Search Results (1,007)

Laser bending forming, as a flexible and die-less forming approach, facilitates the three-dimensional shaping of sheets through the generation of thermal stress via laser-material interaction. In this study, the bending forming characteristics of CoCrFeMnNi high-entropy alloy sheets induced by nanosecond pulse laser irradiation were systematically investigated. The effects of parameters including laser power, scanning speed, number of scans, scanning interval, and sheet size on the bending angle, cross-sectional morphology, and hardness were studied in detail under both the laser single-line and multi-line scanning modes. The experimental results confirmed the effectiveness of nanosecond pulse laser irradiation for achieving accurate formation of CoCrFeMnNi sheets, with the successful fabrication of J, L, and U-shaped metal components. Apart from the forming ability, the cross-sectional hardness was significantly increased due to the grain refinement effect of nanosecond pulse laser irradiation. Furthermore, employing the laser single-line scanning mode enabled the effective rectification of overbending parts, showcasing complete recovery for small-angle overbending, and a remarkable 91% recovery for larger-angle overbending. This study provides an important basis for the bendability of CoCrFeMnNi sheets by laser forming and elucidates the evolution of the microstructure and mechanical properties in the bending region. Full article

Dental prostheses have been fabricated using various selective laser melting (SLM) machines; however, the impact of the type of machine on the microstructure and mechanical properties of Co–Cr–Mo alloys remains unclear. In this study, we prepared samples using two SLM machines (the small M100 and mid-sized M290) with different beam spot sizes (40 and 100 µm, respectively). The microstructures and tensile properties of the heated (1150 °C for 60 min) and as-built samples were evaluated. The grain sizes of the M100 samples were smaller than those of the M290 samples due to the small beam spot size of the M100 machine. Both heated samples exhibited recrystallized equiaxed grains; however, the amount of non-recrystallized grains remaining in the M290 sample exceeded that in the M100 sample. This suggests that the M100 samples recrystallized faster than the M290 samples after heating. The elongation of the M100 samples was higher than that of the M290 samples in the as-built and heated states, owing to the smaller grain size of the M100 samples. A comparison of the M100 and M290 SLM machines indicated that the M100 was suitable for producing dental prostheses owing to its good elongation and rapid recrystallization features, which shorten its post-heat-treatment duration. Full article

The cyclic oxidation behavior of an additive manufactured CoCrMo alloy with 0.14 wt.% C was investigated at 914 °C for 32 cycles, each lasting 10 h, resulting in a total exposure time of 320 h. The oxidation rate was assessed for mass gain after finishing each 40 h oxidation cycle. It was experimentally determined that the oxidative process at 914 °C of this CoCrMo alloy follows a parabolic law, with the process being fast at the beginning and slowing down after the first 40 h. The microstructural analysis revealed that in the as-printed state, the phases developed were primarily the γ matrix and minor traces of ε phase. The oxidative process ensured an increase in the ε phase and precipitation of carbides which produced a 12% increase in the material’s hardness after the first 40 h of exposure at 914 °C. The oxidation process led to the development of an oxide scale comprising a dense Cr₂O₃ layer and a porous layer of CoCr₂O₄ spinel, the latter spalling after the 240 h of exposure. Despite this spallation, the oxide scale continued to develop in the presence of O, Cr, and Co. The experimental analysis provided valuable insights regarding the material’s behavior under prolonged exposure at high temperature in air, demonstrating its suitability as a candidate for additive manufactured mandrels used for bending metallic pipe fitting elbows. Full article

This study examines the microstructural evolution and mechanical properties of quaternary AlCoCrNi high-entropy alloys after heat treatment at 873 K for 72 and 192 h. The changes in nanostructure and phase transformation based on the heat treatment duration were as follows: B2 dendrite + BCC interdendrite and sigma phases after 72 h; B2 dendrite and interdendritic sigma phases + BCC after 192 h. After annealing, the morphology of the dendritic region shifted from spherical to needle-like, and the interdendritic region transformed from a spinodal-like to a plate-like morphology. Additionally, a phase transformation was observed in the dendritic regions of the annealed alloys at the nano-scale. The presence of the sigma phase in AlCoCrNi high-entropy alloys significantly improved the yield strength to around 1172 MPa; nevertheless, it decreased the compressive strain rapidly to 0.62%. Full article

This study examines the effects of different addition levels of tungsten (W) content on the microstructure, corrosion resistance, wear resistance, microhardness, and phase composition of coatings made from FeCoCrNiAl high-entropy alloy (HEA) using the laser cladding technique. Using a preset powder method, FeCoCrNiAlW_x (where x represents the molar fraction of W, x = 0.0, 0.2, 0.4, 0.6, 0.8) HEA coatings were cladded onto the surface of 45 steel. The different cladding materials were tested for dry friction by using a reciprocating friction and wear testing machine. Subsequently, the detailed analysis of the microstructure, phase composition, corrosion resistance, wear traces, and hardness characteristics were carried out using a scanning electron microscope (SEM), X-ray diffractometer (XRD), electrochemical workstation, and microhardness tester. The results reveal that as the W content increases, the macro-morphology of the FeCoCrNiAlW_x HEA cladding coating deteriorates; the microstructure of the FeCoCrNiAlW_x HEA cladding coating, composed of μ phase and face-centered cubic solid solution, undergoes an evolution process from dendritic crystals to cellular crystals. Notably, with the increase in W content, the average microhardness of the cladding coating shows a significant upward trend, with FeCoCrNiAlW_0.8 reaching an average hardness of 756.83 HV_0.2, which is 2.97 times higher than the 45 steel substrate. At the same time, the friction coefficient of the cladding coating gradually decreases, indicating enhanced wear resistance. Specifically, the friction coefficients of FeCoCrNiAlW_0.6 and FeCoCrNiAlW_0.8 are similar, approximately 0.527. The friction and wear mechanisms are mainly adhesive and abrasive wear. In a 3.5 wt.% NaCl solution, the increase in W content results in a positive shift in the corrosion potential of the cladding coating. The FeCoCrNiAlW_0.8 exhibits a corrosion potential approximately 403 mV higher than that of FeCoCrNiAl. The corrosion current density significantly decreases from 5.43 × 10⁻⁶ A/cm² to 5.26 × 10⁻⁹ A/cm², which suggests a significant enhancement in the corrosion resistance of the cladding coating. Full article

The high-temperature oxidation behaviour and phase stability of equi-atomic high entropy AlCrCoFeNi alloy (HEA) were studied using in situ high-temperature X-ray diffraction (HTXRD) combined with ThermoCalc thermodynamic calculation. HTXRD analyses reveal the formation of B2, BCC, Sigma and FCC, phases at different temperatures, with significant phase transitions observed at intermediate temperatures from 600 °C–100 °C. ThermoCalc predicted phase diagram closely matched with in situ HTXRD findings highlighting minor differences in phase transformation temperature. ThermoCalc predictions of oxides provide insights into the formation of stable oxide phases, predominantly spinel-type oxides, at high p(O₂), while a lower volume of halite was predicted, and minor increase observed with increasing temperature. The oxidation behaviour was strongly dependent on the environment, with the vacuum condition favouring the formation of a thin, Al₂O₃ protective layer, while in atmospheric conditions a thick, double-layered oxide scale of Al₂O₃ and Cr₂O₃ formed. The formation of oxide scale was determined by selective oxidation of Al and Cr, as further confirmed by EDX analysis. The formation of thick oxide in air environment resulted in a thick layer of Al-depleted FFC phase. This comprehensive study explains the high-temperature phase stability and time–temperature-dependent oxidation mechanisms of AlCrCoFeNi HEA. The interplay between surface phase transformation beneath oxide scale and oxides is also detailed herein, contributing to further development and optimisation of HEA for high temperature applications. Full article

In this study, a spherical CrCoFeNiMn high-entropy alloy (HEA) powder with uniform size was prepared using gas atomization. High-quality CrCoFeNiMn HEA coatings were then applied to a 316L stainless steel substrate using prepowdered laser cladding. The main focus of the study is on the phase structure composition and stability, microstructure evolution mechanism, mechanical properties, and wear resistance of CrCoFeNiMn HEA coatings. The results show that the CrCoFeNiMn HEA coatings prepared using gas atomization and laser melting techniques have a single FCC phase structure with a stable phase composition. The coatings had significantly higher diffraction peak intensities than the prepared HEA powders. The coating showed an evolution of columnar and equiaxed crystals, as well as twinned dislocation structures. Simultaneously, the microstructure transitions from large-angle grain boundaries to small-angle grain boundaries, resulting in a significant refinement of the grain structure. The CrCoFeNiMn HEA coating exhibits excellent mechanical properties. The microhardness of the coating increased by 66.06% when compared to the substrate, the maximum wear depth was reduced by 65.59%, and the average coefficient of friction decreased by 9.71%. These improvements are mainly attributed to the synergistic effects of grain boundary strengthening, fine grain strengthening, and twinning and dislocation strengthening within the coating. Full article

The failure mechanism of a thermal barrier coatings (TBCs) system is investigated using cyclic thermo-mechanical loading with a thermal gradient. Hollow circular cylindrical specimens are employed, consisting of a nickel-based single-crystal alloy DD6 coated with a NiCoCrAlYHf bond coat via arc-ion plating and a surface electron beam physical vapor deposited (EB-PVD) yttria-stabilized zirconia topcoat. The experimental setup allows for a surface temperature of 1130 °C and a substrate temperature of 1070 °C, while a tensile mechanical load of 200 MPa is employed to simulate the centrifugal stress in the middle of the high-pressure turbine blade. The comparison between TBCs with and without mechanical loading implies that the coupled thermo-mechanical load significantly promotes coating spallation since the superposition of mechanical strain enhances the local tensile stress at the peak region of the topcoat/thermally grown oxides (TGOs) interface. A subsequent interfacial morphology analysis demonstrates that the topcoat/TGO interface exhibited a degradation in the direction parallel to the mechanical loading axis. For all the specimens, TGO comprises a duplex structure, consisting of outer spinel and inner α-Al₂O₃. Full article

The preparation of a single crystal superalloy surface overlay welding coating to improve its high-temperature mechanical properties is of great significance for prolonging the service life of blades. This work selected two types of welding wire alloys, CoCrMo and CoCrW, to prepare coatings on the surface of a single crystal superalloy. A comparative study was conducted on their mechanical properties, such as tension, compression, fatigue, durability, and wear at a high temperature of 900 ℃, aiming to reveal the high-temperature mechanical properties of the two types of welding coatings. Results showed that the average high-temperature tensile strength of the CoCrMo welded specimen was smaller than that of the CoCrW welded specimen; the average high-temperature duration of CoCrMo welded specimens at 150 MPa was lower than the average duration of CoCrW welded specimens; the high-temperature fatigue life of CoCrMo welded specimens at 220 MPa was 7.186 × 10⁵; and the average high-temperature wear rate of CoCrMo sample was 3.64 × 10⁻⁶ mm³·N⁻¹·m⁻¹. The CoCrW alloy was more wear resistant than CoCrMo. The hardness of CoCrMo welded joints gradually increased from the substrate to the heat-affected zone and then to the fusion zone, and was much higher in the fusion zone than in the CoCrW alloy. Full article

Methanol and hydrotreated vegetable oil (HVO) are complementary in the context of achieving ultra-low emission levels via low temperature combustion. HVO is a high-quality fuel fully compatible with compression ignition engines. Standalone methanol combustion is relatively straight-forward according to the Otto principle, with a spark ignited or in conventional dual-fuel (“liquid spark”) engines. These two fuels have by far the largest reactivity span amongst commercially available alternatives, allowing to secure controllable partially premixed compression ignition with methanol–HVO emulsification. This study investigates the corrosion of aluminum, carbon steel, stainless steel, and a special alloy of MoC210M/25CrMo4+SH, exposed to different combinations of HVO, HVO without additives (HVOr), methanol, and emulsion stabilizing additives (1-octanol or 1-dodecanol). General corrosive properties are well determined for all these surrogates individually, but their mutual interactions have not been researched in the context of relevant engine components. The experimental research involved immersion of metal samples into the fuels at room temperature for a duration of 60 days. The surfaces of the metals were inspected visually and the dissolution of the metals into fuels was evaluated by analyzing the fuels’ trace metal concentrations before and after the immersion test. Furthermore, this study compared the alterations in the chemical and physical properties of the fuels, such as density, kinematic viscosity, and distillation properties, due to possible corrosion products. Based on these results, methanol as 100% fuel or as blending component slightly increases the corrosion risk. Methanol had slight dissolving effect on aluminum (dissolving Al) and carbon steel (dissolving Zn). HVO, HVOr, and methanol–HVOr–co-solvents were compatible with the metals. No fuels induced visible corrosion on the metals’ surfaces. If corrosion products were formed in the fuel samples, they did not affect fuel parameters. Full article

The corrosion of structural materials is a crucial issue of the application of supercritical carbon dioxide in the Brayton power cycle system. The oxidation and carburization behaviors of typical alloy materials in high-temperature CO₂ environments are studied based on thermodynamic analysis technology, including the analysis of the oxidation and carburization performance of the CO₂ atmosphere as well as the corrosion behaviors of alloy elements under 500 °C, 600 °C, and 650 °C. In addition, the oxide film characteristics of T91 and 800H alloys, including phase composition and morphology structure, are studied at 500 °C and 650 °C. Research has found that for the T91, FeCr₂O₄ and Fe₃O₄ can form a continuous oxide film layer with coverage and SiO₂, VO, and MnCr₂O₄ oxides are mainly in the inner layer of the oxide film. For the 800H, Cr₂O₃ and MnCr₂O₄ can form flakes of oxide film layers, while Al₂O₃, TiO₂, and SiO₂ are distributed as scattered grains near the interface between the oxide film and the matrix material. Both T91 and 800H will produce chromium carbides, which will reduce the toughness of the material. Full article

Biocorrosion of materials used in dental restorations is a complex process involving various bacterial species that coexist as biofilms. Since copper possesses excellent antibacterial properties, it could help minimize this problem. The aim of this study is to assess the antibiofilm characteristics and corrosion resistance of CoCr and copper-coated CoCr alloys in a multispecies biofilm model. CoCr alloys and CoCr coated with copper (CoCr/Cu) using Physical Vapor Deposition (PVD) were investigated. The samples were incubated in media with and without a multispecies biofilm for 24 h and for 15 days. Potentiodynamic Polarization and Electrochemical Impedance Spectroscopy (EIS) were used to assess the corrosion behavior of the samples. Scanning Electron Microscopy (SEM) was utilized to observe the growth of multispecies biofilms and the type of corrosion. The Mann–Whitney U test was employed to examine corrosion results, with significant differences defined as p < 0.05. CoCr/Cu alloys demonstrated superior corrosion resistance at 24 h and 15 days in the presence of biofilm compared to those without coating. No differences were observed in multispecies biofilm formation at 24 h. The study demonstrates that copper-coated CoCr alloys (CoCr/Cu) exhibit a more positive corrosion potential (E_corr) compared to uncoated CoCr alloys, both in the presence and absence of multispecies biofilm (BP) at 24 h and 15 days. After 15 days, the potential of CoCr/Cu with BP was −0.144 V, compared to −0.252 V for uncoated CoCr. These significant differences in E_corr values underscore the protective effect of copper against corrosion in multispecies biofilm environments. Full article

This study comparatively analyzed the wear characteristics and adhesion properties of 86WC–10Co–4Cr (WC) coatings deposited using the high velocity oxygen fuel process and 75Cr₃C₂–25NiCr (CrC) and Al₂O₃–3TiO₂ (Al₂O₃) coatings deposited using the atmospheric plasma spray process on an A390 aluminum alloy substrate. The adhesion strength and wear test results demonstrated that the WC coating exhibited superior wear resistance. In contrast, the CrC and Al₂O₃ coatings showed lower adhesion properties and unstable frictional variations due to a higher number of defects compared to the WC coating. The WC coating layer, protected by WC particles, exhibited minimal damage and a low wear rate, followed by CrC and Al₂O₃. Ultimately, WC coating is highlighted as the optimal choice to enhance the wear resistance of A390 aluminum alloy. Full article

The manuscript analyzes the impact of the HVOF (high-velocity oxygen fuel) coating spraying technology on a substrate made of a light and high-specific-strength magnesium casting alloy from the AZ31 series. Among others, the following were examined: the influence of the spraying distance of coatings using commercial cermet powders (WC–Co, WC–Co–Cr, and WC–Cr₃C₂–Ni) on their resistance to erosive wear. It is worth emphasizing the energy savings resulting from the possibility of spraying on the surfaces of existing machine parts to protect or regenerate them. Energy savings result from the possibility of recycling the substrate material (AZ31), as well as from extending the functionality of an existing element without the need to dispose of it and the energy-intensive production of a new component. Tests have shown that the best resistance to the destructive effects of erodent in the form of hard corundum particles is characterized by a WC–Co–Cr coating sprayed at a distance of 320 mm. Full article

The CoCrFeMnNi high-entropy alloy is commonly used for vascular stents due to its excellent mechanical support and ductility. However, as high-entropy alloy stents can cause inflammation in the blood vessels, leading to their re-narrowing, drug-eluting stents have been developed. These stents have nanopores on their surfaces that can carry drug particles to inhibit inflammation and effectively prevent re-narrowing of the blood vessels. To optimize the mechanical properties and drug-carrying capacity of high-entropy alloy stents, a high-entropy alloy system with different wide and deep square-shaped nanopore distributions is created using molecular dynamics. The mechanical characteristics and dislocation evolution mechanism of different nanopore high-entropy alloy systems under tensile stress were studied. The results showed that the CoCrFeMnNi high-entropy alloy with a rational nanopore distribution can effectively maintain the mechanical support required for a vascular stent. This research provides a new direction for the manufacturing process of nanopores on the surfaces of high-entropy alloy stents. Full article