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Keywords = subassembly friction

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22 pages, 7455 KiB  
Article
Research on High-Stability Composite Control Methods for Telescope Pointing Systems under Multiple Disturbances
by Rui Zhang, Kai Zhao, Sijun Fang, Wentong Fan, Hongwen Hai, Jian Luo, Bohong Li, Qicheng Sun, Jie Song and Yong Yan
Sensors 2024, 24(9), 2907; https://doi.org/10.3390/s24092907 - 2 May 2024
Viewed by 483
Abstract
During the operation of space gravitational wave detectors, the constellation configuration formed by three satellites gradually deviates from the ideal 60° angle due to the periodic variations in orbits. To ensure the stability of inter-satellite laser links, active compensation of the breathing angle [...] Read more.
During the operation of space gravitational wave detectors, the constellation configuration formed by three satellites gradually deviates from the ideal 60° angle due to the periodic variations in orbits. To ensure the stability of inter-satellite laser links, active compensation of the breathing angle variation within the constellation plane is achieved by rotating the optical subassembly through the telescope pointing mechanism. This paper proposes a high-performance robust composite control method designed to enhance the robust stability, disturbance rejection, and tracking performance of the telescope pointing system. Specifically, based on the dynamic model of the telescope pointing mechanism and the disturbance noise model, an H controller has been designed to ensure system stability and disturbance rejection capabilities. Meanwhile, employing the method of an H norm optimized disturbance observer (HODOB) enhances the nonlinear friction rejection ability of the telescope pointing system. The simulation results indicate that, compared to the traditional disturbance observer (DOB) design, utilizing the HODOB method can enhance the tracking accuracy and pointing stability of the telescope pointing system by an order of magnitude. Furthermore, the proposed composite control method improves the overall system performance, ensuring that the stability of the telescope pointing system meets the 10 nrad/Hz1/2 @0.1 mHz~1 Hz requirement specified for the TianQin mission. Full article
(This article belongs to the Section Physical Sensors)
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23 pages, 10583 KiB  
Article
Seismic Behavior of Moment-Resisting Frames with Conventional and Innovative Connections
by Sabatino Di Benedetto, Antonella Bianca Francavilla, Massimo Latour, Giovanni Ferrante Cavallaro, Vincenzo Piluso and Gianvittorio Rizzano
Symmetry 2020, 12(12), 2091; https://doi.org/10.3390/sym12122091 - 16 Dec 2020
Cited by 10 | Viewed by 4185
Abstract
In the last few decades, increasing efforts have been devoted to the development of beam-to-column connections able to accommodate the local ductility demand dissipating, contemporaneously, the seismic input energy. Among the typologies proposed, the so-called RBS (Reduced Beam Section) has gained wide acceptance [...] Read more.
In the last few decades, increasing efforts have been devoted to the development of beam-to-column connections able to accommodate the local ductility demand dissipating, contemporaneously, the seismic input energy. Among the typologies proposed, the so-called RBS (Reduced Beam Section) has gained wide acceptance in the construction market, leading to easy-to-construct and cost-effective solutions. As an alternative, new proposals based on the inclusion of friction devices in beam-to-column joints have recently been made. Such a practice has the merit, in case of destructive events, of exhibiting wide and stable hysteretic cycles concentrating damage in elements that undergo only minor yielding. Both RBS and friction joints have been widely studied, carrying out experimental tests on sub-assemblies investigating their cyclic rotational response. Nevertheless, the available experimental results on full-scale structures equipped with these connections are still quite limited. This is the reason why two experimental campaigns aimed at performing pseudo-dynamic testing of a full-scale two-storey steel building equipped with RBS and friction connections have been planned at the STRENGTH (STRuctural ENGineering Test Hall) Laboratory of the University of Salerno. The first experimental campaign with the structure equipped with RBSs has already been performed; the connections showed higher resistance than expected, and exhibited brittle fracture due to cyclic fatigue. The second campaign has not yet been carried out, but in this paper the blind analysis of the supposed behavior is reported. It is expected that the friction joints allow to dissipate the seismic input energy without any structural damage in the members, but only through the friction pads of the devices, which can be easily replaced at the end of a severe seismic event. Full article
(This article belongs to the Special Issue Recent Advances in Computational and Structural Engineering)
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12 pages, 2437 KiB  
Article
Investigations of the Friction Losses of Different Engine Concepts: Part 3: Friction Reduction Potentials and Risk Assessment at the Sub-Assembly Level
by Christoph Knauder, Hannes Allmaier, David E. Sander and Theodor Sams
Lubricants 2020, 8(4), 39; https://doi.org/10.3390/lubricants8040039 - 31 Mar 2020
Cited by 8 | Viewed by 3968
Abstract
One of the biggest requirements of today’s engine development process for passenger cars is the need to reduce fuel consumption. A very effective and economic approach is the use of low-viscosity lubricants. In this work, sub-assembly resolved friction reduction potentials and risks are [...] Read more.
One of the biggest requirements of today’s engine development process for passenger cars is the need to reduce fuel consumption. A very effective and economic approach is the use of low-viscosity lubricants. In this work, sub-assembly resolved friction reduction potentials and risks are presented for three different engine concepts. By using a developed combined approach, the friction losses of the base engines are separated to the sub-assemblies piston group, crankshaft journal bearings, and valve train over the full operation range of the engines. Unique analyzing of boundary conditions makes it possible for the first time to compare friction reduction potentials and possible risks, not only between diesel and gasoline engines for passenger car applications, but also with particular focus on the power density of the three engines. Firstly, the engines have been specifically chosen regarding their specific power output. Secondly, one identical SAE 5W30 lubricant suitable for all engines is used to neglect influences from different lubricant properties. Thirdly, identical test programs have been conducted at the same thermal boundary conditions at engine media supply temperatures of 70 C and 90 C. For the crankshaft journal bearings, high reduction potentials are identified, while risks arising occur at the valve train and the piston group systems. Full article
(This article belongs to the Special Issue Automotive Tribology)
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16 pages, 5619 KiB  
Article
Case Study of Support Frame Optimization Using a Distant Load
by Paweł Lonkwic, Krzysztof Przystupa, Tomasz Krakowski and Hubert Ruta
Sustainability 2020, 12(3), 974; https://doi.org/10.3390/su12030974 - 29 Jan 2020
Cited by 3 | Viewed by 1794
Abstract
This article presents the results of the structure optimization for the power unit carrying frame of a friction lift by means of numerical calculations using the finite element method (FEM). Optimization analysis covered the frame structure. The analysis was focused on strength optimization [...] Read more.
This article presents the results of the structure optimization for the power unit carrying frame of a friction lift by means of numerical calculations using the finite element method (FEM). Optimization analysis covered the frame structure. The analysis was focused on strength optimization with the use of a remote load and on manufacturing optimization with attention paid to the operating times necessary to complete the production process of the carrying frame subassemblies. The Solidworks simulation program was used to optimize the frame in terms of the strength criterion. The program allowed both quantitative and qualitative assessments of the frame material effort before and after optimization. Full article
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19 pages, 3990 KiB  
Article
Investigations of the Friction Losses of Different Engine Concepts. Part 2: Sub-Assembly Resolved Friction Loss Comparison of Three Engines
by Christoph Knauder, Hannes Allmaier, David E. Sander and Theodor Sams
Lubricants 2019, 7(12), 105; https://doi.org/10.3390/lubricants7120105 - 25 Nov 2019
Cited by 13 | Viewed by 4462
Abstract
In this work, friction loss investigations and comparisons of three different four-cylinder engines for passenger car applications are presented, using a recently developed combined approach. By merging extensive experimental with reliable and predictive journal bearing simulation results, a sub-assembly-resolved friction loss analysis of [...] Read more.
In this work, friction loss investigations and comparisons of three different four-cylinder engines for passenger car applications are presented, using a recently developed combined approach. By merging extensive experimental with reliable and predictive journal bearing simulation results, a sub-assembly-resolved friction loss analysis of the piston group, crankshaft journal bearings and valve train is conducted for all three engines. The engines have been chosen individually based on their specific power output and crank train geometry. The measurement program covers a wide range of corresponding engine operation points (identical speed, load and thermal boundary conditions). In addition, the investigations are carried out for different engine media supply temperatures ranging from 70 C to 110 C for a comprehensive consideration of the friction losses at reduced lubricant viscosity. For reasons of comparability, all investigations conducted in this work have been carried out using the same modern SAE 5W30 lubricant. This is done to exclude influences from different lubricant properties which may have significant effects on the tribological behaviour of the engines’ sub-assemblies. While the diesel engine showed a friction reduction potential over the entire engine operation range when increasing the engine media supply temperatures, the gasoline engines showed a different behaviour. For the gasoline engines, disadvantages arise especially at low engine speeds. By using the developed combined approach, it was possible to assign mixed lubrication regimes at the valve train systems and at the piston groups. Full article
(This article belongs to the Special Issue Automotive Tribology)
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35 pages, 14491 KiB  
Article
Investigations of the Friction Losses of Different Engine Concepts. Part 1: A Combined Approach for Applying Subassembly-Resolved Friction Loss Analysis on a Modern Passenger-Car Diesel Engine
by Christoph Knauder, Hannes Allmaier, David E. Sander and Theodor Sams
Lubricants 2019, 7(5), 39; https://doi.org/10.3390/lubricants7050039 - 26 Apr 2019
Cited by 31 | Viewed by 8084
Abstract
This work presents the application of a combined approach to investigate the friction losses in a modern four-cylinder passenger-car diesel engine. The approach connects the results from engine friction measurements using the indication method and the results from journal-bearing simulations. The utilization of [...] Read more.
This work presents the application of a combined approach to investigate the friction losses in a modern four-cylinder passenger-car diesel engine. The approach connects the results from engine friction measurements using the indication method and the results from journal-bearing simulations. The utilization of the method enables a subassembly-resolved friction loss analysis that yields the losses of the piston group, crankshaft journal bearings, and valve train (including the timing drive and crankshaft seals). The engine and engine subassembly friction losses are investigated over the full speed and load range, covering more than 120 engine operation points at different engine media supply temperatures ranging from 70 to 110 C. The subsequently decreasing lubricant viscosity due to higher engine media supply temperatures allow for the identification of friction reduction potentials as well as possible risks due to an onset of mixed lubrication. Furthermore, additional strip-tests have been conducted to determine the friction losses of the crankshaft radial lip seals, the timing drive, and the crankshaft journal bearings, thus enabling a verification of the calculated journal-bearing friction losses with measurement results. For the investigated diesel engine, a friction reduction potential of up to 21% could be determined when increasing the engine media supply temperature from 70 to 110 C, at engine speeds higher than n = 1500 rpm and part load operating conditions. At low engine speeds and high load operations, the friction loss reduction potential is considerably decreased and below 8%, indicating mixed lubrication regimes at the piston group and valve train. Full article
(This article belongs to the Special Issue Automotive Tribology)
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