Medium-voltage switchgear

GMA
Gas-insulated switchgear up to 24 kV - 2500 A - 31.5 kA
Earthing without automatically CLOSE / OPEN
of the Circuit Breaker

Operation - Maintenance
Technical Manual

No. AGS 531 021-02

Edition 01/2013

www.schneider-electric.com
Manufacturer:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
( +49 (0) 9 41 46 20-0
7 +49 (0) 9 41 46 20-418

Service:
Schneider Electric Sachsenwerk GmbH
Rathenaustrasse 2
D-93055 Regensburg
Germany
( +49 (0) 9 41 46 20-777
7 +49 (0) 9 41 46 20-418
GMA Contents

Remarks on this manual.............................................................................. 5

1 Safety provisions............................................................................... 6

2 Design and description..................................................................... 7

2.1 Basic panels GMA with circuit-breaker............................................................. 7
2.2 Applicable standards...................................................................................... 10
2.3 Environmental and operating conditions........................................................ 10
2.4 Ratings of the GMA series..............................................................................11
2.5 Nameplate...................................................................................................... 12
2.6 Technical data of electrical control and operating devices............................. 13
2.7 Intended use.................................................................................................. 19
2.8 Disposal after the end of service life.............................................................. 19

3 Insulation gas monitoring system.................................................. 20

3.1 Technical Data................................................................................................ 20
3.2 Measures to be taken at the various warning thresholds............................... 21
3.3 Pressure gauges............................................................................................ 21
3.4 Gas density switch and indication in GemControl.......................................... 22

4 Voltage Detecting Systems (VDS)................................................... 23

4.1 Pluggable voltage detecting system............................................................... 23
4.2 Integrated Voltage Detecting System IVIS..................................................... 23
4.3 Phase comparators........................................................................................ 24

5 Operation.......................................................................................... 25
5.1 Operator interfaces for manual operation...................................................... 25
5.2 Interlocks........................................................................................................ 28
5.2.1 Internal mechanical interlocks of the panel............................................... 28
5.2.2 Mechanical lock-out mechanisms with padlocking facilities (optional)...... 28
5.2.3 Mechanical lock-out with cylinder lock for panels with mechanical
interlocking of the switching devices (optional)......................................... 29
5.2.4 Mechanical lock-out with cylinder lock for panels without mechanical
interlocking of the switching devices ........................................................ 30
5.2.5 Electromagnetic interlocks (optional)......................................................... 31
5.2.6 Table of mechanical interlock functions of the various panel types........... 32
5.3 Operating specifications................................................................................. 34
5.4 Operating the circuit-breaker.......................................................................... 34
5.4.1 Charging the circuit-breaker’s energy storing device................................ 34
5.4.2 Switching operations on the circuit-breaker............................................... 35
5.4.3 Position indicators on circuit-breaker and possible operating sequences. 35
5.5 Operating the disconnector and earthing switch............................................ 36
5.5.1 Operating the disconnector manually........................................................ 36
5.5.2 Operating the earthing switch manually.................................................... 37
5.6 Standard switching operations....................................................................... 38
5.6.1 Switching outgoing feeder cable ON......................................................... 38
5.6.2 Earthing the outgoing feeder cable............................................................ 38
5.6.3 Connecting busbar sections with bus section............................................ 39
5.7 Earthing the busbar........................................................................................ 40
5.7.1 Earthing the busbar by means of a feeder via its circuit-breaker.............. 40
5.7.2 Earthing the right-hand busbar by means of the bus section.................... 41
5.7.3 Earthing the left-hand busbar by means of the bus section...................... 41

6 Disconnecting voltage transformers . ........................................... 42

6.1 Voltage transformer........................................................................................ 42
6.2 Removing cable compartment cover.............................................................. 43
6.3 Actuating the disconnecting device................................................................ 44

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GMA Contents

7 Servicing........................................................................................... 46
7.1 Safety provisions............................................................................................ 46
7.2 Servicing schedule......................................................................................... 47
7.3 Replacement of components or panels.......................................................... 48
7.4 Cleaning......................................................................................................... 48
7.5 Avoiding condensation................................................................................... 48
7.6 Corrosion protection....................................................................................... 48
7.7 Lubrication instructions.................................................................................. 49
7.8 Maximum admissible number of breaking operations of the vacuum
chambers....................................................................................................... 50

8 Annex................................................................................................ 51
8.1 Auxiliary products........................................................................................... 51
8.2 Accessories.................................................................................................... 51

4 AGS 531 021-02 | Edition 01/2013

GMA Remarks on this manual

As our products are subject to continuous further development, we reserve the right
to make changes regarding standards, illustrations and technical data.
All dimensions specified in this manual are in millimeters.

Purpose and target group This Technical Manual describes operation and maintenance of gas-insulated
medium-voltage switchgear units of the GMA series. It is exclusively intended for
use by the manufacturer's staff or by persons certified for the GMA series (training
certificate).
The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with
■■ the GMA series (training certificate)
■■ all relevant safety provisions.
This Technical Manual is an integral part of the product and must be stored so that it
is readily accessible at all times for and can be used by persons who are to work on
the switchgear. If the switchgear is relocated to another site, this Technical Manual
must be passed on to the new operators along with the unit.
This Technical Manual cannot describe every imaginable individual case or every
customer-specific version of the product. For information which is not included in this
manual, please contact the manufacturer.

Reference documents The following additional documents must be complied with:

■■ purchase agreement with the stipulations regarding the switchgear-specific
equipment and the legal details
■■ the appropriate switchgear-specific circuit diagrams / documentation
■■ GMA Assembly Instructions
■■ the Operating Manuals of the devices installed in the switchgear:
– Voltage detection systems, e. g. IVIS (no. AGS 531 751-01)
– System for the detection of internal arcs ILIS (optional)
(no. AGS 531 761-01)
– devices in the low-voltage cabinet

Terms and symbols used This Technical Manual uses certain terms and symbols. They warn about dangers or
provide important information which must be complied with in order to avoid danger
to persons and damage to equipment:

"Danger!"
This danger symbol warns about dangerous electrical voltage.
Contact with voltage may result in fatal injury!

"Warning!"
This danger symbol warns about the risk of injury. Please comply
with all the provisions identified by this symbol in order to avoid
death or serious injury.

"Notice:"
This instruction symbol is used for information which is important to
avoid material damage.

Abbreviations used Ur: Rated voltage

Ir: Rated current

Any questions or suggestions? Do you have any questions or suggestions regarding this manual, or do you require
further information?
We always strive to provide you with the best-possible information for optimum, safe
use of our products. Thus, do not hesitate to contact us if you have any recommen-
dations, amendments or proposals for improvement.

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GMA 2 Design and description

2.1 Basic panels GMA with circuit-breaker

The illustrations show the panel types with their respective basic equipment without pressure relief duct.
Customized models or additional equipment are described in the switchgear-specific documentation.

13

2
3 12

11
5

10

9
7

Fig. 1
Circuit-breaker panel GMA with outer cone-type bushing
1 Low-voltage cabinet
2 Control unit “GemControl“ including insulation gas monitoring
3 Protection unit, e. g. “Micom”
4 Socket-contacts for voltage detection systems (optional “IVIS” system)
5 Manual operator interface
6 Cable compartment cover
7 High-voltage cable connection on the standardized outer cone-type connection system
8 Earth bus
9 Illustrated: Voltage transformer on cable terminal (optional voltage transformer on busbar available)
10 Current transformer
11 Insulating gas tank with
- vacuum circuit-breaker,
- 3-position switch (disconnector and earthing switch),
- disconnecting device for voltage transformer (optional)
12 Earthed, contact-proof single-pole busbar system
13 Busbar cover (optional)

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GMA 2 Design and description

1
13

2
3
12

11

10
6

7 9

Fig. 2
Incoming feeder panel with circuit-breaker, voltage transformer and double cable terminal
1 Low-voltage cabinet
2 Control unit “GemControl“ including insulation gas monitoring
3 Protection unit, e. g. “Micom”
4 Socket-contacts for voltage detection systems (optional “IVIS” system)
5 Manual operator interface
6 Cable compartment cover
7 High-voltage cable connection on the standardized outer cone-type double connection system
8 Earth bus
9 Illustrated: Voltage transformer on cable terminal (optional voltage transformer on busbar available)
10 Current transformer
11 Insulating gas tank with
- vacuum circuit-breaker,
- 3-position switch (disconnector and earthing switch),
- disconnecting device for voltage transformer (optional)
12 Earthed, contact-proof single-pole busbar system
13 Busbar cover (optional)

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GMA 2 Design and description

L R

1 5

Fig. 3
Bus section
Shown with circuit-breaker and two 3-position switches (for busbar earthing)
1 Earthed, contact-proof and single-pole busbar system;
additional busbar cover optionally available
2 Insulating gas tank with
- vacuum circuit-breaker,
- two 3-position switches (disconnector and earthing switch)
3 Cable compartment cover
4 Manual operator interface
5 Control unit “GemControl“ including insulation gas monitoring
6 Low-voltage cabinet

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GMA 2 Design and description

2.2 Applicable standards

Series GMA switchgear units are ■■ metal-enclosed
■■ SF6-insulated
■■ type-tested and prefabricated
■■ tested for internal faults (qualification IAC)
■■ dimensioned for indoor installation
GMA switchgear units meet
Designation IEC standard
the following standards and
regulations: Switchgear IEC 62271-200
IEC 62271-1

Internal arc classification (IAC) IEC 62271-200

Circuit-breaker IEC 62271-100
Earthing switch IEC 62271-102
Disconnector IEC 62271-102
Current transformer IEC 60044-1
Voltage transformer IEC 60044-2
Voltage detecting systems IEC 61243-5
Protection against accidental contact, IEC 60529
foreign bodies and water
Installation IEC 61936-1
Operation of electrical equipment EN 50110-1
Insulation gas sulphur hexafluoride SF6 IEC 60376
Use and handling of
IEC 62271-303
sulphur hexafluoride (SF6)

Degrees of protection against

Degrees of protection against accidental contact and foreign objects accord-
accidental contact and foreign ing to IEC 60529
objects
Main electric circuits IP65
Drive mechanisms IP2X1
Low-voltage cabinet IP4X1
Cable compartment IP4X1
1 optional IP5X

2.3 Environmental and operating conditions

GMA is an indoor switchgear and may only be operated under normal conditions in
acc. with IEC 62271-1.

Ambient conditions (in accordance with IEC 62271-1)

Temperature class "Minus 5 indoors”
Min./max. ambient temperature °C –51/+401
Average value over 24 hours °C ≤ 351
Mean rel. air humidity: 24 hour/1 month % ≤ 95/≤ 90
Installation altitude above sea-level m ≤ 10001
1 other values available on request

Operation under conditions deviating from these is only admissible subject to consul-
tation with and written approval from the manufacturer.

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GMA 2 Design and description

2.4 Ratings of the GMA series

The maximum admissible ratings depend on the ambient conditions, the switchgear
design and the internal fault qualification (IAC) (see also Switchgear Configuration).
Thus, the ratings might be restricted.
For further details, please contact the manufacturer.
The admissible ratings for a panel are always specified on the appropriate name-
plate of the panel (Fig. 4, page 11).

Rated voltage Ur [kV] 12 17.5 24

Rated lightning impulse withstand voltage Up [kV] 75 95 125
Rated power frequency withstand voltage Ud [kV] 28 38 50
Rated normal current, busbar Ir [A] ≤ 2500
Rated normal current, feeder panel Ir [A] ≤ 2500
Rated peak withstand current Ip [kA] ≤ 63/80
Rated short-circuit breaking current Isc [kA] ≤ 31.5
Rated short-time current Ik (3 s) [kA] ≤ 31.5
Rated frequency fr [Hz] 50/60

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GMA 2 Design and description

2.5 Nameplate
The type designation of the switchgear panels on the nameplate (Fig. 4) specifies
the essential technical data.
When submitting enquiries to the manufacturer or when ordering spare parts, the
following information is required:
■■ Type designation
■■ Serial number
■■ Year of construction

1
2 3

Fig. 4
Nameplate on panel front
1 Type designation
2 Serial number
3 Year of construction
4 Technical data

The following example shows Example GMA 17 - 31 - 06

the composition of the type
designation (Fig. 4, item 1):

Series GMA

Rated voltage 17.5 kV

Rated short-time current 31.5 kA/3s

Width of panel 600 mm

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GMA 2 Design and description

2.6 Technical data of electrical control and operating

devices
Description of the drives The mechanical drive with its integrated mechanical interlocks and electrical operat-
ing equipment features a modular design.
This permits straightforward access to all components installed with just a few op-
erations.
Disconnectors and earthing switches are designed as 3-position switches.
The circuit-breaker is equipped with a spring energy store which ensures quick oper-
ating sequences and an auto-reclosing feature.
The individual switching device drive mechanisms can be completely automated and
remote-controlled.
Three separate permanent magnet motors are used for automation:
■■ on the circuit-breaker to charge the switching spring
■■ on the disconnector for direct switching ON and OFF
■■ and on the earthing switch for direct switching ON and OFF.
Mechanical interlocks can be replaced by electrical interlocks, in order to enable free
electrical interlocking.
Structural view of drive
mechanisms

1 3

Fig. 5
Modular design of the drives and item of apparatus code
1 Disconnector (-Q1)
2 Circuit-breaker (-Q0)
3 Earthing switch (-Q8)

Electrical equipment: The electrical operating equipment within the mechanical drive is used according to
the rated supply voltage available.

Overview of rated supply voltages

Direct voltage DC [V] 24 48 60 110 125 220
Alternating voltage AC [V] 120 230

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GMA 2 Design and description

Electrical operating equipment ■■ Motor drive on the circuit-breaker (-Q0-M11),

on the circuit-breaker permanent magnet motor, power consumption 200 W
The motor drive charges the energy-storing device (spring)
■■ 1st shunt opening release (-Q0-F11),
power consumption 160 W
■■ optional: 2nd shunt opening release (-Q0-F12),
power consumption 160 W
Shunt opening releases switch the circuit-breaker OFF and follow the open-
circuit principle
■■ Shunt-closing release (-Q0-F21)
The shunt closing release switches the circuit-breaker ON and follows the
open-circuit principle.
■■ Undervoltage release (-Q0-F13),
power consumption 12 W (optional)
The undervoltage release switches the circuit-breaker OFF in de-energized
condition (control voltage) and follows the closed-circuit principle.

Alternative to Q0-F13:
■■ optional: a transformer-operated release / secondary release (-Q0-F14),
power consumption 0.3 W (12VDC)
The transformer-operated release / secondary release switches the circuit-
breaker OFF using the power of a current transformer.
(-F14 has been designed for the MiCOM protection relays P115 and P116)

-Q0-F21
-Q0-M11

-Q0-F12

4
2
-Q0-F13 -Q0-F11

Fig. 6
Overview of electrical operating equipment
1 Undervoltage release -Q0-F14
2 Alternatively: module with transformer-operated release / secondary release -Q0-F14
3 Motor -Q0-M11
4 Shunt opening release -Q0-F11, -F12, shunt closing release -F21

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GMA 2 Design and description

Power consumption, solenoids Rated voltage of drive [V]

DC AC
24 48 60 110 125 220 120 230
Shunt-closing release
160 W 160 VA
(-Q0-F21)
Shunt opening release
160 W 160 VA
(-Q0-F11, -Q0-F12)
Undervoltage
12 W 12 VA
release (-F13)
Secondary transfor-
mer-operated release 0.3 W, 12 VDC
(-F14)
Blocking coils
(-Q0-Y2,-Q0-Y3,-Q1-
Y1, -Q8-Y1,-Q11-Y1,- 10.2 W 10.2 VA
Q12-Y1, -Q15-Y1,-
Q16-Y1)

Voltage limit ranges within which

Direct voltage Alternating voltage,
the releases work reliably 50/60Hz
Shunt opening release without/with
70 to 110 % Un 85 to 110 % Un
auxiliary spring energy store
Shunt closing release 85 to 110 % Un
Undervoltage Automatic
< 35 % [Un]
release opening
No
automatic < 70 % [Un]
opening
Closing
≥ 85 % [Un]
possible
Closing
< 35% [Un]
not possible

Times for releases and motors

Minimum command time “OFF“ el. tripping [V] [ms] 20

Minimum command time “ON“ el. tripping [V] [ms] 20
Motor charging time for circuit-breaker, spring
[s] approx. 7
mechanism

Technical data of auxiliary

Rated supply voltages of drive [V]
switches
DC AC
24 48 60 110 125 220 120 230
Switching capacity [A] 8 4 3 2 1.7 1 10 10
Time constant T=L/R
≤ 20
[ms]
Rated short-time current 100 A for a duration of 30 ms
Rated continuous cur-
10
rent [A]
Minimum switching
24 [V]; 15 [mA]
capacity

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GMA 2 Design and description

Power consumption and Rated voltage of drive [V]

protection of motors -
DC AC
disconnectors, earthing switches
and circuit-breakers 24 48 60 110 125 220 120 230
Power consumption of
motors for disconnec-
200 W 200 VA
tors, earthing switches
and circuit-breakers
Suitable auto-
matic circuit-breaker
C 4A C 2A C 3A C 1A C 0.5A C 1A C 0.5A
(tripping characteristic
/ nominal current)

Blocking coils on circuit-breaker ■■ Optional: Blocking coil on ON pushbutton (-Q0-Y2)

Power consumption 10.2 W
In deenergized condition, the blocking coil blocks the mechanical ON pushbut-
ton.
■■ Optional: Blocking coil on OFF pushbutton (-Q0-Y3)
Power consumption 10.2 W
In deenergized condition, the blocking coil blocks the mechanical OFF pushbut-
ton.

-Q0-Y2

-Q0-Y3

Fig. 7
Overview of blocking coils
1 Blocking coils -Q0-Y2 and -Y3
2 Disassembled pushbutton module

Direct access to the blocking coils –Y2 and –Y3 is possible by releasing the push-
button module which is secured by means of three screws.

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GMA 2 Design and description

Auxiliary switches and auxiliary Auxiliary switches for indication of switch positions are always actuated directly by
contacts on circuit-breaker the switch shaft via an intermediate linkage. Their position always corresponds to
that of the main contacts of the circuit-breaker. The switching functions have been
designed in the factory according to the circuit diagram.
■■ Auxiliary switch, switch position, 18 contact elements (-Q0-S011)
■■ Auxiliary contact on energy store mechanism for motor control, 4 contact ele-
ments (-Q0-S021).
The auxiliary switch on the energy-storing device is actuated with the spring of
the energy-storing device charged.
■■ 1st auxiliary contact on the ON/OFF pushbutton (-Q0-S041).
■■ 2nd auxiliary contact on the ON/OFF pushbutton (-Q0-S042).
■■ 3rd auxiliary contact on the ON/OFF pushbutton (-Q0-S045).
The auxiliary contacts on the mechanical ON/OFF pushbutton are actuated via
the two pushbuttons.
■■ Auxiliary contact on the OFF pushbutton (-Q0-S043).
The auxiliary contact on the mechanical OFF pushbutton is actuated by the
OFF
push-button. The auxiliary contact prevents electrical closing in case of me-
chanically actuated OFF.

Special auxiliary contacts ■■ Auxiliary contact on the mechanical lock-out (-S044, optional).
The auxiliary contact (NO contact) is actuated if the crank insertion opening
“Disconnector/earthing switch” and/or the pushbutton for the circuit-breaker is
locked mechanically via the key switch.
■■ Auxiliary contact on the cable compartment cover interlock (-S046, optional).
Auxiliary contact (NC contact) on interlock of cable compartment cover is actu-
ated when cable compartment cover is unlocked or has been removed.

1
-S044
-Q0-S011
-S046

-S044
-S046

2
-S045
-S043
-S042
-S041

-Q0-S021
-Q0-S022

3 -S046

-Q0-S022

Fig. 8
Overview of auxiliary switches
1 Auxiliary switches -Q0-S011
2 Auxiliary contacts -Q0-S041,-S042,-S043
3 Auxiliary switch block -Q0-S021 and -S022

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GMA 2 Design and description

Electrical operating equipment ■■ Motor on disconnector (-Q1-M11)

for disconnectors and earthing Permanent magnet motor, power consumption 200 W
switches The motor drive switches the disconnector ON and OFF (left-hand/right-hand
rotation).
■■ Auxiliary switch, switch position, 14 contact elements (-Q1-S011)
Auxiliary switch depending on the position of the main contacts of the discon-
nector.
■■ Blocking coil insertion opening (-Q1-Y1)
Power consumption 10.2 W (optional)
In deenergized condition, blocking coil blocks the insertion opening for the
mechanical disconnector drive mechanism.
■■ Motor on earthing switch (-Q8-M11)
Permanent magnet motor, power consumption 200 W
The motor drive switches the earthing switch ON and OFF (left-hand/right-hand
rotation).
■■ Auxiliary switch, switch position, 14 contact elements (-Q8-S011)
Auxiliary switch depending on the position of the main contacts of the earthing
switch.
■■ Optional: Blocking coil insertion opening (-Q8-Y1)
Power consumption 10.2 W
In deenergized condition, blocking coil blocks the insertion opening for the
mechanical earthing switch drive mechanism.
■■ Optional: 1st auxiliary contact on the interrogating device for the disconnector /
earthing switch (-S151)
Auxiliary contact on the mechanical interrogating device for the disconnector /
earthing switch. The auxiliary contact is actuated if the crank insertion opening
of the disconnector or of the earthing switch is open.
■■ Optional: 2nd auxiliary contact on the interrogating device for the disconnector /
earthing switch (-S152 – description as above).

-Q1-S011 -Q8-S011

-Q8-M11
2
-Q1-M11
-Q1-Y1

-S151 -Q8-Y1
-S152

Fig. 9
Disconnector and earthing switch
1 Auxiliary switches -Q1-S011, -Q8- 3 Blocking coil -Q1-Y1,-Q8-Y1
S011 4 Attachment auxiliary contact
2 Motor -Q1-M11,-Q8-M11 -S151,-S152

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GMA 2 Design and description

2.7 Intended use

Gas-insulated GMA medium-voltage switchgear units are exclusively intended for
switching and distributing electrical energies. They may only be used in the scope of
the specified standards and the switchgear-specific technical data. Any other utiliza-
tion constitutes improper use and may result in dangers and damage.

Liability Disclaimers The manufacturer shall not be held responsible for damage which occurs if
■■ instructions in this Technical Manual are not complied with;
■■ the switchgear is not operated according to its intended use (see above);
■■ the switchgear is assembled, connected or operated improperly;
■■ accessories or spare parts are used which have not been approved by the
manufacturer;
■■ the switchgear is converted without the manufacturer’s approval, or if inadmis-
sible parts are added.
No liability is accepted for parts provided by customers, e. g. current or voltage
transformers.

2.8 Disposal after the end of service life

The operating equipment contains the fluorinated greenhouse gas SF6 covered by
the Kyoto Protocol with a global warming potential (GWP) of 22 200.
SF6 must be recovered and must not be released into the atmosphere. When trans-
porting and handling SF6, the specifications in IEC 62271 High-Voltage Switchgear
and Controlgear – Part 303 Use and Handling of Sulphur Hexafluoride (SF6), must
be complied with.
A material and recycling data sheet can be provided on request for the disposal of
series GMA switchgear units at the end of their service life.
Disposal is performed as a service by the manufacturer’s Service Center and is
subject to a fee.

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GMA 1 Safety provisions

The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with the GMA series and the applicable safety
provisions.
Please read the whole manual carefully before working on the switchgear.

Applicable standards ■■ Metal-enclosed AC switchgear for rated voltages > 1 kV up to including 52 kV:
and regulations: IEC 62271-200
■■ Use and handling of sulphur hexafluoride (SF6) in high-voltage switchgear:
IEC 62271-303
■■ The locally applicable accident prevention, operating and work instructions
must be complied with.
■■ Installation: IEC 61936-1/EN 505221
■■ Operation of electrical equipment: EN 50110-11
1
The national standards applicable in the country where the equipment is to be
installed must be complied with.
Before performing work on
Danger!
the panel, it is essential that Risk of fatalities due to high voltage!
you comply with the following ►► Isolation from high voltage and earthing must always be en-
instructions: sured before performing assembly or maintenance work.

Danger!
Risk of fatalities due to supply voltage!
►► Isolation from supply voltage must always be ensured before
performing assembly or maintenance work.

Danger!
Risk of fatalities due to high voltage!
►► After removing covers from a switchgear unit, operator safety
may be reduced regarding internal arcs unless the switch-
gear is isolated from the power supply. Optimum operator
safety is only ensured if the switchgear is completely discon-
nected from the power supply and grounded during assem-
bly.

Warning!
Risk of injury due to movable parts in mechanical drives!
Before performing assembly and maintenance work,
►► isolate the system from the supply voltage
►► release the circuit-breaker’s energy storing device by OFF-
ON-OFF operation
►► release the busbar earthing switch’s energy storing device by
ON operation

5 Safety rules 1. Isolate from the power supply,

2. make sure that unintentional restart (reclosure) is prevented,
3. verify zero voltage,
4. earth and short-circuit,
5. cover or cordon off adjacent live components.

Behaviour in case of incidents or For the case of an internal fault, the GMA switchgear features pressure relief ports
accidents which prevent the panels and the switchgear from bursting.
This Technical Manual does not include information regarding the safety of buildings
in case of internal faults (pressure load of the switchgear room and necessary pres-
sure relief ports). Pressure calculations for switchgear rooms incl. recommendations
regarding pressure relief ports can be provided on request against a fee. For further
details, please contact the manufacturer.
In case of fire or of internal faults, toxic and caustic decomposition products may be
produced. Comply with the locally applicable accident and safety provisions.
In case of personal injury, take first-aid measures or cause them to be taken.

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GMA 3 Insulation gas monitoring
system

3.1 Technical Data

Insulation gas Type of insulation gas: Sulphur hexafluoride SF6 according to IEC 60376.

"Sealed Pressure System" The tanks of the switchgear have been designed as “Sealed Pressure System“ as
defined by the publication IEC 62271-200. Thanks to the design of the “Sealed Pres-
sure System”, the insulation gas contents do not require any maintenance.
During the expected useful life, no insulation gas has to be replenished under nor-
mal operating conditions acc. to IEC 62271-1.

Properties of insulation gas ■■ temperature-compensated and continuously active during operation

monitoring: ■■ independent of the installation height
■■ indicated simply on the switchgear front and equipped with remote-signalling
contacs on request.

Gas compartment technology Standard series GMA switchgear units

consist of individual panels according to
the variants described in Chapter 2.
1
Each single panel has an insulation gas
tank in which all high-voltage switching 2
devices are integrated.
Moreover, each insulation gas tank is
completely autonomous and features all
the monitoring and function elements
necessary for gas compartment man- 3
agement (Fig. 10).
–– Self-closing gas connection valve 4
–– Insulation gas monitoring system
–– Pressure relief device.

Fig. 10
Gas compartment diagram
1 Self-closing gas connection valve
2 Insulation gas monitoring system
3 Gas compartment
4 Pressure relief device

Pressure relief device In case of excess pressure, pressure relief is effected in the rear panel area. The
pressure relief area is metallically separated from the cable connection area. An ad-
ditional panel pressure relief duct is optionally available.

Self-closing gas connection ■■ Systems for insulation gas monitoring are connected to the self-closing gas
valve: connection valve.
■■ At the end of a panel's service life, suitable disposal equipment can be con-
nected; see also IEC62271-303.

Insulation gas monitoring ■■ temperature-compensated pressure gauge, see Chapter 3.3 or

systems: ■■ gas density switch in conjunction with the control unit "Gem Control“, see Chap-
ter 3.4.

Rated pressure and insulation

Rated pressure pre MPa 0.03*
gas monitoring warning levels
1st warning level in case of pressure MPa 0.02*
drop Pae
(= Minimum service pressure Pme)
2nd warning level in case of pressure MPa 0.01*
drop
* The relative pressure data indicated in the table refer to an ambient temperature of
+20°C and an atmospheric pressure of 101.3 kPa abs.
The rated pressure (Pre), the minimum service pressure (Pme) and the first alarm
level (Pae) are always specified on the appropriate nameplate of the panel.

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GMA 3 Insulation gas monitoring
system

3.2 Measures to be taken at the various warning thresholds

Meaning Status of remote signal- Dielectric strength of Activities

ling relays compartment
ready for Both remote signalling The insulating level corresponds to the
–
operation relays picked up data on the nameplate
■■ Contact Service-Center
When the light for the 1st warning ■■
remote signalling relay, Replenish insulating gas 1 and
1st warning level level goes on, the insulating level
"1st warning level" observe the system to
in case of pressure corresponds to the data of the name-
dropped, "2nd warning see if the 1st warning level
drop plate; beyond this, the insulating level
level" remains picked-up reoccurs
might be reduced.
■■ Plan ahead for shut-off
remote signalling relay
2nd warning level "2nd warning level" ■■ Contact Service-Center
in case of pressure dropped, The insulating level is limited.
■■ De-energize compartment
drop "1st warning level" is not
picked up
1 Insulation gas may only be replenished by trained specialist staff. Refer to the applicable safety provisions and data sheets.
For use and handling of sulphur hexafluoride (SF6) in high-voltage switchgear, IEC 62271-303 must be complied with.

3.3 Pressure gauges

The pressure gauge indication is ambient temperature-compensated. The pressure
indication remains constant if the operating mode remains unchanged, even if the
temperature in the switchgear room changes.

Variants ■■ Pressure gauge without remote signalling contacts (Fig. 11)

■■ Pressure gauge with remote signalling contacts (Fig. 12)

Electrical sig- Switching function: closes in case of a drop in pressure, if

nalling contact
1 ... 1st warning level is reached
2 ... 2nd warning level is reached

3 2 1 4 1 3 2

Fig. 11 Fig. 12
Pressure gauge without remote signal- Pressure gauge with remote signalling
ling contacts contacts
1 Pointer 1 Pointer
2 Pointer in the green area 2 Pointer in the green area
(ready for operation) (ready for operation)
3 Pointer in the yellow area 3 Pointer in the yellow area
(1st warning level) (1st warning level)
4 Pointer in the red area 4 Pointer in the red area
(2nd warning level) (2nd warning level)

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GMA 3 Insulation gas monitoring
system

3.4 Gas density switch and indication in GemControl

Gas density switch The gas density switch is firmly
screw-fastened to the self-closing gas
connection valve of the insulation gas
tank (Fig. 13). It can be replaced at any
time, as required.
The gas density switches are tempera-
ture-compensated. If the insulation gas
temperature changes, the signal 1 2 3 4
remains constant, as the insulation gas
Fig. 13
density does not change.
1 Gas density switch
The gas density switch has two NO 2 Connection cable to display unit
contacts. 3 Cap nut
The NO contacts define two response 4 Self-closing gas connection valve
thresholds which transmit three differ-
entiated messages to the GemControl
display unit, according to the operating
status (Fig. 14).
Components and functions of
insulation gas monitoring

2
3

Fig. 14
Gas compartment monitoring
1 Control unit "GemControl"
2 Gas density switch
3 Gas compartment

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GMA 4 Voltage Detecting Systems
(VDS)

4.1 Pluggable voltage detecting system

The system voltage or the zero voltage state of the outgoing feeders is detected via
a separate voltage detection system according to IEC 61243-5. Socket-contacts for
the indicators are located in the instrument-recess below the low-voltage cabinet.
Capacitive voltage presence indicating systems of all the approved manufacturers
can be used.

Notice:
●● Comply with the manufacturer's Operating Manual of the voltage
indicators used.
●● All three phases L1, L2 and L3 must always be checked together.

Close non-used socket-contacts using a cap.

Fig. 15 Fig. 16
Voltage indicator unit (HR-ST) Socket-contacts for HR system
Horstmann GmbH

4.2 Integrated Voltage Detecting System IVIS

IVIS is an integrated voltage detecting

system with an integrated display unit
used to determine zero voltage/system
voltage according to IEC 61243-5.
The IVIS system has been designed for
maximum operating reliability. It does
not require supply from an external
source. It features climate-proof encap- Fig. 17
sulated electronics and is maintenance- IVIS display. The IVIS display is located
free due to permanent monitoring of the in the instrument recess below the low-
indication thresholds. voltage cabinet
Flash arrow symbols on the indicators
display the mains voltage still existing
within the defined response thresholds
(Fig. 17). The IVIS system does not re-
quire the electrical repeat tests common
for voltage detecting systems.

Notice:
For a description of all functions and messages of the IVIS system,
please refer to the separate Operating Manual "IVIS"
(No. AGS 531 751-01).

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GMA 4 Voltage Detecting Systems
(VDS)

4.3 Phase comparators

Notice:
Before connecting live switchgear components for the first time, always
check phase coincidence.

If IVIS is used, phase comparison can be performed by means of the phase com-
parator DEHNcap/PC-LRM (Fig. 18, ref. no. AGS C26320-01).
Phase comparators are optionally available and not included in the scope of sup-
plies.

Fig. 18
Phase comparator DEHNcap / PC-LRM

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GMA 5 Operation

5.1 Operator interfaces for manual operation

For control of the panels of the GMA series, two different control concepts are on
principle available.

Control concept variants:

–– Panels with mechanical interlock- Manual operation of the switching devices

ing of the switching devices dominates control and interlocking
conditions.
■■ For complete manual operation of
all the switching devices installed,
including logistic, intra-panel, me-
chanical interlocks for switchgear
interlocking, refer to Chapter 5.5.1
■■ Optional motor drive for the discon-
nector
■■ Optional additional cylinder lock
mechanism for the switching
devices.
■■ Both conventional and electrical Fig. 19
control of motorized switching Manual operator interface with me-
devices possible. The I&C system chanical interlocking of the switching
must correspond to the mechanical devices
interlock.

–– Panels with electronic interlocking Remote operation of the switching devices

of the switching devices via I&C via I&C determines the control and
interlocking conditions.
■■ Disconnectors and earthing switch-
es are designed with motor drive
and are on principle controlled
electrically.
■■ Manual emergency mode available
for all switching devices
■■ No integrated, mechanical inter-
locking protection!
■■ Cylinder lock mechanism manda-
tory for manual emergency mode
(standard) Fig. 20
Manual operator interface without
integrated, mechanical interlocking of
the switching devices

AGS 531 021-02 | Edition 01/2013 25

GMA 5 Operation

Feeder / outgoing feeder panel

13

1
12
2 11
3
4 10
9
5 8
6

Fig. 21
Circuit-breaker panel
1 Insertion opening for actuation of 9 Status indicator for spring mecha-
the disconnector nism released/charged
2 Position indicator, disconnector 10 Circuit-breaker position indicator
3 Cylinder lock mechanism 11 Earthing switch position indicator
Interlocking of switching devices 12 Insertion opening for actuation of
- mechanical: optionally available the earthing switch
- via I&C: standard 13 Interrogation slide for disconnec-
4 Pushbutton, circuit-breaker OFF tor and the earthing switch (is only
5 Pushbutton, circuit-breaker ON provided in case of mechanical
6 Operating cycle counter interlocking of switching devices)
7 Nameplate
8 Insertion opening for manual charg-
ing of the circuit-breaker's spring
mechanism

Bus riser panel

Bus riser panel with disconnector
and earthing switch (optional), without
circuit-breaker. For design and descrip-
tion of the control elements and
indicators, please refer to Fig. 21.

Fig. 22
Bus riser panel

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GMA 5 Operation

Bus section with earthing switch

L R The bus section panel is used to connect various busbar sections.
Panel design with
■■ circuit-breaker, disconnector and earthing switch, and
■■ bus riser with disconnector and earthing switch

1
2
3
18
4
5 17
16
6
7 15
8
14
9

10

11
12
13

Fig. 23
Bus section
1 Position indicator of left-hand earthing switch
2 Insertion opening for actuation of left-hand earthing switch
3 Interrogation slide for the left-hand disconnector and the earthing switch (is only provided in case of mechanical interlocking
of switching devices)
4 Insertion opening for actuation of the left-hand disconnector
5 Position indicator of left-hand disconnector
6 Mechanical lock-out with cylinder lock
Interlocking of switching devices
- mechanical: optionally available
- via I&C: standard
7 Pushbutton, circuit-breaker ON
8 Pushbutton, circuit-breaker OFF
9 Circuit-breaker position indicator
10 Status indicator for spring mechanism released/charged
11 Operations counter, circuit-breaker
12 Insertion opening for manual charging of the circuit-breaker's spring mechanism
13 Nameplate
14 Position indicator of right-hand earthing switch
15 Insertion opening for actuation of right-hand earthing switch
16 Position indicator of right-hand disconnector
17 Insertion opening for actuation of right-hand disconnector
18 Interrogation slide for the right-hand disconnector and earthing switch (is only provided in case of mechanical interlocking of
switching devices)

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GMA 5 Operation

5.2 Interlocks

Warning!
Danger in case of faulty operation of the switchgear! Complete
switchgear interlocking can only be ensured with complete lock-
ing devices.

Notice:
Please note the switchgear-specific circuit diagrams/documentations
as regards the design of the interlocking systematics.

5.2.1 Internal mechanical interlocks of the panel

Basic equipment for panels with ■■ With the circuit-breaker closed, the interrogation slide for the disconnector and
mechanical interlocking of the earthing switch is locked.
switching devices ■■ The interrogation slide always releases one insertion opening (disconnector or
earthing switch), or both of them are locked.
■■ The crank for the disconnector and earthing switch can only be removed in its
appropriate end position.
■■ If the crank on the disconnector or earthing switch has not been removed, or if
the interrogation slide is open, the following components are locked
–– ON/OFF pushbutton of circuit-breaker
–– ON/OFF pulse is interrupted
–– Motor drive (optionally)
■■ In panels with two interrogation slides (bus section), the following items are
locked:
–– Both interrogation slides cannot be opened simultaneously.
–– The interrogation slides are blocked depending on the position of the dis-
connector or earthing switch (see interlock tables as of page 33).

5.2.2 Mechanical lock-out mechanisms with padlocking facilities

(optional)
On request, circuit breakers,
disconnectors and earthing switches 2
can be equipped with padlocks to
prevent mechanical actuation (Fig. 24).
Padlocks are not included in the scope
of supplies provided by the factory. 1

Fig. 24
1 Interlock flaps for ON/OFF push-
button
2 Insertion opening for disconnector
and earthing switch blocked

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GMA 5 Operation

5.2.3 Mechanical lock-out with cylinder lock for panels with

mechanical interlocking of the switching devices (optional)
Optionally available for panels An additional cylinder lock mechanism (Fig. 25) can be installed optionally for the
with mechanical interlocking of disconnector and earthing switch and the ON pushbutton of the circuit-breaker.
the switching devices The OFF pushbutton can also integrated, if required, in the cylinder lock mechanism.
The cylinder lock mechanism locks the interrogation slide (1) and the pushbuttons
(4).

2
3

Fig. 25
1 Interrogation slide
2 Information sign
3 Mechanical lock-out with cylinder lock
4 ON/OFF pushbutton

Interlock operation:
Actuation of disconnector and earthing switch

Key position and electrical

sense of rotation manual (motor-op-
(interrogation slide) erated drive
mechanism)

removable blocked free

not remov-
free blocked
able

cannot be
turned and
opened blocked
not
removed

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GMA 5 Operation

5.2.4 Mechanical lock-out with cylinder lock for panels without

mechanical interlocking of the switching devices
Mandatory for panels with Panels which are locked electronically via I&C and not equipped with an integrated,
electronic interlocking of the mechanical interlock feature a cylinder lock mechanism (Fig. 26).
switching devices via I&C
Warning!
Risk due to faulty operation of switching devices.
If the cylinder lock mechanism is deactivated, there is no switch-
gear interlocking!
Switching operations without interlock may only be performed by
authorized staff.
The cylinder lock mechanism locks
■■ the insertion openings for the disconnector (Fig. 26, item 2)
■■ the insertion openings for the earthing switch (item 1) and
■■ the ON pushbutton (item 5).
The OFF pushbutton (item 6) can also be integrated, if required, in the cylinder lock
mechanism.
A sign (item 3) indicates that no interlocks are active during manual operation!

2
3
4

Fig. 26
1 Insertion opening for earthing switch
2 Insertion opening for disconnector
3 Information sign
4 Mechanical lock-out with cylinder lock
5 ON pushbutton of circuit-breaker
6 OFF pushbutton of circuit-breaker

Interlock operation:
Key position and sense of Actuation of disconnector and earthing switch
rotation manual electrical
(insertion opening) (motor-operated drive
mechanism)

removable blocked free

not removable free blocked

cannot be turned
and cannot be free and crank inserted blocked
removed

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GMA 5 Operation

5.2.5 Electromagnetic interlocks (optional)

Electromagnetic blocking coils can be used both for inter-panel and intra-panel
interlocks:
Blocking coils are available for ■■ The actuating ports for disconnector and earthing switch via the interrogation
the following switching devices: slide are prevented from being released;
■■ The circuit-breaker's ON and OFF pushbuttons are blocked.

Symbol for interlocking via Notice:

blocking coil ●● In case of failure of the supply voltage, all electrical interlocks are
in their "locked" position. Measure: Re-establish power supply.
●● Please comply with the switchgear-specific circuit diagram as
regards the design of the interlocking systematics.
●● If no blocking coils are being used for the locking devices, a me-
chanical lock-out with cylinder or padlock must be provided (see
Chapters 5.2.3 and 5.2.2 on page 28).

Blocking coils for panels with

Blocking coil required, if ... Interlock function
mechanical interlocking of the
switching devices ... motor-operated drive on ON pushbutton of circuit-breaker
disconnector
... bus section in switchgear –– both interrogation slides of the earthing
switches in the bus section
–– all disconnectors in the feeder panels or ad-
ditional couplers

Left-hand busbar section Right-hand busbar section

1 1 2 2 1 1

Blocking coil

Fig. 27
Blocking coil interlocks in a GMA switchgear unit with bus section
1 Blocking coil on interrogation slide of disconnector in feeder panel
2 Blocking coil on interrogation slide of earthing switches in bus section

AGS 531 021-02 | Edition 01/2013 31

GMA 5 Operation

5.2.6 Table of mechanical interlock functions of the various panel

types
Interlocks in the circuit-breaker ■■ All in mechanical design
panels only with mechanical ■■ In case of remote control, the interlocks must be programmed analogously via
interlocking of the switching I&C.
devices
Explanations:
„–“ no interlock function
"blocked" crank cannot be inserted or pushbutton blocked
"decoupled" crank can be inserted, but without switching function
"free" operating function released

Notice:
Switchgear with bus section:
Blocking coils are required to ensure continuous interlocking syste-
matics of the mechanical operator interface.
Alternatively, lock-outs with cylinder or padlock must be provided.

Schematic diagrams
of possible
switch positions

Circuit-breaker ON OFF ON OFF

Pushbutton OFF free – free –
Disconnector ON/OFF ON OFF OFF
Interrogation slide blocked free blocked free
Earthing switch OFF OFF ON OFF
Interrogation slide blocked free blocked free
Crank handle – decoupled – –

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GMA 5 Operation

Mechanical interlocks in case ■■ Interlocks also apply analogously if the left-hand and right-hand busbar are
of bus section within a panel exchanged. In case of remote control, the interlocks must be programmed ac-
width only with mechanical cordingly via the panel control.
interlocking of the switching
Explanations:
devices
„-“ no interlock function
"blocked" crank cannot be inserted or pushbutton blocked
"decoupled" crank can be inserted, but without switching function
"free" operating function released
"EM" electro-magnetic interlock (blocking coil)

Notice:
Blocking coils are required to ensure continuous interlocking syste-
matics of the mechanical operator interface.
Alternatively, lock-outs with cylinder or padlock must be provided.

L R L R L R L R L R

Schematic diagrams of
possible
switch positions

Circuit-breaker ON OFF ON OFF OFF

Pushbutton ON/OFF free – free – –
Disconnector left-hand ON/OFF ON OFF OFF ON
Interrogation slide left-hand blocked free blocked free free
Disconnector right-hand ON/OFF OFF ON OFF OFF
Interrogation slide right-
blocked free blocked free free
hand
Crank handle – – – – decoupled
Earthing switch left-hand OFF OFF ON OFF OFF
Interrogation slide left-hand blocked free blocked free free

Crank handle – decoupled – – decoupled

Earthing switch right-hand OFF OFF OFF OFF ON

Interrogation slide right-
blocked free blocked free free
hand

AGS 531 021-02 | Edition 01/2013 33

GMA 5 Operation

5.3 Operating specifications

The switchgear unit may only be operated by specialist electricians who have proven
experience in conjunction with the GMA series and all relevant safety provisions.

Warning!
Risk due to faulty operation of switching devices.
To rule out faulty switching operations, the operating sequences
described below must be complied with. Each switching operation
must be completed.

■■ Check whether the supply voltage is ON.

While the power supply is not available, blocking coils (locking the interrogation
slides and circuit-breaker pushbuttons, depending on design), are in “locked”
position.
An undervoltage release (optional) has dropped out.
Measure: Re-establish the supply voltage.
■■ The accessories are supplied together with the panel. Operation of the panel is
only admissible if this auxiliary equipment is used (see Chapter 8.2 "Accesso-
ries" as of page 51). After each switching operation for which you have used a
crank, remove this crank and store it in the tool board.
■■ Observe the interlocking conditions (Chapter 5.2.6, page 32).

5.4 Operating the circuit-breaker

5.4.1 Charging the circuit-breaker’s energy storing device

Initial position:
■■ Circuit-breaker “OFF”
■■ Energy storing device "released"

Charging by means of a motor The energy storing device is charged automatically, as soon as the power supply is
available.
The position indicator of the energy storing device indicates the “charged” condition
(Fig. 28).

Manual charging 1. Insert crank.

2. Move crank clockwise until "charged" is indicated by the position indicator.
If the motor starts during this process, this does not constitute a risk.
3. Remove crank and keep it in a safe place.

Fig. 28
Charge the circuit-breaker's energy storing device (closing spring) manually
1 Indication, energy storing device charged

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GMA 5 Operation

5.4.2 Switching operations on the circuit-breaker

Switching ON (Closing) ■■ Press pushbutton "ON" (Fig. 29) or

■■ actuate shunt closing release -Q0-
F21 electrically
The energy storing device indicates 1
"released" (1). The position indicated by
the switch position indicator is "ON" (2).

Notice:
2
The energy storing device
can be charged again im-
mediately (manually) after
ON actuation.

Fig. 29
When the power supply is ON, the en-
Switching the circuit-breaker ON manu-
ergy storing device is charged automati-
ally
cally via the motor.
1 Energy storing device "released"
2 Position indicator, circuit-breaker
ON

Switching OFF (Opening) ■■ Press pushbutton "OFF" (Fig. 30) or

■■ Actuate shunt opening release
-Q0-F11/ -Q0-F12 electrically, or
■■ via secondary release -Q0-F14 or
■■ via undervoltage release -Q0-F13.
Position indicator indicates the “OFF”
position (1).

Fig. 30
Switching the circuit-breaker OFF
manually
1 Position indicator, circuit-breaker
OFF

5.4.3 Position indicators on circuit-breaker and possible operating sequences

Item Position indicator Position indicator Possible operating se-

Energy-storing device Circuit-breaker quence

1 released OFF none

2 charged OFF C–O

3 released ON O

4 charged ON O–C–O

C = ON (Close) O  =  OFF (Open)

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GMA 5 Operation

5.5 Operating the disconnector and earthing switch

Notice:
The disconnector and earthing switch drives do not feature stops and
can still be turned freely in their end position.

5.5.1 Operating the disconnector manually

The figures and the following description refer to the panel variant with integrated,
mechanical interlock of the switching devices and optional cylinder lock.
Panels without integrated mechanical interlock of the switching devices do not
feature an interrogation interlock (Fig. 31 and Fig. 32, item A). The manual actuating
port is enabled or blocked directly via the cylinder lock.

Initial situation: Switching the disconnector

■■ Circuit-breaker OFF ON manually
A
■■ Disconnector OFF 1. Insert key in cylinder lock (Fig. 31, E
item C) and unlock the interroga- C
■■ Earthing switch OFF tion slide (A).
B
■■ Interrogation slide blocked 2. Push interrogation slide (A) to the
right to release the insertion open-
ing for the crank.
3. Insert crank (B) and turn it by ap-
prox. 10 turns to the right until the
position indicator shows that the
"ON" position has been reached
completely (E). Fig. 31
4. Remove crank. Switching the disconnector ON manu-
Subsequently, the interrogation ally
slide returns automatically to its
central position.

Initial situation: Switching the disconnector

■■ Circuit-breaker OFF OFF manually
A
■■ Disconnector ON 1. Insert key in cylinder lock (Fig. 32, E
item C) and unlock the interroga- C
■■ Earthing switch OFF tion slide (A). B
■■ Interrogation slide blocked 2. Push interrogation slide (A) to the
right to release the insertion open-
ing for the crank.
3. Insert crank (B) and turn it by ap-
prox. 10 turns to the left until the
position indicator shows that the
"OFF" position has been reached
completely (E).
Fig. 32
4. Remove crank. Switching the disconnector OFF manu-
ally

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GMA 5 Operation

5.5.2 Operating the earthing switch manually

The figures and the following description refer to the panel variant with integrated,
mechanical interlock of the switching devices and optional cylinder lock.
Panels without integrated mechanical interlock of the switching devices do not
feature an interrogation interlock (Fig. 33 and Fig. 34, item A). The manual actuating
port is enabled or blocked directly via the cylinder lock.

Initial situation: Switching the earthing switch

■■ Circuit-breaker OFF ON manually A
■■ Disconnector OFF 1. Insert key in cylinder lock (Fig. 33, D
item C) and unlock the interroga- C
■■ Earthing switch OFF tion slide (A). B
2. Push interrogation slide (A) to the
left to release the insertion opening
for the crank.
3. Insert crank and turn it by approx.
10 turns to the right (B) until the po-
sition indicators show that the "ON"
position of the earthing switch (D)
has been reached completely). Fig. 33
4. Remove crank. Switching the earthing switch ON
manually

Initial situation: Switching the earthing switch

■■ Circuit-breaker OFF OFF manually
A
■■ Disconnector OFF 1. Insert key in cylinder lock (Fig. 34, D
item C) and unlock the interroga- C
■■ Earthing switch ON tion slide (A). B
2. Push interrogation slide (A) to the
left to release the insertion opening
for the crank.
3. Insert crank and turn it by ap-
prox. 10 turns to the left (B) until
the position indicators show that
the "OFF" position of the earth-
ing switch (D) has been reached Fig. 34
completely. Switching the earthing switch OFF
4. Remove crank. manually

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GMA 5 Operation

5.6 Standard switching operations

Notice:
Observe operating specifications (Chapter 5.6, page 38).

5.6.1 Switching outgoing feeder cable ON

Initial situation
■■ Circuit-breaker OFF
■■ Disconnector OFF
A A
■■ Earthing switch OFF
B B

Fig. 35 Switching outgoing feeder Fig. 36 Isolating outgoing feeder

cable ON cable from power supply
1. Switch disconnector 1. Switch circuit-breaker
ON (A). OFF (B).
2. Switch circuit-breaker 2. Switch disconnector
ON (B). OFF (A).

5.6.2 Earthing the outgoing feeder cable

Initial situation
■■ Circuit-breaker OFF
■■ Disconnector OFF
■■ Earthing switch OFF

B A B A

Fig. 37 Earthing the outgoing Fig. 38 De-earthing the outgoing

feeder cable feeder cable
1. Switch earthing switch ON 1. Switch circuit-breaker
(A). OFF (B).
2. Switch circuit-breaker ON 2. Switch earthing switch
(B). OFF (A).

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GMA 5 Operation

5.6.3 Connecting busbar sections with bus section

Initial situation
■■ Circuit-breaker OFF
■■ A B A B
Both disconnectors
OFF
■■ Both earthing switches
OFF
L R
C C

Fig. 39 Connecting busbars Fig. 40 Disconnecting busbars

L R 1. Switch both disconnec- L R 1. Switch circuit-breaker

tors ON (A and B). OFF (C).
2. Switch circuit-breaker 2. Switch both disconnec-
ON (C). tors OFF (A and B).

AGS 531 021-02 | Edition 01/2013 39

GMA 5 Operation

5.7 Earthing the busbar

Warning!
Risk of short-circuit! The disconnectors on the appropriate bus-
bar sections must be in position “OFF”!

Notice:
●● Observe operating specifications (Chapter 5.3, page 34).
●● Check busbar for isolation from power supply.

5.7.1 Earthing the busbar by means of a feeder via its circuit-breaker

The earthing device can be connected in the cable connection area either to inner
cone-type test connectors or to outer cone-type cable connectors (earth adapter re-
quired). The earthing device and the earthing adapter are not included in the scope
of supplies.

Notice:
Comply with the specifications of the manufacturer of the earthing
device and - if applicable - the earthing adapter.

Initial situation
- Feeder is earthed -
■■ Circuit-breaker ON
■■
B B
Disconnector OFF
■■ Earthing switch ON A A

C C

Fig. 41 Earthing the busbar Fig. 42 De-earthing

1. Mounting earthing 1. Switch circuit-breaker
adapter and earthing OFF (C).
device to the outer 2. Switch disconnector
cone-type connection OFF (B).
system.
3. Switch earthing switch
2. Switch circuit- breaker ON (A).
OFF (C)
4. Switch circuit-breaker
3. Switch earthing switch ON (C).
OFF (A).
5. Remove earthing
4. Switch disconnector device from the outer
ON (B). cone-type connection
5. Switch circuit-breaker system.
ON (C). 6. Close high-voltage ter-
minal in a surge-proof
fashion.

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GMA 5 Operation

5.7.2 Earthing the right-hand busbar by means of the bus section

Initial situation
■■ Circuit-breaker OFF
■■ Both disconnectors OFF B A B A
■■ Both earthing switches OFF

L R C C

Fig. 43 Earthing the right-hand Fig. 44 De-earthing

busbar
L R 1. Switch right-hand dis- L R 1. Switch circuit-breaker
connector ON (A). (C) OFF.
2. Switch left-hand 2. Switch left-hand
earthing switch (B) ON. earthing switch OFF
3. Switch circuit-breaker (B).
(C) ON. 3. Switch right-hand dis-
connector OFF (A).

5.7.3 Earthing the left-hand busbar by means of the bus section

Initial situation
■■ Circuit-breaker OFF
■■ Both disconnectors OFF A B A B
■■ Both earthing switches OFF

L R C C

Fig. 45 Earthing the left-hand Fig. 46 De-earthing

busbar
L R 1. Switch left-hand dis- L R 1. Switch circuit-breaker
connector ON (A). (C) OFF.
2. Switch right-hand 2. Switch right-hand
earthing switch (B) ON. earthing switch OFF
3. Switch circuit- breaker (B).
(C) ON. 3. Switch left-hand dis-
connector OFF (A).

AGS 531 021-02 | Edition 01/2013 41

GMA 6 Disconnecting voltage
transformers

6.1 Voltage transformer

The system uses inductive voltage transformers.

Description and properties of the ■■ single-pole insulated and metallically shielded voltage transformers,
voltage transformers: ■■ fully shrouded and earthed,
■■ arranged outside of the gas compartment,
■■ connected to the high-voltage side via inner cone-type bushings,
■■ can be replaced without intervention in the gas compartment.

Voltage transformer Voltage transformers on the cable connection are mounted completely, connected
on cable connection ready for operation and tested in the factory.
The voltage transformers feature a disconnecting device on the high-voltage
side. Thus, high-voltage tests can be performed on the switchgear or on mounted
high-voltage cables while the voltage transformers are earthed via a disconnecting
device.

KABELSEITE

CABLE SIDE

Fig. 47
Voltage transformers (schematic diagram) for feeder measurement and correspond-
ing label on the disconnecting device

Voltage transformer Voltage transformers on the busbar are mounted completely, connected ready for
on busbar operation and tested in the factory.
The voltage transformers can optionally be equipped with a disconnecting device on
the high-voltage side. Thus, high-voltage tests can be performed on the switchgear
while the voltage transformers are earthed via a disconnecting device.

SAMMELSCHIENE
BUSBAR

Fig. 48
Voltage transformers (schematic diagram) for busbar measurement and
corresponding label on the disconnecting device

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GMA 6 Disconnecting voltage
transformers

6.2 Removing cable compartment cover

Operation of the disconnecting device is directly arranged behind the cable compart-
ment cover.

Warning!
After removal of covers, operator safety regarding internal faults
may be reduced. Optimum operator safety is only ensured if the
cable compartment is completely isolated from the power supply
and earthed for assembly work.

Removing cable compartment 1. Isolate outgoing feeder cable from supply and earth it (Fig. 49, A), see also
cover Chapter 5.6.2, Page 38.
2. Release two scres on the lower end of the cable compartment cover (B).
3. Lift cable compartment cover slightly and remove it (C).

Voltage Voltage
transformer transformer
C
on cable on busbar
connection

Fig. 49
Unlocking/locking cable compartment cover

Re-mounting cable compartment 1. Reinsert cable compartment cover and lower it.
cover 2. Fasten cable compartment cover with two screws at the bottom.

AGS 531 021-02 | Edition 01/2013 43

GMA 6 Disconnecting voltage
transformers

6.3 Actuating the disconnecting device

Danger!
Voltage transformers for the busbar may be operating while the
cable compartment cover is removed.
Mounting work on the voltage transformer may only be performed
in the scope of the applicable safety provisions if the voltage
transformer is earthed.

Warning!
In case of faulty voltage transformers or faulty wiring, an internal
arc may occur when the disconnecting device is operated while
the system is live.
Disconnecting devices for voltage transformers may only be actu-
ated in de-energized condition.
●● Voltage transformer on cable connection:
isolate outgoing feeder cable from power supply
●● Voltage transformer on busbar:
isolate busbar from power supply

Initial situation: ■■ Voltage transformer EARTHED

The slide mechanism of the disconnecting device can be locked by means of an

padlock in ON or EARTHED position (Fig. 50, A). The padlock is not included in the
scope of supplies provided by the factory.

Observe the position indications on the disconnecting devices.

Switching the voltage 1. Remove padlock (Fig. 50, A).

transformer ON 2. Remove locating pin (B). Push handle (C) forward quickly, until the position indi-
cator has reached "ON" (D) and the locating pin is re-engaged.
The disconnecting device moves onto the closing contact (voltage transformer
switched ON).
3. Reposition the padlock.

Voltage Voltage
E
EIT
LS
BE ITE
KA
ES

transformer transformer CA
BL
C
on cable on busbar
connection
B

Fig. 50
Voltage transformer "ON"

44 AGS 531 021-02 | Edition 01/2013

 B

GMA 6 Disconnecting voltage

transformers
D

Earthing the voltage transformer 1. Remove padlock (Fig. 51, A).

2. Remove locating pin (B). Pull handle (C) backwards quickly, until the position
indicator has reached "earthed" (D) and the locating pin is re-engaged.
3. Reposition the padlock.

Voltage Voltage LS
EIT
E
BE
transformer transformer KA
CA
BL
ES
ITE

on cable on busbar C
connection
B

Fig. 51
Voltage transformer "earthed"

AGS 531 021-02 | Edition 01/2013 45

GMA 7 Servicing

7.1 Safety provisions

The work described in this manual may only be performed by specialist electricians
with proven experience in conjunction with the GMA series and the applicable safety
provisions.
Please read the whole manual carefully before working on the switchgear.

Before starting work on the switchgear, take the following into account:

Warning!
After removing covers from a switchgear unit, operator safety
may be reduced regarding internal arcs unless the switchgear is
isolated from the power supply. Optimum operator safety is only
ensured if the switchgear is completely disconnected from the
power supply and grounded during assembly.

Danger!
Risk of fatalities due to high voltage. Isolation from high voltage
and earthing must always be ensured before performing assembly
or maintenance work.

Danger!
Risk of fatalities due to supply voltage. Isolation from supply
voltage must always be ensured before performing assembly or
maintenance work.

Warning!
Risk of injury due to movable parts in mechanical drives. For
maintenance work,
–– isolate the system from the supply voltage
–– release the circuit-breaker’s energy storing device by OFF-
ON-OFF operation

Warning!
Risk of injury due to mechanically precharged drive components.
The drive mechanisms must not be disassembled for mainte-
nance work.

Warning!
Neither drill holes into nor open gas tanks. Risk of loss of insula-
tion gas.

46 AGS 531 021-02 | Edition 01/2013

GMA 7 Servicing

7.2 Servicing schedule

Insulation gas GMA series panels have a hermetically sealed pressure system in accordance with
IEC 62271-200. It does not require servicing over its entire service life (see also
Chapter 3, as of page 21).

Tanks The pressure tanks are made of stainless, non-magnetic steel.

■■ The tank must be kept free from any deposits of external metal.
■■ Any risk of pitting corrosion must be avoided.

Switching units The components in the cladded high-voltage parts of the panel (vacuum circuit-
breaker, disconnector and earthing switch) do not require any maintenance either.

Drive mechanisms / covers Drive mechanisms and covers outside of the enclosure are corrosion-protected.
Damage to the paint, scratches and deterioration must be repaired immediately to
avoid corrosion.
Series GMA indoor switchgear units are designed for normal operating conditions
according to IEC 62271-1.
Inspection It is recommended to check the panels visually on a regular basis depending on
the strain they are subject to during operation and in accordance with the national
regulations.

Notice:
In case of frequent condensation or air pollution (dust, smoke or cor-
rosive gases), the maintenance intervals must be reduced accordingly.

A visual inspection includes a complete check of the panels by certified staff for
contamination, condensation and damage.

Maintenance Should impurities or condensation be detected, the panels must be cleaned in an

expert fashion. To this effect, only cleaning products approved by the manufacturer
may be used (see Chapter 8.1, page 51).
Check the drives for sufficient lubrication. Subsequently, the functionality of the
drives, interlocks and position indicators must be checked (see Chapter 5 as of page
25).

Repair If damage is detected on the panels, it must be repaired or components be replaced

immediately (see Chapter 7.3, page 48).

In case of ambiguities or irregularities, please contact the manufacturer’s Service

Center immediately.

Mantenance interval Work to be carried out Qualification /

Work per-
formed by
–– Grease drives (see
Chapter 7.7, page 49) and Staff who have
after 20 years perform operating tests been certified for
–– Check releases/blocking this work
coils
■■ once the max. admis-
sible number of break-
ing operations for the
vacuum chambers has
been reached (see
Chapter 7.8, page 50) or Revision of the panel / replace- Manufacturer’s
■■ ment of a panel Service Center
after 2000 operating
cycles of the discon-
nector
■■ 1000 operating cycles of
the earthing switch

AGS 531 021-02 | Edition 01/2013 47

GMA 7 Servicing

7.3 Replacement of components or panels

The drive mechanisms, current transformers and voltage transformers as well as the
testing and monitoring systems can be replaced if necessary.
Also, entire panels can be replaced. To this effect, contact the manufacturer's Ser-
vice Center.
The following data on the nameplate are relevant for replacement of components or
panels, or in case of any queries:
■■ Type designation
■■ Serial number
■■ Year of construction

7.4 Cleaning
When deposited dirt and humidity are detected, the panels must be cleaned in an
expert fashion.
When cleaning, make sure that the lubrication in the drive mechanisms is not re-
moved. If the drive mechanisms are no longer sufficiently lubricated, new lubrication
must be applied.

Slight contamination Clean using a dry, lint-free cloth. Depending on the degree of soiling, replace cloth
as often as necessary.

Severe soiling Use cleaning agent, 1 litre can (see Chapter 8.1, page 51). The use of other clean-
ing agents is not admissible.
■■ Wear protective gloves
■■ Use cleaning agent according to manufacturer's instructions
■■ Soak the cloth thoroughly and wipe the insulating components. Keep duration
of exposure as short as possible.
■■ Expose the cleaned surface to the air for at least two hours.

7.5 Avoiding condensation

To ensure the specified insulating level, the panel – especially its insulating compo-
nents – must not be exposed to condensation.

Measures to take in case of ■■ If there are signs of condensation: clean panels (see Chapter 7.4, page 48).
condensation ■■ Installation or inspection of panel heating. It must provide a sufficient heating
performance to prevent condensation on the panels.
■■ Condensation can also be prevented by ensuring suitable ventilation and heat-
ing of the station or by using de-humidification devices.

7.6 Corrosion protection

Drive mechanisms and covers have a long-term protection against corrosion.
Any scratches and other damage must be repaired immediately to avoid corrosion.
Contact the manufacturer’s Service Center.

48 AGS 531 021-02 | Edition 01/2013

GMA 7 Servicing

7.7 Lubrication instructions

Maintenance work may only be performed by specialists who are familiar with the
switching devices installed and the drive mechanisms they use.
Once the operating shutter has been removed, the drive is accessible from the
switchgear front end (see assembly instructions). Remount operating shutter once
maintenance is finished.

Points of lubrication All joints and all surfaces in the circuit-breaker, disconnector and earthing switch
drives which are sliding on each other must be lubricated.
The drive is completely lubricated at the factory with synthetic lubricant (KL).

Notice:
●● The bearings and joints must not be washed out by the cleaning
agent.
●● The following elements must not be lubricated:
–– Motor
–– Auxiliary releases, push switches, blocking coils, auxiliary
switches
–– Plastic bearing bushes and free wheeling
–– 3-position switch, drive: ratchet wheels and pawl tips
●● Only approved lubricants may be used
(see Chapter 8.1, page 51).

Lubrication procedure ■■ Synthetic lubricant (KL) for surfaces sliding on each other.
Clean lubricating points, e. g. using a lint-free cotton cloth or a soft paintbrush
and cleaning agent (use sparingly, just moisten points of lubrication). Apply a
thin coat of lubricant (using e.g. a paintbrush).
■■ Liquid lubricant FL for bearings, joints and guide systems.
Pour drops of liquid lubricant (oil can, drip feed lubricator) into the bearing gap.
Liquid lubricant gets between the bearing surfaces due to the capillary effect. In
case of inaccessible lubrication points, use an extension tube or spray.

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GMA 7 Servicing

7.8 Maximum admissible number of breaking operations

of the vacuum chambers
The diagram (Fig. 53) defines exclusively the maximum admissible breaking num-
bers of the circuit-breaker depending on the rated normal current Ir and of the short-
circuit breaking current Isc. It indicates when the vacuum interrupter chambers need
to be replaced.
The diagram shows examples of values for the rated normal current Ir and the short-
circuit breaking current Isc.
The data for the rated normal current Ir and the short-circuit breaking current Isc are
indicated on the nameplate (Fig. 52, item 1).

Fig. 52
Data for rated normal current Ir and short-circuit breaking current Isc on the name-
plate

100000

10000
Number of breaking operations [n]

1000

100

10

1
0 1 1.6 2.5 10 31.5 100

Ratings Ir and ISC [kA]

Fig. 53
Admissible numbers of breaking operations for the vacuum chamber with values (example)
Ir = rated normal current = 1.6 kA
Isc = short-circuit breaking current = 31.5 kA

50 AGS 531 021-02 | Edition 01/2013

GMA 8 Annex

8.1 Auxiliary products

Only the following auxiliary products may be used, which can be purchased from the
manufacturer. The use of other auxiliary products is not admissible.

Warning!
Risk of injury if the auxiliary products are handled improperly.
Comply with the safety data sheets of the auxiliary products.

Auxiliary products Ref. no.

Cleaning agent, 1-l can S 008152
Synthetic lubricant (KL) 0.5 kg can ST 312-111-835
Liquid lubricant FL 0.5-l can S 008 153
Touch-up pen, 50ml (specify colour shade): S 009 562
–– Covers RAL 9003 (white)
–– Operating shutter RAL 7016 (anthracite grey)
–– Special paint

8.2 Accessories

Mobile accessory board Ref. no. AGS 007165-01

(Fig. 54) The mobile accessory board can be suspended centrally on a wall of the switchgear
building via two securing bolts, and can be removed if required.
A handle ensures safe transport.
A mobile accessory board can accommodate the following elements:
■■ crank of 3-position switch
■■ emergency crank, energy-storing device of the circuit-breaker
■■ double-bit key
■■ kit of pluggable voltage indicators (3 ea.)
■■ switchgear documentation (DIN A4)

Fig. 54
1 Mobile accessory board, suspended in the handle profile of the cable compart-
ment cover

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GMA 8 Annex

These accessories are supplied Double-bit key for locking and unlocking
together with the panel. of the low-voltage cabinet door
The panel may only be operated Ref. no. AGS 434101-01
by means of these accessories.

Fig. 55

Crank for disconnector and earthing

switch drive with torque limitation
Ref. no. AGS 000440-01

Fig. 56

Spring charging crank for circuit-

breaker spring operating mechanism
Ref. no. AGS 617831-01

Fig. 57

Optionally available for the Phase comparator DEHNcap / PC-LRM

Integrated Voltage Detecting Ref. no. AGS C26320-01
System IVIS

Fig. 58

52 AGS 531 021-02 | Edition 01/2013

Notes:
Notes:
 © Schneider Electric 2013 – All rights reserved to this technical manual. Reproduction and making available of this technical manual, or extracts, to third parties are prohibited.
Only integral reproduction of this technical manual is permitted with the written permission from Schneider Electric. Electronic copies in e.g. PDF-format or scanned version
have the status “for information only” . The only valid version of this technical manual is always enclosed directly to the product in question by the factory.

Firmado electrónicamente por:

FERNANDO
EDILMO ORTIZ
CAMPOS

Schneider Electric As our products are subject to continuous development; we reserve the
35, rue Joseph Monier right to make changes regarding the standards, illustrations and technical
CS 30323 data described in this Technical Manual. For any requests, please contact
92506 Rueil-Malmaison Cedex, France the address given below.

RCS Nanterre 954 503 439 Schneider Electric Sachsenwerk GmbH

Capital social 896 313 776 € Rathenaustrasse 2
www.schneider-electric.com D-93055 Regensburg, Germany
( +49 (0) 9 41 46 20-0
AGS 531 021-02 | 01/2013 7 +49 (0) 9 41 46 20-418