Polycab EHV Brochure - Low Res

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POWER
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PROGRESS
Polycab Extra High Voltage Cable
BRANCH OFFICES
Sales Representatives:
Polycab Australia Pvt. Ltd. (PAPL)
Unit 55, 117 Old Pittwater Road, Brookvale, NSW 2100, Australia
Sales Representatives:
Polycab USA LLC (PULLC)
The Corporate Trust Company, Corporation Trust Centre, 1209 Orange Street, Wilmington, Delaware 19801
Email Addresses for Contact:
AUSTRALIA : [email protected] | USA : [email protected] | KOREA : [email protected]
ITALY : [email protected] | SPAIN : [email protected] | EXPORTS : [email protected]
Corporate Office:
POLYCAB INDIA LIMITED
Polycab House, 771, Mogul Lane, Mahim (W), Mumbai - 400 016, Maharashtra (India)
Ph.: +91-22-2432 7070/4, 6735 1400, Email: [email protected], Toll Free No.: 1800 267 0008
Follow us on: @PolycabInd | @polycabindia | @PolycabIndia | @PolycabInd | @PolycabIndia

CONTENTS
01 INTRODUCTION 3
02 XLPE CABLES UP TO 220 KV 5
03 PROCESS FLOW DIAGRAM 6
04 MATERIAL HANDLING & ENVIRONMENT CONTROL 7
05 QUALITY PLANNING AND PROCESS OF PRODUCTION 8
06 QUALITY ASSURANCE ROUTINE / TYPE TESTING & STANDARDS 10
07 TECHNICAL DATA - CABLE CONSTRUCTION / ELECTRICAL CHARACTERISTICS 13
08 TECHNICAL INFORMATION – VOLTAGE DESIGNATIONS / ELECTRICAL 109
PARAMETERS / CURRENT RATING FACTORS
09 CABLE HANDLING – PRE-INSTALLATION 114
10 CABLE TERMINATIONS 116
11 SHEATH* BONDING SYSTEMS 116
1
INTRODUCTION
POLYCAB:
MAKING INDIAN
LIVES EASIER,
SAFER AND BETTER.
Ever since its inception in 1964, oil refineries, OEM, EPC contractors,
Polycab has been relentlessly steel, cement, chemicals, nuclear
innovating to make a positive power, etc. More importantly,
difference in people’s lives. Every Polycab’s corporate ethos anchored
product reflects the Company’s on pillars like product innovation,
response to evolving needs as well superior quality and ready
as its commitment to pushing the availability helps the brand bond
technological envelope. with millions of satisfied customers
every year.
Today, Polycab is India’s largest
manufacturer of wires and cables,
producing around 3.9 million
kilometres of cables every year. Its
huge product range, offered in
voltage grades from 1.1 kV to 220
kV, caters to a wide spectrum of the
industry: Utilities, power generation,
transmission and distribution,

2 3
66 - 220 kV XLPE cables XLPE Cables
Strengthening this bond further is the company’s
XLPE insulated cables are increasingly replacing 3. XLPE cables are lighter and easier to handle, thus
heavy duty offering – Polycab Extra High Voltage
conventional oil-filled paper insulated cables for reducing the installation costs.
cable. The Company offers EHV cables with copper
higher service voltage up to 220 kV. EHV cable up to 4. Jointing and terminations are easier with XLPE
as well as aluminium conductor in the range of 66 KV
500 kV are being manufactured with XLPE insulation cables.
to 220 KV. A result of decades long expertise and
and slowly replacing oil filled cables.
cutting-edge technology, Polycab EHV cables score 5. XLPE cables do not contain oil and are therefore
high in quality, performance and durability. The Detailed studies conducted over 20 years show that pro-environmental.
cables are mainly used to supply electricity from the XLPE EHV cable don’t display any fundamental 6. XLPE cables require lesser maintenance.
power station to distribution unit or substation failures, such as internal breakdowns or premature
In fact, certain countries have stopped using oil-filled
through underground ducts, trenches or tunnels. ageing. On the contrary, these cables effectively
cable due to pollution aspects.
surpass the performance of oil-filled paper insulated
Polycab EHV cables are successfully type tested as
cables under all kinds of practical service conditions. Out of various process being used today, Polycab
per IEC 60840, IEC 62067 and IS:7098 Part 3 for all
manufactures EHV cables with a dry cure/dry cool
critical electrical, mechanical, thermal and The advantages for the substitution of XLPE cables
technology on the world’s latest manufacturing lines.
installation parameters, ensuring unparalleled quality as compared to oil-filled cables are as:
The important feature of this technology is discussed
and reliability.
1. XLPE cables have extremely low dielectric losses in the following pages in detail.
and are therefore economical in use.
2. XLPE cables – properly designed, manufactured

Manufacturing Process and installed – are reliable and have a long service
life expectancy.
Polycab was among the first cable brands to
spearhead ‘manufacturing in India’ decades before
‘Make in India’ became a national slogan. Polycab’s
extensive range of electrical wires and cables are
manufactured using the latest technology with
world-class materials under strict quality assurance
procedures.
High Voltage cable is manufactured at one of
Polycab’s largest plants in Halol, Gujarat – located
only a few hours drive from Mumbai. State-of-the-art
machines like Maillifer, Scolz, John Royale, along
with an ultramodern testing
facility ensure a high degree
of automation, minimal
contamination and optimal
production at all times. Scan to watch

Polycab EHV cable
manufacturing video
4 5
Process Flow Diagram Material Handling & Environment Control
EHV XLPE Cables from 66 kV up to 220 kV Manufacturing Process Highlights This ensures the following:
CONDUCTOR
Superior grade insulating materials that conform to
• Minimum personal contact with material
global quality standards are sourced from the world’s
leading XLPE suppliers. While the high voltage cables

• Prevention of contamination entering into the
Semi conducting insulation or semiconducting material

tape as required. are made from specially developed polyethylene with
a cross-linkable structure; the semiconductive • Removes materials fins if any
Inner Semicon materials are chosen on the basis of their The entire insulation process is performed in clean
XLPE Insulation (Super Clean) compatibility, uniform smoothness and excellent room condition with positive pressure to maintain a
Outer Semicon
extrusion properties. conducive environment.
It said, “A contamination-free insulation is essential

Insulation & Screen on Tripple when demanding a long lifetime under high electrical
Head CCV Dry Cure line
stress.” Therefore, the material transportation
process involves: Nitrogen purging of delivery
containers, feeding of compounds only to clean

Semi conducting Water
Swellable Tape rooms having buffers, and use of sealed stainless
steel pipes to deliver materials to hopper dryers.
Screen – Copper Wires +

helically applied Copper Tape
Extruded Lead Alloy “E” Sheath Poly-Al laminated tape Aluminium Corrugated Sheath
Semi conducting
Tape Bedding
PVC / PE Sheath
Conductive Layer Graphite Coating
/ Extruded Semi conductive layer
Testing
Packing
Despatch / Shipping
6 7
Quality Planning and Process of Production
Material Handling up to Manufacturing Lines voltage or extra high voltage cable is constantly Process: Lead Ingot of 99.98% min. purity is melted in
Three polymeric layers cover the conductor in an EHV exposed to high electrical stress and hence should be the melting pot of 10-ton capacity at approx. 370°C.
application. The first layer comprises of a conductor free from defects. Masterbatch is added to bring right metallurgy to
screen, (semiconducting compound and make lead alloy ‘E’, which yields to good extrusion,
semiconducting tape – optional), the XLPE insulation smoothness and pliability in lead Sheathing.
(super smooth clean grade of XLPE compound)

Post melting, the lead is transported by
comes second, finally followed by an insulation
Omega-shaped gravity feed pipe to the vertical screw
screen. The protective layers consist of the bedding,
housing at the bottom, while the rotating screw
a copper wire screen or tape screen, metallic (Lead
transports the lead alloy up to the die block -
Sheath*), Aluminium corrugation or Poly Al. Sheath*
equipped with water cooling system - to control the
outer PVC/HDPE Sheath. Germany /Sikora for Triple Extrusion. The dry cool
plasticity of the lead. The lead alloy is now pushed
zone of this Catenary tube relieves the stress to the
through the cross head die block and takes the form
PROCESS core particularly the innermost layer of the insulation,
TRIPPLE EXTRUSION CCV WITH of a tube. A computerized system controls the output
(a) Conductor: The conductor is made from high in addition to cooling the insulated conductor.
ON-LINE ECCENTRICITY
MEASUREMENT & CONTROL and dimensions of the lead alloy, to required
purity Copper or Aluminium rods. To begin with, the
The complete CCV line is automated with thickness.
rods are carefully drawn into required diameter wires
During extrusion, the compound is handled with due programming system and ensures achievement of
having excellent smoothness and circularity. These (f) Corrugated Aluminium Sheathing:
care reducing the possibility of contamination and required parameters.
wires are then stranded together to required size An alternative to Lead Sheathing, Corrugated
fed directly to the hopper of extruders. The
conductors of good compactness & smoothness. The (c) Taping: Semi-conducting Water Blocking or water Aluminium Sheath* is fast gaining popularity owing
temperature profile of all three extruders & the head is
conductor resistance is measured online with swellable tape of superior quality are applied on the to its low weight, higher short circuit rating and cost
controlled by computers within an accuracy of
Resistance Meter made by Asea Cartelloid insulated conductor. This being done on double effectiveness.
±0.2°C. All requirements are pre-programmed.
(Switzerland). helical tape dispenser machines with synchronized
Highly advanced CCV lines equipped with Process: Aluminium sheet of required width and
payoffs and take ups.
(b) XLPE insulation (Continuous Triple Extrusion & world-class features have been specially sourced thickness is formed on cable online welded and
Continuous Catenary Vulcanization): The insulation from Europe for this purpose. (d) Copper Screening & Taping: The metallic part of corrugated. The process is established to form a
process is the most critical phase of the the screening consists of copper wires /copper uniform corrugation that give good mechanical
Continuous Catenary Vulcanization: The insulated
manufacturing chain as the insulation layer of a high tape(s) helically applied. Screening is selected on the strength.
conductor then enters a heated vulcanization zone
basis of fault current requirement.
located within a tube of 250mm diameter and up to (g) Taping: Semiconducting cotton tape is helically
275 mtrs. long, in “Catenary” form. The heating is done (e) Extruded Lead Alloy ‘E’ Sheathing: wound on the core as bedding.
using inert & dry pressurized (10-12 bar) Nitrogen gas Introduction: Basic purpose of Lead Sheathing is to
(h) Sheathing with graphite coating: The Sheathing
to minimize voids and moisture content. protect the core and prevent moisture reaching the
material is either PVC or Black Polyethylene.
insulation during service.
Also, the hot dry nitrogen sweeps away all volatiles
such as peroxides, acetophenone, methane, The inherent inertness and excellent corrosion
methylstyrene, ethane and water vapours. The M/C is resistance of lead and moisture repellent nature make
equipped with auto-centering device and fixed with it an obvious choice for underground cables.
X-ray machinery sourced from Zumbach, Continuous Lead extruders are used for this process.
8 9
Quality Assurance and Testing
1) Testing: ii) Non-Electrical: All non- electrical type tests as per
All cable drums are tested for High voltage test, IEC 60840, IEC 62067 or IS:7098 Part 3 are carried out
partial discharge and Conductor Resistance, as per on the cable samples.
IS:7098 Part 3 or IEC 60840, IEC 62067. Online

Basic Design of 66 To 220 kV cables
inspection is carried out through stagewise physical
Polycab EHV XLPE cables are designed to meet
inspection and measurement of thickness, diameter,
diverse requirement of customer and conform to
voids, eccentricity, and hot set test. The verification of
national and international standards mainly Indian
cable is done with detailed cable engineering data
Standard IS-7098 Part 3 and IEC 60840, IEC 62067.
sheets.
Polycab has an established system of Quality
Quality Assurance Testing: Polycab EHV cables are
Management which complies ISO 9001 requirements
Computerised Partial Discharge Detector
tested to ensure high reliability in performance.
and ensures customer needs and expectations.
Continuous process monitoring and post
manufacturing tests are conducted to ensure
compliance to Indian and International Standards. Applicable Standards for EHV XLPE cables 66 to 220 kV
Impulse Generator The cable systems described in this publication generally conform, where appropriate, to the following standards:
Polycab’s in-house laboratory is equipped with
world-class equipment and systems to conduct all 1. IS Standards 7098 Part 3: Cross-linked Polyethylene insulated Thermoplastic Specification
Routine, Type & Special Tests from time to time. Sheathed cables - Part 3 for working voltages from 66 kV up to and
(A) Routine Tests:
including 220 kV.
• Partial Discharge Test
2. IEC Publication 60228
•
Conductors of insulated cables.
High Voltage Test
• Conductor Resistance Test. 3. IEC 60840 Power cables with extruded insulation and their accessories for rated
voltages above 30 kV (Um = 36 kV) up to 150 kV (Um = 170 kV) – Test
methods and requirements.
4. IEC 62067 Power cables with extruded insulation and their accessories for rated
voltages above 150 kV (Um = 170 kV) up to 500 kV (Um = 550 kV) – Test
methods and requirements
5. IEC 60287 Electric cables calculation of current rating.
Routine Test Enclosure 6. IEC- 60332 Tests on Electric cables under fire conditions.
(B) Type Tests: Type Test is performed on a
representative sample.
i) Electrical: All electrical type tests as per IEC 60840,
IEC 62067 or IS:7098 Part 3 are carried out on the
cable samples. Scan to watch

Polycab Quality &
Impulse Generator Test Laboratory Video
10 11
Major Test requirement of cables from 66 kV up to 220 kV as per IEC 60840, IEC 62067 and IS:7098 Part 3 Technical Data - Cable Construction / Electrical Characteristics
Polycab HV CS + PAL IEC 60840 38/66 kV (72.5 kV)
Type Designation
No. Description of the Test HV Cable with Copper Conductor, Copper Screen and Poly Al. laminated
Routine Special Elect. Non-Elect.
1 Partial Discharge Test X X Stranded Circular Compacted or Segmental Stranded Milliken

Copper Conductor
2 Voltage Test X X Semi Conducting Tape
Extruded Semi-Conducting Compound
3 Electrical test on non-metallic Sheath (if required) X Extruded XLPE Insulation
4 Conductor examination X X
Semi Conducting Water Blocking Tape
5 Measurement of electrical resistance of conductor X Copper Wire Screen + Helically Applied Copper Foil Tape
6 Measurement of thickness of insulation and non-metallic Poly-Aluminium Laminated Tape
Sheaths X Extruded High-Density Polyethylene Outer Sheath
7 Measurement of thickness of metallic Sheaths X X
8 Measurement of diameters (if required) X Outstanding Features

• High life
9 Hot set test for XLPE Insulation X • UV resistance
• Longitudinal water resistant
10 Measurement of capacitance X X
• Radial water resistant
11 Check on insulation thickness of cable for electrical type tests X
12 Bending test followed by partial discharge test X

Application
13 Tangent Delta Measurement X POLYCAB HV 38/66 KV (72.5 kV) XLPE insulated cable with copper conductor is suitable to use in high voltage
transmission for external and direct burial applications in power network system.
14 Heating Cycle voltage test, followed by partial discharge test X
Voltage Rating Bending Radius: 20D
15 Impulse withstand test followed by a power frequency voltage test X
Nominal Voltage: 38/66 kV (72.5 kV) : D is overall diameter of cable
16 Resistivity of semi-conducting layers. X
Operation Temperature Standard and References:
17 Determining the mechanical properties of insulation before Max. operating temperature: +90°C IEC 60228
and after ageing. X Max. Short Circuit Temperature: 250°C IEC 60840
IS 7098-3
18 Determining the mechanical properties of non-metallic Sheath Construction ICEA S-108-720
before and after ageing. X • Conductor: Circular Compacted or segmental stranded Milliken
Copper conductor as per IEC 60228, class 2 Impulse Test Voltage
19 Ageing tests on pieces of complete cable X
• Separator: Semi Conducting Tape 325kV
20 Loss of mass test on PVC Sheath X • Conductor Screen: Extruded Semi-conductive compound
• Insulation: Crosslinked polyethylene Compliance
21 Pressure test at high temperature on Sheaths X • Non-Metallic Insulation Screen: Extruded Semi-conductive compound • Conductor resistance IEC 60228
• Separator: Semi Conducting Water Blocking Tape
22 Tests on PVC Sheaths at low temperature X • Metallic Insulation Screen: Copper Wires + Helically applied Copper
Foil Tape
23 Heat shock test for PVC Sheaths X
24 Carbon black content of PE Sheaths X • Shield: Poly-Al. laminated Tape
• Outer Sheath: Extruded High-density polyethylene (HDPE),
25 Shrinkage test for XLPE Insulation X Colour: Black
• Optional Semi-conductive layer
26 Test under fire conditions (if required) X
27 Water penetration test. X

OUR ACCREDITATION
ABS
ISO ISO ISO
9001 14001 45001
12 13
Polycab HV CS + PAL IEC 60840 38/66 kV (72.5 kV) Polycab HV CS + PAL IEC 60840 38/66 kV (72.5 kV)
HV Cable with Copper Conductor, Copper Screen and Poly Al. laminated HV Cable with Copper Conductor, Copper Screen and Poly Al. laminated
DIMENSIONS AND WEIGHT: CURRENT RATING:

Product Code No. Core Conductor Insulation Sheath Diameter Weight Core Cross Continuous current ratings for 3 single core cables, Short Circuit
of Cross type thickness thickness Overall (Approx.) sectional Area single ended bonded Rating for
Cores sectional (Approx.) (Approx.) (Nominal) 1 Sec.
Area In ground In air
No. mm2 mm mm mm Kg/Km Trefoil Flat Trefoil Flat

EHIS24CXUAPH001C240SAXXXX 1 240 Compact 11 3 57.0 5300 2De 2De
EHIS24CXUAPH001C300SAXXXX 1 300 Compact 11 3 59.0 6000

EHIS24CXUAPH001C400SAXXXX 1 400 Compact 11 3.2 62.0 6900 mm2 Amps KAmps
EHIS24CXUAPH001C500SAXXXX 1 500 Compact 11 3.2 65.0 8300 240 435 455 607 690 34.3
EHIS24CXUAPH001C630SAXXXX 1 630 Compact 11 3.4 69.0 9800
300 490 514 692 789 42.9
400 556 585 801 916 57.2
EHIS24CXUAPH001C01KSAXXXX 1 1000 Compact 11 3.8 79.0 13300
EHIS24CXUAPH001C1K2SAXXXX 1 1200 Milliken 11 3.8 82.0 15300 500 631 668 927 1067 71.5
EHIS24CXUAPH001C1K4SAXXXX 1 1400 Milliken 11 4 86.0 17400
630 713 760 1069 1239 90.1
800 795 855 1214 1420 114.4
EHIS24CXUAPH001C02KSAXXXX 1 2000 Milliken 11 4 95.0 23300 1000 873 947 1358 1605 143.0
EHIS24CXUAPH001C2K5SAXXXX 1 2500 Milliken 11 4 101.0 28100 1200 1027 1095 1632 1895 171.6
ELECTRICAL CHARACTERISTICS: 1400 1107 1187 1782 2077 200.2
Core Max. DC Max. AC Approx. Approx. Approx. Surge Cable Zero Cable Zero Cable Zero 1600 1176 1267 1915 2242 228.8
Cross Resistance Resistance Star Star Capacitance Impedance sequence sequence sequence
sectional at 20˚C at 90˚C Reactance Impedance Resistance Reactance Impedance 1800 1235 1338 2031 2390 257.4
Area
2000 1296 1411 2153 2549 286.0
mm2 Ω/km Ω/km Ω/km Ω/km μF/km Ω Ω/km Ω/km Ω/km
240 0.0754 0.0973 0.133 0.165 0.19 47 0.156 0.0781 0.174 2500 1412 1558 2397 2876 357.5
300 0.0601 0.0782 0.128 0.150 0.21 44 0.141 0.0735 0.159 Current ratings based on IEC 60287
400 0.0470 0.0620 0.123 0.138 0.22 42 0.128 0.0687 0.145
500 0.0366 0.0494 0.118 0.128 0.25 39 0.118 0.0639 0.134
Supply frequency 50 Hz
630 0.0283 0.0397 0.113 0.120 0.27 37 0.110 0.0598 0.125
Maximum conductor temperature 90°C
800 0.0221 0.0327 0.109 0.114 0.29 35 0.105 0.0562 0.119
Ambient air temperature 40°C
1000 0.0176 0.0279 0.106 0.110 0.32 32 0.101 0.0530 0.114
Ground temperature 30°C
1200 0.0151 0.0206 0.102 0.104 0.35 30 0.095 0.0497 0.107
1400 0.0129 0.0181 0.100 0.102 0.38 29 0.0933 0.0481 0.105 Depth of laying 1000 m
1600 0.0113 0.0162 0.0987 0.100 0.40 28 0.0918 0.0465 0.103 Thermal resistivity of soil 1.5 K.m/W
1800 0.0101 0.0149 0.0973 0.0984 0.41 27 0.0907 0.0454 0.101
2000 0.0090 0.0137 0.0957 0.0967 0.43 27 0.0898 0.0441 0.100
2500 0.0072 0.0119 0.0928 0.0936 0.47 25 0.0882 0.0417 0.0976
OUR ACCREDITATION
ABS OUR ACCREDITATION
ABS
ISO ISO ISO ISO ISO ISO
9001 14001 45001 9001 14001 45001
14 15
POLYCAB HV CS+PAL IEC 60840 64/110 kV (123 kV) POLYCAB HV CS+PAL IEC 60840 64/110 kV (123 kV)
Stranded Circular Compacted or Segmental Stranded Milliken DIMENSIONS AND WEIGHT:

Copper Conductor
Product Code No. Core Conductor Insulation Sheath Diameter Weight
Semi Conducting Tape
of Cross type thickness thickness Overall (Approx.)
Cores sectional (Approx.) (Approx.) (Nominal)
Extruded XLPE Insulation
Area
Semi Conducting Water Blocking Tape No. mm2 mm mm mm Kg/Km
Copper Wire Screen + Helically Applied Copper Foil Tape EHIS25CXUAPH001C240SAXXXX 1 240 Compact 16 3.4 67.0 6100
Poly-Aluminium Laminated Tape
Extruded High-Density Polyethylene Outer Sheath EHIS25CXUAPH001C400SAXXXX 1 400 Compact 16 3.6 73.0 7800
Outstanding Features
• High life
• UV resistance EHIS25CXUAPH001C01KSAXXXX 1 1000 Compact 16 4 89.0 14700
• Longitudinal water resistant EHIS25CXUAPH001C1K2SAXXXX 1 1200 Milliken 16 4 94.0 16700
• Radial water resistant EHIS25CXUAPH001C1K4SAXXXX 1 1400 Milliken 16 4 100.0 18800
Application EHIS25CXUAPH001C02KSAXXXX 1 2000 Milliken 16 4 109.0 24700
POLYCAB HV 64/110 KV (123 kV) XLPE insulated cable with copper conductor is suitable to use in high voltage
transmission for external and direct burial applications in power network system. EHIS25CXUAPH001C2K5SAXXXX 1 2500 Milliken 16 4 116.0 29600
Voltage Rating Bending Radius: 20D ELECTRICAL CHARACTERISTICS:

Nominal Voltage: 64/110 kV (123 kV) : D is overall diameter of cable
Core Max. DC Max. AC Approx. Approx. Approx. Surge Cable Zero Cable Zero Cable Zero
Operation Temperature Standard and References: Cross Resistance Resistance Star Star Capacitance Impedance sequence sequence sequence
Max. operating temperature: +90°C IEC 60228 sectional at 20˚C at 90˚C Reactance Impedance Resistance Reactance Impedance
Max. Short Circuit Temperature: 250°C IEC 60840 Area
IS 7098-3 mm2 Ω/km Ω/km Ω/km Ω/km μF/km Ω Ω/km Ω/km Ω/km
Construction ICEA S-108-720
240 0.0754 0.0972 0.144 0.174 0.15 55 0.156 0.0900 0.180
• Conductor: Circular Compacted or segmental stranded
Milliken Copper conductor as per IEC 60228, class 2 Impulse Test Voltage 300 0.0601 0.0781 0.138 0.159 0.16 52 0.141 0.0851 0.165
• Separator: Semi Conducting Tape 550kV 400 0.0470 0.0618 0.133 0.147 0.17 50 0.128 0.0798 0.151
• Conductor Screen: Extruded Semi-conductive compound 500 0.0366 0.0491 0.128 0.137 0.19 46 0.118 0.0744 0.139
• Conductor resistance IEC 60228 630 0.0283 0.0393 0.122 0.128 0.20 44 0.110 0.0697 0.130
• Non-Metallic Insulation Screen: Extruded Semi-conductive compound
• Separator: Semi Conducting Water Blocking Tape 800 0.0221 0.0322 0.118 0.122 0.22 41 0.105 0.0656 0.124
• Metallic Insulation Screen: Copper Wires + Helically applied Copper 1000 0.0176 0.0273 0.114 0.117 0.24 39 0.101 0.0617 0.118
Foil Tape 1200 0.0151 0.0205 0.110 0.112 0.26 37 0.0953 0.0582 0.112
1400 0.0129 0.0179 0.108 0.109 0.28 35 0.0933 0.0560 0.109
• Shield: Poly-Al. laminated Tape
• Outer Sheath: Extruded High-density polyethylene (HDPE), 1600 0.0113 0.0161 0.105 0.106 0.29 34 0.0918 0.0541 0.107
Colour: Black 1800 0.0101 0.0147 0.104 0.105 0.30 33 0.0907 0.0527 0.105
• Optional Semi-conductive layer 2000 0.0090 0.0135 0.102 0.103 0.32 32 0.0898 0.0512 0.103
2500 0.0072 0.0117 0.0987 0.0994 0.35 30 0.0882 0.0483 0.101
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
16 17
CURRENT RATING: Stranded Circular Compacted or Segmental Stranded Milliken

Copper Conductor
Core Cross Continuous current ratings for 3 single core cables, Short Circuit
sectional Area single ended bonded Rating for
1 Sec.
In ground In air Extruded XLPE Insulation
Trefoil Flat Trefoil Flat Semi Conducting Water Blocking Tape
2De 2De
Copper Wire Screen + Helically Applied Copper Foil Tape
mm2 Amps KAmps Extruded High-Density Polyethylene Outer Sheath
240 436 456 603 672 34.3
300 491 515 688 769 42.9 Outstanding Features

400 558 587 796 892 57.2 • High life
• UV resistance
500 634 670 921 1037 71.5 • Longitudinal water resistant
630 718 762 1062 1204 90.1
800 802 859 1207 1379 114.4
1000 882 951 1352 1557 143.0 Application

1200 1032 1099 1612 1833 171.6 transmission for external and direct burial applications in power network system.
1400 1114 1192 1761 2011 200.2 Voltage Rating Bending Radius: 20D
1600 1184 1272 1893 2173 228.8
1800 1244 1343 2009 2315 257.4
Max. operating temperature: +90°C IEC 60228
2000 1307 1418 2131 2469 286.0 Max. Short Circuit Temperature: 250°C IEC 60840
IS 7098-3
2500 1427 1563 2374 2783 357.5 Construction ICEA S-108-720
• Conductor: Circular Compacted or segmental stranded Milliken
Current ratings based on IEC 60287 Copper conductor as per IEC 60228, class 2 Impulse Test Voltage
• Conductor Screen: Extruded Semi-conductive compound
Supply frequency 50 Hz • Insulation: Crosslinked polyethylene Compliance
• Conductor resistance IEC 60228
Maximum conductor temperature 90°C • Non-Metallic Insulation Screen: Extruded Semi-conductive compound
• Metallic Insulation Screen: Copper Wires + Helically applied Copper
Ground temperature 30°C Foil Tape
Depth of laying 1000 m • Separator: Semi Conducting Water Blocking Tape
Thermal resistivity of soil 1.5 K.m/W
Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
18 19


EHIS26CXUAPH001C300SAXXXX 1 300 Compact 18 3.6 74.0 7800 2De 2De

EHIS26CXUAPH001C630SAXXXX 1 630 Compact 18 4 84.0 11300 300 491 515 686 761 42.9
400 559 588 793 883 57.2
EHIS26CXUAPH001C01KSAXXXX 1 1000 Compact 18 4 93.0 15400
500 635 671 918 1027 71.5
800 805 859 1204 1363 114.4
1000 885 954 1348 1540 143.0
EHIS26CXUAPH001C02KSAXXXX 1 2000 Milliken 18 4 114.0 25600
1400 1116 1193 1752 1987 200.2
Area
2500 1432 1567 2363 2747 357.5
400 0.0470 0.0617 0.137 0.150 0.16 52 0.128 0.0841 0.153
500 0.0366 0.0491 0.131 0.140 0.17 50 0.118 0.0785 0.142 Supply frequency 50 Hz
630 0.0283 0.0392 0.126 0.132 0.19 46 0.110 0.0736 0.132 Maximum conductor temperature 90°C
800 0.0221 0.0321 0.122 0.126 0.20 44 0.105 0.0693 0.126 Ambient air temperature 40°C
1000 0.0176 0.0272 0.117 0.120 0.22 41 0.101 0.0653 0.120
1200 0.0151 0.0205 0.113 0.115 0.24 39 0.0953 0.0615 0.113
Depth of laying 1000 m
1400 0.0129 0.0179 0.110 0.111 0.25 37 0.0933 0.0592 0.110
1600 0.0113 0.0160 0.108 0.109 0.27 36 0.0918 0.0572 0.108
1800 0.0101 0.0147 0.106 0.107 0.28 35 0.0907 0.0557 0.106
2000 0.0090 0.0135 0.105 0.106 0.29 34 0.0898 0.0540 0.105
2500 0.0072 0.0116 0.101 0.102 0.31 32 0.0882 0.0510 0.102
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
20 21

Copper Conductor
Area
Copper Wire Screen + Helically Applied Copper Foil Tape EHIS27CXUAPH001C400SAXXXX 1 400 Compact 27 4 94.0 11200
Extruded High-Density Polyethylene Outer Sheath EHIS27CXUAPH001C630SAXXXX 1 630 Compact 27 4 101.0 13700
• High life
• UV resistance EHIS27CXUAPH001C1K4SAXXXX 1 1400 Milliken 27 4 120.0 22300
Application
POLYCAB HV 127/220 KV (245 kV) XLPE insulated cable with copper conductor is suitable to use in high
ELECTRICAL CHARACTERISTICS:
voltage transmission for external and direct burial applications in power network system.
Voltage Rating Bending Radius: 20D Cross Resistance Resistance Star Star Capacitance Impedance sequence sequence sequence
Nominal Voltage: 127/220 kV (245 kV) : D is overall diameter of cable sectional at 20˚C at 90˚C Reactance Impedance Resistance Reactance Impedance
Area
Operation Temperature Standard and References: mm2 Ω/km Ω/km Ω/km Ω/km μF/km Ω Ω/km Ω/km Ω/km
Max. Short Circuit Temperature: 250°C IEC 62067 400 0.0470 0.0616 0.152 0.164 0.12 63 0.111 0.0999 0.149
IS 7098-3 500 0.0366 0.0488 0.145 0.153 0.13 60 0.101 0.0936 0.138
630 0.0283 0.0389 0.139 0.144 0.14 56 0.0934 0.0880 0.128
Copper conductor as per IEC 60228, class 2 Impulse Test Voltage 800 0.0221 0.0317 0.134 0.138 0.15 53 0.0878 0.0831 0.121
Foil Tape 2000 0.0090 0.0133 0.115 0.116 0.21 42 0.0729 0.0653 0.0979
2500 0.0072 0.0113 0.111 0.112 0.23 39 0.0714 0.0616 0.0943
Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
22 23
POLYCAB HV CS+PAL IEC 62067 127/220 kV (245 kV) POLYCAB HV CS+PB IEC 60840 38/66 kV (72.5 kV)
HV Cable with Copper Conductor, Copper Screen and Poly Al. laminated HV Cable with Copper Conductor, Copper Screen and Lead Sheath

Copper Conductor
1 Sec.
2De 2De Copper Wire Screen + Helically Applied Copper Foil Tape
Extruded Metallic Lead sheath
mm2 Amps KAmps
Extruded High-Density Polyethylene Outer Sheath
400 554 583 778 850 57.2

630 714 756 1037 1141 90.1 • High life
• UV resistance
1000 881 944 1323 1474 143.0
1200 1021 1086 1562 1726 171.6
1400 1102 1176 1706 1893 200.2 Application

POLYCAB HV 38/66 KV (72.5 kV) XLPE insulated cable with copper conductor is suitable to use in high voltage
2000 1297 1399 2065 2315 286.0
2500 1419 1544 2303 2606 357.5
Current ratings based on IEC 60287 Max. Short Circuit Temperature: 250°C IEC 60840
IS 7098-3
Supply frequency 50 Hz • Conductor: Circular Compacted or segmental stranded Milliken
Maximum conductor temperature 90°C 325kV
• Separator: Semi Conducting Tape
Ambient air temperature 40°C • Conductor Screen: Extruded Semi-conductive compound
Ground temperature 30°C • Conductor resistance IEC 60228
Thermal resistivity of soil 1.5 K.m/W • Metallic Insulation Screen: Copper Wires + helically applied Copper
foil tape
• Inner Sheath: Extruded Metallic Lead alloy
• Outer Sheath: Extruded High-density polyethylene (HDPE)
(PVC, available as per demand), Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
24 25
POLYCAB HV CS+PB IEC 60840 38/66 kV (72.5 kV) POLYCAB HV CS+PB IEC 60840 38/66 kV (72.5 kV)
HV Cable with Copper Conductor, Copper Screen and Lead Sheath HV Cable with Copper Conductor, Copper Screen and Lead Sheath



300 483 512 694 797 42.9
400 545 583 799 924 57.2
630 688 750 1054 1243 90.1
800 760 839 1190 1419 114.4
Area
2000 1158 1336 2002 2488 286.0
240 0.0754 0.0973 0.137 0.168 0.19 48 0.166 0.0809 0.185 2500 1246 1462 2207 2791 357.5
400 0.0470 0.0619 0.127 0.141 0.22 43 0.141 0.0716 0.158
500 0.0366 0.0493 0.121 0.131 0.25 39 0.132 0.0668 0.148
630 0.0283 0.0395 0.117 0.123 0.27 37 0.126 0.0625 0.141
800 0.0221 0.0325 0.113 0.118 0.29 35 0.122 0.0589 0.135
1000 0.0176 0.0277 0.109 0.112 0.32 33 0.121 0.0555 0.133
1200 0.0151 0.0206 0.105 0.107 0.35 31 0.117 0.0521 0.128
1400 0.0129 0.0180 0.103 0.105 0.38 29 0.118 0.0505 0.128 Depth of laying 1000 m
1800 0.0101 0.0148 0.0998 0.101 0.41 28 0.120 0.0477 0.129
2000 0.0090 0.0136 0.0982 0.0991 0.43 27 0.122 0.0464 0.131
2500 0.0072 0.0118 0.0954 0.0961 0.47 25 0.126 0.0440 0.133
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
26 27
POLYCAB HV CS+PB IEC 60840 64/110 kV (123 kV) POLYCAB HV CS+PB IEC 60840 64/110 kV (123 kV)

Copper Conductor
Area
Copper Wire Screen + Helically Applied Copper Foil Tape EHIS25CXUAPH001C240SAXXXX 1 240 Compact 16 3.4 72.0 11700
• High life
• UV resistance EHIS25CXUAPH001C01KSAXXXX 1 1000 Compact 16 4.0 95.0 23600
• Longitudinal water resistant EHIS25CXUAPH001C1K2SAXXXX 1 1200 Milliken 16 4.0 98.0 25900
• Radial water resistant EHIS25CXUAPH001C1K4SAXXXX 1 1400 Milliken 16 4.0 102.0 28600
EHIS25CXUAPH001C1K6SAXXXX 1 1600 Milliken 16 4.0 105.0 31200
EHIS25CXUAPH001C1K8SAXXXX 1 1800 Milliken 16 4.0 108.0 33700
Application EHIS25CXUAPH001C02KSAXXXX 1 2000 Milliken 16 4.0 111.0 36300
transmission for external and direct burial applications in power network system. EHIS25CXUAPH001C2K5SAXXXX 1 2500 Milliken 16 4.0 117.0 42400

240 0.0754 0.0972 0.147 0.176 0.15 56 0.171 0.0927 0.195
• Metallic Insulation Screen: Copper Wires + Helically 1000 0.0176 0.0272 0.117 0.120 0.24 39 0.128 0.0642 0.143
applied Copper Foil Tape 1200 0.0151 0.0205 0.113 0.115 0.26 37 0.125 0.0604 0.139
1400 0.0129 0.0179 0.110 0.111 0.28 35 0.126 0.0583 0.139
• Outer Sheath: Extruded High-density polyethylene (HDPE) 1600 0.0113 0.0160 0.108 0.109 0.29 34 0.128 0.0565 0.140
(PVC, available as per demand), Colour: Black 1800 0.0101 0.0147 0.106 0.107 0.30 34 0.129 0.0550 0.140
2000 0.0090 0.0135 0.104 0.105 0.32 32 0.130 0.0534 0.141
2500 0.0072 0.0116 0.101 0.102 0.35 30 0.135 0.0504 0.144
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
28 29

Copper Conductor
1 Sec.
mm2 Amps KAmps
240 431 456 605 678 34.3

400 547 584 793 897 57.2 • High life
• UV resistance
630 693 753 1048 1206 90.1
800 767 843 1184 1378 114.4
1000 837 930 1318 1552 143.0 Application

1600 1080 1218 1795 2140 228.8
1800 1127 1280 1894 2275 257.4
IS 7098-3
• Metallic Insulation Screen: Copper Wires + helically applied Copper
Ground temperature 30°C foil tape
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
30 31



EHIS26CXUAPH001C500SAXXXX 1 500 Compact 18 4 85.0 17600 mm2 Amps KAmps
400 548 584 791 888 57.2
500 618 664 911 1030 71.5
800 770 844 1181 1362 114.4
1000 839 931 1314 1534 143.0
1400 1028 1148 1675 1965 200.2
Area
2500 1273 1478 2201 2681 357.5
400 0.0470 0.0617 0.140 0.153 0.16 53 0.148 0.0867 0.172
1000 0.0176 0.0271 0.120 0.123 0.22 42 0.130 0.0675 0.146
1200 0.0151 0.0204 0.115 0.117 0.24 39 0.128 0.0637 0.143
1400 0.0129 0.0178 0.113 0.114 0.25 38 0.130 0.0615 0.144
1600 0.0113 0.0160 0.111 0.112 0.27 36 0.131 0.0595 0.144
1800 0.0101 0.0146 0.109 0.110 0.28 35 0.131 0.0579 0.143
2000 0.0090 0.0134 0.107 0.108 0.29 34 0.132 0.0562 0.143
2500 0.0072 0.0115 0.103 0.104 0.31 33 0.141 0.0531 0.151
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
32 33

Copper Conductor
Area
Copper Wire Screen + Helically Applied Copper Foil Tape EHIS27CXUAPH001C400SAXXXX 1 400 Compact 27 4 100.0 21000
• High life
Application
voltage transmission for external and direct burial applications in power network system. ELECTRICAL CHARACTERISTICS:
Area
IS 7098-3 500 0.0366 0.0488 0.148 0.156 0.13 60 0.122 0.0959 0.155
630 0.0283 0.0388 0.142 0.147 0.14 57 0.115 0.0902 0.146
Compliance 1200 0.0151 0.0203 0.126 0.128 0.18 47 0.107 0.0760 0.131
• Insulation: Crosslinked polyethylene
• Metallic Insulation Screen: Copper Wires + Helically applied 1800 0.0101 0.0145 0.119 0.120 0.21 42 0.108 0.0691 0.128
Copper Tape
2000 0.0090 0.0132 0.117 0.118 0.21 42 0.111 0.0672 0.130
2500 0.0072 0.0113 0.113 0.114 0.23 40 0.115 0.0635 0.131
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
34 35
POLYCAB HV CS+PB IEC 62067 127/220 kV (245 kV) POLYCAB HV AL.COR IEC 60840 38/66 kV (72.5 kV)
HV Cable with Copper Conductor, Copper Screen and Lead Sheath HV Cable with Copper Conductor, Aluminium Corrugated Sheath

Core Cross Continuous current ratings for 3 single core cables, Short Circuit Copper Conductor
sectional Area single ended bonded Rating for Semi Conducting Tape
1 Sec. Extruded Semi-Conducting Compound
2De 2De
Corrugated Aluminium Sheath

mm2 Amps KAmps
400 539 578 772 851 57.2

630 682 743 1018 1139 90.1 • High life
• UV resistance
1000 823 917 1282 1463 143.0
1200 934 1045 1493 1705 171.6
1400 995 1122 1618 1863 200.2 Application

POLYCAB HV 38/66 KV (72.5 kV) XLPE insulated cable with Copper conductor is suitable to use in high voltage
2000 1140 1315 1926 2262 286.0
2500 1228 1437 2124 2533 357.5
Max. Short Circuit Temperature: 250°C IEC 60840
IS 7098-3
• Shield: Aluminium Corrugated Sheath
Ground temperature 30°C • Outer Sheath: Extruded High-density polyethylene (HDPE)
Depth of laying 1000 m (PVC, also available per request), Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
36 37
POLYCAB HV AL.COR IEC 60840 38/66 kV (72.5 kV) POLYCAB HV AL.COR IEC 60840 38/66 kV (72.5 kV)
HV Cable with Copper Conductor, Aluminium Corrugated Sheath HV Cable with Copper Conductor, Aluminium Corrugated Sheath


EHIS24CXATPH001C240SAXXXX 1 240 Compact 11 3.2 64.0 6400 2De 2De
EHIS24CXATPH001C300SAXXXX 1 300 Compact 11 3.2 66.0 7200

EHIS24CXATPH001C400SAXXXX 1 400 Compact 11 3.4 69.0 8100 mm2 Amps KAmps
EHIS24CXATPH001C500SAXXXX 1 500 Compact 11 3.6 73.0 9600 240 427 452 595 666 34.3
300 478 509 676 760 42.9
400 540 579 778 881 57.2
EHIS24CXATPH001C01KSAXXXX 1 1000 Compact 11 4 86.0 14500
EHIS24CXATPH001C1K2SAXXXX 1 1200 Milliken 11 4 93.0 17000 500 608 657 894 1021 71.5
EHIS24CXATPH001C1K4SAXXXX 1 1400 Milliken 11 4 97.0 19100
630 681 743 1022 1181 90.1
800 751 831 1151 1347 114.4
EHIS24CXATPH001C02KSAXXXX 1 2000 Milliken 11 4 106.0 25000 1000 815 915 1276 1515 143.0
Area
2000 1106 1299 1880 2319 286.0
240 0.0754 0.0972 0.145 0.175 0.19 49 0.166 0.0883 0.188 2500 1167 1404 2039 2576 357.5
400 0.0470 0.0618 0.134 0.148 0.22 44 0.135 0.0782 0.156
500 0.0366 0.0491 0.128 0.137 0.25 40 0.125 0.0726 0.145
630 0.0283 0.0393 0.123 0.129 0.27 38 0.115 0.0679 0.134
800 0.0221 0.0322 0.118 0.122 0.29 36 0.107 0.0638 0.125
1000 0.0176 0.0274 0.114 0.117 0.32 34 0.103 0.0598 0.119
1200 0.0151 0.0205 0.110 0.112 0.35 32 0.0980 0.0560 0.113
1400 0.0129 0.0179 0.107 0.108 0.38 30 0.0949 0.0540 0.109 Depth of laying 1000 m
1800 0.0101 0.0147 0.104 0.105 0.41 28 0.0864 0.0511 0.100
2000 0.0090 0.0135 0.102 0.103 0.43 28 0.0829 0.0496 0.0966
2500 0.0072 0.0116 0.0992 0.0999 0.47 26 0.0765 0.0469 0.0897
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
38 39
POLYCAB HV AL.COR IEC 60840 64/110 kV (123 kV) POLYCAB HV AL.COR IEC 60840 64/110 kV (123 kV)

Copper Conductor Product Code No. Core Conductor Insulation Sheath Diameter Weight
Semi Conducting Tape of Cross type thickness thickness Overall (Approx.)
Extruded Semi-Conducting Compound Cores sectional (Approx.) (Approx.) (Nominal)
Extruded XLPE Insulation Area
No. mm2 mm mm mm Kg/Km
Extruded High-Density Polyethylene Outer Sheath EHIS25CXATPH001C400SAXXXX 1 400 Compact 16 3.8 80.0 9400
EHIS25CXATPH001C500SAXXXX 1 500 Compact 16 4 84.0 10900
• High life
• UV resistance EHIS25CXATPH001C01KSAXXXX 1 1000 Compact 16 4 96.0 15900
• Longitudinal water resistant EHIS25CXATPH001C1K2SAXXXX 1 1200 Milliken 16 4 103.0 18500
• Radial water resistant EHIS25CXATPH001C1K4SAXXXX 1 1400 Milliken 16 4 107.0 20600
Application EHIS25CXATPH001C02KSAXXXX 1 2000 Milliken 16 4 116.0 26700
POLYCAB HV 64/110 KV (123 kV) XLPE insulated cable with Copper conductor is suitable to use in high voltage
transmission for external and direct burial applications in power network system. EHIS25CXATPH001C2K5SAXXXX 1 2500 Milliken 16 4 122.0 31700

240 0.0754 0.0972 0.154 0.182 0.15 57 0.16 0.0985 0.188
• Shield: Aluminium Corrugated Sheath 1000 0.0176 0.0270 0.121 0.124 0.24 40 0.101 0.0675 0.121
(PVC, also available per request), Colour: Black
1400 0.0129 0.0178 0.114 0.115 0.28 36 0.0855 0.0615 0.105
1600 0.0113 0.0160 0.112 0.113 0.29 35 0.0817 0.0595 0.101
1800 0.0101 0.0146 0.110 0.111 0.30 34 0.0784 0.0579 0.0975
2000 0.0090 0.0134 0.108 0.109 0.32 33 0.0754 0.0562 0.094
2500 0.0072 0.0115 0.105 0.106 0.35 31 0.07 0.0531 0.0879
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
40 41

Core Cross Continuous current ratings for 3 single core cables, Short Circuit Copper Conductor
2De 2De

mm2 Amps KAmps
240 427 452 591 653 34.3

400 541 579 772 862 57.2 • High life
• UV resistance
630 683 744 1015 1155 90.1
800 754 832 1144 1317 114.4
1000 819 918 1270 1480 143.0 Application

POLYCAB HV 76/132 KV (145 kV) XLPE insulated cable with Copper conductor is suitable to use in high voltage
1600 1027 1185 1689 2013 228.8
1800 1063 1237 1772 2133 257.4
IS 7098-3
Current ratings based on IEC 60287 Milliken Copper conductor as per IEC 60228, class 2 Impulse Test Voltage
• Shield: Aluminium Corrugated Sheath
Depth of laying 1000 m (PVC, also available per request), Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
42 43


EHIS26CXATPH001C300SAXXXX 1 300 Compact 18 3.8 81.0 9000 2De 2De

EHIS26CXATPH001C500SAXXXX 1 500 Compact 18 4 88.0 11500 mm2 Amps KAmps
EHIS26CXATPH001C630SAXXXX 1 630 Compact 18 4 91.0 13000 300 479 510 669 739 42.9
400 541 580 769 855 57.2
500 610 658 885 990 71.5
800 755 834 1141 1304 114.4
1000 819 917 1265 1464 143.0
EHIS26CXATPH001C02KSAXXXX 1 2000 Milliken 18 4 120.0 27400
1400 980 1117 1582 1857 200.2
Area
2500 1156 1396 2006 2484 357.5
400 0.0470 0.0616 0.145 0.158 0.16 54 0.131 0.0910 0.160
800 0.0221 0.0319 0.128 0.132 0.20 45 0.105 0.0751 0.129
1000 0.0176 0.0269 0.124 0.127 0.22 42 0.0963 0.0710 0.120
1200 0.0151 0.0204 0.119 0.121 0.24 40 0.0869 0.0669 0.110
1400 0.0129 0.0178 0.117 0.118 0.25 39 0.0821 0.0644 0.104
1600 0.0113 0.0159 0.114 0.115 0.27 37 0.0785 0.0623 0.100
1800 0.0101 0.0146 0.112 0.113 0.28 36 0.0755 0.0606 0.0968
2000 0.0090 0.0133 0.111 0.112 0.29 35 0.0726 0.0589 0.0935
2500 0.0072 0.0114 0.107 0.108 0.31 33 0.0675 0.0556 0.0875
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
44 45

Copper Conductor Product Code No. Core Conductor Insulation Sheath Diameter Weight
Extruded High-Density Polyethylene Outer Sheath EHIS27CXATPH001C630SAXXXX 1 630 Compact 27 4 107.0 15600
• High life
• UV resistance EHIS27CXATPH001C1K4SAXXXX 1 1400 Milliken 27 4 127.0 24200
• Longitudinal water resistant EHIS27CXATPH001C1K6SAXXXX 1 1600 Milliken 27 4 130.0 26400
• Radial water resistant EHIS27CXATPH001C1K8SAXXXX 1 1800 Milliken 27 4 133.0 28500
EHIS27CXATPH001C02KSAXXXX 1 2000 Milliken 27 4 136.0 30600
Application
POLYCAB HV 127/220 KV (245 kV) XLPE insulated cable with Copper conductor is suitable to use in high
Area
IS 7098-3 500 0.0366 0.0487 0.150 0.158 0.13 61 0.102 0.0977 0.141
630 0.0283 0.0388 0.144 0.149 0.14 57 0.0943 0.0919 0.132
2500 0.0072 0.0112 0.115 0.116 0.23 40 0.0595 0.0646 0.0878
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
46 47
POLYCAB HV AL.COR IEC 62067 127/220 kV (245 kV) POLYCAB HV PB IEC 60840 38/66 kV (72.5 kV)
HV Cable with Copper Conductor, Aluminium Corrugated Sheath HV Cable with Copper Conductor, Lead Sheath

Copper Conductor
1 Sec.
2De 2De

mm2 Amps KAmps
400 532 573 753 829 57.2

630 669 734 989 1104 90.1 • High life
• UV resistance
1000 801 902 1238 1411 143.0
1200 899 1021 1430 1638 171.6
1400 951 1095 1542 1785 200.2 Application

POLYCAB HV 38/66 KV (72.5 kV) XLPE insulated cable with copper conductor is suitable to use in high voltage
2000 1059 1263 1801 2147 286.0
2500 1117 1363 1959 2385 357.5
Current ratings based on IEC 60287
IS 7098-3
Maximum conductor temperature 90°C • Separator: Semi Conducting Tape 325kV
Thermal resistivity of soil 1.5 K.m/W • Inner Sheath: Extruded Metallic Lead alloy
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
48 49


EHIS24CXUAPH001C240SAXXXX 1 240 Compact 11 3 58.0 7800 2De 2De

300 483 512 694 797 42.9
400 545 583 799 924 57.2
EHIS24CXUAPH001C01KSAXXXX 1 1000 Compact 11 3.8 81.0 19100
630 688 750 1054 1243 90.1
800 760 839 1190 1419 114.4
Area
2000 1158 1336 2002 2488 286.0
240 0.0754 0.0973 0.137 0.168 0.19 48 0.166 0.0809 0.185 2500 1246 1462 2207 2791 357.5
400 0.0470 0.0619 0.127 0.141 0.22 43 0.141 0.0716 0.158
500 0.0366 0.0493 0.121 0.131 0.25 39 0.132 0.0668 0.148
630 0.0283 0.0395 0.117 0.123 0.27 37 0.126 0.0625 0.141
800 0.0221 0.0325 0.113 0.118 0.29 35 0.122 0.0589 0.135
1000 0.0176 0.0277 0.109 0.112 0.32 33 0.121 0.0555 0.133
1200 0.0151 0.0206 0.105 0.107 0.35 31 0.117 0.0521 0.128
1400 0.0129 0.0180 0.103 0.105 0.38 29 0.118 0.0505 0.128 Depth of laying 1000 m
1800 0.0101 0.0148 0.0998 0.101 0.41 28 0.120 0.0477 0.129
2000 0.0090 0.0136 0.0982 0.0991 0.43 27 0.122 0.0464 0.131
2500 0.0072 0.0118 0.0954 0.0961 0.47 25 0.126 0.0440 0.133
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
50 51
POLYCAB HV PB IEC 60840 64/110 kV (123 kV) POLYCAB HV PB IEC 60840 64/110 kV (123 kV)
HV Cable with Copper Conductor, Lead Sheath HV Cable with Copper Conductor, Lead Sheath

Copper Conductor
Area
• High life
• UV resistance EHIS25CXUAPH001C01KSAXXXX 1 1000 Compact 16 4 92.0 21900
Application EHIS25CXUAPH001C02KSAXXXX 1 2000 Milliken 16 4 112.0 35300
transmission for external and direct burial applications in power network system. EHIS25CXUAPH001C2K5SAXXXX 1 2500 Milliken 16 4 118.0 41800

240 0.0754 0.0972 0.147 0.176 0.15 56 0.171 0.0927 0.195
• Inner Sheath: Extruded Metallic Lead alloy 1000 0.0176 0.0272 0.117 0.120 0.24 39 0.128 0.0642 0.143
1400 0.0129 0.0179 0.110 0.111 0.28 35 0.126 0.0583 0.139
1600 0.0113 0.0160 0.108 0.109 0.29 34 0.128 0.0565 0.140
1800 0.0101 0.0147 0.106 0.107 0.30 34 0.129 0.0550 0.140
2000 0.0090 0.0135 0.104 0.105 0.32 32 0.130 0.0534 0.141
2500 0.0072 0.0116 0.101 0.102 0.35 30 0.135 0.0504 0.144
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
52 53

Copper Conductor
1 Sec.
2De 2De

mm2 Amps KAmps
240 431 456 605 678 34.3

400 547 584 793 897 57.2 • High life
• UV resistance
630 693 753 1048 1206 90.1
800 767 843 1184 1378 114.4
1000 837 930 1318 1552 143.0 Application

1600 1080 1218 1795 2140 228.8
1800 1127 1280 1894 2275 257.4
IS 7098-3
Depth of laying 1000 m (PVC, available as per demand), Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
54 55



400 548 584 791 888 57.2
500 618 664 911 1030 71.5
800 770 844 1181 1362 114.4
1000 839 931 1314 1534 143.0
1400 1028 1148 1675 1965 200.2

1800 1131 1283 1888 2248 257.4
sectional at 20˚C at 90˚C Reactance Impedance Resistance Reactance Impedance
Area 2000 1178 1349 1991 2389 286.0
mm 2
Ω/km Ω/km Ω/km Ω/km μF/km Ω Ω/km Ω/km Ω/km
2500 1273 1478 2201 2681 357.5
300 0.0601 0.0780 0.146 0.166 0.15 56 0.159 0.0922 0.184
400 0.0470 0.0617 0.140 0.153 0.16 53 0.148 0.0867 0.172
500 0.0366 0.0490 0.134 0.143 0.17 50 0.139 0.0810 0.161
630 0.0283 0.0391 0.129 0.135 0.19 47 0.134 0.0760 0.154
800 0.0221 0.0320 0.124 0.128 0.20 44 0.131 0.0717 0.149
1400 0.0129 0.0178 0.113 0.114 0.25 38 0.130 0.0615 0.144 Ground temperature 30°C
1600 0.0113 0.0160 0.111 0.112 0.27 36 0.131 0.0595 0.144 Depth of laying 1000 m
2000 0.0090 0.0134 0.107 0.108 0.29 34 0.132 0.0562 0.143
2500 0.0072 0.0115 0.103 0.104 0.31 33 0.141 0.0531 0.151
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
56 57

Copper Conductor
Area
• High life
Application
Area
IS 7098-3 500 0.0366 0.0488 0.148 0.156 0.13 60 0.122 0.0959 0.155
Construction ICEA S-108-720 630 0.0283 0.0388 0.142 0.147 0.14 57 0.115 0.0902 0.146
• Inner Sheath: Extruded Metallic Lead 1800 0.0101 0.0145 0.119 0.120 0.21 42 0.108 0.0691 0.128
2500 0.0072 0.0113 0.113 0.114 0.23 40 0.115 0.0635 0.131
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
58 59
POLYCAB HV PB IEC 62067 127/220 kV (245 kV) POLYCAB HV CS+PAL IEC 60840 38/66 kV (72.5 kV)
HV Cable with Copper Conductor, Lead Sheath HV Cable with Aluminium Conductor, Copper Screen and Poly Al. laminated

Core Cross Continuous current ratings for 3 single core cables, Short Circuit Aluminium Conductor
mm2 Amps KAmps
400 539 578 772 851 57.2

630 682 743 1018 1139 90.1 • High life
• UV resistance
1000 823 917 1282 1463 143.0
1200 934 1045 1493 1705 171.6
1400 995 1122 1618 1863 200.2 Application

POLYCAB HV 38/66 KV (72.5 kV) XLPE insulated cable with Aluminium conductor is suitable to use in high voltage
2000 1140 1315 1926 2262 286.0
2500 1228 1437 2124 2533 357.5
Current ratings based on IEC 60287 IS 7098-3
Aluminium conductor as per IEC 60228, class 2 Impulse Test Voltage
Thermal resistivity of soil 1.5 K.m/W • Metallic Insulation Screen: Copper Wires + Helically applied Copper
Foil Tape
Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
60 61
POLYCAB HV CS+PAL IEC 60840 38/66 kV (72.5 kV) POLYCAB HV CS+PAL IEC 60840 38/66 kV (72.5 kV)
HV Cable with Aluminium Conductor, Copper Screen and Poly Al. laminated HV Cable with Aluminium Conductor, Copper Screen and Poly Al. laminated


EHIS24AXUAPH001C400SAXXXX 1 400 Compact 11 3.2 62.0 4500 2De 2De
EHIS24AXUAPH001C500SAXXXX 1 500 Compact 11 3.2 65.0 5100

EHIS24AXUAPH001C630SAXXXX 1 630 Compact 11 3.4 69.0 5800 mm2 Amps KAmps
EHIS24AXUAPH001C800SAXXXX 1 800 Compact 11 3.6 73.0 6300 400 436 457 627 716 37.6
EHIS24AXUAPH001C01KSAXXXX 1 1000 Compact 11 3.8 79.0 7300
500 498 525 732 838 47.0
EHIS24AXUAPH001C1K2SAXXXX 1 1200 Milliken 11 3.8 82.0 8000
630 568 600 849 977 59.2
EHIS24AXUAPH001C1K4SAXXXX 1 1400 Milliken 11 4 86.0 8900
EHIS24AXUAPH001C1K6SAXXXX 1 1600 Milliken 11 4 89.0 9700 800 642 682 979 1133 75.2
1000 718 768 1117 1301 94.0
EHIS24AXUAPH001C02KSAXXXX 1 2000 Milliken 11 4 95.0 11200
1200 823 872 1308 1509 112.8
1400 893 949 1437 1661 131.6
1600 957 1020 1558 1805 150.4
Cross Resistance Resistance Star Star Capacitance Impedance sequence sequence sequence 1800 1018 1089 1674 1946 169.2
Area 2000 1073 1153 1784 2082 188.0
mm2 Ω/km Ω/km Ω/km Ω/km μF/km Ω Ω/km Ω/km Ω/km 2500 1167 1262 1981 2330 235.0
400 0.0778 0.101 0.123 0.159 0.22 42 0.158 0.0687 0.172
630 0.0469 0.0625 0.114 0.130 0.27 37 0.128 0.0602 0.141

1600 0.0186 0.0245 0.0987 0.102 0.40 28 0.0980 0.0465 0.108
1800 0.0165 0.0219 0.0973 0.0997 0.41 27 0.0959 0.0454 0.106
2000 0.0149 0.0200 0.0957 0.0978 0.43 27 0.0944 0.0441 0.104
2500 0.0127 0.0174 0.0928 0.0944 0.47 25 0.0922 0.0417 0.101
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
62 63

Aluminium Conductor Product Code No. Core Conductor Insulation Sheath Diameter Weight
Copper Wire Screen + Helically Applied Copper Foil Tape EHIS25AXUAPH001C400SAXXXX 1 400 Compact 16 3.6 73.0 5500
Extruded High-Density Polyethylene Outer Sheath EHIS25AXUAPH001C630SAXXXX 1 630 Compact 16 3.8 80.0 6900
EHIS25AXUAPH001C800SAXXXX 1 800 Compact 16 4 84.0 7700
EHIS25AXUAPH001C01KSAXXXX 1 1000 Compact 16 4 89.0 8700
• High life
• UV resistance EHIS25AXUAPH001C1K4SAXXXX 1 1400 Milliken 16 4 100.0 10400
• Longitudinal water resistant EHIS25AXUAPH001C1K6SAXXXX 1 1600 Milliken 16 4 103.0 11200
• Radial water resistant EHIS25AXUAPH001C1K8SAXXXX 1 1800 Milliken 16 4 106.0 12100
Application
POLYCAB HV 64/110 KV (123 kV) XLPE insulated cable with Aluminium conductor is suitable to use in high
Area
IS 7098-3 500 0.0605 0.0791 0.128 0.150 0.19 46 0.141 0.0744 0.159
Aluminium conductor as per IEC 60228, class 2 Impulse Test Voltage 800 0.0367 0.0498 0.118 0.128 0.22 41 0.118 0.0658 0.135
Foil Tape 2000 0.0149 0.0199 0.102 0.104 0.32 32 0.0944 0.0512 0.107
2500 0.0127 0.0172 0.0987 0.100 0.35 30 0.0922 0.0483 0.104
Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
64 65

mm2 Amps KAmps
400 437 459 623 697 37.6

630 570 602 842 949 59.2 • High life
• UV resistance
1000 722 771 1107 1262 94.0
1200 825 874 1289 1458 112.8
1400 896 952 1417 1607 131.6 Application

1600 961 1024 1536 1748 150.4 voltage transmission for external and direct burial applications in power network system.
2000 1079 1157 1759 2014 188.0
2500 1174 1265 1953 2252 235.0
Thermal resistivity of soil 1.5 K.m/W • Metallic Insulation Screen: Copper Wires + Helically applied Copper
Foil Tape
Colour: Black
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
66 67



EHIS26AXUAPH001C630SAXXXX 1 630 Compact 18 4 84.0 7500 mm2 Amps KAmps
EHIS26AXUAPH001C800SAXXXX 1 800 Compact 18 4 88.0 8300 400 437 459 621 690 37.6
500 501 527 723 806 47.0
630 571 603 838 938 59.2
1000 724 773 1103 1247 94.0
1200 826 875 1282 1441 112.8
1400 897 953 1409 1588 131.6
1600 962 1025 1527 1726 150.4
Area 2000 1081 1156 1749 1988 188.0
400 0.0778 0.101 0.137 0.170 0.16 52 0.158 0.0841 0.179
630 0.0469 0.0622 0.127 0.141 0.19 46 0.128 0.0741 0.148

1600 0.0186 0.0244 0.108 0.111 0.27 36 0.098 0.0572 0.113
1800 0.0165 0.0218 0.106 0.108 0.28 35 0.0959 0.0557 0.111
2000 0.0149 0.0199 0.105 0.107 0.29 34 0.0944 0.0540 0.109
2500 0.0127 0.0172 0.101 0.102 0.31 32 0.0922 0.0510 0.105
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
68 69

Copper Wire Screen + Helically Applied Copper Foil Tape EHIS27AXUAPH001C400SAXXXX 1 400 Compact 27 4 94.0 8900
Semi Conducting Water Blocking Tape EHIS27AXUAPH001C500SAXXXX 1 500 Compact 27 4 97.0 9200
Extruded High-Density Polyethylene Outer Sheath EHIS27AXUAPH001C630SAXXXX 1 630 Compact 27 4 101.0 9900
• High life
Application
Area
IS 7098-3 500 0.0605 0.0789 0.145 0.165 0.13 60 0.124 0.0936 0.155
Foil Tape 2000 0.0149 0.0197 0.115 0.117 0.21 42 0.0775 0.0653 0.101
2500 0.0127 0.0170 0.111 0.112 0.23 39 0.0753 0.0616 0.0973
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
70 71
POLYCAB HV CS+PAL IEC 62067 127/220 kV (245 kV) POLYCAB HV CS+PB IEC 60840 38/66 kV (72.5 kV)
HV Cable with Aluminium Conductor, Copper Screen and Poly Al. laminated HV Cable with Aluminium Conductor, Copper Screen and Lead Sheath

mm2 Amps KAmps
400 433 455 608 664 37.6

630 565 597 820 898 59.2 • High life
• UV resistance
1000 717 763 1078 1192 94.0
1200 815 863 1246 1373 112.8
1400 884 940 1368 1512 131.6 Application

2000 1065 1140 1696 1886 188.0
2500 1160 1247 1882 2105 235.0
foil tape
• Inner Sheath: Extruded Metallic Lead
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
72 73
POLYCAB HV CS+PB IEC 60840 38/66 kV (72.5 kV) POLYCAB HV CS+PB IEC 60840 38/66 kV (72.5 kV)
HV Cable with Aluminium Conductor, Copper Screen and Lead Sheath HV Cable with Aluminium Conductor, Copper Screen and Lead Sheath



500 491 523 734 847 47.0
630 556 597 847 984 59.2
1000 693 758 1102 1306 94.0
1200 783 855 1275 1505 112.8
1400 844 927 1393 1653 131.6
1600 898 993 1503 1794 150.40
Area 2000 993 1113 1702 2058 188.0
400 0.0778 0.101 0.127 0.162 0.22 43 0.171 0.0716 0.185
630 0.0469 0.0624 0.117 0.133 0.27 37 0.143 0.0629 0.156

1600 0.0186 0.0245 0.101 0.104 0.4 28 0.126 0.0489 0.135
1800 0.0165 0.0219 0.0998 0.102 0.41 28 0.125 0.0477 0.134
2000 0.0149 0.0199 0.0982 0.100 0.43 27 0.126 0.0464 0.134
2500 0.0127 0.0173 0.0954 0.0970 0.47 25 0.130 0.0440 0.137
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
74 75

Copper Wire Screen + Helically Applied Copper Foil Tape EHIS25AXUAPH001C400SAXXXX 1 400 Compact 16 3.6 77.0 11500
• High life
Application
Area
IS 7098-3 500 0.0605 0.0791 0.131 0.153 0.19 47 0.161 0.0771 0.179
• Metallic Insulation Screen: Copper Wires + helically applied Copper 1800 0.0165 0.0218 0.106 0.108 0.30 34 0.134 0.0550 0.145
foil tape 2000 0.0149 0.0198 0.104 0.106 0.32 32 0.134 0.0534 0.144
2500 0.0127 0.0172 0.101 0.102 0.35 30 0.139 0.0504 0.148
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
76 77

mm2 Amps KAmps
400 433 458 625 703 37.6

630 559 598 839 954 59.2 • High life
• UV resistance
1000 698 761 1093 1264 94.0
1200 787 858 1260 1456 112.8
1400 849 930 1378 1601 131.6 Application

2000 1001 1118 1687 1994 188.0
2500 1079 1219 1859 2222 235.0
foil tape
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
78 79



500 493 525 723 811 47.0
630 560 599 835 942 59.2
1000 700 762 1088 1249 94.0
1200 789 860 1254 1438 112.8
1400 852 932 1374 1583 131.6
1600 906 998 1481 1717 150.4
Area 2000 1004 1121 1679 1969 188.0
400 0.0778 0.101 0.140 0.173 0.16 53 0.178 0.0867 0.198
630 0.0469 0.0621 0.130 0.144 0.19 47 0.152 0.0766 0.170

1600 0.0186 0.0244 0.111 0.114 0.27 36 0.137 0.0595 0.149
1800 0.0165 0.0217 0.109 0.111 0.28 35 0.137 0.0579 0.149
2000 0.0149 0.0198 0.107 0.109 0.29 34 0.137 0.0562 0.148
2500 0.0127 0.0171 0.103 0.104 0.31 33 0.145 0.0531 0.154
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
80 81

Copper Wire Screen + Helically Applied Copper Foil Tape EHIS27AXUAPH001C400SAXXXX 1 400 Compact 27 4 100.0 18700
• High life
Application
Area
IS 7098-3 500 0.0605 0.0789 0.148 0.168 0.13 60 0.145 0.0959 0.174
• Metallic Insulation Screen: Copper Wires + helically applied Copper 1800 0.0165 0.0216 0.119 0.121 0.21 42 0.114 0.0691 0.133
foil tape 2000 0.0149 0.0196 0.117 0.119 0.21 42 0.115 0.0672 0.133
2500 0.0127 0.0169 0.113 0.114 0.23 40 0.119 0.0635 0.135
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
82 83
POLYCAB HV CS+PB IEC 62067 127/220 kV (245 kV) POLYCAB HV AL.COR IEC 60840 38/66 kV (72.5 kV)
HV Cable with Aluminium Conductor, Copper Screen and Lead Sheath HV Cable with Aluminium Conductor, Aluminium Corrugated Sheath

2De 2De

mm2 Amps KAmps
400 427 454 608 667 37.6

630 550 592 813 900 59.2 • High life
• UV resistance
1000 686 751 1058 1190 94.0
1200 770 845 1214 1366 112.8
1400 827 913 1325 1501 131.6 Application

2000 975 1095 1620 1862 188.0
2500 1049 1191 1784 2071 235.0
Thermal resistivity of soil 1.5 K.m/W • Shield: Aluminium Corrugated Sheath
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
84 85
HV Cable with Aluminium Conductor, Aluminium Corrugated Sheath HV Cable with Aluminium Conductor, Aluminium Corrugated Sheath


EHIS24AXATPH001C400SAXXXX 1 400 Compact 11 3.4 69.0 5700 2De 2De
EHIS24AXATPH001C500SAXXXX 1 500 Compact 11 3.6 73.0 6400

EHIS24AXATPH001C630SAXXXX 1 630 Compact 11 3.6 76.0 7000 mm2 Amps KAmps
EHIS24AXATPH001C800SAXXXX 1 800 Compact 11 3.8 80.0 7400 400 428 455 613 690 37.6
EHIS24AXATPH001C01KSAXXXX 1 1000 Compact 11 4 86.0 8400
500 486 520 712 805 47.0
EHIS24AXATPH001C1K2SAXXXX 1 1200 Milliken 11 4 93.0 9700
630 550 592 820 935 59.2
EHIS24AXATPH001C1K6SAXXXX 1 1600 Milliken 11 4 100.0 11400 800 617 671 939 1080 75.2
1000 683 751 1063 1237 94.0
EHIS24AXATPH001C02KSAXXXX 1 2000 Milliken 11 4 106.0 12900
1200 769 846 1224 1423 112.8
1400 825 914 1334 1562 131.6
1600 874 977 1432 1689 150.4
Area 2000 956 1089 1606 1925 188.0
400 0.0778 0.101 0.134 0.168 0.22 44 0.165 0.0782 0.183
630 0.0469 0.0622 0.123 0.138 0.27 38 0.133 0.0684 0.150

1600 0.0186 0.0244 0.105 0.108 0.40 29 0.0966 0.0522 0.110
1800 0.0165 0.0218 0.104 0.106 0.41 28 0.0916 0.0511 0.105
2000 0.0149 0.0199 0.102 0.104 0.43 28 0.0875 0.0496 0.101
2500 0.0127 0.0172 0.0992 0.101 0.47 26 0.0805 0.0469 0.0932
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
86 87

EHIS25AXATPH001C400SAXXXX 1 400 Compact 16 3.8 80.0 7000
EHIS25AXATPH001C500SAXXXX 1 500 Compact 16 4 84.0 7800
Extruded High-Density Polyethylene Outer Sheath EHIS25AXATPH001C630SAXXXX 1 630 Compact 16 4 87.0 8400
• High life
• UV resistance EHIS25AXATPH001C1K4SAXXXX 1 1400 Milliken 16 4 107.0 12100
• Longitudinal water resistant EHIS25AXATPH001C1K6SAXXXX 1 1600 Milliken 16 4 110.0 13000
• Radial water resistant EHIS25AXATPH001C1K8SAXXXX 1 1800 Milliken 16 4 113.0 13900
Application
Area
IS 7098-3 500 0.0605 0.0790 0.136 0.157 0.19 48 0.143 0.0816 0.165
2500 0.0127 0.0171 0.105 0.106 0.35 31 0.0740 0.0531 0.0911
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
88 89

2De 2De

mm2 Amps KAmps
400 428 455 608 675 37.6

630 551 593 813 914 59.2 • High life
• UV resistance
1000 686 753 1054 1207 94.0
1200 768 845 1208 1383 112.8
1400 822 914 1314 1517 131.6 Application

2000 951 1086 1584 1873 188.0
2500 1009 1174 1725 2074 235.0
Thermal resistivity of soil 1.5 K.m/W • Shield: Aluminium Corrugated Sheath
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
90 91


EHIS26AXATPH001C300SAXXXX 1 300 Compact 18 3.8 81.0 7100 2De 2De

EHIS26AXATPH001C500SAXXXX 1 500 Compact 18 4 88.0 8300 mm2 Amps KAmps
EHIS26AXATPH001C630SAXXXX 1 630 Compact 18 4 91.0 9000 300 376 398 524 576 28.2
400 428 455 606 669 37.6
500 487 520 703 780 47.0
800 619 671 927 1045 75.2
1000 686 753 1049 1193 94.0
1400 821 912 1307 1501 131.6

1800 911 1033 1492 1742 169.2
Area 2000 949 1086 1574 1853 188.0
mm 2
2500 1007 1171 1715 2051 235.0
300 0.100 0.129 0.151 0.199 0.15 57 0.184 0.0967 0.208
500 0.0605 0.0790 0.139 0.160 0.17 51 0.143 0.0850 0.166
630 0.0469 0.0620 0.134 0.148 0.19 47 0.129 0.0802 0.152
800 0.0367 0.0495 0.129 0.138 0.20 45 0.118 0.0753 0.140
1000 0.0291 0.0404 0.124 0.130 0.22 42 0.107 0.0710 0.128
1200 0.0247 0.0320 0.119 0.123 0.24 40 0.0956 0.0669 0.117
1400 0.0212 0.0276 0.117 0.120 0.25 39 0.0894 0.0644 0.110
1600 0.0186 0.0243 0.114 0.117 0.27 37 0.0847 0.0623 0.105
2000 0.0149 0.0197 0.111 0.113 0.29 35 0.0772 0.0589 0.0971

2500 0.0127 0.0170 0.107 0.108 0.31 33 0.0715 0.0556 0.0906
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
92 93

Extruded High-Density Polyethylene Outer Sheath EHIS27AXATPH001C630SAXXXX 1 630 Compact 27 4 107.0 11600
• High life
• UV resistance EHIS27AXATPH001C1K4SAXXXX 1 1400 Milliken 27 4 127.0 15700
• Longitudinal water resistant EHIS27AXATPH001C1K6SAXXXX 1 1600 Milliken 27 4 130.0 16700
• Radial water resistant EHIS27AXATPH001C1K8SAXXXX 1 1800 Milliken 27 4 133.0 17600
Application
Area
IS 7098-3 500 0.0605 0.0789 0.150 0.169 0.13 61 0.125 0.0977 0.159
2500 0.0127 0.0169 0.115 0.116 0.23 40 0.0635 0.0646 0.0906
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
94 95
POLYCAB HV AL.COR IEC 62067 127/220 kV (245 kV) POLYCAB HV PB IEC 60840 38/66 kV (72.5 kV)
HV Cable with Aluminium Conductor, Aluminium Corrugated Sheath HV Cable with Aluminium Conductor, Lead Sheath

2De 2De

mm2 Amps KAmps
400 422 450 593 649 37.6

630 542 586 791 874 59.2 • High life
• UV resistance
1000 672 740 1025 1150 94.0
1200 747 830 1169 1316 112.8
1400 799 896 1272 1443 131.6 Application

2000 920 1062 1531 1777 188.0
2500 975 1146 1669 1966 235.0
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
96 97
POLYCAB HV PB IEC 60840 38/66 kV (72.5 kV) POLYCAB HV PB IEC 60840 38/66 kV (72.5 kV)
HV Cable with Aluminium Conductor, Lead Sheath HV Cable with Aluminium Conductor, Lead Sheath



EHIS24AXUAPH001C01KSAXXXX 1 1000 Compact 11 3.8 81.0 12700
500 491 523 734 847 47.0
630 556 597 847 984 59.2
1000 693 758 1102 1306 94.0
1200 783 855 1275 1505 112.8
1400 844 927 1393 1653 131.6
1600 898 993 1503 1794 150.4

2000 993 1113 1702 2058 188.0
Area 2500 1069 1213 1877 2296 235.0
mm 2
500 0.0605 0.0792 0.121 0.145 0.25 39 0.155 0.0668 0.169

1400 0.0212 0.0277 0.103 0.107 0.38 29 0.125 0.0505 0.135
1600 0.0186 0.0245 0.101 0.104 0.4 28 0.126 0.0489 0.135
1800 0.0165 0.0219 0.0998 0.102 0.41 28 0.125 0.0477 0.134
2000 0.0149 0.0199 0.0982 0.100 0.43 27 0.126 0.0464 0.134
2500 0.0127 0.0173 0.0954 0.0970 0.47 25 0.130 0.0440 0.137
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
98 99

Extruded High-Density Polyethylene Outer Sheath EHIS25AXUAPH001C630SAXXXX 1 630 Compact 16 3.8 82.0 11800
• High life
Application
Area
IS 7098-3 500 0.0605 0.0791 0.131 0.153 0.19 47 0.161 0.0771 0.179
2500 0.0127 0.0172 0.101 0.102 0.35 30 0.139 0.0504 0.148
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
100 101

2De 2De

mm2 Amps KAmps
400 433 458 625 703 37.6

630 559 598 839 954 59.2 • High life
• UV resistance
1000 698 761 1093 1264 94.0
1200 787 858 1260 1456 112.8
1400 849 930 1378 1601 131.6 Application

2000 1001 1118 1687 1994 188.0
2500 1079 1219 1859 2222 235.0
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
102 103



500 493 525 723 811 47.0
630 560 599 835 942 59.2
1000 700 762 1088 1249 94.0
1200 789 860 1254 1438 112.8
1400 852 932 1374 1583 131.6
1600 906 998 1481 1717 150.4

2000 1004 1121 1679 1969 188.0
Area 2500 1085 1221 1854 2195 235.0
mm 2
500 0.0605 0.0790 0.134 0.156 0.17 50 0.162 0.0810 0.181

1400 0.0212 0.0276 0.113 0.116 0.25 38 0.138 0.0615 0.151
1600 0.0186 0.0244 0.111 0.114 0.27 36 0.137 0.0595 0.149
1800 0.0165 0.0217 0.109 0.111 0.28 35 0.137 0.0579 0.149
2000 0.0149 0.0198 0.107 0.109 0.29 34 0.137 0.0562 0.148
2500 0.0127 0.0171 0.103 0.104 0.31 33 0.145 0.0531 0.154
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
104 105

• High life
Application
Area
IS 7098-3 500 0.0605 0.0789 0.148 0.168 0.13 60 0.145 0.0959 0.174
2500 0.0127 0.0169 0.113 0.114 0.23 40 0.119 0.0635 0.135
OUR ACCREDITATION
ABS
9001 14001 45001 9001 14001 45001
106 107
POLYCAB HV PB IEC 62067 127/220 kV (245 kV) Technical Information – Voltage Designations /
HV Cable with Aluminium Conductor, Lead Sheath
Electrical Parameters / Current Rating Factors
CURRENT RATING:
Technical Information – Voltage Designations
sectional Area single ended bonded Rating for U0 : Is the rated power frequency voltage between conductor and earth or metallic screen for which the
1 Sec. cable is designed
In ground In air
U : Is the rated power frequency voltage between conductors for which the cable is designed
Trefoil Flat Trefoil Flat
2De 2De Um : Is the maximum value of the “highest system voltage” for which the equipment may be used
mm2 Amps KAmps

Following table shows the relation between U0, U and Um
400 427 454 608 667 37.6
Rated voltage of cables Nominal system voltage Highest voltage for equipment
500 486 519 705 777 47.0 (U0) (U) (Um)
630 550 592 813 900 59.2
38.0 66.0 69.0 72.5
800 618 669 932 1039 75.2
64.0 110.0 115.0 123.0
1000 686 751 1058 1190 94.0
76.0 132.0 138.0 145.0
1200 770 845 1214 1366 112.8
127.0 220.0 230.0 245.0
1400 827 913 1325 1501 131.6
1600 880 978 1429 1627 150.4
1800 929 1039 1526 1746 169.2
2000 975 1095 1620 1862 188.0
2500 1049 1191 1784 2071 235.0
OUR ACCREDITATION
ABS
ISO ISO ISO
9001 14001 45001
108 109
Technical Information – Electrical Parameters
1. CAPACITANCE 4. INDUCTIVE REACTANCE 7. CABLE LOSS 9. MAX. SHORT CIRCUIT CURRENT

C= εr µF/km X =2πfL x 10-3 Ω/km i) Ohmic Conductor Loss K2 S2 log θ1 + β kA
I2 = e
18loge(D/d) IRt2 Ω/km T θ0 + β
Where,
Where, Where, Where,
L : The inductance Ω/km
f : Frequency Hz f : Frequency Hz Rt : The conductor DC resistance at t°C Ω/km I : Short circuit (R.M.S over duration) Amps
C : The Capacitance Ω/km = R20 [1+α20(t-20)] T : Duration of Short circuit Sec
D : Dimeter over the insulation mm R20 : The conductor DC resistance at 20°C Ω/km K : Constant – 226 for Copper,
d : Diameter over the conductor screen mm t : Conductor Operating temperature °C 148 for Aluminium, 78 for Steel
εr : Relative permittivity α20 : Temperature coefficient at 20°C 1/°C S : Area of Conductor Sq.mm
= 0.00393 for Copper θ1 : Final temperature of conductor or armour
5. DIELECTRIC STRESS
= 0.00403 for Aluminium θ0 : Initial temperature of conductor or armour
E= U0 kV/mm I : Conductor Current Amps. β : Reciprocal of the temperature coefficient of
XIn(DINS/DISC) resistance of the conductor per °C at 0°C
ii) Sheath Eddy Current Loss
Where, (228 for Aluminium, 202 for Steel, &
Sc = I x 3(2πf) x (dm/2) x 10 Watts/cm/Ph
2 2 2 -18
2. INDUCTANCE E : Electric stress kV/mm 234.5 for Copper)
Rs S2
L = K + 0.2 loge (2S/d) mH/km U0 : Rated voltage, phase-neutral V
Where,
Where, DINS : Diameter over the insulation mm
: Conductor Current Amps.
L : The inductance Ω/km DISC : Diameter after inner semi-conductor mm
: Sheath resistance Ω/km
K : Constant for different stranded conductors X : Substituting X with DINS and DISC will
: Mean diameter of sheath mm 10. MAX. ALLOWABLE SHORT-CIRCUIT CURRENT
d : Conductor diameter mm give dielectric stress
: Spacing between cables centre mm FOR CONDUCTORS:
S : Axial spacing between conductors mm
ii) Sheath Circuit Loss Nominal
Cross-Sectional Short Circuit Rating for 1 Sec.
I S2R S = I X m R S Watt/Km
2 2
area of
R S2 + X m2 conductor Aluminium Copper
Where, (Sq.mm) (kA) (kA)
6. VOLTAGE DROP
I : Conductor Current Amps. 185 17.4 26.4
Vd = b(Rcosθ + X sinθ)Ib x L x 100
3. DIELECTRIC LOSS Rs : Sheath resistance Ω/km 240 22.6 34.3
U0 x 1000
Wd = 2πfCU20 tanδ x 10-6 Watt/km/Ph Xm : Mutual reactance (between cables) Ω/km 300 28.2 42.9
Where,
Where, 400 37.6 57.2
Vd : Cable voltage drop %
C : The capacitance to neutral µF/km U0 : Rated voltage, line-neutral V 500 47.0 71.5
f : Frequency Hz R : Cable resistance Ω/km 630 59.2 90.1
8. INDUCED VOLTAGE IN SHEATH 800 75.2 114.4
U0 : Power frequency voltage between X : Cable reactance Ω/km
conductor & earth V Ib : Cable design current A E = I Xm 1000 94.0 143.0
tanδ : Dielectric power factor L : Length of the cable Km Where, 1200 112.8 171.6
0.004 for XLPE b : Circuit factor I : Conductor Current Amps 1400 131.6 200.2
Wd : Dielectric losses (2: for d.c. & 1 phase, √3: for 3 phase) S : Distance between cable centres mm 1600 150.4 228.8
1800 169.2 257.4
2000 188.0 286.0
2500 235.0 357.5
110 111
Technical Information – Current Rating Factors Technical Information – Current Rating Factors
CONTINUOUS CURRENT RATINGS CURRENT DE-RATING FACTORS
The continuous current carrying capacity mentioned in respective product data sheets are calculated in accordance A. Rating factors for variation in ambient air temperature (Max. Conductor Temperature 90ºC)
with IEC 60287.
Air temperature (ºC) 15 20 25 30 35 40
Standard laying conditions for current rating are as follows: Rating factor 1.22 1.18 1.14 1.10 1.05 1.00
1) Ground Temperature : 30ºC
2) Depth of Laying : 1.0 m
B. Rating factors for variation in ground temperature (Max. Conductor Temperature 90ºC)
3) Soil Thermal Resistivity : 1.5Km/W
4) Ambient Air Temperature : 40ºC Ground temperature (ºC) 15 20 25 30 35 40
5) Max. Conductor Temperature : 90ºC Rating factor 1.12 1.08 1.04 1.00 0.96 0.91
6) Type of Bonding : Single point or Cross Bonding
7) Cable installation : Trefoil touching formation
C. Rating factors for variation in thermal resistivity of soil
Soil thermal resistivity (K.m/W) 1.0 1.2 1.5 2 2.5 3
Rating factor 1.17 1.09 1.00 0.89 0.81 0.74
OR
D. Rating factors for variation in depth of laying
Flat formation with 2D Spaced (Centre to Centre)
2De Depth of laying (m) 0.7 0.9 1.0 1.2 1.5 1.8
Rating factor 1.05 1.02 1.00 0.98 0.96 0.94
E. Group Rating factors for grouping of single core cable laid direct in ground in horizontal formation
8) Frequency : 50Hz
9) Load factor : 100% Distance between centres Number of circuits in group
of circuits
mm 1 2 3 4 5 6
MAXIMUM PERMISSIBLE CONDUCTOR TEMPERATURE
Normal Operation : 90ºC 100 1 0.76 0.67 0.59 0.55 0.51
Emergency Operation : 105ºC 200 1 0.81 0.71 0.65 0.61 0.58
Short Circuit Condition : 250ºC (Max duration 5 Second)
400 1 0.85 0.77 0.72 0.69 0.66
600 1 0.88 0.81 0.77 0.74 0.72
800 1 0.90 0.84 0.81 0.79 0.77
2000 1 0.96 0.93 0.92 0.91 0.91
112 113
Cable Handling (Pre-installation)
OVERVIEW STORAGE RECOMMENDED CABLE HANDLING PROCEDURES
To ensure safety during cable installation and In general, the requirements for cable storage are Cable Reel Handling and Storage
reliability once the cable is installed, user should quite straight forward. Maintain the cable dry, at a
confirm the following prior to installation. temperature that will not cause degradation, and
protect the cable from damage.
• The cable selected is proper for designed
application. Following are the mandatory steps to maintain
cable dryness: DON’T
• The cable has not been damaged in transit or
• Maintain cable and end cap moisture seal When off-loading reels from a truck, lower reels
storage.
carefully using a hydraulic gate, hoist or forklift truck.
DON’T
integrity
• Review all applicable state and national codes to Never drop reels. If reels must be rolled, roll in
• Do not store in locations where water clogging is Cable reels should be stored on hard surfaces resting
verify that the cable chosen is appropriate for the opposite direction of the cable wraps to keep cable on the flanges edge (flanges vertical). Align reels
likely
job. Also, consult your local electricity authority / from loosening on the reel. flange to flange and, if possible, arrange so that first
consultant. • Keep cable ends fixed to reel flanges without
in is first out. Multiple reels stacked on top of each
puncturing jackets of end caps.
• Next, you must identify any existing cable damage other (“Pancake” storage), or storing reels flat
and prevent any further damage from occurring. In order to keep the cable from degrading and ready (flanges horizontal) is not recommended for bare
for use, it is necessary to: conductor or medium voltage cable. The weight of
This is done through proper cable inspection,
the stack can total thousands of kgs. creating an
handling and storage. • Maintain, as far as possible, a covering over the DO DON’T enormous load on the bottom reel. In addition,
cable on the reel.
When using a hoist, install a mandrel through the reel damage to the reel and/or cable is likely to occur
CABLE INSPECTION • Maintain storage temperatures above 5°C. arbor holes and attach a sling. Use a spreader bar when the reel is flipped for transit. A concentration of
Inspect every cable reel for damage before Storing below 5°C for long period can cause stress on the reel flange may cause it to break and
approximately 6 inches longer than the overall reel
accepting the shipment. Be particularly alert for cable damage to the Sheath. Consult cable subsequently damage the cable.
width placed between the sling ends just above the
damage if: manufacturer in such an event.
reel flanges. This will prevent bending the reel flanges
• Avoid storing cables in direct sunlight when and mashing the cable.
• A reel is lying flat on its side
ambient temperatures are in the excess of 122°F
• Several reels are stacked or 55°C. Some jackets will soften and this may
• Other freight is stacked on a reel lead to physical damage during installation.
• When cable is stored at temperatures below 0°C, it
• Nails have been driven into reel flanges to secure
is necessary to move the reel(s) into a heated area
shipping blocks
before installation, maintained at a minimum DON’T
DO
• A reel flange is damaged temperature above 5ºC. The cable must be kept in
• A cable covering is removed, stained or damaged this heated area for at least 8 hours before If a fork lift is used, approach the reel from the flange
installation. side. Position the forks such that the reel is lifted by
• A cable end seal is removed or damaged A reel has
both reel flanges. Do not allow the lift forks to contact
been dropped (hidden damage likely). In order to protect the cable from damage, it is
the cable. Care must be taken by the fork lift operator
necessary to:
not to make sudden turns or stops.
CABLE HANDLING • Store cable, especially long-term storage, in
relatively inactive areas When selecting a storage site, consideration should
Remove all nails and staples from the reel flanges
• Maintain a covering on the cable reels to avoid be given to:
before moving a reel, and avoid all objects that could
crush, damage or impact the cable when moving. cable Sheath damage • Traffic patterns during off-loading
NEVER use the cable as a means to move a reel. • In areas of extreme rodent infestation, cables • Grade and condition of the soil or pavement
should be protected with full lagging, steel plates
• Protection from vehicle damage during the time in
When unreeling, observe recommended bending over flange penetrations or other suitable means.
storage
radii, use swivels to prevent twisting and avoid
overruns. Store cable reels standing on flange rims. DO NOT, • Environmental conditions such as exposure to
except in special circumstances, store cable reels on heat, corrosive chemicals, etc.
their sides; i.e., lying on the flange.
114 115
66, 132 & 220 kV XLPE Cables Accessories,
Jointing, Terminations and Installation
Accessories are an integral part of power Cable Terminations Midpoint Bonding: This system however has the following
transmissions through cables. The design concept of This is a modification of the single point bonding disadvantages:
XLPE cable must take into consideration the method whereby the circuit is effectively split up into • Complexity of the system
demands of such applications. Conductor R
two elementary sections. By Midpoint Bonding, the
• Maintenance of the link boxes (prevention of
Y
length of the cable circuit can be increased to almost
Polycab can source a full range of accessories to twice that of Single Point Bonded system. In this water seepage to be ensured).
cover all types of jointing requirements and B
system, the three Sheaths are bonded and earthed at • Higher capital cost.
terminations. These accessories meet all Screen
the center of the cable route. As a result:
international standards and have proven reliability for Induced Sheath voltage Characteristics Cable Lerminations
• Voltage will appear from Sheath to earth which
voltage
many years of operation. Screen separation Conductor
Cable Length will be maximum at both ends of the cable route.
JOINTING • No induced current hence, no Sheath losses
Cable Terminations result.
Both Ends Bonded: Screens
Conductor R This is applicable for long circuit lengths. In this

Y Screen system, the Sheaths are bonded and earthed at both Cross-bonding
Surge
B the ends of the cable. The flow of Sheath Current voltage of screens
limiter Direct earthing
results in Sheath losses, which slightly derates the
Cable Sheath current rating. This system has the following distinct
Insulated at
Link Box termination advantages:
• There is no Sheath voltage to earth hence, ensures

safety.
METHODS:
• Installation is simple, and no maintenance or
TERMINATION
Single Point Bonding monitoring of the installation is necessary.
This is applicable for short cable circuit, such as
interconnection with sub-stations or termination of Cross Bonding:
an overhead line into a sub-station. In this system, This is applicable for longer circuit. In this system,
the three Sheaths are bonded and earthed at one of the Sheaths of the adjoining cables are connected
the cable route. Hence, such that the Sheaths are electrically 120o apart.
• A voltage will appear from Sheath to earth which Cross-bonding essentially consists of sectionalizing
will be maximum at the farthest point from the the Sheath*s into minor sections which are cross
earth bond at the other end. bonded. The minor sections together make a major
• No induced current hence, no Sheath losses section.
result.
For cables in trefoil formation, their Sheath voltage
The effects of Design Variation: under the cross bonded system will be equal across a
The tabulated data has been carefully calculated major section and have a phase displacement of
STRAIGHT after considering standard site conditions. However, 120º (by ensuring the minor sections have identical
the design changes can affect the cable lengths). The vector sum of the voltage will be zero.
Electric potential is induced in cable Sheath by characteristics, hence, the declared data is for Hence, eliminating circulating current and Sheath
electromagnetic induction. The permissible voltage guidance only and shall not be considered as losses.
rise has to be restricted to 60 volts are per P&T guaranteed.
regulation to avoid interference with communication
lines. Methods are available to reduce Sheath
voltages and current. Polycab’s recommendation for
this system is given below:
116 117

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02 XLPE CABLES UP TO 220 KV 5

03 PROCESS FLOW DIAGRAM 6

04 MATERIAL HANDLING & ENVIRONMENT CONTROL 7

05 QUALITY PLANNING AND PROCESS OF PRODUCTION 8

06 QUALITY ASSURANCE ROUTINE / TYPE TESTING & STANDARDS 10

07 TECHNICAL DATA - CABLE CONSTRUCTION / ELECTRICAL CHARACTERISTICS 13

08 TECHNICAL INFORMATION – VOLTAGE DESIGNATIONS / ELECTRICAL 109

PARAMETERS / CURRENT RATING FACTORS

09 CABLE HANDLING – PRE-INSTALLATION 114

10 CABLE TERMINATIONS 116

11 SHEATH* BONDING SYSTEMS 116

Polycab has been relentlessly steel, cement, chemicals, nuclear

innovating to make a positive power, etc. More importantly,

difference in people’s lives. Every Polycab’s corporate ethos anchored

product reflects the Company’s on pillars like product innovation,

response to evolving needs as well superior quality and ready

as its commitment to pushing the availability helps the brand bond

technological envelope. with millions of satisﬁed customers

manufacturer of wires and cables,

producing around 3.9 million

kilometres of cables every year. Its

huge product range, offered in

voltage grades from 1.1 kV to 220

kV, caters to a wide spectrum of the

industry: Utilities, power generation,

transmission and distribution,

2. XLPE cables – properly designed, manufactured

spearhead ‘manufacturing in India’ decades before

‘Make in India’ became a national slogan. Polycab’s

extensive range of electrical wires and cables are

manufactured using the latest technology with

world-class materials under strict quality assurance

High Voltage cable is manufactured at one of

Polycab’s largest plants in Halol, Gujarat – located

only a few hours drive from Mumbai. State-of-the-art

machines like Maillifer, Scolz, John Royale, along

with an ultramodern testing

facility ensure a high degree

contamination and optimal

production at all times. Scan to watch

leading XLPE suppliers. While the high voltage cables

Semi conducting insulation or semiconducting material

a cross-linkable structure; the semiconductive • Removes materials ﬁns if any

It said, “A contamination-free insulation is essential

process involves: Nitrogen purging of delivery

containers, feeding of compounds only to clean

steel pipes to deliver materials to hopper dryers.

Screen – Copper Wires +

(super smooth clean grade of XLPE compound)

partial discharge and Conductor Resistance, as per on the cable samples.

IS:7098 Part 3 or IEC 60840, IEC 62067. Online

manufacturing tests are conducted to ensure

voltages above 30 kV (Um = 36 kV) up to 150 kV (Um = 170 kV) – Test

methods and requirements.

methods and requirements

5. IEC 60287 Electric cables calculation of current rating.

(B) Type Tests: Type Test is performed on a

i) Electrical: All electrical type tests as per IEC 60840,

IEC 62067 or IS:7098 Part 3 are carried out on the

cable samples. Scan to watch