false
flooring and base flooring is of constant depth.

Top head attachments shall be fixed over the studs with the help of
check nuts and shall be adjusted to obtain proper level of the finished
floor panels.

Stringer channels then shall be placed over the top heads in position
to form the supporting grid work for the floor panels. Floor panels
shall be placed over these stringer channels perfectly leveled and
aligned without any gaps in between the panels.

All panels shall be completely interchangeable and easily removable

with suction lift tools. Panel arrangement shall be properly
coordinated with the equipment layout, so that easy access is
available to the cable way near the cable alley of each floor mounted
equipment.

Necessary material handling Ramps, slopes, steps as per OSHA

guideline shall be provided as per requirement. The cavity

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 23 of 3

between false flooring and base floor shall be properly cleaned and
made dust free.

The main traffic area and the frontage of all equipment, in false floor
area shall be provided with 5mm thick heavy duty ribbed rubber
matting, which shall be cut and installed in such a way, so as to
facilitate periodical removal for washing.

4.4.5 Carpeting

4.4.5.1 Material & Workmanship

Contractor shall install and furnish wall to wall carpet, weight of

carpet 1200 gm per sq. metre of approved colour and make. The
carpet shall be laid with 10mm thick foam underlay (rubber slab pad
type), having approx. 0.012 Kg per. sq. cm. in density on the vinyl tile
flooring. The carpet shall be of synthetic, fire retardant type.

4.5 Door

4.5.1 General

4.5.1.1 Contractor shall furnish and install all door frames, doors glazing and
hardware with insulation as required for a complete installation
including door name plates, threshold and weather stripping.

4.5.1.2 All doors in air conditioned and pressurized areas shall be of air tight
construction, and generally open inside, except for emergency exits.
The doors in air-conditioned areas shall have a U value of 0.40 W/sq.
m/degree Celsius. Automatic door closure of twice the capacity
against the air-conditioning pressure shall be provided.

4.5.1.3 Doors shall be of type and construction in line with wall / partition fire
ratings as specified in architectural design criteria.
.
4.5.1.4 In case of outward opening door provided in the air conditioned /
pressurized areas, door closure shall be capable of closing the doors
against the internal pressure in the building with minimum loss of
conditioned air.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 24 of 3

4.5.1.5 All exterior doors shall be furnished with thresholds and weather-
stripping appropriate to withstand the environmental conditions.

4.5.1.6 Doors and door frames shall be coated in accordance with general
specification 2005 "Protective Coating" and shall have matching
colour.

4.5.1.7 All marks and scratches shall be painted with minimum one coat at
field to match the original finish of doors and frame.

4.5.2 Door Shutter

For A-class heavy duty hinged door, door shutters shall be made up
of two 2.0 mm carbon steel sheets with insulated cores having
protective foil. The thickness of the door blade shall be minimum 50
mm for A-60 doors. The shutter shall be finished with PVC film for
internal doors and 2mm stainless steel sheet on exposed face of
external doors.

For B-class internal doors, 0.6mm PVC laminated galvanized steel

sheets with protective foil shall be provided. The thickness of B-15
internal door blade shall be minimum 38mm. The edges of the door
blades shall be protected with laminated profile.

Thickness of shutter, insulation and shutter skin (sheet) indicated in

product description of fire test certificate of specified ratings may
slightly vary from above.

In case of airtight door shutters, approved quality, continuous

neoprene based rubber beading shall be provided along the entire
perimeter of the shutter, fixed with approved quality rubber adhesive.

The shutters shall be provided with locking device, handles and other
hardware as specified.

In case of external door shutter, the outer face shall be 2 mm

stainless steel SS-316.

4.5.3 Door Frame

4.5.3.1 Material and Workmanship

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 25 of 3

Door frames shall be a combination buck and jamb and shall be of

the same material as doors.

Door Frames for A-class doors shall be made of 6mm thick profiled
carbon steel, suitable for welding or bolting, complete with adjustable
neoprene sponge seal, stainless steel sill, cover plate, gaskets etc.,
finished with baked enamel paint.

For B-15 internal doors, the frames shall be of 1.6mm (min.) thick
galvanized steel, finished with baked enamel paint.

Door frames shall carry the Underwriters Laboratory Inc. Label where
applicable.

Provisions for hinges, locking arrangement and other hardware shall

be provided in the frames by machine cutting required size cutout on
the frame body and welded to 2mm thick mild steel pad plates
already welded over the cutout from behind. Door frames shall be
adequately reinforced for all hardwires.

4.5.4 Door Fixture and Fittings

4.5.4.1 Doors shall either have a continuous hinge or a minimum of three

114mm x 114 mm ball bearing hinges of standard weight stainless
steel (SS316).

4.5.4.2 All external and interior doors shall be furnished with stainless steel
(SS316) latches for operation inside and outside.

4.5.4.3 All external doors shall be furnished with panic latches on the inside,
push down to unlatch' type. The panic latch shall have the capacity
of 0.25 million operations. The leaf shall be furnished with approved
type mortise exit devices.

4.5.4.4 All doors shall be provided with stainless steel (SS316) large grip pull
handles to hold in position. Rubber shock absorbers shall be
provided, so as not to strike and damage the adjoining walls. All
doors shall be lockable with stainless steel (SS316) latches (6 lever
heavy duty mortise or approved equivalent).

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 26 of 3

4.5.4.5 The building module shall be provided with two master keys for all
the doors.

4.5.4.6 Heavy duty corrosion resistant door closures shall be furnished in the
following doors:

- All external doors including airlock doors.

- All toilet doors.
- All circulation doors.
- All other doors except those opening to storage janitor
closet, pipe chase etc.

4.5.4.7 All hardware used shall be stainless steel of grade SS-316, unless
otherwise mentioned.

4.5.4.8 All doors for attached toilet shall be provided with kick plates and
approved quality Stainless Steel (SS316L) coat and hat hook inside
and approved quality 75 mm long Stainless Steel (SS316) toilet door
latch with 'vacant/occupied' indicator outside.

4.6 Windows

4.6.1 General

Contractor/ Vendor shall furnish and install windows, window frames,

glass, caulking compound etc. as required for a complete leak proof
and sealed installation.
Windows shall provide daylight. Window shall be generally located
exposed elevation of dining, main recreation room, work places &
majority of cabins, and minimum glazed area shall be 0.6m² & sized
as shown on the approved drawings.

Windows shall have the same fire rating as the wall in which they are
fitted.

Vendor shall furnish necessary fire test certificates for the windows.

4.6.2 Materials and Workmanship

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 27 of 3

All windows shall be fixed, galvanized, non-opening type, having an

external steel frame and internal Al-alloy counter frame.
Windows frames shall be set plumb, and in alignments. Full mastic
bed shall be provided at all sills, mullions and metal contact surfaces.

Glass shall be tinted, heat reflecting, wire reinforced laminated, fire

rated glass inside and pressure glass outside. Glass frame shall be
of steel and perimeter insulation provided shall be of mineral wool.

Caulking compound shall be non-staining, elastic, waterproof and

non corrosive.

All windows shall be provided with Venetians blinds. Blinds shall be

surface marked, to fit window joints and shall be of a colour matching
with the room interior.

4.6.3 Louvers

Vendor shall provide Louvers, with automatic shut-off dampers, on

walls of the buildings wherever required. Besides ensuring adequate
ventilation these shall also prevent the entry of rainwater into the
rooms. The material selected shall be resistant to corrosive
saliferous environment and be subject to Company approval.

4.7.0 Stairways, Platforms and Railing

4.7.1 General

Vendor shall furnish and install stairways, platforms and railing as per
approved layout drawings.

4.7.2 Construction

All design, fabrication and construction shall conform to the latest OSHA
Regulations and the specification.

Stairway platforms shall be designed and constructed to carry safety a

moving concentrated load of 500 kg/m2.

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 28 of 3

Pipe handrails shall be as shown on the drawings and designed to

sustain a load of 100 kg/m2, applied in any direction and at any point on
the top rail.

4.7.3 Finish

Exterior stairway platforms, treads and rails shall be galvanized in

accordance with General specification No.2005, “Protective Coating”.

4.8 Internal Staircases

4.8.1 General

Contractor shall provide internal staircases as per approved layout

drawings.

4.8.2 Construction

All design, fabrication and construction shall conform to the latest

OSHA Regulations and this specification.

Interior staircase shall be provided with side balustrades, treads and

risers cladded with vinyl sheet /tile finish, and walls with matching
Vinyl faced steel panels. The boundary walls of interior staircases
shall have a fire rating of A60. Side balustrades & handrails and
nosing shall be of stainless steel.

4.9.0 PAINTING AND COLOUR SCHEME

4.9.1 General

The Contractor shall supply all labour, tools equipment and paint to
complete the painting in accordance with these specifications and
the painting schedules. Painting shall be in accordance with the
attached specification 2005, "Protective Coating".

4.9.2 Colour Scheme

The Contractor will develop a colour scheme for the interior of each
room. This will show the colour and shades selected for the walls,
flooring, carpets, curtains, furniture, upholstery, blinds, doors, notable

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 29 of 3

equipments etc. The colour scheme shall be submitted to the

company for approval.

4.9.3 Extra Items

An extra of five percent requirement of vinyl tiles, ceramic tiles,

acoustical ceiling panels/boards, electrical light fittings, wall panel,
sanitary/wash basin fittings such as hot cold mixing nozzles etc. shall
be shipped loose and with the building module for future
maintenance/repair work by the Company.
A procedure shall be submitted for future maintenance & repair along
with the supply of material.

5.0 SYSTEMS SPECIFICATIONS

Contractor shall supply and install all equipment and systems

specified herein, including all cabling, ducting, tubing, piping controls,
etc. in order to make the building fully operational and ready for
occupancy as a self contained operable unit.

5.1. Electrical

The electrical system for the Building Modules shall be designed and
fabricated in accordance with design criteria, General Specifications,
Equipment Specifications as given in the bid.

The electrical system of the each of the building module shall be

designed and fabricated so as to have minimum offshore hook-up
work between the building module and other platform facilities.

5.2 Lighting Intensities

Lighting intensities shall follow electrical design criteria.

5.3 Intercom and Paging System

An integrated intercom and paging address system shall be provided

as per specifications and Design Criteria.

5.4 Radio and Telephone System

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 30 of 3

Radio and Telephone system shall be provided as per relevant

Design Criteria.

5.5 Closed Circuit T.V. System

The Contractor shall supply and install a closed circuit T.V. System
including cameras to monitor, as per relevant design criteria as
described elsewhere in bid package.

5.6 HVAC System

5.6.1 General

The Contractor shall design, furnish and install an air-conditioning,

heating, ventilation and pressurization system in accordance with the
requirements given in General Specification No.5901F "Heating,
Ventilation, Air-conditioning and Pressurization”, Design criteria
(Mech. Equipment) including relevant Codes and Standards

The ducting including grilles, diffusers, internals, and controls for all
the areas shall also be installed by the Vendor.

Toilets shall be ventilated by means of filtration from surrounding

area and exhaust equipment to ensure no foul smell is emanated
from toilets into other rooms.

Penetration for ducting in fire rated walls shall be with fire dampers
and sleeves as per SOLAS requirement. Fire dampers will be
pneumatically actuated on signals from F&G Panel.

5.7 Sanitary and Plumbing

5.7.1 General

The Contractor shall furnish and install sanitary facilities complete

with fixtures, vents, drains, valves etc. as shown on the drawings and
in accordance with the requirements of the National Plumbing Code
/Norsok M-001:

Services Material
Potable water supply Copper piping and fitting plus insulation

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 31 of 3

(hot/cold) on HW piping
Utility(sea) water supply Cu-Ni piping & fitting
Fire water online for Cu-Ni piping & fitting
overhead
Black water drainage UPVC piping to ASTM D-1784,Sch.81
to ASTM D-1785,Sch.80
Grey water drainage UPVC piping to ASTM D-1784,Sch.81
to ASTM D-1785,Sch.80

All sanitary fittings such as wash basins, sinks, water closets, urinal
ports, bath, tubs etc. unless otherwise specified shall be of stainless
steel SS 316, suitable for marine use. All fixtures and fittings shall be
of proven hard duty industrial type fittings. The Contractor shall
authenticate use of all such fixtures to the Company's representative.
In case of any conflict responding specification for piping material as
given here and in FS 2004 the later shall be followed.

5.7.2 Sanitary Facility Requirements

All sanitary fittings shall be suitable for marine use. All fixtures and
fittings shall be of proven hard duty industrial type fittings. The
contractor shall authenticate the use of all such fixtures to company
representatives. Following sanitary facilities shall be provided:

a) Sewer lines, vents, traps, etc. of socket- type plastic CPVC

pipe. The pipes shall as per ASTM D - 1784 Sch. 81 and
fittings shall be to ASTM D -1785 Sch. 80.

b) Copper and Cupro-Nickel (90-10) for potable water and utility

water respectively. For hot water system copper piping shall
have insulation as per General Specification No. FS 2006.
Toilets and urinals require separate piping system for standby
sea water use for flushing, in case of limited pot water supply.
However potable water shall be provided for all utilities.

c) Wall mounted Western style water closet and Indian (squat)

type water closets & urinals (wall hung type) for marine service
with complete fitting and fixtures as shown on the drawing. All
water closet compartments shall be provided with a hygiene
hose with potable water connection and adequate floor drains

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 32 of 3

with traps. Wall hung Stainless Steel (SS 316) double roll tissue
holder and coat hook in each toilet compartment shall be
provided.

d) Granite (approved shade) counter top type wash basins with

faucets shall have single hot/cold mixing nozzle, spring loaded
with continuous counter type arrangement, with 300 mm
vertical drop in front. Continuous unbreakable type mirror with
Stainless Steel SS 316 frame above each wash basin along
with spot lighting arrangement shall be provided.
e) One 400 mm x 500 mm mirror with Stainless Steel SS 316
frame above each wash basin.
f) Shower compartment shall be provided with hand held type
shower spouts with hot/cold water mixer and adjustment knob,
wall mounted coat hanger (two nos.) ,soap dish, towel rail ( all
accessories of Stainless Steel SS 316). Each shower
compartment shall have minimum slope of 1:50 with floor drains
with traps. A threshold shall be provided at the door to prevent
any flow of water out.

g) One wall-hung Stainless Steel SS 316 paper towel dispenser

and waste receptacle near each wash basin.

h) A grease trap sized to handle the galley waste. Location of this

trap shall be accessible for periodic cleaning.

i) Service sinks with single hot and cold mixing nozzle in each
janitor closet with spring loaded traps.

J) Shower drains, wash basin drains, and laundry drains shall

discharge overboard. Vendor shall install a concealed
downspout for all floor drains and terminate at skid level. This
shall be accessible for piping on the lower deck.

k) Fire insulation shall be provided for 1m distance of pipes

crossing from one floor to another floor.

5.3.3 Service supplied

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 33 of 3

Potable water, seawater and sewer lines within the building module
shall be supplied by Vendor. Seawater shall be used for flushing
whenever potable water supply is limited.

6.0 SAFETY EQUIPMENT

6.1 Hazardous Gas Detection

6.1.1 The contractor shall supply and install a Gas Detection and Alarm
System within the building according to guidelines given in
Specification No.3500, Fire & Gas Detection System and design
criteria for fire & gas system.

6.1.2 The number and location of Gas Sensors, to be installed in the

various activity areas of the PGC & Building module, shall be as per
the guidelines given in specification No.3500, Fire & Gas system and
design criteria for fire & gas system.

6.1.3 Vendor shall install the smoke, Gas Sensors and gas detection panel
and shall provide all wiring conduits, fittings and labour necessary to
install the gas detection system inside the building as indicated in
section of Design criteria.

6.2 Fire Detection and Suppression

6.2.1 For Fire Detection and Suppression, Contractor shall design and
supply a suitable system as per guidelines given in the Spec.
No.3500, Fire & Gas Detection System and design criteria for fire &
gas system.

6.2.2 The number capacity, type and location of the portable fire
extinguishers to be furnished and installed in the various activity
areas of PGC & building module, shall be as given in Architectural
Design Criteria.

6.2.3 The number and location of Fire Hose Reels to be furnished and
installed in the various activity areas of the living quarter module are
provided in of Architectural Design Criteria.

7.0 OUTFITTING AND FURNISHING

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 34 of 3

7.1 General

The Contractor shall furnish and install all electrical appliances

fixtures and furniture etc. necessary to have the building ready for
occupancy.

7.1.1 The Contractor shall provide complete list, specs, numbers etc. of
all these items viz. furniture items, etc.

7.1.2 Furnish and install wall mounted digital clocks with Date & time
display as specified in Architectural Design Criteria.

7.1.3 All mirrors provided in the building shall be unbreakable type.

7.1.4 On the wall inside and also on other conspicuous places, boards
indicating the survival craft numbers and escape routes leading to
the survival craft should be affixed. The board shall be of minimum
size 300 mm x 450 mm.

Self luminous, "EXIT" signs shall be placed over all external doors.
The escape route to the external deck shall be marked in self
luminous paint on the walls in the corridor.

7.1.5 750 mm x 450 mm wall mounting framed paintings (or like) should be
provided in all office rooms and living room and recreation room.

7.1.6 Shoe racks should be provided outside the Conference Room,

Control Room, Office Room and in all air-locks in a recess in the
wall.

7.1.7 Stainless steel waste baskets are to be provided in all Conference

and office rooms.

7.1.8 The use of timber/wood substitute shall be kept at a minimum for

Building Module furniture. However, where unavoidable, the same
shall be impregnated with poly-urethane foam or shall be coated with
other fire-insulation coating.

7.1.9.1 Room-wise furniture requirement:

Room-wise furniture requirement of the various utilities/accessories
that are indicated in Architectural Design Criteria Sec. 3.10:

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 35 of 3

8.0 PREPARATION FOR SHIPMENT

8.1 General

Where applicable, preparation for shipment shall be performed in

accordance with General Specification for “Skid Mounted Assemblies”.

9.0 Testing

9.1 In addition to Testing requirements according to General

Specification, testing of the electrical, piping, sewer systems, all
equipment and all other components (windows, doors, switches, etc.)
shall be carried after fabrication onshore and prior to acceptance.
Onshore testing does not absolve the Vendor/Contractor of their
responsibility to meet the specified requirement of offshore.

9.2 Temporary Bracing

Vendor shall provide temporary bracing for all equipment and

furnishings to ensure its stability during transportation, shipping and
handling of the billing. While bracing must be strong enough for its
purpose, it should be designed for easy removal with no damage to
any portion of the billing once it is securely set in its final location.

10.0 WARRANTY

Vendor shall have final and total responsibility for the design and
mechanical performance of all equipment supplied under this
specification. Contractor shall warrant the equipment furnished by
him and the performance of the said equipment in accordance with
this specification and General Specification No. 1050, "General
Specification Definition".

11.0 Vendor Data

Vendor shall furnish information and data for proposal, approval and
dossier in accordance with General Specification No.1060, "Vendor
Data Requirements". Vendor data for HVAC system and all other
equipment and systems, shall be furnished as per Vendor Data
Requirement sheet. In addition, Vendor shall submit documents and

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 36 of 3

drawings for review and approval by Company as listed in the

following paragraphs.

11.1 Design Calculations:

a) Complete design calculations for the building structures,

building framing, roof and floor beams and plating, wall framing
and cladding, skid framing, lifting pad eyes, stairs and landings,
for in place, seismic/wind, transportation, lifting and installation
conditions, etc.

b) Illumination level calculations, load calculations, voltage drop

calculations etc.

c) Heating, air-conditioning and ventilation system design

calculations, and data as required in HVAC specification.

d) Supporting calculations for:

i) Selection of thermal insulation.
ii) Vibration and vibration isolation.
i) Selection of acoustic panels and acoustic insulation.

e) Any other calculations as specified elsewhere in this bid package.

11.2 Drawings

Following drawings shall be submitted:

a) Architectural drawings.
b) Structural framing and fabrication drawings.
c) Sanitary and plumbing layout and details.
d) Heating, ventilation and air-conditioning system layout and
details.
e) Electrical system layout and details (cable, lighting, Earthling,
communication and equipment (layouts).
f) Gas and fire detection/suppression devices layout and detail
construction drawings
g) Any other drawings as specified elsewhere in this bid package.

11.3 Specifications:

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003
 SPEC. No. 6011
OFFSHORE FUNCTIONAL
SPECIFICATION FOR Rev. No. 2
DESIGN
BUILDING MODULE
SECTION Discipline Structural
No of Pages: 37 of 3

a) Type and details of materials proposed for construction with

informative broad specifications along with track records,
separately listing structural, architectural, piping sanitary,
electrical instrumentation, F & G system and other materials.

b) Specifications, catalogues/brochures and drawings of all

furniture, fittings and fixtures submitting at least three
alternatives for each item for selection.

c) Specification, catalogues/brochures with sketch/drawings

/picture of all electrical appliances submitting at least two
alternatives for selection.

d). Complete description with specifications of Heating, Air

Conditioning and Ventilation/Pressurization units with
catalogues.

---------END-----------

Format No Ref. Proc. No Issue No Rev No Rev. Date

ODS/SOF/004B ODS/SOP/008 to 015 01 01 15/10/2003