Operation & Maintenance Manual S250 Skid-Steer Loader: S/N 530911001 & Above S/N 531011001 & Above

Operation & Maintenance Manual
S250 Skid-Steer Loader
S/N 530911001 & Above

S/N 531011001 & Above
Dealer Copy -- Not for Resale
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS)
6904156 (9-07) Revised (10-07) (9) Printed in U.S.A. © Bobcat Company 2007
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OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
before running the machine.
WARNING Untrained operators can cause
injury or death.
W-2001-1285
Safety Alert Symbol: This symbol with a warning statement,

means: “Warning, be alert! Your safety B-10731a
is involved!” Carefully read the message Never use the loader without
that follows. instructions. See machine signs
(decals), Operation & Maintenance
Manual, and Operator’s Handbook.
CORRECT CORRECT WRONG
B-16245 B-16253 B-16249

Always use the seat bar and fasten Never use loader without operator Never use loader as man lift or
seat belt snugly. cab with ROPS and FOPS approval. elevating device for personnel.
Always keep feet on the pedals or Fasten your seat belt.

foot rest when operating loader.
WRONG WRONG WRONG
B-6578 B-16252 B-16248

Do not use loader in atmosphere Never carry riders. Always carry bucket or
with explosive dust, explosive gas, attachments as low as possible.
or where exhaust can contact Keep bystanders away from work Do not travel or turn with lift arms
flammable material. area. up.
Load, unload, and turn on flat level
ground.
WRONG WRONG WRONG
B-16251 B-16250 B-16244

B-16102 B-16102
Never exceed Rated Operating Never leave loader with engine Never modify equipment.
Capacity. running or with lift arms up.
To park, engage parking brake and Use only attachments approved by
put attachment flat on the ground. Bobcat Company for this model
loader.
SAFETY EQUIPMENT
The Bobcat Loader must be equipped with safety items necessary for each job. Ask your dealer about attachments and
accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. SEAT BAR: When up, it must deactivate travel and hydraulic functions.
3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight.
4. HANDBOOK: Must be in the cab.
5. SAFETY SIGNS (DECALS): Replace if damaged.
6. SAFETY TREADS: Replace if damaged.
7. GRAB HANDLES: Replace if damaged.
8. LIFT ARM SUPPORT DEVICE: Replace if damaged.
9. PARKING BRAKE
10. BOBCAT INTERLOCK CONTROL SYSTEM (BICS) OSW14-0805
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CONTENTS FOREWORD
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
SAFETY &
SAFETY & TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . XI TRAINING
RESOURCES
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-1
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . PM-1 OPERATING

INSTRUCTIONS
(OI)
SYSTEM SETUP & ANALYSIS. . . . . . . . . . . . . . . . . . . . . . . . . . SA-1
MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . MST-1 PREVENTIVE

MAINTENANCE
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-1 (PM)
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY-1 SYSTEM SETUP

& ANALYSIS
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1 (SA)

MACHINE SIGN
REFERENCE INFORMATION
TRANSLATIONS
Write the correct information for YOUR Bobcat Loader in the spaces below. Always
(MST)
use these numbers when referring to your Bobcat Loader.
SPECIFICATIONS
Loader Serial Number (SPEC)
Engine Serial Number
WARRANTY
NOTES:
ALPHABETICAL
INDEX
YOUR BOBCAT DEALER:
ADDRESS:
PHONE:
Bobcat Company Bobcat Company Europe

P.O. Box 128 Drève Richelle 167
Gwinner, ND 58040-0128 B-1410 WATERLOO
Belgium
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FOREWORD FOREWORD
This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Bobcat Loader. READ AND UNDERSTAND
THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR Bobcat
Loader. If you have any questions, see your Bobcat dealer.
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED . . . . . . . . . . . . . . . . . V
DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . VIII

Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Buckets Available. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
High-Flow Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IX
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Special Applications Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Special Applications Kit Inspection And Maintenance . . . . . . . . . . . . . X SYSTEM SETUP
Standard Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII & ANALYSIS
LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
TRANSLATIONS
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Loader Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
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BOBCAT COMANY IS IS0 9001:2000 CERTIFIED
ISO 9001:2000 is an international standard that controls the processes and procedures which we use to design, develop,
manufacture and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance
with the ISO 9001:2000 standard. The BSI registration certifies that Bobcat's manufacturing facilities in Gwinner and
Bismarck, North Dakota (North America), Pontchateau (France), Dobris (Czech Republic) and the Bobcat corporate
offices (Gwinner, Bismarck & West Fargo) in North Dakota are in compliance with ISO 9001:2000. Only certified
assessors, like BSI, can grant registrations.
ISO 9001:2000 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
CALIFORNIA
PROPOSITION 65 WARNING

Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects and other reproductive harm.
REGULAR MAINTENANCE ITEMS

ENGINE OIL FILTER (6 Pack) HYDROSTATIC CASE DRAIN FILTERS
6678233 6661022
FUEL FILTER BATTERY

6667352 6667986
AIR FILTER, Outer FLUID, Hydraulic/Hydrostatic

6681474
6903117 - (2.5 Gal.)
AIR FILTER, Inner 6903118 - (5 Gal.)
6681475 6903119 - (55 Gal.)
HYDRAULIC CHARGE FILTER
HYDRAULIC FILL / BREATHER CAP
6686926 (Earlier Models)
6727475
6692337 (Later Models)
HYDROSTATIC FILTER ANTI-FREEZE, Propylene Glycol
6661248 (6 inch) - for Standard Flow 6724094 - Premixed

6668819 (9.5 inch) - for High-Flow 6724354 - Concentrate
• MOTOR OIL
6903105 SAE 15W40 CE/SG (12 qt.) 6903106 SAE 15W40 CE/SG (1 Gal.)
6903107 SAE 10W30 CE/SG (12 qt.) 6903108 SAE 10W30 CE/SG (1 Gal.)
6903109 SAE 30W CE/SG (12 qt.) 6903110 SAE 30W CE/SG (1 Gal.)
6903113 SAE 15W40 CE/SG (2.5 Gal.)

6903112 SAE 10W30 CE/SG (2.5 Gal.)
6903111 SAE 30W CE/SG (2.5 Gal.)
NOTE: Always verify Part Numbers with your Bobcat dealer.
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SERIAL NUMBER LOCATIONS Engine Serial Number
Always use the serial number of the loader when Figure 2

requesting service information or when ordering parts.
Early or later models (identification made by serial
number) may use different parts, or it may be necessary
1
to use a different procedure in doing a specific service
operation.
Figure 1
P-48339
The engine serial number is located on the side of the

engine (Item 1) [Figure 2] above the oil filter.
DELIVERY REPORT

P-43900
Figure 3
Loader Serial Number
The loader serial number plate is located on the outside

of the loader frame [Figure 1].
Explanation of loader Serial Number:

XXXX XXXXX
Module 2. - Production
Sequence (Series)
Module 1. - Model / Engine

Combination
B-16315
1. The four digit Model/Engine Combination Module
number identifies the model number and engine
combination. The delivery report must be filled out by the dealer and
signed by the owner or operator when the Bobcat Loader
2. The five digit Production Sequence Number identifies is delivered. An explanation of the form must be given to
the order which the loader is produced. the owner. Make sure it is filled out completely [Figure
3].
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LOADER IDENTIFICATION
FRONT OPERATION &

LIGHTS MAINTENANCE
MANUAL AND
GRAB OPERATOR’S
HANDLES HANDBOOK
OPERATOR SEAT
with SEAT BELT ◆ REAR AUXILIARY
& SEAT BAR QUICK COUPLERS
TILT
CYLINDERS
FRONT AUXILIARY
QUICK COUPLERS
†BUCKET

STEPS
BUCKET
STEPS
● OPERATOR CAB
LIFT (ROPS & FOPS)
CYLINDER LIFT ARM
SUPPORT DEVICE
REAR
GRILL
LIFT ARM
REAR
LIGHT
REAR
TAIL LIGHT *TIRES B-16373A
DOOR B-16275A
◆ Optional or Field Accessory (Not Standard Equipment)

* TIRES - Flotation tires are shown. The Bobcat Loader is factory equipped with standard tires
† BUCKETS - Several different buckets and other attachments are available for the Bobcat Loader.
● ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure per ISO 3449, Level I. Level II
is available. The Bobcat Loader is base-equipped with a standard operator cab as shown. Extra insulated cab is available as an option
(Reduced noise level).
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FEATURES, ACCESSORIES AND ATTACHMENTS
Standard Items Options and Accessories (Cont’d)
Model S250 Bobcat Loaders are equipped with the • Dual Attachment Control Kit
following standard items: • Engine Heater
• Extended Pedals
• Adjustable Cushion Seat • Fire Extinguisher
• Automatically Activated Air Intake Heater • FOPS Kit (Level II)
• Auxiliary Hydraulics: Front: Variable Flow / Maximum • GPS System (GlobalTRACS®)
Flow • High-Flow Auxiliary Hydraulics
• Bobcat Interlock Control System (BICS™) • Horn
• Bob-Tach • Hose Guide
• Deluxe Cab (includes: interior insulation, top & rear • Hydraulic Bucket Positioning (Includes On/Off
windows, accessory harness, dome light and 12 volt Selection)
power port) ROPS & FOPS Approved) • Keyless Instrument Panel
• Dual Path Cooling System • Lift Kit (4-Point, Single Point)
• Engine/Hydraulic Systems Shutdown • Locking Fuel Cap
• Instrumentation: Hourmeter, Engine Temperature • Power Bob-Tach
and Fuel Gauges and Warning Lights • Radiator Screen Kit
• Lift Arm Support Device • Radio Remote Control
• Lights, Front & Rear • Rear Window Wiper
• Parking Brake • Ride Control
• Seat Bar • Seat Belt with 3-Point Restraint (Std. on 2-Speed

• Seat Belt Models)
• Seat Belt with 3-Point Restraint (with 2-Speed Option) • Seat Belt - 3 Inch Wide
• Spark Arrestor Exhaust System • Seat Belt - Retractable
• Tires (12-16.5, Bobcat Standard Duty, 12 ply Rating) • Sound Cab (Reduces noise at operator ear)
• Turbo-Charger • Sound Insulation (Reduces noise to bystander)
• Special Applications Kit
• Tailgate Lock
• Taillights
• Tires:
Options and Accessories Bobcat Severe Duty 12 - 16.5 12 Ply Rating
Bobcat Super Float 33 x 15.5 - 16.5
Below is a list of some equipment available from your • Tool Container
Bobcat Loader dealer as Dealer and / or Factory Installed • Two-Speed Travel
Accessories and Factory Installed Options. See your • Warning Lights: Four-Way Flasher (Includes
Bobcat dealer for other available options, accessories Direction Signals), Rotating Beacon, Strobe Light
and attachments.
• Vinyl Cab Enclosure
• Access Cover Kit (Foot Pedal Area) • Weighlog Kit
• Accessories Electrical Harness • Windows
• Adjustable Suspension Seat Top and Rear Windows
• Advanced Control System (ACS) (Selectable Foot Side Windows
Pedal or Hand Control) Polycarbonate Rear Window
• Selectable Joystick Control (SJC) (Selectable ‘ISO’ or Polycarbonate Top Window
‘H’ Pattern Control) Externally Removable Rear Window
• Auxiliary Hydraulics, Rear
• Auxiliary Hydraulics, Front - Right Hand Side
• Air Conditioning Specifications subject to change without notice.
• Attachment Control Device (ACD)
• Back-up Alarm
• Cab Door
• Cab Enclosure
• Cab Heater
• Catalytic Exhaust Purifier
• Counterweight Kit
• Debris Shield
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FEATURES, ACCESSORIES AND ATTACHMENTS Buckets Available
(CONT’D)
These and other attachments are approved for use on

this model loader. Do not use unapproved attachments.
Attachments not manufactured by Bobcat may not be
approved.
The versatile Bobcat Loader quickly turns into a multi-job

machine with a tight-fit attachment hook-up . . . from
bucket to grapple to pallet fork to backhoe and a variety BUCKET
of other attachments.
Many bucket styles, widths and different capacities are
See your Bobcat dealer for more details on these and available for a variety of different applications. They
other attachments and field accessories. include Construction & Industrial, Low Profile, Fertilizer
and Snow, to name a few. See your Bobcat dealer for the
Increase the versatility of your Bobcat Loader with a correct bucket for your Bobcat Loader and application.
variety of bucket styles and sizes.
Attachments
• 3-Point Hitch • Sod Layer
• Angle Broom • Soil Conditioner
• Auger • Spreader
• Backhoe • Stump Grinder

• Blades • Sweeper
Box Blade • Tiller
Snow Blade • Tilt-Tatch
V-Blade • Tracks
Dozer • Tree Spade
• Bob-Tach Backhoe • Trench Compactor
• Brush Saw • Trencher
• Breaker • Utility Fork
• Bucket Adapter • Utility Frame
• Buckets • Utility Grapple
• Combination Bucket • Vibratory Roller
• Chipper • Water Kit
• Concrete Mixer • X-Change Frame
• Concrete Pump
• Cutter Crusher High-Flow Attachments
• Drop Hammer
• Dumping Hopper The following attachments are approved for use on
• Finish Mower High-Flow machines. See your Bobcat dealer for an
• Grader updated list of approved attachments.
• Industrial Bucket Grapple
• Auger
• Industrial Fork Grapple
• Chipper
• Landplane
• Concrete Pump
• Landscape Rake
• Planer
• Packer Wheel
• Rotary Cutter
• Pallet Fork
• Soil Conditioner
• Planer
• Stump Grinder
• Rear Stabilizers
• Tiller
• Root Grapple
• Trencher
• Rotary Cutter (Brushcat)
• Wheel Saw
• Scarifier
• Scraper
NOTE: Not all Bobcat High-Flow Attachment models
• Seeder
are approved for use with 40 GPM flow.
• Silt Fence Installer
Damage to attachment or machine can result
• Snow Blower
when using unapproved attachments.
• Snow Pusher
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FEATURES, ACCESSORIES AND ATTACHMENTS Special Applications Kit Inspection And Maintenance
(CONT’D)
• Inspect for cracks or damage. Replace if required.
Special Applications Kit
• Pre-rinse with water to remove gritty materials.
• Wash with a mild household detergent and warm

water.
• Use a sponge or soft cloth. Rinse well with water and
dry with a clean soft cloth or rubber squeegee.
• Do not use abrasive or highly alkaline cleaners.
• Do not operate windshield wipers on a dry surface.
• Do not clean with metal blades or scrapers.
B-25286A
Available for special applications to restrict material from

entering cab openings. Kit includes 1/2 inch
polycarbonate front door, top and rear windows.
See your Bobcat dealer for availability.
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SAFETY & TRAINING RESOURCES
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV SAFETY &
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XVI TRAINING
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XVI RESOURCES
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XVI
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Spark Arrestor Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . .XVI
Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XVI
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .XVI
MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .XVIII
PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . XX
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII

Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
Safe Operation Is The Operator’s Responsibility. . . . . . . . . . . .XIV

Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . .XIV
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SAFETY INSTRUCTIONS • An Operator’s Handbook is fastened to the operator
cab of the loader. It’s brief instructions are convenient
Before Operation to the operator. The Handbook is available from your
dealer in an English edition or one of many other
Carefully follow the operating and maintenance languages. See your Bobcat dealer for more
instructions in this manual. information on translated versions.
The Bobcat loader is highly maneuverable and compact. • The AEM Safety Manual delivered with the machine
It is rugged and useful under a wide variety of conditions. gives general safety information.
This presents an operator with hazards associated with
off highway, rough terrain applications, common with • The Skid-Steer Loader Operating Training Course is
Bobcat loader usage. available through your Bobcat dealer. This course is
intended to provide rules and practices of correct
The Bobcat loader has an internal combustion engine operation of the Bobcat loader. The course is
with resultant heat and exhaust. All exhaust gasses can available in English and Spanish versions.
kill or cause illness so use the Loader with adequate
ventilation. • Service Safety Training Courses are available from
your Bobcat dealer. They provide information for safe
The dealer explains the capabilities and restrictions of and correct service procedures.
the Bobcat loader and attachment for each application.
• See the PUBLICATIONS AND TRAINING
The dealer demonstrates the safe operation according to
RESOURCES Page in this manual or your Bobcat
Bobcat instructional materials, which are also available to
dealer for Service and Parts Manuals, printed
operators. The dealer can also identify unsafe
materials, videos, or training courses available. Also
modifications or use of unapproved attachments. The
check the Bobcat web sites

attachments and buckets are designed for a Rated
www.training.bobcat.com or www.bobcat.com
Operating Capacity (some have restricted lift heights).
They are designed for secure fastening to the Bobcat The dealer and owner / operator review the
loader. The user must check with the dealer, or Bobcat recommended uses of the product when delivered. If the
literature, to determine safe loads of materials of owner / operator will be using the machine for a different
specified densities for the machine - attachment application(s) he or she must ask the dealer for
combination. recommendations on the new use.
The following publications and training materials provide

information on the safe use and maintenance of the
Bobcat machine and attachments:
• The Delivery Report is used to assure that complete

instructions have been given to the new owner and
that the machine and attachment is in safe operating
condition.
• The Operation & Maintenance Manual delivered with

the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
Call Before You Dig
be ordered from your Bobcat dealer. Dial 811 (USA Only)
• Machine signs (decals) instruct on the safe operation 1-888-258-0808 (USA & Canada)
and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation When you call, you will be directed to a location in your
& Maintenance Manual. Replacement signs are state / province, or city for information about buried lines
available from your Bobcat dealer. (telephone, cable TV, water, sewer, gas, etc.).
SI SSL-1007
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SAFETY INSTRUCTIONS (CONT’D) A Qualified Operator Must Do The Following:
Safe Operation Is The Operator’s Responsibility Understand the Written Instructions, Rules and
Regulations
Safety Alert Symbol • The written instructions from Bobcat Company
include the Delivery Report, Operation &
This symbol with a warning statement means: Maintenance Manual, Operator’s Handbook, Safety
“Warning, be alert! Your safety is involved!” Manual and machine signs (decals).
Carefully read the message that follows.
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
requirements. Regulations may apply to local driving
requirements or use of a Slow Moving Vehicle (SMV)
WARNING
WARNING emblem. Regulations may identify a hazard such as a
utility line.
Operator must have instructions before running the Have Training with Actual Operation
machine. Untrained operators can cause injury or
• Operator training must consist of a demonstration and
death.
verbal instruction. This training is given by your
W-2001-1285
Bobcat dealer before the product is delivered.
• The new operator must start in an area without

bystanders and use all the controls until he or she can
IMPORTANT operate the machine and attachment safely under all

conditions of the work area. Always fasten seat belt
before operating.
This notice identifies procedures which must be
followed to avoid damage to the machine. • Operator Training Courses are available from your
I-2019-0284 Bobcat dealer in English and Spanish. They provide
information for safe and efficient equipment
operation. Safety videos are also available.
• Service Safety Training Courses are available from

WARNING
WARNING your Bobcat dealer. They provide information for safe
and correct service procedures.
Warnings on the machine and in the manuals are for
Know the Work Conditions
your safety. Failure to obey warnings can cause
injury or death. • Know the weight of the materials being handled.
W-2044-1285
Avoid exceeding the Rated Operating Capacity
(ROC) of the machine. Material which is very dense
The Bobcat loader and attachment must be in good will be heavier than the same volume of less dense
operating condition before use. material. Reduce the size of the load if handling
dense material.
Check all of the items on the Bobcat Service Schedule
• The operator must know any prohibited uses or work
Decal under the 8-10 hour column or as shown in the areas, for example, he or she needs to know about
Operation & Maintenance Manual. excessive slopes.
Safe Operation Needs A Qualified Operator • Know the location of any underground lines. Call local
utilities or the TOLL FREE phone number found in the
For an operator to be qualified, he or she must not use Before Operation Section of this manual.
drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking • Wear tight fitting clothing. Always wear safety glasses
prescription drugs must get medical advice to determine when doing maintenance or service. Safety glasses,
if he or she can safely operate a machine. respiratory equipment, hearing protection or Special
Applications Kits are required for some work. See
your Bobcat dealer about Bobcat Safety Equipment
for your model.
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SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION
Avoid Silica Dust
Maintenance
The machine and some attachments have components

that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
Cutting or drilling concrete containing sand or rock damaged or incorrectly maintained, can be a source of
containing quartz may result in exposure to silica dust. arcs or sparks.
Do not exceed Permissible Exposure Limits (PEL) to
silica dust as determined by OSHA or other job site Rules Flammable debris (leaves, straw, etc.) must be removed
and Regulations. Use a respirator, water spray or other regularly. If flammable debris is allowed to accumulate, it
means to control dust. Silica dust can cause lung disease can cause a fire hazard. Clean often to avoid this
and is known to the state of California to cause cancer. accumulation. Flammable debris in the engine
compartment is a potential fire hazard.
The operator’s area, engine compartment and engine

cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.
All fuels, most lubricants and some coolants mixtures are

flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.
Operation
Do not use the machine where exhaust, arcs, sparks or

hot components can contact flammable material,
explosive dust or gases.
Electrical
Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.
Battery gas can explode and cause serious injury. Use

the procedure in the Operation & Maintenance Manual
for connecting the battery and for jump staring. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.
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FIRE PREVENTION (CONT’D) Welding And Grinding
Hydraulic System Always clean the machine and attachment, disconnect

the battery, and disconnect the wiring from the Bobcat
Check hydraulic tubes, hoses and fittings for damage controllers before welding. Cover rubber hoses, battery
and leakage. Never use open flame or bare skin to check and all other flammable parts. Keep a fire extinguisher
for leaks. Hydraulic tubes and hoses must be properly near the machine when welding.
routed and have adequate support and secure clamps.
Tighten or replace any parts that show leakage. Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Always clean fluid spills. Do not use gasoline or diesel Toxic dust or gas can be produced.
fuel for cleaning parts. Use commercial nonflammable
solvents. Dust generated from repairing nonmetallic parts such as
hoods, fenders or covers can be flammable or explosive.
Fueling Repair such components in a well ventilated area away
from open flames or sparks.
Fire Extinguishers
Stop the engine and let it cool before adding fuel. No

smoking! Do not refuel a machine near open flames or

sparks. Fill the fuel tank outdoors.
Starting
Do not use ether or starting fluids on any engine that has

glow plugs. These starting aids can cause explosion and Know where fire extinguishers and first aid kits are
injure you or bystanders. located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Use the procedure in the Operation & Maintenance Obey the recommendations on the instructions plate.
Manual for connecting the battery and for jump starting.
Spark Arrestor Exhaust System
The spark arrestor exhaust system is designed to control

the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
Check the spark arrestor exhaust system regularly to

make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrestor muffler (if equipped).
Sl SSL-1007
XVI S250 Operation & Maintenance Manual

20 of 178
XVII S250 Operation & Maintenance Manual

21 of 178
MACHINE SIGNS (DECALS)
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.
6718579
Standard and ACS - 6727926 SJC - 7131519
Door Opt. - 6902600

7110316
Standard and ACS - 6728539 SJC - 7131518
6735140
Door Opt. - BU Alarm -
6733924 SJC - 6737248 2-Speed Opt.
6707852 6737189
Inside Cab 6725370

7117407
Sgl. Pt. Lift Opt. - 4 Pt. Lift Opt. -
(Inside Fuse Cover)
6533898 6726423
Sgl. Pt. Lift Opt. -

6579528 6704786
(Behind Lift Arm Crossmember)
Lift Kit Options
6561383
(Behind Bob-Tach)
6725907
(Power Bob-Tach - Option)
6565990
6577754 (2)
6702301
6731757
7120602
High-Flow Only
6732696
6702302
BU - Backup
Std - Standard
ACS - Advanced Control System
SJC - Selectable Joystick Control
XVIII S250 Operation & Maintenance Manual

22 of 178
MACHINE SIGNS (DECALS) (CONT’D)
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.
6560573
6578368 6732774
6708929
6733996
6717343 (2)
(Under Cab)

6809511 (4)
(On Hose & Tubeline)
6727595 (3)
6734534
Inside Rear Door 6708941
XIX S250 Operation & Maintenance Manual

23 of 178
PUBLICATIONS AND TRAINING RESOURCES
The following publications are also available for your

Bobcat Loader. You can order them from your Bobcat
dealer. OPERATOR’S
HANDBOOK
For the latest information on Bobcat products and the
Bobcat Company, visit our web site at 6902600
training.bobcat.com or www.bobcat.com
Gives basic operation instructions and safety warnings
OPERATION &
MAINTENANCE
MANUAL
6904156
SKID-STEER LOADER
OPERATOR
TRAINING COURSE
Complete instructions on the correct operation and the 6901726

routine maintenance of the Bobcat Loader

Introduces operator to step-by-step basics of Skid-Steer
Loader operation. Also available in Spanish P/N 6724036
S250, S300
SERVICE MANUAL
OPERATOR SAFETY
6904158 VIDEO
6902176
OPERATOR SAFETY
DVD (English & Spanish)
Complete maintenance instructions for your Bobcat Loader 6904762
Provides basic safety instructions contained in all Bobcat

Safety Videos in both English and Spanish.
SAFETY MANUAL
(English & Spanish)
SKID-STEER LOADER
6556500 SERVICE SAFETY
TRAINING COURSE
6900641
Provides basic safety procedures and warnings for your

Bobcat Loader in both English and Spanish.
Introduces Service Technicians to step-by-step basics of

proper and safe Skid-Steer Loader maintenance and
servicing procedures.
XX S250 Operation & Maintenance Manual

24 of 178
OPERATING INSTRUCTIONS
ATTACHMENT CONTROL DEVICE (ACD) . . . . . . . . . . . . . . . . . . . . . . . . . OI-29

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-29
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-43
Choosing The Correct Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-43
Installing And Removing The Attachment (Hand Lever Bob-Tach) . . . . . OI-44
Installing And Removing The Attachment (Power Bob-Tach) . . . . . . . . . OI-46 OPERATING
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-43 INSTRUCTIONS
(OI)
BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . . . . . . . .OI-11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OI-11
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-30

Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-31
DRIVING AND STEERING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14

Available Control Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14
Operation (Standard and ACS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-14
Operation (SJC) in ‘H’ Control Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . OI-15
Operation (SJC) in ‘ISO’ Control Pattern . . . . . . . . . . . . . . . . . . . . . . . . . OI-16
ENGINE SPEED CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13
HYDRAULIC CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21

Advanced Control System (ACS) In HAND Control Mode. . . . . . . . . . . . OI-22
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) . . . . . . OI-25
FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW) . . . . . . . . . . OI-24
FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW) . . . . . . . . . . OI-24
High-Flow Hydraulics Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-27
Hydraulic Bucket Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-23
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-26
REAR Auxiliary Hydraulics Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-25
Relieve Hydraulic Pressure (Loader and Attachment). . . . . . . . . . . . . . . OI-26
Secondary Front Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-28
Selectable Joystick Control (SJC) In ‘H’ Control Pattern . . . . . . . . . . . . . OI-22
Selectable Joystick Control (SJC) In ‘ISO’ Control Pattern . . . . . . . . . . . OI-23
Standard Controls (Also ACS In FOOT Pedal Mode) . . . . . . . . . . . . . . . OI-21
Continued On Next Page
OI-1 S250 Operation & Maintenance Manual

25 of 178
OPERATING INSTRUCTIONS (CONT’D)
INSTRUMENT PANEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5

Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-8
Left Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-5
Right Panel (Keyless) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-7
Right Panel (Key Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-6
Side And Front Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-9
LIFT ARM BYPASS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12
LIFTING THE LOADER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-59

Four Point Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-59
Single Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-59
MONITORING THE DISPLAY PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-40

Left Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-40
Right Panel (Keyless) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-40
Right Panel (Key Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-40
Warning And Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-40

OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-49
Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern) . . . . . . . . OI-55
Digging And Filling A Hole (Foot Pedals). . . . . . . . . . . . . . . . . . . . . . . . . OI-52
Digging And Filling A Hole (SJC - ‘ISO’ Pattern) . . . . . . . . . . . . . . . . . . . OI-57
Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern) . . . OI-53
Filling And Emptying The Bucket (Foot Pedals) . . . . . . . . . . . . . . . . . . . OI-51
Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern) . . . . . . . . . . . . . . OI-56
Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-49
Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern) . . OI-54
Leveling The Ground Using Float (Foot Pedals) . . . . . . . . . . . . . . . . . . . OI-52
Leveling The Ground Using Float (SJC - ‘ISO’ Pattern) . . . . . . . . . . . . . OI-57
Operating With A Full Bucket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-49
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-50
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12
PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-32

Entering The Loader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-32
Operation & Maintenance Manual And Operator’s Handbook Locations OI-32
Seat Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-33
Seat Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-34
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-33

26 of 178
OPERATING INSTRUCTIONS (CONT’D)
SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10
SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-18

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-18
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-35

Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-38
Keyless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-37
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-35
Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . OI-39
STEERING DRIFT COMPENSATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-19

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-19
Exiting And Saving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-20
Selecting And Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-19
STOPPING THE ENGINE AND LEAVING THE LOADER . . . . . . . . . . . . . . OI-41

Emergency Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-42

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-41
STOPPING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16

Using The Control Levers Or Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16
TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-58

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-58
TRACTION LOCK OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12
TRANSPORTING THE LOADER ON A TRAILER . . . . . . . . . . . . . . . . . . . . OI-60

Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-60
Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-60
TWO-SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17
Operation (SJC) (If Equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17
Operation (Standard And ACS) (If Equipped) . . . . . . . . . . . . . . . . . . . . . OI-17

27 of 178

28 of 178
INSTRUMENT PANEL IDENTIFICATION The left instrument panel [Figure OI-1] is the same for
both Key Switch and Keyless equipped machines.
Left Panel
The table below shows the DESCRIPTION and
Figure OI-1 FUNCTION/OPERATION for each of the components of
the left panel.
2
1 Press and hold LIGHTS button (Item 4) [Figure OI-1] for
3 two seconds to view SERVICE CODES in the
HOURMETER/CODE DISPLAY (Item 2) [Figure OI-1]. If
4 5 6 7 8 more than one SERVICE CODE is present, the codes will
scroll on the HOURMETER/CODE DISPLAY.
11 12
13 9 10
14
B-15551

REF.
DESCRIPTION FUNCTION / OPERATION
NO
1 TEMPERATURE GAUGE Shows the engine coolant temperature.
2 HOURMETER / CODE DISPLAY / HOURMETER - Records operating hours of loader. CODE DISPLAY - Display numeric SERVICE CODES*
ENGINE PREHEAT COUNTDOWN relating to the loader monitoring system. ENGINE PREHEAT COUNTDOWN - Preheat time remaining
3 FUEL GAUGE Shows the amount of fuel in the tank.
4 LIGHTS / HOLD FOR CODES LIGHTS - Press once for FRONT LIGHTS. Press a second time for FRONT AND REAR lights. Press a third time
to turn all lights off. HOLD FOR CODES - Press and hold two seconds for display of SERVICE CODES (Item 2).
(CODES* show only when there is an error found by loader monitoring system.)
5 BUCKET POSITIONING (Option) Press to engage the BUCKET POSITIONING function. Press again to disengage. Press and hold two seconds
to view SHTDN & Operational Code Number in HOURMETER / CODE DISPLAY.
ATTACHMENT AUXILIARY HYDRAULICS
6 HIGH FLOW (Option) Press to engage the HIGH-FLOW auxiliary hydraulics. Press again to disengage.
7 MAXIMUM FLOW / VARIABLE FLOW Press once to engage the VARIABLE FLOW auxiliary hydraulics. Press a second time to engage MAXIMUM
FLOW. Press a third time to disengage all auxiliary hydraulics. [VARIABLE FLOW allows for slow-to-fast
movement of auxiliary functions (The farther you move the switch, the faster the movement of auxiliary
functions.) MAXIMUM FLOW allows for only fast movement.]
8 AUXILIARY PRESSURE RELEASE Rear Auxiliary Only - With Key ON and engine running, press to shut down engine and relieve rear auxiliary
hydraulic pressure. (See Relieve Hydraulic Pressure (Loader And Attachment) on Page OI-23 for front auxiliary
pressure release.)
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)
(See SYSTEM SETUP & ANALYSIS, Content page SA-1 for more information.)
9 PRESS TO OPERATE LOADER Press to activate BICS when the Seat Bar is down and operator is seated in operating position.
Press and hold three seconds to engage Steering Drift Compensation. (See STEERING DRIFT
COMPENSATION on Page OI-19.)
10 SEAT BAR The light comes ON when the seat bar is down.
11 LIFT & TILT VALVE The light comes ON when the seat bar is down and the PRESS TO OPERATE button is pressed. The lift and tilt
functions can be operated when the light is ON.
12 TRACTION The light comes ON when the seat bar is down, engine is running, and parking brake is released. The loader can
be moved forward or backward when the light is ON.
13 TRACTION LOCK OVERRIDE (Function Only When Seat Bar Is Raised And The Engine Is Running) Press to unlock the brakes. Allows you to
use the steering levers to move the loader forward or backward when using the backhoe attachment or for loader
service. (See TRACTION LOCK OVERRIDE Page OI-12.) Press a second time to lock the brakes.
14 ALARM The ALARM beeps when there is an Error, WARNING or SHUTDOWN condition.
* For further description on Service Codes (See DIAGNOSTIC SERVICE CODES on Page SA-4.)

29 of 178
INSTRUMENT PANEL IDENTIFICATION (CONT’D) The right instrument panel shown [Figure OI-2] is the
Key Switch Panel.
Right Panel (Key Switch)
The table below shows the icons and other components
Figure OI-2 of the Right Key Switch Panel.
15 17 19 21 23 25 27
16 18 20 22 24 26 28
29
B-15552G
ICON/
REF. FUNCTION ALARM CODE CONDITION DESCRIPTION
LIGHT

Advanced Control ON 3 Beeps * Error Error with Advanced Control System (ACS).
or Selectable Joystick Control (SJC)
15 System (ACS)
(Opt.)
Attachment Control ON --- --- --- Electrical controlled attachment is present.
16 Device (ACD) FLASHING 3 Beeps * Error Error with Attachment Control Device (ACD)
(Opt.)
General ON 3 Beeps * Error Error with one or more engine or hydraulic functions.
17 Warning ON 3 Beeps * WARNING Engine speed high or in shutdown.
FLASHING Continuous * SHUTDOWN Engine speed extremely high. Engine will stop in 10 seconds.
Two-Speed ON --- - --- High range selected. (Fasten shoulder belt.)
18 (Opt.) FLASHING 3 Beeps * Error Two-speed electrical error.
Fuel ON 3 Beeps * Error Fuel level sender system fault.

19 Level FLASHING 3 Beeps * WARNING Fuel level low.
Engine Preheat ON --- --- --- Air intake heater is energized.

20 FLASHING 3 Beeps * Error Error with air intake heater.
System Voltage ON 3 Beeps * WARNING Voltage low, high or extremely high.

21
Seat Belt ON --- --- --- Light stays on for 45 seconds to remind operator to fasten seat belt.
22
Engine ON 3 Beeps * Error Engine oil pressure sender out of range.
23 Oil Pressure ON 3 Beeps * WARNING Engine oil level low.
FLASHING Continuous * SHUTDOWN Engine oil pressure extremely low. Engine will shutdown in 10 seconds.
Hydrostatic ON 3 Beeps * Error Hydraulic oil pressure sender out of range.
24 Charge ON 3 Beeps * WARNING Hydraulic oil pressure low.
Pressure FLASHING Continuous * SHUTDOWN Hydraulic charge pressure extremely low. Engine will stop in 10 seconds.
Engine ON 3 Beeps * Error Engine coolant sender out of range
25 Coolant ON 3 Beeps * WARNING Engine coolant temperature high.
Temperature FLASHING Continuous * SHUTDOWN Engine coolant temperature extremely high. Engine will stop in 10 seconds.
Hydraulic ON 3 Beeps * Error Hydraulic oil temperature out of range.
26 Oil ON 3 Beeps * WARNING Hydraulic oil temperature high.
Temperature FLASHING Continuous * SHUTDOWN Hydraulic oil temperature extremely high. Engine will stop in 10 seconds.
Engine ON 3 Beeps * Error Air filter with high restriction.
27 Air Filter FLASHING 3 Beeps * WARNING Air filter switch not connected.
Hydraulic ON 3 Beeps * Error Hydraulic filter with high restriction.

Filter FLASHING 3 Beeps * WARNING Hydraulic filter switch not connected.
28
29 Key Switch --- --- --- --- Used to start and stop the engine.
* These functions are monitored and have associated SERIVICE CODES. (See DIAGNOSTIC SERVICE CODES on Page SA-4.)

30 of 178
INSTRUMENT PANEL IDENTIFICATION (CONT'D) Figure OI-4
Right Panel (Keyless)
Figure OI-3
5 6
ENTER PASSWARD
1 3
LANGUAGES
2
B-16165
The first screen you will see on your new loader will be as
shown in [Figure OI-4].
4 When this screen is on the display you can enter the

password and start the engine or change the Display
Screen setup features.

NOTE: Your new loader (with Keyless Instrument
Panel) will have an Owner Password. Your
8 7 B-15553H dealer will provide you with this password.
Change the password to one that you will
The right instrument panel shown [Figure OI-3] is the easily remember to prevent unauthorized use
Keyless Panel. of your loader. (See Changing The Owner
Password on Page SA-12.) Keep your
1. Display Screen: The Display Screen is where all password in a safe place for future needs.
system setup, monitoring, troubleshooting, and error
conditions are displayed. Start Engine: Press the RUN / ENTER key (Item 7) and
2. Function Icons: The lower left area of the Display use the Keypad (Item 4) [Figure OI-3] to enter the
Screen contains the same icons as the Key Switch numbers (letters) of your password.
Panel. These icons are only visible when the
monitoring system has detected the associated Press and hold the START button (Item 8) [Figure OI-3]
condition. until the engine starts.
3. Selection Buttons: The four Selection Buttons allow Change Language: Press the Selection Button at the end
you to select items from the Display Screen and scroll of the arrow [Figure OI-4] to go to the next screen.
through screens.
4. Keypad: The numeric keypad has two functions:

- To enter a number code (password) to allow starting
the engine (Keyless Start).
- To enter a number as directed for further use of the
Display Screen.
5. Bobcat Controller / Display Icon: Indicates

communication error between Bobcat controller and
instrument panel. (See DIAGNOSTIC SERVICE
CODES on Page SA-4.)
6. BobCARE PMSM Icon: Indicates planned

maintenance is due. (See MAINTENANCE CLOCK
on Page SA-14.)

31 of 178
INSTRUMENT PANEL IDENTIFICATION (CONT'D) Cab Light
Right Panel (Keyless) (Cont’d) Figure OI-6
Figure OI-5
N-22015
B-16655
Push the button (Item 1) [Figure OI-6] to turn the light
ON. Push the button again to turn OFF.
Use the Keypad to select the number of the language
[Figure OI-5].

Press EXIT. The screen will return to [Figure OI-4]. You
can then enter the password and start the engine.
See CONTROL PANEL SETUP for further description of

screens to setup the system for your use. (See
CONTROL PANEL SETUP on Page SA-10.)
NOTE: Pressing the EXIT key will go to the previous

screen and you can continue pressing until
you get to the initial (home) screen.
SHORTCUT: Press the “0” (zero) key to get to
the home screen immediately.

32 of 178
INSTRUMENT PANEL IDENTIFICATION (CONT’D) Side Panel [Figure OI-7].
Side And Front Panels REF.

NO.
Figure OI-7 1 POWER PLUG Provides a 12V receptacle for
accessories.
SIDE PANEL
2 NOT USED ---
3 FRONT WIPER Press the top of the switch to start
the front wiper (press and hold for
washer fluid). Press the bottom of
the switch to stop the wiper.
4 REAR WIPER Press the bottom of the switch to
start the rear wiper. Press the top
of the switch to provide washer
fluid to clean the rear window.
2 3 4 5 6 7 8 9
1 5 NOT USED ---
6 NOT USED ---
7 FAN MOTOR Turn clockwise to increase fan
speed; counterclockwise to
decrease. There are four positions;
P16000
OFF-1-2-3.
8 AIR CONDITIONER Press top of switch to start; bottom
SWITCH to stop. Fan Motor (Item 7) must be
ON for A/C to operate.
9 TEMPERATURE Turn clockwise to increase the

CONTROL temperature; counterclockwise to
decrease.
Front Panel [Figure OI-8]
REF.
NO.
Figure OI-8
1 ADVANCED Press the top to select Hand
FRONT PANEL CONTROL Controls; bottom to select Foot
SYSTEM (ACS) Controls.
1 2 3 4 5 6 7 8
2 NOT USED ---
3 POWER Press and hold the up arrow to
BOB-TACH disengage the the Bob-Tach
wedges. Press and hold the down
arrow to engage the wedges into
the mounting frame holes.
9 OR 4 PARKING BRAKE Press the top to engage the
(Standard on all PARKING BRAKE; bottom to
Loaders) disengage.
5 TURN SIGNAL Indicates left or right TURN
INDICATORS SIGNALS are ON.
B-15993N 6 HAZARD LIGHTS Press the top to turn the HAZARD
LIGHTS ON; bottom to turn OFF.
B-15993M
7 ROTATING Press the top to turn the
BEACON ROTATING BEACON ON; bottom
NOTE: Parking Brake (Item 4) [Figure OI-8] is to turn OFF.
Standard on all loaders. 8 NOT USED ---
9 SELECTABLE Press the top to select ‘ISO’ Control
JOYSTICK Pattern; bottom to select ‘H’ Control
CONTROL (SJC) Pattern.

33 of 178
SEAT BAR RESTRAINT SYSTEM
Operation
Figure OI-9
WARNING
Before you leave the operator’s seat:
• Lower the lift arms, put the attachment flat on the
ground.
• Stop the engine.
• Engage the parking brake.
• Raise seat bar.
• (Foot Pedal Controls) Move pedals until both
lock.
• (Advanced Control System-ACS) Move the
1 hydraulic controls to the NEUTRAL POSITION to
make sure that both lift and tilt functions are
deactivated.
The seat bar system must deactivate the lift and
tilt control functions when the seat bar is up.
P-45116 Service the system if hand controls do not
deactivate.
• (Selectable Joystick Controls-SJC) Move the
The seat bar restraint system has a pivoting seat bar with
joysticks to the NEUTRAL POSITION to make
arm rests (Item 1) [Figure OI-9].
sure that travel and hydraulic functions are

deactivated.
The operator controls the use of the seat bar. The seat
The seat bar system must deactivate these
bar is the down position helps to keep the operator in the
functions when the seat bar is up. Service the
seat.
system if controls do not deactivate.
W-2463-0603
WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on steering levers.
W-2261-0799
When the seat bar is down, the PRESS TO OPERATE

LOADER button is activated, and the brake is released,
the lift, tilt, and traction drive functions can be operated.
(Traction drive will operate only when the engine is
running.)
When the seat bar is up, the lift, tilt and traction drive
functions are deactivated and both foot pedals (if
equipped) will be locked.

34 of 178
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) Figure OI-11
Operation
1 2 3 4
WARNING B-15551G

The Bobcat Interlock Control System (BICS) must
deactivate the lift, tilt and traction drive functions. If it
does not, contact your dealer for service. DO NOT
modify the system.
W-2151-0394
N-18409
Figure OI-10
There are display lights (Items 1, 2, 3, & 4) [Figure OI-
11] located on the left instrument panel that must be ON
to operate the machine.
When the seat bar is down, PRESS TO OPERATE

LOADER button is activated, and the parking brake is
released, the lift, tilt, auxiliary hydraulics, and traction

drive functions can be operated.
1 When, the seat bar is up, the lift, tilt, auxiliary hydraulics,
and traction drive functions are deactivated.
P-45116 WARNING
The Bobcat Interlock Control System (BICS) has a Before you leave the operator’s seat:
pivoting seat bar with arm rests (Item 1) [Figure OI-10]. • Lower the lift arms, put the attachment flat on the
ground.
The operator controls the use of the seat bar. The seat
bar is the down position helps to keep the operator in the • Stop the engine.
seat. • Engage the parking brake.
• Raise seat bar.
The BICS requires the operator to be seated in the • (Foot Pedal Controls) Move pedals until both
operating position with the Seat Bar (Item 1) [Figure OI- lock.
10] fully lowered before the lift, tilt, auxiliary hydraulics, • (Advanced Control System-ACS) Move the
and traction functions can be operated. The seat belt hydraulic controls to the NEUTRAL POSITION to
must be fastened anytime you operate the machine. make sure that both lift and tilt functions are
deactivated.
WARNING Service the system if hand controls do not

deactivate.
joysticks to the NEUTRAL POSITION to make
AVOID INJURY OR DEATH sure that travel and hydraulic functions are
When operating the machine: deactivated.
• Keep the seat belt fastened snugly. The seat bar system must deactivate these
• The seat bar must be lowered. functions when the seat bar is up. Service the
• Keep your feet on the pedal controls or footrests system if controls do not deactivate.
and hands on steering levers. W-2463-0603
W-2261-0799

35 of 178
LIFT ARM BYPASS CONTROL TRACTION LOCK OVERRIDE
Operation Operation
Figure OI-12
Figure OI-14
2
1
P-54406 1 B-15551
The lift arm bypass control (Item 1) [Figure OI-12] is

used to lower the lift arms if the lift arms cannot be (Functions Only When The Seat Bar Is Raised And The
lowered during normal operations. Engine Is Running) There is a TRACTION LOCK

OVERRIDE button (Item 1) [Figure OI-14] on the left
• Sit in the operator's seat. instrument panel which will allow you to use the steering
levers to move the loader forward and backward when
• Fasten the seat belt and lower the seat bar.
using the backhoe attachment or for loader service.
• Turn the knob (Item 1) [Figure OI-12] clockwise 1/4
turn. • Press the TRACTION LOCK OVERRIDE button once
to unlock traction drive. The TRACTION light (Item 2)
• Pull up and hold the knob until the lift arms lower.
[Figure OI-14] will be ON.
PARKING BRAKE
• Press the button a second time to lock the traction
Operation drive. The TRACTION light (Item 2) [Figure OI-14]
will be OFF.
Figure OI-13
NOTE: The TRACTION LOCK OVERRIDE button will
1 unlock the traction drive when seat bar is
raised and the engine is running.
NOTE: The TRACTION LOCK OVERRIDE button will

function if the parking brake is in the engaged
B-15993N
or disengaged position and the engine is
2 running.
Press the top of the switch (Item 1) [Figure OI-13] to

engage the parking brake. The traction drive system will
be locked.
Press the bottom of the switch (Item 2) [Figure OI-13] to

disengage the parking brake. The traction drive system
will be unlocked.
NOTE: The TRACTION light on the left instrument

panel will remain OFF until the engine is
started, the PRESS TO OPERATE LOADER
button is pressed and the parking brake is
disengaged.

36 of 178
BACK-UP ALARM SYSTEM ENGINE SPEED CONTROL
Operation Operation
Figure OI-15 Figure OI-17
1 1
P-76101 N-20537
This machine may be equipped with a back-up alarm The speed control lever is at the right side of the
system. The back-up alarm (Item 1) [Figure OI-15] is operator's seat (Item 1) [Figure OI-17].
located on the inside of the rear door.

Move the lever forward to increase engine speed. Move
Figure OI-16 backward to decrease engine speed.
Figure OI-18
The back-up alarm will sound when the operator moves

both steering levers or joystick(s) in the reverse position P-76060
[Figure OI-16]. Slight movement of the steering levers in
the reverse position is required with hydrostatic
transmissions, before the back-up alarm will sound. There is a foot operated speed control (Item 1) [Figure
OI-18] in addition to the speed control lever on SJC
If alarm does not sound or for adjustment instructions, equipped machines. It is located on the right side floor
see inspection and maintenance instructions for the above the footrest.
back-up alarm system in the preventive maintenance
section of this manual. (See BACK-UP ALARM SYSTEM
on Page PM-13.)

37 of 178
DRIVING AND STEERING THE LOADER Figure OI-20
Available Control Configurations Standard and ACS
The loader has three configurations available:
• Standard Controls - Two Steering Levers control drive

and steering functions.
• Advanced Control System (ACS) (Option or Field

Accessory) - Two Steering Levers control drive and
steering functions.
• Selectable Joystick Controls (SJC) (Option) -

(‘ISO’ Pattern) Left joystick controls the drive and
steering functions.
(‘H’ Pattern) Left and right joysticks control left and

right side drive and steering functions.
Operation (Standard and ACS)
Figure OI-19

1 PI-1849A
The steering levers control forward and reverse travel

and turning the loader [Figure OI-20].
Forward Travel - Push both levers forward.

P-45122 Reverse Travel - Pull both levers backward.
Normal Turning - Move one lever farther forward than
the other.
The control levers (Item 1) [Figure OI-19] are on the left
Fast Turning - Push one lever forward and pull the other
and right side in front of the seat.
lever backward.
Move the levers smoothly. Avoid sudden starting and
stopping.
WARNING
W-2261-0799

38 of 178
DRIVING AND STEERING THE LOADER (CONT’D) Figure OI-23
Left Right SJC in ‘H’ Control Pattern
Operation (SJC) in ‘H’ Control Pattern Joystick Joystick
Figure OI-21 1
N N
2
N N
3
1
B-15993M N N
Select the ‘H’ control pattern by pressing the bottom of 4

the switch (Item 1) [Figure OI-21].
N N
WARNING

5
N N
• The seat bar must be lowered. 6
• Keep your feet on the foot rests and hands on
control levers. N N
W-2399-0501
B-22029
Figure OI-22
Joystick Functions (Drive and Steering) [Figure OI-23]
1. Forward Travel - Move both joysticks forward.
2. Backward Travel - Move both joysticks backward.
3. Forward Left Turn - Move the right joystick farther

forward than the left joystick.
1 4. Forward Right Turn - Move the left joystick farther
forward than the right joystick.
5. Left Fast Turn - Move the left joystick backward and

the right joystick forward.
6. Right Fast Turn - Move the left joystick forward and

P-45116
the right joystick backward.
Both joysticks control drive and steering and are located

on the right and left side in front of the seat (Item 1)
[Figure OI-22].

39 of 178
DRIVING AND STEERING THE LOADER (CONT’D) Figure OI-26
LEFT JOYSTICK SJC in ‘ISO’
Operation (SJC) in ‘ISO’ Control Pattern
Control Pattern
Figure OI-24
N N
1
N N
B-15993M
Select the ‘ISO’ control pattern by pressing the top of the

switch (Item 1) [Figure OI-24].
N N
WARNING

N N
• Keep your feet on the foot rests and hands on
control levers. B-21970
W-2399-0501
Left Joystick Functions (Drive and Steering) [Figure OI-

Figure OI-25 26]
Move the joystick smoothly. Avoid sudden starting and
stopping.
1. Forward Travel - Move joystick forward.
2. Backward Travel - Move joystick backward.
3. Forward Left Turn - Move joystick forward and to the
left.
4. Forward Right Turn - Move joystick forward and to
1 the right.
5. Backward Left Turn - Move joystick backward and to
the right.
6. Backward Right Turn - Move joystick backward and
to the left.
7. Left Fast Turn - Move joystick to the left.
8. Right Fast Turn - Move joystick to the right.
P-45116
STOPPING THE LOADER

The joystick which controls drive and steering is on the
left side in front of the seat (Item 1) [Figure OI-25]. Using The Control Levers Or Joysticks
When the control levers or joysticks are moved to the
neutral position, the hydrostatic transmission will act as a
service brake to stop the loader.

40 of 178
TWO-SPEED CONTROL Operation (Standard And ACS) (If Equipped)
Description Figure OI-28

Left Handle Right Handle
This machine may be equipped with two-speed. The two-
speed allows you to reduce cycle times when there is a 1
long travel distance between the dig site and the dump
site. You can also use the two-speed when traveling from
one job site to another at faster speeds.
1
P-54603 P-54602
Press the top of the switch (Item 1) on the right handle for
high range. The two-speed icon located on the right hand
instrument panel (Item 2) [Figure OI-28] will come on.

NOTE: This toggle switch retains the selected range.
The loader will be in high range speed at start-
up if the switch is in the high range position.
Press the bottom of the switch for low range.

Figure OI-27
Operation (SJC) (If Equipped)
2
Figure OI-29
Left Joystick Right Joystick
1
1 N-21773
1
P-24820 P-24802
N-21773
NOTE: The 3-point restraint must be used when

Press the top of the switch (Item 1) on the left joystick for
selecting two-speed operation [Figure OI-27].
high range. The two-speed icon located on the right hand
instrument panel (Item 2) [Figure OI-29] will come on.
Connect the shoulder belt to the lap belt (Item 1). Pull the
lap belt across to the left side of the seat (Item 2) [Figure
NOTE: This momentary contact switch does not
OI-27] and fasten.
retain the last range selected. The loader will
default to low range speed at start-up.
The shoulder belt must be positioned over your right
shoulder and lap belt over your lower hips [Figure OI-27]. Press the bottom of the switch for low range.

41 of 178
SPEED MANAGEMENT The system will retain the speed percentage as long as
the key remains ON (Key Switch Panel) or the STOP
Speed Management is available on SJC equipped button has not been pressed (Keyless Panel).
machines.
EXAMPLE: You can be using the machine at 40%
Operation and then disengage Speed Management to
reposition the loader, then re-engage Speed
Speed Management allows the loader to be maneuvered Management. The speed percentage will still be at
at slow travel speed for installing attachments, loading or 40%.
unloading, and work applications such as trenching,
tilling and landscaping. EXAMPLE: If you turn the key OFF or press the
STOP button, the next time you start the engine
Figure OI-30 and engage Speed Management, the speed will be
Right Joystick at 57% of Standard Travel Speed. Press button
Left Joystick
2 (Item 1) [Figure OI-26] to resume Speed
Management Operation.
NOTE: 2-Speed Loaders Only - You must disengage

Speed Management before you can engage 2-
3 Speed Operation.
1
1
P-24820 P-24802

Press the button (Item 1) [Figure OI-30] on the left
joystick once to engage Speed Management.
Figure OI-31
1
4
2
3
B-15551-2A
B-15551-2B
B-15551 B-15551-2C
B-15551-1D
When Speed Management is engaged, the machine will

travel at 57% of Standard travel speed and the
percentage [SPd 57] will appear in the display (Item 1)
[Figure OI-31].
While Speed Management is engaged, press the top of

the Speed Control switch (Item 2) [Figure OI-31] to
increase the speed up to 99% [SPd 99] or the bottom of
the switch (Item 3) [Figure OI-31] to decrease the speed
down to 3% [SPd 3]. The percentages will appear in the
display (Items1, 2 and 3) [Figure OI-31].
Press button (Item 1) [Figure OI-31] again to disengage

Speed Management and return to Standard Travel Speed
([Std] (Item 4) [Figure OI-31] will appear in display.)
NOTE: Early model loaders will show Snl in the

display [Figure OI-31] instead of SPd.

42 of 178
STEERING DRIFT COMPENSATION Selecting And Adjusting
Steering Drift Compensation is available on SJC NOTE: Changes CANNOT be performed until the seat
equipped machines. bar is lowered, the engine is started and the
PRESS TO OPERATE LOADER button is
NOTE: Software version 61 or higher is required to pressed to enable the BICS.
support this feature. The loader’s software
version can be displayed in the HOURMETER Perform pre-starting and starting procedures:
/ CODE display. (See Hydraulic Bucket
Positioning on Page OI-23.) See your Bobcat 1. Fasten seat belt.
dealer to update your machine’s software
version if necessary. 2. Lower seat bar.
Description 3. Place joysticks in neutral position.
Steering Drift Compensation can be used to reduce 4. Start the engine.

steering drift to maintain a desired travel path.
5. Press the PRESS TO OPERATE LOADER button.
Examples of applications where this feature can be used:
NOTE: Raising the seat bar or changing drive control
• To compensate for normal variations such as tire patterns (ISO / H) will cause the machine to
inflation pressure, track tension, tire wear and track disengage from steering drift compensation.
wear. The current settings will remain in effect until
the STOP button is pressed (Keyless Panel) or

• Using side shift attachments such as trenchers, the key is turned OFF (Key Switch Panel).
planers and silt fence installers.
• Driving on uneven terrain such as crowned road

surfaces.
Figure OI-32
STEERING DRIFT COMPENSATION
[S-L10] [S----] [S-r10]
B-23580B
Steering drift compensation contains a total of 21

settings. Steering drift compensation can be set to any
point from neutral to [S-L10] left and from neutral to [S-
r10] right. [S----] is displayed when set for neutral
[Figure OI-32].

43 of 178
STEERING DRIFT COMPENSATION (CONT’D) NOTE: The display will revert back to hourmeter after
a brief period of time. The machine will remain
Selecting And Adjusting (Cont’d) in steering drift compensation and continue at
the current setting. Pressing the upper left or
Figure OI-33 upper right button on the left joystick will
adjust steering drift compensation
accordingly and cause the new setting to
3 appear in the display.
Exiting And Saving

4 Figure OI-34
3
5
B-15551
B-15551F2
1 2 B-15551F3 4
B-15551F4
Left Joystick Right Joystick
1 2 B-15551

B-15551F8
B-15551F9
6 7 The current setting can be saved by pressing and holding

the PRESS TO OPERATE LOADER button (Item 1) for
three seconds. [SEt] (Item 3) will appear in the display
P-24820B P-24802B
(item 2) [Figure OI-34] and the machine will disengage
from steering drift compensation.
Press and hold the PRESS TO OPERATE LOADER OR

button (Item 1) for three seconds. The current steering
drift compensation setting will appear in the Press the PRESS TO OPERATE LOADER button to
HOURMETER / CODE display (Item 2) [Figure OI-33]. disengage from steering drift compensation without
saving the current setting. [donE] (Item 4) will appear in
Press the upper left button (Item 6) on the left joystick to the display (Item 2) [Figure OI-34] and the upper left and
adjust the machine left. [S-L01] (Item 3) through a upper right buttons on the left joystick will no longer make
maximum of [S-L10] will appear in the display (Item 2) changes to steering drift compensation. The current
[Figure OI-33]. The number will increase by one each settings will remain in effect until the STOP button is
time you press the button. The higher the number, the pressed (Keyless Panel) or the key is turned OFF (Key
greater the amount of steering drift compensation to the Switch Panel). The machine will revert back to the last
left. Adjustments to steering drift compensation will be saved settings the next time it is started.
effective immediately.
Press the upper right button (Item 7) on the left joystick to

adjust back toward center. The display will decrease
down to neutral displayed as [S----] (Item 4). Another
press of the upper right button will cause [S-r01] (Item 5)
to appear in the display (Item 2) [Figure OI-33]. The
number will increase by one each time you press the
button up to a maximum of [S-r10]. The higher the
number, the greater the amount of steering drift
compensation to the right. Adjustments to steering drift
compensation will be effective immediately.

44 of 178
HYDRAULIC CONTROLS Figure OI-36
Description
Two foot pedals (or optional hand controls) control the 2

hydraulic cylinders for the lift and tilt functions.
Put your feet on the pedals (or footrests) and KEEP

1
THEM THERE any time you operate the loader.
Standard Controls (Also ACS In FOOT Pedal Mode) B-15973

B-15518
Figure OI-35
Tilt Operation - (Right Pedal)
2
Push the heel (Item 1) [Figure OI-36] of the pedal to
tilt the bucket backward.
1
Push the toe (Item 2) [Figure OI-36] of the pedal to tilt

the bucket forward.

B-15541 3 B-15781
Lift Arm Operation - (Left Pedal)
Push the heel (Item 1) [Figure OI-35] of the pedal to

raise the lift arms.
Push the toe (Item 2) [Figure OI-35] of the pedal to
lower the lift arms.
Lift Arm Float Position Operation - (Left Pedal)

Push the toe (Item 2) [Figure OI-35] of the pedal all
the way forward until it locks into the float position.
Use the float position of the lift arms to level loose

material while driving backward.
Raise the lift arms to disengage the float position.
Lift Arm Float Position (With ACS) - (Left Pedal)
Press and hold the Float button (Item 3) [Figure OI-

35].
Push the toe (Item 2) [Figure OI-35] of the pedal

forward to lower the lift arms. Then release the float
button.
Raise the lift arms to disengage the float position.

45 of 178
HYDRAULIC CONTROLS (CONT’D) Selectable Joystick Control (SJC) In ‘H’ Control
Pattern
Advanced Control System (ACS) In HAND Control
Mode Figure OI-39
Figure OI-37
Left Right
Joystick Joystick
1
2 2
1
3
3
B-15541 B-19873
B-19874
B-15541 B-15781
Lift Arm Operation (Left Hand Joystick)
Lift Arm Operation - (Left Hand Lever) Move the joystick outward (Item 1) [Figure OI-39] to
Move the lever outward (Item 1) [Figure OI-37] to raise the lift arms.
Move the joystick inward (Item 2) [Figure OI-39] to
Move the lever inward (Item 2) [Figure OI-37] to lower the lift arms.
lower the lift arms.

Lift Arm Float Position - (Left & Right Hand Joysticks)
Lift Arm Float Position - (Left Hand Lever) Press and hold the Float button (Item 3) [Figure OI-
Press and hold the Float button (Item 3) [Figure OI- 39] while the joysticks are in neutral. Move the left
37] while the lever is in neutral. Move the lever to lift joystick to lift arm down position (Item 2) [Figure OI-
arm down position (Item 2) [Figure OI-37], then 39], then release the button.
release the button.
Press Float button (Item 3) [Figure OI-39] again or
Press Float button (Item 3) [Figure OI-37] again or move the left joystick to lift arm up position to
move the lever to lift arm up position to disengage. disengage.
Use the float position of the lift arms to level loose Use the float position of the lift arms to level loose
Figure OI-40
Figure OI-38
Left Right
Joystick Joystick
2
1 1
2
B-15518 B-19873
B-15781 B-19874
B-15518
Tilt Operation - (Right Hand Lever) Tilt Operation - (Right Hand Joystick)
Move the lever inward (Item 1) [Figure OI-38] to tilt Move the joystick inward (Item 1) [Figure OI-40] to tilt
the bucket backward. the bucket backward.
Move the lever outward (Item 2) [Figure OI-38] to tilt Move the joystick outward (Item 2) [Figure OI-40] to
the bucket forward. tilt the bucket forward.

46 of 178
HYDRAULIC CONTROLS (CONT’D) Hydraulic Bucket Positioning
Selectable Joystick Control (SJC) In ‘ISO’ Control This machine may be equipped with Hydraulic Bucket
Pattern
Positioning.
Figure OI-41
The function of hydraulic bucket positioning is to keep the
2 bucket in the same approximate position it is in before
you begin raising the lift arms.
Figure OI-43
5
4
1
3
B-15541 Right Joystick B-15781
Lift Arm Operation - (Right Hand Joystick)

2
Move the joystick backward (Item 1) [Figure OI-41] to
Move the joystick forward (Item 2) [Figure OI-41] to

lower the lift arms. 1

B-15551
Lift Arm Float Position - (Right Hand Joystick)
Press and hold the Float button (Item 3) [Figure OI-
Press BUCKET POSITIONING button (Item 1) [Figure
41] while the joystick is in neutral. Move the joystick to
OI-43] to engage the bucket positioning function. (The
lift arm down position (Item 2) [Figure OI-41], then
light will be on.) Press again to disengage.
release the button.
Bucket positioning functions only during upward lift cycle.
Press Float button (Item 3) again or move the joystick
to lift arm up position (Item 1) [Figure OI-41] to
SHUTDOWN FEATURE
disengage.
If the BUCKET POSITIONING button (Item 1) [Figure
material while driving backward. OI-43] is pressed and held for 2 seconds, Shtdn and the
software version will appear in the HOURMETER/CODE
Figure OI-42 DISPLAY (Item 2) [Figure OI-43].
5
4
1
3
B-15518 Right Joystick B-15781
Tilt Operation - (Right Hand Joystick)

Move the joystick inward (Item 4) [Figure OI-42] to tilt
the bucket backward.
Move the joystick outward (Item 5) [Figure OI-42] to

tilt the bucket forward.

47 of 178
HYDRAULIC CONTROLS (CONT’D) Figure OI-46
FRONT Auxiliary Hydraulics Operation (VARIABLE

FLOW) 3
Standard and ACS (If Equipped) 2
Figure OI-44
1
1
B-15551
FRONT Auxiliary Hydraulics Operation (MAXIMUM

P16537B P-31833A FLOW)
MAXIMUM FLOW ONLY allows for fast movement only of

SJC (If Equipped)
auxiliary hydraulic functions.
Figure OI-45
Press the auxiliary hydraulics button (Item 1) [Figure OI-

46] twice.
The light (Item 3) [Figure OI-46] will be ON.
Move the front auxiliary hydraulic switch (Item 1) [Figure

OI-44] or [Figure OI-45] to the right or left to change the
1
fluid flow direction of the front quick couplers. The
auxiliary functions move at fast speed only; release the
P-24820A P-24802A
switch to stop auxiliary functions. (EXAMPLE: Open and
close grapple teeth.)
VARIABLE FLOW allows for slow-to-fast movement of To disengage, press the auxiliary hydraulics button (Item
auxiliary hydraulic functions. 1) [Figure OI-46] a third time.
Press the auxiliary hydraulics button (Item 1) [Figure OI- Both lights (Items 2 & 3) [Figure OI-46] will be OFF.
46] once to set variable flow.
NOTE: When the operator is seated and raises the
The light (Item 2) [Figure OI-46] will be ON. seat bar, the Auxiliary Hydraulic System
(Front and Rear) will deactivate.
Move the front auxiliary hydraulic switch (Item 1) [Figure
OI-44] or [Figure OI-45] to the right or left to change the
fluid flow direction of the front quick couplers. If you move
the switch half-way, the auxiliary functions move at
approximately one-half speed; release the switch to stop
auxiliary functions. (EXAMPLE: Open and close grapple
teeth.)
To disengage, press the auxiliary hydraulics button (Item

1) [Figure OI-46] two more times.
Both lights (Items 2 & 3) [Figure OI-46] will be OFF.

seat bar, the Auxiliary Hydraulic System

48 of 178
HYDRAULIC CONTROLS (CONT’D) REAR Auxiliary Hydraulics Operation
FRONT Auxiliary Hydraulics Operation This machine may be equipped with Rear Auxiliary
(CONTINUOUS FLOW) Hydraulics.
Standard and ACS (If Equipped) Figure OI-49
Figure OI-47
3
3 1 2
P16537B P-31833A
B-15551
SJC (If Equipped) Figure OI-50
Figure OI-48

3
2 1
P-24820A P-24802A
After selecting VARIABLE or MAXIMUM FLOW, press

P-31243A
the front switch (Item 2) [Figure OI-47] or [Figure OI-48]
to give the front quick couplers a constant flow of fluid
with the female coupler being pressurized. (EXAMPLE: The switches on the left hand lever control the rear
Operate a backhoe.) auxiliary hydraulics.
REVERSE CONTINUOUS FLOW - To set reverse flow Press the auxiliary hydraulics button (Item 1) [Figure OI-
(male coupler pressurized), select VARIABLE or 49] twice.
MAXIMUM FLOW, then, while holding the auxiliary
switch (Item 1) [Figure OI-47] or [Figure OI-48] to the The light (Item 3) [Figure OI-49] will be ON.
left, press the front switch (Item 2) [Figure OI-47] or
[Figure OI-48]. Reverse flow can be used only with Push the switch (Item 3) [Figure OI-47] or [Figure OI-48]
augers, power rakes, sweepers, tillers, and vibratory to the right or left to change the fluid flow direction to rear
rollers. quick couplers [Figure OI-50]. (EXAMPLE: Raise and
lower rear stabilizers.)
To release from continuous operation, press the front
switch (Item 2) [Figure OI-47] or [Figure OI-48] a To disengage, press the auxiliary hydraulics button (Item
second time. 1) [Figure OI-49] a third time.
NOTE: When the operator is seated and raises the Both lights (Items 2 & 3) [Figure OI-49] will be OFF.

49 of 178
HYDRAULIC CONTROLS (CONT’D) Relieve Hydraulic Pressure (Loader and Attachment)
Quick Couplers
WARNING
WARNING AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
AVOID INJURY OR DEATH can get hot when running machine and attachments.
Diesel fuel or hydraulic fluid under pressure can Be careful when connecting and disconnecting quick
penetrate skin or eyes, causing serious injury or couplers.
death. Fluid leaks under pressure may not be visible. W-2220-0396
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention Front Auxiliary Quick Couplers
from a physician familiar with this injury.
W-2072-0807 When Connecting: Push the quick couplers tightly
together and hold for five seconds; the pressure is
automatically released as the couplers are installed.
Figure OI-51
When Disconnecting: Push the quick couplers tightly
together and hold for five seconds; then retract the
sleeve until the couplers disconnect.

Rear Auxiliary Quick Couplers
Figure OI-52
P-43614 P-31847A
To Connect: Remove dirt or debris from the surface of

both the male and female couplers, and from the outside
diameter of the male coupler. Visually check the couplers
for corroding, cracking, damage or excessive wear. If any
of these conditions exist, the coupler(s) [Figure OI-51]
must be replaced.
Install the male coupler into the female coupler. Full 1

connection is made when the ball release sleeve slides
forward on the female coupler. B-15551
To Disconnect: Hold the male coupler. Retract the sleeve Press the AUXILIARY PRESSURE RELEASE button
on the female coupler until the couplers disconnect. (Item 1) [Figure OI-52]. Hold it for two seconds after the
engine comes to a complete stop. The pressure will be
released.

50 of 178
HYDRAULIC CONTROLS (CONT’D)
High-Flow Hydraulics Operation
This machine may be equipped with High-Flow

Hydraulics.
Figure OI-53
P-43614

The High-Flow function provides additional flow to the
system to operate an attachment which requires more
hydraulic flow (EXAMPLE: Planer)
Connect the attachment to the quick couplers (Item 1)

[Figure OI-53].
Some attachments may have a case drain which needs

to be connected to the small quick coupler (Item 2)
[Figure OI-53].
Figure OI-54
B-15551
Press the HIGH FLOW button (Item 1) [Figure OI-54].
Press a second time to disengage.

51 of 178
HYDRAULIC CONTROLS (CONT’D) Standard and ACS (If Equipped)
Secondary Front Auxiliary Hydraulics Figure OI-57
This machine may be equipped with Secondary Front

Auxiliary Hydraulics. 1
Figure OI-55
SECONDARY
COUPLERS
P16537B P-31833A
1 SJC (If Equipped)
Figure OI-58
P16291A

The secondary front auxiliary quick couplers (Item 1)
[Figure OI-55] are available as a Field Installed
Accessory. These are used when there is a need for
P-24820A P-24802A
additional auxiliary hydraulics. (EXAMPLE: Side shift on
the Planer.)
Push switch (Item 1) [Figure OI-57] or [Figure OI-58] to
Connect the attachment to the secondary front auxiliary the right or left to change fluid flow direction. (EXAMPLE:
hydraulics (Item 1) [Figure OI-55]. Side shift on the Planer.)
Figure OI-56 NOTE: The secondary front auxiliary hydraulics and

the rear auxiliary hydraulics operate from the
same auxiliary section of the control valve. To
3 operate an attachment with secondary front
2 auxiliary hydraulics, you must disconnect any
attachment connected to the rear auxiliary
hydraulic quick couplers.
To disengage, press the auxiliary hydraulics button (Item

1) until both lights (Items 2 and 3) [Figure OI-56] are off.
1
B-15551 (Front and Rear) will deactivate.
Set the Auxiliary Hydraulics button for Variable Flow or

Maximum Flow Only.
Press the auxiliary hydraulics button (Item 1) [Figure OI-

56] once for VARIABLE FLOW or twice for MAXIMUM
FLOW ONLY.

52 of 178
ATTACHMENT CONTROL DEVICE (ACD) Standard and ACS (If Equipped)
This machine may be equipped with an Attachment Figure OI-61

Control Device.
3
Description
Figure OI-59
1
1 2
P-16537 P-54602
SJC (If Equipped)
Figure OI-62
P-43614

Connect the attachment’s electrical harness to the 3
1
attachment control device (Item 1) [Figure OI-59]. 2
P-24820A P-24802A
Figure OI-60
1 Additional switches (Items 1, 2 and 3) [Figure OI-61] or

[Figure OI-62] on the right and left control handles or
joysticks are used to control some attachment functions
through the attachment control device.
NOTE: ACD takes over the function of auxiliary

hydraulic switch (Item 3) [Figure OI-61] or
[Figure OI-62] from Rear Auxiliary Hydraulics
and Secondary Front Auxiliary Hydraulics
when an attachment electrical harness is
attached to the ACD.
See the appropriate attachment Operation &

P-31832 Maintenance Manual for control details.
You will need the Dual-Connector (7-pin / 14-pin) kit (Item

1) [Figure OI-60] to operate early model attachments.
See your Bobcat Loader dealer.

53 of 178
DAILY INSPECTION
Figure OI-63
6734534-V

54 of 178
DAILY INSPECTION (CONT’D)
Daily Inspection and Maintenance

WARNING
Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early Operator must have instructions before operating
failures. The Service Schedule (above) is a guide for the machine. Untrained operators can cause injury or
correct maintenance of the Bobcat Loader. It is located death.
inside the rear door of the loader. W-2001-0502
• Engine Oil Level NOTE: Fluids such as engine oil, hydraulic fluid,
• Hydraulic/Hydrostatic Fluid Level coolant, etc. must be disposed of in an
environmentally safe manner. Some
• Engine Air Filter, Check System for Damage or Leaks regulations require that certain spills and
• Engine Coolant System, Check System for Damage leaks on the ground must be cleaned in a
or Leaks specific manner. See local, state and federal
regulations for correct disposal.
• Operator Cab and Cab Mounting Hardware
• Seat Belt
• Seat Bar and Control Interlocks
• Grease Pivot Pins (Lift Arms, Bob-Tach, Cylinders,
Bob-Tach Wedges)
IMPORTANT
• Tires, Check for Wear, Damage, Correct Air Pressure PRESSURE WASHING DECALS

• Fuel Filter, Remove Trapped Water • Never direct the stream at a low angle toward the
decal that could damage the decal causing it to
• Loose or Broken Parts, Repair or Replace as peel from the surface.
Necessary • Direct the stream at a 90 degree angle and at
• Lift Arm Support Device. Replace if Damaged least 12 inches (300 mm) from the decal. Wash
from the center of the decal toward the edges.
• Bobcat Interlock Control System (BICS) I-2226-0104

55 of 178
PRE-STARTING PROCEDURE Operation & Maintenance Manual And Operator’s
Handbook Locations
Entering The Loader
Figure OI-65
Figure OI-64
1 2
N-20299
1 2
S4010
P-34036A
Read and understand the Operation & Maintenance

Manual and the Operator’s Handbook (Item 1) [Figure
Use the bucket or attachment steps, grab handles and
OI-65] before operating the loader.
safety treads (on the loader lift arms and frame) to get on

and off the loader [Figure OI-64]. Do not jump. The Operation & Maintenance Manual and other
manuals can be kept in a container (Item 2) [Figure OI-
Safety treads are installed on the Bobcat Loader to 65] provided behind the operator seat.
provide a slip resistant surface for getting on and off the
loader.
Keep safety treads clean and replace when damaged.

Replacement treads are available from your Bobcat
WARNING
dealer.
Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions
can cause injury or death.
W-2003-0807

56 of 178
PRE-STARTING PROCEDURE (CONT’D) Seat Belt Adjustment
Seat Adjustment Figure OI-68
Figure OI-66
P-16041
P-16038
P13907 Squeeze both seat belt adjusters to release and lengthen

each half of the seat belt [Figure OI-68].
Release the seat lever (Item 1) [Figure OI-66] and adjust
Fasten the seat belt.
the seat position for comfortable operation of the loader

controls.
Pull the ends of the belt through the belt adjusters so that
the seat belt is snug and the buckle is centered between
Figure OI-67
your hips [Figure OI-68].
Figure OI-69
3
1 N-21773
1
P-16052
Suspension Seat - (Option & Loaders with 2-Speed)

Release the lever (Item 1) [Figure OI-67] to adjust the
seat distance from the levers and footrests.
N-21773
Release the lever (Item 2) [Figure OI-67] to adjust the
angle of the seat back. 3-Point Restraint - (Option & Loaders with 2-Speed)
Connect the shoulder belt to the lap belt (Item 1) [Figure
Turn the lever (Item 3) [Figure OI-67] to adjust the seat OI-69]. Pull the lap belt across to the left side of the seat
cushion for weight of the operator. (Item 2) [Figure OI-69] and fasten.
The shoulder belt must be positioned over your right

shoulder and lap belt over your lower hips [Figure OI-69].

57 of 178
PRE-STARTING PROCEDURE (CONT’D)
Seat Bar
Figure OI-70
P-45114
Lower the seat bar and engage the parking brake

[Figure OI-70].

Put the foot pedals or hand controls in neutral position.
NOTE: Keep your hands on the steering levers and

your feet on the foot pedals (or footrests)
while operating the loader.
WARNING
W-2261-0799

58 of 178
STARTING THE ENGINE Turn the key switch to RUN [Figure OI-72]. The indicator
lights on the right instrument panel [Figure OI-72] will
Key Switch come ON briefly and the Instrument Panel / monitoring
system will do a self test.
If the temperature is cold, the intake air heater will
WARNING automatically cycle. The icon light (Item 1) [Figure OI-72]

will be ON and the cycle time remaining will show in the
hour meter.
• Engines can have hot parts and hot exhaust gas. When the icon light goes OFF, turn the key switch to
Keep flammable material away. START [Figure OI-72].
• Do not use machines in atmosphere containing
explosive gas. NOTE: Make sure both hand controls (ACS) or
W-2051-1086 Joysticks (SJC) are in the neutral position
before starting the engine. Do not move the
Perform the PRE-STARTING PROCEDURE. (See PRE- levers or joysticks from the neutral position
STARTING PROCEDURE on Page OI-32.) when turning the key to RUN or START
[Figure OI-72].
Figure OI-71
If controls are moved:
a. The neutral position for the hydraulic valve

spool and hand control may not be correctly

calibrated. This can result in slight movement of
the lift or tilt hydraulic cylinders when the hand
control lever is returned to the neutral position
after start-up.
OR
b. ACS indicator light (Item 2) [Figure OI-72] on

right instrument panel will be ON.
If either condition occurs, return key to STOP. Put

P-31864 the controls in neutral position and re-start engine.
Release the key when the engine starts. It will return to

Set the engine speed control to the idle speed position the RUN position.
[Figure OI-71].
Figure OI-72
1
WARNING
2 • Fasten seat belt, start and operate only from the
operator seat.
• Never wear loose clothing when working near
machine.
W-2135-1188
B-15552G

59 of 178
STARTING THE ENGINE (CONT’D) NOTE: (SJC) The pending mode will flash which will
indicate PRESS TO OPERATE LOADER is
Key Switch (Cont’d) required. The light will flash when key is ON
and continue to flash until the PRESS TO
Figure OI-73 OPERATE LOADER button is pressed and
thereafter it will light solid. If the mode (ISO/H)
ACS FRONT PANEL
is changed while driving, the active mode will
1 be solid and the pending mode will flash.
When operation of the machine is returned to
neutral, the active mode will then turn off and
the pending mode will continue to flash until
the PRESS TO OPERATE LOADER button is
SJC pressed.
2
WARNING
B-15993N
B-15993M
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
(ACS) Select hand control or foot pedal operation (Item fumes. If the engine is stationary, vent the exhaust
1) [Figure OI-73]. outside. Exhaust fumes contain odorless, invisible

gases which can kill without warning.
OR W-2050-0807
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 2) [Figure

OI-73].
Figure OI-74
B-15551
Press the PRESS TO OPERATE LOADER button (Item

1) [Figure OI-74] to activate the BICS system and to
perform hydraulic and loader functions. (See Cold
Temperature Starting on Page OI-38.)

60 of 178
STARTING THE ENGINE (CONT’D) Figure OI-76
Keyless 3
WARNING 5

• Engines can have hot parts and hot exhaust gas. 1
Keep flammable material away.
• Do not use machines in atmosphere containing 6
2
explosive gas.
W-2051-1086 4 B-15553G
B-22153
Perform the PRE-STARTING PROCEDURE. (See PRE-
STARTING PROCEDURE on Page OI-32.)
Use the numeric keypad (Item 1) [Figure OI-76] to enter
the password, then press the RUN / ENTER button (Item
Figure OI-75
2) [Figure OI-76].
If the temperature is cold, the intake air heater will

automatically cycle and the icon (Item 3) [Figure OI-76]

will be ON.
When the icon light goes OFF, press the START button
(Item 4) [Figure OI-76]. Release the button when the
engine starts.
NOTE: Make sure both hand controls (ACS) or

Joysticks (SJC) are in the neutral position
before starting the engine. Do not move the
levers or joysticks from the neutral position
when pressing the RUN/ENTER or START
P-31864
button (Items 2 & 4) [Figure OI-76].
Set the engine speed control to the idle speed position If controls are moved:
[Figure OI-75]
a. The neutral position for the hydraulic valve
NOTE: Loaders with Keyless Instrument Panel have a spool and hand control may not be correctly
permanent, randomly generated Master calibrated. This can result in slight movement of
Password set at the factory. Your loader will the lift or tilt hydraulic cylinders when the hand
be assigned an Owner Password. Your dealer control lever is returned to the neutral position
will provide you with this password. Change after start-up.
the password to one that you will easily
remember to prevent unauthorized use of OR
your loader. (See Changing The Owner
Password on Page SA-12.) Keep your b. ACS indicator light (Item 5) [Figure OI-76] on
password in a safe place for future needs. right instrument panel will be ON.
If either condition occurs, return key to STOP. Put

the controls in neutral position and re-start engine.

61 of 178
STARTING THE ENGINE (CONT’D) NOTE: (SJC) The pending mode will flash which will
indicate PRESS TO OPERATE LOADER is
Keyless (Cont’d) required. The light will flash when key is ON
and continue to flash until the PRESS TO
Figure OI-77 OPERATE LOADER button is pressed and
thereafter it will light solid. If the mode (ISO/H)
ACS FRONT PANEL
is changed while driving, the active mode will
1 be solid and the pending mode will flash.
When operation of the machine is returned to
neutral, the active mode will then turn off and
the pending mode will continue to flash until
the PRESS TO OPERATE LOADER button is
SJC pressed.
2
WARNING
B-15993N
B-15993M
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
(ACS) Select hand control or foot pedal operation (Item fumes. If the engine is stationary, vent the exhaust
1) [Figure OI-77]. outside. Exhaust fumes contain odorless, invisible

OR W-2050-0807
(SJC) Select ‘ISO’ or ‘H’ Control Pattern (Item 2) [Figure

OI-77]. Cold Temperature Starting
Figure OI-78
WARNING
Do not use ether with glow plug (preheat) systems.
Explosion can result which can cause injury, death,
or severe engine damage.
W-2071-0907
If the temperature is below freezing, perform the

following to make starting the engine easier:
1
• Replace the engine oil with the correct type and
viscosity for the anticipated starting temperature.
B-15551
(See ENGINE LUBRICATION SYSTEM on Page OI-
25.)
Press the PRESS TO OPERATE LOADER button (Item • Make sure the battery is fully charged.
1) [Figure OI-78] to activate the BICS system and to • Install an engine heater, available from your Bobcat
perform hydraulic and loader functions. See also Cold Loader dealer.
Temperature Starting below. • Move engine speed control lever halfway before
starting. Return to idle position after the engine starts.
NOTE: The LCD of the Keyless Panel may not be

immediately visible when the temperature is
below -15°F (-26°C). It may take 30 seconds to
several minutes for the Display Panel to warm
up. All systems remain monitored even when
the display is off.

62 of 178
STARTING THE ENGINE (CONT’D)
Warming The Hydraulic / Hydrostatic System
IMPORTANT
When the temperature is below -20°F (-30°C),
hydrostatic oil must be warmed before starting. The
hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine
in an area where the temperature will be above 0°F
(-18°C) if possible.
I-2007-1285
Let the engine run at least 5 minutes to warm the engine

and hydrostatic fluid before operating the loader.
Figure OI-79

1
B-15552G B-15553G
If the Fluid Pressure icon light (Item 1) [Figure OI-79]

(Key Switch Panel) or (Item 2) [Figure OI-79] (Keyless
Panel) comes ON when operating the loader (cold), more
warm up time is needed.

63 of 178
MONITORING THE DISPLAY PANELS Right Panel (Keyless)
Left Panel Figure OI-82
Figure OI-80
B-15553G
B-15551 After the engine is running, frequently monitor the right

instrument panel [Figure OI-82] for error conditions.
Frequently monitor the temperature and fuel gauges and The associated icon will be ON if there is an error
BICS lights (all must be ON to operate loader) [Figure condition.
OI-80].
EXAMPLE: Engine Coolant Temperature is High
Figure OI-81
The Engine Temperature icon (Item 1) [Figure OI-82] will
be ON.

Press and hold LIGHTS button for 2 seconds. One of the
following SERVICE CODES will be displayed.
1
• 08-10 Engine Coolant Temperature High
• 08-11 Engine Coolant Temperature Extremely High
In addition, the Keyless Panel display screen will
describe the extreme condition that can cause damage to
the engine or loader systems [Figure OI-82].
Find the cause of the error code and correct before
operating the loader again.
B-15552G
Warning And Shutdown
Right Panel (Key Switch) When a WARNING condition exists, the associated icon
light will come ON and there will be 3 beeps from the
After the engine is running, frequently monitor the right alarm. Be aware that, if this condition is allowed to
instrument panel [Figure OI-81] for error conditions. continue, there may be damage to the engine or loader
hydraulic systems.
The associated icon will be ON if there is an error When a SHUTDOWN condition exists, the associated
condition. icon light will come ON and there will be a continuous
beep from the alarm and the monitoring system will
EXAMPLE: Engine Coolant Temperature is High automatically stop the engine in 10 seconds. The engine
can be restarted to move or relocate the loader.
The Engine Temperature icon (Item 1) [Figure OI-81] will
be ON. The SHUTDOWN feature is associated with the following
icons:
Press and hold LIGHTS button for 2 seconds. One of the General Warning
following SERVICE CODES will be displayed. Engine Oil Pressure
Engine Coolant Temperature
• 08-10 Engine Coolant Temperature High Hydraulic Oil Temperature
• 08-11 Engine Coolant Temperature Extremely High Hydrostatic Charge Pressure
Find the cause of the error code and correct before Whenever STOP appears on the display screen, lower
operating the loader again. the lift arms all the way, put the attachment flat on the
ground and stop the engine to prevent damage to the
engine or loader systems.

64 of 178
STOPPING THE ENGINE AND LEAVING THE Remove the key from the switch (Key Switch) to prevent
LOADER operation of the loader by unauthorized personnel.
Procedure Figure OI-85
Stop the loader on level ground.
Fully lower the lift arms and put the attachment flat on the
ground.
Figure OI-83
P-68124B P-68125B
Exit the loader using grab handles, safety tread and

steps (maintaining a 3-point contact) [Figure OI-85].

P-31864
WARNING
Pull the engine speed control fully backward [Figure OI-
83] to decrease the engine speed. Before you leave the operator’s seat:
Figure OI-84 ground.
• Raise seat bar.
lock.
hydraulic controls to the NEUTRAL POSITION to
deactivated.
2
Service the system if hand controls do not
deactivate.
1 joysticks to the NEUTRAL POSITION to make
B-15552G B-15553G
deactivated.
Engage the parking brake. functions when the seat bar is up. Service the
Turn the key switch to the STOP position (Item 1) [Figure W-2463-0603
OI-84] (Key Switch) or press the STOP button (Item 2)
[Figure OI-84] (Keyless).
Lift the seat bar and make sure the lift and tilt functions
are deactivated.
Unbuckle the seat belt.

65 of 178
STOPPING THE ENGINE AND LEAVING THE Front Door (If Equipped)
LOADER (CONT’D)
NOTE: When an Operator Cab Enclosure Kit is
Emergency Exit installed, the window of the front door can be
used as an emergency exit [Figure OI-88].
The front opening on the operator cab and rear window
provide exits. NOTE: If the loader has a Special Application Door
Kit installed, the window of the front door is
Rear Window (If Equipped) NOT an emergency exit.

P-64994 N-20171
Pull on the tag on the top of the rear window to remove Pull the plastic loop at the top of the window in the front
the rubber cord [Figure OI-86]. door to remove the rubber cord [Figure OI-88].
Push the rear window out of the rear of the operator cab. Figure OI-89
Figure OI-87
X X
X X
P-24472
6707852
N-18495
Push the window out with your foot [Figure OI-89] at any
corner of the window.
Exit through the rear of the operator cab [Figure OI-87].
Exit through the front door.

66 of 178
ATTACHMENTS • The life of the Bobcat Loader will be reduced.
Use the correct bucket size for the type and density of
Choosing The Correct Bucket material being handled. For safe handling of materials
and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
ROC for the loader. Partial loads make steering more
WARNING difficult.
Pallet Forks
Never use attachments or buckets which are not Figure OI-91
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
1
can cause injury or death.
W-2052-0907
NOTE: Warranty is void if non-approved attachments

are used on the Bobcat Loader. Load varies with
model of pallet fork
The dealer can identify, for each model loader, the being used.
attachments and buckets approved by Bobcat. The
buckets and attachments are approved for Rated
Operating Capacity (ROC) and for secure fastening to

the Bob-Tach.
B-17255
The ROC for this loader is shown on a decal in the
operator cab. (See Capacities on Page SPEC-6.)
The maximum load to be carried when using a pallet fork
The ROC is determined by using a standard dirt bucket, is shown on a decal located on the pallet fork frame (Item
and material of normal density, such as dirt or dry gravel. 1) [Figure OI-91].
If longer buckets are used, the load center moves
forward and reduces the ROC. If very dense material is See your Bobcat dealer for more information about pallet
loaded, the volume must be reduced to prevent fork inspection, maintenance and replacement. See your
overloading. Bobcat Loader dealer for ROC when using a pallet fork
and for other available attachments.
Figure OI-90
WRONG
WARNING
Do not exceed Rated Operating Capacity (ROC).
Excessive load can cause tipping or loss of control.
W-2053-0903
B-16251
Exceeding the ROC [Figure OI-90] can cause the

following problems:
• Steering the loader may be difficult.

• Tires will wear faster.
• There will be a loss of stability.

67 of 178
ATTACHMENTS (CONT’D) Tilt the Bob-Tach backward until the cutting edge of the
bucket (or other attachment) is slightly off the ground
Installing And Removing The Attachment (Hand [Figure OI-93].
Lever Bob-Tach)
Stop the engine and exit the loader.
The Bob-Tach is used for fast changing of buckets and
attachments. See the appropriate Attachment Operation
& Maintenance Manual to install other attachments.
Figure OI-92 WARNING

1 Before you leave the operator’s seat:
ground.
• Raise seat bar.
lock.
deactivated.

P-31238 tilt control functions when the seat bar is up.
deactivate.
Installing
Pull the Bob-Tach levers all the way up (Item 1) [Figure joysticks to the NEUTRAL POSITION to make
OI-92]. sure that travel and hydraulic functions are
deactivated.
Enter the loader and perform the PRE-STARTING The seat bar system must deactivate these
PROCEDURE. (See PRE-STARTING PROCEDURE on
Page OI-32.) functions when the seat bar is up. Service the
Lower the lift arms and tilt the Bob-Tach forward. W-2463-0603
Drive the loader forward until the top edge of the Bob-
Tach is completely under the top flange of the bucket Figure OI-94
[Figure OI-92] (or other attachment). Be sure the Bob-
Tach levers do not hit the bucket.
Figure OI-93
1 P-31241
Push down on the Bob-Tach levers until they are fully

P-31239 engaged in the locked position (Item 1) [Figure OI-94]
(wedges fully extended).

68 of 178
ATTACHMENTS (CONT’D)
Installing And Removing The Attachment (Hand

Lever Bob-Tach) (Cont’d) WARNING
Installing (Cont’d) Before you leave the operator’s seat:
Figure OI-95 ground.
• Raise seat bar.
lock.
1 • (Advanced Control System-ACS) Move the
deactivated.
deactivate.
2
P-31233 P-31237 joysticks to the NEUTRAL POSITION to make

deactivated.
The wedges (Item 1) [Figure OI-95] must extend through
the holes (Item 2) [Figure OI-95] in the mounting frame
functions when the seat bar is up. Service the
of the bucket (or other attachment), securely fastening
the bucket to the Bob-Tach. W-2463-0603
Figure OI-96
WARNING
Bob-Tach wedges must extend through the holes in
attachment. Lever(s) must be fully down and locked.
Failure to secure wedges can allow attachment to
come off and cause injury or death.
W-2102-0497
Removing
Lower the lift arms and put the attachment flat on the P-31240
ground and lower or close the hydraulic equipment.
Pull the Bob-Tach levers [Figure OI-96] all the way up.
• If the attachment is hydraulically controlled
(combination bucket, backhoe, etc.), stop the engine
and relieve hydraulic pressure at the quick couplers.
(See Relieve Hydraulic Pressure (Loader and
Attachment) on Page OI-26.) WARNING
Raise the seat bar, unfasten the seat belt, set the parking Bob-Tach levers have spring tension. Hold lever
brake and exit the loader. tightly and release slowly. Failure to obey warning
can cause injury.
W-2054-1285

69 of 178
ATTACHMENTS (CONT’D) Installing And Removing The Attachment (Power
Bob-Tach)
Installing And Removing The Attachment (Hand
Lever Bob-Tach) (Cont’d) This machine may be equipped with a Power Bob-Tach.
Removing (Cont’d) Installing
Enter the loader. The Bob-Tach is used for fast changing of buckets and
attachments. See the appropriate Attachment Operation
Perform the PRE-STARTING PROCEDURE. (See PRE- & Maintenance Manual to install other attachments.
STARTING PROCEDURE on Page OI-32.)
Perform the PRE-STARTING PROCEDURE. (See PRE-
Start the engine and release the parking brake. STARTING PROCEDURE on Page OI-32.)
Be sure the lift arms are all the way down. Tilt the Bob-
Tach forward. Lower the lift arms and tilt the Bob-Tach forward.
1
B-15993N

2
P-31236
P-31238 3
Move the loader backward, away from the bucket or

attachment [Figure OI-97].
P-31235
P-31233
Push and hold BOB-TACH “WEDGES UP” switch (Item

1) [Figure OI-98] (Front Panel) until levers (Item 2) are in
unlocked position (wedges fully raised).

70 of 178
ATTACHMENTS (CONT’D) NOTE: The Power Bob-Tach system has continuous
pressurized hydraulic oil to keep the wedges
Installing And Removing The Attachment (Power in the engaged position and prevent
Bob-Tach) (Cont’d)
attachment disengagement. Because the
Installing (Cont’d) wedges can slowly lower, the operator may
need to reactivate the switch (WEDGES UP) to
Figure OI-99 be sure both wedges are fully raised before
installing the attachment.
Push and hold BOB-TACH “WEDGES DOWN” switch

(Front Panel) (Item 1) [Figure OI-98] until levers are fully
engaged in the locked position (Item 3) (wedges fully
engaged).
The wedges (Item 4) [Figure OI-98] must extend through

the holes in the mounting frame of the bucket (or other
attachment), securely fastening the bucket to the Bob-
Tach.
P-31231
Drive the loader forward until the top edge of the Bob-
WARNING

Tach is completely under the top flange of the bucket Bob-Tach wedges must extend through the holes in
[Figure OI-99] (or other attachment). attachment. Lever(s) must be fully down and locked.
Figure OI-100 come off and cause injury or death.
W-2102-0497
P-31232
Tilt the Bob-Tach backward until the cutting edge of the

bucket (or other attachment) is slightly off the ground
[Figure OI-100].
Push and hold BOB-TACH “WEDGES UP” switch (Item

1) [Figure OI-98] (Front Panel) to make sure the levers
are all the way up.

71 of 178
ATTACHMENTS (CONT’D) Figure OI-102
Installing And Removing The Attachment (Power

Bob-Tach) (Cont’d)
Removing
Lower the lift arms and put the attachment flat on the
ground.
If the attachment is hydraulically controlled

(combination bucket, backhoe, etc.):
Stop the engine and relieve hydraulic pressure in the

auxiliary circuit. (See Relieve Hydraulic Pressure
(Loader and Attachment) on Page OI-26.) P-31231
Exit the loader and disconnect the hydraulic hoses

from the attachment. Move the loader backward, away from the bucket or
attachment [Figure OI-102].
Enter the loader.
NOTE: The Power Bob-Tach system has continuous
Perform the PRE-STARTING PROCEDURE. (See pressurized hydraulic oil to keep the wedges
PRE-STARTING PROCEDURE on Page OI-32.) in the engaged position and prevent

attachment disengagement. Because the
Start the engine. wedges can slowly lower, the operator may
need to reactivate the switch (WEDGES UP)
Release the parking brake. when removing an attachment to be sure both
wedges are fully raised.
Figure OI-101
1
B-15993N
P-31236
Push and hold the BOB-TACH “WEDGES UP” switch

(Front Panel) (Item 1) [Figure OI-101] until the wedges
are fully raised.
Tilt the Bob-Tach forward.

72 of 178
OPERATING PROCEDURE
Inspect The Work Area
Before beginning operation, inspect the work area for

WARNING
unsafe conditions.
Look for sharp drop-offs or rough terrain. Have • Keep the lift arms as low as possible.
underground utility lines (gas, water, sewer, irrigation, • Do not travel or turn with the lift arms up.
etc.) located and marked. • Turn on level ground.
• Go up and down slopes, not across them.
Remove objects or other construction material that could • Keep the heavy end of the machine uphill.
damage the loader or cause personal injury. • Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or roll over and cause injury or death.
Operating With A Full Bucket W-2018-1187
When operating on a public road or highway, always

Figure OI-104
follow local regulations.
For example: Slow Moving Vehicle Sign or direction WITH BUCKET FULL
signals may be required.
Always warm the engine and hydrostatic system before

operating the loader.

IMPORTANT
Machines warmed up with moderate engine speed
and light load have longer life.
I-2015-0284
Going Down Slope B-16262
Operate the loader with engine at full speed for maximum
horsepower. Move the steering levers only a small
amount to operate the loader slowly. With a full bucket, go up or down the slope with the heavy
end toward the top of the slope [Figure OI-103] and
New operators must operate the loader in an open area [Figure OI-104].
without bystanders. Operate the controls until the loader
can be handled at an efficient and safe rate for all
conditions of the work area.
Figure OI-103
WITH BUCKET FULL
Going Up Slope B-16266

73 of 178
OPERATING PROCEDURE (CONT’D)
Operating With An Empty Bucket
Figure OI-105
WITH BUCKET EMPTY
Going Down Slope

B-15540
Figure OI-106
WITH BUCKET EMPTY

Going Up Slope B-15517
With empty bucket, go down or up the slope with the

heavy end toward the top of the slope [Figure OI-105] &
[Figure OI-106].

74 of 178
OPERATING PROCEDURE (CONT’D) Emptying
Filling And Emptying The Bucket (Foot Pedals) Figure OI-109
Filling
Figure OI-107 2
1
1 2
B-15534 B-15973
Keep the bucket low when moving to the area where you
B-15520 B-15973 want to empty the bucket.
Raise the lift arms (Item 1) [Figure OI-109]. Level the

Figure OI-108 bucket (Item 2) [Figure OI-109] while raising the lift arms
to help prevent material from falling off the back of the
bucket.

Drive forward slowly until the bucket is over the top of the
truck box or bin.
1 Empty the bucket (Item 2) [Figure OI-109]. If all the

material is near the side of the truck or bin, use the
bucket tilt to move it to the other side.
B-15521 B-15973
Lower the lift arms all the way (Item 1) [Figure OI-107].
WARNING
Tilt the bucket forward (Item 2) [Figure OI-107] until the Never dump over an obstruction, such as a post, that
cutting edge of the bucket is on the ground. can enter the operator cab. The machine could tip
forward and cause injury or death.
W-2057-0694
Drive slowly forward into the material. Tilt the bucket
backward (Item 1) [Figure OI-108] all the way when the
bucket is full.
Drive backward away from the material.
WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity (ROC) shown on
sign (decal) in cab. Failure to obey warnings can
cause the machine to tip or roll over and cause injury
or death.
W-2056-0903

75 of 178
OPERATING PROCEDURE (CONT’D) Lower the lift arms all the way (Item 1) [Figure OI-111].
Put the cutting edge of the bucket on the ground (Item 2)
Leveling The Ground Using Float (Foot Pedals) [Figure OI-111].
Figure OI-110
Drive forward slowly and continue to tilt the bucket down
(Item 2) [Figure OI-111] until it enters the ground.
Raise the cutting edge a small amount (Item 3) [Figure

1 2 OI-111] to increase traction and keep an even digging
depth. Continue to drive forward until the bucket is full.
3 When the ground is hard, raise and lower the cutting

edge of the bucket (Items 2 & 3) [Figure OI-111] while
driving forward slowly.
B-15522 B-15973 Figure OI-112
Put the lift arms in float position by pushing the pedal all
the way forward (Item 1) [Figure OI-110] until the pedal
is locked in the forward position.
Tilt the bucket forward (Item 2) [Figure OI-110] to

change the position of the cutting edge of the bucket.
With the bucket tilted farther forward, there is more force 1

on the cutting edge and more loose material can be
moved.
Drive backward to level loose material.

B-15538 B-15973
Push the bottom of the lift pedal (Item 3) [Figure OI-110]

to unlock the float position.
Tilt the bucket backward (Item 1) [Figure OI-112] as far
as it will go when the bucket is full.
Filling
IMPORTANT Figure OI-113
Never drive forward when the hydraulic control for
lift arms is in float position.
I-2005-1285
1 2
Digging And Filling A Hole (Foot Pedals)
Digging
Figure OI-111
B-15537 B-15973
1 2 Lower the lift arms (Item 1) [Figure OI-113] and put the
cutting edge of the bucket on the ground (Item 2) [Figure
OI-113]. Drive forward to the edge of the hole to push the
3 material into the hole.
Tilt the bucket forward (Item 2) [Figure OI-113] as soon

as it is past the edge of the hole.
B-15539 B-15973
If necessary, raise the lift arms to empty the bucket.

76 of 178
Filling And Emptying The Bucket (ACS - Handles, Figure OI-116

SJC - ‘H’ Pattern)
Filling
2
Figure OI-114
1
1 B-15534 B-15781
want to empty the bucket.
B-15520 B-15781
Raise the lift arms (Item 1) [Figure OI-116]. Level the
bucket (Item 2) [Figure OI-116] while raising the lift arms
Figure OI-115 to help prevent material from falling off the back of the
bucket.

truck box or bin.
Empty the bucket (Item 2) [Figure OI-116]. If all material

1 is near the side of the truck or bin, use the bucket tilt to
move it to the other side.
B-15521 B-15781
WARNING
Never dump over an obstruction, such as a post, that
Tilt the bucket forward (Item 2) [Figure OI-114] until the can enter the operator cab. The machine could tip
cutting edge of the bucket is on the ground. forward and cause injury or death.
W-2057-0694

bucket is full.
WARNING
or death.
W-2056-0903

77 of 178
OPERATING PROCEDURE (CONT’D)
Leveling The Ground Using Float (ACS - Handles,

SJC - ‘H’ Pattern)
Figure OI-117
3
4
2
1 1
B-15522 B-15781
Press and hold the float button (Item 1) [Figure OI-117]

while the lever is in neutral. While lowering the lift arms
(Item 2) [Figure OI-117], release the float button.

change the position of the cutting edge of the bucket.
With the bucket tilted farther forward, there is more force

on the cutting edge and more loose material can be
moved.
Drive backward to level loose material.
To disengage float, press the float button again or raise

the lift arms (Item 4) [Figure OI-117].
IMPORTANT
Never drive forward when the hydraulic control for
I-2005-1285

78 of 178
OPERATING PROCEDURE (CONT’D) Filling
Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Figure OI-120
Pattern)
Digging
Figure OI-118 2
1 3 B-15781A
B-15537 B-15781B
Lower the lift arms (Item 1) [Figure OI-120] and put the
B-15781A OI-120]. Drive forward to the edge of the hole to push the
B-15539 B-15781B
material into the hole.
Lower the lift arms all the way (Item 1) [Figure OI-118]. Tilt the bucket forward (Item 2) [Figure OI-120] as soon
Tilt the bucket forward (Item 2) [Figure OI-118] until the as it is past the edge of the hole.
cutting edge of the bucket is on the ground.

Drive forward slowly and continue to tilt the bucket down
Tilt the bucket backward a small amount (Item 3) [Figure

OI-118] to increase traction and keep an even digging
depth. Continue to drive forward until the bucket is full.
When the ground is hard, raise and lower the cutting
edge (Items 1 & 2) [Figure OI-118] while driving forward.
Figure OI-119
B-15538 B-15781
Tilt the bucket backward (Item 1) [Figure OI-119] as far


79 of 178
Filling And Emptying The Bucket (SJC - ‘ISO’ Figure OI-123

Pattern)
Filling
Figure OI-121
2
2 P-24820
B-15534 P-24802
want to empty the bucket.
P-24820
B-15520 P-24802 Raise the lift arms (Item 1) [Figure OI-123]. Level the
bucket (Item 2) [Figure OI-123] while raising the lift arms
Figure OI-122 to help prevent material from falling off the back of the
bucket.

truck box or bin.
Empty the bucket (Item 2) [Figure OI-123]. If all material

is near the side of the truck or bin, use the bucket tilt to
1 move it to the other side.
P-24820
B-15521 P-24802
WARNING
Never dump over an obstruction, such as a post, that
Tilt the bucket forward (Item 2) [Figure OI-121] until the can enter the operator cab. The machine could tip
cutting edge of the bucket is on the ground. forward and cause injury or death.
W-2057-0694

bucket is full.
WARNING
or death.
W-2056-0903

80 of 178
OPERATING PROCEDURE (CONT’D) Digging And Filling A Hole (SJC - ‘ISO’ Pattern)
Leveling The Ground Using Float (SJC - ‘ISO’ Digging

Pattern)
Figure OI-125
Figure OI-124
1
2
2
3 3
4 P-24820
B-15539 P-24802
1
P-24820
B-15522 P-24802
Put the cutting edge of the bucket on the ground (Item 2)
Press and hold the float button (Item 1) [Figure OI-124] [Figure OI-125].
while the joystick is in neutral. While lowering the lift arms
(Item 2) [Figure OI-124], release the float button. Drive forward slowly and continue to tilt the bucket down

change the position of the cutting edge of the bucket. Raise the cutting edge a small amount (Item 3) [Figure
OI-125] to increase traction and keep an even digging
With the bucket tilted farther forward, there is more force depth. Continue to drive forward until the bucket is full.
on the cutting edge and more loose material can be When the ground is hard, raise and lower the cutting
moved. edge (Items 2 & 3) [Figure OI-125] while driving forward.
Drive backward to level loose material. Tilt the bucket backward (Item 3) [Figure OI-125] as far
To disengage, press the float button again or raise the lift
arms (Item 4) [Figure OI-124]. Filling
Figure OI-126
IMPORTANT 1
Never drive forward when the hydraulic control for 2

I-2005-1285
P-24820
B-15537 P-24802
Lower the lift arms (Item 1) [Figure OI-126] and put the
OI-126]. Drive forward to the edge of the hole to push the
material into the hole.
Tilt the bucket forward (Item 2) [Figure OI-126] as soon

as it is past the edge of the hole.

81 of 178
TOWING THE LOADER
Procedure
Because of the design of the loader, there is not a

recommended towing procedure.
• The loader can be lifted onto a transport vehicle.
• The loader can be skidded a short distance to move

for service (EXAMPLE: Move onto a transport
vehicle.) without damage to the hydrostatic system.
(The tires/tracks will not turn.) There might be slight
wear to the tires/tracks when the loader is skidded.
The towing chain (or cable) must be rated at 1 & 1/2

times the weight of the loader (See Performance on
Page SPEC-4.)

82 of 178
LIFTING THE LOADER Four Point Lift
Single Point Lift
WARNING
WARNING AVOID INJURY OR DEATH
AVOID INJURY OR DEATH • Before lifting, check fasteners on four point lift.
• Before lifting, check fasteners on single point lift • Never allow riders in the cab or bystanders within
and operator cab. 15 ft. (5 m) while lifting the machine.
W-2160-0694
• Assemble front cab fasteners as shown in this
manual.
• Never allow riders in the cab or bystanders within The loader can be lifted with the Four Point Lift which is
15 feet (5 meters) while lifting the machine. available as a kit from your Bobcat Loader dealer. The
W-2007-0497 backhoe mounting kit must also be installed to provide lift
points at the front of the loader.
The loader can be lifted with the Single Point Lift which is
available as a kit from your Bobcat Loader dealer. Figure OI-128
Figure OI-127

B-16396H
B-16396G
Attach cables or chains to lift eyes [Figure OI-128].
Install the kit as explained in the Instructions with the kit

and attach lift as shown [Figure OI-127].
The Single Point Lift, supplied by Bobcat, is designed to

lift and support the Bobcat Loader without affecting roll
over and falling object protection features of the operator
cab.

83 of 178
TRANSPORTING THE LOADER ON A TRAILER Fastening
Loading And Unloading Figure OI-130
WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury. P-31228 P-64082
W-2058-0807
Be sure the transport and towing vehicles are of

adequate size and capacity. See Capacities for weight of
loader. (See Capacities on Page SPEC-6.)
Figure OI-129

P-31916A
Use the following procedure to fasten the Bobcat Loader

to the transport vehicle to prevent the loader from moving
during sudden stops or when going up or down slopes
1 [Figure OI-130].
P-31915A
• Lower the bucket or attachment to the floor.
A loader with an empty bucket or no attachment must be • Engage the parking brake.
loaded backward onto the transport vehicle [Figure OI- • Install chains at the front and rear loader tie down
129]. positions [Figure OI-130]
• Fasten each end of the chain to the transport vehicle.
The rear of the trailer must be blocked or supported (Item
1) [Figure OI-129] when loading or unloading the loader
to prevent the front end of the trailer from raising up.

84 of 178
PREVENTIVE MAINTENANCE
AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20

Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20
AIR CONDITIONING BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-43

Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-43
Belt Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-43
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-42

PREVENTIVE
BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13 MAINTENANCE
Adjusting Switch Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13 (PM)
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13
Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . . . . . PM-8

Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC) . . . PM-8
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine

STOPPED - Key ON). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-8
Inspecting The BICS Controller (Engine Stopped - Key ON). . . . . . . . PM-8
Inspecting The Lift Arm By-Pass Control . . . . . . . . . . . . . . . . . . . . . . . PM-8
Inspecting The Seat Bar Sensor (Engine RUNNING) . . . . . . . . . . . . . PM-8
Inspecting The Traction Lock (Engine RUNNING) . . . . . . . . . . . . . . . PM-8
BOB-TACH (HAND LEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-50

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-50
BOB-TACH (POWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-51

DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-44

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-29

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-30
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-29
Fuse And Relay Location / Identification . . . . . . . . . . . . . . . . . . . . . . PM-29
Removing And Installing The Battery. . . . . . . . . . . . . . . . . . . . . . . . . PM-32
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . PM-30
ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-27

Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-28
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-27
Removing And Replacing Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-28
PM-1 S250 Operation & Maintenance Manual

85 of 178
PREVENTIVE MAINTENANCE (CONT’D)
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-25

Checking And Adding Engine Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-25
Removing And Replacing Oil And Filter. . . . . . . . . . . . . . . . . . . . . . . PM-26
FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . . . . . . . . . . PM-41

Checking And Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-41
Removing And Replacing Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-41
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-22

Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-22
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-23
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-24
Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-22
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . PM-24
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) . . . . . . . . PM-19

Air Conditioning Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19
Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19

Evaporator / Heater Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19
Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-19
HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . PM-33

Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-38
Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-33
Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . PM-33
Removing And Replacing Case Drain Filters. . . . . . . . . . . . . . . . . . . PM-35
Removing And Replacing Hydraulic Charge Filter. . . . . . . . . . . . . . . PM-37
Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . PM-33
Removing And Replacing Hydraulic / Hydrostatic Filter . . . . . . . . . . PM-35
LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-11

Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PM-11
Removing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-12
LOADER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . PM-52

Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-52
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-52
LUBRICATING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-47

Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-47
MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-5

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PREVENTIVE MAINTENANCE (CONT’D)
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14

Cab Door Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-16
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14
Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-15
Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14
PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-49

REAR DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-17

Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-17
Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-17
REAR GRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18

Installing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18
Removing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18
SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9

Inspecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9
Maintaining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9
SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-10

Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-10
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-7

Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-7
SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-39

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-39
TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-40

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-40
Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-40
Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-40

87 of 178

88 of 178
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
CORRECT CORRECT CORRECT
B-10731a B-16261 B-16264

Never service the Bobcat Skid- Use the correct procedure to lift or Cleaning and maintenance are
Steer Loader without instructions. lower operator cab. required daily.
WRONG WRONG WRONG

B-16272 B-16260 B-16263
Have good ventilation when Disconnecting or loosening any Never work on loader with lift
welding or grinding painted hydraulic tubeline, hose, fitting, arms up unless lift arms are held
parts. component or a part failure can by an approved lift arm support
Wear dust mask when grinding cause lift arms to drop. Do not go device. Replace if damaged.
painted parts. Toxic dust and gas under lift arms when raised Never modify equipment or add
can be produced. unless supported by an attachments not approved by
Avoid exhaust fume leaks which approved lift arm support device. Bobcat Company.
can kill without warning. Exhaust Replace it if damaged.
system must be tightly sealed.
WRONG WRONG WRONG
B-16271 B-16270 B-6589

B-16102 B-16102
Stop, cool and clean engine of Keep body, jewelry and clothing Lead-acid batteries produce
flammable materials before away from moving parts, flammable and explosive gases.
checking fluids. electrical contact, hot parts and Keep arcs, sparks, flames and
Never service or adjust loader exhaust. lighted tobacco away from
with the engine running unless Wear eye protection to guard batteries.
instructed to do so in the from battery acid, compressed Batteries contain acid which
manual. springs, fluids under pressure burns eyes or skin on contact.
Avoid contact with leaking and flying debris when engines Wear protective clothing. If acid
hydraulic fluid or diesel fuel are running or tools are used. contacts body, flush well with
under pressure. It can penetrate Use eye protection approved for water. For eye contact flush well
the skin or eyes. type of welding. and get immediate medical
Never fill fuel tank with engine Keep rear door closed except for attention.
running, while smoking or when service. Close and latch door
near open flame. before operating the loader.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/
operator without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance
Manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat
replacement parts. The Service Safety Training Course is available from your Bobcat dealer.
MSW14-0805

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90 of 178
SERVICE SCHEDULE
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat Loader.
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
SERVICE SCHEDULE HOURS

■ ■ ■
ITEM SERVICE REQUIRED 8-10 50 100 250 500 1000
Engine Oil Check the oil level and add as needed. Do not overfill.
Engine Air Filter and Air System Check display panel. Service only when required. Check for leaks and
damaged components.
Engine Cooling System Clean debris from oil cooler, radiator and grill. Check coolant level COLD and
add premixed coolant as needed.
Fuel Filter Remove the trapped water.
Lift Arms, Cylinders, Bob-Tach Lubricate with multi-purpose lithium based grease.
Pivot Pins and Wedges
Tires Check for damaged tires and correct air pressure. Inflate to MAXIMUM
pressure shown on the sidewall of the tire.
Seat Bar, Control Interlocks, Seat Check the condition of seat belt. Clean or replace seat belt retractors as
Belt, Seat Belt Retractors needed. Check the seat bar and control interlocks for correct operation. Clean
dirt and debris from moving parts.

Bobcat Interlock Control Systems Check for correct function. Lift and Tilt functions MUST NOT operate with seat
(BICS) bar raised. See details in this Manual.
Safety Signs and Safety Treads Check for damaged signs (decals) and safety treads. Replace any signs or
safety treads that are damaged or worn.
Operator Cab Check the fastening bolts, washers and nuts. Check the condition of the cab.
Indicators and Lights Check for correct operation of all indicators and lights.
Heater and A/C Filters Clean or replace filters as needed.
(If Equipped)
Hydraulic Fluid, Hoses and Check fluid level and add as needed. Check for damage and leaks. Repair or
Tubelines replace as needed.
Final Drive Trans. (Chaincase), Check fluid level and add as needed.
Parking Brake, Foot Pedals, Check for correct operation. Repair or adjust as needed.
Hand Controls and Steering
Levers or Joysticks
Wheel Nuts Check for loose wheel nuts and tighten to correct torque. (See TIRE ❏
MAINTENANCE in this manual.)
Spark Arrestor Muffler Clean the spark chamber.
Battery Check cables, connections and electrolyte level. Add distilled water as needed.
Steering Lever Pivots Grease fittings.
Fuel Filter Replace filter element.
Engine / Hydro. Drive Belt Check for wear or damage. Check idler arm stop. ▲
Drive Belts (Alternator, air Check condition and tension. Adjust or replace as needed.
conditioner, water pump)
Bobcat Interlock Control System Check the function of the lift arm bypass control.
(BICS)
Hydraulic / Hydrostatic Filter, Replace the hydraulic / hydrostatic filter, charge filter, and the reservoir ●
Charge Filter, Reservoir Breather breather.
Engine Oil and Filter Replace oil and filter. ▲ ✶
Final Drive Trans. (Chaincase) Replace the fluid.
Hydraulic Reservoir Replace the fluid.
Case Drain Filters Replace the filters. ▲
Engine Valves Adjust the engine valves. ❍
Coolant Replace the coolant Every 2 years
■ Or every 12 months.
▲ Perform at first 50 hours, then as scheduled.
❏ Check every 8 - 10 hours for the first 24 hours, then at 50 hour intervals.
● Replace the hydraulic / hydrostatic filter element after the first 50 hours, then when the transmission warning light
comes ON while operating or as scheduled.
✶ Change oil and filter every 250 hours when operating under severe conditions.
❍ Perform at first 500 hours, then as scheduled.

91 of 178
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) Inspecting The Traction Lock (Engine RUNNING)
Inspecting The BICS Controller (Engine Stopped - 6. Fasten seat belt, disengage parking brake, press the
Key ON) PRESS TO OPERATE LOADER Button and raise
Figure PM-1 seat bar fully. Move steering levers slowly forward
and backward. The TRACTION lock should be
engaged. Lower the seat bar. Press the PRESS TO
OPERATE LOADER Button.
7. Engage parking brake and move steering levers

1 2 3 4 slowly forward and backward. The TRACTION lock
B-15551G should be engaged.
NOTE: *The TRACTION light on the left instrument

panel will remain OFF until the engine is
started, the PRESS TO OPERATE LOADER
Button is pressed and the parking brake is
disengaged.
Inspecting The Lift Arm By-Pass Control

N-18409
8. Raise the lift arms 6 feet (2 meters) off the ground.
1. Sit in operator’s seat. Turn key ON. (Key Switch Stop engine. Turn lift arm by-pass control knob
Panel), press RUN/ENTER Button (Keyless Panel), clockwise 1/4 turn. Pull up and hold lift arm by-pass
lower seat bar and disengage parking brake. Press control knob until lift arms slowly lower.

the PRESS TO OPERATE LOADER Button. Three
Inspecting Deactivation Of Lift And Tilt Functions
BICS lights (Items 1, 2 & 3) [PRESS TO OPERATE
(ACS and SJC)
LOADER, SEAT BAR, AND LIFT & TILT VALVE] on
left instrument panel should be ON [Figure PM-1]. 9. Sit in operator’s seat and fasten seat belt. Lower seat
bar, start engine and press the PRESS TO OPERATE
2. Raise seat bar fully. All four BICS lights (Items 1, 2, 3, LOADER Button.
and 4) [PRESS TO OPERATE LOADER, SEAT BAR,
LIFT & TILT VALVE AND TRACTION*] on left 10. Raise lift arms about 6 feet (2 meters) off the ground.
instrument panel should be OFF [Figure PM-1].
11. Turn key OFF (Key Switch Panel), press STOP
NOTE: Record what lights are blinking (if any) and Button (Keyless Panel), and wait for the engine to
the number of light flashes. (See BOBCAT come to a complete stop.
INTERLOCK CONTROL SYSTEM (BICS) on
Page SA-3.) 12. Turn key ON (Key Switch Panel), press RUN/ENTER
Button (Keyless Panel). Press the PRESS TO
Inspecting Deactivation Of The Auxiliary Hydraulics OPERATE LOADER Button, move hand control or
System (Engine STOPPED - Key ON) joystick to lower the lift arms. Lift arms should not
lower.
3. Sit in operator’s seat, lower seat bar, and press the
PRESS TO OPERATE LOADER Button. Press the 13. Move the control (foot pedal, hand control or joystick)
auxiliary hydraulics FLOW Button. The auxiliary to tilt the bucket (or attachment) forward. The bucket
FLOW Button light will come ON. Raise the seat bar. (or attachment) should not tilt forward.
The light should be OFF.
Inspecting The Seat Bar Sensor (Engine RUNNING)
4. Sit in operator’s seat, lower seat bar, engage parking WARNING

brake and fasten seat belt.
5. Start engine and operate at low idle. Press the The Bobcat Interlock Control System (BICS) must
PRESS TO OPERATE LOADER Button. While deactivate the lift, tilt and traction drive functions. If it
raising the lift arms, raise the seat bar fully. The lift does not, contact your dealer for service. DO NOT
arms should stop. Repeat using the tilt function. modify the system.
W-2151-0394

92 of 178
SEAT BAR RESTRAINT SYSTEM Raise the seat bar. Move the hydraulic controls. Pedals
and handles (if equipped) must be firmly locked in the
Description NEUTRAL position (except joysticks). There must be no
The seat bar restraint system has a pivoting seat bar with motion of the lift arms or tilt (attachment) when the
arm rests. controls are moved.
The operator controls the use of the seat bar. The seat Lower the seat bar, press the PRESS TO OPERATE
bar in the down position helps to keep the operator in the LOADER Button, lower the lift arms. Operate the lift
seat. control. While the lift arms are going up, raise the seat
bar. The lift arms must stop.
Models with foot pedals have hydraulic valve spool
interlocks for the lift and tilt functions. The spool Lower the seat bar, press the PRESS TO OPERATE
interlocks require the operator to lower the seat bar in LOADER Button, lower the lift arms and put the
order to operate the foot pedal controls. attachment flat on the ground. Stop the engine. Raise the
seat bar. Operate the foot pedals and handles (if
When the seat bar is down, the PRESS TO OPERATE equipped) to be sure they are firmly locked in the
LOADER Button is activated and the engine is running, NEUTRAL position (except joysticks).
the lift, tilt and traction drive functions can be operated.
Maintaining
When the seat bar is up, the lift and tilt control pedals are
locked when returned to the NEUTRAL position. See your SERVICE SCHEDULE in this manual and on
the loader for correct service interval. (See SERVICE
Models with Advanced Control System (ACS) have SCHEDULE on Page PM-7.)
mechanical interlocks for the handles and pedals. The
Figure PM-2

interlocks for the handles and pedals require the operator
to lower the seat bar in order to operate the selected 2
controls.
When the seat bar is down, the PRESS TO OPERATE

LOADER button is activated and the engine is running,
the lift, tilt and traction drive functions can be operated
using the selected controls (handles, or foot pedals).
1
When the seat bar is up, the handles and pedals are
locked when returned to the NEUTRAL position.
Models with Selectable Joystick Control (SJC) have

electrical deactivation of joystick functions. Activation of
functions require the operator to lower the seat bar. N-19225
When the seat bar is down, the PRESS TO OPERATE Use compressed air to clean any debris or dirt from the
LOADER button is activated and the engine is running, pivot parts. Do not lubricate. Inspect all mounting
the lift, tilt and traction drive functions can be operated. hardware. The correct hinge bolt (Item 1) torque is 25-28
ft.-lb. (34-38 N•m). The seat bar sensor nut (left side
When the seat bar is up, the joystick functions are only) (Item 2) [Figure PM-2] torque is 50-70 in.-lb. (6-8
deactivated even though the joystick does not N•m).
mechanically lock.
If the seat bar system does not function correctly, replace
Inspecting
parts that are worn or damaged. Use only genuine
Sit in the seat and fasten the seat belt. Engage the Bobcat replacement parts.
parking brake. Pull the seat bar all the way down. Start
the engine. Press the PRESS TO OPERATE LOADER
Button.
WARNING
Operate the hydraulic controls to check that both the lift
and tilt functions operate correctly. Raise the lift arms The seat bar system must deactivate the lift and tilt
until the attachment is about 2 feet (600 mm) off the control functions when the seat bar is up. Service the
ground. system if hydraulic controls do not deactivate.
W-2465-0703

93 of 178
SEAT BELT Figure PM-3
Inspection and Maintenance 1
3
WARNING
Failure to properly inspect and maintain the seat belt
can cause lack of operator restraint resulting in
serious injury or death.
W-2466-0703
2 4
Check the seat belt daily for correct function.
Inspect the seat belt system thoroughly at least once

each year or more often if the machine is exposed to
severe environmental conditions or applications.
Any seat belt system that shows cuts, fraying, extreme or

unusual wear, significant discolorations due to ultraviolet
UV exposure, dusty / dirty conditions, abrasion to the
seat belt webbing, or damage to the buckle, latch plate,

retractor (if equipped), hardware or any other obvious
problem should be replaced immediately. B-22283
The items below are referenced in [Figure PM-3].
1. Check the webbing. If the system is equipped with a

retractor, pull the webbing completely our and inspect
the full length of the webbing. Look for cuts, wear,
fraying, dirt and stiffness.
2. Check the buckle and latch for correct operation.

Make sure latch plate is not excessively worn,
deformed or buckle is not damaged or casing broken.
3. Check the retractor web storage device (if equipped)

by extending webbing to determine if it looks correct
and that it spools out and retracts webbing correctly.
4. Check webbing in areas exposed to ultraviolet (UV)

rays from the sun or extreme dust or dirt. If the original
color of the webbing in these areas is extremely faded
and / or the webbing is packed with dirt, the webbing
strength may have deteriorated.
See your Bobcat dealer for seat belt system replacement

parts for your machine.

94 of 178
LIFT ARM SUPPORT DEVICE Remove the lift arm support device (Item 1) [Figure PM-
4] from the storage position.
Installing
The operator must stay in the operator seat with the seat
belt fastened and the seat bar lowered until the lift arm
support device is installed.
WARNING Start the engine and raise the lift arms all the way up.
Never work on a machine with the lift arms up unless Figure PM-5
the lift arms are secured by an approved lift arm
support device. Failure to use an approved lift arm
support device can allow the lift arms or attachment
to fall and cause injury or death.
Service lift arm support device if damaged or if parts

are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
causing injury or death.
W-2572-0407

P-31264
Have a second person install the lift arm support device

over the rod of one of the lift cylinders [Figure PM-5].
The lift arm support device must be tight against the

cylinder rod.
Remove attachment from the loader. (See Installing And Figure PM-6
Removing The Attachment (Hand Lever Bob-Tach) on
Page OI-44.) OR (See Installing And Removing The
Attachment (Power Bob-Tach) on Page OI-46.)
Figure PM-4
P-10136
P-31265
Lower the lift arms slowly until the lift arm support device
is held between the lift arms and the lift cylinder [Figure
P-31290A P-31266 PM-6]. The tabs of the lift arm support device must go
past the end of the cylinder (Inset) [Figure PM-6].
Put jackstands under the rear corners of the loader frame

(Inset) [Figure PM-4].

95 of 178
LIFT ARM SUPPORT DEVICE (CONT’D)
Removing
The operator must be in the operator’s seat, with the seat

belt fastened and seat bar lowered, until the lift arm
support device is removed and the lift arms are lowered
all the way.
Start the engine and raise the lift arms all the way up.
Have a second person remove the lift arm support

device.
Lower the lift arms all the way and stop the engine.
Return the lift arm support device to the storage position

and secure with clamping knobs.
Remove the jackstands.

96 of 178
BACK-UP ALARM SYSTEM Inspect the back-up alarm electrical connections (Item 1)
[Figure PM-8], wire harness (Item 2) [Figure PM-8] and
Description back-up alarm switches (if equipped) (Item 2) [Figure
PM-9] for tightness and damage. Repair or replace any
This machine may be equipped with a back-up alarm damaged components.
system. The back-up alarm will sound when the operator
moves both steering levers or joystick(s) in the reverse If the back-up alarm switches require adjustment, (See
position. Slight movement of the steering levers in the Adjusting Switch Position on Page PM-13.)
reverse position is required with hydrostatic
transmissions, before the back-up alarm will sound. Adjusting Switch Position
Inspecting
NOTE: Joystick equipped machines do not have
Figure PM-7 back-up alarm switches and can not be
adjusted. See your Bobcat dealer for service if
your back-up alarm does not sound.
1 Standard Controls and ACS (If Equipped)
Stop the engine and raise the operator cab. (See Raising
on Page PM-14.)
Figure PM-9

Switch Rollers contacting Bellcranks
2 2
P-76108
Inspect for damaged or missing back-up alarm decal

1 1
(Item 1) [Figure PM-7]. Replace if required.
Sit in the seat and fasten the seat belt. Engage the
parking brake. Pull the seat bar all the way down. Start
the engine. Press the PRESS TO OPERATE LOADER
button. Disengage the parking brake.
P-62915
Move both steering levers or joystick(s) in the reverse

position. The back-up alarm must sound when all wheels Place the steering levers in the neutral position.
or both tracks are moving in reverse.
Loosen the screws (Item 1) [Figure PM-9] securing the
The back-up alarm is located on the inside of the rear back-up alarm switches.
door.
Position the back-up alarm switch rollers so that they just
Figure PM-8 make contact with bellcranks without compressing the
switch springs [Figure PM-9]. Torque the screws (Item 1)
[Figure PM-9] securing the switches to the bracket to 14-
19 in.-lb. (1,6-2,1 N•m).
Lower the operator cab. (See Lowering on Page PM-15.)

1 Inspect back-up alarm system for proper function. (See
Inspecting on Page PM-13.)
P-69346

97 of 178
OPERATOR CAB Figure PM-10
Description
The Bobcat Loader has an operator cab (ROPS and

FOPS) as standard equipment to protect the operator
from rollover and falling objects. Check with your dealer if
the operator cab has been damaged. The seat belt must
be worn for rollover protection.
ROPS / FOPS - Roll Over protective Structure per ISO

3471, and Falling Object Protective Structure per SAE
J1043 and ISO 3449, Level I. Level II is available.
P-43747
Level I
Protection from falling bricks, small concrete blocks, Install jackstands under the rear of the loader frame
and hand tools encountered in operations such as [Figure PM-10].
highway maintenance, landscaping, and other
construction sites. Figure PM-11
Level II
Protection from falling trees, rocks: for machines
involved in site clearing, overhead demolition or

forestry.
WARNING
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Changes to
the cab can cause loss of operator protection from P-31288 P-31289
rollover and falling objects, and result in injury or
death.
W-2069-0200
Remove the nuts and plates [Figure PM-11] (both sides)
at the front corners of the cab.
Raising
Always stop the engine before raising or lowering the

cab.
Stop the loader on a level surface. Lower the lift arms. If

the lift arms must be up while raising the operator cab,
install the lift arm support device. (See LIFT ARM
SUPPORT DEVICE on Page PM-11.)
NOTE: On Advanced Control System (ACS) equipped

machines, the steering levers could contact
the cab frame while raising or lowering the
operator cab. The engine MUST be stopped
before raising or lowering the cab.

98 of 178
OPERATOR CAB (CONT’D)
Raising (Cont’d)
Figure PM-12
NOTE: On Advanced Control System (ACS) equipped

machines, the steering levers could contact
P-31267
the cab frame while raising or lowering the
operator cab. The engine MUST be stopped
before raising or lowering the cab.
Lift on the grab handles and bottom of the operator cab
[Figure PM-12] slowly until the cab is all the way up and Support the cab and release the latching mechanism
the latching mechanism engages. (Inset) [Figure PM-13]. Remove your hand from the latch
mechanism when the cab is past the latch stop. Use both
Lowering hands to lower the cab all the way down.

Always stop the engine before raising or lowering the
cab.
NOTE: Always use the grab handles to lower the cab. WARNING
Figure PM-13
PINCH POINT CAN CAUSE INJURY
Remove your hand from the latching mechanism
when the cab is past the latch stop.
W-2469-0803
Figure PM-14
N-20120 P-31268A
Pull down on the bottom of the operator cab until it stops

at the latching mechanism [Figure PM-13].
NOTE: The weight of the cab increases when P-31288 P-31289

equipped with options and accessories such
as cab door, heater, air conditioning, etc. In
these cases, the cab may need to be raised [Figure PM-14] Install the plates and nuts (both sides).
slightly from the latch to be able to release the
latch. Tighten the nuts to 40-45 ft.-lb. (54-61 N•m) torque.

99 of 178
OPERATOR CAB (CONT’D)
Cab Door Sensor
This machine may be equipped with a Cab Door Sensor.
Figure PM-15
B-15551J
1
2
P-68116 P-68115

Later model cab doors* have a sensor (Item 1) [Figure
PM-15] installed which deactivates the lift and tilt valves
when the door is open.
A decal is located on the latch mechanism (Item 2)

[Figure PM-15].
The LIFT & TILT VALVE light (Item 3) [Figure PM-15] will
be ON when the door is closed and the PRESS TO
OPERATE LOADER button is pressed.

100 of 178
REAR DOOR
Opening And Closing
WARNING
WARNING Keep the rear door closed when operating the
machine. Failure to do so could seriously injure a
bystander.
W-2020-1285
Never service or adjust the machine when the engine Adjusting
is running unless instructed to do so in the manual.
W-2012-0497 Figure PM-18
Figure PM-16

P-30804
P-30806 P-31246A
The door latch (Item 1) [Figure PM-18] can be adjusted
side to side for alignment with the door latch mechanism.
Reach into the slot in the rear door and pull the latch
handle [Figure PM-16]. Close the rear door before operating the loader.
Pull the rear door open.
Figure PM-17
P-16366 P-16367
Move the door stop into the engaged position (Item 1)

[Figure PM-17] to disengage the door stop and allow the
door to close.
Close the rear door.

101 of 178
REAR GRILL
Removing
Open the rear door.
Figure PM-19
P-31249
Lift and pull the rear grill and remove it from the loader

[Figure PM-19].
Installing
Insert the tabs into the slots at the front end of the grill.
Lower the grill to the frame.
Close the rear door.

102 of 178
HEATING, VENTILATION AND AIR CONDITIONING Evaporator / Heater Coil
(HVAC)
Raise the operator cab. (See Raising on Page PM-14.)
This machine may be equipped with a Heating System or
Figure PM-22
HVAC.
Cleaning And Maintenance
The heating and HVAC systems require regular

inspection and maintenance. (See SERVICE
1
SCHEDULE on Page PM-7.)
Filters
Figure PM-20
P-76200
1 Remove the cover screws (Item 1) [Figure PM-22] and

remove the cover.
Figure PM-23

1
P-48012
The Fresh Air Filter (Item 1) [Figure PM-20] is located

below the rear window outside the cab. Remove the
clamping knobs, filter cover and filter.
Shake the filter or use low pressure air to remove dirt.

This can be done several times before replacement is 2
required. Install the filter, filter cover and clamping knobs. P-76201
Figure PM-21
Use low pressure air or water to remove debris from the
evaporator (Item 1) and heater coil (Item 2) [Figure PM-
23].
Install the cover and lower the operator cab. (See

Lowering on Page PM-15.)
Condenser
The condenser should be cleaned with the oil cooler and
the radiator. (See Cleaning on Page PM-27.)
Air Conditioning Lubrication

1 P-48005
Run the air conditioner for about 5 minutes every week to
lubricate the internal components.
The Recirculation Filter (Item 2) [Figure PM-21] is
located in front of the rear window inside the cab. Troubleshooting
Remove the clamping knobs, filter cover, and filter. If the fan does not run, or the air conditioning does not
turn on, check the fuse. (See ELECTRICAL SYSTEM on
Shake the filter or use a vacuum to clean. This can be Page PM-29.)
done several times before replacement is required. Install
the filter with the arrows pointing forward (Inset) [Figure If the air conditioning system circulates warm air, the
PM-21], install the filter cover and clamping knobs. refrigerant may need to be recharged.

103 of 178
AIR CLEANER SERVICE Outer Filter
Replacing Filter Elements Figure PM-26
Figure PM-24
P-48340
B-15552G B-15553G
Remove the wing nut and remove the dust cover (Item 1)
It is important to change the air filter element only when [Figure PM-26].
the Air Cleaner Icon in the right panel is ON (Item 1)
[Figure PM-24] and you hear three beeps from the Figure PM-27

alarm.
Replace the inner filter every third time the outer filter is
replaced or as indicated.
Figure PM-25
P-48341
1
Remove the wing nut and pull the outer filter element
(Item 1) [Figure PM-27] out and discard.
NOTE: Make sure all sealing surfaces are free of dirt

B-15551
and debris.
Press and hold the LIGHT Button (Item 1) [Figure PM- Install new filter. Push all the way in until it contacts the
25] for two seconds. base of the housing. Install wing nut.
If the filter element needs replacement, the CODE [01- Install the dust cover and the wing nut [Figure PM-26].
17] (Air Filter Plugged) will show in the HOURMETER /
CODE DISPLAY (Item 2) [Figure PM-25].

104 of 178
AIR CLEANER SERVICE (CONT’D)
Replacing Filter Elements (Cont’d)
Inner Filter
Only replace the inner filter element under the following

conditions:
• Replace the inner filter element every third time the

outer filter is replaced.
• After the outer element has been replaced, start the
engine and run at full RPM. If the HOURMETER /
CODE DISPLAY shows [01-17] (Air Filter Plugged),
replace the inner filter element.
Figure PM-28

1
P-48342
Remove the inner filter element (Item 1) [Figure PM-28].
NOTE: Make sure all sealing surfaces are free of dirt

and debris.
Install the new inner element [Figure PM-28].
Install the outer element.
Install the dust cover and the wing nut.

105 of 178
FUEL SYSTEM Biodiesel Blend Fuel
Fuel Specifications Biodiesel blend fuel has unique qualities that should be
considered before using in this machine:
Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1. • Cold weather conditions can lead to plugged fuel
system components and hard starting.
The following is one suggested blending guideline which
should prevent fuel gelling during cold temperatures: • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination which can cause
TEMPERATURE F (C) NO. 2 NO. 1 corrosion and plugging of fuel system components.
+15° (9°) 100% 0% • Use of biodiesel blend fuel may result in premature
Down to -20° (-29°) 50% 50% failure of fuel system components, such as plugged
Below -20° (-29°) 0% 100% fuel filters and deteriorated fuel lines.
• Shorter maintenance intervals may be required, such

The following fuels may be used in this machine:
as cleaning the fuel system and replacing fuel filters
and fuel lines.
• Low Sulfur (500 ppm sulfur) Diesel Fuel.
• Using biodiesel blended fuels containing more than
• Ultra Low Sulfur (15 ppm sulfur) Diesel Fuel.
five percent biodiesel can affect engine life and cause
deterioration of hoses, tubelines, injectors, injector
• Biodiesel Blend Fuel - Must contain no more than five
pump and seals.

percent biodiesel mixed with low sulfur or ultra low
sulfur petroleum based diesel. This is commonly
Apply the following guidelines if biodiesel blend fuel is
marketed as B5 blended diesel fuel. B5 blended
used:
diesel fuel must meet ASTM D975 (US Standard) or
EN590 (EU Standard) specifications.
• Ensure the fuel tank is as full as possible at all times
to prevent moisture from collecting in the fuel tank.
• Ensure that the fuel tank cap is securely tightened.
• Biodiesel blend fuel can damage painted surfaces,

remove all spilled fuel from painted surfaces
immediately.
• Drain all water from the fuel filter daily before

operating the machine.
• Do not exceed engine oil change interval. Extended

oil change intervals can cause engine damage.
• Before vehicle storage; drain the fuel tank, refill with

100% petroleum diesel fuel, add fuel stabilizer and
run the engine for at least 30 minutes.
NOTE: Biodiesel blend fuel does not have long term

stability and should not be stored for more
than three months.

106 of 178
FUEL SYSTEM (CONT’D) Install and tighten the fuel cap (Item 1) [Figure PM-29].
Filling The Fuel Tank
WARNING
WARNING AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
AVOID INJURY OR DEATH sparks or lighted tobacco away from fuel and oil.
Stop and cool the engine before adding fuel. NO Failure to use care around combustibles can cause
SMOKING! Failure to obey warnings can cause an explosion or fire which can result in injury or death.
W-2103-0807
explosion or fire.
W-2063-0807
Figure PM-29

P-31254A
Remove the fill cap (Item 1) [Figure PM-29].
Figure PM-30
WRONG
B-15650
Use a clean, approved safety container to add fuel of the

correct specification. Add fuel only in an area that has
free movement of air and no open flames or sparks NO
SMOKING [Figure PM-30].

107 of 178
FUEL SYSTEM (CONT’D)
Fuel Filter
See your SERVICE SCHEDULE for the service interval

WARNING
for removing water from, or replacing the fuel filter. (See AVOID INJURY OR DEATH
SERVICE SCHEDULE on Page PM-7.) Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
Figure PM-31 death. Fluid leaks under pressure may not be visible.
enters skin or eyes, get immediate medical attention
W-2072-0807
Figure PM-32
1
1
P-48343

Loosen the drain (Item 1) [Figure PM-31] at the bottom
of the filter element to remove water from the filter.
2
Remove the filter element (Item 2) [Figure PM-31].
Clean the area around the filter housing. Put clean oil on P-48360
the seal of the new filter element. Install the fuel filter, and
hand tighten.
Open the vent (Item 1) [Figure PM-32] on the fuel filter
housing.
Remove air from the fuel system. (See Removing Air
From The Fuel System on Page PM-24.)
Squeeze the hand pump (priming bulb) (Item 2) [Figure
PM-32] until fuel flows from the vent with no air bubbles.
WARNING Close the vent (Item 1) [Figure PM-32].

sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire which can result in injury or death.
W-2103-0807
Removing Air From The Fuel System
After replacing the filter element or when the fuel tank

has run out of fuel, the air must be removed from the fuel
system before starting the engine.

108 of 178
ENGINE LUBRICATION SYSTEM Engine Oil Chart
Checking And Adding Engine Oil Figure PM-34

Check the engine oil level every day before starting the
engine for the work shift.
Figure PM-33
1 2
Use good quality motor oil that meets API Service

P-48345 Classification of CD or better (See Oil Chart, [Figure PM-
34]).

Park the machine on level ground. Open the rear door
and remove the dipstick (Item 1) [Figure PM-33].
Keep the oil level between the marks on the dipstick. Do

not overfill.

109 of 178
ENGINE LUBRICATION SYSTEM
Removing And Replacing Oil And Filter

WARNING
For the service interval for replacing the engine oil and
filter (See SERVICE SCHEDULE on Page PM-7.) AVOID INJURY OR DEATH
Run the engine until it is at operating temperature. Stop sparks or lighted tobacco away from fuel and oil.
the engine. Failure to use care around combustibles can cause
Open the rear door and remove the drain hose from its explosion or fire which can result in injury or death.
W-2103-0807
storage position (Item 4) [Figure PM-33].
Figure PM-35

1
P-48346
Remove the drain plug (Item 1) [Figure PM-35] and drain

the oil into a container and recycle or dispose of used oil
in an environmentally safe manner.
Reinstall the drain plug.

Remove the oil filter (Item 2) [Figure PM-33] and clean
the filter housing surface.
Use genuine Bobcat filter only.

Put oil on the new filter gasket, install the filter and hand
tighten.
Put oil in the engine. See SPECIFICATIONS for the

correct oil quantity. Do not overfill. (See (S250) LOADER
SPECIFICATIONS on Page SPEC-3.)
Start the engine and let it run for several minutes. Stop
the engine and check for leaks at the filter.
Remove the dipstick (Item 1) [Figure PM-33] and check
the oil level.
Add oil as needed if it is not at the top mark on the

dipstick.
Install the dipstick and close the rear door.

110 of 178
ENGINE COOLING SYSTEM Figure PM-37
Check the cooling system every day to prevent over-

heating, loss of performance or engine damage.
1
WARNING
Wear safety glasses to prevent eye injury when any 2
of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
P-76189
• Tools are being used.
W-2019-0907
NOTE: Be careful when raising and lowering the air
Cleaning conditioning condenser so that the air
conditioning condenser does not fall on the
Open the rear door. (See REAR DOOR on Page PM-17.) oil cooler and damage the fins.
Raise the air conditioning condenser (Item 1) and use

Remove the rear grill. (See REAR GRILL on Page PM-
low air pressure or water pressure to clean the top of the

18.)
oil cooler (Item 2) [Figure PM-37].
Figure PM-36
Figure PM-38
1
2
1
P-39459
P-76190
Use low air pressure or water pressure to clean the top of NOTE: Be careful when raising and lowering the oil
the air conditioning condenser (Item 1) [Figure PM-36], if cooler so that the oil cooler does not fall on
equipped. the radiator and damage the fins.
Raise the overflow tank (Item 2) slightly and remove the Raise the oil cooler (Item 1) and use low air pressure or
two fasteners (Inset) [Figure PM-36]. water pressure to clean the top of the radiator (Item 2)
[Figure PM-38].
Lower the oil cooler.
Lower the air conditioning condenser, if equipped.
Install the fasteners and lower the overflow tank. Check

the cooling system for leaks.
Install the rear grill and close the rear door.

111 of 178
ENGINE COOLING SYSTEM (CONT’D) Checking Level
Removing And Replacing Coolant Open the rear door and raise the rear grill.
Open the rear door and remove the rear grill. Remove the coolant fill cap (Item 1) [Figure PM-39].
Check coolant level. The level markers are on the tank.
Figure PM-39 Coolant must be at the bottom marker when the engine is
cold; top marker when hot.
Close the rear door before operating the loader.

1
2 IMPORTANT
AVOID ENGINE DAMAGE
Always use the correct ratio of water to antifreeze.
Too much antifreeze reduces cooling system

efficiency and may cause serious premature engine
P-34869 P-48340
damage.
Too little antifreeze reduces the additives which

Remove the coolant fill cap (Item 1) [Figure PM-39].
protect the internal engine components; reduces the
Disconnect the hose from the engine block to the oil filter boiling point and freeze protection of the system.
cooler (Item 2) [Figure PM-39]. Drain the coolant into a
container. Recycle or dispose of coolant in an Always add a premixed solution. Adding full strength
environmentally safe manner. concentrated coolant can cause serious premature
engine damage.
I-2124-0497
Mix new coolant in a separate container. (See Capacities
on Page SPEC-6.)
Figure PM-40
NOTE: The loader is factory filled with propylene
glycol coolant (purple color). DO NOT mix
propylene glycol with ethylene glycol.
Add premixed coolant, 47% water and 53% propylene

glycol to the recovery tank. (See Checking Level at right.) 1
One gallon and one pint (4,3 L) of propylene glycol mixed

with one gallon (3,8 L) of water is the correct mixture of
coolant to provide a -34°F (-37°C) freeze protection.
Fill the tank until it is at the lower marker on the tank.
Use a refractometer to check the condition of propylene

glycol in your cooling system and replace the coolant fill P-34870
cap.
NOTE: When installing the coolant fill cap, the cap NOTE: All access covers (Item 1) [Figure PM-40]
must be tightened until it clicks. (both sides) must be in place to ensure
correct air flow through the oil cooler which
Run the engine until it is at operating temperature. Stop will ensure cooling for engine and hydraulic
the engine. Check the coolant level when cool. Add system.
coolant as needed.
Install the rear grill and close the rear door.

112 of 178
ELECTRICAL SYSTEM Figure PM-43
Description 9 11
1 13 15 17
5
Figure PM-41
2 6 18
3 7 19
P-13849
4 8 14 16 20
10 12
7117407
P-34871
The loader has a 12 volt, negative ground alternator

charging system. The electrical system is protected by

fuses located in the cab on the steering control panel,
and a 100 amp master fuse [Figure PM-41] in the engine N-19660
compartment on the left side of the engine, under the air
cleaner. The fuses will protect the electrical system when
there is an electrical overload. The reason for the The location and sizes are shown below and [Figure PM-
overload must be found before staring the engine again. 43].
Fuse And Relay Location / Identification REF DESCRIPTION AMP REF DESCRIPTION AMP
1 Traction 30 11 Front & Marker R
Figure PM-42 Lights
2 Fuel Shutoff 30 12 Fuel Shutoff R
3 Power Plug -- 13 Rear Lights R
4 ACS/AWS/SJC -- 14 Traction R
5 Heater 25 15 Switch Power R
1 6 Front & Marker 15 16 Starter R
Lights
7 Rear Lights 15 17 Unswitched 25
Attach.
8 Bobcat Controller 25 18 Switched Attach. 25
9 Heater & Air -- 19 Alternator & 25
Conditioning Accessories
10 Glow Plugs R 20 Accessory Plug 25
P-76302
R - Relay
The electrical system is protected from overload by fuses
and relays under the fuse panel cover (Item 1) [Figure
PM-42]. A decal is inside the cover to show location and
amp ratings.
Remove the cover to check or replace the fuses.

113 of 178
ELECTRICAL SYSTEM (CONT’D) Using A Booster Battery (Jump Starting)
Battery Maintenance If it is necessary to use a booster battery to start the

engine, BE CAREFUL! There must be one person in the
Figure PM-44 operator’s seat and one person to connect and
disconnect the battery cables.
The key switch must be OFF (Key Switch Panel) OR the

STOP Button must be pressed (Keyless Panel). The
booster battery must be 12 volt.
WARNING
Keep arcs, sparks flames and lighted tobacco away
from batteries. When jumping from booster battery
P-09589 P-09590 make final connection (negative) at machine frame.
Do not jump start or charge a frozen or damaged

The battery cables must be clean and tight [Figure PM-
battery. Warm battery to 60°F (16°C) before
44]. Check electrolyte level in the battery. Add distilled
connecting to a charger. Unplug charger before

water as needed. Remove acid or corrosion from battery
connecting or disconnecting cables to battery. Never
and cables with sodium bicarbonate (baking soda) and
lean over battery while boosting, testing or charging.
water solution.
Battery gas can explode and cause serious injury.
Put Battery Saver (6664458) or grease on the battery W-2066-0705
terminals and cable ends to prevent corrosion.
WARNING
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.
If electrolyte is taken internally drink large quantities

of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807

114 of 178
ELECTRICAL SYSTEM (CONT’D)
Using A Booster Battery (Jump Starting) (Cont’d)
Figure PM-45
IMPORTANT
Damage to the alternator can occur if:
2 • Engine is operated with battery cables
disconnected.
4 • Battery cables are connected when using a fast
charger or when welding on the loader. (Remove
both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
I-2023-1285
P-34873
3 1

P-31292
Connect the end of the first cable (Item 1) [Figure PM-

45] to the positive (+) terminal of the booster battery.
Connect the other end of the same cable (Item 2) [Figure
PM-45] to the positive terminal on the loader starter.
Connect the end of the second cable (Item 3) [Figure

PM-45] to the negative terminal of the booster battery.
Connect the other end of the same cable (Item 4) [Figure
PM-45] to the engine.
Keep cables away from moving parts. Start the engine.

(See STARTING THE ENGINE on Page PM-35.)
After the engine has started, remove the ground (-) cable
(Item 4) [Figure PM-45] first. Remove the cable from the
positive terminal (Item 2) [Figure PM-45].

115 of 178
ELECTRICAL SYSTEM (CONT’D) Figure PM-47
Removing And Installing The Battery
WARNING
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention P-09589 P-09590
and wash eye with clean, cool water for at least 15
minutes.
Always clean the battery terminals and cable ends when
If electrolyte is taken internally drink large quantities installing a new or used battery [Figure PM-47].
of water or milk! DO NOT induce vomiting. Get
prompt medical attention. When installing the battery in the loader, do not touch any
W-2065-0807 metal parts with the battery terminals.

Connect the negative (-) cable last to prevent sparks.
Open the rear door.
Connect and tighten the battery cables.
Figure PM-46
Install and tighten the battery hold down.
4
3 Install the harness clamp.

2
WARNING
Keep arcs, sparks flames and lighted tobacco away
1 from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
P-34874
Do not jump start or charge a frozen or damaged
battery. Warm battery to 60°F (16°C) before
Remove the harness clamp (Item 1) [Figure PM-46]. connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
Disconnect the negative (-) cable (Item 2) [Figure PM- lean over battery while boosting, testing or charging.
46].
Battery gas can explode and cause serious injury.
Remove the battery hold down clamp (Item 3) [Figure W-2066-0705
PM-46].
Disconnect the positive (+) cable (Item 4) [Figure PM-46]

from the battery.
Remove the battery from the loader.

116 of 178
HYDRAULIC / HYDROSTATIC SYSTEM Install the fill cap [Figure PM-49].
Checking And Adding Fluid Hydraulic / Hydrostatic Fluid Chart
Use only recommended fluid in the hydraulic system. Figure PM-50

(See Hydraulic System on Page SPEC-5.) and [Figure
PM-50].
Put the loader on a level surface, lower the lift arms and
tilt the Bob-Tach fully back.
Stop the engine.
Figure PM-48
P-64023A
1
Removing And Replacing Hydraulic Fluid

See your SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page PM-7.)
P-31283A Replace the fluid if it becomes contaminated or after

major repair.
Check the fluid level in the sight gauge (Item 1) [Figure PM-
48]. Always replace the hydraulic / hydrostatic filter, the case
drain filters and the hydraulic charge filter whenever the
Figure PM-49 hydraulic fluid is replaced. (See Removing And
Replacing Hydraulic / Hydrostatic Filter on Page PM-35.)
Remove the fill cap and raise the operator cab. (See
1
Raising on Page PM-14.)
Figure PM-51
P-01502 P-31284
Add fluid as needed to bring the level to the center of the

sight gauge.
P-64240
NOTE: Before installing the fill cap, make sure the rubber
gasket is installed on fill cap (Inset) [Figure PM-
49]. Remove the two hose clamps and remove the hose (Item
1) [Figure PM-51].

117 of 178
HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure PM-54
Removing And Replacing Hydraulic Fluid (Cont’d)
Figure PM-52
1 P-31286
Pull the reservoir drain hose out the left motor cover hole.
Remove the plug (Item 1) [Figure PM-54] and drain the
N-19611 fluid into a container.
Remove and clean the hydraulic fill screen (Item 1) Recycle or dispose of used fluid in an environmentally
[Figure PM-52]. Use low air pressure to dry the screen. safe manner.

Install screen, hose and hose clamps.
Figure PM-53 WARNING

W-2103-0807
1 Install the plug in the reservoir drain hose and tighten.

Install the motor cover.
P-31285
Add the correct fluid to the reservoir until the fluid level is
at the center of the sight gauge. (See Checking And
Adding Fluid on Page PM-33.)
Remove the hydrostatic motor cover (Item 1) [Figure
PM-53]. (Left Side)

118 of 178
HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Case Drain Filters
Removing And Replacing Hydraulic / Hydrostatic See your SERVICE SCHEDULE for the correct service
Filter interval. (See SERVICE SCHEDULE on Page PM-7.)
See your SERVICE SCHEDULE for the correct service Raise the operator cab. (See Raising on Page PM-14.)
interval. (See SERVICE SCHEDULE on Page PM-7.)
Figure PM-56
Figure PM-55
P-64076

Disconnect the hoses and fittings from the hydrostatic
P-64239
motor case drain filter (Item 1) [Figure PM-56]. Remove
the mounting clamp and discard the filter.
Remove the filter (Item 1) [Figure PM-55].
Install fittings on new filter, install new filter, install the
Clean the surface of the filter housing where the filter mounting clamp, connect and tighten the hoses.
seal contacts the housing.
Figure PM-57
Put clean oil on the seal of the new filter element. Install
and hand tighten the filter element.
WARNING
1
2
W-2103-0807

P-31565 P-31692
Start the engine and operate the loader hydraulic
controls. Remove the left lower side cover (Item 1) [Figure PM-
57].
Stop the engine and check for leaks at the filter.
Disconnect the hoses and fittings from the attachment
Check the fluid level in the reservoir and add as needed. case drain filter (Item 2) [Figure PM-57]. Remove and
(See Checking And Adding Fluid on Page PM-33.) discard the filter.

119 of 178
HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)
Removing And Replacing Case Drain Filters (Cont’d)
Install fittings on new filter, install new filter, connect and

tighten the hoses and install the left lower side cover.
WARNING
W-2103-0807
Start the engine and operate the loader hydraulic

controls.
Stop the engine and check for leaks at the filters.

Check the fluid level in the reservoir and add as needed.
(See Checking And Adding Fluid on Page PM-33.)

120 of 178
HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Figure PM-60
Removing And Replacing Hydraulic Charge Filter
For the correct service interval. (See SERVICE

1
SCHEDULE on Page PM-7.)
Earlier Models
Figure PM-58
P-76553A
Remove and discard the filter element (Item 1) [Figure

PM-60].
Clean the surface of the filter housing and the filter base
where they contact the filter element seal.
Put clean oil on the seal of the new filter element. Install
the element on the filter base. Install and tighten the filter
1 housing to 35-40 ft.-lb. (47-54 N•m) torque.
All Models

P-64239
WARNING
Remove the filter (Item 1) [Figure PM-58].
Clean the surface of the filter housing where the filter Always clean up spilled fuel or oil. Keep heat, flames,
seal contacts the housing. sparks or lighted tobacco away from fuel and oil.
Put clean oil on the seal of the new filter. Install and hand
tighten the new filter. W-2103-0807
Later Models
Figure PM-59
WARNING
Diesel fuel or hydraulic fluid under pressure can
1 penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
enters skin or eyes, get immediate medical attention
W-2072-0807
P-76553B Lower the operator cab. (See Lowering on Page PM-15.)
Start the engine and operate the loader. Stop the engine
Place a suitable container below the filter housing and and check for leaks at the filter.
remove the filter housing (Item 1) [Figure PM-59].
Check the fluid level in the reservoir and add as needed.
Recycle or dispose of used fluid in an environmentally (See Checking And Adding Fluid on Page PM-33.)
safe manner.

121 of 178
HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)
Breather Cap
See the SERVICE SCHEDULE for the correct

replacement interval. (See SERVICE SCHEDULE on
Page PM-7.)
Figure PM-61
P-01502 P-31284
Remove the breather cap (Item 1) [Figure PM-61] and

discard.
Install new breather cap.

122 of 178
SPARK ARRESTOR MUFFLER
Cleaning Procedure
See the SERVICE SCHEDULE for service interval for

WARNING
cleaning the spark arrestor muffler. (See SERVICE
SCHEDULE on Page PM-7.) When the engine is running during service, the
steering levers must be in neutral and the parking
Do not operate the loader with a defective exhaust brake engaged. Failure to do so can cause injury or
system. death.
W-2006-0284
IMPORTANT Start the engine and run for about 10 seconds while a
second person, wearing safety glasses, holds a piece of
wood over the outlet of the muffler.
This loader is factory equipped with a U.S.D.A.
Forestry Service approved spark arrestor muffler. It This will force contaminants out through the cleanout
is necessary to do maintenance on this spark hole.
arrestor muffler to keep it in working condition. The
spark arrestor muffler must be serviced by dumping Stop the engine.
the spark chamber every 100 hours of operation.
Install and tighten the plug.
If this machine is operated on flammable forest, Lower the rear grill and close the rear door.
brush or grass covered land, it must be equipped

with a spark arrestor attached to the exhaust system
and maintained in working order. Failure to do so will
be in violation of California State Law, Section 4442
PRC.
WARNING
Consult local laws and regulations for spark arrestor AVOID INJURY OR DEATH
requirements When an engine is running in an enclosed area, fresh
I-2022-0807 air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
Stop the engine. Open the rear door and raise the rear
grill. W-2050-0807
Figure PM-62
WARNING
Stop engine and allow the muffler to cool before
1 cleaning the spark chamber. Wear safety goggles.
Failure to obey can cause serious injury.
W-2011-1285
P-48470
WARNING
Never use machine in atmosphere with explosive
Remove the plug (Item 1) [Figure PM-62] from the dust or gases or where exhaust can contact
bottom of the muffler. flammable material. Failure to obey warnings can
cause injury or death.
W-2068-1285

123 of 178
TIRE MAINTENANCE Figure PM-64
Wheel Nuts
Figure PM-63
B-9976
Rear tires usually wear faster than front tires. To keep tire
P-31225A wear even, move the front tires to the rear and rear tires
to the front [Figure PM-64].
For the service interval to check the wheel nuts [Figure It is important to keep the same size tires on each side of
PM-63] (See SERVICE SCHEDULE on Page PM-7.) the loader. If different sizes are used, each tire will be

turning at a different rate and cause excessive wear. The
When installing wheel nuts, tighten to 160 ft.-lb. (217 tread bars of all the tires must face the same direction.
N•m) torque.
Recommended tire pressure must be maintained to avoid
When checking wheel nut torque, set the torque wrench
excessive tire wear and loss of stability and handling
to 140 ft.-lb. (190 N•m) to prevent over-tightening.
capability. Check for correct pressure before operating
the loader.
Rotating
Mounting
Check the tires regularly for wear, damage and pressure.
Tires are to be repaired only by an authorized person
using the proper procedures and safe equipment.
IMPORTANT Tires and rims must always be checked for correct size
before mounting. Check rim and tire bead for damage.
Inflate tires to the MAXIMUM pressure shown on the The rim flange must be cleaned and free of rust.
sidewall of the tire. DO NOT mix brands of tires used
on the same loader. The tire bead and rim flange must be lubricated with a
I-2057-0794 rubber lubricant before mounting the tire.
Avoid excessive pressure which can rupture the tire and

cause serious injury or death.
During inflation of the tire, check the tire pressure

frequently to avoid over inflation.

124 of 178
FINAL DRIVE TRANSMISSION (CHAINCASE) Removing And Replacing Oil
Checking And Adding Oil Figure PM-66
The chaincase contains the final drive sprockets and

chains and uses the same type of oil as the hydraulic /
hydrostatic system. (See (S250) LOADER
SPECIFICATIONS on Page SPEC-3.) 1
Stop the loader on a level surface and stop the engine.
Figure PM-65
1
P-31287
Remove the check plug (Item 1) [Figure PM-66] from the

front of the chaincase housing.
Figure PM-67

P-31287
Remove the drain plug (Item 1) [Figure PM-65] from the

front of the chaincase housing.
If oil can be reached with the tip of your finger through the
hole, the oil level is correct.
If the level is low, add oil through the check plug hole until
the oil flows from the hole.
Install and tighten the plug. P-31287A
Remove the oil from the chaincase [Figure PM-67]
Recycle or dispose of the used oil in an environmentally

safe manner.

125 of 178
ALTERNATOR BELT
Belt Adjustment
Stop the engine.
Figure PM-68
P-48348
Loosen the alternator mounting and adjustment bolts

(Item 1) [Figure PM-68].

Figure PM-69
P-48349
Move the alternator to tighten the belt. The tension is

correct when there is 5/16 in. (8,0 mm) movement at the
middle of the belt span (Item 1) [Figure PM-69] with 15
lb. (66 N) of force.
Tighten the adjustment and mounting bolts (Item 1)

[Figure PM-68].
Belt Replacement
Loosen the alternator mounting and adjustment bolts
(Item 1) [Figure PM-68] and loosen the belt all the way.
Remove the belt and install a new belt.
Adjust the belt as shown above.

126 of 178
AIR CONDITIONING BELT Belt Replacement
Belt Adjustment Open the rear door. Remove the drive belt cover and the
compressor belt cover.
Stop the engine.
Loosen the mounting bolt (Item 1) and the adjustment
Figure PM-70 bolt (Item 2) [Figure PM-71] and move the compressor
all the way forward.
Remove the belt and install a new belt.
Adjust the belt as shown under Belt Adjustment.

1
Install the right side access cover.
P-34059

Remove the right side access cover (Item 1) [Figure PM-
70].
Figure PM-71
P-45440
Loosen the mounting and adjustment bolts (Item 1)

[Figure PM-71].
Move the air conditioner pump toward the front of

machine to tighten the belt.The tension is correct when
there is 5/16 in. (8,0 mm) movement at the middle of the
belt span (Item 2) [Figure PM-71] with 15 lb. (66 N) of
force.
Install the right side access cover.

127 of 178
DRIVE BELT Figure PM-74
Belt Adjustment
The drive belt does not need adjustment. The belt has a
spring loaded idler which is constantly adjusted.
Belt Replacement 1
Stop the engine and open the rear door.
Figure PM-72
P-76104
1
Remove the drive belt shield (Item 1) [Figure PM-74]
from the drive belt housing.
Figure PM-75

P-76107
1
Remove the bolt (Item 1) [Figure PM-72] from the cable

bracket.
Move the cable to allow removal of the drive belt shield.
Figure PM-73
P-34908
1
Loosen the hose clamp (Item 1) [Figure PM-75] and
disconnect the inlet hose from the air cleaner.
1
1
P-76105
Remove the three drive belt shield clips (Item 1) [Figure

PM-73].

128 of 178
DRIVE BELT (CONT’D) Figure PM-78
Belt Replacement (Cont’d)
Figure PM-76
P-34911
Remove the left side access panel (Item 1) [Figure PM-

P-34909 78] from the loader.
Figure PM-79
Remove the top mounting bolt (Item 1) [Figure PM-76]
from the air cleaner mount bracket.

Figure PM-77
1
P-34912
Remove the hose clamp (Item 1) [Figure PM-79] from

P-34910 the hose that goes from the air cleaner to the turbo
charger.
Remove the lower mount bolt (Item 1) [Figure PM-77]

from the air cleaner mount bracket.

129 of 178
DRIVE BELT (CONT’D) Figure PM-82
Belt Replacement (Cont’d)
Figure PM-80
P-34914A
Remove the drive belt (Item 1) [Figure PM-82] from the

P-34913 hydrostatic pump pulley and flywheel pulley and install a
new belt.
Disconnect the wire connector (Item 1) [Figure PM-80] Figure PM-83

from the air cleaner sender.

Remove the air cleaner housing from the loader.
Figure PM-81
1 2
3
P-34915
2 Tighten the spring tension bolt (Item 1) [Figure PM-83].
P-34915 Slide the stop (Item 3) against the idler arm. Tighten the
bolt (Item 2) [Figure PM-83].
Loosen the stop mounting bolt (Item 2) [Figure PM-81]. Install the air cleaner housing.
Loosen the spring tension bolt (Item 1) [Figure PM-81]. Install the drive belt shield to the drive belt housing with
three drive belt shield clips.
Install the battery cable bracket and bolt.

130 of 178
LUBRICATING THE LOADER Figure PM-86
Lubrication Locations
Lubricate the loader as specified for the best 3

performance of the loader. (See SERVICE SCHEDULE
on Page PM-7.)
Record the operating hours each time you lubricate the

Bobcat Loader.
Always use a good quality lithium based multi-purpose

grease when you lubricate the loader. Apply the lubricant
until extra grease shows.
Lubricate the following: P-31301
Figure PM-84
3. Lift Arm Pivot Pin (Both Sides) [Figure PM-86].
Figure PM-87

1
P-31299
1. Rod End Lift Cylinder (Both Sides) [Figure PM-84]. P-31302
Figure PM-85 4. Lift Arm Link Pivot (Both Sides) [Figure PM-87].
Figure PM-88
P-31300
P-31305
2. Base End Lift Cylinder (Both Sides) [Figure PM-85].
5. Base End Tilt Cylinder (Both Sides) [Figure PM-88].

131 of 178
LUBRICATING THE LOADER (CONT’D) Figure PM-91
Lubrication Locations (Cont’d)

9
Figure PM-89
6
7
P-31304
9. Control Link (Both Sides) [Figure PM-91].

P-31306 P-31307
Figure PM-92
6. Rod End Tilt Cylinder (Both Sides) [Figure PM-89].

7. Bob-Tach Pivot Pin (Both Sides) [Figure PM-89].
10
Figure PM-90
P-31303
10. Control Link (Both Sides) [Figure PM-92].
Figure PM-93
P-31308
8. Bob-Tach Wedge (Both Sides) [Figure PM-90].
11
P-10105
11. 250 Hours: Steering Lever Shaft (2) [Figure PM-93].

132 of 178
PIVOT PINS
Inspection And Maintenance
Figure PM-94
P-31309
All lift arm and cylinder pivots have a large pin held in
position with a retainer bolt and lock nut (Item 1) [Figure

PM-94].
Check that the lock nuts are tightened to 35-40 ft.-lb. (48-
54 N•m) torque.

133 of 178
BOB-TACH (HAND LEVER) The spring loaded wedge (Item 1) [Figure PM-96] must
contact the lower edge of the hole in the attachment (Item
Inspection And Maintenance 2) [Figure PM-96].
Figure PM-95 If the wedge does not contact the lower edge of the hole
[Figure PM-96], the attachment will be loose and can
come off the Bob-Tach.
Figure PM-97
P-31693
Move the Bob-Tach levers down to engage the wedges

[Figure PM-95].
B-17460

The levers and wedges must move freely.
Inspect the mounting frame on the attachment and Bob-
Tach, linkages and wedges for excessive wear or
damage [Figure PM-97]. Replace any parts that are
WARNING damaged, bent or missing. Keep all fasteners tight.
Look for cracked welds. Contact your Bobcat dealer for

repair or replacement parts.
attachment. Levers must be fully down and locked.
Lubricate the wedges. (See SERVICE SCHEDULE on
W-2102-0588
Page PM-7.) (See LUBRICATING THE LOADER on
Page PM-47.)
Figure PM-96
Wedge must contact

lower edge of hole in the
attachment.
P-31233 B-15177
The wedges (Item 1) [Figure PM-96] must extend

through the holes in the attachment mounting frame.

134 of 178
BOB-TACH (POWER) Figure PM-99
This machine may be equipped with a Power Bob-Tach.

1
Inspection And Maintenance
Figure PM-98 2
Wedge must contact

lower edge of hole in the
attachment.
P-31233 B-15177
The wedges must extend through the holes in the

attachment mounting frame (Item 1) [Figure PM-99].
B-15993N The spring loaded wedge (Item 1) [Figure PM-99] must

contact the lower edge of the hole in the attachment (Item
2) [Figure PM-99].

Push and hold the BOB-TACH “WEDGES UP” switch
[Figure PM-98] until wedges are fully raised. Push and If the wedge does not contact the lower edge of the hole
hold the BOB-TACH “WEDGES DOWN” switch [Figure [Figure PM-99], the attachment will be loose and can
PM-98] until the wedges are fully down. come off the Bob-Tach.
The levers and wedges must move freely. Figure PM-100
WARNING
attachment. Lever(s) must be fully down and locked.
W-2102-0497
B-17460
Inspect the mounting frame on the attachment and the

Bob-Tach, linkages and wedges for excessive wear or
damage [Figure PM-100]. Replace any parts that are
damaged, bent, or missing. Keep all fasteners tight.
Look for cracked welds. Contact your Bobcat dealer for

repair or replacement parts.
Lubricate the wedges. (See SERVICE SCHEDULE on

Page PM-7.) (See LUBRICATING THE LOADER on
Page PM-47.)

135 of 178
LOADER STORAGE AND RETURN TO SERVICE Return to Service
Storage After the Bobcat Loader has been in storage, it is

necessary to follow a list of items to return the loader to
Sometimes it may be necessary to store your Bobcat service.
Loader for an extend period of time. Below is a list of
items to perform before storage. • Check the engine and hydraulic oil levels; check
coolant level.
• Thoroughly clean the loader including the engine
• Install a fully charged battery.
compartment.
• Remove grease from exposed cylinder rods.
• Lubricate the loader.
• Check all belt tensions.
• Replace worn or damaged parts.
• Be sure all shields and guards are in place.
• Park the loader in a dry protected shelter.
• Lubricate the loader.
• Lower the lift arms all the way and put the bucket flat
on the ground. • Check tire inflation and remove blocks from under
frame.
• Put blocks under the frame to remove weight from the • Remove cover from exhaust pipe opening.
tires.
• Start the engine and let run for a few minutes while
• Put grease on any exposed cylinder rods. observing the instrument panels and systems for
correct operation.
• Put fuel stabilizer in the fuel tank and run the engine
• Operate machine, check for correct function.
a few minutes to circulate the stabilizer to the pump
• Stop the engine and check for leaks. Repair as

and fuel injectors.
needed.
If biodiesel blend fuel has been used, perform the
following:
Drain the fuel tank, refill with 100% petroleum diesel

fuel, add fuel stabilizer and run the engine for at least
30 minutes.
• Drain and flush the cooling system. Refill with

premixed coolant.
• Replace all fluids and filters (engine, hyd. / hydro.).

• Replace air cleaner, heater and air conditioning filters.
• Put all controls in neutral position.
• Remove the battery. Be sure the electrolyte level is
correct then charge the battery. Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.
• Cover the exhaust pipe opening.
• Tag the machine to indicate that it is in storage
condition.

136 of 178
SYSTEM SETUP & ANALYSIS
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . . . . . . SA-3

Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-3
CONTROL PANEL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-10

Attachment Control Information (Keyless) . . . . . . . . . . . . . . . . . . . . . . SA-11
Right Panel Setup (Keyless) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-10
DIAGNOSTIC SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-4

Service Codes List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-5
Viewing Service Codes (Key Switch). . . . . . . . . . . . . . . . . . . . . . . . . . . SA-4
Viewing Service Codes (Keyless) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-4
MAINTENANCE CLOCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-14

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-14
Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-14 SYSTEM SETUP
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-14 & ANALYSIS
(SA)
PASSWORD SETUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-12
Changing The Owner Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-12

Changing The User Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-13
Password Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-12
Password Lockout Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-13
SA-1 S250 Operation & Maintenance Manual

137 of 178

138 of 178
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)
Troubleshooting Chart
The following list shows the effects which can happen to the loader, and the probable causes when the BICS lights are off
or flashing and the associated service codes. (See DIAGNOSTIC SERVICE CODES on Page SA-4.)
Effect on SERVICE CODES Means System Error

Indicator Operation of (See Your Bobcat Dealer for Service)
Light ON Light OFF
Light Loader When No. of Service
Light is OFF Causes
Flashes Code
PRESS TO PRESS TO ---- ---- ---- ----
OPERATE OPERATE
LOADER button LOADER button
is pressed. is not pressed.
Seat Bar is Seat Bar is up. Lift and tilt 2 11-05 Seat Bar sensor circuit shorted to battery
down. functions will voltage*.
not operate. 3 11-06 Seat Bar sensor circuit shorted to ground.
Continuous 03-09 System voltage low

Flashing 03-10 System voltage high
Control valve Control valve Lift and tilt 1 17-07 Valve output circuit is open.

can be used. cannot be used. functions will 2 17-05 Valve output circuit shorted to battery voltage*.
not operate. 3 17-06 Valve output circuit shorted to ground.
3 17-06 Controller not grounded or intermittent ground.

Loader can be Loader cannot Loader cannot 1 16-07 Traction lock hold solenoid circuit is open.
moved forward be moved be moved 2 16-05 Traction lock hold solenoid circuit shorted to
& backward forward and forward and battery voltage*.
backward. backward. 3 16-06 Traction lock hold solenoid circuit shorted to
ground.
5 15-02 Traction lock pull solenoid circuit is shorted to
battery voltage* - ERROR ON (Should be
OFF).
6 15-03 Traction lock pull solenoid circuit ERROR OFF
(Should be ON).
* Normal BICS operating voltage is less than electrical system voltage.

139 of 178
DIAGNOSTIC SERVICE CODES Viewing Service Codes (Keyless)
Viewing Service Codes (Key Switch) The Service Codes will aid your dealer in diagnosing
conditions which can damage your machine.
Figure SA-1
Figure SA-2
2
Press TOOL / SETUP
3
B-16163
Press OWNER UTILITIES

1 4
B-24288
Enter PASSWORD (owner or master)

on Keypad
then press ENTER
to Continue
B-24290

B-15551
Press and hold the LIGHTS button (Item 1) for two Press SERVICE CODES
seconds to view SERVICE CODES in the HOURMETER/
CODE DISPLAY (Item 2) [Figure SA-1]. If more than one
B-24291
SERVICE CODE is present, the codes will scroll on the
HOURMETER/CODE DISPLAY.
NOTE: Corroded or loose grounds can cause Press NEXT to view the next 8
multiple service codes and/or abnormal Service Codes. (A total of 40 Codes
can be stored.)
symptoms. All instrument panel lights
B-24298
flashing, alarm sounding, headlights and
taillights flashing, could indicate a bad
ground. The same symptoms could apply if The Display Panel will list the Code Number, (CODE)
the voltage is low, such as loose or corroded hourmeter reading when the error occurred (HOUR), and
battery cables. If you observe these the User (USER) who was logged in to operate the
symptoms, check grounds and positive leads machine when the error occurred.
first.
A total of 40 Codes can be stored. When more than 40
Service Codes may be either a word (Item 3) or a number codes occur, the oldest code will disappear and the
(Item 4) [Figure SA-1]. (See following pages for service newest code will be in No. 1 position.
codes.)
The following word errors may be displayed.
REPLY One or both instrument panel(s) not

communicating with the controller.
INPUT The controller not communicating with the left

instrument panel.
CODE The controller is asking for a password.

(Keyless instrument panel only.)
ERROR The wrong password was entered. (Keyless

instrument panel only.)

140 of 178
DIAGNOSTIC SERVICE CODES (CONT'D)
Service Codes List
CODE CODE
01-16 Air filter not connected 11-05 Seat bar sensor short to battery
01-17 Air filter plugged 11-06 Seat bar sensor short to ground
02-16 Hydraulic/Hydrostatic filter not connected 12-21 Front auxiliary PWM switch out of range high
02-17 Hydraulic/Hydrostatic filter plugged 12-22 Front auxiliary PWM switch out of range low
12-23 Front auxiliary PWM switch not in neutral
03-09 Battery voltage low
03-10 Battery voltage high 13-05 Fuel shut-off hold solenoid short to battery
03-11 Battery voltage extremely high 13-06 Fuel shut-off hold solenoid short to ground
03-14 Battery voltage extremely low 13-07 Fuel shut-off solenoid open circuit
03-22 Battery voltage out of range low
14-02 Fuel shut-off pull solenoid error ON
04-09 Engine oil pressure low 14-03 Fuel shut-off pull solenoid error OFF
04-14 Engine oil pressure extremely low
04-15 Engine oil pressure shutdown level 15-02 Traction lock pull solenoid error ON
04-21 Engine oil pressure out of range high 15-03 Traction lock pull solenoid error OFF
04-22 Engine oil pressure out of range low
16-05 Traction lock hold solenoid short to battery

05-09 Hydraulic charge pressure low 16-06 Traction lock hold solenoid short to ground
05-10 Hydraulic charge pressure high 16-07 Traction lock hold solenoid open circuit
05-11 Hydraulic charge pressure extremely high
05-14 Hydraulic charge pressure extremely low 17-05 Hydraulic lock valve solenoid short to battery
05-15 Hydraulic charge pressure shutdown level 17-06 Hydraulic lock valve solenoid short to ground
05-21 Hydraulic charge pressure out of range high 17-07 Hydraulic lock valve solenoid open circuit
05-22 Hydraulic charge pressure out of range low
18-05 Spool lock solenoid short to battery
06-10 Engine speed high 18-06 Spool lock solenoid short to ground
06-11 Engine speed extremely high 18-07 Spool lock solenoid open circuit
06-13 Engine speed no signal
06-15 Engine speed shutdown level 19-02 Bucket positioning solenoid error ON
06-18 Engine speed out of range 19-03 Bucket positioning solenoid error OFF
07-10 Hydraulic oil temperature high 20-02 Two-speed solenoid error ON

07-11 Hydraulic oil temperature extremely high 20-03 Two-speed solenoid error OFF
07-15 Hydraulic oil temperature shutdown level
07-21 Hydraulic oil temperature out of range high 21-02 Glow plug error ON
07-22 Hydraulic oil temperature out of range low 21-03 Glow plug error OFF
08-10 Engine coolant temperature high 22-02 Starter error ON

08-11 Engine coolant temperature extremely high 22-03 Starter error OFF
08-15 Engine coolant temperature shutdown level
08-21 Engine coolant temperature out of range high 23-02 Rear base solenoid error ON
08-22 Engine coolant temperature out of range low 23-03 Rear base solenoid error OFF
09-09 Fuel level low 24-02 Rear rod solenoid error ON

09-21 Fuel level out of range high 24-03 Rear rod solenoid error OFF
09-22 Fuel level out of range low
25-02 Rear auxiliary relief solenoid error ON
10-17 Hydraulic charge filter plugged 25-03 Rear auxiliary relief solenoid error OFF

141 of 178
Service Codes List (Cont’d)
CODE CODE
26-02 Front base solenoid error ON 32-63 ACS Pedal lock short to ground
26-03 Front base solenoid error OFF 32-64 ACS Pedal lock short to battery
32-65 ACS Sensor supply voltage out of range
27-02 Front rod solenoid error ON 32-66 ACS Battery voltage out of range
27-03 Front rod solenoid error OFF 32-67 ACS Switch flipped while operating
32-68 ACS Lift handle information error
28-02 Diverter solenoid error ON 32-70 ACS Right hand drive short to ground
28-03 Diverter solenoid error OFF 32-71 ACS Right hand drive short to battery
32-74 ACS Left joystick X-axis out of range
29-02 High-flow solenoid error ON 32-75 ACS Interrupted unswitched power
29-03 High-flow solenoid error OFF 32-76 ACS CAN joystick information error
32-77 ACS Remote control information error
30-28 Controller memory failure
33-23 Main Controller (Bobcat Controller) not
programmed
31-28 Interrupted power failure (Also occurs after
software updates)
34-04 Keyless panel no communication to Bobcat

controller
32-04 ACS not communicating with Bobcat Controller
32-23 ACS calibration required 35-02 Hydraulic fan error ON
32-24 ACS calibration performed 35-03 Hydraulic fan error OFF
32-31 ACS Tilt actuator fault
32-32 ACS Tilt actuator wiring fault 36-48 ACD multiple controllers present
32-33 ACS Tilt handle wiring fault
32-34 ACS Tilt actuator not in neutral 37-02 Two-speed secondary error ON
32-35 ACS Tilt handle/pedal not in neutral 37-03 Two-speed secondary error OFF
32-36 ACS Lift actuator fault
32-37 ACS Lift actuator wiring fault 38-01 CAN joystick information error
32-38 ACS Lift handle wiring fault 38-02 Remote control information error
32-39 ACS Lift actuator not in neutral 38-04 No communication from joystick controller
32-40 ACS Lift handle/pedal not in neutral 38-05 Left joystick X axis not in neutral
32-41 ACS No communication 38-06 Right joystick X axis not in neutral
32-49 ACS Lift actuator short to ground 38-07 Left joystick Y axis not in neutral
32-50 ACS Tilt actuator short to ground 38-08 Right joystick Y axis not in neutral
32-51 ACS Lift actuator short to battery 38-09 Control pattern switch - Short to Battery or Ground
32-52 ACS Tilt actuator short to battery 38-10 Actuator calibration performed
32-53 ACS Lift handle/pedal short to ground 38-11 Lift actuator not in neutral
32-54 ACS Tilt handle/pedal short to ground 38-12 Tilt actuator not in neutral
32-55 ACS Lift handle/pedal short to battery 38-13 Lift actuator fault
32-56 ACS Tilt handle/pedal short to battery 38-14 Tilt actuator fault
32-57 ACS Lift actuator reduced performance 38-15 Right wheel speed fault
32-58 ACS Tilt actuator reduced performance 38-16 Left wheel speed fault
32-59 ACS Lift actuator wrong direction 38-17 Tilt actuator reduced performance
32-60 ACS Tilt actuator wrong direction 38-18 Lift actuator reduced performance
32-61 ACS Handle lock short to ground 38-19 Left joystick X axis out of range high
32-62 ACS Handle lock short to battery 38-20 Right joystick X axis out of range high

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CODE CODE
38-21 Left joystick Y axis out of range high 38-68 Wheel angles (alignment) not calibrated
38-22 Right joystick Y axis out of range high 38-69 Lift & tilt actuators calibration fault
38-23 Front right steering sensor out of range high 38-70 Recovery mode failure
38-24 Front left steering sensor out of range high 38-71 Battery out of range
38-25 Rear right steering sensor out of range high 38-72 Drive pump not calibrated
38-26 Rear left steering sensor out of range high 38-73 Steering mode switch flipped while operating
38-27 Lift actuator out of range high 38-74 Right wheel speed uncommanded motion
38-28 Tilt actuator out of range high 38-75 Left wheel speed uncommanded motion
38-29 Left joystick X axis out of range low 38-76 Undercurrent steer pressure solenoid
38-30 Right joystick X axis out of range low 38-77 Undercurrent front right extend steer solenoid
38-31 Left joystick Y axis out of range low 38-78 Undercurrent front right retract steer solenoid
38-32 Right joystick Y axis out of range low 38-79 Undercurrent front left extend steer solenoid
38-33 Front right steering sensor out of range low 38-80 Undercurrent front left retract steer solenoid
38-34 Front left steering sensor out of range low 38-81 Undercurrent rear right extend steer solenoid
38-35 Rear right steering sensor out of range low 38-82 Undercurrent rear right retract steer solenoid
38-36 Rear left steering sensor out of range low 38-83 Undercurrent rear left extend steer solenoid
38-37 5 volt sensor supply 1 out of range low 38-84 Undercurrent rear left retract steer solenoid
38-38 5 volt sensor supply 2 out of range low 38-85 5 Volt sensor supply 1 out of range high

38-39 Lift actuator short to ground / out of range low 38-86 5 Volt sensor supply 2 out of range high
38-40 Tilt actuator short to ground / out of range low 38-87 Front right steering error
38-41 Tilt actuator wrong direction 38-88 Front left steering error
38-42 Lift actuator wrong direction 38-89 Rear right steering error
38-43 Left forward drive solenoid error ON 38-90 Rear left steering error
38-44 Left reverse drive solenoid error ON 38-91 Right speed sensor missing pulses
38-45 Right forward drive solenoid error ON 38-92 Left speed sensor missing pulses
38-46 Right reverse drive solenoid error ON 38-93 Unresponsive right speed sensor
38-47 Front right steering solenoid error ON 38-94 Unresponsive left speed sensor
38-48 Front left steering solenoid error ON 38-95 Left speed sensor reverse direction
38-49 Rear right steering solenoid error ON 38-96 Right speed sensor reverse direction
38-50 Rear left steering solenoid error OFF 38-98 Controller in drive calibration mode
38-51 Steering pressure solenoid error ON 38-99 Controller in wheel position calibration mode
38-52 Back-up alarm error ON
38-53 Left forward drive solenoid error OFF 39-04 Left joystick no communication to Bobcat
controller
38-54 Left reverse drive solenoid error OFF 39-05 X-axis not in neutral
38-55 Right forward drive solenoid error OFF 39-07 Y-axis not in neutral
38-56 Right reverse drive solenoid error OFF 39-12 Left joystick thumb switch not in neutral
38-57 Front right extend steering solenoid error OFF 39-13 Left joystick grip not connected
38-58 Front right retract steering solenoid error OFF 39-16 Left joystick not connected
38-59 Front left extend steering solenoid error OFF 39-28 Left joystick internal failure
38-60 Front left retract steering solenoid error OFF 39-48 Left joystick multiple
38-61 Rear right extend steering solenoid error OFF
38-62 Rear right retract steering solenoid error OFF 40-04 Right joystick no communication to Bobcat
controller
38-63 Rear left extend steering solenoid error OFF 40-05 Right joystick X-axis not in neutral
38-64 Rear left retract steering solenoid error OFF 40-07 Right joystick Y-axis not in neutral
38-65 Steering pressure solenoid error OFF 40-12 Right joystick thumb switch not in neutral
38-66 Back-up alarm error OFF 40-13 Right joystick grip not connected
38-67 No communication from Bobcat controller 40-16 Right joystick not connected

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CODE CODE
40-28 Right joystick internal failure 75-18 Right swash plate not in neutral
40-48 Right joystick multiple 75-19 Left joystick X-axis out of range high
75-21 Left joystick Y-axis out of range high
41-09 Alternator voltage low 75-22 Right joystick Y-axis out of range high
41-10 Alternator voltage high 75-23 Right front wheel angle sensor out of range high
41-11 Alternator voltage extremely high 75-24 Left front wheel angle sensor out of range high
75-25 Right rear wheel angle sensor out of range high
44-02 Horn error ON 75-26 Left rear wheel angle sensor out of range high
44-03 Horn error OFF 75-27 Left swash plate out of position
75-28 Right swash plate out of position
45-02 Right blinker error ON 75-29 Left joystick X-axis out of range low
45-03 Right blinker error OFF 75-31 Left joystick Y-axis out of range low
75-32 Right joystick Y-axis out of range low
46-02 Left blinker error ON 75-33 Right front wheel angle sensor out of range low
46-03 Left blinker error OFF 75-34 Left front wheel angle sensor out of range low
75-35 Right rear wheel angle sensor out of range low
47-21 8 volt sensor supply out of range high 75-36 Left rear wheel angle sensor out of range low
47-22 8 volt sensor supply out of range low 75-37 5 volt sensor supply 1 out of range low

75-38 Sensor supply 2 out of range low
48-02 Front light relay error ON 75-39 Left swash plate sensor out of range high
48-03 Front light relay error OFF 75-40 Left swash plate sensor out of range low
75-41 Right swash plate sensor out of range high
49-02 Rear light relay error ON 75-42 Right swash plate sensor out of range low
49-03 Rear light relay error OFF 75-43 Left forward drive solenoid error ON
75-44 Left reverse drive solenoid error ON
60-21 Rear auxiliary control out of range high 75-45 Right forward drive solenoid error ON
60-22 Rear auxiliary control out of range low 75-46 Right reverse drive solenoid error ON
60-23 Rear auxiliary control not in neutral 75-47 Right front steer extend short to battery
75-48 Left front steer extend short to battery
64-02 Switched power relay error ON 75-49 Right rear steer extend short to battery
64-03 Switched power relay error OFF 75-50 Left rear steer extend short to battery
75-51 Steer pressure short to battery
73-04 Remote control in error 75-52 Backup alarm error ON
73-13 Remote control no signal 75-53 Left forward drive solenoid error OFF
75-54 Left reverse drive solenoid error OFF
74-72 Bobcat controller in boot code 75-55 Right forward drive solenoid error OFF
75-56 Right reverse drive solenoid error OFF
75-01 CAN joystick information error 75-57 Right front steer extend short to ground
75-04 No communication from drive controller 75-58 Right front steer retract short to ground
75-05 Left joystick X-axis not in neutral 75-59 Left front steer extend short to ground
75-07 Left joystick Y-axis not in neutral 75-60 Left front steer retract short to ground
75-08 Right joystick Y-axis not in neutral 75-61 Right rear steer extend short to ground
75-09 ISO/H pattern switch short to ground or battery 75-62 Right rear steer retract short to ground
75-13 Right front wheel angle sensor stuck 75-63 Left rear steer extend short to ground
75-14 Left front wheel angle sensor stuck 75-64 Left rear steer retract short to ground
75-15 Right rear wheel angle sensor stuck 75-65 Steer pressure short to ground
75-16 Left rear wheel angle sensor stuck 75-66 Backup alarm error OFF
75-17 Left swash plate not in neutral 75-67 No communication from Bobcat controller

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CODE CODE
75-68 Angle sensors not calibrated 80-03 ACD output ‘A’ error OFF
75-69 Battery voltage out of range high
75-70 Interrupted power (Also occurs after software 81-02 ACD output ‘B’ error ON
updates)
75-71 Battery voltage out of range low 81-03 ACD output’ B’ error OFF
75-72 Drive pump not calibrated
75-73 ISO/H pattern switch flipped while operating 82-02 ACD output ‘C’ error ON
75-74 Right wheel speed uncommanded motion 82-03 ACD output ‘C’ error OFF
75-75 Left wheel speed uncommanded motion
75-76 No communication from ACS controller 83-02 ACD output ‘D’ error ON
75-77 Left speed sensor out of range high 83-03 ACD output ‘D’ error OFF
75-78 Right speed sensor out of range high
75-79 Left speed sensor out of range low 84-02 ACD output ‘E’ error ON
75-80 Right speed sensor out of range low 84-03 ACD output ‘E’ error OFF
75-81 Right front steer retract short to battery
75-82 Left front steer retract short to battery 85-02 ACD output ‘F’ error ON
75-83 Right rear steer retract short to battery 85-03 ACD output ‘F’ error OFF
75-84 Left rear steer retract short to battery

75-85 5 volt sensor supply 1 out of range high 86-02 ACD output ‘G’ error ON
75-86 Sensor supply 2 out of range high 86-03 ACD output ‘G’ error OFF
75-88 Controller in programming mode
75-91 Left swash plate sensor reversed 87-02 ACD output ‘H’ error ON
75-92 Right swash plate sensor reversed 87-03 ACD output ‘H’ error OFF
75-93 Unresponsive right speed sensor
75-94 Unresponsive left speed sensor 90-02 Service tool output ‘C’ error ON
75-95 Left speed sensor reverse direction 90-03 Service tool output ‘C’ error OFF
75-96 Right speed sensor reverse direction
75-98 Controller in calibration mode 91-02 Service tool output ‘D’ error ON
91-03 Service tool output ‘D’ error OFF
76-73 Left hand panel system RX error
92-02 Service tool output ‘E’ error ON
77-48 Key switch multiple 92-03 Service tool output ‘E’ error OFF
78-74 Door/transport lock open/active 93-02 Service tool output ‘F’ error ON
93-03 Service tool output ‘F’ error OFF
80-02 ACD output ‘A’ error ON

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CONTROL PANEL SETUP Examples
Right Panel Setup (Keyless)
Figure SA-4
Icon Identification
Figure SA-3
Press
TOOL/SETUP
SELECTION
EXAMPLE
BUTTONS
Press
LOADER FEATURES
B-16162
Make selection by pressing the SELECTION BUTTON

adjacent to the icon [Figure SA-3].
ICON DESCRIPTION

Press
LOCK/UNLOCK: Allows machine to be DISPLAY OPTIONS
locked / unlocked. You must lock machine to
activate security system.
When system is unlocked, the user can press
RUN/ENTER then press START to begin
operation.
A valid password will need to be entered at
startup to run a locked machine.
TOOL/SETUP: Access system options.
Use to set clock, check system warnings, Press
select language, set passwords, etc. ADJUST CONTRAST
? HELP: Access help on current menu item.
EXIT EXIT returns you to previous level menu.

11:23 CLOCK/JOB CLOCK: Press to clear or lock
0.0 job clock; TOOL/SETUP to set time.
UP ARROW: Goes backward one screen.
Press
DOWN ARROW: Goes forward one screen. UP OR DOWN
OUTLINE ARROWS: No screen available Arrow to
(backward/forward). change contrast.
SELECTION ARROW: Use to select menu Press EXIT to

item. return to
previous level
NEXT Goes to the NEXT screen in series. menu.
EXAMPLE: the next Active Warning screen.
B-16163/B-24288/B-16161A/B-16166/B-16167
INFO Goes to more information about attachments.
YES/NO Answer yes/no to current setup question.
CLEAR Removes previously installed password.
SET Set accepts current installed password.

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CONTROL PANEL SETUP (CONT’D) Attachment Control Information (Keyless)
Right Panel Setup (Keyless) The Keyless Right Panel allows the user to view
information concerning the operation of Bobcat
More Examples Attachments.
Clocks Figure SA-5
Press . . .
TOOL/SETUP Press
LOADER FEATURES
DISPLAY OPTIONS TOOL/SETUP
CLOCKS
SET CLOCK
Use the keypad to set time.
Press RUN/ENTER to set clock.
Press EXIT to return to previous level menu.
Press
RESET JOB CLOCK (Password required) LOADER FEATURES
(Job Clock keeps a running total for job hours)
Press CLEAR to reset Job Clock to zero.
Press LOCK/UNLOCK to unlock.
Enter Password and press RUN/ENTER.
Languages

Press . . . Press
TOOL/SETUP ATTACHMENTS
LOADER FEATURES
DISPLAY OPTIONS
LANGUAGES
Select the language, press RUN/ENTER.
Press EXIT to return to previous level menu.
Vitals (Monitor the engine, hydraulic/hydrostatic, Press

electrical functions when engine is running.) RUN / ENTER BUTTON
on keypad
Press . . .
TOOL/SETUP
LOADER FEATURES.
Press
VITALS UP OR DOWN
Press SELECTION ARROW to select METRIC or Arrow to
ENGLISH (M/E) readouts scroll through
attachments
You can monitor real-time readouts of:
Engine Oil Pressure
Engine Coolant Temperature
Hydraulic Charge Pressure
Hydraulic Oil Temperature Press
System Voltage the keypad number
Engine Speed
of a switch to view
a description of the
The Keyless Right Panel is easy to use. Continue to set attachment function
your own preferences for running / monitoring your of the switch
Bobcat Loader.
B-16163/B-24288/B-16161A/B-15753A/B-15754A/B-15755A
Attachments are listed alphabetically. Press the exit

button to return one screen or press the “0” (zero) key to
return to the home screen immediately [Figure SA-5].

147 of 178
PASSWORD SETUP Changing The Owner Password
Password Setup is available on Keyless Start machines. Figure SA-6
Password Description
Press TOOL / SETUP
All new machines with keyless start arrive at Bobcat
dealerships with the keypad in locked mode. This means
that a password must be used to start the engine.
For security purposes, your dealer may change the
password and also set it in the locked mode. Your dealer
will provide you with the password.
Master Password:
A permanent, randomly selected password set at the Enter PASSWORD (owner or master)
factory which cannot be changed. This password is on Keypad
used for service by the Bobcat dealer if the owner then press ENTER
password is not known; or to change the owner to Continue
password.
Press PASSWORD UTILITIES
Owner Password:

Allows for full use of the loader and to setup the
Keyless Right Panel. There is only one owner
password. It must be used to change the owner or
user passwords. Owner should change the password Press MODIFY OWNER
as soon as possible for security of the loader.
User Password:
Allows starting and operating the loader; cannot

change password or any of the other setup features.
Enter new OWNER
For the procedures to change passwords (See Changing PASSWORD on Keypad
The Owner Password on Page SA-12.) (See Changing then press ENTER
to Continue.
The User Passwords on Page SA-13.)
Re-Enter new OWNER

PASSWORD on Keypad
then press ENTER
to Continue.
OWNER PASSWORD procedure

is now complete.
B-16163/B-24288/B-24290/B-24291/B-16171/B-24292/B-24293/B-24294

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PASSWORD SETUP (CONT’D) Password Lockout Feature
Changing The User Passwords This feature allows the owner to unlock the password
feature so that a password does not need to be used
Figure SA-7 every time the engine is started.
Figure SA-8
Press TOOL / SETUP
Press
LOCK/UNLOCK
Enter PASSWORD (owner or master)

on Keypad Enter OWNER
then press ENTER PASSWORD
to Continue on Keypad
then press ENTER
to Continue.
Press PASSWORD UTILITIES

Press MODIFY USER Press
UNLOCK MACHINE
Enter USER number

on Keypad (There can be up to 8
different Users, each with their
own password.)
then press ENTER to Continue.
Press
Enter USER PASSWORD EXIT
on Keypad
then press ENTER to Continue.
USER PASSWORD procedure Machine is now

is now complete. Enter UNLOCKED and
another USER number can be started
without using a
OR password.
Press EXIT.
B-16163/B-24288/B-24290/B-24291/B-16171/B-24295/B-24296/B-24297A
B-16163/P-76075/P-76076/P-76076A/P-76077

149 of 178
MAINTENANCE CLOCK Figure SA-11
Description
The Maintenance Clock alerts the operator when the next

service interval is due. EXAMPLE: The Maintenance
Clock can be set to a 250 hour interval as a reminder for
the next 250 hour planned maintenance.
Figure SA-9
1
3
B-16163A
The Keyless Right Panel, if equipped, will display a

1 wrench icon (Item 1) [Figure SA-11] alerting the operator
to service the machine. This icon will remain on the
display until the maintenance clock is reset.
2 NOTE: Key Switch machines will not display the

BobCARESM PM message or wrench icon on
the right panel.

B-15551
B-15551-3A Setup
B-15551-3B
See your Bobcat dealer about installation of this feature.

During machine operation, a two beep alarm will sound
when there are less than 10 hours until the next planned Reset
maintenance. The hour interval (Item 1) and [SEr] (Item
2) will alternate in the display screen (Item 3) [Figure Figure SA-12
SA-9] for 10 seconds. The display will then revert back to
the previous display and will appear for 10 seconds every
time the machine is started until the maintenance clock is 3
reset.
Figure SA-10
2
B-15551
Place the key switch in the OFF position (Key Switch) or

press the STOP button (Keyless).
1
Press the LIGHTS button (Item 1) [Figure SA-12] to turn
P-76122
the panel ON.
The Keyless Right Panel, if equipped, will display a Press and hold the HIGH FLOW and AUXILIARY
message (Item 1) [Figure SA-10] alerting the operator to PRESSURE RELEASE buttons (Item 2) simultaneously,
service the machine. This message will remain for 10 until [rEsET] appears in the display screen (Item 3)
seconds before reverting back to the previous screen [Figure SA-12].
and will appear for 10 seconds every time the machine is
started until the maintenance clock is reset.

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MACHINE SIGN TRANSLATIONS
DANGER (6702301) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6
DANGER (6702302) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6
DANGER (6717343) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6
DANGER (6809511) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-9
IMPORTANT (6560573) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-7
LIFT ARM SUPPORT DEVICE (6732774) . . . . . . . . . . . . . . . . . . . MST-11
SERVICE SCHEDULE (6734534). . . . . . . . . . . . . . . . . . . . . . . . . . . MST-3
WARNING (6577754) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-6
WARNING (6579528) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-7
WARNING (6718706) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-9

MACHINE SIGN
TRANSLATIONS
WARNING (6733996) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-10 (MST)
WARNING (6728539) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-8
WARNING (6725370) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-10
WARNING (6732696) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-9
WARNING (6737189) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-10
WARNING (7131518) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-12
WARNING (7131519) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-14
WARNING (6737248) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-10
WARNING (6726423) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-16
WARNING (6704786) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MST-16
MST-1 S250 Operation & Maintenance Manual

151 of 178

152 of 178
SERVICE SCHEDULE (6734534)

153 of 178
SERVICE SCHEDULE (6734534) (CONT’D)

154 of 178
SERVICE SCHEDULE (6734534) (CONT’D)

155 of 178
DANGER (6702301) DANGER (6702302)
WARNING (6577754) DANGER (6717343)

156 of 178
IMPORTANT (6560573)
WARNING (6579528)

157 of 178
WARNING (6728539)

158 of 178
WARNING (6718706)
WARNING (6732696)

DANGER (6809511)

159 of 178
WARNING (6733996)
WARNING (6725370)

WARNING (6737189)
WARNING (6737248)

160 of 178
LIFT ARM SUPPORT DEVICE (6732774)

161 of 178
WARNING (7131518)

162 of 178
WARNING (7131518) (CONT’D)

163 of 178
WARNING (7131519)

164 of 178
WARNING (7131519) (CONT’D)

165 of 178
WARNING (6726423)
WARNING (6704786)

166 of 178
SPECIFICATIONS
(S250) LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-6
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-6
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-3
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-4
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-6

SPECIFICATIONS
(SPEC)
SPEC-1 S250 Operation & Maintenance Manual

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168 of 178
(S250) LOADER SPECIFICATIONS
Dimensions
• Dimensions are given for loader equipped with standard tires and 74 inch Construction & Industrial bucket and may
vary with other bucket types. All dimensions are shown in inches. Respective metric dimensions are given in
millimeters enclosed by parentheses.
• Where applicable, specification conform to SAE or ISO standards and are subject to change without notice.
96.1° 74.0 in.

(1880 mm)
84.2 in.
(2139 mm)

160.6 in.
(4079 mm)
41.9°
128.8 in.
(3272 mm)
33.8 in.
(859 mm)
80.9 in. 99.1 in.

(2055 mm) (2517 mm)
25°
30°
48.3 in.
(1227 mm)
60.3 in.
114.5 in. (1532 mm)
(2908 mm)
142.9 in. 72.0 in.
(3630 mm) (1829 mm)
B-16396
Changes of structure or weight distribution of the loader can cause changes in control and steering response and can cause failure of the
loader parts.

169 of 178
(S250) LOADER SPECIFICATIONS (CONT’D)
Performance
Rated Operating Capacity (ISO) 2500 lb. (1135 kg)
Rated Operating Capacity (SAE) With 2600 lb. (1179 kg)
Counterweight
Tipping Load (ISO Rating) 5661 lb. (2568 kg)
Operating Weight 7825 lb. (3549 kg)
SAE Breakout Force - Lift 5000 lb. (2268 kg)
SAE Breakout Force - Tilt 5000 lb. (2268 kg)
Push Force 5500 lb. (2495 kg)
Travel Speed
- Single Speed Loader 6.9 mph (11,1 km/hr.)
- Two-Speed Loader (Opt.) Low/High 6.9 mph (11,1 km/hr.) / 12.0 (19,1 km/hr.)
Controls
Vehicle Steering Direction and speed controlled by two steering levers or optional joysticks
Loader Hydraulics
- Lift and Tilt Controlled by separate foot pedals or optional Advanced Control System (ACS)
or optional Selectable Joystick Control (SJC)
- Front Auxiliary (Standard) Controlled by electrical switch on Right Hand steering lever or joystick

- Rear Auxiliary (Option) Controlled by electrical switch on Left Hand steering lever or joystick
Auxiliary Pressure Release Pressure relieved through quick couplers. Push couplers in, hold for 5 seconds.
Engine Hand lever speed control; key-type starter switch and shutdown (or optional
keyless start).
Starting Aid Intake Air Heater automatically activated as needed by Instrument Panel
Service Brake Two independent hydrostatic systems controlled by two hand operated steering
levers
Secondary Brake One of the hydrostatic transmissions
Parking Brake (Standard) Mechanical disc, hand operated rocker switch on instrument panel
Parking Brake (Two-Speed Option) Spring applied pressure release multi-disk brake activated by rocker switch in
instrument panel
Engine
Make / Model Kubota V3300-DI-T Turbo-Charged

Fuel / Cooling Diesel / Liquid
Horsepower (SAE Net) 71.7 HP (53,5 kW) @ 2400 RPM
Low Idle RPM 1225 - 1275
High Idle RPM 2525 - 2575
Torque (SAE Net) 197.6 lbf.-ft. (267,9 N•m) @ 1400 RPM
Number of Cylinders 4
Displacement 202.5 cu. in. (3,32 L)
Bore / Stroke 3.86 in. / 4.33 in. (98 mm / 110 mm)
Lubrication Gear Pump Pressure System with Filter
Crankcase Ventilation Open Breathing
Air Cleaner Dry replaceable paper cartridge with safety element
Ignition Diesel - Compression
Engine Coolant Propylene Glycol / Water Mixture

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Hydraulic System
Pump Type Engine driven, gear type

Pump Capacity - Standard 20.7 GPM (78,4 L/min.) @ 2550 RPM @ 91% Pump Efficiency
Pump Capacity - High-Flow Option 36.7 GPM (138,9 L/min.) @ 2550 RPM 91% Pump Efficiency
System Relief at Quick Couplers 3250 - 3350 PSI (224 - 231 bar)
Filter (Hydraulic) Full flow replaceable, 3-micron synthetic media element
Hydraulic Cylinders Double-acting; tilt cylinders have cushioning feature on dump and rollback
Bore Diameter: Lift Cylinder (2) 3.00 in. (76,2 mm)
Tilt Cylinder (2) 3.00 in. (76,2 mm)
Rod Diameter: Lift Cylinder (2) 1.62 in. (41,1 mm)
Tilt Cylinder (2) 1.50 in. (38,1 mm)
Stroke: Lift Cylinder (2) 25.46 in. (646,7 mm)
Tilt Cylinder (2) 15.10 in. (384 mm)
Control Valve 3-Spool, open center type with spring detent for lift float and electrically
controlled auxiliary spool
Fluid Lines SAE Standard tubelines, hoses and fittings
Fluid Type BOBCAT FLUID, Hydraulic/Hydrostatic

6903117 - (Two - 2.5 Gal.containers)
6903118 - (5 Gal.)
6903119 - (55 Gal.)
Hydraulic Function Time:
Raise Lift Arms 4.4 Seconds
Lower Lift Arms 3.2 Seconds
Bucket Dump 2.6 Seconds
Bucket Rollback 2.1 Seconds
Electrical
Alternator Belt driven, 90 amps, open frame

Battery 12 volts, 950 cold cranking amps @ 0° F (-18° C),
180 Minute reserve capacity @ 25 amps
Starter 12 volts, gear type, 4.02 HP (3,0 kW)
Instrumentation Gauges: Hourmeter, Fuel, Engine Coolant Temperature.
Warning lights: Fuel Level, Engine Preheat, System Voltage, Seat Belt, Engine
Coolant Temperature, Engine Oil Pressure, Hydrostatic Charge Pressure,
Hydraulic Oil Temperature, Engine Air Filter & Hydraulic Filter.
Other: Audible Alarm, BICS Function, Lights, Opt./Accessory Switches.
Optional Deluxe Instrumentation:
*Same gauges and warning lights as standard instrumentation.
*Additional bar-type gauges for: Engine Oil Pressure, System Voltage,
Hydrostatic Charge Pressure and Hydraulic Oil Temperature.
*Additional Features Included: Keyless Start, Clock, Job Clock, Help Screens,
Diagnostic Capability, Automatic Shutdown Function.

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Drive System
Main Drive Fully hydrostatic, 4-wheel drive

Transmission Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing
hydrostatic motors
Final Drive Pre-stressed #120 HSOC endless roller chain (no master link) and sprockets in
sealed chaincase with oil lubrication (Chains do not require periodic
adjustments) Two chains per side with no idler sprocket
Axle Size 2.76 in. (70,1 mm), Heat treated
Wheel Bolts Eight - 9/16 in. Wheel bolts fixed to axle hubs
Capacities
Fuel 23 Gal. (87,1 L)

Engine Lubrication & Filter 12 qt. (11,4 L)
Engine Cooling System w/o Heater 3.6 Gal. (13,6 L)
Engine Cooling System w/ Heater 4.5 Gal. (17,1 L)
Hydraulic/Hydrostatic Reservoir 4.7 Gal. (17,8 L)
Hydraulic/Hydrostatic System 13 Gal. (49,2 L)

Chaincase Reservoir 11.0 Gal. (41,6 L)
Tires
Standard 12-16.5 Bobcat Heavy Duty
Hippo 33 x 15.5 - 16.5
Bulky Hulk 33 x 15.5 - 16.5
Recommended Pressure Inflate tires to MAXIMUM pressure shown on the side wall of the tire. DO NOT
mix brands of tires used on the same loader.

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WARRANTY
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY-3

WARRANTY
WARRANTY
WARRANTY-1 S250 Operation & Maintenance Manual

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WARRANTY
Bobcat Loaders
Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in
turn warrant to the owner, that each new Bobcat Loader will be free from proven defects in material and
workmanship with respect to (i) all components of the product except as otherwise specified herein for
twelve (12) months, (ii) the drive belt from the hydrostatic pump to the engine, for thirty six (36) months, pro-
vided that after the initial twelve month warranty period, such warranty shall be limited to parts only and
does not include labor, (iii) tracks and Bobcat brand tires, for twelve (12) months on a prorated basis based
on the remaining depth of the track or tire at the time any defect is discovered, and (iv) Bobcat brand batter-
ies, for an additional twelve (12) months after the initial twelve month warranty period, provided that Bobcat
Company shall only reimburse a fixed portion of the cost of replacing the battery during such additional
twelve months. The foregoing time periods shall all commence after delivery by the authorized Bobcat
dealer to the original buyer.
During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's

option, without charge for parts and labor, any part of the Bobcat product except as otherwise specified
herein which fails because of defects in material or workmanship. The owner shall provide the authorized
Bobcat dealer with prompt written notice of the defect and allow reasonable time for repair or replacement.
Bobcat Company may, at its option, require failed parts to be returned to the factory. Travel time of mechan-
ics and transportation of the Bobcat product to the authorized Bobcat dealer for warranty work are the
responsibility of the owner. The remedies provided in this warranty are exclusive.
This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except Bobcat
brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This
warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other
high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of
the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstruc-
tions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT
THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE
AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR
CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION
OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS
WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE
PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
6570162 (8-02) Printed in U.S.A.

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ALPHABETICAL INDEX
AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-20

AIR CONDITIONING BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-43
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-42
ATTACHMENT CONTROL DEVICE (ACD) . . . . . . . . . . . . . . . . . . . OI-29
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-43
BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13

BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-13
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED . . . . . . . . . . . . . . . . V
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . OI-11
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . PM-8
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) . . . . . . . . . . . . SA-3
BOB-TACH (HAND LEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-50
BOB-TACH (POWER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-51
CONTROL PANEL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-10

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-30
DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI
DIAGNOSTIC SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-4
DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-44
DRIVING AND STEERING THE LOADER . . . . . . . . . . . . . . . . . . . . OI-14
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-29

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-27
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . PM-25
ENGINE SPEED CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-13
FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . .VIII

ALPHABETICAL
FINAL DRIVE TRANSMISSION (CHAINCASE) . . . . . . . . . . . . . . . PM-41 INDEX
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XV
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-22
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) . . . . PM-19

HYDRAULIC CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-21
HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . PM-33
INSTRUMENT PANEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . OI-5
LIFT ARM BYPASS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12

LIFT ARM SUPPORT DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-11
LIFTING THE LOADER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-59
LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
INDEX-1 S250 Operation & Maintenance Manual

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ALPHABETICAL INDEX (CONT’D)
(S250) LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . SPEC-3

LOADER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . PM-52
LUBRICATING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-47
MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVIII

MAINTENANCE CLOCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-14
MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-5
MONITORING THE DISPLAY PANELS . . . . . . . . . . . . . . . . . . . . . . OI-40
OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-49

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-14
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12

PASSWORD SETUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SA-12
PIVOT PINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-49
PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-32
PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . XX

REAR DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-17
REAR GRILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-18
REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII

SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . OI-10
SEAT BAR RESTRAINT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . PM-9
SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-10
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-7
SPARK ARRESTOR MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-39
SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-18
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-35
STEERING DRIFT COMPENSATION. . . . . . . . . . . . . . . . . . . . . . . . OI-19
STOPPING THE ENGINE AND LEAVING THE LOADER . . . . . . . . OI-41
STOPPING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-16
TIRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PM-40

TOWING THE LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-58
TRACTION LOCK OVERRIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-12
TRANSPORTING THE LOADER ON A TRAILER . . . . . . . . . . . . . . OI-60
TWO-SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI-17
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WARRANTY-3
INDEX-2 S250 Operation & Maintenance Manual

178 of 178

Operation & Maintenance Manual S250 Skid-Steer Loader: S/N 530911001 & Above S/N 531011001 & Above

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Operation & Maintenance Manual S250 Skid-Steer Loader: S/N 530911001 & Above S/N 531011001 & Above

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Operation & Maintenance Manual

S250 Skid-Steer Loader

S/N 530911001 & Above

Dealer Copy -- Not for Resale

Safety Alert Symbol: This symbol with a warning statement,

CORRECT CORRECT WRONG

B-16245 B-16253 B-16249

Dealer Copy -- Not for Resale

WRONG WRONG WRONG

B-6578 B-16252 B-16248

WRONG WRONG WRONG

B-16251 B-16250 B-16244

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . PM-1 OPERATING

MACHINE SIGN TRANSLATIONS . . . . . . . . . . . . . . . . . . . . . . MST-1 PREVENTIVE

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WARRANTY-1 SYSTEM SETUP

Dealer Copy -- Not for Resale

YOUR BOBCAT DEALER:

Bobcat Company Bobcat Company Europe

I S250 Operation & Maintenance Manual

II S250 Operation & Maintenance Manual

BOBCAT COMANY IS IS0 9001:2000 CERTIFIED . . . . . . . . . . . . . . . . . V

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . VIII

LOADER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII

Dealer Copy -- Not for Resale

III S250 Operation & Maintenance Manual

IV S250 Operation & Maintenance Manual

Dealer Copy -- Not for Resale

REGULAR MAINTENANCE ITEMS

FUEL FILTER BATTERY

AIR FILTER, Outer FLUID, Hydraulic/Hydrostatic

HYDROSTATIC FILTER ANTI-FREEZE, Propylene Glycol

6661248 (6 inch) - for Standard Flow 6724094 - Premixed

6903113 SAE 15W40 CE/SG (2.5 Gal.)

NOTE: Always verify Part Numbers with your Bobcat dealer.

V S250 Operation & Maintenance Manual

Always use the serial number of the loader when Figure 2

The engine serial number is located on the side of the

Dealer Copy -- Not for Resale

Loader Serial Number

The loader serial number plate is located on the outside

Explanation of loader Serial Number:

Module 1. - Model / Engine

VI S250 Operation & Maintenance Manual

FRONT OPERATION &

Dealer Copy -- Not for Resale

◆ Optional or Field Accessory (Not Standard Equipment)

VII S250 Operation & Maintenance Manual

Standard Items Options and Accessories (Cont’d)

Dealer Copy -- Not for Resale

VIII S250 Operation & Maintenance Manual

These and other attachments are approved for use on

The versatile Bobcat Loader quickly turns into a multi-job

Dealer Copy -- Not for Resale

IX S250 Operation & Maintenance Manual

• Wash with a mild household detergent and warm

Available for special applications to restrict material from

See your Bobcat dealer for availability.

Dealer Copy -- Not for Resale

X S250 Operation & Maintenance Manual