8HBW30 8HBE30 8HBE40 8HBC30 8HBC40 8TB50 (00715-00130-08) L

PARTS CATALOG
FOR MODEL
8HBW30/8HBE30/8HBE40
8HBC30/8HBC40/8TB50
Starting With Serial Number 36,001 and Up
M/N 00715-00130-08 9/18/2008

Copyright ® 2008 by Toyota Industrial Equipment
All rights reserved. No portion of this manual may be reproduced mechanically, electronically or by any
other means, including photocopying, electronic retrieval or transfer, or recording without the written
permission of the publisher.
Toyota Industrial Equipment believes the information in this manual is accurate and current as of the
publication date; such information is subject to change without notice. Toyota Industrial Equipment is not
responsible for any errors that may appear in the manual.
1071581B
Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Table of Contents
Table of Contents
SECTION 1 General Information

To Our Customer ................................................................................................................................ 1-2
How To Use Catalog If Part Number Is Not Known ................................................................................. 1-3
How To Use Catalog If Part Number Is Known ....................................................................................... 1-4
Major Sections ................................................................................................................................... 1-5
Recommended Spare Parts List ............................................................................................................. 1-6
Hardware Parts List ............................................................................................................................. 1-7
SECTION 2 Finish and Accessories

Major Assemblies ............................................................................................................................... 2-2
Suspension Assembly, Model 8TB50..................................................................................................... 2-4
Suspension Assembly, Model 8TB50, Optional ...................................................................................... 2-6
Caster Installation ............................................................................................................................... 2-8
Caster Assembly, without Springs (Larcaster) ........................................................................................ 2-10
Caster Assembly, without Springs (Superior) ........................................................................................ 2-12
Caster Assembly, with Springs (Heavy Duty) ........................................................................................ 2-14
Finish Instructions, All Models............................................................................................................. 2-16
Battery Roller and Gate Installation ..................................................................................................... 2-26
Battery Roller Assembly ..................................................................................................................... 2-28
Platform Installation, Models 8HBC30/40 ........................................................................................... 2-29
SECTION 3 Steering and Controls

Handle Mounting, Models 8HBW30, 8HBE30/40................................................................................. 3-2
Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle............................................ 3-4
Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle.................................................... 3-6
Handle and Control Head Assembly ..................................................................................................... 3-9
Control Head Assembly, All Models.................................................................................................... 3-15
Handle Arm Assembly....................................................................................................................... 3-18
Throttle Assembly.............................................................................................................................. 3-20
SECTION 4 Drive and Brake

Drive and Brake Assembly, Models 8HBW30, 8HBE30/40 .................................................................... 4-2
Drive and Brake Assembly, Models 8HBC30/40, 8TB50 ........................................................................ 4-4
Drive Unit Subassembly ....................................................................................................................... 4-6
Transmission, Models 8HBW30, 8HBE30/40........................................................................................ 4-8
Transmission, Models 8HBC30/40, 8TB50 ......................................................................................... 4-10
Brake Handle Assembly, Models 8HBC30/40, 8TB50.......................................................................... 4-12
Brake Assembly, Models 8HBW30, 8HBE30/40 ................................................................................. 4-14
Brake Assembly, Models 8HBC30/40, 8TB50..................................................................................... 4-15
Drive Wheel, 12 in. .......................................................................................................................... 4-16
SECTION 5 Electrical Components and Systems

Electrical System ................................................................................................................................. 5-3
Grab Rail Assembly, Models 8HBE30/40 ............................................................................................. 5-9
Contactor Assembly .......................................................................................................................... 5-12
Horn Installation ............................................................................................................................... 5-15
Ignition Switch Installation.................................................................................................................. 5-16
Battery Connector Assembly............................................................................................................... 5-19
00715-00130-08, Issued 9/18/2008 Top of Section i

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Table of Contents
Motor Controller Assembly ................................................................................................................ 5-20

Programming Key ............................................................................................................................. 5-22
Drive Motor ..................................................................................................................................... 5-24
SECTION 6 Hydraulic Components

Hydraulic System................................................................................................................................ 6-2
Lift Pump and Motor Assembly ............................................................................................................. 6-5
Lift Cylinder Assembly ....................................................................................................................... 6-10
SECTION 7 Mast
Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40 ................................................ 7-2
Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40 ................................................................... 7-6
Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length .................................. 7-8
Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length ................................................... 7-9
Pull Rod Assembly, Models 8HBE40, 8HBC40..................................................................................... 7-10
Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30 ......................................................... 7-12
Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel .......................................... 7-14
Entry Roller Installation ...................................................................................................................... 7-16
Entry Slider Installation ...................................................................................................................... 7-17
SECTION 8 Options/Kits
Battery Gate Interlock.......................................................................................................................... 8-2
Tow Coupler Installation ...................................................................................................................... 8-5
Hitch Assembly, Optional .................................................................................................................... 8-9
Storage Tote .................................................................................................................................... 8-10
Load Backrest Installation................................................................................................................... 8-12
Travel Alarm Installation .................................................................................................................... 8-14
Auxiliary Power Hook-up ................................................................................................................... 8-15
Tractor Skirt Installation ..................................................................................................................... 8-17
Controller Splash Guard.................................................................................................................... 8-18
Coast Installation .............................................................................................................................. 8-20
Coast Actuator Assembly................................................................................................................... 8-23
APPENDIX A Alphabetical Parts Index

APPENDIX B Numerical Parts Index
ii Top of Section 00715-00130-08, Issued 9/18/2008

SECTION 1 General Information
To Our Customer ................................................................................................................................................. 1-2

How To Use Catalog If Part Number Is Not Known .................................................................................................. 1-3
How To Use Catalog If Part Number Is Known......................................................................................................... 1-4
Major Sections .................................................................................................................................................... 1-5
Recommended Spare Parts List............................................................................................................................... 1-6
Hardware Parts List .............................................................................................................................................. 1-7
00715-00130-08, Issued 9/18/2008 1-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - General Information
To Our Customer
To Our Customer 1
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts

In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog

This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the Catalog
to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension speed,
fork carriages, color and size of tires, guide wheel specs, etc.
1-2 Top of Section 00715-00130-08, Issued 9/18/2008

How To Use Catalog If Part Number Is Not Known
How To Use Catalog If Part Number Is Not Known 1
IF THE PART NUMBER

Major Assemblies
IS NOT KNOWN
SECTION 7
MAST
SECTION 6
HYDRAULIC
COMPONENTS
DO THIS
SECTION 3
STEERING AND
CONTROLS
1.
Determine in which Section the part
is located using the illustration.
SECTION
SECTION 5 4 Drive and Brake
ELECTRICAL
COMPONENTS AND
Drive Unit Assembly -SYSTEMS
271" and Above Elevated Height ..............................................................................4-2
Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4
Deadman Brake Assembly ........................................................................................................................4-6
SECTION(used
Brake Assembly/Installation 4 with motor 570-262/500 only) ...............................................................4-8
SECTION 2 DRIVE AND
2.
Drive Unit Brake Assembly ......................................................................................................................4-12
FINISH AND BRAKE .....................................................................................................................4-14
Brake Assembly Installation
ACCESSORIES
Inertial Dampener ..................................................................................................................................4-16
Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

in the applicable Section.
1-3
Frame Assembly - DS/DT
7
29 6 26
28 30
25
10
23 12 24
5 20
11
22
4 19
21 17
18 16
15
14 13
31
4-1
2
9
8
37 36 39
40
3. 38
3
Refer to the PAGE NUMBER

1
FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 5 828-005-691/003 Roller Assembly A
selected from the TABLE OF CONTENTS. 5 828-005-691/001

(consists of items 36 through 40)
Roller Assembly
B
Locate the desired part

5 828-005-691/002 Roller Assembly C
2 REF Frame Weldment A, Q
3 1 828-006-283 Door Weldment S
and note the ITEM NO. Figure 2-2: Frame Assembly - DS/DT
4
5
6
1
1
2
714-206
828-004-421
861-026
Screw
Bracket, Latch
Pin, Clevis
7 2 462-032 Bearing R
8 1 710-264P Screw
9 1 750-433 Nut, Hex
2-1 10 1 828-004-622 ODI Assembly O
1 828-006-364 ODI Assembly T
11 2 750-006 Nut, Hex
12 2 771-049 Washer H, L, M, P
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22 1 5-015-003 Nut, Hex H, L, N, P
23 1 5-015-004 Nut, Hex H, L, N, P
24 1 828-004-672 Bracket Weldment
4.
25 2 828-004-671 Washer
26 2 710-069 Screw
27 1 411-938/001 Decal, Keyswitch (Not Shown) F, H
1 411-938/003 Decal, Keyswitch (Not Shown) G
Refer to the corresponding PART LIST. Use the FIGURE

1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29 1 828-004-683 Bracket, SMARTi H, L, N, P
& ITEM NO. to find the Part Number, Description, etc. 30

31
1
1
828-004-682
154-009-117/001
Clamp, ODI
Static Strap, Insulated
F, G, K, M
A= 14" Battery Compartment F= Standard M= Remote/Bypass S= DT 3567 and Up/DS

B= 16" Battery Compartment G= Remote N= Remote/SMARTi 3641 and Up
C= 21" Battery Compartment H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
D= Without Rear Posts K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
List 2-2: Frame Assembly - DS/DT
HOW2USE3
00715-00130-08, Issued 9/18/2008 Top of Section 1-3

How To Use Catalog If Part Number Is Known
How To Use Catalog If Part Number Is Known 1
IF THE PART NUMBER IS KNOWN

APPENDIX B Numerical Parts List
DO THIS Part No. Description

024-296-290/260 ..... Cable Assembly ................................. 5-15
024-296-420/261 ..... Cable Assembly ................................. 5-15
Page Part No. Description
411-773 .................... Decal, No Riding, Bilingual ..................2-7
Page
411-789 .................... Decal, Warning....................................2-7

024-297-280/000 ..... Cable Assembly ................................. 5-15 411-790 .................... Decal, Warning, Bilingual ....................2-7
024-297-310/000 ..... Cable Assembly ................................. 5-15 411-848 .................... Decal, 24 Volt Cable System .............. 5-11
123-456-789.......................2-5
024-297-430/000 ..... Cable Assembly ................................. 5-15
029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3
411-849 .................... Decal, 24 Volt Cable System .............. 5-11
411-850 .................... Decal, Charging Warning .................. 5-11
029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 411-851 .................... Decal, Charging Warning .................. 5-11
030-504-008/003 ..... Hose Assembly .................................... 6-5 411-852 .................... Decal, Battery Swivel Warning ............ 5-11
1-000-013 ................ Battery, 6 Volt .................................... 5-15 411-853 .................... Decal, Battery Swivel Warning ............ 5-11
1.
1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 412-454 .................... Decal, ISO 9001..................................2-7
1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7
1-012-502/003 ......... Bushing, Reducer ................................. 5-6 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7
1-074-104/001 ......... Standoff .............................................. 5-3 441-013 .................... Bearing, Sealed....................................4-9
1-085-186 ................ Cover, Internal ..................................... 2-7 441-127 .................... Bearing, Shield ...................................7-5
Locate the Part Number in the NUMERICAL 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5
1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5
1-105-216/05 ........... Cover, Top ........................................... 5-5
447-098 .................... Bearing, Cone ....................................4-3
447-108 .................... Bearing, Cone ....................................4-3
447-562 .................... Bearing, Cup ......................................4-3
INDEX (APPENDIX B). Note the Section & page 1-105-216/07 ........... Spring, Return...................................... 5-5
1-105-216/09 ........... Coil Assembly ...................................... 5-5
1-105-225 ................ Contactor Assembly ............................. 5-5
447-579 .................... Bearing, Cup ......................................4-3
462-029 .................... Bushing, Flanged ................................4-5
464-034 .................... Bushing ..............................................2-3
number(s) where the part is decribed. 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3
1-110-920/092 ......... Heater................................................. 3-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5
464-035 .................... Bushing ..............................................2-3
464-035 .................... Bushing ..............................................7-3
464-036 .................... Bearing, Oilite Super ...........................7-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5 520-078/03 .............. Plug, Shipping .....................................6-9
1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 530-449 .................... O-Ring ...............................................4-5
1-150-368 ................ Switch, Key .......................................... 5-3 530-490/038 ............ O-Ring, Motor ....................................4-9
1-150-378 ................ Switch, Key .......................................... 5-3 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/01 .............. Rod, Piston .........................................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/02 .............. Barrel Assembly ..................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/03 .............. Seal Kit ...............................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9
1-150-418 ................ Switch, Function ................................... 3-5 540-062 .................... Cylinder, Hydraulic...............................6-5
1-150-418 ................ Switch, Function ................................... 3-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/132 ............ Adapter Block (With Check Valve) .........6-7
1-187-082 ................ Motor Controller .................................. 5-3 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7
FIGURE 2-2
QTY PART NUMBER DESCRIPTION 291-011.................... RingUSED ON
................................................... 4-3 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7
ITEM NO. 291-012.................... Ring ................................................... 4-3 560-209/06 .............. Valve, Adjustable Relief ........................6-7
1 5 828-005-691/003 Roller Assembly 360-049.................... Pad, BumperA ....................................... 3-3 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7
360-062/003
(consists of items 36 through 40) ............ Guard, Cable .................................... 5-11 560-209/08 .............. Elbow, 90 Degree ...............................6-7
360-065/001 ............ Cover, Front ........................................ 2-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7
5 828-005-691/001 Roller Assembly B
360-068.................... Cover, Gearbox Motor ......................... 4-9 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7
370-637/005 ............ Tape, Double Sided.............................. 3-6 560-213/01 .............. Pump Motor....................................... 5-23
5 828-005-691/002 Roller Assembly C
400-081/0 ................ Plate, Backing ................................... 4-15 560-213/02 .............. Brush Set ........................................... 5-23
400-081/02
(consists of items 36 through 40) .............. Cam ................................................ 4-15 560-213 .................... Pump and Motor Assembly ...................6-5
400-081/03 .............. Lever, Brake ...................................... 4-15 560-213 .................... Pump/Motor Assembly ........................6-7
2 REF Frame Weldment A, Q....................................... 4-15
400-081/04 .............. Ring, Safety 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23
3 1 828-006-283 Door Weldment 400-081/05 .............. Shoe AssemblyS .................................. 4-15 570-271/516 ............ Commutator End Bearing .................. 5-23
400-081/06 .............. Spring, Return.................................... 4-15 570-271/516 ............ Drive End Bearing ............................. 5-23
4 1 714-206 Screw
400-081.................... Brake Assembly ................................ 4-15 570-271/517 ............ Washer ............................................. 5-23
5 1 828-004-421 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 570-316/511 ............ Seal .................................................. 5-23
6 2 861-026 Pin, Clevis 400-160.................... Pinion, Drive ..................................... 4-11 570-316/513 ............ Retaining Ring ................................... 5-23
400-160.................... Pinion, Drive ........................................ 4-9 570-360/511 ............ Brush Set ........................................... 5-23
7 2 462-032 Bearing 411-511/015 ............ Decal, RaymondR .................................. 2-7 570-360/512 ............ Brush Spring Set.................................5-23
8 1 710-264P Screw 411-534.................... Decal, Emergency Disconnect ............... 2-7 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23
411-552.................... Decal, Warning.................................... 2-7 570-864 .................... Drive Motor, 24 Volt ...........................4-11
9 1 750-433 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 590-514 .................... Fuse, 15 Amp ......................................5-3
10 1 828-004-622 ODI Assembly 411-587/001 ............ Decal, No ORiding, Black 9" ................... 2-7 590-638/001 ............ Horn Assembly.....................................5-3
411-633.................... Decal, Caution, Bilingual ..................... 2-7 590-701 .................... Battery Connector ..............................5-15
1 828-006-364 ODI Assembly T
411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 590-701 .................... Battery Connector ..............................5-17
11 2 750-006 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 590-701 .................... Battery Connector ................................5-6
12 2 771-049 Washer 411-680.................... Decal,
H, Operating
L, M, P ................................. 2-7 600-213 .................... Grommet .......................................... 5-15
411-681.................... Decal, Replacement Instruction ............. 2-7 610-307 .................... Shaft, Flexible ......................................3-7
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw B-1
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
2.
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22
23
1
1
5-015-003
5-015-004
Nut, Hex
Nut, Hex
H, L, N, P
H, L, N, P Find the Section & page
Frame Assembly - DS/DT 24 1 828-004-672 Bracket Weldment
25
26
2
2
828-004-671
710-069
Washer
Screw
number in the PARTS LIST
27 1
1
411-938/001
411-938/003
Decal, Keyswitch (Not Shown)
Decal, Keyswitch (Not Shown)
F, H
G
referenced by the
Numerical Index. Locate
1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
7 28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29
30
6 29
30
26 1
1
828-004-683
828-004-682
Bracket, SMARTi
Clamp, ODI
H, L, N, P
F, G, K, M
the Part Number. Note
28 25
5
23 12
11
10 31 1
24 Compartment
A= 14" Battery
20
B= 16" Battery Compartment
154-009-117/001
F= Standard
G= Remote
Static Strap, Insulated
M= Remote/Bypass
N= Remote/SMARTi
S= DT 3567 and Up/DS
3641 and Up
the part's FIGURE &
22
4
21
C= 21" Battery Compartment
D= Without Rear Posts
E= With Rear Posts
19
18
H= SMARTi
17
K= Standard/Bypass
L= SMARTi/Bypass
O= DT 001 to 3842/DS 001 to 3802
P= Remote/SMARTi/Bypass
Q= DT 001 to 3566/DS 001 to 3640
T= DT 3843 and Up/DS
3803 and Up
R= Recommended Spare
ITEM NO.
16
List 2-2: Frame Assembly - DS/DT
15
14 13
2-7
31
2
123-456-789
9
8
37 36 39
40
3.
38
3 Find the FIGURE & ITEM NO.
1
on the associated illustration
for a pictorial view of the part.
Figure 2-2: Frame Assembly - DS/DT
HOW2USE4

Major Sections
Major Sections 1
Figure 1-1: Major Sections
SECTION 3: SECTION 6:
Steering and Hydraulic
Controls Components
SECTION 7:
Mast
Model 8HBW30 Models 8HBE30/40
SECTION 5: SECTION 2:
Electrical Finish and
Components Accessories
and Systems
Models 8HBC30/40 Model 8TB50
SECTION 4:
Drive and Brake
W_8400_201

Recommended Spare Parts List
Recommended Spare Parts List 1
Description Part No. Qty. Fig. Description Part No. Qty. Fig.
Bearing Assembly, Encoder ............00590-47554-71 ...1 .......5-9 Horn, 24 Volt ............................... 00590-43209-71... 1 ....... 5-4
Bearing Assembly, Steer.................00590-47375-71 ...1 .......4-4 Kit Assembly, Motor Controller ....... 00590-47342-71... 1 ....... 5-7
Bearing Assembly, Steer.................00590-47375-71 ...1 .......4-5 Kit, Axle, Greaseable .................... 00590-48202-71... 1 ....... 2-6
Bearing Set ..................................00590-41860-71 ...1 .......4-4 Kit, Cam ...................................... 00590-47106-71... 1 ....... 4-7
Bearing Set ..................................00590-41860-71 ...1 .......4-5 Kit, Cam ...................................... 00590-47106-71... 1 ....... 4-8
Bearing Set ..................................00590-41861-71 ...1 .......4-4 Kit, Elbow with Vent Plug ............... 00590-47011-71... 1 ....... 6-2
Bearing Set ..................................00590-41861-71 ...1 .......4-5 Kit, Housing ................................. 00590-48207-71... 1 ....... 2-6
Bearing Set ..................................00590-41862-71 ...1 .......4-4 Kit, Reservoir with Tubes ................ 00590-42133-71... 1 ....... 6-2
Bearing Set ..................................00590-41862-71 ...1 .......4-5 Kit, Seal ...................................... 00590-43164-71... 1 ....... 6-3
Bearing Set ..................................00590-47105-71 ...1 .......4-4 Kit, Seal....................................... 00590-05345-71... 1 ....... 6-2
Bearing Set ..................................00590-47105-71 ...1 .......4-5 Kit, Shoulder Bolt .......................... 00590-48201-71... 2 ....... 2-6
Bearing........................................00590-43194-71 ...1 .......5-9 Kit, Switch, Start Service................ 00590-47153-71... 1 ....... 6-2
Bearing, Commutator End ..............00590-40636-71 ...1 .......6-2 Kit, Tip Contactor.......................... 00590-43148-71... 1 ....... 5-3
Bearing, Cone ..............................00590-39887-71 ...1 .......2-7 Kit, Wheel, Caster ........................ 00590-48206-71... 1 ....... 2-6
Bearing, Cone ..............................00590-41741-71 ...2 .......2-2 Mount, Rubber ............................. 00590-42157-71... 4 ....... 2-2
Bearing, Cone ..............................00590-41741-71 ...2 .......2-3 O-Ring......................................... 00590-43219-71... 1 ....... 2-5
Bearing, Cone, King Pin ................00590-43221-71 ...1 .......2-5 O-Ring......................................... 00590-47541-71... 1 ....... 5-9
Bearing, Cup................................00590-39886-71 ...1 .......2-7 Seal, Felt ..................................... 00590-39881-71... 1 ....... 2-7
Bearing, Cup................................00590-41742-71 ...2 .......2-2 Seal, Oil...................................... 00590-02779-71... 1 ....... 4-4
Bearing, Drive End ........................00590-04736-71 ...1 .......6-2 Seal, O-Ring ................................ 00590-47277-71... 1 ....... 4-4
Bearing, Handle ...........................00590-47246-71 ...2 .......3-7 Seal, O-Ring ................................ 00590-47277-71... 1 ....... 4-5
Bearing, Handle, Left-Hand ............00590-47345-71 ...1 .......3-7 Shaft, Wheel, Stainless Steel .......... 00590-43263-71... 1 ....... 7-6
Bearing, Handle, Right-Hand ..........00590-47346-71 ...1 .......3-7 Shaft, Wheel, Standard ................ 00590-00020-71... 1 ....... 7-6
Bearing, Non-Shielded .................00590-00011-71 ...2 .......7-6 Shield, Bearing............................. 00590-43222-71... 1 ....... 2-5
Bearing, Shielded ........................00590-00012-71 ...2 .......7-6 Shoe Assembly ............................ 00590-04520-71... 2 ....... 4-7
Bearing, Shielded ........................00590-00012-71 ...2 .......2-7 Shoe Assembly ............................ 00590-04520-71... 2 ....... 4-8
Bearing, Shielded ........................00590-00012-71 ...8 .......7-7 Spring ........................................ 00590-46199-71... 1 ....... 4-1
Bearing, Thrust..............................00590-39882-71 ...1 .......2-7 Spring, Card ................................ 00590-47315-71... 1 ....... 3-5
Bearing, Thrust..............................00590-43218-71 ...1 .......2-5 Spring, Compression..................... 00590-00138-71... 2 ....... 3-4
Bearing, Wheel ............................00590-43215-71 ...2 .......2-5 Spring, Compression..................... 00590-04801-71... 2 ....... 2-7
Bearing, Wheel ............................00590-48203-71 ...2 .......2-6 Spring, Compression..................... 00590-04802-71... 2 ....... 2-7
Brush Set (Holder and Springs) .......00590-05339-71 ...1 .......6-2 Spring, Compression..................... 00590-39892-71... 2 ....... 2-7
Bumper, Handle ............................00590-02176-71 ...1 .......3-1 Spring, Compression..................... 00590-39893-71... 2 ....... 2-7
Bushing (Greaseable) ....................00590-46247-71 ...2 .......7-2 Spring, Compression..................... 00590-47314-71... 1 ....... 3-5
Bushing (Greaseable) ....................00590-46257-71 ...4 .......7-2 Spring, Compression..................... 00590-47362-71... 1 ....... 3-1
Bushing (Greaseable) ....................00590-46274-71 ...8 .......7-2 Spring, Return ............................. 00590-04521-71... 2 ....... 4-7
Bushing (Greaseable) ....................00590-46287-71 ...2 .......7-6 Spring, Return .............................. 00590-43146-71... 1 ....... 5-3
Bushing (Greaseable) ....................00590-46287-71 ...4 .......7-2 Spring, Return, Handle .................. 00590-00229-71... 1 ....... 3-3
Bushing........................................00590-02177-71 ...2 .......3-1 Spring, Return, Lever ..................... 00590-00390-71... 1 ....... 4-2
Bushing........................................00590-05361-71 ...4 .......7-2 Spring, Torsion ............................. 00590-46222-71... 1 ....... 4-6
Bushing........................................00590-05370-71 ...4 .......7-2 Spring, Torsion ............................. 00590-47363-71... 1 ....... 3-7
Bushing........................................00590-46256-71 ...4 .......7-2 Switch Assembly........................... 00590-47463-71... 1 ....... 5-2
Bushing, Flanged .........................00590-46293-71 ...2 .......7-7 Switch Assembly, Horn .................. 00590-47323-71... 2 ....... 3-5
Cable Assembly (B+ to TP1), SB350 ........................................... Switch Assembly, Jog .................... 00590-47324-71... 2 ....... 3-4
...................................................00590-47263-71 ...1 .......5-6 Switch Assembly, Proximity ............ 00590-47279-71... 1 ....... 4-1
Card Assembly, Control, Model 8HBW30................................... Switch Assembly, Proximity ............ 00590-47279-71... 1 ....... 4-2
...................................................00590-47376-71 ...1 .......3-5 Switch Assembly, Proximity ............ 00590-47279-71... 1 ....... 5-1
Card Assembly, Control, Models 8HBC30/40, 8TB50.................. Switch, Key, 2-Position................... 00590-48165-71... 1 ....... 5-5
...................................................00590-47378-71 ...1 .......3-5 Switch, Key, 2-Position, EE (Keyless) 00590-47529-71... 1 ....... 5-5
Card Assembly, Control, Models 8HBE30/40.............................. Switch, Key, 2-Position, EE ............. 00590-47215-71... 1 ....... 5-5
...................................................00590-47377-71 ...1 .......3-5 Switch, Key, 3-Position................... 00590-00532-71... 1 ....... 5-5
Card Assembly, Display .................00590-47311-71 ...1 .......3-5 Switch, Key, 3-Position, EE ............. 00590-47424-71... 1 ....... 5-5
Contact Assembly, Fixed ................00590-43142-71 ...2 .......5-3 Switch, Pushbutton ........................ 00590-47485-71... 1 ....... 3-4
Contact Assembly, Moving .............00590-43143-71 ...1 .......5-3 Switch, Rotary, 2-Position (Keyless).. 00590-02338-71... 1 ....... 5-5
Foil, Heatsink................................00590-47334-71 ...1 .......5-7 Switch, Rotary, 3-Position (Keyless).. 00590-02336-71... 1 ....... 5-5
Fuse, 10 amp (FU4) ......................00590-39822-71 ...1 .......8-7 Valve Assembly, Check .................. 00590-05341-71... 1 ....... 6-2
Fuse, 15 amp (FU3) ......................00590-00552-71 ...1 .......5-1 Valve, Control, Flow ...................... 00590-04695-71... 1 ....... 6-2
Fuse, 15 amp (FU3) ......................00590-00552-71 ...1 .......8-7 Valve, Stem .................................. 00590-04554-71... 1 ....... 6-2
Fuse, 150 amp (FU1) ....................00590-02431-71 ...1 .......5-1 Wheel ......................................... 00590-04780-71... 1 ....... 2-7
Fuse, 250 amp (FU2) ....................00590-02432-71 ...1 .......5-1 Wheel ......................................... 00590-42306-71... 1 ....... 2-5
Guard, Spiral Wrap ......................00590-47211-71 ...7 .......8-1 Wheel, without Bearings................ 00590-48204-71... 1 ....... 2-6

Hardware Parts List
Hardware Parts List 1
Description Part No. Qty. Description Part No. Qty.

Bolt, Through....................................... 00590-40714-71 ........2 Screw .................................................00590-00561-71 ........ 8
Nut .................................................... 00590-00030-71 ........6 Screw .................................................00590-00839-71 ........ 1
Nut .................................................... 00590-00110-71 ........6 Screw .................................................00590-00913-71 ...... 12
Nut .................................................... 00590-00212-71 ........4 Screw .................................................00590-01444-71 ........ 2
Nut .................................................... 00590-00223-71 ........6 Screw .................................................00590-01953-71 ........ 3
Nut .................................................... 00590-00306-71 ........1 Screw .................................................00590-02076-71 ...... 10
Nut .................................................... 00590-00387-71 ........2 Screw .................................................00590-02099-71 ........ 6
Nut .................................................... 00590-00462-71 ........3 Screw .................................................00590-02179-71 ........ 2
Nut .................................................... 00590-00982-71 ........4 Screw .................................................00590-02192-71 ........ 1
Nut .................................................... 00590-01683-71 ........1 Screw .................................................00590-02419-71 ........ 1
Nut .................................................... 00590-02027-71 ........7 Screw .................................................00590-02563-71 ........ 2
Nut .................................................... 00590-02077-71 ........6 Screw .................................................00590-02564-71 ........ 4
Nut .................................................... 00590-02992-71 ........6 Screw .................................................00590-02770-71 ........ 6
Nut .................................................... 00590-03435-71 ........4 Screw .................................................00590-02908-71 ........ 4
Nut .................................................... 00590-04613-71 ........4 Screw .................................................00590-02981-71 ........ 4
Nut .................................................... 00590-04760-71 ........1 Screw .................................................00590-03001-71 ........ 1
Nut .................................................... 00590-04873-71 ........1 Screw .................................................00590-03022-71 ........ 4
Nut .................................................... 00590-05353-71 ........1 Screw .................................................00590-03071-71 ...... 17
Nut .................................................... 00590-39846-71 ........5 Screw .................................................00590-03127-71 ...... 15
Nut .................................................... 00590-40459-71 ........2 Screw .................................................00590-03175-71 ........ 3
Nut .................................................... 00590-40479-71 ........4 Screw .................................................00590-03421-71 ........ 6
Nut .................................................... 00590-42012-71 ........4 Screw .................................................00590-03424-71 ........ 2
Nut .................................................... 00590-42108-71 ........4 Screw .................................................00590-03430-71 ........ 6
Nut .................................................... 00590-47496-71 ........4 Screw .................................................00590-03628-71 ........ 2
Nut .................................................... 00590-47545-71 ........3 Screw .................................................00590-05366-71 ........ 2
Nut .................................................... 00590-47546-71 ........3 Screw .................................................00590-39687-71 ........ 4
Nut, Brass........................................... 00590-47500-71 ........5 Screw .................................................00590-39782-71 ........ 4
Nut, Clamp ......................................... 00590-45616-71 ........2 Screw .................................................00590-40458-71 ........ 2
Nut, Clamp ......................................... 00590-48148-71 ........2 Screw .................................................00590-40671-71 ........ 4
Nut, Face ........................................... 00590-48230-71 ........1 Screw .................................................00590-41866-71 ........ 2
Nut, Hex, Slotted ................................. 00590-42004-71 ........4 Screw .................................................00590-42003-71 ........ 4
Nut, Jam............................................. 00590-03177-71 ........2 Screw .................................................00590-42011-71 ........ 4
Nut, King Pin ...................................... 00590-43223-71 ........2 Screw .................................................00590-42020-71 ........ 2
Nut, Lock ............................................ 00590-43228-71 ........3 Screw .................................................00590-42035-71 ........ 2
Pin, Clevis........................................... 00590-00169-71 ........1 Screw .................................................00590-43234-71 ........ 2
Pin, Clevis........................................... 00590-00446-71 ........1 Screw .................................................00590-43235-71 ........ 4
Pin, Clevis........................................... 00590-03130-71 ........1 Screw .................................................00590-44437-71 ........ 2
Pin, Cotter........................................... 00590-00389-71 ........1 Screw .................................................00590-46234-71 ........ 4
Pin, Cotter........................................... 00590-00444-71 ........1 Screw .................................................00590-47278-71 ...... 11
Pin, Cotter........................................... 00590-42005-71 ........4 Screw .................................................00590-47320-71 ........ 2
Pin, Roll .............................................. 00590-04761-71 ........1 Screw .................................................00590-47321-71 ........ 2
Pin, Roll .............................................. 00590-04772-71 ........1 Screw .................................................00590-47322-71 ........ 4
Pin, Roll .............................................. 00590-47566-71 ........2 Screw .................................................00590-47453-71 ...... 12
Pin, Roll .............................................. 00590-48260-71 ........2 Screw .................................................00590-47501-71 ...... 11
Pin, Spiral ........................................... 00590-00225-71 ........4 Screw .................................................00590-47502-71 ........ 2
Pin, Spiral ........................................... 00590-01779-71 ........1 Screw .................................................00590-47503-71 ...... 10
Pin, Spiral ........................................... 00590-03496-71 ........2 Screw .................................................00590-47504-71 ........ 5
Pin, Spiral ........................................... 00590-46240-71 ........2 Screw .................................................00590-47505-71 ........ 4
Pin, Spring ......................................... 00590-00017-71 ........1 Screw .................................................00590-47506-71 ........ 7
Pin, Spring .......................................... 00590-00227-71 ........2 Screw .................................................00590-47507-71 ........ 2
Pin, Spring .......................................... 00590-46219-71 ........2 Screw .................................................00590-47508-71 ........ 4
Ring, Locking ...................................... 00590-47564-71 ........1 Screw .................................................00590-47509-71 ........ 2
Screw ................................................ 00590-00268-71 ........2 Screw .................................................00590-47517-71 ........ 3
Screw ................................................ 00590-00443-71 ........1 Screw .................................................00590-47519-71 ...... 12
Screw ................................................ 00590-01549-71 ........8 Screw .................................................00590-47520-71 ........ 4
Screw ................................................ 00590-03422-71 ........2 Screw .................................................00590-47521-71 ........ 6
Screw................................................. 00590-00104-71 ........3 Screw .................................................00590-47522-71 ........ 1
Screw................................................. 00590-00105-71 ........7 Screw .................................................00590-47523-71 ........ 1
Screw................................................. 00590-00109-71 ........3 Screw .................................................00590-47524-71 ........ 1
Screw................................................. 00590-00191-71 ........1 Screw .................................................00590-47525-71 ........ 1
Screw................................................. 00590-00220-71 ........1 Screw .................................................00590-47544-71 ........ 3
Screw................................................. 00590-00221-71 ........1 Screw .................................................00590-47549-71 ........ 2
Screw................................................. 00590-00416-71 ......10 Screw .................................................00590-47552-71 ........ 1
Screw................................................. 00590-00542-71 ........4 Screw .................................................00590-47558-71 ........ 6
Screw................................................. 00590-00560-71 ........2 Screw .................................................00590-47562-71 ........ 4

Hardware Parts List
Description Part No. Qty. Description Part No. Qty.

Screw ................................................. 00590-48196-71........ 2 Washer, Flat........................................ 00590-03092-71 ........2
Screw ................................................. 00590-48211-71........ 8 Washer, Loc ........................................ 00590-00005-71 ......12
Screw, Brake Adjuster........................... 00590-03285-71........ 1 Washer, Lock ...................................... 00590-00039-71 ........4
Screw, Cover, Top ................................ 00590-43145-71........ 2 Washer, Lock ...................................... 00590-00113-71 ......14
Screw, Set ........................................... 00590-00562-71........ 3 Washer, Lock ...................................... 00590-00224-71 ......14
Screw, Set ........................................... 00590-00564-71........ 3 Washer, Lock ...................................... 00590-00246-71 ......10
Screw, Set ........................................... 00590-47510-71........ 1 Washer, Lock ...................................... 00590-00344-71 ........2
Screw, Washer .................................... 00590-39884-71........ 1 Washer, Lock ...................................... 00590-00569-71 ........3
Washer............................................... 00590-04759-71........ 1 Washer, Lock ...................................... 00590-00997-71 ........2
Washer............................................... 00590-39885-71........ 2 Washer, Lock ...................................... 00590-02206-71 ........4
Washer, Compression........................... 00590-04773-71........ 2 Washer, Lock ...................................... 00590-02840-71 ......11
Washer, Felt ........................................ 00590-46294-71........ 2 Washer, Lock ...................................... 00590-02851-71 ........4
Washer, Flat ........................................ 00590-00004-71........ 4 Washer, Lock ...................................... 00590-04872-71 ........1
Washer, Flat ........................................ 00590-00112-71...... 19 Washer, Lock ...................................... 00590-45378-71 ........6
Washer, Flat ........................................ 00590-00473-71...... 12 Washer, Lock ...................................... 00590-46615-71 ........4
Washer, Flat ........................................ 00590-00568-71........ 3 Washer, Sealing .................................. 00590-47559-71 ........6
Washer, Flat ........................................ 00590-00813-71........ 2 Washer, Spring ................................... 00590-47547-71 ........3
Washer, Flat ........................................ 00590-00917-71........ 8 Washer, Spring ................................... 00590-47563-71 ........4
Washer, Flat ........................................ 00590-02940-71...... 21 Washer, Thrust .................................... 00590-43217-71 ........2
Washer, Flat ........................................ 00590-02973-71........ 8 Washer, Wavy .................................... 00590-47557-71 ........1

SECTION 2 Finish and Accessories
Major Assemblies ................................................................................................................................................ 2-2

Suspension Assembly, Model 8TB50 ...................................................................................................................... 2-4
Suspension Assembly, Model 8TB50, Optional........................................................................................................ 2-6
Caster Installation ................................................................................................................................................ 2-8
Caster Assembly, without Springs (Larcaster) ......................................................................................................... 2-10
Caster Assembly, without Springs (Superior).......................................................................................................... 2-12
Caster Assembly, with Springs (Heavy Duty).......................................................................................................... 2-14
Finish Instructions, All Models .............................................................................................................................. 2-16
Battery Roller and Gate Installation....................................................................................................................... 2-26
Battery Roller Assembly....................................................................................................................................... 2-28
Platform Installation, Models 8HBC30/40............................................................................................................. 2-29
00715-00130-08, Issued 9/18/2008 2-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Finish and Accessories
Major Assemblies
Major Assemblies 2
Figure 2-1: Major Assemblies
1 3 1 3
5 5
6 6
MODEL 8HBW30 MODELS 8HBE30/40

2 4 2 4
1 1
3
5
5
6
6
2 MODELS 8HBC30/40 4 2 3 MODEL 8TB50 4
W_8400_201

Major Assemblies
List 2-1: Major Assemblies

FIGURE 2-1
ITEM NO.
1 Ref. Handle and Mounting (See Figure 3-1.)
2 Ref. Drive and Brake Assemblies (See Figure 4-1.)
3 Ref. Fork and Tractor Subassemblies (See Figure 7-1a.)
4 Ref. Load Wheel Assembly (See Figure 7-6.) (See Figure 7-7.)
5 Ref. Lift Pump and Motor Assembly (See Figure 6-2b.)
6 Ref. Electrical System (See Figure 5-1a.)

Suspension Assembly, Model 8TB50
Suspension Assembly, Model 8TB50 2
Figure 2-2: Suspension Assembly, Model 8TB50
10
15 8
12
14
9
3
4
1
2
11
13
W850-138-683-E

Suspension Assembly, Model 8TB50
List 2-2: Suspension Assembly, Model 8TB50

FIGURE 2-2
ITEM NO.
1 2 00590-42158-71 Link, Suspension
2 4 00590-42157-71 Mount, Rubber R
3 1 Ref. Tractor Weldment (Contact Technical Support)
4 1 00590-46109-71 Axle Weldment, Suspension
5 2 00590-41745-71 Spacer, Wheel
6 2 00590-42002-71 Spacer, Wheel
7 2 00590-03424-71 Screw
8 4 00590-42003-71 Screw
9 2 00590-02908-71 Screw
10 2 00590-42004-71 Nut, Hex, Slotted
11 2 00590-42005-71 Pin, Cotter
12 2 00590-41743-71 Fitting, Grease
13 2 Ref. Wheel Assembly (includes:)
14 1 00590-41997-71 Wheel (Red)
1 00590-41998-71 Wheel (Neutral)
1 00590-41999-71 Wheel (Black)
1 00590-41747-71 Wheel (Tan)
15 2 00590-41741-71 Bearing, Cone R
2 00590-41742-71 Bearing, Cup R

Suspension Assembly, Model 8TB50, Optional
Suspension Assembly, Model 8TB50, Optional 2
Figure 2-3: Suspension Assembly, Model 8TB50, Optional
7
3
10
2 12
11
9
8
1057403_A

Suspension Assembly, Model 8TB50, Optional
List 2-3: Suspension Assembly, Model 8TB50, Optional

FIGURE 2-3
ITEM NO.
00590-47587-71 Kit, Suspension
2 1 00590-47427-71 Axle, Suspension
3 2 00590-41745-71 Spacer, Wheel
4 2 00590-42002-71 Spacer, Wheel
5 2 00590-02908-71 Screw
6 4 00590-39846-71 Nut
7 2 00590-42004-71 Nut, Hex, Slotted
8 2 00590-42005-71 Pin, Cotter
9 2 00590-41743-71 Fitting, Grease
10 2 Ref. Wheel Assembly (includes:)
11 1 00590-41997-71 Wheel (Red)
1 00590-41998-71 Wheel (Neutral)
1 00590-41999-71 Wheel (Black)
1 00590-41747-71 Wheel (Tan)
12 2 00590-41741-71 Bearing, Cone R
2 00590-41742-71 Bearing, Cup R

Caster Installation
Caster Installation 2
Figure 2-4: Caster Installation
1
OPTION
2
STANDARD
W671-042

Caster Installation
List 2-4: Caster Installation

FIGURE 2-4
ITEM NO.
1 8 00590-00917-71 Washer, Flat
2 8 00590-00005-71 Washer, Lock
3 2 00590-43168-71 Caster Assembly, without Springs (Larcaster) A
(See Figure 2-5.)
2 00590-48060-71 Caster Assembly, without Springs (Superior) A
(See Figure 2-6.)
2 00590-48553-71 Caster Assembly, with Springs (Heavy Duty) B
(See Figure 2-7.)
2 00590-39661-71 Caster Assembly, with Springs (Heavy Duty) C
(See Figure 2-7.)
4 8 00590-01549-71 Screw
5 AR 00590-39637-71 Shim, Caster
A= Standard, without Springs
B= Recommended for Fork Length 104 in. and Up
C= Optional Spring Caster

Caster Assembly, without Springs (Larcaster)
Caster Assembly, without Springs (Larcaster) 2
Figure 2-5: Caster Assembly, without Springs (Larcaster)
5 4 11 18 2
12
13
22 1
6
3
4
23
17
21
14
15
16
17
10 20
9
7
21
19
W671-042-A

Caster Assembly, without Springs (Larcaster)
List 2-5: Caster Assembly, without Springs (Larcaster)

FIGURE 2-5
ITEM NO.
00590-43168-71 Caster Assembly, without Springs (Larcaster)
1 1 00590-43169-71 Housing
2 1 00590-43211-71 Plate, Base
3 1 00590-43212-71 Block, Torsion
4 2 00590-43229-71 Plate, Adjusting
5 2 00590-43213-71 Arm, Mounting, Wheel
6 2 00590-43214-71 Tube, Spacer
7 1 00590-42306-71 Wheel R
9 2 00590-43215-71 Bearing, Wheel R
10 2 00590-43216-71 Spacer, Wheel
11 2 00590-43217-71 Washer, Thrust
12 1 00590-43218-71 Bearing, Thrust R
13 1 00590-43219-71 O-Ring R
14 1 00590-43220-71 Bearing, Cup R
15 1 00590-43221-71 Bearing, Cone, King Pin R
16 1 00590-43222-71 Shield, Bearing R
17 2 00590-43223-71 Nut, King Pin
18 1 00590-43224-71 Pin, King
19 1 00590-43225-71 Axle, Wheel
20 2 00590-43226-71 Bolt, Assembly
21 2 00590-43227-71 Fitting, Grease
22 3 00590-43228-71 Nut, Lock
23 1 00590-43230-71 Bolt, Assembly

Caster Assembly, without Springs (Superior)
Caster Assembly, without Springs (Superior) 2
Figure 2-6: Caster Assembly, without Springs (Superior)
1 2
3 4 5
1082408

Caster Assembly, without Springs (Superior)
List 2-6: Caster Assembly, without Springs (Superior)

FIGURE 2-6
ITEM NO.
00590-48060-71 Caster Assembly, without Springs (Superior)
1 1 00590-48207-71 Kit, Housing R
2 1 00590-48206-71 Kit, Wheel, Caster R
3 1 00590-48205-71 Wheel, with Bearings
4 1 00590-48204-71 Wheel, without Bearings R
5 2 00590-48203-71 Bearing, Wheel R
6 1 00590-48202-71 Kit, Axle, Greaseable (Not Shown) R
7 2 00590-48201-71 Kit, Shoulder Bolt (Not Shown) R

Caster Assembly, with Springs (Heavy Duty)
Caster Assembly, with Springs (Heavy Duty) 2
Figure 2-7: Caster Assembly, with Springs (Heavy Duty)
26 2
24
3
23
4
22
16 15 14
5
21
8
20
9
25
10
11
12
6 19 18 17 13
2123_001_B

Caster Assembly, with Springs (Heavy Duty)
List 2-7: Caster Assembly, with Springs (Heavy Duty)

FIGURE 2-7
ITEM NO.
2 00590-39661-71 Caster Assembly, with Springs (Heavy Duty) A
2 00590-48553-71 Caster Assembly, with Springs (Heavy Duty) B
2 1 00590-04755-71 Plate Assembly (includes:)
3 1 00590-39881-71 Seal, Felt R
4 1 00590-39882-71 Bearing, Thrust R
5 1 00590-39883-71 Yoke Weldment
6 1 00590-39884-71 Screw, Washer
7 2 00590-39885-71 Washer
8 1 00590-39886-71 Bearing, Cup R
9 1 00590-39887-71 Bearing, Cone R
10 1 00590-04759-71 Washer
11 1 00590-04760-71 Nut
12 1 00590-04761-71 Pin, Roll
13 1 00590-04762-71 Cap, Hub
14 2 00590-39892-71 Spring, Compression R, A
2 00590-04802-71 Spring, Compression R, B, C
2 00590-04801-71 Spring, Compression R, B, C
16 2 00590-39894-71 Locator, Spring A
2 00590-04765-71 Locator, Spring B, C
17 1 00590-04766-71 Shroud Assembly (includes:)
18 2 00590-39896-71 Bushing
19 1 00590-39897-71 Hinge Assembly, Pin (Standard)
1 00590-04769-71 Hinge Assembly, Pin (Cold Storage)
20 1 00590-04770-71 Axle Assembly (Standard)
1 00590-04771-71 Axle Assembly (Cold Storage)
21 1 00590-04772-71 Pin, Roll
22 2 00590-04773-71 Washer, Compression
23 2 00590-00012-71 Bearing, Shielded R
24 1 00590-04780-71 Wheel R
25 2 00590-39902-71 Fitting, Grease, Axle
26 1 00590-42237-71 Fitting, Grease, Yoke
A= Used on 00590-39661-71
B= Used on 00590-48555-71
C= Can be Ordered in Kit 00590-04826-71

Finish Instructions, All Models
Finish Instructions, All Models 2
Figure 2-8a: Finish Instructions, All Models
32
44
50
4 3 1 8 48 17 18 15
24
20
19
6 27
MODEL 8HBW30
TOP VIEW (STANDARD)
(HANDLE REMOVED FOR CLARITY)
1040266_P4_8300,1040266_P3_8300 SHT 1 OF 7

Figure 2-8b: Finish Instructions, All Models
B 41 42
39 48
37 38
B 36 9
52 28
49 47
D 30
L
C C 26
VIEW B-B
VIEW L-L
L
MODEL 8HBW30
22 SIDE VIEW
25
VIEW D-D SECTION C-C
1073182_C1, C2, 1040266-B11, 1073182_C6,1040266-P2, 411-920 SHT 2 OF 7

Figure 2-8c: Finish Instructions, All Models
4 3 17 18
22
40
34
VIEW D-D 19
43 6 1 8 48
B
2
39 48
B
50
37 38
24
35 9
32
49 47 7
D
26
46
D VIEW B-B
MODELS 8HBE30/40
1073182_C6, C3, C7, C4, 1040266_P4 SHT 3 OF 7

Figure 2-8d: Finish Instructions, All Models
13 4 3 17 18 1 8 48

19
VIEW B-B
21
6 MODELS 8HBC30/40
25 (HANDLE REMOVED)
28
30
SECTION C-C
41 42
15
39 48
24
VIEW E-E
37 38
50
B
36 9
44
31 B 12
22
D E
10
C C 11
26
D
E
VIEW D-D 46
MODELS 8HBC30/40
1040266_B11, B9, P2, 411-920, 1040266_B12, 1073182_C6, C5 SHT 4 OF 7

Figure 2-8e: Finish Instructions, All Models
4 3 17 18 1 8 48
19
14
TOP VIEW 12
5 (HANDLE REMOVED)
41 42
39 48
15 B
37 38
24 B
35 9
50
44 49 47
31
E
D
C C
26 16
D E
MODEL 8TB50
1040266_B14, 1073182_C8 SHT 5 OF 7

Figure 2-8f: Finish Instructions, All Models
25
SECTION C-C
13
19
14
23 5 TOP VIEW
(HANDLE REMOVED)
VIEW B-B
22
28
30
VIEW D-D VIEW E-E

MODEL 8TB50
1040266_P2, 411-920, 1040266_B14, B11, 1073182_C6, 1040266_B12 SHT 6 OF 7

Figure 2-8g: Finish Instructions, All Models
20
43
21
27
00590-47066-71_15DEC06,47067,47068,1026011_BW SHT 7 OF 7

List 2-8: Finish Instructions, All Models (Sheet 1 of 2)

FIGURE 2-8
ITEM NO.
1 1 00590-47330-71 Mount, Cover
2 1 00590-47088-71 Decal, Caution, Coast
3 1 00590-47497-71 Decal, Emergency Disconnect
4 1 00590-47064-71 Decal, Warning, Charger
5 2 Ref. Decal, Specifications, Tow Truck E
6 2 Ref. Decal, Specifications, Electric Truck E
7 1 00590-47096-71 Decal, Coast
8 1 00590-00104-71 Screw
9 1 00590-47359-71 Cover, Support, Left-Hand
10 1 00590-01280-71 Pad, Guard, Leg
11 1 00590-47499-71 Pad, Platform
12 1 00590-40449-71 Pad, Back C, D
13 1 00590-47069-71 Decal, Warning
14 1 00590-47070-71 Decal, Warning, Tow Tractor
15 2 00590-00813-71 Washer, Flat
16 1 00590-46967-71 Mat, Platform D
17 1 00590-47353-71 Decal, 3-Position
18 1 00590-47354-71 Decal, 2-Position
19 1 00590-47462-71 Cover, Center
20 2 00590-45409-71 Decal, No Riding
21 1 00590-47067-71 Decal, Warning C
22 1 00590-48253-71 Decal, AC
23 1 00590-47065-71 Decal, Brakes
24 2 00590-02099-71 Screw
25 1 00590-01272-71 Decal, Specifications, Torque
26 2 00590-04497-71 Decal, Toyota Logo
27 1 00590-47068-71 Decal, Warning A
28 1 00590-48208-71 Pocket, Manual
30 1 00590-45408-71 Decal, Instruction, Replacement
31 1 00590-47475-71 Cover C, D
32 1 00590-47474-71 Cover A, B
34 1 00590-40322-71 Pad, Floor
35 1 00590-47455-71 Console B
36 1 00590-47456-71 Console A, C, D
37 1 00590-47360-71 Cover, Support, Right-Hand
38 2 00590-02563-71 Screw
39 2 00590-00113-71 Washer, Lock
40 1 00590-47473-71 Pad, Floor, Cushioned
41 4 00590-00913-71 Screw
42 4 00590-40479-71 Nut
43 1 00590-47066-71 Decal, Warning B
A= Model 8HBW30
B= Models 8HBE30/40
C= Models 8HBC30/40
D= Model 8TB50
E= Consult Factory

List 2-8: Finish Instructions, All Models (Sheet 2 of 2)

FIGURE 2-8
ITEM NO.
44 2 00590-01444-71 Screw
46 2 00590-44371-71 Decal, EE
47 4 00590-01265-71 Nail, Grip
48 4 00590-00112-71 Washer, Flat
49 1 00590-47465-71 Decal, E
50 1 00590-47373-71 Bracket
52 4 00590-40018-71 Retainer
A= Model 8HBW30
B= Models 8HBE30/40
C= Models 8HBC30/40
D= Model 8TB50
E= Consult Factory

This Page Intentionally Blank

Battery Roller and Gate Installation
Battery Roller and Gate Installation 2
Figure 2-9: Battery Roller and Gate Installation
3 4
W850_138_499

Battery Roller and Gate Installation
List 2-9: Battery Roller and Gate Installation

FIGURE 2-9
ITEM NO.
00590-40341-71 Kit, Battery Roller, Installation A
00590-40462-71 Kit, Battery Roller, Installation B
00590-40463-71 Kit, Battery Roller, Installation C
00590-40464-71 Kit, Battery Roller, Installation D
2 1 00590-41799-71 Gate, Battery A
1 00590-41800-71 Gate, Battery B
1 00590-41801-71 Gate, Battery C
1 00590-42009-71 Gate, Battery D
3 4 00590-40469-71 Roller Assembly (See Figure 2-10.) D
4 00590-42010-71 Roller Assembly (See Figure 2-10.) A
4 00590-39920-71 Roller Assembly (See Figure 2-10.) B
4 00590-05306-71 Roller Assembly (See Figure 2-10.) C
4 1 00590-40353-71 Frame Weldment, Battery Roller A
1 00590-40470-71 Frame Weldment, Battery Roller B
1 00590-40354-71 Frame Weldment, Battery Roller C
1 Ref. Frame Alteration D
5 4 00590-42011-71 Screw
6 4 00590-42012-71 Nut
A= 13.44 in. Battery Compartment
B= 9.19 in. Battery Compartment
C= 6.69 in. Battery Compartment
D= Model 8TB50 Only

Battery Roller Assembly
Battery Roller Assembly 2
Figure 2-10: Battery Roller Assembly
5
4
R828_006_727
List 2-10: Battery Roller Assembly

FIGURE 2-10
ITEM NO.
1 2 00590-05311-71 Roller, Battery
2 1 00590-05312-71 Pipe, Spacer A
1 00590-42013-71 Pipe, Spacer B
1 00590-42014-71 Pipe, Spacer C
1 00590-00067-71 Pipe, Spacer D
3 1 00590-00066-71 Shaft, Roller A
1 00590-00073-71 Shaft, Roller B
1 00590-05314-71 Shaft, Roller C
1 00590-00079-71 Shaft, Roller D
4 2 00590-00065-71 Ring, Push-on Retainer
5 2 00590-00064-71 Washer, Flat
A= 13.44 in. Battery Compartment
B= 9.19 in. Battery Compartment
C= 6.69 in. Battery Compartment
D= Model 8TB50 Only

Platform Installation, Models 8HBC30/40
Platform Installation, Models 8HBC30/40 2
Figure 2-11: Platform Installation, Models 8HBC30/40
4 1
W850-138-755
List 2-11: Platform Installation, Models 8HBC30/40

FIGURE 2-11
ITEM NO.
1 1 Ref. Bar, Platform Weldment
2 1 Ref. Platform Weldment
3 4 00590-02076-71 Screw
4 4 00590-00982-71 Nut
5 4 00590-00246-71 Washer, Lock

Platform Installation, Models 8HBC30/40

SECTION 3 Steering and Controls
Handle Mounting, Models 8HBW30, 8HBE30/40 .................................................................................................. 3-2

Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle ............................................................. 3-4
Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle ..................................................................... 3-6
Handle and Control Head Assembly....................................................................................................................... 3-9
Control Head Assembly, All Models ..................................................................................................................... 3-15
Handle Arm Assembly ........................................................................................................................................ 3-18
Throttle Assembly ............................................................................................................................................... 3-20
00715-00130-08, Issued 9/18/2008 3-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Steering and Controls
Handle Mounting, Models 8HBW30, 8HBE30/40
Handle Mounting, Models 8HBW30, 8HBE30/40 3
Figure 3-1: Handle Mounting, Models 8HBW30, 8HBE30/40
26
25
1
21
2
33 23 3
29
6 22 13 34 9 38 20
12
24
17
8
32
16
31
36
11
9
30 9 6
19 4
10
35 27
7
18
1060733_D

Handle Mounting, Models 8HBW30, 8HBE30/40
List 3-1: Handle Mounting, Models 8HBW30, 8HBE30/40

FIGURE 3-1
ITEM NO.
1 1 00590-02176-71 Bumper, Handle R
2 2 00590-02177-71 Bushing R
3 1 00590-02179-71 Screw
4 2 00590-00561-71 Screw
5 1 00590-47522-71 Screw
6 3 00590-00223-71 Nut
7 1 00590-02027-71 Nut
8 1 00590-46118-71 Washer, Flat
9 4 00590-00224-71 Washer, Lock
10 2 00590-00225-71 Pin, Spiral
11 1 00590-01779-71 Pin, Spiral
12 1 00590-00227-71 Pin, Spring
13 1 00590-43266-71 Joint, Swivel
16 2 00590-03421-71 Screw
17 3 00590-03071-71 Screw
18 2 00590-47503-71 Screw
19 2 00590-02992-71 Nut
20 1 00590-00222-71 Roller
21 2 00590-00234-71 Bushing, Machined
22 1 00590-02188-71 Rod, Adjusting, Brake
23 1 00590-02189-71 Shaft, Pivot
24 1 00590-02191-71 Adjuster, Spring
25 1 00590-02192-71 Screw
26 1 Ref. Arm, Machined (See Figure 3-6.)
27 1 00590-46117-71 Guide, Spring Seat
29 1 00590-47245-71 Support, Handle
30 1 00590-47271-71 Shaft, Brake Lever
31 1 00590-47287-71 Bracket, Connector
32 1 00590-47362-71 Spring, Compression R
33 1 00590-47430-71 Shaft, Handle Pivot
34 1 00590-47464-71 Lever Assembly, Brake Bushing (includes:)
1 00590-40476-71 Bushing
35 1 Ref. Drive and Brake Assembly (See Figure 4-1.)
36 1 00590-47452-71 Guard, Cable
38 1 00590-02940-71 Washer, Flat

Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle
Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle 3
Figure 3-2: Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle
12
10
11
13
15
16
4 3
7 5
1
6
14
W1029289_B

Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle
List 3-2: Handle Mounting, Models 8HBC30/40, 8TB50 with Pull Lever Brake Handle
FIGURE 3-2
ITEM NO.
1 2 00590-00561-71 Screw
2 3 00590-00224-71 Washer, Lock
3 1 00590-00227-71 Pin, Spring
4 2 00590-03421-71 Screw
5 5 00590-03071-71 Screw
6 2 00590-47503-71 Screw
7 2 00590-02992-71 Nut
10 1 00590-02230-71 Cable Assembly
11 1 00590-02226-71 Pin
12 1 Ref. Arm, Machined (See Figure 3-6.)
13 1 00590-47270-71 Support, Handle
14 1 Ref. Drive and Brake Assembly (See Figure 4-2a.)
15 1 00590-47285-71 Guard, Cable

Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle
Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle 3
Figure 3-3: Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle
30
12
31
26
1
22
21
13
4
23
16
7
36
33 8
17
6
35
27
25
25
29
19
11
37
10
10
2
38
20
18 24 14
W1030753_F

List 3-3: Handle Mounting, Models 8HBC30/40, 8TB50 with Deadman Handle
FIGURE 3-3
ITEM NO.
1 1 00590-42019-71 Bumper, Handle
2 2 00590-00561-71 Screw
3 2 00590-41866-71 Screw
4 2 00590-42020-71 Screw
5 3 00590-00109-71 Screw
6 1 00590-00220-71 Screw
7 1 00590-00221-71 Screw
8 1 00590-00030-71 Nut
9 3 00590-00223-71 Nut
10 4 00590-00224-71 Washer, Lock
11 2 00590-00225-71 Pin, Spiral
12 1 00590-00114-71 Pin, Spring
13 1 00590-00229-71 Spring, Return, Handle R
14 1 00590-43266-71 Joint, Swivel
16 2 00590-03421-71 Screw
17 3 00590-03071-71 Screw
18 2 00590-47503-71 Screw
19 2 00590-02992-71 Nut
20 1 00590-00222-71 Roller
21 2 00590-02626-71 Sleeve
22 1 00590-00233-71 Spacer, Spring
24 1 00590-02188-71 Rod, Adjusting, Brake
25 2 00590-00240-71 Disc
30 1 00590-42018-71 Guard, Spring
31 1 00590-46671-71 Mount, Handle
33 1 00590-47428-71 Bracket
35 1 00590-47285-71 Guard, Cable
37 1 00590-47429-71 Lever Assembly, Brake (includes:)
1 00590-40476-71 Bushing
38 1 00590-02940-71 Washer, Flat


Handle and Control Head Assembly
Handle and Control Head Assembly 3
Figure 3-4a: Handle and Control Head Assembly
60
83
61
62
END RIDER
END RIDER WITH COAST
51
30 20
END RIDER WITH DEADMAN HANDLE
W1027306_W8, W9, W13, W12 SHT 1 OF 4

Figure 3-4b: Handle and Control Head Assembly
5 16
6
17
18
8
14
2
14
10
14
13
14
1 11
W1027306_W2, W5, W3 SHT 2 OF 4

Figure 3-4c: Handle and Control Head Assembly
43 41
45
19
JOG/COAST OPTION
15
44
1027306_W1, W4, W6 SHT 3 OF 4

Figure 3-4d: Handle and Control Head Assembly
72 78 71 70
MODELS 8HBC30/40
75
76
77
MODELS 8HBC30/40, 8TB50 ONLY

1027306_W7, W10, W11 SHT 4 OF 4

List 3-4: Handle and Control Head Assembly

FIGURE 3-4
ITEM NO.
1 4 00590-03022-71 Screw
2 AR 00590-46182-71 Washer, Nylon
5 2 00590-48209-71 Grip, Handle, Gray
6 1 00590-47256-71 Housing, Control, Lower
7 1 Ref. Arm Assembly, Handle (See Figure 3-6.)
8 1 00590-47298-71 Plate, Symbol, Lower
9 1 00590-47299-71 Plate, Symbol, Lift
10 1 00590-47300-71 Plate, Symbol, Coast
11 1 00590-43297-71 Plate, Upper
13 1 00590-47301-71 Plate, Symbol, Rabbit
14 4 00590-47310-71 Plate, Symbol, Blank
15 1 00590-47343-71 Harness, Stem B
1 00590-47344-71 Harness, Stem C, D
16 1 Ref. Control Head Assembly (See Figure 3-5a.)
17 2 00590-48199-71 Screw
18 2 00590-48198-71 Screw
19 2 00590-47506-71 Screw
20 1 00590-47316-71 Cover, Hood
30 1 00590-47317-71 Pad, Key (Optional)
43 2 00590-47478-71 Arm, Trigger, Jog A
44 2 00590-47324-71 Switch Assembly, Jog R, A
45 2 00590-47509-71 Screw A
51 1 00590-47296-71 Cover, Handle D
60 1 00590-47295-71 Cover, Handle B
61 4 00590-39782-71 Screw
62 2 00590-00105-71 Screw
70 2 00590-48197-71 Screw
71 1 00590-47423-71 Cover, Handle C
72 1 00590-47379-71 Handle Assembly, Brake (See Figure 4-6.) C
75 1 00590-00389-71 Pin, Cotter C
76 1 00590-00169-71 Pin, Clevis C
77 1 00590-47329-71 Cable, Brake C
78 2 00590-48196-71 Screw
83 1 00590-47485-71 Switch, Pushbutton R, A, B
A= Jog, Coast Option
B= Models 8HBE30/40
C= Models 8HBC30/40, 8TB50 Pull Lever Brake
D= Models 8HBC30/40, 8TB50 Deadman


Control Head Assembly, All Models
Control Head Assembly, All Models 3
Figure 3-5a: Control Head Assembly, All Models
16 3
24
13
19
27
14
22
1 11 8 17 20 18 15 21 12
1050954_F1 SHT 1 OF 2

Control Head Assembly, All Models 3
Figure 3-5b: Control Head Assembly, All Models
9 10
23
1050954_F2 SHT 2 OF 2

List 3-5: Control Head Assembly, All Models

FIGURE 3-5
ITEM NO.
00590-47366-71 Control Head Assembly, Models 8HBW30, 8HBE30/40
00590-47367-71 Control Head Assembly, Models 8HBC30/40 with Jog
00590-47369-71 Control Head Assembly, Models 8HBE30/40
with Coast Only
00590-47370-71 Control Head Assembly, Models 8HBC30/40 Standard,
8TB50
1 3 00590-47517-71 Screw
2 1 00590-47249-71 Housing, Control, Upper
3 1 00590-47251-71 Button, Coast/Rabbit A
1 00590-47350-71 Button, Coast/Rabbit B
4 1 00590-47257-71 Harness, Jog, Models 8HBC30/40 with Jog
1 00590-48195-71 Harness, Jog, Models 8HBE30/40 with Coast Only
5 1 00590-47054-71 Button, Reverser, Models 8HBW30, 8HBE30/40
1 00590-47302-71 Button, Reverser, Models 8HBC30/40, 8TB50
6 1 00590-47303-71 Button, Horn, Right-Hand
7 1 00590-47304-71 Button, Horn, Left-Hand
8 1 00590-47305-71 Housing, Handle, Inner
9 1 00590-47306-71 Gasket, Display
10 1 00590-47307-71 Glass, Display
11 1 00590-47095-71 Gasket
12 2 00590-47308-71 Guide, Cable
13 1 00590-47309-71 Button, Lift/Lower Assembly
14 1 00590-47311-71 Card Assembly, Display R
15 1 00590-47376-71 Card Assembly, Control, Model 8HBW30 R
1 00590-47377-71 Card Assembly, Control, Models 8HBE30/40 R
1 00590-47378-71 Card Assembly, Control, Models 8HBC30/40, 8TB50 R
16 1 00590-47314-71 Spring, Compression R
17 1 00590-47315-71 Spring, Card R
18 2 00590-47318-71 Clamp
19 1 00590-47319-71 Grommet
20 2 00590-47320-71 Screw
21 2 00590-47321-71 Screw
22 4 00590-47322-71 Screw
23 2 00590-47323-71 Switch Assembly, Horn R
24 1 00590-47364-71 Throttle Assembly, Standard (See Figure 3-7.) A
1 00590-47365-71 Throttle Assembly, Coast (See Figure 3-7.) B
27 1 00590-48194-71 Grommet
A= All Except Models 8HBE30/40 with Coast
B= Models 8HBE30/40 with Coast Only

Handle Arm Assembly
Handle Arm Assembly 3
Figure 3-6: Handle Arm Assembly
11
9 10
5
6
5
8
W1034717_C1 SHT 1 OF 2

Handle Arm Assembly
List 3-6: Handle Arm Assembly

FIGURE 3-6
ITEM NO.
00590-48200-71 Arm Assembly, Handle, Models 8HBW30, 8HBE30/40
Standard
00590-48221-71 Arm Assembly, Handle, Models 8HBC30/40 Standard,
8TB50
00590-48228-71 Arm Assembly, Handle, Models 8HBC30/40 with Jog
00590-48227-71 Arm Assembly, Handle, Models 8HBE30/40 with Coast
2 2 00590-44437-71 Screw
3 2 00590-47507-71 Screw
4 4 00590-47508-71 Screw
5 4 00590-03435-71 Nut
6 4 00590-02940-71 Washer, Flat
8 1 00590-47252-71 Handle, Machined, Models 8HBW30, 8HBE30/40
1 00590-47253-71 Handle, Machined, Models 8HBE30/40 with Jog
1 00590-47254-71 Handle, Machined, Models 8HBC30/40, 8TB50 with Pull
Lever Brake
1 00590-47255-71 Handle, Machined, Models 8HBC30/40, 8TB50 with Pull
Lever Brake and Jog
9 1 00590-48216-71 Plate
10 1 00590-47328-71 Plate, Tie, Models 8HBC30/40, 8TB50 with Deadman
1 00590-47422-71 Plate, Tie, Models 8HBC30/40, 8TB50 with Pull Lever Brake
1 00590-47484-71 Plate, Tie, Models 8HBE30/40
11 1 00590-47533-71 Arm, Machined, Model 8HBW30
1 00590-47534-71 Arm, Machined, Models 8HBC30/40, 8TB50 with Pull
Lever Brake
1 00590-47536-71 Arm, Machined, Models 8HBC30/40, 8TB50 with
Deadman Brake
1 00590-47476-71 Arm, Machined, Models 8HBE30/40
1 00590-48226-71 Arm, Machined, Models 8HBC30/40 Standard and Jog,
8TB50
1 00590-47477-71 Arm, Machined, Models 8HBE30/40 with Coast

Throttle Assembly
Throttle Assembly 3
Figure 3-7: Throttle Assembly
12
7
6
11
8
1
5
STANDARD
WITHOUT JOG PICK
10
WITH JOG PICK
W1027358_B1, B2

Throttle Assembly
List 3-7: Throttle Assembly

FIGURE 3-7
ITEM NO.
00590-47364-71 Throttle Assembly, Standard
00590-47365-71 Throttle Assembly, Coast
1 2 00590-46195-71 Shaft, Flexible
3 2 00590-46219-71 Pin, Spring
5 2 00590-47246-71 Bearing, Handle R
6 1 00590-47248-71 Actuator, Hex Shaft
7 1 00590-47312-71 Arm Assembly, Throttle
8 2 00590-47313-71 Retainer, Spring
9 1 00590-47345-71 Bearing, Handle, Left-Hand R
10 1 00590-47346-71 Bearing, Handle, Right-Hand R
11 1 00590-47363-71 Spring, Torsion R
12 1 00590-47355-71 Stop, Throttle

Throttle Assembly

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Drive and Brake
SECTION 4 Drive and Brake
Drive and Brake Assembly, Models 8HBW30, 8HBE30/40 ...................................................................................... 4-2

Drive and Brake Assembly, Models 8HBC30/40, 8TB50 .......................................................................................... 4-4
Drive Unit Subassembly ......................................................................................................................................... 4-6
Transmission, Models 8HBW30, 8HBE30/40 ......................................................................................................... 4-8
Transmission, Models 8HBC30/40, 8TB50 ........................................................................................................... 4-10
Brake Handle Assembly, Models 8HBC30/40, 8TB50 ........................................................................................... 4-12
Brake Assembly, Models 8HBW30, 8HBE30/40 ................................................................................................... 4-14
Brake Assembly, Models 8HBC30/40, 8TB50....................................................................................................... 4-15
Drive Wheel, 12 in............................................................................................................................................. 4-16

Drive and Brake Assembly, Models 8HBW30, 8HBE30/40
Drive and Brake Assembly, Models 8HBW30, 8HBE30/40 4
Figure 4-1: Drive and Brake Assembly, Models 8HBW30, 8HBE30/40
20 8 3 1 15
23 14
11
12
5
6
28
13
19
26
24 27
30
17
18
29
21
1061714_B

Drive and Brake Assembly, Models 8HBW30, 8HBE30/40
List 4-1: Drive and Brake Assembly, Models 8HBW30, 8HBE30/40

FIGURE 4-1
ITEM NO.
1 1 00590-00384-71 Brake Assembly (See Figure 4-7.)
3 5 00590-00416-71 Screw
5 4 00590-00913-71 Screw
6 1 00590-00443-71 Screw
8 1 00590-00387-71 Nut
11 1 00590-00444-71 Pin, Cotter
12 1 00590-46199-71 Spring R
13 1 00590-00391-71 Key
14 1 00590-00439-71 Drum, Brake
15 1 00590-00441-71 Drum, Brake, Cold Storage
17 3 00590-03071-71 Screw
18 2 00590-47503-71 Screw
19 1 00590-03285-71 Screw, Brake Adjuster
20 1 00590-00446-71 Pin, Clevis
21 1 Ref. Plate, Floor, Tractor
23 1 00590-47221-71 Clevis, Cast
24 1 00590-47279-71 Switch Assembly, Proximity R
26 1 Ref. Drive Unit and Motor Assembly (See Figure 4-3.)
27 1 00590-47442-71 Support, Handle, Machined
29 3 00590-47451-71 Shim, Spacer Slewing
30 12 00590-47453-71 Screw

Drive and Brake Assembly, Models 8HBC30/40, 8TB50
Drive and Brake Assembly, Models 8HBC30/40, 8TB50 4
Figure 4-2a: Drive and Brake Assembly, Models 8HBC30/40, 8TB50
19 12 5
20
11
3
21
1
23
10 4
9
8
27
17
6
22
7
16
15
14
26 25 24
W1053539_E

Drive and Brake Assembly, Models 8HBC30/40, 8TB50
List 4-2: Drive and Brake Assembly, Models 8HBC30/40, 8TB50

FIGURE 4-2
ITEM NO.
1 1 00590-40482-71 Brake Assembly (See Figure 4-8.)
2 2 00590-00561-71 Screw
3 5 00590-00416-71 Screw
4 4 00590-00913-71 Screw
5 1 00590-00387-71 Nut
6 4 00590-00473-71 Washer, Flat
7 3 00590-00224-71 Washer, Lock
8 1 00590-00390-71 Spring, Return, Lever R
9 1 00590-00391-71 Key
10 1 00590-03130-71 Pin, Clevis
11 1 00590-00439-71 Drum, Brake
12 1 00590-00441-71 Drum, Brake, Cold Storage
14 3 00590-03071-71 Screw
15 2 00590-47503-71 Screw
16 12 00590-47519-71 Screw
17 1 00590-46176-71 Cable Assembly, Brake
19 1 00590-47273-71 Plate, Switch Bracket
20 1 00590-47274-71 Bracket, Switch
22 1 00590-47325-71 Support, Handle, Machined
23 1 00590-47326-71 Plate, Motor Adapter
24 AR 00590-47356-71 Shim
25 AR 00590-47357-71 Shim
26 AR 00590-47358-71 Shim
27 1 Ref. Drive Unit and Motor Assembly (See Figure 4-3.)

Drive Unit Subassembly
Drive Unit Subassembly 4
Figure 4-3: Drive Unit Subassembly
21
19
6
8 13
10
18
17
11
5
20 9
15
14
7
12
1060722

Drive Unit Subassembly
List 4-3: Drive Unit Subassembly

FIGURE 4-3
ITEM NO.
1 1 00590-02918-71 Plug, Mechanical, 0.38 in.
5 1 00590-03175-71 Screw
6 6 00590-03430-71 Screw
7 1 00590-39846-71 Nut
8 6 00590-02940-71 Washer, Flat
9 2 00590-02973-71 Washer, Flat
10 1 00590-03088-71 Key, Woodruff
11 1 00590-03177-71 Nut, Jam
12 5 00590-03552-71 Bolt, Drive Tire
13 1 00590-02915-71 Plug, Dipstick
14 1 00590-41469-71 Strap, Static
15 1 00590-43987-71 Bracket, Angle
17 1 00590-47272-71 Gear, Pinion, Helical, Models 8HBW30, 8HBE30/40
1 00590-47243-71 Gear, Pinion, Helical, Models 8HBC30/40, 8TB50
18 1 00590-47276-71 Gasket, Transmission
19 1 00590-47288-71 Cover, Dipstick
20 1 00590-47437-71 Transmission, Models 8HBW30, 8HBE30/40
(See Figure 4-4.)
1 00590-47374-71 Transmission, Models 8HBC30/40, 8TB50
(See Figure 4-5.)
21 1 00590-47492-71 Motor, Drive (See Figure 5-9.)
1 00590-47493-71 Motor, Drive, EE (See Figure 5-9.)

Transmission, Models 8HBW30, 8HBE30/40
Transmission, Models 8HBW30, 8HBE30/40 4
Figure 4-4: Transmission, Models 8HBW30, 8HBE30/40
25 1
28
24
26
13
14 15 16 17
6
2
18 19 20 21
10
29
5
27
3 22
7 12
23
11
1060720

Transmission, Models 8HBW30, 8HBE30/40
List 4-4: Transmission, Models 8HBW30, 8HBE30/40

FIGURE 4-4
ITEM NO.
00590-47437-71 Transmission, Models 8HBW30, 8HBE30/40
1 1 00590-02919-71 Gear, Helical
2 1 00590-39767-71 Gear and Pinion Set, Spiral
3 1 00590-41860-71 Bearing Set R
4 1 00590-47105-71 Bearing Set R
5 1 00590-41861-71 Bearing Set R
6 1 00590-41862-71 Bearing Set R
7 1 00590-02779-71 Seal, Oil R
10 8 00590-03127-71 Screw
11 11 00590-47501-71 Screw
12 1 00590-44518-71 Plug, Magnetic
13 1 00590-39660-71 Spacer
14 AR 00590-39770-71 Shim
15 AR 00590-39771-71 Shim
16 AR 00590-39772-71 Shim
17 AR 00590-39773-71 Shim
18 AR 00590-39871-71 Shim
19 AR 00590-39872-71 Shim
20 AR 00590-41883-71 Shim
21 AR 00590-41884-71 Shim
22 1 00590-45616-71 Nut, Clamp
23 1 00590-47219-71 Axle, Gear
24 1 00590-47277-71 Seal, O-Ring R
25 1 00590-48148-71 Nut, Clamp
26 1 00590-47375-71 Bearing Assembly, Steer R
27 1 00590-47438-71 Housing, Gear, Lower
28 1 00590-47439-71 Housing, Gear, Upper
29 1 00590-47440-71 Plate, Cover

Transmission, Models 8HBC30/40, 8TB50
Transmission, Models 8HBC30/40, 8TB50 4
Figure 4-5: Transmission, Models 8HBC30/40, 8TB50
25 30
11
26
27
28
31
13
17 16 15 14
1
10
21 19 20 18 34
23
4 12
2
6
24
32
29
W1031913_A

Transmission, Models 8HBC30/40, 8TB50
List 4-5: Transmission, Models 8HBC30/40, 8TB50

FIGURE 4-5
ITEM NO.
00590-47374-71 Transmission, Models 8HBC30/40, 8TB50
1 1 00590-39767-71 Gear and Pinion Set, Spiral
2 1 00590-41860-71 Bearing Set R
3 1 00590-47105-71 Bearing Set R
4 1 00590-41861-71 Bearing Set R
5 1 00590-41862-71 Bearing Set R
6 1 00590-02779-71 Seal, Oil R
10 7 00590-03127-71 Screw
11 1 00590-03177-71 Nut, Jam
12 1 00590-44518-71 Plug, Magnetic
13 1 00590-39660-71 Spacer
14 AR 00590-39770-71 Shim
15 AR 00590-39771-71 Shim
16 AR 00590-39772-71 Shim
17 AR 00590-39773-71 Shim
18 AR 00590-39871-71 Shim
19 AR 00590-39872-71 Shim
20 AR 00590-41883-71 Shim
21 AR 00590-41884-71 Shim
23 1 00590-45616-71 Nut, Clamp
24 1 00590-47219-71 Axle, Gear
25 1 00590-47243-71 Gear, Pinion, Helical
26 1 00590-47244-71 Gear, Helical
27 1 00590-47275-71 Housing
28 1 00590-47277-71 Seal, O-Ring R
29 11 00590-47278-71 Screw
30 1 00590-48148-71 Nut, Clamp
31 1 00590-47375-71 Bearing Assembly, Steer R
32 1 00590-47425-71 Housing
33 1 00590-47441-71 Gasket, Transmission (Not Shown)
34 1 00590-47444-71 Plate, Cover

Brake Handle Assembly, Models 8HBC30/40, 8TB50
Brake Handle Assembly, Models 8HBC30/40, 8TB50 4
Figure 4-6: Brake Handle Assembly, Models 8HBC30/40, 8TB50
2 22 6 2 21 23 4 21 9 11 24
2
3
27
19
13
9
14
11
25 26
20 4
16
18
10
5
8 12 11 17 15 28 1
1053730_B

Brake Handle Assembly, Models 8HBC30/40, 8TB50
List 4-6: Brake Handle Assembly, Models 8HBC30/40, 8TB50

FIGURE 4-6
ITEM NO.
00590-47379-71 Handle Assembly, Brake, Models 8HBC30/40, 8TB50
1 1 00590-46219-71 Pin, Spring
2 3 00590-46220-71 Pin, Spring
3 2 00590-46221-71 Pin, Spring
4 3 00590-00115-71 Pin, Spring
5 1 00590-46222-71 Spring, Torsion R
6 2 00590-03130-71 Pin, Clevis
8 2 00590-47502-71 Screw
9 5 00590-47504-71 Screw
10 1 00590-03001-71 Screw
11 5 00590-47506-71 Screw
12 1 00590-47510-71 Screw, Set
13 1 00590-46209-71 Ratchet, Brake
14 2 00590-46215-71 Cap, Bearing
15 1 00590-47380-71 Shaft, Lock
16 1 00590-47381-71 Bracket
17 1 00590-47382-71 Lever, Brake, Parking
18 1 00590-47383-71 Lever, Brake, Left-Hand
19 1 00590-47384-71 Lever, Brake, Right-Hand
21 2 00590-47386-71 Actuator, Brake Arm
22 1 00590-47387-71 Actuator, Brake Cable
23 1 00590-47388-71 Link, Brake
24 1 00590-47389-71 Cover, Brake
25 1 00590-47390-71 Cover, Brake
26 1 00590-47391-71 Housing, Brake Machined
27 1 00590-47392-71 Shaft, Cable Actuator
28 1 00590-47404-71 Lock, Brake

Brake Assembly, Models 8HBW30, 8HBE30/40
Brake Assembly, Models 8HBW30, 8HBE30/40 4
Figure 4-7: Brake Assembly, Models 8HBW30, 8HBE30/40
5 1 3
W400-060
List 4-7: Brake Assembly, Models 8HBW30, 8HBE30/40

FIGURE 4-7
ITEM NO.
00590-00384-71 Brake Assembly
1 1 00590-04523-71 Plate, Backing
2 1 00590-47106-71 Kit, Cam (includes:) R
1 00590-47106-71 Clip
3 1 00590-04870-71 Lever
5 2 00590-04520-71 Shoe Assembly R
6 2 00590-04521-71 Spring, Return R

Brake Assembly, Models 8HBC30/40, 8TB50
Brake Assembly, Models 8HBC30/40, 8TB50 4
Figure 4-8: Brake Assembly, Models 8HBC30/40, 8TB50
5 1 9 7 3
W400-080
List 4-8: Brake Assembly, Models 8HBC30/40, 8TB50

FIGURE 4-8
ITEM NO.
1 00590-40482-71 Brake Assembly, Models 8HBC30/40, 8TB50
1 1 00590-04523-71 Plate, Backing
2 1 00590-47106-71 Kit, Cam (includes:) R
1 00590-47106-71 Clip
3 1 00590-04871-71 Lever, Spline
5 2 00590-04520-71 Shoe Assembly R
6 2 00590-04521-71 Spring, Return
7 1 00590-04872-71 Washer, Lock
8 1 00590-04873-71 Nut
9 1 00590-04874-71 Bolt

Drive Wheel, 12 in.
Drive Wheel, 12 in. 4
Figure 4-9: Drive Wheel, 12 in.
1 2
W400-060
List 4-9: Drive Wheel, 12 in.

FIGURE 4-9
ITEM NO.
1 1 00590-47431-71 Hub A
1 00590-39631-71 Hub B, C
2 1 00590-47457-71 Tire, Rubber, 6K, Black A
1 00590-47458-71 Tire, Rubber, 6K, White A
1 00590-47459-71 Tire, Rubber, 6K, Black, Lugged A
1 00590-47460-71 Tire, Rubber, 8K, Black A
1 00590-47461-71 Tire, Rubber, 8K, White A
1 00590-47445-71 Tire, Poly, Smooth, 85 Durometer A
1 00590-47446-71 Tire, Poly, Grooved, 85 Durometer A
1 00590-47447-71 Tire, Poly, Diamond, 85 Durometer A
1 00590-47448-71 Tire, Poly, Siped, 85 Durometer A
1 00590-47472-71 Tire, Poly, Crowned, 85 Durometer A
1 00590-47432-71 Tire, Rubber, Smooth, Black B
1 00590-47433-71 Tire, Rubber, Smooth, Non-Marking B
1 00590-47434-71 Tire, Rubber, Lugged, Black B
1 00590-47435-71 Tire, Rubber, Smooth, Black, Reinforced B
1 00590-47436-71 Tire, Rubber, Smooth, Non-Marking, Reinforced B
1 00590-47512-71 Tire, Poly, Smooth, 85 Durometer C
1 00590-47513-71 Tire, Poly, Diamond, 85 Durometer C
1 00590-47514-71 Tire, Poly, Razor Siped, 85 Durometer C
1 00590-47515-71 Tire, Poly, Center Groove, 85 Durometer C
A= Models 8HBW30, 8HBE30/40 (12 in. Tire)
B= Models 8HBC30/40, 8TB50 (with 10.5 in. Tire)
C= Models 8HBC30/40, 8TB50 (with 10 in. Tire)

SECTION 5 Electrical Components and Systems
Electrical System .................................................................................................................................................. 5-3

Grab Rail Assembly, Models 8HBE30/40 .............................................................................................................. 5-9
Contactor Assembly ........................................................................................................................................... 5-12
Horn Installation................................................................................................................................................. 5-15
Ignition Switch Installation ................................................................................................................................... 5-16
Battery Connector Assembly ................................................................................................................................ 5-19
Motor Controller Assembly .................................................................................................................................. 5-20
Programming Key .............................................................................................................................................. 5-22
Drive Motor....................................................................................................................................................... 5-24
00715-00130-08, Issued 9/18/2008 5-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Electrical Components and Systems

Electrical System
Electrical System 5
Figure 5-1a: Electrical System
9 6 SEE DETAIL A SEE DETAIL B

37
80
81
8 63
SEE DETAIL D
64
28
SEE DETAIL C
SEE DETAIL E
1053995_A2 SHT 1 OF 4

Electrical System
Electrical System 5
Figure 5-1b: Electrical System
30
31
32
8
33
42 53
DETAIL A 23
41
79
DETAIL B 41 23 42 54
58
DETAIL B (8HBC30/40 WITH LIFT-LIMIT OVERRIDE)
1053995_A1, 1027570_A3, A4, A7_ SHT 2 OF 4

Electrical System
Electrical System 5
Figure 5-1c: Electrical System
38
39
40
DETAIL C
16
15
11
35
36
27
4 18 13 10 41 23
DETAIL D
W1027570_B3, 1027570_A6_ SHT 3 OF 4

Electrical System
Electrical System 5
Figure 5-1d: Electrical System
21
24
50
5
12
23 56
25
55
22
62
58
57
DETAIL E 2
14
21 20
3 19
29
24
50
5
12
23
25
22
29
14
20
19
DETAIL E (MODEL 8TB50 ONLY)
W1027570_B5, B5B_ SHT 4 OF 4

Electrical System
List 5-1: Electrical System (Sheet 1 of 2)

FIGURE 5-1
ITEM NO.
2 1 00590-47371-71 Contactor Assembly, Main (See Figure 5-3.)
1 00590-47393-71 Contactor Assembly, Main, EE (See Figure 5-3.)
3 3 00590-01947-71 Standoff, Fuse A, B, C
4 1 00590-00552-71 Fuse, 15 amp (FU3) R
5 1 00590-02432-71 Fuse, 250 amp (FU2) R
6 1 Ref. Connector Assembly, Battery (See Figure 5-6.)
7 1 Ref. Controller Assembly, Motor (See Figure 5-7.)
8 AR 00590-00556-71 Strap
9 AR 00590-00557-71 Anchor, Mounting, Plastic
10 1 00590-01962-71 Block, Fuse
1 00590-47394-71 Block, Fuse, EE
11 1 00590-47491-71 Harness, Main
12 2 00590-00569-71 Washer, Lock
13 1 00590-40891-71 Washer, Lock
14 2 00590-00111-71 Washer, Flat
15 4 00590-47520-71 Screw
16 4 00590-46615-71 Washer, Lock
18 1 00590-02179-71 Screw
19 2 00590-43234-71 Screw
20 2 00590-00344-71 Washer, Lock
21 2 00590-00562-71 Screw, Set
22 2 00590-00564-71 Screw, Set
23 5 00590-00113-71 Washer, Lock
24 9 00590-00112-71 Washer, Flat
25 3 00590-00462-71 Nut
27 4 00590-40671-71 Screw
28 1 00590-47258-71 Cable Assembly (M1-2 to B+)
29 1 00590-47280-71 Bar, Bus (M1-1 to FU2-2)
1 00590-47262-71 Cable Assembly (M1-1 to FU2-2), EE
30 1 00590-47259-71 Cable Assembly (TA-U to TM-U)
31 1 00590-47260-71 Cable Assembly (TA-V to TM-V)
32 1 00590-47261-71 Cable Assembly (TA-W to TM-W)
33 1 00590-47528-71 Clamp
34 11 ft. 00590-47511-71 Sleeve, Expando (Not Shown)
35 1 00590-47281-71 Plate, Mounting
36 4 00590-02206-71 Washer, Lock
37 AR 00590-00811-71 Strap
38 5 00590-02940-71 Washer, Flat
39 5 00590-02840-71 Washer, Lock
40 5 00590-47500-71 Nut, Brass
41 4 00590-00542-71 Screw
A= Model 8HBW30
B= Models 8HBE30/40
C= Models 8HBC30/40
D= Model 8TB50

Electrical System
List 5-1: Electrical System (Sheet 2 of 2)

FIGURE 5-1
ITEM NO.
42 2 00590-00568-71 Washer, Flat
43 1 00590-48224-71 Sleeve, Expando (Not Shown)
50 1 00590-02431-71 Fuse, 150 amp (FU1) A, B, C, R
54 1 00590-47286-71 Bracket, Switch, Lift
55 1 00590-01947-71 Standoff, Fuse
56 1 00590-00562-71 Screw, Set A, B, C
57 1 00590-00564-71 Screw, Set A, B, C
58 2 00590-00113-71 Washer, Lock A, B, C
61 2 00590-00104-71 Screw (Not Shown) A, B, C
62 1 00590-00569-71 Washer, Lock A, B, C
63 1 00590-47540-71 Cable Assembly (P1 to FU1-2) A, B, C
1 00590-48223-71 Cable Assembly (P1 to FU1-2), EE A, B, C
64 1 00590-47539-71 Cable Assembly (B- to MP-2) A, B, C
70 1 Ref. Power Hook-Up Option, Auxiliary (See Figure 8-7.)
71 1 00590-47269-71 Harness Assembly, with Coast (J10 to SW18 and SOL2) B
(Not Shown)
72 1 00590-47297-71 Jumper (J10-1 and J10-2) (Not Shown) B, C, D
79 1 00590-47333-71 Harness, Lift-Limit Override C
80 1 00590-47351-71 Jumper (J10-1 and J10-5) (Not Shown) A, B
81 1 00590-47352-71 Jumper (P4-4 and P4-5) (Not Shown) A
83 1 00590-48222-71 Enclosure, Fuse, EE (Not Shown) A, B, C
1 00590-47395-71 Enclosure, Fuse, EE D
A= Model 8HBW30
B= Models 8HBE30/40
C= Models 8HBC30/40
D= Model 8TB50

Grab Rail Assembly, Models 8HBE30/40
Grab Rail Assembly, Models 8HBE30/40 5
Figure 5-2a: Grab Rail Assembly, Models 8HBE30/40
7 4
W1040570_A, W1040569_A SHT 1 OF 2

Grab Rail Assembly, Models 8HBE30/40 5
Figure 5-2b: Grab Rail Assembly, Models 8HBE30/40
11
10
ELECTRICAL SCHEMATIC
W1035902_A1, A2_ SHT 2 OF 2

List 5-2: Grab Rail Assembly, Models 8HBE30/40

FIGURE 5-2
ITEM NO.
00590-47336-71 Rail Assembly, Grab, Models 8HBE30/40
1 4 00590-00030-71 Nut
2 4 00590-00004-71 Washer, Flat
3 4 00590-00005-71 Washer, Lock
4 1 00590-47335-71 Harness, Grab Rail
5 2 00590-42035-71 Screw
6 2 00590-00111-71 Washer, Flat
7 1 00590-47463-71 Switch Assembly (includes:) R
8 1 00590-47341-71 Button, Lift/Lower (Rail)
9 1 00590-47338-71 Button, Rabbit, Right-Hand (Rail)
10 1 00590-47339-71 Button, Rabbit, Left-Hand (Rail)
11 1 00590-47340-71 Button, Horn (Rail)

Contactor Assembly
Contactor Assembly 5
Figure 5-3: Contactor Assembly
4
10
6
11
1878_001

Contactor Assembly
List 5-3: Contactor Assembly

FIGURE 5-3
ITEM NO.
00590-47371-71 Contactor Assembly, Standard
00590-47393-71 Contactor Assembly, EE
1 2 00590-43142-71 Contact Assembly, Fixed R
2 1 00590-43143-71 Contact Assembly, Moving R
3 1 00590-43144-71 Cover, Top
1 00590-48255-71 Cover, Top, EE
4 2 00590-43145-71 Screw, Cover, Top
5 1 00590-43146-71 Spring, Return R
6 1 00590-43147-71 Coil and Frame Assembly
8 1 00590-43148-71 Kit, Tip Contactor (Not Shown) R
9 1 00590-43149-71 Cap, End
10 1 00590-43150-71 Shield, Dust
11 1 00590-43151-71 Bracket

Contactor Assembly

Horn Installation
Horn Installation 5
Figure 5-4: Horn Installation
W1019048_A
List 5-4: Horn Installation

FIGURE 5-4
ITEM NO.
1 1 00590-00839-71 Screw
2 1 00590-00113-71 Washer, Lock
3 1 00590-00568-71 Washer, Flat
4 1 00590-40588-71 Harness, Horn
5 1 00590-43209-71 Horn, 24 Volt R

Ignition Switch Installation
Ignition Switch Installation 5
Figure 5-5: Ignition Switch Installation
8 3
2 1
7 9
6 5
2-POSITION 3-POSITION
W850_136_586

List 5-5: Ignition Switch Installation

FIGURE 5-5
ITEM NO.
1 1 00590-00532-71 Switch, Key, 3-Position (includes:) R, A
1 00590-04577-71 Key A
2 1 00590-48165-71 Switch, Key, 2-Position (includes:) R, B
1 00590-04577-71 Key B
3 1 00590-02336-71 Switch, Rotary, 3-Position (Keyless) R, A
4 1 00590-02338-71 Switch, Rotary, 2-Position (Keyless) (includes:) R, B
1 00590-48230-71 Nut, Face
5 1 00590-47353-71 Decal, 3-Position A
6 1 00590-47354-71 Decal, 2-Position B
7 1 00590-47215-71 Switch, Key, 2-Position, EE (includes:) R
1 00590-04577-71 Key
8 1 00590-47529-71 Switch, Key, 2-Position, EE (Keyless) R
9 1 00590-47424-71 Switch, Key, 3-Position, EE (includes:) R
1 00590-04577-71 Key
A= With Turtle Speed
B= Without Turtle Speed


Battery Connector Assembly
Battery Connector Assembly 5
Figure 5-6: Battery Connector Assembly
1 2 3
W850-136-969
List 5-6: Battery Connector Assembly

FIGURE 5-6
ITEM NO.
1 1 00590-47263-71 Cable Assembly (B+ to TP1), SB350 R
1 00590-47264-71 Cable Assembly (B+ to TP1), SB175
1 00590-47267-71 Cable Assembly (B+ to TP1), SB175, EE
1 00590-47268-71 Cable Assembly (B+ to TP1), SB350, EE
2 1 00590-47265-71 Cable Assembly (B- to TA(B-)), SB350
1 00590-47266-71 Cable Assembly (B- to TA(B-)), SB175
3 1 00590-05126-71 Connector, Battery, SB350 (Red)
2 00590-40800-71 Connector, Battery, SB175 (Gray)
2 00590-40416-71 Connector, Battery, SB175 (Red)
4 2 00590-00560-71 Screw
2 00590-00113-71 Washer, Lock

Motor Controller Assembly
Motor Controller Assembly 5
Figure 5-7: Motor Controller Assembly
5
4
7
6
10
9
8
W1042226-001_B

Motor Controller Assembly
List 5-7: Motor Controller Assembly

FIGURE 5-7
ITEM NO.
1 1 00590-47342-71 Kit Assembly, Motor Controller (includes:) R
2 1 00590-47334-71 Foil, Heatsink R
3 1 00590-47217-71 Plate, Heatsink
4 4 00590-02981-71 Screw
5 4 00590-02851-71 Washer, Lock
6 1 00590-47206-71 Strip, Terminal
7 1 00590-47207-71 Insulator
8 2 00590-03628-71 Screw
9 2 00590-44567-71 Washer, Lock
10 4 00590-02793-71 Shunt

Programming Key
Programming Key 5
Figure 5-8: Programming Key
1016708A-804B
List 5-8: Programming Key

FIGURE 5-8
ITEM NO.
1 1 00590-47495-71 Key, Programming

Programming Key

Drive Motor
Drive Motor 5
Figure 5-9: Drive Motor
5
9
7
3
6
26 2
25
24
21
18
20
23
22
13 19
16
10
17
15
11
12
14
1
W1036966-700

Drive Motor
List 5-9: Drive Motor

FIGURE 5-9
ITEM NO.
00590-47492-71 Motor, Drive A
00590-47493-71 Motor, Drive B
1 1 00590-47553-71 Rotor
2 1 00590-47542-71 Frame, Complete
3 1 00590-47543-71 Board, Terminal
4 3 00590-47544-71 Screw
5 3 00590-47545-71 Nut
6 3 00590-47546-71 Nut
7 3 00590-47547-71 Washer, Spring
8 3 00590-47548-71 Disc
9 2 00590-47549-71 Screw
10 1 00590-47550-71 End Shield, Drive
11 1 00590-47551-71 Clamp
12 1 00590-47552-71 Screw
13 2 00590-47566-71 Pin, Roll
14 1 00590-47554-71 Bearing Assembly, Encoder R
15 1 00590-47541-71 O-Ring R
16 1 00590-47556-71 Seal, Oil R
17 1 00590-47557-71 Washer, Wavy
18 6 00590-47558-71 Screw
19 6 00590-47559-71 Washer, Sealing
20 1 00590-47560-71 Bell, End, Brake
21 2 00590-48260-71 Pin, Roll B
22 4 00590-47562-71 Screw
23 4 00590-47563-71 Washer, Spring
24 1 00590-43194-71 Bearing R
25 1 00590-47564-71 Ring, Locking
26 1 00590-47565-71 Sensor, Temperature
27 1 00590-47555-71 Enclosure (Not Shown) B
A= Standard
B= EE

Drive Motor

SECTION 6 Hydraulic Components
Hydraulic System ................................................................................................................................................. 6-2

Lift Pump and Motor Assembly ............................................................................................................................... 6-5
Lift Cylinder Assembly......................................................................................................................................... 6-10
00715-00130-08, Issued 9/18/2008 6-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Hydraulic Components
Hydraulic System
Hydraulic System 6
Figure 6-1: Hydraulic System
13 5 4 3
1
15
12
11 10
10
14
20
16
17
19
18
7
9 8
W1039357_A

Hydraulic System
List 6-1: Hydraulic System

FIGURE 6-1
ITEM NO.
1 1 00590-47084-71 Lift Pump and Motor Assembly with Plastic Tank
(See Figure 6-2b.)
00590-48220-71 Lift Pump and Motor Assembly with Metal Tank
(See Figure 6-2b.)
2 2 00590-00268-71 Screw
3 1 00590-00275-71 Connector, O-Ring Boss, Male
4 1 00590-00273-71 Tee, Swivel
5 2 00590-00274-71 Elbow, Swivel, 90 Degree
6 1 00590-05334-71 Elbow, 45 Degree
7 1 00590-42041-71 Elbow, 90 Degree
8 1 00590-47747-71 Hose Assembly
9 1 00590-47748-71 Hose Assembly
10 2 00590-00272-71 Elbow, Male, 90 Degree
11 1 00590-00271-71 Tee, Male Branch
12 1 00590-00276-71 Fitting, Hydraulic
13 17 in. 00590-00261-71 Tubing, Filter, Polyester
14 10 in. 00590-00261-71 Tubing, Filter, Polyester
15 2 00590-47212-71 Cylinder Assembly (See Figure 6-3.)
16 2 00590-42044-71 Shaft, Bottom Link
17 2 00590-03422-71 Screw
18 2 00590-42045-71 Spacer, Lift Ram
19 2 00590-03092-71 Washer, Flat
20 1 00590-47750-71 Decal, Cold Storage Hydraulic Fluid

Hydraulic System

Lift Pump and Motor Assembly
Lift Pump and Motor Assembly 6
Figure 6-2a: Lift Pump and Motor Assembly
17
18
16
3
19
W560-215PG1 SHT 1 OF 2

Lift Pump and Motor Assembly 6
Figure 6-2b: Lift Pump and Motor Assembly
2 1
11
6
14
3
5 4
14
1052277 SHT 2 OF 2

List 6-2: Lift Pump and Motor Assembly (Sheet 1 of 2)

FIGURE 6-2
ITEM NO.
00590-47084-71 Lift Pump and Motor Assembly with Plastic Tank
00590-48220-71 Lift Pump and Motor Assembly with Metal Tank
1 1 NSS Motor (includes items 15 thru 19)
2 1 00590-47153-71 Kit, Switch, Start Service (includes:) R
1 NSS Wire, Lead
2 NSS Screw
2 NSS Washer
3 1 00590-04555-71 Pump Assembly, Lift (includes:)
1 NSS Screw
1 NSS O-Ring R
1 NSS O-Ring R
1 00590-05344-71 Coupling
4 1 00590-04695-71 Valve, Control, Flow (includes:) R
NSS Spring R
5 1 00590-04559-71 Coil, 24 Volt (includes:)
1 00590-04554-71 Valve, Stem R
6 1 00590-47154-71 Valve, Relief (includes:)
1 NSS Gasket
1 NSS Screw, Adjustment
1 NSS Spring R
1 NSS Ball
1 00590-47155-71 Seat
7 1 00590-05342-71 Adapter, Machined (includes:)
1 00590-05341-71 Valve Assembly, Check R
8 1 00590-47011-71 Kit, Elbow with Vent Plug R
11 1 00590-00276-71 Fitting, Hydraulic
14 1 00590-42133-71 Kit, Reservoir with Tubes (includes:) R
1 NSS O-Ring R
1 NSS O-Ring R
1 NSS O-Ring R
1 NSS Screw
1 NSS Screw
1 NSS Washer
1 NSS Ring, Retaining
1 NSS Ring, Retaining
1 NSS Retainer
1 NSS Tube, Inlet
1 NSS Tube, Relief
1 NSS Tube, Return
1 NSS Spring, Locking R
1 NSS Retainer
1 NSS Strainer
1 NSS Magnet
1 NSS Washer

List 6-2: Lift Pump and Motor Assembly (Sheet 2 of 2)

FIGURE 6-2
ITEM NO.
1 NSS Screw
1 NSS O-Ring R
1 NSS Plug, Vent
15 1 00590-05345-71 Kit, Seal (Not Shown) R
16 2 00590-40714-71 Bolt, Through
17 1 00590-05339-71 Brush Set (Holder and Springs) R
18 1 00590-40636-71 Bearing, Commutator End R
19 1 00590-04736-71 Bearing, Drive End R


Lift Cylinder Assembly
Lift Cylinder Assembly 6
Figure 6-3: Lift Cylinder Assembly
6
5
9
8
7
4
W540-116

List 6-3: Lift Cylinder Assembly

FIGURE 6-3
ITEM NO.
1 00590-47212-71 Cylinder, Lift
1 1 00590-42049-71 Barrel Weldment, Housing
2 1 00590-42050-71 Rod Weldment, Piston
3 1 00590-42051-71 Piston, Machined
4 1 00590-43162-71 Gland, Machined
5 1 00590-05353-71 Nut
6 1 00590-43164-71 Kit, Seal R
7 1 00590-05355-71 Ring, Retaining, Internal
8 1 00590-47213-71 Spacer
9 1 00590-05354-71 Ring, Retaining, External


SECTION 7 Mast
Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40 ................................................................. 7-2

Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40..................................................................................... 7-6
Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length.................................................... 7-8
Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length..................................................................... 7-9
Pull Rod Assembly, Models 8HBE40, 8HBC40 ...................................................................................................... 7-10
Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30........................................................................... 7-12
Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel............................................................ 7-14
Entry Roller Installation........................................................................................................................................ 7-16
Entry Slider Installation........................................................................................................................................ 7-17
00715-00130-08, Issued 9/18/2008 7-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Mast
Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40
Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40 7
Figure 7-1a: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40
SEE DETAIL C
SEE DETAIL A
12 4 9
SEE DETAIL B
24
DETAIL A
9 12 11 28
1067680_B1X, B2X SHT 1 OF 3

Figure 7-1b: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40
18 27
25
23 22 7 9 12 11 19 26
29
DETAIL B
20 21 3
DETAIL C
1067680_B3 SHT 2 OF 3

Figure 7-1c: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40
6 30
13 10
16
17
14
1067680_B3X SHT 3 OF 3

List 7-1: Fork Attachment Assembly, Models 8HBW30, 8HBE30/40, 8HBC30/40

FIGURE 7-1
ITEM NO.
1 2 00590-46246-71 Roller
2 4 00590-02564-71 Screw
3 4 00590-42108-71 Nut
4 2 00590-00473-71 Washer, Flat
5 4 00590-47010-71 Ring, Retaining
6 2 00590-03496-71 Pin, Spiral
7 4 00590-00019-71 Fitting, Grease, Straight
9 6 00590-02770-71 Screw
10 4 00590-39687-71 Screw
11 4 00590-02940-71 Washer, Flat
12 6 00590-02840-71 Washer, Lock
13 4 00590-39705-71 Washer, Lock
14 4 00590-42057-71 Pin Weldment, Retainer
16 2 00590-47216-71 Pin, Tractor Link Support (Greaseable)
2 00590-48229-71 Pin, Tractor Link Support (Non-Greaseable)
17 2 00590-46229-71 Clevis, Cylinder, Machined
18 2 00590-46240-71 Pin, Spiral
19 2 00590-46232-71 Shaft Weldment, Truck, Link (Greaseable)
2 00590-46233-71 Shaft Weldment, Truck, Link (Non-Greaseable)
20 2 00590-47082-71 Shaft, Pivot C
2 00590-47494-71 Shaft, Pivot D
21 4 00590-46234-71 Screw
22 2 00590-47027-71 Sleeve, Pin, Eccentric
23 2 00590-47156-71 Pin, Eccentric A, C
2 00590-47480-71 Pin, Eccentric B, C
2 00590-47483-71 Pin, Eccentric D
24 2 00590-46674-71 Pipe, Spacer
2 00590-46673-71 Pipe, Spacer D
25 2 00590-47009-71 Shaft, Rear Link C
2 00590-47757-71 Shaft, Rear Link D
26 2 00590-47023-71 Spacer, Bell Crank, 0.38 in. C
27 2 00590-47024-71 Spacer, Bell Crank, 0.62 in. C
2 00590-47025-71 Spacer, Bell Crank, 0.75 in. D
28 2 00590-46241-71 Pin, Link Weldment, Front
29 2 00590-42075-71 Sleeve, Pin, Eccentric D
2 00590-45637-71 Sleeve, Pin, Eccentric B, C
30 2 00590-45630-71 Washer, Flat
A= Fork Length: Less Than = 60 in.
B= Fork Length: More Than = 84 in.
C= 6K
D= 8K

Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40
Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40 7
Figure 7-2a: Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40
14 24 15 20
22
26 13
24
2
5 23
27
27
26
6 16 17 18 19
1067378_A

Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40
List 7-2: Fork Linkage, Models 8HBW30, 8HBE30/40, 8HBC30/40

FIGURE 7-2
ITEM NO.
2 4 00590-46287-71 Bushing (Greaseable) R, B
3 2 00590-46247-71 Bushing (Greaseable) R, B
4 00590-46256-71 Bushing R, C
4 4 00590-46257-71 Bushing (Greaseable) R, C, B
5 8 00590-46274-71 Bushing (Greaseable) R, C, B
6 2 00590-47033-71 Fork Trail, Machined, without Guard Holes B
2 00590-46288-71 Fork Trail, Machined, with Guard Holes A, B
2 00590-47218-71 Fork Trail, Machined C
2 00590-46291-71 Fork Trail, Machined A, C
13 1 00590-47466-71 Bell Crank, Left-Hand (Greaseable) B
1 00590-48215-71 Bell Crank, Left-Hand (Non-Greaseable) B
1 00590-47481-71 Bell Crank, Left-Hand (Greaseable) C
1 00590-48214-71 Bell Crank, Left-Hand (Non-Greaseable) C
14 1 00590-47467-71 Bell Crank, Right-Hand (Greaseable) B
1 00590-48213-71 Bell Crank, Right-Hand (Non-Greaseable) B
1 00590-47482-71 Bell Crank, Right-Hand (Greaseable) C
1 00590-48212-71 Bell Crank, Right-Hand (Non-Greaseable) C
15 2 00590-47468-71 Linkage, Top
16 2 00590-40637-71 Guard, Wheel, Load A
17 4 00590-47505-71 Screw A
18 4 00590-02973-71 Washer, Flat A
19 4 00590-45378-71 Washer, Lock A
20 2 00590-42062-71 Bushing
22 4 00590-05361-71 Bushing R, B
4 00590-05370-71 Bushing R, C
23 8 00590-00018-71 Fitting, Grease
26 2 00590-46237-71 Block, Pivot, Right-Hand B
2 00590-46253-71 Block, Pivot, Right-Hand C
27 3 00590-46244-71 Block, Pivot, Left-Hand B
3 00590-46254-71 Block, Pivot, Left-Hand C
A= Load Wheel Guard
B= 6K
C= 8K

Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length
Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length 7
Figure 7-3a: Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length
1073318
List 7-3: Pull Rod Assembly, Models 8HBW30, 8HBE30, 8HBC30, Up To 60 in. Fork Length
FIGURE 7-3
ITEM NO.
1 2 00590-47405-71 Rod, Pull, Machined, 32 in. Fork Length B
2 00590-47406-71 Rod, Pull, Machined, 36 in. Fork Length B
2 00590-47411-71 Rod, Pull, Machined, 32 in. Fork Length A
2 00590-47417-71 Rod, Pull, Machined, 36 in. Fork Length C
A= 9 in. Battery Compartment
B= 13 in. Battery Compartment
C= Models 8HBC30

Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length
Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length 7
Figure 7-4: Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length
1026367
List 7-4: Pull Rod Assembly, Models 8HBE30, 8HBC30, Over 60 in. Fork Length
FIGURE 7-4
ITEM NO.
1 2 00590-47237-71 Rod, Pull, Machined, 84 in. Fork Length A
(with two 42 in. pallets)
2 00590-47238-71 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths A
2 00590-47242-71 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths B
A= Model 8HBE30
B= Model 8HBC30

Pull Rod Assembly, Models 8HBE40, 8HBC40
Pull Rod Assembly, Models 8HBE40, 8HBC40 7
Figure 7-5: Pull Rod Assembly, Models 8HBE40, 8HBC40
1026366
List 7-5: Pull Rod Assembly, Models 8HBE40, 8HBC40

FIGURE 7-5
ITEM NO.
1 2 00590-47223-71 Rod, Pull, Machined, 36 in. Fork Length A
(with two 42 in. pallets)
2 00590-47228-71 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths A
2 00590-47233-71 Rod, Pull, Machined, 84 in. Extended Fork Length, Australia A
2 00590-47232-71 Rod, Pull, Machined, 144 in. Fork Length, 3rd pallet A
2 00590-47236-71 Rod, Pull, Machined, 144 in. Fork Length, 2nd pallet A
2 00590-47235-71 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths B
A= Model 8HBE40
B= Model 8HBC40

Pull Rod Assembly, Models 8HBE40, 8HBC40

Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30
Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30 7
Figure 7-6: Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30
13
12 15
14 6
10
11
16
8
W1022369_A

Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30
List 7-6: Load Wheel Assembly, 6K, Models 8HBW30, 8HBE30, 8HBC30
FIGURE 7-6
ITEM NO.
1 2 00590-46287-71 Bushing (Greaseable) R
2 1 00590-46288-71 Fork Trail, Machined, with Guard Holes
1 00590-47033-71 Fork Trail, Machined, without Guard Holes
3 1 00590-00020-71 Shaft, Wheel, Standard R
4 1 00590-40637-71 Guard, Wheel, Load
5 1 00590-43263-71 Shaft, Wheel, Stainless Steel R
6 2 00590-03175-71 Screw
7 2 00590-02973-71 Washer, Flat
8 2 00590-46289-71 Washer, Flat
9 2 00590-45378-71 Washer, Lock
10 2 00590-00011-71 Bearing, Non-Shielded R
12 1 00590-00013-71 Wheel, Load, Cast Iron Hub, Vulkollan (Neutral)
1 00590-00023-71 Wheel, Load, Cast Iron Hub, Poly (Black)
1 00590-00025-71 Wheel, Load, Cast Iron Hub, Poly, Standard (Tan)
1 00590-42111-71 Wheel, Load, Cast Iron Hub, Poly (Brown)
13 1 00590-01620-71 Wheel, Load, Aluminum Hub, Poly (Tan)
14 1 00590-00017-71 Pin, Spring
15 2 00590-00018-71 Fitting, Grease

Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel
Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel 7
Figure 7-7: Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel
7
2
3 4
7
9
5
6
1 3 2
W1025354_A

Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel
List 7-7: Load Wheel Assembly, 8K, Models 8HBE40, 8HBC40, Tandem Split Wheel
FIGURE 7-7
ITEM NO.
1 2 00590-46292-71 Pivot Weldment, Tandem
2 2 00590-46293-71 Bushing, Flanged R
3 2 00590-46294-71 Washer, Felt
4 2 00590-00895-71 Shaft, Wheel
6 4 00590-00894-71 Load Wheel, Vulkollan (Neutral)
4 00590-00899-71 Load Wheel, Poly (Tan)
4 00590-00897-71 Load Wheel, Poly (Black)
4 00590-46369-71 Load Wheel, Poly (Green)
7 AR 00590-00015-71 Washer, Flat
8 4 00590-00633-71 Pin
9 6 00590-00423-71 Fitting, Grease

Entry Roller Installation
Entry Roller Installation 7
Figure 7-8: Entry Roller Installation
4 2
1024668_C
List 7-8: Entry Roller Installation

FIGURE 7-8
ITEM NO.
00590-48944-71 Entry Roller Installation
1 1 00590-01440-71 Roller Assembly, Entry (includes items 5 thru 8)
2 1 00590-00191-71 Screw
3 1 00590-02419-71 Screw
4 1 00590-00306-71 Nut
5 1 00590-02420-71 Bracket Weldment, Entry Roller
6 3 00590-01930-71 Roller
7 3 00590-00211-71 Bolt
8 3 00590-00212-71 Nut

Entry Slider Installation
Entry Slider Installation 7
Figure 7-9: Entry Slider Installation
1878_001
List 7-9: Entry Slider Installation

FIGURE 7-9
ITEM NO.
2 1 00590-42284-71 Slider
4 2 00590-05366-71 Screw
5 2 00590-00110-71 Nut

Entry Slider Installation

SECTION 8 Options/Kits
Battery Gate Interlock ........................................................................................................................................... 8-2

Tow Coupler Installation........................................................................................................................................ 8-5
Hitch Assembly, Optional...................................................................................................................................... 8-9
Storage Tote...................................................................................................................................................... 8-10
Load Backrest Installation .................................................................................................................................... 8-12
Travel Alarm Installation...................................................................................................................................... 8-14
Auxiliary Power Hook-up..................................................................................................................................... 8-15
Tractor Skirt Installation....................................................................................................................................... 8-17
Controller Splash Guard ..................................................................................................................................... 8-18
Coast Installation ............................................................................................................................................... 8-20
Coast Actuator Assembly .................................................................................................................................... 8-23
00715-00130-08, Issued 9/18/2008 8-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Options/Kits
Battery Gate Interlock
Battery Gate Interlock 8
Figure 8-1: Battery Gate Interlock
5 4 6
SEE DETAIL A DETAIL A
2 1
1878_001

List 8-1: Battery Gate Interlock

FIGURE 8-1
ITEM NO.
1 5 00590-00811-71 Strap
2 5 00590-00557-71 Anchor, Mounting, Plastic
3 2 00590-47479-71 Bracket, Sensor
4 7 00590-47211-71 Guard, Spiral Wrap R
5 1 00590-47486-71 Sensor Assembly, Proximity
6 1 00590-40522-71 Grommet


Tow Coupler Installation
Tow Coupler Installation 8
Figure 8-2a: Tow Coupler Installation
5
2
8
6
3
W1027788_B1 SHT 1 OF 2

Tow Coupler Installation 8
Figure 8-2b: Tow Coupler Installation
7
8
6
4
W1027788_B2 SHT 2 OF 2

List 8-2: Tow Coupler Installation

FIGURE 8-2
ITEM NO.
1 1 00590-00040-71 Coupler Assembly A
2 24 00590-47516-71 Chain A
3 2 00590-43977-71 Hook, S A
4 4 00590-43235-71 Screw
5 4 00590-04613-71 Nut
6 4 00590-00038-71 Washer, Flat
7 1 00590-00054-71 Coupling, Eye and Pin Weldment B
8 4 00590-00039-71 Washer, Lock
A= Latch Coupler
B= Pinned Coupler


Hitch Assembly, Optional
Hitch Assembly, Optional 8
Figure 8-3: Hitch Assembly, Optional
1878_001
List 8-3: Hitch Assembly, Optional

FIGURE 8-3
ITEM NO.
1 8 00590-48211-71 Screw
2 4 00590-47496-71 Nut
3 4 00590-05150-71 Washer, Flat
4 2 00590-48210-71 Plate Weldment
7 3 00590-48225-71 Plate, Specification (Not Shown)

Storage Tote
Storage Tote 8
Figure 8-4: Storage Tote
172992

Storage Tote
List 8-4: Storage Tote

FIGURE 8-4
ITEM NO.
1 1 00590-40339-71 Tray, Tote
2 4 00590-02099-71 Screw
3 4 00590-00110-71 Nut
4 4 00590-00112-71 Washer, Flat
5 1 00590-40583-71 Strip, Magnetic
7 1 00590-02101-71 Bracket Weldment, Left-Hand
8 1 00590-02102-71 Bracket Weldment, Right-Hand
9 1 00590-43248-71 Clipboard

Load Backrest Installation
Load Backrest Installation 8
Figure 8-5: Load Backrest Installation
6 9
7 10 5
850-139-345

Load Backrest Installation
List 8-5: Load Backrest Installation

FIGURE 8-5
ITEM NO.
3 1 00590-42266-71 Backrest Weldment, Load, 48 in. A
1 00590-43000-71 Backrest Weldment, Load, 60 in. A
1 00590-47537-71 Backrest Weldment, Load, 72 in. A
4 1 00590-43022-71 Backrest Weldment, Load, 48 in. B
1 00590-43024-71 Backrest Weldment, Load, 60 in. B
1 00590-47538-71 Backrest Weldment, Load, 72 in. B
5 2 00590-40458-71 Screw
6 6 00590-02076-71 Screw
7 2 00590-40459-71 Nut
8 6 00590-02077-71 Nut
9 6 00590-00246-71 Washer, Lock
10 2 00590-00997-71 Washer, Lock
A= Models 8HBW30, 8HBE30
B= Model 8HBE40

Travel Alarm Installation
Travel Alarm Installation 8
Figure 8-6: Travel Alarm Installation
2 3
ALARM SCHEMATIC
1052042_C1
List 8-6: Travel Alarm Installation

FIGURE 8-6
ITEM NO.
1 1 00590-46916-71 Horn, Alarm
2 1 00590-46297-71 Harness, Alarm
3 1 00590-46298-71 Resistor Assembly
4 AR 00590-00811-71 Strap (Not Shown)
5 2 00590-00105-71 Screw
6 2 00590-00113-71 Washer, Lock
7 2 00590-00112-71 Washer, Flat

Auxiliary Power Hook-up
Auxiliary Power Hook-up 8
Figure 8-7: Auxiliary Power Hook-up
4 5 2 3 8 9
ACCESSORY
POWER HOOKUP
FUSED 10 AMPS
B+ B-
1 2
8 9 6 7 1
W1041533_A1
List 8-7: Auxiliary Power Hook-up

FIGURE 8-7
ITEM NO.
1 1 00590-01962-71 Block, Fuse
2 1 00590-03241-71 Strip, Terminal
3 1 00590-03220-71 Insulator, Strip, Terminal
4 1 00590-42122-71 Decal, 10 amp
5 1 00590-46296-71 Decal, 15 amp
6 1 00590-39822-71 Fuse, 10 amp (FU4) R
7 1 00590-00552-71 Fuse, 15 amp (FU3) R
8 3 00590-01953-71 Screw
9 3 00590-40891-71 Washer, Lock

Auxiliary Power Hook-up

Tractor Skirt Installation
Tractor Skirt Installation 8
Figure 8-8: Tractor Skirt Installation
3 1 6 5
W850_138_507_B
List 8-8: Tractor Skirt Installation

FIGURE 8-8
ITEM NO.
1 1 00590-47347-71 Retainer, Tractor Skirt
2 1 00590-47348-71 Retainer, Tractor Skirt
3 2 00590-47349-71 Skirt, Rubber
4 6 00590-47521-71 Screw
5 6 00590-02027-71 Nut
6 6 00590-00473-71 Washer, Flat

Controller Splash Guard
Controller Splash Guard 8
Figure 8-9: Controller Splash Guard
8
3
1042155-C, 1053953

Controller Splash Guard
List 8-9: Controller Splash Guard

FIGURE 8-9
ITEM NO.
1 1 00590-00516-71 Plug, Cover
2 1 00590-47396-71 Cover Assembly (includes:)
3 1 00590-47397-71 Channel, Extruded
7 3 00590-00105-71 Screw
8 3 00590-47526-71 Clip, Retaining

Coast Installation
Coast Installation 8
Figure 8-10a: Coast Installation
11
10
12
5 1
W1026958_J2

Coast Installation
List 8-10: Coast Installation

FIGURE 8-10
ITEM NO.
1 1 00590-47523-71 Screw
2 1 00590-47524-71 Screw
3 1 00590-00030-71 Nut
5 1 00590-47402-71 Actuator Assembly, Coast (See Figure 8-11.)
6 1 00590-47361-71 Spring Assembly, Coast
9 1 00590-47327-71 Rod, Connecting, Coast
10 1 00590-47454-71 Link, Coast
11 1 00590-00212-71 Nut
12 1 00590-01683-71 Nut

Coast Installation

Coast Actuator Assembly
Coast Actuator Assembly 8
Figure 8-11: Coast Actuator Assembly
1054386
List 8-11: Coast Actuator Assembly

FIGURE 8-11
ITEM NO.
00590-47402-71 Actuator Assembly, Coast
1 1 00590-47525-71 Screw
2 4 00590-47530-71 Ball, 0.25 in. Diameter
4 1 00590-47531-71 Plunger, Coast
5 1 00590-47532-71 Bracket, Mounting, Coast
7 1 00590-47214-71 Actuator, Coast
8 1 00590-47403-71 Actuator, Spring, Coast

Coast Actuator Assembly

APPENDIX A Alphabetical Parts Index
Description Part No. Page Description Part No. Page

Actuator Assembly, Coast . . . . . . . . . . . 00590-47402-71 . . 8-21 Bearing Set. . . . . . . . . . . . . . . . . . . . . 00590-47105-71 . . . 4-9
Actuator Assembly, Coast . . . . . . . . . . . 00590-47402-71 . . 8-23 Bearing . . . . . . . . . . . . . . . . . . . . . . . 00590-43194-71 . . 5-25
Actuator, Brake Arm. . . . . . . . . . . . . . . 00590-47386-71 . . 4-13 Bearing, Commutator End. . . . . . . . . . . 00590-40636-71 . . . 6-8
Actuator, Brake Cable . . . . . . . . . . . . . 00590-47387-71 . . 4-13 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-39887-71 . . 2-15
Actuator, Coast . . . . . . . . . . . . . . . . . . 00590-47214-71 . . 8-23 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-41741-71 . . . 2-5
Actuator, Hex Shaft . . . . . . . . . . . . . . . 00590-47248-71 . . 3-21 Bearing, Cone . . . . . . . . . . . . . . . . . . 00590-41741-71 . . . 2-7
Actuator, Spring, Coast . . . . . . . . . . . . 00590-47403-71 . . 8-23 Bearing, Cone, King Pin . . . . . . . . . . . . 00590-43221-71 . . 2-11
Adapter, Machined . . . . . . . . . . . . . . . 00590-05342-71 . . . 6-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-39886-71 . . 2-15
Adjuster, Spring. . . . . . . . . . . . . . . . . . 00590-02191-71 . . . 3-3 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-41742-71 . . . 2-5
Anchor, Mounting, Plastic . . . . . . . . . . . 00590-00557-71 . . . 5-7 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-41742-71 . . . 2-7
Anchor, Mounting, Plastic . . . . . . . . . . . 00590-00557-71 . . . 8-3 Bearing, Cup . . . . . . . . . . . . . . . . . . . 00590-43220-71 . . 2-11
Arm Assembly, Handle, Models 8HBC30/40 Standard, 8TB50 . . Bearing, Drive End . . . . . . . . . . . . . . . 00590-04736-71 . . . 6-8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48221-71 . . 3-19 Bearing, Handle . . . . . . . . . . . . . . . . . 00590-47246-71 . . 3-21
Arm Assembly, Handle, Models 8HBC30/40 with Jog .......... Bearing, Handle, Left-Hand. . . . . . . . . . 00590-47345-71 . . 3-21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48228-71 . . 3-19 Bearing, Handle, Right-Hand . . . . . . . . 00590-47346-71 . . 3-21
Arm Assembly, Handle, Models 8HBE30/40 with Coast . . . . . . . Bearing, Non-Shielded . . . . . . . . . . . . 00590-00011-71 . . 7-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48227-71 . . 3-19 Bearing, Shielded . . . . . . . . . . . . . . . . 00590-00012-71 . . 2-15
Arm Assembly, Handle, Models 8HBW30, 8HBE30/40 Standard. Bearing, Shielded . . . . . . . . . . . . . . . . 00590-00012-71 . . 7-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48200-71 . . 3-19 Bearing, Shielded . . . . . . . . . . . . . . . . 00590-00012-71 . . 7-15
Arm Assembly, Throttle . . . . . . . . . . . . . 00590-47312-71 . . 3-21 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-39882-71 . . 2-15
Arm, Machined, Model 8HBW30 . . . . . 00590-47533-71 . . 3-19 Bearing, Thrust . . . . . . . . . . . . . . . . . . 00590-43218-71 . . 2-11
Arm, Machined, Models 8HBC30/40 Standard and Jog, 8TB50. . Bearing, Wheel. . . . . . . . . . . . . . . . . . 00590-43215-71 . . 2-11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48226-71 . . 3-19 Bearing, Wheel. . . . . . . . . . . . . . . . . . 00590-48203-71 . . 2-13
Arm, Machined, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . . . Bell Crank, Left-Hand (Greaseable) . . . . 00590-47466-71 . . . 7-7
with Deadman Brake . . . . . . . . . . . . . . 00590-47536-71 . . 3-19 Bell Crank, Left-Hand (Greaseable) . . . . 00590-47481-71 . . . 7-7
Arm, Machined, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . . . Bell Crank, Left-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . . .
with Pull Lever Brake . . . . . . . . . . . . . . 00590-47534-71 . . 3-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48214-71 . . . 7-7
Arm, Machined, Models 8HBE30/40 with Coast. . . . . . . . . . . . . Bell Crank, Left-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47477-71 . . 3-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48215-71 . . . 7-7
Arm, Machined, Models 8HBE30/40 . . 00590-47476-71 . . 3-19 Bell Crank, Right-Hand (Greaseable) . . . 00590-47467-71 . . . 7-7
Arm, Mounting, Wheel. . . . . . . . . . . . . 00590-43213-71 . . 2-11 Bell Crank, Right-Hand (Greaseable) . . . 00590-47482-71 . . . 7-7
Arm, Trigger, Jog. . . . . . . . . . . . . . . . . 00590-47478-71 . . 3-13 Bell Crank, Right-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . .
Axle Assembly (Cold Storage) . . . . . . . . 00590-04771-71 . . 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48212-71 . . . 7-7
Axle Assembly (Standard) . . . . . . . . . . . 00590-04770-71 . . 2-15 Bell Crank, Right-Hand (Non-Greaseable) . . . . . . . . . . . . . . . . . .
Axle Weldment, Suspension . . . . . . . . . 00590-46109-71 . . . 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48213-71 . . . 7-7
Axle, Gear . . . . . . . . . . . . . . . . . . . . . 00590-47219-71 . . 4-11 Bell, End, Brake. . . . . . . . . . . . . . . . . . 00590-47560-71 . . 5-25
Axle, Gear . . . . . . . . . . . . . . . . . . . . . 00590-47219-71 . . . 4-9 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 00590-01962-71 . . . 5-7
Axle, Suspension . . . . . . . . . . . . . . . . . 00590-47427-71 . . . 2-7 Block, Fuse . . . . . . . . . . . . . . . . . . . . . 00590-01962-71 . . 8-15
Axle, Wheel . . . . . . . . . . . . . . . . . . . . 00590-43225-71 . . 2-11 Block, Fuse, EE . . . . . . . . . . . . . . . . . . 00590-47394-71 . . . 5-7
Backrest Weldment, Load, 48 in.. . . . . . 00590-42266-71 . . 8-13 Block, Pivot, Left-Hand . . . . . . . . . . . . . 00590-46244-71 . . . 7-7
Backrest Weldment, Load, 48 in.. . . . . . 00590-43022-71 . . 8-13 Block, Pivot, Left-Hand . . . . . . . . . . . . . 00590-46254-71 . . . 7-7
Backrest Weldment, Load, 60 in.. . . . . . 00590-43000-71 . . 8-13 Block, Pivot, Right-Hand . . . . . . . . . . . . 00590-46237-71 . . . 7-7
Backrest Weldment, Load, 60 in.. . . . . . 00590-43024-71 . . 8-13 Block, Pivot, Right-Hand . . . . . . . . . . . . 00590-46253-71 . . . 7-7
Backrest Weldment, Load, 72 in.. . . . . . 00590-47537-71 . . 8-13 Block, Torsion . . . . . . . . . . . . . . . . . . . 00590-43212-71 . . 2-11
Backrest Weldment, Load, 72 in.. . . . . . 00590-47538-71 . . 8-13 Board, Terminal . . . . . . . . . . . . . . . . . 00590-47543-71 . . 5-25
Ball, 0.25 in. Diameter . . . . . . . . . . . . . 00590-47530-71 . . 8-23 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00211-71 . . 7-16
Bar, Bus (M1-1 to FU2-2) . . . . . . . . . . . 00590-47280-71 . . . 5-7 Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04874-71 . . 4-15
Barrel Weldment, Housing . . . . . . . . . . 00590-42049-71 . . 6-11 Bolt, Assembly . . . . . . . . . . . . . . . . . . 00590-43226-71 . . 2-11
Bearing Assembly, Encoder. . . . . . . . . . 00590-47554-71 . . 5-25 Bolt, Assembly . . . . . . . . . . . . . . . . . . 00590-43230-71 . . 2-11
Bearing Assembly, Steer . . . . . . . . . . . . 00590-47375-71 . . 4-11 Bolt, Drive Tire . . . . . . . . . . . . . . . . . . 00590-03552-71 . . . 4-7
Bearing Assembly, Steer . . . . . . . . . . . . 00590-47375-71 . . . 4-9 Bolt, Through . . . . . . . . . . . . . . . . . . . 00590-40714-71 . . . 6-8
Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41860-71 . . 4-11 Bracket Weldment . . . . . . . . . . . . . . . . 00590-40457-71 . . 8-11
Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41860-71 . . . 4-9 Bracket Weldment . . . . . . . . . . . . . . . . 00590-47579-71 . . . 4-3
Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41861-71 . . 4-11 Bracket Weldment, Entry Roller . . . . . . . 00590-02420-71 . . 7-16
Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41861-71 . . . 4-9 Bracket Weldment, Left-Hand . . . . . . . . 00590-02101-71 . . 8-11
Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41862-71 . . 4-11 Bracket Weldment, Right-Hand . . . . . . . 00590-02102-71 . . 8-11
Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-41862-71 . . . 4-9 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-43151-71 . . 5-13
Bearing Set . . . . . . . . . . . . . . . . . . . . . 00590-47105-71 . . 4-11 Bracket. . . . . . . . . . . . . . . . . . . . . . . . 00590-47373-71 . . 2-24
00715-00130-08, Issued 9/18/2008 A-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Alphabetical Parts Index

Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-47381-71. . 4-13 Cable Assembly (TA-U to TM-U) . . . . . . 00590-47259-71 . . 5-7
Bracket . . . . . . . . . . . . . . . . . . . . . . . 00590-47428-71. . . 3-7 Cable Assembly (TA-V to TM-V) . . . . . . 00590-47260-71 . . 5-7
Bracket, Angle . . . . . . . . . . . . . . . . . . 00590-43987-71. . . 4-7 Cable Assembly (TA-W to TM-W) . . . . . 00590-47261-71 . . 5-7
Bracket, Connector . . . . . . . . . . . . . . . 00590-47287-71. . . 3-3 Cable Assembly . . . . . . . . . . . . . . . . . 00590-02230-71 . . 3-5
Bracket, Connector . . . . . . . . . . . . . . . 00590-47287-71. . . 3-5 Cable Assembly, Brake . . . . . . . . . . . . 00590-46176-71 . . 4-5
Bracket, Connector . . . . . . . . . . . . . . . 00590-47287-71. . . 3-7 Cable, Brake . . . . . . . . . . . . . . . . . . . 00590-47329-71 . 3-13
Bracket, Mounting, Coast. . . . . . . . . . . 00590-47532-71. . 8-23 Cap, Bearing . . . . . . . . . . . . . . . . . . . 00590-46215-71 . 4-13
Bracket, Sensor . . . . . . . . . . . . . . . . . . 00590-47479-71. . . 8-3 Cap, End . . . . . . . . . . . . . . . . . . . . . . 00590-43149-71 . 5-13
Bracket, Switch . . . . . . . . . . . . . . . . . . 00590-47274-71. . . 4-5 Cap, Hub . . . . . . . . . . . . . . . . . . . . . 00590-04762-71 . 2-15
Bracket, Switch, Lift . . . . . . . . . . . . . . . 00590-47286-71. . . 5-8 Card Assembly, Control, Model 8HBW30 ...................
Brake Assembly . . . . . . . . . . . . . . . . . 00590-00384-71. . 4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47376-71 . 3-17
Brake Assembly . . . . . . . . . . . . . . . . . 00590-00384-71. . . 4-3 Card Assembly, Control, Models 8HBC30/40, 8TB50. . . . . . . . . .
Brake Assembly . . . . . . . . . . . . . . . . . 00590-40482-71. . . 4-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47378-71 . 3-17
Brake Assembly, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . Card Assembly, Control, Models 8HBE30/40. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40482-71. . 4-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47377-71 . 3-17
Brush Set (Holder and Springs) . . . . . . . 00590-05339-71. . . 6-8 Card Assembly, Display . . . . . . . . . . . 00590-47311-71 . 3-17
Bumper, Handle . . . . . . . . . . . . . . . . . 00590-02176-71. . . 3-3 Caster Assembly, with Springs (Heavy Duty). . . . . . . . . . . . . . . . .
Bumper, Handle . . . . . . . . . . . . . . . . . 00590-42019-71. . . 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39661-71 . 2-15
Bushing (Greaseable) . . . . . . . . . . . . . 00590-46247-71. . . 7-7 Caster Assembly, with Springs (Heavy Duty). . . . . . . . . . . . . . . . .
Bushing (Greaseable) . . . . . . . . . . . . . 00590-46257-71. . . 7-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39661-71 . . 2-9
Bushing (Greaseable) . . . . . . . . . . . . . 00590-46287-71. . 7-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48553-71 . 2-15
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-02177-71. . . 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48553-71 . . 2-9
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05361-71. . . 7-7 Caster Assembly, without Springs (Larcaster) . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-05370-71. . . 7-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43168-71 . 2-11
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-39896-71. . 2-15 Caster Assembly, without Springs (Larcaster) . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-40476-71. . . 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-43168-71 . . 2-9
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-40476-71. . . 3-7 Caster Assembly, without Springs (Superior) . . . . . . . . . . . . . . . . .
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-42062-71. . . 7-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48060-71 . 2-13
Bushing . . . . . . . . . . . . . . . . . . . . . . . 00590-46256-71. . . 7-7 Caster Assembly, without Springs (Superior) . . . . . . . . . . . . . . . . .
Bushing, Flanged . . . . . . . . . . . . . . . . 00590-46293-71. . 7-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48060-71 . . 2-9
Bushing, Machined . . . . . . . . . . . . . . 00590-00234-71. . . 3-3 Chain . . . . . . . . . . . . . . . . . . . . . . . . 00590-47516-71 . . 8-7
Bushing, Machined . . . . . . . . . . . . . . 00590-00234-71. . . 3-5 Channel, Extruded . . . . . . . . . . . . . . . 00590-47397-71 . 8-19
Bushing, Machined . . . . . . . . . . . . . . 00590-00234-71. . . 3-7 Channel, Extruded . . . . . . . . . . . . . . . 00590-47398-71 . 8-19
Button, Coast/Rabbit . . . . . . . . . . . . . . 00590-47251-71. . 3-17 Channel, Extruded . . . . . . . . . . . . . . . 00590-47399-71 . 8-19
Button, Coast/Rabbit . . . . . . . . . . . . . . 00590-47350-71. . 3-17 Channel, Extruded . . . . . . . . . . . . . . . 00590-47400-71 . 8-19
Button, Horn (Rail) . . . . . . . . . . . . . . . . 00590-47340-71. . 5-11 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-47318-71 . 3-17
Button, Horn, Left-Hand . . . . . . . . . . . . 00590-47304-71. . 3-17 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-47528-71 . . 5-7
Button, Horn, Right-Hand . . . . . . . . . . . 00590-47303-71. . 3-17 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 00590-47551-71 . 5-25
Button, Lift/Lower (Rail) . . . . . . . . . . . . 00590-47341-71. . 5-11 Clevis, Cast . . . . . . . . . . . . . . . . . . . . 00590-47221-71 . . 4-3
Button, Lift/Lower Assembly . . . . . . . . . 00590-47309-71. . 3-17 Clevis, Cylinder, Machined . . . . . . . . . 00590-46229-71 . . 7-5
Button, Rabbit, Left-Hand (Rail) . . . . . . . 00590-47339-71. . 5-11 Clip . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-14
Button, Rabbit, Right-Hand (Rail) . . . . . . 00590-47338-71. . 5-11 Clip . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-15
Button, Reverser, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . Clip, Retaining . . . . . . . . . . . . . . . . . . 00590-47526-71 . 8-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47302-71. . 3-17 Clipboard . . . . . . . . . . . . . . . . . . . . . 00590-43248-71 . 8-11
Button, Reverser, Models 8HBW30, 8HBE30/40. . . . . . . . . . . . . Coil and Frame Assembly . . . . . . . . . . 00590-43147-71 . 5-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47054-71. . 3-17 Coil, 24 Volt . . . . . . . . . . . . . . . . . . . 00590-04559-71 . . 6-7
Cable Assembly (B- to MP-2). . . . . . . . . 00590-47539-71. . . 5-8 Connector, Battery, SB175 (Gray) . . . . 00590-40800-71 . 5-19
Cable Assembly (B- to TA(B-)), SB175 . . 00590-47266-71. . 5-19 Connector, Battery, SB175 (Red) . . . . . 00590-40416-71 . 5-19
Cable Assembly (B- to TA(B-)), SB350 . . 00590-47265-71. . 5-19 Connector, Battery, SB350 (Red) . . . . . 00590-05126-71 . 5-19
Cable Assembly (B+ to TP1), SB175 . . . 00590-47264-71. . 5-19 Connector, O-Ring Boss, Male . . . . . . . 00590-00275-71 . . 6-3
Cable Assembly (B+ to TP1), SB175, EE . . . . . . . . . . . . . . . . . . Console . . . . . . . . . . . . . . . . . . . . . . . 00590-47455-71 . 2-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47267-71. . 5-19 Console . . . . . . . . . . . . . . . . . . . . . . . 00590-47456-71 . 2-23
Cable Assembly (B+ to TP1), SB350 . . . 00590-47263-71. . 5-19 Contact Assembly, Fixed . . . . . . . . . . . 00590-43142-71 . 5-13
Cable Assembly (B+ to TP1), SB350, EE . . . . . . . . . . . . . . . . . . Contact Assembly, Moving . . . . . . . . . 00590-43143-71 . 5-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47268-71. . 5-19 Contactor Assembly, EE. . . . . . . . . . . . 00590-47393-71 . 5-13
Cable Assembly (M1-1 to FU2-2), EE . . . 00590-47262-71. . . 5-7 Contactor Assembly, Main . . . . . . . . . . 00590-47371-71 . . 5-7
Cable Assembly (M1-2 to B+) . . . . . . . . 00590-47258-71. . . 5-7 Contactor Assembly, Main, EE . . . . . . . 00590-47393-71 . . 5-7
Cable Assembly (P1 to FU1-2) . . . . . . . 00590-47540-71. . . 5-8 Contactor Assembly, Standard . . . . . . . 00590-47371-71 . 5-13
Cable Assembly (P1 to FU1-2), EE. . . . . 00590-48223-71. . . 5-8
A-2 Top of Section 00715-00130-08, Issued 9/18/2008


Control Head Assembly, Models 8HBC30/40 Standard, 8TB50 . . Elbow, Swivel, 90 Degree . . . . . . . . . . 00590-00274-71 . . . 6-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47370-71 . . 3-17 Enclosure . . . . . . . . . . . . . . . . . . . . . . 00590-47555-71 . . 5-25
Control Head Assembly, Models 8HBC30/40 with Jog. . . . . . . . . Enclosure, Fuse, EE . . . . . . . . . . . . . . . 00590-47395-71 . . . 5-8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47367-71 . . 3-17 Enclosure, Fuse, EE . . . . . . . . . . . . . . . 00590-48222-71 . . . 5-8
Control Head Assembly, Models 8HBE30/40 with Coast Only. . . . End Shield, Drive. . . . . . . . . . . . . . . . . 00590-47550-71 . . 5-25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47369-71 . . 3-17 Entry Roller Installation . . . . . . . . . . . . . 00590-48944-71 . . 7-16
Control Head Assembly, Models 8HBW30, 8HBE30/40 . . . . . . . Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00423-71 . . 7-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47366-71 . . 3-17 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00018-71 . . 7-13
Coupler Assembly . . . . . . . . . . . . . . . . 00590-00040-71 . . . 8-7 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-00018-71 . . . 7-7
Coupling . . . . . . . . . . . . . . . . . . . . . . 00590-05344-71 . . . 6-7 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-41743-71 . . . 2-5
Coupling, Eye and Pin Weldment . . . . . 00590-00054-71 . . . 8-7 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-41743-71 . . . 2-7
Cover Assembly. . . . . . . . . . . . . . . . . . 00590-47396-71 . . 8-19 Fitting, Grease . . . . . . . . . . . . . . . . . . 00590-43227-71 . . 2-11
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47474-71 . . 2-23 Fitting, Grease, Axle . . . . . . . . . . . . . . 00590-39902-71 . . 2-15
Cover . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47475-71 . . 2-23 Fitting, Grease, Straight . . . . . . . . . . . . 00590-00019-71 . . 7-13
Cover, Brake . . . . . . . . . . . . . . . . . . . . 00590-47389-71 . . 4-13 Fitting, Grease, Straight . . . . . . . . . . . . 00590-00019-71 . . . 7-5
Cover, Brake . . . . . . . . . . . . . . . . . . . . 00590-47390-71 . . 4-13 Fitting, Grease, Straight . . . . . . . . . . . . 00590-00019-71 . . . 7-7
Cover, Center . . . . . . . . . . . . . . . . . . . 00590-47462-71 . . 2-23 Fitting, Grease, Yoke . . . . . . . . . . . . . . 00590-42237-71 . . 2-15
Cover, Dipstick . . . . . . . . . . . . . . . . . . 00590-47288-71 . . . 4-7 Fitting, Hydraulic . . . . . . . . . . . . . . . . . 00590-00276-71 . . . 6-3
Cover, Handle. . . . . . . . . . . . . . . . . . . 00590-47295-71 . . 3-13 Fitting, Hydraulic . . . . . . . . . . . . . . . . . 00590-00276-71 . . . 6-7
Cover, Handle. . . . . . . . . . . . . . . . . . . 00590-47296-71 . . 3-13 Foil, Heatsink . . . . . . . . . . . . . . . . . . . 00590-47334-71 . . 5-21
Cover, Handle. . . . . . . . . . . . . . . . . . . 00590-47423-71 . . 3-13 Fork Trail, Machined . . . . . . . . . . . . . . 00590-46291-71 . . . 7-7
Cover, Hood . . . . . . . . . . . . . . . . . . . . 00590-47316-71 . . 3-13 Fork Trail, Machined . . . . . . . . . . . . . . 00590-47218-71 . . . 7-7
Cover, Support, Left-Hand . . . . . . . . . . . 00590-47359-71 . . 2-23 Fork Trail, Machined, with Guard Holes . . . . . . . . . . . . . . . . . . .
Cover, Support, Right-Hand . . . . . . . . . 00590-47360-71 . . 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46288-71 . . 7-13
Cover, Top . . . . . . . . . . . . . . . . . . . . . 00590-43144-71 . . 5-13 Fork Trail, Machined, with Guard Holes . . . . . . . . . . . . . . . . . . .
Cover, Top, EE . . . . . . . . . . . . . . . . . . 00590-48255-71 . . 5-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46288-71 . . . 7-7
Cylinder Assembly . . . . . . . . . . . . . . . . 00590-47212-71 . . . 6-3 Fork Trail, Machined, without Guard Holes ..................
Cylinder, Lift . . . . . . . . . . . . . . . . . . . . 00590-47212-71 . . 6-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47033-71 . . 7-13
Decal, 10 amp . . . . . . . . . . . . . . . . . . 00590-42122-71 . . 8-15 Fork Trail, Machined, without Guard Holes ..................
Decal, 15 amp . . . . . . . . . . . . . . . . . . 00590-46296-71 . . 8-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47033-71 . . . 7-7
Decal, 2-Position . . . . . . . . . . . . . . . . . 00590-47354-71 . . 2-23 Frame Weldment, Battery Roller . . . . . . 00590-40353-71 . . 2-27
Decal, 3-Position . . . . . . . . . . . . . . . . . 00590-47353-71 . . 5-17 Frame, Complete . . . . . . . . . . . . . . . . . 00590-47542-71 . . 5-25
Decal, AC. . . . . . . . . . . . . . . . . . . . . . 00590-48253-71 . . 2-23 Fuse, 10 amp (FU4) . . . . . . . . . . . . . . . 00590-39822-71 . . 8-15
Decal, Brakes . . . . . . . . . . . . . . . . . . . 00590-47065-71 . . 2-23 Fuse, 15 amp (FU3) . . . . . . . . . . . . . . . 00590-00552-71 . . . 5-7
Decal, Caution, Coast . . . . . . . . . . . . . 00590-47088-71 . . 2-23 Fuse, 15 amp (FU3) . . . . . . . . . . . . . . . 00590-00552-71 . . 8-15
Decal, Coast . . . . . . . . . . . . . . . . . . . . 00590-47096-71 . . 2-23 Fuse, 150 amp (FU1) . . . . . . . . . . . . . . 00590-02431-71 . . . 5-8
Decal, Cold Storage Hydraulic Fluid . . . 00590-47750-71 . . . 6-3 Fuse, 250 amp (FU2) . . . . . . . . . . . . . . 00590-02432-71 . . . 5-7
Decal, E . . . . . . . . . . . . . . . . . . . . . . . 00590-47465-71 . . 2-24 Gasket . . . . . . . . . . . . . . . . . . . . . . . . 00590-47095-71 . . 3-17
Decal, EE . . . . . . . . . . . . . . . . . . . . . . 00590-44371-71 . . 2-24 Gasket, Display. . . . . . . . . . . . . . . . . . 00590-47306-71 . . 3-17
Decal, Emergency Disconnect . . . . . . . . 00590-47497-71 . . 2-23 Gasket, Transmission . . . . . . . . . . . . . . 00590-47276-71 . . . 4-7
Decal, Instruction, Replacement . . . . . . . 00590-45408-71 . . 2-23 Gasket, Transmission . . . . . . . . . . . . . . 00590-47441-71 . . 4-11
Decal, No Riding. . . . . . . . . . . . . . . . . 00590-45409-71 . . 2-23 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-41799-71 . . 2-27
Decal, Specifications, Torque . . . . . . . . 00590-01272-71 . . 2-23 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-41800-71 . . 2-27
Decal, Toyota Logo . . . . . . . . . . . . . . . 00590-04497-71 . . 2-23 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-41801-71 . . 2-27
Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47066-71 . . 2-23 Gate, Battery . . . . . . . . . . . . . . . . . . . 00590-42009-71 . . 2-27
Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47067-71 . . 2-23 Gear and Pinion Set, Spiral . . . . . . . . . 00590-39767-71 . . 4-11
Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47068-71 . . 2-23 Gear and Pinion Set, Spiral . . . . . . . . . 00590-39767-71 . . . 4-9
Decal, Warning. . . . . . . . . . . . . . . . . . 00590-47069-71 . . 2-23 Gear, Helical . . . . . . . . . . . . . . . . . . . 00590-02919-71 . . . 4-9
Decal, Warning, Charger . . . . . . . . . . . 00590-47064-71 . . 2-23 Gear, Helical . . . . . . . . . . . . . . . . . . . 00590-47244-71 . . 4-11
Decal, Warning, Tow Tractor . . . . . . . . 00590-47070-71 . . 2-23 Gear, Pinion, Helical . . . . . . . . . . . . . . 00590-47243-71 . . 4-11
Disc . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00240-71 . . . 3-7 Gear, Pinion, Helical, Models 8HBC30/40, 8TB50. . . . . . . . . . .
Disc . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47548-71 . . 5-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47243-71 . . . 4-7
Drum, Brake . . . . . . . . . . . . . . . . . . . . 00590-00439-71 . . . 4-3 Gear, Pinion, Helical, Models 8HBW30, 8HBE30/40 ..........
Drum, Brake . . . . . . . . . . . . . . . . . . . . 00590-00439-71 . . . 4-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47272-71 . . . 4-7
Drum, Brake, Cold Storage . . . . . . . . . . 00590-00441-71 . . . 4-3 Gland, Machined . . . . . . . . . . . . . . . . 00590-43162-71 . . 6-11
Drum, Brake, Cold Storage . . . . . . . . . . 00590-00441-71 . . . 4-5 Glass, Display. . . . . . . . . . . . . . . . . . . 00590-47307-71 . . 3-17
Elbow, 45 Degree . . . . . . . . . . . . . . . . 00590-05334-71 . . . 6-3 Grip, Handle, Gray . . . . . . . . . . . . . . . 00590-48209-71 . . 3-13
Elbow, 90 Degree . . . . . . . . . . . . . . . . 00590-42041-71 . . . 6-3 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-40522-71 . . . 8-3
Elbow, Male, 90 Degree . . . . . . . . . . . 00590-00272-71 . . . 6-3 Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-47319-71 . . 3-17
00715-00130-08, Issued 9/18/2008 Top of Section A-3


Grommet . . . . . . . . . . . . . . . . . . . . . . 00590-48194-71. . 3-17 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-47285-71. . . 3-5 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-47285-71. . . 3-7 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17
Guard, Cable . . . . . . . . . . . . . . . . . . . 00590-47452-71. . . 3-3 Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04577-71 . 5-17
Guard, Spiral Wrap . . . . . . . . . . . . . . 00590-47211-71. . . 8-3 Key, Programming . . . . . . . . . . . . . . . 00590-47495-71 . 5-22
Guard, Spring . . . . . . . . . . . . . . . . . . 00590-42018-71. . . 3-7 Key, Woodruff . . . . . . . . . . . . . . . . . . 00590-03088-71 . . 4-7
Guard, Wheel, Load . . . . . . . . . . . . . . 00590-40637-71. . 7-13 Kit Assembly, Motor Controller . . . . . . . 00590-47342-71 . 5-21
Guard, Wheel, Load . . . . . . . . . . . . . . 00590-40637-71. . . 7-7 Kit, Axle, Greaseable . . . . . . . . . . . . . 00590-48202-71 . 2-13
Guide, Cable . . . . . . . . . . . . . . . . . . . 00590-47308-71. . 3-17 Kit, Battery Roller, Installation . . . . . . . 00590-40462-71 . 2-27
Guide, Spring Seat . . . . . . . . . . . . . . 00590-46117-71. . . 3-3 Kit, Battery Roller, Installation . . . . . . . 00590-40463-71 . 2-27
Handle Assembly, Brake . . . . . . . . . . . 00590-47379-71. . 3-13 Kit, Battery Roller, Installation . . . . . . . 00590-40464-71 . 2-27
Handle Assembly, Brake, Models 8HBC30/40, 8TB50. . . . . . . . . Kit, Battery Roller, Installation . . . . . . . . 00590-40341-71 . 2-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47379-71. . 4-13 Kit, Cam . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-14
Handle, Machined, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . Kit, Cam . . . . . . . . . . . . . . . . . . . . . . 00590-47106-71 . 4-15
with Pull Lever Brake and Jog . . . . . . . . 00590-47255-71. . 3-19 Kit, Elbow with Vent Plug . . . . . . . . . . . 00590-47011-71 . . 6-7
Handle, Machined, Models 8HBC30/40,. . . . . . . . . . . . . . . . . . Kit, Housing . . . . . . . . . . . . . . . . . . . . 00590-48207-71 . 2-13
8TB50 with Pull Lever Brake . . . . . . . . . 00590-47254-71. . 3-19 Kit, Reservoir with Tubes . . . . . . . . . . . 00590-42133-71 . . 6-7
Handle, Machined, Models 8HBE30/40 with Jog ............. Kit, Seal . . . . . . . . . . . . . . . . . . . . . . 00590-43164-71 . 6-11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47253-71. . 3-19 Kit, Seal. . . . . . . . . . . . . . . . . . . . . . . 00590-05345-71 . . 6-8
Handle, Machined, Models 8HBW30, 8HBE30/40. . . . . . . . . . . Kit, Shoulder Bolt . . . . . . . . . . . . . . . . 00590-48201-71 . 2-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47252-71. . 3-19 Kit, Suspension . . . . . . . . . . . . . . . . . . 00590-47587-71 . . 2-7
Harness Assembly, with Coast (J10 to SW18 and SOL2). . . . . . . . Kit, Switch, Start Service . . . . . . . . . . . 00590-47153-71 . . 6-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47269-71. . . 5-8 Kit, Tip Contactor . . . . . . . . . . . . . . . . 00590-43148-71 . 5-13
Harness, Alarm . . . . . . . . . . . . . . . . . . 00590-46297-71. . 8-14 Kit, Wheel, Caster . . . . . . . . . . . . . . . 00590-48206-71 . 2-13
Harness, Grab Rail . . . . . . . . . . . . . . . 00590-47335-71. . 5-11 Lever . . . . . . . . . . . . . . . . . . . . . . . . 00590-04870-71 . 4-14
Harness, Horn . . . . . . . . . . . . . . . . . . 00590-40588-71. . 5-15 Lever Assembly, Brake Bushing . . . . . . . 00590-47464-71 . . 3-3
Harness, Jog, Models 8HBC30/40 with Jog. . . . . . . . . . . . . . . . Lever Assembly, Brake. . . . . . . . . . . . . 00590-47429-71 . . 3-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47257-71. . 3-17 Lever, Brake, Left-Hand . . . . . . . . . . . . 00590-47383-71 . 4-13
Harness, Jog, Models 8HBE30/40 with Coast Only. . . . . . . . . . . Lever, Brake, Parking . . . . . . . . . . . . . 00590-47382-71 . 4-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48195-71. . 3-17 Lever, Brake, Right-Hand . . . . . . . . . . . 00590-47384-71 . 4-13
Harness, Lift-Limit Override . . . . . . . . . . 00590-47333-71. . . 5-8 Lever, Spline . . . . . . . . . . . . . . . . . . . 00590-04871-71 . 4-15
Harness, Main . . . . . . . . . . . . . . . . . . 00590-47491-71. . . 5-7 Lift Pump and Motor Assembly with Metal Tank. . . . . . . . . . .....
Harness, Stem. . . . . . . . . . . . . . . . . . . 00590-47343-71. . 3-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48220-71 . . 6-7
Harness, Stem. . . . . . . . . . . . . . . . . . . 00590-47344-71. . 3-13 Lift Pump and Motor Assembly with Metal Tank. . . . . . . . . . .....
Hinge Assembly, Pin (Cold Storage) . . . 00590-04769-71. . 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48220-71 . . 6-3
Hinge Assembly, Pin (Standard) . . . . . . 00590-39897-71. . 2-15 Lift Pump and Motor Assembly with Plastic Tank. . . . . . . . . . .....
Hook, S . . . . . . . . . . . . . . . . . . . . . . . 00590-43977-71. . . 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47084-71 . . 6-7
Horn, 24 Volt . . . . . . . . . . . . . . . . . . . 00590-43209-71. . 5-15 Lift Pump and Motor Assembly with Plastic Tank. . . . . . . . . . .....
Horn, Alarm . . . . . . . . . . . . . . . . . . . . 00590-46916-71. . 8-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47084-71 . . 6-3
Hose Assembly . . . . . . . . . . . . . . . . . 00590-47747-71. . . 6-3 Link, Brake . . . . . . . . . . . . . . . . . . . . . 00590-47388-71 . 4-13
Hose Assembly . . . . . . . . . . . . . . . . . 00590-47748-71. . . 6-3 Link, Coast . . . . . . . . . . . . . . . . . . . . . 00590-47454-71 . 8-21
Housing . . . . . . . . . . . . . . . . . . . . . . . 00590-43169-71. . 2-11 Link, Suspension . . . . . . . . . . . . . . . . . 00590-42158-71 . . 2-5
Housing . . . . . . . . . . . . . . . . . . . . . . . 00590-47275-71. . 4-11 Linkage, Top . . . . . . . . . . . . . . . . . . . 00590-47468-71 . . 7-7
Housing . . . . . . . . . . . . . . . . . . . . . . . 00590-47425-71. . 4-11 Load Wheel, Poly (Black) . . . . . . . . . . . 00590-00897-71 . 7-15
Housing, Brake Machined . . . . . . . . . . 00590-47391-71. . 4-13 Load Wheel, Poly (Green) . . . . . . . . . . 00590-46369-71 . 7-15
Housing, Control, Lower . . . . . . . . . . . 00590-47256-71. . 3-13 Load Wheel, Poly (Tan) . . . . . . . . . . . . 00590-00899-71 . 7-15
Housing, Control, Upper . . . . . . . . . . . 00590-47249-71. . 3-17 Load Wheel, Vulkollan (Neutral) . . . . . . 00590-00894-71 . 7-15
Housing, Gear, Lower . . . . . . . . . . . . . 00590-47438-71. . . 4-9 Locator, Spring . . . . . . . . . . . . . . . . . . 00590-04765-71 . 2-15
Housing, Gear, Upper . . . . . . . . . . . . . 00590-47439-71. . . 4-9 Locator, Spring . . . . . . . . . . . . . . . . . . 00590-39894-71 . 2-15
Housing, Handle, Inner . . . . . . . . . . . . 00590-47305-71. . 3-17 Lock, Brake . . . . . . . . . . . . . . . . . . . . 00590-47404-71 . 4-13
Hub. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39631-71. . 4-16 Mat, Platform . . . . . . . . . . . . . . . . . . . 00590-46967-71 . 2-23
Hub. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47431-71. . 4-16 Motor, Drive . . . . . . . . . . . . . . . . . . . 00590-47492-71 . . 4-7
Insulator . . . . . . . . . . . . . . . . . . . . . . . 00590-47207-71. . 5-21 Motor, Drive . . . . . . . . . . . . . . . . . . . 00590-47492-71 . 5-25
Insulator, Strip, Terminal . . . . . . . . . . . 00590-03220-71. . 8-15 Motor, Drive . . . . . . . . . . . . . . . . . . . 00590-47493-71 . 5-25
Joint, Swivel . . . . . . . . . . . . . . . . . . . . 00590-43266-71. . . 3-3 Motor, Drive, EE . . . . . . . . . . . . . . . . . 00590-47493-71 . . 4-7
Joint, Swivel . . . . . . . . . . . . . . . . . . . . 00590-43266-71. . . 3-7 Mount, Cover . . . . . . . . . . . . . . . . . . . 00590-47330-71 . 2-23
Jumper (J10-1 and J10-2) . . . . . . . . . . . 00590-47297-71. . . 5-8 Mount, Handle . . . . . . . . . . . . . . . . . . 00590-46671-71 . . 3-7
Jumper (J10-1 and J10-5) . . . . . . . . . . . 00590-47351-71. . . 5-8 Mount, Rubber . . . . . . . . . . . . . . . . . . 00590-42157-71 . . 2-5
Jumper (P4-4 and P4-5) . . . . . . . . . . . . 00590-47352-71. . . 5-8 Nail, Grip . . . . . . . . . . . . . . . . . . . . . 00590-01265-71 . 2-24
Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00391-71. . . 4-3 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00030-71 . . 3-7
Key . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00391-71. . . 4-5 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00030-71 . 5-11


Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00030-71 . . 8-21 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-00444-71 . . . 4-3
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00110-71 . . 7-17 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-42005-71 . . . 2-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00110-71 . . 8-11 Pin, Cotter . . . . . . . . . . . . . . . . . . . . . 00590-42005-71 . . . 2-7
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00212-71 . . 7-16 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 00590-47156-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00212-71 . . 8-21 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 00590-47480-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00223-71 . . . 3-3 Pin, Eccentric . . . . . . . . . . . . . . . . . . . 00590-47483-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00223-71 . . . 3-7 Pin, King . . . . . . . . . . . . . . . . . . . . . . 00590-43224-71 . . 2-11
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00306-71 . . 7-16 Pin, Link Weldment, Front . . . . . . . . . . . 00590-46241-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00387-71 . . . 4-3 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-04761-71 . . 2-15
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00387-71 . . . 4-5 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-04772-71 . . 2-15
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00462-71 . . . 5-7 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-47566-71 . . 5-25
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00982-71 . . 2-29 Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 00590-48260-71 . . 5-25
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-01683-71 . . 8-21 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-00225-71 . . . 3-3
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02027-71 . . . 3-3 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-00225-71 . . . 3-7
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02027-71 . . 8-17 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-01779-71 . . . 3-3
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02077-71 . . 8-13 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-03496-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . . 3-3 Pin, Spiral . . . . . . . . . . . . . . . . . . . . . 00590-46240-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . . 3-5 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00017-71 . . 7-13
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02992-71 . . . 3-7 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00114-71 . . . 3-7
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-03435-71 . . 3-19 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00115-71 . . 4-13
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04613-71 . . . 8-7 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00227-71 . . . 3-3
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04760-71 . . 2-15 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-00227-71 . . . 3-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-04873-71 . . 4-15 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46219-71 . . 3-21
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-05353-71 . . 6-11 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46219-71 . . 4-13
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39846-71 . . . 2-7 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46220-71 . . 4-13
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39846-71 . . . 4-7 Pin, Spring . . . . . . . . . . . . . . . . . . . . . 00590-46221-71 . . 4-13
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40459-71 . . 8-13 Pin, Tractor Link Support (Greaseable) . . 00590-47216-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-40479-71 . . 2-23 Pin, Tractor Link Support (Non-Greaseable) ..................
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42012-71 . . 2-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48229-71 . . . 7-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42108-71 . . . 7-5 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-00067-71 . . 2-28
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47496-71 . . . 8-9 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-05312-71 . . 2-28
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47545-71 . . 5-25 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-42013-71 . . 2-28
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47546-71 . . 5-25 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-42014-71 . . 2-28
Nut, Brass. . . . . . . . . . . . . . . . . . . . . . 00590-47500-71 . . . 5-7 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-46673-71 . . . 7-5
Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-45616-71 . . 4-11 Pipe, Spacer . . . . . . . . . . . . . . . . . . . . 00590-46674-71 . . . 7-5
Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-45616-71 . . . 4-9 Piston, Machined. . . . . . . . . . . . . . . . . 00590-42051-71 . . 6-11
Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-48148-71 . . 4-11 Pivot Weldment, Tandem . . . . . . . . . . . 00590-46292-71 . . 7-15
Nut, Clamp . . . . . . . . . . . . . . . . . . . . . 00590-48148-71 . . . 4-9 Plate Assembly . . . . . . . . . . . . . . . . . . 00590-04755-71 . . 2-15
Nut, Face . . . . . . . . . . . . . . . . . . . . . . 00590-48230-71 . . 5-17 Plate Weldment. . . . . . . . . . . . . . . . . . 00590-48210-71 . . . 8-9
Nut, Hex, Slotted . . . . . . . . . . . . . . . . . 00590-42004-71 . . . 2-5 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 00590-48216-71 . . 3-19
Nut, Hex, Slotted . . . . . . . . . . . . . . . . . 00590-42004-71 . . . 2-7 Plate, Adjusting . . . . . . . . . . . . . . . . . . 00590-43229-71 . . 2-11
Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 00590-03177-71 . . 4-11 Plate, Backing . . . . . . . . . . . . . . . . . . 00590-04523-71 . . 4-14
Nut, Jam. . . . . . . . . . . . . . . . . . . . . . . 00590-03177-71 . . . 4-7 Plate, Backing . . . . . . . . . . . . . . . . . . 00590-04523-71 . . 4-15
Nut, King Pin . . . . . . . . . . . . . . . . . . . 00590-43223-71 . . 2-11 Plate, Base . . . . . . . . . . . . . . . . . . . . . 00590-43211-71 . . 2-11
Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 00590-43228-71 . . 2-11 Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-47440-71 . . . 4-9
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 00590-43219-71 . . 2-11 Plate, Cover . . . . . . . . . . . . . . . . . . . . 00590-47444-71 . . 4-11
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 00590-47541-71 . . 5-25 Plate, Heatsink . . . . . . . . . . . . . . . . . . 00590-47217-71 . . 5-21
Pad, Back . . . . . . . . . . . . . . . . . . . . . . 00590-40449-71 . . 2-23 Plate, Motor Adapter . . . . . . . . . . . . . . 00590-47326-71 . . . 4-5
Pad, Floor . . . . . . . . . . . . . . . . . . . . . . 00590-40322-71 . . 2-23 Plate, Mounting . . . . . . . . . . . . . . . . . . 00590-47281-71 . . . 5-7
Pad, Floor, Cushioned . . . . . . . . . . . . . 00590-47473-71 . . 2-23 Plate, Specification . . . . . . . . . . . . . . . 00590-48225-71 . . . 8-9
Pad, Guard, Leg . . . . . . . . . . . . . . . . . 00590-01280-71 . . 2-23 Plate, Switch Bracket . . . . . . . . . . . . . . 00590-47273-71 . . . 4-5
Pad, Key (Optional) . . . . . . . . . . . . . . . 00590-47317-71 . . 3-13 Plate, Symbol, Blank . . . . . . . . . . . . . . 00590-47310-71 . . 3-13
Pad, Platform. . . . . . . . . . . . . . . . . . . . 00590-47499-71 . . 2-23 Plate, Symbol, Coast . . . . . . . . . . . . . . 00590-47300-71 . . 3-13
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00633-71 . . 7-15 Plate, Symbol, Lift . . . . . . . . . . . . . . . . 00590-47299-71 . . 3-13
Pin Weldment, Retainer . . . . . . . . . . . . 00590-42057-71 . . . 7-5 Plate, Symbol, Lower . . . . . . . . . . . . . . 00590-47298-71 . . 3-13
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02226-71 . . . 3-5 Plate, Symbol, Rabbit . . . . . . . . . . . . . . 00590-47301-71 . . 3-13
Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-00169-71 . . 3-13 Plate, Tie, Models 8HBC30/40, 8TB50 with Deadman. . . . . . . . .
Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-00446-71 . . . 4-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47328-71 . . 3-19
Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-03130-71 . . 4-13 Plate, Tie, Models 8HBC30/40, 8TB50 with Pull Lever Brake. . . . .
Pin, Clevis. . . . . . . . . . . . . . . . . . . . . . 00590-03130-71 . . . 4-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47422-71 . . 3-19
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 00590-00389-71 . . 3-13 Plate, Tie, Models 8HBE30/40 . . . . . . . 00590-47484-71 . . 3-19


Plate, Upper . . . . . . . . . . . . . . . . . . . . 00590-43297-71. . 3-13 Rod, Pull, Machined, 84 in. Extended Fork Length, Australia. . . . . .
Plug, Cover . . . . . . . . . . . . . . . . . . . . 00590-00516-71. . 8-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47233-71 . 7-10
Plug, Dipstick . . . . . . . . . . . . . . . . . . . 00590-02915-71. . . 4-7 Rod, Pull, Machined, 84 in. Fork Length (with two 42 in. pallets). . .
Plug, Magnetic . . . . . . . . . . . . . . . . . . 00590-44518-71. . 4-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47227-71 . 7-10
Plug, Magnetic . . . . . . . . . . . . . . . . . . 00590-44518-71. . . 4-9 Rod, Pull, Machined, 84 in. Fork Length (with two 42 in. pallets). . .
Plug, Mechanical, 0.38 in.. . . . . . . . . . 00590-02918-71. . . 4-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47237-71 . . 7-9
Plunger, Coast . . . . . . . . . . . . . . . . . . 00590-47531-71. . 8-23 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . .
Pocket, Manual . . . . . . . . . . . . . . . . . . 00590-48208-71. . 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47228-71 . 7-10
Pump Assembly, Lift . . . . . . . . . . . . . . . 00590-04555-71. . . 6-7 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . .
Rail Assembly, Grab, Models 8HBE30/40 .................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47235-71 . 7-10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47336-71. . 5-11 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . .
Ratchet, Brake . . . . . . . . . . . . . . . . . . 00590-46209-71. . 4-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47238-71 . . 7-9
Resistor Assembly . . . . . . . . . . . . . . . . 00590-46298-71. . 8-14 Rod, Pull, Machined, 84 in., 93 in. and 96 in. Fork Lengths. . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . 00590-40018-71. . 2-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47242-71 . . 7-9
Retainer, Spring . . . . . . . . . . . . . . . . . 00590-47313-71. . 3-21 Roller Assembly . . . . . . . . . . . . . . . . . 00590-05306-71 . 2-27
Retainer, Tractor Skirt . . . . . . . . . . . . . 00590-47347-71. . 8-17 Roller Assembly . . . . . . . . . . . . . . . . . 00590-39920-71 . 2-27
Retainer, Tractor Skirt . . . . . . . . . . . . . 00590-47348-71. . 8-17 Roller Assembly . . . . . . . . . . . . . . . . . 00590-40469-71 . 2-27
Ring, Locking . . . . . . . . . . . . . . . . . . . 00590-47564-71. . 5-25 Roller Assembly . . . . . . . . . . . . . . . . . 00590-42010-71 . 2-27
Ring, Push-on Retainer . . . . . . . . . . . . . 00590-00065-71. . 2-28 Roller Assembly, Entry . . . . . . . . . . . . . 00590-01440-71 . 7-16
Ring, Retaining . . . . . . . . . . . . . . . . . . 00590-47010-71. . . 7-5 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-00222-71 . . 3-3
Ring, Retaining, External . . . . . . . . . . . 00590-05354-71. . 6-11 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-00222-71 . . 3-7
Ring, Retaining, Internal . . . . . . . . . . . . 00590-05355-71. . 6-11 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-01930-71 . 7-16
Rod Weldment, Piston . . . . . . . . . . . . . 00590-42050-71. . 6-11 Roller . . . . . . . . . . . . . . . . . . . . . . . . 00590-46246-71 . . 7-5
Rod, Adjusting, Brake . . . . . . . . . . . . . 00590-02188-71. . . 3-3 Roller, Battery. . . . . . . . . . . . . . . . . . . 00590-05311-71 . 2-28
Rod, Adjusting, Brake . . . . . . . . . . . . . 00590-02188-71. . . 3-7 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47553-71 . 5-25
Rod, Connecting, Coast . . . . . . . . . . . . 00590-47327-71. . 8-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00268-71 . . 6-3
Rod, Pull, Machined, 103 in. Fork Length . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00443-71 . . 4-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47229-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-01549-71 . . 2-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47231-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00104-71 . 2-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47239-71. . . 7-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00105-71 . 3-13
Rod, Pull, Machined, 103 in. Fork Length . . . . . . . . . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00105-71 . 8-14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47240-71. . . 7-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00105-71 . 8-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47230-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00191-71 . 7-16
Rod, Pull, Machined, 144 in. Fork Length, 2nd pallet. . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00220-71 . . 3-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47236-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00221-71 . . 3-7
Rod, Pull, Machined, 144 in. Fork Length, 3rd pallet. . . . . . . . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00416-71 . . 4-3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47232-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00416-71 . . 4-5
Rod, Pull, Machined, 32 in. Fork Length. 00590-47405-71. . . 7-8 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00542-71 . . 5-7
Rod, Pull, Machined, 32 in. Fork Length. 00590-47411-71. . . 7-8 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00560-71 . 5-19
Rod, Pull, Machined, 36 in. Fork Length. 00590-47223-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00561-71 . . 3-3
Rod, Pull, Machined, 42 in. Fork Length. 00590-47224-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-00839-71 . 5-15
Rod, Pull, Machined, 48 in. Fork Length. 00590-47225-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02076-71 . 8-13
Rod, Pull, Machined, 60 in. Fork Length. 00590-47226-71. . 7-10 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-02179-71 . . 5-7


Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02564-71 . . . 7-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47524-71 . . 8-21
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02770-71 . . . 7-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47525-71 . . 8-23
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02908-71 . . . 2-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47544-71 . . 5-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02908-71 . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47549-71 . . 5-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-02981-71 . . 5-21 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47552-71 . . 5-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03001-71 . . 4-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47558-71 . . 5-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03022-71 . . 3-13 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-47562-71 . . 5-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 3-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48196-71 . . 3-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48197-71 . . 3-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 3-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48198-71 . . 3-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 4-3 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48199-71 . . 3-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03071-71 . . . 4-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 00590-48211-71 . . . 8-9
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03127-71 . . 4-11 Screw, Brake Adjuster . . . . . . . . . . . . . 00590-03285-71 . . . 4-3
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03127-71 . . . 4-9 Screw, Cover, Top. . . . . . . . . . . . . . . . 00590-43145-71 . . 5-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03175-71 . . . 4-7 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00562-71 . . . 5-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03175-71 . . 7-13 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00562-71 . . . 5-8
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71 . . . 3-3 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00564-71 . . . 5-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71 . . . 3-5 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-00564-71 . . . 5-8
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03421-71 . . . 3-7 Screw, Set . . . . . . . . . . . . . . . . . . . . . 00590-47510-71 . . 4-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03424-71 . . . 2-5 Screw, Washer . . . . . . . . . . . . . . . . . . 00590-39884-71 . . 2-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03430-71 . . . 4-7 Seal, Felt . . . . . . . . . . . . . . . . . . . . . . 00590-39881-71 . . 2-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-03628-71 . . 5-21 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 00590-02779-71 . . 4-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-05366-71 . . 7-17 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 00590-02779-71 . . . 4-9
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-39687-71 . . . 7-5 Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 00590-47556-71 . . 5-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-39782-71 . . 3-13 Seal, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-47277-71 . . 4-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-40458-71 . . 8-13 Seal, O-Ring . . . . . . . . . . . . . . . . . . . . 00590-47277-71 . . . 4-9
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-40671-71 . . . 5-7 Seat. . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47155-71 . . . 6-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-41866-71 . . . 3-7 Sensor Assembly, Proximity . . . . . . . . . 00590-47486-71 . . . 8-3
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42003-71 . . . 2-5 Sensor, Temperature . . . . . . . . . . . . . . 00590-47565-71 . . 5-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42011-71 . . 2-27 Shaft Weldment, Truck, Link (Greaseable). . . . . . . . . . . . . . . . . .
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42020-71 . . . 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46232-71 . . . 7-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42035-71 . . 5-11 Shaft Weldment, Truck, Link (Non-Greaseable). . . . . . . . . . . . . . .
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-43234-71 . . . 5-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-46233-71 . . . 7-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-43235-71 . . . 8-7 Shaft, Bottom Link . . . . . . . . . . . . . . . . 00590-42044-71 . . . 6-3
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-44437-71 . . 3-19 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-45614-71 . . . 3-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-46234-71 . . . 7-5 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-46670-71 . . . 3-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47278-71 . . 4-11 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-47271-71 . . . 3-3
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47320-71 . . 3-17 Shaft, Brake Lever . . . . . . . . . . . . . . . . 00590-47580-71 . . 4-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47321-71 . . 3-17 Shaft, Cable Actuator. . . . . . . . . . . . . . 00590-47392-71 . . 4-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47322-71 . . 3-17 Shaft, Flexible . . . . . . . . . . . . . . . . . . . 00590-46195-71 . . 3-21
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47453-71 . . . 4-3 Shaft, Handle Pivot . . . . . . . . . . . . . . . 00590-02227-71 . . . 3-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47501-71 . . . 4-9 Shaft, Handle Pivot . . . . . . . . . . . . . . . 00590-02252-71 . . . 3-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47502-71 . . 4-13 Shaft, Handle Pivot . . . . . . . . . . . . . . . 00590-47430-71 . . . 3-3
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 3-3 Shaft, Lock . . . . . . . . . . . . . . . . . . . . . 00590-47380-71 . . 4-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 3-5 Shaft, Pivot . . . . . . . . . . . . . . . . . . . . . 00590-02189-71 . . . 3-3
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47503-71 . . . 4-5 Shaft, Rear Link . . . . . . . . . . . . . . . . . . 00590-47009-71 . . . 7-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47504-71 . . 4-13 Shaft, Rear Link . . . . . . . . . . . . . . . . . . 00590-47757-71 . . . 7-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47505-71 . . . 7-7 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 00590-00066-71 . . 2-28
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47506-71 . . 3-13 Shaft, Roller . . . . . . . . . . . . . . . . . . . . 00590-00073-71 . . 2-28
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47508-71 . . 3-19 Shaft, Wheel . . . . . . . . . . . . . . . . . . . 00590-00895-71 . . 7-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47509-71 . . 3-13 Shaft, Wheel, Stainless Steel. . . . . . . . . 00590-43263-71 . . 7-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47517-71 . . 3-17 Shaft, Wheel, Standard . . . . . . . . . . . . 00590-00020-71 . . 7-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47519-71 . . . 4-5 Shield, Bearing . . . . . . . . . . . . . . . . . . 00590-43222-71 . . 2-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47520-71 . . . 5-7 Shield, Dust . . . . . . . . . . . . . . . . . . . . 00590-43150-71 . . 5-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47521-71 . . 8-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39770-71 . . 4-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47522-71 . . . 3-3 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39770-71 . . . 4-9
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 00590-47523-71 . . 8-21 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39771-71 . . 4-11


Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39771-71. . . 4-9 Standoff, Fuse . . . . . . . . . . . . . . . . . . 00590-01947-71 . . 5-8
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39772-71. . 4-11 Stop, Throttle . . . . . . . . . . . . . . . . . . . 00590-47355-71 . 3-21
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39772-71. . . 4-9 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00556-71 . . 5-7
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39773-71. . 4-11 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . . 5-7
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39773-71. . . 4-9 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . 8-14
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39871-71. . 4-11 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00811-71 . . 8-3
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39871-71. . . 4-9 Strap, Static . . . . . . . . . . . . . . . . . . . . 00590-41469-71 . . 4-7
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39872-71. . 4-11 Strip, Magnetic. . . . . . . . . . . . . . . . . . 00590-40583-71 . 8-11
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-39872-71. . . 4-9 Strip, Terminal . . . . . . . . . . . . . . . . . . 00590-03241-71 . 8-15
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41883-71. . 4-11 Strip, Terminal . . . . . . . . . . . . . . . . . . 00590-47206-71 . 5-21
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41883-71. . . 4-9 Support, Handle . . . . . . . . . . . . . . . . . 00590-47245-71 . . 3-3
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41884-71. . 4-11 Support, Handle . . . . . . . . . . . . . . . . . 00590-47270-71 . . 3-5
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-41884-71. . . 4-9 Support, Handle, Machined . . . . . . . . . 00590-47325-71 . . 4-5
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47356-71. . . 4-5 Support, Handle, Machined . . . . . . . . . 00590-47442-71 . . 4-3
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47357-71. . . 4-5 Switch Assembly. . . . . . . . . . . . . . . . . 00590-47463-71 . 5-11
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47358-71. . . 4-5 Switch Assembly, Horn . . . . . . . . . . . . 00590-47323-71 . 3-17
Shim, Caster. . . . . . . . . . . . . . . . . . . . 00590-39637-71. . . 2-9 Switch Assembly, Jog . . . . . . . . . . . . . 00590-47324-71 . 3-13
Shim, Spacer Slewing . . . . . . . . . . . . . 00590-47451-71. . . 4-3 Switch Assembly, Proximity . . . . . . . . . 00590-47279-71 . . 4-3
Shoe Assembly . . . . . . . . . . . . . . . . . 00590-04520-71. . 4-14 Switch Assembly, Proximity . . . . . . . . . 00590-47279-71 . . 4-5
Shoe Assembly . . . . . . . . . . . . . . . . . 00590-04520-71. . 4-15 Switch Assembly, Proximity . . . . . . . . . 00590-47279-71 . . 5-8
Shroud Assembly . . . . . . . . . . . . . . . . 00590-04766-71. . 2-15 Switch, Key, 2-Position . . . . . . . . . . . . 00590-48165-71 . 5-17
Shunt . . . . . . . . . . . . . . . . . . . . . . . . . 00590-02793-71. . 5-21 Switch, Key, 2-Position, EE (Keyless) . . . 00590-47529-71 . 5-17
Skirt, Rubber. . . . . . . . . . . . . . . . . . . . 00590-47349-71. . 8-17 Switch, Key, 2-Position, EE . . . . . . . . . . 00590-47215-71 . 5-17
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 00590-02626-71. . . 3-7 Switch, Key, 3-Position . . . . . . . . . . . . 00590-00532-71 . 5-17
Sleeve, Expando . . . . . . . . . . . . . . . . . 00590-47511-71. . . 5-7 Switch, Key, 3-Position, EE . . . . . . . . . . 00590-47424-71 . 5-17
Sleeve, Expando . . . . . . . . . . . . . . . . . 00590-48224-71. . . 5-8 Switch, Pushbutton . . . . . . . . . . . . . . . 00590-47485-71 . 3-13
Sleeve, Pin, Eccentric. . . . . . . . . . . . . . 00590-42075-71. . . 7-5 Switch, Rotary, 2-Position (Keyless) . . . . 00590-02338-71 . 5-17
Sleeve, Pin, Eccentric. . . . . . . . . . . . . . 00590-45637-71. . . 7-5 Switch, Rotary, 3-Position (Keyless) . . . . 00590-02336-71 . 5-17
Sleeve, Pin, Eccentric. . . . . . . . . . . . . . 00590-47027-71. . . 7-5 Tee, Male Branch . . . . . . . . . . . . . . . . 00590-00271-71 . . 6-3
Slider. . . . . . . . . . . . . . . . . . . . . . . . . 00590-42284-71. . 7-17 Tee, Swivel . . . . . . . . . . . . . . . . . . . . 00590-00273-71 . . 6-3
Spacer. . . . . . . . . . . . . . . . . . . . . . . . 00590-39660-71. . 4-11 Throttle Assembly, Coast . . . . . . . . . . . 00590-47365-71 . 3-17
Spacer. . . . . . . . . . . . . . . . . . . . . . . . 00590-39660-71. . . 4-9 Throttle Assembly, Coast . . . . . . . . . . . 00590-47365-71 . 3-21
Spacer. . . . . . . . . . . . . . . . . . . . . . . . 00590-47213-71. . 6-11 Throttle Assembly, Standard . . . . . . . . . 00590-47364-71 . 3-17
Spacer, Bell Crank, 0.38 in.. . . . . . . . . 00590-47023-71. . . 7-5 Throttle Assembly, Standard . . . . . . . . . 00590-47364-71 . 3-21
Spacer, Bell Crank, 0.62 in.. . . . . . . . . 00590-47024-71. . . 7-5 Tire, Poly, Center Groove, 85 Durometer . . . . . . . . . . . . . . . . . . .
Spacer, Bell Crank, 0.75 in.. . . . . . . . . 00590-47025-71. . . 7-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47515-71 . 4-16
Spacer, Lift Ram . . . . . . . . . . . . . . . . . 00590-42045-71. . . 6-3 Tire, Poly, Crowned, 85 Durometer . . . . 00590-47472-71 . 4-16
Spacer, Spring . . . . . . . . . . . . . . . . . . 00590-00233-71. . . 3-7 Tire, Poly, Diamond, 85 Durometer . . . . 00590-47447-71 . 4-16
Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-41745-71. . . 2-5 Tire, Poly, Diamond, 85 Durometer . . . . 00590-47513-71 . 4-16
Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-41745-71. . . 2-7 Tire, Poly, Grooved, 85 Durometer . . . . 00590-47446-71 . 4-16
Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-42002-71. . . 2-5 Tire, Poly, Razor Siped, 85 Durometer . 00590-47514-71 . 4-16
Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-42002-71. . . 2-7 Tire, Poly, Siped, 85 Durometer . . . . . . 00590-47448-71 . 4-16
Spacer, Wheel . . . . . . . . . . . . . . . . . . 00590-43216-71. . 2-11 Tire, Poly, Smooth, 83 Durometer . . . . . 00590-47449-71 . 4-16
Spring . . . . . . . . . . . . . . . . . . . . . . . 00590-46199-71. . . 4-3 Tire, Poly, Smooth, 85 Durometer . . . . . 00590-47445-71 . 4-16
Spring Assembly, Coast . . . . . . . . . . . . 00590-47361-71. . 8-21 Tire, Poly, Smooth, 85 Durometer . . . . . 00590-47512-71 . 4-16
Spring, Card . . . . . . . . . . . . . . . . . . . 00590-47315-71. . 3-17 Tire, Poly, Smooth, 93 Durometer . . . . . 00590-47450-71 . 4-16
Spring, Compression . . . . . . . . . . . . . . 00590-00138-71. . 3-13 Tire, Rubber, 6K, Black . . . . . . . . . . . . 00590-47457-71 . 4-16
Spring, Compression . . . . . . . . . . . . . . 00590-04801-71. . 2-15 Tire, Rubber, 6K, Black, Lugged . . . . . . 00590-47459-71 . 4-16
Spring, Compression . . . . . . . . . . . . . . 00590-04802-71. . 2-15 Tire, Rubber, 6K, White. . . . . . . . . . . . 00590-47458-71 . 4-16
Spring, Compression . . . . . . . . . . . . . . 00590-39892-71. . 2-15 Tire, Rubber, 8K, Black . . . . . . . . . . . . 00590-47460-71 . 4-16
Spring, Compression . . . . . . . . . . . . . . 00590-39893-71. . 2-15 Tire, Rubber, 8K, White. . . . . . . . . . . . 00590-47461-71 . 4-16
Spring, Compression . . . . . . . . . . . . . . 00590-47314-71. . 3-17 Tire, Rubber, Lugged, Black . . . . . . . . . 00590-47434-71 . 4-16
Spring, Compression . . . . . . . . . . . . . . 00590-47362-71. . . 3-3 Tire, Rubber, Smooth, Black . . . . . . . . . 00590-47432-71 . 4-16
Spring, Return . . . . . . . . . . . . . . . . . . 00590-04521-71. . 4-14 Tire, Rubber, Smooth, Black, Reinforced . . . . . . . . . . . . . . . . . . .
Spring, Return . . . . . . . . . . . . . . . . . . 00590-04521-71. . 4-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47435-71 . 4-16
Spring, Return. . . . . . . . . . . . . . . . . . . 00590-43146-71. . 5-13 Tire, Rubber, Smooth, Non-Marking . . . 00590-47433-71 . 4-16
Spring, Return, Handle . . . . . . . . . . . . 00590-00229-71. . . 3-7 Tire, Rubber, Smooth, Non-Marking, Reinforced. . . . . . . . . . . . . . .
Spring, Return, Lever . . . . . . . . . . . . . . 00590-00390-71. . . 4-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47436-71 . 4-16
Spring, Torsion . . . . . . . . . . . . . . . . . . 00590-46222-71. . 4-13 Transmission, Models 8HBC30/40, 8TB50 . . . . . . . . . . . . . . . . .
Spring, Torsion . . . . . . . . . . . . . . . . . . 00590-47363-71. . 3-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47374-71 . 4-11
Standoff, Fuse. . . . . . . . . . . . . . . . . . . 00590-01947-71. . . 5-7


Transmission, Models 8HBC30/40, 8TB50. . . . . . . . . . . . . . . . . Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . . 5-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47374-71 . . . 4-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . . 5-8
Transmission, Models 8HBW30, 8HBE30/40 . . . . . . . . . . . . . . . Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 8-14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47437-71 . . . 4-9 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 3-3
Transmission, Models 8HBW30, 8HBE30/40 ................ Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 3-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-47437-71 . . . 4-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 3-7
Tray, Tote . . . . . . . . . . . . . . . . . . . . . . 00590-40339-71 . . 8-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00224-71 . . . 4-5
Tube, Spacer. . . . . . . . . . . . . . . . . . . . 00590-43214-71 . . 2-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00246-71 . . 2-29
Tubing, Filter, Polyester. . . . . . . . . . . . . 00590-00261-71 . . . 6-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00246-71 . . 8-13
Tubing, Filter, Polyester. . . . . . . . . . . . . 00590-00261-71 . . . 6-3 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00344-71 . . . 5-7
Valve Assembly, Check . . . . . . . . . . . . 00590-05341-71 . . . 6-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00569-71 . . . 5-7
Valve, Control, Flow. . . . . . . . . . . . . . . 00590-04695-71 . . . 6-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00569-71 . . . 5-8
Valve, Relief . . . . . . . . . . . . . . . . . . . . 00590-47154-71 . . . 6-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00997-71 . . 8-13
Valve, Stem. . . . . . . . . . . . . . . . . . . . . 00590-04554-71 . . . 6-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02206-71 . . . 5-7
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-04759-71 . . 2-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . . 5-7
Washer . . . . . . . . . . . . . . . . . . . . . . . 00590-39885-71 . . 2-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02840-71 . . . 7-5
Washer, Compression . . . . . . . . . . . . . 00590-04773-71 . . 2-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-02851-71 . . 5-21
Washer, Felt . . . . . . . . . . . . . . . . . . . . 00590-46294-71 . . 7-15 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-04872-71 . . 4-15
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00004-71 . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-39705-71 . . . 7-5
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00038-71 . . . 8-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-40891-71 . . 8-15
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00064-71 . . 2-28 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-44567-71 . . 5-21
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00111-71 . . 5-11 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45378-71 . . 7-13
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00111-71 . . . 5-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-45378-71 . . . 7-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . . 5-7 Washer, Nylon . . . . . . . . . . . . . . . . . . 00590-46182-71 . . 3-13
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . 8-11 Washer, Sealing . . . . . . . . . . . . . . . . . 00590-47559-71 . . 5-25
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00112-71 . . 8-14 Washer, Spring. . . . . . . . . . . . . . . . . . 00590-47547-71 . . 5-25
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00473-71 . . . 4-5 Washer, Spring. . . . . . . . . . . . . . . . . . 00590-47563-71 . . 5-25
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00473-71 . . . 7-5 Washer, Thrust . . . . . . . . . . . . . . . . . . 00590-43217-71 . . 2-11
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00473-71 . . 8-17 Washer, Wavy . . . . . . . . . . . . . . . . . . 00590-47557-71 . . 5-25
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00568-71 . . 5-15 Wheel (Black) . . . . . . . . . . . . . . . . . . . 00590-41999-71 . . . 2-5
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00568-71 . . . 5-8 Wheel (Black) . . . . . . . . . . . . . . . . . . . 00590-41999-71 . . . 2-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00813-71 . . 2-23 Wheel (Neutral) . . . . . . . . . . . . . . . . . 00590-41998-71 . . . 2-5
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-00917-71 . . . 2-9 Wheel (Neutral) . . . . . . . . . . . . . . . . . 00590-41998-71 . . . 2-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . 3-19 Wheel (Red) . . . . . . . . . . . . . . . . . . . . 00590-41997-71 . . . 2-5
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 3-3 Wheel (Red) . . . . . . . . . . . . . . . . . . . . 00590-41997-71 . . . 2-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 3-7 Wheel (Tan) . . . . . . . . . . . . . . . . . . . . 00590-41747-71 . . . 2-5
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 4-7 Wheel (Tan) . . . . . . . . . . . . . . . . . . . . 00590-41747-71 . . . 2-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 5-7 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-04780-71 . . 2-15
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02940-71 . . . 7-5 Wheel . . . . . . . . . . . . . . . . . . . . . . . . 00590-42306-71 . . 2-11
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . . 4-7 Wheel, Load, Aluminum Hub, Poly (Tan) . . . . . . . . . . . . . . . . . .
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . 7-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-01620-71 . . 7-13
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-02973-71 . . . 7-7 Wheel, Load, Cast Iron Hub, Poly (Black) . . . . . . . . . . . . . . . . . .
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-03092-71 . . . 6-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00023-71 . . 7-13
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-05150-71 . . . 8-9 Wheel, Load, Cast Iron Hub, Poly (Brown). . . . . . . . . . . . . . . . . .
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-46118-71 . . . 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-42111-71 . . 7-13
Washer, Flat . . . . . . . . . . . . . . . . . . . . 00590-46289-71 . . 7-13 Wheel, Load, Cast Iron Hub, Poly, Standard (Tan) .............
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00005-71 . . . 2-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00025-71 . . 7-13
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00005-71 . . 5-11 Wheel, Load, Cast Iron Hub, Vulkollan (Neutral). . . . . . . . . . . . . .
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00039-71 . . . 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00590-00013-71 . . 7-13
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 2-23 Wheel, with Bearings. . . . . . . . . . . . . . 00590-48205-71 . . 2-13
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 5-15 Wheel, without Bearings . . . . . . . . . . . 00590-48204-71 . . 2-13
Washer, Lock . . . . . . . . . . . . . . . . . . . 00590-00113-71 . . 5-19 Yoke Weldment . . . . . . . . . . . . . . . . . 00590-39883-71 . . 2-15


APPENDIX B Numerical Parts Index
Part No. Description Page Part No. Description Page

00590-00011-71 ... Bearing, Non-Shielded ......................... 7-13 00590-00811-71... Strap .................................................... 8-3
00590-00012-71 ... Bearing, Shielded ................................ 2-15 00590-00894-71... Load Wheel, Vulkollan (Neutral) ............ 7-15
00590-00012-71 ... Bearing, Shielded ................................ 7-13 00590-00895-71... Shaft, Wheel ...................................... 7-15
00590-00012-71 ... Bearing, Shielded ................................ 7-15 00590-00897-71... Load Wheel, Poly (Black) ...................... 7-15
00590-00013-71 ... Wheel, Load, Cast Iron Hub, Vulkollan ........... 00590-00899-71... Load Wheel, Poly (Tan) ......................... 7-15
............................ (Neutral).............................................. 7-13 00590-01265-71... Nail, Grip ........................................... 2-24
00590-00018-71 ... Fitting, Grease ..................................... 7-13 00590-01272-71... Decal, Specifications, Torque ................. 2-23
00590-00018-71 ... Fitting, Grease ....................................... 7-7 00590-01280-71... Pad, Guard, Leg .................................. 2-23
00590-00019-71 ... Fitting, Grease, Straight......................... 7-13 00590-01440-71... Roller Assembly, Entry........................... 7-16
00590-00019-71 ... Fitting, Grease, Straight........................... 7-5 00590-01620-71... Wheel, Load, Aluminum Hub, Poly ................
00590-00019-71 ... Fitting, Grease, Straight........................... 7-7 ............................ (Tan) ................................................... 7-13
00590-00020-71 ... Shaft, Wheel, Standard ........................ 7-13 00590-01930-71... Roller .................................................. 7-16
00590-00023-71 ... Wheel, Load, Cast Iron Hub, Poly.................. 00590-01947-71... Standoff, Fuse ........................................ 5-7
............................ (Black)................................................. 7-13 00590-01947-71... Standoff, Fuse ........................................ 5-8
00590-00025-71 ... Wheel, Load, Cast Iron Hub, Poly, Standard.... 00590-01962-71... Block, Fuse ............................................ 5-7
............................ (Tan) ................................................... 7-13 00590-01962-71... Block, Fuse .......................................... 8-15
00590-00040-71 ... Coupler Assembly................................... 8-7 00590-02101-71... Bracket Weldment, Left-Hand ................. 8-11
00590-00054-71 ... Coupling, Eye and Pin Weldment ............. 8-7 00590-02102-71... Bracket Weldment, Right-Hand............... 8-11
00590-00065-71 ... Ring, Push-on Retainer ........................... 2-28 00590-02176-71... Bumper, Handle ..................................... 3-3
00590-00066-71 ... Shaft, Roller ......................................... 2-28 00590-02177-71... Bushing................................................. 3-3
00590-00067-71 ... Pipe, Spacer ........................................ 2-28 00590-02188-71... Rod, Adjusting, Brake ............................. 3-3
00590-00073-71 ... Shaft, Roller ......................................... 2-28 00590-02188-71... Rod, Adjusting, Brake ............................. 3-7
00590-00079-71 ... Shaft, Roller ......................................... 2-28 00590-02189-71... Shaft, Pivot ............................................ 3-3
00590-00114-71 ... Pin, Spring............................................. 3-7 00590-02191-71... Adjuster, Spring ..................................... 3-3
00590-00115-71 ... Pin, Spring........................................... 4-13 00590-02226-71... Pin ....................................................... 3-5
00590-00138-71 ... Spring, Compression............................. 3-13 00590-02227-71... Shaft, Handle Pivot ................................. 3-5
00590-00211-71 ... Bolt ..................................................... 7-16 00590-02230-71... Cable Assembly ..................................... 3-5
00590-00222-71 ... Roller .................................................... 3-3 00590-02252-71... Shaft, Handle Pivot ................................. 3-7
00590-00222-71 ... Roller .................................................... 3-7 00590-02336-71... Switch, Rotary, 3-Position (Keyless) ......... 5-17
00590-00229-71 ... Spring, Return, Handle ............................ 3-7 00590-02338-71... Switch, Rotary, 2-Position (Keyless) ......... 5-17
00590-00233-71 ... Spacer, Spring ....................................... 3-7 00590-02420-71... Bracket Weldment, Entry Roller .............. 7-16
00590-00234-71 ... Bushing, Machined ................................ 3-3 00590-02431-71... Fuse, 150 amp (FU1).............................. 5-8
00590-00234-71 ... Bushing, Machined ................................ 3-5 00590-02432-71... Fuse, 250 amp (FU2).............................. 5-7
00590-00234-71 ... Bushing, Machined ................................ 3-7 00590-02626-71... Sleeve................................................... 3-7
00590-00240-71 ... Disc ...................................................... 3-7 00590-02779-71... Seal, Oil ............................................. 4-11
00590-00261-71 ... Tubing, Filter, Polyester ............................ 6-3 00590-02779-71... Seal, Oil ............................................... 4-9
00590-00261-71 ... Tubing, Filter, Polyester ............................ 6-3 00590-02793-71... Shunt .................................................. 5-21
00590-00271-71 ... Tee, Male Branch ................................... 6-3 00590-02915-71... Plug, Dipstick ......................................... 4-7
00590-00272-71 ... Elbow, Male, 90 Degree ......................... 6-3 00590-02918-71... Plug, Mechanical, 0.38 in....................... 4-7
00590-00273-71 ... Tee, Swivel ............................................ 6-3 00590-02919-71... Gear, Helical ......................................... 4-9
00590-00274-71 ... Elbow, Swivel, 90 Degree ....................... 6-3 00590-03088-71... Key, Woodruff ....................................... 4-7
00590-00275-71 ... Connector, O-Ring Boss, Male.................. 6-3 00590-03130-71... Pin, Clevis ........................................... 4-13
00590-00276-71 ... Fitting, Hydraulic .................................... 6-3 00590-03220-71... Insulator, Strip, Terminal ........................ 8-15
00590-00276-71 ... Fitting, Hydraulic .................................... 6-7 00590-03241-71... Strip, Terminal...................................... 8-15
00590-00384-71 ... Brake Assembly.................................... 4-14 00590-03552-71... Bolt, Drive Tire ....................................... 4-7
00590-00384-71 ... Brake Assembly...................................... 4-3 00590-04497-71... Decal, Toyota Logo............................... 2-23
00590-00390-71 ... Spring, Return, Lever ............................... 4-5 00590-04520-71... Shoe Assembly ................................... 4-14
00590-00391-71 ... Key....................................................... 4-3 00590-04520-71... Shoe Assembly ................................... 4-15
00590-00391-71 ... Key....................................................... 4-5 00590-04521-71... Spring, Return ..................................... 4-14
00590-00423-71 ... Fitting, Grease .................................... 7-15 00590-04521-71... Spring, Return ..................................... 4-15
00590-00439-71 ... Drum, Brake........................................... 4-3 00590-04523-71... Plate, Backing ..................................... 4-14
00590-00439-71 ... Drum, Brake........................................... 4-5 00590-04523-71... Plate, Backing ..................................... 4-15
00590-00441-71 ... Drum, Brake, Cold Storage ...................... 4-3 00590-04554-71... Valve, Stem ........................................... 6-7
00590-00441-71 ... Drum, Brake, Cold Storage ...................... 4-5 00590-04555-71... Pump Assembly, Lift ................................ 6-7
00590-00516-71 ... Plug, Cover.......................................... 8-19 00590-04559-71... Coil, 24 Volt .......................................... 6-7
00590-00532-71 ... Switch, Key, 3-Position .......................... 5-17 00590-04577-71... Key .................................................... 5-17
00590-00552-71 ... Fuse, 15 amp (FU3) ................................ 5-7 00590-04577-71... Key .................................................... 5-17
00590-00552-71 ... Fuse, 15 amp (FU3) .............................. 8-15 00590-04577-71... Key .................................................... 5-17
00590-00556-71 ... Strap..................................................... 5-7 00590-04577-71... Key .................................................... 5-17
00590-00557-71 ... Anchor, Mounting, Plastic ........................ 5-7 00590-04695-71... Valve, Control, Flow ............................... 6-7
00590-00557-71 ... Anchor, Mounting, Plastic ........................ 8-3 00590-04736-71... Bearing, Drive End ................................. 6-8
00590-00633-71 ... Pin ..................................................... 7-15 00590-04755-71... Plate Assembly..................................... 2-15
00590-00811-71 ... Strap..................................................... 5-7 00590-04762-71... Cap, Hub............................................ 2-15
00590-00811-71 ... Strap................................................... 8-14 00590-04765-71... Locator, Spring..................................... 2-15
00715-00130-08, Issued 9/18/2008 B-1

Models 8HBW30, 8HBE30/40, 8HBC30/40, 8TB50 - Numerical Parts Index

00590-04766-71 ...Shroud Assembly ..................................2-15 00590-40457-71 ... Bracket Weldment ................................ 8-11
00590-04769-71 ...Hinge Assembly, Pin (Cold Storage) ........2-15 00590-40462-71 ... Kit, Battery Roller, Installation ................ 2-27
00590-04770-71 ...Axle Assembly (Standard) ......................2-15 00590-40463-71 ... Kit, Battery Roller, Installation ................ 2-27
00590-04771-71 ...Axle Assembly (Cold Storage) ................2-15 00590-40464-71 ... Kit, Battery Roller, Installation ................ 2-27
00590-04780-71 ...Wheel .................................................2-15 00590-40469-71 ... Roller Assembly .................................... 2-27
00590-04801-71 ...Spring, Compression .............................2-15 00590-40470-71 ... Frame Weldment, Battery Roller.............. 2-27
00590-04802-71 ...Spring, Compression .............................2-15 00590-40476-71 ... Bushing ................................................. 3-3
00590-04870-71 ...Lever ..................................................4-14 00590-40476-71 ... Bushing ................................................. 3-7
00590-04871-71 ...Lever, Spline.........................................4-15 00590-40482-71 ... Brake Assembly...................................... 4-5
00590-04874-71 ...Bolt .....................................................4-15 00590-40482-71 ... Brake Assembly, Models 8HBC30/40, ..........
00590-05126-71 ...Connector, Battery, SB350 (Red).............5-19 ............................ 8TB50................................................. 4-15
00590-05306-71 ...Roller Assembly ....................................2-27 00590-40522-71 ... Grommet ............................................... 8-3
00590-05311-71 ...Roller, Battery .......................................2-28 00590-40583-71 ... Strip, Magnetic .................................... 8-11
00590-05312-71 ...Pipe, Spacer ........................................2-28 00590-40588-71 ... Harness, Horn...................................... 5-15
00590-05314-71 ...Shaft, Roller .........................................2-28 00590-40636-71 ... Bearing, Commutator End........................ 6-8
00590-05334-71 ...Elbow, 45 Degree...................................6-3 00590-40637-71 ... Guard, Wheel, Load............................. 7-13
00590-05339-71 ...Brush Set (Holder and Springs) .................6-8 00590-40637-71 ... Guard, Wheel, Load............................... 7-7
00590-05341-71 ...Valve Assembly, Check ............................6-7 00590-40800-71 ... Connector, Battery, SB175 (Gray) .......... 5-19
00590-05342-71 ...Adapter, Machined .................................6-7 00590-41469-71 ... Strap, Static ........................................... 4-7
00590-05344-71 ...Coupling ...............................................6-7 00590-41741-71 ... Bearing, Cone........................................ 2-5
00590-05345-71 ...Kit, Seal.................................................6-8 00590-41741-71 ... Bearing, Cone........................................ 2-7
00590-05354-71 ...Ring, Retaining, External........................6-11 00590-41742-71 ... Bearing, Cup ......................................... 2-5
00590-05355-71 ...Ring, Retaining, Internal.........................6-11 00590-41742-71 ... Bearing, Cup ......................................... 2-7
00590-05361-71 ...Bushing .................................................7-7 00590-41743-71 ... Fitting, Grease ....................................... 2-5
00590-05370-71 ...Bushing .................................................7-7 00590-41743-71 ... Fitting, Grease ....................................... 2-7
00590-39631-71 ...Hub ....................................................4-16 00590-41745-71 ... Spacer, Wheel ....................................... 2-5
00590-39637-71 ...Shim, Caster ..........................................2-9 00590-41745-71 ... Spacer, Wheel ....................................... 2-7
00590-39660-71 ...Spacer ................................................4-11 00590-41747-71 ... Wheel (Tan) ........................................... 2-5
00590-39660-71 ...Spacer ..................................................4-9 00590-41747-71 ... Wheel (Tan) ........................................... 2-7
00590-39661-71 ...Caster Assembly, with Springs ...................... 00590-41799-71 ... Gate, Battery ....................................... 2-27
.............................(Heavy Duty) ........................................2-15 00590-41800-71 ... Gate, Battery ....................................... 2-27
00590-39661-71 ...Caster Assembly, with Springs ...................... 00590-41801-71 ... Gate, Battery ....................................... 2-27
.............................(Heavy Duty) ..........................................2-9 00590-41860-71 ... Bearing Set.......................................... 4-11
00590-39767-71 ...Gear and Pinion Set, Spiral ...................4-11 00590-41860-71 ... Bearing Set............................................ 4-9
00590-39767-71 ...Gear and Pinion Set, Spiral .....................4-9 00590-41861-71 ... Bearing Set.......................................... 4-11
00590-39770-71 ...Shim ...................................................4-11 00590-41861-71 ... Bearing Set............................................ 4-9
00590-39770-71 ...Shim .....................................................4-9 00590-41862-71 ... Bearing Set.......................................... 4-11
00590-39771-71 ...Shim ...................................................4-11 00590-41862-71 ... Bearing Set............................................ 4-9
00590-39771-71 ...Shim .....................................................4-9 00590-41883-71 ... Shim ................................................... 4-11
00590-39772-71 ...Shim ...................................................4-11 00590-41883-71 ... Shim ..................................................... 4-9
00590-39772-71 ...Shim .....................................................4-9 00590-41884-71 ... Shim ................................................... 4-11
00590-39773-71 ...Shim ...................................................4-11 00590-41884-71 ... Shim ..................................................... 4-9
00590-39773-71 ...Shim .....................................................4-9 00590-41997-71 ... Wheel (Red) .......................................... 2-5
00590-39822-71 ...Fuse, 10 amp (FU4) ..............................8-15 00590-41997-71 ... Wheel (Red) .......................................... 2-7
00590-39871-71 ...Shim ...................................................4-11 00590-41998-71 ... Wheel (Neutral) ..................................... 2-5
00590-39871-71 ...Shim .....................................................4-9 00590-41998-71 ... Wheel (Neutral) ..................................... 2-7
00590-39872-71 ...Shim ...................................................4-11 00590-41999-71 ... Wheel (Black) ........................................ 2-5
00590-39872-71 ...Shim .....................................................4-9 00590-41999-71 ... Wheel (Black) ........................................ 2-7
00590-39881-71 ...Seal, Felt .............................................2-15 00590-42002-71 ... Spacer, Wheel ....................................... 2-5
00590-39882-71 ...Bearing, Thrust .....................................2-15 00590-42002-71 ... Spacer, Wheel ....................................... 2-7
00590-39883-71 ...Yoke Weldment.....................................2-15 00590-42009-71 ... Gate, Battery ....................................... 2-27
00590-39886-71 ...Bearing, Cup........................................2-15 00590-42010-71 ... Roller Assembly .................................... 2-27
00590-39887-71 ...Bearing, Cone ......................................2-15 00590-42013-71 ... Pipe, Spacer ........................................ 2-28
00590-39892-71 ...Spring, Compression .............................2-15 00590-42014-71 ... Pipe, Spacer ........................................ 2-28
00590-39893-71 ...Spring, Compression .............................2-15 00590-42018-71 ... Guard, Spring........................................ 3-7
00590-39894-71 ...Locator, Spring .....................................2-15 00590-42019-71 ... Bumper, Handle ..................................... 3-7
00590-39896-71 ...Bushing ...............................................2-15 00590-42041-71 ... Elbow, 90 Degree .................................. 6-3
00590-39897-71 ...Hinge Assembly, Pin (Standard) ..............2-15 00590-42044-71 ... Shaft, Bottom Link ................................... 6-3
00590-39902-71 ...Fitting, Grease, Axle .............................2-15 00590-42045-71 ... Spacer, Lift Ram ..................................... 6-3
00590-39920-71 ...Roller Assembly ....................................2-27 00590-42049-71 ... Barrel Weldment, Housing ..................... 6-11
00590-40018-71 ...Retainer ...............................................2-24 00590-42050-71 ... Rod Weldment, Piston ........................... 6-11
00590-40322-71 ...Pad, Floor ............................................2-23 00590-42051-71 ... Piston, Machined.................................. 6-11
00590-40339-71 ...Tray, Tote .............................................8-11 00590-42057-71 ... Pin Weldment, Retainer ........................... 7-5
00590-40341-71 ...Kit, Battery Roller, Installation ................2-27 00590-42062-71 ... Bushing ................................................. 7-7
00590-40353-71 ...Frame Weldment, Battery Roller ..............2-27 00590-42075-71 ... Sleeve, Pin, Eccentric .............................. 7-5
00590-40354-71 ...Frame Weldment, Battery Roller ..............2-27 00590-42111-71 ... Wheel, Load, Cast Iron Hub, Poly..................
00590-40416-71 ...Connector, Battery, SB175 (Red).............5-19 ............................ (Brown) ............................................... 7-13
00590-40449-71 ...Pad, Back ............................................2-23 00590-42122-71 ... Decal, 10 amp..................................... 8-15
B-2 Top of Section 00715-00130-08, Issued 9/18/2008


00590-42133-71 ... Kit, Reservoir with Tubes .......................... 6-7 00590-46221-71... Pin, Spring .......................................... 4-13
00590-42157-71 ... Mount, Rubber ....................................... 2-5 00590-46222-71... Spring, Torsion..................................... 4-13
00590-42158-71 ... Link, Suspension ..................................... 2-5 00590-46229-71... Clevis, Cylinder, Machined ..................... 7-5
00590-42237-71 ... Fitting, Grease, Yoke............................. 2-15 00590-46232-71... Shaft Weldment, Truck, Link ..........................
00590-42266-71 ... Backrest Weldment, Load, 48 in. ............ 8-13 ............................ (Greaseable) ......................................... 7-5
00590-42284-71 ... Slider .................................................. 7-17 00590-46233-71... Shaft Weldment, Truck, Link ..........................
00590-42306-71 ... Wheel................................................. 2-11 ............................ (Non-Greaseable) .................................. 7-5
00590-43000-71 ... Backrest Weldment, Load, 60 in. ............ 8-13 00590-46237-71... Block, Pivot, Right-Hand .......................... 7-7
00590-43022-71 ... Backrest Weldment, Load, 48 in. ............ 8-13 00590-46241-71... Pin, Link Weldment, Front ........................ 7-5
00590-43024-71 ... Backrest Weldment, Load, 60 in. ............ 8-13 00590-46244-71... Block, Pivot, Left-Hand............................. 7-7
00590-43142-71 ... Contact Assembly, Fixed........................ 5-13 00590-46246-71... Roller .................................................... 7-5
00590-43143-71 ... Contact Assembly, Moving .................... 5-13 00590-46247-71... Bushing (Greaseable) ............................. 7-7
00590-43144-71 ... Cover, Top ........................................... 5-13 00590-46253-71... Block, Pivot, Right-Hand .......................... 7-7
00590-43146-71 ... Spring, Return ...................................... 5-13 00590-46254-71... Block, Pivot, Left-Hand............................. 7-7
00590-43147-71 ... Coil and Frame Assembly ...................... 5-13 00590-46256-71... Bushing................................................. 7-7
00590-43148-71 ... Kit, Tip Contactor.................................. 5-13 00590-46257-71... Bushing (Greaseable) ............................. 7-7
00590-43149-71 ... Cap, End............................................. 5-13 00590-46274-71... Bushing (Greaseable) ............................. 7-7
00590-43150-71 ... Shield, Dust ......................................... 5-13 00590-46287-71... Bushing (Greaseable) ........................... 7-13
00590-43151-71 ... Bracket................................................ 5-13 00590-46287-71... Bushing (Greaseable) ............................. 7-7
00590-43162-71 ... Gland, Machined ................................. 6-11 00590-46288-71... Fork Trail, Machined, with Guard Holes.. 7-13
00590-43164-71 ... Kit, Seal ............................................. 6-11 00590-46288-71... Fork Trail, Machined, with Guard Holes.... 7-7
00590-43168-71 ... Caster Assembly, without Springs .................. 00590-46291-71... Fork Trail, Machined............................... 7-7
............................ (Larcaster) ........................................... 2-11 00590-46292-71... Pivot Weldment, Tandem ....................... 7-15
00590-43168-71 ... Caster Assembly, without Springs .................. 00590-46293-71... Bushing, Flanged ................................ 7-15
............................ (Larcaster) ............................................. 2-9 00590-46296-71... Decal, 15 amp .................................... 8-15
00590-43169-71 ... Housing .............................................. 2-11 00590-46297-71... Harness, Alarm .................................... 8-14
00590-43194-71 ... Bearing ............................................... 5-25 00590-46298-71... Resistor Assembly ................................. 8-14
00590-43209-71 ... Horn, 24 Volt ....................................... 5-15 00590-46369-71... Load Wheel, Poly (Green) ..................... 7-15
00590-43211-71 ... Plate, Base........................................... 2-11 00590-46670-71... Shaft, Brake Lever .................................. 3-7
00590-43212-71 ... Block, Torsion....................................... 2-11 00590-46671-71... Mount, Handle....................................... 3-7
00590-43213-71 ... Arm, Mounting, Wheel ......................... 2-11 00590-46673-71... Pipe, Spacer.......................................... 7-5
00590-43214-71 ... Tube, Spacer........................................ 2-11 00590-46674-71... Pipe, Spacer.......................................... 7-5
00590-43215-71 ... Bearing, Wheel.................................... 2-11 00590-46916-71... Horn, Alarm ........................................ 8-14
00590-43216-71 ... Spacer, Wheel ..................................... 2-11 00590-46967-71... Mat, Platform....................................... 2-23
00590-43218-71 ... Bearing, Thrust ..................................... 2-11 00590-47009-71... Shaft, Rear Link ...................................... 7-5
00590-43219-71 ... O-Ring ................................................ 2-11 00590-47010-71... Ring, Retaining ...................................... 7-5
00590-43220-71 ... Bearing, Cup ....................................... 2-11 00590-47011-71... Kit, Elbow with Vent Plug......................... 6-7
00590-43221-71 ... Bearing, Cone, King Pin ........................ 2-11 00590-47023-71... Spacer, Bell Crank, 0.38 in. .................... 7-5
00590-43222-71 ... Shield, Bearing .................................... 2-11 00590-47024-71... Spacer, Bell Crank, 0.62 in. .................... 7-5
00590-43224-71 ... Pin, King ............................................. 2-11 00590-47025-71... Spacer, Bell Crank, 0.75 in. .................... 7-5
00590-43225-71 ... Axle, Wheel ........................................ 2-11 00590-47027-71... Sleeve, Pin, Eccentric .............................. 7-5
00590-43226-71 ... Bolt, Assembly...................................... 2-11 00590-47033-71... Fork Trail, Machined, ...................................
00590-43227-71 ... Fitting, Grease ..................................... 2-11 ............................ without Guard Holes............................. 7-13
00590-43229-71 ... Plate, Adjusting .................................... 2-11 00590-47033-71... Fork Trail, Machined, ...................................
00590-43230-71 ... Bolt, Assembly...................................... 2-11 ............................ without Guard Holes............................... 7-7
00590-43248-71 ... Clipboard............................................ 8-11 00590-47054-71... Button, Reverser, Models 8HBW30,...............
00590-43263-71 ... Shaft, Wheel, Stainless Steel .................. 7-13 ............................ 8HBE30/40 ........................................ 3-17
00590-43266-71 ... Joint, Swivel........................................... 3-3 00590-47064-71... Decal, Warning, Charger...................... 2-23
00590-43266-71 ... Joint, Swivel........................................... 3-7 00590-47065-71... Decal, Brakes ...................................... 2-23
00590-43297-71 ... Plate, Upper......................................... 3-13 00590-47066-71... Decal, Warning ................................... 2-23
00590-43977-71 ... Hook, S................................................. 8-7 00590-47067-71... Decal, Warning ................................... 2-23
00590-43987-71 ... Bracket, Angle ....................................... 4-7 00590-47068-71... Decal, Warning ................................... 2-23
00590-44371-71 ... Decal, EE............................................. 2-24 00590-47069-71... Decal, Warning ................................... 2-23
00590-44518-71 ... Plug, Magnetic ..................................... 4-11 00590-47070-71... Decal, Warning, Tow Tractor ................. 2-23
00590-44518-71 ... Plug, Magnetic ....................................... 4-9 00590-47082-71... Shaft, Pivot ............................................ 7-5
00590-45408-71 ... Decal, Instruction, Replacement .............. 2-23 00590-47084-71... Lift Pump and Motor Assembly ......................
00590-45409-71 ... Decal, No Riding.................................. 2-23 ............................ with Plastic Tank .................................... 6-7
00590-45614-71 ... Shaft, Brake Lever................................... 3-7 00590-47084-71... Lift Pump and Motor Assembly ......................
00590-45637-71 ... Sleeve, Pin, Eccentric .............................. 7-5 ............................ with Plastic Tank ..................................... 6-3
00590-46109-71 ... Axle Weldment, Suspension..................... 2-5 00590-47088-71... Decal, Caution, Coast........................... 2-23
00590-46117-71 ... Guide, Spring Seat ................................ 3-3 00590-47095-71... Gasket ................................................ 3-17
00590-46176-71 ... Cable Assembly, Brake............................ 4-5 00590-47096-71... Decal, Coast........................................ 2-23
00590-46195-71 ... Shaft, Flexible ...................................... 3-21 00590-47105-71... Bearing Set ......................................... 4-11
00590-46199-71 ... Spring .................................................. 4-3 00590-47105-71... Bearing Set ........................................... 4-9
00590-46209-71 ... Ratchet, Brake ...................................... 4-13 00590-47106-71... Clip ................................................... 4-14
00590-46215-71 ... Cap, Bearing ....................................... 4-13 00590-47106-71... Clip ................................................... 4-15
00590-46219-71 ... Pin, Spring........................................... 4-13 00590-47106-71... Kit, Cam ............................................. 4-14
00590-46220-71 ... Pin, Spring........................................... 4-13 00590-47106-71... Kit, Cam ............................................. 4-15
00715-00130-08, Issued 9/18/2008 Top of Section B-3


00590-47153-71 ...Kit, Switch, Start Service ..........................6-7 00590-47258-71 ... Cable Assembly (M1-2 to B+) .................. 5-7
00590-47154-71 ...Valve, Relief ...........................................6-7 00590-47259-71 ... Cable Assembly (TA-U to TM-U) ................ 5-7
00590-47155-71 ...Seat ......................................................6-7 00590-47260-71 ... Cable Assembly (TA-V to TM-V) ................ 5-7
00590-47156-71 ...Pin, Eccentric..........................................7-5 00590-47261-71 ... Cable Assembly (TA-W to TM-W) ............. 5-7
00590-47206-71 ...Strip, Terminal ......................................5-21 00590-47262-71 ... Cable Assembly (M1-1 to FU2-2), EE ........ 5-7
00590-47207-71 ...Insulator...............................................5-21 00590-47263-71 ... Cable Assembly (B+ to TP1), SB350 ...... 5-19
00590-47211-71 ...Guard, Spiral Wrap................................8-3 00590-47264-71 ... Cable Assembly (B+ to TP1), SB175 ...... 5-19
00590-47212-71 ...Cylinder Assembly ..................................6-3 00590-47265-71 ... Cable Assembly (B- to TA(B-)), SB350...... 5-19
00590-47212-71 ...Cylinder, Lift .........................................6-11 00590-47266-71 ... Cable Assembly (B- to TA(B-)), SB175...... 5-19
00590-47213-71 ...Spacer ................................................6-11 00590-47267-71 ... Cable Assembly (B+ to TP1), SB175, EE.. 5-19
00590-47214-71 ...Actuator, Coast.....................................8-23 00590-47268-71 ... Cable Assembly (B+ to TP1), SB350, EE.. 5-19
00590-47215-71 ...Switch, Key, 2-Position, EE .....................5-17 00590-47269-71 ... Harness Assembly, with Coast .......................
00590-47216-71 ...Pin, Tractor Link Support (Greaseable) .......7-5 ............................ (J10 to SW18 and SOL2) ........................ 5-8
00590-47217-71 ...Plate, Heatsink......................................5-21 00590-47270-71 ... Support, Handle ..................................... 3-5
00590-47218-71 ...Fork Trail, Machined ...............................7-7 00590-47271-71 ... Shaft, Brake Lever................................... 3-3
00590-47219-71 ...Axle, Gear...........................................4-11 00590-47272-71 ... Gear, Pinion, Helical, Models 8HBW30,.........
00590-47219-71 ...Axle, Gear.............................................4-9 ............................ 8HBE30/40 .......................................... 4-7
00590-47221-71 ...Clevis, Cast............................................4-3 00590-47273-71 ... Plate, Switch Bracket............................... 4-5
00590-47223-71 ...Rod, Pull, Machined, 36 in. Fork Length ..7-10 00590-47274-71 ... Bracket, Switch ...................................... 4-5
00590-47224-71 ...Rod, Pull, Machined, 42 in. Fork Length ..7-10 00590-47275-71 ... Housing .............................................. 4-11
00590-47225-71 ...Rod, Pull, Machined, 48 in. Fork Length ..7-10 00590-47276-71 ... Gasket, Transmission .............................. 4-7
00590-47226-71 ...Rod, Pull, Machined, 60 in. Fork Length ..7-10 00590-47277-71 ... Seal, O-Ring ........................................ 4-11
00590-47227-71 ...Rod, Pull, Machined, 84 in. Fork Length ........ 00590-47277-71 ... Seal, O-Ring .......................................... 4-9
.............................(with two 42 in. pallets) .........................7-10 00590-47279-71 ... Switch Assembly, Proximity ...................... 4-3
00590-47228-71 ...Rod, Pull, Machined, ................................... 00590-47279-71 ... Switch Assembly, Proximity ...................... 4-5
.............................84 in., 93 in. and 96 in. Fork Lengths .....7-10 00590-47279-71 ... Switch Assembly, Proximity ...................... 5-8
00590-47229-71 ...Rod, Pull, Machined, ................................... 00590-47280-71 ... Bar, Bus (M1-1 to FU2-2) ......................... 5-7
.............................103 in. Fork Length...............................7-10 00590-47281-71 ... Plate, Mounting ...................................... 5-7
00590-47230-71 ...Rod, Pull, Machined, ................................... 00590-47285-71 ... Guard, Cable ........................................ 3-5
.............................120 in. Fork Length...............................7-10 00590-47285-71 ... Guard, Cable ........................................ 3-7
00590-47231-71 ...Rod, Pull, Machined, ................................... 00590-47286-71 ... Bracket, Switch, Lift................................. 5-8
.............................103 in. Fork Length...............................7-10 00590-47287-71 ... Bracket, Connector ................................. 3-3
00590-47232-71 ...Rod, Pull, Machined, ................................... 00590-47287-71 ... Bracket, Connector ................................. 3-5
.............................144 in. Fork Length, 3rd pallet ...............7-10 00590-47287-71 ... Bracket, Connector ................................. 3-7
00590-47233-71 ...Rod, Pull, Machined, ................................... 00590-47288-71 ... Cover, Dipstick ....................................... 4-7
.............................84 in. Extended Fork Length, Australia ....7-10 00590-47295-71 ... Cover, Handle...................................... 3-13
00590-47235-71 ...Rod, Pull, Machined, ................................... 00590-47296-71 ... Cover, Handle...................................... 3-13
.............................84 in., 93 in. and 96 in. Fork Lengths .....7-10 00590-47297-71 ... Jumper (J10-1 and J10-2) ........................ 5-8
00590-47236-71 ...Rod, Pull, Machined, ................................... 00590-47298-71 ... Plate, Symbol, Lower............................. 3-13
.............................144 in. Fork Length, 2nd pallet...............7-10 00590-47299-71 ... Plate, Symbol, Lift ................................. 3-13
00590-47237-71 ...Rod, Pull, Machined, 84 in. Fork Length ........ 00590-47300-71 ... Plate, Symbol, Coast ............................. 3-13
.............................(with two 42 in. pallets) ...........................7-9 00590-47301-71 ... Plate, Symbol, Rabbit ............................ 3-13
00590-47238-71 ...Rod, Pull, Machined, ................................... 00590-47302-71 ... Button, Reverser, Models 8HBC30/40, ..........
.............................84 in., 93 in. and 96 in. Fork Lengths .......7-9 ............................ 8TB50................................................. 3-17
00590-47239-71 ...Rod, Pull, Machined, 103 in. Fork Length ..7-9 00590-47303-71 ... Button, Horn, Right-Hand ....................... 3-17
00590-47240-71 ...Rod, Pull, Machined, 103 in. Fork Length ..7-9 00590-47304-71 ... Button, Horn, Left-Hand ......................... 3-17
00590-47242-71 ...Rod, Pull, Machined, ................................... 00590-47305-71 ... Housing, Handle, Inner ......................... 3-17
.............................84 in., 93 in. and 96 in. Fork Lengths .......7-9 00590-47306-71 ... Gasket, Display.................................... 3-17
00590-47243-71 ...Gear, Pinion, Helical .............................4-11 00590-47307-71 ... Glass, Display...................................... 3-17
00590-47243-71 ...Gear, Pinion, Helical, .................................. 00590-47308-71 ... Guide, Cable....................................... 3-17
.............................Models 8HBC30/40, 8TB50 ...................4-7 00590-47309-71 ... Button, Lift/Lower Assembly .................. 3-17
00590-47244-71 ...Gear, Helical .......................................4-11 00590-47310-71 ... Plate, Symbol, Blank ............................. 3-13
00590-47245-71 ...Support, Handle .....................................3-3 00590-47311-71 ... Card Assembly, Display ........................ 3-17
00590-47246-71 ...Bearing, Handle ...................................3-21 00590-47312-71 ... Arm Assembly, Throttle .......................... 3-21
00590-47248-71 ...Actuator, Hex Shaft ...............................3-21 00590-47313-71 ... Retainer, Spring.................................... 3-21
00590-47249-71 ...Housing, Control, Upper........................3-17 00590-47314-71 ... Spring, Compression............................. 3-17
00590-47251-71 ...Button, Coast/Rabbit.............................3-17 00590-47315-71 ... Spring, Card........................................ 3-17
00590-47252-71 ...Handle, Machined, Models 8HBW30,........... 00590-47316-71 ... Cover, Hood ........................................ 3-13
.............................8HBE30/40.........................................3-19 00590-47317-71 ... Pad, Key (Optional) .............................. 3-13
00590-47253-71 ...Handle, Machined, Models 8HBE30/40 ....... 00590-47318-71 ... Clamp................................................. 3-17
.............................with Jog ...............................................3-19 00590-47319-71 ... Grommet ............................................. 3-17
00590-47254-71 ...Handle, Machined, Models 8HBC30/40,...... 00590-47323-71 ... Switch Assembly, Horn .......................... 3-17
.............................8TB50 with Pull Lever Brake ...................3-19 00590-47324-71 ... Switch Assembly, Jog ............................ 3-13
00590-47255-71 ...Handle, Machined, Models 8HBC30/40,...... 00590-47325-71 ... Support, Handle, Machined..................... 4-5
.............................8TB50 with Pull Lever Brake and Jog .......3-19 00590-47326-71 ... Plate, Motor Adapter .............................. 4-5
00590-47256-71 ...Housing, Control, Lower ........................3-13 00590-47327-71 ... Rod, Connecting, Coast ........................ 8-21
00590-47257-71 ...Harness, Jog, Models 8HBC30/40 ............... 00590-47328-71 ... Plate, Tie, Models 8HBC30/40, 8TB50 .........
.............................with Jog ...............................................3-17 ............................ with Deadman ..................................... 3-19


00590-47329-71 ... Cable, Brake........................................ 3-13 00590-47384-71... Lever, Brake, Right-Hand ....................... 4-13
00590-47330-71 ... Mount, Cover....................................... 2-23 00590-47386-71... Actuator, Brake Arm ............................. 4-13
00590-47333-71 ... Harness, Lift-Limit Override....................... 5-8 00590-47387-71... Actuator, Brake Cable........................... 4-13
00590-47334-71 ... Foil, Heatsink ....................................... 5-21 00590-47388-71... Link, Brake .......................................... 4-13
00590-47335-71 ... Harness, Grab Rail ............................... 5-11 00590-47389-71... Cover, Brake ....................................... 4-13
00590-47336-71 ... Rail Assembly, Grab, ................................... 00590-47390-71... Cover, Brake ....................................... 4-13
............................ Models 8HBE30/40 ............................. 5-11 00590-47391-71... Housing, Brake Machined ..................... 4-13
00590-47338-71 ... Button, Rabbit, Right-Hand (Rail) ............. 5-11 00590-47392-71... Shaft, Cable Actuator ........................... 4-13
00590-47339-71 ... Button, Rabbit, Left-Hand (Rail) ............... 5-11 00590-47393-71... Contactor Assembly, EE ........................ 5-13
00590-47340-71 ... Button, Horn (Rail) ................................ 5-11 00590-47393-71... Contactor Assembly, Main, EE ................. 5-7
00590-47341-71 ... Button, Lift/Lower (Rail) ......................... 5-11 00590-47394-71... Block, Fuse, EE....................................... 5-7
00590-47342-71 ... Kit Assembly, Motor Controller ............... 5-21 00590-47395-71... Enclosure, Fuse, EE................................. 5-8
00590-47343-71 ... Harness, Stem ...................................... 3-13 00590-47396-71... Cover Assembly ................................... 8-19
00590-47344-71 ... Harness, Stem ...................................... 3-13 00590-47397-71... Channel, Extruded................................ 8-19
00590-47345-71 ... Bearing, Handle, Left-Hand .................... 3-21 00590-47398-71... Channel, Extruded................................ 8-19
00590-47346-71 ... Bearing, Handle, Right-Hand ................. 3-21 00590-47399-71... Channel, Extruded................................ 8-19
00590-47347-71 ... Retainer, Tractor Skirt ............................ 8-17 00590-47400-71... Channel, Extruded................................ 8-19
00590-47348-71 ... Retainer, Tractor Skirt ............................ 8-17 00590-47402-71... Actuator Assembly, Coast...................... 8-21
00590-47349-71 ... Skirt, Rubber ........................................ 8-17 00590-47402-71... Actuator Assembly, Coast...................... 8-23
00590-47350-71 ... Button, Coast/Rabbit ............................ 3-17 00590-47403-71... Actuator, Spring, Coast......................... 8-23
00590-47351-71 ... Jumper (J10-1 and J10-5) ........................ 5-8 00590-47404-71... Lock, Brake.......................................... 4-13
00590-47352-71 ... Jumper (P4-4 and P4-5) ........................... 5-8 00590-47405-71... Rod, Pull, Machined, 32 in. Fork Length.... 7-8
00590-47353-71 ... Decal, 3-Position................................... 2-23 00590-47406-71... Rod, Pull, Machined, 36 in. Fork Length.... 7-8
00590-47355-71 ... Stop, Throttle........................................ 3-21 00590-47410-71... Rod, Pull, Machined, 60 in. Fork Length.... 7-8
00590-47356-71 ... Shim ..................................................... 4-5 00590-47411-71... Rod, Pull, Machined, 32 in. Fork Length.... 7-8
00590-47359-71 ... Cover, Support, Left-Hand ...................... 2-23 00590-47414-71... Rod, Pull, Machined, 46 in. Fork Length.... 7-8
00590-47360-71 ... Cover, Support, Right-Hand ................... 2-23 00590-47415-71... Rod, Pull, Machined, 48 in. Fork Length.... 7-8
00590-47361-71 ... Spring Assembly, Coast......................... 8-21 00590-47416-71... Rod, Pull, Machined, 60 in. Fork Length.... 7-8
00590-47362-71 ... Spring, Compression............................... 3-3 00590-47417-71... Rod, Pull, Machined, 36 in. Fork Length.... 7-8
00590-47363-71 ... Spring, Torsion ..................................... 3-21 00590-47418-71... Rod, Pull, Machined, 42 in. Fork Length.... 7-8
00590-47364-71 ... Throttle Assembly, Standard ................... 3-17 00590-47419-71... Rod, Pull, Machined, 46 in. Fork Length.... 7-8
00590-47364-71 ... Throttle Assembly, Standard ................... 3-21 00590-47420-71... Rod, Pull, Machined, 48 in. Fork Length.... 7-8
00590-47365-71 ... Throttle Assembly, Coast........................ 3-17 00590-47421-71... Rod, Pull, Machined, 60 in. Fork Length.... 7-8
00590-47365-71 ... Throttle Assembly, Coast........................ 3-21 00590-47422-71... Plate, Tie, Models 8HBC30/40, ...................
00590-47366-71 ... Control Head Assembly, ............................... ............................ 8TB50 with Pull Lever Brake................... 3-19
............................ Models 8HBW30, 8HBE30/40 ............. 3-17 00590-47423-71... Cover, Handle ..................................... 3-13
00590-47367-71 ... Control Head Assembly, ............................... 00590-47424-71... Switch, Key, 3-Position, EE..................... 5-17
............................ Models 8HBC30/40 with Jog ................ 3-17 00590-47425-71... Housing .............................................. 4-11
00590-47369-71 ... Control Head Assembly, ............................... 00590-47427-71... Axle, Suspension.................................... 2-7
............................ Models 8HBE30/40 with Coast Only ..... 3-17 00590-47428-71... Bracket ................................................. 3-7
00590-47370-71 ... Control Head Assembly, ............................... 00590-47429-71... Lever Assembly, Brake ............................ 3-7
............................ Models 8HBC30/40 Standard, 8TB50 .. 3-17 00590-47430-71... Shaft, Handle Pivot ................................. 3-3
00590-47371-71 ... Contactor Assembly, Main ....................... 5-7 00590-47431-71... Hub .................................................... 4-16
00590-47371-71 ... Contactor Assembly, Standard ............... 5-13 00590-47432-71... Tire, Rubber, Smooth, Black ................... 4-16
00590-47373-71 ... Bracket................................................ 2-24 00590-47433-71... Tire, Rubber, Smooth, Non-Marking........ 4-16
00590-47374-71 ... Transmission ........................................ 4-11 00590-47434-71... Tire, Rubber, Lugged, Black ................... 4-16
00590-47374-71 ... Transmission, Models 8HBC30/40, ............... 00590-47435-71... Tire, Rubber, Smooth, Black, .........................
............................ 8TB50................................................... 4-7 ............................ Reinforced........................................... 4-16
00590-47375-71 ... Bearing Assembly, Steer ........................ 4-11 00590-47436-71... Tire, Rubber, Smooth, Non-Marking, ..............
00590-47375-71 ... Bearing Assembly, Steer .......................... 4-9 ............................ Reinforced........................................... 4-16
00590-47376-71 ... Card Assembly, Control,............................... 00590-47437-71... Transmission .......................................... 4-9
............................ Model 8HBW30 .................................. 3-17 00590-47437-71... Transmission, Models 8HBW30, ...................
00590-47377-71 ... Card Assembly, Control,............................... ............................ 8HBE30/40 .......................................... 4-7
............................ Models 8HBE30/40 ............................. 3-17 00590-47438-71... Housing, Gear, Lower............................. 4-9
00590-47378-71 ... Card Assembly, Control,............................... 00590-47439-71... Housing, Gear, Upper ............................ 4-9
............................ Models 8HBC30/40, 8TB50 ................. 3-17 00590-47440-71... Plate, Cover........................................... 4-9
00590-47379-71 ... Handle Assembly, Brake ........................ 3-13 00590-47441-71... Gasket, Transmission ............................ 4-11
00590-47379-71 ... Handle Assembly, Brake, .............................. 00590-47442-71... Support, Handle, Machined .................... 4-3
............................ Models 8HBC30/40, 8TB50 ................. 4-13 00590-47444-71... Plate, Cover......................................... 4-11
00590-47380-71 ... Shaft, Lock ........................................... 4-13 00590-47445-71... Tire, Poly, Smooth, 85 Durometer ........... 4-16
00590-47381-71 ... Bracket................................................ 4-13 00590-47446-71... Tire, Poly, Grooved, 85 Durometer ......... 4-16
00590-47382-71 ... Lever, Brake, Parking ............................ 4-13 00590-47447-71... Tire, Poly, Diamond, 85 Durometer......... 4-16
00590-47383-71 ... Lever, Brake, Left-Hand .......................... 4-13 00590-47448-71... Tire, Poly, Siped, 85 Durometer ............. 4-16
00715-00130-08, Issued 9/18/2008 Top of Section B-5


00590-47449-71 ...Tire, Poly, Smooth, 83 Durometer............4-16 00590-47543-71 ... Board, Terminal .................................... 5-25
00590-47450-71 ...Tire, Poly, Smooth, 93 Durometer............4-16 00590-47548-71 ... Disc .................................................... 5-25
00590-47451-71 ...Shim, Spacer Slewing .............................4-3 00590-47550-71 ... End Shield, Drive.................................. 5-25
00590-47452-71 ...Guard, Cable.........................................3-3 00590-47551-71 ... Clamp................................................. 5-25
00590-47454-71 ...Link, Coast ...........................................8-21 00590-47553-71 ... Rotor................................................... 5-25
00590-47455-71 ...Console ...............................................2-23 00590-47554-71 ... Bearing Assembly, Encoder.................... 5-25
00590-47456-71 ...Console ...............................................2-23 00590-47555-71 ... Enclosure............................................. 5-25
00590-47457-71 ...Tire, Rubber, 6K, Black ..........................4-16 00590-47556-71 ... Seal, Oil.............................................. 5-25
00590-47458-71 ...Tire, Rubber, 6K, White .........................4-16 00590-47560-71 ... Bell, End, Brake.................................... 5-25
00590-47459-71 ...Tire, Rubber, 6K, Black, Lugged ..............4-16 00590-47565-71 ... Sensor, Temperature.............................. 5-25
00590-47460-71 ...Tire, Rubber, 8K, Black ..........................4-16 00590-47579-71 ... Bracket Weldment .................................. 4-3
00590-47461-71 ...Tire, Rubber, 8K, White .........................4-16 00590-47580-71 ... Shaft, Brake Lever................................. 4-13
00590-47462-71 ...Cover, Center .......................................2-23 00590-47587-71 ... Kit, Suspension....................................... 2-7
00590-47463-71 ...Switch Assembly ...................................5-11 00590-47747-71 ... Hose Assembly ...................................... 6-3
00590-47464-71 ...Lever Assembly, Brake Bushing .................3-3 00590-47748-71 ... Hose Assembly ...................................... 6-3
00590-47465-71 ...Decal, E...............................................2-24 00590-47750-71 ... Decal, Cold Storage Hydraulic Fluid ......... 6-3
00590-47466-71 ...Bell Crank, Left-Hand (Greaseable) ...........7-7 00590-47757-71 ... Shaft, Rear Link ...................................... 7-5
00590-47467-71 ...Bell Crank, Right-Hand (Greaseable) .........7-7 00590-48060-71 ... Caster Assembly, without Springs ..................
00590-47468-71 ...Linkage, Top...........................................7-7 ............................ (Superior) ............................................ 2-13
00590-47472-71 ...Tire, Poly, Crowned, 85 Durometer .........4-16 00590-48060-71 ... Caster Assembly, without Springs ..................
00590-47473-71 ...Pad, Floor, Cushioned ...........................2-23 ............................ (Superior) .............................................. 2-9
00590-47474-71 ...Cover ..................................................2-23 00590-48165-71 ... Switch, Key, 2-Position .......................... 5-17
00590-47475-71 ...Cover ..................................................2-23 00590-48194-71 ... Grommet ............................................. 3-17
00590-47476-71 ...Arm, Machined, Models 8HBE30/40 .....3-19 00590-48195-71 ... Harness, Jog, Models 8HBE30/40 ................
00590-47477-71 ...Arm, Machined, Models 8HBE30/40 ........... ............................ with Coast Only ................................... 3-17
.............................with Coast ...........................................3-19 00590-48200-71 ... Arm Assembly, Handle, Models 8HBW30, .....
00590-47478-71 ...Arm, Trigger, Jog ..................................3-13 ............................ 8HBE30/40 Standard .......................... 3-19
00590-47479-71 ...Bracket, Sensor.......................................8-3 00590-48201-71 ... Kit, Shoulder Bolt.................................. 2-13
00590-47480-71 ...Pin, Eccentric..........................................7-5 00590-48202-71 ... Kit, Axle, Greaseable............................ 2-13
00590-47481-71 ...Bell Crank, Left-Hand (Greaseable) ...........7-7 00590-48203-71 ... Bearing, Wheel.................................... 2-13
00590-47482-71 ...Bell Crank, Right-Hand (Greaseable) .........7-7 00590-48204-71 ... Wheel, without Bearings ....................... 2-13
00590-47483-71 ...Pin, Eccentric..........................................7-5 00590-48205-71 ... Wheel, with Bearings............................ 2-13
00590-47484-71 ...Plate, Tie, Models 8HBE30/40...............3-19 00590-48206-71 ... Kit, Wheel, Caster ................................ 2-13
00590-47485-71 ...Switch, Pushbutton ................................3-13 00590-48207-71 ... Kit, Housing ......................................... 2-13
00590-47486-71 ...Sensor Assembly, Proximity ......................8-3 00590-48208-71 ... Pocket, Manual .................................... 2-23
00590-47491-71 ...Harness, Main........................................5-7 00590-48209-71 ... Grip, Handle, Gray .............................. 3-13
00590-47492-71 ...Motor, Drive...........................................4-7 00590-48210-71 ... Plate Weldment ...................................... 8-9
00590-47492-71 ...Motor, Drive.........................................5-25 00590-48212-71 ... Bell Crank, Right-Hand (Non-Greaseable).. 7-7
00590-47493-71 ...Motor, Drive.........................................5-25 00590-48213-71 ... Bell Crank, Right-Hand (Non-Greaseable).. 7-7
00590-47493-71 ...Motor, Drive, EE .....................................4-7 00590-48214-71 ... Bell Crank, Left-Hand (Non-Greaseable) .... 7-7
00590-47494-71 ...Shaft, Pivot.............................................7-5 00590-48215-71 ... Bell Crank, Left-Hand (Non-Greaseable) .... 7-7
00590-47495-71 ...Key, Programming ................................5-22 00590-48216-71 ... Plate ................................................... 3-19
00590-47497-71 ...Decal, Emergency Disconnect.................2-23 00590-48220-71 ... Lift Pump and Motor Assembly ......................
00590-47499-71 ...Pad, Platform........................................2-23 ............................ with Metal Tank ..................................... 6-7
00590-47511-71 ...Sleeve, Expando.....................................5-7 00590-48220-71 ... Lift Pump and Motor Assembly ......................
00590-47512-71 ...Tire, Poly, Smooth, 85 Durometer............4-16 ............................ with Metal Tank ...................................... 6-3
00590-47513-71 ...Tire, Poly, Diamond, 85 Durometer .........4-16 00590-48221-71 ... Arm Assembly, Handle, ................................
00590-47514-71 ...Tire, Poly, Razor Siped, 85 Durometer .....4-16 ............................ Models 8HBC30/40 Standard, 8TB50 ... 3-19
00590-47515-71 ...Tire, Poly, Center Groove, ............................ 00590-48222-71 ... Enclosure, Fuse, EE ................................. 5-8
.............................85 Durometer .......................................4-16 00590-48223-71 ... Cable Assembly (P1 to FU1-2), EE ............ 5-8
00590-47516-71 ...Chain ....................................................8-7 00590-48224-71 ... Sleeve, Expando .................................... 5-8
00590-47526-71 ...Clip, Retaining .....................................8-19 00590-48225-71 ... Plate, Specification ................................. 8-9
00590-47528-71 ...Clamp ...................................................5-7 00590-48226-71 ... Arm, Machined, Models 8HBC30/40 ...........
00590-47529-71 ...Switch, Key, 2-Position, EE (Keyless) ........5-17 ............................ Standard and Jog, 8TB50...................... 3-19
00590-47530-71 ...Ball, 0.25 in. Diameter ..........................8-23 00590-48227-71 ... Arm Assembly, Handle, ................................
00590-47531-71 ...Plunger, Coast ......................................8-23 ............................ Models 8HBE30/40 with Coast ............. 3-19
00590-47532-71 ...Bracket, Mounting, Coast.......................8-23 00590-48228-71 ... Arm Assembly, Handle, ................................
00590-47533-71 ...Arm, Machined, Model 8HBW30...........3-19 ............................ Models 8HBC30/40 with Jog ................ 3-19
00590-47534-71 ...Arm, Machined, Models 8HBC30/40,.......... 00590-48229-71 ... Pin, Tractor Link Support ...............................
.............................8TB50 with Pull Lever Brake ...................3-19 ............................ (Non-Greaseable)................................... 7-5
00590-47536-71 ...Arm, Machined, Models 8HBC30/40,.......... 00590-48253-71 ... Decal, AC ........................................... 2-23
.............................8TB50 with Deadman Brake ..................3-19 00590-48255-71 ... Cover, Top, EE ..................................... 5-13
00590-47537-71 ...Backrest Weldment, Load, 72 in. ............8-13 00590-48553-71 ... Caster Assembly, with Springs.......................
00590-47538-71 ...Backrest Weldment, Load, 72 in. ............8-13 ............................ (Heavy Duty) ........................................ 2-15
00590-47539-71 ...Cable Assembly (B- to MP-2) ....................5-8 00590-48553-71 ... Caster Assembly, with Springs.......................
00590-47540-71 ...Cable Assembly (P1 to FU1-2) ..................5-8 ............................ (Heavy Duty) .......................................... 2-9
00590-47541-71 ...O-Ring.................................................5-25 00590-48944-71 ... Entry Roller Installation .......................... 7-16
00590-47542-71 ...Frame, Complete ..................................5-25

00715-00130-08
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PARTS CATALOG

M/N 00715-00130-08 9/18/2008

SECTION 1 General Information

SECTION 2 Finish and Accessories

SECTION 3 Steering and Controls

SECTION 4 Drive and Brake

SECTION 5 Electrical Components and Systems

00715-00130-08, Issued 9/18/2008 Top of Section i

Motor Controller Assembly ................................................................................................................ 5-20

SECTION 6 Hydraulic Components

APPENDIX A Alphabetical Parts Index

ii Top of Section 00715-00130-08, Issued 9/18/2008

To Our Customer ................................................................................................................................................. 1-2

00715-00130-08, Issued 9/18/2008 1-1

Tips for Ordering Parts

Using This Catalog

1-2 Top of Section 00715-00130-08, Issued 9/18/2008

How To Use Catalog If Part Number Is Not Known 1

IF THE PART NUMBER

Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

Frame Assembly - DS/DT

Refer to the PAGE NUMBER

selected from the TABLE OF CONTENTS. 5 828-005-691/001

Locate the desired part

Refer to the corresponding PART LIST. Use the FIGURE

& ITEM NO. to find the Part Number, Description, etc. 30

A= 14" Battery Compartment F= Standard M= Remote/Bypass S= DT 3567 and Up/DS

List 2-2: Frame Assembly - DS/DT

00715-00130-08, Issued 9/18/2008 Top of Section 1-3

How To Use Catalog If Part Number Is Known 1

IF THE PART NUMBER IS KNOWN

DO THIS Part No. Description

411-789 .................... Decal, Warning....................................2-7

Figure 2-2: Frame Assembly - DS/DT

1-4 Top of Section 00715-00130-08, Issued 9/18/2008

Figure 1-1: Major Sections

Model 8HBW30 Models 8HBE30/40

Models 8HBC30/40 Model 8TB50

00715-00130-08, Issued 9/18/2008 Top of Section 1-5

Recommended Spare Parts List 1

1-6 Top of Section 00715-00130-08, Issued 9/18/2008

Hardware Parts List 1

Description Part No. Qty. Description Part No. Qty.

00715-00130-08, Issued 9/18/2008 Top of Section 1-7

Description Part No. Qty. Description Part No. Qty.

1-8 Top of Section 00715-00130-08, Issued 9/18/2008

Major Assemblies ................................................................................................................................................ 2-2

00715-00130-08, Issued 9/18/2008 2-1

Figure 2-1: Major Assemblies

MODEL 8HBW30 MODELS 8HBE30/40

2 MODELS 8HBC30/40 4 2 3 MODEL 8TB50 4

2-2 Top of Section 00715-00130-08, Issued 9/18/2008

List 2-1: Major Assemblies

00715-00130-08, Issued 9/18/2008 Top of Section 2-3

Suspension Assembly, Model 8TB50 2

Figure 2-2: Suspension Assembly, Model 8TB50

2-4 Top of Section 00715-00130-08, Issued 9/18/2008

List 2-2: Suspension Assembly, Model 8TB50

00715-00130-08, Issued 9/18/2008 Top of Section 2-5