Search Results (9)

To provide reliable input information for the load design and extraction of lunar soil water ice samples, it is necessary to study the water content distribution and water migration of simulated lunar soil water ice samples. On this basis, the temperature field model and the hydrothermal coupling relationship are proposed. The temperature field model was constructed by combining energy conservation and Fourier’s heat transfer law. The coupling relationship was established, and the hydrothermal coupling model was obtained by testing the unfrozen water content using the nuclear magnetic resonance method. Finite element software was used to solve the model numerically, and the water migration rule of the soil water ice samples at different ambient temperatures were analyzed. Thin-wall drilling tests were carried out on the simulated lunar soil water ice samples to obtain water content data for different locations, and the simulation results were verified. Due to the migration effect of the cold end of the water, the closer we tested to the edge of the sample, the higher the water content was. The higher the ambient temperature was, the more pronounced the water migration phenomenon of the whole sample was. These research results provide a basis for sampling scheme design. Full article

Large aluminum alloy ring forgings are the core components of heavy-duty rocket fuel storage tanks, and the large residual stress inside the rings leads to poor shape accuracy of large thin-walled parts. The initial stress of the 2219 aluminum alloy ring blank was tested using the drilling method, and the creep constitutive coefficient of the 2219 aluminum alloy was determined through stress relaxation tests. The numerical simulation processes of thermal stress relief (TSR), vibration stress relief (VSR), and thermal–vibration stress relief (TVSR) were compared and established. Through the correlation analysis between the actual measurement results of residual stress and the simulation results, it can be seen that the strong correlation in three directions at each measurement point accounts for over 37.5%, and the moderate correlation accounts for over 62.5%. This indicates that the numerical simulation model of 2219 aluminum alloy ring containing initial residual stress can accurately reflect the size and distribution of residual stress inside the actual ring. The simulation results show that the derived constitutive model can describe the stress relaxation process of TVSR by combining a single thermal time effect stress relaxation constitutive theory with a VSR plastic deformation material model. The simulation models established above were used to calculate the residual stress homogenization ability of three types of aging. The results showed that VSR, TSR, and TVSR can homogenize and reduce the residual stress field inside the ring, improve the distribution of residual stress inside the ring, and have a better overall homogenization ability of TVSR. The VSR control has a certain effect on reducing and homogenizing residual stress, but compared with TSR and TVSR, the reduction and homogenization ability of residual stress control is limited. The homogenization control effect TVSR > TSR > VSR, and the maximum equivalent stress homogenization rates of VSR, TSR, and TVSR are 52.8%, 80.6%, and 82.2%, respectively. Then, numerical simulation technology was used to study how the initial residual stress in the blank causes the deformation of the ring during the thin-walled machining process. The roundness error theory of the minimum containment area method was applied to evaluate the deformation degree during the thin-walled numerical machining process, and the TVSR method was used for stress regulation. The deformation law of the thin-walled machining of the ring under different aging parameters was studied. Full article

Thin-walled structures dynamically loaded with an axial force are the subject of this study. The structures work as passive energy absorbers by progressive harmonic crushing. The absorbers were made of AA-6063-T6 aluminum alloy and subjected to both numerical and experimental tests. Experimental tests were performed on an INSTRON 9350 HES bench, while numerical analyses were performed using Abaqus software. The energy absorbers tested had crush initiators in the form of drilled holes. The variable parameters were the number of holes and their diameter. The holes were located in a line 30 mm away from the base. This study shows a significant effect of the hole diameter on the values of the stroke efficiency indicator and mean crushing force. Full article

Microsecond and nanosecond lasers have been studied in the past for laser cleaning applications and, today, femtosecond lasers are also being used successfully for removing paint, rust, and surface contamination. For diamond segmented drill bits, it may be also necessary to improve the mechanical properties of the laser-welded joint, i.e., to increase the tensile strength and toughness. Therefore, in this study, we investigated the possibility of using femtosecond lasers to clean the surface before laser welding to see what effect it has on the mechanical properties of the joint. The end surface of the thin-walled tube was pretreated to remove grease and oil before laser-beam welding a powder metallurgical segment onto it and the results are compared to an untreated sample. The laser-welded seams were investigated by micro-computer tomography, break-out test, and optical microscopy. Any defects in the seams were analyzed and, according to the results obtained in this study, no cracks were found by computer tomography, a shade of grey diagram shows, and all the pre-treated samples had a higher absorption than the untreated sample. Four of the six treating parameters had a significant effect, +30% on average, and two treating parameters had a positive effect, +13.5% on average, compared to the untreated sample. In addition, the break-out values showed that only one treating parameter had a significantly, +19%, higher effect than the other treating parameters. This test showed different results from the micro-CT scan. The optimal process parameters for oil and grease removal are discussed in the conclusion. Full article

This article presents a novel approach for assessing the effects of residual stresses in laser-directed energy deposition (L-DED). The approach focuses on exploiting the potential of rapidly growing tools such as machine learning and polynomial chaos expansion for handling full-field data for measurements and predictions. In particular, the thermal expansion coefficient of thin-wall L-DED steel specimens is measured and then used to predict the displacement fields around the drilling hole in incremental hole-drilling tests. The incremental hole-drilling test is performed on cubic L-DED steel specimens and the displacement fields are visualized using a 3D micro-digital image correlation setup. A good agreement is achieved between predictions and experimental measurements. Full article

In this study, the drilling performance of biodegradable grade Mg-9Al-1.4Zn alloy reinforced with hollow thin-walled Al₂O₃ microspheres is inspected under different coolant environments such as dry, Almag^® mineral oil, and liquid nitrogen. Drilling experiments were carried out using titanium aluminum nitride PVD coated and uncoated K10 tools on varying volume fractions of magnesium syntactic foams (5%, 10%, and 15%) reinforced with hollow Al₂O₃ microspheres. Test results showed a 30–60% higher thrust force generated with liquid nitrogen drilling in comparison to dry and oil-based drilling while cutting higher volume fraction foams. Higher microsphere volume fractions of syntactic foam recorded higher machining forces, which is roughly a 200% increase as the volume fraction raised to 15%. The performance of TiAlN PVD tool coating is reflected through a reduction in thrust forces by 20% during cryogenic drilling. Scanning electron microscope (SEM) investigation of cryogenic-machined bore surfaces showed minimal drilling-induced surface defects compared to dry and Almag^® mineral oil conditions. A three-dimensional, thermo-mechanical finite element-based model for drilling Mg-9Al-1.4Zn syntactic foam using AdvantEdge^TM is developed for different sustainable lubrication conditions. Surface finish (Ra) showed a 45–55% improvement during cryogenic drilling of 15% syntactic foams with minimized subsurface damages compared to dry and wet cutting conditions. The higher the volume fraction, the higher the surface roughness (Ra) and thrust force under cryogenic machining. Full article

The versatility of steel, its high resistance in relation to its low mass, as well as the easily accessible technology in the context of using recyclable materials and the low negative impact on the environment represent important arguments in using thin-walled steel profiles to make structures for buildings with a low height regime. This paper presents the results of an experimental program that investigated the behavior of three types of joints in a T-shape form made of thin-walled steel profiles to make shear wall panels or truss beam floors. Due to the small dimensions of the C-profiles of 89 × 41 × 12 × 1 mm, and of the technology of their joining, manufacturers prefer the hinged connections of elements with self-drilling screws. The purpose of the research presented in this paper is to assess the maximum capacity of the joints, the elastic and post-elastic behavior until failure, and also the mechanisms failure. The types of joints analyzed are commonly used in the production of structural systems for houses. The experimental program, which consisted of testing 5 specimens for each type of joint in tension (shear on screws), showed different behavior in terms of load-displacement. The experimental, tested models were analyzed by finite element simulations in an ANSYS nonlinear static structure with 3D solid models. The materials were defined by a bilinear true stress–strain curve obtained after some experimental tensile tests of the steel. The results of the experimental tests showed that the main failure mechanism is a yielding of the holes where the screws were mounted and a shearing of the profile walls. Adding an additional screw on each side increases the capacity of the joints, but not until a yield loss is obtained. In conclusion, it is shown that the solution is suitable for a low level of loading in a static manner; however, additional studies are necessary in order to develop and verify other solutions, thus improving the strength of the connection. Full article

This article presents a novel methodology for data integration including laboratory data, the results of standard well logging measurements and interpretation and the interpretation of XRMI imager data for determination of the porosity and permeability of the fracture system in carbonate rock. An example of the results of the micro computed tomography applied for carbonate rock is included. Data were obtained on the area of the Polish Lowland Zechstein Main Dolomite formation. The input set of data included the results of mercury injection porosimetry (MICP), thin section and polished section analysis, well logging measurements and comprehensive interpretation and micro computed tomography. The methodology of the macrofractures’ analysis based on borehole wall imagery as well as estimation of their aperture was described in detail. The petrophysical characteristics of the fracture systems were analyzed as an element of standard interpretation of well logging data along a carbonate formation. The results of permeability determination, with micro-, mezzo- and macrofractures’ presence in the rock taken into consideration, were compared with outcomes of the drill stem tests (DSTs). Full article

This study aims to investigate the ultimate bearing capacity of a novel tubular K-joint used for light-steel structures consisting of thin-walled square hollow section members, a U-shape connector and self-drilling screws, and the effect of three patterns of stamping indentation fabricated on the U-shape connector on the ultimate bearing capacity of the proposed K-joint. Firstly, a total of 12 K-joint specimens were tested to failure under monotonic brace axial compressive loading. Secondly, failure mode and the ultimate bearing capacity of each specimen were investigated and analyzed. Finally, finite element analyses were carried out to study the effect of three key parameters, including chord axial stress ratio, half width-to-thickness ratio of the chord and brace-to-chord wall thickness ratio, on the ultimate bearing capacity of the proposed K-joints using the recommended U-shape connector. It was found that failure mode of the proposed K-joint is governed by both the deformation of the U-shape connector and the chord local plastification. Besides, the K-joint specimen using a U-shape connector with the strip stamping grooves in the horizontal direction generally has a higher bearing capacity and a much smaller connector deformation. Similar to the welded tubular joints, chord axial stresses may also significantly reduce the ultimate bearing capacity of the proposed K-joint. Full article