Search Results (227)

At room temperature, Al alloys have excellent mechanical properties and are widely used in automotive, electronics, aerospace and other fields, but it is difficult to maintain this advantage in the middle and high temperature ranges. To address this issue, second-phase Al₁₁RE₃ (RE represents rare earth element) was introduced into a Al-Mg-RE alloy as its primary constituent. By incorporating RE elements as additives, this material exhibits exceptional mechanical and thermal properties at elevated temperatures. Based on first principles and quasi-harmonic approximation (QHA), the nucleation growth mechanism and surface properties of second-phase Al₁₁RE₃ were studied in this paper. The interfacial energy ${\gamma }_{\mathsf{\alpha }/\mathsf{\beta }}$, strain energy ${\Delta E}_{\mathrm{CS}}$ and chemical driving force ${\Delta G}_{\mathrm{V}}$ of Al₁₁RE₃ were obtained. Models1, 4, and 6 have better properties of para-site connections than inter-site connections. It is found that the resistances of particle nucleation, interface energy ${\gamma }_{\mathsf{\alpha }/\beta }$ and strain energy ${\Delta E}_{\mathrm{CS}}$, first increase and then decrease with increased atomic number REs, but they are much smaller than the chemical driving force ${\Delta G}_{\mathrm{V}}$. A reduced chemical driving force and a diminished nucleation radius R* are more favorable for the process of nucleation. The addition of Sc is the most unfavorable for nucleation, and La has the strongest nucleating ability, which gradually decreases as the atomic number of the lanthanide element increases. The nucleation ability of the Al₁₁RE₃ phase decreases with increasing temperature, which is consistent with the experiments. The nucleation radius R* also increases with increasing temperature, indicating that the nucleation ability decreases as the atomic number of the lanthanide elements increases. Since the smaller the nucleation radius R* the easier the nucleation, compared with model4 and 6, model1 has a smaller nucleation radius R* and the smallest increment. Thus, model1 is more prominent in the nucleation mechanism. In the particle growth study, the smaller the diffusion activation energy Q, the faster the diffusion rate in the Al matrix, and hence the higher the coiling rate, which promotes the growth of second-phase particles. The diffusion activation energy Q decreases sequentially from La to Ce and then increases with atomic number. The coarsening rate $K_{\mathrm{LSW}}$ of the Al₁₁RE₃ phase in models1, 4, and 6 increased with increasing temperature, which promoted the growth of particles. This paper is intended to provide a solid theoretical basis for the production and application of aluminum alloy at high temperatures. Full article

Within electrical contacts, poor electrical conductivity of lubricants can lead to triboelectric charging, causing electrostatic currents and thermal effects, which accelerate lubrication failure. This study aimed to address these challenges by producing and testing three greases with different base oils: ionic liquid ([Oley][Oleic]), synthetic oil (PAO4), and vegetable oil-based synthetic ester (trimethylolpropane oleate). Each grease was prepared with polytetrafluoroethylene powder as the thickener. The greases were tested using a custom-made tribometer, integrated with a grounded electrical current system, with friction tests conducted with up to a 2 A electrical current flow at a constant voltage supply of 4.5 V. Under triboelectric friction testing, [Oley][Oleic] grease outperformed a commercial perfluoropolyether grease by 27.7% in friction and 16.3% in wear. This grease also showed better performance than formulated lithium grease with extreme pressure additives. The study demonstrates that greases with low interfacial resistance can retain their lubrication capacity under triboelectric conditions. These results indicate that [Oley][Oleic] grease, with its ionic liquid base oil, offers a promising solution for applications involving electrical contacts. This study highlights the potential of using advanced base oils and thickeners to enhance the performance and sustainability of lubricants in demanding environments. Full article

As microelectronics technology advances towards miniaturization and higher integration, the imperative for developing high-performance thermal management materials has escalated. Thermal conductive polymer composites (TCPCs), which leverage the benefits of polymer matrices and the unique effects of nano-enhancers, are gaining focus as solutions to overheating due to their low density, ease of processing, and cost-effectiveness. However, these materials often face challenges such as thermal conductivities that are lower than expected, limiting their application in high-performance electronic devices. Despite these issues, TCPCs continue to demonstrate broad potential across various industrial sectors. This review comprehensively presents the progress in this field, detailing the mechanisms of thermal conductivity (TC) in these composites and discussing factors that influence thermal performance, such as the intrinsic properties of polymers, interfacial thermal resistance, and the thermal properties of fillers. Additionally, it categorizes and summarizes methods to enhance the TC of polymer composites. The review also highlights the applications of these materials in emerging areas such as flexible electronic devices, personal thermal management, and aerospace. Ultimately, by analyzing current challenges and opportunities, this review provides clear directions for future research and development. Full article

Enhancing the durability and extending the service life of concrete are crucial for promoting its sustainable development. Applying surface coatings is the primary technical method used to improve concrete durability. In this study, based on the plasma thermal spraying technology, a thermal-sprayed, ceramic-based coating was prepared on a concrete surface and evaluated using the drawing method, X-ray diffraction scanning electron microscopy with energy dispersive spectroscopy, X-ray computed tomography (X-CT), and frictional wear. Subsequently, performance tests were conducted. The test results showed that mullite powder was a suitable ceramic-based coating material. The coating had a good interfacial bonding ability with the concrete surface; moreover, the bonding site exhibited a chimeric state with an adhesion strength of 3.82 MPa. The wear rate of the coating material (0.02‰) is lower than that of the concrete matrix (0.06‰), resulting in improved surface wear resistance. SEM analysis reveals that the coating contains a considerable amount of amorphous or microcrystalline phases. The internal structure of the coating exhibits porous characteristics, with a total porosity of 10.35% and pore diameters predominantly ranging from 4 μm to 16 μm. At a distance of 80 μm from the coating site, the elements Al, O, and Si significantly contribute to the mullite components. The porous structures within the coating products are further verified using X-CT. This study offers a new possibility for ceramic coatings on hydraulic concrete. Full article

In challenging reservoirs where thermal recovery falls short, cold or chemical oil recovery methods are crucial. Spontaneous emulsification (SE), triggered by gentle disturbance, significantly enhances oil recovery. In elucidating SE mechanisms and kinetics, SE processes via direct contact between oil and aqueous phases without stirring were conducted. The effects of temperature, emulsifier concentration, pH, NaCl concentration, and the oil-to-water ratio on SE were investigated through droplet size analysis and turbidity measurements. Furthermore, the emulsification mechanism and derived emulsification kinetics based on turbidity data were obtained. The results underscore the feasibility of SE for oil–water systems, reducing viscous and capillary resistances without agitation. The emulsified oil mass increased with the temperature, pH, and aqueous-to-oil phase volume ratio while decreasing with the NaCl concentration. In this study, for GD-2 crude oil, the optimal emulsified oil amount occurred at a betaine surfactant (BetS-2) emulsifier concentration of 0.45%. Microscopic photo analysis indicated narrow particle size distributions and small droplets, which remained stable over time under various experimental conditions. A combined SE mechanism involving ultralow interfacial tension, interfacial turbulence due to Marangoni effects, and “diffusion and stranding” due to in situ emulsifier hydrophilicity, was speculated. Additionally, an analogous second-order kinetic equation for SE was proposed, indicating exceptional correlation with calculated and experimentally measured values. This study offers theoretical insight for enhancing oil recovery in chemical and cold production of heavy oil in oilfields. Full article

Different chemical treatment methods were employed to modify the surface of cotton stalk fibers, which were then utilized as fillers in composite materials. These treated fibers were incorporated into polylactic acid/polypropylene melt blends using the melt blending technique. Results indicated that increasing the surface roughness of cotton stalk fibers could enhance the overall mechanical properties of the composite materials, albeit potentially leading to poor fiber–matrix compatibility. Conversely, a smooth fiber surface was found to improve compatibility with polylactic acid, while Si-O-C silane coating increased fiber regularity and interfacial interaction with the matrix, thereby enhancing heat resistance. The mechanical properties and thermal stability of the composite materials made from alkali/silane-treated fibers exhibited the most significant improvement. Furthermore, better dispersion of fibers in the matrix and more regular fiber orientation were conducive to increasing the overall crystallinity of the composite materials. However, such fiber distribution was not favorable for enhancing impact resistance, although this drawback could be mitigated by increasing the surface roughness of the reinforcing fibers. Full article

With the increasing demand for innovative electronic products, LED transparent screens are gradually entering the public eye. Polyimide (PI) materials combine high temperature resistance and high transparency, which can be used to prepare flexible copper-clad laminate substrates. The physical and chemical properties of PI materials differ from copper, such as their thermal expansion coefficients (CTEs), surface energy, etc. These differences affect the formation and stability of the interface between copper and PI films, resulting in a short life for LED transparent screens. To enhance PI-copper interfacial adhesion, aminopropyl-terminated polydimethylsiloxane (PDMS) can be used to increase the adhesive ability. Two diamine monomers with a trifluoromethyl structure and a sulfone group structure were selected in this research. Bisphenol type A diether dianhydride is a dianhydride monomer. All three of the above monomers have non−coplanar structures and flexible structural units. The adhesion and optical properties can be improved between the interface of the synthesized PI films and copper foil. PI films containing PDMS 0, 1, 3, and 5 wt% were analyzed using UV spectroscopy. The transmittance of the PI-1/3%, PI-1/5%, PI-2/3%, and PI-2/5% films were all more than 80% at 450 nm. Meanwhile, the T_d 5% and T_{d 10%} heat loss and Tg temperatures decreased gradually with the increase in PDMS. The peel adhesion of PI-copper foil was measured using a 180° peel assay. The effect of PDMS addition on peel adhesion was analyzed. PIs-3% films had the greatest peeling intensities of 0.98 N/mm and 0.85 N/mm. Full article

Heavy oil accounts for a considerable proportion of the world’s petroleum resources, and its exploitation helps to mitigate reliance on conventional oil resources and diversify energy supply. However, due to the high viscosity and high adhesion characteristics of heavy oil, conventional methods such as thermal recovery, emulsification, and dilution have significant limitations and cannot meet the growing demands for heavy oil production. In this study, 3-propyltrimethoxysilane (MPS) was used to modify and graft amphiphilic surfactants (AS) onto nanosilica to prepare a salt-resistant (total mineralization > 8000 mg/L, Ca²⁺ + Mg²⁺ > 1000 mg/L) and temperature-resistant (250 °C) nanosilicon viscosity reducer (NSD). This article compares amphiphilic surfactants (AS) as conventional viscosity-reducing agents with NSD. FTIR and TEM measurements indicated successful bonding of 3-propyltrimethoxysilane to the surface of silica. Experimental results show that at a concentration of 0.2 wt% and a mineralization of 8829 mg/L, the viscosity reduction rates of thick oil (LD-1) before and after aging were 85.29% and 81.36%, respectively, from an initial viscosity of 38,700 mPa·s. Contact angle experiments demonstrated that 0.2 wt% concentration of NSD could change the surface of reservoir rock from oil-wet to water-wet. Interfacial tension experiments showed that the interfacial tension between 0.2 wt% NSD and heavy oil was 0.076 mN/m. Additionally, when the liquid-to-solid ratio was 10:1, the dynamic and static adsorption amounts of 0.2 wt% NSD were 1.328 mg/g-sand and 0.745 mg/g-sand, respectively. Furthermore, one-dimensional displacement experiments verified the oil recovery performance of NSD at different concentrations (0.1 wt%, 0.15 wt%, 0.2 wt%, 0.25 wt%) at 250 °C and compared the oil recovery efficiency of 0.2 wt% NSD with different types of demulsifiers. Experimental results indicate that the recovery rate increased with the increase in NSD concentration, and 0.2 wt% NSD could improve the recovery rate of heavy oil by 22.8% at 250 °C. The study of nano-demulsification oil recovery systems can effectively improve the development efficiency of heavy oil. Full article

Composite materials and structural optimization are important research topics in heat transfer enhancement. The current evaluation parameter for the conductive heat transfer capability of composites is effective thermal conductivity (ETC); however, this parameter has not been studied or analyzed for its applicability to different heat transfer models and composite structures. In addition, the optimized composite structures of a specific object will vary when different optimization methods and criteria are employed. Therefore, it is necessary to investigate a suitable method and parameter for evaluating the heat transfer capability of optimized composites under different heat transfer models. Therefore, this study analyzes and summarizes three typical conductive heat transfer models: surface-to-surface (S-to-S), volume-to-surface (V-to-S), and volume-to-volume (V-to-V) models. The equivalent thermal conductivity ($k_{\mathrm{eq}}$) is proposed to evaluate the conductive heat transfer capability of topology-optimized composite structures under the three models. A validated simulation method is used to obtain the key parameters for calculating $k_{\mathrm{eq}}$. The influences of the interfacial thermal resistance and size effect on $k_{\mathrm{eq}}$ are considered. The results show that the composite structure optimized for the V-to-S and V-to-V models has a $k_{\mathrm{eq}}$ value of only 79.4 W m⁻¹ K⁻¹ under the S-to-S model. However, the $k_{\mathrm{eq}}$ values are 233.4 W m⁻¹ K⁻¹ and 240.3 W m⁻¹ K⁻¹ under the V-to-S and V-to-V models, respectively, which are approximately 41% greater than those of the in-parallel structure. It can be demonstrated that $k_{\mathrm{eq}}$ is more suitable than the ETC for evaluating the V-to-S and V-to-V heat transfer capabilities of composite structures. The proposed $k_{\mathrm{eq}}$ can serve as a characteristic parameter that is beneficial for heat transfer analysis and composite structural optimization. Full article

As one of the emerging nanomaterials, boron nitride nanotubes (BNNTs) provide promising opportunities for diverse applications due to their unique properties, such as high thermal conductivity, immense inertness, and high-temperature durability, while the instability of BNNTs due to their high surface induces agglomerates susceptible to the loss of their advantages. Therefore, the proper functionalization of BNNTs is crucial to highlight their fundamental characteristics. Herein, a simplistic low-cost approach of BNNT surface modification through catechol-polyamine (CAPA) interfacial polymerization is postulated to improve its dispersibility on the polymeric matrix. The modified BNNT was assimilated as a filler additive with AlN/Al₂O₃ filling materials in a PDMS polymeric matrix to prepare a thermal interface material (TIM). The resulting composite exhibits a heightened isotropic thermal conductivity of 8.10 W/mK, which is a ~47.27% increase compared to pristine composite 5.50 W/mK, and this can be ascribed to the improved BNNT dispersion forming interconnected phonon pathways and the thermal interface resistance reduction due to its augmented compatibility with the polymeric matrix. Moreover, the fabricated composite manifests a fire resistance improvement of ~10% in LOI relative to the neat composite sample, which can be correlated to the thermal stability shift in the TGA and DTA data. An enhancement in thermal permanence is stipulated due to a melting point (Tm) shift of ∼38.5 °C upon the integration of BNNT-CAPA. This improvement can be associated with the good distribution and adhesion of BNNT-CAPA in the polymeric matrix, integrated with its inherent thermal stability, good charring capability, and free radical scavenging effect due to the presence of CAPA on its surface. This study offers new insights into BNNT utilization and its corresponding incorporation into the polymeric matrix, which provides a prospective direction in the preparation of multifunctional materials for electric devices. Full article

The textile industry, renowned for its comfort-providing role, is undergoing a significant transformation to address its environmental impact. The escalating environmental impact of the textile industry, characterised by substantial contributions to global carbon emissions, wastewater, and the burgeoning issue of textile waste, demands urgent attention. This study aims at identifying the feasibility of the future use of textile scraps in the construction and architecture industry by analysing the effect of different binders. In this study, synthetic knitted post-consumer-waste fabrics were taken from a waste market for use as a reinforcement, and different binders were used as the matrix. In the experiment phase, the waste fabrics were mixed with synthetic binders and hydraulic binders to form brick samples. The mechanical and thermal properties of these samples were tested and compared with those of clay bricks. In terms of mechanical properties, unsaturated polyester resin (UPR) samples showed the highest mechanical strength, while acrylic glue (GL) samples had the lowest mechanical strength. White cement (WC) samples showed moderate mechanical properties. Through several tests, it was observed that UPR samples showed the highest values of tensile, bending, and compressive strengths, i.e., 0.111 MPa, 0.134 MPa, and 3.114 MPa, respectively. For WC, the tensile, bending, and compressive strengths were 0.064 MPa, 0.106 MPa, and 2.670 MPa, respectively. For GL, the least favourable mechanical behaviour was observed, i.e., 0.0162 MPa, 0.0492 MPa, and 1.542 MPa, respectively. In terms of thermal conductivity, WC samples showed exceptional resistance to heat transfer. They showed a minimum temperature rise of 54.3 °C after 15 min, as compared to 57.3 °C for GL-based samples and 58.1 °C for UPR. When it comes to polymeric binders, UPR showed better thermal insulation properties, whereas GL allowed for faster heat transfer for up to 10 min of heating. This study explores a circular textile system by assessing the potential of using textile waste as a building material, contributing to greener interior design. This study demonstrated the usefulness of adding short, recycled PET fibres as a reinforcement in UPR composites. The use of the PET fibre avoids the need to use a surface treatment to improve interfacial adhesion to the UPR matrix because of the chemical affinity between the two polyesters, i.e., the PET fibre and the unsaturated polyester resin. This can find application in the construction field, such as in the reinforcement of wooden structural elements, infill walls, and partition walls, or in furniture or for decorative purposes. Full article

This study reports five types of metal-doped (Co, Cu, Sn, V, and Zr) NASICON-type Li_1.3Al_0.3Ti_1.7(PO₄)₃ (LATP)/polymer composite solid electrolytes (CSEs) enabling Li₄Ti₅O₁₂ (LTO) anodes to have high rate capability and excellent cycling performance. The high Li⁺-conductivity LATP samples are successfully synthesized through a modified sol–gel method followed by thermal calcination. We find that the cation dopants clearly influence the substitution of Al for Ti, with the type of dopant serving as a crucial factor in determining the ionic conductivity and interfacial resistance of the solid electrolyte. The CSE containing poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP), lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), and Sn-LATP shows an ionic conductivity of 1.88 × 10⁻⁴ S cm⁻¹ at ambient temperature. The optimum conductivity can be attributed to alterations in the lattice parameters and Li⁺ transport pathways owing to Sn doping. The solid-state cell equipped with the LTO-supported CSE containing Sn-LATP fillers demonstrates both excellent high rate capability at 5 C (with a capacity retention of 86% compared to the value measured at 0.2 C) and superior cycling stability, maintaining high Coulombic efficiency (>99.0%) over 510 cycles. These findings indicate that the proposed CSE is highly promising for use in solid-state lithium batteries with desirable charge–discharge properties and high durability. Full article

Ionizing radiation has its unique popularity as a non-thermal decontamination technique treating with protein-rich foodstuffs to ensure the microbial and sensory quality, particularly for shell eggs. However, the changes in the functional properties of egg protein fractions such as liquid egg white (LEW) with macro/microstructural information are still controversial. Hence, this study was designed to elaborate the foaming and heat-set gelation functionality of LEW following different γ-ray irradiation dose treatments (0, 1, 3 or 5 kGy). For such, the physicochemical properties (active sulfhydryl and the hydrophobicity of protein moieties), structural characteristics (through X-ray diffraction, Fourier-transform infrared spectroscopy and differential scanning calorimetry) and interfacial activities (rheological viscosity, interfacial tension, microrheological performance) were investigated. Then, the thermal gelation of LEW in relation to the texture profile and microstructure (by means of a scanning electron microscope) was evaluated followed by the swelling potency analysis of LEW gel in enzyme-free simulated gastric juice. The results indicated that irradiation significantly increased the hydrophobicity of liquid egg white proteins (LEWPs) (p < 0.05) by exposing non-polar groups and the interfacial rearrangement from a β-sheet to linear and smaller crystal structure, leading to an enhanced foaming capacity. Microstructural analysis revealed that the higher dose irradiation (up to 5 kGy) could promote the proteins’ oxidation of LEW alongside protein aggregates formed in the amorphous region, which favored heat-set gelation. As evidenced in microrheology, ≤3 kGy irradiation provided an improved viscoelastic interface film of LEW during gelatinization. Particularly, the LEW gel treated with 1 kGy irradiation had evident swelling resistance during the times of acidification at pH 1.2. These results gave new insight into the irradiation-assisted enhancement of foaming and heat-set gelation properties of LEW. Full article

A novel DC-assisted fast hot-pressing (FHP) powder sintering technique was utilized to prepare Al/Diamond composites. Three series of orthogonal experiments were designed and conducted to explore the effects of sintering temperature, sintering pressure, and holding time on the thermal conductivity (TC) and sintering mechanism of an Al-50Diamond composite. Improper sintering temperatures dramatically degraded the TC, as relatively low temperatures (≤520 °C) led to the retention of a large number of pores, while higher temperatures (≥600 °C) caused unavoidable debonding cracks. Excessive pressure (≥100 MPa) induced lattice distortion and the accumulation of dislocations, whereas a prolonged holding time (≥20 min) would most likely cause the Al phase to aggregate into clusters due to surface tension. The optimal process parameters for the preparation of Al-50diamond composites by the FHP method were 560 °C-80 MPa-10 min, corresponding to a density and TC of 3.09 g cm⁻³ and 527.8 W m⁻¹ K⁻¹, respectively. Structural defects such as pores, dislocations, debonding cracks, and agglomerations within the composite strongly enhance the interfacial thermal resistance (ITR), thereby deteriorating TC performance. Considering the ITR of the binary solid-phase composite, the Hasselman–Johnson model can more accurately predict the TC of Al-50diamond composites for FHP technology under an optimal process with a 3.4% error rate (509.6 W m⁻¹ K⁻¹ to 527.8 W m⁻¹ K⁻¹). The theoretical thermal conductivity of the binary composites estimated by data modeling (Hasselman–Johnson Model, etc.) matches well with the actual thermal conductivity of the sintered samples using the FHP method. Full article

Epoxy resin was conjugated with halloysite nanotubes (HNT) and different types of ZnO nanoparticles (commercial ZnO and modified ZnO-ODTES) to obtain HNT-ZnO/epoxy resin composites. These ZnO nanoparticles (ZnO NPs) were utilized with the intention to enhance the interfacial bonding between the epoxy resin and the reinforcing agent (HNT). The properties of resulted epoxy resin composites were characterized by various methods such as FTIR-ATR, TGA, DSC, TEM-EDX, and Nanoindentation analyses. The thermal properties of the epoxy resin composites were enhanced to a greater extent by the addition of HNT-ZnO nanofillers. DSC testing proved that the modification in the glass transition temperature can be due to the physical bonding between the epoxy resin and filler (HNT and/or ZnO). It was seen that the epoxy resin modified with HNT and ZnO-ODTES has the highest resistance to scratching by having a good elastic recovery as well as high values for surface hardness (~187.6 MPa) and reduced modulus (2980 MPa). These findings can pave the way for the developing of ZnO-based marine coatings with improved properties. Full article